TW202037766A - Pressurized water seal conductive clamp - Google Patents
Pressurized water seal conductive clamp Download PDFInfo
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- TW202037766A TW202037766A TW108111800A TW108111800A TW202037766A TW 202037766 A TW202037766 A TW 202037766A TW 108111800 A TW108111800 A TW 108111800A TW 108111800 A TW108111800 A TW 108111800A TW 202037766 A TW202037766 A TW 202037766A
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Abstract
Description
本發明是有關於一種加工處理設備,且特別是有關於一種加壓式水封導電夾。The invention relates to a processing equipment, and in particular to a pressurized water-sealed conductive clip.
在印刷電路板(PCB)或其他相關產業中,電鍍技術的發展隨著用戶的需求不斷地演變,特別是對於製作產品的品質及其產量,往往無法兼顧。In the printed circuit board (PCB) or other related industries, the development of electroplating technology continues to evolve with the needs of users, especially for the quality and output of the manufactured products, which often cannot be balanced.
以PCB製程的電鍍方面而言,由於需求的工件(即,產品標的物)的夾點接觸面積愈大愈好,所以目前的方式是增加被鍍物的夾持面積,又要有良好的電鍍液阻隔效果,造成產品標的物的邊線材料浪費。目前在實際量產下發現若夾臂進入電鍍液後,若電鍍液進入接觸到凸塊,會導致凸塊也會或多或少鍍上殘銅,造成品質不好,當到達一定程度後,則必須透過人工方式以化學液清洗(反電鍍方式)將殘銅去除,除增加污染外也會增加成本。Regarding the electroplating aspect of the PCB process, the larger the contact area of the pinch point of the required workpiece (ie, the product subject matter), the better, so the current method is to increase the holding area of the plated object and have good electroplating The liquid barrier effect causes the waste of the edge material of the product subject. At present, under actual mass production, it is found that if the clamp arm enters the electroplating solution, if the electroplating solution enters into contact with the bumps, the bumps will also be more or less plated with residual copper, resulting in poor quality. When it reaches a certain level, The residual copper must be removed manually by chemical cleaning (reverse plating), which will increase the cost in addition to increasing pollution.
除了電鍍技術之外,凡是需要導電夾的設備,也都會遭遇上述技術問題。In addition to electroplating technology, all equipment that requires conductive clips will also encounter the above technical problems.
本發明提供一種加壓式水封導電夾,除減少產品標的物的邊線材料浪費外,還能避免或降低污染的增加以及成本的增加。The invention provides a pressurized water-sealed conductive clip, which can avoid or reduce the increase in pollution and the increase in cost in addition to reducing the waste of sideline material of the product target.
本發明的加壓式水封導電夾,至少包括第一夾臂、第二夾臂、第一軟質密封件、第二軟質密封件、充氣組件以及數個硬質保護套。第一與第二夾臂的相向側面分別具有夾面位置相對應的第一與第二凸塊。而且,第一夾臂還具有設置於第一凸塊上方貫穿第一夾臂的一開孔。所述第一夾臂夾持一工件時,所述第一凸塊與所述工件的接觸面積小於所述第一凸塊的夾面。所述第二夾臂夾持所述工件時,所述第二凸塊與所述工件的接觸面積小於所述第二凸塊的所述夾面。充氣組件連通至第一夾臂中的所述開孔,以持續地往第一夾臂與第二夾臂之間的空間充氣。第一軟質密封件具有位置與第一凸塊與所述開孔相符的第一開口以及分別位於第一開口兩側的數個第一閒置開口,其中所述第一開口包覆所述第一凸塊的周緣並連通所述開孔,且每個所述第一閒置開口是設置在所述第一凸塊的側面。第二軟質密封件具有位置與第二凸塊相符的第二開口以及分別位於第二開口兩側的數個第二閒置開口,其中所述第二開口包覆所述第二凸塊的周緣,且每個所述第二閒置開口是設置在所述第二凸塊的側面。硬質保護套則包覆第一與第二夾臂的表面。The pressurized water-sealed conductive clip of the present invention at least includes a first clamping arm, a second clamping arm, a first soft sealing element, a second soft sealing element, an inflatable component and several hard protective sleeves. The facing side surfaces of the first and second clamping arms respectively have first and second protrusions corresponding to the positions of the clamping surfaces. Moreover, the first clamping arm also has an opening disposed above the first protrusion and penetrating the first clamping arm. When the first clamping arm clamps a workpiece, the contact area of the first protrusion and the workpiece is smaller than the clamping surface of the first protrusion. When the second clamping arm clamps the workpiece, the contact area between the second protrusion and the workpiece is smaller than the clamping surface of the second protrusion. The inflatable component is connected to the opening in the first clamp arm to continuously inflate the space between the first clamp arm and the second clamp arm. The first soft sealing element has a first opening whose position is consistent with the first protrusion and the opening, and a plurality of first idle openings respectively located on both sides of the first opening, wherein the first opening covers the first opening The periphery of the bump communicates with the opening, and each of the first idle openings is arranged on the side surface of the first bump. The second soft sealing member has a second opening whose position matches the second protrusion and a plurality of second idle openings respectively located on both sides of the second opening, wherein the second opening covers the periphery of the second protrusion, And each of the second idle openings is arranged on the side surface of the second bump. The hard protective sleeve covers the surfaces of the first and second clamping arms.
在本發明的一實施例中,上述第一凸塊的所述夾面的寬度大於所述第一夾臂的寬度的一半以上。In an embodiment of the present invention, the width of the clamping surface of the first protrusion is more than half of the width of the first clamping arm.
在本發明的一實施例中,上述第二凸塊的所述夾面的寬度大於所述第二夾臂的寬度的一半以上。In an embodiment of the present invention, the width of the clamping surface of the second protrusion is more than half of the width of the second clamping arm.
在本發明的一實施例中,上述第一夾臂設有所述第一凸塊的部位的寬度大於其餘部位的寬度。In an embodiment of the present invention, the width of the part where the first protrusion is provided on the first clamping arm is larger than the width of the other parts.
在本發明的一實施例中,上述第二夾臂設有所述第二凸塊的部位的寬度大於其餘部位的寬度。In an embodiment of the present invention, the width of the part where the second protrusion is provided on the second clamping arm is larger than the width of the other parts.
在本發明的一實施例中,上述充氣組件包括一儲氣槽、一氣管與一加壓泵。儲氣槽形成於第一夾臂的另一側面,且所述儲氣槽與開孔連通,並具有一開口部。氣管與所述開口部相接,加壓泵與所述氣管相接。In an embodiment of the present invention, the above-mentioned inflatable component includes an air storage tank, an air pipe and a pressurizing pump. The gas storage tank is formed on the other side surface of the first clamping arm, and the gas storage tank communicates with the opening and has an opening. The air pipe is connected with the opening, and the pressure pump is connected with the air pipe.
在本發明的一實施例中,上述充氣組件包括與所述開孔相接的一氣管以及與所述氣管相接的一加壓泵。In an embodiment of the present invention, the above-mentioned inflatable assembly includes a trachea connected with the opening and a pressurizing pump connected with the trachea.
在本發明的一實施例中,上述第一凸塊與所述工件的接觸面積等於或小於所述第一凸塊的所述夾面的一半、1/3或2/3。In an embodiment of the present invention, the contact area between the first bump and the workpiece is equal to or less than half, 1/3, or 2/3 of the clamping surface of the first bump.
在本發明的一實施例中,上述第二凸塊與所述工件的接觸面積等於或小於所述第二凸塊的所述夾面的一半、1/3或2/3。In an embodiment of the present invention, the contact area between the second bump and the workpiece is equal to or less than half, 1/3, or 2/3 of the clamping surface of the second bump.
在本發明的一實施例中,上述第一閒置開口的數目在2以上。In an embodiment of the present invention, the number of the first idle openings is more than two.
在本發明的一實施例中,上述第二閒置開口的數目在2以上。In an embodiment of the present invention, the number of the above-mentioned second idle openings is more than two.
基於上述,本發明藉由特定結構設計的密封構件搭配充氣組件,能在被鍍物不像過去需要完全夾貼凸塊的情況下,雖然凸塊上半部沒有夾被鍍物,但能藉由軟質密封件上方以設計不對稱的方式,讓軟質密封件上方的部分能夠緊密貼合,並且藉由充氣組件在整個處理期間持續地往凸塊上半部無被鍍物的空間充氣,使得該處空間內的壓力大於外界壓力,因此能阻隔藥液或其他處理溶液由上方或者側面滲漏到作為電極的凸塊夾面,導致凸塊也會鍍上殘銅影響品質,甚至須透過人工方式以化學液清洗(反電鍍方式)將殘銅去除等增加污染與成本的問題。而且,軟質密封件(如橡膠)也可能會鍍上殘銅,所以在凸塊兩側設計的的閒置開口,能提供數個軟質空間,讓滲入的導電液不會直接滲進導電的凸塊,除保護凸塊外,也可以保護凸塊內圈的軟質部分。Based on the above, the present invention uses a sealing member with a specific structural design and an inflatable component, so that the plated object does not need to be completely clamped to the bump as in the past. Although the upper half of the bump does not clamp the plated object, it can be used The upper part of the soft seal is designed to be asymmetrical, so that the part above the soft seal can be tightly fitted, and the inflatable component continuously inflates the upper half of the bump without plating during the whole process, so that The pressure in this space is greater than the external pressure, so it can prevent the chemical liquid or other processing solutions from leaking from above or from the side to the bump sandwich surface as the electrode, resulting in the bumps being plated with residual copper and affecting the quality, and even manual The method uses chemical liquid cleaning (reverse plating method) to remove residual copper and other problems that increase pollution and cost. Moreover, soft seals (such as rubber) may also be plated with residual copper, so the idle openings designed on both sides of the bump can provide several soft spaces so that the infiltrated conductive liquid will not directly penetrate the conductive bump In addition to protecting the bump, it can also protect the soft part of the inner ring of the bump.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.
以下揭示內容提供許多不同的實施方式或範例,用於實施本發明的不同特徵。當然這些實施例僅為範例,並非用於限制本發明的範圍與應用。再者,為了清楚起見,各個構件、膜層或區域的相對厚度及位置可能縮小或放大。另外,在各圖式中使用相似或相同的元件符號來標示相似或相同元件或特徵,且圖式中如有與前一圖相同的元件符號,則將省略其贅述。The following disclosure provides many different implementations or examples for implementing different features of the present invention. Of course, these embodiments are only examples, and are not intended to limit the scope and application of the present invention. Furthermore, for the sake of clarity, the relative thickness and position of each member, film layer or region may be reduced or enlarged. In addition, similar or identical element symbols are used in each of the drawings to indicate similar or identical elements or features, and if there are elements in the drawings that are the same as the previous figure, their description will be omitted.
圖1是依照本發明的第一實施例的一種加壓式水封導電夾打開時的立體示意圖。Fig. 1 is a perspective view of a pressurized water-sealed conductive clip according to a first embodiment of the present invention when it is opened.
請參照圖1,實施例中的加壓式水封導電夾100至少包括第一夾臂102、第二夾臂104、第一軟質密封件106、第二軟質密封件108、硬質保護套110與充氣組件112。文中的「軟質」與「硬質」是相對性用語;詳細來說,軟質是可變形的材料、硬質是不可變形的材料或者變形量比軟質低的材料。1, the pressurized water-seal
關於第一夾臂102的詳細構造請參照圖2與圖3,圖2是圖1之第一夾臂102的部分放大圖,圖3是圖2的縱向半切示意圖。For the detailed structure of the
請參照圖2和圖3,第一夾臂102的一側面102a具有一個第一凸塊114,第一凸塊114具有夾面114a以及側面114b,其中夾面114a是指夾持工件(未繪示)的表面,且第一凸塊114是第一夾臂102的一部分,所以其材料與第一夾臂102相同,例如不銹鋼或其他導電材料。第一夾臂102於第一凸塊114上方還有一個貫穿第一夾臂102的開孔116。充氣組件112則連通至第一夾臂102中的開孔116,以持續地往第一夾臂102與第二夾臂之間的空間充氣。在本實施例中,充氣組件112可包含一儲氣槽118、一氣管(未繪示)與一加壓泵(未繪示),其中儲氣槽118是形成於第一夾臂102的另一側面102b,且儲氣槽118與開孔116連通,並具有一開口部(圖1的118a),其餘詳細構造將於下文描述。然而,本發明並不限於此,凡是能持續地往第一夾臂102與第二夾臂之間的空間充氣的結構均可作為充氣組件112。而第一軟質密封件106具有位置與第一凸塊114與開孔116相符的第一開口106a以及分別位於所述第一開口106a兩側的第一閒置開口106b,其中第一開口106a包覆第一凸塊114的周緣並連通所述開孔116,且每個第一閒置開口106b是設置在第一凸塊114的側面114b,用以防止藥液或其他處理溶液由側面直接滲進導電的第一凸塊114,除保護第一凸塊114外,也可以保護第一開口106a部位的軟質部分。在本實施例中,第一閒置開口106b的數目是2個,但是本發明並不限於此,第一閒置開口106b的數目也可以是2以上,譬如在第一開口106a兩側分別有2個第一閒置開口106b,所以總共有4個第一閒置開口106b,依此類推。第一凸塊114的夾面114a稍微內縮於第一開口106a內,以利加壓式水封導電夾100夾持工件時,第一與第二軟質密封件106和108能緊密地封住第一凸塊114與第二凸塊。同時,第一閒置開口106b有空間可以容置滲入的藥液或其他處理溶液。於本實施例中,硬質保護套110是包覆第一夾臂102接近第一凸塊114的表面,但本發明並不限於此,硬質保護套110也可以一直延伸至圖1的第一與第二夾臂102和104的上半部。而且,硬質保護套110還可一體地包覆第一夾臂102與充氣組件112的儲氣槽118,以全面地保護前述結構。2 and 3, a
雖然圖2和圖3是第一夾臂102,但應知第二夾臂104的結構基本上與第一夾臂102相對應,但並不包含開孔116與充氣組件112,請見圖4。譬如第二夾臂104與第一夾臂102相向的側面104a具有一個第二凸塊120,第二凸塊120具有夾面120a以及側面120b,且第二凸塊120的夾面120a位置對應第一凸塊114的夾面114a位置,第二凸塊120是第二夾臂104的一部分,所以其材料與第二夾臂104相同,例如不銹鋼或其他導電材料。第二軟質密封件108同樣具有位置與第二凸塊120相符的第二開口108a以及分別位於第二開口108a兩側的第二閒置開口(未繪示),其中第二開口108a包覆第二凸塊120的周緣,且每個第二閒置開口是設置在第二凸塊120的側面,用以防止藥液或其他處理溶液由側面直接滲進導電的第二凸塊120,除保護第二凸塊120外,也可以保護第二開口108a部位的軟質部分。同樣地,第二閒置開口的數目是2個,但是本發明並不限於此,第二閒置開口的數目也可以是2以上,譬如在第二開口108a兩側分別有2個第二閒置開口,所以總共有4個第二閒置開口,依此類推。而硬質保護套110則包覆第一與第二夾臂102和104的表面。Although FIGS. 2 and 3 show the
在本實施例中,第一與第二夾臂102和104在夾持工件122時,工件122(被鍍物)不像過去需要完全夾貼第一與第二凸塊114與120(例如第一凸塊114與工件122的接觸面積小於第一凸塊114的夾面114a、第二凸塊120與工件122的接觸面積小於第二凸塊120的夾面120a),所以第一與第二凸塊114與120上半部是沒有夾工件122的。舉例來說,第一凸塊114與工件122的接觸面積可等於或小於第一凸塊114的夾面114a的一半、1/3或2/3,但本發明不限於此。同樣地,第二凸塊120與工件122的接觸面積例如等於或小於第二凸塊120的夾面120a的一半、1/3或2/3,但本發明不限於此。一旦工件122被夾持,第一與第二夾臂102和104下方與工件122接觸的部分(即第一與第二凸塊114/120)會緊密貼合於工件122,第一與第二凸塊114/120上方的第一與第二軟質密封件106/108則會彼此貼合並將工件120上緣封住,呈現不對稱的樣貌。依過去的夾具,若這樣夾持,液體就會進入此空間。然而,本發明在第一與第二軟質密封件106與108上部以不對稱的設計,讓上方軟質密封件(106與108)能夠緊密貼合,並且藉由充氣組件112在整個處理期間持續地往無工件120的空間124充氣,使得空間124內的壓力大於外界壓力,因此能解決上述液體進入的問題。而達到阻擋藥液透過上方進入的功能,第一與第二凸塊114/120的側面則有第一與第二閒置開口而達到暫存側邊滲入的藥液的功能,故能有效防止第一與第二凸塊114和120長銅。In this embodiment, when the first and second clamping
為了說明第一實施例的充氣組件的示範性結構與其運作方式,請參照圖5。To illustrate the exemplary structure and operation of the inflatable component of the first embodiment, please refer to FIG. 5.
圖5是圖1之第一與第二夾臂102與104打開的情況,而充氣組件112的氣管126會與儲氣槽118的開口部118a相連,且加壓泵128會與氣管126相接,所以一旦加壓泵128受外力加壓,則會往第一與第二夾臂102與104之間充氣。至於加壓泵128的加壓方式可利用處理設備的額外設計來進行,譬如在第一實施例的加壓式水封導電夾100的傳輸路徑中連續地或者間隔地加裝多個加壓塊(未繪示),使得圖5的加壓式水封導電夾在夾持工件後的傳輸期間,充氣組件112能持續地往第一夾臂102與第二夾臂之間的空間充氣,使得該處的壓力大於外界壓力。此外,圖5的加壓式水封導電夾100可另設有一個傳送棒130以及連接第一和第二夾臂102和104到傳送棒130上的兩個可動支架132a與132b。然而,本發明並不限於此,加壓式水封導電夾100中與第一和第二夾臂102和104相連的其餘構件也可採用其他設計。Fig. 5 is a situation in which the first and second clamping
圖6是依照本發明的第二實施例的一種加壓式水封導電夾在夾持工件的剖面示意圖,其中使用與圖4相同的元件符號來表示相同或近似的構件,且相同或近似的構件也可參照第一實施例,不再贅述。6 is a schematic cross-sectional view of a pressurized water-sealed conductive clamp holding a workpiece according to a second embodiment of the present invention, in which the same component symbols as in FIG. 4 are used to represent the same or similar components, and the same or similar The components can also refer to the first embodiment, and will not be repeated.
請參照圖6,第二實施例與第一實施例的差異在於,第二實施例中的充氣組件600並無儲氣槽,而是包含與開孔116相接的一氣管602以及與氣管602相接的一加壓泵(如圖5的126)。充氣組件600一樣能持續地往第一夾臂102與第二夾臂104之間的空間124充氣,使得空間124內的壓力大於外界壓力,因此能達到阻擋藥液透過上方進入的功能,故能有效防止第一與第二凸塊114和120長銅。Please refer to FIG. 6, the difference between the second embodiment and the first embodiment is that the
綜上所述,本發明不需像傳統需要完全夾貼凸塊,所以凸塊上半部是沒有夾被鍍物的,依過去的夾具,若這樣夾持工件,液體就會進入,而為解決上述情形,所以本發明藉由軟質密封件上方以設計不對稱的方式再搭配充氣組件,讓上方軟質部能夠緊密貼合,並且藉由充氣組件在整個處理期間持續地往凸塊上半部無被鍍物的空間充氣,使得該處空間內的壓力大於外界壓力,因此能阻隔液體進入,能同時兼顧縮減工件邊緣(板邊)無效區面積以及防止藥液或其他處理溶液滲漏到電極凸塊的夾面,導致凸塊也會鍍上殘銅影響品質,甚至須透過人工方式以化學液清洗(反電鍍方式)將殘銅去除等增加污染與成本的問題。而且,在凸塊兩側設計的的閒置開口,能提供數個軟質空間,讓滲入的導電液不會直接滲進導電的凸塊,除保護凸塊外,也可以保護凸塊內圈的軟質部分。To sum up, the present invention does not need to clamp the bump completely like the traditional one, so the upper half of the bump does not clamp the plated material. According to the past clamp, if the workpiece is clamped in this way, liquid will enter. To solve the above situation, the present invention uses the upper part of the soft seal to match the inflatable component in an asymmetrical manner, so that the upper soft part can be closely attached, and the inflatable component continuously moves to the upper half of the bump during the entire process The non-plated space is inflated so that the pressure in the space is greater than the external pressure, so it can block the liquid from entering, and can simultaneously reduce the area of the ineffective area of the edge of the workpiece (board edge) and prevent the leakage of the liquid medicine or other treatment solutions to the electrode The clamping surface of the bumps will cause the bumps to be plated with residual copper and affect the quality. It is even necessary to manually clean the residual copper with a chemical solution (reverse plating) to remove the residual copper, which increases pollution and costs. Moreover, the idle openings designed on both sides of the bumps can provide several soft spaces so that the infiltrated conductive liquid will not directly penetrate the conductive bumps. In addition to protecting the bumps, it can also protect the softness of the inner ring of the bumps. section.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.
100:加壓式水封導電夾
102:第一夾臂
102a、102b、104a、114b、120b:側面
104:第二夾臂
106:第一軟質密封件
106a:第一開口
106b:第一閒置開口
108:第二軟質密封件
108a:第二開口
110:硬質保護套
112、600:充氣組件
114:第一凸塊
114a、120a:夾面
116:開孔
118:儲氣槽
118a:開口部
120:第二凸塊
122:工件
124:空間
126、602:氣管
128:儲氣槽
130:傳送棒
132a、132b:可動支架100: Pressurized water seal conductive clip
102:
圖1是依照本發明的第一實施例的一種加壓式水封導電夾打開時的立體示意圖。 圖2是圖1之第一夾臂的部分放大圖。 圖3是圖2的縱向半切示意圖。 圖4是圖1的加壓式水封導電夾在夾持工件時的剖面示意圖。 圖5是第一實施例之加壓式水封導電夾的應用例的立體示意圖。 圖6是依照本發明的第二實施例的一種加壓式水封導電夾在夾持工件的剖面示意圖。Fig. 1 is a perspective view of a pressurized water-sealed conductive clip according to a first embodiment of the present invention when it is opened. Fig. 2 is a partial enlarged view of the first clamping arm of Fig. 1. Fig. 3 is a longitudinal half-cut schematic diagram of Fig. 2. 4 is a schematic cross-sectional view of the pressurized water-sealed conductive clamp of FIG. 1 when clamping a workpiece. 5 is a perspective view of an application example of the pressurized water-sealed conductive clip of the first embodiment. Fig. 6 is a schematic cross-sectional view of a pressurized water-sealed conductive clamp clamping a workpiece according to a second embodiment of the present invention.
100:加壓式水封導電夾 100: Pressurized water seal conductive clip
102:第一夾臂 102: first clamp arm
104:第二夾臂 104: second clamp arm
106:第一軟質密封件 106: The first soft seal
108:第二軟質密封件 108: The second soft seal
110:硬質保護套 110: Hard protective sleeve
112:充氣組件 112: Inflatable components
118a:開口部 118a: opening
Claims (11)
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