TW202012717A - Needle bed for circular knitting machine, and circular knitting machine including same needle bed - Google Patents
Needle bed for circular knitting machine, and circular knitting machine including same needle bed Download PDFInfo
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- TW202012717A TW202012717A TW108127111A TW108127111A TW202012717A TW 202012717 A TW202012717 A TW 202012717A TW 108127111 A TW108127111 A TW 108127111A TW 108127111 A TW108127111 A TW 108127111A TW 202012717 A TW202012717 A TW 202012717A
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- 238000009940 knitting Methods 0.000 title claims abstract description 127
- 230000000694 effects Effects 0.000 description 19
- 239000010687 lubricating oil Substances 0.000 description 12
- 239000004744 fabric Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000007373 indentation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/14—Needle cylinders
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/10—Needle beds
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/28—Devices for lubricating machine parts
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Abstract
Description
本發明係關於收容針織工具之針床、以及使該針床旋轉以對筒狀的針織物進行編織之圓針織機。The present invention relates to a needle bed accommodating knitting tools and a circular knitting machine that rotates the needle bed to knit a tubular knitted fabric.
在過去,已知有一種圓針織機係使針筒旋轉來編織筒狀的針織物,該針筒將多枚針自由滑動收容於針槽內,且其中多採用:單面針織圓針織機,旋轉的針筒中具有筒針和沉降片;及雙面針織圓針織機,其旋轉的針筒和針盤這兩者上具有針。In the past, there has been known a circular knitting machine that rotates a cylinder to knit a tubular knitted fabric. The cylinder freely slides and stores a plurality of needles in a needle groove. Among them, a single-sided circular knitting machine is mostly used. The rotating needle cylinder has a cylinder needle and sinker; and the double-sided knitting circular knitting machine has needles on both the rotating needle cylinder and the dial.
在單面針織圓針織機中,具備圓筒狀的針筒,沉降片盤配置於針筒的上部,兩者同步進行旋轉。筒針插入至垂直設置於針筒的外部的針槽內,藉由與圓針織機之驅動相隨的針筒旋轉,使筒針沿三角針道(cam race)而垂直進行上下運動。另一方面,輔助線圈形成的沉降片插入至呈輻射狀設置於沉降片盤頂面的沉降片槽中,藉由與圓針織機之驅動相隨的沉降片盤旋轉,使沉降片沿三角針道水平進行前後運動。筒針和沉降片相互正交而相對,藉由兩者的相互運動,形成針織物的線圈。The single-sided circular knitting machine is equipped with a cylindrical needle cylinder, and the sinker plate is arranged on the upper portion of the needle cylinder, and the two rotate simultaneously. The cylinder needle is inserted into a needle groove arranged vertically outside the cylinder, and the cylinder needle rotates along with the drive of the circular knitting machine, so that the cylinder needle vertically moves up and down along a cam race. On the other hand, the sinker formed by the auxiliary coil is inserted into the sinker groove arranged radially on the top surface of the sinker tray, and the sinker tray rotates along with the drive of the circular knitting machine to make the sinker follow the triangular needle Dao level for back and forth movement. The cylinder needle and the sinker are orthogonal and opposed to each other, and the mutual motion of the two forms the loop of the knitted fabric.
另外,在雙面針織圓針織機中,具備圓盤狀的針盤和圓筒狀的針筒,針盤配置於針筒的上部,兩者進行同步旋轉。筒針插入至垂直設置於針筒的外周上的針槽內,藉由與圓針織機之驅動相隨的針筒旋轉,使筒針沿三角針道進行上下運動。另一方面,盤針插入呈輻射狀設置於針盤頂面的針槽內,藉由與圓針織機之驅動相隨的針盤旋轉,使盤針沿三角針道水平進行前後運動。筒針和盤針相互正交而相對,藉由兩者的相互運動,形成針織物的線圈。In addition, a double-face circular knitting machine includes a disc-shaped dial and a cylindrical cylinder. The dial is arranged on the upper portion of the cylinder, and the two rotate in synchronization. The cylinder needle is inserted into a needle groove vertically arranged on the outer circumference of the cylinder, and the cylinder needle rotates along with the driving of the circular knitting machine, so that the cylinder needle moves up and down along the triangular needle path. On the other hand, the dial needle is inserted into a needle groove radially arranged on the top surface of the dial, and the dial needle rotates along with the drive of the circular knitting machine, so that the dial needle moves horizontally back and forth along the triangular needle path. The cylinder needle and the dial needle are orthogonal and opposed to each other, and the mutual motion of the two forms the stitch of the knitted fabric.
一般而言,針床係指將下述者加以收容的物品:上述筒針、沉降片、盤針,還有於圓針織機的運轉時受到三角(cam)或選針器等之導引而運動的針織工具,如選針器的提花片(jack)等。在單面針織圓針織機中,具有將筒針、沉降片和提花片加以收容的針筒還有沉降片盤之類的針床,在雙面針織圓針織機中,具有將筒針和提花片等加以收容的針筒、及將盤針和提花片等加以收容的針盤之類的針床。Generally speaking, a needle bed refers to an article that contains the above-mentioned cylinder needles, sinkers, disk needles, and is guided by a cam or a needle selector to move when the circular knitting machine is in operation Knitting tools, such as the jack of the needle selector. In single-sided knitting circular knitting machines, there are needle cylinders for containing cylinder needles, sinkers and jacquard sheets, and needle beds such as sinker discs. In double-sided knitting circular knitting machines, cylinder needles and jacquard sheets are provided. Needle beds such as needle cylinders to be housed and needle disks to house needles and jacquard discs.
該針床由以下兩種方法製造而成:將基材予以加工而設有用於以可移動的方式收容沉降片等針織工具的、由兩側面和底面構成之槽;及設置插入件槽,並在該槽中插入插入件而在接合部上塗敷黏接劑或嵌入插入件。具有插入件之針床,於以相鄰的插入件作為兩側面並以基材為底面而形成的槽中,以可滑動的方式收容針、提花片等的針織工具。The needle bed is manufactured by the following two methods: processing the base material and providing a groove formed by two side surfaces and a bottom surface for movably receiving knitting tools such as sinkers; and providing an insert groove, and An insert is inserted into the groove, and an adhesive is applied to the joint or inserted into the insert. A needle bed with inserts accommodates knitting tools such as needles, jacquard sheets, etc. in a groove formed with adjacent inserts as two sides and a base material as a bottom surface.
在圓針織機的運轉時,例如,在針筒中因為筒針在插入件之間進行滑動,所以在兩者之間產生摩擦力,有時摩擦所致的劣化使兩者的耐用期間變短,而必須降低該摩擦力。另外,例如因為作為針織工具的沉降片亦於沉降片盤中在設置於針床上的槽的側面之間進行滑動,故同樣必須降低兩者之間的摩擦力。During operation of the circular knitting machine, for example, in the cylinder, the cylinder needle slides between the inserts, so friction force is generated between the two, and the deterioration due to friction sometimes shortens the durability period of the two. This friction must be reduced. In addition, for example, since the sinker as a knitting tool also slides between the side surfaces of the groove provided on the needle bed in the sinker disc, the friction between the two must also be reduced.
以往,已知為了藉由減少插入件和針織工具的接觸面積來降低摩擦力,而例如使插入件的截面形狀為波浪型的日本實開昭48-089948號文獻,及在插入件的長邊方向一排壓花加工出較大的凹狀或形成大的貫穿孔等的中國公開CN101805955號文獻。另外,已知有藉由模具(die)而衝壓加工出插入件的上述波浪型、貫穿孔的美國專利US1869416號文獻。Conventionally, in order to reduce the frictional force by reducing the contact area between the insert and the knitting tool, for example, Japanese Shikai Sho No. 48-089948, which makes the cross-sectional shape of the insert into a wavy shape, and the long side of the insert In the direction of a row of embossing, a large concave shape is formed or a large through hole is formed. In addition, there is known US Patent No. US1869416 to punch out the above-mentioned wave-shaped and through-holes of an insert by a die.
但是,習知的插入件的板面形狀,係大幅改變插入件的結構本身,於加工上花費時間和成本。另外,在要求細微的精度之圓針織機中,針對插入件、針織工具彎曲成波浪型或製作大的孔、凹部的加工,難以將插入件和針織工具的接觸點全部設置於相同平面上,加工的尺寸精度降低,對編織產生惡劣影響,在針織工具的上下運動時施加的應力產生不均衡,針織工具的一部分的劣化提前。However, the conventional board shape of the insert greatly changes the structure of the insert, which takes time and cost in processing. In addition, in a circular knitting machine that requires fine precision, it is difficult to set all the contact points of the insert and the knitting tool on the same plane for the processing of bending the insert or knitting tool into a wavy shape or making large holes and recesses. The dimensional accuracy of the processing is reduced, which has a bad influence on the knitting, and the stress applied when the knitting tool moves up and down is uneven, and the deterioration of a part of the knitting tool is advanced.
此外,雖然作用於針織工具和插入件之間的潤滑油某種程度上具有殘留於上述波浪型等處之效果,但是為了減少接觸面積,該波浪型等以較大尺寸而設置,波浪型等者所不重疊而露出於針織工具的區域大,潤滑油從波浪型等處向外部流出,無法發揮充分的減少效果。藉此,用於減少習知摩擦力的加工,在加工等方面所花費的時間與成本上,不見得合適。In addition, although the lubricating oil acting between the knitting tool and the insert has a certain effect of remaining in the above-mentioned wave shape, etc., in order to reduce the contact area, the wave shape, etc. are provided in a larger size, wave shape, etc. There is a large area exposed to the knitting tool without overlapping, and the lubricating oil flows out from the wave shape or the like to the outside, and a sufficient reduction effect cannot be exerted. As a result, the processing for reducing conventional friction force may not be suitable in terms of time and cost in processing.
另外,近年,圓針織機的高速運轉的要求提高,相應於此,用於圓針織機的運轉的耗電量增加,更因為針織工具的摩擦力增大,相應,驅動用的電力即增加而成本也增加,藉此,必須減少摩擦力。In addition, in recent years, the demand for high-speed operation of circular knitting machines has increased. Correspondingly, the power consumption for the operation of circular knitting machines has increased, and the frictional force of knitting tools has increased. Correspondingly, the power for driving has increased. The cost also increases, by which the friction must be reduced.
本發明的目的在於解決上述課題而提供一種圓針織機之針床,其並無大幅改變針織工具或插入件的結構本身而減少所滑動的針織工具與插入件之間的接觸面積,減少摩擦力,其中該插入件形成有以可滑動的方式收納針織工具的槽。The object of the present invention is to solve the above problem and provide a needle bed of a circular knitting machine, which does not significantly change the structure of the knitting tool or the insert itself, thereby reducing the contact area between the sliding knitting tool and the insert, and reducing friction , Where the insert is formed with a groove that accommodates the knitting tool in a slidable manner.
為了實現上述目的,本發明之圓針織機之針床係可設置於圓針織機中,該針床係以可滑動的方式收容針織工具於槽中,該槽係以相鄰的長方形板狀的插入件之相向的板面作為兩個側面,上述插入件在上述板面上的短邊方向和長邊方向設置有多個凹部。In order to achieve the above object, the needle bed of the circular knitting machine of the present invention can be installed in a circular knitting machine. The needle bed slidably accommodates knitting tools in a groove, which is formed by adjacent rectangular plates. The facing plate surfaces of the insert are two side surfaces, and the insert has a plurality of recesses in the short side direction and the long side direction of the plate surface.
依據該構成,因為在插入件的短邊方向和長邊方向設置有多個凹部,並非如昔知以形成波浪型等者之類的方式大幅改變插入件的結構本身,藉此,能減少加工的時間、成本,而亦不影響加工尺寸的精度。另外,藉由設置多個較小的凹部,可減少插入件和針織工具的接觸面積而有效減少摩擦力,再者,還可抑制潤滑油向外部排出。According to this configuration, since a plurality of recesses are provided in the short side direction and the long side direction of the insert, the structure itself of the insert is not significantly changed in a manner such as forming a wave shape or the like, thereby reducing processing The time and cost without affecting the accuracy of the processing size. In addition, by providing a plurality of smaller recesses, the contact area between the insert and the knitting tool can be reduced to effectively reduce friction, and furthermore, the discharge of lubricating oil to the outside can also be suppressed.
在本發明中,宜為上述插入件在上述短邊方向分為沒有凹部的平面區域及具備凹部的凹部區域,上述短邊方向上的上述凹部的尺寸為上述插入件的短邊方向尺寸的1/4以下。將插入件的短邊方向尺寸中達1/2左右使用作為基材的黏接區域,以剩餘的1/2左右形成針槽的側面,另外,針織工具亦有許多情況為短邊方向尺寸係在插入件的短邊方向尺寸的1/2以上,所以,只要係在插入件的短邊方向尺寸的1/4以下尺寸的凹部,即可使凹部與針織工具在短邊方向重疊,或重疊的部分變多。In the present invention, it is preferable that the insert is divided into a flat area without recesses and a recessed area having recesses in the short-side direction, and the size of the recess in the short-side direction is 1 of the short-side size of the insert /4 or less. Use the bonding area as the base material for about 1/2 of the short-side dimension of the insert, and form the side of the needle groove with the remaining about 1/2. In addition, there are many cases where the knitting tool is in the short-side dimension. It is more than 1/2 of the short-side dimension of the insert, so as long as it is tied to a recess of 1/4 or less of the short-side dimension of the insert, the recess and the knitting tool can overlap or overlap in the short-side direction The part becomes more.
另外,在本發明中,宜為上述短邊方向上的上述凹部的尺寸小於上述短邊方向上的上述針織工具的尺寸。此種情形,可使凹部和針織工具在短邊方向重疊,使重疊的部分變多,再者,藉由設置多個較小的凹部,可減少插入件和針織工具的接觸面積而更加有效減少摩擦力,另外,還可進一步抑制潤滑油向外部排出。In addition, in the present invention, it is preferable that the size of the concave portion in the short-side direction is smaller than the size of the knitting tool in the short-side direction. In this case, the concave portion and the knitting tool can be overlapped in the short side direction, so that the overlapped portion becomes more. Furthermore, by providing a plurality of smaller concave portions, the contact area between the insert and the knitting tool can be reduced more effectively Friction, in addition, can further suppress the discharge of lubricating oil to the outside.
宜為上述凹部錯開形成為:正反的板面各自設置的凹部彼此在上述插入件的厚度方向上不互相重疊。於是,因為在正反的表面上凹部互相錯開,所以能以正面的凹部的正後方沒有凹部的方式,確保插入件的厚度一致,藉由凹部的形成使強度不會降低。It is preferable that the above-mentioned recesses are staggered so that the recesses provided on the respective front and back plate surfaces do not overlap each other in the thickness direction of the insert. Therefore, since the concave portions are staggered from each other on the front and back surfaces, the thickness of the insert can be ensured so that there is no concave portion directly behind the concave portion on the front side, and the strength is not reduced by the formation of the concave portion.
宜為上述短邊方向上的上述凹部的尺寸在2.0mm以下的範圍內。更宜為上述短邊方向上的上述凹部的尺寸在1.0mm以下的範圍內。於是,可減少插入件和針織工具的接觸面積而更加有效減少摩擦力,另外,還可進一步抑制潤滑油向外部排出。It is preferable that the size of the concave portion in the short-side direction is within a range of 2.0 mm or less. More preferably, the size of the concave portion in the short-side direction is within a range of 1.0 mm or less. As a result, the contact area between the insert and the knitting tool can be reduced to more effectively reduce the frictional force, and in addition, the discharge of lubricating oil to the outside can be further suppressed.
另外,宜為上述凹部係藉由凹痕加工而形成,該凹痕加工將同一形狀的凹部以固定間隔設置在上述短邊方向和長邊方向的各方向。於是,可藉由凹痕加工,不影響加工尺寸精度而簡單形成凹部,並能提高板材的表面硬度,且以固定間隔設置凹部,所以可均衡的全面性帶來潤滑油的保持效果。In addition, it is preferable that the concave portion is formed by dent processing, and the concave shape is provided with the concave portions of the same shape at fixed intervals in each of the short-side direction and the long-side direction. Therefore, it is possible to form recesses simply by indentation without affecting the dimensional accuracy of the processing, and to improve the surface hardness of the plate, and the recesses are provided at fixed intervals, so a balanced and comprehensive effect can bring about the lubricating oil retention effect.
另外,宜為上述凹部在上述凹部區域的整體中,以均勻的配置的方式設置。藉此,並無由凹部區域之中的位置所致的效果不均衡,只要在凹部區域內,任何之處均可獲得同等的摩擦減少效果。In addition, it is preferable that the recessed portions are provided in a uniform arrangement in the entire recessed area. Thereby, there is no uneven effect due to the position in the recessed area, as long as it is within the recessed area, the same friction reduction effect can be obtained anywhere.
在本發明中,宜為具有上述針床之圓針織機。此種情形,可獲得一種具有針床之圓針織機,並無大幅改變插入件、針織工具的結構本身而減少所滑動的針織工具與插入件之間的接觸面積、減少摩擦力。 [發明之功效]In the present invention, a circular knitting machine having the above-mentioned needle bed is preferable. In this case, a circular knitting machine with a needle bed can be obtained without significantly changing the structure of the insert and the knitting tool itself, thereby reducing the contact area between the sliding knitting tool and the insert and reducing friction. [Efficacy of invention]
本發明可實現:並無大幅改變針織工具或插入件(該插入件形成以可滑動的方式收容針織工具的槽)的結構本身而減少所滑動的針織工具與插入件之間的接觸面積,進而減少摩擦力。The present invention can realize that the structure itself of the knitting tool or the insert (the insert forming a groove for accommodating the knitting tool in a slidable manner) is not significantly changed, thereby reducing the contact area between the slidable knitting tool and the insert, and Reduce friction.
申請專利範圍及/或說明書及/或圖式中揭示的至少兩個結構中的任意的組合均包含在本發明中。尤其,申請專利範圍中的各請求項的兩個以上的任意的組合均包含在本發明中。Any combination of at least two structures disclosed in the patent application scope and/or specification and/or drawings are included in the present invention. In particular, any combination of two or more of the claims in the scope of the patent application is included in the present invention.
[實施發明之較佳形態][Preferable form for carrying out the invention]
以下根據圖式,對本發明的實施形態進行說明。圖1為表示第1實施形態的具有針床之圓針織機10的主視圖。該圓針織機10例如係單面針織圓針織機,其包括:編織部12,對筒狀的針織物進行編織;捲取部13,捲取筒狀的針織物;控制部16,控制圓針織機的整體。Hereinafter, embodiments of the present invention will be described based on the drawings. Fig. 1 is a front view showing a
在圖1中,在藉由多個支腳21而支承的床22的上方設置編織部12。在床22上立設有多根柱24,在其上部,藉由連結構件而固定有水平構件25。在水平構件25上支承有送紗部9。編織部12藉由控制部16的控制,利用主馬達15之驅動使針筒33(圖2)旋轉,且該針筒33係將多個筒針31(圖2)以自由滑動的方式收容於筒針槽32(圖2)中,而經由送紗部9將紗11供給到筒針31,使針目呈螺旋狀重疊,編織出筒狀的針織物。編織出的針織物受到捲取部13捲取,該捲取部13包括設置於床22的下方的多個捲取輥。In FIG. 1, the knitted
圖2表示單面針織圓針織機的編織部12的局部縱向剖視圖。單面針織圓針織機包括圓筒狀的針筒33,沉降片盤36設置於針筒33的上部,兩者同步旋轉。筒針31插入至垂直設於針筒33外周的筒針槽32中。針筒三角34安裝於針筒三角鞍座42上,齒輪環37與主馬達15(圖1)之驅動相隨而旋轉,藉由固定於齒輪環37的上部的針筒33的旋轉,筒針31的針踵45受到針筒三角針道38所導引而進行上下運動。FIG. 2 shows a partial longitudinal cross-sectional view of the
另一方面,輔助線圈形成的沉降片35插入至輻射狀設於沉降片盤36頂面上的沉降片槽中,沉降片三角43安裝於沉降片三角鞍座41上,藉由與圓針織機之驅動相隨的沉降片盤36之旋轉,沉降片35的沉降片踵44受到沉降片三角針道40所導引而進行前後運動。沉降片35插入至沉降片盤36和沉降片架環39的槽中。筒針31和沉降片35相互正交而相對,藉由兩者的相互運動,形成線圈來生產筒狀的針織物。On the other hand, the
本例中雖不存在,但有時針床30在筒針31、沉降片35之外,亦收容有選針器的提花片(未圖示)等針織工具,該針織工具於圓針織機的運轉時受到三角、選針器等的引導而動作。Although it does not exist in this example, the
圖3為針筒33的橫向剖視圖。該針床30在針筒33的基材中,以切削工具切削加工出插入件槽51,然後,在插入件槽51中,插入長方形板狀的插入件50,並藉由黏接劑進行黏接。並且將筒針31插入於以相鄰的插入件50之相向的板面為兩側面的筒針槽中,而以可滑動的方式收容(圖2)。FIG. 3 is a cross-sectional view of the
圖4為針床30的局部剖視圖和其局部放大圖。在構成筒針31的接觸面的插入件50的正反面各自於短邊方向X和長邊方向Y開設多個凹部53。插入件50在短邊方向X分為沒有凹部53的平面區域50A和凹部區域50B。4 is a partial cross-sectional view of the
如圖4,一般而言,因防止針折斷等的理由,筒針31具有彎彎曲曲的形狀。設於插入件50的凹部53具有圓形的凹狀,設為小於針織工具即筒針31的短邊方向X尺寸的直徑。因為筒針31的短邊方向尺寸亦多為在插入件50的短邊方向尺寸的1/4以上,所以只要凹部53的直徑為插入件50的短邊方向尺寸的1/4以下,即可使筒針31與凹部53在短邊方向X重疊,或重疊的部分變多。另外,因為在插入件50的內部,多個凹部53設為較小直徑,不連通到外部,所以提高潤滑油不易排到外部而殘留保持的效果,可降低筒針31和插入件50之間的摩擦力。As shown in FIG. 4, in general, the
另外,筒針31多為具有在筒針槽32的短邊方向X延伸的側壁的高度的1/2左右的短邊方向X尺寸。於是,只要凹部53的直徑為筒針槽32的短邊方向X尺寸的1/2以下,即可使筒針31與凹部53在短邊方向X幾乎重疊,或重疊的部分變多。若為如上述中國專利公開CN101805955,在插入件的長邊方向設置一個呈一排且在短邊方向為較大的凹部的態樣,由於成為凹部的不到一半與筒針重疊而有時使摩擦力降低的效果變小的情況,故在本發明中,在短邊方向X和長邊方向Y設置多個小凹部,降低摩擦力。In addition, the
此外,如果考慮插入件50本身,則短邊方向X尺寸中達1/2左右使用作為基材的黏接區域,剩餘的1/2構成筒針槽32的側壁。因為該側壁的1/2構成凹部區域,所以只要凹部53的直徑為插入件50的短邊方向X尺寸的1/4左右,即可充分獲得本發明的效果。In addition, if the
本例子的插入件50的長邊方向Y×短邊方向X尺寸約為150mm×8mm。另外,如圖4,筒針31具有前端的針部分、針踵45等的形狀不同的結構,其短邊方向X尺寸在約1.0~6.5mm的範圍內。如上所述,因為只要凹部53的直徑為插入件50的短邊方向X尺寸的1/4左右,即可獲得摩擦力降低的效果,所以凹部53的直徑D宜為在2.0mm以下的範圍內。此外,如果考慮筒針31的短邊方向X尺寸的最小值,則凹部53的直徑D尤其宜在1.0mm以下的範圍內。另外,考慮潤滑油的保持效果,深度H宜為5~20μm(0.005~0.02mm)。即使在此種直徑小的形狀下,仍然因為凹部53交替形成,所以相較於沒有凹部之情形而言,插入件50和筒針31的接觸面積成為整體的1/2而可減少摩擦力。藉由設置多個小凹部53,可減少摩擦力,並且潤滑油的保持效果變大。The dimension of the longitudinal direction Y×short direction X of the
在本例中,如圖4的局部放大圖,在插入件50的板面上,以相同形狀等間隔呈鋸齒(千鳥)狀,即,沿短邊方向X和長邊方向Y互相錯開配置多個圓形的凹部53。實線的圓形表示正面的凹部53,虛線的圓形表示反面的凹部53。因為錯開形成為設於插入件50的板材的正反面上的凹部53彼此在厚度方向互相不重疊,所以將凹部加工後的插入件50的厚度於整體上保持為幾乎固定,從強度上而言為固定。In this example, as shown in a partially enlarged view of FIG. 4, on the board surface of the
圖5為表示筒針31在插入件50之間滑動的狀態的圖3的V部的放大剖視圖。像圖5那樣,筒針31在相鄰的插入件50之間,於長邊方向Y(參照圖4)滑動。在該插入件50的外面上藉由凹痕加工設置多個凹部53,該凹痕加工係於短邊方向X和長邊方向Y的各方向以固定的間隔設置相同形狀的凹部。FIG. 5 is an enlarged cross-sectional view of the V portion of FIG. 3 showing a state where the
該凹部53以藉由普通的標準壓制的方式,於板材的雙面上實施凹痕加工的方式形成。藉由凹痕加工,不會對加工尺寸精度產生影響,另外,藉由該雙面的加壓效果,可提高插入件50的表面硬度。The
針對本發明的插入件之針床與採用沒有凹部的普通的插入件的普通之針床,分別將耗電量加以測定並比較。共同的編織條件為:圓針織機的直徑為30英寸、28G(每吋針數),圓針織機的轉速為40R.P.M.,紗為聚酯紗167dtex(分德士),編織組織為平織、針目的密度為240mm/100W(經圈),圓針織機運轉2000次,編織出此針織物。For the needle bed of the insert of the present invention and the ordinary needle bed using a common insert without recesses, the power consumption is measured and compared, respectively. The common knitting conditions are: the diameter of the circular knitting machine is 30 inches, 28G (number of needles per inch), the rotational speed of the circular knitting machine is 40R.PM, the yarn is polyester yarn 167dtex (sub-tax), and the knitting structure is plain weave, The needle density is 240mm/100W (warp), and the circular knitting machine operates 2000 times to knit this knitted fabric.
其結果是,普通之針床的耗電量為2223.9Wh。另一方面,本發明的插入件之針床的耗電量為1901.6Wh。於是,由於凹部53帶來的摩擦力的減少,而確認到14.5%的省電效果。As a result, the power consumption of an ordinary needle bed is 2223.9Wh. On the other hand, the power consumption of the needle bed of the insert of the present invention is 1901.6Wh. As a result, the frictional force due to the
本例子為單面針織圓針織機,但是在雙面針織圓針織機(未圖示)之情形,與單面針織圓針織機相同,於筒針所滑動的筒針槽的插入件50中形成凹部,於將盤針和提花片等者加以收容之針床中在盤針所滑動的盤針槽的插入件中形成凹部。藉此,與上述的單面針織圓針織機相同,可在各針床中,藉由凹部減少摩擦力。This example is a single-sided circular knitting machine, but in the case of a double-sided circular knitting machine (not shown), in the same way as a single-sided circular knitting machine, a recess is formed in the
圖6為本發明的第2實施形態的沉降片的側視圖。在本例子中,在相對於上下移動的針而水平移動來輔助線圈形成的板狀沉降片35正反面上,形成多個圓形的凹部53a。其它的結構與第1實施形態相同,但是,也可不在第1實施形態之針床的插入件中設置凹部。6 is a side view of a sinker according to a second embodiment of the invention. In this example, a plurality of
沉降片35在針筒33的徑向前後運動,此時如圖2,在沉降片35上的針筒33的中心方向即前部,係於中央部分的附近與收容沉降片35的槽發生摩擦,而在其相反方向的後部,則係於下部整體的附近與收容沉降片35的槽發生摩擦。因此,圖6的凹部53a設置於沉降片35的前部中央和後部整體上。凹部53a的直徑,雖然只要不超出針織工具即具有效果,但是在本例中,為了從整體上均勻產生潤滑油的保持效果,宜設置多個小凹部。因此,藉由凹痕加工,在前後方向和垂直方向等間隔設置多個微小的圓形的凹部53a。The
不僅本例之此種沉降片35,藉由在針、提花片等的針織工具中設置凹部,即使在不於針床中設置凹部的情況下,仍可獲得同樣的效果。另外,在於沉降片35中設置凹部53a之情形,即使在不於插入件50中設置凹部53的情況下,仍具有效果,而無須在針床中實施凹部的加工。In addition to the
如此,採用能以可滑動的方式收容在形成於圓針織機之針床中的槽內的板狀針織工具,且其係在作為正反面的面積最大的兩個側面上的短邊方向和長邊方向設置多個凹部之圓針織機用的針織工具,藉此並無將針織工具或以可滑動的方式收容針織工具的槽的結構本身大幅改變而可減少滑動的針織工具與槽之間的接觸面積來降低摩擦力。In this way, a plate-shaped knitting tool that can be slidably accommodated in a groove formed in a needle bed of a circular knitting machine is adopted, and it is the short side direction and length on the two side surfaces with the largest area on the front and back sides A knitting tool for a circular knitting machine in which a plurality of recesses are provided in the lateral direction, whereby the structure of the knitting tool or the groove that accommodates the knitting tool in a slidable manner does not change significantly and the sliding between the knitting tool and the groove can be reduced Contact area to reduce friction.
另外,只要上述針織工具在上述短邊方向分為沒有凹部的平面區域及具備凹部的凹部區域,且上述短邊方向的上述凹部的尺寸小於上述針織工具,則凹部和外部不連通,保持潤滑油,減少摩擦。In addition, as long as the knitting tool is divided into a planar region without recesses and a recessed region having recesses in the short-side direction, and the size of the recesses in the short-side direction is smaller than that of the knitting tool, the recesses and the outside are not connected, and lubricating oil is retained To reduce friction.
此外,只要係收容於上述槽中的上述針織工具,且設成上述凹部包括與上述槽的接觸部,則可藉由借助凹部減少接觸部的接觸面積來減少摩擦。In addition, as long as the knitting tool is accommodated in the groove and the recessed portion includes a contact portion with the groove, friction can be reduced by reducing the contact area of the contact portion with the recessed portion.
還有,上述凹部也可以錯開形成為設於上述側面各者上的凹部彼此在上述針織工具的厚度方向互相不重疊。藉此,將凹部加工後的針織工具的厚度於整體上保持為幾乎固定,從強度上而言為固定。In addition, the concave portions may be staggered so that the concave portions provided on the side surfaces do not overlap each other in the thickness direction of the knitting tool. As a result, the thickness of the knitting tool after the processing of the recesses is kept almost constant as a whole, and it is fixed from the viewpoint of strength.
再有,宜為上述短邊方向上的上述凹部的短邊方向尺寸在1.0mm以下的範圍內。藉此,與針織工具中上述短邊方向尺寸最小的針相較而言,相同方向的凹部的尺寸變小,凹部不超出針織工具的正面,凹部與外部不連通,可保持潤滑油,減少摩擦。In addition, it is preferable that the short-side dimension of the concave portion in the short-side direction is within a range of 1.0 mm or less. In this way, compared with the needle with the smallest dimension in the short side direction of the knitting tool, the size of the concave portion in the same direction becomes smaller, the concave portion does not exceed the front surface of the knitting tool, and the concave portion is not in communication with the outside, which can maintain lubricating oil and reduce friction .
另外,宜為上述凹部區域分別設成:在上述側面之中的一者包括上述短邊方向之中單方向的側端周邊的區域,而在上述側面之中的另一者中則包括與上述側端相反方向的側端周邊。藉此,可將凹部區域設置在由於與圓針織機之驅動相隨的旋轉令針織工具傾斜而使針織工具與槽的接觸變強的部分,可有效減少摩擦。In addition, it is preferable that the recessed regions are respectively provided such that one of the side surfaces includes a region around a side edge in one direction in the short-side direction, and the other of the side surfaces includes The periphery of the side end in the opposite direction of the side end. Thereby, the recessed area can be provided at a portion where the rotation of the circular knitting machine causes the knitting tool to incline, and the contact between the knitting tool and the groove becomes stronger, which can effectively reduce friction.
在採用沉降片35的單面針織圓針織機中,係於圖2的沉降片盤36和沉降片架環39中,直接形成可收容針織工具的槽,且板狀的沉降片35在該槽中滑動。因此,有必要與第1實施形態同樣減少摩擦力,而如圖6於沉降片35的正反面上,設置上述的多個凹部53a。In the single-sided circular knitting
如此,在本發明中,藉由在插入件與針織工具的接觸面上設置多個凹部,可減少接觸面積,減少摩擦力,藉此,可減少耗電量。另外,藉由凹部帶來的潤滑油的保持效果,可削減其使用量。另外,因為在構成上述接觸面的正反面上將凹部彼此互相錯開,故可確保固定的板厚,強度不會由於凹部而降低。As such, in the present invention, by providing a plurality of recesses on the contact surface between the insert and the knitting tool, the contact area and friction can be reduced, thereby reducing power consumption. In addition, due to the effect of retaining the lubricating oil by the recessed portion, the amount of use can be reduced. In addition, since the concave portions are shifted from each other on the front and back surfaces constituting the contact surface, a fixed plate thickness can be ensured, and the strength is not reduced by the concave portions.
另外,在各實施形態中,凹部具有圓形的凹狀,但是完全不限於此,也可為橢圓形、多邊形等來取代圓形。另外,係將凹部53以同一形狀等間隔設成鋸齒狀,但是,完全不限於此,也可改變形狀、間隔。另外,設置凹部的既可為插入件、針織工具的單面也可為雙面。在單面之情形,宜為在與針床的旋轉方向相反的方向的面上設置凹部。另外,凹部區域也可不設在整面上,而是散點配置於面各處。另外,在雙面上設置凹部之情形,亦能設成在插入件的厚度方向上凹部區域局部或全部不重疊。In addition, in each embodiment, the concave portion has a circular concave shape, but it is not limited to this at all, and an elliptical shape, a polygonal shape, or the like may be used instead of a circular shape. In addition, the
以上參照圖式對較佳實施形態進行描述,但只要是本領域的技術人員觀看本案說明書,應可在顯而易見的範圍內輕易想到各種變更和修改。所以,此種變更和修改應解釋為在由本案申請專利範圍所確定的本發明之範圍內。The preferred embodiments have been described above with reference to the drawings, but as long as a person skilled in the art looks at the description of this case, various changes and modifications should be easily conceivable within the obvious scope. Therefore, such changes and modifications should be interpreted as being within the scope of the present invention determined by the scope of the patent application in this case.
9:送紗部
10:圓針織機
11:紗
12:編織部
13:捲取部
15:主馬達
16:控制部
21:支腳
22:床
24:柱
25:水平構件
30:針床
31:筒針
32:筒針槽
33:針筒
34:針筒三角
35:沉降片
36:沉降片盤
37:齒輪環
38:針筒三角針道
39:沉降片架環
40:沉降片三角針道
41:沉降片三角鞍座
42:針筒三角鞍座
43:沉降片三角
44:沉降片踵
45:針踵
50:插入件
50A:平面區域
50B:凹部區域
51:插入件槽
53、53a:凹部
D:直徑
H:深度
X:短邊方向
Y:長邊方向9: Yarn feeding department
10: Circular knitting machine
11: Yarn
12: Weaving Department
13: take-up department
15: main motor
16: Control Department
21: Feet
22: bed
24: column
25: horizontal member
30: Needle bed
31: Needle
32: barrel needle groove
33: syringe
34: syringe triangle
35: sinker
36: sinker plate
37: Gear ring
38: Syringe triangle needle channel
39: sinker ring
40: Sink triangle triangle
41: Sink triangle saddle
42: syringe triangle saddle
43: Sink triangle
44: sinker heel
45: Needle heel
50:
本發明應可自參照圖式的以下較佳實施形態的說明而更加清楚理解。但是,實施形態和圖式用於單純的圖示和說明,不應用於限制本發明的範圍。本發明的範圍由申請專利範圍確定。在圖式中,多個圖式中的同一元件符號表示同一部分。 圖1為本發明的第1實施形態的單面圓針織機整體的主視圖; 圖2為單面針織圓針織機的編織部的局部縱向剖視圖; 圖3為針筒的橫向剖視圖; 圖4為針床的局部剖視圖及其局部放大圖; 圖5為表示針在插入件之間滑動的狀態的圖3的V部分的放大剖視圖; 圖6為本發明的第2實施形態之中的沉降片的側視圖。The present invention should be more clearly understood from the description of the following preferred embodiments with reference to the drawings. However, the embodiments and drawings are used for simple illustration and description, and should not be used to limit the scope of the present invention. The scope of the invention is determined by the scope of the patent application. In the drawings, the same element symbol in multiple drawings represents the same part. 1 is a front view of the entire single-sided circular knitting machine according to the first embodiment of the present invention; 2 is a partial longitudinal cross-sectional view of the knitting portion of the single-sided circular knitting machine; Figure 3 is a lateral cross-sectional view of the syringe; 4 is a partial cross-sectional view of the needle bed and a partially enlarged view; 5 is an enlarged cross-sectional view of a portion V of FIG. 3 showing a state where the needle slides between the inserts; 6 is a side view of the sinker in the second embodiment of the present invention.
12:編織部 12: Weaving Department
31:筒針 31: Needle
32:筒針槽 32: barrel needle groove
33:針筒 33: syringe
34:針筒三角 34: syringe triangle
35:沉降片 35: sinker
36:沉降片盤 36: sinker plate
37:齒輪環 37: Gear ring
38:針筒三角針道 38: Syringe triangle needle channel
39:沉降片架環 39: sinker ring
40:沉降片三角針道 40: Sink triangle triangle
41:沉降片三角鞍座 41: Sink triangle saddle
42:針筒三角鞍座 42: syringe triangle saddle
43:沉降片三角 43: Sink triangle
44:沉降片踵 44: sinker heel
45:針踵 45: Needle heel
50:插入件 50: Insert
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018-151758 | 2018-08-10 | ||
JP2018151758A JP2020026591A (en) | 2018-08-10 | 2018-08-10 | Needle bed for circular knitting machine and circular knitting machine comprising the needle bed |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202012717A true TW202012717A (en) | 2020-04-01 |
Family
ID=67551077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108127111A TW202012717A (en) | 2018-08-10 | 2019-07-31 | Needle bed for circular knitting machine, and circular knitting machine including same needle bed |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3608462B1 (en) |
JP (1) | JP2020026591A (en) |
CN (1) | CN110820155A (en) |
TW (1) | TW202012717A (en) |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB361321A (en) | 1930-08-15 | 1931-11-16 | George Henry Green | Improvements in or relating to supports or guides for sliding members in knitting machines |
GB583929A (en) * | 1944-07-10 | 1947-01-02 | Mellor Bromley & Co Ltd | Improvements in or relating to tricked beds for needles and other individual instrumentalities of knitting machines |
GB586771A (en) * | 1944-10-07 | 1947-03-31 | Bentley Eng Co Ltd | Improvements in and relating to grooved or tricked beds for sliding instruments |
JPS4889948U (en) | 1972-01-24 | 1973-10-30 | ||
CN2286762Y (en) * | 1996-12-20 | 1998-07-29 | 林嘉凤 | Improved cylinder structure of knitting machine |
DE502007001851D1 (en) * | 2007-05-03 | 2009-12-10 | Groz Beckert Kg | Inside guided needle |
CN201620242U (en) * | 2010-03-04 | 2010-11-03 | 谢文彬 | Needle cylinder insertion piece of simple circular knitting machine |
CN101805955A (en) | 2010-03-04 | 2010-08-18 | 谢文彬 | Needle cylinder insertion tab of simple circular knitting machine |
CN201801702U (en) * | 2010-10-09 | 2011-04-20 | 谢文彬 | Improved cylinder insert |
CN104762743B (en) * | 2014-01-07 | 2018-03-02 | 山德霓股份公司 | Syringe for knitting circular knitting machine |
CN205258772U (en) * | 2016-01-04 | 2016-05-25 | 张金足 | Knitting circular weft knitting machine's cylinder improves structure |
-
2018
- 2018-08-10 JP JP2018151758A patent/JP2020026591A/en active Pending
-
2019
- 2019-07-31 TW TW108127111A patent/TW202012717A/en unknown
- 2019-08-05 EP EP19190078.6A patent/EP3608462B1/en active Active
- 2019-08-08 CN CN201910730086.6A patent/CN110820155A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CN110820155A (en) | 2020-02-21 |
JP2020026591A (en) | 2020-02-20 |
EP3608462B1 (en) | 2024-07-24 |
EP3608462A1 (en) | 2020-02-12 |
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