TW202005709A - Hollow polymer fibres as filtration membranes - Google Patents

Hollow polymer fibres as filtration membranes Download PDF

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TW202005709A
TW202005709A TW108123797A TW108123797A TW202005709A TW 202005709 A TW202005709 A TW 202005709A TW 108123797 A TW108123797 A TW 108123797A TW 108123797 A TW108123797 A TW 108123797A TW 202005709 A TW202005709 A TW 202005709A
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Taiwan
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hollow fiber
microns
copolymer
mpa
units derived
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TW108123797A
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Chinese (zh)
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弗朗索瓦 比奧米
湯瑪士 沃爾曼
珍克里斯多夫 瑞米吉
珍克里斯多夫 洛曲
皮耶 艾瑪爾
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法商阿科瑪法國公司
土魯斯第三大學保羅薩巴提爾
國際科學研究中心
土魯斯國立綜合理工學院
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Publication of TW202005709A publication Critical patent/TW202005709A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/76Macromolecular material not specifically provided for in a single one of groups B01D71/08 - B01D71/74
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D65/00Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
    • B01D65/02Membrane cleaning or sterilisation ; Membrane regeneration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/08Hollow fibre membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2321/00Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
    • B01D2321/04Backflushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/06Organic material
    • B01D71/30Polyalkenyl halides
    • B01D71/32Polyalkenyl halides containing fluorine atoms
    • B01D71/34Polyvinylidene fluoride

Abstract

The invention concerns a porous hollow fibre comprising a copolymer comprising repeating units derived from vinylidene fluoride and repeating units derived from at least one second comonomer, and having a Young"s modulus of less than 40 MPa. The invention also concerns a filtration module comprising said hollow fibre, a method for manufacturing said hollow fibre, the use of said hollow fibre to treat effluent, and a method for defouling said hollow fibre.

Description

作為濾膜之中空聚合物纖維Hollow polymer fiber as filter membrane

發明領域 本發明係關於一種有用作為濾膜,特別是用於微過濾或超微過濾之多孔中空聚合物纖維;及用以製造該中空纖維的方法。Field of invention The present invention relates to a porous hollow polymer fiber useful as a filter membrane, especially for microfiltration or ultramicrofiltration; and a method for manufacturing the hollow fiber.

發明背景 薄膜過濾特別是超微過濾在天然水或水性流出液之處理操作上扮演一重要部分。例如,其讓移除包含在河水中的黏土粒子及微生物,因此製造出清澈、經消毒的水變可能。在水處理的領域中,特別是使用中空纖維型式之聚合物薄膜來進行過濾。Background of the invention Membrane filtration, especially ultrafiltration, plays an important part in the treatment of natural water or aqueous effluent. For example, it makes it possible to remove clay particles and microorganisms contained in river water, thus creating clear, disinfected water. In the field of water treatment, especially the use of hollow fiber type polymer membranes for filtration.

但是,被該薄膜保留下的物體之累積將逐漸導致該薄膜髒污而造成其生產容量降低。因此,必需對該薄膜進行定期除污及清潔。弄髒該薄膜的沈積物典型有二種種類:鬆散附著至該薄膜的沈積物,亦稱為可逆型髒污,其通常經由物理清洗來移除,諸如反洗;及強附著或吸附在該薄膜上的沈積物,亦稱為不可逆型髒污,其必需藉由化學清洗來處理。However, the accumulation of objects retained by the film will gradually cause the film to become dirty and cause a reduction in its production capacity. Therefore, the film must be regularly decontaminated and cleaned. There are typically two types of deposits that stain the film: deposits loosely attached to the film, also known as reversible dirt, which are usually removed by physical cleaning, such as backwashing; and strongly adhered or adsorbed on the film The deposits on the film, also known as irreversible dirt, must be treated by chemical cleaning.

為了改良藉由反洗之物理清洗,已經設想出不同解決方案。In order to improve the physical cleaning by backwashing, different solutions have been conceived.

例如,Y. Ye等人之論文,Evolution of fouling deposition and removal on hollow fibre membrane during filtration with periodical backwash, Desalination, vol. 283, pp. 198-205, 2011,其教導使用空氣沖刷方法與反洗組合來增加後者之效力,特別是因為藉由反洗所移除的污垢會被夾帶離開該薄膜表面,因而限制該污垢立即再沈積於該薄膜上。For example, the paper by Y. Ye et al., Evolution of fouling deposition and removal on hollow fibre membrane during filtration with periodical backwash, Desalination, vol. 283, pp. 198-205, 2011, which teaches the use of an air flushing method combined with backwashing To increase the effectiveness of the latter, especially because the dirt removed by backwashing will be entrained away from the surface of the film, thus limiting the immediate redeposition of the dirt on the film.

文獻WO 2016/011128描述出一種包含不織基材與彈性微濾薄膜的薄膜模組,例如,以聚醚為基底而由二個有孔支撐成員所包圍之聚胺基甲酸酯。Document WO 2016/011128 describes a membrane module comprising a non-woven substrate and an elastic microfiltration membrane, for example, a polyurethane based on polyether and surrounded by two porous support members.

文獻US 4,816,160描述出一種使用在聚丙烯中之彈性中空纖維薄膜的過濾方法,其中該薄膜的中空纖維在接受淨化液體然後氣體之逆流前經冷卻。Document US 4,816,160 describes a filtration method using elastic hollow fiber membranes in polypropylene, in which the hollow fibers of the membrane are cooled before receiving the purified liquid and then countercurrent to the gas.

文獻US 5,643,455描述出一種在聚丙烯中之彈性中空纖維薄膜上的過濾方法,其包含一藉由讓經加壓的液體然後經加壓的氣體通過該纖維之孔洞來移除保留在該纖維中的固體之步驟。Document US 5,643,455 describes a method of filtering on elastic hollow fiber membranes in polypropylene, which includes removing the remaining in the fiber by passing a pressurized liquid and then a pressurized gas through the pores of the fiber Solid steps.

文獻US 6,159,373揭示出一種氣體反洗方法,其藉由產生爆炸性減壓來逐出在該薄膜的彈性中空纖維中及上之污垢。Document US 6,159,373 discloses a gas backwashing method that expels dirt in and on the elastic hollow fibers of the membrane by generating explosive decompression.

其它策略在於改良薄膜對化學清洗之抗性。Other strategies are to improve the resistance of the film to chemical cleaning.

例如,文獻US 2009/0101600描述出一種對在化學清洗中所使用的化學產品具有高抗性之薄膜。這些薄膜的主要組分係具有特別程度的結晶度及比表面積之PVDF(聚偏二氟乙烯)樹脂。For example, the document US 2009/0101600 describes a film with high resistance to chemical products used in chemical cleaning. The main components of these films are PVDF (polyvinylidene fluoride) resins with a special degree of crystallinity and specific surface area.

對提供一種能讓改良可逆型髒污之移除及特別是增加反洗效力變可能之濾膜有一真實需求。There is a real need to provide a filter membrane that makes it possible to improve the removal of reversible dirt and in particular to increase the effectiveness of backwashing.

發明概要 本發明首先關於一種多孔中空纖維,其包括一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物且具有楊氏(Young’s)模數少於40 MPa。Summary of the invention The invention first relates to a porous hollow fiber comprising a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer and having a Young's modulus of less than 40 MPa.

在某些具體實例中,本發明係關於一種多孔中空纖維,其包括一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物,該中空纖維具有楊氏模數2至30 MPa,且其平均外徑相對於其平均內徑之比率係1.2至2。In some embodiments, the present invention relates to a porous hollow fiber, which includes a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer, the hollow fibers having Young's The modulus is 2 to 30 MPa, and the ratio of its average outer diameter to its average inner diameter is 1.2 to 2.

在某些具體實例中,該中空纖維基本上由一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物組成或由其組成。In certain embodiments, the hollow fiber consists essentially of or consists of a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer.

在某些具體實例中,該第二共單體係選自於由下列所組成之群:六氟丙烯、三氟乙烯、氯三氟乙烯、1-氯-1-氟乙烯、四氟乙烯及其組合;該第二共單體較佳為六氟丙烯。In some specific examples, the second co-monomer system is selected from the group consisting of hexafluoropropylene, trifluoroethylene, chlorotrifluoroethylene, 1-chloro-1-fluoroethylene, tetrafluoroethylene and Its combination; the second comonomer is preferably hexafluoropropylene.

在某些具體實例中,該衍生自偏二氟乙烯之單元係以至少50重量%的重量量存在於該共聚物中,較佳為至少75重量%,更佳為至少85重量%及最高為99重量%。In certain embodiments, the unit derived from vinylidene fluoride is present in the copolymer in a weight amount of at least 50% by weight, preferably at least 75% by weight, more preferably at least 85% by weight and up to 99% by weight.

在某些具體實例中,該中空纖維具有楊氏模數1至30 MPa,較佳為2至20 MPa,更佳為3至10 MPa。In some specific examples, the hollow fiber has a Young's modulus of 1 to 30 MPa, preferably 2 to 20 MPa, and more preferably 3 to 10 MPa.

在某些具體實例中,該中空纖維具有楊氏模數3至13 MPa及其平均外徑相對於其平均內徑之比率係1.4至1.8。In some specific examples, the hollow fiber has a Young's modulus of 3 to 13 MPa and a ratio of its average outer diameter to its average inner diameter of 1.4 to 1.8.

在某些具體實例中,該中空纖維具有平均直徑1奈米至2微米的孔洞,較佳為1奈米至100奈米。In some specific examples, the hollow fiber has pores with an average diameter of 1 nanometer to 2 micrometers, preferably 1 nanometer to 100 nanometers.

在某些具體實例中,該中空纖維具有平均外徑500至2000微米,較佳為800微米至1400微米。In some specific examples, the hollow fiber has an average outer diameter of 500 to 2000 microns, preferably 800 microns to 1400 microns.

本發明亦關於一種過濾模組,其包含至少一條諸如上述描述的中空纖維。The invention also relates to a filtration module, which contains at least one hollow fiber such as described above.

本發明進一步關於一種用以製造諸如上述描述的中空纖維之方法,其包括: 將一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物溶解在一溶劑中以形成一膠棉; 將該膠棉形成一中空纖維; 凝聚所形成的膠棉。The invention further relates to a method for manufacturing hollow fibers such as described above, which comprises: Dissolving a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer in a solvent to form a cotton wool; Forming the glue cotton into a hollow fiber; Glue cotton formed by agglomeration.

在某些具體實例中,藉由讓所形成的膠棉與一包括該共聚物之非溶劑的凝聚溶液接觸來進行所形成的膠棉之凝聚。In some embodiments, the coagulation of the formed wadding is performed by contacting the formed wadding with a non-solvent coagulation solution including the copolymer.

在某些具體實例中,藉由改變所形成的膠棉之溫度來進行所形成的膠棉之凝聚,較佳為降低溫度。In some specific examples, the coagulation of the formed wadding is carried out by changing the temperature of the formed wadding, preferably the temperature is lowered.

本發明進一步關於諸如上述描述的中空纖維或諸如上述描述的過濾模組之用途,其係使用來處理流出液。The invention further relates to the use of hollow fibers such as described above or filter modules such as described above which are used to treat effluent.

本發明進一步關於一種用以對諸如上述描述的中空纖維進行除污之方法,其包含: 讓該中空纖維接受機械應力,以便造成該中空纖維變形; 選擇性反洗該中空纖維。The invention further relates to a method for decontaminating hollow fibers such as described above, which comprises: Subject the hollow fiber to mechanical stress so as to cause deformation of the hollow fiber; The hollow fiber is selectively backwashed.

在某些具體實例中,該機械應力係由該反洗液體所施加的壓力及/或該中空纖維之拉伸。In some embodiments, the mechanical stress is caused by the pressure applied by the backwash liquid and/or the stretching of the hollow fiber.

本發明進一步關於一種用以過濾流出液的方法,其包含: 讓該流出液與諸如上述描述的中空纖維接觸; 使用根據諸如上述描述的除污方法來對該中空纖維進行除污。The invention further relates to a method for filtering effluent, which comprises: Let the effluent come into contact with hollow fibers such as described above; The decontamination of the hollow fiber is performed using a decontamination method such as described above.

本發明可滿足上述表示出的需求。更特別的是,其提供一種能可逆地變形的中空纖維,此允許更有效率地物理清洗該薄膜,因此允許增加過濾方法的生產力及降低操作成本,特別是降低先前已過濾的水之消耗及化學清洗產品之消耗。The present invention satisfies the needs expressed above. More specifically, it provides a hollow fiber that can be reversibly deformed, which allows the membrane to be physically cleaned more efficiently, thus allowing increased productivity of the filtration method and reduced operating costs, in particular, the consumption of previously filtered water and Consumption of chemical cleaning products.

此係透過於該中空纖維中存在一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物,及透過該纖維之特定的楊氏模數而達成。此能可逆地變形的纖維允許該纖維表面在機械應力之效應下引發巨觀上變形。該纖維表面的變形會在該纖維與覆蓋其之污垢沈積物間的界面處造成剪切,因此促進黏附至該纖維表面的污垢(及不僅僅存在於孔洞中的污垢)分離。此外,此纖維的彈性本質可允許該纖維孔洞在該機械應力之效應下可逆地擴大直徑,因此改良存在於孔洞內的污垢之移位。該孔洞之可逆式擴大亦可允許使用較強的反洗流。This is achieved by the presence of a copolymer containing units derived from vinylidene fluoride and units derived from at least one second comonomer in the hollow fiber, and through the specific Young's modulus of the fiber. This reversibly deformable fiber allows the surface of the fiber to undergo macroscopic deformation under the effect of mechanical stress. The deformation of the surface of the fiber causes shear at the interface between the fiber and the dirt deposit covering it, thus promoting the separation of dirt (and dirt not only present in pores) adhering to the surface of the fiber. In addition, the elastic nature of the fiber allows the fiber hole to reversibly expand in diameter under the effect of the mechanical stress, thus improving the displacement of dirt present in the hole. The reversible expansion of the hole can also allow the use of a stronger backwash flow.

在其它具體實例中,當根據本發明的中空纖維於機械應力之效應下變形時,其孔洞直徑仍然固定或幾乎固定。此藉由避免該孔洞隨著時間推移發生潛在不可逆的擴大而使得其可隨著時間推移維持好的薄膜選擇性。此可明顯地藉由在該纖維中結合特定的楊氏模數(2至30 MPa)與特定的平均外徑/平均內徑比率(1.2至2)而達成。In other specific examples, when the hollow fiber according to the present invention is deformed under the effect of mechanical stress, its hole diameter is still fixed or almost fixed. This prevents the hole from potentially expanding irreversibly over time so that it can maintain good film selectivity over time. This can obviously be achieved by incorporating a specific Young's modulus (2 to 30 MPa) and a specific average outer diameter/average inner diameter ratio (1.2 to 2) in the fiber.

本發明亦具有一個或較佳為數個下列優良特徵: 該纖維之變形係可逆,如此在某些具體實例中,當該機械應力停止時,該等孔洞將恢復其初始尺寸,就分離性質來說,此允許維持好的纖維性能; 當該機械應力停止時,該纖維恢復其初始形狀; 孔洞尺寸經良好地控制; 該纖維具有高透水性; 該纖維對在化學清洗中所使用的化學產品具有高長時間抗性。The present invention also has one or preferably several of the following excellent features: The deformation of the fiber is reversible, so in some specific examples, when the mechanical stress stops, the holes will restore their original size, which allows maintaining good fiber properties in terms of separation properties; When the mechanical stress stops, the fiber returns to its original shape; The hole size is well controlled; The fiber has high water permeability; The fiber has high long-term resistance to chemical products used in chemical cleaning.

較佳實施例之詳細說明 下列提供更詳細之非為限制的發明說明。Detailed description of the preferred embodiment The following provides a more detailed, non-limiting description of the invention.

除非其它方面有描述,否則與量相關的全部百分比皆係重量百分比。Unless otherwise described, all percentages related to quantity are weight percentages.

在本申請案中,用語«包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物»欲解釋為«一或多種包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物»的意義。In this application, the term «copolymer containing units derived from vinylidene fluoride and units derived from at least one second comonomer» is intended to be interpreted as «one or more units containing units derived from vinylidene fluoride and The meaning of a copolymer derived from units of at least one second comonomer».

在本申請案中,該包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物亦稱為«偏二氟乙烯共聚物»。 中空纖維及過濾模組In the present application, the copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer is also referred to as «vinylidene fluoride copolymer». Hollow fiber and filter module

本發明的第一目標係由一對過濾有用的多孔中空纖維組成。該中空纖維包含一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物。其具有少於40 MPa之楊氏模數。此楊氏模數對該纖維授予在相對弱應力下變形的能力。The first object of the present invention consists of a pair of porous hollow fibers useful for filtration. The hollow fiber comprises a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer. It has a Young's modulus of less than 40 MPa. This Young's modulus gives the fiber the ability to deform under relatively weak stress.

更特別的是,該纖維具有較佳為2至30 MPa之楊氏模數且其平均外徑相對於其平均內徑之比率係1.2至2。此楊氏模數對該纖維授予在相對弱應力下變形,同時保持孔洞直徑幾乎固定的能力。More particularly, the fiber has a Young's modulus of preferably 2 to 30 MPa and the ratio of its average outer diameter to its average inner diameter is 1.2 to 2. This Young's modulus grants the fiber the ability to deform under relatively weak stress while keeping the hole diameter almost fixed.

該楊氏模數可藉由在50毫米之中空纖維測試片上進行張力測試來測量。然後,決定該中空纖維的應力-應變曲線。應力(以壓力單位表示)係在該測試片的張力與截面表面間之比率,及應變(無因次)係該測試片的相對拉伸。楊氏模數係由該應力-應變曲線之初始斜率(即,彈性區段的斜率)提供。The Young's modulus can be measured by performing a tensile test on a 50 mm hollow fiber test piece. Then, the stress-strain curve of the hollow fiber is determined. Stress (expressed in pressure units) is the ratio between the tension of the test piece and the cross-sectional surface, and strain (dimensionless) is the relative tension of the test piece. The Young's modulus is provided by the initial slope of the stress-strain curve (ie, the slope of the elastic section).

較佳的是,該第二共單體係選自於由下列所組成之群:六氟丙烯、氟乙烯或氟化乙烯、氯氟乙烯類(1-氯-1-氟乙烯及1-氯-2-氟乙烯)、三氟乙烯、氯二氟乙烯類(特別是,1-氯-2,2-二氟乙烯)、1-溴-2,2-二氟乙烯、溴三氟乙烯、氯三氟乙烯、四氟乙烯、三氟丙烯類(特別是,3,3,3-三氟丙烯)、四氟丙烯類(特別是,2,3,3,3-四氟丙烯或1,3,3,3-四氟丙烯)、氯三氟丙烯類(特別是,2-氯-3,3,3-三氟丙烯)、五氟丙烯類(特別是,1,1,3,3,3-五氟丙烯或1,2,3,3,3-五氟丙烯);通式Rf-O-CF‑CF2 的全氟烷基乙烯基醚,Rf係烷基,較佳為C1至C4,特別是PPVE(全氟丙基乙烯基醚)及PMVE(全氟甲基乙烯基醚);和其組合。在特別佳的方式中,該共聚物係偏二氟乙烯與六氟丙烯之共聚物(即,由衍生自偏二氟乙烯的單元及衍生自六氟丙烯的單元形成之共聚物)。Preferably, the second co-monomer system is selected from the group consisting of hexafluoropropylene, vinyl fluoride or vinyl fluoride, vinyl chloride (1-chloro-1-fluoroethylene and 1-chloro -2-fluoroethylene), trifluoroethylene, chlorodifluoroethylene (especially, 1-chloro-2,2-difluoroethylene), 1-bromo-2,2-difluoroethylene, bromotrifluoroethylene, Chlorotrifluoroethylene, tetrafluoroethylene, trifluoropropene (especially, 3,3,3-trifluoropropene), tetrafluoropropene (especially, 2,3,3,3-tetrafluoropropene or 1, 3,3,3-tetrafluoropropene), chlorotrifluoropropenes (especially, 2-chloro-3,3,3-trifluoropropene), pentafluoropropenes (especially, 1,1,3,3 ,3-pentafluoropropene or 1,2,3,3,3-pentafluoropropene); a perfluoroalkyl vinyl ether of the general formula Rf-O-CF-CF 2 , Rf is an alkyl group, preferably C1 To C4, especially PPVE (perfluoropropyl vinyl ether) and PMVE (perfluoromethyl vinyl ether); and combinations thereof. In a particularly preferred mode, the copolymer is a copolymer of vinylidene fluoride and hexafluoropropylene (ie, a copolymer formed of units derived from vinylidene fluoride and units derived from hexafluoropropylene).

有利的是,該共聚物包括至少50重量%,較佳為至少75重量%,較佳為至少85重量%之衍生自偏二氟乙烯的單元,及最高99重量%之衍生自偏二氟乙烯的單元。這些共聚物可使用已知的聚合方法獲得,諸如溶液、乳液或懸浮聚合。在某些具體實例中,該共聚物係在缺乏氟化的界面活性劑下以乳液方法製備。Advantageously, the copolymer comprises at least 50% by weight, preferably at least 75% by weight, preferably at least 85% by weight units derived from vinylidene fluoride, and up to 99% by weight derived from vinylidene fluoride Unit. These copolymers can be obtained using known polymerization methods, such as solution, emulsion or suspension polymerization. In some specific examples, the copolymer is prepared in the emulsion method in the absence of fluorinated surfactants.

該中空纖維可具有楊氏模數少於1 MPa、或1至5 MPa之範圍、或5至10 MPa、或10至15 MPa、或15至20 MPa、或20至25 MPa、或25至30 MPa、或30至35 MPa、或35至40 MPa。可提及的範圍有1至30 MPa、或2至20 MPa、或3至10 MPa。The hollow fiber may have a Young's modulus of less than 1 MPa, or a range of 1 to 5 MPa, or 5 to 10 MPa, or 10 to 15 MPa, or 15 to 20 MPa, or 20 to 25 MPa, or 25 to 30 MPa, or 30 to 35 MPa, or 35 to 40 MPa. The range that may be mentioned is 1 to 30 MPa, or 2 to 20 MPa, or 3 to 10 MPa.

在更優良的方式中,該中空纖維具有楊氏模數範圍2至5 MPa;或5至10 MPa、或10至15 MPa、或15至20 MPa、或20至25 MPa、或25至30 MPa。3至13 MPa、或4至80 MPa之範圍特別佳。In a more excellent manner, the hollow fiber has a Young's modulus ranging from 2 to 5 MPa; or 5 to 10 MPa, or 10 to 15 MPa, or 15 to 20 MPa, or 20 to 25 MPa, or 25 to 30 MPa . The range of 3 to 13 MPa, or 4 to 80 MPa is particularly preferable.

本發明之中空纖維較佳為具有平均外徑500微米至600微米、或600微米至700微米、或700微米至800 微米、或800微米至900微米、或900微米至1000微米、或1000微米至1100微米、或1100微米至1200微米、或1200微米至1300微米、或1300微米至1400 微米、或1400微米至1500微米、或1500微米至1600微米、或1600 微米至1700微米、或1700微米至1800微米、或1800微米至1900微米、或1900微米至2000微米。較佳的是,該纖維具有平均外徑500至2000微米,更佳為800至1400微米,或1000至1400微米。該平均外徑可在相片中進行測量,其中該相片係以掃描式電子顯微鏡或光學顯微鏡對先前已經冷凍-破裂之中空纖維的截面獲得。The hollow fiber of the present invention preferably has an average outer diameter of 500 microns to 600 microns, or 600 microns to 700 microns, or 700 microns to 800 microns, or 800 microns to 900 microns, or 900 microns to 1000 microns, or 1000 microns to 1100 microns, or 1100 microns to 1200 microns, or 1200 microns to 1300 microns, or 1300 microns to 1400 microns, or 1400 microns to 1500 microns, or 1500 microns to 1600 microns, or 1600 microns to 1700 microns, or 1700 microns to 1800 Microns, or 1800 microns to 1900 microns, or 1900 microns to 2000 microns. Preferably, the fiber has an average outer diameter of 500 to 2000 microns, more preferably 800 to 1400 microns, or 1000 to 1400 microns. The average outer diameter can be measured in a photograph obtained with a scanning electron microscope or an optical microscope on a cross section of a hollow fiber that has previously been freeze-ruptured.

本發明的中空纖維較佳為具有平均內徑20微米至100微米、或100微米至200微米、或200微米至300微米、或300微米至400微米、或400微米至500微米、或500微米至600微米、或600微米至700微米、或700微米至800微米、或800微米至900微米、或900微米至1000微米、或1000微米至1100微米、或1100微米至1200微米、或1200微米至1300微米、或1300微米至1400微米、或1400微米至1500 微米、或1500微米至1600微米。該平均內徑可在相片中進行測量,其中該相片係以掃描式電子顯微鏡或光學顯微鏡對先前已經冷凍-破裂的中空纖維截面獲得。The hollow fiber of the present invention preferably has an average inner diameter of 20 microns to 100 microns, or 100 microns to 200 microns, or 200 microns to 300 microns, or 300 microns to 400 microns, or 400 microns to 500 microns, or 500 microns to 600 microns, or 600 microns to 700 microns, or 700 microns to 800 microns, or 800 microns to 900 microns, or 900 microns to 1000 microns, or 1000 microns to 1100 microns, or 1100 microns to 1200 microns, or 1200 microns to 1300 Microns, or 1300 microns to 1400 microns, or 1400 microns to 1500 microns, or 1500 microns to 1600 microns. The average inner diameter can be measured in a photograph obtained with a scanning electron microscope or an optical microscope on a hollow fiber cross-section that has previously been freeze-ruptured.

該纖維的平均壁厚度有利地係10 微米至50微米、或50微米至100微米、或100微米至150微米、或150 微米至200微米、或200微米至250微米、或250微米至300微米、或300微米至350微米、或350微米至400微米、或400微米至450微米、或450微米至500微米。較佳的是,該纖維的平均壁厚度係100至400微米,更佳為150至250微米。該纖維的平均壁厚度可在相片中進行測量,其中該相片係以掃描式電子顯微鏡或光學顯微鏡對先前已經冷凍-破裂的中空纖維截面獲得。The average wall thickness of the fiber is advantageously 10 microns to 50 microns, or 50 microns to 100 microns, or 100 microns to 150 microns, or 150 microns to 200 microns, or 200 microns to 250 microns, or 250 microns to 300 microns, Or 300 microns to 350 microns, or 350 microns to 400 microns, or 400 microns to 450 microns, or 450 microns to 500 microns. Preferably, the average wall thickness of the fiber is 100 to 400 microns, more preferably 150 to 250 microns. The average wall thickness of the fiber can be measured in a photograph, where the photograph is obtained with a scanning electron microscope or an optical microscope on a hollow fiber section that has previously been freeze-ruptured.

該中空纖維的平均外徑對該中空纖維的平均內徑之比率可係1.08至2.5,更佳為1.6至2。在某些具體實例中,該中空纖維的平均外徑對該中空纖維的平均內徑之比率係1.08至1.1、或1.1至1.2、或1.2至1.3、或1.3至1.4、或1.4至1.5、或1.5至1.6、或1.6至1.7、或1.7至1.8、或1.8至1.9、或1.9至2、或2至2.1、或2.2至2.3、或2.3至2.4、或2.4至2.5。The ratio of the average outer diameter of the hollow fiber to the average inner diameter of the hollow fiber may be 1.08 to 2.5, more preferably 1.6 to 2. In some specific examples, the ratio of the average outer diameter of the hollow fiber to the average inner diameter of the hollow fiber is 1.08 to 1.1, or 1.1 to 1.2, or 1.2 to 1.3, or 1.3 to 1.4, or 1.4 to 1.5, or 1.5 to 1.6, or 1.6 to 1.7, or 1.7 to 1.8, or 1.8 to 1.9, or 1.9 to 2, or 2 to 2.1, or 2.2 to 2.3, or 2.3 to 2.4, or 2.4 to 2.5.

更佳的是,該中空纖維的平均外徑對該中空纖維的平均內徑之比率係1.2至2,更佳為1.4至1.8。在某些具體實例中,該中空纖維的平均外徑對該中空纖維的平均內徑之比率係1.2至1.3、或1.3至1.4、或1.4至1.5、或1.5至1.6、或1.6至1.7、或1.7至1.8、或1.8至1.9、或1.9至2。More preferably, the ratio of the average outer diameter of the hollow fiber to the average inner diameter of the hollow fiber is 1.2 to 2, more preferably 1.4 to 1.8. In some specific examples, the ratio of the average outer diameter of the hollow fiber to the average inner diameter of the hollow fiber is 1.2 to 1.3, or 1.3 to 1.4, or 1.4 to 1.5, or 1.5 to 1.6, or 1.6 to 1.7, or 1.7 to 1.8, or 1.8 to 1.9, or 1.9 to 2.

較佳的是,該中空纖維具有楊氏模數3至13 MPa及其平均外徑對其平均內徑之比率係1.4至1.8,及更佳為楊氏模數係4至8 MPa及其平均外徑對其平均內徑之比率係約1.6。在某些具體實例中,該中空纖維具有楊氏模數係6至30 MPa及其平均外徑對其平均內徑之比率係1.2至1.4;或楊氏模數係4至13 MPa及其平均外徑對其平均內徑之比率係1.4至1.6;或楊氏模數係3至8 MPa及其平均外徑對其平均內徑之比率係1.6至1.8;或楊氏模數係2至6 MPa及其平均外徑對其平均內徑之比率係1.8至2。Preferably, the hollow fiber has a Young's modulus of 3 to 13 MPa and a ratio of its average outer diameter to its average inner diameter of 1.4 to 1.8, and more preferably a Young's modulus of 4 to 8 MPa and its average The ratio of the outer diameter to its average inner diameter is about 1.6. In some specific examples, the hollow fiber has a Young's modulus system of 6 to 30 MPa and a ratio of its average outer diameter to its average inner diameter of 1.2 to 1.4; or a Young's modulus system of 4 to 13 MPa and its average The ratio of the outer diameter to the average inner diameter is 1.4 to 1.6; or the Young's modulus is 3 to 8 MPa and the ratio of the average outer diameter to the average inner diameter is 1.6 to 1.8; or the Young's modulus is 2 to 6 The ratio of MPa and its average outer diameter to its average inner diameter is 1.8 to 2.

本發明的中空纖維可包含具有平均直徑範圍1奈米至2微米之孔洞,及特別是1奈米至5奈米、或5奈米至10奈米、或10奈米至20奈米、或20奈米至50奈米、或50奈米至80 奈米、或80奈米至100奈米、或100奈米至200奈米、或200奈米至300 奈米、或300奈米至400奈米、或400奈米至500奈米、或500奈米至600奈米、或600奈米至700奈米、或700奈米至800奈米、或800奈米至900奈米、或900奈米至1 微米、或1微米至1.5微米、或1.5 微米至2 微米。在特別佳的方式中,該中空纖維可包含具有平均直徑範圍1至100奈米的孔洞,例如,當該中空纖維欲使用作為超微濾膜時。該中空纖維亦可有利地包含具有平均直徑100奈米至1微米的孔洞,例如,當該中空纖維意欲使用作為微濾薄膜時。該孔洞的平均直徑可在相片中進行測量,其中該相片係以掃描式電子顯微鏡對該纖維的外表面獲得。The hollow fiber of the present invention may include pores having an average diameter ranging from 1 nanometer to 2 micrometers, and particularly 1 nanometer to 5 nanometers, or 5 nanometers to 10 nanometers, or 10 nanometers to 20 nanometers, or 20 nm to 50 nm, or 50 nm to 80 nm, or 80 nm to 100 nm, or 100 nm to 200 nm, or 200 nm to 300 nm, or 300 nm to 400 Nanometer, or 400 nanometer to 500 nanometer, or 500 nanometer to 600 nanometer, or 600 nanometer to 700 nanometer, or 700 nanometer to 800 nanometer, or 800 nanometer to 900 nanometer, or 900 Nanometer to 1 micrometer, or 1 micrometer to 1.5 micrometers, or 1.5 micrometers to 2 micrometers. In a particularly preferred manner, the hollow fiber may contain pores having an average diameter ranging from 1 to 100 nanometers, for example, when the hollow fiber is to be used as an ultrafiltration membrane. The hollow fiber may also advantageously contain pores having an average diameter of 100 nanometers to 1 micrometer, for example, when the hollow fiber is intended to be used as a microfiltration membrane. The average diameter of the hole can be measured in a photo, where the photo is obtained with a scanning electron microscope on the outer surface of the fiber.

該包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物可係該中空纖維的唯一聚合物構成物。The copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer may be the sole polymer composition of the hollow fiber.

任擇地,該中空纖維可包含另一種聚合物。於此情況中,該偏二氟乙烯共聚物較佳為相對於該聚合物的總重量以至少50重量%之量存在,較佳為至少60重量%,更佳為至少70重量%。能夠單獨或組合著使用之其它聚合物的實施例有聚乙烯基吡咯烷酮(PVP)及/或聚乙二醇(PEG),特別是作為孔洞形成及/或親水試劑;丙烯酸聚合物的同元聚合物或共聚物;及氟化的聚合物,例如,聚偏二氟乙烯之同元聚合物。Alternatively, the hollow fiber may contain another polymer. In this case, the vinylidene fluoride copolymer is preferably present in an amount of at least 50% by weight relative to the total weight of the polymer, preferably at least 60% by weight, more preferably at least 70% by weight. Examples of other polymers that can be used alone or in combination are polyvinylpyrrolidone (PVP) and/or polyethylene glycol (PEG), especially as pore forming and/or hydrophilic agents; homopolymerization of acrylic polymers Substances or copolymers; and fluorinated polymers, for example, homopolymers of polyvinylidene fluoride.

在特別佳的方式中,該中空纖維基本上由一包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物組成或由其組成。In a particularly preferred manner, the hollow fiber consists essentially of or consists of a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer.

«基本上由包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物組成的中空纖維»意謂著該中空纖維包含至少80重量%的偏二氟乙烯共聚物,較佳為至少90重量%,或至少95重量%或至少99重量%。«Hollow fiber consisting essentially of a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer» means that the hollow fiber contains at least 80% by weight of vinylidene fluoride copolymer It is preferably at least 90% by weight, or at least 95% by weight or at least 99% by weight.

在其它具體實例中,該中空纖維包含相對於該中空纖維之總重量至少50重量%,較佳為至少60重量%,進一步較佳為至少70重量%的偏二氟乙烯共聚物。In other specific examples, the hollow fiber contains at least 50% by weight, preferably at least 60% by weight, and more preferably at least 70% by weight of the vinylidene fluoride copolymer relative to the total weight of the hollow fiber.

該中空纖維可包含一或多種添加劑,特別是選自於由下列所組成之群:聚甲基丙烯酸甲酯(PMMA)、聚乙二醇(PEG)、聚乙烯吡咯啶酮(PVP)、部分皂化的聚乙烯醇類;無機鹽,諸如氯化鋰(LiCl)、氯化鎂(MgCl2 )、氯化鋅(ZnCl2 );寡聚物、聚合物(諸如上述引証的那些)、界面活性劑、兩親的嵌段共聚物、金屬及/或陶瓷(奈米)粒子、碳奈米管、或其組合。這些添加劑較佳為以0至50重量%之量存在於該纖維中,更佳為0至40重量%,進一步較佳為0至30重量%,及最佳為0至20重量%、或0至10重量%、或0至5重量%。The hollow fiber may contain one or more additives, especially selected from the group consisting of polymethyl methacrylate (PMMA), polyethylene glycol (PEG), polyvinylpyrrolidone (PVP), partial Saponified polyvinyl alcohols; inorganic salts such as lithium chloride (LiCl), magnesium chloride (MgCl 2 ), zinc chloride (ZnCl 2 ); oligomers, polymers (such as those cited above), surfactants, Amphiphilic block copolymers, metal and/or ceramic (nano) particles, carbon nanotubes, or a combination thereof. These additives are preferably present in the fiber in an amount of 0 to 50% by weight, more preferably 0 to 40% by weight, further preferably 0 to 30% by weight, and most preferably 0 to 20% by weight, or 0 To 10% by weight, or 0 to 5% by weight.

在另一個態樣中,本發明係關於一種過濾模組,特別是用於微過濾或超微過濾的過濾模組,其包含至少一條諸如上述描述的中空纖維。該過濾模組可包含1至1,000,000條中空纖維。該過濾模組可係捆束模組(bundle module)、平坦模組(flat module)或板模組(plate module);或其可具有任何其它形式。In another aspect, the present invention relates to a filter module, particularly a filter module for microfiltration or ultramicrofiltration, which contains at least one hollow fiber such as described above. The filter module may contain 1 to 1,000,000 hollow fibers. The filter module may be a bundle module, a flat module or a plate module; or it may have any other form.

本發明的進一步目標為使用一諸如上述描述的中空纖維或過濾模組來處理流出液,特別是水。該過濾較佳為自纖維外部朝向纖維內部進行。A further object of the invention is to use a hollow fiber or filter module such as described above to treat the effluent, especially water. The filtration is preferably performed from the outside of the fiber toward the inside of the fiber.

本發明的進一步目標為一種用以對諸如上述描述的中空纖維進行除污之方法,其包括讓該中空纖維接受機械應力以便造成該中空纖維變形。該除污方法亦可包含該中空纖維之反洗。此反洗較佳為與讓該中空纖維接受機械應力之步驟同步進行。該反洗包括讓一流體較佳為液體自纖維內部朝向纖維外部進行通過。A further object of the invention is a method for decontaminating hollow fibers such as described above, which includes subjecting the hollow fibers to mechanical stress in order to cause deformation of the hollow fibers. The decontamination method may also include backwashing of the hollow fiber. This backwashing is preferably performed simultaneously with the step of subjecting the hollow fiber to mechanical stress. The backwashing includes passing a fluid, preferably liquid, from the inside of the fiber toward the outside of the fiber.

該機械應力可係任何型式。例如,其可係例如由流體,較佳為液體,更佳為反洗液體所施加之壓力;及/或該纖維之拉伸組成。The mechanical stress can be of any type. For example, it may be composed of, for example, the pressure applied by a fluid, preferably a liquid, more preferably a backwash liquid; and/or the stretching of the fiber.

該由液體所施加的壓力可係0.01至0.5 MPa,較佳為0.03至0.2 MPa。在某些具體實例中,該由液體所施加的壓力係0.01 MPa至0.05 MPa、或0.05 MPa至0.1 MPa、或0.1 MPa至0.15 MPa、或0.15 MPa至0.2 MPa、或0.2 MPa至0.25 MPa、或0.25 MPa至0.3 MPa、或0.3 MPa至0.35 MPa、或0.35 MPa至0.4 MPa、或0.4 MPa至0.45 MPa、或0.45 MPa至0.5 MPa。The pressure applied by the liquid may be 0.01 to 0.5 MPa, preferably 0.03 to 0.2 MPa. In some specific examples, the pressure applied by the liquid is 0.01 MPa to 0.05 MPa, or 0.05 MPa to 0.1 MPa, or 0.1 MPa to 0.15 MPa, or 0.15 MPa to 0.2 MPa, or 0.2 MPa to 0.25 MPa, or 0.25 MPa to 0.3 MPa, or 0.3 MPa to 0.35 MPa, or 0.35 MPa to 0.4 MPa, or 0.4 MPa to 0.45 MPa, or 0.45 MPa to 0.5 MPa.

當拉伸時,該纖維可具有1%至20%的拉伸,較佳為3至7%。When drawn, the fiber may have a draw of 1% to 20%, preferably 3 to 7%.

本發明的進一步目標為一種用以過濾流出液之方法,其包含: 讓該流出液與諸如上述描述的中空纖維接觸; 使用根據諸如上述描述的除污方法來對該中空纖維進行除污。 製造方法A further object of the invention is a method for filtering effluent, which comprises: Let the effluent come into contact with hollow fibers such as described above; The decontamination of the hollow fiber is performed using a decontamination method such as described above. Manufacturing method

本發明之中空纖維可使用一相轉換方法製備。The hollow fiber of the present invention can be prepared using a one-phase conversion method.

因此,本發明的進一步目標為一種用以製備諸如上述描述的纖維之方法,其包括: 將一包含偏二氟乙烯的單元及衍生自至少一種第二單體的單元之共聚物溶解在一溶劑中以形成一膠棉; 將該膠棉形成一中空纖維; 凝聚所形成的膠棉。Therefore, a further object of the present invention is a method for preparing fibers such as described above, which includes: Dissolving a copolymer containing vinylidene fluoride units and units derived from at least one second monomer in a solvent to form a cotton wool; Forming the glue cotton into a hollow fiber; Glue cotton formed by agglomeration.

合適的溶劑有例如二甲基乙醯胺(DMAc)、N-甲基-吡咯啶酮(NMP)、二甲基甲醯胺(DMF)、二甲基碸(DMSO2 )、二甲基亞碸(DMSO)、磷酸三烷酯、四氫呋喃(THF)、丙酮、苯甲醛、乙醯苯、二苯基酮、六甲基磷醯胺(HMPA)、四甲基尿素(TMU)、磷酸三乙酯(TEP)、磷酸三甲酯(TMP)或其組合。但是,該溶劑可係能夠溶解該偏二氟乙烯共聚物之任何其它溶劑或溶劑的組合。Suitable solvents are, for example, dimethylacetamide (DMAc), N-methyl-pyrrolidone (NMP), dimethylformamide (DMF), dimethylsulfone (DMSO 2 ), dimethylmethylene Ash (DMSO), trialkyl phosphate, tetrahydrofuran (THF), acetone, benzaldehyde, acetophenone, diphenyl ketone, hexamethylphosphoramide (HMPA), tetramethylurea (TMU), triethyl phosphate Ester (TEP), trimethyl phosphate (TMP) or a combination thereof. However, the solvent may be any other solvent or combination of solvents capable of dissolving the vinylidene fluoride copolymer.

在該偏二氟乙烯共聚物溶解後,該膠棉較佳為包含10至40重量%的偏二氟乙烯共聚物。After the vinylidene fluoride copolymer is dissolved, the rubber wool preferably contains 10 to 40% by weight of the vinylidene fluoride copolymer.

該膠棉可包含添加劑,較佳為呈0%至50%之重量量。例如,這些添加劑可係聚甲基丙烯酸甲酯(PMMA)、聚乙二醇(PEG)、聚乙烯吡咯啶酮(PVP)、部分皂化的聚乙烯醇;無機鹽,諸如氯化鋰(LiCl)、氯化鎂(MgCl2 )、氯化鋅(ZnCl2 )。它們亦可係偏二氟乙烯共聚物之非溶劑,例如,水、乙醇、甲醇、甘油或丙二醇;寡聚物、聚合物、界面活性劑、兩親的嵌段共聚物、金屬及/或陶瓷(奈米)粒子型式之添加劑、或碳奈米管。它們亦可係二或更多種上述添加劑之組合。The cotton wool may contain additives, preferably in a weight amount of 0% to 50%. For example, these additives may be polymethyl methacrylate (PMMA), polyethylene glycol (PEG), polyvinylpyrrolidone (PVP), partially saponified polyvinyl alcohol; inorganic salts such as lithium chloride (LiCl) , Magnesium chloride (MgCl 2 ), zinc chloride (ZnCl 2 ). They can also be non-solvents for vinylidene fluoride copolymers, for example, water, ethanol, methanol, glycerol or propylene glycol; oligomers, polymers, surfactants, amphiphilic block copolymers, metals and/or ceramics (Nano) Particle type additives, or carbon nanotubes. They can also be a combination of two or more of the above additives.

該將膠棉形成中空纖維較佳為藉由將該膠棉擠過一環模而進行。例如,該環模可具有外徑在0.25至5毫米間,較佳為在0.5至2.5毫米間;及內徑在0.1至2毫米間,較佳為在0.2至1毫米間。該流速可在0.1至72毫升/分鐘間,更特別為在6至11間毫升/分鐘。有利的是,共擠壓一稱為內部液體且能夠形成該中空纖維的內體積之溶液與該膠棉。此內部液體較佳為包括該偏二氟乙烯共聚物之非溶劑,諸如水、甲醇、乙醇、甘油、丙二醇;及若需要時,一或多種該偏二氟乙烯共聚物之溶劑,較佳為與在該膠棉中所包括的那些相同,例如,重量量在0至100%間之NMP,特別是在15至70%間;及一或多種添加劑,諸如LiCl或PEG。其溫度可在10至100℃間,特別是在30至80℃間。其擠出速率可在0.1至18毫升/分鐘間,更特別為在1至7毫升/分鐘間。The forming of the cotton wool into hollow fibers is preferably performed by extruding the rubber wool through a ring die. For example, the ring die may have an outer diameter of 0.25 to 5 mm, preferably 0.5 to 2.5 mm; and an inner diameter of 0.1 to 2 mm, preferably 0.2 to 1 mm. The flow rate may be between 0.1 and 72 ml/min, more particularly between 6 and 11 ml/min. Advantageously, a solution called the internal liquid and capable of forming the internal volume of the hollow fiber and the cotton wool are co-extruded. The internal liquid is preferably a non-solvent including the vinylidene fluoride copolymer, such as water, methanol, ethanol, glycerin, propylene glycol; and if necessary, one or more solvents of the vinylidene fluoride copolymer, preferably The same as those included in the rubber cotton, for example, NMP by weight between 0 and 100%, especially between 15 and 70%; and one or more additives such as LiCl or PEG. The temperature can be between 10 and 100°C, especially between 30 and 80°C. The extrusion rate can be between 0.1 and 18 ml/min, more particularly between 1 and 7 ml/min.

有利的是,該將膠棉形成中空纖維係藉由拉伸該纖維之幫助。若無法對該藉由拉伸形成進行修改時,該拉伸速度係等於該膠棉之擠出速率。若對該藉由拉伸形成膠棉進行修改時,該拉伸速度係與該擠出速率不同,特別是高於該擠出速率。該拉伸速度可在1至40公尺/分鐘間,更特別為在7至23公尺/分鐘間。Advantageously, the formation of the hollow fiber of the rubber wool is aided by drawing the fiber. If it is not possible to modify the formation by stretching, the stretching speed is equal to the extrusion rate of the cotton wool. If modification is made to form rayon by stretching, the stretching speed is different from the extrusion rate, especially higher than the extrusion rate. The stretching speed may be between 1 and 40 meters/minute, more particularly between 7 and 23 meters/minute.

該凝聚所形成的膠棉較佳為藉由讓所形成的膠棉與一包括該共聚物之非溶劑的凝聚溶液接觸而進行。此非溶劑可呈液體形式、蒸氣形式、或相繼地呈蒸氣然後液體形式。特別是,其可係水、甲醇、乙醇、甘油及/或丙二醇。該凝聚溶液亦可包括一或多種該偏二氟乙烯共聚物之溶劑,較佳為與在該膠棉中所包括的那些相同,例如,重量濃度在0至50重量%間的NMP,特別是在0至10重量%間;及一或多種添加劑,諸如LiCl或PEG。The coagulated cotton formed by the coagulation is preferably performed by contacting the formed crystalline cotton with a non-solvent coagulation solution including the copolymer. This non-solvent can be in liquid form, vapor form, or sequentially in vapor and then liquid form. In particular, it may be water, methanol, ethanol, glycerin and/or propylene glycol. The coagulation solution may also include one or more solvents of the vinylidene fluoride copolymer, preferably the same as those included in the rubber wool, for example, NMP with a weight concentration between 0 and 50% by weight, in particular Between 0 and 10% by weight; and one or more additives, such as LiCl or PEG.

任擇地或除了以非溶劑處理之外,所形成的膠棉之凝聚可藉由改變所形成的膠棉之溫度而進行,較佳為藉由降低其溫度。至於實施例,該膠棉的溫度特別可在10至130℃間,更特別為在50至80℃間;特別是,該凝聚槽的溫度可在0至100℃間,更特別為在40至70℃間。Optionally or in addition to non-solvent treatment, the agglomeration of the formed cotton wool can be carried out by changing the temperature of the formed cotton wool, preferably by lowering its temperature. As for the embodiments, the temperature of the rubber wool may be particularly between 10 and 130°C, more particularly between 50 and 80°C; in particular, the temperature of the coagulation tank may be between 0 and 100°C, more particularly between 40 and Between 70℃.

通常來說,在該纖維之製造期間,可藉由下列來降低該中空纖維之平均外徑對該中空纖維之平均內徑的比率: 降低膠棉流速; 增加內部液體流速; 結合降低膠棉流速與增加內部液體流速; 結合增加內部液體流速與增加拉伸速度; 結合降低膠棉流速與增加拉伸速度; 通常來說,在該纖維的製造期間,可藉由降低拉伸速度來降低該中空纖維的楊氏模數; 增加薄膜孔隙度,例如,藉由減少偏二氟乙烯共聚物的量或藉由增加在膠棉中的添加劑量。 實施例Generally speaking, during the manufacture of the fiber, the ratio of the average outer diameter of the hollow fiber to the average inner diameter of the hollow fiber can be reduced by the following: Reduce the flow rate of rubber wool; Increase the internal liquid flow rate; Combining reducing the flow rate of rubber wool and increasing the internal liquid flow rate; Combining increased internal liquid flow rate and increased stretching speed; Combined to reduce the flow rate of rubber wool and increase the stretching speed; Generally speaking, during the manufacture of the fiber, the Young's modulus of the hollow fiber can be reduced by reducing the drawing speed; Increase the porosity of the film, for example, by reducing the amount of vinylidene fluoride copolymer or by increasing the amount of additive in the rubber wool. Examples

下列實施例闡明但不限制本發明。 中空纖維之製備The following examples illustrate but do not limit the invention. Preparation of hollow fiber

藉由相轉換,自一包含11重量%六氟丙烯的偏二氟乙烯與六氟丙烯之共聚物來製備中空纖維。By phase inversion, hollow fibers were prepared from a copolymer of vinylidene fluoride and hexafluoropropylene containing 11% by weight of hexafluoropropylene.

使用來製造這些纖維的操作條件係如下列: 膠棉組成物: 20%之包含11重量%六氟丙烯的偏二氟乙烯與六氟丙烯之共聚物 12%之重量平均分子量Mw= 10000克‧莫耳-1 的聚乙二醇 68%之二甲基亞碸(DMSO) 內部液體組成物:水 凝聚槽組成物:水 溫度: 膠棉:T=50℃ 內部液體:T=49℃ 凝聚槽:T=49℃ 流速: 膠棉:Q=6.24毫升‧分鐘-1 內部液體:Q=6.0毫升‧分鐘-1 拉伸速度:22公尺‧分鐘-1 噴頭拉伸比(jet-stretch ratio):1.39 氣隙:20公分。The operating conditions used to manufacture these fibers are as follows: Rubber wool composition: 20% of the copolymer of vinylidene fluoride and hexafluoropropylene containing 11% by weight of hexafluoropropylene 12% by weight average molecular weight Mw = 10,000 g‧ Mole -1 polyethylene glycol 68% dimethyl sulfite (DMSO) Internal liquid composition: water condensate tank composition: water temperature: rubber wool: T=50°C internal liquid: T=49°C condensate tank :T=49℃ Flow rate: Glue wool: Q=6.24ml‧min- 1 Internal liquid: Q=6.0ml‧min- 1 Stretching speed: 22m‧min- 1 jet-stretch ratio : 1.39 Air gap: 20 cm.

薄膜模組係藉由將7條中空纖維一起群集在一捆中而形成(此後稱為«彈性薄膜»)。The membrane module is formed by clustering 7 hollow fibers together in a bundle (hereinafter referred to as "elastic membrane").

此薄膜之楊氏模數係7MPa。該薄膜的斷裂負載係0.56牛頓及斷裂應力係1.46 MPa。The Young's modulus of this film is 7MPa. The breaking load of the film is 0.56 Newton and the breaking stress is 1.46 MPa.

亦製造一參考薄膜(此後稱為«參考薄膜»)。該中空纖維係自聚偏二氟乙烯的同元聚合物,藉由形成一包含15重量%聚偏二氟乙烯同元聚合物、3重量%氯化鋰及82%的NMP之膠棉而製備。A reference film (hereinafter referred to as "reference film") was also manufactured. The hollow fiber is a homopolymer of polyvinylidene fluoride, prepared by forming a cotton wool containing 15% by weight of polyvinylidene fluoride homopolymer, 3% by weight of lithium chloride and 82% of NMP .

使用來製造參考纖維的操作條件係如下列: 膠棉組成物: 15%聚偏二氟乙烯的同元聚合物(Kynar®PVDF HSV900) 3%氯化鋰(LiCl) 82%的N-甲基-2-吡咯啶酮(NMP) 內部液體組成物: 85%水 15%的N-甲基-2-吡咯啶酮 凝聚槽組成物:水 溫度: 膠棉:T=50℃ 內部液體:T=49℃ 凝聚槽:T=49℃ 流速: 膠棉:Q=8.5毫升‧分鐘-1 內部液體:Q=2.1毫升‧分鐘-1 拉伸速度:8公尺‧分鐘-1 噴頭拉伸比:1.14 氣隙:18公分。The operating conditions used to manufacture the reference fiber are as follows: Glue cotton composition: 15% polyvinylidene fluoride homopolymer (Kynar® PVDF HSV900) 3% lithium chloride (LiCl) 82% N-methyl -2-Pyrrolidone (NMP) Internal liquid composition: 85% water 15% N-methyl-2-pyrrolidone coagulation tank composition: Water temperature: Glue cotton: T=50℃ Internal liquid: T= 49℃ Coagulation tank: T=49℃ Flow rate: Glue cotton: Q=8.5ml‧min- 1 Internal liquid: Q=2.1ml‧min- 1 Stretching speed: 8m‧min- 1 Spray head stretching ratio: 1.14 Air gap: 18 cm.

此薄膜之楊氏模數係55 MPa。此薄膜的斷裂負載係2牛頓及斷裂應力係8 MPa。The Young's modulus of this film is 55 MPa. The breaking load of this film is 2 Newton and the breaking stress is 8 MPa.

該彈性薄膜及參考薄膜的性質係總整理在下列表中:

Figure 108123797-A0304-0001
反洗研究The properties of the elastic film and reference film are summarized in the following table:
Figure 108123797-A0304-0001
Backwash study

使用該彈性薄膜及參考薄膜來進行斑脫土在水中的懸浮液之過濾,以便在二者薄膜的不同纖維上形成相同的沈積物。自該纖維的外部朝向內部進行過濾,污垢係沈積在該纖維的外表面上。The elastic film and the reference film are used to filter the suspension of bentonite in water, so as to form the same deposit on different fibers of the two films. Filtering from the outside of the fiber toward the inside, dirt is deposited on the outer surface of the fiber.

然後,讓二者薄膜同步接受反洗:水係在壓力0.9巴下自纖維的內部朝向外部通過,及藉由視訊相機來觀察污垢隨著時間推移自該纖維之移除。Then, the two films were simultaneously backwashed: the water system passed from the inside to the outside of the fiber at a pressure of 0.9 bar, and the removal of dirt from the fiber was observed over time with a video camera.

來自由照相機取得之視訊在不同反洗時間處的相片係提供在圖1A至1F中。該彈性薄膜係在照片左邊處,參考薄膜係在右邊處。污垢係以細絲形式自該中空纖維分離出。Photos from the video acquired by the camera at different backwashing times are provided in FIGS. 1A to 1F. The elastic film is on the left of the photo, and the reference film is on the right. The dirt is separated from the hollow fiber in the form of filaments.

可在t=0秒處看見(圖1A),可看見僅有二條纖維束,並無觀察到除污。It can be seen at t=0 seconds (Figure 1A), only two fiber bundles can be seen, and no decontamination is observed.

t=3秒時(圖1B),少數污垢細絲開始自該彈性薄膜之纖維分離出。參考薄膜並無污垢細絲分離出。At t=3 seconds (Figure 1B), a few dirt filaments began to separate from the fibers of the elastic film. The reference film did not separate dirt filaments.

在t=6秒至t=12秒間(圖1C、1D及1E),一些污垢細絲持續自該彈性薄膜的纖維分離出,然而參考薄膜並無觀察到除污。Between t=6 seconds and t=12 seconds (Figures 1C, 1D, and 1E), some dirt filaments continued to separate from the fibers of the elastic film, but no decontamination was observed in the reference film.

t=15秒時(圖1F),持續有稀少的細絲自該彈性薄膜分離出,然而在參考薄膜上的沈積物仍然黏附。At t=15 seconds (Fig. 1F), there were continued thin filaments separating from the elastic film, but the deposit on the reference film still adhered.

因此可看見,本發明之中空纖維比堅硬的聚偏二氟乙烯同元聚合物纖維更快速及有效率地除污。Therefore, it can be seen that the hollow fiber of the present invention decontaminates faster and more efficiently than the rigid polyvinylidene fluoride homopolymer fiber.

再者,該彈性薄膜在反洗,即,自纖維內部朝向外部時的透水性和纖維外徑係以所施加的反洗壓力之函數進行測量。Furthermore, the backwash of the elastic film, that is, the water permeability and the outer diameter of the fiber from the inside to the outside of the fiber are measured as a function of the applied backwash pressure.

結果係提供在下列表中。

Figure 108123797-A0304-0002
The results are provided in the table below.
Figure 108123797-A0304-0002

相對孔洞半徑係以相對於在反洗壓力0.3巴處的孔洞半徑提供,及藉由滲透性測量、藉由考慮該滲透性係與半徑呈四次方的比例來估計。

Figure 108123797-A0304-0003
The relative pore radius is provided relative to the pore radius at a backwash pressure of 0.3 bar, and is estimated by permeability measurement by considering that the permeability system is proportional to the radius to the fourth power.
Figure 108123797-A0304-0003

可看見,通常來說,該彈性薄膜的纖維外徑隨著反洗壓力而增加但是孔洞直徑仍然幾乎固定。It can be seen that, generally speaking, the fiber outer diameter of the elastic film increases with the backwash pressure but the hole diameter is still almost fixed.

圖1A至1F係在下列實施例中所描述的反洗期間,從視訊相機所記錄之視訊取出的相片。這些相片係與反洗開始時不同的時間相應: 圖1A在0秒處; 圖1B在3秒處; 圖1C在6秒處; 圖1D在9秒處; 圖1E在12秒處; 圖1F在15秒處。FIGS. 1A to 1F are photographs taken from the video recorded by the video camera during the backwashing described in the following embodiments. These photos correspond to different times when the backwash started: Figure 1A at 0 seconds; Figure 1B at 3 seconds; Figure 1C at 6 seconds; Figure 1D at 9 seconds; Figure 1E at 12 seconds; Figure 1F at 15 seconds.

在全部這些相片中,聚偏二氟乙烯同元聚合物的中空纖維捆(參考薄膜)係在相片右邊,及偏二氟乙烯與六氟丙烯之共聚物的中空纖維捆(本發明之彈性薄膜)係在相片左邊。In all of these photos, hollow fiber bundles of polyvinylidene fluoride homopolymer (reference film) are on the right of the photo, and hollow fiber bundles of copolymers of vinylidene fluoride and hexafluoropropylene (elastic films of the invention) ) Is on the left of the photo.

Claims (15)

一種多孔中空纖維,其包括一共聚物,該共聚物包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元,該中空纖維具有2至30 MPa之楊氏模數且其平均外徑相對於其平均內徑之比率係1.2至2。A porous hollow fiber comprising a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer, the hollow fibers having a Young's modulus of 2 to 30 MPa and The ratio of its average outer diameter to its average inner diameter is 1.2 to 2. 如請求項1之中空纖維,其由包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元之共聚物組成或基本上由其組成。The hollow fiber as claimed in claim 1, which consists of or consists essentially of a copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer. 如請求項1或2之中空纖維,其中該第二共單體係選自於由下列所組成之群:六氟丙烯、三氟乙烯、氯三氟乙烯、1-氯-1-氟乙烯、四氟乙烯及其組合;該第二共單體較佳為六氟丙烯。The hollow fiber according to claim 1 or 2, wherein the second co-monomer system is selected from the group consisting of hexafluoropropylene, trifluoroethylene, chlorotrifluoroethylene, 1-chloro-1-fluoroethylene, Tetrafluoroethylene and combinations thereof; the second comonomer is preferably hexafluoropropylene. 如請求項1至3之任一項的中空纖維,其中該衍生自偏二氟乙烯的單元係以至少50重量%之重量量存在於該共聚物中,較佳為至少75重量%,更佳為至少85重量%及最高為99重量%。The hollow fiber according to any one of claims 1 to 3, wherein the unit derived from vinylidene fluoride is present in the copolymer in a weight amount of at least 50% by weight, preferably at least 75% by weight, more preferably It is at least 85% by weight and at most 99% by weight. 如請求項1至4之任一項的中空纖維,其具有3至13 MPa之楊氏模數且其平均外徑相對於其平均內徑之比率係1.4至1.8。The hollow fiber according to any one of claims 1 to 4, which has a Young's modulus of 3 to 13 MPa and a ratio of its average outer diameter to its average inner diameter of 1.4 to 1.8. 如請求項1至5之任一項的中空纖維,其包含具有平均直徑1奈米至2微米的孔洞,較佳為1奈米至100奈米。The hollow fiber according to any one of claims 1 to 5, which contains pores having an average diameter of 1 nm to 2 μm, preferably 1 nm to 100 nm. 如請求項1至6之任一項的中空纖維,其具有平均外徑500至2000微米,較佳為800微米至1400微米。The hollow fiber according to any one of claims 1 to 6, which has an average outer diameter of 500 to 2000 microns, preferably 800 microns to 1400 microns. 一種過濾模組,其包含至少一如請求項1至7之任一項的中空纖維。A filtration module comprising at least one hollow fiber as in any one of claims 1 to 7. 一種用以製造如請求項1至7之任一項的中空纖維之方法,其包含: 將一共聚物溶解在一溶劑中以形成一膠棉,該共聚物包含衍生自偏二氟乙烯的單元及衍生自至少一種第二共單體的單元; 將該膠棉形成中空纖維; 凝聚所形成的膠棉。A method for manufacturing the hollow fiber according to any one of claims 1 to 7, which comprises: Dissolving a copolymer in a solvent to form a cotton wool, the copolymer comprising units derived from vinylidene fluoride and units derived from at least one second comonomer; Hollow fiber is formed from the rubber wool; Glue cotton formed by agglomeration. 如請求項9之方法,其中藉由讓所形成的膠棉與一包括該共聚物之非溶劑的凝聚溶液接觸來進行該所形成的膠棉之凝聚。The method of claim 9, wherein the coagulation of the formed wadding is performed by contacting the formed wadding with a non-solvent coagulation solution including the copolymer. 如請求項9或10之方法,其中藉由改變所形成的膠棉之溫度來進行所形成的膠棉之凝聚,較佳為降低溫度。The method according to claim 9 or 10, wherein the coagulation of the formed wadding is carried out by changing the temperature of the formed wadding, preferably the temperature is lowered. 一種如請求項1至7之任一項的中空纖維或如請求項8之過濾模組的用途,其係使用來處理流出液。A use of the hollow fiber as claimed in any one of claims 1 to 7 or the filter module as claimed in 8, which is used to treat effluent. 一種用以對如請求項1至7之任一項的中空纖維進行除污之方法,其包含: 讓該中空纖維接受機械應力,以便造成該中空纖維變形; 選擇性反洗該中空纖維。A method for decontaminating hollow fibers as claimed in any one of claims 1 to 7, comprising: Subject the hollow fiber to mechanical stress so as to cause deformation of the hollow fiber; The hollow fiber is selectively backwashed. 如請求項13之除污方法,其中該機械應力係由該反洗液體所施加的壓力及/或該中空纖維之拉伸。The decontamination method according to claim 13, wherein the mechanical stress is the pressure applied by the backwash liquid and/or the stretching of the hollow fiber. 一種用以過濾流出液的方法,其包含: 讓該流出液與如請求項1至7之任一項的中空纖維接觸; 使用如請求項13或14之除污方法對該中空纖維進行除污。A method for filtering effluent, which includes: Let the effluent come into contact with the hollow fiber according to any one of claims 1 to 7; Decontaminate the hollow fiber using the decontamination method as in claim 13 or 14.
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