TW202035101A - Calibration basket with offset intersections - Google Patents
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- TW202035101A TW202035101A TW109103525A TW109103525A TW202035101A TW 202035101 A TW202035101 A TW 202035101A TW 109103525 A TW109103525 A TW 109103525A TW 109103525 A TW109103525 A TW 109103525A TW 202035101 A TW202035101 A TW 202035101A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F5/10—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of articles with cavities or holes, not otherwise provided for in the preceding subgroups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/25—Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/30—Process control
- B22F10/31—Calibration of process steps or apparatus settings, e.g. before or during manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/80—Data acquisition or data processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/901—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies
- B29C48/903—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article of hollow bodies externally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/904—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using dry calibration, i.e. no quenching tank, e.g. with water spray for cooling or lubrication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/907—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article using adjustable calibrators, e.g. the dimensions of the calibrator being changeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/90—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article
- B29C48/908—Thermal treatment of the stream of extruded material, e.g. cooling with calibration or sizing, i.e. combined with fixing or setting of the final dimensions of the extruded article characterised by calibrator surface, e.g. structure or holes for lubrication, cooling or venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/38—Housings, e.g. machine housings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/005—Article surface comprising protrusions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
本發明有關用於校準擠壓型材的校準裝置之校準筐。本發明更有關用於生產此校準筐的方法、用於增材製造此校準筐之至少一鰭狀塊的系統、及對應電腦程式和資料組。The invention relates to a calibration basket of a calibration device used for calibrating extruded profiles. The invention further relates to a method for producing the calibration basket, a system for additively manufacturing at least one fin-shaped block of the calibration basket, and corresponding computer programs and data sets.
校準裝置使用於校準擠製的環形型材、例如管件型材。在生產此等型材時,首先在擠製機中生產用於生產型材之所期望的塑膠熔體。然後將所生產之塑膠熔體壓按經過擠製機的出口噴嘴,所述噴嘴指定型材之形狀。然後,從擠製機的出口噴嘴出來之型材通過校準裝置,所述校準裝置對仍加熱的型材進行後成形。The calibration device is used to calibrate extruded annular profiles, such as pipe profiles. In the production of such profiles, the desired plastic melt for the production of profiles is first produced in an extruder. The produced plastic melt is then pressed through the exit nozzle of the extruder, which specifies the shape of the profile. Then, the profile from the exit nozzle of the extruder passes through a calibration device, which performs post-forming of the still heated profile.
由DE 198 43 340 C2已知用於決定擠製型材尺寸之此校準裝置。其中,教導可變能調整的校準裝置,所述校準裝置建構用於校準具有不同管件直徑之擠製塑膠管件。校準裝置包含殼體和以圓形的形狀配置在殼體中之複數鰭狀塊,其鰭片可嚙合進入彼此。嚙合進入彼此的鰭狀塊形成具有圓形校準開口之校準筐,待校準的管件引導經過校準開口(特別是參考DE 198 43 340 C2之圖1和2)。再者,每一鰭狀塊與提供用於個別鰭狀塊的各個徑向位移之致動裝置耦接。這樣一來,如需要,可據此調整藉由複數鰭狀塊所形成的圓形校準開口之有效截面。This calibration device for determining the size of extruded profiles is known from DE 198 43 340 C2. Among them, a calibration device with variable energy adjustment is taught. The calibration device is configured to calibrate extruded plastic pipes with different pipe diameters. The calibration device includes a housing and a plurality of fin-shaped blocks arranged in the housing in a circular shape, and the fins of the fins can be engaged with each other. The fins that mesh into each other form a calibration basket with a circular calibration opening through which the tube to be calibrated is guided (in particular, refer to Figures 1 and 2 of DE 198 43 340 C2). Furthermore, each fin-shaped block is coupled with an actuating device that provides each radial displacement of the individual fin-shaped block. In this way, if necessary, the effective cross-section of the circular calibration opening formed by the plurality of fin-shaped blocks can be adjusted accordingly.
在DE 198 43 340 C2中所敘述的鰭狀塊分別由複數鰭片所組成,所述鰭片串起在二彼此隔開配置之承載桿上。為了在相鄰的鰭片之間維持所期望的距離,使用間隔套(亦參考DE 198 43 340 C2之圖3)。於圖1中進一步顯示串起的鰭狀塊10之範例。在圖1中所說明的鰭狀塊10包含複數鰭片12和間隔套14,其沿著二承載桿16交替地串起。此串起之鰭狀塊製造起來很麻煩,且因此成本很高。The fin-shaped blocks described in DE 198 43 340 C2 are respectively composed of a plurality of fins, which are strung together on two load-bearing rods arranged apart from each other. In order to maintain the desired distance between adjacent fins, spacer sleeves are used (see also Figure 3 of DE 198 43 340 C2). An example of the fin-
再者,與上述串起的鰭狀塊不同,已知具有封閉式承載件結構(或個別背脊結構)之鰭狀塊。圖2a、2b及2c顯示此鰭狀塊的範例。鰭狀塊20包含複數鰭片22,所述鰭片配置成藉由溝槽26彼此隔開,並藉由以塊狀方式所形成之背脊結構24來承載(參考圖2a中的3D視圖)。塊狀背脊結構24在此以實心本體(例如,桿狀本體)之形式實現。Furthermore, unlike the above-mentioned stringed fin-shaped blocks, fin-shaped blocks having a closed carrier structure (or individual ridge structure) are known. Figures 2a, 2b and 2c show examples of this fin-shaped block. The
鰭狀塊20的鰭片22沿著承載件結構24的縱長方向連續地配置於直線中(參考圖2b)。這意指各個鰭片22之接觸表面23配置成在鰭狀塊20的內側上成直線地延伸,所述接觸表面於校準過程期間至少部分地與待校準之型材的外表面接觸。再者,鰭狀塊20之鰭片22均勻地建構並分別具有側向於承載件結構24的縱長方向之固有對稱的截面(參考圖2c)。The
在安裝進入校準裝置30之狀態中,如藉由圖3中的範例所說明,鰭狀塊20相對於待校準的型材33配置在圓周方向中,並形成具有校準開口32之校準筐。於此,每一鰭狀塊20的鰭片22嚙合進入分別鄰接鰭狀塊20之溝槽26,以致總體上產生鰭狀塊20的彼此嚙合之配置。可藉由分別與鰭狀塊20耦接的致動裝置34來調整鰭狀塊20之嚙合程度。更準確地說,提供致動裝置以使鰭狀塊20在徑向方向(因此垂直於待校準的型材33之進給方向)中移位。由此,校準開口32的有效截面可據此修改成待校準之型材33。於DE 198 43 340 C2中亦敘述諸如圖3中所說明的校準裝置30之類的校準裝置。In the state of installing into the
圖4概要地顯示相鄰鰭狀塊20之鰭片32的彼此嚙合。如圖4所說明,交叉點40分別發生於二相鄰鰭狀塊20的鰭片22之間。在側向於待校準的型材之進給方向的突出部份中,如圖4中所說明,交叉點40係彼此咬合的鰭片22之接觸表面23的輪廓之間的不連續過渡處。因此,用於管狀型材之校準開口的有效截面通常不是精確地圓形,而是具有多邊形之形狀。在已知的鰭狀塊20中,當將鰭狀塊20安裝進入校準裝置30時,承載件結構之縱長方向對應於型材的進給方向。因此,二咬合鰭片22之複數個別交叉點分別形成線性交叉點40,於二相鄰鰭狀塊20之間平行於進給方向延伸。FIG. 4 schematically shows the engagement of the
在供給待校準的型材經過校準裝置30之校準筐時,交叉點40於待校準的型材之表面上產生跡線。因此,在校準圓柱形型材(例如管件型材)時,於校準期間旋轉校準筐。經過旋轉,可能最大程度地消除型材表面上所產生的跡線。然而,校準筐之旋轉需要校準裝置的麻煩且昂貴之構造。校準筐必須以合適的方式安裝和驅動。再者,此構造之許多運動零件製成所須校準筐之殼體,以便限制潛在的風險。When the profile to be calibrated passes through the calibration basket of the
本發明之目的係提供用於校準裝置之校準筐,其減少或分別消除有關先前技術領域所指示的問題。特別地是,經過本發明,使圓柱型材之無旋轉校準成為可能,其中,達成型材的高表面品質。The purpose of the present invention is to provide a calibration basket for a calibration device, which reduces or eliminates the problems indicated in the prior art. In particular, through the present invention, it is possible to calibrate the cylindrical profile without rotation, in which the high surface quality of the profile is achieved.
為了解決上述問題,根據本發明之態樣,提供用於校準擠製型材的校準裝置之校準筐。校準筐包含相對於彼此側向地配置的複數鰭狀塊,其中每一鰭狀塊具有配置於鰭狀塊之縱長方向中並藉著溝槽彼此隔開的複數鰭片。再者,每一鰭狀塊之鰭片建構並彼此協調,使得它們將與相鄰鰭狀塊的相應溝槽嚙合,且因這樣做,在橫向於校準筐的縱長方向之突出部份中,交叉點分別發生在嚙合進入彼此的二鰭片之內側上。在橫向於校準筐的縱長方向之突出部份中,二相鄰鰭狀塊之鰭片的交叉點具有相對於彼此之側向偏移。In order to solve the above problems, according to the aspect of the present invention, a calibration basket of a calibration device for calibrating extruded profiles is provided. The calibration basket includes a plurality of fin-shaped blocks arranged laterally with respect to each other, wherein each fin-shaped block has a plurality of fins arranged in the longitudinal direction of the fin-shaped block and separated from each other by grooves. Furthermore, the fins of each fin block are constructed and coordinated with each other so that they will engage with the corresponding grooves of the adjacent fin block, and by doing so, in the protruding part transverse to the longitudinal direction of the calibration basket , The intersection point occurs on the inside of the two fins that mesh into each other. In the protruding part transverse to the longitudinal direction of the calibration basket, the intersection of the fins of two adjacent fin-shaped blocks has a lateral offset relative to each other.
擠製型材可為塑膠型材。擠製的塑膠型材可為環形型材。特別地是,塑膠型材可為管件型材。The extruded profile can be a plastic profile. The extruded plastic profile can be a ring profile. In particular, the plastic profile may be a pipe profile.
在校準筐安裝進入校準裝置的狀態中,校準筐之縱長方向對應於待校準的(擠製)型材之擠製方向(進給方向)。鰭片可較佳地係彼此平行且側向於校準筐的縱長方向配置。When the calibration basket is installed into the calibration device, the longitudinal direction of the calibration basket corresponds to the extrusion direction (feeding direction) of the (extruded) profile to be calibrated. The fins can preferably be arranged parallel to each other and laterally in the longitudinal direction of the calibration basket.
每一鰭狀塊可包含在其上配置有鰭片的承載件結構。承載件結構可配置於鰭片之後側。後側係鰭片的側面,在校準筐安裝進入校準裝置之狀態中,所述側面面向遠離待校準的型材。與後側相對,鰭狀塊之內側係面向待校準的型材之側面或分別面向遠離承載件結構的側面。Each fin-shaped block may include a carrier structure with fins disposed thereon. The carrier structure can be arranged on the back side of the fin. The rear side is the side surface of the fin. When the calibration basket is installed into the calibration device, the side surface faces away from the profile to be calibrated. Opposite to the rear side, the inner side of the fin-shaped block faces the side of the profile to be calibrated or the side away from the carrier structure respectively.
根據一變型,經過二相鄰鰭狀塊彼此嚙合(或分別“咬合”)而出現之交叉點可分別位於相對校準筐的中心軸傾斜延伸之(線性)交叉點曲線上。於此案例中,校準筐能以雙曲線的形式建構。另一選擇係,交叉點曲線可為二維或三維掃描曲線(例如橢圓形或螺旋形曲線)。According to a variant, the intersection points appearing after two adjacent fins are engaged with each other (or respectively "occluded") can be respectively located on a (linear) intersection curve extending obliquely with respect to the central axis of the calibration basket. In this case, the calibration basket can be constructed in the form of a hyperbola. Alternatively, the intersection curve can be a two-dimensional or three-dimensional scan curve (for example, an elliptical or spiral curve).
根據另一變型,可將校準筐設計成用於校準管件型材。在此,每一鰭片可於個別鰭狀塊之內側上具有接觸表面。每一接觸表面可在內側上具有(預界定的)曲率。每一接觸表面之曲率相對於待校準的管件型材之外壁上的曲率較佳地係可為更弱(亦即更小)或完全相同。這意指當曲率可藉由圓形區段敘述時(通常在自由形式之表面中不是這種情況),接觸表面的半徑可相對於待校準之管件型材的外半徑更大或相等。According to another variant, the calibration basket can be designed for calibrating pipe profiles. Here, each fin may have a contact surface on the inner side of the individual fin-shaped block. Each contact surface may have a (predefined) curvature on the inside. The curvature of each contact surface is preferably weaker (that is, smaller) or identical to the curvature of the outer wall of the pipe profile to be calibrated. This means that when the curvature can be described by a circular segment (which is usually not the case in free-form surfaces), the radius of the contact surface can be larger or equal to the outer radius of the pipe profile to be calibrated.
鰭狀塊之接觸表面的曲率可沿著校準筐之縱長方向(相對於彼此)變動。根據一變型,校準筐的所有鰭狀塊可為相同地建構。另一選擇係,校準筐可包含至少二類型之鰭狀塊。諸多鰭狀塊可相對於彼此配置,並使得每一鰭狀塊藉由二分別不同的鰭狀塊側向地毗連。The curvature of the contact surface of the fin-shaped block can vary along the longitudinal direction (relative to each other) of the calibration basket. According to a variant, all the fins of the calibration basket can be constructed identically. Alternatively, the calibration basket may include at least two types of fin-shaped blocks. A plurality of fin-shaped blocks can be arranged relative to each other, and each fin-shaped block is laterally connected by two different fin-shaped blocks.
校準筐之每一鰭狀塊可形成為一體。另一選擇係,承載件結構可包含至少一承載桿,各個鰭片沿著承載桿串起。再者,承載件結構和鰭片可由相同材料或不同材料所製成。特別地是,承載件結構及/或鰭片可由金屬材料或聚合物材料所形成。Each fin-shaped block of the calibration basket can be formed as a whole. Alternatively, the supporting structure may include at least one supporting rod, and each fin is strung along the supporting rod. Furthermore, the carrier structure and the fins can be made of the same material or different materials. In particular, the carrier structure and/or the fins may be formed of metal materials or polymer materials.
每一鰭狀塊可藉著3D列印來生產。另一選擇係,鰭狀塊可例如藉由銑削、鑽孔、切割、或藉著鑄造方法來生產。Each fin-shaped block can be produced by 3D printing. Alternatively, the fins can be produced, for example, by milling, drilling, cutting, or by casting methods.
經過交叉點相對於彼此的側向偏移、或分別經過交叉點曲線相對於待校準型材之進給方向的傾斜或以別的方式(非線性和平行之)路線,經過校準筐的校準開口線性進給型材期間,交叉點在型材外表面上產生之壓痕會被弄平。無需旋轉校準筐。After the lateral offset of the crossing point relative to each other, or the inclination of the crossing point curve relative to the feed direction of the profile to be calibrated or in other ways (non-linear and parallel) the route, the calibration opening of the calibration basket is linear During the feeding of the profile, the indentation produced by the intersection on the outer surface of the profile will be smoothed. No need to rotate the calibration basket.
根據本發明的另一態樣,提供用於校準擠製型材之校準裝置。校準裝置包含根據本發明的校準筐。再者,校準裝置包含複數致動裝置,其中每一致動裝置分別與校準筐之鰭狀塊耦接,以便分別致動每一鰭狀塊。According to another aspect of the present invention, a calibration device for calibrating extruded profiles is provided. The calibration device includes a calibration basket according to the present invention. Furthermore, the calibration device includes a plurality of actuation devices, wherein each actuation device is respectively coupled to the fin-shaped block of the calibration basket, so as to actuate each fin-shaped block separately.
校準開口可適配於待校準的(擠製)型材之外側輪廓。The calibration opening can be adapted to the outer profile of the (extruded) profile to be calibrated.
每一鰭狀塊的致動可包含鰭狀塊之徑向運動。再者,二相鄰鰭狀塊的鰭片之間的交叉點之側向偏移可根據鰭狀塊的致動(亦即,隨著鰭狀塊之致動)而改變。隨著校準開口的有效截面之增加,側向偏移可增加。隨著校準開口的有效截面之減小,可減小側向偏移。The actuation of each fin may include radial movement of the fin. Furthermore, the lateral offset of the intersection between the fins of two adjacent fin-shaped blocks can be changed according to the actuation of the fin-shaped block (that is, with the actuation of the fin-shaped block). As the effective cross-section of the calibration opening increases, the lateral offset can increase. As the effective cross section of the calibration opening decreases, the lateral offset can be reduced.
根據本發明的另一態樣,提供用於生產根據本發明之校準筐的方法。所述方法至少包含藉著3D列印或藉著增材製造來生產校準筐之鰭狀塊的步驟。藉著3D列印方法或增材製造之鰭狀塊的生產在此可包含材料層之分層雷射燒結或雷射熔融,其中根據要生產的個別鰭狀塊之形式連續地(按順序地)施加材料層。According to another aspect of the present invention, a method for producing the calibration basket according to the present invention is provided. The method at least includes the step of producing the fin-shaped block of the calibration basket by 3D printing or by additive manufacturing. The production of fin-shaped blocks by 3D printing methods or additive manufacturing may include layered laser sintering or laser melting of material layers, where the individual fin-shaped blocks to be produced are continuously (in sequence) ) Apply a layer of material.
再者,所述方法可包含計算鰭狀塊幾何形狀(CAD資料)的步驟,及可選地,包含將3D幾何形狀資料轉換成用於3D列印或增材製造之對應控制命令的步驟。Furthermore, the method may include the step of calculating the geometry of the fins (CAD data), and optionally, the step of converting the 3D geometry data into corresponding control commands for 3D printing or additive manufacturing.
再者,所述方法可包含將數個鰭狀塊組裝至校準筐之步驟。Furthermore, the method may include the step of assembling a plurality of fin-shaped blocks into the calibration basket.
根據另一態樣,提供用於生產校準筐的至少一鰭狀塊之方法,包含以下步驟:開發資料組,其代表如上所述的校準筐之至少一鰭狀塊;及將資料組儲存在儲存裝置或伺服器上。所述方法可更包含:將資料組輸入處理裝置或電腦,所述處理裝置或電腦以其製造資料組中所代表的鰭狀塊之方式致動用於增材製造的裝置。According to another aspect, a method for producing at least one fin of a calibration basket is provided, which includes the following steps: developing a data set that represents at least one fin of the calibration basket as described above; and storing the data set in On storage device or server. The method may further include: inputting a data set into a processing device or a computer, and the processing device or computer activates the device for additive manufacturing in a manner that it manufactures the fins represented in the data set.
根據另一態樣,提供用於增材製造校準筐之至少一鰭狀塊的系統,具有:資料組生成裝置,用於生成代表如上所述之校準筐的至少一鰭狀塊之資料組;儲存裝置,用於儲存所述資料組;及處理裝置,用於接收所述資料組並用於以用於增材製造的裝置製造出在資料組中所代表之鰭狀塊的方式致動用於增材製造之裝置。儲存裝置可為USB記憶棒、CD-ROM、DVD、記憶卡、或硬碟。處理裝置可為電腦、伺服器、或處理器。According to another aspect, a system for additively manufacturing at least one fin of a calibration basket is provided, which has: a data set generating device for generating a data set representing at least one fin of the calibration basket as described above; A storage device for storing the data set; and a processing device for receiving the data set and used for actuating for augmentation in such a way that the device for additive manufacturing produces the fins represented in the data set Material manufacturing equipment. The storage device can be a USB memory stick, CD-ROM, DVD, memory card, or hard disk. The processing device can be a computer, a server, or a processor.
根據另一態樣,提供電腦程式或個別電腦程式產品,其包含資料組,以用於增材製造的裝置製造如上所述之校準筐的至少一鰭狀塊之方式,藉由處理裝置或電腦讀取資料組後,造成所述資料組致動用於增材製造的裝置。According to another aspect, a computer program or an individual computer program product is provided, which includes a data set, which is used for the additive manufacturing device to manufacture at least one fin of the calibration basket as described above, by the processing device or the computer After reading the data set, the data set is caused to activate the device for additive manufacturing.
根據另一態樣,提供機器可讀之資料載體,在其上儲存上述電腦程式。機器可讀之資料載體可為USB記憶棒、CD-ROM、DVD、記憶卡、或硬碟。According to another aspect, a machine-readable data carrier is provided on which the computer program is stored. The machine-readable data carrier can be a USB memory stick, CD-ROM, DVD, memory card, or hard disk.
根據另一態樣,提供代表如上所述的校準筐之少一鰭狀塊之資料組及/或如上所寫下的校準筐。資料組可儲存於機器可讀之資料載體上。According to another aspect, a data set representing at least one fin of the calibration basket described above and/or the calibration basket written above is provided. The data set can be stored on a machine-readable data carrier.
在前言中業已關於先前技術領域討論圖1至4。將參考那裡之敘述。Figures 1 to 4 have already been discussed in the preface regarding the prior art field. Will refer to the description there.
關於圖5,進一步敘述根據本發明的用於校準裝置之校準筐的示範實施例。With regard to FIG. 5, an exemplary embodiment of the calibration basket for the calibration device according to the present invention is further described.
圖5概要地顯示校準筐500之視圖。校準筐500具有雙曲面的形狀。根據圖5中所說明之範例,複數鰭狀塊520以使得它們一起形成校準筐500的校準開口550之方式配置環繞校準筐500的中心軸線510(為簡單起見,僅當作範例地說明彼此嚙合之二鰭狀塊520的鰭片輪廓)。根據圖5中之說明,鰭狀塊分別相對校準筐500的中心軸線510傾斜地配置。同時,每一鰭狀塊520之鰭片525分別垂直於中心軸線510定向。FIG. 5 schematically shows a view of the
校準筐500的每一鰭狀塊520之每一鰭片525在其內側上具有接觸表面(圖5中未說明)。於此,內側係每一鰭片525面向校準筐500的中心軸線510之側面。接觸表面可為具有(凹形)曲率的自由形式之表面。鰭狀塊520的鰭片525之曲率可相對於彼此變動。再者,每一鰭片525之曲率可比待校準的管件型材之外表面或個別外壁的曲率更弱(更小)地標記,或者可為與此曲率完全相同。取決於應用,鰭片525之接觸表面亦可為平坦的。鰭狀塊520之鰭片525分別嚙合在相鄰鰭狀塊520的溝槽526中。因此,咬合之鰭狀塊520的接觸表面(彼此嚙合)形成校準筐500之校準開口550。Each
根據圖5中的說明,校準筐500具有入口端532和與入口端相反之出口端534。於將校準筐500安裝進入校準裝置的狀態中,待校準之型材可在入口端532進入校準筐500,並於出口端534從校準筐500離開。在入口端532和出口端534之間,校準筐500(或個別校準開口550)可具有收縮部536。校準筐500(或個別校準開口550)可於入口端532和出口端534具有實質上完全相同的截面(亦即,橫亙於中心軸線510)。再者,於校準筐500的入口端532或個別出口端534處之截面相對於收縮部536的截面之間的偏差可為1%至3%。為了清楚地說明上述之截面差異,在圖5的圖示中以故意集中標記之方式強調校準筐500的收縮部536。然而,應當理解,所述收縮部僅位於百分之幾的範圍(1%至3%)中。According to the description in FIG. 5, the
在二相鄰鰭狀塊520的鰭片525之間,分別出現交叉點540。校準筐500的二相鄰鰭狀塊520之間的交叉點540位於直線上,所述直線相對校準筐500之中心軸線510偏斜地延伸。經過交叉點曲線的此偏斜進程,交叉點540在待校準型材之表面(或個別外壁)上產生的跡線可於延伸經過校準裝置之校準筐500的直線期間弄平。Between the
根據圖5之校準筐500的每一鰭狀塊520包含承載件結構528(背脊結構)。再者,每一鰭狀塊520可包含耦接裝置(於圖5中未說明)。所述耦接裝置提供用於耦接校準裝置之致動裝置。在圖5中同樣看不到致動裝置。Each
承載件結構528用作鰭片525的承載件。承載件結構528可形成為實心本體(塊件)。另一選擇係,每一鰭狀塊520亦可具有數個承載桿,鰭片525緊固於承載桿上,如關於圖1所敘述。The
作為圖5中所說明之變型的另一選擇,根據本發明之校準筐亦可形成校準開口,所述校準開口不受限制,而是遍及校準筐的整個長度具有實質上一致之截面。As an alternative to the modification illustrated in FIG. 5, the calibration basket according to the present invention may also form a calibration opening, which is not restricted but has a substantially uniform cross-section throughout the entire length of the calibration basket.
下文關於圖6和7敘述根據本發明的校準筐之鰭狀塊的示範鰭片幾何形狀。The following describes exemplary fin geometry of the fin block of the calibration basket according to the present invention with respect to FIGS. 6 and 7.
圖6和7中所說明之鰭片幾何形狀可分別與校準筐的鰭狀塊相關聯,其中所述鰭狀塊平行於校準筐之中心軸線配置。The fin geometry illustrated in FIGS. 6 and 7 can be respectively associated with the fin-shaped blocks of the calibration basket, wherein the fin-shaped blocks are arranged parallel to the center axis of the calibration basket.
圖6概要地顯示根據本發明的校準筐之切口,所述校準筐包含彼此嚙合的複數諸多鰭狀塊600a和600b。第一鰭狀塊600a之鰭片620a、630a及其個別接觸表面622a、632a從校準開口的入口側朝出口側(橫向於校準筐之縱長方向的範圍)變大。同時,其個別接觸表面622a、632a的(凹形)曲率增加。為了簡單起見,在圖6中,僅說明第一鰭狀塊600a之第一(入口側)鰭片620a(實線)和最後(出口側)鰭片630a(虛線)。與第一鰭狀塊600a相比,第二鰭狀塊600b以相反的方式建構。這意指第二鰭狀塊600b之第一鰭片620b(實線)具有相當小的寬度(亦即,橫向於鰭狀塊600b之縱長方向的範圍)。第二鰭狀塊600b的最後鰭片630b(虛線)比第二鰭狀塊600b之第一鰭片620b更寬,且其接觸表面632b具有比第一鰭片620b的曲率更大之曲率。Fig. 6 schematically shows the cutout of the calibration basket according to the present invention. The calibration basket includes a plurality of fin-shaped
因此,在彼此嚙合之鰭狀塊600a、600b的第一鰭片620a、620b(實線)之間和第二鰭片630a、630b(虛線)之間,分別出現具有相對於彼此側向偏移的交叉點642、644。交叉點642、644可根據鰭片620a、620b、630a、630b之接觸表面622a、622b、632a、632b的側向範圍和曲率位於交叉點曲線上,所述交叉點曲線例如以橢圓形或螺旋方式延伸在校準筐之縱長方向中。Therefore, between the
接觸表面622a、622b、632a、632b的曲率可為具有部分圓柱形狀之表面,其半徑相對於待校準型材的外壁之半徑更大或相等。另一選擇係,接觸表面622a、622b、632a、632b可為平坦表面或自由形式的表面,其曲率相對於待校準型材之外壁的曲率更弱或完全相同。The curvature of the
圖7概要地顯示鰭狀塊700之鰭片幾何形狀的另一變型,其可用作根據本發明之校準筐的部件。圖7中所說明之鰭狀塊700具有複數鰭片720,其中為了簡單起見,僅經由範例說明三個連續鰭片720的突出部份(橫向於鰭狀塊700之縱長方向)。每一鰭片720在其內側上具有接觸表面722。鰭片720的接觸表面722相對於彼此傾斜。經過接觸表面722相對於彼此之不同的傾斜度(偏斜),變化包含鰭狀塊700之根據本發明的校準筐之相鄰鰭狀塊的鰭片之交叉點的位置。因此,亦根據圖7中之組構,可達成包含複數鰭狀塊700的校準筐之縱長方向中的交叉點之側向偏移。FIG. 7 schematically shows another variation of the fin geometry of the
根據圖5、6和7的實施例僅作為範例。應當理解,為了達成根據本發明之校準筐的二相鄰鰭狀塊之交叉點的側向偏移,可能有數種其他組構。The embodiments according to Figures 5, 6 and 7 are only examples. It should be understood that in order to achieve the lateral offset of the intersection of two adjacent fin-shaped blocks of the calibration basket according to the present invention, there may be several other configurations.
對於本發明必不可少的主要是校準筐之二相鄰鰭狀塊的鰭片之間的交叉點相對於彼此側向地偏移。呈雙曲面形式之校準筐可達到此目的。再者,可達成交叉點之側向偏移,特別是在鰭狀塊內的鰭片之接觸表面的曲率相對於彼此變動。附加地或另一選擇係,鰭片(及因此亦有其接觸表面)可在寬度中不同地具體化及/或相對於彼此傾斜。What is essential to the present invention is mainly that the intersection between the fins of the two adjacent fin-shaped blocks of the calibration basket is laterally offset relative to each other. A calibration basket in the form of a hyperboloid can achieve this purpose. Furthermore, the lateral offset of the intersection can be achieved, especially the curvature of the contact surfaces of the fins in the fin-shaped block varies relative to each other. Additionally or alternatively, the fins (and therefore also their contact surfaces) can be embodied differently in width and/or inclined relative to each other.
為了生產根據本發明之包含複數鰭狀塊520、600、700的鰭片筐,可使用生成的或個別增材製造的方法。此生產方法顯示在圖8中,且於下面進一步詳細敘述。In order to produce a fin basket including a plurality of fin-shaped
因此,開始使用3D列印方法。在此,於第一步驟S810中,計算3D鰭狀塊幾何形狀(CAD資料)。可考慮個別地用於每一鰭狀塊520、600、700之預定義的模型參數(例如,鰭狀塊之幾何形狀、鰭狀塊520、600、700的材料、鰭狀塊520、600、700之熱特性),計算鰭狀塊520、600、700的幾何形狀且特別是鰭片525、620a / b、630a / b、720相對於彼此之配置。Therefore, the 3D printing method was started. Here, in the first step S810, the 3D fin geometry (CAD data) is calculated. Consider the predefined model parameters (for example, the geometry of the fins, the materials of the
在隨後的第二步驟S820中,將所計算之3D幾何資料轉換成用於操作3D列印裝置的控制命令。所述3D列印裝置可設計用於執行3D列印方法(例如,雷射燒結方法或雷射熔融方法)。In the subsequent second step S820, the calculated 3D geometric data is converted into control commands for operating the 3D printing device. The 3D printing device may be designed to perform a 3D printing method (for example, a laser sintering method or a laser melting method).
然後,基於所生成之控制命令,借助於3D列印裝置將鰭狀塊520、600、700分層地構建(步驟S830)。金屬材料或聚合物材料可用作3D列印的材料。Then, based on the generated control command, the fin blocks 520, 600, and 700 are constructed hierarchically with the aid of a 3D printing device (step S830). Metal materials or polymer materials can be used as materials for 3D printing.
再者,所述方法可包含將數個鰭狀塊組裝至校準筐之步驟。Furthermore, the method may include the step of assembling a plurality of fin-shaped blocks into the calibration basket.
於此所敘述的用於生產根據本發明之鰭狀塊520、600、700的3D列印方法係有利的,因為所述方法提供幾乎無限之形式自由度。因此,例如,在鰭狀塊520、600、700的構造中之底切不會構成鰭狀塊520、600、700的生產中之障礙(與諸多鑄造方法相反)。The 3D printing method described here for producing the
藉著本文所述的校準筐,可改善環狀型材之校準。特別地是,使型材線性進給經過校準裝置,經過待校準型材的外表面(或個別外壁)上之校準裝置的校準筐之彼此嚙合的相鄰鰭狀塊之間的交叉點處形成之壓痕可被弄平。於此,不需要旋轉校準裝置的校準筐。With the calibration basket described in this article, the calibration of the ring profile can be improved. In particular, the linear feed of the profile is passed through the calibration device, and the pressure formed at the intersection between the adjacent fin-shaped blocks that mesh with each other on the calibration basket of the calibration device on the outer surface (or individual outer wall) of the profile to be calibrated The mark can be smoothed. Here, there is no need to rotate the calibration basket of the calibration device.
10:鰭狀塊
12:鰭片
14:間隔套
16:承載桿
20:鰭狀塊
22:鰭片
23:接觸表面
24:背脊結構
26:溝槽
30:校準裝置
32:校準開口
33:型材
34:致動裝置
40:交叉點
500:校準筐
510:中心軸線
520:鰭狀塊
525:鰭片
526:溝槽
528:承載件結構
532:入口端
534:出口端
536:收縮部
540:交叉點
550:校準開口
600:鰭狀塊
600a:鰭狀塊
600b:鰭狀塊
620a:鰭片
620b:鰭片
622a:接觸表面
622b:接觸表面
630a:鰭片
630b:鰭片
632a:接觸表面
632b:接觸表面
642:交叉點
644:交叉點
700:鰭狀塊
720:鰭片
722:接觸表面10: Fins
12: Fins
14: Spacer
16: bearing bar
20: fins
22: Fins
23: contact surface
24: Back structure
26: groove
30: Calibration device
32: Calibration opening
33: Profile
34: Actuating device
40: Intersection
500: Calibration basket
510: Central axis
520: Flip Block
525: Fins
526: groove
528: Bearing structure
532: entry side
534: exit
536: contraction
540: Intersection
550: Calibration opening
600:
亦可建構上述方法、系統及/或電腦程式,以製造鰭狀塊的替代者或另一選擇之上述校準筐。The above-mentioned method, system and/or computer program can also be constructed to manufacture the above-mentioned calibration basket as an alternative or alternative to the fin-shaped block.
借助於以下附圖解釋本發明的其他優點、細節、和態樣。顯示有:The other advantages, details, and aspects of the present invention are explained with the aid of the following drawings. Shown as:
[圖1]係根據先前技術領域之用於校準裝置的鰭狀塊之3D視圖;[Figure 1] A 3D view of a fin-shaped block used for a calibration device according to the prior art;
[圖2a至2c]係根據先前技術領域的用於校準裝置之另一鰭狀塊的視圖;[Figures 2a to 2c] are views of another fin-shaped block used for calibration of the device according to the prior art;
[圖3]係根據先前技術領域之校準裝置;[Figure 3] A calibration device based on the prior art;
[圖4]係嚙合(咬合)進入彼此的數個鰭狀塊之視圖;[Figure 4] A view of several fins that are engaged (occluded) into each other;
[圖5]係根據本發明的校準筐之示意圖;[Figure 5] is a schematic diagram of the calibration basket according to the present invention;
[圖6和7]係根據本發明的校準筐之鰭狀塊的示範鰭片幾何形狀之視圖;和[Figures 6 and 7] are views of exemplary fin geometry of the fin block of the calibration basket according to the present invention; and
[圖8]係根據本發明的用於生產校準筐之方法的流程圖。[Figure 8] is a flowchart of the method for producing a calibration basket according to the present invention.
500:校準筐 500: Calibration basket
510:中心軸線 510: Central axis
520:鰭狀塊 520: Flip Block
525:鰭片 525: Fins
526:溝槽 526: groove
528:承載件結構 528: Bearing structure
532:入口端 532: entry side
534:出口端 534: exit
536:收縮部 536: contraction
540:交叉點 540: Intersection
550:校準開口 550: Calibration opening
Claims (16)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102019002019.7 | 2019-03-21 | ||
DE102019002019.7A DE102019002019A1 (en) | 2019-03-21 | 2019-03-21 | Calibration basket with staggered intersections |
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Publication Number | Publication Date |
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TW202035101A true TW202035101A (en) | 2020-10-01 |
Family
ID=69526243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109103525A TW202035101A (en) | 2019-03-21 | 2020-02-05 | Calibration basket with offset intersections |
Country Status (3)
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DE (1) | DE102019002019A1 (en) |
TW (1) | TW202035101A (en) |
WO (1) | WO2020187484A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE19843340C2 (en) * | 1998-09-22 | 2001-11-22 | Strumann Werner Egeplast | Device for the production of plastic pipes |
US6730998B1 (en) * | 2000-02-10 | 2004-05-04 | Micron Technology, Inc. | Stereolithographic method for fabricating heat sinks, stereolithographically fabricated heat sinks, and semiconductor devices including same |
DE10315125B3 (en) * | 2003-04-03 | 2004-09-09 | Krauss-Maffei Kunststofftechnik Gmbh | Calibration unit for endless extruded profiles, comprises numerous segment crown sections formed from individual segments, and a carrier structure |
DE102005002820B3 (en) * | 2005-01-20 | 2006-05-11 | Inoex Gmbh | Stepless adjustable calibration sleeve for extruded plastic pipe comprises overlapping toothed radial segments and variable braid and segment ends contact pipe and connect to segments with flush joints |
DE102008006818A1 (en) * | 2008-01-31 | 2009-08-06 | Inoex Gmbh | Apparatus for the production of blown film |
DE102009016100A1 (en) * | 2009-04-03 | 2010-10-07 | Egeplast Werner Strumann Gmbh & Co. Kg | Calibrating device for plastic pipe extruding system, has calibrating tools formed as hollow body, where tools have slots in area of sliding surfaces that are attached to pipe circumference, and slots are connected with cavity in body |
-
2019
- 2019-03-21 DE DE102019002019.7A patent/DE102019002019A1/en not_active Withdrawn
-
2020
- 2020-02-05 TW TW109103525A patent/TW202035101A/en unknown
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DE102019002019A1 (en) | 2020-09-24 |
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