TW202010832A - Oil sludge or waste treatment system capable of converting oil sludge or wastes into synthesis gas with a higher energy benefit to be used as electric energy or heat energy for human beings - Google Patents
Oil sludge or waste treatment system capable of converting oil sludge or wastes into synthesis gas with a higher energy benefit to be used as electric energy or heat energy for human beings Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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Description
本發明係有關油泥或廢棄物等可再生利用物質的處理系統,尤指設計以高頻電磁加熱技術,使油泥或廢棄物氣化為合成氣(syngas),即人造瓦斯之再生能源使用目的,促進循環經濟者。 The present invention relates to a treatment system for recyclable substances such as oil sludge or waste, especially designing the use of high-frequency electromagnetic heating technology to gasify oil sludge or waste into syngas, that is, the purpose of using renewable energy of artificial gas, Promote circular economy.
對於油泥及廢棄物之處理,一直以來都是令各級環保單位及業主或民眾頭痛不已的問題,目前垃圾廢棄物,除了分類回收再利用之外,都直接以掩埋或送往焚化爐焚燒;油泥則正在研究、測試與稻草、麥稈等固形物粉碎後,固化成顆粒狀使之成為具備熱值之RDF-5(Refused-Derived Fuel),再利用為鍋爐等之熱源使用。 The treatment of oil sludge and waste has always been a headache for environmental protection units, owners and people at all levels. At present, in addition to sorting and recycling, garbage waste is directly buried or sent to incinerators for incineration; Oil sludge is being researched and tested, and after crushed with solid materials such as straw and wheat straw, it is solidified into particles to make it become RDF-5 (Refused-Derived Fuel) with calorific value, and then reused as a heat source such as a boiler.
本發明提供一種新穎的油泥或廢棄物處理系統,係利用高頻加熱原理,即誘電加熱(Dielectric Heating)或誘導加熱(Induction Heating)可分別對導體及非導體加熱,亦即一般通稱的高周波加熱方法,其中,可將油泥或廢棄物等非導體之物質置於反應爐內以為原料,以高頻加熱機令反應 爐內之原料由反應爐管壁及反應爐中之攪拌器因電場作用產生高溫,將高溫傳導至爐內之原料於極短時間內使原料加熱升溫,而將反應爐內之原料物質直接裂解氣化而成為合成氣(syngas)及小部分液態燃料及灰渣者。 The present invention provides a novel oil sludge or waste treatment system that utilizes the principle of high-frequency heating, that is, induction heating (Induction Heating) or induction heating (Induction Heating) to heat conductors and non-conductors, which is generally known as high-frequency heating Method, in which non-conductive materials such as oil sludge or waste can be placed in the reactor as raw materials, and the high-frequency heating machine is used to make the raw materials in the reactor from the wall of the reactor tube and the stirrer in the reactor due to the electric field High temperature, the raw material that conducts high temperature into the furnace heats up the raw material in a very short time, and directly cracks and gasifies the raw material in the reaction furnace to become syngas and a small part of liquid fuel and ash.
本發明的系統是由反應爐本身所產生之熱能傳導至被加熱的油泥或廢棄物,因此除了加熱均勻迅速,效率極高外,更可以節省大量能源。 The system of the present invention conducts heat energy generated by the reaction furnace itself to the heated sludge or waste. Therefore, in addition to uniform and rapid heating and extremely high efficiency, a large amount of energy can be saved.
根據研究,油泥的成份主要有水份、無機性固體物、碳氫化合物等三大類;國際能源總署統計,舉凡由生物產生的有機物質,農畜牧業廢棄物,都市垃圾及下水道污泥及沼氣等等,均定義為生質能物質,這是僅次於石油、煤及天然氣的第四大能源,而且是只要人類文明存在,它就是取之不盡,用之不竭的可循環再生能源,實在是值得人們善加開發利用的寶貴資源。 According to research, the components of oil sludge are mainly three categories: moisture, inorganic solids, and hydrocarbons. According to statistics from the International Energy Agency, examples include organic substances produced by organisms, agricultural and animal husbandry wastes, urban garbage and sewage sludge and Biogas, etc., are defined as biomass energy substances, which is the fourth largest energy source after petroleum, coal and natural gas, and as long as human civilization exists, it is inexhaustible and renewable Energy is really a valuable resource worthy of people's development and utilization.
本發明提供一種油泥或廢棄物處理系統,包括一油泥或廢棄物(以下統稱為被處理物)的前置處理作業設施,係為:至少一初步處理單元,即;可為洗滌或攪拌或乾燥或加工為流體等,做一般性前置處理的設施。在初步前置處理單元之後,可設置有粉碎設施或固化或加工為流體態之設施,使被處理物成為待處理之素原料或RDF-5或濃稠流體,並集中於原料堆置場所、槽或裝袋暫置。再設置進料單元,依其固態或流體型態,可分別為:固態者,可包括輸送設施或鏟斗等各種投料設施,將RDF-5或素原料送至原料槽斗;原料槽斗則設置至少一出料口,接續有至少一入料管,其中入料管為封閉式,以推桿或以螺旋入料;該至少一入料管再接續至少一反應爐,該至少一反應爐與至少一入料管以一θ角接合,根據熱升冷降 的物理現象,該θ角以銳角較佳,可減少反應爐的高熱進入入料管;但亦可設計套接隔熱管及設置散熱鰭片或水冷系統,以儘量避免高熱影響入料,如此則入料管及反應爐亦可以鈍角或直角接合;至少一高頻(即高周波)加熱機;該至少一氣化反應爐上半部設置有合成氣收集管,可連接集氣泵;下半部設置有液態油輸出管及灰渣出口;其中,灰渣出口可設置螺旋管將灰渣引出。 The present invention provides an oil sludge or waste treatment system, including a pre-treatment facility for oil sludge or waste (hereinafter collectively referred to as to-be-processed objects), which is: at least one preliminary treatment unit, that is, can be washed or stirred or dried Or processing as a fluid, etc., for general pre-treatment facilities. After the preliminary pre-processing unit, a crushing facility or a facility that solidifies or processes into a fluid state may be provided to make the processed object into a raw material to be processed or RDF-5 or a thick fluid, and concentrate on the raw material storage site, Slot or bag temporarily. Then, a feeding unit is provided. Depending on its solid state or fluid type, it can be respectively: solid state, which can include various feeding facilities such as transportation facilities or buckets to send RDF-5 or raw materials to the raw material bucket; the raw material bucket At least one discharge port is provided, followed by at least one feed tube, wherein the feed tube is closed, and the feed tube is a push rod or a screw; the at least one feed tube is then connected to at least one reaction furnace, and the at least one reaction furnace It is joined with at least one feed tube at an angle of θ. According to the physical phenomenon of heat rise and cold drop, the angle θ is preferably an acute angle, which can reduce the high heat of the reactor from entering the feed tube; Install heat dissipation fins or water cooling system to avoid the influence of high heat on the feed, so that the feed pipe and the reactor can also be connected at an obtuse or right angle; at least one high frequency (ie high frequency) heater; the at least one gasification reactor upper half There is a syngas collection pipe in the part, which can be connected to the gas collector pump; the lower half is provided with a liquid oil output pipe and an ash residue outlet; wherein, the ash residue outlet can be provided with a spiral tube to lead the ash residue.
為營造氣化反應爐的控氧環境,在入料管與氣化反應爐及灰渣、液態油出口管與裂解氧化反應爐等組構而成之系統,可設置自動控制或手動氣密閉鎖部件或真空井/泵,令真空井/泵浦輔助抽除大氣,以控制氧氣等氣體進入反應爐參與裂解氣化反應;此外,為使氣化反應爐維持長時間運作,本發明亦可在反應爐內腔中設置材質為導體的攪拌器如螺桿或旋葉等,除可使該導體攪拌器亦形成渦流成為熱源外,亦可攪動原料,進而刮除反應爐內壁之灰渣,除得以維持裂解反應爐的容積外,並可與爐壁熱源共同形成「內外均對原料加熱」的功效,可大幅提升裂解反應的效率;其中可視需要將該攪拌器設置為自動或手動。 In order to create an oxygen control environment for the gasification reactor, the system composed of the feed pipe, the gasification reactor and the ash, the liquid oil outlet pipe, and the cracking oxidation reactor can be equipped with automatic control or manual gas-tight locking Components or vacuum wells/pumps, to assist the vacuum wells/pumps to assist in the extraction of the atmosphere, to control oxygen and other gases to enter the reactor to participate in the cracking gasification reaction; in addition, in order to maintain the gasification reactor for a long time, the present invention can also be used in A stirrer made of a conductor, such as a screw or a rotary blade, is provided in the cavity of the reaction furnace. In addition to making the conductor stirrer also form a vortex as a heat source, it can also stir the raw materials, and then scrape off the ash and slag on the inner wall of the reaction furnace. It can maintain the outside of the volume of the cracking reaction furnace, and can form the effect of "heating the raw materials both inside and outside" together with the heat source of the furnace wall, which can greatly improve the efficiency of the cracking reaction. The stirrer can be set to automatic or manual as needed.
為進一步增進效率,本發明之入料、裂解氣化及出渣等三大部份,可一體成型或以組合式構造分別設置絕熱墊片、法蘭、隔熱管散熱鰭片或水冷等冷卻系統等材料或部件,裨免使氣化反應爐於運作時將高溫傳遞至入料管及出渣管。 In order to further improve efficiency, the three major parts of the invention, such as feed, cracking and gasification, and slag discharge, can be formed integrally or in a combined structure with cooling pads, flanges, heat pipe fins or water cooling The materials and components such as the system can help the gasification reactor to transfer high temperature to the feed pipe and the slag pipe during operation.
本發明亦可設計成移動式的機動型機組,以提供為獨立的供電單元。以偏遠地區的居家或工寮為例,可以同時解決垃圾及用電問題。甚至,如果自身產出的垃圾或廚餘數量不足,可以撿拾枯枝落葉等廢棄物 充當原料,進而得到電力或人造瓦斯之熱源。 The invention can also be designed as a mobile motorized unit to provide an independent power supply unit. Taking the example of a home or a worker in a remote area can solve the problems of garbage and electricity at the same time. Furthermore, if the amount of garbage or food waste produced by itself is insufficient, wastes such as litter can be picked up and used as raw materials to obtain heat sources of electricity or artificial gas.
此外,更可設計將本發明系統裝置於載具,將系統所獲得之合成氣進一步純化供應予燃氣引擎或燃料電池使用,為載具提供更完美的驅動能源。 In addition, the system of the present invention can also be designed to be installed on a vehicle, and the synthesis gas obtained by the system can be further purified and supplied to a gas engine or a fuel cell to provide a more perfect driving energy for the vehicle.
至於在流體態原料方面,如油泥者,本發明突破傳統觀念採取由下而上之入料方法進行油泥或其他廢棄物處理。由於油泥係為濃稠之流體,可以利用連通管原理或以幫浦推擠油泥或呈流體狀之廢棄物進入反應爐進行高溫裂解,達到將油泥或廢棄物氣化之目的。即,將油泥或成濃稠流體態之廢棄物置於系統之管道內,管道之兩端分別設置為入料端及反應爐端,其間為連通管之構造,反應爐端向上延伸,原料則由下而上輸入;入料端可為槽體或以管路與幫浦相連至原料槽;反應爐端由下而上之配置方式則為管體、冷卻段及加熱段,加熱段頂端之一側為出渣側,另一側則為向上延伸之艙壁;出渣側接續一密閉腔室為灰渣堆積室,灰渣堆積室下部再設置有緩衝室及底部之出渣艙,以出渣口/管與外部相通。如此,本發明方法即可具有控氧條件對油泥及成濃稠流體之廢棄物進行高溫裂解。因為無論是油泥或成濃稠流體之廢棄物,基本上均已具備有一定之氣密性;亦即,當上述之原料由入料端進入管道,無論是連通管構造或以幫浦推擠入料,均已令系統與外部形成阻絕狀態,大氣無法進入系統,形成絕佳的密閉控氧環境;此由下而上入料之方式除可巧妙營造密閉控氧條件外,更可連續不絕入料,並節省系統機構的大量動作,實為油泥及廢棄物處理技術的一大突破。 As for the fluid raw materials, such as oil sludge, the present invention breaks the traditional concept and adopts a bottom-up feeding method for oil sludge or other waste treatment. Since the oil sludge is a thick fluid, the principle of the connecting pipe or the pump can be used to push the oil sludge or fluid waste into the reactor for high temperature cracking to achieve the purpose of gasifying the oil sludge or waste. That is, the sludge or the waste in a thick fluid state is placed in the pipeline of the system. The two ends of the pipeline are respectively set as the feed end and the reactor end, and the structure of the connecting pipe is between them. The reactor end extends upward, and the raw materials are Input from the bottom to the top; the feed end can be a tank or connected to the raw material tank by a pipeline and a pump; the bottom-up configuration of the reactor end is the tube, the cooling section and the heating section, and one of the tops of the heating section The side is the slag discharge side, and the other side is the upwardly extending bulkhead; the slag discharge side is followed by a closed chamber for the ash residue accumulation chamber, and the bottom of the ash residue accumulation chamber is provided with a buffer chamber and a bottom slag discharge chamber The slag port/tube is in communication with the outside. In this way, the method of the present invention can carry out high-temperature cracking of oil sludge and thick fluid waste with oxygen control conditions. Because whether it is oil sludge or waste into a thick fluid, it basically has a certain air tightness; that is, when the above raw materials enter the pipeline from the feed end, whether it is a connecting pipe structure or pushed by a pump Feeding has made the system and the outside blocked, and the atmosphere cannot enter the system, forming an excellent closed oxygen control environment; this bottom-up feeding method can not only create a closed oxygen control condition, but also continuous Absolutely feeding materials and saving a lot of actions of the system mechanism is a breakthrough in sludge and waste treatment technology.
必須加以說明的是:如採取連通管概念所設置的系統,在逐 步進行油泥等原料裂解時,在入料端應依系統對原料裂解的進度配合入料,以維持反應爐端與入料端壓力及質量之平衡,如此才能持續將管道中之原料逐步向上推擠至加熱區段,進行連續不停的裂解反應程序,使系統維持運作。另外,值得一提的是:在反應爐端之頂部需設置有集氣管/口,以將油泥等原料裂解後所得之合成氣接往集氣槽、淨化槽等後續處理設施。在此,另一巧妙的設計可提供油泥等原料裂解反應後之灰渣被自動移入另側之灰渣堆積室;即,在頂部集氣管/口邊再設置一吸氣管或自集氣管岔出,直接將合成氣導入反應區內部,對由下而上逐步完成裂解反應後所向上推擠冒出之灰渣,直接吹向灰渣堆積室,避免其向上累堆至形成集氣管/口阻塞之情事;此吸氣管可加設耐高溫之幫浦,以確保吹灰的效益。經此吸、吹過程之合成氣,最終仍能重返,經集氣管/口進入集氣槽、各淨化槽等後續處理設施;如此系統則可不需另外設置其他清理灰渣之機構,免除多餘的機械動作,徒增可能增加系統氣密度損害的風險。 It must be explained that, if the system set by the concept of a connecting pipe is adopted, when the cracking of raw materials such as oil sludge is carried out step by step, the feed end should cooperate with the feed at the feed end according to the progress of the system for the cracking of the feed to maintain the reactor end and feed end The balance of pressure and mass can continue to push the raw materials in the pipeline gradually to the heating section, and carry out continuous cracking reaction procedures to keep the system operating. In addition, it is worth mentioning that: a gas collecting pipe/port should be provided at the top of the reactor end to connect the synthesis gas obtained after the cracking of raw materials such as oil sludge to the gas collecting tank, purification tank and other subsequent processing facilities. Here, another clever design can provide the ash residue after the cracking reaction of raw materials such as oil sludge is automatically moved to the ash residue accumulation chamber on the other side; that is, an suction pipe or self-collecting pipe branch is further provided at the top gas collector/mouth Direct the synthesis gas into the reaction zone, and the ash slag that is pushed up after the completion of the cracking reaction from bottom to top is blown directly into the ash slag accumulation chamber to prevent it from accumulating upwards to form a gas collecting pipe/port Blockage; this suction pipe can be equipped with a high temperature resistant pump to ensure the benefit of soot blowing. The synthesis gas after this suction and blowing process can still be returned in the end, and enters the gas collection tank, each purification tank and other subsequent processing facilities through the gas collection pipe/port; in this way, the system can eliminate the need for additional ash and slag cleaning mechanisms to avoid excess The mechanical action may increase the risk of system air density damage.
100‧‧‧氣化反應爐 100‧‧‧gasification reactor
110‧‧‧加熱區 110‧‧‧Heating area
111‧‧‧降溫區段 111‧‧‧ Cooling section
120‧‧‧灰渣區 120‧‧‧ Ash area
130‧‧‧出渣管 130‧‧‧slag pipe
131‧‧‧出渣螺旋輸送桿 131‧‧‧Slag conveying rod
140‧‧‧洩油口 140‧‧‧Drain port
141‧‧‧集油管 141‧‧‧Tube
150‧‧‧集油槽 150‧‧‧sump
160‧‧‧攪拌器 160‧‧‧Agitator
161‧‧‧攪拌器馬達 161‧‧‧Agitator motor
170‧‧‧真空井/泵 170‧‧‧Vacuum well/pump
180‧‧‧灰渣堆積室 180‧‧‧ Ash deposit room
181‧‧‧密閉閥 181‧‧‧Closed valve
182‧‧‧緩衝室 182‧‧‧Buffer room
183‧‧‧出渣室 183‧‧‧slag room
184‧‧‧出渣口 184‧‧‧slag outlet
200‧‧‧進料管 200‧‧‧ Feeding tube
210‧‧‧進料螺旋輸送桿 210‧‧‧Feeding screw conveying rod
220‧‧‧入料管 220‧‧‧ Feeding tube
221‧‧‧輸料泵 221‧‧‧Feeding pump
222‧‧‧入料管 222‧‧‧ Feeding tube
223‧‧‧出料管 223‧‧‧Discharge tube
230‧‧‧支座 230‧‧‧support
300‧‧‧高頻加熱機 300‧‧‧High frequency heater
400‧‧‧合成氣收集管 400‧‧‧Syngas collection tube
410‧‧‧集氣槽 410‧‧‧Gas collecting tank
430‧‧‧控壓閥/接頭 430‧‧‧pressure control valve/connector
440‧‧‧安全閥/供氣管路單元 440‧‧‧Safety valve/air supply pipeline unit
450‧‧‧吸氣管 450‧‧‧Suction tube
500‧‧‧中央控制單元 500‧‧‧Central control unit
510‧‧‧淨化單元 510‧‧‧ Purification unit
520‧‧‧燃氣引擎 520‧‧‧ gas engine
530‧‧‧發電機組 530‧‧‧generator set
540‧‧‧液態燃料處理單元 540‧‧‧Liquid fuel processing unit
550‧‧‧燃燒器 550‧‧‧Burner
600‧‧‧原料堆 600‧‧‧ Raw material pile
610‧‧‧原料 610‧‧‧ Raw materials
611‧‧‧被處理物 611‧‧‧ object to be processed
620‧‧‧灰渣區 620‧‧‧ Ash area
621‧‧‧灰渣槽桶 621‧‧‧ Ash barrel
630‧‧‧油料 630‧‧‧Oil
640‧‧‧原料槽 640‧‧‧ Raw material tank
650‧‧‧油泥槽 650‧‧‧Sludge tank
700‧‧‧法蘭接頭 700‧‧‧Flange joint
710‧‧‧隔熱墊片 710‧‧‧Insulation gasket
800‧‧‧原料槽斗 800‧‧‧Raw material hopper
810‧‧‧輸送帶 810‧‧‧Conveyor belt
811‧‧‧輸送機構 811‧‧‧Conveying mechanism
820‧‧‧控制閥 820‧‧‧Control valve
900‧‧‧移動式氣化發電機組 900‧‧‧Mobile gasification generator set
910‧‧‧起動電力單元 910‧‧‧Starting power unit
920‧‧‧粉碎機 920‧‧‧Crusher
930‧‧‧充電單元 930‧‧‧Charging unit
940‧‧‧燃料電池 940‧‧‧ fuel cell
圖1係本發明之氣化爐示意圖; 圖2係本發明之流程示意圖; 圖3係本發明之一輻射形配置之實施例示意圖; 圖4係本發明之另一可移動式之實施示意圖; 圖5係本發明由下方向上方進料進行裂解反應處理的結構示意圖;以及 圖6係本發明以輸料泵由下方向上方進料進行裂解反應處理的結構示 意圖。 Fig. 1 is a schematic diagram of a gasification furnace of the present invention; Fig. 2 is a schematic flowchart of the present invention; Fig. 3 is a schematic diagram of an embodiment of a radial configuration of the present invention; Fig. 4 is a schematic diagram of another movable embodiment of the present invention; FIG. 5 is a schematic structural view of the present invention for feeding a cracking reaction from the top upward direction; and FIG. 6 is a schematic structural view of the present invention using feed pump for the cracking reaction from the top upward direction.
請參閱圖1,本實施例為以法蘭接頭組合之入料、氣化反應爐組、出渣等三大部份之系統說明。在中央控制單元500經電源啟動後,原料堆600之原料即由進料管200的進料螺旋輸送桿210輸入氣化反應爐100;其中氣化反應爐100為一中空設計,外覆有石英等絕緣體,再包覆以保溫棉(圖未繪出)以儘量維持氣化反應爐100之高溫,節省能源;在原料進入後,即因重力作用,自底部逐漸往上堆積,俟堆積一定高度,即填滿加熱區110後,中央控制單元500即下達加熱指令,啟動高頻加熱機300,令加熱區110內原料由氣化反應爐100傳導高熱至其內部產生急速升溫,於極短時間內升溫至額定溫度,產生裂解氣化反應,氣化反應所獲之合成氣(syngas)則可經由合成氣收集管400及控壓閥/接頭430匯入收集槽(本圖未繪出)作進一步處理使用。順便一提的是,本實施例在啟動之初,由原料進入氣化反應爐100時,堆置於爐內下部灰渣區620之原料,因沒有參與裂解氣化反應,因此會被下方出渣口連接的出渣管130的出渣螺旋輸送桿131於中央控制單元500下達指令後原封不動地連同以裂解氣化反應後之灰渣退出,但此僅為初始運作時之情況;另外,在系統對原料作出裂解氧化反應時,會同時產生部份的液態油料630產品,該液態油料630則由爐體下方之洩油口140直接匯入集油槽150,或者,該液態油料630不自行匯集排出,而是與灰渣混合排出,以作進一步的處理或利用。 Please refer to FIG. 1, this embodiment is a system description of three main parts: a flange joint assembly of feed, a gasification reactor group, and slag discharge. After the
值得一提的是,本實施例之氣化爐設置有自動控制或手動氣 密閉鎖部件或真空井/泵170,使本系統可以在控氧的環境進行裂解反應。另外,本實施例所設置有上部進料管200、加熱區110、下部灰渣區120及出渣管130,此各區域可以法蘭(flang)接頭700固合,形成一組合式結構,以方便維護保養或部件更替;該法蘭接頭700可設置隔熱墊片710以控制加熱區110的熱傳導效應,其中上部進料管200及下部灰渣區120之構成亦可以隔熱材質製作,亦可加置散熱鰭片或水冷系統,其目的均在於控制高溫傳導。此外,為避免本氣化反應爐100之爐壁形積碳或渣垢,本實施例亦設置有攪拌器160,該攪拌器160可為自動或手動,亦可為中央控制單元500在一定條件下自動啟動攪拌器馬達161,以適時攪拌原料,同時可清理爐壁積垢,確保氣化反應爐100之容積,且由於攪拌器係為導體材質,在該高頻加熱機300啟動時,可同時令該攪拌器160產生渦流生熱形成氣化反應爐100內部之另一熱源,使原料受氣化反應爐100之爐壁及攪拌器160內外同時加熱,可提升裂解氣化之效率。 It is worth mentioning that the gasification furnace of this embodiment is provided with automatic control or manual gas-tight locking parts or vacuum wells/
請參閱圖2,本實施例為流程示意圖。在一原料堆600內之RDF-5原料610內,由輸送帶810輸往原料槽斗800,設置於原料槽斗800下方之進料管200則將原料610輸入氣化反應爐100,在系統進行氣化反應時即可獲得合成氣及部份油品以及灰渣,分別由合成氣收集管400輸往淨化單元510,經淨化後之合成氣則可供應予燃氣引擎520以產生機械能驅動發電機組530產出電力,副產品油料630則經由集油管匯集至集油槽150以進一步處理利用,灰渣則經由出渣管130集中於灰渣區620進一步處理使用。 Please refer to FIG. 2, this embodiment is a schematic flowchart. The RDF-5
請參閱圖3,本實施例係為較大規模的應用。在一大量的被處理物611(即原料)由輸送帶810送至依原料槽斗800,該原料槽斗800設置有 複數組進料管200。進料管200以適當之角度與氣化反應爐100連結。當中央控制單元500下達啟動指令後,輸送帶810即自原料堆600輸送被處理物611至原料槽斗800,原料槽斗800內之原料即分別經由呈輻射狀配置之進料管200分別將原料注入其所相連結之氣化反應爐100,當氣化反應爐100獲得注入一定量的原料時,中央控制單元500即再令高頻加熱機300對氣化反應爐100加熱,以高溫將原料原本較大分子之結構裂解為更小之分子形成氣化反應,如此即可獲得合成氣、液態油及灰渣等各相之物質,並被分別導入合成氣收集管400,集油管141及灰渣槽桶621;其中,合成氣收集管400所匯集之合成氣可由集氣泵浦(圖未繪出)輸往集氣槽410,集氣槽410設有壓力安全閥(圖未繪出),以調節氣化反應爐100、合成氣收集管400及集氣槽410等各氣相物質系統之壓力,避免發生危險。之後集氣槽410之合成氣則進一步以管體再輸往淨化單元510的多個槽體進行各種處理步驟,例如:去除懸浮物、粉塵、脫硫、去酸、冷卻、淨化、純化等,最後將淨化後之合成氣導入燃氣引擎520或鍋爐及蒸汽引擎以獲得機械能驅動發電機組530產生電能。與此同時,裂解氧化過程所產生之液態油料630則進入集油槽150,或經由集油管141輸往中央儲油槽以進一步處理利用。本實施例計有八機組作輻射狀佈設,其他亦可視廠房既有之空間因地制宜,或作多機組平行並列或梅花陣列甚至是上中下等複數層佈列。 Please refer to FIG. 3, this embodiment is a larger-scale application. A large amount of objects to be processed 611 (i.e., raw materials) is sent from the
請參閱圖4,本實施例係為一可移動式之設計,適用於各種臨時性設施,例如工寮或山林避難小屋,露營區、集會場所,甚至是戰地。本實施例較前述各例不同者,係在移動式氣化發電機組900於自備有起動電力單元910,起動電力單元910可為蓄電設備或人力或其他發電設施。設,在 一山林工寮內,由某甲先行在操作中央控制單元500設定好操作程式,就地撿拾枯枝或垃圾等廢棄物,送入粉碎機920獲得較小顆粒之被處理物611後,投入進料管200;然後啟動起動電力單元910,本系統即依某甲所設定之程式,下達指令予氣化反應爐100,對所投進入料槽並被輸入氣化反應爐100之被處理物611加熱,俟氣化反應爐100達到一定程度之高溫時,隨即發生氣化現象獲得合成氣及部份液態油料;該所獲之合成氣及液態油即分別經由其管路(圖未繪出)進入合成氣淨化單元510及液態燃料(油)處理單元540,分別進行淨化和處理;其中逐漸堆疊之灰渣,則由出渣管130排出。在經過淨化及必要處理後之合成氣及油品則再分別進入集氣槽410及集油槽150。或者,將系統所獲得之合成氣進一步純化供應予燃料電池940使用。 Please refer to FIG. 4, this embodiment is a movable design, which is suitable for various temporary facilities, such as gully or mountain shelters, camping areas, meeting places, and even battlefields. This embodiment is different from the foregoing examples in that the mobile gasification generator set 900 is provided with a self-starting
集氣槽及集油槽亦各設置有安全閥/供氣管路單元440以確保維持系統管路及槽體之壓力,讓合成氣得以安全、順暢地提供予燃燒器550以供應熱能或燃氣引擎520以獲取機械能推動發電機組530產生電能。值得一提的是,所獲之電能除直接供應電器使用之外,更可經由充電單元930,將電能輸往起動電力單元910,對其續行充電以補充蓄電池之電能;亦即,在平時小耗電之情況下,蓄電池即可滿足該工寮之照明等小功率電用具之需求,並在下次啟動本移動式氣化發電機組530時,亦可儲存、提供充足之備用電力。準此,本實施例之系統規模可依實地需要設計,或大或小,端賴使用之需求而定。 The gas collecting tank and the oil collecting tank are also provided with a safety valve/air
請參閱圖5,本實施例係以油泥等濃稠液態之原料為說明案例。其同樣有至少一氣化反應爐100,該氣化反應爐100下方連接一入料管220,該入料管220呈U型的連通管構造,右側為入料端,設置有原料槽斗 800,以輸送帶或管體等輸送機構811與原料槽640連接,原料槽斗800下方設置有入料控制閥820,可定時定量對固聯於下方之入料管220進行供料,該入料管220可以支座230固定,延伸至左側時向上彎折而起,該氣化反應爐100自該入料管220連接端則由下而上分別設置有散熱鰭片等氣冷或水冷設施為降溫區段111,降溫區段111上方為加熱區110,以高頻加熱機300對該原料施以高溫加熱進行裂解氣化。 Please refer to FIG. 5. This embodiment uses oily sludge and other thick liquid raw materials as examples. It also has at least one
該加熱區110頂部設置有合成氣收集管400,該加熱區110旁側則連接有灰渣堆積室180,以及該合成氣收集管400旁側另有一吸氣管450,該吸氣管450向下彎折貫穿該灰渣堆積室180該加熱區110的側壁而朝向該灰渣堆積室180;該原料經氣化後即生成合成氣及灰渣,該合成氣由該合成氣收集管400收集引導至另一集氣槽或淨化槽等後續處理設施(圖未繪出),其中有部分合成氣經由該吸氣管450以幫浦或加壓設施451吸取再重新進入加熱區110上方與逐步裂解所向上推擠之灰渣相對應處,將灰渣吹往灰渣堆積室180,令灰渣掉落其間堆積。經堆積後之灰渣達一定量時,灰渣堆積室180底部所設置之密閉閥181可開啟,將所堆積之灰渣引導至其下方之緩衝室182,該緩衝室182亦為密閉空間,可設置真空井/泵,作為系統控氧環境之緩衝區,俟灰渣進入緩衝室182達一定量時,設於緩衝室182及灰渣堆積室180中間之密閉閥181則以手動或自動之方式閉合,如此即可保持系統不與外界之大氣相通;俟緩衝室182之灰渣達一定量時,則可將該灰渣引導至其下方之出渣室183,由出渣口184推出,作進一步的處理或利用。 The top of the
此實施例主要概念係為:輸入該入料管220這種U型或ㄩ型連通管構造中之濃稠原料因係為液態流體,可適當阻絕大氣進入反應端及 系統。在大氣壓力及自身的重量作用下,在入料端及反應端該呈流體態的原料均可呈現在同一水平位置;操作時,僅需由控制單元設定部分原料確實被推擠至該加熱區110進行反應區段,即可啟動高頻加熱機300對加熱區110內之原料加熱裂解,由於加熱區110下方設置有降溫區段111,其高溫熱能並不會全部傳遞至該入料管220內之原料;如此,本系統即可將原料以手動或自動之方式,經由入料控制閥820定時定量送入該入料管220,令左右兩端之原料高度因連通管原理均維持在一定的平面,即可持續將原料推擠至加熱區110段進行裂解氣化處理。 The main concept of this embodiment is that the thick raw material input into the U-shaped or ㄩ-shaped connecting pipe structure of the
本實施例充分利用油泥等原料之濃稠流體之特性,配合大氣壓力及重力,機械結構及動作甚少,但效益甚大,實為理想的發明創作。 This embodiment makes full use of the characteristics of thick fluids such as oil sludge, cooperates with atmospheric pressure and gravity, and has few mechanical structures and movements, but the benefits are very great, which is an ideal invention.
請參閱圖6,本實施例亦為由下方向上方進料進行裂解反應處理之案例。其主要結構與圖5的實施例相同,其差異點主要在於用一輸料泵221向油泥槽650吸取該原料,經由入料管222進入出料管223,該出料管223尾端向上彎折而起連接該氣化反應爐100,該氣化反應爐100自該出料管223連接端由下而上分別段分為降溫區段111及加熱區110;降溫區段111以散熱鰭片或水冷系統將原料冷卻。其餘結構與圖5的實施例相同,在此不予贅述。 Please refer to FIG. 6, this embodiment is also a case of cracking reaction treatment by feeding from below to above. The main structure is the same as the embodiment of FIG. 5, the difference is mainly that a
綜觀上述,本發明的油泥或廢棄物的處理系統在設計上已迥異於傳統的掩埋、焚燒,深具新穎性及進步性。利用本發明的處理系統,廢棄物非但不再是廢棄物,反而是搖身一變成為新的能源!如前所述,國際能源總署已經將人類文明所產生的廢棄物定義為第四大能源;人類如果善加開發、利用此第四大能源,就可以逐漸減緩對自然資源的開發,不須再繼續破壞地球及大自然了。發明人經實地打造原型機多次測試,均獲得 大量合成氣,證明確實可行,且其機組之建造成本及操作、維護保養等費用,均遠低於歐美、日本等先進國家刻正研發的「電漿氣化」技術。高頻加熱技術問世二十多年來迄今已十分成熟,舉凡微波爐、金屬焊接、熔爐、表面硬化處理等,均已有廣泛之使用,且不乏專業書籍或文獻,惟不見於對廢棄物氣化處理之研究與實施;在此時空條件下,本發明之系統已足以建造為商業運作規模,實已甚具實用價值,應已符合國家專利之要件,爰依法提出申請,敬請惠予審定核准,裨利儘早投產實施,為日益惡化的地球環境保護及促進循環經濟,貢獻棉薄之力,是所至盼。 In view of the above, the sludge or waste treatment system of the present invention is very different from the traditional landfill and incineration in design, and is deeply novel and progressive. With the treatment system of the present invention, the waste is no longer waste, but turned into new energy! As mentioned earlier, the International Energy Agency has defined the waste generated by human civilization as the fourth largest energy source; if human beings develop and utilize this fourth largest energy source, they can gradually slow down the development of natural resources without having to Continue to destroy the earth and nature. The inventor has tested a lot of prototypes in the field and obtained a large amount of syngas, which proves that it is indeed feasible, and the construction cost, operation, maintenance and other costs of his unit are much lower than those developed by advanced countries such as Europe, America and Japan. Plasma gasification" technology. The high-frequency heating technology has been very mature for more than 20 years, and it has been widely used in microwave ovens, metal welding, furnaces, surface hardening, etc., and there are no shortage of professional books or documents, but it is not seen in the gasification of waste Research and implementation of processing; under the conditions of time and space, the system of the present invention is enough to be built into a commercial operation scale, and it has practical value. It should have met the requirements of national patents. You must apply for it in accordance with the law. It is expected that Bili will be put into operation as soon as possible, and contribute to the deteriorating global environmental protection and promote the circular economy.
100‧‧‧氣化反應爐 100‧‧‧gasification reactor
110‧‧‧加熱區 110‧‧‧Heating area
120‧‧‧灰渣區 120‧‧‧ Ash area
130‧‧‧出渣管 130‧‧‧slag pipe
131‧‧‧出渣螺旋輸送桿 131‧‧‧Slag conveying rod
150‧‧‧集油槽 150‧‧‧sump
160‧‧‧攪拌器 160‧‧‧Agitator
161‧‧‧攪拌器馬達 161‧‧‧Agitator motor
170‧‧‧真空井/泵 170‧‧‧Vacuum well/pump
200‧‧‧進料管 200‧‧‧ Feeding tube
210‧‧‧進料螺旋輸送桿 210‧‧‧Feeding screw conveying rod
300‧‧‧高頻加熱機 300‧‧‧High frequency heater
400‧‧‧合成氣收集管 400‧‧‧Syngas collection tube
430‧‧‧控壓閥/接頭 430‧‧‧pressure control valve/connector
500‧‧‧中央控制單元 500‧‧‧Central control unit
600‧‧‧原料堆 600‧‧‧ Raw material pile
610‧‧‧原料 610‧‧‧ Raw materials
620‧‧‧灰渣區 620‧‧‧ Ash area
630‧‧‧油料 630‧‧‧Oil
700‧‧‧法蘭接頭 700‧‧‧Flange joint
710‧‧‧隔熱墊片 710‧‧‧Insulation gasket
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