JP2006061816A - Hollow fiber membrane module and its manufacturing method - Google Patents

Hollow fiber membrane module and its manufacturing method Download PDF

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JP2006061816A
JP2006061816A JP2004246877A JP2004246877A JP2006061816A JP 2006061816 A JP2006061816 A JP 2006061816A JP 2004246877 A JP2004246877 A JP 2004246877A JP 2004246877 A JP2004246877 A JP 2004246877A JP 2006061816 A JP2006061816 A JP 2006061816A
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hollow fiber
resin
fiber membrane
housing
fixing
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Sadahito Nakahara
禎仁 中原
Tetsuya Torii
哲也 取違
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Mitsubishi Rayon Engineering Co Ltd
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Mitsubishi Rayon Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance pressure resistance by suppressing the separation of a resin from a housing. <P>SOLUTION: A hollow fiber membrane module is provided with a bundled body 2 bundling a plurality of hollow fiber membranes 1, a resin part for fixing 3 fixing at least one side part of the bundled body 2 with the resin for fixing in a state of opening the end part of the hollow fiber membranes, and a housing 4 jointed with the resin part for fixing 3 to form an inner space inside where a liquid to be treated passes through, and further resins for jointing 8 of the range of 10-60 in Shore A hardness after 10 seconds are installed on joints where the joint surfaces of the resin for fixing 3 with the inner wall of the housing 4 are exposed to the inner space. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、中空糸膜モジュール及びその製造方法に関し、特に、繰り返し加圧、吸引を行う濾過に用いて好適な耐圧性の高い中空糸膜モジュール及びその製造方法に関する。   The present invention relates to a hollow fiber membrane module and a method for producing the same, and more particularly to a hollow fiber membrane module having a high pressure resistance suitable for filtration with repeated pressurization and suction and a method for producing the same.

中空糸膜モジュールは、一般に、中空糸膜の集束体の端部をハウジング内に挿入し、端部を開口した状態で、中空糸膜とハウジングとの間を樹脂で封止した構造を有する。そして、中空糸膜モジュールは、従来から、無菌水、飲料水、高度純水の製造や、空気の浄化等の多くの用途に使用されている。近年、これらの用途に加えて、中空糸膜モジュールは、下水処理場における2次処理、3次処理や、浄化槽における固液分離、産業廃水中のSS(懸濁物質)の固液分離など処理のための高汚濁性水濾過にも用いられるようになっている。   The hollow fiber membrane module generally has a structure in which the end portion of the converging body of the hollow fiber membrane is inserted into the housing and the end portion is opened and the space between the hollow fiber membrane and the housing is sealed with resin. And the hollow fiber membrane module is conventionally used for many uses, such as manufacture of aseptic water, drinking water, highly purified water, and air purification. In recent years, in addition to these applications, hollow fiber membrane modules have undergone secondary treatment and tertiary treatment in sewage treatment plants, solid-liquid separation in septic tanks, and solid-liquid separation of SS (suspended material) in industrial wastewater. It is also used for highly polluted water filtration.

高汚濁性水濾過においては、一般に、中空糸膜端部の開口部分に、繰り返し加圧や吸引を行うことにより、所定の処理水を得たり、中空糸膜の膜表面を洗浄したりする。このため、高汚濁性水濾過用の中空糸膜モジュールには、高い耐圧性が要求される。
そのような中空糸膜モジュールの一例が、特開2003−103146号公報(特許文献1)に開示されている。この公報に記載の技術によれば、中空糸膜を多数本束ねた集束体の少なくとも一方の端部における中空糸膜相互間を封止する封止樹脂として、硬度測定における10秒後のショアD硬度が60以上であるポリウレタン系樹脂を使用することにより、封止樹脂の耐圧性能を向上させている。
In high-contamination water filtration, generally, predetermined treatment water is obtained or the membrane surface of the hollow fiber membrane is washed by repeatedly applying pressure or suction to the opening at the end of the hollow fiber membrane. For this reason, high pressure resistance is required for the hollow fiber membrane module for high-contamination water filtration.
An example of such a hollow fiber membrane module is disclosed in Japanese Patent Laid-Open No. 2003-103146 (Patent Document 1). According to the technique described in this publication, Shore D after 10 seconds in hardness measurement is used as a sealing resin for sealing between the hollow fiber membranes at at least one end of a bundled body in which a large number of hollow fiber membranes are bundled. By using a polyurethane-based resin having a hardness of 60 or more, the pressure resistance performance of the sealing resin is improved.

特開2003−103146号公報JP 2003-103146 A

しかしながら、封止剤の種類や量を適量に用いることによって封止樹脂自体の破損を防止できた場合であっても、封止樹脂とハウジングとの剥離が発生することがある。例えば、封止樹脂の耐圧性を高めるために封止樹脂の硬度を高くすると、封止樹脂が変形しにくくなり、その結果、ハウジング内で封止樹脂の剥離が生じやすくなる。特に、封止樹脂とハウジングとの境界部分に局所的に応力が集中する場合、そこに、剥離開始点が発生しやすく、そこから、封止樹脂とハウジングとの接合面の剥離が進行し、ついには、ハウジング部分での破壊やリークを招くこととなる。ここで、応力が集中しやすい部分とは、例えば、封止樹脂とハウジングの内壁とで形成されたコーナー部分である。   However, even when the sealing resin itself can be prevented from being damaged by using an appropriate amount and type of sealing agent, the sealing resin and the housing may be peeled off. For example, when the hardness of the sealing resin is increased in order to increase the pressure resistance of the sealing resin, the sealing resin is not easily deformed, and as a result, the sealing resin is easily peeled off in the housing. In particular, when stress is concentrated locally at the boundary portion between the sealing resin and the housing, a peeling start point is likely to occur there, and the peeling of the joint surface between the sealing resin and the housing proceeds, Eventually, the housing part will be destroyed or leaked. Here, the portion where the stress tends to concentrate is, for example, a corner portion formed by the sealing resin and the inner wall of the housing.

そこで、本発明は、樹脂とハウジングとの剥離の発生を抑制して、耐圧性を高めることができる中空糸膜モジュール及びその製造方法を提供することを目的としている。   Then, this invention aims at providing the hollow fiber membrane module which can suppress generation | occurrence | production of peeling with resin and a housing, and can improve pressure resistance, and its manufacturing method.

上記の目的を達成するため、本発明の中空糸モジュールは、複数の中空糸膜を束ねた集束体と、この集束体の少なくとも一方の端部を、中空糸膜の端部を開口させた状態で、固定用樹脂で固定した固定用樹脂部と、この固定用樹脂部がその内壁に接合されると共に、その内部に処理液の通過する内部空間を形成するハウジングとを備え、固定用樹脂部とハウジングの内壁との接合面が内部空間に露出した部分に、10秒後のショアA硬度で10〜60度の範囲の接着用樹脂を設けたことを特徴としている。   In order to achieve the above object, the hollow fiber module of the present invention includes a converging body in which a plurality of hollow fiber membranes are bundled, and at least one end of the converging body, with the end of the hollow fiber membrane being opened. A fixing resin portion fixed with a fixing resin, and a fixing resin portion that is bonded to the inner wall of the fixing resin portion and that forms an internal space through which the processing liquid passes. A bonding resin having a Shore A hardness of 10 to 60 degrees in a range of 10 to 60 degrees after 10 seconds is provided in a portion where the joint surface between the housing and the inner wall of the housing is exposed to the internal space.

このように構成された本発明の中空糸膜モジュールによれば、ハウジングの内部空間に露出した継ぎ目の上に、10秒後のショアA硬度が10〜60の範囲の接着用樹脂を設けたことにより、継ぎ目への応力集中を緩和させて、固定用樹脂とハウジングとの剥離の発生を抑制して耐圧性を高めることができる。特に、接着用樹脂の10秒後のショアA硬度が10度以上であれば、十分な耐久性が得られ、長期間使用しても変形のおそれがない。一方、10秒後のショアA硬度が60度以下であれば、十分な弾力性が得られ、応力を分散させるのに十分な効果を発揮することができる。   According to the hollow fiber membrane module of the present invention configured as described above, the adhesive resin having a Shore A hardness of 10 to 60 after 10 seconds is provided on the joint exposed in the internal space of the housing. As a result, the stress concentration on the joint can be relaxed, the occurrence of peeling between the fixing resin and the housing can be suppressed, and the pressure resistance can be increased. In particular, if the Shore A hardness after 10 seconds of the adhesive resin is 10 degrees or more, sufficient durability can be obtained, and there is no risk of deformation even when used for a long time. On the other hand, if the Shore A hardness after 10 seconds is 60 degrees or less, sufficient elasticity can be obtained, and a sufficient effect for dispersing stress can be exhibited.

また、本発明において好ましくは、接合面の少なくとも一部分に、接着用樹脂を介在させる。
このように、接合面にも接着用樹脂を設ければ、固定用樹脂とハウジングとの剥離の発生をより効果的に抑制することができる。
In the present invention, preferably, an adhesive resin is interposed in at least a part of the joint surface.
In this way, if the bonding resin is also provided on the joint surface, the occurrence of peeling between the fixing resin and the housing can be more effectively suppressed.

また、本発明において好ましくは、固定用樹脂部の固定用樹脂の硬度が、10秒後のショアA硬度で80〜99度の範囲である。
このように、固定用樹脂部の硬度を高くすることにより、固定用樹脂部の耐圧性を高めることができる。特に、10秒後のショアA硬度が80度以上であれば、より少ない樹脂量で十分な耐圧性を確保することができ、その結果、固定用樹脂の使用量を減じて、中空糸膜モジュールのコストの低減を図ることができる。一方、10秒後のショアA硬度が99度以下であれば、固定用樹脂が割れることを抑制することができる。
Further, in the present invention, preferably, the hardness of the fixing resin of the fixing resin portion is in the range of 80 to 99 degrees in Shore A hardness after 10 seconds.
Thus, the pressure resistance of the fixing resin part can be increased by increasing the hardness of the fixing resin part. In particular, if the Shore A hardness after 10 seconds is 80 degrees or more, sufficient pressure resistance can be ensured with a smaller amount of resin, and as a result, the amount of fixing resin used can be reduced and the hollow fiber membrane module The cost can be reduced. On the other hand, if the Shore A hardness after 10 seconds is 99 degrees or less, the fixing resin can be prevented from cracking.

また、本発明の中空糸膜モジュールの製造方法は、複数の中空糸膜を束ねた集束体の少なくとも一方の端部を、上記中空糸膜の端部を開口させた状態で、樹脂で固定して、固定用樹脂部を形成する固定工程と、固定用樹脂部が接合されるハウジングの内壁上のうち、固定用樹脂部とハウジングの内壁との接合面の縁となる部分に、10秒後のショアA硬度が10〜60度の範囲となる接着用樹脂を塗布する塗布工程と、固定用樹脂部をハウジングに接合する共に、処理液の通過する内部空間を形成する接合工程と、を含むことを特徴としている。   Further, in the method for producing a hollow fiber membrane module of the present invention, at least one end of a bundled body in which a plurality of hollow fiber membranes are bundled is fixed with a resin with the end of the hollow fiber membrane being opened. 10 seconds after the fixing step of forming the fixing resin portion and the inner wall of the housing to which the fixing resin portion is bonded, at the edge of the bonding surface between the fixing resin portion and the inner wall of the housing An application step of applying an adhesive resin having a Shore A hardness of 10 to 60 degrees, and a bonding step of bonding the fixing resin portion to the housing and forming an internal space through which the processing liquid passes. It is characterized by that.

このように、本発明の中空糸膜モジュールの製造方法によれば、接合工程の前に、接合目の縁となる部分に接着用樹脂を塗布するので、接合工程の結果、固定用樹脂部とハウジングと内壁との接合面が内部空間に露出した継ぎ目となる部分に接着用樹脂を容易に設けることができる。   Thus, according to the manufacturing method of the hollow fiber membrane module of the present invention, since the adhesive resin is applied to the portion that becomes the edge of the joint before the joining step, the result of the joining step is that Adhesive resin can be easily provided at the joint where the joint surface between the housing and the inner wall is exposed to the internal space.

また、本発明において好ましくは、塗布工程において、接着用樹脂を、ハウジングの内壁のうち、固定用樹脂部と接合する領域の少なくとも一部分にも塗布する。
これにより、接合工程の結果、接合面に、接着用樹脂を容易に介在させることができる。
In the present invention, preferably, in the applying step, the adhesive resin is also applied to at least a part of a region of the inner wall of the housing that is to be joined to the fixing resin portion.
Thereby, as a result of a joining process, adhesive resin can be easily interposed in a joined surface.

また、本発明において好ましくは、塗布工程において、接着用樹脂として、硬化前後の粘度が100〜10000mPa・sの範囲の熱硬化性樹脂を塗布する。
このような熱硬化性樹脂を塗布すれば、樹脂が徐々に硬化するにつれて、樹脂の粘度が上昇すると共に、変形や流動が生じて、樹脂の塗布斑の均一化を図ることができる。その結果、接着用樹脂の塗布斑によって生じる応力分布による耐圧性の低下を防ぐことができる。
In the present invention, preferably, in the coating step, a thermosetting resin having a viscosity before and after curing in the range of 100 to 10,000 mPa · s is applied as the adhesive resin.
When such a thermosetting resin is applied, as the resin is gradually cured, the viscosity of the resin increases and deformation and flow occur, so that the unevenness of the application of the resin can be made uniform. As a result, it is possible to prevent a decrease in pressure resistance due to a stress distribution caused by application spots of the adhesive resin.

特に、接着用樹脂の粘度が100mPa・s以上であれば、塗布した樹脂の垂れ下がりが少なく、樹脂の形態保持が容易であり、接着用樹脂の確実な配置を図ることができる。一方、接着用樹脂の粘度が10000mPa・s以下であれば、樹脂の硬化途中での変形や流動が生じ易く、樹脂の塗布斑の均一化を図ることができる。
なお、接着用樹脂は、塗布時点では、未だ硬化前であるので、その硬度が10秒後のショアA硬度で10〜60度の範囲内でなくともよく、硬化後の硬度がその範囲内であればよい。
In particular, if the viscosity of the adhesive resin is 100 mPa · s or more, the applied resin is less likely to sag, the shape of the resin can be easily maintained, and the adhesive resin can be reliably disposed. On the other hand, if the viscosity of the adhesive resin is 10000 mPa · s or less, deformation or flow during the curing of the resin is likely to occur, and the application spots of the resin can be made uniform.
Since the adhesive resin is not yet cured at the time of application, the hardness may not be in the range of 10 to 60 degrees in Shore A hardness after 10 seconds, and the hardness after curing is within that range. I just need it.

このように、本発明の中空糸膜モジュール及びその製造方法によれば、樹脂とハウジングとの剥離の発生を抑制して、耐圧性を高めることができる。   Thus, according to the hollow fiber membrane module and the manufacturing method thereof of the present invention, it is possible to suppress the occurrence of peeling between the resin and the housing, and to improve the pressure resistance.

以下、添付の図面を参照して、本発明の中空糸膜モジュールの実施形態を説明する。
まず、図1を参照して、実施形態の中空糸膜モジュールの構成について説明する。図1は、実施形態の中空糸膜モジュールの概略斜視図である。
Hereinafter, embodiments of the hollow fiber membrane module of the present invention will be described with reference to the accompanying drawings.
First, with reference to FIG. 1, the structure of the hollow fiber membrane module of embodiment is demonstrated. FIG. 1 is a schematic perspective view of the hollow fiber membrane module of the embodiment.

図1に示すように、この実施形態の中空糸膜モジュールは複数の中空糸膜1を束ねた集束体2と、集束体2の両方の端部を固定した固定用樹脂部3と、固定用樹脂部3が嵌め込まれたハウジング4とから構成されている。
以下、中空糸膜モジュールの構成要素について説明する。
As shown in FIG. 1, the hollow fiber membrane module of this embodiment includes a converging body 2 in which a plurality of hollow fiber membranes 1 are bundled, a fixing resin portion 3 in which both ends of the converging body 2 are fixed, and a fixing It is comprised from the housing 4 in which the resin part 3 was engage | inserted.
Hereinafter, the components of the hollow fiber membrane module will be described.

中空糸膜1の材質は、特に限定されるものではないが、例えば、ポリスルホン系樹脂、ポリアクリロニトリル、セルロース誘導体、ポリエチレンやポリプロピレンなどのポリオレフィン、ポリフッ化ビニリデンやポリテトラフルオロエチレンなどのフッ素系樹脂、ポリアミド、ポリエステル、ポリメタクリレート、ポリアクリレートなどが挙げられる。また、これらの樹脂の共重合体や一部に置換基を導入したものであってもよい。さらに、2種以上の樹脂を混合したものであってもよい。   The material of the hollow fiber membrane 1 is not particularly limited, and examples thereof include polysulfone resins, polyacrylonitrile, cellulose derivatives, polyolefins such as polyethylene and polypropylene, fluorine resins such as polyvinylidene fluoride and polytetrafluoroethylene, Polyamide, polyester, polymethacrylate, polyacrylate and the like can be mentioned. In addition, copolymers of these resins or those having a substituent introduced into a part thereof may be used. Furthermore, what mixed 2 or more types of resin may be used.

なお、濾過膜として使用可能な中空糸膜であれば、その孔径、空孔率、膜厚、外径等は、特に限定されるものではないが、例えば、その外径は20〜2000μm、孔径は0.001〜5μm、空孔率は20〜90%、膜厚は5〜300μmの範囲がよい。   In addition, as long as it is a hollow fiber membrane that can be used as a filtration membrane, its pore diameter, porosity, film thickness, outer diameter and the like are not particularly limited, but for example, the outer diameter is 20 to 2000 μm, the pore diameter Is preferably 0.001 to 5 μm, the porosity is 20 to 90%, and the film thickness is preferably 5 to 300 μm.

集束体2における中空糸膜1の配列方向は、特に限定されるものではないが、中空糸膜1が、被処理液の流れ方向に対し、概ね平行に配列されることが好ましい。かかる場合には、例えば、被処理液が多くの夾雑物を含んでいるような高汚濁液の場合に、夾雑物が多数の中空糸膜1間を通過する際、流れ方向と直行するような中空糸膜1等の障害物がないことから、夾雑物の中空糸膜1への堆積や絞絡を軽減する効果がある。   The arrangement direction of the hollow fiber membranes 1 in the converging body 2 is not particularly limited, but it is preferable that the hollow fiber membranes 1 are arranged substantially parallel to the flow direction of the liquid to be treated. In such a case, for example, when the liquid to be treated is a highly contaminated liquid containing a large amount of contaminants, when the contaminants pass between many hollow fiber membranes 1, the flow direction is perpendicular to the flow direction. Since there is no obstacle such as the hollow fiber membrane 1 or the like, there is an effect of reducing the accumulation or constriction of impurities on the hollow fiber membrane 1.

さらに、中空糸膜1の配列方向は、中空糸膜1の長さ方向が縦方向、即ち上下方向であることが好ましい。かかる場合、例えば、該夾雑物の洗浄に多く用いられるエアバブリング洗浄時に発生する被処理液の上昇流方向と、中空糸膜1の延在方向とを、概ね平行とすることができるので、前述した夾雑物の堆積を防止する効果との相乗効果がある。   Furthermore, the arrangement direction of the hollow fiber membranes 1 is preferably such that the length direction of the hollow fiber membranes 1 is the vertical direction, that is, the vertical direction. In such a case, for example, the upward flow direction of the liquid to be treated generated during air bubbling cleaning often used for cleaning the foreign substances and the extending direction of the hollow fiber membrane 1 can be made substantially parallel to each other. There is a synergistic effect with the effect of preventing the accumulation of impurities.

また、固定用樹脂部3を構成する固定用樹脂には、エポキシ樹脂、不飽和ポリエステル樹脂、ポリウレタン樹脂、シリコーン系充填材、各種ホットメルト樹脂等を用いることができ、適宜選定することが可能である。   In addition, as the fixing resin constituting the fixing resin portion 3, an epoxy resin, an unsaturated polyester resin, a polyurethane resin, a silicone filler, various hot melt resins, and the like can be used and can be selected as appropriate. is there.

また、固定用樹脂部3は、中空糸膜1の集束体2を担持し、かつ、固定用樹脂を嵌め込んだハウジング4の剛性を確保して、使用時の耐圧性を発揮とする。このため、固定用樹脂部3は、所定の範囲の硬度を有することが好ましい。すなわち、固定用樹脂部3の硬度が、10秒後のショアA硬度で80度を下回ると、耐圧性を維持するために、多くの樹脂量が必要となり、中空糸膜モジュールのコストを高騰させる要因となる。また、固定用樹脂部3の硬度が、10秒後のショアA硬度で99度を上回る場合は、固定用樹脂部3自体が割れ易くなる。したがって、固定用樹脂部3の硬度は、10秒後のショアA硬度で80〜99度であることは好ましい。   Further, the fixing resin portion 3 carries the converging body 2 of the hollow fiber membrane 1 and secures the rigidity of the housing 4 into which the fixing resin is fitted, thereby exhibiting pressure resistance during use. For this reason, it is preferable that the fixing resin portion 3 has a predetermined range of hardness. That is, when the hardness of the fixing resin portion 3 is less than 80 degrees in Shore A hardness after 10 seconds, a large amount of resin is required to maintain pressure resistance, and the cost of the hollow fiber membrane module is increased. It becomes a factor. In addition, when the hardness of the fixing resin portion 3 exceeds 99 degrees in Shore A hardness after 10 seconds, the fixing resin portion 3 itself is easily cracked. Therefore, the hardness of the fixing resin portion 3 is preferably 80 to 99 degrees in Shore A hardness after 10 seconds.

また、ハウジング4の材質は、機械的強度及び耐久性を有するものであればよく、例えばポリカーボネート、ポリスルホン、ポリオレフィン、PVC(ポリ塩化ビニル)、アクリル樹脂、ABS樹脂、変成PPE(ポリフェニレンエーテル)等を用いることができる。使用後に焼却処理が必要な場合には、燃焼により有毒ガスを出さずに、完全燃焼させることのできるポリオレフィン等の炭化水素系の樹脂が好ましい。   The housing 4 may be made of any material having mechanical strength and durability, such as polycarbonate, polysulfone, polyolefin, PVC (polyvinyl chloride), acrylic resin, ABS resin, modified PPE (polyphenylene ether), and the like. Can be used. When an incineration treatment is required after use, a hydrocarbon-based resin such as polyolefin that can be completely burned without emitting a toxic gas by combustion is preferable.

ここで、図2及び図3を参照して、本実施形態のハウジング4の形状について説明する。図2及び図3は、図1のA−A線及びB−B線に沿ったハウジング4の断面図である。
本実施形態におけるハウジング4の各部の寸法は、図2に示す、幅Aが30mm、高さBが70mm、段差から上の高さCが50mm、段差から下の高さDが20mm、内側段差Eが3mmである。また、図3に示す、外側長さFが300mm、内側長さGが250mm、そして内側段差Hが3mmである。
また、図3に示すように、ハウジング4の内側は、通路41によって外部と連通している。
Here, with reference to FIG.2 and FIG.3, the shape of the housing 4 of this embodiment is demonstrated. 2 and 3 are cross-sectional views of the housing 4 taken along lines AA and BB in FIG.
The dimensions of each part of the housing 4 in this embodiment are as shown in FIG. 2 in which the width A is 30 mm, the height B is 70 mm, the height C from the step is 50 mm, the height D from the step is 20 mm, the inner step E is 3 mm. Also, the outer length F shown in FIG. 3 is 300 mm, the inner length G is 250 mm, and the inner step H is 3 mm.
As shown in FIG. 3, the inside of the housing 4 communicates with the outside through a passage 41.

ハウジング4の内側には、図2及び図3に示すように段差部42が有り、この段差部32まで固定用樹脂部3が挿入される。その結果、ハウジング4内に、固定用樹脂部3とハウジング4の内壁とによって囲まれた内部空間5が形成される。この内部空間には、中空糸膜1の端部が開口し、通路41を通る処理液が通過する。   As shown in FIGS. 2 and 3, there is a stepped portion 42 inside the housing 4, and the fixing resin portion 3 is inserted up to the stepped portion 32. As a result, an internal space 5 surrounded by the fixing resin portion 3 and the inner wall of the housing 4 is formed in the housing 4. In this internal space, the end of the hollow fiber membrane 1 is opened, and the treatment liquid passing through the passage 41 passes therethrough.

ここで、図4を参照して、中空糸膜モジュールの一例について説明する。図4は、図1のA−A線に沿った部分断面図である。図4に示す例では、固定用樹脂部3とハウジング4の内壁との接合面6が内部空間に露出した継ぎ目の上に、即ち、コーナー部分に接着用樹脂8を設けている。そして、この接着用樹脂8は、10秒後のショアA硬度で10〜60度の範囲の硬度を有する。   Here, an example of the hollow fiber membrane module will be described with reference to FIG. FIG. 4 is a partial cross-sectional view taken along line AA in FIG. In the example shown in FIG. 4, the bonding resin 8 is provided on the joint where the joint surface 6 between the fixing resin portion 3 and the inner wall of the housing 4 is exposed to the internal space, that is, at the corner portion. The adhesive resin 8 has a hardness in the range of 10 to 60 degrees in Shore A hardness after 10 seconds.

これにより、コーナー部分に対する応力集中を分散させることが可能となり、固定用樹脂5とハウジング4の剥離発生を大幅に低減することができる。その結果、特に固定用樹脂部3の固定用樹脂の硬度が高い場合、固定用樹脂部3とハウジング4との境界部分に、ハウジング4内部にかかる力による応力集中点となるようなくぼみ等の特異点を有する場合であっても、ハウジング4と固定用樹脂部3との境界部分での破壊開始点の発生を抑制し、ひいては、固定用樹脂部3とハウジング4との接着界面での剥離の進行、ハウジング4部分での破壊、更にはリークの発生を抑制することができる。   Thereby, it is possible to disperse the stress concentration on the corner portion, and the occurrence of peeling between the fixing resin 5 and the housing 4 can be greatly reduced. As a result, particularly when the fixing resin of the fixing resin portion 3 has a high hardness, the boundary portion between the fixing resin portion 3 and the housing 4 has a depression or the like so as to become a stress concentration point due to the force applied to the inside of the housing 4. Even when there is a singular point, the occurrence of a fracture start point at the boundary between the housing 4 and the fixing resin portion 3 is suppressed, and as a result, peeling at the bonding interface between the fixing resin portion 3 and the housing 4 is achieved. , The destruction of the housing 4 portion, and the occurrence of leakage can be suppressed.

なお、接着用樹脂8の材質は特に限定されず、例えば、ウレタン樹脂、シリコン樹脂又はアクリル樹脂等の公知の樹脂を用いることができる。そして、接着用樹脂8の材質は、中空糸膜モジュールの用いられる環境や、通液される液体の種類に応じて選定されることが好ましい。   The material of the adhesive resin 8 is not particularly limited, and for example, a known resin such as a urethane resin, a silicon resin, or an acrylic resin can be used. The material of the adhesive resin 8 is preferably selected according to the environment in which the hollow fiber membrane module is used and the type of liquid to be passed.

次に、図5を参照して、中空糸膜モジュールの他の一例について説明する。図5は、図1のA−A線に沿った部分断面図である。図5に示す例では、接着用樹脂8を、継ぎ目のあるコーナー部分だけでなく、固定用樹脂部3とハウジング4の内壁との接合面の一部分にも介在させている。より具体的には、コーナー部分に続く、段差部分の水平な接合面にも接着用樹脂8が設けられている。
このように、接合面にも接着用樹脂8を設けたことにより、内部空間にかかる圧力に対する耐圧性の一層の向上を図ることができる。
Next, another example of the hollow fiber membrane module will be described with reference to FIG. FIG. 5 is a partial cross-sectional view taken along line AA in FIG. In the example shown in FIG. 5, the adhesive resin 8 is interposed not only in the corner portion with the joint, but also on a part of the joint surface between the fixing resin portion 3 and the inner wall of the housing 4. More specifically, the adhesive resin 8 is also provided on the horizontal joint surface of the step portion that follows the corner portion.
As described above, by providing the bonding resin 8 on the joint surface, it is possible to further improve the pressure resistance against the pressure applied to the internal space.

さらに、図6を参照して、中空糸膜モジュールの他の一例について説明する。図6は、図1のA−A線に沿った部分断面図である。図6に示す例では、接着用樹脂8を、継ぎ目の或るコーナー部分だけでなく、固定用樹脂部3とハウジングの内壁との接合面の全面に介在させている。すなわち、固定用樹脂部3とハウジング4の内壁とは、接着用樹脂8を介して接合している。
このように、接合面の全面に接着用樹脂8を設けたことにより、内部空間にかかる圧力に対する耐圧性のより一層の向上を図ることができる。
Furthermore, another example of the hollow fiber membrane module will be described with reference to FIG. FIG. 6 is a partial cross-sectional view taken along the line AA of FIG. In the example shown in FIG. 6, the adhesive resin 8 is interposed not only at a certain corner portion of the joint but also on the entire joint surface between the fixing resin portion 3 and the inner wall of the housing. That is, the fixing resin portion 3 and the inner wall of the housing 4 are joined via the adhesive resin 8.
Thus, by providing the bonding resin 8 on the entire bonding surface, the pressure resistance against the pressure applied to the internal space can be further improved.

次に、本発明の中空糸膜モジュールの製造方法の実施形態について説明する。
本実施形態の中空糸膜モジュールの製造方法においては、以下のように、(1)固定工程、(2)塗布工程及び(3)接合工程を経て中空糸膜モジュールを製造する。
Next, an embodiment of a method for producing a hollow fiber membrane module of the present invention will be described.
In the manufacturing method of the hollow fiber membrane module of the present embodiment, the hollow fiber membrane module is manufactured through (1) fixing step, (2) coating step, and (3) joining step as follows.

(1)固定工程
固定工程では、複数の中空糸膜を束ねた集束体の少なくとも一方の端部を、中空糸膜の端部を開口させた状態で、樹脂で固定して、固定用樹脂部を形成する。
(1) Fixing step In the fixing step, at least one end of the converging body in which a plurality of hollow fiber membranes are bundled is fixed with resin in a state where the end of the hollow fiber membrane is opened, and a fixing resin portion Form.

中空糸膜1の集束体2としては、中空糸膜を単にひき揃える方法を用いることができる。また、更に加工性の面から好適な方法として、中空糸膜を、一般的に知られているカセ枠体や板状物に多条に巻き取って、複数本の中空糸膜巻き状物を得る方法や、中空糸膜を緯糸として用いて編み地とする方法、又は、この編み地を数枚積層して積層体とする方法がある。そして、これらの形態については、用いられる中空糸膜モジュールに好適な形態、並びに加工方法を適用することが好ましい。   As the bundling body 2 of the hollow fiber membrane 1, a method of simply aligning the hollow fiber membranes can be used. Further, as a preferable method from the viewpoint of workability, a hollow fiber membrane is wound in a multi-row around a generally known casserole frame or plate-like material, and a plurality of hollow fiber membrane wound products are obtained. There are a method of obtaining, a method of forming a knitted fabric using a hollow fiber membrane as a weft, or a method of laminating several knitted fabrics to form a laminate. And about these forms, it is preferable to apply a suitable form and processing method to the hollow fiber membrane module used.

ここで、編み地を複数枚積層した中空糸膜束の形態としては、編み地を切断せずに適当な長さに折り畳み重ねたものも包含される。これら編み地の積層(折り畳み)枚数は、編み地の厚さ、すなわち中空糸膜の太さや編み地を編成する際の中空糸膜の合糸本数によっても変化するが、通常は10枚程度までが好ましい。   Here, as a form of the hollow fiber membrane bundle in which a plurality of knitted fabrics are laminated, one in which the knitted fabric is folded to an appropriate length without being cut is also included. The number of layers (folding) of these knitted fabrics varies depending on the thickness of the knitted fabric, that is, the thickness of the hollow fiber membrane and the number of hollow yarn membranes used for knitting the knitted fabric. Is preferred.

また、中空糸膜1は、これらハウジング4内に固定用樹脂で、それぞれ開口面を保ちつつ、開口面が内部空間に連通した状態で固定される。このような状態を実現する方法としては、例えば、予め中空糸膜1の端部をカットして開口しておき、中空糸膜1の端部の開口状態を保ったまま固定用樹脂5を注入する方法がある。また、端部がカットされていない中空糸膜1の集束体2の端部を容器に挿入し、中空糸膜1の端部をすべて覆うように容器に固定用樹脂を注入し、固化した後、固定用樹脂を中空糸膜の端部と一緒にカットして、中空糸膜1の端部を開口させる方法もある。   Further, the hollow fiber membrane 1 is fixed in the housing 4 with a fixing resin in a state in which the opening surface communicates with the internal space while maintaining the opening surface. As a method for realizing such a state, for example, the end of the hollow fiber membrane 1 is cut and opened in advance, and the fixing resin 5 is injected while the end of the hollow fiber membrane 1 is kept open. There is a way to do it. After the end of the bundle 2 of the hollow fiber membrane 1 whose end is not cut is inserted into the container, the fixing resin is injected into the container so as to cover all the ends of the hollow fiber membrane 1, and solidified. There is also a method of opening the end of the hollow fiber membrane 1 by cutting the fixing resin together with the end of the hollow fiber membrane.

また、固化前の固定用樹脂の粘度については、特に限定はされないが、固定用樹脂が,複数の中空糸膜1の間に含浸しやすくなることから,固化前の固定用樹脂の粘度は5000mPa・s以下が好ましく、より好ましくは3000mPa・s以下である。   Further, the viscosity of the fixing resin before solidification is not particularly limited. However, since the fixing resin is easily impregnated between the plurality of hollow fiber membranes 1, the viscosity of the fixing resin before solidification is 5000 mPa. -S or less is preferable, More preferably, it is 3000 mPa * s or less.

さらに、固定用樹脂の含浸に当たっては、遠心力を利用する方法や、固定用樹脂5が中空糸膜束を構成する複数の中空糸膜1の間に十分に行き渡るよう,中空糸膜束にエアー等を吹き付けることで,中空糸膜束を開繊する方法を併用することがより好ましい。
なお、中空糸膜束を開繊させる方法はこれに限定されるものではなく,その他の方法を適宜用いることが可能である。また、固定用樹脂の注入量は、ハウジング4の形状により適宜決定するのがよい。
Further, in the impregnation of the fixing resin, a method using centrifugal force or air is applied to the hollow fiber membrane bundle so that the fixing resin 5 is sufficiently distributed between the plurality of hollow fiber membranes 1 constituting the hollow fiber membrane bundle. It is more preferable to use a method of opening the hollow fiber membrane bundle by spraying etc.
The method for opening the hollow fiber membrane bundle is not limited to this, and other methods can be used as appropriate. Further, the amount of the fixing resin to be injected is preferably determined appropriately depending on the shape of the housing 4.

(2)塗布工程
塗布工程では、固定用樹脂部が接合されるハウジングの内壁上のうち、固定用樹脂部とハウジングの内壁との接合面の縁となる部分に、10秒後のショアA硬度が10〜60度の範囲となる接着用樹脂を塗布する。さらに好ましくは、塗布工程において、接着用樹脂を、接合面の少なくとも一部分にも塗布するのがよい。また、接着用樹脂8として、硬化前の樹脂粘度が100〜10000mPa・sである熱硬化性樹脂を塗布することが好ましい。
(2) Coating process In the coating process, the Shore A hardness after 10 seconds is formed on the inner wall of the housing to which the fixing resin portion is bonded, at the edge of the bonding surface between the fixing resin portion and the inner wall of the housing. Is applied with an adhesive resin in the range of 10 to 60 degrees. More preferably, in the applying step, the adhesive resin is also applied to at least a part of the joint surface. Moreover, it is preferable to apply | coat the thermosetting resin whose resin viscosity before hardening is 100-10000 mPa * s as the resin 8 for adhesion | attachment.

このように、接合工程の前に、接着用樹脂を塗布する理由は、固定用樹脂部3をハウジング4に配置させた後では、ハウジング4の内部に接着用樹脂8を配置させることが困難であり、特に、処理水の取水口4のみがあるハウジング形状の場合、作業が極めて困難である。その上、接着用樹脂8の塗布斑が生ずると、使用時にハウジング4内部にかかる圧力による応力分布が生じ、その結果、接着用樹脂8の強度斑が発生して、均一な機械的性能の発現が困難となるためである。   As described above, the reason why the adhesive resin is applied before the bonding step is that it is difficult to dispose the adhesive resin 8 inside the housing 4 after the fixing resin portion 3 is disposed in the housing 4. In particular, in the case of the housing shape having only the treated water intake port 4, the operation is extremely difficult. In addition, when unevenness of the application of the adhesive resin 8 occurs, stress distribution due to the pressure applied to the inside of the housing 4 occurs during use. As a result, unevenness of the strength of the adhesive resin 8 occurs, and uniform mechanical performance is exhibited. This is because it becomes difficult.

(3)接合工程
接合工程では、固定用樹脂部をハウジングに接合して、処理液の通過する内部空間を形成する。この接合の結果、接着用樹脂8を、ハウジング4内部に露出され、かつ、該固定用樹脂部7とハウジング4の境界部に容易に配置させることができる。
(3) Joining process In the joining process, the fixing resin portion is joined to the housing to form an internal space through which the processing liquid passes. As a result of this joining, the adhesive resin 8 is exposed inside the housing 4 and can be easily disposed at the boundary between the fixing resin portion 7 and the housing 4.

以下、図を参照して、本発明の実施例について説明する。図7は、実施形態の中空糸膜モジュールの製造方法の説明に供する模式図である。
実施例1では、図4に示す断面構造を有する中空糸膜モジュール、即ち、接着用樹脂8を、コーナー部及び段差の水平部に設けた中空糸膜モジュールを以下のようにして製造した。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Drawing 7 is a mimetic diagram used for explanation of a manufacturing method of a hollow fiber membrane module of an embodiment.
In Example 1, a hollow fiber membrane module having the cross-sectional structure shown in FIG. 4, that is, a hollow fiber membrane module in which the adhesive resin 8 was provided at the corner and the horizontal part of the step was manufactured as follows.

先ず、1000mmの長さに切り揃えたポリフッ化ビニリデン製中空糸膜(外径2800μm)を400本用意した。次いで、固定用樹脂としてのポリウレタン樹脂(日本ポリウレタン製、ニッポラン4224/4403、混合時(固化前)粘度:1000mP・s、硬化後硬度:10秒後ショアA硬度97度)を、混合状態で、長さ250mm、幅23mm、深さ5mmのポリエチレン製の第一容器9に入れ、更にその第一容器9に、中空糸膜1の集束体2を浸漬し、樹脂を硬化させた(図7(A))。そして、集束体及び硬化した樹脂を、第一容器から取り外した。また、中空糸膜の他端についても同様の作業を行った。
そして、両端の硬化樹脂部分を端部から30mmの長さで切断し、端面が開口された固定用樹脂部3を有する中空糸膜1の集束体2を得た(図7(B))。
First, 400 hollow fiber membranes (outer diameter: 2800 μm) made of polyvinylidene fluoride cut to a length of 1000 mm were prepared. Next, a polyurethane resin (manufactured by Nippon Polyurethane, Nipponpol 4224/4403, viscosity at mixing (before solidification): 1000 mP · s, hardness after curing: Shore A hardness 97 degrees after 10 seconds) as a fixing resin, It puts in the 1st container 9 made from polyethylene of length 250mm, width 23mm, and depth 5mm, and also the focusing body 2 of the hollow fiber membrane 1 was immersed in the 1st container 9, and resin was hardened (FIG. 7 ( A)). Then, the bundling body and the cured resin were removed from the first container. The same operation was performed on the other end of the hollow fiber membrane.
And the cured resin part of both ends was cut | disconnected by the length of 30 mm from the edge part, and the bundling body 2 of the hollow fiber membrane 1 which has the resin part 3 for fixing by which the end surface was opened was obtained (FIG.7 (B)).

次に、この固定用樹脂部3を、図2及び図3に示したハウジング4(ポリエチレン製、長さ250mm、幅23mm、深さ50mm)に配置するに先立ち、図2及び図3に示す内部の段差部42に接着樹脂(バンティコ製22B、硬化前粘度:1900mPa・s、硬化後硬度:10秒後ショアA硬度40度)を、シリンジを用いて垂れ下がらない程度に定量塗布し、約5分間増粘させた。   Next, prior to disposing the fixing resin portion 3 in the housing 4 (made of polyethylene, length 250 mm, width 23 mm, depth 50 mm) shown in FIGS. 2 and 3, the internal resin shown in FIGS. Adhesive resin (22B manufactured by Bantico, viscosity before curing: 1900 mPa · s, hardness after curing: Shore A hardness of 40 degrees after 10 seconds) is applied quantitatively to the level difference part 42 to the extent that it does not sag using a syringe. Thickened for 1 minute.

次いで、ハウジング4内に、先の固定用樹脂部3を段差部42に配置し、約12時間放置した。その後、上述のポリウレタン樹脂を、ハウジング4内、及び中空糸膜1間を満たすように注入し、硬化させた(図7(C))。もう一方の端部についても、同様の作業を行い、中空糸膜モジュールを得た。   Next, the previous fixing resin portion 3 was placed in the stepped portion 42 in the housing 4 and left for about 12 hours. Thereafter, the above-mentioned polyurethane resin was injected and filled in the housing 4 and between the hollow fiber membranes 1 (FIG. 7C). The same operation was performed on the other end to obtain a hollow fiber membrane module.

次に、耐圧性の試験のために、製作した中空糸膜モジュールの中空糸膜を、長さ20mmを残して切断し、切断した中空糸膜の膜面、及び端面を、ウレタン樹脂(日本ポリウレタン製、ニッポラン4224/4403)で全て封止した中空糸膜モジュール試験体を作成した。この中空糸膜モジュール試験体では、ハウジング4の内部空間5が、通路41を除いて密閉されている。   Next, for the pressure resistance test, the hollow fiber membrane of the manufactured hollow fiber membrane module was cut leaving a length of 20 mm, and the membrane surface and the end surface of the cut hollow fiber membrane were urethane resin (Nippon Polyurethane). A hollow fiber membrane module test body was produced that was completely sealed with NIPPORAN 4224/4403). In this hollow fiber membrane module test body, the internal space 5 of the housing 4 is sealed except for the passage 41.

耐圧性の試験を行うにあたり、ハウジング4の内部空間5にシリンジで水を充填し、テストポンプ((株)キョーワ製T−100)に接続されたホースを通路31に接続した。そして、テストポンプにより、ハウジング4の内部空間5に水圧をかけたところ、水圧が1.2MPaとなったときに、ハウジング4と固定用樹脂部3との間に剥離が生じ破壊した。   In performing the pressure resistance test, the internal space 5 of the housing 4 was filled with water with a syringe, and a hose connected to a test pump (T-100 manufactured by Kyowa Corporation) was connected to the passage 31. Then, when water pressure was applied to the internal space 5 of the housing 4 by the test pump, peeling occurred between the housing 4 and the fixing resin portion 3 when the water pressure reached 1.2 MPa.

(比較例)
比較例の中空糸膜モジュール試験体は、ハウジングの段差部に接着用樹脂を設けない点を除いて、実施例1の中空糸膜モジュール試験体と同じである。そして、比較例の試験体のハウジングの内部空間に水圧をかけたところ、水圧が0.9MPaとなったときに、ハウジング4と固定用樹脂部3との間に破壊が生じた。
したがって、上記の実施例と比較例との比較から、封止樹脂自体の破損防止とは別に、ハウジングと封止樹脂の剥離を抑制して、耐圧性能を大幅に向上させることができたことが分かる。
(Comparative example)
The hollow fiber membrane module test body of the comparative example is the same as the hollow fiber membrane module test body of Example 1 except that no adhesive resin is provided at the step portion of the housing. And when water pressure was applied to the internal space of the housing of the test body of the comparative example, destruction occurred between the housing 4 and the fixing resin portion 3 when the water pressure reached 0.9 MPa.
Therefore, from the comparison between the above example and the comparative example, apart from preventing the sealing resin itself from being damaged, it was possible to suppress the peeling of the housing and the sealing resin and greatly improve the pressure resistance performance. I understand.

上述した各実施形態においては、本発明を特定の条件で構成した例について説明したが、本発明は種々の変更及び組み合わせを行うことができ、これに限定されるものではない。例えば、上述した実施形態では、接着用樹脂として、固定用樹脂部の固定用樹脂と異なる材質の樹脂であって、固定用樹脂より軟らかい樹脂を使用したが、本発明では、固定用樹脂が接着用樹脂を兼ねてもよい。その場合、固定用樹脂の硬度が10秒後のショアA硬度で10〜60度の範囲であることが必要である。   In each embodiment mentioned above, although the example which constituted the present invention on specific conditions was explained, the present invention can perform various change and combination, and is not limited to this. For example, in the above-described embodiment, a resin having a different material from the fixing resin of the fixing resin portion and a softer resin than the fixing resin is used as the bonding resin. However, in the present invention, the fixing resin is bonded. It may also serve as a resin. In that case, the hardness of the fixing resin needs to be in the range of 10 to 60 degrees in Shore A hardness after 10 seconds.

また、例えば、上述した実施形態においては、中空糸膜1の集束体2の両端に固定用樹脂部を設け、それぞれ接着用樹脂を設けた例について説明したが、本発明では、集束体2の一方にだけ、接着用樹脂を設けてもよい。   Further, for example, in the above-described embodiment, the example in which the fixing resin portions are provided at both ends of the converging body 2 of the hollow fiber membrane 1 and the adhesive resin is respectively provided has been described. An adhesive resin may be provided only on one side.

本発明の中空糸膜モジュールは、例えば、無菌水、飲料水、高純度純水の製造、空気の浄化等の用途に加えて、下水処理場における2次処理、3次処理や、浄化槽における固液分離、産業排水中のSS(懸濁物質)の固液分離等の高汚濁水の処理用途に用いて好適である。   The hollow fiber membrane module of the present invention can be used for, for example, secondary treatment, tertiary treatment in a sewage treatment plant, solidification in a septic tank, in addition to uses such as production of aseptic water, drinking water, high-purity pure water, and purification of air. It is suitable for use in the treatment of highly polluted water such as liquid separation and solid-liquid separation of SS (suspended material) in industrial wastewater.

本発明の実施形態の中空糸膜モジュールの概略斜視図である。It is a schematic perspective view of the hollow fiber membrane module of embodiment of this invention. 本発明の実施形態の中空糸膜モジュールを構成するハウジングの断面図である。It is sectional drawing of the housing which comprises the hollow fiber membrane module of embodiment of this invention. 本発明の実施形態の中空糸膜モジュールを構成するハウジングの断面図である。It is sectional drawing of the housing which comprises the hollow fiber membrane module of embodiment of this invention. 本発明の実施形態の中空糸膜モジュールの一例であり、図1のA−A線に沿った部分断面図である。It is an example of the hollow fiber membrane module of embodiment of this invention, and is a fragmentary sectional view along the AA line of FIG. 本発明の実施形態の中空糸膜モジュールの他の一例であり、図1のA−A線に沿った部分断面図である。It is another example of the hollow fiber membrane module of embodiment of this invention, and is a fragmentary sectional view along the AA line of FIG. 本発明の実施形態の中空糸膜モジュールの他の一例であり、図1のA−A線に沿った部分断面図である。It is another example of the hollow fiber membrane module of embodiment of this invention, and is a fragmentary sectional view along the AA line of FIG. (A)〜(C)は、本発明の実施形態の中空糸膜モジュールの製造方法を説明する模式図である。(A)-(C) are the schematic diagrams explaining the manufacturing method of the hollow fiber membrane module of embodiment of this invention.

符号の説明Explanation of symbols

1 中空糸膜
2 集束体
3 固定用樹脂部
4 ハウジング
5 内部空間
6 接合面
8 接着用樹脂
9 第一容器
41 通路
42 段差部
DESCRIPTION OF SYMBOLS 1 Hollow fiber membrane 2 Condensing body 3 Fixing resin part 4 Housing 5 Internal space 6 Joining surface 8 Adhesive resin 9 First container 41 Channel 42 Step part

Claims (6)

複数の中空糸膜を束ねた集束体と、
この集束体の少なくとも一方の端部を、上記中空糸膜の端部を開口させた状態で、固定用樹脂で固定した固定用樹脂部と、
この固定用樹脂部がその内壁に接合されると共に、その内部に処理液の通過する内部空間を形成するハウジングとを備え、
上記固定用樹脂部と上記ハウジングの内壁との接合面が上記内部空間に露出した部分に、10秒後のショアA硬度で10〜60度の範囲の接着用樹脂を設けた
ことを特徴とする中空糸膜モジュール。
A converging body in which a plurality of hollow fiber membranes are bundled;
A fixing resin portion fixed with a fixing resin, with at least one end portion of the converging body opened in the end portion of the hollow fiber membrane;
The fixing resin portion is bonded to the inner wall, and includes a housing that forms an internal space through which the processing liquid passes,
The bonding resin between the fixing resin portion and the inner wall of the housing is provided with an adhesive resin in a range of 10 to 60 degrees in Shore A hardness after 10 seconds in a portion exposed to the internal space. Hollow fiber membrane module.
上記接合面の少なくとも一部分に、上記接着用樹脂を介在させたことを特徴とする請求項1記載の中空糸膜モジュール。   The hollow fiber membrane module according to claim 1, wherein the adhesive resin is interposed in at least a part of the joining surface. 上記固定用樹脂部の固定用樹脂の硬度は、10秒後のショアA硬度で80〜99度の範囲であることを特徴とする請求項1又は2記載の中空糸膜モジュール。   The hollow fiber membrane module according to claim 1 or 2, wherein the hardness of the fixing resin of the fixing resin portion is in the range of 80 to 99 degrees in Shore A hardness after 10 seconds. 複数の中空糸膜を束ねた集束体の少なくとも一方の端部を、上記中空糸膜の端部を開口させた状態で、樹脂で固定して、固定用樹脂部を形成する固定工程と、
上記固定用樹脂部が接合されるハウジングの内壁上のうち、上記固定用樹脂部とハウジングの内壁との接合面の縁となる部分に、10秒後のショアA硬度が10〜60度の範囲となる接着用樹脂を塗布する塗布工程と、
上記固定用樹脂部を上記ハウジングに接合する共に、処理液の通過する内部空間を形成する接合工程と、
を含むことを特徴とする中空糸膜モジュールの製造方法。
A fixing step of fixing at least one end of a bundle of bundles of a plurality of hollow fiber membranes with a resin in a state where the end of the hollow fiber membrane is opened, and forming a fixing resin portion;
Out of the inner wall of the housing to which the fixing resin portion is bonded, the portion of the fixing resin portion and the inner wall of the housing that becomes the edge of the bonding surface has a Shore A hardness of 10 to 60 degrees after 10 seconds. An application process for applying an adhesive resin;
Joining the fixing resin part to the housing and forming an internal space through which the processing liquid passes;
A process for producing a hollow fiber membrane module comprising:
上記塗布工程において、上記接着用樹脂を、上記接合面の少なくとも一部分にも塗布することを特徴とする請求項4記載の中空糸膜モジュールの製造方法。   5. The method for manufacturing a hollow fiber membrane module according to claim 4, wherein, in the application step, the adhesive resin is also applied to at least a part of the joining surface. 上記塗布工程において、上記接着用樹脂として、硬化前後の粘度が100〜10000mPa・sの範囲の熱硬化性樹脂を塗布することを特徴とする請求項4又は5記載の中空糸膜モジュールの製造方法。   In the said application | coating process, the thermosetting resin of the range of 100-10000 mPa * s of the viscosity before and behind hardening is apply | coated as said adhesive resin, The manufacturing method of the hollow fiber membrane module of Claim 4 or 5 characterized by the above-mentioned. .
JP2004246877A 2004-08-26 2004-08-26 Hollow fiber membrane module and its manufacturing method Pending JP2006061816A (en)

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JP2008142583A (en) * 2006-12-06 2008-06-26 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module
JP2009018283A (en) * 2007-07-13 2009-01-29 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module and manufacturing method thereof
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KR20180013722A (en) * 2016-07-28 2018-02-07 미쯔비시 케미컬 주식회사 Process for manufacturing hollow fiber membrane module, apparatus for manufacturing laminate, and apparatus for manufacturing hollow fiber membrane module
KR20180013723A (en) * 2016-07-28 2018-02-07 미쯔비시 케미컬 주식회사 Process and apparatus for manufacturing hollow fiber membrane module
JP2022528103A (en) * 2019-04-17 2022-06-08 コーロン インダストリーズ インク Humidifier for fuel cell and packing member for it

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008142583A (en) * 2006-12-06 2008-06-26 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module
JP2009018283A (en) * 2007-07-13 2009-01-29 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module and manufacturing method thereof
JP2009195844A (en) * 2008-02-22 2009-09-03 Mitsubishi Rayon Eng Co Ltd Hollow fiber membrane module
US9283727B2 (en) 2010-09-16 2016-03-15 Mitsubishi Rayon Co., Ltd. Method for producing hollow fiber membrane sheet-like object, method for producing hollow fiber membrane module, and device for producing hollow fiber membrane sheet-like object
WO2013151051A1 (en) 2012-04-02 2013-10-10 三菱レイヨン株式会社 Hollow-fiber membrane module, process for producing hollow-fiber membrane module, and hollow-fiber membrane unit equipped with hollow-fiber membrane module
KR20140138808A (en) 2012-04-02 2014-12-04 미쯔비시 레이온 가부시끼가이샤 Hollow-fiber membrane module, process for producing hollow-fiber membrane module, and hollow-fiber membrane unit equipped with hollow-fiber membrane module
KR20170127367A (en) 2016-05-11 2017-11-21 미쯔비시 케미카루 아쿠아·소류숀즈 가부시키가이샤 Method of manufacturing flat hollow fiber membrane module, holding device for manufacturing flat hollow fiber membrane module, and flat hollow fiber membrane module
KR101951551B1 (en) 2016-05-11 2019-02-22 미쯔비시 케미카루 아쿠아·소류숀즈 가부시키가이샤 Method of manufacturing flat hollow fiber membrane module, holding device for manufacturing flat hollow fiber membrane module, and flat hollow fiber membrane module
KR101733563B1 (en) * 2016-07-26 2017-05-11 주식회사 한성아이엠 Improvement of bag filter air pulse nozzle and top casing
KR20180013722A (en) * 2016-07-28 2018-02-07 미쯔비시 케미컬 주식회사 Process for manufacturing hollow fiber membrane module, apparatus for manufacturing laminate, and apparatus for manufacturing hollow fiber membrane module
KR20180013723A (en) * 2016-07-28 2018-02-07 미쯔비시 케미컬 주식회사 Process and apparatus for manufacturing hollow fiber membrane module
JP2022528103A (en) * 2019-04-17 2022-06-08 コーロン インダストリーズ インク Humidifier for fuel cell and packing member for it

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