TW201938882A - Automatic-control wet pulp molding machine, automatic-control wet pulp molding method and shaped paper object made thereby - Google Patents

Automatic-control wet pulp molding machine, automatic-control wet pulp molding method and shaped paper object made thereby Download PDF

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Publication number
TW201938882A
TW201938882A TW107108527A TW107108527A TW201938882A TW 201938882 A TW201938882 A TW 201938882A TW 107108527 A TW107108527 A TW 107108527A TW 107108527 A TW107108527 A TW 107108527A TW 201938882 A TW201938882 A TW 201938882A
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Taiwan
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programmable
slurry
upper mold
control unit
mold
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TW107108527A
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Chinese (zh)
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郭劍寬
黃俊煌
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金箭印刷事業有限公司
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Priority to TW107108527A priority Critical patent/TW201938882A/en
Priority to CN201810352575.8A priority patent/CN110273330B/en
Priority to US16/056,067 priority patent/US20190284764A1/en
Publication of TW201938882A publication Critical patent/TW201938882A/en

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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J3/00Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/10Removing layers, or parts of layers, mechanically or chemically
    • B32B38/105Removing layers, or parts of layers, mechanically or chemically on edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G9/00Other accessories for paper-making machines
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21JFIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
    • D21J5/00Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/26All layers being made of paper or paperboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06Vegetal fibres
    • B32B2262/062Cellulose fibres, e.g. cotton
    • B32B2262/067Wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/12Paper, e.g. cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B29/005Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B41/00Arrangements for controlling or monitoring lamination processes; Safety arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/06Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Paper (AREA)
  • Making Paper Articles (AREA)

Abstract

An automatic-control wet pulp molding machine, an automatic-control wet pulp molding method and a shaped paper object made thereby is introduced. The machine comprises a frame body, a programmable-control unit, at least one movable apparatus, a first pulp-dredging region, a second pulp-dredging region, and a heated-compression region. The programmable-control unit is configured for programmably controlling driving of the at least one movable apparatus, which sequentially, makes the first and second pulp-dredging regions synchronously dredging pulps for shaping a first and second blanks, next the first blank being moved for positioning the first blank on the heated-compression region, next the second blank being moved for overlaying the second blank above the first blank within the heated-compression region, and the overlaid first and second blanks heat-compressed for being combined into a semi-finished paper object.

Description

自動化控制溼紙塑成型機台、自動化控制溼紙塑成型的方法以及該自 動化控制溼紙塑成型的方法製備之紙塑製品 Automatically controlling wet paper plastic molding machine, method for automatically controlling wet paper plastic molding, and the same Paper and plastic products prepared by dynamic control of wet paper plastic molding method

本發明是關於一種自動化控制溼紙漿模塑的技術領域,特別是關於一種自動化控制溼紙塑成型機台、自動化控制溼紙塑成型的方法以及該自動化控制溼紙塑成型的方法製備之紙塑製品。 The invention relates to the technical field of automatic control of wet paper pulp molding, in particular to an automatic control of wet paper plastic molding machine, a method of automatic control of wet paper plastic molding, and a paper plastic prepared by the method of automatic control of wet paper plastic molding. product.

目前3C產品的內包裝或外包裝的製造是逐漸採用一種溼紙漿模塑技術,其原理是利用模具組件快速且大量地將紙漿一體成形為具三維結構的溼紙漿模塑製品。如中華民國新型專利公告號第M516615號揭露了第1圖所示的習知溼紙塑成型機台1,其主要結構包括:單一撈漿作業區20,利用一第一下模具23自單一第一漿槽21中撈集第一漿體100以在該第一下模具23的上表面上形成一層溼胚體,接著該第一下模具23與其對應的第一上模具22對該溼胚體上下加壓合模以進行一第一預壓步驟,進而形成一溼胚;一第一熱壓成型作業區30,鄰接於該第一撈漿作業區20,利用一第二上模具31與一對應的第二下模具32對該溼胚加熱並加壓合模以進行一預熱壓成型步驟,進而形成一第二半成品;一第二熱壓成型作業區40,鄰接於該第一熱壓成型作業區30,利用一第三上模具41與一對應的第三下模具42 對該第二半成品103加熱並加壓合模以進行一熱壓成型步驟,進而形成一第三半成品;以及一裁切作業區50,鄰接於該第二熱壓成型作業區40,利用至少一刀模51,用以對該第三半成品進行裁切步驟,以形成一紙塑製品。 At present, the inner packaging or outer packaging of 3C products is gradually adopting a wet pulp molding technology. The principle is to use mold components to quickly and massively integrate the pulp into a three-dimensional wet pulp molding product. For example, the new type patent publication No. M516615 of the Republic of China discloses the conventional wet paper plastic molding machine 1 shown in Fig. 1. Its main structure includes: a single pulp fishing operation area 20, and a first lower mold 23 A slurry tank 21 collects the first slurry 100 to form a layer of wet embryos on the upper surface of the first lower mold 23, and then the first lower mold 23 and the corresponding first upper mold 22 of the wet embryos Pressing the mold up and down to perform a first pre-pressing step to form a wet embryo; a first hot-press forming operation area 30 is adjacent to the first pulping operation area 20, and a second upper mold 31 and a The corresponding second lower mold 32 heats and compresses the wet embryo to perform a pre-heat pressing step, thereby forming a second semi-finished product; a second hot-press forming operation area 40 is adjacent to the first hot-press. The molding operation area 30 uses a third upper mold 41 and a corresponding third lower mold 42. The second semi-finished product 103 is heated and press-molded to perform a hot-press molding step, thereby forming a third semi-finished product; and a cutting operation area 50 adjacent to the second hot-press molding operation area 40, using at least one knife The mold 51 is used for cutting the third semi-finished product to form a paper-plastic product.

惟,當需要製造一種具雙層紙塑截面(Double-layer shaped paper cross-section)結構的紙塑製品時,由於該具雙層截面的紙塑製品中相互疊合的一上層紙塑結構以及一下層紙塑結構的整體尺寸不同,如果利用上述習知溼紙塑成型機台1來製造此種具雙層紙塑截面結構的紙塑製品,可能會發生下列其中之一的問題: However, when a paper-plastic product with a double-layer shaped paper cross-section structure needs to be manufactured, the upper paper-plastic structure and the upper-layer paper-plastic structure superimposed on each other in the paper-plastic product with the double-layer cross-section and The overall size of the lower-layer paper-plastic structure is different. If the conventional wet paper-plastic molding machine 1 is used to manufacture such a paper-plastic product with a double-layer paper-plastic cross-section structure, one of the following problems may occur:

(1)由於上述習知溼紙塑成型機台1的該第一撈漿作業區20中僅能容納一套模具組件的作業空間,因此必需分開裝設兩套不同尺寸的模具組件並在兩段不重疊的時間中分別塑型該兩上下層紙塑結構。舉例而言,請進一參考第1B圖,係為第1圖所示習知溼紙塑成型機台1的各作業區的作業時序圖,首先在該第一撈漿作業區20中僅裝設一第一套模具組件22,23並設定該第一套模具組件22,23在每一第一工作週期(Duty Cycle)T1(包括第一次撈漿及預壓步驟的執行)中完成每一該下層紙塑結構的塑型;在完成每一該下層紙塑結構的塑型之後,再花費額外時間以人工方式對該第一撈漿作業區20更換(加上調校)成另一具不同尺寸的第二套模具組件並額外設定該第二套模具組件在每一第二工作週期T2(包括第二次撈漿及預壓步驟的執行)中完成每一該下層紙塑結構的塑型。此種應用會使該第一工作週期T1與該第二工作週期T2之間無法存在重疊的時段,將使整體的作業時間拉長;之後,再以人工方式分別將該兩上下層紙塑結構從該第一撈漿作業區20移位至下一熱壓成型作業區40或40並作上下相互疊合(所需作業時間為 T3),進而利用第三套模具組件41,42對該兩上下層紙塑結構作上下熱壓(所需作業時間為T4)以結合成半成品。然而,這相當耗費時間及人工成本,將不利於以自動化機台大量生產紙塑製品所需具備的工作效率。 (1) Since the first pulping operation area 20 of the conventional wet paper-plastic molding machine 1 described above can only accommodate a working space of one mold assembly, it is necessary to separately install two sets of mold assemblies of different sizes and The two upper and lower layers of the paper-plastic structure are respectively shaped during periods of non-overlapping. For example, please refer to FIG. 1B, which is a working sequence diagram of each operation area of the conventional wet paper molding machine 1 shown in FIG. 1. First, only the first pulping operation area 20 is installed. A first set of mold components 22, 23 and set the first set of mold components 22, 23 to complete each of the first duty cycle T1 (including the execution of the first pulping and pre-pressing steps) The molding of the lower-layer paper-plastic structure; after completing the molding of each lower-layer paper-plastic structure, it takes additional time to manually replace (plus adjust) the first pulping operation area 20 into another one. The second set of mold assemblies of different sizes and the second set of mold assemblies are additionally set to complete the molding of each of the lower paper-plastic structures in each second work cycle T2 (including the execution of the second pulp fishing and pre-pressing steps). type. This application will make it impossible for the first work cycle T1 and the second work cycle T2 to overlap, which will lengthen the overall work time; after that, the two upper and lower paper-plastic structures are manually separated. Move from this first pulping operation area 20 to the next hot press forming operation area 40 or 40 and overlap each other (the required operation time is T3), and then use the third set of mold assemblies 41, 42 to heat press the upper and lower layers of the paper-plastic structure up and down (the required work time is T4) to form a semi-finished product. However, this is quite time-consuming and labor-intensive, which will be detrimental to the work efficiency required for mass production of paper and plastic products by automated machines.

(2)在上述習知溼紙塑成型機台1的另一應用案列中,該第一撈漿作業區20使用同一套模具組件22,23來分別塑型該兩上下層紙塑結構。舉例而言,同一套模具組件22,23在一第一工作週期T1(包括第一次撈漿及預壓步驟的執行)中完成該下層紙塑結構的塑型;在完成該下層紙塑結構的塑型之後,同一該模具組件22,23接著在一第二工作週期T2(包括第二次撈漿及預壓步驟的執行)中完成該下層紙塑結構的塑型,其中該第一工作週期T1與該第二工作週期T2之間仍然沒有存在重疊的時段,仍然拉長了作業時間,不利於自動化機台大量生產紙塑製品所需具備的工作效率;同時,利用同一該模具組件22,23的尺寸無法精確的塑造出該兩上下層紙塑結構分別需要的不同尺寸。 (2) In another application of the conventional wet paper plastic molding machine 1, the first pulping operation area 20 uses the same set of mold components 22 and 23 to respectively shape the two upper and lower paper and plastic structures. For example, the same set of mold components 22, 23 completes the molding of the lower paper-plastic structure in a first work cycle T1 (including the execution of the first pulping and pre-pressing steps); after completing the lower paper-plastic structure After the molding, the same mold assembly 22, 23 then completes the molding of the lower paper-plastic structure in a second work cycle T2 (including the execution of the second pulp fishing and pre-pressing steps), where the first work There is still no overlapping period between the cycle T1 and the second work cycle T2, which still lengthens the operating time and is not conducive to the work efficiency required for the automated machine to mass produce paper and plastic products; at the same time, the same mold assembly 22 is used. The size of 23 cannot accurately shape the different sizes of the two upper and lower paper-plastic structures respectively.

為解決上述習知溼紙塑成型機台的技術問題,本發明之一主要目的在於提供一種自動化控制溼紙塑成型機台、自動化控制溼紙塑成型的方法以及該自動化控制溼紙塑成型的方法製備之紙塑製品,適於大量且快速地的自動化生產一種具雙層截面(Double-layer shaped paper cross-section)紙塑結構的紙塑製品。 In order to solve the technical problems of the conventional wet paper plastic molding machine, one of the main objectives of the present invention is to provide an automatic control of wet paper plastic molding machine, a method for automatically controlling wet paper plastic molding, and an automatic control of wet paper plastic molding machine. The paper-plastic product prepared by the method is suitable for large-scale and rapid automated production of a paper-plastic product with a double-layer shaped paper cross-section paper-plastic structure.

其次,本發明之另一主要目的在於提供一種自動化控制溼紙塑成型機台、自動化控制溼紙塑成型的方法以及該自動化控制溼紙塑成型的方法製備之紙塑製品,其通過一可編程控制單元可編程控制至少一移動 裝置的驅動,依序使第一撈漿作業區與第二撈漿作業區進行同步撈漿以形成第一及第二胚層,接著移動該第一胚層至一熱壓成型作業區,接著移動該第二胚層以疊置於該熱壓成型作業區中的該第一胚層之上,進而熱壓該疊合的第一及第二胚層以結合成一半成品,藉此能縮減整體的作業時間及人力成本,提昇工作效率,同時還能精確地塑造出該兩上下層紙塑結構分別需要的不同尺寸。 Secondly, another main object of the present invention is to provide an automatic wet paper plastic molding machine, a method for automatically controlling wet paper plastic molding, and a paper and plastic product prepared by the method for automatically controlling wet paper plastic molding. Programmable control unit for at least one movement Driven by the device, the first pulping operation area and the second pulping operation area are synchronously fished in order to form the first and second germ layers, and then the first germ layer is moved to a hot-press forming operation area, and then the The second germ layer is superposed on the first germ layer in the hot-press forming operation area, and then the laminated first and second germ layers are hot-pressed to be combined into a semi-finished product, thereby reducing overall operation time and labor Cost, improve work efficiency, and at the same time accurately shape the different sizes of the two upper and lower paper and plastic structures respectively.

為達成上述目的,本發明提供一種自動化控制溼紙塑成型機台,其主要結構包括:機體、可編程控制單元、至少一移動裝置、第一撈漿作業區、第二撈漿作業區以及熱壓成型作業區。該至少一移動裝置,設於該機體並電性連接該可編程控制單元。該第一撈漿作業區,機械性連結該至少一移動裝置且設有一第一漿槽、一第一上模具與一第一下模具,其中該可編程控制單元根據一第一工作週期,可編程控制該至少一移動裝置分別驅動該第一上模具與該第一下模具,以自該第一漿槽中撈集第一漿體進而形成一第一胚層。 In order to achieve the above object, the present invention provides an automatic control wet paper plastic molding machine, the main structure of which includes: a machine body, a programmable control unit, at least one mobile device, a first pulping operation area, a second pulping operation area, and a heat exchanger. Compression molding work area. The at least one mobile device is disposed on the body and is electrically connected to the programmable control unit. The first pulping operation area is mechanically connected to the at least one mobile device and is provided with a first pulp trough, a first upper mold and a first lower mold. The programmable control unit can be configured according to a first working cycle. The at least one moving device is programmed to drive the first upper mold and the first lower mold respectively to collect a first slurry from the first slurry tank to form a first germ layer.

該第二撈漿作業區,機械性連結該至少一移動裝置且設有一第二漿槽、一第二上模具與一第二下模具,其中該可編程控制單元根據一第二工作週期,可編程控制該至少一移動裝置分別驅動該第二上模具與該第二下模具,以自該第二漿槽中撈集第二漿體進而形成一第二胚層,且該第一工作週期與該第二工作週期之間至少存在一段時間的交集。 The second pulping operation area is mechanically connected to the at least one mobile device and is provided with a second pulp trough, a second upper mold and a second lower mold. The programmable control unit can be configured according to a second working cycle. Program control the at least one moving device to drive the second upper mold and the second lower mold respectively to collect the second slurry from the second slurry tank to form a second germ layer, and the first working cycle and the There is at least an intersection between the second duty cycle.

該熱壓成型作業區,機械性連結該至少一移動裝置並鄰接於該第一及第二撈漿作業區,且具有一第三上模具與一第三下模具,其中該可編程控制單元根據一預設的驅動順序,先可編程控制該至少一移動裝置 驅動該第一上模具攜帶該第一胚層從該第一撈漿作業區一起移動至該熱壓成型作業區進而放置該第一胚層至該第三下模具,接著可編程控制該至少一移動裝置驅動該第二上模具攜帶該第二胚層從該第二撈漿作業區一起移動至該熱壓成型作業區進而放置該第二胚層疊合於該第一胚層之上,進而可編程控制該至少一移動裝置驅動該第三下模具與該第三上模具熱壓該疊合的第一及第二胚層以結合成一半成品。 The hot press forming operation area is mechanically connected to the at least one moving device and is adjacent to the first and second pulp fishing operation areas, and has a third upper mold and a third lower mold, wherein the programmable control unit is based on A preset driving sequence, first programmable control the at least one mobile device Driving the first upper mold to move the first germ layer from the first pulping operation area to the hot press forming operation area to place the first germ layer to the third lower mold, and then programmable control the at least one moving device Driving the second upper mold to carry the second germ layer from the second pulping operation area to the hot press forming operation area to place the second germ layered on the first germ layer, and then programmable control the at least A moving device drives the third lower mold and the third upper mold to hot-press the superimposed first and second germs to form a semi-finished product.

在本發明的較佳實施例中,該可編程控制單元根據該第一工作週期,可編程控制該至少一移動裝置驅動該第一上模具與該第一下模具兩者其中之一進行一第一撈漿動作,自該第一漿槽中撈集該第一漿體以形成第一溼胚體,進而可編程控制該至少一移動裝置驅動該第一下模具與該第一上模具對該第一溼胚體進行一第一預壓的動作以使該第一溼胚體形成該第一胚層。 In a preferred embodiment of the present invention, the programmable control unit programmable controls the at least one mobile device to drive one of the first upper mold and the first lower mold to perform a first operation according to the first work cycle. In a pulping operation, the first slurry is collected from the first slurry tank to form a first wet embryo body, and then the at least one moving device is programmable to drive the first lower mold and the first upper mold to The first wet embryo body performs a first pre-pressing action to make the first wet embryo body form the first germ layer.

在本發明的較佳實施例中,該可編程控制單元根據該第二工作週期,可編程控制該至少一移動裝置驅動該第二上模具與該第二下模具兩者其中之一進行一第二撈漿動作以自該第二漿槽中撈集該第二漿體以形成第二溼胚體,進而可編程控制該至少一移動裝置驅動該第二下模具與該第二上模具對該第二溼胚體進行一第二預壓動作以使該第二溼胚體形成該第二胚層。 In a preferred embodiment of the present invention, the programmable control unit programmable controls the at least one mobile device to drive one of the second upper mold and the second lower mold according to the second work cycle to perform a first The second pulp fishing action is to collect the second pulp body from the second pulp tank to form a second wet embryo body, and then programmable control the at least one moving device to drive the second lower mold and the second upper mold to The second wet embryo body performs a second pre-pressing action to make the second wet embryo body form the second germ layer.

在本發明的較佳實施例中,該自動化控制溼紙塑成型機台還包括至少一真空吸附裝置,其中該可編程控制單元可編程控制該至少一真空吸附裝置分別吸取該第一溼胚體、該第二溼胚體以及該疊合的第一及第二胚層中的水氣,以及進一步可編程控制該至少一真空吸附裝置分別經由 該第一上模具的數個通孔吸附該第一胚層進而與該第一上模具一起移動,與分別經由該第二上模具的數個通孔吸附該第二胚層進而與該第二上模具一起移動。 In a preferred embodiment of the present invention, the automatic control wet paper plastic molding machine further includes at least one vacuum adsorption device, wherein the programmable control unit is programmable to control the at least one vacuum adsorption device to suck the first wet embryo body respectively. Water vapor in the second wet embryo body and the superimposed first and second germ layers, and further programmable control the at least one vacuum adsorption device via The through holes of the first upper mold adsorb the first germ layer and then move with the first upper mold, and the through holes of the second upper mold respectively adsorb the second germ layer and the second upper mold. Move together.

在本發明的較佳實施例中,該自動化控制溼紙塑成型機台還包括一裁切作業區,設於該機體並鄰接於該熱壓成型作業區,且具有至少一刀模組件,其中該可編程控制單元根據該預設的驅動順序,先可編程控制該至少一移動裝置驅動該第三上模具攜帶該半成品從該熱壓成型作業區一起移動至該裁切作業區進而放置該半成品至該至少一刀模組件之間,接著可編程控制該至少一移動裝置驅動該至少一刀模組件裁切該半成品。 In a preferred embodiment of the present invention, the automatic control wet paper plastic molding machine further includes a cutting operation area, which is disposed on the body and is adjacent to the hot press molding operation area, and has at least one die assembly, wherein According to the preset driving sequence, the programmable control unit can first programmatically control the at least one mobile device to drive the third upper mold to move the semi-finished product from the hot-press forming operation area to the cutting operation area to place the semi-finished product. Between the at least one die module, then the at least one moving device is programmable to drive the at least one die module to cut the semi-finished product.

在本發明的較佳實施例中,該可編程控制單元包括至少一可編程控制器以及多個電性連接該可編程控制器的感知器,該至少一可編程控制器用於提供該至少一移動裝置的上述驅動的控制,該多個感知器用於分別感測該至少一移動裝置的上述驅動控制的相關物理性數據並反饋該物理性數據予該至少一可編程控制器。 In a preferred embodiment of the present invention, the programmable control unit includes at least one programmable controller and a plurality of sensors electrically connected to the programmable controller. The at least one programmable controller is configured to provide the at least one mobile device. The plurality of sensors are used for controlling the driving of the device, and the plurality of sensors are respectively configured to sense relevant physical data of the driving control of the at least one mobile device and feedback the physical data to the at least one programmable controller.

在本發明的較佳實施例中,該第一漿體與該第二漿體兩者的顏色不同。 In a preferred embodiment of the present invention, the color of the first slurry and the second slurry are different.

在本發明的較佳實施例中,該第一漿體與該第二漿體兩者所含的纖維平均長度或組成成份不同。 In a preferred embodiment of the present invention, the average length or composition of the fibers contained in the first slurry and the second slurry are different.

在本發明的較佳實施例中,該第一下模具與該第三下模具兩者的尺寸相同或相近,而該第二上模具與該第三上模具兩者的尺寸相同或相近。 In a preferred embodiment of the present invention, the dimensions of the first lower mold and the third lower mold are the same or similar, and the dimensions of the second upper mold and the third upper mold are the same or similar.

在本發明的較佳實施例中,該第一下模具具有一第一翻轉撈 漿裝置以及該第二下模具具有一第二翻轉撈漿裝置,其中該可編程控制單元可編程控制該第一翻轉撈漿裝置以驅動該第一下模具轉動180度進入該第一漿體中或遠離該第一漿體,以及該可編程控制單元可編程控制該第二翻轉撈漿裝置以驅動該第二下模具轉動180度進入該第二漿體中或遠離該第二漿體。 In a preferred embodiment of the present invention, the first lower mold has a first flip fishing The pulp device and the second lower mold have a second reversing pulp fishing device, wherein the programmable control unit is programmable to control the first reversing pulp fishing device to drive the first lower mold to rotate 180 degrees into the first slurry. Or away from the first slurry, and the programmable control unit can program control the second flip pulp fishing device to drive the second lower mold to rotate 180 degrees into the second slurry or away from the second slurry.

此外,本發明還提供一種自動化控制溼紙塑成型的方法,包括:通過一可編程控制單元同步執行一第一撈漿步驟及一第二撈漿步驟,其中該第一撈漿步驟包括通過該可編程控制單元根據一第一工作週期,可編程控制至少一移動裝置分別驅動一第一上模具與一第一下模具,以自一第一漿槽中撈集第一漿體進而形成一第一胚層,以及該第二撈漿步驟包括通過該可編程控制單元根據一第二工作週期,可編程控制該至少一移動裝置分別驅動一第二上模具與一第二下模具,以自一第二漿槽中撈集第二漿體進而形成一第二胚層,且該第一工作週期與該第二工作週期之間至少存在一段時間的交集;以及通過該可編程控制單元可編程的依序執行下列步驟:執行第一跨區移動步驟,其中該第一跨區移動步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該第一上模具攜帶該第一胚層一起移動至一第三下模具進而放置該第一胚層至該第三下模具;執行該第二跨區移動步驟,其中該第二跨區移動步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該第二上模具攜帶該第二胚層一起移動至該第三下模具進而放置該第二胚層疊合於該第一胚 層之上;以及執行一熱壓成型步驟,該熱壓成型步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動一第三上模具與該第三下模具上下熱壓該疊合的第一及第二胚層以結合成一半成品。 In addition, the present invention also provides a method for automatically controlling wet paper plastic molding, comprising: synchronously performing a first pulp fishing step and a second pulp fishing step through a programmable control unit, wherein the first pulp fishing step includes passing the The programmable control unit is programmable to control at least one mobile device to drive a first upper mold and a first lower mold respectively according to a first working cycle to collect the first slurry from a first slurry tank to form a first A germ layer and the second pulping step include programmably controlling the at least one mobile device to drive a second upper mold and a second lower mold respectively by the programmable control unit according to a second working cycle, so The second slurry is collected in the second slurry tank to form a second germ layer, and there is an intersection between the first working cycle and the second working cycle for at least a period of time; and a sequence programmable through the programmable control unit The following steps are performed: a first inter-zone moving step is performed, wherein the first inter-zone moving step includes programmably controlling the at least one mobile device driver through the programmable control unit. The first upper mold moves the first germ layer to a third lower mold together and then places the first germ layer to the third lower mold; and executes the second cross-region moving step, wherein the second cross-region moving step includes passing the A programmable control unit is programmable to control the at least one moving device to drive the second upper mold to move the second embryo layer to the third lower mold and place the second embryo on the first embryo and stack the second embryo. Layer; and performing a hot-press forming step, the hot-press forming step comprising programmably controlling the at least one mobile device to drive a third upper mold and the third lower mold to press the stack up and down through the programmable control unit. The first and second germ layers are combined into half the finished product.

在本發明的較佳實施例中,該第一撈漿步驟進一步包括:通過該可編程控制單元根據該第一工作週期,依序執行下列步驟:可編程控制該至少一移動裝置驅動該第一上模具與該第一下模具兩者其中之一進行一第一撈漿動作,以自該第一漿槽中撈集該第一漿體以形成第一溼胚體;以及接著,可編程控制至少一真空吸附裝置分別吸取該第一溼胚體中的水氣,以及可編程控制該至少一移動裝置驅動該第一下模具與該第一上模具對該第一溼胚體進行一第一預壓的動作以使該第一溼胚體形成該第一胚層。 In a preferred embodiment of the present invention, the first pulp fishing step further includes: sequentially executing the following steps by the programmable control unit according to the first work cycle: programmable control of the at least one mobile device to drive the first One of the upper mold and the first lower mold performs a first pulp fishing action to collect the first pulp from the first pulp tank to form a first wet embryo body; and then, programmable control At least one vacuum adsorption device sucks moisture in the first wet embryo body, and the at least one moving device is programmable to drive the first lower mold and the first upper mold to perform a first operation on the first wet embryo body. The action of pre-pressing makes the first wet embryo body form the first germ layer.

在本發明的較佳實施例中,該第二撈漿步驟進一步包括:通過該可編程控制單元根據該第二工作週期,依序執行下列步驟:先可編程控制該至少一移動裝置驅動該第二上模具與該第二下模具兩者其中之一進行一第二撈漿動作以自該第二漿槽中撈集該第二漿體以形成第二溼胚體;以及接者,可編程控制該至少一真空吸附裝置分別吸取該第二溼胚體中的水氣,以及可編程控制該至少一移動裝置驅動該第二下模具與該第二上模具對該第二溼胚體進行一第二預壓動作以使該第二溼胚體形成該第二胚層。 In a preferred embodiment of the present invention, the second pulp fishing step further includes: sequentially performing the following steps by the programmable control unit according to the second working cycle: firstly programmable control the at least one mobile device to drive the first One of the two upper molds and the second lower mold performs a second pulping operation to collect the second slurry from the second slurry tank to form a second wet embryo body; Controlling the at least one vacuum adsorption device to respectively absorb water and gas in the second wet embryo body, and programmable controlling the at least one moving device to drive the second lower mold and the second upper mold to perform a second wet embryo body The second pre-pressing action causes the second wet embryo body to form the second germ layer.

在本發明的較佳實施例中,該熱壓成型步驟還包括通過該可編程控制單元可編程控制至少一真空吸附裝置分別吸取該疊合的第一及第二胚層中的水氣,該第一跨區移動步驟進一步包括通過該可編程控制單元可編程控制該至少一真空吸附裝置分別經由該第一上模具的數個通孔吸附該第一胚層進而與該第一上模具一起移動,以及該第二跨區移動步驟進一步包括通過該可編程控制單元可編程控制該至少一真空吸附裝置分別經由該第二上模具的數個通孔吸附該第二胚層進而與該第二上模具一起移動。 In a preferred embodiment of the present invention, the hot-press forming step further includes programmably controlling at least one vacuum adsorption device through the programmable control unit to suck water and gas in the superposed first and second germ layers, respectively. A step of moving across the area further includes programmably controlling the at least one vacuum adsorption device through the programmable control unit to respectively adsorb the first germ layer through the through holes of the first upper mold to move with the first upper mold, and The step of moving across the second region further includes programmably controlling the at least one vacuum adsorption device through the programmable control unit to respectively adsorb the second germ layer through a plurality of through holes of the second upper mold and move with the second upper mold. .

在本發明的較佳實施例中,該第一撈漿步驟及該第二撈漿步驟的同步執行定義為該第一撈漿步驟及該第二撈漿步驟兩者的開始執行時間是同時的或之間存在一固定時差。 In a preferred embodiment of the present invention, the synchronous execution of the first pulp fishing step and the second pulp fishing step is defined as that the start execution time of both the first pulp fishing step and the second pulp fishing step is simultaneous. Or there is a fixed time difference between them.

在本發明的較佳實施例中,該自動化控制溼紙塑成型的方法,還包括:執行一第三跨區移動步驟,該第三跨區移動步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該第三上模具攜帶該半成品一起移動進而放置該半成品到至少一刀模組件之間。 In a preferred embodiment of the present invention, the method for automatically controlling the wet paper molding further includes: performing a third step of moving across the region, the third step of moving across the region including controlling the programmable control by the programmable control unit. At least one moving device drives the third upper mold to move the semi-finished product together to place the semi-finished product between at least one die mold assembly.

在本發明的較佳實施例中,該自動化控制溼紙塑成型的方法,還包括:執行一裁切步驟,該裁切步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該至少一刀模組件裁切該半成品。 In a preferred embodiment of the present invention, the method for automatically controlling the wet paper molding further includes: performing a cutting step, the cutting step including programmably controlling the at least one mobile device to drive the cutting device through the programmable control unit. At least one die set cuts the semi-finished product.

在本發明的較佳實施例中,該第一撈漿步驟進一步包括:通過該可編程控制單元可編程控制一第一翻轉撈漿裝置以驅動該第一下模具轉動180度進入該第一漿體中或遠離該第一漿體,以及該第二撈漿步驟進一步包括:通過該可編程控制單元可編程控制一第二翻轉撈漿裝置以驅動該第二下模具轉動180度進入該第二漿體中或遠離該第二漿體。 In a preferred embodiment of the present invention, the first pulp fishing step further includes: programmable control of a first flip pulp fishing device by the programmable control unit to drive the first lower mold to rotate 180 degrees into the first pulp The body or away from the first slurry, and the second slurry fishing step further comprises: programmable control of a second flip slurry fishing device through the programmable control unit to drive the second lower mold to rotate 180 degrees into the second slurry In or away from the second slurry.

此外,本發明還提供一種紙塑製品,係根據前述各較佳實施例所述之自動化控制溼紙塑成型的方法製備而成。該紙塑製品包括雙層紙塑截面結構。 In addition, the present invention also provides a paper-plastic product, which is prepared according to the method for automatically controlling the wet paper-plastic molding described in the foregoing preferred embodiments. The paper-plastic product includes a double-layer paper-plastic cross-section structure.

基此,本發明提供的技術效益為:本發明的自動化控制溼紙塑成型機台以及自動化控制溼紙塑成型的方法適於大量且快速地的自動化生產一種具雙層紙塑截面(Double-layer shaped paper cross-section)結構的紙塑製品,特別是通過該可編程控制單元,可編程的依序控制:該第一撈漿作業區與該第二撈漿作業區的同步化撈漿作業以快速形成該第一及第二胚層,接著移動該第一胚層至一熱壓成型作業區,接著移動該第二胚層以疊置於該熱壓成型作業區中的該第一胚層之上,進而熱壓該疊合的第一及第二胚層以結合成一半成品,藉此能縮減整體的作業時間及人力成本,提昇工作效率,同時還能精確的塑造出該雙層紙塑截面結構分別需要的不同尺寸。 Based on this, the technical benefits provided by the present invention are: the automatic wet paper plastic molding machine and the automatic wet paper plastic molding method of the present invention are suitable for large-scale and rapid automated production of a double-layer paper-plastic cross-section (Double- layer shaped paper cross-section), especially through the programmable control unit, programmable sequential control: synchronized pulping operation of the first pulping operation area and the second pulping operation area To quickly form the first and second germ layers, and then move the first germ layer to a hot-press forming operation area, and then move the second germ layer to overlap the first germ layer in the hot-press forming operation area, Furthermore, the laminated first and second germ layers are hot-pressed to be combined into a half-finished product, thereby reducing overall operating time and labor costs, improving work efficiency, and simultaneously accurately shaping the double-layer paper-plastic cross-section structure. Different sizes.

1‧‧‧習知溼紙塑成型機台 1‧‧‧Learn about wet paper plastic molding machine

12,14,16,18‧‧‧自動化控制溼紙塑成型機台 12,14,16,18‧‧‧‧Automatically controlled wet paper plastic molding machine

19‧‧‧機體 19‧‧‧ body

20‧‧‧第一撈漿作業區 20‧‧‧The first pulping operation area

20’‧‧‧第二撈漿作業區 20’‧‧‧Second pulping operation area

21‧‧‧第一漿槽 21‧‧‧The first slurry tank

21’‧‧‧第二漿槽 21’‧‧‧Second slurry tank

22‧‧‧第一上模具 22‧‧‧The first upper mold

23‧‧‧第一下模具 23‧‧‧The first mold

22’,31‧‧‧第二上模具 22 ’, 31‧‧‧Second upper mold

23’,32‧‧‧第二下模具 23 ’, 32‧‧‧Second lower mold

28,28’,29,29’,48,49,58,59‧‧‧至少一移動裝置 28,28 ’, 29,29’, 48,49,58,59‧‧‧ at least one mobile device

30‧‧‧第一熱壓成型作業區 30‧‧‧The first hot press forming operation area

40‧‧‧熱壓成型作業區、第二熱壓成型作業區 40‧‧‧Hot press forming operation area, second hot press forming operation area

41‧‧‧第三上模具 41‧‧‧The third upper mold

42‧‧‧第三下模具 42‧‧‧The third mold

50‧‧‧裁切作業區 50‧‧‧ cutting operation area

51,52‧‧‧至少一刀模組件 51,52‧‧‧At least one die set

60‧‧‧真空吸附裝置 60‧‧‧Vacuum adsorption device

70,70’‧‧‧翻轉撈漿裝置 70,70 ’‧‧‧turn over pulp fishing device

72,72’‧‧‧翻轉軸 72,72’‧‧‧ Flip axis

80‧‧‧可編程控制單元 80‧‧‧ programmable control unit

82‧‧‧感知器 82‧‧‧ Perceptron

84‧‧‧可編程控制器 84‧‧‧ programmable controller

100‧‧‧第一漿體 100‧‧‧ the first slurry

100’‧‧‧第二漿體 100’‧‧‧Second slurry

101‧‧‧第一胚層 101‧‧‧ first germ layer

101’‧‧‧第二胚層 101’‧‧‧ second germ layer

103‧‧‧半成品 103‧‧‧ Semi-finished products

105‧‧‧紙塑製品 105‧‧‧paper-plastic products

219‧‧‧通孔 219‧‧‧through hole

231‧‧‧第一編網 231‧‧‧Part I

231’‧‧‧第二編網 231’‧‧‧Second Part Net

423‧‧‧第三編網 423‧‧‧Part III

T1‧‧‧第一工作週期 T1‧‧‧First working cycle

T2‧‧‧第二工作週期 T2‧‧‧Second working cycle

S1,S1’,S2,S2’,S4,S4’,S3,S3’,S5,S6,S7,S8,S9‧‧‧皆為步驟 S1, S1 ’, S2, S2’, S4, S4 ’, S3, S3’, S5, S6, S7, S8, S9‧‧‧ are all steps

R0,R1,R2‧‧‧邊緣弧角 R0, R1, R2‧‧‧‧Edge arc angle

w0,w1,w2‧‧‧水平向寬度 w0, w1, w2‧‧‧horizontal width

T2,T3,T4‧‧‧工作週期 T2, T3, T4‧‧‧ Duty Cycle

△t‧‧‧時間差 △ t‧‧‧Time difference

∩t‧‧‧時間交集 ∩t‧‧‧ time intersection

t0‧‧‧開始撈漿時間 t0‧‧‧Start pulping time

第1圖為一種習知溼紙塑成型機台的側面示意圖;第2A圖為一種根據本發明之第一較佳實施例之自動化控制溼紙塑成型機台的架構示意圖;第2B圖為一種根據本發明之第二較佳實施例之自動化控制溼紙塑成型機台的架構示意圖;第2C圖為一種根據本發明之第三較佳實施例之自動化控制溼紙塑成型機台的架構示意圖; 第2D圖為一種根據本發明之第四較佳實施例之自動化控制溼紙塑成型機台的簡單示意圖;第3A圖為第1圖的習知溼紙塑成型機台的各作業區製作具雙層紙塑截面結構的紙塑製品的作業時序圖;第3B圖為一種根據本發明之自動化控制溼紙塑成型機台的各作業區製作具雙層紙塑截面結構的紙塑製品的控制時序圖;第4圖為一種根據本發明之自動化控制溼紙塑成型的方法的步驟流程圖;以及第5圖為一種根據第4圖之自動化控制溼紙塑成型的方法製備的紙塑製品的側向剖面示意圖,其中該紙塑製品具有具雙層紙塑截面結構。 FIG. 1 is a schematic side view of a conventional wet paper plastic molding machine; FIG. 2A is a schematic structural diagram of an automatic control wet paper plastic molding machine according to a first preferred embodiment of the present invention; and FIG. 2B is a kind of Schematic diagram of the automatic control wet paper plastic molding machine according to the second preferred embodiment of the present invention; FIG. 2C is a schematic diagram of the auto control wet paper plastic molding machine according to the third preferred embodiment of the present invention ; FIG. 2D is a simple schematic diagram of an automatic control wet paper plastic molding machine according to a fourth preferred embodiment of the present invention; FIG. 3A is a production tool for each working area of the conventional wet paper plastic molding machine of FIG. 1. Operation time chart of paper-plastic products with double-layer paper-plastic cross-section structure; FIG. 3B is a control for producing paper-plastic products with double-layer paper-plastic cross-section structure in each operating area of the automatic control wet paper-plastic molding machine according to the present invention. Timing chart; FIG. 4 is a flowchart of steps of a method for automatically controlling wet paper plastic molding according to the present invention; and FIG. 5 is a diagram of a paper and plastic product prepared according to the method for automatically controlling wet paper plastic molding according to FIG. 4. A schematic side sectional view, wherein the paper-plastic product has a double-layer paper-plastic cross-sectional structure.

茲有關本發明之技術內容及詳細說明,現配合圖式說明如下:請參閱第2A圖所示,係顯示一種根據本發明之第一較佳實施例之自動化控制溼紙塑成型機台12的架構示意圖,其適於自動化生產具雙層截面結構的紙塑製品,且其主要結構包括:機體19、可編程控制單元80、至少一移動裝置28,28’,29,29’,48,49,58,59、第一撈漿作業區20、第二撈漿作業區20’、熱壓成型作業區40以及裁切作業區50。 The technical content and detailed description of the present invention are described below with reference to the drawings: Please refer to FIG. 2A, which shows an automatic control of a wet paper plastic molding machine 12 according to a first preferred embodiment of the present invention. Schematic diagram, which is suitable for the automated production of paper-plastic products with double-layer cross-section structure, and its main structure includes: body 19, programmable control unit 80, at least one mobile device 28, 28 ', 29, 29', 48, 49 , 58, 59, the first pulping operation area 20, the second pulping operation area 20 ', the hot press forming operation area 40, and the cutting operation area 50.

上述機體19為一種習知框架體,用於容置該至少一移動裝置28,28’,29,29’,48,49,58,59、該第一撈漿作業區20、該第二撈漿作業區20’、該熱壓成型作業區40以及該裁切作業區50。該至少一移動裝置28,28’,29,29’,48,49,58,59分設在該第一撈漿作業區20、該第二撈漿作業區20’、 該熱壓成型作業區40以及裁切作業區50上下緣的對應位置。於本實施例中,該至少一移動裝置28,28’,29,29’,48,49,58,59可為多個獨立運作的移動裝置28,28’,29,29’,48,49,58,59,即由各種習用的致動器、以驅動馬達帶動的機械手臂或導向螺桿/滾珠螺桿、氣壓/油壓缸的組成以分別在該第一撈漿作業區20、該第二撈漿作業區20’、該熱壓成型作業區40以及裁切作業區50驅動或運輸各型模具,或為單一移動系統,但整合了多個具有驅動或運輸模具功能的致動元件28,28’,29,29’,48,49,58,59的運作。於不同實施例中,每一該移動裝置28,28’,29,29’,48,49,58,59亦可利用習知滑軌與滑軌座對應結合的相對滑動達成。每一該至少一移動裝置28,28’,29,29’,48,49,58,59能依實際需求被設計成水平向、垂直向或具三維空間的驅動結構,係為習知技藝,在此不再贅言。惟,不論是多個或單一移動裝置28,28’,29,29’,48,49,58,59,由於每一該移動裝置28,28’,29,29’,48,49,58,59分別電性連接該可編程控制單元80以接受該可編程控制單元80的可編程控制;通過該可編程控制單元80的統一整合與協調,能使全部的該移動裝置28,28’,29,29’,48,49,58,59的運作如同單一系統的運作並執行同步多工。 The above-mentioned body 19 is a conventional frame body for accommodating the at least one mobile device 28, 28 ', 29, 29', 48, 49, 58, 59, the first pulping operation area 20, and the second fishing The pulp working area 20 ′, the hot press forming working area 40 and the cutting working area 50. The at least one mobile device 28, 28 ', 29, 29', 48, 49, 58, 59 is located in the first pulping operation area 20, the second pulping operation area 20 ', Corresponding positions of the upper and lower edges of the hot press forming work area 40 and the cutting work area 50. In this embodiment, the at least one mobile device 28, 28 ', 29, 29', 48, 49, 58, 59 can be a plurality of independently operating mobile devices 28, 28 ', 29, 29', 48, 49 , 58, 59, which are composed of various conventional actuators, a robot arm or a lead screw / ball screw, and a pneumatic / hydraulic cylinder driven by a driving motor to respectively be in the first pulping operation area 20 and the second The pulping operation area 20 ', the hot press forming operation area 40, and the cutting operation area 50 drive or transport various molds, or are a single moving system, but integrate multiple actuating elements 28 that have the function of driving or transporting molds, 28 ', 29, 29', 48, 49, 58, 59. In different embodiments, each of the moving devices 28, 28 ', 29, 29', 48, 49, 58, 59 can also be achieved by the relative sliding of the conventional combination of the slide rail and the slide base. Each of the at least one mobile device 28, 28 ', 29, 29', 48, 49, 58, 59 can be designed as a horizontal, vertical, or three-dimensional driving structure according to actual needs. I will not repeat them here. However, whether it is multiple or single mobile devices 28, 28 ', 29, 29', 48, 49, 58, 59, each of the mobile devices 28, 28 ', 29, 29', 48, 49, 58, 59 are respectively electrically connected to the programmable control unit 80 to receive the programmable control of the programmable control unit 80; through the unified integration and coordination of the programmable control unit 80, all the mobile devices 28, 28 ', 29 can be made , 29 ', 48,49,58,59 operate like a single system and perform simultaneous multitasking.

請進一步參考第2A圖所示,在本發明的該第一較佳實施例中,該可編程控制單元80包括至少一可編程控制器84以及多個電性連接該可編程控制器84的感知器82,該至少一可編程控制器84用於提供該至少一移動裝置28,28’,29,29’,48,49,58,59的各類型驅動(見以下詳述)的控制,該多個感知器82用於分別感測該至少一移動裝置28,28’,29,29’,48,49,58,59的以下驅動控制的相關物理性數據(例如壓力值或位移值)並反饋該物理性數據予該至少一可編程控制器84作進一步的判斷及處理。 Please further refer to FIG. 2A. In the first preferred embodiment of the present invention, the programmable control unit 80 includes at least one programmable controller 84 and a plurality of sensors electrically connected to the programmable controller 84. Controller 82, the at least one programmable controller 84 is configured to provide control of various types of drives of the at least one mobile device 28, 28 ', 29, 29', 48, 49, 58 and 59 (see details below), Multiple sensors 82 are used to sense the following physical data (such as pressure value or displacement value) of the at least one mobile device 28, 28 ', 29, 29', 48, 49, 58, 59, and drive control. The physical data is fed back to the at least one programmable controller 84 for further judgment and processing.

請見第2A及3B圖所示,該第一撈漿作業區20位於該熱壓成型作業區40一側並機械性連結該至少一移動裝置28,29且具有一容置第一漿體100的第一漿槽21、一第一上模具22與一第一下模具23,其中該可編程控制單元80根據一第一工作週期T1(見第3B圖),可編程控制該至少一移動裝置28,29分別上下驅動該第一上模具22與該第一下模具23,以自該第一漿槽21中撈集第一漿體100進而形成一第一胚層101。具體而言,該可編程控制單元80根據該第一工作週期T1(見第3B圖),可編程的依序控制該至少一移動裝置29驅動該第一下模具23進行一第一撈漿動作,即該第一下模具23的朝上撈漿面自該第一漿槽21中撈集該第一漿體100以形成第一溼胚體,接著可編程控制該至少一移動裝置28,29驅動該第一下模具22與該第一上模具23合模以對該第一溼胚體進行一第一預壓(輕壓)的動作以使該第一溼胚體乾燥成型為一初具形狀的第一胚層101,以及接著可編程控制該至少一移動裝置28驅動該第一上模具22攜帶該第一胚層101一起移動至該熱壓成型作業區40。 As shown in FIGS. 2A and 3B, the first pulping operation area 20 is located at one side of the hot press forming operation area 40 and is mechanically connected to the at least one moving device 28, 29 and has a first pulp body 100. The first slurry tank 21, a first upper mold 22 and a first lower mold 23, wherein the programmable control unit 80 programmable controls the at least one mobile device according to a first work cycle T1 (see FIG. 3B). 28 and 29 respectively drive the first upper mold 22 and the first lower mold 23 up and down to collect the first slurry 100 from the first slurry tank 21 to form a first embryonic layer 101. Specifically, the programmable control unit 80 controls the at least one mobile device 29 to drive the first lower mold 23 to perform a first pulping operation according to the first working cycle T1 (see FIG. 3B) in a programmable manner. That is, the upward pulping surface of the first lower mold 23 collects the first slurry 100 from the first slurry tank 21 to form a first wet embryo body, and then the at least one moving device 28, 29 is programmable controlled. Driving the first lower mold 22 and the first upper mold 23 to close the mold to perform a first pre-pressing (light pressing) action on the first wet embryo body to dry the first wet embryo body into a preliminary mold The first embryonic layer 101 is shaped, and then the at least one moving device 28 is programmable to drive the first upper mold 22 to move the first embryonic layer 101 to the hot-press forming operation area 40.

請見第2A及3B圖所示,該第二撈漿作業區20’位於該熱壓成型作業區40的另一側並機械性連結該至少一移動裝置28’,29’且具有一容置第二漿體100’的第二漿槽21’、一第二上模具22’與一第二下模具23’,其中該可編程控制單元80根據一第二工作週期T2(見第3B圖),可編程控制該至少一移動裝置28’,29’分別上下驅動該第二上模具22’與該第二下模具23’,以自該第二漿槽21’中撈集第二漿體100’進而形成一第二胚層101’。具體而言,該可編程控制單元80根據該第二工作週期T2(見第3B圖),可編程的依序控制該至少一移動裝置29’驅動該第二下模具23’進行一第二撈漿動作,即該第 二下模具23’的朝上撈漿面自該第二漿槽21’中撈集該第二漿體100’以形成第二溼胚體,接著可編程控制該至少一移動裝置28’,29’驅動該第二下模具22’與該第二上模具23’合模以對該第二溼胚體進行一第二預壓(輕壓)的動作以使該第二溼胚體乾燥成型為一初具形狀的第二胚層101’,以及接著可編程控制該至少一移動裝置28’驅動該第一上模具22’攜帶該第二胚層101’一起移動至該熱壓成型作業區40。 As shown in FIGS. 2A and 3B, the second pulping operation area 20 'is located on the other side of the hot press forming operation area 40 and is mechanically connected to the at least one moving device 28', 29 'and has a receiving space. The second slurry tank 21 'of the second slurry 100', a second upper mold 22 'and a second lower mold 23', wherein the programmable control unit 80 is based on a second duty cycle T2 (see FIG. 3B). , The at least one moving device 28 ′, 29 ′ is programmable to drive the second upper mold 22 ′ and the second lower mold 23 ′ up and down, respectively, to collect the second slurry 100 from the second slurry tank 21 ′. 'Further, a second germ layer 101 is formed.' Specifically, the programmable control unit 80 controls the at least one mobile device 29 'to drive the second lower mold 23' to perform a second fishing in sequence according to the second work cycle T2 (see FIG. 3B) in a programmable manner. Pulp action The upward pulping surface of the two lower molds 23 ′ collects the second slurry 100 ′ from the second slurry tank 21 ′ to form a second wet embryo body, and then the at least one moving device 28 ′, 29 is programmable controlled. 'Drive the second lower mold 22' and the second upper mold 23 'to perform a second pre-pressing (light pressing) operation on the second wet embryo body to dry the second wet embryo body into An initially shaped second germ layer 101 ′, and then the at least one moving device 28 ′ is programmable to drive the first upper mold 22 ′ to carry the second germ layer 101 ′ to the hot-press forming operation area 40.

請進一步參考第2A及3B圖,即可發現該第一工作週期T1與該第二工作週期T2之間至少存在一段時間的交集∩t,其意謂著:在該可編程控制單元80的可編程控制下,該第一撈漿作業區20與該第二撈漿作業區20’能執行同步撈漿作業,在此同步撈漿是定義為該第一撈漿動作及該第二撈漿動作兩者的開始執行時間t0,t0’之間存在一固定時差△t,然後週而復始進入下一個工作週期;但在其他的實施例中,同步撈漿也可以定義為該第一撈漿動作及該第二撈漿動作兩者的開始執行時間t0,t0’是同時開始撈漿的。在本發明的一較佳實施例中,該第一撈漿作業區20的該第一漿體100與該第二撈漿作業區20’的該第二漿體100’兩者的顏色不同,進而能夠產生一種具有雙色層結構的紙塑製品105(見第5圖)。在本發明的另一較佳實施例中,依對不同製品的需求,該第一漿體100與該第二漿體100’兩者所含的纖維平均長度或組成成份不同。 Please further refer to Figs. 2A and 3B, it can be found that there is an intersection 一段 时间 t between the first duty cycle T1 and the second duty cycle T2 for at least a period of time, which means that: in the programmable control unit 80, the Under programming control, the first pulping operation area 20 and the second pulping operation area 20 'can perform simultaneous pulping operations. Here, the synchronous pulping operation is defined as the first pulping operation and the second pulping operation. There is a fixed time difference Δt between the start execution time t0, t0 'of the two, and then it enters the next work cycle from time to time; but in other embodiments, synchronous pulp fishing can also be defined as the first pulp fishing action and the The start execution time t0, t0 'of both the second pulp fishing actions is to start pulp fishing at the same time. In a preferred embodiment of the present invention, the colors of the first slurry 100 in the first slurry fishing operation area 20 and the second slurry 100 'in the second slurry fishing operation area 20' are different. In addition, a paper-plastic product 105 having a two-color layer structure can be produced (see FIG. 5). In another preferred embodiment of the present invention, depending on the requirements of different products, the average length or composition of the fibers contained in the first slurry 100 and the second slurry 100 'are different.

請進一步參考第2A及3B圖,該熱壓成型作業區40,機械性連結該至少一移動裝置48,49並具有一第三上模具41與一第三下模具42,其中該可編程控制單元80根據一預設的驅動順序,可編程的依序控制如下:先可編程控制該至少一移動裝置28驅動該第一上模具22攜帶該第一胚層 101從該第一撈漿作業區20一起移動至該熱壓成型作業區40進而放置該第一胚層101至該熱壓成型作業區40的該第三下模具42上方,接著可編程控制該至少一移動裝置28’驅動該第二上模具22’攜帶該第二胚層101’從該第二撈漿作業區20’一起移動至該熱壓成型作業區40進而放置該第二胚層101’疊合於該熱壓成型作業區40的該第一胚層101之上,接著可編程控制該至少一移動裝置48,49驅動該第三上模具41與該第三下模具42上下加熱並深壓壓合該疊合的第一及第二胚層101,101’以結合成一半成品103。當該至少一移動裝置48,49驅動該第三上模具41與該第三下模具42上下深壓壓合該疊合的第一及第二胚層101,101’以結合成該半成品103時,該第三上模具41與該第三下模具42分別設有一加熱裝置以對該疊合的第一及第二胚層101,101’加熱以加速乾燥化,該加熱裝置可為一加熱板(未圖示)。 Please further refer to FIGS. 2A and 3B. The hot-press forming operation area 40 is mechanically connected to the at least one moving device 48, 49 and has a third upper mold 41 and a third lower mold 42. The programmable control unit 80 According to a preset driving sequence, the programmable sequential control is as follows: First, the at least one mobile device 28 is programmable to drive the first upper mold 22 to carry the first embryonic layer. 101 is moved together from the first pulp-receiving operation area 20 to the hot-press forming operation area 40, and then the first germ layer 101 is placed above the third lower mold 42 of the hot-press forming operation area 40, and then the at least A moving device 28 'drives the second upper mold 22' to carry the second germ layer 101 'from the second pulping operation area 20' to the hot press forming operation area 40 to place the second germ layer 101 'to overlap On top of the first germ layer 101 in the hot-press forming operation area 40, the at least one moving device 48, 49 is then programmable controlled to drive the third upper mold 41 and the third lower mold 42 to heat up and down and press-bond. The superimposed first and second germ layers 101, 101 ′ are combined into a semi-finished product 103. When the at least one moving device 48, 49 drives the third upper mold 41 and the third lower mold 42 to press the stacked first and second germs 101, 101 'up and down to form a semi-finished product 103, the first The three upper molds 41 and the third lower mold 42 are respectively provided with a heating device to heat the stacked first and second germ layers 101, 101 'to accelerate drying, and the heating device may be a heating plate (not shown).

請進一步參考第2A圖,在本發明的該第一較佳實施例中,該自動化控制溼紙塑成型機台12還包括一裁切作業區50,鄰接於該熱壓成型作業區40並機械性連結該至少一移動裝置58,59,且具有至少一刀模組件51,52,其中該可編程控制單元80根據該預設的驅動順序,可編程的依序控制如下:先可編程控制該至少一移動裝置48驅動該第三上模具41攜帶該半成品103從該熱壓成型作業區40一起移動至該裁切作業區50進而放置該半成品103至該至少一刀模組件51,52之間,接著可編程控制該至少一移動裝置58,59驅動該至少一刀模組件51,52上下裁切該半成品103,以形成一紙塑製品105(請見第5圖)。 Please refer to FIG. 2A further. In the first preferred embodiment of the present invention, the automatic wet paper molding machine 12 further includes a cutting operation area 50 adjacent to the hot press forming operation area 40 and mechanically. The at least one mobile device 58 and 59 are sexually connected and have at least one die mold assembly 51 and 52, wherein the programmable control unit 80 according to the preset driving sequence, the programmable sequential control is as follows: first, the programmable control At least one moving device 48 drives the third upper mold 41 to carry the semi-finished product 103 from the hot press forming operation area 40 to the cutting operation area 50 to place the semi-finished product 103 between the at least one die assembly 51, 52. Then, the at least one moving device 58 and 59 are programmable to drive the at least one die set 51 and 52 to cut the semi-finished product 103 up and down to form a paper-plastic product 105 (see FIG. 5).

如第2A圖所示,在本發明的該第一較佳實施例中,該自動化控制溼紙塑成型機台12還包括至少一真空吸附裝置60(如真空幫浦)分別 連結該第一撈漿作業區20、該第二撈漿作業區20’、該熱壓成型作業區40以及該裁切作業區50,其中該可編程控制單元80可編程控制該至少一真空吸附裝置60分別連通該上述模具22,23,22’,23’41,42內含的數個通孔219進而分別吸取該第一溼胚體、該第二溼胚體以及該疊合的第一及第二胚層101,101’中的水氣。此外,通過該可編程控制單元80可編程控制該至少一真空吸附裝置60分別經由該第一上模具22的該數個通孔219進一步吸附該第一胚層101與該第一上模具22一起移動至該熱壓成型作業區40,以及分別經由該第二上模具22’的該數個通孔219進一步吸附該第二胚層101’而與該第二上模具22’一起移動至該熱壓成型作業區40。此外,通過該可編程控制單元80可編程控制該至少一真空吸附裝置60分別經由該第三上模具41的數個通孔219吸附該半成品103進而與該第三上模具41一起移動至該裁切作業區50放置。該等通孔219係在上述模具22,23,22’,23’,41,42的加工過程中形成,如利用線切割、雷射加工、磨削加工或放電加工等形成。 As shown in FIG. 2A, in the first preferred embodiment of the present invention, the automatic control wet paper plastic molding machine 12 further includes at least one vacuum adsorption device 60 (such as a vacuum pump), respectively. The first pulping operation area 20, the second pulping operation area 20 ', the hot-press forming operation area 40, and the cutting operation area 50 are connected, wherein the programmable control unit 80 is programmable to control the at least one vacuum adsorption The device 60 communicates with the through holes 219 contained in the molds 22, 23, 22 ', 23' 41, 42 respectively, and then sucks the first wet embryo body, the second wet embryo body, and the superimposed first And water vapor in the second germ layer 101, 101 '. In addition, the programmable control unit 80 is programmable to control the at least one vacuum adsorption device 60 to further adsorb the first embryonic layer 101 and the first upper mold 22 to move together through the through holes 219 of the first upper mold 22 respectively. To the hot-press forming operation area 40, and to further adsorb the second germ layer 101 'through the through holes 219 of the second upper mold 22' and move to the hot-press molding together with the second upper mold 22 ' Work area 40. In addition, the programmable control unit 80 is programmable to control the at least one vacuum adsorption device 60 to adsorb the semi-finished product 103 through the through holes 219 of the third upper mold 41 and move to the cutting device together with the third upper mold 41. The cutting work area 50 is placed. These through holes 219 are formed during the processing of the aforementioned molds 22,23,22 ', 23', 41,42, such as by wire cutting, laser processing, grinding processing, or electrical discharge processing.

更詳細來說,請參閱第2A圖所示,於本第一較佳實施例中,該第一上模具22、該第二上模具22’以及該第三上模具41皆為凸形公模,該第一下模具23、該第二下模具23’以及該第三下模具42為凹形母模,該第一下模具23、該第二下模具23’以及該第三下模具42的該撈漿面為該凹形母模的凹陷頂面。其中,該第一下模具23的撈漿面上設有一第一編網231,該第二下模具23’的撈漿面上設有一第二編網231’以及該第三下模具42的撈漿面上設有一第三編網423。每一該編網231,231’,423皆為一雙層網狀結構,包括一第一內編網與一第一外編網(未圖示),該第一外編網的網目數大於第一內編網的網目數,用以使每一胚層101,101’可以被留置在該對應的編網 231,231’,423上,並且上述編網231,231’,423的設計可加速排出水氣或水蒸氣,同時還能避免該由每一濕胚體的部份結構一併被吸附進入該等通孔219而造成通孔219阻塞,並有利於提昇紙塑製品的內表面與外表面之表面平滑度,使該紙塑製品達到兩表面皆呈光滑的效果。於本實施例中,每一該編網231,231’,423的網目目數介於20-120個,較佳的網目目數介於40-100個,以避免受壓而破裂或變形,同時具有足夠的機械強度。一般而言,每一該編網231,231’,423採用金屬材質,經過斜織、平織、疊織、綾織、綾疊織、平疊編織等方式中之一者製成。較佳地,是利用經過退火製程的不銹鋼。然而本發明並不限制可以使用其他非金屬或金屬合金材料。 For more details, please refer to FIG. 2A. In the first preferred embodiment, the first upper mold 22, the second upper mold 22 ', and the third upper mold 41 are convex male molds. The first lower mold 23, the second lower mold 23 ′, and the third lower mold 42 are concave female molds. The first lower mold 23, the second lower mold 23 ′, and the third lower mold 42 are concave female molds. The pulp fishing surface is the concave top surface of the concave female mold. A first braided net 231 is provided on the pulping surface of the first lower mold 23, and a second braided net 231 'and a third braided mold 42 are provided on the pulping surface of the second lower mold 23'. A third weaving net 423 is provided on the surface of the pulp. Each of the weaving nets 231, 231 ', 423 has a double-layer mesh structure, including a first inner weaving net and a first outer weaving net (not shown). The number of meshes of the first outer weaving net is greater than that of the first inner weaving net. The mesh number of the net, so that each germ layer 101, 101 'can be left in the corresponding braid 231,231 ', 423, and the design of the above-mentioned braided net 231,231', 423 can accelerate the discharge of water vapor or water vapor, and at the same time avoid the partial structure of each wet embryo body being absorbed into the through holes 219 As a result, the through hole 219 is blocked, and the smoothness of the inner surface and the outer surface of the paper-plastic product is improved, so that the paper-plastic product has a smooth effect on both surfaces. In this embodiment, the number of meshes of each of the knitting nets 231, 231 ', 423 is between 20 and 120, and the preferred number of meshes is between 40 and 100, so as to avoid being cracked or deformed under pressure. Sufficient mechanical strength. Generally speaking, each of the knitting nets 231, 231 ', 423 is made of metal material, and is made by one of the methods of twill weaving, plain weaving, overlapping weaving, weaving weaving, weaving weaving, and weaving. Preferably, an annealed stainless steel is used. However, the present invention is not limited to the use of other non-metal or metal alloy materials.

請進一步參考第2B圖所示,為一種根據本發明之第二較佳實施例之自動化控制溼紙塑成型機台14的架構示意圖,其與上述第一較佳實施例不同之處在於:該自動化控制溼紙塑成型機台14的該第一下模具23進一步設有一第一翻轉撈漿裝置70,以及該第二下模具23’設有一第二翻轉撈漿裝置70’,其中該可編程控制單元80可編程控制該第一翻轉撈漿裝置70以驅動該第一下模具23轉動180度以其撈漿面面對該第一漿槽21並進入該第一漿體100中或背對該第一漿槽21並向上遠離該第一漿體100,以及該可編程控制單元80可編程控制該第二翻轉撈漿裝置70’驅動該第二下模具23’轉動180度以其撈漿面面對該第一漿槽21’並進入該第二漿體100’中或背對該第一漿槽21’並向上遠離該第二漿體100’。每一該翻轉撈漿裝置70,70’可為習知元件(如中華民國新型專利公告號第M516615號所揭),至少包括一連結各下模具23,23’的翻轉軸72,72’與一驅動元件(如致動器)。以該第一撈漿作業區20為例,當該驅動元件帶動該翻轉軸72以其軸心自轉180度(以逆時鐘 或順時鐘轉動)進而轉動該第一下模具23時,該第一下模具23之撈漿面朝上移出該第一漿槽21之該第一漿體100外以呈現一撈起漿體的狀態,或著撈漿面朝下呈一吸漿狀態沉入該第一漿槽21內之該第一漿體100中以呈現一吸漿狀態。其次,通過該可編程控制單元80可編程控制該真空吸附裝置60分別連通該第一下模具23以及該第二下模具23’內含的該數個通孔219,當該第一下模具23之撈漿面分別朝下沉入該第一漿槽21內之該第一漿體100中呈吸漿狀態時,該真空吸附裝置60能真空吸附該第一漿體100於該第一下模具23之朝下撈漿面上以形成該第一溼胚體,以及當該第二下模具23’之撈漿面分別朝下沉入該第二漿槽21’內之該第二漿體100’中呈吸漿狀態時,該真空吸附裝置60吸附該第二漿體100’於該第二下模具23’之朝的撈漿面上以形成該第二溼胚體。至於該自動化控制溼紙塑成型機台14的其餘結構與作動原理與上述第一較佳實施例的自動化控制溼紙塑成型機台12大致相同,因此以下即不再累述。 Please refer to FIG. 2B for a schematic structural diagram of an automatic control wet paper plastic molding machine 14 according to a second preferred embodiment of the present invention. The difference from the first preferred embodiment is that: The first lower mold 23 of the automatic control wet paper plastic molding machine 14 is further provided with a first flip pulp fishing device 70, and the second lower mold 23 'is provided with a second flip pulp fishing device 70', wherein the programmable The control unit 80 is programmable to control the first reversing pulp fishing device 70 to drive the first lower mold 23 to rotate 180 degrees so that its pulping surface faces the first pulp groove 21 and enters the first pulp body 100 or faces away from The first slurry tank 21 is far away from the first slurry 100, and the programmable control unit 80 is programmable to control the second flip pulp fishing device 70 'to drive the second lower mold 23' to rotate 180 degrees for its pulp fishing. Face the first slurry tank 21 'and enter into the second slurry 100' or face away from the first slurry tank 21 'and away from the second slurry 100'. Each of the flipping pulp fishing devices 70, 70 'may be a conventional component (such as disclosed in the Republic of China New Patent Publication No. M516615), and includes at least one flipping shaft 72, 72' connecting the lower molds 23, 23 'and each of the lower molds 23, 23'. A driving element (such as an actuator). Taking the first pulping operation area 20 as an example, when the driving element drives the turning shaft 72 to rotate 180 degrees around its axis (with a counterclockwise rotation) (Or rotate clockwise), and when the first lower mold 23 is rotated, the pulp-receiving surface of the first lower mold 23 is moved upwards out of the first slurry 100 of the first slurry tank 21 to present a lifted slurry. State, or sinking into the first slurry body 100 in the first slurry tank 21 in a slurry-absorbing state with the slurry-receiving surface facing downward to present a slurry-absorbing state. Secondly, the vacuum adsorption device 60 is programmable through the programmable control unit 80 to communicate with the plurality of through holes 219 included in the first lower mold 23 and the second lower mold 23 ′. When the slurry-receiving surface sinks downward into the first slurry 100 in the first slurry tank 21 and the slurry is sucked, the vacuum adsorption device 60 can vacuum-adsorb the first slurry 100 on the first lower mold. The downward pulping surface of 23 is formed to form the first wet embryo body, and the second pulp body 100 is sunk into the second pulping groove 21 'when the pulping surface of the second lower mold 23' is respectively downward. When the slurry is sucked in the middle, the vacuum adsorption device 60 adsorbs the second slurry 100 'on the fishing surface of the second lower mold 23' to form the second wet embryo body. As for the remaining structure and operating principle of the automatic control wet paper plastic molding machine 14, it is substantially the same as the automatic control wet paper plastic molding machine 12 of the first preferred embodiment described above, so it will not be described in detail below.

請進一步參考第2C圖所示,為一種根據本發明之第三較佳實施例之自動化控制溼紙塑成型機台16的架構示意圖,其與上述第一較佳實施例不同之處在於:該自動化控制溼紙塑成型機台16的該第一上模具22、該第二上模具22’以及該第三上模具41皆為凹形母模,該第一下模具23、該第二下模具23’以及該第三下模具42為凸形公模,且該第一上模具22、該第二上模具22’以及該第三上模具41的配置皆是使其相關的凹陷撈漿面朝下。其次,通過該可編程控制單元80可編程控制該至少一移動裝置28的向下驅動,使該第一上模具22的朝下撈漿面向下移動而沉入該第一漿槽21內之該第一漿體100中以呈現一吸漿狀態,或者使該第一上模具22的朝下撈漿 面向上昇起進而移出該第一漿槽21之該第一漿體100外以呈現一撈起漿體的狀態;以及通過該可編程控制單元80可編程控制該至少一移動裝置28’的向下驅動,使該第二上模具22’的朝下撈漿面向下移動進而沉入該第二漿槽21’內之該第二漿體100’中以呈現一吸漿狀態,或者使該第二上模具22’的朝下撈漿面向上昇起進而移出該第二漿槽21’之該第二漿體100’外以呈現一撈起漿體的狀態。通過該可編程控制單元80可編程控制該真空吸附裝置60分別連通該第一上模具22以及該第二上模具22’內含的該數個通孔219,當該第一上模具22之朝下撈漿面沉入該第一漿槽21內之該第一漿體100中呈該吸漿狀態時,該真空吸附裝置60能分別真空吸附該第一漿體100於該第一上模具22之朝下撈漿面上以形成該第一溼胚體,以及當該第二上模具22’之朝下撈漿面沉入該第二漿槽21’內之該第二漿體100’中呈該吸漿狀態時,該真空吸附裝置60真空吸附該第二漿體100’於該第二上模具22’之朝下撈漿面上以形成該第二溼胚體。該可編程控制單元80根據該預設的驅動順序,該可編程控制單元80可編程的依序控制如下:當該可編程控制單元80可編程控制該至少一移動裝置28驅動該第一上模具22以及該第二上模具22’向下吸漿或向上撈起漿體時,該第一下模具23以及該第二下模具23’係被移動至偏離該第一上模具22以及該第二上模具22’的吸漿或撈起漿體的作動路線(見步驟S4,S4’);接著,該可編程控制單元80進一步可編程控制該至少一移動裝置2929’,28,28’分別驅動該第一下模具23、該第二下模具23’、該第一上模具22以及該第二上模具22’移動至兩兩相對的合模位置以進行該第一及第二預壓動作,進而分別形成該第一及第二胚層101,101’。至於該自動化控制溼紙塑成型機台16的其餘結構與作動原理與上述第一較佳實施例的自動化控制 溼紙塑成型機台12大致相同,因此以下即不再累述。 Please refer to FIG. 2C, which is a schematic structural diagram of an automatic control wet paper plastic molding machine 16 according to a third preferred embodiment of the present invention, which is different from the first preferred embodiment described above in that: The first upper mold 22, the second upper mold 22 ′, and the third upper mold 41 of the wet paper plastic molding machine 16 are automatically controlled as concave female molds, and the first lower mold 23 and the second lower mold are automatically controlled. 23 'and the third lower mold 42 are convex male molds, and the configuration of the first upper mold 22, the second upper mold 22', and the third upper mold 41 is such that their associated depressions face away from each other. under. Secondly, the programmable control unit 80 can programmatically control the downward driving of the at least one moving device 28, so that the first upper mold 22 moves downwards to the bottom and then sinks into the first slurry tank 21. The first slurry 100 may be in a suction state, or the first upper mold 22 may be fished downward. It rises upward and then moves out of the first slurry 100 of the first slurry tank 21 to present a state of picking up the slurry; and the programmable control unit 80 can programmatically control the downward direction of the at least one moving device 28 '. Driving to move the second upper mold 22 'downwardly to the bottom of the slurry and sink into the second slurry 100' in the second slurry tank 21 'to present a slurry suction state, or to make the second The upper mold 22 'rises downwards from the fishing surface and moves out of the second slurry 100' of the second slurry tank 21 'to present a state of lifting the slurry. The vacuum suction device 60 is programmable through the programmable control unit 80 to communicate with the first through molds 22 and the plurality of through holes 219 contained in the second upper molds 22 ′, respectively. When the lower fishing surface sinks into the first slurry 100 in the first slurry tank 21 and is in the suction state, the vacuum adsorption device 60 can vacuum-adsorb the first slurry 100 on the first upper mold 22 respectively. To lower the pulp surface to form the first wet embryo, and when the lower pulp surface of the second upper mold 22 'sinks into the second slurry 100' in the second slurry tank 21 '. In the suction state, the vacuum adsorption device 60 vacuum-adsorbs the second slurry 100 ′ on the downward fishing surface of the second upper mold 22 ′ to form the second wet embryo body. The programmable control unit 80 according to the preset driving sequence, the programmable sequential control of the programmable control unit 80 is as follows: when the programmable control unit 80 programmable controls the at least one mobile device 28 to drive the first upper mold 22 and the second upper mold 22 'are sucked down or lifted up, the first lower mold 23 and the second lower mold 23' are moved away from the first upper mold 22 and the second Actuating route for sucking or picking up the slurry of the upper mold 22 '(see steps S4, S4'); then, the programmable control unit 80 further programmatically controls the at least one mobile device 2929 ', 28, 28' to drive respectively The first lower mold 23, the second lower mold 23 ', the first upper mold 22, and the second upper mold 22' are moved to two opposite clamping positions to perform the first and second pre-pressing actions, The first and second germ layers 101 and 101 'are formed respectively. As for the remaining structure and operating principle of the automatic control wet paper plastic molding machine 16 and the automatic control of the first preferred embodiment described above The wet paper molding machine 12 is substantially the same, so it will not be described in detail below.

請進一步參考第2D圖所示,為一種根據本發明之第四較佳實施例之自動化控制溼紙塑成型機台18的架構示意圖,其與上述第三較佳實施例不同之處在於:該自動化控制溼紙塑成型機台18的該第一下模具23與該第三下模具42兩者的尺寸相同或相近,而該第二上模具22’與該第三上模具41兩者的尺寸相同或相近;較佳的是,該第一下模具23與該第三下模具42兩者的頂面的凸起具有相同的邊緣弧角R0以及相同的水平向寬度w0,以及該第二上模具22’與該第三上模具41兩者的底面(即撈漿面)的凹陷具有相同的邊緣弧角R2以及相同的水平向寬度w2。當該第一胚層101受壓形成於該第一上下模具22,23之間時,由於該第一胚層101的上表面形成相同於該第一上模具22的底面(即撈漿面)的凹陷的邊緣弧角R1以及水平向寬度w1,以及該第一胚層101的下表面形成相同於該第一下模具23的頂面的凸起的邊緣弧角R0以及水平向寬度w0,以致該第一胚層101能精確地貼合於該第三下模具42的頂面的凸起之上;相同的,當該第二胚層101’受壓形成於該第二上下模具22’,23’之間時,由於該第二胚層101’的上表面形成相同於該第二上模具22’的底面(即撈漿面)的凹陷的邊緣弧角R2以及水平向寬度w2,以及該第二胚層101’的下表面形成相同於該第一上模具22的頂面的凸起的邊緣弧角R1以及相同的水平向寬度w1,以致該第二胚層101’的下表面能精確地貼合於該第一胚層101的上表面的凸起之上,進而該第一及二胚層101,101’受壓而緊密結合成該半成品103。 Please refer to FIG. 2D for a schematic diagram of the structure of an automatic control wet paper plastic molding machine 18 according to a fourth preferred embodiment of the present invention. The difference from the third preferred embodiment described above is that: The sizes of the first lower mold 23 and the third lower mold 42 of the wet paper plastic molding machine 18 are automatically controlled, and the sizes of the second upper mold 22 ′ and the third upper mold 41 are the same or similar. The same or similar; preferably, the protrusions on the top surfaces of the first lower mold 23 and the third lower mold 42 have the same edge arc angle R0 and the same horizontal width w0, and the second upper The depressions on the bottom surface (ie, the pulp-receiving surface) of both the mold 22 'and the third upper mold 41 have the same edge arc angle R2 and the same horizontal width w2. When the first germ layer 101 is formed under pressure between the first upper and lower molds 22 and 23, the upper surface of the first germ layer 101 forms a depression that is the same as the bottom surface of the first upper mold 22 (that is, the pulp surface). The edge arc angle R1 and the horizontal width w1 and the lower surface of the first embryonic layer 101 form the convex edge arc angle R0 and the horizontal width w0 that are the same as the top surface of the first lower mold 23, so that the first The germ layer 101 can accurately fit on the protrusions on the top surface of the third lower mold 42; similarly, when the second germ layer 101 'is formed under pressure between the second upper and lower molds 22', 23 ' Because the upper surface of the second germ layer 101 'forms a concave edge arc angle R2 and the horizontal width w2 which are the same as the bottom surface (ie, the pulp surface) of the second upper mold 22', and the second germ layer 101 'has The lower surface forms the same convex edge arc angle R1 as the top surface of the first upper mold 22 and the same horizontal width w1, so that the lower surface of the second germ layer 101 'can accurately fit the first germ layer. Above the protrusions on the upper surface of 101, the first and second germ layers 101, 101 'are compressed and tightly compressed. To the semifinished product 103.

請進一步參考第3A及3B圖,根據第3A圖所示的第1圖的習知溼紙塑成型機台的各作業區製作具雙層紙塑截面結構的紙塑製品的作業 時序圖,其同一撈漿作業區20依序執行兩次的撈漿及預壓,第一次撈漿及預壓步驟需要花費作業時間T1以及第二次撈漿及預步驟需要花費作業時間T2,由於該兩段作業時間T1,T2之間沒有時間重疊或交集,因此第1圖所示的習知機台完成第一及第二胚層的總工作週期是(T1+T2);接著,通過人工方式移動及放置第一及第二胚層於該熱壓成型區40所需花費的人工時間更久。不同的,見第3B圖所示根據本發明之自動化控制溼紙塑成型機台12,14,16,18的上述各實施例的各作業區製作具雙層紙塑截面結構的紙塑製品的控制時序圖,通過該第一撈漿作業區20與該第二撈漿作業區20’兩者的同步撈漿作業(即同步完成該第一及第二胚層101,101’),使該第一撈漿步驟S1所花費的該第一工作週期T1與該第二撈漿步驟S1’花費的該第二工作週期T2之間至少存在一段時間的交集∩t,甚至如該第一及第二胚層101,101’的移動步驟S3,S3’以及熱壓成型步驟S7,或移動步驟S5或S6可與另一移動步驟S8或裁切步驟S9同步進行。因此相較習知機台,本發明於能大幅縮減各區的作業時間。需說明的是,在此「同步」是定義為兩個以上的不同區域的作業步驟的開始執行時間之間存在一固定時差;但在其他的實施例中,「同步」也可以定義兩個以上的不同區域之間的作業步驟是同時開始執行的。 Please refer to Figs. 3A and 3B. According to Fig. 3A, Fig. 1 shows the operation of the conventional wet paper-plastic molding machine to produce paper-plastic products with a double-layer paper-plastic cross-section structure. Timing chart, in the same pulping operation area 20, two times of pulping and pre-pressing are performed in sequence. The first pulping and pre-pressing steps require working time T1 and the second pulping and pre-steps require working time T2. Since there is no time overlap or intersection between the two work periods T1 and T2, the total working cycle of the conventional machine shown in Figure 1 to complete the first and second germ layers is (T1 + T2); then, pass The manual time required to manually move and place the first and second germ layers in the hot-press forming area 40 is longer. Differently, as shown in FIG. 3B, according to the present invention, the automatic control of the wet paper plastic molding machine 12, 14, 16, 18 in each of the working areas of the above embodiments of the production of paper and plastic products with a double paper and plastic cross-section structure Control timing chart, the first fishing operation and the second fishing operation area 20 'synchronous fishing operation (that is, the first and second germ layers 101, 101' are completed simultaneously) There is at least an intersection between the first work cycle T1 spent in the pulping step S1 and the second work cycle T2 spent in the second pulping step S1 ′, even as the first and second germ layers 101, 101 The 'moving steps S3, S3' and the hot-press forming step S7, or the moving steps S5 or S6 may be performed in synchronization with another moving step S8 or a cutting step S9. Therefore, compared with the conventional machine, the invention can greatly reduce the operation time of each zone. It should be noted that "synchronization" is defined herein as a fixed time difference between the start and execution time of the operation steps in two or more different regions; but in other embodiments, "synchronization" may also define more than two The job steps between different areas of the are started at the same time.

請進一步參考第2A,3B及4圖,其中第4圖顯示一種根據本發明之自動化控制溼紙塑成型的方法的步驟流程圖。為方便了解該步驟流程圖,請配合參考前述各實施例中的各元件。該方法包括:通過一可編程控制單元80同步執行一第一撈漿步驟S1及一第二撈漿步驟S1’,其中該第一撈漿步驟S1包括通過該可編程控制單元80根據一第一工作週期T1,可編程控制至少一移動裝置28,29分別驅動一第一上 模具22與一第一下模具23,以自一第一漿槽21中撈集第一漿體100進而形成一第一胚層101,以及該第二撈漿步驟S1包括通過該可編程控制單元80根據一第二工作週期T2,可編程控制該至少一移動裝置28’,29’分別驅動一第二上模具22’與一第二下模具23’,以自一第二漿槽21’中撈集第二漿體100’進而形成一第二胚層101’,其中該第一工作週期T1與該第二工作週T2之間至少存在一段時間的交集∩t。在本發明的較佳實施例中,該第一撈漿步驟S1進一步包括:通過該可編程控制單元80根據該第一工作週期T1,依序執行下列步驟:可編程控制該至少一移動裝置28,29驅動該第一上模具22與該第一下模具23兩者其中之一進行一第一撈漿動作,以自該第一漿槽21中撈集該第一漿體100以形成第一溼胚體;接著,通過該可編程控制單元80可編程控制至少一真空吸附裝置60分別吸取該第一溼胚體中的水氣,以及可編程控制該至少一移動裝置28,29驅動該第一下模具22與該第一上模具23對該第一溼胚體進行一第一預壓的動作以使該第一溼胚體形成該第一胚層101。在本發明的較佳實施例中,該第二撈漿步驟進一步包括:通過該可編程控制單元80根據該第二工作週期T2,依序執行下列步驟:先可編程控制該至少一移動裝置28’,29’驅動該第二上模具22’與該第二下模具23’兩者其中之一進行一第二撈漿動作以自該第二漿槽21’中撈集該第二漿體100’以形成第二溼胚體;接著,通過該可編程控制單元80可編程控制至少一真空吸附裝置60分別吸取該第二溼胚體中的水氣,以及可編程控制該至少一移動裝置28’,29’驅動該第二上模具22’與該第二下模具23’對該第二溼胚體進行一第二預壓動作以使該第二溼胚體形成該第二胚層101’。在本發明的較佳實施例中,該第一撈漿步驟S1及該第二撈漿步驟S1’的同步執行定義為該第一撈漿步 驟S1及該第二撈漿步驟S1兩者的開始執行時間t0,t0’是同時的或之間存在一固定時差△t;以及通過該可編程控制單元80可編程的依序執行下列步驟:執行第一跨區移動步驟S3,S5,其中該第一跨區移動步驟S3,S5包括通過該可編程控制單元80可編程控制該至少一移動裝置28驅動該第一上模具22攜帶該第一胚層101一起移動至一第三下模具42進而放置該第一胚層101至該第三下模具42。於本實施例中,該第一跨區移動步驟S3,S5包括進一步包括通過該可編程控制單元80可編程控制該至少一真空吸附裝置60分別經由該第一上模具22的數個通孔219吸附該第一胚層101進而與該第一上模具22一起移動;執行該第二跨區移動步驟S3’,S6,其中該第二跨區移動步驟S3’,S6包括通過該可編程控制單元80可編程控制該至少一移動裝置28’驅動該第二上模具22’攜帶該第二胚層101’一起移動至該第三下模具42進而放置該第二胚層101’疊合於該第一胚層101之上。於本實施例中,該第二跨區移動步驟S3’,S6包括進一步包括通過該可編程控制單元80可編程控制該至少一真空吸附裝置60經由該第二上模具22’的數個通孔219’吸附該第二胚層101’進而與該第二上模具22’一起移動;以及執行一熱壓成型步驟S7,其中該熱壓成型步驟S7包括通過該可編程控制單元80可編程控制該至少一移動裝置48驅動一第三上模具41與該第三下模具42上下熱壓該疊合的第一及第二胚層101,101’以結合成一半成品103。於本實施例中,該熱壓成型步驟S7進一步包括通過該可編程控制單元80可編程控制至少一真空吸附裝置60分別吸取該疊合的第一及第二 胚層101,101’中的水氣;執行一第三跨區移動步驟S8,其中該第三跨區移動步驟S8包括通過該可編程控制單元80可編程控制該至少一移動裝置48驅動該第三上模具41攜帶該半成品103一起移動進而放置該半成品103到至少一刀模組件51,52之間。於本實施例中,該第三跨區移動步驟S8還包括通過該可編程控制單元80可編程控制該至少一移動裝置48驅動該第三上模具41移動;以及通過該可編程控制單元80可編程控制該至少一真空吸附裝置60經由該第三上模具41的數個通孔219攜帶該半成品103一起移動進而放置該半成品103到該至少一刀模組件51,52之間;以及執行一裁切步驟S9,其中該裁切步驟S9包括通過該可編程控制單元80可編程控制該至少一移動裝置58驅動該至少一刀模組件51,52裁切該半成品103以形成第5圖所示的紙塑製品105。於本實施例中,該至少一刀模組件51或52可為一機械刀模或一雷射切割方式,用於裁切掉多餘的邊緣部分後便可得到完成加工後的紙塑製品105。 Please refer to Figs. 2A, 3B and 4 further, wherein Fig. 4 shows a flowchart of the steps of a method for automatically controlling the wet paper molding according to the present invention. In order to facilitate understanding of this step flowchart, please refer to each element in the foregoing embodiments. The method includes: synchronously executing a first pulping step S1 and a second pulping step S1 ′ through a programmable control unit 80, wherein the first pulping step S1 includes using the programmable control unit 80 according to a first Duty cycle T1, programmable control of at least one mobile device 28, 29 respectively driving a first The mold 22 and a first lower mold 23 collect the first slurry 100 from a first slurry tank 21 to form a first germ layer 101, and the second slurry fishing step S1 includes passing the programmable control unit 80 According to a second duty cycle T2, the at least one moving device 28 ', 29' is programmable to drive a second upper mold 22 'and a second lower mold 23', respectively, to be picked out from a second slurry tank 21 ' The second slurry 100 ′ is collected to form a second germ layer 101 ′, wherein there is an intersection ∩t between the first working cycle T1 and the second working cycle T2 for at least a period of time. In a preferred embodiment of the present invention, the first pulping step S1 further includes: sequentially executing the following steps by the programmable control unit 80 according to the first working cycle T1: programmable control of the at least one mobile device 28 , 29 drives one of the first upper mold 22 and the first lower mold 23 to perform a first fishing operation to collect the first slurry 100 from the first slurry tank 21 to form a first The wet embryo body; then, the programmable control unit 80 is programmable to control at least one vacuum adsorption device 60 to absorb water and gas in the first wet embryo body, and the at least one moving device 28, 29 is programmable to drive the first The lower mold 22 and the first upper mold 23 perform a first pre-pressing operation on the first wet embryo body to make the first wet embryo body form the first embryonic layer 101. In a preferred embodiment of the present invention, the second pulping step further includes: sequentially executing the following steps by the programmable control unit 80 according to the second work cycle T2: first programmable control the at least one mobile device 28 ', 29' drives one of the second upper mold 22 'and the second lower mold 23' to perform a second pulp fishing action to collect the second slurry 100 from the second slurry tank 21 ' 'To form a second wet embryo body; then, the programmable control unit 80 is programmable to control at least one vacuum adsorption device 60 to absorb water and gas from the second wet embryo body, and the at least one moving device 28 is programmable to be controlled ', 29' drives the second upper mold 22 'and the second lower mold 23' to perform a second pre-pressing action on the second wet embryo body to make the second wet embryo body form the second embryonic layer 101 '. In a preferred embodiment of the present invention, the synchronous execution of the first pulping step S1 and the second pulping step S1 'is defined as the first pulping step. The start execution time t0, t0 'of both step S1 and the second pulping step S1 is simultaneous or there is a fixed time difference Δt; and the following steps are performed in sequence by the programmable control unit 80: Performing the first inter-zone moving steps S3, S5, wherein the first inter-zone moving steps S3, S5 include programmable control of the at least one mobile device 28 by the programmable control unit 80 to drive the first upper mold 22 to carry the first The germ layer 101 moves to a third lower mold 42 together to place the first germ layer 101 to the third lower mold 42. In this embodiment, the first inter-zone moving steps S3 and S5 further include programmably controlling the at least one vacuum adsorption device 60 through the programmable control unit 80 through the through holes 219 of the first upper mold 22 respectively. Adsorb the first germ layer 101 and move with the first upper mold 22; execute the second cross-region moving steps S3 ', S6, wherein the second cross-region moving steps S3', S6 include through the programmable control unit 80 Programmably control the at least one moving device 28 ′ to drive the second upper mold 22 ′ to move the second germ layer 101 ′ to the third lower mold 42 to place the second germ layer 101 ′ to overlap the first germ layer 101. Above. In this embodiment, the second inter-zone moving steps S3 ', S6 further include a number of through holes through which the at least one vacuum adsorption device 60 can be programmatically controlled by the programmable control unit 80 through the second upper mold 22'. 219 'adsorbs the second germ layer 101' and moves with the second upper mold 22 '; and executes a hot-press forming step S7, wherein the hot-press forming step S7 includes a programmable control of the at least by the programmable control unit 80 A moving device 48 drives a third upper mold 41 and the third lower mold 42 to press the stacked first and second germ layers 101, 101 ′ up and down to be combined into a half-finished product 103. In this embodiment, the hot-press forming step S7 further includes programmably controlling at least one vacuum adsorption device 60 through the programmable control unit 80 to suck the superposed first and second, respectively. Moisture in the germ layers 101, 101 '; performing a third inter-zone moving step S8, wherein the third inter-zone moving step S8 includes programmably controlling the at least one mobile device 48 to drive the third upper mold through the programmable control unit 80 41 moves the semi-finished product 103 together to place the semi-finished product 103 between at least one die assembly 51, 52. In this embodiment, the third cross-region moving step S8 further includes programmably controlling the at least one moving device 48 to drive the third upper mold 41 to move through the programmable control unit 80; and the programmable control unit 80 may Program the at least one vacuum adsorption device 60 to move the semi-finished product 103 together through the through holes 219 of the third upper mold 41 and place the semi-finished product 103 between the at least one die assembly 51, 52; and perform a cutting Cutting step S9, wherein the cutting step S9 includes programmably controlling the at least one moving device 58 to drive the at least one die module 51, 52 to cut the semi-finished product 103 to form the semi-finished product 103 shown in FIG. 5 through the programmable control unit 80.纸塑 产品 105。 Paper plastic products 105. In this embodiment, the at least one die module 51 or 52 may be a mechanical die or a laser cutting method, and is used to cut the excess edge part to obtain a processed paper-plastic product 105.

在本發明的另一較佳實施例中,請配合參考第2B圖所示,該第一撈漿步驟S1包括:通過該可編程控制單元80可編程控制一第一翻轉撈漿裝置70以驅動該第一下模具23轉動180度進入該第一漿體100中以呈現吸漿狀態或遠離該第一漿體100以呈現撈集漿體狀態,以及該第二撈漿步驟S1’進一步包括:通過該可編程控制單元80可編程控制一第二翻轉撈漿裝置70’以驅動該第二下模具23’轉動180度進入該第二漿體100’中以呈現吸漿狀態或遠離該第二漿體100’以呈現撈集漿體狀態。 In another preferred embodiment of the present invention, please refer to FIG. 2B for reference. The first pulp fishing step S1 includes: programmable control of a first flip pulp fishing device 70 by the programmable control unit 80 to drive The first lower mold 23 is rotated 180 degrees into the first slurry 100 to assume a suction state or away from the first slurry 100 to show a collected slurry state, and the second slurry fishing step S1 'further includes: Through the programmable control unit 80, a second flipping pulp fishing device 70 'is programmable to drive the second lower mold 23' to rotate 180 degrees into the second slurry 100 'to assume a slurry suction state or to move away from the second The slurry 100 'is in a state of collecting the slurry.

此外,如第5圖所示,係為一種根據前述自動化控制溼紙塑 成型的方法或上述各實施例製作而成的紙塑製品105的側向剖面示意圖。該紙塑製品105包括上下雙層紙塑截面(Double-layer shaped paper cross-section)結構。利用本發明所製造出來的該紙塑製品105具有一上表面與一下表面,且該上下表面皆具有一大於或等於3Bekk秒光滑度之表面平滑度值,其中較佳為6-14Bekk秒光滑度。 In addition, as shown in Figure 5, it is a kind of automatic control A schematic cross-sectional side view of the paper-plastic product 105 made by the molding method or the above embodiments. The paper-plastic product 105 includes a double-layer shaped paper cross-section structure. The paper-plastic product 105 manufactured by using the present invention has an upper surface and a lower surface, and both the upper and lower surfaces have a surface smoothness value greater than or equal to 3Bekk seconds smoothness, among which 6-14Bekk seconds smoothness is preferred .

綜上所述,本發明提供之自動化控制溼紙塑成型機台12,14,16,18的各作業區20,20’,40,50間彼此連結,並透過該可編程控制單元80可編程的依序控制該至少一移動裝置28,29,29,29,48,49,58,59的各項上述驅動以及該至少一真空吸附裝置60分別吸附該第一及第二胚層101,101’與該半成品103移動於各作業區20,20’,40,50之間,故能以自動化生產線的方式實現一貫的連續作業,而無需靠人工方式來傳遞該第一及第二胚層101,101’及該半成品103;其次,本發明的自動化控制溼紙塑成型機台12,14,16,18以及自動化控制溼紙塑成型的方法適於大量且快速地的自動化生產一種具雙層紙塑截面(Double-layer shaped paper cross-section)結構的紙塑製品,特別是通過該可編程控制單元80可編程的依序控制下列步驟:使該第一撈漿作業區20與該第二撈漿作業區02’同步化撈漿以快速形成該第一及第二胚層101,101’,接著移動該第一胚層101至該熱壓成型作業區50,接著移動該第二胚層101’以疊置於該熱壓成型作業區50中的該第一胚層101之上,進而熱壓該疊合的第一及第二胚層101,101’以結合成一半成品,藉此能縮減整體的作業時間及人力成本,提昇工作效率,同時還能精確的塑造出該雙層紙塑截面結構分別需要的不同尺寸。 In summary, the automatic control wet paper plastic forming machines 12, 14, 16, 18 of the present invention are connected to each other 20, 20 ', 40, 50 working areas, and can be programmed through the programmable control unit 80 Sequentially control the above-mentioned drives of the at least one mobile device 28, 29, 29, 29, 48, 49, 58, 59, and the at least one vacuum adsorption device 60 to adsorb the first and second germ layers 101, 101 'and the respectively The semi-finished product 103 is moved between each working area 20, 20 ', 40, 50, so that it can achieve a continuous operation in an automated production line without the need to manually transfer the first and second germ layers 101, 101' and the semi-finished product. 103; Secondly, the automatic wet paper plastic molding machine 12, 14, 16, 18 and the method for automatically controlling the wet paper plastic molding method of the present invention are suitable for large-scale and rapid automated production of a double-layer paper-plastic cross section (Double- layer shaped paper cross-section), in particular, the following steps are controlled in sequence by the programmable control unit 80 programmable: making the first pulping operation area 20 and the second pulping operation area 02 ' Synchronized fishing to quickly form the first and second germ layers 101, 101 ', then move the first germ layer 101 to the hot-press forming operation area 50, and then move the second germ layer 101' to overlap the first germ layer 101 in the hot-press forming operation area 50, and then heat Pressing the superimposed first and second germ layers 101, 101 'to combine them into a half-finished product, thereby reducing overall operating time and labor costs, improving work efficiency, and simultaneously accurately shaping the double-layer paper-plastic cross-section structure respectively Different sizes.

所屬領域之技術人員當可了解,在不違背本發明精神下,依 據本發明實施態樣所能進行的各種變化。因此,顯見所列之實施態樣並非用以限制本發明,而是企圖在所附申請專利範圍的定義下,涵蓋於本發明的精神與範疇中所做的修改。 Those skilled in the art should understand that without departing from the spirit of the invention, Various changes that can be made according to aspects of the invention. Therefore, it is obvious that the listed embodiments are not intended to limit the present invention, but are intended to cover the modifications made within the spirit and scope of the present invention within the definition of the scope of the attached patent application.

Claims (20)

一種自動化控制溼紙塑成型機台,包括:一機體;一可編程控制單元;至少一移動裝置,設於該機體並電性連接該可編程控制單元;一第一撈漿作業區,機械性連結該至少一移動裝置,且設有一第一漿槽、一第一上模具與一第一下模具,其中該可編程控制單元根據一第一工作週期,可編程控制該至少一移動裝置分別驅動該第一上模具與該第一下模具,以自該第一漿槽中撈集第一漿體進而形成一第一胚層;一第二撈漿作業區,機械性連結該至少一移動裝置,且設有一第二漿槽、一第二上模具與一第二下模具,其中該可編程控制單元根據一第二工作週期,可編程控制該至少一移動裝置分別驅動該第二上模具與該第二下模具,以自該第二漿槽中撈集第二漿體進而形成一第二胚層,且該第一工作週期與該第二工作週期之間至少存在一段時間的交集;以及一熱壓成型作業區,機械性連結該至少一移動裝置並鄰接於該第一及第二撈漿作業區,且具有一第三上模具與一第三下模具,其中該可編程控制單元根據一預設的驅動順序,先可編程控制該至少一移動裝置驅動該第一上模具攜帶該第一胚層從該第一撈漿作業區一起移動至該熱壓成型作業區進而放置該第一胚層至該第三下模具,接著可編程控制該至少一移動裝置驅動該第二上模具攜帶該第二胚層從該第二撈漿作業區一起移動至該熱壓成型作業區進而放置該第二胚層疊合於該第一胚層之上,進而可編程控制該至少一移動裝置驅動該第三下模具與該第三上模具熱壓該疊合的第一及第二胚層以結合成一半成品。 An automatic control wet paper plastic molding machine includes: a machine body; a programmable control unit; at least one moving device disposed in the machine body and electrically connected to the programmable control unit; a first pulping operation area, mechanically The at least one mobile device is connected and is provided with a first slurry tank, a first upper mold and a first lower mold, wherein the programmable control unit is programmable to control the at least one mobile device to drive separately according to a first work cycle. The first upper mold and the first lower mold are used to collect the first slurry from the first slurry tank to form a first germ; a second slurry fishing operation area is mechanically connected to the at least one moving device, A second slurry tank, a second upper mold, and a second lower mold are provided, wherein the programmable control unit programmable controls the at least one moving device to drive the second upper mold and the second mold respectively according to a second work cycle. A second lower mold to collect a second slurry from the second slurry tank to form a second germ layer, and there is at least a period of intersection between the first working cycle and the second working cycle; and The press forming operation area is mechanically connected to the at least one moving device and is adjacent to the first and second pulp fishing operation areas, and has a third upper mold and a third lower mold, wherein the programmable control unit is The driving sequence is set to programmatically control the at least one mobile device to drive the first upper mold to carry the first germ layer from the first pulping operation area to the hot press forming operation area to place the first germ layer to the The third lower mold is then programmable to control the at least one moving device to drive the second upper mold to carry the second germ layer from the second pulp fishing operation area to the hot press forming operation area to place the second embryo layered together. On top of the first germ layer, the at least one mobile device is further programmable to drive the third lower mold and the third upper mold to hot press the superimposed first and second germ layers to form a semi-finished product. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該可編 程控制單元根據該第一工作週期,可編程控制該至少一移動裝置驅動該第一上模具與該第一下模具兩者其中之一進行一第一撈漿動作,自該第一漿槽中撈集該第一漿體以形成第一溼胚體,進而可編程控制該至少一移動裝置驅動該第一下模具與該第一上模具對該第一溼胚體進行一第一預壓的動作以使該第一溼胚體形成該第一胚層。 The automatic control wet paper plastic molding machine as described in the first patent application scope, wherein the editable According to the first working cycle, the program control unit can programmatically control the at least one mobile device to drive one of the first upper mold and the first lower mold to perform a first pulp fishing action from the first pulp tank. The first slurry is collected to form a first wet embryo body, and then the at least one moving device is programmable to drive the first lower mold and the first upper mold to perform a first pre-pressing of the first wet embryo body. Acting to form the first wet embryo body into the first germ layer. 如申請專利範圍第2項所述之自動化控制溼紙塑成型機台,其中該可編程控制單元根據該第二工作週期,可編程控制該至少一移動裝置驅動該第二上模具與該第二下模具兩者其中之一進行一第二撈漿動作以自該第二漿槽中撈集該第二漿體以形成第二溼胚體,進而可編程控制該至少一移動裝置驅動該第二下模具與該第二上模具對該第二溼胚體進行一第二預壓動作以使該第二溼胚體形成該第二胚層。 According to the automatic control wet paper plastic molding machine described in item 2 of the scope of patent application, wherein the programmable control unit programmable controls the at least one mobile device to drive the second upper mold and the second according to the second working cycle. One of the two lower molds performs a second pulping operation to collect the second slurry from the second slurry tank to form a second wet embryo, and then the at least one moving device is programmable to drive the second slurry. The lower mold and the second upper mold perform a second pre-pressing action on the second wet embryo body to make the second wet embryo body form the second germ layer. 如申請專利範圍第3項所述之自動化控制溼紙塑成型機台,還包括至少一真空吸附裝置,其中該可編程控制單元可編程控制該至少一真空吸附裝置分別吸取該第一溼胚體、該第二溼胚體以及該疊合的第一及第二胚層中的水氣,以及進一步可編程控制該至少一真空吸附裝置分別經由該第一上模具的數個通孔吸附該第一胚層進而與該第一上模具一起移動,與分別經由該第二上模具的數個通孔吸附該第二胚層進而與該第二上模具一起移動。 The automatic control wet paper plastic molding machine described in item 3 of the scope of patent application, further comprising at least one vacuum adsorption device, wherein the programmable control unit is programmable to control the at least one vacuum adsorption device to suck the first wet embryo body respectively. 2. The second wet embryo body and the water vapor in the superimposed first and second germ layers, and further programmable control the at least one vacuum adsorption device to adsorb the first through the through holes of the first upper mold, respectively. The germ layer further moves with the first upper mold, and the second germ layer is adsorbed with the through holes of the second upper mold, respectively, and then moves with the second upper mold. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,進一步包括一裁切作業區,設於該機體並鄰接於該熱壓成型作業區,且具有至少一刀模組件,其中該可編程控制單元根據該預設的驅動順序,先可編程控制該至少一移動裝置驅動該第三上模具攜帶該半成品從該熱壓成型作業區一起移動至該裁切作業區進而放置該半成品至該至少一刀模組件之間,接著可編程控制該至少一移動裝置驅動該至少一刀模組件裁切該半成品。 The automatic control wet paper plastic molding machine described in item 1 of the scope of patent application, further comprising a cutting operation area, which is arranged on the body and is adjacent to the hot press molding operation area, and has at least one die assembly, wherein According to the preset driving sequence, the programmable control unit can first programmatically control the at least one mobile device to drive the third upper mold to move the semi-finished product from the hot-press forming operation area to the cutting operation area to place the semi-finished product. Between the at least one die module, then the at least one moving device is programmable to drive the at least one die module to cut the semi-finished product. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該可編程控制單元包括至少一可編程控制器以及多個電性連接該可編程控制器的感知器,該至少一可編程控制器用於提供該至少一移動裝置的上述驅動的控制,該多個感知器用於分別感測該至少一移動裝置的上述驅動控制的相關物理性數據並反饋該物理性數據予該至少一可編程控制器。 The automatic control wet paper plastic molding machine according to item 1 of the scope of patent application, wherein the programmable control unit includes at least one programmable controller and a plurality of sensors electrically connected to the programmable controller, the at least one The programmable controller is configured to provide the control of the driving of the at least one mobile device, and the plurality of sensors are configured to sense the relevant physical data of the driving control of the at least one mobile device and feedback the physical data to the at least one Programmable Controllers. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該第一漿體與該第二漿體兩者的顏色不同。 According to the automatic control wet paper plastic molding machine described in item 1 of the scope of the patent application, the color of the first slurry and the second slurry are different. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該第一漿體與該第二漿體兩者所含的纖維平均長度或組成成份不同。 According to the automatic control wet paper plastic molding machine described in item 1 of the scope of patent application, wherein the first pulp and the second pulp have different average fiber lengths or compositional components. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該第一下模具與該第三下模具兩者的尺寸相同或相近,而該第二上模具與該第三上模具兩者的尺寸相同或相近。 According to the automatic control wet paper plastic molding machine described in item 1 of the scope of patent application, wherein the size of the first lower mold and the third lower mold are the same or similar, and the second upper mold is the same as the third upper mold. The dimensions of the two molds are the same or similar. 如申請專利範圍第1項所述之自動化控制溼紙塑成型機台,其中該第一下模具具有一第一翻轉撈漿裝置以及該第二下模具具有一第二翻轉撈漿裝置,其中該可編程控制單元可編程控制該第一翻轉撈漿裝置以驅動該第一下模具轉動180度進入該第一漿體中或遠離該第一漿體,以及該可編程控制單元可編程控制該第二翻轉撈漿裝置以驅動該第二下模具轉動180度進入該第二漿體中或遠離該第二漿體。 According to the automatic control wet paper plastic molding machine described in item 1 of the patent application scope, wherein the first lower mold has a first flip pulp fishing device and the second lower mold has a second flip pulp fishing device, wherein the A programmable control unit programmable controls the first flip pulp fishing device to drive the first lower mold to rotate 180 degrees into the first slurry or away from the first slurry, and the programmable control unit programmable controls the first Two flipping pulp fishing devices are used to drive the second lower mold to rotate 180 degrees into the second slurry or away from the second slurry. 一種自動化控制溼紙塑成型的方法,包括:通過一可編程控制單元同步執行一第一撈漿步驟及一第二撈漿步驟,其中該第一撈漿步驟包括通過該可編程控制單元根據一第一工作週期,可編程控制至少一移動裝置分別驅動一第一上模具與一第一下模具,以自一第一漿槽中撈集第一漿體進而形成一第一胚層,以及該第二撈漿步驟包括通過該可編程控制單元根據一第二工作週期,可編程控制該至少一移動裝 置分別驅動一第二上模具與一第二下模具,以自一第二漿槽中撈集第二漿體進而形成一第二胚層,且該第一工作週期與該第二工作週期之間至少存在一段時間的交集;以及通過該可編程控制單元可編程的依序執行下列步驟:執行第一跨區移動步驟,其中該第一跨區移動步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該第一上模具攜帶該第一胚層一起移動至一第三下模具進而放置該第一胚層至該第三下模具;執行該第二跨區移動步驟,其中該第二跨區移動步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該第二上模具攜帶該第二胚層一起移動至該第三下模具進而放置該第二胚層疊合於該第一胚層之上;以及執行一熱壓成型步驟,該熱壓成型步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動一第三上模具與該第三下模具上下熱壓該疊合的第一及第二胚層以結合成一半成品。 A method for automatically controlling wet paper plastic molding includes: synchronously performing a first pulp fishing step and a second pulp fishing step through a programmable control unit, wherein the first pulp fishing step includes using the programmable control unit according to a In the first working cycle, at least one mobile device is programmable to drive a first upper mold and a first lower mold, respectively, to collect the first slurry from a first slurry tank to form a first germ layer, and the first The second fishing step includes programmably controlling the at least one mobile device through the programmable control unit according to a second duty cycle. A second upper mold and a second lower mold are respectively driven to collect a second slurry from a second slurry tank to form a second germ layer, and between the first working cycle and the second working cycle There is an intersection for at least a period of time; and the following steps are performed programmatically through the programmable control unit: executing a first inter-zone moving step, wherein the first inter-zone moving step includes programmably controlling the step by the programmable control unit At least one moving device drives the first upper mold to move the first germ to a third lower mold together to place the first germ to the third lower mold; and executes the second cross-region moving step, wherein the second cross The zone moving step includes programmably controlling the at least one moving device to drive the second upper mold to move the second germ layer to the third lower mold through the programmable control unit to place the second germ on the first germ. Above; and performing a hot-press forming step, the hot-press forming step comprising programmably controlling the at least one mobile device to drive a third upper mold through the programmable control unit. The first and second upper and lower pressing mold endoderm of the overlap in the third case combined into a semi-finished product. 如申請專利範圍第11項所述之自動化控制溼紙塑成型的方法,其中該第一撈漿步驟進一步包括:通過該可編程控制單元根據該第一工作週期,依序執行下列步驟:可編程控制該至少一移動裝置驅動該第一上模具與該第一下模具兩者其中之一進行一第一撈漿動作,以自該第一漿槽中撈集該第一漿體以形成第一溼胚體;以及接著,可編程控制至少一真空吸附裝置分別吸取該第一溼胚體中的水氣,以及可編程控制該至少一移動裝置驅動該第一下模具與該第一上模具對該第一溼胚體進行一第一預壓的動作以使該第一溼胚體形成該第一胚 層。 According to the method for automatically controlling wet paper plastic molding as described in item 11 of the scope of patent application, the first pulp fishing step further includes: sequentially performing the following steps by the programmable control unit according to the first work cycle: programmable Controlling the at least one moving device to drive one of the first upper mold and the first lower mold to perform a first pulping operation to collect the first slurry from the first slurry tank to form a first The wet embryo body; and then, the at least one vacuum adsorption device is programmable to suck the moisture in the first wet embryo body, and the at least one moving device is programmable to drive the first lower mold and the first upper mold pair The first wet embryo body performs a first pre-pressing action to make the first wet embryo body form the first embryo Floor. 如申請專利範圍第12項所述之自動化控制溼紙塑成型的方法,其中該第二撈漿步驟進一步包括:通過該可編程控制單元根據該第二工作週期,依序執行下列步驟:先可編程控制該至少一移動裝置驅動該第二上模具與該第二下模具兩者其中之一進行一第二撈漿動作以自該第二漿槽中撈集該第二漿體以形成第二溼胚體;以及接者,可編程控制該至少一真空吸附裝置分別吸取該第二溼胚體中的水氣,以及可編程控制該至少一移動裝置驅動該第二下模具與該第二上模具對該第二溼胚體進行一第二預壓動作以使該第二溼胚體形成該第二胚層。 According to the method for automatically controlling wet paper plastic molding as described in item 12 of the scope of patent application, the second pulp fishing step further includes: sequentially performing the following steps by the programmable control unit according to the second work cycle: Programmatically control the at least one moving device to drive one of the second upper mold and the second lower mold to perform a second pulping operation to collect the second slurry from the second slurry tank to form a second A wet embryo body; and a receiver, the at least one vacuum adsorption device is programmable to suck water and gas in the second wet embryo body, and the at least one moving device is programmable to drive the second lower mold and the second upper The mold performs a second pre-pressing action on the second wet embryo body to make the second wet embryo body form the second germ layer. 如申請專利範圍第13項所述之自動化控制溼紙塑成型的方法,其中該熱壓成型步驟還包括通過該可編程控制單元可編程控制該至少一真空吸附裝置分別吸取該疊合的第一及第二胚層中的水氣,該第一跨區移動步驟進一步包括通過該可編程控制單元可編程控制該至少一真空吸附裝置分別經由該第一上模具的數個通孔吸附該第一胚層進而與該第一上模具一起移動,以及該第二跨區移動步驟進一步包括通過該可編程控制單元可編程控制該至少一真空吸附裝置分別經由該第二上模具的數個通孔吸附該第二胚層進而與該第二上模具一起移動。 As described in item 13 of the scope of the patent application, the method for automatically controlling the wet paper plastic molding method, wherein the hot-press molding step further comprises programmably controlling the at least one vacuum adsorption device to respectively suck the superposed first through the programmable control unit. And water vapor in the second germ layer, the first step of moving across the region further includes programmably controlling the at least one vacuum adsorption device to adsorb the first germ layer through a plurality of through holes of the first upper mold through the programmable control unit. Further moving with the first upper mold, and the second inter-zone moving step further includes programmably controlling the at least one vacuum adsorption device through the programmable control unit to respectively adsorb the first through a plurality of through holes of the second upper mold. The two germ layers move with the second upper mold. 如申請專利範圍第11項所述之自動化控制溼紙塑成型的方法,其中該第一撈漿步驟及該第二撈漿步驟的同步執行定義為該第一撈漿步驟及該第二撈漿步驟兩者的開始執行時間是同時的或之間存在一固定時差。 As described in item 11 of the scope of the patent application, the method for automatic control of wet paper plastic molding, wherein the synchronous execution of the first pulp fishing step and the second pulp fishing step is defined as the first pulp fishing step and the second pulp fishing The start and execution times of the two steps are simultaneous or there is a fixed time difference between them. 如申請專利範圍第11項所述之自動化控制溼紙塑成型的方法,進一步包括執行一第三跨區移動步驟,該第三跨區移動步驟包括通過該可編程控制 單元可編程控制該至少一移動裝置驅動該第三上模具攜帶該半成品一起移動進而放置該半成品到至少一刀模組件之間。 The method for automatically controlling the wet paper molding according to item 11 of the scope of patent application, further comprising performing a third step of moving across the region, the third step of moving across the region including the programmable control The unit is programmable to control the at least one moving device to drive the third upper mold to move the semi-finished product together to place the semi-finished product between at least one die mold assembly. 如申請專利範圍第15項所述之自動化控制溼紙塑成型的方法,進一步包括執行一裁切步驟,該裁切步驟包括通過該可編程控制單元可編程控制該至少一移動裝置驅動該至少一刀模組件裁切該半成品。 The method for automatically controlling the wet paper molding according to item 15 of the scope of patent application, further comprising performing a cutting step, the cutting step including programmably controlling the at least one mobile device to drive the at least one knife through the programmable control unit. The mold assembly cuts the semi-finished product. 如申請專利範圍第11項所述之自動化控制溼紙塑成型的方法,其中該第一撈漿步驟進一步包括:通過該可編程控制單元可編程控制一第一翻轉撈漿裝置以驅動該第一下模具轉動180度進入該第一漿體中或遠離該第一漿體,以及該第二撈漿步驟進一步包括:通過該可編程控制單元可編程控制一第二翻轉撈漿裝置以驅動該第二下模具轉動180度進入該第二漿體中或遠離該第二漿體。 The method for automatically controlling wet paper plastic molding as described in item 11 of the scope of patent application, wherein the first pulp fishing step further includes: programmable control of a first flip pulp fishing device by the programmable control unit to drive the first pulp fishing device. The lower mold rotates 180 degrees into the first slurry or away from the first slurry, and the second slurry fishing step further includes: programmable control of a second flip slurry fishing device by the programmable control unit to drive the first slurry The two lower molds are rotated 180 degrees into the second slurry or away from the second slurry. 一種紙塑製品,根據如申請專利範圍第11-18項的其中之一所述之自動化控制溼紙塑成型的方法製備而成。 A paper-plastic product is prepared according to the method for automatically controlling wet paper-plastic molding as described in one of claims 11-18. 如申請專利範圍第19項所述的紙塑製品,包括雙層紙塑截面結構。 The paper-plastic product according to item 19 of the scope of patent application, including a double-layer paper-plastic cross-section structure.
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