TW202023357A - Inverter device having heat dissipation mechanism - Google Patents
Inverter device having heat dissipation mechanism Download PDFInfo
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- TW202023357A TW202023357A TW107145110A TW107145110A TW202023357A TW 202023357 A TW202023357 A TW 202023357A TW 107145110 A TW107145110 A TW 107145110A TW 107145110 A TW107145110 A TW 107145110A TW 202023357 A TW202023357 A TW 202023357A
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本發明是有關於一種逆變器結構,且特別是有關於一種具散熱機制的逆變器裝置。The present invention relates to an inverter structure, and particularly relates to an inverter device with a heat dissipation mechanism.
逆變器(又稱變流器、反流器;Inverter)是利用高頻電橋電路將直流電變換成交流電的電子裝置。其中,因逆變器底殼安裝有電路板或IGBT(絕緣柵雙極電晶體,Insulated Gate Bipolar Transistor)、MOSFET(金氧半場效電晶體,Metal-Oxide-Semiconductor Field-Effect Transistor)、被動元件等需要散熱的元件,所以逆變器底殼的外部連接有複數散熱鰭片,進而幫助逆變器散熱。Inverter (also known as converter, inverter; Inverter) is an electronic device that uses a high-frequency bridge circuit to convert direct current into alternating current. Among them, because the inverter bottom case is installed with a circuit board or IGBT (Insulated Gate Bipolar Transistor), MOSFET (Metal-Oxide-Semiconductor Field-Effect Transistor), passive components For components that require heat dissipation, a plurality of heat dissipation fins are connected to the outside of the inverter bottom case to help the inverter dissipate heat.
然而,上述逆變器之機殼的溫度主要分布在底殼,而上蓋的溫度相對較低,因此若能將熱量導至上蓋,則整台逆變器的散熱效果會增加,有助於降低機器內部的溫度及延長產品的使用壽命。However, the temperature 度 of the inverter case is mainly distributed in the bottom case, and the temperature 度 of the upper cover is relatively low. Therefore, 若 can conduct heat to the upper cover, and the heat dissipation effect of the whole inverter will increase, which helps to reduce 降The temperature 度 inside the machine and prolong the service life of the product.
有鑑於此,本發明人遂針對上述現有技術,特潛心研究並配合學理的運用,盡力解決上述之問題點,即成為本發明人開發之目標。In view of this, the inventor of the present invention focused on the above-mentioned prior art, and made great efforts to solve the above-mentioned problems, which became the goal of the inventor's development.
本發明提供一種具散熱機制的逆變器裝置,其係利用散熱結構熱貼接於蓋板的內壁面,散熱結構吸收殼體內部的空氣之熱量並將熱量傳導至蓋板的外壁面,以達到逆變器裝置具有提升散熱效率及延長使用壽命之優點。The present invention provides an inverter device with a heat dissipation mechanism, which uses a heat dissipation structure to thermally adhere to the inner wall surface of a cover plate. The heat dissipation structure absorbs the heat of the air inside the casing and conducts the heat to the outer wall surface of the cover plate. The inverter device has the advantages of improving heat dissipation efficiency and extending service life.
於本發明實施例中,本發明係提供一種具散熱機制的逆變器裝置,包括:殼體,包含底座及罩蓋於底座的蓋板,蓋板具有相對的內壁面及外壁面,內壁面對應底座設置;至少一發熱元件,容置於該殼體內部且安裝於底座;散熱結構,熱貼接於內壁面;以及至少一風扇,容置在殼體的內部且對應散熱結構設置。In an embodiment of the present invention, the present invention provides an inverter device with a heat dissipation mechanism, including: a housing, including a base and a cover plate covering the base, the cover plate having opposite inner and outer walls, and the inner wall Corresponding to the base; at least one heating element accommodated in the housing and installed on the base; a heat dissipation structure, thermally attached to the inner wall; and at least one fan, accommodated in the housing and corresponding to the heat dissipation structure.
基於上述,風扇加速殼體內部的空氣流動,並使氣流能夠經過散熱結構,散熱結構再吸收氣流中的熱量並將熱量傳導至蓋板的外壁面,使逆變器裝置能以溫度相對較低的蓋板加速散熱,以達到逆變器裝置具有提升散熱效率及延長使用壽命之優點。Based on the above, the fan accelerates the movement of the air inside the casing and enables the airflow to pass through the heat dissipation structure. The heat dissipation structure then absorbs the heat in the airflow and conducts the heat to the outer wall surface of the cover, so that the inverter device can achieve a relatively low temperature The cover plate accelerates the heat dissipation, so that the inverter device has the advantages of improving the heat dissipation efficiency and prolonging the service life.
基於上述,複數散熱鰭片共同彎折形成有彎弧段,彎弧段用於在蓋板上轉彎佈設,進而增加複數散熱鰭片的散熱面積,且可以增加風道,讓熱盡量留在散熱結構內,再透過蓋板將熱量散出去。Based on the above, a plurality of radiating fins are bent together to form a curved arc section, which is used for turning and laying on the cover plate, thereby increasing the heat dissipation area of the plurality of radiating fins, and increasing the air duct to keep heat as much as possible for heat dissipation Inside the structure, the heat is dissipated through the cover.
有關本發明之詳細說明及技術內容,將配合圖式說明如下,然而所附圖式僅作為說明用途,並非用於侷限本發明。The detailed description and technical content of the present invention will be described as follows in conjunction with the drawings. However, the accompanying drawings are for illustrative purposes only and are not intended to limit the present invention.
請參考圖1至圖7所示,本發明係提供一種具散熱機制的逆變器裝置,此逆變器裝置10主要包括殼體1、一或複數發熱元件2、散熱結構3及一或複數風扇4。Please refer to FIGS. 1-7. The present invention provides an inverter device with a heat dissipation mechanism. The
如圖1至圖7所示,殼體1包含底座11及蓋板12,蓋板12罩蓋於底座11,且蓋板12具有相對的內壁面121及外壁面122,內壁面121對應底座11設置。As shown in Figures 1 to 7, the
詳細說明如下,底座11具有底壁111及環設在底壁111周圍的側壁112,內壁面121對應底壁111設置,底壁111的外部一體延伸或搭接方式連接有複數輔助鰭片113,複數輔助鰭片113用於將累積至底壁111的熱量散逸至外部。The detailed description is as follows. The
如圖3至圖、4圖6所示,本實施例之發熱元件2的數量為複數,各發熱元件2容置在殼體1內部且安裝於底座11的底壁111,各發熱元件2為逆變器裝置10的電子元件,複數發熱元件2包含電路板21、複數電容22、IGBT或MOSFET等功率半導體元件23、繼電器(Relay)24、共模扼流圈(Common Mode Choke)25及電感26,電路板21固接在底壁111上,電容22、IGBT或MOSFET等功率半導體元件23、繼電器24、共模扼流圈25固接在電路板21上,又本實施例之電感26配置在電路板21的一側且固接於底壁111,但不以此為限制,電感26也可固接在電路板21上。上述各發熱元件2產生的熱量傳遞至底壁111,再透過輔助鰭片113將熱量散逸至外部。As shown in Figures 3 to 4 and Figure 6, the number of
其中,IGBT或MOSFET等功率半導體元件23用於做功率轉換電路,例如:DC/AC或DC/DC等開關元件;繼電器(Relay)24用於將機器的電與外部的電斷開;共模扼流圈(Common Mode Choke)25用於解電磁干擾(Electromagnetic Interference,簡稱EMI)用的共模電感。又,殼體1內部更容置有固接在底壁111上且配置在電路板21一側的複數支撐柱27,支撐柱27用於提供電線電性連接、支撐電路板21或其他電路板。Among them,
此外,上述電路板21的數量不以單一數量為限制,上述電路板21的數量也可視情況調整為複數,此複數電路板可以水平並列或層疊並列方式固接在底壁111上,複數電容22、功率半導體元件23、繼電器24、共模扼流圈25再分別固接在複數電路板上。In addition, the number of the above-mentioned
進一步說明如下,上述電路板21的數量為複數時,複數電容22、功率半導體元件23、繼電器24、共模扼流圈25中其一部分元件可能位置在同一電路板上,複數電容22、功率半導體元件23、繼電器24、共模扼流圈25中另一部分元件可能位置在不同電路板上。其中,電感26可配置在複數電路板的一側或固接於其一電路板。Further explanation is as follows. When the number of the above-mentioned
如圖1至圖3、圖5、圖7所示,散熱結構3熱貼接於內壁面121,本實施例之散熱結構3為鰭片構件,即散熱結構3包含複數散熱鰭片31及導熱板32,導熱板32的一面熱貼接於內壁面121,及導熱板31的另一面連接有複數散熱鰭片31,複數散熱鰭片31彼此並列排列且在兩端形成有二通風口311,但不以此為限制。As shown in FIGS. 1 to 3, 5, and 7, the
進一步說明如下,散熱結構3也可為均溫板構件,即散熱結構3包含均溫板,均溫板熱貼接於內壁面121;或者,散熱結構3也可為熱管構件,即散熱結構3包含導熱塊及一或複數熱管,導熱塊熱貼接於內壁面121,熱管穿接在導熱塊上。To further explain as follows, the
此外,本實施例之導熱板32以黏接或鎖固方式固接在內壁面121上,即導熱板32與蓋板12彼此為兩件式組裝,但不以此為限制,導熱板32也可與蓋板12彼此一體成型。In addition, the
如圖1至圖3、圖5至圖7所示,本實施例之風扇4容置在殼體1的內部且對應其一通風口311設置,但不以此為限制,風扇4可設置在殼體1內部的任何位置,但風扇4必須對應散熱結構3設置,使風扇4產生的氣流能夠經過散熱結構3即可。As shown in FIGS. 1 to 3 and 5 to 7, the
其中,風扇4用於加速殼體1內部的空氣流動,散熱結構3用於吸收殼體1內部的空氣之熱量並將熱量傳導至蓋板12的外壁面122。Among them, the
如圖1至圖3、圖5至圖6所示,本發明逆變器裝置10更包括導風罩5,導風罩5固接於內壁面121且罩蓋於複數散熱鰭片31,導風罩5設有對應二通風口311配置的二開口51,又導風罩5具有配置在其一開口51與複數散熱鰭片31之間的延伸段52,風扇4安裝於延伸段52,從而令風扇4對應其一開口51設置。As shown in FIGS. 1 to 3 and 5 to 6, the
如圖1至圖7所示,本發明逆變器裝置10之使用狀態,其係利用散熱結構3熱貼接於蓋板12的內壁面121,風扇4對應散熱結構3設置,風扇4用於加速殼體1內部的空氣流動,並使氣流能夠經過散熱結構3,散熱結構3再吸收氣流中的熱量並將熱量傳導至蓋板12的外壁面122,使逆變器裝置10能以溫度相對較低的蓋板12加速散熱,以達到逆變器裝置10具有提升散熱效率及延長使用壽命之優點。As shown in Figures 1 to 7, the use state of the
另外,本發明逆變器裝置10更包括罩蓋於複數散熱鰭片31的導風罩5,導風罩5設有二開口51,風扇4對應其一開口51設置,進而導引風扇4產生的氣流能夠經過散熱結構3,讓散熱結構3確實地吸收氣流中的熱量。In addition, the
請參考圖8所示,係本發明逆變器裝置10之另一實施例,圖8之實施例與圖1至圖7之實施例大致相同,圖8之實施例與圖1至圖7之實施例不同之處在於複數散熱鰭片31共同彎折形成有一或複數彎弧段312,彎弧段312用於在蓋板12上轉彎佈設,進而增加複數散熱鰭片31的散熱面積,且可以增加風道,讓熱盡量留在散熱結構3內,再透過蓋板12將熱量散出去。Please refer to FIG. 8, which is another embodiment of the
請參考圖9所示,係本發明逆變器裝置10之又一實施例,圖9之實施例與圖1至圖7之實施例大致相同,圖9之實施例與圖1至圖7之實施例不同之處在於蓋板12的外壁面122一體延伸或搭接方式連接有複數輔助鰭片123,複數輔助鰭片123用於將蓋板12的熱量散逸至外部,且因蓋板12的內壁面121熱貼接有散熱結構3,所以輔助鰭片123之面積無須佈滿整個外壁面122,輔助鰭片123僅需佈設在外壁面122一部分之面積即快速將蓋板12的熱量散逸至外部,而避免發生蓋板12累積熱量之問題。Please refer to FIG. 9, which is another embodiment of the
綜上所述,本發明之具散熱機制的逆變器裝置,亦未曾見於同類產品及公開使用,並具有產業利用性、新穎性與進步性,完全符合專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。To sum up, the inverter device with heat dissipation mechanism of the present invention has never been seen in similar products and publicly used, and has industrial applicability, novelty and progress, and fully meets the requirements of patent application. Please check carefully and grant the patent for this case to protect the rights of the inventor.
10:逆變器裝置10: Inverter device
1:殼體1: shell
11:底座11: Base
111:底壁111: bottom wall
112:側壁112: sidewall
113:輔助鰭片113: auxiliary fin
12:蓋板12: Cover
121:內壁面121: inner wall
122:外壁面122: outer wall
123:輔助鰭片123: auxiliary fin
2:發熱元件2: heating element
21:電路板21: Circuit board
22:電容22: Capacitance
23:功率半導體元件23: Power semiconductor components
24:繼電器24: Relay
25:共模扼流圈25: common mode choke
26:電感26: Inductance
27:支撐柱27: Support column
3:散熱結構3: Heat dissipation structure
31:散熱鰭片31: cooling fins
311:通風口311: Vent
312:彎弧段312: Curved arc
32:導熱板32: thermal board
4:風扇4: fan
5:導風罩5: Wind hood
51:開口51: opening
52:延伸段52: Extension
圖1係本發明蓋板、散熱結構與風扇之立體分解圖。Fig. 1 is a three-dimensional exploded view of the cover plate, heat dissipation structure and fan of the present invention.
圖2係本發明蓋板、散熱結構與風扇之立體組合圖。Figure 2 is a three-dimensional assembly diagram of the cover plate, heat dissipation structure and fan of the present invention.
圖3係本發明散熱結構之立體分解圖。Figure 3 is an exploded perspective view of the heat dissipation structure of the present invention.
圖4係本發明散熱結構之另一立體分解圖。Fig. 4 is another three-dimensional exploded view of the heat dissipation structure of the present invention.
圖5係本發明散熱結構之立體組合圖。Figure 5 is a three-dimensional assembly diagram of the heat dissipation structure of the present invention.
圖6係本發明散熱結構之剖面示意圖。Fig. 6 is a schematic cross-sectional view of the heat dissipation structure of the present invention.
圖7係本發明蓋板之仰視示意圖。Figure 7 is a schematic bottom view of the cover of the present invention.
圖8係本發明蓋板另一實施例之仰視示意圖。Fig. 8 is a schematic bottom view of another embodiment of the cover plate of the present invention.
圖9係本發明蓋板又一實施例之立體示意圖。Fig. 9 is a perspective view of another embodiment of the cover plate of the present invention.
12:蓋板 12: Cover
121:內壁面 121: inner wall
122:外壁面 122: outer wall
3:散熱結構 3: Heat dissipation structure
31:散熱鰭片 31: cooling fins
311:通風口 311: Vent
32:導熱板 32: thermal board
4:風扇 4: fan
5:導風罩 5: Wind hood
51:開口 51: opening
52:延伸段 52: Extension
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