TW202104871A - Abnormality detection device and abnormality detection method capable of accurately detecting abnormalities in various processing of a workpiece - Google Patents
Abnormality detection device and abnormality detection method capable of accurately detecting abnormalities in various processing of a workpiece Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/003—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving acoustic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/10—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/22—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
- B24B7/24—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass
- B24B7/242—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding or polishing glass for plate glass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
- G01N29/022—Fluid sensors based on microsensors, e.g. quartz crystal-microbalance [QCM], surface acoustic wave [SAW] devices, tuning forks, cantilevers, flexural plate wave [FPW] devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/14—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object using acoustic emission techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0232—Glass, ceramics, concrete or stone
Abstract
Description
本發明係關於一種異常檢測裝置及異常檢測方法。The invention relates to an abnormality detection device and an abnormality detection method.
例如,於對使用於LCD(Liquid Crystal Display,液晶顯示器)或OLED(Organic Light-Emitting Diode,有機發光二極體)等平板顯示器(FPD:Flat Panel Display)用之玻璃板進行之各種加工中,偶爾存在玻璃板產生斷裂等損傷之情況。因此,作為研磨玻璃板之研磨裝置,已知有具備提前檢測玻璃板之斷裂之玻璃斷裂檢測裝置者(例如,參照專利文獻1)。該玻璃斷裂檢測裝置具備:液體供給部,其對玻璃板供給液體;AE(Acoustic Emission,聲波發射)感測器,其配置於與液體接觸之位置;及信號處理部,其對自檢測來自玻璃板之彈性波之AE感測器輸入之AE信號進行處理。而且,於該玻璃斷裂檢測裝置中,信號處理部藉由來自AE感測器之AE信號超過規定之閾值,來判斷玻璃板之斷裂。For example, in various processing of glass plates used in LCD (Liquid Crystal Display) or OLED (Organic Light-Emitting Diode, Organic Light-Emitting Diode) and other flat panel displays (FPD: Flat Panel Display), Occasionally, the glass plate may be broken or damaged. Therefore, as a polishing device that grinds a glass plate, a glass breakage detection device that detects the breakage of the glass plate in advance is known (for example, refer to Patent Document 1). The glass break detection device includes: a liquid supply part, which supplies liquid to the glass plate; an AE (Acoustic Emission) sensor, which is arranged at a position in contact with the liquid; and a signal processing part, whose self-detection comes from the glass The AE signal input by the AE sensor of the elastic wave of the board is processed. Moreover, in the glass breakage detection device, the signal processing unit judges the breakage of the glass plate by the AE signal from the AE sensor exceeding a predetermined threshold.
又,亦已知有如下技術:利用來自AE感測器之檢測信號判斷玻璃板之斷裂,該AE感測器安裝於構成研磨裝置之研磨墊之鋁板材(例如,參照專利文獻2)。 [先前技術文獻] [專利文獻]In addition, a technique is also known that uses a detection signal from an AE sensor to determine the breakage of a glass plate, and the AE sensor is mounted on an aluminum plate constituting a polishing pad of a polishing device (for example, refer to Patent Document 2). [Prior technical literature] [Patent literature]
[專利文獻1]日本專利特開2017-190971號公報 [專利文獻2]國際公開第2010/067732號[Patent Document 1] Japanese Patent Laid-Open No. 2017-190971 [Patent Document 2] International Publication No. 2010/067732
[發明所欲解決之問題][The problem to be solved by the invention]
且說,上述專利文獻1、2所記載之檢測裝置均係於自研磨玻璃板之研磨頭之研磨位置離開之側方由AE感測器檢測彈性波。又,於專利文獻2所記載之檢測裝置中,藉由安裝於鋁製板材之AE感測器檢測彈性波,該鋁製板材固定有研磨玻璃板之研磨墊。因此,於該等檢測裝置中,利用AE感測器檢測之彈性波中所包含之雜訊變多,有將微小之斷裂等異常誤檢測之虞。In addition, the detection devices described in the above-mentioned Patent Documents 1 and 2 are all detected by the AE sensor on the side away from the polishing position of the polishing head for polishing the glass plate. In addition, in the detection device described in Patent Document 2, the elastic wave is detected by an AE sensor mounted on an aluminum plate to which a polishing pad for grinding a glass plate is fixed. Therefore, in these detection devices, the noise contained in the elastic wave detected by the AE sensor increases, and there is a risk of misdetecting abnormalities such as minute breaks.
因此,本發明之目的在於提供一種能夠高精度地檢測對被加工物進行各種加工時之異常之異常檢測裝置及異常檢測方法。 [解決問題之技術手段]Therefore, an object of the present invention is to provide an abnormality detection device and an abnormality detection method that can detect abnormalities in various processing of a workpiece with high accuracy. [Technical means to solve the problem]
本發明包括下述構成。 (1)一種異常檢測裝置,其具備: AE感測器,其設置於對載置於上部之被加工物進行加工之加工台,且經由介存於與上述被加工物之間之液體檢測來自上述被加工物之彈性波;及 異常檢測部,其基於來自上述AE感測器之檢測信號,判定上述被加工物有無異常; 上述AE感測器配置於上述加工台上之上述被加工物之載置位置之正下方。(2)一種異常檢測方法,其係於對載置於上部之被加工物進行加工之加工台設置AE感測器,該AE感測器經由介存於與上述被加工物之間之液體檢測來自上述被加工物之彈性波,且 基於來自上述AE感測器之檢測信號,判定上述被加工物有無異常,且 將上述AE感測器配置於上述加工台上之上述被加工物之載置位置之正下方。 [發明之效果]The present invention includes the following constitutions. (1) An abnormality detection device, which is provided with: AE sensor, which is installed on the processing table for processing the workpiece placed on the upper part, and detects the liquid from the workpiece through the liquid interposed between the workpiece and the workpiece. The elastic wave of the above-mentioned workpiece; and an abnormality detection unit, which determines whether the above-mentioned workpiece is abnormal based on the detection signal from the above-mentioned AE sensor; the above-mentioned workpiece with the above-mentioned AE sensor arranged on the processing table Directly below the placement position. (2) An abnormality detection method, which is to install an AE sensor on a processing table that processes the workpiece placed on the upper part, and the AE sensor detects the liquid interposed between the workpiece and the workpiece Elastic waves from the above-mentioned workpiece, and based on the detection signal from the above-mentioned AE sensor, determine whether the above-mentioned workpiece is abnormal, and the above-mentioned AE sensor is placed on the above-mentioned processing table. Right below the location. [Effects of the invention]
根據本發明之異常檢測裝置及異常檢測方法,可高精度地檢測對被加工物進行各種加工時之異常。According to the abnormality detection device and the abnormality detection method of the present invention, it is possible to accurately detect abnormalities when various processing is performed on the workpiece.
以下,參照圖式,對本發明之實施形態詳細地進行說明。 再者,於本例中,例示對研磨由玻璃板構成之被加工物時之斷裂進行檢測之情形來說明本發明之異常檢測裝置及異常檢測方法。 圖1係應用本發明之異常檢測裝置之研磨裝置之概略構成圖。圖2係應用本發明之異常檢測裝置之研磨裝置之概略側視圖。圖3係研磨裝置之一部分之剖視圖。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Furthermore, in this example, the case of detecting the breakage of a workpiece made of a glass plate is exemplified to illustrate the abnormality detection device and the abnormality detection method of the present invention. Fig. 1 is a schematic configuration diagram of a polishing device applying the abnormality detection device of the present invention. Fig. 2 is a schematic side view of a polishing device to which the abnormality detection device of the present invention is applied. Figure 3 is a cross-sectional view of a part of the polishing device.
如圖1及圖2所示,研磨裝置10係研磨形成為矩形狀之玻璃板(被加工物)G之裝置。藉由該研磨裝置10研磨之玻璃板G例如由使用於LCD(Liquid Crystal Display)或OLED(Organic Light-Emitting Diode)等平板顯示器(FPD:Flat Panel Display)用之無鹼玻璃系材料構成。該玻璃板G例如係一邊為2000×2200 mm~2200×2600 mm且厚度為0.7 mm之玻璃板,例如,利用浮式法製造。研磨裝置10研磨玻璃板G,將其研磨成各種用途所需之平坦度。As shown in FIGS. 1 and 2, the
研磨裝置10具備研磨定盤(加工台)20、研磨板40、及研磨頭50。研磨定盤20形成為俯視圓形狀,於其上表面設置研磨板40。研磨頭50配置於研磨定盤20之上部。玻璃板G配置於設置在研磨定盤20之研磨板40之上部,由研磨頭50壓抵於研磨板40。於研磨頭50,在其上部中央設置有轉軸51,於該轉軸51連結有旋轉/升降裝置53。旋轉/升降裝置53連接於統括控制研磨裝置10整體之控制部11,藉由該控制部11,控制適合於玻璃板G之研磨之轉數及下降動作(按壓力)。The
如圖3所示,於研磨定盤20,形成有上表面開口之複數個抽吸孔31及複數個漿料供給孔33。於抽吸孔31,連接有吸泵(省略圖示),於漿料供給孔33,例如,連接有供給作為氧化鈰水溶液等研磨液之漿料(液體)S之漿料供給機(省略圖示)。As shown in FIG. 3, the polishing table 20 is formed with a plurality of
設置於該研磨定盤20之上表面之研磨板40具有樹脂製之緩衝板部41、鋁製之支持板部43、及研磨墊45,將該等緩衝板部41、支持板部43及研磨墊45依次重疊而構成。作為研磨墊45,例如,使用發泡聚胺基甲酸酯型或麂皮型者。於該研磨板40,形成有貫通於正面及背面之流路47,該等流路47與研磨定盤20之漿料供給孔33連通。The
研磨定盤20之上表面之研磨板40藉由吸泵作動,而由抽吸孔31吸附,從而保持於研磨定盤20之上表面。而且,藉由吸泵之作動停止,解除抽吸孔31處之抽吸,而能夠自研磨定盤20之上表面卸除。The
又,若自漿料供給機向研磨定盤20之漿料供給孔33供給漿料S,則漿料S向連通於漿料供給孔33之流路47送入,且向研磨板40之研磨墊45之上表面側供給。藉此,研磨墊45成為藉由漿料S浸泡之狀態。In addition, if the slurry S is supplied from the slurry supply machine to the
配置於研磨定盤20之上部之研磨頭50介隔包含具有自吸附作用之背襯材等之片狀保持片材55而保持玻璃板G。研磨頭50藉由被旋轉/升降裝置53驅動之轉軸51而旋轉及升降。因此,介隔保持片材55而保持於研磨頭50之玻璃板G藉由適合於研磨之轉數及按壓力而一面旋轉一面壓抵於設置在研磨定盤20之上表面之研磨板40。藉此,玻璃板G之研磨板40側之面即被研磨面A由研磨板40之研磨墊45研磨成所需之平坦度。The polishing
圖4係構成研磨裝置之研磨定盤之概略俯視圖。圖5係設置於研磨定盤之感測器部之概略剖視圖。圖6係AE感測器之立體圖。Fig. 4 is a schematic plan view of the polishing table constituting the polishing device. Fig. 5 is a schematic cross-sectional view of the sensor part disposed on the polishing platen. Figure 6 is a three-dimensional view of the AE sensor.
如圖4及圖5所示,研磨定盤20於其大致中央部具有感測器部21。感測器部21具有形成為凹狀之感測器收容部23,於該感測器收容部23收容有AE(Acoustic Emission)感測器61。AE感測器61例如係如下感測器:具有壓電元件,藉由該壓電元件檢測固體變形或破壞時釋放之彈性波,並輸出其檢測信號。作為該AE感測器61,可使用內置有使輸出之檢測信號放大之前置放大器者。As shown in FIGS. 4 and 5, the polishing table 20 has a
感測器部21於俯視時設置於與研磨定盤20上所設置之玻璃板G重疊之下方位置。藉此,感測器部21之AE感測器61配置於研磨定盤20上之玻璃板G之載置位置之正下方。The
如圖6所示,AE感測器61係除檢測面63以外之周圍由樹脂製之外罩65覆蓋。藉此,AE感測器61藉由外罩65確保防水性及絕緣性。又,該AE感測器61自其側部拉出纜線67。As shown in FIG. 6, the periphery of the
於研磨定盤20,具有覆蓋感測器收容部23之蓋體25。於該蓋體25,形成有安裝孔27,於該安裝孔27嵌合併安裝有AE感測器61之檢測面63側。藉此,AE感測器61係其檢測面63於研磨定盤20之上表面側露出。The polishing table 20 has a
又,研磨板40於研磨定盤20之AE感測器61之檢測面63露出之位置,具有貫通於正面及背面之漿料流入孔49。於該漿料流入孔49,流入並填充有向研磨板40之研磨墊45供給之漿料S。藉此,成為於AE感測器61之檢測面63與玻璃板G之被研磨面A之間介存漿料S的狀態。In addition, the polishing
於研磨定盤20形成有纜線插通孔29,於該纜線插通孔29插通有自AE感測器61拉出之纜線67。而且,插通至該纜線插通孔29之纜線67自研磨定盤20之外周面拉出。A
如圖1所示,自研磨定盤20拉出之來自AE感測器61之纜線67經由鑑別器15而連接於控制部11。藉此,將來自AE感測器61之表示彈性波之檢測信號向控制部11發送。再者,自研磨定盤20拉出且連接於控制部11之纜線67係PLC(Power Line Communication,電力線通信)纜線等。As shown in FIG. 1, the
向控制部11發送之檢測信號藉由內置於AE感測器61之前置放大器而放大,並且藉由鑑別器15僅抽出特定頻帶之信號。控制部11具有異常檢測部17及警報器19。異常檢測部17基於來自AE感測器61之檢測信號,檢測研磨中之玻璃板G之異常。進而,若藉由異常檢測部17檢測到玻璃板G之異常,則警報器19發出警告。The detection signal sent to the
此處,由於使用內置有前置放大器者作為AE感測器61,故而可抑制雜訊對自AE感測器61輸出並向控制部11發送之檢測信號之影響。即,可將自AE感測器61發送之檢測信號設為耐周邊雜訊之信號,能夠使至鑑別器15為止之纜線67之距離變長。Here, since a built-in preamplifier is used as the
例如,於使用未內置前置放大器之AE感測器之情形時,必須另外設置前置放大器,又,於另外設置前置放大器之情形時,雜訊容易進入至AE感測器至前置放大器之間。於是,有檢測信號中所包含之雜訊利用前置放大器及鑑別器而與彈性波信號一起被放大,從而對偵測結果產生較大影響之虞。因此,無法使AE感測器與前置放大器之間之纜線之長度變長,例如,最長為5 m左右之纜線長度。For example, in the case of using an AE sensor without a built-in preamplifier, a preamplifier must be installed separately. In addition, when a preamplifier is installed separately, noise can easily enter the AE sensor to the preamplifier. between. Therefore, the noise contained in the detection signal may be amplified together with the elastic wave signal by the preamplifier and the discriminator, which may have a greater impact on the detection result. Therefore, the length of the cable between the AE sensor and the preamplifier cannot be increased, for example, the cable length is about 5 m at the longest.
相對於此,若如本例般使用內置有前置放大器之AE感測器61,則例如可使自AE感測器61至鑑別器15為止之纜線67之長度為10 m以上,而且,亦能夠利用連接器延長。因此,即便研磨裝置10係研磨大型之玻璃板G之裝置,亦能夠將AE感測器61設置於研磨定盤20之中央,不於中途設置前置放大器便能夠將纜線67充分地佈線至研磨定盤20之外部為止。On the other hand, if the
再者,亦存在未必使用內置有前置放大器者作為AE感測器61之情形。例如,如研磨小型之玻璃板G之裝置般自研磨定盤20之感測器收容部23至外部為止之距離較短之情形時或難以於研磨定盤20確保前置放大器內置型AE感測器61之設置空間之情形時,亦可使用未內置前置放大器之AE感測器61。於該情形時,在自研磨定盤20拉出之纜線67設置前置放大器而使來自AE感測器61之檢測信號放大。Furthermore, there are cases where it is not necessary to use a built-in preamplifier as the
圖7係表示來自AE感測器之輸出波形之波形圖。 如圖7所示,於異常檢測部17預先設定有認為玻璃板G產生了斷裂、缺口或傷痕等異常之閾值T。於異常檢測部17中,若AE感測器61之輸出值超過閾值T,則異常檢測部17判定為玻璃板G產生了異常。而且,若藉由異常檢測部17判斷為產生了異常,則控制部11以使旋轉/升降裝置53停止並且自警報器19發出產生異常之警告之方式進行控制。Figure 7 is a waveform diagram showing the output waveform from the AE sensor. As shown in FIG. 7, the
其次,對利用上述研磨裝置10進行之玻璃板G之研磨步驟及異常檢測進行說明。 於研磨步驟中,將玻璃板G載置於研磨定盤20之載置位置,使該玻璃板G一面藉由研磨頭50壓抵於研磨板40一面旋轉。藉此,玻璃板G之被研磨面A由包含漿料S之研磨墊45研磨。Next, the polishing step and abnormality detection of the glass plate G performed by the above-mentioned
於該研磨步驟中,供給至研磨墊45之漿料S進入至漿料流入孔49。藉此,成為於玻璃板G與AE感測器61之檢測面63之間介存有流入至漿料流入孔49之漿料S之狀態(參照圖5)。藉此,來自玻璃板G之彈性波由配置於研磨定盤20之玻璃板G之載置位置之正下方的AE感測器61經由漿料S檢測。In this polishing step, the slurry S supplied to the
然後,如圖7所示,例如,於研磨開始S1之後,若AE感測器61之輸出值超過閾值T,則異常檢測部17判定為玻璃板G產生了異常。於是,研磨裝置10之控制部11於該時間點S2使旋轉/升降裝置53停止,並且警報器19發出警告。藉此,抑制由於在產生異常之狀態下對玻璃板G繼續進行研磨而導致對玻璃板G或研磨墊45之影響。Then, as shown in FIG. 7, for example, after the polishing start S1, if the output value of the
如以上所說明,根據本實施形態之異常檢測裝置及異常檢測方法,於研磨定盤20上之作為被加工物之玻璃板G之載置位置之正下方,配置有檢測來自玻璃板G之彈性波之AE感測器61。藉此,可經由介存於與玻璃板G之間之漿料S而精度良好地檢測來自玻璃板G之彈性波。因此,可無誤檢測地高精度地檢測玻璃板G所產生之斷裂或缺口等異常。而且,由於可高精度地檢測彈性波,故而可檢測微小之斷裂或缺口,又,不僅可檢測斷裂或缺口,而且於玻璃板G產生有傷痕時,亦能夠檢測該異常。又,與在玻璃板G之側方檢測彈性波之構造相比,即便玻璃板G為大型,亦能夠良好地檢測俯視時靠中心處產生之異常。As explained above, according to the abnormality detection device and the abnormality detection method of this embodiment, the grinding table 20 is arranged directly below the placement position of the glass plate G as the workpiece to detect the elasticity from the glass plate G Wave of the
其次,對變化例進行說明。 圖8係變化例之研磨定盤之概略俯視圖。 如圖8所示,於變化例中,在研磨定盤20設置有複數個感測器部21。於本例中,研磨定盤20具備兩個感測器部21。該等感測器部21分別設置於研磨定盤20之徑向之大致中間位置,且配置於隔著研磨定盤20之中心之對向位置。而且,該等感測器部21亦配置於俯視時與所設置之玻璃板G重疊之下方位置。藉此,感測器部21之AE感測器61配置於研磨定盤20上之玻璃板G之載置位置之正下方。Next, a modified example will be explained. Fig. 8 is a schematic top view of the polishing plate of the modified example. As shown in FIG. 8, in a modified example, a plurality of
又,於變化例中,設置於研磨定盤20之上表面之研磨板40被分割為複數個。於本例中,研磨板40被分割為12個分割板40A~40L。而且,設置於研磨定盤20之兩個感測器部21設置於複數個分割板40A~40L之靠中央之兩個分割板40D、40I之下方位置。In addition, in the modified example, the polishing
根據該變化例,由複數個分割板40A~40L構成研磨板40,藉此,可提高研磨板40之操作性。藉此,例如,即便於研磨一邊為3000 mm×3000 mm以上之大型玻璃板G之情形時亦能夠順利地研磨玻璃板G,而且,可高精度地檢測研磨時之玻璃板G之異常。According to this modified example, the polishing
如此,本發明並不限定於上述實施形態,將實施形態之各構成相互組合或業者基於說明書之記載、以及周知之技術進行變更、應用亦為本發明之預定之處,且包含於要求保護之範圍。In this way, the present invention is not limited to the above-mentioned embodiments. Combining the various components of the embodiments or making changes and applications based on the description of the specification and known technologies by the industry is also the intended part of the present invention and is included in the claims. range.
再者,本發明可應用於LCD、OLED、FPD以外之電子器件、例如光學元件用玻璃基板、玻璃圓盤、太陽電池等基板加工。又,作為被加工物,並不限定於玻璃板,例如,亦可為由金屬、陶瓷或樹脂成形者。Furthermore, the present invention can be applied to the processing of electronic devices other than LCDs, OLEDs, and FPDs, such as glass substrates for optical elements, glass discs, and solar cells. Moreover, as a to-be-processed object, it is not limited to a glass plate, For example, it may be formed of metal, ceramics, or resin.
又,於上述實施形態中,例示了於對由玻璃板構成之被加工物進行之研磨加工中檢測異常之情形,但本發明並不限定於研磨,例如,能夠應用於切削、研削、塗佈等各種加工時之異常檢測。In addition, in the above-mentioned embodiment, the case where an abnormality is detected in the grinding process of a workpiece made of a glass plate is exemplified, but the present invention is not limited to grinding, for example, it can be applied to cutting, grinding, and coating. Abnormal detection during various processing.
如以上所述,本說明書中揭示出以下事項。 (1)一種異常檢測裝置,其具備: AE感測器,其設置於對載置於上部之被加工物進行加工之加工台,且經由介存於與上述被加工物之間之液體檢測來自上述被加工物之彈性波;及 異常檢測部,其基於來自上述AE感測器之檢測信號,判定上述被加工物有無異常; 上述AE感測器配置於上述加工台上之上述被加工物之載置位置之正下方。 根據上述(1)之構成之異常檢測裝置,於加工台上之被加工物之載置位置之正下方,配置有檢測來自被加工物之彈性波之AE感測器。藉此,可經由介存於與被加工物之間之液體精度良好地檢測來自被加工物之彈性波。因此,可無誤檢測地高精度地檢測產生於被加工物之斷裂或缺口等異常。而且,由於可高精度地檢測彈性波,故而可檢測微小之斷裂或缺口,又,不僅可檢測斷裂或缺口,於被加工物產生傷痕時,亦能夠檢測該異常。又,與於被加工物之側方檢測彈性波之構造相比,即便被加工物為大型,亦能夠良好地檢測俯視時之靠中心處產生之異常。As mentioned above, the following matters are disclosed in this manual. (1) An abnormality detection device, which is provided with: AE sensor, which is installed on the processing table for processing the workpiece placed on the upper part, and detects the liquid from the workpiece through the liquid interposed between the workpiece and the workpiece. The elastic wave of the above-mentioned workpiece; and an abnormality detection unit, which determines whether the above-mentioned workpiece is abnormal based on the detection signal from the above-mentioned AE sensor; the above-mentioned workpiece with the above-mentioned AE sensor arranged on the processing table Directly below the placement position. According to the abnormality detection device of the above-mentioned (1), the AE sensor that detects the elastic wave from the workpiece is arranged directly below the placement position of the workpiece on the processing table. Thereby, the elastic wave from the workpiece can be accurately detected through the liquid interposed between the workpiece and the workpiece. Therefore, it is possible to accurately detect abnormalities such as breaks or nicks that occur in the workpiece without error detection. Moreover, since the elastic wave can be detected with high accuracy, it is possible to detect minute breaks or notches. In addition, it is possible to detect not only the breaks or notches, but also the abnormality when the workpiece is flawed. In addition, compared to the structure that detects elastic waves on the side of the workpiece, even if the workpiece is large, it is possible to better detect abnormalities that occur near the center when viewed from above.
(2)如(1)之異常檢測裝置,其中上述AE感測器檢測來自玻璃板所構成之上述被加工物之彈性波。 根據上述(2)之構成之異常檢測裝置,可高精度地檢測對玻璃板進行各種加工時之異常。(2) The abnormality detection device according to (1), wherein the AE sensor detects elastic waves from the workpiece formed of a glass plate. According to the abnormality detection device constructed in (2) above, it is possible to detect abnormalities in various processing of the glass plate with high accuracy.
(3)如(2)之異常檢測裝置,其中於上述加工台之上表面設置有研磨板,該研磨板藉由壓抵上述玻璃板使之相對性地移動而研磨上述玻璃板, 於上述研磨板具有連通於上述AE感測器與上述玻璃板之漿料流入孔, 上述AE感測器經由供給至上述研磨板與上述玻璃板之間並流入至上述漿料流入孔之漿料檢測來自上述玻璃板之彈性波。 根據上述(3)之構成之異常檢測裝置,可藉由AE感測器經由流入至形成於研磨板之漿料流入孔的漿料檢測來自玻璃板之彈性波,從而可高精度地檢測受研磨之玻璃板之異常。(3) The abnormality detection device according to (2), wherein a polishing plate is provided on the upper surface of the processing table, and the polishing plate is pressed against the glass plate and moved relatively to polish the glass plate. The plate has a slurry inflow hole that communicates with the AE sensor and the glass plate. The AE sensor detects the slurry through the slurry supplied between the polishing plate and the glass plate and flows into the slurry inflow hole. Elastic wave of glass plate. According to the abnormality detection device of the above-mentioned (3) configuration, the AE sensor can detect the elastic wave from the glass plate through the slurry flowing into the slurry inflow hole formed in the polishing plate, so that the polished can be detected with high accuracy. The abnormality of the glass plate.
(4)如(3)之異常檢測裝置,其中上述研磨板由在面方向上分割而成之複數個分割板構成, 上述AE感測器配置於至少一個上述分割板之下方。 根據上述(4)之構成之異常檢測裝置,由複數個分割板構成研磨板,藉此可提高研磨板之操作性。藉此,即便於研磨大型之玻璃板之情形時,亦能夠良好地研磨玻璃板,而且,可高精度地檢測研磨時之玻璃板之異常。(4) The abnormality detection device according to (3), wherein the polishing plate is composed of a plurality of divided plates divided in a plane direction, and the AE sensor is arranged under at least one of the divided plates. According to the abnormality detection device constructed in (4) above, the polishing plate is composed of a plurality of divided plates, thereby improving the operability of the polishing plate. Thereby, even when a large glass plate is polished, the glass plate can be polished well, and the abnormality of the glass plate during polishing can be detected with high accuracy.
(5)一種異常檢測方法,其係於對載置於上部之被加工物進行加工之加工台設置AE感測器,該AE感測器經由介存於與上述被加工物之間之液體檢測來自上述被加工物之彈性波,且 基於來自上述AE感測器之檢測信號,判定上述被加工物有無異常,且 將上述AE感測器配置於上述加工台上之上述被加工物之載置位置之正下方。 根據上述(5)之構成之異常檢測方法,於加工台上之被加工物之載置位置之正下方,配置檢測來自被加工物之彈性波之AE感測器。藉此,可經由介存於與被加工物之間之液體精度良好地檢測來自被加工物之彈性波。因此,可無誤檢測地高精度地檢測產生於被加工物之斷裂或缺口等異常。而且,由於可高精度地檢測彈性波,故而可檢測微小之斷裂或缺口,又,不僅可檢測斷裂或缺口,於被加工物產生有傷痕時,亦能夠檢測該異常。又,與於被加工物之側方檢測彈性波之構造相比,即便被加工物為大型,亦能夠良好地檢測俯視時之靠中心處產生之異常。(5) An abnormality detection method, which is to install an AE sensor on a processing table for processing the workpiece placed on the upper part, and the AE sensor detects the liquid through the liquid interposed between the workpiece and the workpiece Elastic waves from the above-mentioned workpiece, and based on the detection signal from the above-mentioned AE sensor, determine whether the above-mentioned workpiece is abnormal, and the above-mentioned AE sensor is placed on the above-mentioned processing table. Right below the location. According to the abnormal detection method of the above-mentioned (5) configuration, an AE sensor that detects the elastic wave from the processed object is arranged directly below the placement position of the processed object on the processing table. Thereby, the elastic wave from the workpiece can be accurately detected through the liquid interposed between the workpiece and the workpiece. Therefore, it is possible to accurately detect abnormalities such as breaks or nicks that occur in the workpiece without error detection. In addition, since the elastic wave can be detected with high accuracy, it is possible to detect minute breaks or notches. In addition, it is possible to detect not only the breaks or notches, but also the abnormality when the workpiece has a flaw. In addition, compared to the structure that detects elastic waves on the side of the workpiece, even if the workpiece is large, it is possible to better detect abnormalities that occur near the center when viewed from above.
(6)如(5)之異常檢測方法,其中利用上述AE感測器檢測來自玻璃板所構成之上述被加工物之彈性波。 根據上述(6)之構成之異常檢測方法,可高精度地檢測對玻璃板進行各種加工時之異常。(6) The abnormality detection method according to (5), wherein the above-mentioned AE sensor is used to detect the elastic wave from the above-mentioned workpiece composed of a glass plate. According to the abnormality detection method of the above-mentioned (6) configuration, it is possible to detect abnormalities in various processing of the glass plate with high accuracy.
(7)如(6)之異常檢測方法,其中於上述加工台之上表面設置研磨板,該研磨板藉由壓抵上述玻璃板使之相對性地移動而研磨上述玻璃板, 於上述研磨板,形成連通於上述AE感測器與上述玻璃板之漿料流入孔, 利用上述AE感測器經由供給至上述研磨板與上述玻璃板之間並流入至上述漿料流入孔之漿料檢測來自上述玻璃板之彈性波。 根據上述(7)之構成之異常檢測方法,可藉由AE感測器經由流入至形成於研磨板之漿料流入孔的漿料檢測來自玻璃板之彈性波,從而可高精度地檢測受研磨之玻璃板之異常。(7) The abnormality detection method according to (6), wherein a polishing plate is provided on the upper surface of the processing table, and the polishing plate is pressed against the glass plate to move relatively to polish the glass plate, and the polishing plate is placed on the polishing plate. , Forming a slurry inflow hole communicating between the AE sensor and the glass plate, and the AE sensor is used to detect from the slurry supplied between the polishing plate and the glass plate and flowing into the slurry inflow hole The elastic wave of the above-mentioned glass plate. According to the abnormality detection method of the above-mentioned (7) configuration, the AE sensor can detect the elastic wave from the glass plate through the slurry flowing into the slurry inflow hole formed in the polishing plate, so that the polishing can be detected with high accuracy. The abnormality of the glass plate.
(8)如(7)之異常檢測方法,其中使用由在面方向上分割而成之複數個分割板構成之研磨板作為上述研磨板, 於至少一個上述分割板之下方配置上述AE感測器。 根據上述(8)之構成之異常檢測方法,藉由使用由複數個分割板構成之研磨板,可提高研磨板之操作性。藉此,即便於研磨大型之玻璃板之情形時,亦能夠良好地研磨玻璃板,而且,可高精度地檢測研磨時之玻璃板之異常。(8) The abnormality detection method according to (7), wherein a polishing plate composed of a plurality of divided plates divided in the surface direction is used as the polishing plate, and the AE sensor is arranged under at least one of the divided plates . According to the abnormal detection method of the above-mentioned (8) configuration, the operability of the polishing plate can be improved by using a polishing plate composed of a plurality of divided plates. Thereby, even when a large glass plate is polished, the glass plate can be polished well, and the abnormality of the glass plate during polishing can be detected with high accuracy.
參照特定之實施態樣對本發明詳細地進行了說明,但對業者而言可知,能夠不脫離本發明之精神與範圍地添加各種變更或修正。 本申請案係基於2019年5月17日申請之日本專利申請案2019-093864者,其內容以參照之方式併入本文中。The present invention has been described in detail with reference to specific embodiments, but it is clear to the industry that various changes or modifications can be added without departing from the spirit and scope of the present invention. This application is based on the Japanese patent application 2019-093864 filed on May 17, 2019, the content of which is incorporated herein by reference.
10:研磨裝置(異常檢測裝置)11:控制部15:鑑別器17:異常檢測部19:警報器20:研磨定盤(加工台)21:感測器部23:感測器收容部25:蓋體27:安裝孔29:纜線插通孔31:抽吸孔33:漿料供給孔40:研磨板40A~40L:分割板41:緩衝板部43:支持板部45:研磨墊47:流路49:漿料流入孔50:研磨頭51:轉軸53:旋轉/升降裝置55:保持片材61:AE感測器63:檢測面65:外罩67:纜線A:被研磨面G:玻璃板(被加工物)S:漿料(液體)10: Grinding device (abnormality detection device) 11: Control part 15: Discriminator 17: Abnormality detection part 19: Alarm 20: Grinding table (processing table) 21: Sensor part 23: Sensor housing part 25: Cover 27: Mounting hole 29: Cable insertion hole 31: Suction hole 33: Slurry supply hole 40:
圖1係應用本發明之異常檢測裝置之研磨裝置之概略構成圖。 圖2係應用本發明之異常檢測裝置之研磨裝置之概略側視圖。 圖3係研磨裝置之一部分之剖視圖。 圖4係構成研磨裝置之研磨定盤之概略俯視圖。 圖5係設置於研磨定盤之感測器部之概略剖視圖。 圖6係AE感測器之立體圖。 圖7係表示來自AE感測器之輸出波形之波形圖。 圖8係變化例之研磨定盤之概略俯視圖。Fig. 1 is a schematic configuration diagram of a polishing device to which the abnormality detection device of the present invention is applied. Fig. 2 is a schematic side view of a polishing device applying the abnormality detection device of the present invention. Figure 3 is a cross-sectional view of a part of the polishing device. Fig. 4 is a schematic top view of the polishing table constituting the polishing device. Fig. 5 is a schematic cross-sectional view of the sensor part arranged on the polishing platen. Figure 6 is a three-dimensional view of the AE sensor. Figure 7 is a waveform diagram showing the output waveform from the AE sensor. Fig. 8 is a schematic top view of the polishing plate of the modified example.
21:感測器部 21: Sensor Department
23:感測器收容部 23: Sensor housing part
25:蓋體 25: Lid
27:安裝孔 27: Mounting hole
29:纜線插通孔 29: Cable insertion hole
40:研磨板 40: Grinding board
41:緩衝板部 41: Buffer Board
43:支持板部 43: support board
45:研磨墊 45: Grinding pad
49:漿料流入孔 49: Slurry inflow hole
61:AE感測器 61: AE sensor
63:檢測面 63: Detection surface
65:外罩 65: outer cover
67:纜線 67: Cable
A:被研磨面 A: Ground surface
G:玻璃板(被加工物) G: Glass plate (worked object)
S:漿料(液體) S: Slurry (liquid)
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