TW202040105A - Vibration sensor - Google Patents

Vibration sensor Download PDF

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Publication number
TW202040105A
TW202040105A TW109107048A TW109107048A TW202040105A TW 202040105 A TW202040105 A TW 202040105A TW 109107048 A TW109107048 A TW 109107048A TW 109107048 A TW109107048 A TW 109107048A TW 202040105 A TW202040105 A TW 202040105A
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layer
vibration sensor
laminated
positive electrode
vibration
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TW109107048A
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Chinese (zh)
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佐藤央隆
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日商華爾卡股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01HMEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
    • G01H11/00Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties
    • G01H11/06Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means
    • G01H11/08Measuring mechanical vibrations or ultrasonic, sonic or infrasonic waves by detecting changes in electric or magnetic properties by electric means using piezoelectric devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/30Piezoelectric or electrostrictive devices with mechanical input and electrical output, e.g. functioning as generators or sensors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/85Piezoelectric or electrostrictive active materials
    • H10N30/857Macromolecular compositions
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/88Mounts; Supports; Enclosures; Casings

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)

Abstract

Provided is a vibration sensor which can be attached to a curved surface subjected to measurement. An organic piezoelectric element (20) has a first surface and a second surface on the side opposite to the first surface, the organic piezoelectric element being polarized such that a positive charge is distributed on the first surface and a negative charge is distributed on the second surface. A positive electrode layer is made of a metal material and layered on the first surface. A first insulating layer (50) is made of an insulating material and layered on the positive electrode layer. A first shield layer is made of a metal layer and layered on the first insulating layer (50). A cathode layer (40) is made of a metal material and layered on the second surface. A second insulating layer (60) is made of an insulating material and layered on the cathode layer. A second shield layer (80) is made of a metal material and layered on the second insulating layer (60).

Description

振動感測器Vibration sensor

本發明係關於一種振動感測器。The invention relates to a vibration sensor.

先前,關於加速度感測器,提出一種將加速度檢測元件及電子電路安裝於陶瓷基板並將陶瓷罩接著於陶瓷基板之技術(例如,參照日本專利特開平7-234244號公報(專利文獻1))。 [先前技術文獻] [專利文獻]Previously, regarding the acceleration sensor, a technology of mounting an acceleration detecting element and an electronic circuit on a ceramic substrate and adhering the ceramic cover to the ceramic substrate was proposed (for example, refer to Japanese Patent Laid-Open No. 7-234244 (Patent Document 1)) . [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本專利特開平7-234244號公報[Patent Document 1] Japanese Patent Laid-Open No. 7-234244

[發明所欲解決之問題][The problem to be solved by the invention]

於上述文獻記載之構成中,容納加速度檢測元件及電子電路之空間係由陶瓷基板及陶瓷罩包圍而形成。由於楊氏模數較大且不易變形之陶瓷材料形成殼體,故感測器本體無可撓性,難以於曲面形狀之計測對象面安裝感測器。In the structure described in the above-mentioned literature, the space for accommodating the acceleration detection element and the electronic circuit is surrounded by a ceramic substrate and a ceramic cover. Since the ceramic material with a large Young's modulus and not easily deformed forms the housing, the sensor body has no flexibility, and it is difficult to install the sensor on the surface of the curved surface to be measured.

於本發明中,提供一種能夠安裝於有曲面之計測對象面之振動感測器。 [解決問題之技術手段]In the present invention, there is provided a vibration sensor that can be installed on a curved surface of a measurement object. [Technical means to solve the problem]

根據本發明,提供一種振動感測器,其具備薄膜狀有機壓電元件、正極層、第1絕緣層、第1屏蔽層、陰極層、第2絕緣層及第2屏蔽層。有機壓電元件具有第1面及第1面之相反側之第2面,且以正電荷偏集存在於第1面,負電荷偏集存在於第2面之方式被極化。正極層由金屬材料製成,積層於第1面。第1絕緣層由絕緣材料製成,積層於正極層。第1屏蔽層由金屬材料製成,積層於第1絕緣層。陰極層由金屬材料製成,積層於第2面。第2絕緣層由絕緣材料製成,積層於陰極層。第2屏蔽層由金屬材料製成,積層於第2絕緣層。According to the present invention, there is provided a vibration sensor including a thin-film organic piezoelectric element, a positive electrode layer, a first insulating layer, a first shielding layer, a cathode layer, a second insulating layer, and a second shielding layer. The organic piezoelectric element has a first surface and a second surface on the opposite side of the first surface, and is polarized in such a manner that positive charges are concentrated on the first surface and negative charges are concentrated on the second surface. The positive electrode layer is made of metal material and is laminated on the first surface. The first insulating layer is made of insulating material and is laminated on the positive electrode layer. The first shielding layer is made of a metal material and is laminated on the first insulating layer. The cathode layer is made of metal material and is laminated on the second surface. The second insulating layer is made of insulating material and is laminated on the cathode layer. The second shielding layer is made of metal material and is laminated on the second insulating layer.

上述振動感測器進而具備第1覆蓋層及第2覆蓋層。第1覆蓋層由絕緣材料製成,積層於第1屏蔽層。第2覆蓋層由絕緣材料製成,積層於第2屏蔽層。The vibration sensor further includes a first covering layer and a second covering layer. The first covering layer is made of insulating material and is laminated on the first shielding layer. The second covering layer is made of insulating material and laminated on the second shielding layer.

上述振動感測器進而具備介置構件。介置構件積層於第2覆蓋層之周緣部之至少一部分。在振動感測器安裝於要藉由振動感測器計測振動之振動計測對象物之狀態下,介置構件介於振動計測對象物與第2覆蓋層之間。The above-mentioned vibration sensor further includes an interposing member. The interposition member is laminated on at least a part of the periphery of the second covering layer. In a state where the vibration sensor is attached to the vibration measurement object whose vibration is to be measured by the vibration sensor, the interposition member is interposed between the vibration measurement object and the second covering layer.

上述振動感測器具備安裝構件及連接構件。安裝構件積層於第1覆蓋層。連接構件安裝於安裝構件,且與正極層電性連接。The vibration sensor described above includes a mounting member and a connecting member. The mounting member is laminated on the first covering layer. The connecting member is installed on the mounting member and is electrically connected to the positive electrode layer.

於上述振動感測器中,連接構件藉由螺入而安裝於安裝構件。In the above-mentioned vibration sensor, the connecting member is mounted on the mounting member by screwing.

上述振動感測器進而具備導線。導線具有與連接構件連接之一端及與正極層連接之另一端。The vibration sensor further includes a lead wire. The wire has one end connected to the connecting member and the other end connected to the positive electrode layer.

於上述振動感測器中,導線之另一端藉由焊接與正極層連接。In the above vibration sensor, the other end of the wire is connected to the positive electrode layer by welding.

上述振動感測器進而具備螺栓結合介置構件與安裝構件之螺栓構件。The vibration sensor further includes a bolt member that bolts the interposing member and the mounting member.

於上述振動感測器中,螺栓構件貫通陰極層而配置。陰極層與連接構件經由螺栓構件電性連接。 [發明之效果]In the above-mentioned vibration sensor, the bolt member is arranged to penetrate the cathode layer. The cathode layer and the connecting member are electrically connected via a bolt member. [Effects of Invention]

根據本發明,可提供一種能夠安裝於曲面計測對象面之振動感測器。According to the present invention, it is possible to provide a vibration sensor that can be mounted on a curved surface to be measured.

以下,參照圖式對實施形態進行說明。於以下說明中,對同一零件標附同一符號。其等之名稱及功能亦相同。因此,就其等之詳細說明不再贅述。Hereinafter, the embodiment will be described with reference to the drawings. In the following description, the same symbol is attached to the same part. Their names and functions are also the same. Therefore, the detailed description of them will not be repeated.

圖1係基於實施形態之振動感測器1之立體圖。圖2係圖1所示之振動感測器1之局部剖視圖。圖3係圖1所示之振動感測器1之側視圖。圖4係圖1所示之振動感測器1之分解立體圖。圖5係自不同角度觀察圖1所示之振動感測器1之分解立體圖。再者,於圖2中,圖示了自圖1中之箭頭II方向觀察到之振動感測器1,於圖3中,圖示了自圖1中之箭頭III方向觀察到之振動感測器1。Fig. 1 is a perspective view of a vibration sensor 1 based on the embodiment. Fig. 2 is a partial cross-sectional view of the vibration sensor 1 shown in Fig. 1. Fig. 3 is a side view of the vibration sensor 1 shown in Fig. 1. Fig. 4 is an exploded perspective view of the vibration sensor 1 shown in Fig. 1. FIG. 5 is an exploded perspective view of the vibration sensor 1 shown in FIG. 1 viewed from different angles. Furthermore, in FIG. 2, the vibration sensor 1 viewed from the direction of arrow II in FIG. 1 is illustrated, and in FIG. 3, the vibration sensor viewed from the direction of arrow III in FIG. 1 is illustrated.1.

如圖1、2所示,振動感測器1具備感測器部10。如圖4、5所示,感測器部10具有有機壓電元件20、正極層30、陰極層40、第1絕緣層50、第2絕緣層60、第1屏蔽層70、第2屏蔽層80、第1覆蓋層90及第2覆蓋層100。感測器部10藉由將第2覆蓋層100、第2屏蔽層80、第2絕緣層60、陰極層40、有機壓電元件20、正極層30、第1絕緣層50、第1屏蔽層70及第1覆蓋層90依序積層並接合為一體而形成。As shown in FIGS. 1 and 2, the vibration sensor 1 includes a sensor unit 10. As shown in FIGS. 4 and 5, the sensor unit 10 has an organic piezoelectric element 20, a positive electrode layer 30, a cathode layer 40, a first insulating layer 50, a second insulating layer 60, a first shielding layer 70, and a second shielding layer. 80. The first covering layer 90 and the second covering layer 100. The sensor section 10 is composed of a second covering layer 100, a second shielding layer 80, a second insulating layer 60, a cathode layer 40, an organic piezoelectric element 20, a positive electrode layer 30, a first insulating layer 50, and a first shielding layer. 70 and the first covering layer 90 are sequentially laminated and joined together to be formed.

如圖4、5所示,有機壓電元件20具有矩形薄膜狀之形狀。有機壓電元件20具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。圖6係表示有機壓電元件20之極化之模式圖。如圖6所示,有機壓電元件20具有第1面21及第1面21之相反側之第2面23。有機壓電元件20以正電荷偏集存在於第1面21,負電荷偏集存在於第2面23之方式被極化。有機壓電元件20於組裝感測器部10之前,藉由預先實施公知之電暈處理等任意之極化處理而被極化。As shown in FIGS. 4 and 5, the organic piezoelectric element 20 has a rectangular film shape. The organic piezoelectric element 20 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape. FIG. 6 is a schematic diagram showing the polarization of the organic piezoelectric element 20. As shown in FIG. As shown in FIG. 6, the organic piezoelectric element 20 has a first surface 21 and a second surface 23 on the opposite side of the first surface 21. The organic piezoelectric element 20 is polarized in such a manner that positive charges are concentrated on the first surface 21 and negative charges are concentrated on the second surface 23. The organic piezoelectric element 20 is polarized by performing any polarization treatment such as a known corona treatment before assembling the sensor part 10.

如圖5所示,正極層30具有薄膜狀之形狀。正極層30積層於有機壓電元件20之第1面21。正極層30係由導電性之材料、例如以銅或SUS為代表之金屬材料形成。如圖5所示,正極層30具有大致矩形狀之本體部31、及自本體部31之矩形之短邊之中央部分向外側突出之連接部32。於連接部32形成有於厚度方向貫通正極層30之連接孔33。連接孔33具有圓形狀。As shown in FIG. 5, the positive electrode layer 30 has a film-like shape. The positive electrode layer 30 is laminated on the first surface 21 of the organic piezoelectric element 20. The positive electrode layer 30 is formed of a conductive material, for example, a metal material represented by copper or SUS. As shown in FIG. 5, the positive electrode layer 30 has a body portion 31 having a substantially rectangular shape, and a connecting portion 32 protruding outward from the central portion of the short side of the rectangle of the body portion 31. A connection hole 33 penetrating the positive electrode layer 30 in the thickness direction is formed in the connection portion 32. The connection hole 33 has a circular shape.

如圖4所示,陰極層40具有薄膜狀之形狀。陰極層40積層於有機壓電元件20之第2面23。陰極層40係由導電性之材料、例如以銅或SUS為代表之金屬材料形成。如圖4所示,陰極層40具有大致矩形狀之本體部41、及自本體部41之矩形之短邊之兩端部分向外側突出之2個連接部42。於各個連接部42,形成有於厚度方向貫通陰極層40之結合孔44。結合孔44具有圓形狀。As shown in FIG. 4, the cathode layer 40 has a film-like shape. The cathode layer 40 is laminated on the second surface 23 of the organic piezoelectric element 20. The cathode layer 40 is formed of a conductive material, such as a metal material represented by copper or SUS. As shown in FIG. 4, the cathode layer 40 has a main body 41 having a substantially rectangular shape, and two connecting parts 42 protruding outward from both ends of the short sides of the rectangle of the main body 41. Each connecting portion 42 is formed with a coupling hole 44 penetrating the cathode layer 40 in the thickness direction. The coupling hole 44 has a circular shape.

如圖4、5所示,第1絕緣層50具有矩形薄膜狀之形狀。第1絕緣層50積層於正極層30。第1絕緣層50係由電氣絕緣性之材料、例如以聚醯亞胺為代表之樹脂材料形成。第1絕緣層50具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIGS. 4 and 5, the first insulating layer 50 has a rectangular film shape. The first insulating layer 50 is laminated on the positive electrode layer 30. The first insulating layer 50 is formed of an electrically insulating material, for example, a resin material represented by polyimide. The first insulating layer 50 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape.

於一個短緣部附近形成有於厚度方向貫通第1絕緣層50之1個連接孔53及2個結合孔54。連接孔53及結合孔54分別具有圓形狀。連接孔53形成於短緣部之中央部分。結合孔54形成於短緣部之兩端部分。結合孔54形成於矩形之角部分。連接孔53及結合孔54沿第1絕緣層50之矩形之短邊排列。連接孔53之中心及2個結合孔54之中心位於一條直線上。One connection hole 53 and two coupling holes 54 penetrating the first insulating layer 50 in the thickness direction are formed near one short edge portion. The connecting hole 53 and the connecting hole 54 each have a circular shape. The connecting hole 53 is formed in the central portion of the short edge portion. The coupling holes 54 are formed at both ends of the short edge portion. The coupling hole 54 is formed at the corner portion of the rectangle. The connection holes 53 and the coupling holes 54 are arranged along the short sides of the rectangle of the first insulating layer 50. The center of the connecting hole 53 and the centers of the two connecting holes 54 are located on a straight line.

第1絕緣層50之連接孔53之直徑為正極層30之連接孔33之直徑以下。於正極層30與第1絕緣層50積層之狀態下,正極層30之連接孔33與第1絕緣層50之連接孔53同心配置。於正極層30與第1絕緣層50積層之狀態下,正極層30之連接孔33之中心與第1絕緣層50之連接孔53之中心一致。第1絕緣層50之連接孔53全部與正極層30之連接孔33重疊。The diameter of the connecting hole 53 of the first insulating layer 50 is less than the diameter of the connecting hole 33 of the positive electrode layer 30. In a state where the positive electrode layer 30 and the first insulating layer 50 are laminated, the connection hole 33 of the positive electrode layer 30 and the connection hole 53 of the first insulating layer 50 are arranged concentrically. In the state where the positive electrode layer 30 and the first insulating layer 50 are laminated, the center of the connection hole 33 of the positive electrode layer 30 is consistent with the center of the connection hole 53 of the first insulating layer 50. All the connection holes 53 of the first insulating layer 50 overlap the connection holes 33 of the positive electrode layer 30.

圖7係有機壓電元件20、正極層30及第1絕緣層50之積層體之模式圖。如圖7所示,有機壓電元件20與正極層30之本體部31重疊。正極層30之連接部32不與有機壓電元件20重疊,而是自有機壓電元件20之短緣部突出。正極層30之連接孔33與第1絕緣層50之連接孔53重疊,連接孔33、53同心配置。連接孔33、53配置於一對結合孔54之間。一對結合孔54將連接孔33、53夾於中間。2個結合孔54及連接孔33、53以2個結合孔54各自之中心與連接孔33、53之中心之距離相等之方式沿第1絕緣層50之矩形之短邊排列。FIG. 7 is a schematic diagram of a laminate of the organic piezoelectric element 20, the positive electrode layer 30, and the first insulating layer 50. As shown in FIG. 7, the organic piezoelectric element 20 overlaps the body portion 31 of the positive electrode layer 30. The connecting portion 32 of the positive electrode layer 30 does not overlap the organic piezoelectric element 20 but protrudes from the short edge of the organic piezoelectric element 20. The connection hole 33 of the positive electrode layer 30 overlaps the connection hole 53 of the first insulating layer 50, and the connection holes 33 and 53 are arranged concentrically. The connection holes 33 and 53 are arranged between the pair of coupling holes 54. A pair of coupling holes 54 sandwich the connecting holes 33 and 53 in the middle. The two connecting holes 54 and the connecting holes 33 and 53 are arranged along the short sides of the rectangle of the first insulating layer 50 such that the distance between the centers of the two connecting holes 54 and the centers of the connecting holes 33 and 53 is equal.

正極層30及第1絕緣層50可藉由如下方法來製作:準備藉由熱壓接合等將銅箔接合於聚醯亞胺膜而成的市售之銅箔積層板,並適當地蝕刻聚醯亞胺膜及銅箔而形成圖案。The positive electrode layer 30 and the first insulating layer 50 can be produced by the following method: prepare a commercially available copper foil laminated board formed by bonding copper foil to a polyimide film by thermocompression bonding or the like, and appropriately etch and polymerize it. The imide film and copper foil are patterned.

如圖4、5所示,第2絕緣層60具有矩形薄膜狀之形狀。第2絕緣層60積層於陰極層40。第2絕緣層60係由電氣絕緣性之材料、例如以聚醯亞胺為代表之樹脂材料形成。第2絕緣層60具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIGS. 4 and 5, the second insulating layer 60 has a rectangular film shape. The second insulating layer 60 is laminated on the cathode layer 40. The second insulating layer 60 is formed of an electrically insulating material, for example, a resin material represented by polyimide. The second insulating layer 60 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape.

於一個短緣部附近形成有於厚度方向貫通第2絕緣層60之1個連接孔63及2個結合孔64。連接孔63及結合孔64分別具有圓形狀。連接孔63形成於短緣部之中央部分。結合孔64形成於短緣部之兩端部分。結合孔64形成於矩形之角部分。連接孔63及結合孔64沿第2絕緣層60之矩形之短邊排列。連接孔63之中心與2個結合孔64之中心位於一條直線上。One connection hole 63 and two coupling holes 64 penetrating the second insulating layer 60 in the thickness direction are formed near one short edge portion. The connecting hole 63 and the connecting hole 64 each have a circular shape. The connecting hole 63 is formed in the central part of the short edge part. The coupling holes 64 are formed at both ends of the short edge portion. The coupling hole 64 is formed at the corner portion of the rectangle. The connecting holes 63 and the connecting holes 64 are arranged along the short sides of the rectangle of the second insulating layer 60. The center of the connecting hole 63 and the center of the two connecting holes 64 are located on a straight line.

第2絕緣層60之結合孔64之直徑為陰極層40之結合孔44之直徑以下。於陰極層40與第2絕緣層60積層之狀態下,陰極層40之結合孔44與第2絕緣層60之結合孔64同心配置。於陰極層40與第2絕緣層60積層之狀態下,陰極層40之結合孔44之中心與第2絕緣層60之結合孔64之中心一致。第2絕緣層60之結合孔64全部與陰極層40之結合孔44重疊。The diameter of the coupling hole 64 of the second insulating layer 60 is less than the diameter of the coupling hole 44 of the cathode layer 40. In a state where the cathode layer 40 and the second insulating layer 60 are laminated, the coupling holes 44 of the cathode layer 40 and the coupling holes 64 of the second insulating layer 60 are arranged concentrically. In the state where the cathode layer 40 and the second insulating layer 60 are laminated, the center of the coupling hole 44 of the cathode layer 40 is consistent with the center of the coupling hole 64 of the second insulating layer 60. The bonding holes 64 of the second insulating layer 60 all overlap with the bonding holes 44 of the cathode layer 40.

圖8係有機壓電元件20、陰極層40及第2絕緣層60之積層體之模式圖。如圖8所示,有機壓電元件20與陰極層40之本體部41重疊。陰極層40之連接部42不與有機壓電元件20重疊,而是自有機壓電元件20之短緣部突出。陰極層40之結合孔44與第2絕緣層60之結合孔64重疊,結合孔44、64同心配置。連接孔63配置於一對結合孔44、64之間。一對結合孔44、64將連接孔63夾於中間。2個結合孔44、64及連接孔63以2個結合孔44、64各自之中心與連接孔63之中心之距離相等之方式沿第2絕緣層60之矩形之短邊排列。FIG. 8 is a schematic diagram of a laminate of the organic piezoelectric element 20, the cathode layer 40, and the second insulating layer 60. As shown in FIG. 8, the organic piezoelectric element 20 overlaps the body portion 41 of the cathode layer 40. The connecting portion 42 of the cathode layer 40 does not overlap the organic piezoelectric element 20 but protrudes from the short edge of the organic piezoelectric element 20. The coupling hole 44 of the cathode layer 40 overlaps the coupling hole 64 of the second insulating layer 60, and the coupling holes 44 and 64 are arranged concentrically. The connecting hole 63 is arranged between the pair of connecting holes 44 and 64. A pair of coupling holes 44 and 64 sandwich the connecting hole 63 in the middle. The two connecting holes 44, 64 and the connecting hole 63 are arranged along the short sides of the rectangle of the second insulating layer 60 such that the distance between the centers of the two connecting holes 44, 64 and the center of the connecting hole 63 is equal.

陰極層40及第2絕緣層60可藉由如下方法來製作:準備藉由熱壓接合等將銅箔接合於聚醯亞胺膜而成的市售之銅箔積層板,並適當地蝕刻聚醯亞胺膜及銅箔而形成圖案。The cathode layer 40 and the second insulating layer 60 can be produced by the following method: prepare a commercially available copper foil laminated board formed by bonding copper foil to a polyimide film by thermocompression bonding or the like, and appropriately etch the polymer The imide film and copper foil are patterned.

如圖5所示,第1屏蔽層70具有矩形薄膜狀之形狀。第1屏蔽層70積層於第1絕緣層50。第1屏蔽層70係由導電性之材料、例如以銅或SUS為代表之金屬材料形成。第1屏蔽層70具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIG. 5, the first shielding layer 70 has a rectangular film shape. The first shield layer 70 is laminated on the first insulating layer 50. The first shielding layer 70 is formed of a conductive material, for example, a metal material represented by copper or SUS. The first shielding layer 70 has a pair of long edges forming a rectangle with long sides and a pair of short edges forming a rectangle with short sides.

於一個短緣部附近形成有於厚度方向貫通第1屏蔽層70之1個連接孔73及2個結合孔74。連接孔73及結合孔74分別具有圓形狀。連接孔73形成於短緣部之中央部分。結合孔74形成於短緣部之兩端部分。結合孔74形成於矩形之角部分。連接孔73與結合孔74沿第1屏蔽層70之矩形之短邊排列。連接孔73之中心與2個結合孔74之中心位於一條直線上。One connection hole 73 and two connection holes 74 penetrating the first shield layer 70 in the thickness direction are formed near one short edge portion. The connecting hole 73 and the coupling hole 74 each have a circular shape. The connecting hole 73 is formed in the central portion of the short edge portion. The coupling holes 74 are formed at both ends of the short edge portion. The coupling hole 74 is formed at the corner portion of the rectangle. The connecting hole 73 and the connecting hole 74 are arranged along the short side of the rectangle of the first shielding layer 70. The center of the connecting hole 73 and the center of the two connecting holes 74 are located on a straight line.

如圖4所示,第2屏蔽層80具有矩形薄膜狀之形狀。第2屏蔽層80積層於第2絕緣層60。第2屏蔽層80係由導電性之材料、例如以銅或SUS為代表之金屬材料形成。第2屏蔽層80具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIG. 4, the second shielding layer 80 has a rectangular film shape. The second shield layer 80 is laminated on the second insulating layer 60. The second shielding layer 80 is formed of a conductive material, for example, a metal material represented by copper or SUS. The second shielding layer 80 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape.

於一對短緣部之附近形成有於厚度方向貫通第2屏蔽層80之1個連接孔83及2個結合孔84。連接孔83及結合孔84分別具有圓形狀。連接孔83形成於短緣部之中央部分。結合孔84形成於短緣部之兩端部分。結合孔84形成於矩形之角部分。連接孔83與結合孔84沿第2屏蔽層80之矩形之短邊排列。連接孔83之中心與2個結合孔84之中心位於一條直線上。One connection hole 83 and two coupling holes 84 penetrating the second shield layer 80 in the thickness direction are formed in the vicinity of the pair of short edge portions. The connecting hole 83 and the connecting hole 84 each have a circular shape. The connecting hole 83 is formed in the central portion of the short edge portion. The coupling holes 84 are formed at both ends of the short edge portion. The coupling hole 84 is formed at the corner portion of the rectangle. The connecting hole 83 and the connecting hole 84 are arranged along the short side of the rectangle of the second shielding layer 80. The center of the connecting hole 83 and the center of the two connecting holes 84 are located on a straight line.

如圖4、5所示,第1覆蓋層90具有矩形薄膜狀之形狀。第1覆蓋層90積層於第1屏蔽層70。第1覆蓋層90係由電氣絕緣性之材料、例如以聚醯亞胺為代表之樹脂材料形成。第1覆蓋層90具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIGS. 4 and 5, the first covering layer 90 has a rectangular film shape. The first covering layer 90 is laminated on the first shielding layer 70. The first covering layer 90 is formed of an electrically insulating material, for example, a resin material represented by polyimide. The first covering layer 90 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape.

於一個短緣部附近形成有於厚度方向貫通第1覆蓋層90之1個連接孔93及2個結合孔94。連接孔93及結合孔94分別具有圓形狀。連接孔93形成於短緣部之中央部分。結合孔94形成於短緣部之兩端部分。結合孔94形成於矩形之角部分。連接孔93與結合孔94沿第1覆蓋層90之矩形之短邊排列。連接孔93之中心與2個結合孔94之中心位於一條直線上。One connection hole 93 and two connection holes 94 penetrating the first covering layer 90 in the thickness direction are formed near one short edge portion. The connection hole 93 and the coupling hole 94 each have a circular shape. The connecting hole 93 is formed in the central part of the short edge. The coupling holes 94 are formed at both ends of the short edge portion. The coupling hole 94 is formed at the corner portion of the rectangle. The connecting hole 93 and the connecting hole 94 are arranged along the short sides of the rectangle of the first covering layer 90. The center of the connecting hole 93 and the center of the two connecting holes 94 are located on a straight line.

第1覆蓋層90之連接孔93具有與第1屏蔽層70之連接孔73相同之直徑。於第1屏蔽層70與第1覆蓋層90積層之狀態下,第1屏蔽層70之連接孔73與第1覆蓋層90之連接孔93同心配置。於第1屏蔽層70與第1覆蓋層90積層之狀態下,第1屏蔽層70之連接孔73之中心與第1覆蓋層90之連接孔93之中心一致。第1覆蓋層90之連接孔93全部與第1屏蔽層70之連接孔73重疊。The connecting hole 93 of the first covering layer 90 has the same diameter as the connecting hole 73 of the first shielding layer 70. In a state where the first shielding layer 70 and the first covering layer 90 are laminated, the connecting hole 73 of the first shielding layer 70 and the connecting hole 93 of the first covering layer 90 are arranged concentrically. In the state where the first shielding layer 70 and the first covering layer 90 are laminated, the center of the connecting hole 73 of the first shielding layer 70 is consistent with the center of the connecting hole 93 of the first covering layer 90. All the connection holes 93 of the first cover layer 90 overlap with the connection holes 73 of the first shield layer 70.

連接孔73、93配置於一對結合孔74、94之間。一對結合孔74、94將連接孔73、93夾於中間。2個結合孔74、94及連接孔73、93以2個結合孔74、94各自之中心與連接孔73、93之中心之距離相等之方式沿第1屏蔽層70及第1覆蓋層90之矩形之短邊排列。The connecting holes 73 and 93 are arranged between the pair of connecting holes 74 and 94. A pair of coupling holes 74 and 94 sandwich the connecting holes 73 and 93 in between. The two connecting holes 74, 94 and the connecting holes 73, 93 are along the first shielding layer 70 and the first covering layer 90 so that the distance between the centers of the two connecting holes 74, 94 and the center of the connecting holes 73, 93 is equal. The short sides of the rectangle are arranged.

第1屏蔽層70及第1覆蓋層90可藉由如下方法來製作:將聚醯亞胺膜貼附於單面附著有導電性接著劑之銅箔,並適當地蝕刻聚醯亞胺膜及銅箔而形成圖案。The first shielding layer 70 and the first covering layer 90 can be produced by the following method: attaching a polyimide film to a copper foil with a conductive adhesive on one side, and appropriately etching the polyimide film and Copper foil forms a pattern.

如圖4、5所示,第2覆蓋層100具有矩形薄膜狀之形狀。第2覆蓋層100積層於第2屏蔽層80。第2覆蓋層100由電氣絕緣性之材料、例如以聚醯亞胺為代表之樹脂材料形成。第2覆蓋層100具有形成矩形之長邊之一對長緣部及形成矩形之短邊之一對短緣部。As shown in FIGS. 4 and 5, the second covering layer 100 has a rectangular film shape. The second covering layer 100 is laminated on the second shielding layer 80. The second covering layer 100 is formed of an electrically insulating material, for example, a resin material represented by polyimide. The second covering layer 100 has a pair of long edges forming a rectangular shape and a pair of short edges forming a rectangular shape.

於一個短緣部附近形成有於厚度方向貫通第2覆蓋層100之1個連接孔103及2個結合孔104。連接孔103及結合孔104分別具有圓形狀。連接孔103形成於短緣部之中央部分。結合孔104形成於短緣部之兩端部分。結合孔104形成於矩形之角部分。連接孔103與結合孔104沿第2覆蓋層100之矩形之短邊排列。連接孔103之中心與2個結合孔104之中心位於一條直線上。One connection hole 103 and two connection holes 104 penetrating the second covering layer 100 in the thickness direction are formed near one short edge portion. The connecting hole 103 and the coupling hole 104 each have a circular shape. The connecting hole 103 is formed in the central portion of the short edge portion. The coupling holes 104 are formed at both ends of the short edge portion. The coupling hole 104 is formed at the corner portion of the rectangle. The connecting hole 103 and the connecting hole 104 are arranged along the short sides of the rectangle of the second covering layer 100. The center of the connecting hole 103 and the center of the two connecting holes 104 are located on a straight line.

第2覆蓋層100之連接孔103具有與第2屏蔽層80之連接孔83相同之直徑。於第2屏蔽層80與第2覆蓋層100積層之狀態下,第2屏蔽層80之連接孔83及第2覆蓋層100之連接孔103同心配置。於第2屏蔽層80與第2覆蓋層100積層之狀態下,第2屏蔽層80之連接孔83之中心與第2覆蓋層100之連接孔103之中心一致。第2覆蓋層100之連接孔103全部與第2屏蔽層80之連接孔83重疊。The connecting hole 103 of the second covering layer 100 has the same diameter as the connecting hole 83 of the second shielding layer 80. In the state where the second shielding layer 80 and the second covering layer 100 are laminated, the connection holes 83 of the second shielding layer 80 and the connecting holes 103 of the second covering layer 100 are arranged concentrically. In the state where the second shielding layer 80 and the second covering layer 100 are laminated, the center of the connecting hole 83 of the second shielding layer 80 is consistent with the center of the connecting hole 103 of the second covering layer 100. All the connection holes 103 of the second covering layer 100 overlap with the connection holes 83 of the second shield layer 80.

連接孔83、103配置於一對結合孔84、104之間。一對結合孔84、104將連接孔83、103夾於中間。2個結合孔84、104及連接孔83、103以2個結合孔84、104各自之中心與連接孔83、103之中心之距離相等之方式沿第2屏蔽層80及第2覆蓋層100之矩形之短邊排列。The connecting holes 83 and 103 are arranged between the pair of connecting holes 84 and 104. A pair of coupling holes 84, 104 sandwich the connecting holes 83, 103 in the middle. The two bonding holes 84, 104 and the connecting holes 83, 103 are along the second shielding layer 80 and the second covering layer 100 such that the distance between the centers of the two bonding holes 84, 104 and the centers of the connecting holes 83, 103 is equal. The short sides of the rectangle are arranged.

第2屏蔽層80與第2覆蓋層100可藉由如下方法來製作:將聚醯亞胺膜貼附於單面附著有導電性接著劑之銅箔,並適當地蝕刻聚醯亞胺膜及銅箔而形成圖案。The second shielding layer 80 and the second covering layer 100 can be produced by the following method: attaching a polyimide film to a copper foil with a conductive adhesive on one side, and appropriately etching the polyimide film and Copper foil forms a pattern.

感測器部10各自積層有薄膜狀之第2覆蓋層100、第2屏蔽層80、第2絕緣層60、陰極層40、有機壓電元件20、正極層30、第1絕緣層50、第1屏蔽層70及第1覆蓋層90,從而形成為整體具有可撓性之薄板狀。The sensor section 10 is each laminated with a film-like second covering layer 100, a second shielding layer 80, a second insulating layer 60, a cathode layer 40, an organic piezoelectric element 20, a positive electrode layer 30, a first insulating layer 50, and a second insulating layer. The first shielding layer 70 and the first covering layer 90 are formed in a thin plate shape having flexibility as a whole.

如圖1~5所示,振動感測器1進而具備介置構件110、安裝構件120、連接構件130、導線140及螺栓構件150。As shown in FIGS. 1 to 5, the vibration sensor 1 further includes an interposing member 110, a mounting member 120, a connecting member 130, a wire 140 and a bolt member 150.

如圖4、5所示,介置構件110積層於第2覆蓋層100。介置構件110具有積層於第2覆蓋層100之其中一個短緣部之第1構件111及積層於第2覆蓋層100之另一個短緣部之第2構件112。第1構件111及第2構件112具有大致矩形箱狀之外形。As shown in FIGS. 4 and 5, the interposing member 110 is laminated on the second covering layer 100. The interposing member 110 has a first member 111 laminated on one of the short edges of the second covering layer 100 and a second member 112 laminated on the other short edge of the second covering layer 100. The first member 111 and the second member 112 have a substantially rectangular box-like outer shape.

如圖2所示,在振動感測器1安裝於要藉由振動感測器1計測振動之振動計測對象物200之狀態下,介置構件110介於振動計測對象物200與感測器部10之間。第1構件111介於振動計測對象物200與第2覆蓋層100之間。第2構件112介於振動計測對象物200與第2覆蓋層100之間。As shown in FIG. 2, in the state where the vibration sensor 1 is mounted on the vibration measurement object 200 whose vibration is to be measured by the vibration sensor 1, the interposition member 110 is interposed between the vibration measurement object 200 and the sensor portion Between 10. The first member 111 is interposed between the vibration measurement target 200 and the second covering layer 100. The second member 112 is interposed between the vibration measurement target 200 and the second covering layer 100.

介置構件110由以樹脂材料為代表之電氣絕緣性之材料形成。由於介置構件110之介置,感測器部10以與振動計測對象物200分離之方式配置,又,介置構件110具有電氣絕緣性,因此能夠保持感測器部10與振動計測對象物200之電氣絕緣。因此,來自振動計測對象物200之雜訊對感測器部10之影響得以抑制。The interposition member 110 is formed of an electrically insulating material represented by a resin material. Due to the interposition of the interposing member 110, the sensor section 10 is arranged to be separated from the vibration measurement object 200, and the interposing member 110 has electrical insulation, so that the sensor section 10 and the vibration measurement object can be held 200 electrical insulation. Therefore, the influence of noise from the vibration measurement object 200 on the sensor section 10 is suppressed.

如圖3~5所示,於第1構件111形成有2個結合孔114、及支撐孔116。結合孔114及支撐孔116於俯視時分別具有圓形狀。支撐孔116形成於第1構件111之中央部分。結合孔114形成於第1構件111之兩端部分。結合孔114及支撐孔116沿第1構件111之長度方向排列。2個結合孔114之中心及支撐孔116之中心位於一條直線上。As shown in FIGS. 3 to 5, two coupling holes 114 and a support hole 116 are formed in the first member 111. The coupling hole 114 and the supporting hole 116 each have a circular shape in a plan view. The support hole 116 is formed in the central part of the first member 111. The coupling holes 114 are formed at both end portions of the first member 111. The coupling holes 114 and the supporting holes 116 are arranged along the length direction of the first member 111. The centers of the two coupling holes 114 and the support hole 116 are located on a straight line.

2個結合孔114於厚度方向貫通第1構件111。支撐孔116係由第1構件111之外表面中之與感測器部10對向之對向面凹陷而形成。支撐孔116為有底孔。支撐孔116不貫通第1構件111。The two coupling holes 114 penetrate the first member 111 in the thickness direction. The support hole 116 is formed by recessing an opposite surface of the outer surface of the first member 111 that faces the sensor portion 10. The supporting hole 116 is a bottomed hole. The support hole 116 does not penetrate the first member 111.

安裝構件120由導電材料製成。如圖4、5所示,安裝構件120積層於第1覆蓋層90。安裝構件120可接著於第1覆蓋層90。於安裝構件120之內部形成有中空之收容空間121。於形成收容空間121之內周面之卡合面122形成有母螺紋。於安裝構件120形成有連接孔123,該連接孔123於卡合面122形成開口且於安裝構件120之外表面形成開口。連接孔123連通收容空間121及安裝構件120之外部。於安裝構件120進而形成有2個結合孔124。The mounting member 120 is made of a conductive material. As shown in FIGS. 4 and 5, the mounting member 120 is laminated on the first covering layer 90. The mounting member 120 can be attached to the first covering layer 90. A hollow receiving space 121 is formed inside the mounting member 120. A female thread is formed on the engaging surface 122 forming the inner peripheral surface of the receiving space 121. A connecting hole 123 is formed in the mounting member 120, and the connecting hole 123 forms an opening on the engaging surface 122 and an opening on the outer surface of the mounting member 120. The connecting hole 123 communicates with the receiving space 121 and the outside of the mounting member 120. Two coupling holes 124 are further formed in the mounting member 120.

如圖2、4所示,連接構件130具有芯部131、絕緣筒部132及外鞘部133。芯部131由導電材料製成,且貫通連接構件130。絕緣筒部132由以樹脂為代表之絕緣材料形成。絕緣筒部132介於芯部131與外鞘部133之間,使芯部131與外鞘部133電氣絕緣。As shown in FIGS. 2 and 4, the connecting member 130 has a core 131, an insulating tube 132 and an outer sheath 133. The core 131 is made of a conductive material and penetrates the connecting member 130. The insulating cylindrical portion 132 is formed of an insulating material represented by resin. The insulating cylindrical portion 132 is interposed between the core portion 131 and the outer sheath portion 133 to electrically insulate the core portion 131 and the outer sheath portion 133.

外鞘部133由導電材料製成。外鞘部133具有卡合面134。於卡合面134形成有公螺紋。卡合面134卡合於安裝構件120之卡合面122。連接構件130藉由螺入而安裝於安裝構件120。藉由使連接構件130相對於安裝構件120旋轉,可使連接構件130嵌合於安裝構件120。於連接構件130安裝於安裝構件120之狀態下,芯部131之一端露出於外部,芯部131之另一端配置於安裝構件120之內部之收容空間121內。The sheath 133 is made of a conductive material. The sheath 133 has an engagement surface 134. A male thread is formed on the engagement surface 134. The engaging surface 134 is engaged with the engaging surface 122 of the mounting member 120. The connecting member 130 is installed to the mounting member 120 by screwing. By rotating the connecting member 130 relative to the mounting member 120, the connecting member 130 can be fitted to the mounting member 120. When the connecting member 130 is mounted on the mounting member 120, one end of the core 131 is exposed to the outside, and the other end of the core 131 is disposed in the receiving space 121 inside the mounting member 120.

導線140由導電材料製成。如圖2所示,導線140具有一端141及另一端142。導線140之一端141與連接構件130連接。更詳細而言,一端141與連接構件130之芯部131連接。一端141藉由焊接與芯部131連接。焊接部介於連接構件130之芯部131與導線140之一端141之間。The wire 140 is made of a conductive material. As shown in FIG. 2, the wire 140 has one end 141 and the other end 142. One end 141 of the wire 140 is connected to the connecting member 130. In more detail, one end 141 is connected to the core 131 of the connecting member 130. One end 141 is connected to the core 131 by welding. The welding part is between the core 131 of the connecting member 130 and one end 141 of the wire 140.

如圖5所示,導線140之另一端142與正極層30連接。更詳細而言,另一端142與正極層30之連接部32連接。另一端142藉由焊接與連接部32連接。焊接部介於正極層30之連接部32與導線140之另一端142之間。連接構件130之芯部131經由導線140與正極層30電性連接。As shown in FIG. 5, the other end 142 of the wire 140 is connected to the positive electrode layer 30. In more detail, the other end 142 is connected to the connection portion 32 of the positive electrode layer 30. The other end 142 is connected to the connecting portion 32 by welding. The welding part is between the connecting part 32 of the positive electrode layer 30 and the other end 142 of the wire 140. The core 131 of the connecting member 130 is electrically connected to the positive electrode layer 30 via a wire 140.

於圖1~3所示之振動感測器1組裝完成之狀態下,導線140係自安裝構件120之收容空間121貫通安裝構件120之連接孔123及構成感測器部10之各層之連接孔33、53、63、73、83、93、103跨及至第1構件111之支撐孔116而配置。In the assembled state of the vibration sensor 1 shown in FIGS. 1 to 3, the wire 140 passes from the receiving space 121 of the mounting member 120 through the connecting hole 123 of the mounting member 120 and the connecting holes of each layer constituting the sensor section 10 33, 53, 63, 73, 83, 93, 103 are arranged to reach the support hole 116 of the first member 111.

螺栓構件150由導電材料製成。螺栓構件150具有頭部151及軸部152。如圖3所示,螺栓構件150螺栓結合介置構件110及安裝構件120。螺栓構件150之軸部152貫通感測器部10,且螺合於介置構件110之結合孔114及安裝構件120之結合孔124該兩者。藉由將螺栓構件150螺入至介置構件110及安裝構件120而安裝,感測器部10被介置構件110及安裝構件120上下壓緊,從而振動感測器1組裝完成。The bolt member 150 is made of a conductive material. The bolt member 150 has a head 151 and a shaft 152. As shown in FIG. 3, the bolt member 150 bolts the intermediate member 110 and the mounting member 120. The shaft portion 152 of the bolt member 150 penetrates the sensor portion 10 and is screwed into the coupling hole 114 of the interposing member 110 and the coupling hole 124 of the mounting member 120. By screwing the bolt member 150 into the interposing member 110 and the mounting member 120 for installation, the sensor portion 10 is pressed up and down by the interposing member 110 and the mounting member 120, and the vibration sensor 1 is assembled.

如圖3所示,於螺栓構件150螺栓結合介置構件110及安裝構件120之狀態下,整個頭部151被配置於介置構件110之結合孔114內。因此,於將振動感測器1安裝於振動計測對象物200時,螺栓構件150不會妨礙安裝。As shown in FIG. 3, when the bolt member 150 is bolted to the intermediate member 110 and the mounting member 120, the entire head 151 is arranged in the coupling hole 114 of the intermediate member 110. Therefore, when the vibration sensor 1 is attached to the vibration measurement object 200, the bolt member 150 does not hinder the attachment.

螺栓構件150之軸部152貫通感測器部10。軸部152貫通構成感測器部10之各層之結合孔44、54、64、74、84、94、104。軸部152貫通陰極層40。軸部152貫通形成於陰極層40之結合孔44。結合孔44之直徑被設為軸部152之直徑以下。於軸部152貫通結合孔44時,結合孔44之緣部分與軸部152接觸。陰極層40經由與安裝構件120結合之螺栓構件150與安裝構件120電性連接。連接構件130之外鞘部133經由安裝構件120及螺栓構件150與陰極層40電性連接。The shaft portion 152 of the bolt member 150 penetrates the sensor portion 10. The shaft portion 152 penetrates through the coupling holes 44, 54, 64, 74, 84, 94, and 104 of each layer constituting the sensor portion 10. The shaft 152 penetrates the cathode layer 40. The shaft 152 penetrates the coupling hole 44 formed in the cathode layer 40. The diameter of the coupling hole 44 is set to be equal to or less than the diameter of the shaft 152. When the shaft portion 152 penetrates the coupling hole 44, the edge portion of the coupling hole 44 contacts the shaft portion 152. The cathode layer 40 is electrically connected to the mounting member 120 via a bolt member 150 combined with the mounting member 120. The outer sheath 133 of the connecting member 130 is electrically connected to the cathode layer 40 via the mounting member 120 and the bolt member 150.

雖亦存在與上述說明局部重合之部分,以下仍列舉了本實施形態之特徵性構成。如圖4、5所示,實施形態之振動感測器1具備感測器部10,該感測器部10於薄膜狀之有機壓電元件20之第1面21依序積層有正極層30、第1絕緣層50及第1屏蔽層70,且於有機壓電元件20之第2面23依序積層有陰極層40、第2絕緣層60及第2屏蔽層80。如圖1~3所示,感測器部10整體形成為具有柔軟性之薄板形狀。Although there are parts that partially overlap with the above description, the characteristic configuration of this embodiment is listed below. As shown in FIGS. 4 and 5, the vibration sensor 1 of the embodiment is provided with a sensor portion 10 having a positive electrode layer 30 sequentially laminated on the first surface 21 of a thin-film organic piezoelectric element 20 , A first insulating layer 50 and a first shielding layer 70, and a cathode layer 40, a second insulating layer 60, and a second shielding layer 80 are sequentially laminated on the second surface 23 of the organic piezoelectric element 20. As shown in FIGS. 1 to 3, the entire sensor portion 10 is formed in a flexible thin plate shape.

為了充分利用有機壓電元件20之薄型形狀及柔軟度,感測器部10成形為薄板形狀,且感測器部10可彎曲變形。藉此,可將振動感測器1構成為亦能夠安裝於具有曲面之計測對象面。由於振動感測器1具有薄型之形狀,因此亦能夠將振動感測器1配置於相鄰機器之間或機器與牆面之間等狹窄空間內。因此,實施形態之振動感測器1亦能夠安裝於難以安裝先前之振動感測器之位置,提昇了振動感測器1之泛用性。In order to make full use of the thin shape and flexibility of the organic piezoelectric element 20, the sensor portion 10 is formed into a thin plate shape, and the sensor portion 10 can be bent and deformed. Thereby, the vibration sensor 1 can be configured to be able to be attached to a measurement target surface having a curved surface. Since the vibration sensor 1 has a thin shape, the vibration sensor 1 can also be arranged in narrow spaces such as between adjacent machines or between machines and a wall. Therefore, the vibration sensor 1 of the embodiment can also be installed in a location where it is difficult to install the previous vibration sensor, and the versatility of the vibration sensor 1 is improved.

由於振動感測器1經輕量化,故而降低了振動感測器1之自重對振動計測對象物200之振動之影響,因此能夠更高精度地檢測振動。Since the vibration sensor 1 is lightweight, the influence of the weight of the vibration sensor 1 on the vibration of the vibration measurement object 200 is reduced, and therefore the vibration can be detected with higher accuracy.

於感測器部10中,正極層30及陰極層40形成正負電極,藉由設為金屬材料製之第1屏蔽層70積層於正極層30且金屬材料製之第2屏蔽層80積層於陰極層40之構成,能夠降低雜訊對振動感測器1之影響。因此,能夠提高實施形態之振動感測器1之振動檢測精度。藉由第1絕緣層50介於正極層30及第1屏蔽層70之間,能夠確實地使正極層30及第1屏蔽層70電氣絕緣。同樣地,藉由第2絕緣層60介於陰極層40及第2屏蔽層80之間,能夠確實地使陰極層40及第2屏蔽層80電氣絕緣。In the sensor unit 10, the positive electrode layer 30 and the cathode layer 40 form positive and negative electrodes, and a first shield layer 70 made of a metal material is laminated on the positive electrode layer 30 and a second shield layer 80 made of a metal material is laminated on the cathode The structure of the layer 40 can reduce the influence of noise on the vibration sensor 1. Therefore, the vibration detection accuracy of the vibration sensor 1 of the embodiment can be improved. Since the first insulating layer 50 is interposed between the positive electrode layer 30 and the first shield layer 70, the positive electrode layer 30 and the first shield layer 70 can be reliably electrically insulated. Similarly, by interposing the second insulating layer 60 between the cathode layer 40 and the second shield layer 80, the cathode layer 40 and the second shield layer 80 can be reliably electrically insulated.

又,如圖4、5所示,振動感測器1進而具備積層於第1屏蔽層70之第1覆蓋層90、及積層於第2屏蔽層80之第2覆蓋層100。藉由在金屬材料製之第1屏蔽層70及第2屏蔽層80分別積層聚醯亞胺等樹脂材料製之第1覆蓋層90及第2覆蓋層100,並以樹脂材料形成感測器部10之最外層,能夠提昇感測器部10之防銹性及耐化學品性。In addition, as shown in FIGS. 4 and 5, the vibration sensor 1 further includes a first covering layer 90 laminated on the first shielding layer 70 and a second covering layer 100 laminated on the second shielding layer 80. The first covering layer 90 and the second covering layer 100 made of resin material such as polyimide are laminated on the first shielding layer 70 and the second shielding layer 80 made of a metal material, respectively, and the sensor portion is formed of the resin material The outermost layer of 10 can improve the rust resistance and chemical resistance of the sensor part 10.

又,如圖1~5所示,振動感測器1進而具備介置構件110。如圖2所示,介置構件110介於感測器部10之第2覆蓋層100與振動計測對象物200之間。由於介置有介置構件110,感測器部10以與振動計測對象物200分離之方式配置。因此,能夠保持感測器部10與振動計測對象物200之電氣絕緣,且能夠降低來自振動計測對象物200之雜訊對振動感測器1之影響。Moreover, as shown in FIGS. 1 to 5, the vibration sensor 1 further includes an interposing member 110. As shown in FIG. 2, the interposing member 110 is interposed between the second covering layer 100 of the sensor section 10 and the vibration measurement object 200. Since the interposing member 110 is interposed, the sensor unit 10 is arranged to be separated from the vibration measurement target 200. Therefore, the electrical insulation between the sensor unit 10 and the vibration measurement object 200 can be maintained, and the influence of noise from the vibration measurement object 200 on the vibration sensor 1 can be reduced.

藉由將磁體板固定於介置構件110並利用磁力將介置構件110安裝於振動計測對象物200,或利用雙面膠帶等接合膠帶將介置構件110及振動計測對象物200貼合,或將介置構件110接著於振動計測對象物200等,能夠在不會對感測器部10造成影響的情況下容易地將振動感測器1安裝於振動計測對象物200。By fixing the magnet plate to the interposing member 110 and attaching the interposing member 110 to the vibration measurement object 200 using magnetic force, or bonding the interposing member 110 and the vibration measurement object 200 with bonding tape such as double-sided tape, or By attaching the interposition member 110 to the vibration measurement object 200 or the like, the vibration sensor 1 can be easily attached to the vibration measurement object 200 without affecting the sensor unit 10.

又,如圖1~5所示,在積層於第1覆蓋層90之安裝構件120安裝有與正極層30電性連接之連接構件130。能夠經由連接構件130將利用振動感測器1檢測之振動計測對象物之振動之檢測結果輸出至外部。若以將連接構件130之芯部131連接至電荷轉換器之方式構成,則藉由電荷轉換器能夠將電荷信號轉換成電壓信號,並將振動之檢測結果以電壓形式輸出。作為連接構件130,可使用10-32連接器等可經濟地購入之市售品,於此情形時,能夠降低振動感測器1之製造成本。Moreover, as shown in FIGS. 1 to 5, a connecting member 130 electrically connected to the positive electrode layer 30 is mounted on the mounting member 120 laminated on the first covering layer 90. The detection result of the vibration of the vibration measurement object detected by the vibration sensor 1 can be output to the outside via the connection member 130. If the core part 131 of the connecting member 130 is connected to the charge converter, the charge signal can be converted into a voltage signal by the charge converter, and the detection result of vibration can be output as a voltage. As the connecting member 130, a commercially available product such as a 10-32 connector can be used economically. In this case, the manufacturing cost of the vibration sensor 1 can be reduced.

又,連接構件130藉由螺入而安裝於安裝構件120。僅藉由使連接構件130旋轉之動作便可容易地將連接構件130安裝於安裝構件120,由於不需要特殊工具亦無須焊接,因此能夠縮短振動感測器1之組裝作業時間。In addition, the connecting member 130 is attached to the mounting member 120 by screwing. The connecting member 130 can be easily mounted on the mounting member 120 only by rotating the connecting member 130. Since no special tools or welding are required, the assembly time of the vibration sensor 1 can be shortened.

又,如圖2、5所示,導線140之一端141與連接構件130電性連接,導線140之另一端142與正極層30連接。利用該構成,能夠經由導線140將正極層30及連接構件130確實地電性連接。Moreover, as shown in FIGS. 2 and 5, one end 141 of the wire 140 is electrically connected to the connecting member 130, and the other end 142 of the wire 140 is connected to the positive electrode layer 30. With this structure, the positive electrode layer 30 and the connection member 130 can be reliably electrically connected via the lead wire 140.

又,導線140之另一端142藉由焊接與正極層30連接。利用該構成,能夠藉由焊接將導線140確實地固定於正極層30,並確保正極層30與連接構件130經由導線140之電性連接。In addition, the other end 142 of the wire 140 is connected to the positive electrode layer 30 by welding. With this structure, the lead wire 140 can be reliably fixed to the positive electrode layer 30 by welding, and the electrical connection between the positive electrode layer 30 and the connecting member 130 via the lead wire 140 can be ensured.

又,如圖3所示,螺栓構件150螺栓結合介置構件110及安裝構件120。藉由將螺栓構件150安裝於介置構件110之結合孔114,使其貫通感測器部10並螺入至安裝構件120之結合孔124,能夠容易地將振動感測器1組裝為一體。In addition, as shown in FIG. 3, the bolt member 150 bolts the interposing member 110 and the mounting member 120. By mounting the bolt member 150 in the coupling hole 114 of the interposing member 110 so as to penetrate the sensor portion 10 and screw into the coupling hole 124 of the mounting member 120, the vibration sensor 1 can be easily assembled as a whole.

又,螺栓構件150貫通陰極層40而配置,陰極層40及連接構件130經由螺栓構件150電性連接。於使用螺栓構件150螺栓結合振動感測器1時,由於螺栓構件150之軸部152與陰極層40接觸,因此陰極層40及連接構件130經由螺栓構件150電性連接。由於不需要設置專用步驟將陰極層40及連接構件130電性連接,因此能夠縮短振動感測器1之組裝作業時間,提昇生產性。In addition, the bolt member 150 is arranged to penetrate the cathode layer 40, and the cathode layer 40 and the connecting member 130 are electrically connected via the bolt member 150. When the bolt member 150 is used to bolt the vibration sensor 1, since the shaft portion 152 of the bolt member 150 is in contact with the cathode layer 40, the cathode layer 40 and the connecting member 130 are electrically connected through the bolt member 150. Since there is no need to provide a dedicated step to electrically connect the cathode layer 40 and the connecting member 130, it is possible to shorten the assembly work time of the vibration sensor 1 and improve the productivity.

以上,就實施形態進行了說明,但本次揭示之實施形態於所有方面均為例示,而非限制性者。本發明之範圍由申請專利範圍而非上述說明表示,且意圖包括與申請專利範圍等同之含義及範圍內之所有變更。 [產業上之可利用性]Above, the embodiment has been described, but the embodiment disclosed this time is an example in all respects and is not restrictive. The scope of the present invention is indicated by the scope of the patent application rather than the above description, and is intended to include the meaning equivalent to the scope of the patent application and all changes within the scope. [Industrial availability]

本發明之振動感測器可較佳地應用於以下用途:將多個振動感測器安裝於機械或工廠等振動計測對象物,按照時間序列驗證振動計測對象物之振動傾向,以用於預見性維護。The vibration sensor of the present invention can be preferably applied to the following applications: multiple vibration sensors are installed in a vibration measurement object such as a machine or factory, and the vibration tendency of the vibration measurement object is verified in a time series for prediction Sexual maintenance.

1:振動感測器 10:感測器部 20:有機壓電元件 21:第1面 23:第2面 30:正極層 31,41:本體部 32,42:連接部 33,53,63,73,83,93,103,123:連接孔 40:陰極層 41:本體部 42:連接部 44,54,64,74,84,94,104,114,124:結合孔 50:第1絕緣層 53,83,93,103:連接孔 60:第2絕緣層 70:第1屏蔽層 80:第2屏蔽層 90:第1覆蓋層 100:第2覆蓋層 110:介置構件 111:第1構件 112:第2構件 116:支撐孔 120:安裝構件 121:安裝空間 122,134:卡合面 130:連接構件 131:芯部 132:絕緣筒部 133:外鞘部 140:導線 141:一端 142:另一端 150:螺栓構件 151:頭部 152:軸部 200:振動計測對象物1: Vibration sensor 10: Sensor section 20: Organic piezoelectric element 21: Side 1 23: Side 2 30: positive layer 31, 41: body part 32, 42: connecting part 33,53,63,73,83,93,103,123: connecting hole 40: Cathode layer 41: body part 42: Connection part 44,54,64,74,84,94,104,114,124: Combination hole 50: The first insulating layer 53,83,93,103: connecting hole 60: 2nd insulating layer 70: first shielding layer 80: 2nd shielding layer 90: 1st covering layer 100: 2nd covering layer 110: Intermediate component 111: first member 112: The second member 116: Support hole 120: Installation components 121: installation space 122,134: engagement surface 130: connecting member 131: Core 132: Insulated cylinder 133: Outer Sheath 140: Wire 141: One end 142: The other end 150: Bolt member 151: Head 152: Shaft 200: Vibration measurement object

圖1係基於實施形態之振動感測器之立體圖。 圖2係圖1所示之振動感測器之局部剖視圖。 圖3係圖1所示之振動感測器之側視圖。 圖4係圖1所示之振動感測器之分解立體圖。 圖5係自不同角度觀察圖1所示之振動感測器之分解立體圖。 圖6係表示有機壓電元件之極化之模式圖。 圖7係有機壓電元件、正極層及第1絕緣層之積層體之模式圖。 圖8係有機壓電元件、陰極層及第2絕緣層之積層體之模式圖。Figure 1 is a perspective view of a vibration sensor based on the embodiment. Fig. 2 is a partial cross-sectional view of the vibration sensor shown in Fig. 1. Figure 3 is a side view of the vibration sensor shown in Figure 1. Fig. 4 is an exploded perspective view of the vibration sensor shown in Fig. 1. Fig. 5 is an exploded perspective view of the vibration sensor shown in Fig. 1 viewed from different angles. Fig. 6 is a schematic diagram showing the polarization of the organic piezoelectric element. Fig. 7 is a schematic diagram of a laminate of an organic piezoelectric element, a positive electrode layer, and a first insulating layer. Fig. 8 is a schematic diagram of a laminate of an organic piezoelectric element, a cathode layer, and a second insulating layer.

10:感測器部 10: Sensor section

20:有機壓電元件 20: Organic piezoelectric element

40:陰極層 40: Cathode layer

41:本體部 41: body part

42:連接部 42: Connection part

44,54,64,84,94,104,114,124:結合孔 44,54,64,84,94,104,114,124: Combination hole

50:第1絕緣層 50: The first insulating layer

53,63,83,93,103,123:連接孔 53,63,83,93,103,123: connecting hole

60:第2絕緣層 60: 2nd insulating layer

80:第2屏蔽層 80: 2nd shielding layer

90:第1覆蓋層 90: 1st covering layer

100:第2覆蓋層 100: 2nd covering layer

110:介置構件 110: Intermediate component

111:第1構件 111: first member

112:第2構件 112: The second member

116:支撐孔 116: Support hole

120:安裝構件 120: Installation components

122,134:卡合面 122,134: engagement surface

130:連接構件 130: connecting member

131:芯部 131: Core

132:絕緣筒部 132: Insulated cylinder

133:外鞘部 133: Outer Sheath

140:導線 140: Wire

150:螺栓構件 150: Bolt member

151:頭部 151: Head

152:軸部 152: Shaft

Claims (9)

一種振動感測器,其具備: 薄膜狀有機壓電元件,其具有第1面及上述第1面之相反側之第2面,且以正電荷偏集存在於上述第1面,負電荷偏集存在於上述第2面之方式被極化; 正極層,其由金屬材料製成,積層於上述第1面; 第1絕緣層,其由絕緣材料製成,積層於上述正極層; 第1屏蔽層,其由金屬材料製成,積層於上述第1絕緣層; 陰極層,其由金屬材料製成,積層於上述第2面; 第2絕緣層,其由絕緣材料製成,積層於上述陰極層;及 第2屏蔽層,其由金屬材料製成,積層於上述第2絕緣層。A vibration sensor, which has: A thin-film organic piezoelectric element having a first surface and a second surface on the opposite side of the first surface, and having positive charges on the first surface and negative charges on the second surface Be polarized The positive electrode layer, which is made of a metal material, is laminated on the first surface; The first insulating layer, which is made of insulating material, is laminated on the positive electrode layer; The first shielding layer, which is made of metal material, is laminated on the above-mentioned first insulating layer; The cathode layer, which is made of a metal material, is laminated on the second surface; The second insulating layer, which is made of insulating material, is laminated on the cathode layer; and The second shielding layer is made of a metal material and is laminated on the second insulating layer. 如請求項1之振動感測器,其進而具備: 第1覆蓋層,其由絕緣材料製成,積層於上述第1屏蔽層;及 第2覆蓋層,其由絕緣材料製成,積層於上述第2屏蔽層。Such as the vibration sensor of claim 1, which further has: The first covering layer, which is made of insulating material, is laminated on the above-mentioned first shielding layer; and The second covering layer is made of an insulating material and is laminated on the second shielding layer. 如請求項2之振動感測器,其進而具備介置構件,該介置構件積層於上述第2覆蓋層之周緣部之至少一部分,在上述振動感測器安裝於要藉由上述振動感測器計測振動之振動計測對象物之狀態下,介於上述振動計測對象物與上述第2覆蓋層之間。Such as the vibration sensor of claim 2, which further includes an interposing member laminated on at least a part of the peripheral portion of the second covering layer, and the vibration sensor is mounted on the vibration sensor to be sensed by the vibration In the state of the vibration measurement object whose vibration is measured by the device, it is interposed between the vibration measurement object and the second coating layer. 如請求項3之振動感測器,其具備: 安裝構件,其積層於上述第1覆蓋層;及 連接構件,其安裝於上述安裝構件,與上述正極層電性連接。Such as the vibration sensor of claim 3, which has: The mounting member is laminated on the above-mentioned first covering layer; and The connecting member is mounted on the mounting member and is electrically connected to the positive electrode layer. 如請求項4之振動感測器,其中上述連接構件藉由螺入而安裝於上述安裝構件。The vibration sensor of claim 4, wherein the connecting member is mounted on the mounting member by screwing. 如請求項4或5之振動感測器,其進而具備導線,該導線具有與上述連接構件連接之一端及與上述正極層連接之另一端。The vibration sensor of claim 4 or 5 further includes a wire having one end connected to the connecting member and the other end connected to the positive electrode layer. 如請求項6之振動感測器,其中上述另一端藉由焊接與上述正極層連接。The vibration sensor of claim 6, wherein the other end is connected to the positive electrode layer by welding. 如請求項4或5之振動感測器,其進而具備螺栓結合上述介置構件及上述安裝構件之螺栓構件。Such as the vibration sensor of claim 4 or 5, which further includes a bolt member that bolts the interposing member and the mounting member. 如請求項8之振動感測器,上述螺栓構件貫通上述陰極層而配置, 上述陰極層及上述連接構件經由上述螺栓構件電性連接。For the vibration sensor of claim 8, the bolt member is arranged to penetrate the cathode layer, The cathode layer and the connecting member are electrically connected via the bolt member.
TW109107048A 2019-03-05 2020-03-04 Vibration sensor TW202040105A (en)

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JP6764928B2 (en) * 2016-04-22 2020-10-07 株式会社バルカー Vibration detection method, vibration sensor, vibration detection device and vibration detection system
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