TW202037476A - Fin block for a calibrating device with web on the inside - Google Patents

Fin block for a calibrating device with web on the inside Download PDF

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TW202037476A
TW202037476A TW108147784A TW108147784A TW202037476A TW 202037476 A TW202037476 A TW 202037476A TW 108147784 A TW108147784 A TW 108147784A TW 108147784 A TW108147784 A TW 108147784A TW 202037476 A TW202037476 A TW 202037476A
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fin
shaped block
groove
shaped
data set
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TW108147784A
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Chinese (zh)
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麥可 艾斯溫
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德商克勞斯瑪菲技術有限責任公司
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Publication of TW202037476A publication Critical patent/TW202037476A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/901Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
    • B29C48/903Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies externally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/904Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/907Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using adjustable calibrators, e.g. the dimensions of the calibrator being changeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/90Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
    • B29C48/908Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article characterised by calibrator surface, e.g. structure or holes for lubrication, cooling or venting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/40Structures for supporting workpieces or articles during manufacture and removed afterwards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F2005/005Article surface comprising protrusions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)

Abstract

A fin block (200) is provided for a calibrating device for calibrating an extruded profile. The fin block (200) comprises a fin structure (110) which has a plurality of fins (112) which are spaced apart from one another by grooves (130) and are arranged in longitudinal direction (L) of the fin block (200). At least some of the grooves (130) have respectively a web element (240) which divides the respective groove (130) on an inner side of the fin block (200) into two groove portions (232, 234). Furthermore, a method for producing the above-mentioned fin block (200) and a calibrating device which comprises a plurality of the above-mentioned fin blocks (200) is provided. Furthermore, a system for the additive manufacture of the above-mentioned fin block (100, 200), a corresponding computer program and a corresponding data set is provided.

Description

用於在內側具有腹板之校準裝置的鰭狀塊Fin-shaped block for calibration device with web on the inside

本發明有關用於校準擠製型材之校準裝置的鰭狀塊。本發明更有關包含複數鰭狀塊之校準裝置及用於生產鰭狀塊的方法、用於積層製造此鰭狀塊之系統及對應電腦程式和資料組。The present invention relates to a fin-shaped block used for calibrating an extruded profile calibration device. The present invention further relates to a calibration device including a plurality of fin-shaped blocks, a method for producing fin-shaped blocks, a system for layered manufacturing of the fin-shaped blocks, and corresponding computer programs and data sets.

校準裝置使用於校準擠製的環形型材、例如管件型材。在生產此等型材時,首先在擠製機中生產用於生產型材之所期望的塑膠熔體。然後將所生產之塑膠熔體壓按經過擠製機的出口噴嘴,所述噴嘴指定型材之形狀。然後,從擠製機的出口噴嘴出來之型材通過校準裝置,所述校準裝置以尺寸精度對仍加熱的型材進行後成形。The calibration device is used to calibrate extruded annular profiles, such as pipe profiles. In the production of such profiles, the desired plastic melt for the production of profiles is first produced in an extruder. The produced plastic melt is then pressed through the exit nozzle of the extruder, which specifies the shape of the profile. Then, the profile from the exit nozzle of the extruder passes through a calibration device, which performs post-forming of the still heated profile with dimensional accuracy.

由DE 198 43 340 C2已知用於決定擠製型材尺寸之此校準裝置。其中,教導一可變能調整的校準裝置,所述校準裝置建構用於校準具有不同管件直徑之擠製塑料管件。校準裝置包含殼體和以圓形的形狀配置在殼體中之複數鰭狀塊,其一起形成具有圓形校準開口的校準筐,待校準之管件引導經過校準開口(特別是參考DE 198 43 340 C2的圖1和2)。再者,每一鰭狀塊與提供用於個別鰭狀塊的各個徑向位移之致動裝置耦接。這樣一來,如需要,可據此調整藉由複數鰭狀塊所形成的圓形校準開口之有效截面。This calibration device for determining the size of extruded profiles is known from DE 198 43 340 C2. Among them, a calibration device with variable energy adjustment is taught. The calibration device is constructed for calibrating extruded plastic pipes with different pipe diameters. The calibration device includes a housing and a plurality of fins arranged in the housing in a circular shape, which together form a calibration basket with a circular calibration opening, and the pipe to be calibrated is guided through the calibration opening (in particular, refer to DE 198 43 340 Figures 1 and 2 of C2). Furthermore, each fin-shaped block is coupled with an actuating device that provides each radial displacement of the individual fin-shaped block. In this way, if necessary, the effective cross-section of the circular calibration opening formed by the plurality of fin-shaped blocks can be adjusted accordingly.

在DE 198 43 340 C2中所敘述的鰭狀塊分別由複數鰭片所組成,所述鰭片串起在二彼此隔開配置之承載桿上。為了在相鄰的鰭片之間維持所期望的距離,使用間隔套(亦參考DE 198 43 340 C2之圖3)。於圖1a中進一步顯示串起的鰭狀塊之範例。在圖1a中所說明的鰭狀塊10包含複數鰭片12和間隔套14,其沿著第二承載桿16交替地串起。此串起之鰭狀塊製造起來很麻煩,且因此成本很高。The fin-shaped blocks described in DE 198 43 340 C2 are respectively composed of a plurality of fins, which are strung together on two load-bearing rods arranged apart from each other. In order to maintain the desired distance between adjacent fins, spacer sleeves are used (see also Figure 3 of DE 198 43 340 C2). An example of strung fins is further shown in FIG. 1a. The fin block 10 illustrated in FIG. 1 a includes a plurality of fins 12 and spacer sleeves 14 which are strung alternately along the second supporting rod 16. This stringed fin-shaped block is troublesome to manufacture and therefore costly.

再者,與上述串起的鰭狀塊不同,已知具有封閉式承載件結構(或個別背脊結構)之鰭狀塊。圖1b顯示此鰭狀塊的範例。鰭狀塊20包含複數鰭片22,所述鰭片藉由以塊狀方式所形成之背脊結構24來承載。塊狀背脊結構24在此以單塊式本體(例如,桿狀本體)的形式實現。從WO 2004/103684 A1已知具有封閉式背脊結構之鰭狀塊的其他範例。Furthermore, unlike the above-mentioned stringed fin-shaped blocks, fin-shaped blocks having a closed carrier structure (or individual ridge structure) are known. Figure 1b shows an example of this fin-shaped block. The fin block 20 includes a plurality of fins 22 which are carried by a ridge structure 24 formed in a block manner. The block-shaped spine structure 24 is realized here in the form of a monolithic body (for example, a rod-shaped body). Other examples of fins with closed ridge structures are known from WO 2004/103684 A1.

於校準過程中,型材之外壁壓抵靠著校準筐的內壁(例如藉著真空)。校準筐之內壁藉由相互嚙合的鰭狀塊之鰭片所形成。經過將此時仍可變形的型材壓抵靠著校準筐之內壁的壓力,在鰭片之中間空間(亦稱為溝槽)中,於型材的表面上不可避免地形成凸起區域。凸起區域之尺寸與溝槽的長度和寬度一致。然而,相對於校準型材之表面,大的凸起區域是不利的。再者,於待經過校準筐校準之型材的進給期間,業已產生之凸起區域“鉤扣”進入鰭狀塊的後續溝槽。凸起部之反複鉤扣進入溝槽導致將在校準筐中進行校準的不期望之型材顫動。於另一方面,經過鰭片結構的反複壓印在型材表面上,增強型材表面上之凸起結構。During the calibration process, the outer wall of the profile is pressed against the inner wall of the calibration basket (for example, by vacuum). The inner wall of the calibration basket is formed by the fins of the fin-shaped blocks that mesh with each other. After pressing the still deformable profile against the inner wall of the calibration basket, a convex area is inevitably formed on the surface of the profile in the intermediate space (also called groove) of the fin. The size of the raised area is consistent with the length and width of the groove. However, relative to the surface of the calibration profile, a large raised area is disadvantageous. Furthermore, during the feeding of the profile to be calibrated by the calibration basket, the already generated raised area "hooks" enter the subsequent grooves of the fin-shaped block. Repeated hooking of the protrusion into the groove causes undesirable vibration of the profile that will be calibrated in the calibration basket. On the other hand, the fin structure is repeatedly embossed on the surface of the profile to enhance the convex structure on the surface of the profile.

本發明之目的是提供用於校準裝置之鰭狀塊,其進一步減少或分別消除關於先前技術領域所指示的問題。特別地是,本發明之目的係改善待校準之型材的表面結構。再者,關於已知之校準塊所觀察,至少減少或分別完全避免待校準型材的顫動。The object of the present invention is to provide a fin-shaped block for a calibration device, which further reduces or eliminates the problems indicated in the prior art. In particular, the object of the present invention is to improve the surface structure of the profile to be calibrated. Furthermore, with regard to the observation of the known calibration block, at least the vibration of the profile to be calibrated can be reduced or completely avoided.

為了解決上述問題和其他問題,提供用於校準擠製型材之校準裝置的鰭狀塊。鰭狀塊包含具有複數鰭片之鰭片結構,所述複數鰭片藉由溝槽彼此隔開且配置在鰭狀塊的縱長方向中。至少一些溝槽分別具有腹板元件,所述腹板元件將鰭狀塊之內側上的個別溝槽分成二溝槽部分。待校準之型材可為塑料型材。特別地是,待校準的型材可為管件。當將鰭狀塊安裝進入校準裝置時,鰭狀塊之縱長方向對應於待校準的型材之擠製方向(進給方向)。鰭狀板的內側係鰭狀板塊之面向待校準型材的一側。配置在個別溝槽中之每一腹板元件可側向地固定於形成個別溝槽的至少一鰭片上(亦即,在個別鰭片側腹上)。應當理解,每一腹板元件之寬度(亦即其在鰭狀塊的縱長方向中之範圍)可對應於其中配置個別腹板元件的溝槽之寬度。In order to solve the above problems and other problems, a fin-shaped block for calibrating an extruded profile calibration device is provided. The fin block includes a fin structure having a plurality of fins separated from each other by grooves and arranged in the longitudinal direction of the fin block. At least some of the grooves respectively have web elements that divide the individual grooves on the inner side of the fin-shaped block into two groove parts. The profile to be calibrated can be a plastic profile. In particular, the profile to be calibrated may be a pipe. When the fin-shaped block is installed into the calibration device, the longitudinal direction of the fin-shaped block corresponds to the extrusion direction (feeding direction) of the profile to be calibrated. The inner side of the fin-shaped plate is the side of the fin-shaped plate facing the profile to be calibrated. Each web element arranged in the individual groove can be laterally fixed on at least one fin forming the individual groove (that is, on the side of the individual fin). It should be understood that the width of each web element (that is, its range in the longitudinal direction of the fin-shaped block) may correspond to the width of the groove in which the individual web element is arranged.

每一腹板元件能以使得其終止於與鰭狀塊齊平的內側之方式配置在個別溝槽中。換句話說,每一腹板元件於鰭狀塊的內側上具有接觸表面,所述接觸表面與相鄰鰭片之個別接觸表面齊平地終止。因此,所有腹板元件的接觸表面和所有鰭片之接觸表面形成鰭狀塊的共享接觸表面,所述接觸表面將與待校準之型材的外表面接觸。Each web element can be arranged in an individual groove in such a way that it terminates on the inner side flush with the fins. In other words, each web element has a contact surface on the inner side of the fin-shaped block, the contact surface terminating flush with the individual contact surface of the adjacent fin. Therefore, the contact surfaces of all the web elements and the contact surfaces of all the fins form a shared contact surface of the fin block, which will be in contact with the outer surface of the profile to be calibrated.

根據一變型,藉由個別腹板元件所界定之溝槽的溝槽部分可為不相等的。換句話說,在個別腹板元件之兩側上的溝槽部分可在鰭狀塊之內側上形成具有不同的長度。可藉由在垂直於鰭狀塊之縱長方向的平面中具有不對稱截面之腹板元件,達成將所述溝槽分成二完全不同的溝槽部分。此腹板元件可具有不對稱之接觸表面,從而以腹板元件配置在溝槽中的情況下,這自動落入二不相等之溝槽部分。According to a variant, the groove portions of the grooves defined by the individual web elements may be unequal. In other words, the groove portions on both sides of the individual web elements can be formed on the inner side of the fin with different lengths. Dividing the groove into two completely different groove parts can be achieved by a web element having an asymmetric cross-section in a plane perpendicular to the longitudinal direction of the fin-shaped block. The web element may have an asymmetric contact surface, so that when the web element is arranged in the groove, this automatically falls into two unequal groove parts.

二相鄰溝槽的溝槽部分之長度可彼此變動。這意指二相鄰溝槽的溝槽部分可建構為在鰭狀塊之內側上具有不同的長度。沿著鰭狀塊之溝槽部分的長度之變動可藉由在沿著鰭狀塊的個別溝槽中配置具有變化截面(或個別接觸表面)之腹板元件來達成。於此,截面又是意指垂直於鰭狀塊的縱長方向之腹板元件的截面。The length of the groove part of two adjacent grooves can vary with each other. This means that the groove portions of two adjacent grooves can be constructed to have different lengths on the inner side of the fin-shaped block. The variation of the length of the groove portion along the fin-shaped block can be achieved by arranging web elements with varying cross-sections (or individual contact surfaces) in individual grooves along the fin-shaped block. Here, the section refers to the section of the web element perpendicular to the longitudinal direction of the fin-shaped block.

所有溝槽之溝槽部分相對於彼此的長度變動可遵循非恆定之函數。換句話說,所有溝槽的溝槽部分可在鰭狀塊之內側上的其個別長度中以不規則之方式彼此可變地不同。另一選擇係,所述變動亦可遵循能夠固定的函數。The length variation of the groove parts of all grooves relative to each other can follow a non-constant function. In other words, the groove portions of all grooves may be variably different from each other in an irregular manner in their individual lengths on the inner side of the fin-shaped block. Alternatively, the variation can also follow a function that can be fixed.

每一腹板元件可伸入其所配置之個別溝槽的溝槽內部。於此,在個別腹板元件與於縱長方向中延伸之鰭狀塊的對稱平面交叉之區域中,每一腹板元件可在溝槽內部的方向中具有最大程度。所述對稱平面於中心延伸經過鰭狀塊,並將鰭狀塊分成二基本(鏡像)完全相同之半部(不考慮腹板元素)。Each web element can extend into the grooves of the individual grooves where it is configured. Here, in the area where the individual web element intersects the symmetry plane of the fin-shaped block extending in the longitudinal direction, each web element can have the greatest extent in the direction inside the groove. The symmetry plane extends through the fin-shaped block in the center and divides the fin-shaped block into two basically (mirror) identical halves (without considering the web elements).

腹板元件能以其不損害校準裝置的相鄰鰭狀塊之鰭片的嚙合進入鰭狀塊之溝槽的方式,定位在溝槽中及/或決定在溝槽中之尺寸。The web element can be positioned in the groove and/or determine the size in the groove in such a way that it does not damage the engagement of the fins of the adjacent fins of the calibration device into the grooves of the fins.

每一腹板元件可於溝槽內部中彎曲(凸出)。另一選擇係,每一腹板元件亦可在溝槽內部中採用不同的形狀。腹板元件於溝槽內部中之形狀和尺寸設計符合腹板元件的所期望穩定性(強度、剛性等),這依序取決於作用在腹板元件上之力量。取決於外部需求和所使用的材料,腹板元件亦可為扁平體積之本體(例如箔的厚度)。Each web element can be bent (projected) inside the groove. Alternatively, each web element can also adopt a different shape inside the groove. The shape and size of the web elements in the grooves are designed to meet the desired stability (strength, rigidity, etc.) of the web elements, which in turn depends on the force acting on the web elements. Depending on the external requirements and the materials used, the web element can also be a flat body (for example, the thickness of the foil).

再者,鰭狀塊可具有鰭片結構配置在其上之承載件結構。承載件結構和鰭狀塊可為由相同材料或由不同材料所製成。特別地是,承載件結構及/或鰭片可為由金屬材料或由聚合物材料所形成。承載件結構可於面向遠離鰭狀塊的內側之側面上配置在鰭狀塊的鰭片結構上。承載件結構和鰭片結構可形成為單件式部件。另一選擇係,承載結構可包含至少一承載桿,鰭狀塊之個別鰭片沿著所述承載桿於縱長方向中串起。Furthermore, the fin-shaped block may have a carrier structure on which the fin structure is arranged. The carrier structure and the fin-shaped block may be made of the same material or of different materials. In particular, the carrier structure and/or the fins may be formed of metal materials or polymer materials. The carrier structure can be arranged on the fin structure of the fin block on the side facing away from the inner side of the fin block. The carrier structure and the fin structure may be formed as a one-piece component. Alternatively, the carrying structure may include at least one carrying rod, and the individual fins of the fin-shaped block are strung in the longitudinal direction along the carrying rod.

鰭狀塊可藉由3D列印來生產。另一選擇係,鰭狀塊可例如藉由銑削、鑽孔、切割、或藉著鑄造方法來生產。The fin-shaped block can be produced by 3D printing. Alternatively, the fins can be produced, for example, by milling, drilling, cutting, or by casting methods.

從各種觀點來看,與先前技術領域相比,根據本發明的鰭狀塊係有利的。在一方面,將溝槽分成溝槽部分使得於校準期間減小擠製型材之表面上的凸起區域。這可改善校準型材之表面條件。再者,於鰭狀塊的內側上之溝槽部分的不規則之長度變動導致擠製型材的表面上之凸起區域的對應不規則成形。由此,可防止在前言中所敘述之型材校準期間的顫動,因為至少一些凸起區域由於其不均等性而不再鉤扣進入隨後之溝槽中。From various viewpoints, the fin-shaped block system according to the present invention is advantageous compared to the prior art. On the one hand, dividing the groove into groove portions allows the raised area on the surface of the extruded profile to be reduced during calibration. This can improve the surface condition of the calibration profile. Furthermore, the irregular length variation of the groove portion on the inner side of the fin-shaped block causes the corresponding irregular shape of the convex area on the surface of the extruded profile. As a result, chattering during the calibration of the profile described in the introduction can be prevented, because at least some of the raised areas no longer snap into the subsequent grooves due to their unevenness.

另外,經過溝槽內部中的腹板元件之合適形狀和尺寸設計的選擇,其可確保不限制鰭片裝置之相鄰鰭狀塊的鰭片之嚙合進入鰭狀塊的溝槽。In addition, the selection of the appropriate shape and size design of the web elements in the grooves can ensure that the engagement of the fins of the adjacent fins of the fin device into the grooves of the fins is not restricted.

根據本發明之另一態樣,提供用於校準擠製型材的校準裝置,其中所述校準裝置具有根據本發明之複數鰭狀塊,所述鰭狀塊相對於彼此配置以形成校準開口。在此能以使得其形成圓形校準開口的方式配置鰭狀塊。According to another aspect of the present invention, a calibration device for calibrating extruded profiles is provided, wherein the calibration device has a plurality of fin-shaped blocks according to the invention, and the fin-shaped blocks are arranged relative to each other to form a calibration opening. The fins can be arranged in such a way that they form a circular calibration opening.

再者,校準裝置可包含複數致動裝置,其中每一致動裝置分別與鰭狀塊之其中一者耦接。經過致動裝置,每一鰭狀塊可徑向個別地致動至校準開口。由此,校準開口的有效截面可根據需要設計成適於待校準型材之截面(直徑)。Furthermore, the calibration device may include a plurality of actuation devices, wherein each actuation device is respectively coupled to one of the fins. Through the actuation device, each fin-shaped block can be actuated to the calibration opening individually in the radial direction. Therefore, the effective cross section of the calibration opening can be designed to be suitable for the cross section (diameter) of the profile to be calibrated as required.

再者,校準裝置可具有提供用於承接和儲存致動裝置的殼體、及與致動裝置耦接之鰭狀塊。Furthermore, the calibration device may have a housing provided for receiving and storing the actuating device, and a fin-shaped block coupled with the actuating device.

根據本發明的另一態樣,提供用於生產根據本發明之鰭狀塊的方法。用於生產鰭狀塊之方法至少包含藉著3D列印或藉著積層製造來生產鰭狀塊的步驟。藉著3D列印方法或積層製造方法來生產鰭狀塊在此可包含逐層雷射燒結/材料層之雷射熔融,其中根據要生產的鰭狀塊的形式連續地(按順序地)施加材料層。According to another aspect of the present invention, a method for producing the fin-shaped block according to the present invention is provided. The method for producing fin-shaped blocks at least includes the steps of producing fin-shaped blocks by 3D printing or by layered manufacturing. The production of fins by the 3D printing method or the multi-layer manufacturing method may include layer-by-layer laser sintering/laser melting of material layers, which are applied continuously (in order) according to the form of the fins to be produced Material layer.

再者,所述方法可包含以下步驟:計算鰭狀塊幾何形狀(CAD資料),及可選地,將3D幾何形狀資料轉換成用於3D列印或積層製造之對應控制命令。Furthermore, the method may include the following steps: calculating the fin geometry (CAD data), and optionally, converting the 3D geometry data into corresponding control commands for 3D printing or layered manufacturing.

所述方法可包含將鰭狀塊生產為單件式部件。然而,應理解,根據替代變型,所述方法可包含個別地生產每一鰭片(例如分別具有相鄰的腹板元件),且沿著鰭狀塊之縱長方向中的至少一承載桿串起鰭片。The method may include producing the fin block as a one-piece part. However, it should be understood that, according to alternative variants, the method may include producing each fin individually (for example having adjacent web elements respectively), and at least one load-bearing rod string along the longitudinal direction of the fin-shaped block From the fins.

根據另一態樣,提供用於生產鰭狀塊之方法,所述方法包含以下步驟:建立代表如上所述的鰭狀塊之資料組;及將資料組儲存在儲存裝置或伺服器上。所述方法可更包含:將資料組輸入處理裝置或電腦,所述處理裝置或電腦以使得其製造資料組中所代表的鰭狀塊之方式致動用於積層製造的裝置。According to another aspect, a method for producing fin-shaped blocks is provided. The method includes the following steps: creating a data set representing the fin-shaped blocks as described above; and storing the data set on a storage device or a server. The method may further include: inputting the data set into a processing device or a computer, and the processing device or computer activates the device for multi-layer manufacturing in such a way that the fin-shaped block represented in the data set is manufactured.

根據另一態樣,提供用於鰭狀塊之積層製造的系統,所述系統具有資料組生成裝置,用於生成代表如上所述的鰭狀塊之資料組;儲存裝置,用於儲存所述資料組;及處理裝置,用於接收所述資料組並以使得用於積層製造的裝置製造在資料組中所代表之鰭狀塊的方式致動用於積層製造之裝置。儲存裝置可為USB記憶棒、CD-ROM、DVD、記憶卡、或硬碟。處理裝置可為電腦、伺服器、或處理器。According to another aspect, a system for layered manufacturing of fin-shaped blocks is provided. The system has a data set generating device for generating a data set representing the fin-shaped block as described above; and a storage device for storing the A data set; and a processing device for receiving the data set and actuating the device for layered manufacturing in such a way that the device for layered manufacturing manufactures the fin-shaped block represented in the data set. The storage device can be a USB memory stick, CD-ROM, DVD, memory card, or hard disk. The processing device can be a computer, a server, or a processor.

根據另一態樣,提供電腦程式或分別提供包含資料組的電腦程式產品,並以使得用於積層製造之裝置製造如上所述鰭狀塊的方式,藉由處理裝置或電腦讀取資料組來造成其致動用於積層製造之裝置。According to another aspect, a computer program is provided or a computer program product containing a data set is provided separately, and the device used for multilayer manufacturing is made into the fin-shaped block as described above, and the data set is read by the processing device or the computer. Cause it to actuate the device used for multilayer manufacturing.

根據另一態樣,提供機器可讀的資料載體,在其上儲存上述電腦程式。機器可讀之資料載體可為USB記憶棒、CD-ROM、DVD、記憶卡、或硬碟。According to another aspect, a machine-readable data carrier is provided, on which the computer program is stored. The machine-readable data carrier can be a USB memory stick, CD-ROM, DVD, memory card, or hard disk.

根據另一態樣,提供代表如上所述的鰭狀塊之資料組。資料組可儲存於機器可讀的資料載體上。According to another aspect, a data set representing the fin-shaped block as described above is provided. The data set can be stored on a machine-readable data carrier.

在前言中業已關於先前技術領域討論圖1a和1b。將參考那裡之敘述。Figures 1a and 1b have already been discussed in the preface regarding the prior art field. Will refer to the description there.

關於圖2a至2c,現在進一步敘述根據本發明的用於校準機之鰭狀塊100。With regard to FIGS. 2a to 2c, the fin-shaped block 100 for the calibration machine according to the present invention will now be further described.

圖2a所說明的鰭狀塊100包含具有複數鰭片112之鰭片結構110。再者,鰭狀塊100包含承載件結構120。所述承載件結構120用作鰭片結構110的承載件。The fin block 100 illustrated in FIG. 2a includes a fin structure 110 having a plurality of fins 112. Furthermore, the fin block 100 includes a carrier structure 120. The carrier structure 120 serves as a carrier of the fin structure 110.

再者,鰭狀塊100可具有提供用於與校準裝置之致動裝置(在此同樣未說明)耦接的耦接裝置(在此未說明)。可建構耦接裝置,以致其能夠與承載件結構120牢固地連接。Furthermore, the fin-shaped block 100 may have a coupling device (not illustrated here) provided for coupling with an actuating device (also not illustrated here) of the calibration device. The coupling device can be constructed so that it can be firmly connected to the carrier structure 120.

承載件結構120(如圖2a所說明)可藉由樑形本體來實現,鰭片112沿著所述樑形本體配置。尤其是,樑形承載件結構120可具有用於減輕鰭狀塊100之重量的孔口。另一選擇係,承載件結構120可具有在其上串起鰭片112之至少一承載桿(為此參考圖1a)。The carrier structure 120 (as illustrated in FIG. 2a) can be realized by a beam-shaped body, and the fins 112 are arranged along the beam-shaped body. In particular, the beam-shaped supporting member structure 120 may have holes for reducing the weight of the fin block 100. Alternatively, the carrier structure 120 may have at least one carrier rod on which the fin 112 is strung (refer to FIG. 1a for this).

鰭片結構110包含複數鰭片112,所述鰭片於鰭狀塊100的縱長方向L中彼此隔開地配置。相鄰鰭片112藉由對應溝槽130彼此分開。根據圖2a中所示之實施方式,每一鰭片112在縱長方向L的截面中具有實質上(等邊)三角形之輪廓。於鰭狀塊100的內側上,每一鰭片在安裝狀態下於面向待校準型材之校準裝置中具有接觸表面114。在校準期間,接觸表面114將與待校準型材(例如管件)的外表面接觸。每一鰭片112之接觸表面114具有輕微(凹入的)曲率,且至少部分地代表待校準型材之外側輪廓。根據本申請案,鰭狀塊100亦可具有不同的鰭片形狀,其可不同於在此所敘述之三角形截面型材。同樣地,每一鰭片112的接觸表面114可具有不同之曲率,或可分別建構,以便為平坦或成角度的。The fin structure 110 includes a plurality of fins 112 which are arranged spaced apart from each other in the longitudinal direction L of the fin block 100. Adjacent fins 112 are separated from each other by corresponding grooves 130. According to the embodiment shown in FIG. 2a, each fin 112 has a substantially (equilateral) triangular profile in the cross section in the longitudinal direction L. On the inner side of the fin block 100, each fin has a contact surface 114 in the calibration device facing the profile to be calibrated in the installed state. During calibration, the contact surface 114 will be in contact with the outer surface of the profile to be calibrated, such as a pipe. The contact surface 114 of each fin 112 has a slight (concave) curvature and at least partially represents the outer profile of the profile to be calibrated. According to the present application, the fin block 100 may also have different fin shapes, which may be different from the triangular cross-sectional profile described herein. Likewise, the contact surface 114 of each fin 112 may have a different curvature, or may be constructed separately so as to be flat or angled.

圖2a中所說明之鰭狀塊100更包含配置於鰭狀塊100的溝槽130中之腹板元件140。腹板元件140在鰭狀塊100的內側上依序具有接觸表面142,所述接觸表面與鄰接個別腹板元件140之鰭片112的接觸表面114齊平地終止。這意指鰭片112之接觸表面114和腹板元件140的接觸表面142在鰭狀塊100之內側上形成共同的接觸表面。共同之接觸表面可至少部分地再現待校準型材的外側輪廓。The fin block 100 illustrated in FIG. 2a further includes a web element 140 disposed in the groove 130 of the fin block 100. The web element 140 sequentially has a contact surface 142 on the inner side of the fin block 100, the contact surface terminating flush with the contact surface 114 of the fin 112 adjacent to the individual web element 140. This means that the contact surface 114 of the fin 112 and the contact surface 142 of the web element 140 form a common contact surface on the inner side of the fin block 100. The common contact surface can at least partially reproduce the outer contour of the profile to be calibrated.

於圖2b中,說明至鰭片內側上之圖2a中所說明的鰭狀塊100之正垂視圖。在圖2b中的正垂視圖中,沿著其配置鰭片112之承載件結構120指示為位於鰭片112後面的直立樑件。鰭狀塊100相對在縱長方向中於中心延伸經過該鰭狀塊之對稱平面180鏡像對稱地形成。在圖2b中用陰影線說明腹板元件140的接觸表面142。以使得每一腹板元件140將相關聯的溝槽130分成二相等溝槽部分132、134之方式,腹板元件140於縱長方向L上中心地(亦即,沿著對稱平面180中心地)配置在鰭狀塊100的溝槽130中。In FIG. 2b, a front vertical view of the fin block 100 illustrated in FIG. 2a on the inner side of the fin is illustrated. In the front vertical view in FIG. 2b, the carrier structure 120 along which the fin 112 is arranged is indicated as an upright beam located behind the fin 112. The fin block 100 is formed mirror-symmetrically with respect to a symmetry plane 180 extending through the fin block at the center in the longitudinal direction. The contact surface 142 of the web element 140 is illustrated with hatching in FIG. 2b. In such a way that each web element 140 divides the associated groove 130 into two equal groove portions 132, 134, the web element 140 is centrally in the longitudinal direction L (ie, centrally along the plane of symmetry 180). ) Is arranged in the groove 130 of the fin block 100.

於圖2c中,在截面A-A(見圖2b)中說明圖2a和2b中所說明之鰭狀塊的截面。腹板元件140之接觸表面142與相鄰鰭片112的接觸表面114齊平地終止。再者,腹板元件140具有腹板元件背面144,腹板元件140通過背面144突出進入溝槽130之溝槽內部。腹板元件140於其背面144上具有圓形的形狀,其形狀之截面相對所述對稱平面180係對稱的。應當理解,腹板元件背面144亦可形成為有角度的。不管其在背面上之精確組構來如何,腹板元件140於最遠位置突出進入其與對稱平面180交叉的溝槽130。In Fig. 2c, the section of the fin-shaped block illustrated in Figs. 2a and 2b is illustrated in section A-A (see Fig. 2b). The contact surface 142 of the web element 140 terminates flush with the contact surface 114 of the adjacent fin 112. Furthermore, the web element 140 has a web element back surface 144 through which the web element 140 protrudes into the groove of the groove 130. The web element 140 has a circular shape on its back surface 144, and the cross-section of the shape is symmetrical with respect to the symmetry plane 180. It should be understood that the back 144 of the web element may also be formed to be angled. Regardless of its precise configuration on the back, the web element 140 protrudes into its groove 130 crossing the plane of symmetry 180 at the farthest position.

關於圖3a,現在更詳細地敘述根據本發明之用於校準裝置的另一鰭狀塊200。類似根據圖2a至2c之鰭狀塊100,鰭狀塊200具有鰭狀結構110,所述鰭狀結構設有複數鰭片112,這些鰭片112藉由溝槽130彼此隔開。再者,鰭狀塊200具有其上配置鰭狀結構110的承載件結構120。於此,可將承載件結構120建構為正好像鰭狀塊100之承載件結構。將參考上面的對應敘述。為了簡化,在結構和功能上與鰭狀塊100之特徵類似或相同的鰭狀塊200之特徵被賦予相同的參考數字。With regard to Fig. 3a, another fin-shaped block 200 for the calibration device according to the present invention will now be described in more detail. Similar to the fin-shaped block 100 according to FIGS. 2a to 2c, the fin-shaped block 200 has a fin-shaped structure 110 provided with a plurality of fins 112 which are separated from each other by grooves 130. Furthermore, the fin block 200 has a carrier structure 120 on which the fin structure 110 is disposed. Here, the carrier structure 120 can be constructed as a carrier structure just like the fin block 100. Refer to the corresponding description above. For simplicity, the features of the fin block 200 that are similar or identical in structure and function to the features of the fin block 100 are given the same reference numerals.

腹板元件240配置於溝槽130中。腹板元件240以使得相對於鰭狀塊200之內側上的對稱平面180將至少一些溝槽130分成不相等之溝槽部分232、234的方式形成。由此,在校準期間,可於待校準型材之表面上形成諸多長度的凸起區域。因此,可大幅減少或甚至完全防止在型材校準期間之顫動。The web element 240 is arranged in the groove 130. The web element 240 is formed in such a way that at least some of the grooves 130 are divided into unequal groove portions 232, 234 with respect to the symmetry plane 180 on the inner side of the fin 200. As a result, during calibration, protruding areas of many lengths can be formed on the surface of the profile to be calibrated. Therefore, it is possible to greatly reduce or even completely prevent chattering during profile calibration.

於下文中,關於圖3b,進一步詳細敘述根據圖3a的鰭狀塊200之腹板元件240a至240f的示範組構。接觸表面242a至242f具有輕微(凹入)之曲率。根據待校準的部件之輪廓,每一腹板元件240的接觸表面242之組構亦可變動。再者,每一腹板元件240a至240f具有腹板元件背面244a至244f,腹板元件背面244a至244f突出進入個別溝槽130的溝槽內部。腹板元件背面244a至244f分別具有彎曲之表面。Hereinafter, with respect to FIG. 3b, an exemplary configuration of the web elements 240a to 240f of the fin block 200 according to FIG. 3a will be described in further detail. The contact surfaces 242a to 242f have a slight (concave) curvature. The configuration of the contact surface 242 of each web element 240 can also vary according to the contour of the part to be calibrated. Furthermore, each web element 240a to 240f has a web element back surface 244a to 244f, and the web element back surface 244a to 244f protrudes into the groove of the individual groove 130. The back surfaces 244a to 244f of the web elements have curved surfaces, respectively.

於截面中,至少一些腹板元件240a至240f可相對於對稱平面180不對稱地形成(參考腹板元件240b、240c、240d和240f)。換句話說,至少一些腹板元件240可具有本身不對稱的截面。再者,一些或所有腹板元件240可具有相對於彼此不對稱之截面。腹板元件240a至240f的每一者在其與鰭狀塊200之對稱平面180交叉的位置處具有最大之程度。In the cross section, at least some of the web elements 240a to 240f may be formed asymmetrically with respect to the symmetry plane 180 (refer to the web elements 240b, 240c, 240d, and 240f). In other words, at least some of the web elements 240 may have a cross-section that is inherently asymmetric. Furthermore, some or all of the web elements 240 may have asymmetric cross-sections with respect to each other. Each of the web elements 240 a to 240 f has the greatest degree at a position where it crosses the symmetry plane 180 of the fin block 200.

關於圖4,現在進一步詳細敘述根據本發明的校準裝置500之實施方式。校準裝置500包含如上所述的根據本發明之複數鰭狀塊100、200,以使得鰭片112的接觸表面114和鰭狀塊100、200之腹板元件140、240的接觸表面142、242一起形成校準開口510之方式,這些鰭狀塊相對於彼此配置在圓周方向中。校準開口510對應於待校準型材的期望之外側輪廓(管件515)。With regard to FIG. 4, the embodiment of the calibration device 500 according to the present invention will now be described in further detail. The calibration device 500 includes the plurality of fin blocks 100 and 200 according to the present invention as described above, so that the contact surface 114 of the fin 112 and the contact surfaces 142 and 242 of the web elements 140 and 240 of the fin blocks 100 and 200 are together In the manner of forming the calibration opening 510, the fins are arranged in the circumferential direction relative to each other. The calibration opening 510 corresponds to the desired outer profile (tube 515) of the profile to be calibrated.

在每一鰭狀塊100、200的承載件結構120上配置有耦接裝置150。每一耦接裝置150再次分別與致動裝置520連接,其固定於校準裝置500的內殼圓柱體530和外殼圓柱體540之間。藉由相關聯的致動裝置520致動鰭狀塊100、200使鰭狀塊100、200能夠徑向移動。以此方式,能以可變之方式調整校準開口510的直徑,因為每一鰭狀塊100、200之鰭片112嚙合進入分別鄰接鰭狀塊100、200的溝槽130。A coupling device 150 is arranged on the carrier structure 120 of each fin-shaped block 100 and 200. Each coupling device 150 is again connected to the actuation device 520 respectively, which is fixed between the inner shell cylinder 530 and the outer shell cylinder 540 of the calibration device 500. The fin-shaped blocks 100 and 200 are actuated by the associated actuating device 520 so that the fin-shaped blocks 100 and 200 can move radially. In this way, the diameter of the calibration opening 510 can be adjusted in a variable manner because the fin 112 of each fin 100, 200 engages into the groove 130 adjacent to the fin 100, 200, respectively.

基本上,根據圖4之校準裝置500的結構類似於如在DE 198 43 340 C2中業已敘述之校準裝置的結構。Basically, the structure of the calibration device 500 according to FIG. 4 is similar to the structure of the calibration device as described in DE 198 43 340 C2.

圖5概要地顯示圖3a中所說明之鰭狀塊200於校準裝置內的配置。每一鰭狀塊200之個別腹板元件240在其與個別鰭狀塊200的對稱平面180交叉之區域中具有其個別的最大徑向範圍(於溝槽內部之方向中的範圍)。在此設計腹板元件240之尺寸,以致不限制相鄰鰭狀塊200的鰭片112之嚙合。根據圖5的圖示以類似之方式適用於根據本發明的鰭狀塊100(至此參考圖2a-2c)與不對稱腹板元件140之嚙合,所述不對稱腹板元件將溝槽130分成相等的溝槽部分131、134。Fig. 5 schematically shows the arrangement of the fin-shaped block 200 illustrated in Fig. 3a in the calibration device. The individual web element 240 of each fin 200 has its individual maximum radial extent (the extent in the direction inside the groove) in the area where it intersects the symmetry plane 180 of the individual fin 200. Here, the size of the web element 240 is designed so as not to limit the engagement of the fins 112 of the adjacent fin blocks 200. The illustration according to FIG. 5 applies in a similar manner to the engagement of the fin-shaped block 100 according to the present invention (referring to FIGS. 2a-2c so far) with the asymmetric web element 140, which divides the groove 130 into Equal groove portions 131,134.

為了生產根據本發明之鰭狀塊100、200,較佳地係可使用生成的或個別地積層製造的方法。此生產方法600在圖6中顯示。因此,使用3D列印方法。於此,在第一步驟610中,計算與待製造之鰭狀塊100、200的幾何形狀對應之3D幾何形狀(CAD資料)。於第二步驟620中,將計算出的3D幾何形狀轉換成用於3D列印之控制命令。最後,在第三步驟630中,基於所生成的控制命令,藉著3D列印方法(例如,雷射燒結、雷射熔融)逐層地建立鰭狀塊100、200。金屬材料或聚合物材料可用作3D列印之材料。In order to produce the fin-shaped blocks 100 and 200 according to the present invention, it is preferable to use a method of generating or individually layered manufacturing. This production method 600 is shown in FIG. 6. Therefore, 3D printing method is used. Here, in the first step 610, the 3D geometry (CAD data) corresponding to the geometry of the fins 100 and 200 to be manufactured is calculated. In the second step 620, the calculated 3D geometric shape is converted into a control command for 3D printing. Finally, in the third step 630, based on the generated control commands, the fin blocks 100 and 200 are built layer by layer by a 3D printing method (for example, laser sintering, laser melting). Metal materials or polymer materials can be used as materials for 3D printing.

應當理解,根據替代變型,所述方法可包含個別地生產每一鰭片112(例如分別具有相鄰的腹板元件140、240)、及沿著鰭狀塊100、200之縱長方向中的至少一承載桿串起鰭片112。It should be understood that, according to alternative variants, the method may include individually producing each fin 112 (for example, having adjacent web elements 140, 240), and along the longitudinal direction of the fins 100, 200 At least one supporting rod strung the fin 112.

除了藉著3D列印生產之外,亦可設想例如藉由銑削、鑽孔、切割、或藉著鑄造方法來各個生產鰭狀塊100、200或個別地生產每一鰭片112。In addition to production by 3D printing, it is also conceivable to individually produce the fin blocks 100 and 200 or to produce each fin 112 individually by milling, drilling, cutting, or by casting methods.

經過在此所敘述的鰭狀塊與腹板元件之使用,可進一步改善環形型材、尤其是塑料型材的校準。特別地是,可達成型材表面上之凸起區域的有利減小。再者,經過腹板元件於鰭狀塊之縱長方向中,可實現不規則的溝槽部分圖案及因此可實現型材表面上之不規則的凸起區域,從而消除或至少大幅減少型材校準期間之顫動。The use of the fin-shaped blocks and web elements described here can further improve the alignment of the ring profile, especially the plastic profile. In particular, a favorable reduction of the raised area on the surface of the shaped material can be achieved. Furthermore, through the web element in the longitudinal direction of the fin-shaped block, irregular groove part patterns can be realized and therefore irregular raised areas on the profile surface can be realized, thereby eliminating or at least greatly reducing the profile calibration period之 trembling.

100:鰭狀塊 110:鰭片結構 112:鰭片 114:接觸表面 120:承載件結構 130:溝槽 131:溝槽部分 132:溝槽部分 134:溝槽部分 140:腹板元件 142:接觸表面 144:腹板元件背面 150:耦接裝置 180:對稱平面 200:鰭狀塊 232:溝槽部分 234:溝槽部分 240:腹板元件 240a:腹板元件 240b:腹板元件 240c:腹板元件 240d:腹板元件 240e:腹板元件 240f:腹板元件 242:接觸表面 242a:接觸表面 242b:接觸表面 242c:接觸表面 242d:接觸表面 242e:接觸表面 242f:接觸表面 244a:腹板元件背面 244b:腹板元件背面 244c:腹板元件背面 244d:腹板元件背面 244e:腹板元件背面 244f:腹板元件背面 500:校準裝置 510:校準開口 515:管件 520:致動裝置 530:內殼圓柱體 540:外殼圓柱體100: fins 110: Fin structure 112: Fins 114: contact surface 120: Bearing structure 130: groove 131: groove part 132: groove part 134: groove part 140: Web element 142: contact surface 144: Back of web element 150: coupling device 180: plane of symmetry 200: fins 232: groove part 234: groove part 240: web element 240a: web element 240b: web element 240c: web element 240d: web element 240e: web element 240f: web element 242: contact surface 242a: contact surface 242b: contact surface 242c: contact surface 242d: contact surface 242e: contact surface 242f: contact surface 244a: Back of web element 244b: Back of web element 244c: Back of web element 244d: Back of web element 244e: Back of web element 244f: Back of web element 500: Calibration device 510: Calibration opening 515: pipe fittings 520: Actuator 530: inner shell cylinder 540: shell cylinder

借助於以下附圖解釋本發明之其他優點、細節、和態樣。顯示有:The other advantages, details, and aspects of the present invention are explained with the aid of the following drawings. Shown as:

[圖1a]係根據先前技術領域的用於校準裝置之鰭狀塊;[Figure 1a] A fin-shaped block used for calibrating a device according to the prior art;

[圖1b]係根據先前技術領域的用於校準裝置之另一鰭狀塊;[Fig. 1b] Another fin-shaped block used for calibrating the device according to the prior art;

[圖2a]係根據本發明的鰭狀塊之3D視圖;[Figure 2a] is a 3D view of the fin-shaped block according to the present invention;

[圖2b]係至圖2a中所說明的鰭狀塊之內側上的正垂視圖;[Figure 2b] is a front vertical view on the inside of the fin-shaped block illustrated in Figure 2a;

[圖2c]係圖2a和2b中所說明之鰭狀塊的A-A剖視圖(見圖2b);[Figure 2c] A-A sectional view of the fin-shaped block illustrated in Figures 2a and 2b (see Figure 2b);

[圖3a]係根據本發明之另一鰭狀塊的視圖;[Figure 3a] is a view of another fin-shaped block according to the present invention;

[圖3b]係圖3a中所說明之鰭狀塊的腹板元件之隔離說明圖;[Figure 3b] is an illustration of the isolation of the web elements of the fin-shaped block illustrated in Figure 3a;

[圖4]係具有根據本發明的複數鰭狀塊之校準裝置的視圖;[Figure 4] is a view of a calibration device with a plurality of fins according to the present invention;

[圖5]係彼此嚙合之根據本發明的鰭狀塊之示意圖;及[FIG. 5] A schematic diagram of the fin-shaped block according to the present invention which is engaged with each other; and

[圖6]用於生產根據本發明的鰭狀塊之方法的方塊圖。[Fig. 6] A block diagram of the method for producing the fin-shaped block according to the present invention.

110:鰭片結構 110: Fin structure

112:鰭片 112: Fins

120:承載件結構 120: Bearing structure

130:溝槽 130: groove

180:對稱平面 180: plane of symmetry

200:鰭狀塊 200: fins

232:溝槽部分 232: groove part

234:溝槽部分 234: groove part

242:接觸表面 242: contact surface

242a:接觸表面 242a: contact surface

242b:接觸表面 242b: contact surface

242c:接觸表面 242c: contact surface

242d:接觸表面 242d: contact surface

242e:接觸表面 242e: contact surface

242f:接觸表面 242f: contact surface

L:縱長方向 L: Longitudinal direction

Claims (18)

一種用於校準擠製型材(515)之校準裝置(500)的鰭狀塊(100、200),其中該鰭狀塊(100、200)包含具有複數鰭片(112)之鰭片結構(110),該等鰭片藉由溝槽(130)彼此隔開且配置在該鰭狀塊(100、200)的縱長方向中,其特徵在於至少一些溝槽(130)分別具有腹板元件(140、240),其將該鰭狀塊(100、200)之內側面上的各個溝槽(130)分成二溝槽部分(132、134、232、234)。A fin-shaped block (100, 200) for calibrating a calibration device (500) of an extruded profile (515), wherein the fin-shaped block (100, 200) comprises a fin structure (110) having a plurality of fins (112) ), the fins are separated from each other by grooves (130) and arranged in the longitudinal direction of the fin-shaped block (100, 200), characterized in that at least some grooves (130) respectively have web elements ( 140, 240), which divides each groove (130) on the inner side of the fin-shaped block (100, 200) into two groove parts (132, 134, 232, 234). 如請求項1的鰭狀塊(100、200),其中每一腹板元件(140、240)以與該鰭狀塊(100、200)齊平地終止在該內側面上之方式配置在各個溝槽(130)中。For example, the fin-shaped block (100, 200) of claim 1, wherein each web element (140, 240) is arranged in each groove in a manner that terminates flush with the fin-shaped block (100, 200) on the inner side surface In the slot (130). 如請求項1或2的鰭狀塊(200),其中藉由各個腹板元件(140、240)所產生之溝槽(130)的該二溝槽部分(232、234)係不相等的。Such as the fin-shaped block (200) of claim 1 or 2, wherein the two groove parts (232, 234) of the groove (130) generated by each web element (140, 240) are not equal. 如請求項1或2的鰭狀塊(200),其中二相鄰溝槽(130)之該等溝槽部分(232、234)的長度相對於彼此變化。Such as the fin-shaped block (200) of claim 1 or 2, wherein the lengths of the groove portions (232, 234) of two adjacent grooves (130) vary with respect to each other. 如請求項3的鰭狀塊(200),其中所有溝槽(130)之該等溝槽部分(232、234)相對於彼此的長度變化遵循非恆定函數。Such as the fin-shaped block (200) of claim 3, wherein the length changes of the groove parts (232, 234) of all grooves (130) relative to each other follow a non-constant function. 如請求項1或2的鰭狀塊(100、200),其中每一腹板元件(140、240)伸入各個溝槽(130)之溝槽內部,且在各個腹板元件(140、240)與沿著縱長方向延伸的該鰭狀塊(100、200)之對稱平面(180)交叉的區域中,每一腹板元件(140、240)於該溝槽內部之方向中具有最大程度的伸入。For example, the fin-shaped block (100, 200) of claim 1 or 2, wherein each web element (140, 240) extends into the groove of each groove (130), and in each web element (140, 240) ) In the area intersecting the symmetry plane (180) of the fin-shaped block (100, 200) extending along the longitudinal direction, each web element (140, 240) has the greatest extent in the direction inside the groove Of reaching into. 如請求項6的鰭狀塊(100、200),其中每一腹板元件(140、240)形成為在該溝槽內部彎曲。The fin-shaped block (100, 200) of claim 6, wherein each web element (140, 240) is formed to be curved inside the groove. 如請求項1或2的鰭狀塊(100、200),其中該鰭狀塊更具有於其上配置該鰭片結構(110)之承載件結構(120)。The fin-shaped block (100, 200) of claim 1 or 2, wherein the fin-shaped block further has a carrier structure (120) on which the fin structure (110) is disposed. 如請求項1或2的鰭狀塊(100、200),其中該鰭狀塊(100、200)係藉著3D列印或分別藉著積層製造方法生產。For example, the fin-shaped block (100, 200) of claim 1 or 2, wherein the fin-shaped block (100, 200) is produced by 3D printing or a layered manufacturing method, respectively. 一種用於校準擠壓型材的校準裝置(500),包含如請求項1至7之其中一項的複數鰭狀塊(100、200),其中該鰭狀塊(100、200)相對於彼此配置用於形成校準開口(510)。A calibration device (500) for calibrating extruded profiles, comprising a plurality of fin-shaped blocks (100, 200) as in one of claims 1 to 7, wherein the fin-shaped blocks (100, 200) are arranged relative to each other Used to form a calibration opening (510). 如請求項10的校準裝置(500),其中該校準裝置(500)包含複數致動裝置(520),其中該致動裝置(520)之每一者分別與該鰭狀塊(100、200)的各個鰭狀塊耦接,以便單獨地致動每一鰭狀塊(100、200)。For example, the calibration device (500) of claim 10, wherein the calibration device (500) includes a plurality of actuating devices (520), wherein each of the actuating devices (520) and the fin-shaped block (100, 200) are respectively The fins of are coupled to individually actuate each fin (100, 200). 一種用於生產如請求項1至9之其中一項的鰭狀塊(100、200)之方法(600),包含藉著3D列印或分別藉著積層製造生產該鰭狀塊(100、200)的步驟(630)。A method (600) for producing fin-shaped blocks (100, 200) such as one of claims 1 to 9, including producing the fin-shaped blocks (100, 200) by 3D printing or by layered manufacturing, respectively ) Step (630). 如請求項12之方法(600),更包含計算(610)3D鰭狀塊幾何形狀、及將該計算出的3D幾何形狀資料轉換(620)成用於該3D列印或分別用於該積層製造之對應控制命令。For example, the method (600) of claim 12 further includes calculating (610) the geometry of the 3D fins, and converting (620) the calculated 3D geometry data into the 3D printing or the stack Corresponding control commands for manufacturing. 一種用於生產鰭狀塊(100、200)的方法,包含以下步驟: 建立代表如請求項1至9之其中一項的鰭狀塊(100、200)之資料組; 將該資料組儲存在儲存裝置或伺服器上;及 將該資料組輸入處理裝置或電腦中,該處理裝置或電腦以其製造該資料組中所代表的鰭狀塊(100、200)之方式致動用於積層製造的裝置。A method for producing fin-shaped blocks (100, 200), including the following steps: Create a data group representing fins (100, 200) such as one of request items 1 to 9; Store the data set on a storage device or server; and The data set is input into a processing device or computer, and the processing device or computer activates the device for multi-layer manufacturing by manufacturing the fin-shaped blocks (100, 200) represented in the data set. 一種用於鰭狀塊(100、200)之積層製造的系統,包含: 資料組生成裝置,用於生成代表如請求項1至9之其中一項的鰭狀塊(100、200)之資料組; 儲存裝置,用於儲存該資料組; 處理裝置,用於接收該資料組並致動用於積層製造的裝置,使得用於積層製造的裝置製造出在該資料組中所代表之鰭狀塊(100、200)。A system for the build-up of fin-shaped blocks (100, 200), including: A data set generating device for generating a data set representing fin-shaped blocks (100, 200) such as one of request items 1 to 9; Storage device for storing the data group; The processing device is used for receiving the data set and activating the device for layered manufacturing, so that the device for layering manufacturing produces the fin-shaped blocks (100, 200) represented in the data set. 一種電腦程式,包含資料組,藉由處理裝置或電腦讀取該資料組後,使該資料組致動用於積層製造的裝置,並使得該用於積層製造之裝置製造具有如請求項1至9的其中一項之特徵的鰭狀塊(100、200)。A computer program that includes a data set. After the data set is read by a processing device or a computer, the data set activates the device for multilayer manufacturing, and makes the device for multilayer manufacturing have such requirements as 1 to 9 One of the characteristic fin-shaped blocks (100, 200). 一種機器可讀的資料載體,在其上儲存有如請求項16之電腦程式。A machine-readable data carrier on which a computer program such as claim 16 is stored. 一種資料組,其代表具有如請求項1至9之其中一項的特徵之鰭狀塊(100、200)。A data group, which represents fin-shaped blocks (100, 200) having the characteristics of one of claims 1-9.
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US6730998B1 (en) * 2000-02-10 2004-05-04 Micron Technology, Inc. Stereolithographic method for fabricating heat sinks, stereolithographically fabricated heat sinks, and semiconductor devices including same
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