TW202006286A - Lubricating pump device - Google Patents

Lubricating pump device Download PDF

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Publication number
TW202006286A
TW202006286A TW108124087A TW108124087A TW202006286A TW 202006286 A TW202006286 A TW 202006286A TW 108124087 A TW108124087 A TW 108124087A TW 108124087 A TW108124087 A TW 108124087A TW 202006286 A TW202006286 A TW 202006286A
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Taiwan
Prior art keywords
reel
valve
lubricating oil
decompression
electromagnetic actuator
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TW108124087A
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Chinese (zh)
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TWI818045B (en
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大関昇
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日商魯布股份有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/44Mechanical actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N13/00Lubricating-pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/16Pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2280/00Valves
    • F16N2280/02Valves electromagnetically operated

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Magnetically Actuated Valves (AREA)
  • Mechanically-Actuated Valves (AREA)
  • Lubrication Of Internal Combustion Engines (AREA)

Abstract

This lubricating pump device is used to deliver lubricating oil to a valve piping path R in which a valve (Vt) actuated by pressurizing and depressurizing the lubricating oil is provided and which discharges the lubricating oil. The lubricating pump device is provided with: a pump (2); a supply pipe path (5) for supplying the lubricating oil from the pump (2) to a delivery opening (4); a depressurizing pipe path (6) for depressurizing the inside of the valve piping path R through the supply pipe path (5); a switching valve (20) for opening or closing the depressurizing pipe path (6) by means of forward and backward movement of a spool (21); an electromagnetic actuator (30) for moving the spool (21) of the switching valve (20) forward and backward so as to open the depressurizing pipe path (6) when de-energized and to close the depressurizing pipe path (6) when energized; and a lever mechanism (40) for increasing the force of forward and backward movement of the rod (31) of the electromagnetic actuator (30) and converting the movement into forward and backward movement of the spool (21) of the switching valve (20).

Description

潤滑泵裝置Lubrication pump device

本發明係關於一種給送如油脂或油般之潤滑油之潤滑泵裝置,尤其關於將潤滑油給送至藉由潤滑油之加壓及解壓作動而噴出潤滑油之閥的潤滑泵裝置。The present invention relates to a lubricating pump device for feeding lubricating oil such as grease or oil, and particularly to a lubricating pump device for feeding lubricating oil to a valve that ejects lubricating oil by the action of pressurization and decompression of lubricating oil.

先前以來,如圖6(a)所示,給送作為流體之如油脂或油般之潤滑油之潤滑泵裝置Ja係例如用於設置於樹脂或金屬之射出成形機等機械之油脂潤滑系統S者。該潤滑系統S中,潤滑油自潤滑泵裝置Ja經由閥配管路徑R給送至配置於複數個部位之周知之單一定量閥Vt。各單一定量閥Vt具備藉由潤滑油之加壓及解壓而往復移動並噴出潤滑油之單一活塞(未圖示)、及對應於該活塞之1個噴出口,且1次之噴出量為0.03 mL~1.5 mL(0.03cc~1.5 cc)左右。潤滑泵裝置Ja具備以藉由潤滑油之加壓及解壓使單一定量閥V作動而噴出潤滑油之方式進行解壓之功能。Previously, as shown in FIG. 6(a), a lubricating pump device Ja that feeds a lubricating oil such as grease or oil as a fluid is a grease lubricating system S used in machinery such as injection molding machines for resins or metals By. In this lubrication system S, the lubricating oil is supplied from the lubrication pump device Ja via the valve piping path R to a well-known single quantitative valve Vt disposed at a plurality of locations. Each single quantitative valve Vt has a single piston (not shown) that reciprocates and sprays lubricating oil by the pressurization and decompression of lubricating oil, and one ejection port corresponding to the piston, and the amount of ejection per time is 0.03 About mL~1.5 mL (0.03cc~1.5 cc). The lubricating pump device Ja has a function of decompressing by actuating a single metering valve V by pressurizing and decompressing lubricating oil to eject lubricating oil.

潤滑泵裝置Ja具備:卡匣型之潤滑油儲存部100,其儲存潤滑油;泵102,其由電動馬達101驅動,而自潤滑油儲存部100吸引潤滑油並噴出;供給管道105,其具有連接於閥配管路徑R之給送口104,且將自泵102噴出之潤滑油經由止逆閥103供給;及解壓管道106,其設置於供給管道105與潤滑油脂儲存部100間,且通過供給管道105將閥配管路徑R內解壓。 於解壓管道106設置有電磁閥110。電磁閥110具備:切換閥111,其藉由捲軸(未圖示)之進退動作將解壓管道106開放或閉合;及電磁致動器113,其於非通電時藉由線圈彈簧112之作用力使捲軸位於常態位置而將解壓管道106開放,通電時使捲軸直接移動而將解壓管道106閉合。 圖6(a)中,符號114表示用以去除供給管道105之空氣之排氣閥,符號115表示供給管道105變為特定壓力以上時,用以使潤滑油返回至潤滑油儲存部100之真空解除閥(例如,參照日本專利特開2002-323196號公報、日本專利特開2016-84873號公報)。The lubricating pump device Ja includes: a cassette-type lubricating oil storage unit 100 that stores lubricating oil; a pump 102 that is driven by an electric motor 101 and sucks and ejects lubricating oil from the lubricating oil storage unit 100; a supply pipe 105 that has Connected to the supply port 104 of the valve piping path R, and supplies the lubricating oil discharged from the pump 102 through the check valve 103; and a decompression pipe 106, which is provided between the supply pipe 105 and the grease storage unit 100, and is supplied by The pipe 105 decompresses the valve piping path R. A solenoid valve 110 is provided in the decompression pipeline 106. The solenoid valve 110 includes: a switching valve 111 that opens or closes the decompression pipe 106 by the forward and backward movement of a reel (not shown); and an electromagnetic actuator 113 that is caused by the force of the coil spring 112 when not energized The reel is located at a normal position to open the decompression pipe 106, and when energized, the reel is moved directly to close the decompression pipe 106. In FIG. 6(a), symbol 114 represents an exhaust valve for removing air from the supply pipe 105, and symbol 115 represents a vacuum used to return the lubricant to the lubricant storage unit 100 when the supply pipe 105 becomes higher than a certain pressure The release valve (for example, refer to Japanese Patent Laid-Open No. 2002-323196 and Japanese Patent Laid-Open No. 2016-84873).

圖6(b)係顯示潤滑油裝置Ja之控制電路。控制電路中,例如,藉由計時器120計時並使開關121接通、斷開,自電源122對電動馬達101及真空解除閥110之電磁致動器113間歇性通電。通電後,藉由真空解除閥110將解壓管道106閉合,自泵102將潤滑油噴出至供給管道105,潤滑油通過閥配管路徑R供給至閥Vt。另一方面,於非通電時,停止來自泵102之潤滑油之供給,且藉由真空解除閥110將解壓管道106開放,而使閥Vt之活塞復原至原來位置,以備下次使用。Fig. 6(b) shows the control circuit of the lubricating oil device Ja. In the control circuit, for example, the timer 120 counts and the switch 121 is turned on and off, and the electromagnetic actuator 113 of the electric motor 101 and the vacuum release valve 110 is intermittently energized from the power source 122. After energization, the decompression pipe 106 is closed by the vacuum release valve 110, and the lubricating oil is ejected from the pump 102 to the supply pipe 105, and the lubricating oil is supplied to the valve Vt through the valve piping path R. On the other hand, when not energized, the supply of lubricating oil from the pump 102 is stopped, and the decompression pipe 106 is opened by the vacuum release valve 110 to restore the piston of the valve Vt to the original position for the next use.

又,於控制電路設置有手動之按鈕開關123,其可對電動馬達101及真空解除閥110之電磁致動器113強制通電,而將潤滑油通過閥配管路徑R供給至閥Vt。藉此,例如,於對閥Vt進行配管且最初供給潤滑油時、或維護時,欲儘快排出停留於閥Vt內或閥配管路徑R內之空氣,而使潤滑油充滿管道內之情形下,重複按下按鈕開關123後,自泵102頻繁地供給潤滑油而進行排氣。 [先前技術文獻] [專利文獻]In addition, a manual push button switch 123 is provided in the control circuit, which can forcibly energize the electric motor 101 and the electromagnetic actuator 113 of the vacuum release valve 110 to supply lubricating oil to the valve Vt through the valve piping path R. By this, for example, when piping Vt and supplying lubricating oil initially, or during maintenance, if the air remaining in the valve Vt or the valve piping path R is to be discharged as soon as possible to fill the piping with lubricating oil, When the button switch 123 is repeatedly pressed, lubricating oil is frequently supplied from the pump 102 and exhausted. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本專利特開2002-323196號公報 [專利文獻2]日本專利特開2016-84873號公報[Patent Document 1] Japanese Patent Laid-Open No. 2002-323196 [Patent Document 2] Japanese Patent Laid-Open No. 2016-84873

[發明所欲解決之問題][Problems to be solved by the invention]

上述之先前之潤滑泵裝置Ja中,可藉由手動之按鈕開關123,而對電動馬達101及真空解除閥110之電磁致動器113強制通電,將潤滑油通過閥配管路徑R頻繁地供給至閥Vt進行排氣。 然而,若對電磁致動器113頻繁進行通電之時間延長,則電磁致動器113發熱,而有容易超出發熱之允許範圍之問題。 為解決此種問題,考慮擴大電磁致動器113之線圈之電阻值,但如此一來,電磁致動器113之吸引桿之力降低,而對切換閥之捲軸之動作造成阻礙。In the above-mentioned previous lubrication pump device Ja, the electromagnetic actuator 113 of the electric motor 101 and the vacuum release valve 110 can be forcibly energized by a manual push button switch 123 to frequently supply lubricating oil to the valve piping path R to The valve Vt is exhausted. However, if the time during which the electromagnetic actuator 113 is frequently energized is extended, the electromagnetic actuator 113 generates heat, which may easily exceed the allowable range of heat generation. To solve this problem, it is considered to expand the resistance value of the coil of the electromagnetic actuator 113, but as a result, the force of the attraction rod of the electromagnetic actuator 113 is reduced, which hinders the operation of the reel of the switching valve.

本發明係鑑於此種問題而完成者,目的在於提供一種潤滑泵裝置,其不會對切換閥之捲軸之動作造成阻礙,即便對電磁致動器頻繁進行通電之時間延長,亦可將電磁致動器之發熱抑制在允許範圍內。 [解決問題之技術手段]The present invention has been completed in view of this problem, and its purpose is to provide a lubricating pump device that does not hinder the operation of the reel of the switching valve. Even if the time for frequently energizing the electromagnetic actuator is extended, the electromagnetic The heat generation of the actuator is suppressed within the allowable range. [Technical means to solve the problem]

為解決此種問題,本發明之潤滑泵裝置係用以自給送口將潤滑油給送至設置有將藉由潤滑油加壓及解壓而作動且噴出該潤滑油之閥之閥配管路徑者,且構成為具備:潤滑油儲存部,其儲存潤滑油;泵,其自該潤滑油儲存部吸引潤滑油而噴出;供給管道,其將自該泵噴出之潤滑油經由止逆閥供給至給送口;解壓管道,其設置於該供給管道及上述潤滑油儲存部之間,且通過上述供給管道將上述閥配管路徑內解壓;切換閥,其具有可進退動作之捲軸,且藉由該捲軸之進退動作將上述解壓管道開放或閉合;電磁致動器,其具有可進退動作之桿,其以於非通電時將上述解壓管道開放、於通電時將上述解壓管道閉合之方式,使上述切換閥之捲軸進退動作;槓桿機構,其使該電磁致動器之桿之力增加而將其進退動作轉換成上述切換閥之捲軸之進退動作。In order to solve this problem, the lubricating pump device of the present invention is used to feed lubricating oil from a self-feeding port to a valve piping path provided with a valve that operates by pressurizing and decompressing lubricating oil and ejects the lubricating oil, And it is configured to include: a lubricating oil storage part which stores lubricating oil; a pump which sucks lubricating oil from the lubricating oil storage part and ejects it; a supply pipe which supplies the lubricating oil ejected from the pump to the feed through the check valve Port; a decompression pipeline, which is provided between the supply pipeline and the lubricating oil storage portion, and decompresses the valve piping path through the supply pipeline; a switching valve, which has a reel that can move forward and backward, and by the reel The forward and backward movements open or close the decompression pipe; the electromagnetic actuator has a rod capable of forward and backward movement, which opens the decompression pipe when it is not energized and closes the decompression pipe when it is energized. The reel moves forward and backward; a lever mechanism that increases the force of the rod of the electromagnetic actuator to convert its forward and backward motion into the forward and backward motion of the reel of the switching valve.

藉此,當使電磁致動器之桿進退動作時,經由槓桿機構使捲軸進退動作。於該情形時,由於槓桿機構使桿之進退動力增加而轉換成捲軸之進退動作,故可增大作用於捲軸之力。其結果,即便使桿進退動作之力低於先前,亦可抑制對捲軸之動作造成阻礙。 接著,使泵作動且藉由電磁致動器使切換閥之捲軸移動而將解壓管道閉合時,自泵將潤滑油噴出至供給管道,且潤滑油通過閥配管路徑供給至閥。另一方面,於將潤滑油供給至閥後,泵停止且藉由電磁致動器使切換閥之捲軸移動並將解壓管道開放時,由於閥配管路徑解壓,故閥復原至原來位置以備下次使用。Thereby, when the rod of the electromagnetic actuator is moved forward and backward, the reel is moved forward and backward via the lever mechanism. In this case, since the lever mechanism increases the advancement and retraction power of the lever and converts it into the advancement and retreat of the reel, the force acting on the reel can be increased. As a result, even if the force for advancing and retreating the rod is lower than before, the hindrance to the movement of the reel can be suppressed. Next, when the pump is actuated and the spool of the switching valve is moved by the electromagnetic actuator to close the decompression pipe, the lubricant is ejected from the pump to the supply pipe, and the lubricant is supplied to the valve through the valve piping path. On the other hand, after supplying lubricating oil to the valve, when the pump is stopped and the spool of the switching valve is moved by the electromagnetic actuator and the decompression pipe is opened, the valve piping path is decompressed, so the valve is restored to its original position for preparation Second use.

又,例如,於對閥進行配管且最初供給潤滑油時、或維護等時,空氣停留於閥內或閥配管路徑內,如欲將其儘快地排出而使潤滑油充滿管道內之情形時,頻繁地重複對電磁致動器通電及非通電使捲軸動作,自泵重複供給潤滑油而進行排氣。於該情形時,當電致致動器之桿進退動作時,經由槓桿機構使捲軸進退動作。槓桿機構使桿之進退動力增加並轉換成捲軸之進退動作。即便使桿進退之力低於先前,亦可增大使捲軸進退動作之力,因而可抑制對捲軸之動作造成阻礙。因此,可增大電磁致動器之線圈之電阻,即便頻繁地進行通電亦不易發熱。其結果,即便對電磁致動器頻繁進行通電之時間延長,亦不會對捲軸之動作造成阻礙,且可將電磁致動器之發熱抑制在允許範圍內。Also, for example, when piping the valve and initially supplying lubricating oil, or maintenance, etc., the air stays in the valve or the valve piping path, and if it is to be discharged as soon as possible to fill the pipeline with lubricating oil, Frequently repeating the energization and non-energization of the electromagnetic actuator to operate the reel, and repeatedly supplying lubricating oil from the pump to exhaust. In this case, when the rod of the electric actuator moves forward and backward, the reel moves forward and backward via the lever mechanism. The lever mechanism increases the forward and backward power of the rod and converts it into the forward and backward motion of the reel. Even if the force for advancing and retreating the rod is lower than before, the force for advancing and retreating the reel can be increased, so that the obstruction of the reel can be suppressed. Therefore, the resistance of the coil of the electromagnetic actuator can be increased, and even if the current is frequently energized, it is not easy to generate heat. As a result, even if the time for frequently energizing the electromagnetic actuator is extended, it will not hinder the operation of the reel, and the heat generation of the electromagnetic actuator can be suppressed within the allowable range.

且,可視需要,將上述槓桿機構由構成支點之支點軸支撐長邊方向之中途部分,且以該支點軸為中心可搖動而受支持之連桿構成,並使該連桿之一端部與設置於上述電磁致動器之桿之前端部之構成力點的力點軸接,使上述連桿之另一端部與設置於上述切換閥之捲軸之前端部之構成作用點之作用點軸接,且將上述支點及力點間之距離a與上述支點及作用點間之距離b之關係設為1.8≦(a/b)。若(a/b)超過1,則存在相應之效果,使(a/b)為1.8以上可確實地取得效果。若設置上限,則為1.8≦(a/b)≦4。若(a/b)超過4,則連桿變長導致裝置大型化。期望為2.0≦(a/b)≦3。And, if necessary, the above-mentioned lever mechanism is composed of a connecting rod that supports the midpoint of the long side in the longitudinal direction of the fulcrum shaft that constitutes the fulcrum, and can be rocked and supported around the fulcrum shaft as a center, and one end of the connecting rod is provided with The force point at the front end of the rod of the electromagnetic actuator constitutes a force point to be axially connected, so that the other end of the connecting rod is axially connected to the action point at the front end of the reel of the switching valve that constitutes the action point, And the relationship between the distance a between the fulcrum and the force point and the distance b between the fulcrum and the action point is set to 1.8≦(a/b). If (a/b) exceeds 1, there is a corresponding effect, and if (a/b) is 1.8 or more, the effect can be surely obtained. If the upper limit is set, it is 1.8≦(a/b)≦4. If (a/b) exceeds 4, the connecting rod becomes longer and the device becomes larger. The expectation is 2.0≦(a/b)≦3.

藉此,當電磁致動器之桿進退動作時,槓桿機構之連桿以支點為中心搖動,而使捲軸進退動作。由於將支點與力點間之距離a、和支點與作用點間之距離b之關係設為1.8≦(a/b),故可確實地增加桿之進退動力並轉換成捲軸之進退動作。Thereby, when the rod of the electromagnetic actuator moves forward and backward, the connecting rod of the lever mechanism swings about the fulcrum to move the reel forward and backward. Since the relationship between the distance a between the fulcrum and the force point and the distance b between the fulcrum and the action point is set to 1.8≦(a/b), the forward and backward power of the rod can be reliably increased and converted into the forward and backward motion of the reel.

且,可視需要而於上述連桿之一端部,自該一端部之端面沿著該連桿之長邊方向切槽,形成可相對於上述力點軸移動而卡合之一卡合溝槽,於上述連桿之另一端部,自該另一端部之端面沿著該連桿之長邊方向切槽,形成可相對於上述作用點軸移動而卡合之另一卡合溝槽。 藉此,由於可僅靠將連桿之一端部之一卡合溝槽插入至桿之力點軸而容易地軸接,又,可僅靠將連桿之另一端部之另一卡合溝槽插入至捲軸之作用點軸而容易地軸接,故可容易地進行組裝。And, if necessary, at one end of the connecting rod, a groove is cut from the end surface of the one end along the longitudinal direction of the connecting rod to form an engaging groove that can move relative to the force point axis and engage, At the other end of the connecting rod, a groove is formed along the longitudinal direction of the connecting rod from the end face of the other end to form another engaging groove that can move relative to the axis of the action point and engage. In this way, since the engaging groove of one end of the connecting rod can be easily connected to the shaft of the force point of the rod, and the other engaging groove of the other end of the connecting rod can be used only Inserted into the axis of the point of action of the reel and easily pivoted, it can be easily assembled.

又,可視需要,以開閉閥構成上述切換閥,該開閉閥介裝於上述解壓管道,於上述捲軸進出時或後退時之任一者時,將上述解壓管道打開,於上述捲軸進出時或後退時之另一者時,將上述解壓管道關閉。 由於可將切換閥設為單純將解壓管道開閉之開閉閥,故可將切換閥之構造極為簡化。In addition, if necessary, the switching valve is constituted by an on-off valve, which is interposed in the decompression pipe, and opens the decompression pipe when the reel enters or exits or retreats, and retreats when the reel enters or exits. At the other time, close the decompression pipeline. Since the switching valve can be an on-off valve that simply opens and closes the decompression pipeline, the structure of the switching valve can be extremely simplified.

於該情形時,可視需要構成為,將上述供給管道及解壓管道形成於塊狀之本體,且將上述切換閥構成為具備:缸體,其將上述解壓管道橫跨而設置於上述本體,且形成有供上述捲軸可滑動地插通的缸體孔;於該缸體形成於上述缸體孔之側部開口且連通於上述解壓管道之上述供給管道側之一孔,且形成於上述缸體孔之終端開口且連通於上述解壓管道之上述潤滑油儲存部側之另一孔;於上述捲軸之終端部設置有貫通孔,其於該捲軸之側面及終端面間開口,於該捲軸進出時或後退時之任一者時連通於上述一孔,於該捲軸進出時或後退時之另一者時被缸體孔之壁面阻塞。 藉此,可使缸體之構成單純、簡易化,且亦易於缸體之組裝。In this case, it may be configured, as necessary, that the supply pipe and the decompression pipe are formed in a block-shaped body, and the switching valve is configured to include: a cylinder block, which is provided across the decompression pipe to the body, and A cylinder hole through which the reel is slidably inserted is formed; a hole formed on the side of the cylinder hole that opens to the side of the cylinder hole and communicates with the supply duct side of the decompression duct is formed in the cylinder block The terminal of the hole is open and communicates with another hole on the side of the lubricating oil storage portion of the decompression pipe; a through hole is provided at the terminal portion of the reel, which opens between the side surface and the terminal surface of the reel when the reel enters and exits Or one of them is connected to the above-mentioned one hole when retreating, and is blocked by the wall surface of the cylinder hole when the reel enters or exits or the other one when retreating. In this way, the structure of the cylinder block is simple and simplified, and the assembly of the cylinder block is also easy.

於該情形時,有效的是於上述捲軸之終端部設置貫通孔,其於該捲軸之側面及終端面間開口,且於該捲軸後退時連通於上述一孔,於該捲軸進出時被缸體孔之壁面阻塞,且將上述電磁致動器構成為具備:線圈彈簧,其對可進退動作之桿始終朝進出方向施力;及電磁驅動部,其於非通電時使上述桿藉由上述線圈彈簧之作用力進出,於通電時使上述桿對抗上述線圈彈簧之作用力而後退;且將該電磁致動器以其桿之軸線與上述切換閥之捲軸之軸線平行之方式相對於上述切換閥並行設置,且經由安裝構件而安裝於上述本體。 由於可將電磁致動器與切換閥並行設置,故可將裝置小型化。 [發明之效果]In this case, it is effective to provide a through hole at the end of the reel, which opens between the side surface and the end surface of the reel, and communicates with the hole when the reel retreats, and is blocked by the cylinder when the reel enters and exits The wall surface of the hole is blocked, and the electromagnetic actuator is configured to include: a coil spring that urges the rod that can move forward and backward in an in and out direction; and an electromagnetic drive unit that causes the rod to pass through the coil when it is not energized The force of the spring enters and exits, and when powered, the rod is retracted against the force of the coil spring; and the electromagnetic actuator is relative to the switching valve in such a manner that the axis of the rod is parallel to the axis of the reel of the switching valve It is installed in parallel and installed on the main body via an installation member. Since the electromagnetic actuator and the switching valve can be arranged in parallel, the device can be miniaturized. [Effect of invention]

根據本發明,當電磁致動器之桿進退動作時,槓桿機構之連桿以支點為中心搖動,而使捲軸進退動作。槓桿機構使桿之進退動力增加而轉換成捲軸之進退動作。即便使桿進退之力低於先前,亦可增大捲軸之力,因而可抑制對捲軸之動作造成阻礙。因此,可擴大電磁致動器之線圈之電阻,藉此,即便頻繁地進行通電,亦可使電磁致動器不易發熱。其結果,即便對電磁致動器頻繁進行通電之時間延長,亦不會對捲軸之動作造成阻礙,且可將電磁致動器之發熱抑制在允許範圍內。According to the present invention, when the rod of the electromagnetic actuator moves forward and backward, the connecting rod of the lever mechanism swings about the fulcrum to move the reel forward and backward. The lever mechanism increases the advance and retreat power of the rod and converts it into the forward and backward motion of the reel. Even if the force of advancing and retreating the rod is lower than before, the force of the reel can be increased, so that the obstruction of the action of the reel can be suppressed. Therefore, it is possible to increase the resistance of the coil of the electromagnetic actuator, thereby making it difficult for the electromagnetic actuator to generate heat even if it is frequently energized. As a result, even if the time for frequently energizing the electromagnetic actuator is extended, it will not hinder the operation of the reel, and the heat generation of the electromagnetic actuator can be suppressed within the allowable range.

以下,基於隨附圖式說明本發明之實施形態之潤滑泵裝置。圖1至圖4所示之實施形態之潤滑泵裝置J係例如圖2(a)所示,用於設置於樹脂或金屬之射出成形機等機械之油脂潤滑系統S,且給送作為流體之油脂或油等潤滑油者。 該潤滑系統S中,潤滑油自潤滑泵裝置J之稍後敘述之給送口4經由閥配管路徑R給送至配置於複數個部位之周知之單一定量閥Vt。各單一定量閥Vt具備藉由潤滑油之加壓及解壓而往復移動且噴出潤滑油之單一活塞(未圖示)、及對應於該活塞之1個噴出口,1次之噴出量為0.03 mL~1.5 mL(0.03cc~1.5 cc)左右。潤滑泵裝置Ja具備以藉由潤滑油之加壓及解壓而使單一定量閥V作動且噴出潤滑油之方式進行解壓之功能。Hereinafter, the lubrication pump device according to the embodiment of the present invention will be described based on the accompanying drawings. The lubricating pump device J of the embodiment shown in FIGS. 1 to 4 is, for example, as shown in FIG. 2(a), and is used for a grease lubricating system S installed in a machine such as a resin or metal injection molding machine, and feeds it as a fluid. Lubricants such as grease or oil. In this lubricating system S, lubricating oil is fed from a feed port 4 to be described later of the lubricating pump device J via a valve piping path R to a well-known single quantitative valve Vt arranged at a plurality of locations. Each single quantitative valve Vt has a single piston (not shown) that reciprocates by the pressurization and decompression of lubricating oil and ejects lubricating oil, and one ejection port corresponding to the piston, and the amount of ejection per time is 0.03 mL ~1.5 mL (0.03cc~1.5 cc). The lubricating pump device Ja has a function of decompressing by actuating a single metering valve V and spraying lubricating oil by pressurizing and decompressing lubricating oil.

實施形態之潤滑泵裝置J如圖1至圖4所示具備:潤滑油儲存部1,其儲存潤滑油;泵2,其自潤滑油儲存部1吸引潤滑油並噴出;供給管道5,其將自泵2噴出之潤滑油經由止逆閥3供給至給送口4;解壓管道6,其設置於供給管道5及潤滑油儲存部1間且通過供給管道5將閥配管路徑R內解壓;切換閥20,其具有可進退之捲軸21,且藉由該捲軸21之進退動作將解壓管道6開放或閉合;及電磁致動器30,其具有可進退之桿31,且以非通電時將解壓管道6開放,通電時將解壓管道6閉合之方式使切換閥20之捲軸21進退移動。The lubricating pump device J of the embodiment includes, as shown in FIGS. 1 to 4, a lubricating oil storage unit 1 that stores lubricating oil; a pump 2 that sucks lubricating oil from the lubricating oil storage unit 1 and ejects it; and a supply pipe 5 that will The lubricating oil sprayed from the pump 2 is supplied to the feed port 4 through the check valve 3; a decompression pipe 6 is provided between the supply pipe 5 and the lubricating oil storage unit 1 and decompresses the valve piping path R through the supply pipe 5; switching The valve 20 has a reel 21 that can advance and retreat, and the decompression pipe 6 is opened or closed by the reciprocating action of the reel 21; and the electromagnetic actuator 30 has a rod 31 that can retreat and decompress when not energized The pipeline 6 is opened, and when the power is turned on, the decompression pipeline 6 is closed to move the reel 21 of the switching valve 20 forward and backward.

泵2為具備設置於塊狀之本體10之活塞11、與缸體12之周知之柱塞型泵。活塞11藉由電動馬達13經由凸輪機構(未圖示)往復受驅動。又,供給管道5及解壓管道6形成於塊狀之本體10。圖中,符號14指來自泵2之供給管道5與解壓管道6之連接點,符號15指解壓管道6之延伸至潤滑油儲存部1之角部。又,符號16指去除供給管道5之空氣之排氣閥,符號17指供給管道5變為特定壓力以上時,使潤滑油經由解壓管道6之一部分返回至潤滑油儲存部1之真空解除閥。The pump 2 is a well-known plunger pump including a piston 11 provided in a block-shaped body 10 and a cylinder 12. The piston 11 is reciprocally driven by an electric motor 13 via a cam mechanism (not shown). In addition, the supply pipe 5 and the decompression pipe 6 are formed in the block-shaped body 10. In the figure, the symbol 14 refers to the connection point between the supply pipe 5 and the decompression pipe 6 from the pump 2, and the symbol 15 refers to the corner of the decompression pipe 6 extending to the lubricating oil storage part 1. Symbol 16 refers to an exhaust valve that removes air from the supply pipe 5, and symbol 17 refers to a vacuum release valve that returns the lubricating oil to the lubricating oil storage unit 1 through a part of the decompression pipe 6 when the supply pipe 5 becomes higher than a certain pressure.

切換閥20以介裝於解壓管道6之開閉閥構成。開閉閥於捲軸21進出時或後退時之任一時間(實施形態中為後退時),將解壓管道6設為打開,另一方面,於捲軸21進出時或後退時之另一時間(實施形態中為進出時),將解壓管道6設為關閉。由於以僅開閉解壓管道6之開閉閥構成切換閥20,故可將切換閥20之構造極簡化。The switching valve 20 is constituted by an on-off valve interposed in the decompression pipe 6. The on-off valve is set to open at any time when the reel 21 enters or exits or retreats (in the embodiment, when it is retreating), and on the other hand, when the reel 21 enters or exits or retreats (an embodiment) (In and out), the decompression pipe 6 is set to be closed. Since the switching valve 20 is constituted by only opening and closing valves that open and close the decompression pipe 6, the structure of the switching valve 20 can be extremely simplified.

詳細而言,切換閥20具備缸體22,其將解壓管道6橫跨設置於本體10,且形成有可供捲軸21滑動而插通之缸體孔23。缸體22中,形成有於缸體孔23之側部開口且連通於解壓管道6之供給管道5側之一孔24,同時形成有於缸體孔23之終端開口且連通於解壓管道6之潤滑油儲存部1側之另一孔25。 又,於捲軸21之終端部,設置有於捲軸21之側面及終端面間開口之貫通孔26。貫通孔26於捲軸21進出時或後退時之任一時間(實施形態中為後退時),連通於一孔24,於捲軸21進出時或後退時之另一時間(實施形態中為進出時),被缸體孔23之壁面阻塞。缸體22之構成簡單,可將構造簡化,亦可易於缸體22之組裝。In detail, the switching valve 20 includes a cylinder 22 that spans the decompression pipe 6 on the body 10 and has a cylinder hole 23 through which the reel 21 can slide and be inserted. In the cylinder 22, a hole 24 formed on the side opening of the cylinder hole 23 and communicating with the supply pipe 5 side of the decompression pipe 6 is formed, and at the same time, a terminal opening of the cylinder hole 23 is formed and communicating with the decompression pipe 6 Another hole 25 on the side of the lubricant storage portion 1. In addition, at the terminal portion of the reel 21, a through-hole 26 opened between the side surface of the reel 21 and the terminal surface is provided. The through-hole 26 communicates with a hole 24 at any time when the reel 21 moves in or out (backward in the embodiment), and another time when the reel 21 moves in or out (backward in the embodiment) , Blocked by the wall surface of the cylinder hole 23. The structure of the cylinder 22 is simple, the structure can be simplified, and the assembly of the cylinder 22 can also be facilitated.

電磁致動器30具備:線圈彈簧32,其對可進退之桿31始終朝進出方向施力;及電磁驅動部33,其於非通電時使桿31藉由線圈彈簧32之作用力進出,通電時使桿31對抗線圈彈簧32之作用力而後退。且,電磁致動器30以使該桿31之軸線與切換閥20之捲軸21之軸線平行之方式,相對於切換閥20並行設置,且經由安裝構件34安裝於本體10。由於可並行設置電磁致動器30與切換閥20,故可將潤滑泵裝置小型化。The electromagnetic actuator 30 is provided with: a coil spring 32 that always urges the rod 31 that can move forward and backward; and an electromagnetic drive unit 33 that causes the rod 31 to move in and out by the force of the coil spring 32 when it is not energized At this time, the lever 31 is retracted against the urging force of the coil spring 32. In addition, the electromagnetic actuator 30 is provided parallel to the switching valve 20 such that the axis of the rod 31 is parallel to the axis of the reel 21 of the switching valve 20 and is mounted on the body 10 via the mounting member 34. Since the electromagnetic actuator 30 and the switching valve 20 can be provided in parallel, the lubrication pump device can be miniaturized.

且,本潤滑泵裝置J中,設置有使電磁致動器30之桿31之進退動作之力增加而將該進退動作轉換成切換閥20之捲軸21之進退動作的槓桿機構40。 槓桿機構40具備連桿41。連桿41係由構成支點P1之支點軸42支撐其長邊方向之中途部分,且以支點軸42為中心可搖動地受支持。支點軸42經由支持構件43而由本體10支持。且,連桿41之一端部與設置於電磁致動器30之桿31之前端部之構成力點P2之力點軸44軸接。又,連桿41之另一端部與設置於切換閥20之捲軸21之前端部之構成作用點P3之作用點軸45軸接。Furthermore, the present lubrication pump device J is provided with a lever mechanism 40 that increases the force of the forward and backward movement of the rod 31 of the electromagnetic actuator 30 and converts the forward and backward movement into the forward and backward movement of the reel 21 of the switching valve 20. The lever mechanism 40 includes a link 41. The connecting rod 41 is supported by a fulcrum shaft 42 constituting the fulcrum P1 in the middle of its longitudinal direction, and is pivotally supported about the fulcrum shaft 42 as a center. The fulcrum shaft 42 is supported by the body 10 via a support member 43. Moreover, one end of the connecting rod 41 is pivotally connected to a force point shaft 44 that constitutes a force point P2 provided at the front end of the rod 31 of the electromagnetic actuator 30. In addition, the other end of the connecting rod 41 is pivotally connected to an action point shaft 45 that constitutes an action point P3 provided at the front end of the reel 21 of the switching valve 20.

於連桿41之一端部,自一端部之端面沿著連桿41之長邊方向切槽且形成相對於力點軸44可移動而卡合之一卡合槽溝槽46。又,於連桿41之另一端部,自另一端部之端面沿著連桿41之長邊方向切槽且形成相對於作用點軸45可移動而卡合之另一卡合溝槽47。藉此,將連桿41之一端部之一卡合溝槽46插入至桿31之力點軸44,可使連桿41之一端部與桿31容易地軸接,又,將連桿41之另一端部之另一卡合溝槽47插入至捲軸21之作用點軸45,可使連桿41之一端部與捲軸21容易地軸接,因而可容易地進行組裝。At one end of the connecting rod 41, a groove is formed along the long side direction of the connecting rod 41 from the end surface of the one end, and an engaging groove groove 46 that is movable relative to the force point shaft 44 and engages is formed. In addition, at the other end of the connecting rod 41, a groove is formed along the longitudinal direction of the connecting rod 41 from the end surface of the other end, and another engaging groove 47 that is movable relative to the point of action axis 45 and engages is formed. By this, one of the engaging grooves 46 of one end of the connecting rod 41 is inserted into the force point shaft 44 of the rod 31, so that one end of the connecting rod 41 can be easily pivotally connected to the rod 31, and the other of the connecting rod 41 The other engagement groove 47 at one end is inserted into the action point shaft 45 of the reel 21, so that one end of the connecting rod 41 can be easily pivotally connected to the reel 21, so that it can be easily assembled.

又,將支點P1與力點P2間之距離a、及支點P1與作用點P3間之距離b之關係設為1.8≦(a/b)。若(a/b)超過1,則存在相應之效果,使(a/b)為1.8以上可確實地取得效果。若設置(a/b)之上限,則為1.8≦(a/b)≦4。若(a/b)超過4,則連桿41變長導致裝置大型化。期望為2.0≦(a/b)≦3。實施形態中,設為2.0=(a/b)。例如,設定為a=23.6 mm,b=11.8 mm。藉此,桿31之行程x與捲軸21之行程y之關係亦變為2.0=(x/y)。In addition, the relationship between the distance a between the fulcrum P1 and the force point P2 and the distance b between the fulcrum P1 and the action point P3 is set to 1.8≦(a/b). If (a/b) exceeds 1, there is a corresponding effect, and if (a/b) is 1.8 or more, the effect can be surely obtained. If the upper limit of (a/b) is set, it is 1.8≦(a/b)≦4. If (a/b) exceeds 4, the connecting rod 41 becomes longer, and the device becomes larger. The expectation is 2.0≦(a/b)≦3. In the embodiment, 2.0=(a/b). For example, set a = 23.6 mm and b = 11.8 mm. Accordingly, the relationship between the stroke x of the rod 31 and the stroke y of the reel 21 also becomes 2.0=(x/y).

於圖2(b)顯示該潤滑泵裝置J之控制電路。電動馬達13及電磁致動器30例如藉由計時器50計時並接通、斷開開關51,而間歇性地自電源52通電。又,於控制電路設置有手動之按鈕開關53,其可對電動馬達13及電磁致動器30強制通電,而將潤滑油通過閥配管路徑R供給至閥Vt。另,電動馬達13及電磁致動器30之接通、斷開不限定於計時器50,例如亦可根據來自射出成形機等機器側之指令信號而進行,又可適當變更。The control circuit of the lubrication pump device J is shown in FIG. 2(b). The electric motor 13 and the electromagnetic actuator 30 are counted by a timer 50, for example, and the switch 51 is turned on and off, and the power source 52 is intermittently energized. In addition, a manual push button switch 53 is provided in the control circuit, which can forcibly energize the electric motor 13 and the electromagnetic actuator 30 to supply lubricating oil to the valve Vt through the valve piping path R. In addition, the turning on and off of the electric motor 13 and the electromagnetic actuator 30 are not limited to the timer 50, and may be performed according to a command signal from a machine side such as an injection molding machine, for example, and may be changed as appropriate.

因此,根據使用實施形態之潤滑泵裝置J之潤滑系統S,通常藉由計時器50間歇性地進行通電。於非通電時,如圖3所示,泵2停止,切換閥20之捲軸21位於後退位置將解壓管道6開放。通電後,如圖4所示,電動馬達13及電磁致動器30變為接通,電磁致動器30使桿31退出,且經由槓桿機構40使捲軸21前進。於該情形時,槓桿機構40中,支點P1及力點P2間之距離a和支點P1及作用點P3間之距離b之關係為1.8≦(a/b),實施形態中,由於設為2=(a/b),故槓桿機構40使桿31之進退動力增加而轉換成捲軸21之進退動作。因此,即便使桿31進退之力低於先前,亦可增大捲軸21之力,因而可抑制對捲軸21之動作造成阻礙。藉此,將解壓管道6閉合,而自泵2將潤滑油噴出至供給管道5,使潤滑油通過閥配管路徑R供給至閥Vt。Therefore, according to the lubrication system S using the lubrication pump device J of the embodiment, the timer 50 is normally energized intermittently. When not energized, as shown in FIG. 3, the pump 2 is stopped, and the reel 21 of the switching valve 20 is at the backward position to open the decompression pipe 6. After power-on, as shown in FIG. 4, the electric motor 13 and the electromagnetic actuator 30 are turned on, the electromagnetic actuator 30 withdraws the lever 31, and advances the reel 21 via the lever mechanism 40. In this case, in the lever mechanism 40, the relationship between the distance a between the fulcrum P1 and the force point P2 and the distance b between the fulcrum P1 and the action point P3 is 1.8≦(a/b). In the embodiment, since it is set to 2 = (a/b), so the lever mechanism 40 increases the forward and backward power of the rod 31 and converts it into the forward and backward motion of the reel 21. Therefore, even if the force of advancing and retreating the lever 31 is lower than before, the force of the reel 21 can be increased, so that the hindrance to the operation of the reel 21 can be suppressed. As a result, the decompression pipe 6 is closed, and the lubricating oil is discharged from the pump 2 to the supply pipe 5 to supply the lubricating oil to the valve Vt through the valve piping path R.

另一方面,將潤滑油供給至閥Vt後,成為非通電時,電動馬達13及電磁致動器30斷開。其結果,電磁致動器30之線圈彈簧32使桿31進出,且經由槓桿機構40使捲軸21後退。藉此,將解壓管道6開放,將閥配管路徑R解壓,因而閥Vt復原至原來位置,以備下次使用。On the other hand, after the lubricating oil is supplied to the valve Vt, the electric motor 13 and the electromagnetic actuator 30 are turned off when they become non-energized. As a result, the coil spring 32 of the electromagnetic actuator 30 moves the rod 31 in and out, and the reel 21 is retracted via the lever mechanism 40. By this, the decompression pipe 6 is opened, and the valve piping path R is decompressed, so that the valve Vt is restored to the original position for the next use.

又,例如,於將閥Vt配管而初次供給潤滑油時、或維護等時,空氣會停留於閥Vt內或閥配管路徑R內,如欲將其盡快地排出而將潤滑油充滿於管道內之情形時,重複按下手動之按鈕開關53,而重複對電動馬達13及電磁致動器30強制通電、非通電。藉此,由於自泵2頻繁地供給潤滑油,故進行閥Vt內或閥配管路徑R內之排氣。Also, for example, when the valve Vt is piped to supply lubricating oil for the first time, or during maintenance, etc., air will stay in the valve Vt or in the valve piping path R, and if it is to be discharged as soon as possible, the lubricating oil will be filled in the pipe In this case, the manual button switch 53 is repeatedly pressed, and the electric motor 13 and the electromagnetic actuator 30 are forcibly energized and de-energized. Thereby, since the lubricating oil is frequently supplied from the pump 2, exhaust in the valve Vt or in the valve piping path R is performed.

於該情形時,電致致動器30之桿31進退動作,且經由槓桿機構40使捲軸21進退動作。槓桿機構40使桿31之進退動力增加並轉換成捲軸21之進退動作。因此,即便使桿31進退之力低於先前,亦可增大作用於捲軸21之力,故而可抑制對捲軸21之動作造成阻礙。因此,可增大電磁致動器30之線圈之電阻,即便頻繁進行通電亦不易發熱。其結果,即便對電磁致動器30頻繁進行通電之時間增長,亦不會對捲軸21之動作造成阻礙,且可將電磁致動器30之發熱抑制在允許範圍內。In this case, the rod 31 of the electric actuator 30 moves forward and backward, and the reel 21 moves forward and backward via the lever mechanism 40. The lever mechanism 40 increases the forward and backward power of the rod 31 and converts it into the forward and backward motion of the reel 21. Therefore, even if the force of advancing and retreating the rod 31 is lower than before, the force acting on the reel 21 can be increased, so that the hindrance to the operation of the reel 21 can be suppressed. Therefore, the resistance of the coil of the electromagnetic actuator 30 can be increased, and even if the current is frequently energized, it is not easy to generate heat. As a result, even if the time for frequently energizing the electromagnetic actuator 30 is increased, the operation of the reel 21 is not hindered, and the heat generation of the electromagnetic actuator 30 can be suppressed within an allowable range.

圖5係顯示本發明之實施形態之潤滑泵裝置J之變化例。本變化例中,切換閥20之構成與上述不同。該切換閥20為切換供給管道5與解壓管道6之3埠切換閥,而非介裝於上述解壓管道6之開閉閥。埠切換閥於電磁致動器30斷開時即捲軸21後退時,將解壓管道6設為打開,且將泵2側之供給管道5設為關閉,另一方面,於電磁致動器30接通而使捲軸21進出時,將解壓管道6設為關閉,且將泵2側之供給管道5設為打開。藉此,亦獲得與上述同樣之作用、效果。 [實施例]FIG. 5 shows a variation of the lubrication pump device J according to the embodiment of the present invention. In this modification, the configuration of the switching valve 20 is different from the above. The switching valve 20 is a three-port switching valve for switching between the supply pipe 5 and the decompression pipe 6, and is not an on-off valve interposed in the decompression pipe 6. When the electromagnetic actuator 30 is turned off, that is, when the spool 21 moves backward, the port switching valve sets the decompression duct 6 to open, and sets the supply duct 5 on the side of the pump 2 to close. On the other hand, the electromagnetic actuator 30 is connected to In general, when the reel 21 is moved in and out, the decompression pipe 6 is closed, and the supply pipe 5 on the pump 2 side is opened. By this, the same action and effect as above are also obtained. [Example]

以下顯示實施例。實施例中,上述實施形態中說明之潤滑泵之構造中,將電磁致動器設為吸引力為9 N,通電率為100%者。作為比較例,使用吸引力為16 N,通電率為25%之電磁致動器之先前裝置,進行發熱與動作之比較試驗。比較試驗重複3分鐘接通、3分鐘斷開之間歇運轉。比較例中,電磁致動器之發熱超出允許範圍,但實施例中,發熱可抑制在允許範圍內,此外,亦可充分地確保使捲軸動作之力,並可確認無阻礙之動作。Examples are shown below. In the embodiment, in the structure of the lubricating pump described in the above embodiment, the electromagnetic actuator has an attractive force of 9 N and an energization rate of 100%. As a comparative example, a previous device using an electromagnetic actuator with an attraction force of 16 N and an energization rate of 25% was used to conduct a comparative test of heat generation and operation. The comparative test repeats the intermittent operation of turning on for 3 minutes and turning off for 3 minutes. In the comparative example, the heat generation of the electromagnetic actuator exceeds the allowable range. However, in the embodiment, the heat generation can be suppressed within the allowable range. In addition, the force for operating the reel can be sufficiently ensured, and unobstructed operation can be confirmed.

另,上述實施形態中,使電磁致動器30構成為於非通電時以線圈彈簧32使桿31進出,通電時使桿31後退,但並非限定於此者。亦可將電磁致動器30構成為藉由通電而進出,且於非通電時因線圈彈簧32而後退,圖3(a)中,亦可相對連桿41之長邊方向鏡面對稱地配置。 又,上述實施形態中,使切換閥20構成為於捲軸21後退時將解壓管道6設為打開,捲軸21進出時將解壓管道6設為關閉,但並非限定於此者。亦可使切換閥20構成為於捲軸21進出時將解壓管道6設為打開,於捲軸21後退時將解壓管道6設為關閉,與此相應,亦可改變電磁致動器30之構成或配置,且可藉由槓桿機構實現所需之動作。In addition, in the above embodiment, the electromagnetic actuator 30 is configured to move the rod 31 in and out with the coil spring 32 when it is not energized, and to retract the rod 31 when it is energized, but it is not limited to this. The electromagnetic actuator 30 may be configured to enter and exit by being energized, and retreat due to the coil spring 32 when not energized. In FIG. 3( a ), it may also be arranged symmetrically with respect to the longitudinal direction of the connecting rod 41. Furthermore, in the above-described embodiment, the switching valve 20 is configured to open the decompression duct 6 when the spool 21 moves backward, and close the decompression duct 6 when the spool 21 enters or exits, but it is not limited to this. The switching valve 20 may also be configured to open the decompression duct 6 when the reel 21 enters and exits, and to close the decompression duct 6 when the reel 21 retreats, and accordingly, the configuration or configuration of the electromagnetic actuator 30 may also be changed , And the required action can be realized by the lever mechanism.

又,實施形態中,已說明使用油脂作為潤滑油之情形,但並非限定於此者,當然,亦可應用於使用油作為潤滑油之情形。 總之,業者可不實質性脫離本發明之新穎之教示及效果,而對該等例示之實施形態追加更多之變更,該等更多之變更皆包含於本發明之範圍內。Moreover, in the embodiment, the case of using grease as lubricating oil has been described, but it is not limited to this, and of course, it can also be applied to the case of using oil as lubricating oil. In short, the industry may not substantially deviate from the novel teachings and effects of the present invention, but add more changes to the illustrated implementation forms, and these more changes are included in the scope of the present invention.

本說明書記載之文獻及成為本案之巴黎優先之基礎之日本申請說明書之所有內容引用於此。The contents of the documents described in this specification and the Japanese application specification that became the basis of Paris priority in this case are cited here.

1‧‧‧潤滑油儲存部 2‧‧‧泵 3‧‧‧止逆閥 4‧‧‧給送口 5‧‧‧供給管道 6‧‧‧解壓管道 10‧‧‧本體 11‧‧‧活塞 12‧‧‧缸體 13‧‧‧電動馬達 14‧‧‧連接點 15‧‧‧角部 16‧‧‧排氣閥 17‧‧‧真空解除閥 20‧‧‧切換閥 21‧‧‧捲軸 22‧‧‧缸體 23‧‧‧缸體孔 24‧‧‧一孔 25‧‧‧另一孔 26‧‧‧貫通孔 30‧‧‧電磁致動器 31‧‧‧桿 32‧‧‧線圈彈簧 33‧‧‧電磁驅動部 34‧‧‧安裝構件 40‧‧‧槓桿機構 41‧‧‧連桿 42‧‧‧支點軸 43‧‧‧支持構件 44‧‧‧力點軸 45‧‧‧作用點軸 46‧‧‧一卡合槽溝槽 47‧‧‧另一卡合溝槽 50‧‧‧計數器 51‧‧‧開關 52‧‧‧電源 53‧‧‧按鈕開關 100‧‧‧潤滑油儲存部 101‧‧‧電動馬達 102‧‧‧泵 103‧‧‧止逆閥 104‧‧‧給送口 105‧‧‧供給管道 106‧‧‧解壓管道 110‧‧‧電磁閥 111‧‧‧切換閥 112‧‧‧線圈彈簧 113‧‧‧電磁致動器 114‧‧‧排氣閥 115‧‧‧真空解除閥 120‧‧‧計時器 121‧‧‧開關 122‧‧‧電源 123‧‧‧按鈕開關 A-A‧‧‧線 B-B‧‧‧線 a‧‧‧支點P1及力點P2間之距離 b‧‧‧支點P1及作用點P3間之距離 J‧‧‧潤滑泵裝置 Ja‧‧‧潤滑泵裝置 P1‧‧‧支點 P2‧‧‧力點 P3‧‧‧作用點 R‧‧‧閥配管路徑 S‧‧‧潤滑系統 Vt‧‧‧定量閥 x‧‧‧行程 y‧‧‧行程1‧‧‧Lubricant storage 2‧‧‧Pump 3‧‧‧Check valve 4‧‧‧send 5‧‧‧Supply pipeline 6‧‧‧Decompression pipeline 10‧‧‧Body 11‧‧‧ Piston 12‧‧‧Cylinder 13‧‧‧Electric motor 14‧‧‧ connection point 15‧‧‧ Corner 16‧‧‧Exhaust valve 17‧‧‧Vacuum relief valve 20‧‧‧Switching valve 21‧‧‧Scroll 22‧‧‧Cylinder 23‧‧‧Cylinder hole 24‧‧‧ one hole 25‧‧‧ another hole 26‧‧‧Through hole 30‧‧‧Electromagnetic actuator 31‧‧‧ 32‧‧‧coil spring 33‧‧‧Electromagnetic drive department 34‧‧‧Installing components 40‧‧‧Leverage 41‧‧‧Link 42‧‧‧ pivot axis 43‧‧‧Support component 44‧‧‧force point shaft 45‧‧‧action point axis 46‧‧‧One snap groove 47‧‧‧Another groove 50‧‧‧Counter 51‧‧‧switch 52‧‧‧Power 53‧‧‧button switch 100‧‧‧Lubricant storage 101‧‧‧Electric motor 102‧‧‧Pump 103‧‧‧Check valve 104‧‧‧Give delivery 105‧‧‧Supply pipeline 106‧‧‧Decompression pipeline 110‧‧‧solenoid valve 111‧‧‧Switching valve 112‧‧‧coil spring 113‧‧‧Electromagnetic actuator 114‧‧‧Exhaust valve 115‧‧‧Vacuum relief valve 120‧‧‧Timer 121‧‧‧Switch 122‧‧‧Power 123‧‧‧ button switch A-A‧‧‧line B-B‧‧‧line a‧‧‧Distance between pivot point P1 and force point P2 b‧‧‧Distance between pivot point P1 and action point P3 J‧‧‧Lubrication pump device Ja‧‧‧lubrication pump device P1‧‧‧ Fulcrum P2‧‧‧force point P3‧‧‧action point R‧‧‧ Valve piping path S‧‧‧Lubrication system Vt‧‧‧quantity valve x‧‧‧Stroke y‧‧‧Stroke

圖1係顯示本發明之實施形態之潤滑泵裝置,(a)係前視圖,(b)係側視圖。 圖2係顯示本發明之實施形態之潤滑泵裝置之構成,(a)係連接於設置有給送潤滑油之閥之閥配管路徑之狀態下顯示之配管圖,(b)係潤滑泵裝置之控制電路圖。 圖3係顯示本發明之實施形態之潤滑泵裝置之泵停止時之狀態,(a)係沿著圖1中之A-A線之要部剖視圖,(b)係沿著圖1中之B-B線之要部剖視圖。 圖4係顯示本發明之實施形態之潤滑泵裝置之泵作動時之狀態,(a)係沿著圖1中之A-A線之要部剖視圖,(b)係沿著圖1中之B-B線之相當要部剖視圖。 圖5係顯示本發明之實施形態之潤滑泵裝置之變化例之配管圖。 圖6係顯示先前之潤滑泵裝置之構成例,(a)係連接於設置有給送潤滑油之閥之閥配管路徑之狀態下顯示之配管圖,(b)係控制電路圖。Fig. 1 shows a lubricating pump device according to an embodiment of the present invention, (a) is a front view, and (b) is a side view. 2 is a diagram showing the configuration of a lubricating pump device according to an embodiment of the present invention, (a) is a piping diagram shown in a state of being connected to a valve piping path provided with a valve for supplying lubricating oil, and (b) is a control of a lubricating pump device Circuit diagram. 3 is a diagram showing the state of the lubricating pump device of the embodiment of the present invention when the pump is stopped, (a) is a cross-sectional view of the main part along line AA in FIG. 1, (b) is along line BB in FIG. Main section view. 4 is a diagram showing the state of the pump of the lubricating pump device of the embodiment of the present invention when it is actuated, (a) is a cross-sectional view of the main part along line AA in FIG. 1, and (b) is along line BB in FIG. It is quite a cross-sectional view. 5 is a piping diagram showing a modified example of the lubrication pump device according to the embodiment of the present invention. Fig. 6 is a diagram showing an example of the configuration of the previous lubrication pump device, (a) is a piping diagram shown in a state where it is connected to a valve piping path provided with a valve for supplying lubricating oil, and (b) is a control circuit diagram.

1‧‧‧潤滑油儲存部 1‧‧‧Lubricant storage

2‧‧‧泵 2‧‧‧Pump

3‧‧‧止逆閥 3‧‧‧Check valve

4‧‧‧給送口 4‧‧‧send

5‧‧‧供給管道 5‧‧‧Supply pipeline

6‧‧‧解壓管道 6‧‧‧Decompression pipeline

13‧‧‧電動馬達 13‧‧‧Electric motor

14‧‧‧連接點 14‧‧‧ connection point

16‧‧‧排氣閥 16‧‧‧Exhaust valve

17‧‧‧真空解除閥 17‧‧‧Vacuum relief valve

20‧‧‧切換閥 20‧‧‧Switching valve

21‧‧‧捲軸 21‧‧‧Scroll

30‧‧‧電磁致動器 30‧‧‧Electromagnetic actuator

31‧‧‧桿 31‧‧‧

32‧‧‧線圈彈簧 32‧‧‧coil spring

33‧‧‧電磁驅動部 33‧‧‧Electromagnetic drive department

40‧‧‧槓桿機構 40‧‧‧Leverage

41‧‧‧連桿 41‧‧‧Link

50‧‧‧計數器 50‧‧‧Counter

51‧‧‧開關 51‧‧‧switch

52‧‧‧電源 52‧‧‧Power

53‧‧‧按鈕開關 53‧‧‧button switch

J‧‧‧潤滑泵裝置 J‧‧‧Lubrication pump device

S‧‧‧潤滑系統 S‧‧‧Lubrication system

Vt‧‧‧定量閥 Vt‧‧‧quantity valve

R‧‧‧閥配管路徑 R‧‧‧ Valve piping path

Claims (6)

一種潤滑泵裝置,其係用以自給送口將潤滑油給送至設置有藉由將潤滑油加壓及解壓而作動且噴出該潤滑油之閥之閥配管路徑者,其特徵在於具備: 潤滑油儲存部,其儲存潤滑油; 泵,其自該潤滑油儲存部吸引潤滑油而噴出; 供給管道,其將自該泵噴出之潤滑油經由止逆閥供給至上述給送口; 解壓管道,其設置於該供給管道與上述潤滑油儲存部之間,且通過上述供給管道將上述閥配管路徑內解壓; 切換閥,其具有可進退動作之捲軸,且藉由該捲軸之進退動作將上述解壓管道開放或閉合; 電磁致動器,其具有可進退動作之桿,其以於非通電時將上述解壓管道開放、於通電時將上述解壓管道閉合之方式,使上述切換閥之捲軸進退動作;及 槓桿機構,其使桿之進退動力增加而將該電磁致動器之上述桿之進退動作轉換成上述切換閥之捲軸之進退動作。A lubricating pump device for feeding lubricating oil from a self-feeding port to a valve piping path provided with a valve that operates by pressurizing and decompressing lubricating oil and ejects the lubricating oil, and is characterized by having: Lubricating oil storage unit, which stores lubricating oil; A pump that sucks lubricating oil from the lubricating oil storage part and ejects it; A supply pipe which supplies the lubricating oil sprayed from the pump to the feed port through a check valve; A decompression pipeline, which is provided between the supply pipeline and the lubricating oil storage portion, and decompresses the valve piping path through the supply pipeline; The switching valve has a reel capable of advancing and retreating, and the decompression pipeline is opened or closed by the reciprocating action of the reel; An electromagnetic actuator having a lever capable of advancing and retreating, which advances and retreats the reel of the switching valve by opening the decompression pipe when not energized and closing the decompression pipe when energized; and The lever mechanism increases the forward and backward power of the lever and converts the forward and backward motion of the lever of the electromagnetic actuator into the forward and backward motion of the reel of the switching valve. 如請求項1之潤滑泵裝置,其中 上述槓桿機構具備:連桿,其長邊方向之中途部分由構成支點之支點軸支撐,且以該支點軸為中心可搖動地受支持; 該連桿之一端部與設置於上述電磁致動器之桿之前端部之構成力點的力點軸接; 上述連桿之另一端部與設置於上述切換閥之捲軸之前端部之構成作用點之作用點軸接;且 將上述支點與上述力點間之距離a、及上述支點與上述作用點間之距離b之關係設為1.8≦(a/b)。The lubricating pump device of claim 1, wherein The above-mentioned lever mechanism includes: a connecting rod whose middle part in the longitudinal direction is supported by a fulcrum shaft that constitutes a fulcrum, and is pivotally supported around the fulcrum shaft; One end of the connecting rod is pivotally connected to a force point constituting a force point provided at the front end of the rod of the electromagnetic actuator; The other end of the connecting rod is pivotally connected to the action point constituting the action point provided at the end of the switch valve before the winding shaft; and The relationship between the distance a between the fulcrum and the force point, and the distance b between the fulcrum and the action point is set to 1.8≦(a/b). 如請求項2之潤滑泵裝置,其中 於上述連桿之一端部,自該一端部之端面沿著該連桿之長邊方向切槽,形成可相對於上述力點軸移動而卡合之一卡合溝槽; 於上述連桿之另一端部,自該另一端部之端面沿著該連桿之長邊方向切槽,形成可相對於上述作用點軸移動而卡合之另一卡合溝槽。The lubricating pump device of claim 2, wherein At one end of the connecting rod, a groove is cut from the end surface of the one end along the longitudinal direction of the connecting rod to form an engaging groove that can move relative to the force point axis and engage; At the other end of the connecting rod, a groove is formed along the longitudinal direction of the connecting rod from the end face of the other end to form another engaging groove that can move relative to the axis of the action point and engage. 如請求項1至3中任一項之潤滑泵裝置,其中 上述切換閥以介裝於上述解壓管道之開閉閥構成;且 上述開閉閥 於上述捲軸進出時或後退時之任一者時,將上述解壓管道打開; 於上述捲軸進出時或後退時之另一者時,將上述解壓管道關閉。The lubrication pump device according to any one of claims 1 to 3, wherein The switching valve is constituted by an on-off valve interposed in the decompression pipeline; and On-off valve Open the above decompression pipeline at any time when the above reel enters or exits or when retreating; When the reel enters or exits or when it moves backward, the decompression pipe is closed. 如請求項4之潤滑泵裝置,其中 上述供給管道及解壓管道形成於塊狀之本體; 上述切換閥具備:缸體,其將上述解壓管道橫跨而設置於上述本體,且形成有供上述捲軸可滑動地插通的缸體孔; 於該缸體形成有於上述缸體孔之側部開口且連通於上述解壓管道之上述供給管道側之一孔、及於上述缸體孔之終端開口且連通於上述解壓管道之上述潤滑油儲存部側之另一孔; 於上述捲軸之終端部形成有貫通孔,其於該捲軸之側面及終端面間開口,於該捲軸進出時或後退時之任一者時連通於上述一孔,且於該捲軸進出時或後退時之另一者時被缸體孔之壁面阻塞。The lubricating pump device of claim 4, wherein The above-mentioned supply pipeline and decompression pipeline are formed in a block-shaped body; The switching valve includes: a cylinder block, which is provided across the decompression duct and is provided on the body, and has a cylinder block hole through which the reel is slidably inserted; The cylinder is formed with a hole that opens at the side of the cylinder hole and communicates with the supply pipe side of the decompression pipe, and the lubricating oil reservoir that opens at the end of the cylinder hole and communicates with the decompression pipe Another hole on the side; A through-hole is formed in the terminal portion of the reel, which opens between the side surface and the terminal surface of the reel, communicates with the above-mentioned one hole when either the reel enters or exits or retreats, and retreats when the reel enters or exits The other one is blocked by the wall surface of the cylinder hole. 如請求項5之潤滑泵裝置,其中 於上述捲軸之終端部形成有貫通孔,其於該捲軸之側面及終端面間開口,於該捲軸後退時連通於上述一孔,且於該捲軸進出時被缸體孔之壁面阻塞; 上述電磁致動器具備: 線圈彈簧,其對可進退動作之桿始終朝進出方向施力;及 電磁驅動部,其於非通電時使上述桿藉由上述線圈彈簧之作用力進出,於通電時使上述桿對抗上述線圈彈簧之作用力而後退;且 該電磁致動器以其桿之軸線與上述切換閥之捲軸之軸線平行之方式相對於上述切換閥並行設置,且經由安裝構件而安裝於上述本體。The lubricating pump device of claim 5, wherein A through-hole is formed in the terminal portion of the reel, which opens between the side surface and the terminal surface of the reel, communicates with the one hole when the reel retreats, and is blocked by the wall surface of the cylinder hole when the reel enters and exits; The above electromagnetic actuator has: Coil spring, which always urges the rod that can move forward and backward; An electromagnetic drive part which causes the rod to enter and exit by the force of the coil spring when not energized, and causes the rod to retreat against the force of the coil spring when energized; and The electromagnetic actuator is provided in parallel with the switching valve in such a manner that the axis of the rod is parallel to the axis of the winding shaft of the switching valve, and is mounted on the body through the mounting member.
TW108124087A 2018-07-09 2019-07-09 Lubrication pump unit TWI818045B (en)

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