TW202030782A - Laser pre-dividing method and device for LED wafer sheet - Google Patents

Laser pre-dividing method and device for LED wafer sheet Download PDF

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TW202030782A
TW202030782A TW108148362A TW108148362A TW202030782A TW 202030782 A TW202030782 A TW 202030782A TW 108148362 A TW108148362 A TW 108148362A TW 108148362 A TW108148362 A TW 108148362A TW 202030782 A TW202030782 A TW 202030782A
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laser
objective lens
segmentation
focusing objective
led
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TWI719787B (en
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盧金龍
張小軍
苑學瑞
陳紅
盛存國
盧建剛
張紅江
尹建剛
高云峰
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大陸商大族激光科技產業集團股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • B23K26/0624Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/60Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • B23K26/704Beam dispersers, e.g. beam wells

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Dicing (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a laser pre-dividing method and device for an LED wafer sheet. The device comprises a super-fast laser device, a laser transmission assembly, a non-diffraction light beam generation module, a focus objective lens, a vision detection device and a motion platform. The vision detection device is located at the upper portion of the focus objective lens, the motion platform is located at the lower portion of the focus objective lens and used for bearing the LED wafer sheet, and the focus objective lens is an imaging objective lens of the vision detection device. The super-fast laser device emits super-short pulse laser beams, reshaping is conducted through the laser transmission assembly, high-precision circular light spots are obtained, then, the high-precision circular light spots are irradiated into the non-diffraction light beam generation module, non-diffraction light beams are generated, and machining light beams for pre-dividing of the LED wafer sheet are formed through focusing of the focus objective lens. By means of the laser pre-dividing method and device, the defects that due to traditional laser cutting, inclined cracks, back collapse, large and small edges and the like are caused can be effectively overcome, and the problem that during directly-formed non-diffraction light beam sheet scratching, electrode faces are damaged can be solved as well.

Description

LED晶圓片的雷射預分割方法及裝置Laser pre-segmentation method and device of LED wafer

本發明涉及雷射加工技術領域,尤其涉及一種LED晶圓片的雷射預分割方法及裝置。The invention relates to the technical field of laser processing, in particular to a laser pre-segmentation method and device for LED wafers.

LED作為新一代照明技術,以其節能環保、高效低能耗之特點被廣泛應用於國民生活的眾多領域,其中LED光源取代傳統光源可將能源消耗降低50%以上,因此該技術的發展對於我國之商業發展及人民生活水準的提高有重要意義。藍寶石基板作為LED行業最廣泛應用的材料之一,其晶體特性(具體表現為相互垂直之易切割與難切割兩個方向)使晶圓片分割成單一器件後有一定的斜裂並可能影響最終的良品率和單一器件的性能。與傳統的機械劃刻分割成單一器件相比,雷射隱切劃片技術屬非接觸式加工且憑藉其眾多優勢迅速佔領市場。具體優勢包括:可乾淨整齊的劃刻目前以藍寶石、矽、碳化矽等為基板之所有LED,可減少崩邊、微裂紋等劃片缺陷,劃刻線窄、能提高同面積下晶圓片分割單一器件的數量,可操作性強且效率高、能降低生產成本等。但目前LED行業所採用的雷射隱切劃片技術使用雷射器直接輸出之高斯光束,仍然存在一定的不足,如劃片後的良品率仍有較大提升空間、改質層裂紋擴展導致器件性能下降、切割後斜裂角大等問題。As a new generation of lighting technology, LED is widely used in many fields of national life due to its energy saving, environmental protection, high efficiency and low energy consumption. Among them, LED light sources can replace traditional light sources to reduce energy consumption by more than 50%. Therefore, the development of this technology is important for my country Commercial development and improvement of people's living standards are of great significance. Sapphire substrate is one of the most widely used materials in the LED industry. Its crystal characteristics (specifically expressed in the two directions of easy-to-cut and difficult-to-cut perpendicular to each other) make the wafers divided into single devices have certain oblique cracks and may affect the final Good product rate and single device performance. Compared with the traditional mechanical scribing and dividing into a single device, the laser stealth dicing technology is a non-contact processing and quickly occupy the market with its many advantages. Specific advantages include: clean and neat scribing of all current LEDs with sapphire, silicon, silicon carbide, etc. as substrates, which can reduce chipping defects such as chipping and micro-cracks, narrow scribing lines, and improve wafers with the same area Dividing the number of single devices has strong operability and high efficiency, and can reduce production costs. However, the current laser stealth dicing technology used in the LED industry uses the Gaussian beam directly output by the laser, which still has certain shortcomings. For example, the yield rate after dicing still has a large room for improvement, and cracks in the modified layer are caused The performance of the device is reduced, and the oblique crack angle is large after cutting.

而隨著LED行業的發展與市場需求的不斷增長,其對目前廣泛採用的雷射晶圓劃片技術提出了更多的要求,傳統高斯光束隱切劃片已不足以滿足該領域發展的應用需求。如適用於不同行業應用之特殊形狀與尺寸的光器件得到越來越多的應用,分割預定線與單一器件的尺寸不斷被減小以提高產出數量,良品率及分割後單一器件的性能要求越來越高等,這都對劃片後之改質層形態、斜裂角、電極面損傷等有了更高的標準。本領域內關於LED晶圓片雷射切割的研究也越來越多,如發明專利CN102194931 A公開了一種藉由改善雷射加工後改質層之方法提高分割後光器件之發光亮度,發明專利CN1575909 A與CN103537805 A提出藉由多光點或多次加工增加雷射改質層之方法以獲得更優的分割效果。以上文件均體現出改質層優化對於LED晶圓片分割所起的重要作用,也為雷射劃片技術之提升指明了方向。With the development of the LED industry and the continuous growth of market demand, it has put forward more requirements on the currently widely used laser wafer dicing technology. Traditional Gaussian beam stealth dicing is no longer sufficient to meet the application development in this field. demand. For example, optical devices with special shapes and sizes suitable for applications in different industries are being used more and more. The predetermined dividing line and the size of a single device are constantly being reduced to increase the output quantity, yield and performance requirements of a single device after division. More and more advanced, these have higher standards for the modified layer shape, oblique crack angle, and electrode surface damage after dicing. There are more and more researches on the laser cutting of LED wafers in this field. For example, invention patent CN102194931 A discloses a method of improving the modified layer after laser processing to increase the luminous brightness of the split optical device. Invention patent CN1575909 A and CN103537805 A propose a method of adding a laser modified layer by multiple light spots or multiple processing to obtain a better segmentation effect. The above documents all reflect the important role of modified layer optimization for LED wafer segmentation, and also point out the direction for the improvement of laser scribing technology.

與高斯光束相比,無衍射光束具有延傳播方向不發散、中心光斑極小、傳播時遇到障礙物後可自癒等特性,將其應用於LED晶圓劃片有望獲得成型更加規整之改質層,也可劃刻更窄切割道之晶圓片,可為雷射隱切技術之發展注入新動力。如第3圖所示,採用傳統高斯光進行內部改質由於其改質層極窄,容易導致切割後斷面出現較多裂紋且斜裂角大;而採用無衍射光束進行切割時藉由其改質層寬度更大之特點可實現更高品質斷面的切割;但正常狀態下的無衍射光束進行切割時因其形成方式及光束特性(正常情況下無衍射光束傳播方向上之前後端能量較低,這部分能量對基板劃片無益)極易導致低損傷閾值之電極面受到破壞。這種現象在切割LED藍寶石基底之CH1面由於小點間距及更大脈衝能量輸入表現的更加明顯(第4圖)。所以如何充分發揮無衍射光束的優勢並避免其缺點將其應用於LED晶圓劃片至關重要。Compared with Gaussian beams, non-diffracted beams have the characteristics of non-divergence in the propagation direction, extremely small center spot, and self-healing after encountering obstacles during propagation. Application of it to LED wafer dicing is expected to achieve a more regular improvement in molding. It can also scribe wafers with narrower dicing channels, which can inject new impetus into the development of laser stealth cutting technology. As shown in Figure 3, the use of traditional Gaussian light for internal modification has a very narrow modified layer, which tends to cause more cracks and large oblique crack angles in the section after cutting. The wider width of the modified layer can realize the cutting of higher quality cross-sections; however, the non-diffracted beam under normal conditions is cut due to its formation method and beam characteristics (under normal circumstances, the energy of the front and rear ends in the propagation direction of the non-diffracted beam Low, this part of the energy is not beneficial to substrate dicing) It is very easy to cause damage to the electrode surface with low damage threshold. This phenomenon is more obvious when cutting the CH1 surface of the LED sapphire substrate due to the small dot pitch and larger pulse energy input (Figure 4). Therefore, how to make full use of the advantages of non-diffraction beams and avoid their shortcomings to apply it to LED wafer dicing is very important.

因此,習知技術還有待於改進和發展。Therefore, the conventional technology needs to be improved and developed.

鑒於上述習知技術的不足,本發明之目的在於提供一種LED晶圓片的雷射預分割方法及裝置,從而克服採用習知的LED晶圓片預分割方法容易造成之斜裂、背崩、大小邊等缺陷,以及破壞電極面之問題。In view of the shortcomings of the above-mentioned conventional technology, the purpose of the present invention is to provide a method and device for laser pre-segmentation of LED wafers, so as to overcome the oblique cracks, back breaks, and back-cracks that are easily caused by the conventional LED wafer pre-segmentation methods. Defects such as large and small edges, and the problem of destroying the electrode surface.

本發明的技術方案如下:The technical scheme of the present invention is as follows:

本發明提供一種LED晶圓片的雷射預分割裝置,其中,包括:超快雷射器、雷射傳輸組件、無衍射光束產生模組、聚焦物鏡、視覺檢測裝置、以及運動平臺;The present invention provides a laser pre-segmentation device for LED wafers, which includes: an ultrafast laser, a laser transmission component, a non-diffraction beam generation module, a focusing objective lens, a visual inspection device, and a motion platform;

視覺檢測裝置位於聚焦物鏡上部,運動平臺位於聚焦物鏡下部用於承載LED晶圓片,聚焦物鏡為視覺檢測裝置的成像物鏡;The visual inspection device is located on the upper part of the focusing objective lens, the moving platform is located on the lower part of the focusing objective lens for carrying LED wafers, and the focusing objective lens is the imaging objective lens of the visual inspection device;

超快雷射器發出超短脈衝雷射光束,經由雷射傳輸組件進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組生成無衍射光束,再經由聚焦物鏡聚焦形成用於預分割LED晶圓片的加工光束。The ultra-fast laser emits an ultra-short pulse laser beam, which is shaped by the laser transmission component to obtain a high-precision circular spot, and then enters the non-diffraction beam generation module to generate a non-diffraction beam, which is then focused by a focusing objective lens to form a Pre-segment the processing beam of the LED wafer.

所述的LED晶圓片之雷射預分割裝置,其中,雷射傳輸組件包括沿光束傳輸方向依序設置之雷射縮束鏡、孔狀衰減裝置、快速開關光脈衝輸出控制裝置;In the laser pre-segmentation device for LED wafers, the laser transmission component includes a laser beam shrinking lens, a hole-shaped attenuation device, and a fast switching light pulse output control device arranged in sequence along the beam transmission direction;

超快雷射器發出之超短脈衝雷射光束,先經由雷射縮束鏡獲得發散角小於1毫弧度、直徑小於1毫米之高精度光斑,再經由孔狀衰減裝置提升光斑圓度,其後藉由快速開關光脈衝輸出控制裝置控制光束的輸出。The ultra-short pulse laser beam emitted by the ultra-fast laser first obtains a high-precision spot with a divergence angle of less than 1 milliradian and a diameter of less than 1 mm through the laser beam reduction lens, and then the roundness of the spot is improved by a hole-shaped attenuation device. Then, the output of the light beam is controlled by the fast switching light pulse output control device.

所述的LED晶圓片的雷射預分割裝置,其中,無衍射光束產生模組包括軸棱錐。In the laser pre-segmentation device for LED wafers, the non-diffracting beam generating module includes an axicon.

所述的LED晶圓片的雷射預分割裝置,其中,超快雷射器產生之超短脈衝雷射光束的脈寬小於1000皮秒。In the laser pre-segmentation device for LED wafers, the pulse width of the ultra-short pulse laser beam generated by the ultra-fast laser is less than 1000 picoseconds.

所述的LED晶圓片的雷射預分割裝置,其中,視覺檢測裝置包括CCD相機。In the laser pre-segmentation device for LED wafers, the visual inspection device includes a CCD camera.

所述的LED晶圓片的雷射預分割裝置,其中,雷射預分割裝置進一步包括設置在視覺檢測裝置和聚焦物鏡之間的半反半透鏡,無衍射光束產生模組生成之無衍射光束先入射至半反半透鏡,其後部分反射進入聚焦物鏡。The laser pre-segmentation device for LED wafers, wherein the laser pre-segmentation device further includes a half-reflecting half-lens arranged between the visual inspection device and the focusing objective lens, and the non-diffracting beam generated by the non-diffracting beam generating module It first enters the half mirror and then partially reflects into the focusing objective lens.

所述的LED晶圓片的雷射預分割裝置,其中,聚焦物鏡之倍數大於10倍且數值孔徑大於0.3。In the laser pre-segmentation device of the LED wafer, wherein the multiple of the focusing objective lens is greater than 10 times and the numerical aperture is greater than 0.3.

本發明進一步提供一種LED晶圓片的雷射預分割方法,其中,包括步驟:The present invention further provides a laser pre-segmentation method for LED wafers, which includes the steps:

提供以上任一項所述的雷射預分割裝置;Provide any one of the above-mentioned laser pre-segmentation devices;

將LED晶圓片放置於運動平臺後,調節視覺檢測裝置和運動平臺,定位出LED之分割預定線並回饋此時聚焦點在樣品中的位置;After placing the LED wafer on the moving platform, adjust the visual inspection device and the moving platform to locate the predetermined dividing line of the LED and feedback the position of the focus point in the sample at this time;

打開超快雷射器發出超短脈衝雷射光束,經由雷射傳輸組件進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組生成無衍射光束後,入射至聚焦物鏡;Turn on the ultra-fast laser to emit an ultra-short pulse laser beam, which is shaped by the laser transmission component to obtain a high-precision circular spot, and then enters the non-diffracted beam generating module to generate a non-diffracted beam, and then enters the focusing objective lens;

調節運動平臺和聚焦物鏡進行精準對焦,將經由聚焦物鏡聚焦形成的加工光束聚焦於基板內部所選區域,使加工光束沿分割預定線對LED晶圓片進行精確之內部改質實現預分割。Adjust the moving platform and the focusing objective lens for precise focusing, and focus the processing beam formed by the focusing objective lens on the selected area inside the substrate, so that the processing beam can accurately internally modify the LED wafer along the predetermined dividing line to achieve pre-segmentation.

所述的LED晶圓片的雷射預分割方法,其中,晶圓片雷射預分割時,通過雷射傳輸組件或無衍射光束產生模組調節控制改質層寬度,通過聚焦物鏡和運動平臺對焦點位置之調節實現改質層位置之調節。In the laser pre-segmentation method of the LED wafer, during the laser pre-segmentation of the wafer, the width of the modified layer is adjusted and controlled by the laser transmission component or the non-diffraction beam generation module, and the width of the modified layer is adjusted and controlled by the focusing objective lens and the moving platform The adjustment of the focus position realizes the adjustment of the position of the modified layer.

所述的LED晶圓片的雷射預分割方法,其中,高精度圓形光斑,光束直徑小於1毫米,發散角小於1毫弧度。In the laser pre-segmentation method for LED wafers, the high-precision circular spot has a beam diameter of less than 1 mm and a divergence angle of less than 1 milliradian.

本發明之有益效果是:The beneficial effects of the present invention are:

本發明藉由雷射傳輸組件進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組生成無衍射光束,對藍寶石基板內部進行加工並形成改質層,經後續裂片後獲得之各個器件截面成型規整,可有效避免傳統雷射切割造成之斜裂、背崩、大小邊等缺陷,也可解決直接生成之無衍射光束劃片時的電極面破壞問題;其次,獲得之低損傷改質層可提高分割後單一器件的強度與光學性能;且藉由該方法加工能實現大點間距預分割,在實際生產中可獲得更高的效率。In the present invention, a high-precision circular spot is obtained by shaping by a laser transmission component, and then incident on the non-diffracting beam generating module to generate a non-diffracting beam, processing the inside of the sapphire substrate and forming a modified layer, which is obtained after subsequent splits The cross-section of each device is formed regularly, which can effectively avoid the defects such as oblique cracks, back collapses, and large and small edges caused by traditional laser cutting, and can also solve the problem of electrode surface damage when scribing directly generated non-diffraction beams; secondly, the obtained low damage The modified layer can improve the strength and optical performance of a single device after segmentation; and processing by this method can achieve large dot pitch pre-segmentation, which can achieve higher efficiency in actual production.

本發明提供一種LED晶圓片的雷射預分割方法及裝置,為使本發明之目的、技術方案及效果更加清楚、明確,以下參照附圖並舉實施例對本發明進一步詳細說明。應當理解,此處所描述之具體實施例僅僅用以解釋本發明,並不用於限定本發明。The present invention provides a laser pre-segmentation method and device for LED wafers. In order to make the objectives, technical solutions and effects of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention.

參見第1圖所示,第1圖顯示出基於無衍射光束的LED晶圓片雷射預分割光路。本發明實施例提供的一種LED晶圓片的雷射預分割裝置100,其中,包括:超快雷射器110、雷射傳輸組件140、無衍射光束產生模組150、聚焦物鏡170、視覺檢測裝置200、以及運動平臺210;視覺檢測裝置200位於聚焦物鏡170上部,運動平臺210位於聚焦物鏡170下部用於承載LED晶圓片220,聚焦物鏡170為視覺檢測裝置200的成像物鏡;聚焦物鏡170、視覺檢測裝置200和運動平臺210構成在LED晶圓片的切割過程中進行切割定位和精準對焦之對焦定位系統;超快雷射器110發出脈衝寬度小於1ns之超短脈衝雷射光束,經由雷射傳輸組件140進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組150生成無衍射光束,再經由聚焦物鏡170聚焦形成用於預分割LED晶圓片220的加工光束。Refer to Figure 1, which shows the pre-splitting optical path of the LED wafer laser based on the non-diffracted beam. An embodiment of the present invention provides a laser pre-segmentation device 100 for LED wafers, which includes: an ultrafast laser 110, a laser transmission component 140, a non-diffraction beam generating module 150, a focusing objective lens 170, and visual inspection The device 200 and the moving platform 210; the visual inspection device 200 is located on the upper part of the focusing objective lens 170, the moving platform 210 is located under the focusing objective lens 170 for carrying the LED wafer 220, the focusing objective lens 170 is the imaging objective lens of the visual inspection device 200; the focusing objective lens 170 , The visual inspection device 200 and the motion platform 210 constitute a focus positioning system for cutting positioning and precise focusing during the cutting process of LED wafers; the ultra-fast laser 110 emits an ultra-short pulse laser beam with a pulse width of less than 1 ns. The laser transmission component 140 is shaped to obtain a high-precision circular spot, which is then incident on the non-diffracted beam generating module 150 to generate a non-diffracted beam, and then focused by the focusing objective lens 170 to form a processing beam for pre-segmenting the LED wafer 220.

本發明藉由雷射傳輸組件進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組生成無衍射光束,對藍寶石基板內部進行加工並形成改質層,經後續裂片後獲得之各個器件截面成型規整,可有效避免傳統雷射切割造成之斜裂、背崩、大小邊等缺陷,也可解決直接形成的無衍射光束劃片時的電極面破壞問題;其次,獲得之低損傷改質層可提高分割後單一器件的強度與光學性能;且藉由該方法加工能實現大點間距預分割,在實際生產中可獲得更高的效率。In the present invention, a high-precision circular spot is obtained by shaping by a laser transmission component, and then incident on the non-diffracting beam generating module to generate a non-diffracting beam, processing the inside of the sapphire substrate and forming a modified layer, which is obtained after subsequent splits The cross-section of each device is formed regularly, which can effectively avoid defects such as oblique cracks, back collapses, and large and small edges caused by traditional laser cutting, and can also solve the problem of electrode surface damage when dicing directly formed non-diffraction beams; secondly, obtain low damage The modified layer can improve the strength and optical performance of a single device after segmentation; and processing by this method can achieve large dot pitch pre-segmentation, which can achieve higher efficiency in actual production.

進一步的,本實施例中,雷射傳輸組件包括沿光束傳輸方向依序設置之雷射縮束鏡、孔狀衰減裝置、快速開關光脈衝輸出控制裝置;超快雷射器發出之超短脈衝雷射光束,先經由雷射縮束鏡獲得發散角小於1毫弧度、直徑小於1毫米之高精度光斑,再經由孔狀衰減裝置提升光斑圓度,其後藉由快速開關光脈衝輸出控制裝置控制該高精度圓形光斑的輸出。雷射縮束鏡對直接產生的光束直徑及發散角進行控制、孔狀衰減裝置實現獲得之小光斑圓度控制裝置,以保證所產生之無衍射光束能滿足LED分割之相應要求且對電極面無燒傷影響。快速開關光脈衝輸出控制裝置之回應時間不高於1微秒,即開關間隔時間小於1微秒。孔狀衰減裝置可至少提高圓度96%。孔衰減主要是為了進一步優化小光斑之能量分部,具體實施時,可以簡單的設置一小孔來實現效果,較佳的,可採用具有類似效果之衰減片實現,可避免大能量下光束間之相互作用。Further, in this embodiment, the laser transmission component includes a laser beam shrinking lens, a hole-shaped attenuation device, and a fast switching optical pulse output control device arranged in sequence along the beam transmission direction; the ultra-short pulse emitted by the ultra-fast laser The laser beam first obtains a high-precision spot with a divergence angle of less than 1 milliradian and a diameter of less than 1 mm through the laser beam reduction lens, and then improves the roundness of the spot through a hole-shaped attenuation device, and then quickly switches the light pulse output control device Control the output of the high-precision circular spot. The laser beam reduction lens controls the diameter and divergence angle of the directly generated beam, and the hole-shaped attenuation device realizes the small spot roundness control device to ensure that the generated non-diffracted beam can meet the corresponding requirements of LED division and the electrode surface No burn effects. The response time of the fast switching optical pulse output control device is not more than 1 microsecond, that is, the switching interval time is less than 1 microsecond. The hole-shaped attenuation device can increase the roundness by at least 96%. The hole attenuation is mainly to further optimize the energy division of the small spot. In specific implementation, a small hole can be simply set to achieve the effect. Preferably, an attenuator with a similar effect can be used to achieve the effect, which can avoid beams under high energy. The interaction.

進一步的,本實施例中,無衍射光束產生模組包括軸棱錐或其他能達到相同效果的元器件或系統。超快雷射器產生之超短脈衝雷射光束的脈寬小於1000皮秒,單脈衝能量不小於20微焦,雷射波長不限於1030奈米且能聚焦於藍寶石基板內部對其進行改質加工。視覺檢測裝置包括CCD相機。參見第1圖所示,雷射預分割裝置100進一步包括設置在視覺檢測裝置200和聚焦物鏡170之間的半反半透鏡130,無衍射光束產生模組150生成之無衍射光束先入射至半反半透鏡130,其後部分反射進入聚焦物鏡170。聚焦物鏡170之倍數大於10倍且數值孔徑大於0.3。Further, in this embodiment, the non-diffraction beam generating module includes an axicon or other components or systems that can achieve the same effect. The pulse width of the ultra-short pulse laser beam produced by the ultrafast laser is less than 1000 picoseconds, and the single pulse energy is not less than 20 microjoules. The laser wavelength is not limited to 1030 nm and can be focused on the sapphire substrate to modify it Processing. The visual inspection device includes a CCD camera. As shown in Fig. 1, the laser pre-segmenting device 100 further includes a half mirror 130 arranged between the visual inspection device 200 and the focusing objective lens 170. The non-diffracted beam generated by the non-diffracted beam generating module 150 is first incident on the half. The reverse half lens 130 is partially reflected back into the focusing objective lens 170. The multiple of the focusing objective lens 170 is greater than 10 times and the numerical aperture is greater than 0.3.

具體實施時,可以採用125微米厚的藍寶石基板LED晶圓片進行預分割。第1圖係本發明所採用之基於無衍射光束的LED晶圓片雷射預分割裝置示意圖,雷射器110產生之加工光束經反射鏡120及半反半透鏡130進入聚焦物鏡170,半反半透鏡130同時可於視覺檢測裝置200及聚焦物鏡170配合實現加工觀察及切割定位;光束在經由無衍射光束產生模組150前需經由特定雷射傳輸組件140進行相關整形,最終生成之無衍射光束通過透鏡160後進入聚焦物鏡170(50倍,NA為0.5)形成可用於加工之光束並對放置於運動平臺210上之LED晶圓片220進行預分割。實際加工中可藉由特定雷射傳輸組件140的調節可實現改質層形態之選擇。特定雷射傳輸組件140對雷射光束進行整形後再通過無衍射光束產生模組150是發明效果實現的關鍵,這裡採用光束先經由雷射縮束鏡(縮小範圍可調)獲得發散角小於0.8毫弧度、直徑小於1毫米之光斑,再經由孔狀衰減裝置提升小光斑圓度之方法對雷射器直接輸出的光束進行整形,組件中快速開關光脈衝輸出控制裝置位於衰減裝置後。During specific implementation, a 125-micron thick sapphire substrate LED wafer can be used for pre-segmentation. Figure 1 is a schematic diagram of an LED wafer laser pre-segmentation device based on a non-diffracting beam used in the present invention. The processing beam generated by the laser 110 enters the focusing objective 170 through the mirror 120 and the half mirror 130, and the half mirror The semi-lens 130 can also be used with the visual inspection device 200 and the focusing objective 170 to realize processing, observation and cutting positioning; the beam needs to be shaped by a specific laser transmission component 140 before passing through the non-diffraction beam generating module 150, and the resulting non-diffraction The light beam passes through the lens 160 and enters the focusing objective lens 170 (50 times, NA is 0.5) to form a beam that can be used for processing and pre-segment the LED wafer 220 placed on the moving platform 210. In actual processing, the selection of the shape of the modified layer can be realized by adjusting the specific laser transmission component 140. The specific laser transmission component 140 shapes the laser beam and then passes through the non-diffraction beam generating module 150 is the key to the realization of the effect of the invention. Here, the beam is first used to obtain a divergence angle of less than 0.8 through a laser beam reducer (the narrowing range is adjustable) For a milliradian spot with a diameter of less than 1 mm, the beam directly output by the laser is shaped by a hole-shaped attenuation device to increase the roundness of the small spot. The fast switching optical pulse output control device in the assembly is located behind the attenuation device.

進一步的,本實施例中,雷射切割裝置進一步包括用於對超快雷射器110、雷射傳輸組件140、聚焦物鏡170、視覺檢測裝置200、以及運動平臺210進行控制之控制系統,可實現加工過程晶圓片或聚焦物鏡之控制,可實現切割定位與對焦過程之自動控制。Further, in this embodiment, the laser cutting device further includes a control system for controlling the ultrafast laser 110, the laser transmission assembly 140, the focusing objective lens 170, the visual inspection device 200, and the motion platform 210. Realize the control of wafer or focus objective lens during processing, and can realize automatic control of cutting positioning and focusing process.

參見第2圖所示,本發明實施例進一步提供一種LED晶圓片的雷射預分割方法,其中,包括:As shown in Figure 2, an embodiment of the present invention further provides a laser pre-segmentation method for LED wafers, which includes:

步驟S100、提供該雷射預分割裝置;Step S100, providing the laser pre-segmentation device;

步驟S200、將LED晶圓片放置於運動平臺後,調節視覺檢測裝置和運動平臺,定位出LED晶圓片之分割預定線並回饋此時聚焦點在樣品中之位置;Step S200: After placing the LED wafer on the moving platform, adjust the visual inspection device and the moving platform to locate the predetermined dividing line of the LED wafer and feedback the position of the focus point in the sample at this time;

步驟S300、打開超快雷射器發出超短脈衝雷射光束,經由雷射傳輸組件進行整形獲得高精度圓形光斑,其後入射至無衍射光束產生模組生成無衍射光束後,入射至聚焦物鏡;Step S300: Turn on the ultra-fast laser to emit an ultra-short pulse laser beam, which is shaped by the laser transmission component to obtain a high-precision circular spot, and then enters the non-diffracted beam generating module to generate a non-diffracted beam, and then enters the focus Objective lens

步驟S400、調節運動平臺和聚焦物鏡進行精準對焦,將經由聚焦物鏡聚焦形成的加工光束聚焦於LED晶圓片內部所選區域,使加工光束沿分割預定線對LED晶圓片(藍寶石基板)進行精確之內部改質實現預分割。Step S400, adjust the moving platform and the focusing objective lens for precise focusing, and focus the processing beam formed by the focusing objective lens on the selected area inside the LED wafer, so that the processing beam is performed on the LED wafer (sapphire substrate) along the predetermined dividing line Precise internal modification to achieve pre-segmentation.

具體實施時,在視覺監測設備及其控制系統中定位出LED之分割預定線並回饋此時聚焦點在樣品中之位置,再將加工所需的無衍射光束藉由相關組件聚焦於基板內部所選區域,最後在運動控制及視覺監測系統下使加工光束延分割預定線對藍寶石基板進行精確之內部改質實現預分割。In specific implementation, locate the predetermined dividing line of the LED in the visual monitoring equipment and its control system and feedback the position of the focus point in the sample at this time, and then focus the non-diffracted beam required for processing on the inside of the substrate through the relevant components. Select the area, and finally, under the motion control and visual monitoring system, the processing beam is extended to the predetermined line to perform precise internal modification of the sapphire substrate to achieve pre-segmentation.

進一步的,本實施例中,高精度圓形光斑,光束直徑小於1毫米,發散角小於1毫弧度。晶圓片雷射預分割時,藉由雷射傳輸組件或無衍射光束產生模組調節控制改質層寬度,藉由聚焦物鏡和運動平臺對焦點位置的調節實現改質層位置的調節。經由特定雷射傳輸組件後所產生之無衍射光束作用在藍寶石基板內部,且形成之改質層寬度與位置可調。其中改質層寬度可藉由無衍射光束產生系統或雷射傳輸組件進行控制,改質層位置可藉由運動控制及視覺系統對焦點位置之調節實現,在保證後續裂片效果時可根據實際需要選擇。Further, in this embodiment, the high-precision circular spot has a beam diameter of less than 1 mm and a divergence angle of less than 1 milliradian. During wafer laser pre-segmentation, the width of the modified layer is adjusted and controlled by the laser transmission component or the non-diffraction beam generating module, and the position of the modified layer is adjusted by adjusting the focus position of the focusing objective lens and the moving platform. The non-diffracted light beam generated after passing through a specific laser transmission component acts on the inside of the sapphire substrate, and the width and position of the formed modified layer are adjustable. The width of the modified layer can be controlled by a non-diffraction beam generation system or a laser transmission component, and the position of the modified layer can be achieved by motion control and adjustment of the focus position of the vision system, which can be based on actual needs when ensuring the subsequent split effect select.

進一步的,本實施例中,用無衍射光束加工改質層後可在藍寶石表面觀察到單一的直裂紋且裂片方便;即使兩個方向交叉切割時在兩條裂紋之交匯處也沒有方向偏移,可有效解決實際生產中之斜裂與背崩問題。優化加工參數後藍寶石兩個切割方向之改質層均成型良好且除改質區域外可無裂紋出現,能保證分割後單一器件的光學性能與強度。切割藍寶石兩個方向時僅以不同點間距進行改質即可獲得理想之加工效果,且其中有一方向加工點間距至少可達20微米,為高效自動化加工或降低加工成本提供可能。Furthermore, in this embodiment, after processing the modified layer with a non-diffraction beam, a single straight crack can be observed on the surface of the sapphire and the split is convenient; there is no direction shift at the intersection of the two cracks even when cutting in two directions crosswise , Can effectively solve the problem of oblique crack and back collapse in actual production. After optimizing the processing parameters, the modified layers of the two cutting directions of sapphire are well formed and no cracks appear except for the modified area, which can ensure the optical performance and strength of a single device after segmentation. When cutting sapphire in two directions, only modify it with different point spacing to obtain the ideal processing effect, and the processing point spacing in one direction can reach at least 20 microns, which provides the possibility for efficient automatic processing or reducing processing costs.

進一步的,本實施例中,晶圓片表面有分割預定線且已劃分成多個光器件陣列,該方法將雷射光束延分割預定線聚焦於晶圓片基板內部形成改質層並達到預期分割效果。該方法基於經由特定雷射傳輸組件後產生的無衍射光束對藍寶石基板內部進行加工形成改質層,其加工形成之改質層寬度可根據基板厚度或實際加工要求進行選擇以滿足不同的實際應用需求。通過該預分割方法經後續裂片後獲得之各個器件截面成型規整,可有效避免傳統雷射切割造成之斜裂及電極面破壞問題,也可提高切割後單一器件的強度與光學性能。對藍寶石基板晶圓片之實際切割發現藉由傳輸組件的調節可實現大點間距加工切割,在實際生產中可獲得更高的效率;也可在改變改質層位置後不對電極面產生燒傷。Further, in this embodiment, the surface of the wafer has a predetermined dividing line and has been divided into a plurality of optical device arrays. This method focuses the laser beam along the predetermined dividing line on the inside of the wafer substrate to form a modified layer and achieve the desired result Split effect. This method is based on processing the interior of the sapphire substrate to form a modified layer based on the non-diffracted light beam generated by a specific laser transmission component. The width of the modified layer formed by the processing can be selected according to the thickness of the substrate or the actual processing requirements to meet different practical applications demand. The cross-section of each device obtained by the pre-segmentation method after subsequent splitting is regular, which can effectively avoid oblique cracks and electrode surface damage caused by traditional laser cutting, and can also improve the strength and optical performance of a single device after cutting. The actual cutting of the sapphire substrate wafer found that the adjustment of the transmission component can realize the processing and cutting with a large dot pitch, which can achieve higher efficiency in actual production; it can also not burn the electrode surface after changing the position of the modified layer.

本發明LED晶圓片的雷射預分割方法之優點是:1)基於該方法可將產生之無衍射光束用於改質層寬度調節,能滿足不同規格及加工需求的晶圓劃片,且分開之單一器件斷面成型較傳統雷射劃片顯著提升;2)藉由該方法即使加工點間距大於20微米仍可實現成型規整之單一器件分割,大大減少了雷射作用區域,為劃片效率提升、分割後單一器件發光性能及強度提升提供可能;3)該方法兩方向交叉劃片後裂紋直線度即使在交點處也能得到很好的保持,可為背崩及大小邊等缺陷的解決提供解決方案。The advantages of the laser pre-segmentation method for LED wafers of the present invention are: 1) Based on the method, the non-diffracted light beam can be used to adjust the width of the modified layer, which can meet wafer dicing of different specifications and processing requirements, and The cross-section forming of the separated single device is significantly improved compared with the traditional laser scribing; 2) With this method, even if the processing point spacing is greater than 20 microns, it can still achieve a regular single device segmentation, which greatly reduces the laser action area. It is possible to improve the efficiency and the luminous performance and intensity of a single device after segmentation; 3) The crack straightness after cross scribing in two directions can be well maintained even at the intersection point, which can cause defects such as back collapse and large and small edges. Provide solutions.

以下以具體實施例對本發明進行詳細說明:The present invention will be described in detail below with specific embodiments:

實施例1Example 1

提供前述加工裝置,調節雷射傳輸組件140獲得直徑約1毫米之圓形光束。將所選藍寶石基板LED晶圓片放置在加工平臺後,藉由同軸成像之視覺系統精確找到藍寶石基板的表面,再藉由運動控制系統將物鏡移動一定距離使加工光束(選擇的雷射器波長為1030 奈米且脈寬可調,直接輸出光斑約3毫米)聚焦於藍寶石內部所選位置。完成以上加工位置確定步驟後在選定製程參數下(脈寬13皮秒,單脈衝能量30微焦)對水平與垂直方向分別進行預分割(鑒於藍寶石基板晶圓片之製作工藝,兩個方向加工點間距分別為6微米與24微米)。雷射預分割後採用自動化裂片裝置將晶圓片完全分離成各個器件觀察分離及斷面效果。The aforementioned processing device is provided, and the laser transmission assembly 140 is adjusted to obtain a circular beam with a diameter of about 1 mm. After placing the selected sapphire substrate LED wafer on the processing platform, use the coaxial imaging vision system to accurately find the surface of the sapphire substrate, and then use the motion control system to move the objective lens a certain distance to make the processing beam (selected laser wavelength) It is 1030 nanometers and the pulse width is adjustable, and the direct output spot is about 3 mm.) Focus on the selected position inside the sapphire. After completing the above processing position determination steps, under the selected custom process parameters (pulse width 13 picoseconds, single pulse energy 30 microjoules), the horizontal and vertical directions are respectively pre-divided (in view of the manufacturing process of the sapphire substrate wafer, processing in both directions The dot pitch is 6 microns and 24 microns respectively). After the laser is pre-divided, an automated splitting device is used to completely separate the wafer into individual devices to observe the separation and cross-sectional effects.

從實施例1獲得之結果由第5圖可知,兩個方向經預分割及後續裂片後均成型規則,尤其是藍寶石基板兩個方向切割後形成的裂紋在交點處可完全垂直,且與第4圖雷射直接傳輸後形成之無衍射光束切割後電極面出現黑點形成鮮明對比,該方法預分割後電極面無任何損傷。與傳統之高斯光束切割後斷面相比(第3圖),所述方法獲得的斷面形貌、斜裂及電極面保護程度均有明顯提升。From the results obtained in Example 1, it can be seen from Figure 5 that the two directions are pre-divided and the subsequent splits are formed regularly, especially the cracks formed after cutting the sapphire substrate in two directions can be completely perpendicular at the intersection point, and are completely perpendicular to the fourth After the non-diffracted beam formed by the direct transmission of the laser is cut, the electrode surface appears black spots to form a sharp contrast, and there is no damage to the electrode surface after this method is pre-divided. Compared with the traditional Gaussian beam cutting section (Figure 3), the section morphology, oblique cracks and electrode surface protection obtained by the method are significantly improved.

實施例2Example 2

將選用的藍寶石基板長晶粒LED晶圓片(選擇藍寶石相對容易切割的方向進行對比說明)放置在加工台後藉由同軸成像之視覺系統精確找到藍寶石基板的表面,再藉由運動控制系統將聚焦物鏡物質固定使雷射聚焦於藍寶石內部之特定區域進行內部改質作為實驗一,實驗過程中藉由衰減裝置調節入射雷射能量分佈(圓形光斑內不同衰減比調節)可實現相同寬度改質層情況下不同點間距之切割。另外,在確定改質層寬度及切割點間距的情況下,配合雷射傳輸組件140進行入射光能量分佈調節,將物鏡聚焦點位置定於藍寶石內部不同位置後可對改質層的位置進行調節,該條件作為實驗三。進一步,在確定聚焦物鏡170聚焦位置的情況下藉由雷射傳輸組件140之縮束裝置控制可實現聚焦物鏡170輸出之無衍射光束有效長度及其外圈能量分佈調節,可實現藍寶石內部改質層寬度之調控,該條件作為實驗二。完成以上步驟後對雷射預分割後採用自動化裂片裝置將晶圓片分離成條之LED晶圓片觀察分離及斷面效果。Place the selected sapphire substrate long-grain LED wafer (select the direction where the sapphire is relatively easy to cut for comparison) after placing it on the processing table and use the coaxial imaging vision system to accurately find the surface of the sapphire substrate, and then use the motion control system to The focusing objective material is fixed to make the laser focus on the specific area inside the sapphire for internal modification. As experiment 1, the attenuation device is used to adjust the incident laser energy distribution (different attenuation ratio adjustment in the circular spot) to achieve the same width modification. Cutting at different point spacings in the case of the quality layer. In addition, in the case of determining the width of the modified layer and the distance between the cutting points, the laser transmission component 140 is used to adjust the energy distribution of the incident light, and the position of the modified layer can be adjusted after the focal point of the objective lens is set at different positions inside the sapphire , This condition is used as experiment three. Furthermore, when the focus position of the focus objective lens 170 is determined, the effective length of the non-diffracted beam output by the focus objective lens 170 and the energy distribution of the outer ring can be adjusted by the beam reduction device control of the laser transmission component 140, and the internal modification of the sapphire can be realized For the regulation of layer width, this condition is used as experiment two. After completing the above steps, the laser is pre-divided and then the wafer is separated into strips by the automatic splitting device to observe the separation and cross-sectional effect.

從實施例2獲得之結果由第6圖可知,該方法配合雷射傳輸組件與分割參數的調節可以實現不同改質層形態分割。值得我們注意的是即使將改質層位置定於藍寶石基板偏下部區域仍可實現較好切割,且對電極面無影響(第6圖(c)),這保證了將無衍射光束切割之各項優勢充分發揮到LED晶圓劃片。進一步,配合傳輸組件之調整可實現改質層寬度的調節,可輕鬆實現不同規格之晶圓劃片。From the results obtained in Example 2, it can be seen from Fig. 6 that this method can realize the segmentation of different modified layer morphologies with the adjustment of the laser transmission component and the segmentation parameters. It is worth noting that even if the position of the modified layer is set in the lower part of the sapphire substrate, better cutting can be achieved without affecting the electrode surface (Figure 6(c)), which ensures that the non-diffraction beam is cut. This advantage is fully utilized in LED wafer dicing. Furthermore, the width of the modified layer can be adjusted in conjunction with the adjustment of the transmission components, and wafer dicing of different specifications can be easily realized.

應當理解的是,本發明之應用不限於上述的舉例,對該所屬技術領域具通常知識者來說,可以根據上述說明加以改進或變換,所有這些改進和變換都應屬於本發明所附申請專利範圍的保護範圍。It should be understood that the application of the present invention is not limited to the above examples. For those with ordinary knowledge in the technical field, they can make improvements or changes based on the above descriptions. All these improvements and changes should belong to the attached patent application of the present invention. The scope of protection.

100:LED晶圓片的雷射預分割裝置 110:超快雷射器 120:反射鏡 130:半反半透鏡 140:雷射傳輸組件 150:無衍射光束產生模組 160:透鏡 170:聚焦物鏡 200:視覺檢測裝置 210:運動平臺 220:LED晶圓片 S100,S200,S300,S400:步驟100: Laser pre-segmentation device for LED wafers 110: Ultrafast laser 120: mirror 130: half mirror half lens 140: Laser transmission component 150: Non-diffraction beam generation module 160: lens 170: focus objective 200: Visual inspection device 210: Motion Platform 220: LED wafer S100, S200, S300, S400: steps

第1圖係本發明實施例之LED晶圓片的雷射預分割裝置之結構示意圖。 第2圖係本發明實施例之LED晶圓片的雷射預分割方法之流程圖。 第3圖係傳統高斯光與無衍射光束藍寶石基底切割斷面對比;其中,(a)為傳統高斯光切割後斷面裂紋偏多且改質層寬度窄,(b)為無衍射光束切割可獲得寬度更大之改質層。 第4圖係未經由雷射傳輸組件直接形成之無衍射光束CH1方向劃片導致的電極面損傷結果。 第5圖係實施例1之藍寶石基底LED兩方向完整分割效果圖;其中,(a)為經由雷射傳輸組件直接形成之無衍射光束切割後電極面無任何損傷,(b)為藍寶石面可獲得優越之直線度,(c)、(d)分別為CH2、CH1方向斷面成型規整且無裂紋。 第6圖係實施例2藉由光束傳輸組件調整實現CH2方向不同改質層形態調節後之斷面切割效果圖;其中,(a)為小點間距切割,(b)為大點間距切割,(c)為改質層位置調節,(d)為改質層寬度調控。FIG. 1 is a schematic structural diagram of a laser pre-segmentation device for LED wafers according to an embodiment of the present invention. FIG. 2 is a flowchart of the laser pre-segmentation method of LED wafers according to an embodiment of the present invention. Figure 3 shows the ratio of cut cross-sections of traditional Gaussian light and non-diffraction beam sapphire substrate; among them, (a) shows that the cross-section cracks are more and the width of the modified layer is narrow after traditional Gaussian light cutting, and (b) is non-diffraction beam cutting A modified layer with a larger width can be obtained. Figure 4 is the result of electrode surface damage caused by dicing in the direction of the non-diffracted beam CH1 that is not directly formed by the laser transmission component. Figure 5 is a diagram showing the effect of complete splitting of the sapphire substrate LED in two directions in Example 1. Among them, (a) is a non-diffraction beam directly formed by a laser transmission component without any damage to the electrode surface, and (b) is a sapphire surface Obtain excellent straightness, (c) and (d) are CH2 and CH1, respectively, the cross-sections are formed regularly and without cracks. Figure 6 is the cross-sectional cutting effect diagram of embodiment 2 after adjusting the shape of different modified layers in the CH2 direction by adjusting the beam transmission components; among them, (a) is cutting with small dot pitch, (b) is cutting with large dot pitch, (C) is the adjustment of the position of the modified layer, (d) is the adjustment of the width of the modified layer.

100:LED晶圓片的雷射預分割裝置 100: Laser pre-segmentation device for LED wafers

110:超快雷射器 110: Ultrafast laser

120:反射鏡 120: mirror

130:半反半透鏡 130: half mirror half lens

140:雷射傳輸組件 140: Laser transmission component

150:無衍射光束產生模組 150: Non-diffraction beam generation module

160:透鏡 160: lens

170:聚焦物鏡 170: focus objective

200:視覺檢測裝置 200: Visual inspection device

210:運動平臺 210: Motion Platform

220:LED晶圓片 220: LED wafer

Claims (10)

一種LED晶圓片的雷射預分割裝置,其包括:一超快雷射器、一雷射傳輸組件、一無衍射光束產生模組、一聚焦物鏡、一視覺檢測裝置、以及一運動平臺; 該視覺檢測裝置位於該聚焦物鏡上部,該運動平臺位於該聚焦物鏡下部用於承載該LED晶圓片,該聚焦物鏡為該視覺檢測裝置的成像物鏡; 該超快雷射器發出一超短脈衝雷射光束,經由該雷射傳輸組件進行整形獲得一高精度圓形光斑,其後入射至該無衍射光束產生模組生成一無衍射光束,再經由該聚焦物鏡聚焦形成用於預分割該LED晶圓片之一加工光束。A laser pre-segmentation device for LED wafers, comprising: an ultra-fast laser, a laser transmission component, a non-diffraction beam generating module, a focusing objective lens, a visual inspection device, and a motion platform; The visual inspection device is located on the upper part of the focusing objective lens, the moving platform is located on the lower part of the focusing objective lens for carrying the LED wafer, and the focusing objective lens is the imaging objective lens of the visual inspection device; The ultrafast laser emits an ultrashort pulse laser beam, which is shaped by the laser transmission component to obtain a high-precision circular spot, which is then incident on the undiffracted beam generating module to generate an undiffracted beam, and then passes through The focusing objective lens focuses to form a processing beam used for pre-segmenting the LED wafer. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該雷射傳輸組件包括沿該超短脈衝雷射光束的傳輸方向依序設置之一雷射縮束鏡、一孔狀衰減裝置以及一快速開關光脈衝輸出控制裝置; 該超快雷射器發出之該超短脈衝雷射光束,先經由該雷射縮束鏡獲得發散角小於1毫弧度、直徑小於1毫米之該高精度圓形光斑,再經由該孔狀衰減裝置提升該高精度圓形光斑的圓度,其後藉由該快速開關光脈衝輸出控制裝置控制該高精度圓形光斑的輸出。The laser pre-segmentation device for LED wafers according to claim 1, wherein the laser transmission component includes a laser beam reducing lens and a hole-shaped laser beam reducing lens arranged in sequence along the transmission direction of the ultrashort pulse laser beam Attenuation device and a fast switching optical pulse output control device; The ultra-short pulse laser beam emitted by the ultrafast laser first obtains the high-precision circular spot with a divergence angle of less than 1 milliradian and a diameter of less than 1 mm through the laser beam reducing lens, and then passes through the hole-shaped attenuation The device improves the roundness of the high-precision circular light spot, and then the output of the high-precision circular light spot is controlled by the fast switching light pulse output control device. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該無衍射光束產生模組包括一軸棱錐。The laser pre-segmentation device for LED wafers according to claim 1, wherein the undiffracted beam generating module includes an axicon. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該超快雷射器產生之該超短脈衝雷射光束的脈寬小於1000皮秒。The laser pre-segmentation device for LED wafers according to claim 1, wherein the pulse width of the ultra-short pulse laser beam generated by the ultra-fast laser is less than 1000 picoseconds. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該視覺檢測裝置包括一CCD相機。The laser pre-segmentation device for LED wafers according to claim 1, wherein the visual inspection device includes a CCD camera. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該雷射預分割裝置進一步包括設置在該視覺檢測裝置和該聚焦物鏡之間的一半反半透鏡,該無衍射光束產生模組生成之該無衍射光束先入射至該半反半透鏡,其後部分反射進入該聚焦物鏡。The laser pre-segmentation device for LED wafers according to claim 1, wherein the laser pre-segmentation device further includes a half mirror arranged between the visual inspection device and the focusing objective lens, and the undiffracted light beam generates The undiffracted light beam generated by the module first enters the half mirror, and then partially reflects into the focusing objective lens. 如請求項1所述之LED晶圓片的雷射預分割裝置,其中該聚焦物鏡之倍數大於10倍且數值孔徑大於0.3。The laser pre-segmentation device for LED wafers according to claim 1, wherein the multiple of the focusing objective lens is greater than 10 times and the numerical aperture is greater than 0.3. 一種LED晶圓片的雷射預分割方法,其包括以下步驟: 提供如請求項1~7中任一項所述之雷射預分割裝置; 將該LED晶圓片放置於該運動平臺後,調節該視覺檢測裝置和該運動平臺,定位出該LED晶圓片之分割預定線並回饋此時聚焦點在樣品中之位置; 打開該超快雷射器發出該超短脈衝雷射光束,經由該雷射傳輸組件進行整形獲得該高精度圓形光斑,其後入射至該無衍射光束產生模組生成該無衍射光束後,入射至該聚焦物鏡; 調節該運動平臺和該聚焦物鏡進行精準對焦,將經由該聚焦物鏡聚焦形成之該加工光束聚焦於該LED晶圓片內部所選區域,使該加工光束沿分割預定線對該LED晶圓片進行精確之內部改質實現預分割。A laser pre-segmentation method for LED wafers, which includes the following steps: Provide the laser pre-segmentation device as described in any one of claims 1 to 7; After placing the LED wafer on the moving platform, adjust the visual inspection device and the moving platform to locate the predetermined dividing line of the LED wafer and feedback the position of the focus point in the sample at this time; The ultrafast laser is turned on to emit the ultrashort pulse laser beam, which is shaped by the laser transmission component to obtain the high-precision circular spot, and then enters the undiffracted beam generating module to generate the undiffracted beam, Incident on the focusing objective lens; Adjust the moving platform and the focusing objective lens for precise focusing, and focus the processing beam formed by the focusing objective lens on the selected area inside the LED wafer, so that the processing beam is performed on the LED wafer along the predetermined dividing line Precise internal modification to achieve pre-segmentation. 如請求項8所述之LED晶圓片的雷射預分割方法,其中該LED晶圓片在雷射預分割時,藉由該雷射傳輸組件或該無衍射光束產生模組調節控制改質層寬度,藉由該聚焦物鏡和該運動平臺對焦點位置的調節實現改質層位置的調節。The laser pre-segmentation method of the LED wafer according to claim 8, wherein the LED wafer is pre-segmented by the laser, the laser transmission component or the non-diffracting beam generation module is adjusted, controlled and modified The layer width is adjusted by adjusting the focus position of the focusing objective lens and the moving platform to realize the adjustment of the position of the modified layer. 如請求項8所述之LED晶圓片的雷射預分割方法,其中該高精度圓形光斑,光束直徑小於1毫米,發散角小於1毫弧度。The laser pre-segmentation method of LED wafers according to claim 8, wherein the high-precision circular spot has a beam diameter of less than 1 mm and a divergence angle of less than 1 milliradian.
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CN113399823A (en) * 2021-05-28 2021-09-17 西北工业大学 Preparation device and preparation method of lens array mirror surface

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