TW202021879A - Tape cover structure for preventing sticking components and die adhesion issues and greatly enhancing light transmittance - Google Patents

Tape cover structure for preventing sticking components and die adhesion issues and greatly enhancing light transmittance Download PDF

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TW202021879A
TW202021879A TW107146995A TW107146995A TW202021879A TW 202021879 A TW202021879 A TW 202021879A TW 107146995 A TW107146995 A TW 107146995A TW 107146995 A TW107146995 A TW 107146995A TW 202021879 A TW202021879 A TW 202021879A
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Taiwan
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cover tape
adhesive layer
tape structure
structure according
substrate
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TW107146995A
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Chinese (zh)
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周安章
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大陸商太倉群特電工材料有限公司
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Abstract

A tape cover structure comprises a substrate and an adhesive layer. The substrate has an upper surface and a lower surface. The left and right sides of the lower surface are respectively formed with at least one notch. The adhesive layer is correspondingly disposed on the left and right sides of the lower surface, and is correspondingly disposed on the outer side of the notch. By the structural design of the invention, miniature electronic components may be prevented from direct contact with the adhesive layer causing sticky components and die adhesion, and capable of greatly enhancing light transmittance.

Description

蓋帶結構Cover tape structure

本發明是有關於一種蓋帶結構,尤指一種可避免微小電子元件直接接觸黏著層造成黏料、沾晶等問題並大幅增加透光率之蓋帶結構。The present invention relates to a cover tape structure, in particular to a cover tape structure that can avoid the problems of adhesives, crystals, etc. caused by direct contact with the adhesive layer of tiny electronic components, and greatly increase the light transmittance.

近年,隨著顯示裝置對更加輕薄設計之需求與先進積體電路(IC)封裝製程之提升,使得整併各發光元件後開發而生之次毫米發光二極體(Mini LED)及其封裝膠體的微小化技術之開發、發展和裸晶(Bare Die)封裝技術,以及各項主被動電子元器件之封裝技術,已成為目前相關業界的主要核心技術之一。     但因應Mini LED元件、裸晶元件及主被動電子元器件輕薄化的發展,必須依據該Mini LED元件或裸晶元件或電子元器件之形狀而設計出用於收納該元件之熱塑性樹脂製載體帶,其尺寸亦趨於淺薄,而在收納該元件後,載體帶上方披覆之做為覆蓋材料的蓋帶,可藉由加熱的密封刀或壓輪而將蓋帶兩側沿著長度方向連續封合,形成收納該元件之包裝物。     請參閱第1圖,習知蓋帶1結構係由三層結構所組合構成,該蓋帶1結構分別為一基材膜層10(Polyester Film,PET)、一聚烯烴結合層11(Polyolefin Film,PO)及一熱敏性黏著膠層12(Heat Activity Adhesive,HAA)所疊合而成,而於該蓋帶1結構製造過程係為逐層塗布或使用淋模機(Extruder)塗塑複合而成,然而,於過程中常因化學藥劑失效、設備異常或人為操作疏失等原因而造成層與層之間接合不良,而導致分層、脫層的危險性及可能性。     此外,由於傳統三層式結構的蓋帶1結構因具分層、脫層的問題,並且有可能因蓋帶1的熱敏性黏著膠層12之性能與搭配的載體帶相排斥或不匹配,而使得於蓋帶1撕除過程中易造成容設於該載體帶內的電子元件直接接觸熱敏性黏著膠層所產生黏料、沾晶等問題。     是以,要如何解決上述習用之問題與缺失,即為本案之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。In recent years, with the demand for thinner and lighter designs of display devices and the improvement of advanced integrated circuit (IC) packaging processes, the development of sub-millimeter light-emitting diodes (Mini LEDs) and their packaging gels after integrating light-emitting elements The development and development of the latest miniaturization technology and Bare Die packaging technology, as well as the packaging technology of various active and passive electronic components, have become one of the main core technologies in the relevant industry. However, in response to the development of mini LED components, bare crystal components, and active and passive electronic components, it is necessary to design a thermoplastic resin carrier tape for storing the Mini LED components or bare crystal components or electronic components according to the shape of the components. , Its size also tends to be shallow, and after storing the component, the cover tape is covered on the carrier tape as the covering material, and the two sides of the cover tape can be continuous along the length direction by a heated sealing knife or pressing wheel Sealing to form a package containing the component. Please refer to Figure 1. The structure of the conventional cover tape 1 is composed of three layers. The structure of the cover tape 1 is a base film layer 10 (Polyester Film, PET) and a polyolefin film layer 11 (Polyolefin Film). , PO) and a heat-sensitive adhesive layer 12 (Heat Activity Adhesive, HAA), and the structure of the cover tape 1 is made by layer-by-layer coating or extruder coating. However, in the process often due to chemical failure, equipment abnormality or human operation negligence and other reasons, poor bonding between layers, which leads to the danger and possibility of delamination and delamination. In addition, because the traditional three-layer structure of the cover tape 1 has problems of delamination and delamination, and it may be repelled or mismatched by the performance of the heat-sensitive adhesive layer 12 of the cover tape 1 and the matched carrier tape, As a result, the electronic components contained in the carrier tape directly contact the heat-sensitive adhesive layer to cause problems such as adhesives and crystal sticking during the tearing process of the cover tape 1. Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the inventor of this case and the related manufacturers engaged in this industry urgently want to study and improve.

爰此,為有效解決上述之問題,本發明之主要目的在於提供一種避免微小電子元件直接接觸黏著層造成黏料及沾晶問題之蓋帶結構。     本發明之次要目的,在於提供一種大幅增加透光率之蓋帶結構。     本發明之次要目的,在於提供一種大幅增加檢測便利性及檢測準確性之蓋帶結構。     為達上述目的,本發明係提供一種蓋帶結構,係包括一基材及一黏著層,該基材具有一上表面及一下表面,該下表面之左右兩側各形成至少一刻槽,該黏著層對應設置於所述下表面之左右兩側,並該黏著層對應設置於所述刻槽之外側。     透過本發明此結構的設計,由於所述蓋帶結構僅為兩層之構造,可免除習知蓋帶結構需有三層結構所造成的易有脫層及分層的危險性,此外,當該蓋帶結構對應貼設於一載體帶上時,由於所述黏著層係對應設置於該基材之下表面的左右兩側並且相對刻槽之外側位置處,因此,不僅可避免該載體帶內所容置的微小電子元件直接接觸該黏著層而造成黏料、沾晶等問題,並且透過該基材相對該刻槽的內側未設置所述黏著層之結構設計,可大幅增加透光率進而提升檢測便利性及準確性之效果。Therefore, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide a cover tape structure that avoids the sticky material and crystal sticking problems caused by the direct contact of the tiny electronic components with the adhesive layer. The secondary objective of the present invention is to provide a cover tape structure that greatly increases light transmittance. The secondary purpose of the present invention is to provide a cover tape structure that greatly increases the convenience and accuracy of detection. To achieve the above objective, the present invention provides a cover tape structure, which includes a substrate and an adhesive layer. The substrate has an upper surface and a lower surface. The left and right sides of the lower surface are formed with at least one groove. The layer is correspondingly arranged on the left and right sides of the lower surface, and the adhesive layer is correspondingly arranged on the outer side of the groove. Through the design of this structure of the present invention, since the cover tape structure is only a two-layer structure, the risk of delamination and delamination caused by the conventional cover tape structure requiring a three-layer structure can be avoided. In addition, when the When the cover tape structure is correspondingly attached to a carrier tape, since the adhesive layer is correspondingly disposed on the left and right sides of the bottom surface of the substrate and at positions opposite to the outer side of the groove, it can not only avoid the inside of the carrier tape The contained tiny electronic components directly contact the adhesive layer, causing problems such as sticky material and crystal sticking, and through the structural design of the substrate relative to the inner side of the groove where the adhesive layer is not provided, the light transmittance can be greatly increased. Improve the convenience and accuracy of testing.

本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 本發明之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。 請參閱第2、3圖,係為本發明蓋帶結構之第一實施例之立體圖,如圖所示,一種蓋帶結構2,係包括一基材20及一黏著層21,須說明的是,該基材20之材質係選擇為PET(Polyethylene terephthalate)或CPP(cast polypropylene)或BOPP(Biaxially Oriented Polypropylene)或PA(Polyamide)或PU(Polyurethane)或PE(polyethylene)或CPE(Chlorinated Polyethylene)其中任意一種所構成,並且該基材20於本實施例中其寬度介於4mm~92mm、厚度介於10u~100u為一最佳實施態樣,但並不引以為限,合先敘明;     所述基材20具有一上表面201及一下表面202,於該下表面202之左右兩側各形成至少一刻槽203,於本實施例中,該刻槽203之深度係介於8u~80u為一最佳實施態樣,但並不引以為限,且該刻槽203的深度使其位於刻槽203處的黏著層21之剝離力值係介於10g~80g; 所述黏著層21係對應設置於所述下表面202之左右兩側,並該黏著層21對應設置於所述刻槽203之外側,所述黏著層21係由熱熔型接合膠(Hot Melting Contact Adhesive)所構成,並且該黏著層21寬度係介於0.5mm~25mm、厚度則介於5u~50u為一最佳實施態樣,但並不引以為限,合先敘明; 另外,須說明的是,本發明蓋帶結構2更具有一載體帶3,該載體帶3兩側形成一貼附部30,所述黏著層21係對應貼設於該貼附部30處,所述載體帶3之材質係選擇為紙板或合成紙板或多層疊合紙或晶片紙或PS(Polystyrene)或PC(Polycarbonate)或PP(Polypropylene)或PET(Polyethylene terephthalate)或ABS(Acrylonitrile Butadiene Styrene)其中任意一種所構成,因此,於工作時,當撕開該載體帶3上的蓋帶結構2之基材20時會沿著所述刻槽203位置處撕開分離,故可適用於各種載體帶3的材質並且提供穩定的剝離力(如前所述,剝離力值係介於10g~80g),進以避免載體帶3內的微小電子元件4於剝離時所產生的震動問題。 再請一併參閱第3圖,透過本發明此結構的設計,由於所述蓋帶結構2僅為兩層(所述基材20及黏著層21)之構造,可免除習知蓋帶結構需有三層結構所造成的易有脫層及分層的危險性,此外,當該蓋帶結構2對應貼設在所述載體帶3上時,由於所述黏著層21係對應設置於該基材20之下表面202的左右兩側並且相對刻槽203之外側位置處,因此,不僅可避免該載體帶3內所容置的微小電子元件4直接接觸該黏著層21而造成黏料、沾晶等問題,並且透過該基材20相對該刻槽203的內側未設置所述黏著層21之結構設計,可大幅增加透光率進而提升檢測便利性及準確性之效果。 請參閱第4圖,係為本發明蓋帶結構第二實施例之立體組合圖,所述之蓋帶結構部份元件及元件間之相對應之關係與前述之蓋帶結構相同,故在此不再贅述,惟本蓋帶結構與前述最主要之差異為,該蓋帶結構2更具有一抗靜電層22,該抗靜電層22具有一上側220及一下側221,該上側220與所述下表面202相貼設,所述黏著層21係對應設置於該下側221之左右兩側,換言之,本實施例之蓋帶結構2係於所述基材20及黏著層21之間設置有所述抗靜電層22,該抗靜電層22係用以中和或消除電荷離子性,以避免靜電破壞微小電子元件4、產生火花而造成危險、灰塵汙染。     以上所述,本發明相較於習知具有下列優點:         1.避免微小電子元件直接接觸黏著層造成黏料、沾晶等問題;         2.大幅增加透光率;         3.大幅增加檢測便利性及檢測準確性。     以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能限定本發明實施之範圍。即凡依本發明申請範圍所作之均等變化與修飾等,皆應仍屬本發明之專利涵蓋範圍。The above objects, structural and functional characteristics of the present invention will be described based on the preferred embodiments of the accompanying drawings. The above objects, structural and functional characteristics of the present invention will be described based on the preferred embodiments of the accompanying drawings. Please refer to Figures 2 and 3, which are perspective views of the first embodiment of the cover tape structure of the present invention. As shown in the figure, a cover tape structure 2 includes a substrate 20 and an adhesive layer 21. It should be noted that The material of the substrate 20 is selected to be PET (Polyethylene terephthalate) or CPP (cast polypropylene) or BOPP (Biaxially Oriented Polypropylene) or PA (Polyamide) or PU (Polyurethane) or PE (polyethylene) or CPE (Chlorinated Polyethylene). It is an optimal embodiment that the substrate 20 is composed of any one, and the substrate 20 has a width of 4 mm to 92 mm and a thickness of 10 u to 100 u in this embodiment, but it is not limited to it, and is described first; The substrate 20 has an upper surface 201 and a lower surface 202. At least one notch 203 is formed on the left and right sides of the lower surface 202. In this embodiment, the depth of the notch 203 is between 8u and 80u. A preferred embodiment, but not limited to it, and the depth of the groove 203 is such that the peeling force value of the adhesive layer 21 at the groove 203 is between 10 g and 80 g; the adhesive layer 21 is Correspondingly arranged on the left and right sides of the lower surface 202, and the adhesive layer 21 is correspondingly arranged on the outer side of the groove 203, and the adhesive layer 21 is made of hot melt adhesive (Hot Melting Contact Adhesive), Moreover, the width of the adhesive layer 21 is between 0.5mm and 25mm, and the thickness is between 5u and 50u. It is an optimal implementation mode, but it is not to be regarded as a limitation, it shall be described first; in addition, it should be noted that this The cover tape structure 2 of the invention further has a carrier tape 3 formed on both sides of the carrier tape 3 with an attaching portion 30. The adhesive layer 21 is correspondingly attached to the attaching portion 30. The material of the carrier tape 3 is Choose from cardboard or synthetic cardboard, multi-layer laminated paper or chip paper, or PS (Polystyrene), PC (Polycarbonate), PP (Polypropylene), PET (Polyethylene terephthalate), or ABS (Acrylonitrile Butadiene Styrene). Therefore, During work, when the substrate 20 of the cover tape structure 2 on the carrier tape 3 is torn apart, it will be torn apart along the position of the notch 203, so it can be applied to various carrier tape 3 materials and provide stable The peeling force (as mentioned above, the peeling force value is between 10g and 80g), so as to avoid the vibration problem caused by the small electronic components 4 in the carrier tape 3 when peeling off. Please also refer to Figure 3 again. Through the design of this structure of the present invention, since the cover tape structure 2 is only a two-layer structure (the substrate 20 and the adhesive layer 21), the conventional cover tape structure can be eliminated. There is a risk of delamination and delamination caused by the three-layer structure. In addition, when the cover tape structure 2 is correspondingly attached to the carrier tape 3, since the adhesive layer 21 is correspondingly disposed on the substrate The left and right sides of the lower surface 202 of the lower surface 20 and the position on the outer side of the groove 203 are opposite. Therefore, it can not only prevent the tiny electronic components 4 contained in the carrier tape 3 from directly contacting the adhesive layer 21, which may cause sticky material and crystal sticking. In addition, through the structural design of the substrate 20 that is not provided with the adhesive layer 21 on the inner side of the groove 203, the light transmittance can be greatly increased, thereby improving the convenience and accuracy of detection. Please refer to Figure 4, which is a three-dimensional assembly view of the second embodiment of the cover tape structure of the present invention. The part of the cover tape structure and the corresponding relationship between the elements are the same as the aforementioned cover tape structure, so here Without repeating it, the main difference between the cover tape structure and the aforementioned cover tape structure 2 is that the cover tape structure 2 further has an antistatic layer 22. The antistatic layer 22 has an upper side 220 and a lower side 221. The lower surface 202 is attached to each other, and the adhesive layer 21 is correspondingly provided on the left and right sides of the lower side 221. In other words, the cover tape structure 2 of this embodiment is provided between the substrate 20 and the adhesive layer 21 The antistatic layer 22 is used to neutralize or eliminate the ionicity of the charge, so as to avoid static electricity from destroying the tiny electronic components 4, generating sparks and causing danger and dust pollution. As mentioned above, the present invention has the following advantages compared with the prior art: 1. Avoid the problems of adhesion and crystal sticking caused by small electronic components directly contacting the adhesive layer; 2. Significantly increase the light transmittance; 3. Significantly increase the convenience of detection and Detection accuracy. The present invention has been described in detail above, but what is described above is only a preferred embodiment of the present invention, and should not limit the scope of implementation of the present invention. That is, all changes and modifications made within the scope of the application of the present invention shall still fall within the scope of the patent of the present invention.

1:蓋帶 10:基材膜層 11:聚烯烴結合層 12:熱敏性黏著膠層 2:蓋帶結構 20:基材 201:上表面 202:下表面 203:刻槽 21:黏著層 22:抗靜電層 220:上側 221:下側 3:載體帶 30:貼附部 4:電子元件 1: Cover tape 10: Substrate film layer 11: Polyolefin bonding layer 12: Heat-sensitive adhesive layer 2: Cover tape structure 20: Substrate 201: upper surface 202: lower surface 203: Notch 21: Adhesive layer 22: Antistatic layer 220: upper side 221: Underside 3: carrier tape 30: attaching part 4: electronic components

第1圖係為習知蓋帶結構之剖視圖; 第2圖係為本發明蓋帶結構之第一實施例之剖視圖; 第3圖係為本發明蓋帶結構之第一實施例之實施示意圖; 第4圖係為本發明蓋帶結構之第二實施例之剖視圖。Figure 1 is a cross-sectional view of the conventional cover tape structure; Figure 2 is a cross-sectional view of the first embodiment of the cover tape structure of the present invention; Figure 3 is a schematic diagram of the first embodiment of the cover tape structure of the present invention; Figure 4 is a cross-sectional view of the second embodiment of the cover tape structure of the present invention.

2:蓋帶結構 2: Cover tape structure

20:基材 20: Substrate

201:上表面 201: upper surface

202:下表面 202: lower surface

203:刻槽 203: Notch

21:黏著層 21: Adhesive layer

Claims (10)

一種蓋帶結構,係包括: 一基材,具有一上表面及一下表面,該下表面之左右兩側各形成至少一刻槽;及 一黏著層,其係對應設置於所述下表面之左右兩側,並該黏著層對應設置於所述刻槽之外側。A cover tape structure includes: a substrate having an upper surface and a lower surface, the left and right sides of the lower surface are each formed with at least one groove; and an adhesive layer, which is correspondingly provided on the left and right sides of the lower surface And the adhesive layer is correspondingly arranged on the outer side of the groove. 如請求項1所述之蓋帶結構,其中更具有一抗靜電層,該抗靜電層具有一上側及一下側,該上側與所述下表面相貼設,所述黏著層係對應設置於該下側之左右兩側。According to claim 1, the cover tape structure further has an antistatic layer, the antistatic layer has an upper side and a lower side, the upper side is attached to the lower surface, and the adhesive layer is correspondingly provided on the The left and right sides of the lower side. 如請求項1所述之蓋帶結構,其中所述基材之材質係選擇為PET(Polyethylene terephthalate)或CPP(cast polypropylene)或BOPP(Biaxially Oriented Polypropylene)或PA(Polyamide)或PU(Polyurethane)或PE(polyethylene)或CPE(Chlorinated Polyethylene)其中任一所構成。The cover tape structure according to claim 1, wherein the material of the substrate is selected to be PET (Polyethylene terephthalate) or CPP (cast polypropylene) or BOPP (Biaxially Oriented Polypropylene) or PA (Polyamide) or PU (Polyurethane) or It is composed of either PE (polyethylene) or CPE (Chlorinated Polyethylene). 如請求項1所述之蓋帶結構,其中所述基材之寬度介於4mm~92mm,所述基材之厚度介於10u~100u。The cover tape structure according to claim 1, wherein the width of the substrate is between 4mm and 92mm, and the thickness of the substrate is between 10u and 100u. 如請求項1所述之蓋帶結構,其中所述黏著層係由熱熔型接合膠(Hot Melting Contact Adhesive)所構成。The cover tape structure according to claim 1, wherein the adhesive layer is composed of hot melt adhesive (Hot Melting Contact Adhesive). 如請求項1所述之蓋帶結構,其中設置於所述刻槽外側之黏著層的寬度係介於0.5mm~25mm,厚度則介於5u~50u。The cover tape structure according to claim 1, wherein the width of the adhesive layer disposed on the outside of the groove is between 0.5mm and 25mm, and the thickness is between 5u and 50u. 如請求項1所述之蓋帶結構,其中所述刻槽之深度係介於8u~80u。The cover tape structure according to claim 1, wherein the depth of the grooves is between 8u and 80u. 如請求項1所述之蓋帶結構,其中所述刻槽處的黏著層之剝離力值係介於10g~80g。The cover tape structure according to claim 1, wherein the peeling force value of the adhesive layer at the groove is between 10 g and 80 g. 如請求項1所述之蓋帶結構,其中更具有一載體帶,該載體帶兩側形成一貼附部,所述黏著層係對應貼設於該貼附部處。The cover tape structure according to claim 1, wherein there is a carrier tape, an attachment part is formed on both sides of the carrier tape, and the adhesive layer is correspondingly attached to the attachment part. 如請求項9所述之蓋帶結構,其中所述載體帶之材質係選擇為紙板或合成紙板或多層疊合紙或晶片紙或PS(Polystyrene)或PC(Polycarbonate)或PP(Polypropylene)或PET(Polyethylene terephthalate)或ABS(Acrylonitrile Butadiene Styrene)其中任一所構成。The cover tape structure according to claim 9, wherein the material of the carrier tape is selected from cardboard or synthetic cardboard, multilayer laminated paper or wafer paper, or PS (Polystyrene) or PC (Polycarbonate) or PP (Polypropylene) or PET (Polyethylene terephthalate) or ABS (Acrylonitrile Butadiene Styrene).
TW107146995A 2018-12-05 2018-12-25 Tape cover structure for preventing sticking components and die adhesion issues and greatly enhancing light transmittance TW202021879A (en)

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CN201822035437.5U CN209276427U (en) 2018-12-05 2018-12-05 A kind of upper sealed adhesive tape of two sides compartment gluing
CN201822035437.5 2018-12-05

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TW202021879A true TW202021879A (en) 2020-06-16

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