TW202017776A - Side brush device of car washing machine capable of controlling a swing arm to swing and drive a scrubbing mechanism to shift in position in order to avoid collision with a vehicle - Google Patents
Side brush device of car washing machine capable of controlling a swing arm to swing and drive a scrubbing mechanism to shift in position in order to avoid collision with a vehicle Download PDFInfo
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Abstract
Description
本發明是關於一種洗車機,特別是指一種適合用來刷洗車輛之側邊、車頭及車尾的洗車機的側刷裝置。The invention relates to a car washing machine, in particular to a side brush device of a car washing machine suitable for washing the side, front and rear of a vehicle.
一般洗車機通常包含一個界定出一個洗車空間的洗車框架,以及安裝在該洗車框架上並朝向該洗車空間的一個側刷裝置、一個頂刷裝置、一個吹拭裝置、一個噴液裝置及一個噴蠟裝置,為了讓該洗車框架可以和一台車輛產生相對移動,有的洗車機會在地面埋設可以導引該基架移動的軌道,有的則是在地面安裝一個可以帶動該車輛緩慢通過該洗車空間的輸送帶,該側刷裝置基本上包括一個基架,以及兩個左右對應地安裝在該基架上並可轉動的側刷模組。A general car washing machine usually includes a car washing frame defining a car washing space, and a side brush device, a top brush device, a blowing device, a liquid spraying device and a spraying device mounted on the car washing frame and facing the car washing space Wax device, in order to allow the car wash frame to move relative to a vehicle, some car wash opportunities will be buried on the ground to guide the movement of the base frame, and some are installed on the ground to drive the vehicle slowly through the car wash For a conveyor belt in space, the side brush device basically includes a base frame, and two side brush modules that are mounted on the base frame correspondingly left and right and are rotatable.
習知洗車機的該側刷模組雖然可以刷洗該車輛的左右兩側,並藉由往中間移動而刷洗該車輛的車頭及車尾,但是該側刷裝置缺乏防碰撞的機制,因此,當該等側刷模組沿著設定的行程移動及轉動的過程中,如果該車輛與該等側刷模組之間的距離太靠近,前述側刷模組就可能刮傷甚至撞傷該車輛,故習知側刷裝置在使用時的安全性比較差。Although the side brush module of the conventional car washing machine can scrub the left and right sides of the vehicle, and brush the front and rear of the vehicle by moving to the middle, the side brush device lacks a collision prevention mechanism. Therefore, when During the movement and rotation of the side brush modules along the set stroke, if the distance between the vehicle and the side brush modules is too close, the side brush modules may scratch or even damage the vehicle, Therefore, the safety of the conventional side brush device in use is relatively poor.
此外,習知側刷裝置的該等側刷模組是同步移動,此種結構在清洗該車輛的兩側時沒有問題,可是當該等側刷模組同步往中間移動,並刷洗該車輛的車頭或者車尾時,由於該等側刷模組的刷布在旋轉中會徑向展開,為了避免前述側刷模組向中間靠合時徑向展開的所述刷布相碰撞、干涉,一般洗車行程在設定上,該等側刷模組之刷布在展開時不可以超過洗車空間的中分線,如此一來,所述刷布就無法刷洗到該車輛的車頭及車尾靠近中間的區域,通常需要配合人工刷洗,故會造成人力的浪費。In addition, the side brush modules of the conventional side brush device move synchronously. This structure has no problem when cleaning both sides of the vehicle, but when the side brush modules move synchronously to the middle and brush the vehicle In the front or rear of the vehicle, since the brush cloths of the side brush modules expand radially during rotation, in order to avoid the collision and interference of the brush cloths that expand radially when the side brush modules abut in the middle, generally The car wash schedule is set, and the brush cloths of the side brush modules cannot exceed the center line of the car wash space when deployed, so that the brush cloth cannot wash the front and rear of the vehicle near the middle The area usually needs to be matched with manual brushing, so it will cause waste of manpower.
因此,本發明的目的,即在提供一種可以改善先前技術的至少一個缺點的洗車機的側刷裝置。Therefore, an object of the present invention is to provide a side brush device of a car washing machine that can improve at least one disadvantage of the prior art.
於是,本發明的側刷裝置安裝在一個洗車空間內,並可和一台車輛相對移動刷洗該車輛,該側刷裝置包含一個基架,以及至少一個安裝在該基架上的側刷模組,該至少一個側刷模組包括一個刷洗機構、一個將該刷洗機構可樞擺地安裝在該基架上的樞擺機構,以及一個安全偵測機構,該樞擺機構具有一支擺臂,該刷洗機構具有一個用於刷洗該車輛的刷具單元,以及一個將該刷具單元可擺動地吊掛在該擺臂下方的吊掛單元,該安全偵測機構具有一個第一感測單元,該第一感測單元具有一個設置在該吊掛單元及該擺臂的其中之一上的第一感測部,以及一個設在該吊掛單元及該擺臂的另一個上的第一偵測件,該第一偵測件和該第一感測部可相對應或錯開,並產生訊號控制該擺臂帶動該刷洗機構移動避免碰撞該車輛。Therefore, the side brush device of the present invention is installed in a car washing space and can be relatively moved with a vehicle to wash the vehicle. The side brush device includes a base frame and at least one side brush module mounted on the base frame , The at least one side brush module includes a scrubbing mechanism, a pivoting mechanism that pivotally mounts the scrubbing mechanism on the base frame, and a safety detection mechanism, the pivoting mechanism has a swing arm, The scrubbing mechanism has a brush unit for scrubbing the vehicle, and a hanging unit swingably suspending the brush unit under the swing arm, the safety detection mechanism has a first sensing unit, The first sensing unit has a first sensing portion provided on one of the suspension unit and the swing arm, and a first detection unit provided on the other of the suspension unit and the swing arm For the test piece, the first detection piece and the first sensing part can correspond or be staggered, and generate a signal to control the swing arm to drive the scrubbing mechanism to avoid collision with the vehicle.
本發明的功效在於:利用該安全偵測機構來偵測該刷洗機構的偏擺角度,以及利用感測的訊號控制該擺臂移動避免該刷洗機構與該車輛碰撞,可以避免所述側刷模組在使用過程刮傷或撞傷該車輛,以提高該側刷裝置在洗車時的安全性。The effect of the present invention is to use the safety detection mechanism to detect the deflection angle of the scrubbing mechanism, and use the sensed signal to control the movement of the swing arm to prevent the scrubbing mechanism from colliding with the vehicle, and to avoid the side brush mold The team scratched or bumped the vehicle during use to improve the safety of the side brush device when washing the car.
參閱圖1、2、3,本發明側刷裝置10的一個實施例,適用於安裝在一台洗車機1的一個洗車空間11內,用於刷洗通過該洗車空間11的一台車輛12。該洗車機1包括一個界定出該洗車空間11的洗車框架13,以及一個引導該洗車框架13沿著一個洗車方向15往復移動的軌道單元14,在實施時,亦可讓該洗車框架13固定,並藉由圖中未示出的一個輸送帶,驅動該車輛12沿著一個相反於該洗車方向15的反方向移動,並通過該洗車空間11。該側刷裝置10包含一個安裝在該洗車框架13上並朝向該洗車空間10的基架2,以安裝在該基架2上並位於該車輛2相反側的兩個側刷模組101、102,即所述側刷模組101、102位於該洗車空間11的一條中分線111的相反側。Referring to FIGS. 1, 2 and 3, an embodiment of the
該基架2包括一個左右向延伸的主框21,以及一個相對於該主框21突出的延伸突框22,該主框21具有一個與該延伸突框22間隔的第一組裝部211,所述第一組裝部211具有兩支上下間隔的主桿212,該延伸突框22具有一個第二組裝部221,該第二組裝部221具有兩支上下間隔的延伸桿222,又該第二組裝部221與該第一組裝部211除了左右設置之外,亦沿著該洗車方向15間隔一個間距20。本實施例該等側刷模組101、102的結構相同,但分別安裝在該框架2的該第一組裝部211以及該第二組裝部221上,並可往該洗車空間11的該中分線111移入或移離,由於該等側刷模組101、102的結構相同,以下僅以安裝在該第一組裝部211上的該側刷模組101作說明。The
參閱圖3、4、5,該側刷模組101包括一個可樞擺的安裝在該第一組裝部211上的樞擺機構3、一個吊掛在該樞擺機構3末端的刷洗機構4,以及一個安全偵測機構5。該樞擺機構3具有一支擺臂31、一支將該擺臂31可樞擺地架設在該等主桿212之間的樞軸32,以及一支帶動該擺臂31以該樞軸32為支點擺動的驅動壓缸33,該擺臂31具有一個供該樞軸32安裝的支點端311,以及一個與該支點端311間隔的樞擺端312,該驅動壓缸33具有一個可伸縮的缸軸331,該缸軸331的一個自由端安裝在該擺臂31上,並介於該支點端311及該樞擺端312之間。Referring to FIGS. 3, 4, and 5, the
該刷洗機構4具有一個吊掛單元41、一個將吊掛單元41可偏擺地安裝在該擺臂31之該樞擺端312上的偏擺支軸42、一個第一平衡單元43、一個第二平衡單元44,以及一個可轉動地吊掛在該吊掛單元41下方的刷具單元45。該吊掛單元41具有一個偏擺座411,以及一個安裝在該偏擺座411下方的吊掛座413。該偏擺座41具有兩片平行的側壁414、兩個分別結合在該等側壁414相反側並供該偏擺支軸42架設的軸承座415、一個垂直連接在該等側壁414底端的底壁416,以及一個由該底壁416往上突出並介於該等側壁414之間的擋壁417。The
該第一平衡單元43具有一個安裝在該擺臂31下方並鄰近該樞擺端312的第一固定座430、一支安裝在該偏擺座411之該擋壁417上並穿出該第一固定座430的第一導桿431,以及一個穿設在該第一導桿431上並頂撐在該第一固定座430及該擋壁417之間的第一彈簧432。該第二平衡單元44具有一個安裝在該擺臂31上並鄰近該樞擺端312的第二固定座440、一支安裝在該底壁416上並穿出該第二固定座440的第二導桿441,以及一個穿套在該第二導桿441上並頂撐在該底壁416及該第二固定座440之間的第二彈簧442。The
該刷具單元45的結構並無特別的限制,只要可以旋轉地吊掛在該吊掛單元41之該吊掛座413下方即可,本實施例該刷具單元45具有一個垂吊在該吊掛座413下方的滾刷451,以及一個帶動該滾刷451旋轉的刷具馬達452。由於該滾刷451如何轉動並非本發明改良的重點,不再詳述。The structure of the
該安全偵測機構5具有一個L形並結合在該擺臂31之該樞擺端312上的安裝座51,該安裝座51具有一個平行於該第一彈簧432之延伸方向的第一組裝孔511,以及一個平行於該第二彈簧442之延伸方向的第二組裝孔512,又該安全偵測機構5還具有一個第一感測單元52,以及一個第二感側單元53。該第一感測單元52具有一個設置在該偏擺座411的其中一個該側壁414上的第一感測部521,以及一個可調整安裝位置的安裝在該第一組裝孔511上的第一偵測件522,該第二感測單元53具有一個設置在該偏擺座411的該側壁414上的第二感測部531,以及一個可調整安裝位置的安裝在該第二組裝孔512上的第二偵測件532。The
本實施例該第一偵測件522及該第二偵測件532採用近接開關,而該第一感測部521及該第二感測部531皆為缺口的形式,但本發明在實施時不以前述舉例為限,只要該等第一及第二偵測件522、532可相對於該等第一及第二感測部521、531對應及錯開,並產生感測的訊號,即適合在本發明使用。In this embodiment, the first detecting
參閱圖2、3、6,本實施例該側刷裝置10在使用時,隨著該洗車機1的該洗車框架13相對於該車輛12移動,當然也可以採用固定式的該洗車框架13,並且利用圖中未示出的該輸送帶,驅動該車輛12往該洗車機1的該洗車空間11內移動。當該側刷裝置10位在圖6所示的一個正常位置時,每個側刷模組101、102的該刷洗機構4,都受到該第一彈簧432及該第二彈簧442的頂撐保持平衡狀態,此時,架設在該安裝座51上的該第一偵測件522對應設在該偏擺座411上的該第一感測部521,該第二偵測件532對應設在該偏擺座411上的該第二感測部531。2, 3 and 6, when the
當該車輛12的車頭逐漸通過該側刷裝置10的該基架2時,該側刷模組101的該驅動壓缸33會帶動該擺臂31往該中分線111樞擺,較佳是讓該滾刷451的刷布在徑向展開時,末端越過該中分線111刷洗該車頭的中間區域,由於該側刷模組101在刷洗車頭的過程中,另一個該側刷模組102與該側刷模組101之間沿著該洗車方向15間隔該距離20,故往該車頭移動的該側刷模組101的該刷具單元45,不會和另一個該側刷模組102的該刷具單元45干涉。When the front of the
同理,當該側刷模組102往該中分線111靠近並刷洗該車輛12的該車頭時,另一個該側刷模組101的該刷具單元45已經對應該車輛12的側邊,即該等側刷模組101、102的該滾刷451的滾動刷洗區域,不會在同一個時間重疊,藉在不同時間且彼此不干涉的情況下刷洗該車頭,可以達到刷洗車頭乾淨的目的,由於在刷洗該車輛12的車尾情況相同,不再說明。Similarly, when the
參閱圖3、5、7,當該側刷裝置10在使用的過程,該車輛12太靠近該等側刷模組101、102的其中之一時,所述側刷模組101、102的該刷具單元45及該吊掛單元41,就會克服該第一彈簧432及該第二彈簧442的彈力,以該偏擺支軸42為支點偏斜,在偏擺的過程中,設在該偏擺座411上的該第一感測部521及該第二感測部531也會因為偏斜,而和相對應的該第一偵測件522或者該第二偵測件532錯開,此時,該第一偵測件522及該第二偵測件532的其中之一會被該偏擺座411的其中一個該側壁414遮閉,同時轉換到圖7所示的一個異常位置。Referring to FIGS. 3, 5, and 7, when the
亦即,藉由該第一偵測件522被該第一感測部521錯開,或者該第二偵測件532被該第二感測部531錯開,可以產生一個感測訊號,並且瞭解該刷具單元45的偏擺角度及方向。在該異常位置時,前述偵測訊號就藉由內鍵的控制電路帶動該驅動壓缸33伸縮,讓該刷洗機構4往遠離該車輛12的方向移動,避免該刷具單元45因為太靠近該車輛12,而碰撞或刮傷該車輛12。That is, by the first detecting
由以上說明可知,本發明該側刷裝置10除了結構新穎之外,更可在洗車過程中藉由該安全偵測機構5的偵測,避免該刷具單元45因為太靠近碰撞或刮傷該車輛12,而該等側刷模組101、102沿著該洗車方向15間隔該間距20,可以讓該等側刷模組101、102在刷洗車頭及車尾時產生時間差,避免該等側刷模組101、102同時往中間移動相互干涉,藉此改善習知側刷裝置在刷洗車頭及車尾不乾淨的問題,故本發明確實是一個結構新穎、並具產業利用價值的洗車機1的側刷裝置10。As can be seen from the above description, in addition to the novel structure, the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and the scope of implementation of the present invention cannot be limited by this, any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still classified as Within the scope of the invention patent.
1:洗車機10:側刷裝置101:側刷模組102:側刷模組11:洗車空間111:中分線12:車輛13:洗車框架14:軌道單元15:洗車方向2:基架20:間距21:主框211:第一組裝部212:主桿22:延伸突框221:第二組裝部222:延伸桿3:樞擺機構31:擺臂311:支點端312:樞擺端32:樞擺支軸33:驅動壓缸331:缸軸4:刷洗機構41:吊掛單元411:偏擺座413:吊掛座414:側壁415:軸承座416:底壁417:擋壁42:偏擺支軸43:第一平衡單元430:第一固定座431:第一導桿432:第一彈簧44:第二平衡單元440:第二固定座441:第二導桿442:第二彈簧45:刷具單元451:滾刷452:刷具馬達5:安全偵測機構51:安裝座511:第一組裝孔512:第二組裝孔52:第一感測單元521:第一感測部522:第一偵測件53:第二感測單元531:第二感測部532:第二偵測件1: car washing machine 10: side brush device 101: side brush module 102: side brush module 11: car washing space 111: center branch line 12: vehicle 13: car washing frame 14: track unit 15: car washing direction 2: base frame 20 : Pitch 21: Main frame 211: First assembly part 212: Main rod 22: Extension protrusion frame 221: Second assembly part 222: Extension rod 3: Pivoting mechanism 31: Swing arm 311: Pivot end 312: Pivoting end 32 : Pivot pivot 33: Drive cylinder 331: Cylinder shaft 4: Scrubbing mechanism 41: Hanging unit 411: Swing seat 413: Hanging seat 414: Side wall 415: Bearing seat 416: Bottom wall 417: Retaining wall 42: Yaw pivot 43: first balance unit 430: first fixed seat 431: first guide bar 432: first spring 44: second balance unit 440: second fixed seat 441: second guide bar 442: second spring 45: Brush unit 451: Roller brush 452: Brush motor 5: Safety detection mechanism 51: Mounting base 511: First assembly hole 512: Second assembly hole 52: First sensing unit 521: First sensing part 522: First detecting element 53: Second sensing unit 531: Second sensing part 532: Second detecting element
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明側刷裝置的一個實施例的一個立體圖; 圖2是該實施例的一個使用狀態參考圖,說明該側刷裝置安裝在一台洗車機的一個洗車空間內的情況; 圖3是該實施例的一個俯視示意圖,說明該側刷裝置與一台車輛的相對關係; 圖4是該實施例的一個不完整的立體圖,說明該側刷裝置的一個側刷模組; 圖5是該實施例的一個不完整的立體分解圖,亦說明該側刷模組; 圖6是該實施例的一個不完整的側視圖,該側刷模組位在一個正常位置;及 圖7是一個類似圖6的視圖,該側刷模組位在一個異常位置。Other features and functions of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a perspective view of an embodiment of the side brush device of the present invention; FIG. 2 is a usage state of the embodiment With reference to the drawings, the case where the side brush device is installed in a car washing space of a car washing machine is illustrated; FIG. 3 is a schematic plan view of the embodiment, illustrating the relative relationship between the side brush device and a vehicle; FIG. 4 is the An incomplete perspective view of an embodiment, illustrating a side brush module of the side brush device; FIG. 5 is an incomplete perspective exploded view of the embodiment, also illustrating the side brush module; FIG. 6 is the embodiment An incomplete side view of the side brush module is in a normal position; and FIG. 7 is a view similar to FIG. 6, the side brush module is in an abnormal position.
10:側刷裝置 10: Side brush device
101:側刷模組 101: side brush module
102:側刷模組 102: Side brush module
2:基架 2: base frame
21:主框 21: Main frame
211:第一組裝部 211: First Assembly Department
212:主桿 212: main pole
32:樞擺支軸 32: pivot pivot
33:驅動壓缸 33: Drive cylinder
4:刷洗機構 4: Scrubbing mechanism
41:吊掛單元 41: Hanging unit
411:偏擺座 411: Swing seat
413:吊掛座 413: Hanging seat
42:偏擺支軸 42: yaw support
22:延伸突框 22: Extend protrusion frame
221:第二組裝部 221: Second Assembly Department
222:延伸桿 222: Extension rod
3:樞擺機構 3: pivot mechanism
31:擺臂 31: Swing arm
45:刷具單元 45: Brush unit
451:滾刷 451: Rolling brush
452:刷具馬達 452: Brush motor
5:安全偵測機構 5: Security detection agency
Claims (9)
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TW107139183A TWI678302B (en) | 2018-11-05 | 2018-11-05 | Side brush device of car washing machine |
Applications Claiming Priority (1)
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TW107139183A TWI678302B (en) | 2018-11-05 | 2018-11-05 | Side brush device of car washing machine |
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TWI678302B TWI678302B (en) | 2019-12-01 |
TW202017776A true TW202017776A (en) | 2020-05-16 |
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CN113212385B (en) * | 2021-05-14 | 2024-05-07 | 湖南蓝天机器人科技有限公司 | Car washer side brush with anti-falling function |
CN113682272B (en) * | 2021-09-26 | 2023-06-13 | 深圳市雅宝智能装备系统有限公司 | Car washer and brush monitoring method thereof |
CN113682271A (en) * | 2021-09-26 | 2021-11-23 | 深圳市雅宝智能装备系统有限公司 | Car washer and brush control method thereof |
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TWM273770U (en) * | 2004-07-19 | 2005-08-21 | Behavior Tech Computer Corp | Wireless input device having low-voltage alert function |
JP2012096598A (en) * | 2010-10-29 | 2012-05-24 | Mk Seiko Co Ltd | Vehicle washing machine |
CN203666607U (en) * | 2013-11-22 | 2014-06-25 | 杭州欧硕清洗设备有限公司 | Full-automatic computer vehicle washing machine with anti-collision and bijection mechanisms |
CN204567604U (en) * | 2015-03-17 | 2015-08-19 | 江苏中一汽车机械设备制造有限公司 | Carwash pusher side brush washing system |
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