TW202104335A - Curable resin composition, cured product, acid-modified maleimide resin, and curing agent - Google Patents
Curable resin composition, cured product, acid-modified maleimide resin, and curing agent Download PDFInfo
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- TW202104335A TW202104335A TW109103820A TW109103820A TW202104335A TW 202104335 A TW202104335 A TW 202104335A TW 109103820 A TW109103820 A TW 109103820A TW 109103820 A TW109103820 A TW 109103820A TW 202104335 A TW202104335 A TW 202104335A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/42—Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
- C08G59/4014—Nitrogen containing compounds
- C08G59/4042—Imines; Imides
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
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Abstract
Description
本發明係關於酸改性馬來醯亞胺樹脂、硬化劑、包含該硬化劑之硬化性樹脂組成物,特定而言,係有關用於形成印刷電路板中所使用之阻焊層的硬化性樹脂組成物,以及使用其之乾薄膜及印刷電路板。The present invention relates to an acid-modified maleimide resin, a curing agent, and a curable resin composition containing the curing agent. Specifically, it relates to the curability of the solder resist used in the formation of printed circuit boards. Resin composition, and dry film and printed circuit board using it.
近年,對應於伴隨電子機器(electronic machines)之輕薄短小化而來的印刷電路板之高密度化,阻焊層等樹脂絕緣層用的硬化性樹脂組成物亦被要求高性能化及作業性之提高。特別是汽車,其中尤以驅動部分之電控制化係有所進展,多在引擎室及其周邊等環境溫度高的場所裝載印刷電路板。車載用之印刷電路板,由於依裝載處而會長期暴露於80℃至150℃之高溫下,所以車載用印刷電路板所用的高性能阻焊層被要求優良的耐熱性。In recent years, in response to the increase in density of printed circuit boards that have been accompanied by the reduction in lightness, thickness, and size of electronic machines, curable resin compositions for resin insulating layers such as solder resist layers have also been required to improve performance and workability. improve. Especially in automobiles, the electronic control system of the driving part has progressed, and printed circuit boards are often installed in places with high ambient temperature such as the engine room and its surroundings. Automotive printed circuit boards are exposed to high temperatures ranging from 80°C to 150°C for a long time depending on where they are loaded. Therefore, high-performance solder masks used in automotive printed circuit boards are required to have excellent heat resistance.
就適合於此種阻焊層之材料而言,可列舉雙馬來醯亞胺化合物。雙馬來醯亞胺化合物雖然為耐熱性、難燃性、介電特性等優良的樹脂,然而,與環氧樹脂不展現硬化反應性的周知之雙馬來醯亞胺化合物,在與環氧硬化系之硬化性樹脂併用的情況,有耐熱性不足的問題。因此,提出將使胺基酚等單胺化合物之胺基,與雙馬來醯亞胺化合物之不飽和N-取代馬來醯亞胺基反應所得到的胺改性雙馬來醯亞胺化合物,與環氧硬化系之硬化性樹脂併用的方案(例如,參照專利文獻1)。然而,由於該化合物鹼顯影性不充分,就作為阻焊層材料,尤其是近年具有微細化電路之印刷電路板所尋求的阻焊層材料而言仍不充分。As far as materials suitable for such solder resist layers are concerned, bismaleimide compounds can be cited. Although the bismaleimide compound is a resin with excellent heat resistance, flame resistance, and dielectric properties, it is a well-known bismaleimide compound that does not exhibit curing reactivity with epoxy resin. In the case of using a curable resin of a curable system in combination, there is a problem of insufficient heat resistance. Therefore, an amine-modified bismaleimide compound obtained by reacting the amine group of a monoamine compound such as aminophenol with the unsaturated N-substituted maleimide group of the bismaleimide compound is proposed , A proposal to use together with a curable resin of an epoxy curing system (for example, refer to Patent Document 1). However, due to the insufficient alkali developability of the compound, it is still insufficient as a solder resist material, especially for the solder resist material sought for in printed circuit boards with miniaturized circuits in recent years.
又,亦提出將藉胺基苯甲酸等具有羧基之胺化合物改性而得的雙馬來醯亞胺化合物,與環氧硬化系之硬化性樹脂併用的方案(例如,參照專利文獻2)。然而,該化合物熱分解溫度低,在近年所要求之對於無鉛焊料之耐熱性上,仍有不足。 [先前技術文獻] [專利文獻]In addition, it has also been proposed to use a bismaleimide compound obtained by modifying an amine compound having a carboxyl group such as aminobenzoic acid in combination with a curable epoxy resin (for example, refer to Patent Document 2). However, the compound has a low thermal decomposition temperature and is still insufficient in the heat resistance to lead-free solder required in recent years. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2012-166515號公報 [專利文獻2]日本特開2007-302843號公報[Patent Document 1] JP 2012-166515 A [Patent Document 2] JP 2007-302843 A
[發明欲解決之課題][The problem to be solved by the invention]
因此,本發明所欲解決之課題,為提供可得到鹼顯影性及耐熱性優良之硬化物的酸改性馬來醯亞胺樹脂及包含該樹脂之硬化性樹脂組成物、阻焊層形成用組成物、以及使用上述硬化性樹脂組成物的乾薄膜及印刷電路板。 [用以解決課題之手段]Therefore, the problem to be solved by the present invention is to provide an acid-modified maleimide resin that can obtain a cured product excellent in alkali developability and heat resistance, and a curable resin composition containing the resin, and a solder resist layer formation. Composition, and dry film and printed circuit board using the above-mentioned curable resin composition. [Means to solve the problem]
本發明人等進行各種檢討的結果,發現藉由將利用狄爾斯-阿爾德反應(Diels-Alder reaction),使具有共軛二烯之脂肪酸加成於馬來醯亞胺樹脂中之N-取代馬來醯亞胺基而成的酸改性馬來醯亞胺樹脂作為硬化劑,可得到耐熱性優良,同時鹼顯影性良好之硬化物,於是解決上述問題。As a result of various studies conducted by the inventors, they found that by using the Diels-Alder reaction to add fatty acids with conjugated diene to the N- in the maleimide resin The acid-modified maleimide resin formed by substituting the maleimide group as a hardener can obtain a hardened product with excellent heat resistance and good alkali developability, thus solving the above-mentioned problems.
亦即本發明提供一種硬化性樹脂組成物,其特徵為包含酸改性馬來醯亞胺樹脂(A)及硬化性樹脂(B),其中該酸改性馬來醯亞胺樹脂(A)含有結構(1),該結構(1)係將具有共軛二烯之脂肪酸或其衍生物(a1)加成於N-取代馬來醯亞胺基而成;本發明並提供該硬化性樹脂組成物之用途、硬化物、及適合作為硬化劑使用的特定結構之酸改性馬來醯亞胺樹脂。 [發明之效果]That is, the present invention provides a curable resin composition characterized by comprising an acid-modified maleimide resin (A) and a curable resin (B), wherein the acid-modified maleimide resin (A) Containing structure (1), the structure (1) is formed by adding a fatty acid with a conjugated diene or its derivative (a1) to an N-substituted maleimide group; the present invention also provides the curable resin The use of the composition, the hardened product, and the acid-modified maleimide resin with a specific structure suitable for use as a hardener. [Effects of Invention]
若依照本發明,可提供能得到耐熱性及鹼顯影性優良之硬化物的酸改性馬來醯亞胺樹脂及包含該化合物之硬化性樹脂組成物、阻焊層形成用組成物、以及使用上述硬化性樹脂組成物的乾薄膜及印刷電路板。According to the present invention, it is possible to provide an acid-modified maleimide resin capable of obtaining a cured product excellent in heat resistance and alkali developability, and a curable resin composition containing the compound, a composition for forming a solder resist layer, and use Dry film and printed circuit board of the above-mentioned curable resin composition.
[用以實施發明的形態][Form to implement the invention]
本發明之硬化性樹脂組成物,其特徵為包含酸改性馬來醯亞胺樹脂(A)及硬化性樹脂(B),該酸改性馬來醯亞胺樹脂(A)含有結構(1),該結構(1)係將具有共軛二烯之脂肪酸或其衍生物(a1)加成於N-取代馬來醯亞胺基而成。The curable resin composition of the present invention is characterized by comprising an acid-modified maleimide resin (A) and a curable resin (B), and the acid-modified maleimide resin (A) contains the structure (1) ), the structure (1) is formed by adding a fatty acid with a conjugated diene or its derivative (a1) to the N-substituted maleimide group.
前述N-取代馬來醯亞胺基係表示所謂馬來醯亞胺之不飽和N-取代馬來醯亞胺基,亦即,以使用馬來醯亞胺作為原料為較佳。The aforementioned N-substituted maleimide group means an unsaturated N-substituted maleimide group called maleimide, that is, it is preferable to use maleimide as a raw material.
就前述馬來醯亞胺而言,例如,可列舉1分子中具有2個馬來醯亞胺基之雙馬來醯亞胺化合物、1分子中具有3個以上馬來醯亞胺基之馬來醯亞胺樹脂。With regard to the aforementioned maleimines, for example, bismaleimines compounds having two maleimines in one molecule, and horses having three or more maleimines in one molecule can be cited. Leimine resin.
就前述雙馬來醯亞胺化合物而言,只要為分子結構中具有至少2個不飽和N-取代馬來醯亞胺基之化合物,則任何一者皆可使用,作為較佳者,例如可例示以下述式(a1)所表示的雙馬來醯亞胺化合物:Regarding the aforementioned bismaleimide compound, as long as it is a compound having at least two unsaturated N-substituted maleimide groups in the molecular structure, any of them can be used. As a preferred one, for example, The bismaleimide compound represented by the following formula (a1) is exemplified:
[式(a1)中,R1 為具有芳香環或脂肪族烴的二價有機基]。該R1 ,從所得到之硬化物中耐熱性優良的觀點而言,以具有芳香環之二價有機基為更佳。 [In the formula (a1), R 1 is a divalent organic group having an aromatic ring or an aliphatic hydrocarbon]. This R 1 is more preferably a divalent organic group having an aromatic ring from the viewpoint of excellent heat resistance in the obtained cured product.
其中,就R1 之具有芳香環或脂肪族烴的二價有機基而言,可列舉伸烷基、環伸烷基、單環式或多環式之伸芳基、或彼等基藉由2價原子團(例如伸烷基、環伸烷基、氧原子、硫原子、碸基、亞磺醯基、二硫基、羰基等)鍵結之2價基為較佳結構。Among them, the divalent organic group having an aromatic ring or aliphatic hydrocarbon of R 1 includes alkylene, cycloalkylene, monocyclic or polycyclic arylalkylene, or their groups by A divalent group to which a divalent atomic group (for example, an alkylene group, a cyclic alkylene group, an oxygen atom, a sulfur atom, a sulfinyl group, a sulfinyl group, a disulfide group, a carbonyl group, etc.) is bonded is a preferred structure.
就前述雙馬來醯亞胺化合物而言,具體上可列舉:N,N’-伸乙基雙馬來醯亞胺、N,N’-六亞甲基雙馬來醯亞胺、N,N’-(1,3-伸苯基)雙馬來醯亞胺、N,N’-[1,3-(2-甲基伸苯基)]雙馬來醯亞胺、N,N’-[1,3-(4-甲基伸苯基)]雙馬來醯亞胺、N,N’-(1,4-伸苯基)雙馬來醯亞胺、雙(4-馬來醯亞胺苯基)甲烷、雙(3-甲基-4-馬來醯亞胺苯基)甲烷、3,3-二甲基-5,5-二乙基-4,4-二苯基甲烷雙馬來醯亞胺、雙(4-馬來醯亞胺苯基)醚、雙(4-馬來醯亞胺苯基)碸、雙(4-馬來醯亞胺苯基)硫醚、雙(4-馬來醯亞胺苯基)酮、雙(4-馬來醯亞胺環己基)甲烷、1,4-雙(4-馬來醯亞胺苯基)環己烷、1,4-雙(馬來醯亞胺甲基)環己烷、1,4-雙(馬來醯亞胺甲基)苯、1,3-雙(4-馬來醯亞胺苯氧基)苯、1,3-雙(3-馬來醯亞胺苯氧基)苯、雙[4-(3-馬來醯亞胺苯氧基)苯基]甲烷、雙[4-(4-馬來醯亞胺苯氧基)苯基]甲烷、1,1-雙[4-(3-馬來醯亞胺苯氧基)苯基]乙烷、1,1-雙[4-(4-馬來醯亞胺苯氧基)苯基]乙烷、1,2-雙[4-(3-馬來醯亞胺苯氧基)苯基]乙烷、1,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]乙烷、2,2-雙[4-(3-馬來醯亞胺苯氧基)苯基]丙烷、2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]丙烷、2,2-雙[4-(3-馬來醯亞胺苯氧基)苯基]丁烷、2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]丁烷、2,2-雙[[4-(3-馬來醯亞胺苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]-1,1,1,3,3,3-六氟丙烷、4,4-雙(3-馬來醯亞胺苯氧基)聯苯、4,4-雙(4-馬來醯亞胺苯氧基)聯苯、雙[4-(3-馬來醯亞胺苯氧基)苯基]酮、雙[4-(4-馬來醯亞胺苯氧基)苯基]酮、2,2’-雙(4-馬來醯亞胺苯基)二硫化物、雙(4-馬來醯亞胺苯基)二硫化物、雙[4-(3-馬來醯亞胺苯氧基)苯基]硫醚、雙[4-(4-馬來醯亞胺苯氧基)苯基]硫醚、雙[4-(3-馬來醯亞胺苯氧基)苯基]亞碸、雙[4-(4-馬來醯亞胺苯氧基)苯基]亞碸、雙[4-(3-馬來醯亞胺苯氧基)苯基]碸、雙[4-(4-馬來醯亞胺苯氧基)苯基]碸、雙[4-(3-馬來醯亞胺苯氧基)苯基]醚、雙[4-(4-馬來醯亞胺苯氧基)苯基]醚、1,4-雙[4-(4-馬來醯亞胺苯氧基)-α,α-二甲基苄基]苯、1,3-雙[4-(4-馬來醯亞胺苯氧基)-α,α-二甲基苄基]苯、1,4-雙[4-(3-馬來醯亞胺苯氧基)-α,α-二甲基苄基]苯、1,3-雙[4-(3-馬來醯亞胺苯氧基)-α,α-二甲基苄基]苯、1,4-雙[4-(4-馬來醯亞胺苯氧基)-3,5-二甲基-α,α-二甲基苄基]苯、1,3-雙[4-(4-馬來醯亞胺苯氧基)-3,5-二甲基-α,α-二甲基苄基]苯、1,4-雙[4-(3-馬來醯亞胺苯氧基)-3,5-二甲基-α,α-二甲基苄基]苯、1,3-雙[4-(3-馬來醯亞胺苯氧基)-3,5-二甲基-α,α-二甲基苄基]苯、4-甲基-1,3-伸苯基雙馬來醯亞胺、聚苯基甲烷馬來醯亞胺等,此等馬來醯亞胺化合物,可單獨使用,亦可將2種以上混合而使用。Regarding the aforementioned bismaleimide compound, specifically, N,N'-ethylene bismaleimide, N,N'-hexamethylene bismaleimide, N, N'-(1,3-phenylene) bismaleimide, N,N'-[1,3-(2-methylphenylene)] bismaleimide, N,N' -[1,3-(4-Methylphenylene)]bismaleimide, N,N'-(1,4-phenylene)bismaleimide, bis(4-maleimide) Aminophenyl) methane, bis(3-methyl-4-maleimidphenyl) methane, 3,3-dimethyl-5,5-diethyl-4,4-diphenyl Methane bismaleimide, bis(4-maleimidphenyl) ether, bis(4-maleimidphenyl) sulfide, bis(4-maleimidphenyl) sulfide , Bis(4-maleimidphenyl) ketone, bis(4-maleimidcyclohexyl)methane, 1,4-bis(4-maleimidphenyl)cyclohexane, 1 ,4-bis(maleimidyl)cyclohexane, 1,4-bis(maleimidyl)benzene, 1,3-bis(4-maleimidphenoxy) Benzene, 1,3-bis(3-maleiminophenoxy)benzene, bis[4-(3-maleiminophenoxy)phenyl]methane, bis[4-(4-male Leximinophenoxy)phenyl]methane, 1,1-bis[4-(3-maleimidinphenoxy)phenyl]ethane, 1,1-bis[4-(4- Maleimide phenoxy) phenyl] ethane, 1,2-bis[4-(3-maleimide phenoxy) phenyl] ethane, 1,2-bis[4-( 4-maleimidephenoxy)phenyl]ethane, 2,2-bis[4-(3-maleimidephenoxy)phenyl]propane, 2,2-bis[4- (4-Maleimidephenoxy)phenyl)propane, 2,2-bis[4-(3-maleimidephenoxy)phenyl)butane, 2,2-bis[4 -(4-maleimidephenoxy)phenyl]butane, 2,2-bis[[4-(3-maleimidephenoxy)phenyl]-1,1,1, 3,3,3-hexafluoropropane, 2,2-bis[4-(4-maleimide phenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropane, 4,4-bis(3-maleimide phenoxy) biphenyl, 4,4-bis(4-maleimide phenoxy) biphenyl, bis[4-(3-maleimide phenoxy) Iminophenoxy) phenyl] ketone, bis[4-(4-maleiminophenoxy)phenyl] ketone, 2,2'-bis(4-maleiminophenyl) two Sulfide, bis(4-maleimidphenyl) disulfide, bis[4-(3-maleimidphenoxy)phenyl]sulfide, bis[4-(4-maleimide) Aminophenoxy) phenyl] sulfide, bis[4-(3-maleimidin phenoxy) phenyl] sulfide, bis[4-(4-maleimidin phenoxy) )Phenyl] arsenic, bis[4-(3-maleiminophenoxy)phenyl] arsenic, bis[4-(4-maleiminophenoxy)phenyl] arsenic, double [4-(3-Maleimide phenoxy) phenyl] ether, bis[4-(4-maleimide) Phenoxy) phenyl] ether, 1,4-bis[4-(4-maleimidin phenoxy)-α,α-dimethylbenzyl]benzene, 1,3-bis[4- (4-maleimidin phenoxy)-α,α-dimethylbenzyl)benzene, 1,4-bis[4-(3-maleimidin phenoxy)-α,α- Dimethylbenzyl]benzene, 1,3-bis[4-(3-maleiminophenoxy)-α,α-dimethylbenzyl]benzene, 1,4-bis[4-( 4-maleimide phenoxy)-3,5-dimethyl-α,α-dimethylbenzyl]benzene, 1,3-bis[4-(4-maleimide phenoxy) Yl)-3,5-dimethyl-α,α-dimethylbenzyl]benzene, 1,4-bis[4-(3-maleiminophenoxy)-3,5-dimethyl -Α,α-dimethylbenzyl]benzene, 1,3-bis[4-(3-maleiminophenoxy)-3,5-dimethyl-α,α-dimethyl Benzyl]benzene, 4-methyl-1,3-phenylene bismaleimide, polyphenylmethane maleimide, etc. These maleimide compounds can be used alone or Mix and use two or more types.
此等之中,以2,2-雙[4-(4-馬來醯亞胺苯氧基)苯基]丙烷、雙(4-馬來醯亞胺苯基)甲烷、4-甲基-1,3-伸苯基雙馬來醯亞胺、聚苯基甲烷馬來醯亞胺、及雙(4-馬來醯亞胺苯基)碸為較佳。再者,從反應率高,可更高耐熱性化的觀點而言,以雙(4-馬來醯亞胺苯基)甲烷、雙(4-馬來醯亞胺苯基)碸、雙(4-馬來醯亞胺苯基]硫醚、雙(4-馬來醯亞胺苯基)二硫化物、N,N’-(1,3-伸苯基)雙馬來醯亞胺、2,2-雙(4-(4-馬來醯亞胺苯氧基)苯基)丙烷為較佳,從廉價之觀點而言,以雙(4-馬來醯亞胺苯基)甲烷、N,N’-(1,3-伸苯基)雙馬來醯亞胺為更佳,從對溶劑之溶解性的觀點而言,以雙(4-馬來醯亞胺苯基)甲烷為特佳。Among these, 2,2-bis[4-(4-maleiminophenoxy)phenyl]propane, bis(4-maleiminophenyl)methane, 4-methyl- 1,3-phenylene bismaleimide, polyphenylmethane maleimide, and bis(4-maleimide phenyl) are preferred. Furthermore, from the viewpoint of high reaction rate and higher heat resistance, bis(4-maleimidphenyl)methane, bis(4-maleimidphenyl), bis( 4-maleiminophenyl) sulfide, bis(4-maleiminophenyl) disulfide, N,N'-(1,3-phenylene) bismaleimide, 2,2-bis(4-(4-maleimidphenoxy)phenyl)propane is preferred. From the viewpoint of low cost, bis(4-maleimidphenyl)methane, N,N'-(1,3-phenylene) bismaleimide is more preferable. From the viewpoint of solvent solubility, bis(4-maleiminophenyl)methane is used as Especially good.
又,就1分子中具有3個以上N-取代馬來醯亞胺基的馬來醯亞胺樹脂之具體例而言,例如,可列舉以下述結構式(a2)~(a4)之任一者表示者。In addition, specific examples of maleimide resins having 3 or more N-substituted maleimide groups in one molecule include, for example, any of the following structural formulas (a2) to (a4) The person said.
(式中R2 互相獨立,為包含聚合性不飽和鍵之基、烷基、烷氧基、鹵素原子、芳基、芳烷基之任一者;R3 為氫原子、烷基、鹵化烷基、鹵素原子之任一者;p為0或1~4之整數,q為0或1~3之整數;V為碳原子數1~4之伸烷基、芳基亞甲基、伸烷基伸芳基伸烷基、伸烷基伸聯苯基伸烷基、環伸烷基、氧原子、硫原子、羰基之任一者;Z為碳原子或氮原子; m為1以上之整數,n為3~6之整數)。 (In the formula, R 2 is independent of each other and is any one of a group containing a polymerizable unsaturated bond, an alkyl group, an alkoxy group, a halogen atom, an aryl group, and an aralkyl group; R 3 is a hydrogen atom, an alkyl group, or an alkyl halide Any one of a group and a halogen atom; p is 0 or an integer of 1 to 4, q is an integer of 0 or 1 to 3; V is an alkylene, arylmethylene, or alkylene having 1 to 4 carbon atoms Any one of arylalkylene, biphenylene, cyclic alkylene, oxygen atom, sulfur atom, carbonyl group; Z is a carbon atom or a nitrogen atom; m is an integer of 1 or more, and n is 3 An integer of ~6).
此等之中,從進行酸改性時之反應控制容易的觀點及所得到之硬化物之耐熱性更優良的觀點而言,以使用前述結構式(a2)所表示之樹脂為較佳,尤其以使用V為碳原子數1~4之伸烷基,p及q為0之樹脂為更佳。Among these, it is preferable to use the resin represented by the aforementioned structural formula (a2) from the viewpoint of easy reaction control during acid modification and the viewpoint that the heat resistance of the cured product obtained is more excellent, especially It is more preferable to use a resin having V as an alkylene group having 1 to 4 carbon atoms, and having p and q as 0.
就此等馬來醯亞胺而言,可直接使用市售者,例如,可列舉大和化成工業股份有限公司製BMI系列(BMI-1000、2000、2300、3000、4000、6000、7000、8000、TMH等)、KI化成股份有限公司製BMI、BMI-70、BMI-80等、東京化成工業股份有限公司製B1109、B4807、P0778、P0976等。For these maleimines, commercially available ones can be used directly, for example, BMI series manufactured by Daiwa Chemical Industry Co., Ltd. (BMI-1000, 2000, 2300, 3000, 4000, 6000, 7000, 8000, TMH Etc.), BMI, BMI-70, BMI-80, etc. manufactured by KI Chemical Co., Ltd., B1109, B4807, P0778, P0976, etc. manufactured by Tokyo Chemical Industry Co., Ltd.
本發明中所用的具有共軛二烯之脂肪酸或其衍生物(a1),只要具有可對於前述N-取代馬來醯亞胺基進行狄爾斯-阿爾德反應之共軛二烯,且具有羧基或其衍生物之化合物即可,無特別限定。再者,衍生物係表示羧基成為鹽結構者或成為鹵化物者,意指為不阻礙狄爾斯-阿爾德反應者,且加成反應後,可成為羧基者。從反應之控制容易的觀點而言,以使用脂肪酸作為原料為較佳。The fatty acid having a conjugated diene or its derivative (a1) used in the present invention, as long as it has a conjugated diene that can undergo Diels-Alder reaction with the aforementioned N-substituted maleimide group, and has The compound of a carboxyl group or its derivative is sufficient, and it does not specifically limit. In addition, the derivative means a compound in which the carboxyl group becomes a salt structure or a halide, which means a compound that does not hinder the Diels-Alder reaction and can become a carboxyl group after the addition reaction. From the viewpoint of easy control of the reaction, it is preferable to use fatty acid as a raw material.
就前述具有共軛二烯之脂肪酸而言,例如,可列舉:山梨酸、2,4-癸二烯酸、2,4-十二碳二烯酸、10,12-十八碳二烯酸、9-羥基-10,12-十八碳二烯酸、13-羥基-9,11-十八碳二烯酸、9,14-二羥基-10,12-十八碳二烯酸、9,12,14-十八碳三烯酸、8,10,12-十八碳三烯酸、桐酸等、或將具有各種烷基之脂肪酸選擇性地氫化所形成的共軛二烯脂肪酸,可單獨使用亦可將2種以上併用。尤其從加成反應之控制容易,又所得到之硬化物之耐熱性更優良的觀點而言,以使用碳原子數為8以下之共軛二烯脂肪酸為較佳,若亦考量原料取得容易性,則以使用山梨酸為更佳。As for the aforementioned fatty acids with conjugated diene, for example, sorbic acid, 2,4-decadienoic acid, 2,4-dodecadienoic acid, 10,12-octadecadienoic acid , 9-hydroxy-10,12-octadecadienoic acid, 13-hydroxy-9,11-octadecadienoic acid, 9,14-dihydroxy-10,12-octadecadienoic acid, 9 ,12,14-octadecatrienoic acid, 8,10,12-octadecatrienoic acid, oleonic acid, etc., or conjugated diene fatty acids formed by selectively hydrogenating fatty acids with various alkyl groups, It can be used alone or in combination of two or more kinds. Especially from the viewpoint of easy control of the addition reaction and better heat resistance of the obtained hardened product, it is better to use conjugated diene fatty acid with carbon number of 8 or less, if the ease of raw material acquisition is also considered , It is better to use sorbic acid.
前述狄爾斯-阿爾德反應為周知之反應,未在本發明中特別限定,例如,可於反應溫度20~150℃,以反應時間1~80小時進行。此時,較佳係相對於1莫耳之N-取代馬來醯亞胺基,將具有共軛二烯之脂肪酸或其衍生物(a1)之莫耳數在0.01~1.5莫耳之範圍使用,更佳為在0.02~1.1莫耳之範圍使用。The aforementioned Diels-Alder reaction is a well-known reaction and is not particularly limited in the present invention. For example, it can be carried out at a reaction temperature of 20 to 150°C and a reaction time of 1 to 80 hours. At this time, it is preferable to use the mol number of the fatty acid with a conjugated diene or its derivative (a1) in the range of 0.01 to 1.5 mol relative to 1 mol of the N-substituted maleimide group. , More preferably used in the range of 0.02 to 1.1 mol.
進行狄爾斯-阿爾德反應時,可使用有機溶劑。就可使用之有機溶劑而言,例如,可列舉:乙醇、丙醇、丁醇、甲基賽璐蘇、丁基賽璐蘇、丙二醇單甲基醚等醇系溶劑;丙酮、甲基乙基酮、甲基異丁基酮、環己酮等酮系溶劑;四氫呋喃等醚系溶劑;甲苯、二甲苯、均三甲苯等芳香族系溶劑;二甲基亞碸等含有S原子之溶劑;二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等含有N原子之溶劑;乙二醇二甲基醚、乙二醇二乙基醚、乙二醇二丁基醚等乙二醇二烷基醚類;二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇二丁基醚、三乙二醇二甲基醚、三乙二醇二乙基醚、三乙二醇二丁基醚等聚乙二醇二烷基醚類;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、乙二醇單丁基醚乙酸酯等乙二醇單烷基醚乙酸酯類;二乙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二乙二醇單丁基醚乙酸酯、三乙二醇單甲基醚乙酸酯、三乙二醇單乙基醚乙酸酯、三乙二醇單丁基醚乙酸酯等聚乙二醇單烷基醚乙酸酯類;丙二醇二甲基醚、丙二醇二乙基醚、丙二醇二丁基醚等丙二醇二烷基醚類;二丙二醇二甲基醚、二丙二醇二乙基醚、二丙二醇二丁基醚、三丙二醇二甲基醚、三丙二醇二乙基醚、三丙二醇二丁基醚等聚丙二醇二烷基醚類;丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙二醇單丁基醚乙酸酯等之丙二醇單烷基醚乙酸酯類;二丙二醇單甲基醚乙酸酯、二丙二醇單乙基醚乙酸酯、二丙二醇單丁基醚乙酸酯、三丙二醇單甲基醚乙酸酯、三丙二醇單乙基醚乙酸酯、三丙二醇單丁基醚乙酸酯等聚丙二醇單烷基醚乙酸酯類;低分子之乙烯-丙烯共聚物等共聚合聚醚二醇之二烷基醚類;共聚合聚醚二醇之單乙酸酯單烷基醚類;共聚合聚醚二醇之烷基酯類;及共聚合聚醚二醇之單烷基酯單烷基醚類等。此等有機溶劑可使用1種或將2種以上混合而使用。此等之中,從抑制副反應之觀點而言,以不含醇性羥基之溶劑為較佳。再者,從溶解性之觀點而言,較佳為環己酮、甲基乙基酮等酮系溶劑、酯系溶劑。就有機溶劑之使用量而言,無特別限制,相對於原料之馬來醯亞胺與具有共軛二烯之脂肪酸或其衍生物(a1)的合計總質量100質量份,通常為0.5~100質量份,較佳為0.5~70質量份,更佳為0.5~50質量份。When performing the Diels-Alder reaction, an organic solvent can be used. As for the organic solvents that can be used, for example, alcoholic solvents such as ethanol, propanol, butanol, methyl cellophane, butyl cellophane, and propylene glycol monomethyl ether; acetone, methyl ethyl Ketone solvents such as ketone, methyl isobutyl ketone, and cyclohexanone; ether solvents such as tetrahydrofuran; aromatic solvents such as toluene, xylene, mesitylene; solvents containing S atoms such as dimethyl sulfide; two Methylformamide, dimethylacetamide, N-methylpyrrolidone and other solvents containing N atoms; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether Diethylene glycol dialkyl ethers; diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, triethylene glycol dimethyl ether, triethylene glycol Polyethylene glycol dialkyl ethers such as diethyl ether and triethylene glycol dibutyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol mono Ethylene glycol monoalkyl ether acetates such as butyl ether acetate; diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether Polyethylene glycol monoalkyl ether acetate, such as acetate, triethylene glycol monomethyl ether acetate, triethylene glycol monoethyl ether acetate, triethylene glycol monobutyl ether acetate, etc. Class; Propylene glycol dialkyl ethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether, and propylene glycol dibutyl ether; dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol dibutyl ether, tripropylene glycol Polypropylene glycol dialkyl ethers such as dimethyl ether, tripropylene glycol diethyl ether, and tripropylene glycol dibutyl ether; propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether Propylene glycol monoalkyl ether acetates such as acetate; dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, tripropylene glycol monomethyl ether Acetate, tripropylene glycol monoethyl ether acetate, tripropylene glycol monobutyl ether acetate and other polypropylene glycol monoalkyl ether acetates; low molecular ethylene-propylene copolymers and other copolymerized polyether glycols Dialkyl ethers; monoacetate monoalkyl ethers of copolymerized polyether glycols; alkyl esters of copolymerized polyether glycols; and monoalkyl esters and monoalkyls of copolymerized polyether glycols Ethers and so on. These organic solvents can be used singly or in combination of two or more kinds. Among these, from the viewpoint of suppressing side reactions, a solvent that does not contain an alcoholic hydroxyl group is preferred. Furthermore, from the viewpoint of solubility, ketone-based solvents such as cyclohexanone and methyl ethyl ketone, and ester-based solvents are preferred. The amount of organic solvent used is not particularly limited. It is usually 0.5-100 parts by mass relative to the total mass of maleimine and the fatty acid with conjugated diene or its derivative (a1) (a1) as the raw material. Parts by mass are preferably 0.5 to 70 parts by mass, more preferably 0.5 to 50 parts by mass.
本發明中之酸改性馬來醯亞胺樹脂(A)為藉由前述之加成反應所得到者,以分子中具有下述結構式(1)所表示之結構為較佳:The acid-modified maleimide resin (A) in the present invention is obtained by the aforementioned addition reaction, and preferably has a structure represented by the following structural formula (1) in the molecule:
[式(i)中,R為氫原子或碳原子數1~20之脂肪族烴基,X為直接鍵結或碳原子數1~20之二價脂肪族烴基],尤其,從所得到之硬化物耐熱性的觀點而言,以1分子中具有2個以上該結構為更佳。 [In formula (i), R is a hydrogen atom or an aliphatic hydrocarbon group with 1 to 20 carbon atoms, and X is a direct bond or a divalent aliphatic hydrocarbon group with 1 to 20 carbon atoms], especially from the resulting hardened From the viewpoint of physical heat resistance, it is more preferable to have two or more such structures in one molecule.
尤其在使用前述之雙馬來醯亞胺樹脂的情況,較佳為以下述結構式(ii)所表示的樹脂:Especially when the aforementioned bismaleimide resin is used, it is preferably a resin represented by the following structural formula (ii):
[式(ii)中,R1 為具有芳香環或脂肪族烴之二價有機基,R為氫原子或碳原子數1~20之脂肪族烴基,X為直接鍵結或碳原子數1~20之二價脂肪族烴基]。 [In formula (ii), R 1 is a divalent organic group having an aromatic ring or an aliphatic hydrocarbon, R is a hydrogen atom or an aliphatic hydrocarbon group with 1 to 20 carbon atoms, and X is a direct bond or a carbon number of 1 to 20 bis divalent aliphatic hydrocarbon group].
再者,在以前述之結構式(a2)所表示之馬來醯亞胺樹脂做為原料的情況,較佳為以下述結構式(iii)所表示的樹脂:Furthermore, when the maleimide resin represented by the aforementioned structural formula (a2) is used as a raw material, it is preferably a resin represented by the following structural formula (iii):
[式(iii)中,R為氫原子或碳原子數1~20之脂肪族烴基,X為直接鍵結或碳原子數1~20之二價脂肪族烴基,s為0~10之整數,t為0~10之整數,且s+t為2以上。但是,重覆結構可為無規則,亦可為嵌段,在s為1以上之情況,亦可為末端未進行酸改性之結構]。此等之中,從所得到之硬化物耐熱性的觀點而言,尤其較佳為:具有共軛二烯之脂肪酸或其衍生物(a1)之加成比率,相對於1莫耳之N-取代馬來醯亞胺基為0.02~1莫耳之樹脂。 [In formula (iii), R is a hydrogen atom or an aliphatic hydrocarbon group with 1-20 carbon atoms, X is a direct bond or a divalent aliphatic hydrocarbon group with 1-20 carbon atoms, s is an integer of 0-10, t is an integer of 0-10, and s+t is 2 or more. However, the repeating structure may be random or block, and when s is 1 or more, it may be a structure without acid modification at the end]. Among these, from the viewpoint of the heat resistance of the cured product obtained, it is particularly preferable that the addition ratio of the fatty acid having a conjugated diene or its derivative (a1) relative to 1 mol of N- The substituted maleimide group is 0.02 to 1 mol resin.
此種方式所得到的本發明之酸改性馬來醯亞胺樹脂(A),通常顯示無色至褐色之固體樹脂狀或液狀,視情況會進行結晶化。The acid-modified maleimide resin (A) of the present invention obtained in this way usually shows a colorless to brown solid resin or liquid state, and crystallizes as the case may be.
在本發明中之酸改性馬來醯亞胺樹脂之色相差的情況,亦可在氫化觸媒存在下,藉由氫化進行色相改善。就此時所用的氫化觸媒而言,較佳為含有鎳等鐵族元素或鈀、銠、鉑等鉑族元素作為活性成分者,更佳為使活性成分保持在載劑上之型態者。In the case where the hue of the acid-modified maleimide resin in the present invention is different, the hue can also be improved by hydrogenation in the presence of a hydrogenation catalyst. The hydrogenation catalyst used at this time is preferably one containing iron group elements such as nickel or platinum group elements such as palladium, rhodium, and platinum as the active ingredient, and more preferably one that maintains the active ingredient on the carrier.
又,本發明中之酸改性馬來醯亞胺樹脂之羧基當量無特別限制,然而作為後述之硬化劑使用時,從所得到的硬化物耐熱性之觀點而言,以200~10000[g/eq]之範圍為較佳,再者,從摻合物之鹼顯影性的觀點而言,以350~2000[g/eq]之範圍為較佳。In addition, the carboxyl equivalent of the acid-modified maleimide resin in the present invention is not particularly limited. However, when used as a curing agent described later, from the viewpoint of the heat resistance of the cured product obtained, 200 to 10,000 [g The range of /eq] is preferred. Furthermore, from the viewpoint of the alkali developability of the blend, the range of 350 to 2000 [g/eq] is preferred.
又,本發明中之酸改性馬來醯亞胺樹脂的分子量無特別限制,然而作為後述之硬化劑使用時,從可使硬化物之成形時間縮短及賦予任意之形狀的觀點而言,重量平均分子量係較佳為300~10000,再者更佳為330~5000。該重量平均分子量為依照實施例中記載之方法所測定的聚苯乙烯換算值。In addition, the molecular weight of the acid-modified maleimide resin in the present invention is not particularly limited. However, when used as a curing agent described later, from the viewpoint of shortening the molding time of the cured product and imparting an arbitrary shape, the weight The average molecular weight is preferably 300 to 10,000, and more preferably 330 to 5,000. The weight average molecular weight is a polystyrene conversion value measured in accordance with the method described in the examples.
該酸改性馬來醯亞胺樹脂,可使用作為硬化性樹脂之硬化劑,例如,可與以下之成分一起使用。The acid-modified maleimide resin can be used as a hardening agent for the curable resin, for example, it can be used with the following components.
就本發明中所用之硬化性樹脂(B)而言,只要為藉由加熱或活性能量射線顯示硬化性的樹脂,可無特別限制地使用,例如,可例示環氧樹脂、三聚氰胺樹脂、苯并胍胺樹脂、三聚氰胺衍生物、苯并胍胺衍生物等胺基樹脂、嵌段異氰酸酯化合物、環碳酸酯化合物、多官能氧雜環丁烷化合物、環硫醚樹脂、雙馬來醯亞胺、碳二亞胺樹脂、氰酸酯樹脂等周知之硬化性樹脂作為較佳者,其中可列舉環氧樹脂作為較佳者。Regarding the curable resin (B) used in the present invention, as long as it is a resin that exhibits curability by heating or active energy rays, it can be used without particular limitation. For example, epoxy resin, melamine resin, and benzoic acid can be exemplified. Amino resins such as guanamine resins, melamine derivatives, benzoguanamine derivatives, blocked isocyanate compounds, cyclic carbonate compounds, polyfunctional oxetane compounds, cyclic sulfide resins, bismaleimides, Well-known curable resins such as carbodiimide resins and cyanate ester resins are preferable, and among them, epoxy resins are preferable.
進一步具體地就環氧樹脂而言,可列舉酚醛清漆樹脂型環氧樹脂、雙酚A型環氧樹脂、聯苯型環氧樹脂、三苯基甲烷型環氧樹脂、酚芳烷基型環氧樹脂等。具體而言,可列舉:雙酚A、雙酚S、硫二酚、茀雙酚、萜二酚、4,4’-聯苯酚、2,2’-聯苯酚、3,3’,5,5’-四甲基-[1,1’-聯苯]-4,4’-二醇、氫醌、間苯二酚、萘二酚、參(4-羥基苯基)甲烷、1,1,2,2-肆(4-羥基苯基)乙烷、酚類(酚、經烷基取代之酚、萘酚、經烷基取代之萘酚、二羥基苯、二羥基萘等)與甲醛、乙醛、苄醛、對羥基苄醛、鄰羥基苄醛、對羥基苯乙酮、鄰羥基苯乙酮、二環戊二烯、糠醛、4,4’-雙(氯甲基)-1,1’-聯苯、4,4’-雙(甲氧基甲基)-1,1’-聯苯、1,4-雙(氯甲基)苯、1,4-雙(甲氧基甲基)苯等的聚縮合物及此等之改性物,四溴雙酚A等鹵化雙酚類、從醇類衍生之環氧丙基醚化物、脂環式環氧樹脂、環氧丙基胺系環氧樹脂、環氧丙基酯系環氧樹脂、倍半矽氧烷系之環氧樹脂(在鏈狀、環狀、梯形狀、或者彼等至少2種以上之混合結構的矽氧烷結構中具有環氧丙基、及/或環氧環己烷結構的環氧樹脂)等固體或液狀環氧樹脂,然而不以此等為限。More specifically, epoxy resins include novolac resin type epoxy resins, bisphenol A type epoxy resins, biphenyl type epoxy resins, triphenylmethane type epoxy resins, and phenol aralkyl type epoxy resins. Oxygen resin and so on. Specifically, examples include: bisphenol A, bisphenol S, thiodiol, bisphenol, terpene diol, 4,4'-biphenol, 2,2'-biphenol, 3,3',5, 5'-Tetramethyl-[1,1'-biphenyl]-4,4'-diol, hydroquinone, resorcinol, naphthalenediol, ginseng (4-hydroxyphenyl) methane, 1,1 , 2,2-(4-hydroxyphenyl)ethane, phenols (phenol, alkyl-substituted phenol, naphthol, alkyl-substituted naphthol, dihydroxybenzene, dihydroxynaphthalene, etc.) and formaldehyde , Acetaldehyde, benzaldehyde, p-hydroxybenzaldehyde, o-hydroxybenzaldehyde, p-hydroxyacetophenone, o-hydroxyacetophenone, dicyclopentadiene, furfural, 4,4'-bis(chloromethyl)-1 ,1'-biphenyl, 4,4'-bis(methoxymethyl)-1,1'-biphenyl, 1,4-bis(chloromethyl)benzene, 1,4-bis(methoxy) (Methyl) benzene and other polycondensates and their modified products, halogenated bisphenols such as tetrabromobisphenol A, glycidyl ether compounds derived from alcohols, alicyclic epoxy resins, and epoxy propylene Amine-based epoxy resin, glycidyl ester-based epoxy resin, silsesquioxane-based epoxy resin (silicone in a chain, cyclic, trapezoidal shape, or a mixed structure of at least two of them The oxane structure has a solid or liquid epoxy resin such as epoxy propyl group and/or epoxy cyclohexane structure, but it is not limited thereto.
在本發明之硬化性樹脂組成物中,酸改性馬來醯亞胺樹脂(A)與硬化性樹脂(B)之組成比率無特別限定,然而從耐熱性、耐濕熱性優良的觀點而言,在使用環氧樹脂之情況,相對於1當量的酸改性馬來醯亞胺樹脂(A)之羧基,硬化性樹脂(B)之環氧基係較佳成為1.0~2.0當量的範圍,進一步從鹼顯影性之觀點而言,更佳為1.0~1.5當量之範圍。In the curable resin composition of the present invention, the composition ratio of the acid-modified maleimide resin (A) to the curable resin (B) is not particularly limited, but from the viewpoint of excellent heat resistance and moisture resistance In the case of using an epoxy resin, the epoxy group of the curable resin (B) is preferably in the range of 1.0 to 2.0 equivalent relative to 1 equivalent of the carboxyl group of the acid-modified maleimide resin (A). Furthermore, from the viewpoint of alkali developability, it is more preferably in the range of 1.0 to 1.5 equivalents.
本發明之硬化性樹脂組成物,視需要可適宜添加周知之光聚合起始劑(C)。就光聚合起始劑而言,可適宜使用選自包含具有肟酯基之肟酯系光聚合起始劑、烷基苯酮系光聚合起始劑、α-胺基苯乙酮系光聚合起始劑、醯基膦氧化物系光聚合起始劑、鈦莘系光聚合起始劑之群組中的1種以上之光聚合起始劑。In the curable resin composition of the present invention, a well-known photopolymerization initiator (C) can be suitably added as necessary. As the photopolymerization initiator, a photopolymerization initiator selected from an oxime ester-based photopolymerization initiator having an oxime ester group, an alkylphenone-based photopolymerization initiator, and α-aminoacetophenone-based photopolymerization can be suitably used. One or more photopolymerization initiators in the group of initiators, phosphine oxide-based photopolymerization initiators, and titanium-based photopolymerization initiators.
在使用此種肟酯系光聚合起始劑之情況的摻合量,從可得到光硬化性及解析性優良,密著性、PCT耐性亦提高,再者無電解鍍金耐性等耐藥品性亦優良之阻焊層的觀點而言,以成為組成物全體之0.01~5質量%為較佳,以成為0.25~3質量%為更佳。In the case of using such an oxime ester-based photopolymerization initiator, the blending amount is excellent in photocurability and resolution, and the adhesion and PCT resistance are also improved. In addition, chemical resistance such as electroless gold plating resistance is also improved. From the viewpoint of an excellent solder resist layer, it is preferably 0.01 to 5% by mass of the entire composition, and more preferably 0.25 to 3% by mass.
在使用烷基苯酮系光聚合起始劑之情況的摻合量,從相同之觀點而言,以成為組成物全體之0.2~30質量%為較佳,以成為2~20質量%為更佳。In the case of using the alkylphenone-based photopolymerization initiator, from the same point of view, the blending amount is preferably 0.2-30% by mass of the entire composition, and more preferably 2-20% by mass. good.
在使用α-胺基苯乙酮系光聚合起始劑或醯基膦氧化物系光聚合起始劑之情況的摻合量,從相同之觀點而言,以成為組成物全體之0.1~25質量%為較佳,以成為1~20質量%為更佳。In the case of using an α-aminoacetophenone-based photopolymerization initiator or an phosphine oxide-based photopolymerization initiator, the blending amount is 0.1-25 of the total composition from the same point of view The mass% is more preferable, and it is more preferable to be 1 to 20 mass %.
又,就光聚合起始劑而言,亦可適宜使用BASF Japan製之Irgacure 389。Irgacure 389之較佳摻合量,為組成物全體之0.1~20質量%,再者以1~15質量%為較佳。Moreover, as a photopolymerization initiator, Irgacure 389 manufactured by BASF Japan can also be suitably used. The preferable blending amount of Irgacure 389 is 0.1-20% by mass of the entire composition, and more preferably 1-15% by mass.
再者,亦可適宜使用Irgacure 784等鈦莘系光聚合起始劑。鈦莘系光聚合起始劑之較佳摻合量,為組成物全體之0.01~5質量%,再者以0.01~3質量%為較佳。In addition, titanium-based photopolymerization initiators such as Irgacure 784 can also be suitably used. The preferred blending amount of the titanium-based photopolymerization initiator is 0.01 to 5 mass% of the entire composition, and more preferably 0.01 to 3 mass%.
藉由將此等光聚合起始劑調至較佳摻合量,可形成光硬化性及解析性優良,密著性、PCT耐性亦提高,再者無電解鍍金耐性等耐藥品性亦優良的阻焊層。By adjusting these photopolymerization initiators to a better blending amount, it can be formed with excellent photocurability and resolution, improved adhesion and PCT resistance, and excellent chemical resistance such as electroless gold plating resistance. Solder mask.
在本發明之硬化性樹脂組成物中,除光聚合起始劑外,可視需要進一步使用光起始助劑、增感劑。就可適宜使用於硬化性樹脂組成物之光起始助劑及增感劑而言,可列舉苯偶姻化合物、苯乙酮化合物、蒽醌化合物、9-氧硫𠮿(thioxanthone)化合物、縮酮化合物、二苯基酮化合物、3級胺化合物、及氧蒽酮(xanthone)化合物等。In the curable resin composition of the present invention, in addition to the photopolymerization initiator, a photoinitiator and a sensitizer may be further used as needed. As for the photoinitiator and sensitizer that can be suitably used in the curable resin composition, benzoin compounds, acetophenone compounds, anthraquinone compounds, 9-oxothionin (thioxanthone) compound, ketal compound, diphenyl ketone compound, tertiary amine compound, xanthone compound, etc.
此等光起始助劑及增感劑,可單獨使用或形成2種以上之混合物而使用。此種光起始助劑、及增感劑之總量,以組成物全體之30質量%以下為較佳。若超過30質量%,則由於此等之光吸收,而有深部硬化性降低的傾向。These photo-initiating assistants and sensitizers can be used alone or in a mixture of two or more kinds. The total amount of the photo-initiating auxiliary agent and the sensitizer is preferably 30% by mass or less of the entire composition. If it exceeds 30% by mass, the deep curability tends to decrease due to such light absorption.
硬化性樹脂組成物,可視需要適宜添加稀釋劑(D)。就稀釋劑(D)而言,以摻合分子中具有烯性不飽和基之化合物為較佳。分子中具有烯性不飽和基之化合物係藉由活性能量射線之照射而進行光硬化,而可使本發明之樹脂組成物不溶於鹼性水溶液中,或幫助其不溶。就此種化合物而言,可使用慣用周知之聚酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、碳酸酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯,具體言之,可列舉:丙烯酸2-羥基乙酯、丙烯酸2-羥基丙酯等丙烯酸羥基烷酯類;乙二醇、甲氧基四乙二醇、聚乙二醇、丙二醇等二醇之二丙烯酸酯類;N,N-二甲基丙烯醯胺、N-羥甲基丙烯醯胺、N,N-二甲基胺基丙基丙烯醯胺等丙烯醯胺類;N,N-二甲基胺基乙基丙烯酸酯、N,N-二甲基胺基丙基丙烯酸酯等胺基烷基丙烯酸酯類;己二醇、三羥甲基丙烷、新戊四醇、二新戊四醇、參-羥基乙基異氰尿酸酯等多元醇或此等之環氧乙烷加成物、環氧丙烷加成物、或ε-己內酯加成物等多元丙烯酸酯類;丙烯酸苯氧酯、雙酚A二丙烯酸酯、及此等酚類之環氧乙烷加成物或環氧丙烷加成物等多元丙烯酸酯類;甘油二環氧丙基醚、甘油三環氧丙基醚、三羥甲基丙烷三環氧丙基醚、三環氧丙基異氰尿酸酯等環氧丙基醚之多元丙烯酸酯類;不以上述為限,還可列舉:將聚醚多元醇、聚碳酸酯二醇、羥基末端聚丁二烯、聚酯多元醇等多元醇直接丙烯酸酯化、或經由二異氰酸酯進行胺基甲酸酯丙烯酸酯化的丙烯酸酯類及三聚氰胺丙烯酸酯,以及對應於上述丙烯酸酯之各甲基丙烯酸酯類的至少任一種等。In the curable resin composition, a diluent (D) may be appropriately added as necessary. As for the diluent (D), it is preferable to blend a compound having an ethylenically unsaturated group in the molecule. The compound having an ethylenically unsaturated group in the molecule is photocured by the irradiation of active energy rays, thereby making the resin composition of the present invention insoluble in an alkaline aqueous solution, or helping it to be insoluble. For such compounds, commonly known polyester (meth)acrylates, polyether (meth)acrylates, urethane (meth)acrylates, carbonate (meth)acrylates, Epoxy (meth)acrylates, specifically, hydroxyalkyl acrylates such as 2-hydroxyethyl acrylate and 2-hydroxypropyl acrylate; ethylene glycol, methoxytetraethylene glycol, polyethylene Diacrylates of glycol, propylene glycol, etc.; N,N-dimethyl acrylamide, N-methylol acrylamide, N,N-dimethylaminopropyl acrylamide, etc. Amines; N,N-dimethylaminoethyl acrylate, N,N-dimethylaminopropyl acrylate and other amino alkyl acrylates; hexanediol, trimethylolpropane, new Polyols such as pentaerythritol, dineopentaerythritol, ginseng-hydroxyethyl isocyanurate or these ethylene oxide adducts, propylene oxide adducts, or ε-caprolactone additions Polyacrylates such as polyacrylates; phenoxy acrylate, bisphenol A diacrylate, and polyacrylates such as ethylene oxide adducts or propylene oxide adducts of these phenols; glycerol diglycidyl Polyacrylates of glycidyl ethers such as triglycidyl ether, glycerol triglycidyl ether, trimethylolpropane triglycidyl ether, triglycidyl isocyanurate, etc.; not limited to the above , Can also include: directly acrylated polyols such as polyether polyol, polycarbonate diol, hydroxyl-terminated polybutadiene, polyester polyol, or urethane acrylated via diisocyanate Acrylates and melamine acrylates, and at least any one of methacrylates corresponding to the above-mentioned acrylates, and the like.
再者,可列舉:使甲酚酚醛清漆樹脂型環氧樹脂等多官能環氧樹脂與丙烯酸反應而成的環氧丙烯酸酯樹脂,或進一步使該環氧丙烯酸酯樹脂之羥基,與新戊四醇三丙烯酸酯等羥基丙烯酸酯、及異佛爾酮二異氰酸酯等二異氰酸酯之半胺基甲酸酯化合物反應而成的環氧胺基甲酸酯丙烯酸酯化合物等,或同樣地使其與酸酐反應而成的含有羧酸基之酸改性環氧丙烯酸酯樹脂等。此種環氧丙烯酸酯系樹脂,可在不使指觸乾燥性降低下,使光硬化性提高。In addition, examples include epoxy acrylate resins obtained by reacting polyfunctional epoxy resins such as cresol novolac resin type epoxy resins with acrylic acid, or the hydroxyl groups of the epoxy acrylate resins, and neopentyl four An epoxy urethane acrylate compound formed by reacting a hydroxy acrylate such as alcohol triacrylate and a half urethane compound of a diisocyanate such as isophorone diisocyanate, or similarly with an acid anhydride Acid-modified epoxy acrylate resin containing carboxylic acid group formed by reaction. Such epoxy acrylate-based resins can improve the photocurability without reducing the dryness to the touch.
如上述之分子中具有烯性不飽和基的化合物可單獨使用1種,亦可將2種以上組合而使用。尤其從光反應性及解析性之觀點而言,以1分子內具有4個至6個烯性不飽和基之化合物為較佳,再者若使用1分子內具有2個烯性不飽和基之化合物,由於硬化物之線熱膨脹係數降低,減低PCT時剝離之發生,故為較佳。The compound having an ethylenically unsaturated group in the molecule as described above may be used alone or in combination of two or more kinds. Especially from the viewpoints of photoreactivity and resolution, a compound having 4 to 6 ethylenically unsaturated groups in one molecule is preferred, and if it is used, a compound having two ethylenically unsaturated groups in one molecule is used. The compound is preferable because the linear thermal expansion coefficient of the hardened material is reduced, and the occurrence of peeling during PCT is reduced.
在本發明之硬化性樹脂組成物中使用稀釋劑之情況的摻合量,從光硬化性提高,藉由活性能量射線照射後之鹼顯影,圖案形成變得良好,且對稀鹼水溶液之溶解性提高,塗膜之耐衝擊性有提高之傾向而言,以成為組成物全體之2~50質量%為較佳。When the diluent is used in the curable resin composition of the present invention, the blending amount is improved from the photocurability, the pattern formation becomes good by the alkali development after active energy ray irradiation, and the dissolution of the dilute alkali aqueous solution In terms of improved properties and a tendency to improve the impact resistance of the coating film, it is preferably 2-50% by mass of the entire composition.
本發明之硬化性樹脂組成物,可視需要適宜添加硬化促進劑。就硬化促進劑而言,可列舉例如:2-乙基-4-甲基咪唑、1-甲基咪唑等咪唑類;苄基二甲基胺、N,N-二甲基苯胺等三級胺;氯化四甲基銨、氯化苄基三乙基銨等四級銨鹽;四正丁基鏻-O,O-二乙基二硫代膦酸鹽、四丁基鏻苯并三唑鹽等鏻鹽;辛酸鋅、硬脂酸鋅等金屬鹽;乙醯基丙酮鋅、苄醯基丙酮鋅等金屬錯合物等。In the curable resin composition of the present invention, a curing accelerator may be appropriately added as necessary. Examples of hardening accelerators include imidazoles such as 2-ethyl-4-methylimidazole and 1-methylimidazole; tertiary amines such as benzyldimethylamine and N,N-dimethylaniline ; Tetramethylammonium chloride, benzyltriethylammonium chloride and other quaternary ammonium salts; tetra-n-butylphosphonium-O,O-diethyldithiophosphonate, tetrabutylphosphonium benzotriazole Phosphonium salts such as salt; metal salts such as zinc octoate and zinc stearate; metal complexes such as zinc acetylacetonate and zinc benzylacetone.
在本發明之硬化性樹脂組成物中使用硬化促進劑之情況的摻合量,以成為0.01~8質量%為較佳,以成為0.1~5質量%為更佳。若硬化促進劑之摻合量成為0.01質量%以上,由於可得到充分之效果,故為較佳。又,若硬化促進劑之摻合量為8質量%以下,由於能維持所得到的硬化物之透明度、耐熱性,故為較佳。In the case of using a hardening accelerator in the curable resin composition of the present invention, the blending amount is preferably 0.01 to 8% by mass, and more preferably 0.1 to 5% by mass. If the blending amount of the hardening accelerator is 0.01% by mass or more, since a sufficient effect can be obtained, it is preferable. In addition, if the blending amount of the hardening accelerator is 8% by mass or less, since the transparency and heat resistance of the obtained hardened product can be maintained, it is preferable.
本發明之硬化性樹脂組成物,可視需要適宜添加無機填充劑。無機填充劑係為了抑制硬化性樹脂組成物之硬化物的硬化收縮,使密著性、硬度等特性提高而使用。就無機填充劑而言,例如,可列舉硫酸鋇、鈦酸鋇、無定形矽石、結晶性矽石、紐因堡矽土、熔融矽石、球狀矽石、滑石、黏土、碳酸鎂、碳酸鈣、氧化鋁、氫氧化鋁、氮化矽、氮化鋁等。In the curable resin composition of the present invention, an inorganic filler may be appropriately added as necessary. The inorganic filler is used in order to suppress the curing shrinkage of the cured product of the curable resin composition and to improve the properties such as adhesion and hardness. As for inorganic fillers, for example, barium sulfate, barium titanate, amorphous silica, crystalline silica, Neuenberg silica, fused silica, spherical silica, talc, clay, magnesium carbonate, Calcium carbonate, alumina, aluminum hydroxide, silicon nitride, aluminum nitride, etc.
上述無機填充劑之平均粒徑以5μm以下為較佳。摻合比率以組成物全體之75質量%以下為較佳,更佳為0.1~60質量%。無機填充劑之摻合比率若超過75質量%,則有組成物之黏度變高,塗布性降低,或硬化性樹脂組成物之硬化物變脆之情形。The average particle diameter of the above-mentioned inorganic filler is preferably 5 μm or less. The blending ratio is preferably 75% by mass or less of the entire composition, and more preferably 0.1 to 60% by mass. If the blending ratio of the inorganic filler exceeds 75% by mass, the viscosity of the composition may increase, the coatability may decrease, or the cured product of the curable resin composition may become brittle.
在本發明之硬化性樹脂組成物中,亦可進一步摻合:有機溶劑;彈性體;巰基化合物;著色劑;抗氧化劑;紫外線吸收劑;密著促進劑;聚合抑制劑;微粉矽石、有機膨土、蒙脫土等增黏劑;聚矽氧系、氟系、高分子系等的消泡劑及均塗劑之至少任1種;咪唑系、噻唑系、三唑系等的矽烷偶合劑;防鏽劑;膦酸鹽、磷酸酯衍生物、膦氮烯化合物等磷化合物等的阻燃劑;嵌段共聚物這些周知的添加劑類作為任意成分。In the curable resin composition of the present invention, it is also possible to further blend: organic solvents; elastomers; mercapto compounds; colorants; antioxidants; ultraviolet absorbers; adhesion promoters; polymerization inhibitors; Bentonite, montmorillonite and other viscosity-increasing agents; at least one of defoamers and leveling agents such as polysiloxane, fluorine, and polymer; and silane couples of imidazole, thiazole, triazole, etc. Mixtures; rust inhibitors; flame retardants such as phosphorus compounds such as phosphonates, phosphate derivatives, and phosphazene compounds; and well-known additives such as block copolymers as optional components.
在本發明之硬化性樹脂組成物中,為了上述樹脂組成物之調製,或為了用以塗布於基材、承載薄膜之黏度調整,可使用有機溶劑。就此種為了上述樹脂組成物之調製,或為了用以塗布於基材、承載薄膜之黏度調整的有機溶劑而言,可列舉酮類、芳香族烴類、二醇醚類、二醇醚乙酸酯類、酯類、醇類、脂肪族烴、石油系溶劑等。更詳細而言,例如,可列舉:甲基乙基酮、環己酮等酮類;甲苯、二甲苯、四甲基苯等芳香族烴類;賽璐蘇、甲基賽璐蘇、丁基賽璐蘇、卡必醇、甲基卡必醇、丁基卡必醇、丙二醇單甲基醚、二丙二醇單甲基醚、二丙二醇二乙基醚、三乙二醇單乙基醚等二醇醚類;乙酸乙酯、乙酸丁酯、二丙二醇甲基醚乙酸酯、丙二醇甲基醚乙酸酯、丙二醇乙基醚乙酸酯、丙二醇丁基醚乙酸酯等酯類;乙醇、丙醇、乙二醇、丙二醇等醇類;辛烷、癸烷等脂肪族烴;石油醚、石油腦、氫化石油腦、溶劑油等石油系溶劑等。此種有機溶劑可只單獨使用1種,亦可將2種以上形成混合物而使用。In the curable resin composition of the present invention, an organic solvent can be used for the preparation of the above-mentioned resin composition or for adjusting the viscosity of the coating on the substrate and the carrier film. Such organic solvents for the preparation of the above-mentioned resin composition or for the viscosity adjustment of the substrate and the carrier film include ketones, aromatic hydrocarbons, glycol ethers, and glycol ether acetates. Types, esters, alcohols, aliphatic hydrocarbons, petroleum-based solvents, etc. In more detail, for example, ketones such as methyl ethyl ketone and cyclohexanone; aromatic hydrocarbons such as toluene, xylene, and tetramethylbenzene; cellophane, methyl cellophane, and butyl Cellulose, carbitol, methyl carbitol, butyl carbitol, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether, etc. Alcohol ethers; ethyl acetate, butyl acetate, dipropylene glycol methyl ether acetate, propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol butyl ether acetate and other esters; ethanol, Alcohols such as propanol, ethylene glycol, and propylene glycol; aliphatic hydrocarbons such as octane and decane; petroleum solvents such as petroleum ether, naphtha, hydrogenated naphtha, mineral spirits, etc. Such an organic solvent may be used individually by 1 type, and may use 2 or more types as a mixture.
本發明之乾薄膜具有將本發明之硬化性樹脂組成物塗布・乾燥而形成的硬化性樹脂層。本發明之乾薄膜,可將硬化性樹脂層以與基材鄰接之方式進行積層而使用。The dry film of the present invention has a curable resin layer formed by coating and drying the curable resin composition of the present invention. The dry film of the present invention can be used by laminating a curable resin layer so as to be adjacent to the base material.
本發明之乾薄膜,可藉由將硬化性樹脂組成物以刮刀塗布機、唇式塗布機、逗點式塗布機、薄膜塗布機等適宜方法均勻地塗布在承載薄膜上,予以乾燥,而形成前述之硬化性樹脂層,較佳為藉由在其上積層一覆蓋薄膜而製造。覆蓋薄膜與承載薄膜可為相同之薄膜材料,亦可使用相異之薄膜。The dry film of the present invention can be formed by uniformly coating the curable resin composition on a carrier film by a suitable method such as a knife coater, a lip coater, a comma coater, a film coater, etc., and drying it to form The aforementioned curable resin layer is preferably produced by laminating a cover film thereon. The cover film and the carrier film can be the same film material, or different films can be used.
在本發明之乾薄膜中,承載薄膜、覆蓋薄膜之薄膜材料,就乾薄膜所用者而言,可使用周知之材料的任一種。In the dry film of the present invention, the film material of the carrier film and the cover film, as far as the dry film is used, can be any of well-known materials.
就承載薄膜而言,可使用例如2~150μm厚度的聚對苯二甲酸乙二酯等的聚酯薄膜等熱塑性薄膜。As the carrier film, a thermoplastic film such as a polyester film such as polyethylene terephthalate having a thickness of 2 to 150 μm can be used.
就覆蓋薄膜而言,可使用聚乙烯薄膜、聚丙烯薄膜等,然而較佳為與硬化性樹脂層之接著力比承載薄膜小者。As for the cover film, a polyethylene film, a polypropylene film, etc. can be used, but it is preferable that the adhesive force with the curable resin layer is smaller than that of the carrier film.
本發明之承載薄膜上之硬化性樹脂層的膜厚,以100μm以下為較佳,以5~50μm之範圍為更佳。The thickness of the curable resin layer on the carrier film of the present invention is preferably 100 μm or less, and more preferably in the range of 5-50 μm.
本發明之印刷電路板,較佳為使用構成本發明之乾薄膜的本發明之硬化性樹脂層來製作。例如,較佳為藉由將包含硬化性樹脂層之乾薄膜積層,於例如約140~180℃之溫度加熱,使其熱硬化,而形成樹脂絕緣層。The printed circuit board of the present invention is preferably produced using the curable resin layer of the present invention constituting the dry film of the present invention. For example, it is preferable to form a resin insulating layer by laminating a dry film including a curable resin layer and heating it at a temperature of, for example, about 140 to 180° C. to heat it.
再者,本發明之印刷電路板,可藉由刮刀塗布機、唇式塗布機、逗點式塗布機、薄膜塗布機等適宜方法,將硬化性樹脂組成物直接塗布在基材上,然後乾燥,形成樹脂絕緣層而得到。Furthermore, in the printed circuit board of the present invention, the curable resin composition can be directly coated on the substrate by a suitable method such as a knife coater, a lip coater, a comma coater, and a film coater, and then dried , The resin insulation layer is formed.
本發明之印刷電路板的樹脂絕緣層,可藉由照射CO2 雷射、UV-YAG雷射等半導體雷射而圖案化。又,可藉由CO2 雷射、UV-YAG雷射或鑽鑿而開孔。在樹脂絕緣層包含複數層之情況,孔,可開成能夠與樹脂絕緣層之任意層導通的貫通孔(through hole),亦可開成以內層電路與樹脂絕緣層表面之導通為目的之部分孔(conformal via)。The resin insulating layer of the printed circuit board of the present invention can be patterned by irradiating semiconductor lasers such as CO 2 lasers and UV-YAG lasers. In addition, the holes can be made by CO 2 laser, UV-YAG laser or drilling. When the resin insulating layer contains multiple layers, the hole can be made into a through hole that can communicate with any layer of the resin insulating layer, or a partial hole for the purpose of conducting the inner circuit and the surface of the resin insulating layer ( conformal via).
開孔加工後,為了去除存在於孔之內壁、底部的殘渣(smear),及為了展現與導體層(隨後形成之金屬電鍍層)之錨定效果而於表面形成微細凹凸狀之粗化面的目的,而藉由市售之除膠渣液(desmear liquid)(粗化劑)或含有過錳酸鹽、重鉻酸鹽、臭氧、過氧化氫/硫酸、硝酸等氧化劑之液體來進行處理。After the hole is drilled, in order to remove the smear on the inner wall and bottom of the hole, and to show the anchoring effect with the conductor layer (the metal plating layer formed later), a rough surface with fine unevenness is formed on the surface For the purpose of treatment, it is processed by commercially available desmear liquid (roughening agent) or liquid containing permanganate, dichromate, ozone, hydrogen peroxide/sulfuric acid, nitric acid and other oxidants .
繼而,在已用除膠渣液去除殘餘物之孔,或已粗化成微細凹凸狀之皮膜表面,藉由減去(subtractive)法、半添加(semi-additive)法,形成電路。在任一種方法中,均可於施行無電解電鍍或電解電鍍後、或者此兩種電鍍後,以去除金屬之應力、提高強度為目的,而在約80℃~180℃施行約10分鐘~60分鐘之熱處理(退火(annealing)處理)。Then, a circuit is formed by the subtractive method and the semi-additive method on the hole where the residue has been removed with the scum removal solution, or the surface of the film that has been roughened into a fine concave-convex shape. In either method, after performing electroless plating or electrolytic plating, or after these two types of plating, the purpose is to remove the stress of the metal and increase the strength, and perform it at about 80°C to 180°C for about 10 minutes to 60 minutes The heat treatment (annealing (annealing) treatment).
就此處所用之金屬電鍍而言,可為銅、錫、焊料、鎳等,無特別限制,亦可將複數種組合而使用。又,此處所用之電鍍,亦能夠以金屬之濺射(spattering)等來替代使用。As for the metal plating used here, it can be copper, tin, solder, nickel, etc., and is not particularly limited, and a plurality of types can be used in combination. In addition, the electroplating used here can also be replaced by metal spattering.
又,在藉由感光性之硬化性樹脂層或塗布・乾燥硬化性樹脂組成物而成之乾燥塗膜來形成樹脂絕緣層的情況,可將基材(基板)上所形成之硬化性樹脂層或乾燥塗膜,藉由接觸式(或非接觸方式),通過形成圖案之光罩(photomask),選擇性地以活性能量射線進行曝光或以雷射導引曝光機進行直接圖案曝光。硬化性樹脂層或乾燥塗膜的曝光部分(藉由活性能量射線照射之部分)會硬化。In addition, when the resin insulating layer is formed by a photosensitive curable resin layer or a dry coating film formed by applying and drying a curable resin composition, the curable resin layer formed on the base material (substrate) Or dry the coating film, by contacting (or non-contacting), through a patterned photomask, selectively exposing with active energy rays or direct pattern exposing with a laser-guided exposure machine. The exposed part (the part irradiated with active energy rays) of the curable resin layer or the dried coating film will harden.
就活性能量射線照射所使用的曝光機而言,可使用直接描繪裝置(例如藉由來自電腦之CAD數據,直接以雷射描繪圖像的雷射導引影像處理裝置)、裝載金屬鹵素燈之曝光機、裝載(超)高壓水銀燈之曝光機、裝載LED之曝光機、裝載水銀短弧燈之曝光裝置。For the exposure machine used for active energy ray irradiation, a direct drawing device (for example, a laser-guided image processing device that draws an image directly with a laser using CAD data from a computer) and a metal halide lamp can be used Exposure machine, exposure machine equipped with (ultra) high pressure mercury lamp, exposure machine equipped with LED, exposure device equipped with mercury short arc lamp.
就活性能量射線而言,以使用最大波長在350~410nm之範圍的光為較佳。藉由將最大波長調至此範圍,可從光聚合起始劑效率良好地生成自由基。又,其曝光量隨膜厚等而異,然而一般可設為5~500mJ/cm2 ,較佳係設為10~300mJ/cm2 之範圍內。As for active energy rays, it is preferable to use light with a maximum wavelength in the range of 350 to 410 nm. By adjusting the maximum wavelength to this range, radicals can be efficiently generated from the photopolymerization initiator. In addition, the amount of exposure varies depending on the film thickness, etc. However, it can generally be set to 5 to 500 mJ/cm 2 , and preferably set to be in the range of 10 to 300 mJ/cm 2.
就直接描繪裝置而言,例如,可使用日本Orbotech股份有限公司製者、Pentax股份有限公司製者、OAK股份有限公司製者、Dainippon Screen股份有限公司製者等,只要是照射最大波長為350~410nm之活性能量射線的裝置,則任一種裝置皆可使用。As for the direct drawing device, for example, those manufactured by Orbotech Co., Ltd., Pentax Co., Ltd., OAK Co., Ltd., and Dainippon Screen Co., Ltd. can be used, as long as the maximum irradiation wavelength is 350~ For devices with 410nm active energy rays, any device can be used.
然後,以此種方式藉由將硬化性樹脂層、乾燥塗膜曝光,使曝光部分(藉由活性能量射線照射之部分)硬化後,將未曝光部分藉由稀鹼水溶液(例如,0.3~3wt%碳酸鈉水溶液)顯影,而在硬化性樹脂層、乾燥塗膜形成圖案。Then, by exposing the curable resin layer and the dry coating film in this way, the exposed part (the part irradiated by the active energy ray) is cured, and the unexposed part is treated with a dilute alkali aqueous solution (for example, 0.3-3wt % Sodium carbonate aqueous solution) is developed, and a pattern is formed on the curable resin layer and the dried coating film.
此時,就顯影方法而言,可依照浸漬法、沖洗法、噴霧法、塗刷法等。又,就顯影液而言,可使用氫氧化鉀、氫氧化鈉、碳酸鈉、碳酸鉀、磷酸鈉、矽酸鈉、氨、胺類等的鹼性水溶液。At this time, as for the development method, the dipping method, washing method, spray method, painting method, etc. can be followed. In addition, as the developer, alkaline aqueous solutions such as potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, sodium silicate, ammonia, amines, etc. can be used.
再者,藉由使硬化性樹脂層於例如約140~180℃之溫度加熱而熱硬化,酸改性馬來醯亞胺樹脂(A)之羧基與硬化性樹脂(B)反應,可形成耐熱性、耐藥品性、耐吸濕性、密著性、絕緣可靠性等各種特性均優良的樹脂絕緣層(圖案)。Furthermore, by heating the curable resin layer at a temperature of, for example, about 140-180°C, the carboxyl group of the acid-modified maleimide resin (A) reacts with the curable resin (B) to form a heat-resistant resin layer. A resin insulating layer (pattern) with excellent properties such as durability, chemical resistance, moisture absorption resistance, adhesion, and insulation reliability.
本發明之印刷電路板中樹脂絕緣層的總膜厚,以100μm以下為較佳,以5~50μm之範圍為更佳。The total film thickness of the resin insulating layer in the printed circuit board of the present invention is preferably 100 μm or less, and more preferably in the range of 5-50 μm.
就前述基材而言,除可使用預先形成有電路之印刷電路板、軟式印刷電路板外,還可使用採用紙-酚樹脂、紙-環氧樹脂、玻璃布-環氧樹脂、玻璃-聚醯亞胺、玻璃布/不織布-環氧樹脂、玻璃布/紙-環氧樹脂、合成纖維-環氧樹脂、氟樹脂・聚乙烯・聚伸苯基醚,聚伸苯基氧化物・氰酸酯等的複合材料之所有等級(FR-4等)的銅箔積層板、聚醯亞胺薄膜、PET薄膜、玻璃基板、陶瓷基板、晶圓板等。With regard to the aforementioned substrates, in addition to printed circuit boards with pre-formed circuits and flexible printed circuit boards, paper-phenol resin, paper-epoxy resin, glass cloth-epoxy resin, glass-poly Imide, glass cloth/non-woven fabric-epoxy resin, glass cloth/paper-epoxy resin, synthetic fiber-epoxy resin, fluororesin, polyethylene, polyphenylene ether, polyphenylene oxide, cyanic acid Copper foil laminates, polyimide films, PET films, glass substrates, ceramic substrates, wafer boards, etc. of all grades (FR-4, etc.) of composite materials such as esters.
本發明之印刷電路板所具有的樹脂絕緣層,適合作為永久被膜,其中,以作為阻焊層、層間絕緣材料為較佳。The resin insulating layer of the printed circuit board of the present invention is suitable as a permanent film, and among them, it is preferably used as a solder resist layer and an interlayer insulating material.
本發明之積層結構體,只要為具有基材、形成於該基材上之複數層樹脂絕緣層,且複數層樹脂絕緣層中至少一層為由本發明之硬化性樹脂組成物所形成的絕緣樹脂層即可。The laminated structure of the present invention has a substrate, a plurality of resin insulating layers formed on the substrate, and at least one of the plurality of resin insulating layers is an insulating resin layer formed of the curable resin composition of the present invention That's it.
就本發明之積層結構體之基本構成而言,只要為一般者即可,例如,可列舉具有鄰接基材(S)而設置之絕緣樹脂層(L1),及表面層、即最外層的2層之物。亦可在絕緣樹脂層(L1)與表面層之間進一步設置其他層。即使不設置其他層,亦可形成例如絕緣樹脂層(L1)與樹脂絕緣層(L2)之交互層。例如,亦可形成絕緣樹脂層(L1)/樹脂絕緣層(L2)/絕緣樹脂層(L1)/樹脂絕緣層(L2)。 [實施例]Regarding the basic structure of the laminated structure of the present invention, it is sufficient as long as it is ordinary. For example, there can be mentioned an insulating resin layer (L1) provided adjacent to the substrate (S), and a surface layer, that is, the outermost layer. Layers of things. Another layer may be further provided between the insulating resin layer (L1) and the surface layer. Even if no other layer is provided, for example, an alternate layer of the insulating resin layer (L1) and the resin insulating layer (L2) can be formed. For example, insulating resin layer (L1)/resin insulating layer (L2)/insulating resin layer (L1)/resin insulating layer (L2) may be formed. [Example]
以下,展示實施例及比較例,具體地說明本發明,然而本發明不受下述實施例限定。再者,以下之「份」及「%」,若非特別聲明,全部以質量為基準。Hereinafter, examples and comparative examples are shown to specifically explain the present invention, but the present invention is not limited by the following examples. Furthermore, the following "parts" and "%", unless otherwise stated, are all based on quality.
GPC之測定條件 測定機器:HLC8320GPC(東曹股份有限公司製) 檢測器:折射率 溶媒:四氫呋喃(THF) 管柱構成:TSKguardcolumn HxL-L、TSKgel-G4000HxL、G3000HxL、G2000HxL、G1000HxL 溫度:40℃ 流速:1.0ml/分鐘GPC measurement conditions Measuring machine: HLC8320GPC (manufactured by Tosoh Corporation) Detector: refractive index Solvent: Tetrahydrofuran (THF) Column composition: TSKguardcolumn HxL-L, TSKgel-G4000HxL, G3000HxL, G2000HxL, G1000HxL Temperature: 40℃ Flow rate: 1.0ml/min
FT-IR之測定條件 測定機器:FT/IR-4100(日本分光股份有限公司) 樣本製作條件:以在KBr板上塗布溶液,並進行溫風乾燥而得者,作為測定樣本。FT-IR measurement conditions Measuring machine: FT/IR-4100 (Japan Seiko Co., Ltd.) Sample preparation conditions: The sample is obtained by coating the solution on the KBr plate and drying it with warm air as the measurement sample.
實施例1 在安裝溫度計、冷卻管、攪拌器之燒瓶中施行氮氣沖洗,同時添加30份之馬來醯亞胺化合物(大和化成製BMI-2300)、5.7份之山梨酸、35.7份之環己酮,並於60℃保持5小時。藉由GPC確認山梨酸之消失後,取出,得到酸改性馬來醯亞胺樹脂(A-1)。所得到的樹脂之固體成分酸價為77mgKOH/g,羧基當量為729g/eq。Example 1 In the flask equipped with thermometer, cooling tube, and stirrer, flush with nitrogen, and add 30 parts of maleimide compound (BMI-2300 manufactured by Daiwa Chemicals), 5.7 parts of sorbic acid, 35.7 parts of cyclohexanone, and Keep at 60°C for 5 hours. After confirming the disappearance of sorbic acid by GPC, it was taken out to obtain an acid-modified maleimide resin (A-1). The solid acid value of the obtained resin was 77 mgKOH/g, and the carboxyl equivalent was 729 g/eq.
實施例2 在安裝溫度計、冷卻管、攪拌器之燒瓶中施行氮氣沖洗,同時添加30份之馬來醯亞胺化合物(大和化成製BMI-1000)、5.7份之山梨酸、35.7份之環己酮,並於60℃保持5小時。藉由GPC確認山梨酸之消失後,取出而得到酸改性馬來醯亞胺樹脂(A-1)。所得到的樹脂之固體成分酸價為77mgKOH/g,羧基當量為729g/eq。Example 2 Flush with nitrogen in the flask equipped with thermometer, cooling tube and stirrer, and add 30 parts of maleimide compound (BMI-1000 manufactured by Daiwa Chemicals), 5.7 parts of sorbic acid, 35.7 parts of cyclohexanone, and Keep at 60°C for 5 hours. After confirming the disappearance of sorbic acid by GPC, it was taken out to obtain an acid-modified maleimide resin (A-1). The solid acid value of the obtained resin was 77 mgKOH/g, and the carboxyl equivalent was 729 g/eq.
比較例1 在具備溫度計、攪拌機、回流冷卻器及氮導入口之2L反應容器中,加入294.8份之乙基二甘醇乙酸酯(以下稱為EDGAc)、196.5份之N,N-二甲基乙醯胺(以下DMAc)、400.0份之BMI-1000(大和化成工業公司製,4,4’-二苯基甲烷雙馬來醯亞胺)、243.3份之對胺基苯酚,於液中氮氣流下,耗費150分鐘升溫至120℃。在此反應容器中,加入339.3份之RIKACID TH(新日本理化公司製,1,2,3,6-四氫酞酸酐),於120℃繼續反應。升溫至150℃起4.5小時後,確認樹脂之FT-IR光譜無變化後,添加709.7份之EDGAc,並於140℃進行減壓操作,將DMAc餾除。餾出結束後,添加196.5份之EDGAc並冷卻,得到不揮發分50%之醯亞胺樹脂溶液(A’-1)。Comparative example 1 In a 2L reaction vessel equipped with a thermometer, a stirrer, a reflux cooler and a nitrogen inlet, 294.8 parts of ethyl diethylene glycol acetate (hereinafter referred to as EDGAc) and 196.5 parts of N,N-dimethylacetate were added Amine (hereinafter DMAc), 400.0 parts of BMI-1000 (4,4'-diphenylmethane bismaleimide manufactured by Daiwa Chemical Industry Co., Ltd.), 243.3 parts of p-aminophenol, under nitrogen flow in the liquid, It took 150 minutes to heat up to 120°C. In this reaction vessel, 339.3 parts of RIKACID TH (manufactured by New Japan Rika Co., Ltd., 1,2,3,6-tetrahydrophthalic anhydride) was added, and the reaction was continued at 120°C. After 4.5 hours from heating to 150°C, after confirming that there is no change in the FT-IR spectrum of the resin, 709.7 parts of EDGAc was added, and the pressure was reduced at 140°C to distill off DMAc. After the distillation was completed, 196.5 parts of EDGAc was added and cooled to obtain an imine resin solution (A'-1) with a non-volatile content of 50%.
比較例2 在具備溫度計、攪拌機、氮導入口之反應容器中加入563質量份之二乙二醇單乙基醚乙酸酯(EDGAc)、400質量份之4,4’-二苯基甲烷雙馬來醯亞胺(大和化成工業股份有限公司,「BMI-1000」)、60.9質量份之對胺基苯酚,於液中氮氣流通下,耗費150分鐘升溫至120℃,進行3小時反應,得到不揮發分45%之樹脂溶液(A’-2)。Comparative example 2 Add 563 parts by mass of diethylene glycol monoethyl ether acetate (EDGAc) and 400 parts by mass of 4,4'-diphenylmethane bismaleic acid to a reaction vessel equipped with a thermometer, a stirrer, and a nitrogen inlet. Imine (Daiwa Chemical Industry Co., Ltd., "BMI-1000"), 60.9 parts by mass of p-aminophenol, heated to 120°C in 150 minutes under nitrogen flow in the liquid, and reacted for 3 hours to obtain non-volatile matter 45% resin solution (A'-2).
樹脂組成物之調製 依照表1所示之組成比率,以最終不揮發分(N.V)成為50質量%之方式,摻合EDGAc,調製硬化性樹脂組成物。Preparation of resin composition According to the composition ratio shown in Table 1, EDGAc was blended so that the final non-volatile content (N.V) became 50% by mass to prepare a curable resin composition.
薄膜之玻璃轉移溫度(Tg)的測定 將以上述比率摻合的硬化性樹脂組成物,用6MIL之塗布器塗布於玻璃基材上,放入熱風乾燥機,於80℃加熱30分鐘,於120℃加熱30分鐘,於200℃加熱2小時。然後,從基板將硬化薄膜單離,作為試驗片。依照下述條件,測量測定用試料之動態黏彈性,以所得到之光譜之Tanδ之最大值的溫度,作為玻璃轉移溫度(Tg)。將所得到之結果示於表1,作為「薄膜之Tg(℃)」。 測定機器:Rheovibron RSA-II(Rheometrics公司製) 夾具:拉伸 夾頭間:20mm 測定溫度:25℃~400℃ 測定頻率:1Hz 升溫速度:3℃/分鐘Determination of the glass transition temperature (Tg) of the film The curable resin composition blended in the above ratio is coated on a glass substrate with a 6MIL applicator, placed in a hot air dryer, heated at 80°C for 30 minutes, heated at 120°C for 30 minutes, and heated at 200°C 2 hour. Then, the cured film was detached from the substrate and used as a test piece. According to the following conditions, the dynamic viscoelasticity of the sample for measurement was measured, and the temperature of the maximum value of Tanδ of the obtained spectrum was used as the glass transition temperature (Tg). The obtained results are shown in Table 1 as "Tg (°C) of the film". Measuring machine: Rheovibron RSA-II (manufactured by Rheometrics) Fixture: Stretch Between the chucks: 20mm Measuring temperature: 25℃~400℃ Measurement frequency: 1Hz Heating rate: 3℃/min
鹼顯影性 將硬化性樹脂組成物以乾燥後之膜厚成為25~35μm的方式,塗敷於馬口鐵基板上。繼而將該塗敷板在80℃之乾燥機中乾燥30分鐘,製成試驗片。將其於30℃之1%碳酸鉀水溶液中浸漬振盪3分鐘後,用自來水洗淨,以目視觀察塗膜之殘存狀況,評價鹼顯影性。以塗膜全部溶解之情況當作「○」,有殘存之情況,即使只有一部分仍然當作「×」。Alkali developability The curable resin composition is coated on a tinplate substrate so that the film thickness after drying becomes 25 to 35 μm. Then, the coated plate was dried in a dryer at 80°C for 30 minutes to prepare a test piece. After immersing it in a 1% potassium carbonate aqueous solution at 30°C and shaking for 3 minutes, it was washed with tap water, and the remaining condition of the coating film was visually observed to evaluate the alkali developability. The case where all the coating film is dissolved is regarded as "○", and the case where there is residual, even if only a part is still regarded as "×"
再者,表中之術語如以下所述。 N-680:DIC股份有限公司,甲酚酚醛清漆樹脂型環氧樹脂,環氧當量212g/eq 2E4MZ:2-乙基-4-甲基咪唑Furthermore, the terms in the table are as follows. N-680: DIC Co., Ltd., cresol novolac resin type epoxy resin, epoxy equivalent 212g/eq 2E4MZ: 2-ethyl-4-methylimidazole
[表1]
無。no.
圖1為本發明之實施例1所得到的酸改性馬來醯亞胺樹脂之FT-IR圖。 圖2為本發明之實施例1所得到的酸改性馬來醯亞胺樹脂之GPC圖。Fig. 1 is the FT-IR chart of the acid-modified maleimide resin obtained in Example 1 of the present invention. 2 is a GPC chart of the acid-modified maleimide resin obtained in Example 1 of the present invention.
無。no.
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