TWM522242U - Wet pulp molding machine structure and paper-shaped object made thereby - Google Patents

Wet pulp molding machine structure and paper-shaped object made thereby Download PDF

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Publication number
TWM522242U
TWM522242U TW104218168U TW104218168U TWM522242U TW M522242 U TWM522242 U TW M522242U TW 104218168 U TW104218168 U TW 104218168U TW 104218168 U TW104218168 U TW 104218168U TW M522242 U TWM522242 U TW M522242U
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Taiwan
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paper
mold
lower mold
slurry
upper mold
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TW104218168U
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Chinese (zh)
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郭劍寬
黃俊煌
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金箭印刷事業有限公司
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Priority to CN201520980695.4U priority Critical patent/CN205741777U/en
Priority to US14/965,171 priority patent/US9951478B2/en
Publication of TWM522242U publication Critical patent/TWM522242U/en

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Description

紙塑成型機結構及其紙塑成品 Paper-plastic molding machine structure and paper-plastic finished product

本創作係關於一種紙塑成型機及使用該紙塑成型機製造之紙塑成品,特別是有關一種可對含水量高的濕紙胚進行預壓,以加速濕紙胚後續熱壓成型效率,並縮短紙塑成品製程時間的紙塑成型機結構以及一種紙塑成品其內外表面皆具高表面平滑度。 The present invention relates to a paper-plastic forming machine and a paper-plastic product manufactured using the paper-forming machine, in particular to a pre-compression of a wet paper embryo with high water content to accelerate the subsequent hot press forming efficiency of the wet paper embryo. The paper-plastic molding machine structure and the paper-plastic finished product have a high surface smoothness on both the inner and outer surfaces of the paper-plastic finished product.

傳統用於產品內包裝或外包裝上保護、防震之海棉或發泡體逐漸為紙漿成型之紙漿模塑品取代。紙漿模塑品(或稱紙塑品)係以紙漿為原料,利用成型模具吸漿並壓塑成型,其成品可以回收再製造,所以符合環保再利用之節能減碳趨勢。 The sponge or foam that is traditionally used for protection and shockproofing on the inner or outer packaging of the product is gradually replaced by a pulp molded product of pulp molding. Pulp molded products (or paper-plastic products) are made from pulp as raw materials, which are sucked and molded by a molding die. The finished products can be recycled and remanufactured, so they are in line with the trend of energy saving and carbon reduction.

用來製造紙塑品之習知機器設備係分為成型機及整形機兩個獨立作業的機台,機台間彼此不連結,無法以自動生產線的方式保持一貫的連續作業,使機台間皆需靠人工方式來傳遞紙塑半成品。成型機進行一撈漿步驟與一熱壓步驟。撈漿步驟為藉由複數模具將紙漿由紙漿槽中取出;熱壓步驟為將複數模具加熱並壓合,使模具中紙漿濕度降低並藉由熱壓整形之程序得到一紙漿半成品。接者後續由整形機裁切紙漿半成品中多餘部分完成紙塑品。 The conventional machine equipment used to manufacture paper and plastic products is divided into two separate working machines, a molding machine and a shaping machine. The machines are not connected to each other, and the continuous continuous operation cannot be maintained in the form of an automatic production line. All need to transfer paper and plastic semi-finished products by manual means. The molding machine performs a slurrying step and a hot pressing step. The slurrying step is to take the pulp out of the pulp tank by a plurality of molds; the hot pressing step is to heat and press the plurality of molds to reduce the humidity of the pulp in the mold and obtain a pulp semi-finished product by a hot press shaping process. The receiver then cuts the excess portion of the semi-finished pulp product by the shaping machine to complete the paper-plastic product.

其次,習知的成型機僅僅藉由一熱壓步驟來降低紙漿中所含濕度。在模具完成紙漿的撈漿步驟後,模具中的紙漿含有高比例的水分(占整體重量的50%以上),在後續成型製程上會耗費大量時間在去除紙漿中的水分,如以熱壓步驟去除紙漿的水分的過程大概需耗費160秒以上的時間才能得到每一紙漿半成品/成品。這對於大量生產的紙塑品來說,在製程上是相當費時的,使得紙塑品的產能效率不彰。並且,若為求快速去除紙漿中的水分而增加模具間熱壓的力道,可能會導致紙漿半成品無法承受模具間壓力而碎裂,就整體而言,生產效率較差、難以符合經濟效益。 Second, conventional molding machines only reduce the humidity contained in the pulp by a hot pressing step. After the mold completes the pulping step of the pulp, the pulp in the mold contains a high proportion of moisture (more than 50% of the total weight), and it takes a lot of time to remove the moisture in the pulp in the subsequent molding process, such as a hot pressing step. The process of removing the moisture of the pulp takes about 160 seconds to obtain each semi-finished product/finished product. This is quite time consuming in the process of mass production of paper and plastic products, making the productivity of paper and plastic products inefficient. Moreover, if the strength of the hot pressing between the molds is increased in order to quickly remove the moisture in the pulp, the semi-finished pulp may not be able to withstand the pressure between the molds and be broken, and overall, the production efficiency is poor and it is difficult to meet economic benefits.

因此,縮短紙塑品製程中熱壓步驟的時間,並維持紙漿半成品/成品的完整性,實為目前迫切所需。 Therefore, it is urgent to shorten the time of the hot pressing step in the paper-plastic process and maintain the integrity of the semi-finished/finished product of the pulp.

為解決上述習知機器設備中熱壓步驟過於耗時會相對拉長整體製程時間,致使工作速度相對較慢且產量相對較少,更甚者還會造成紙漿半成品碎裂的問題,本創作之目的在於提供一種紙塑成型機結構,用以加快紙塑成品形成的速度,利用第一組上下模具於撈漿步驟中先進行輕微壓合,並在熱壓步驟前將一定量水分排出,避免熱壓過程中含水量高的半成品急速加熱加壓產生半成品碎裂的情形,使該紙漿半成品內之紙漿纖維更密實,再由第二組上下模具進行熱壓步驟加熱同時相互壓合,達到快速乾燥之功效,縮短紙漿乾燥所耗費的時間,故可以有效提昇效率增加產量。 In order to solve the above-mentioned conventional mechanical equipment, the hot pressing step is too time-consuming to relatively lengthen the overall processing time, resulting in a relatively slow working speed and relatively low output, and even more, the problem of fragmentation of the semi-finished pulp. The purpose is to provide a paper-plastic forming machine structure for accelerating the formation speed of the paper-plastic product, using the first set of upper and lower molds to perform slight pressing in the slurry-removing step, and discharging a certain amount of water before the hot pressing step, thereby avoiding During the hot pressing process, the semi-finished product with high water content is rapidly heated and pressurized to produce the fragmentation of the semi-finished product, so that the pulp fibers in the semi-finished product of the pulp are more dense, and then heated and pressed by the second group of upper and lower molds to simultaneously press each other to achieve rapid The effect of drying shortens the time it takes for the pulp to dry, so it can effectively increase the efficiency and increase the output.

為達成上述目的,本創作提供一種紙塑成型機結構,包括:一機體;一撈漿作業區,設於該機體,具有一漿槽、一第一上模具與一第 一下模具,該漿槽內有漿體,該第一下模具自該漿槽撈集該漿體,並與該第一上模具相互輕微壓合,使該漿體轉換為一第一半成品;一熱壓作業區,鄰設於撈漿作業區,具有一第二上模具與一第二下模具,將容置於該第二上模具與該第二下模具間的該第一半成品加熱並相互壓合,使第一半成品轉換為一第二半成品;一裁切作業區,對該第二半成品進行裁切,使該第二半成品轉換為紙塑成品。 In order to achieve the above object, the present invention provides a paper-plastic molding machine structure, comprising: a body; a slurry working area, disposed in the body, having a slurry tank, a first upper mold and a first a mold, the slurry tank has a slurry, the first lower mold collects the slurry from the slurry tank, and is slightly pressed with the first upper mold to convert the slurry into a first semi-finished product; The hot pressing working area is adjacent to the working area of the slurry, and has a second upper mold and a second lower mold, and the first semi-finished product accommodated between the second upper mold and the second lower mold is heated and mutually Pressing, converting the first semi-finished product into a second semi-finished product; cutting the working area, cutting the second semi-finished product, and converting the second semi-finished product into a paper-plastic finished product.

於本創作一實施例中,該第一上模具與該第一下模具間形成一第一間距,該第一間距為1釐米-5釐米之間;該第二上模具與該第二下模具間形成一第二間距,該第二間距為小於或等於2釐米,且該第二間距小於該第一間距。 In an embodiment of the present invention, a first spacing is formed between the first upper mold and the first lower mold, the first spacing is between 1 cm and 5 cm; the second upper mold and the second lower mold A second spacing is formed, the second spacing is less than or equal to 2 centimeters, and the second spacing is less than the first spacing.

於本創作一實施例中,該第一下模具自該漿槽撈集該漿體,該第一下模具停留於該漿槽進行撈集漿體的時間為3.5秒,後該第一上模具與該第一下模具相互輕微壓合持續的時間約為3秒。 In an embodiment of the present invention, the first lower mold collects the slurry from the slurry tank, and the first lower mold stays in the slurry tank for collecting the slurry for 3.5 seconds, and then the first upper mold The time between the first lower mold and the first lower mold is slightly pressed for about 3 seconds.

於本創作一實施例中,至少一移動裝置用以將該第一上模具移動至該熱壓作業區,並吸附該第一半成品移動至該熱壓作業區,以及該移動裝置用以將該第二上模具移動至該裁切作業區,並吸附該第二半成品移動至該裁切作業區。 In an embodiment of the present invention, at least one mobile device is configured to move the first upper mold to the hot press working area, and adsorb the first semi-finished product to move to the hot press working area, and the mobile device is configured to The second upper mold moves to the cutting work area, and the second semi-finished product is moved to the cutting work area.

於本創作一實施例中,該第一上模具、第一下模具、第二上模具與第二下模具分別具有至少一通孔,該通孔分別貫穿該等模具,用以釋出由該漿體、第一半成品與該第二半成品分別於該等模具中產生的水氣,且更包括至少一吸附裝置,該吸附裝置分別與該等通孔液態連通,用以經由該等通孔分別吸取該等模具中的水氣。 In an embodiment of the present invention, the first upper mold, the first lower mold, the second upper mold and the second lower mold respectively have at least one through hole, and the through holes respectively penetrate the molds for releasing the slurry The water, the first semi-finished product and the second semi-finished product respectively generated in the molds, and further comprising at least one adsorption device, wherein the adsorption device is respectively in liquid communication with the through holes for respectively sucking through the through holes The moisture in the molds.

於本創作一實施例中,該第一上模具與該第一下模具由鋁構成,且該第一下模具具有一第一內表面,第一內表面上設有一第一編網,用以將該漿體收集於該第一編網,並且該第一編網為一雙層網狀結構,該第一編網包括一第一內編網與一第一外編網,第一外邊網的目數大於第一內編網的目數。 In an embodiment of the present invention, the first upper mold and the first lower mold are made of aluminum, and the first lower mold has a first inner surface, and the first inner surface is provided with a first mesh for Collecting the slurry in the first mesh, and the first mesh is a double mesh structure, the first mesh includes a first inner mesh and a first outer mesh, and the first outer mesh The number of meshes is larger than the number of meshes in the first inner network.

於本創作一實施例中,該第二上模具與該第二下模具由鋁構成,該第二上模具具有一凸起部,該凸起部設有一第二上表面,該第二上表面設有一第二上編網,且該第二下模具具有一凹槽,該凹槽頂端邊緣設有一第二下編網。 In an embodiment of the present invention, the second upper mold and the second lower mold are made of aluminum, and the second upper mold has a convex portion, and the convex portion is provided with a second upper surface, the second upper surface A second upper mesh is disposed, and the second lower mold has a groove, and a second lower mesh is disposed at a top edge of the groove.

於本創作一實施例中,該第二下模具係選自由燒結銅粒、不鏽鋼和鎳合金所構成的多孔性金屬材料,且該第二上模具由鋁構成。 In an embodiment of the present invention, the second lower mold is selected from the group consisting of sintered copper particles, stainless steel, and a nickel alloy, and the second upper mold is made of aluminum.

於本創作一實施例中,該紙塑成型機結構更包括一翻轉撈漿裝置,設於該第一下模具,帶動該第一下模具以旋轉180度的方式轉動。 In an embodiment of the present invention, the paper molding machine structure further includes a flipping slurry device disposed on the first lower mold to drive the first lower mold to rotate by 180 degrees.

於本創作一實施例中,該紙塑成型機結構更包括一抽吸裝置,設於該第一下模具,於該第一下模具旋轉180度後,該抽吸裝置作動使該第一下模具自該漿槽中將該漿體吸附於該第一下模具上。 In an embodiment of the present invention, the paper molding machine structure further includes a suction device disposed on the first lower mold, and after the first lower mold is rotated by 180 degrees, the suction device is actuated to make the first lower portion The mold adsorbs the slurry from the slurry tank onto the first lower mold.

此外,本創作復提供一種紙塑成品,由所述之紙塑成型機結構製得,其中該紙塑成品具有一第一表面以及一第二表面,並且該第一表面與該第二表面皆具有一大於或等於3 Bekk秒光滑度之表面平滑度值。 In addition, the present invention provides a paper-plastic product obtained by the paper-plastic molding machine structure, wherein the paper-plastic product has a first surface and a second surface, and the first surface and the second surface are both Has a surface smoothness value greater than or equal to 3 Bekk seconds smoothness.

於本創作一實施例中,該第一表面為該紙塑成品的內表面,該第二表面為該紙塑成品的外表面。 In an embodiment of the present invention, the first surface is an inner surface of the paper product, and the second surface is an outer surface of the paper product.

1‧‧‧紙塑成型機結構 1‧‧‧ Paper Molding Machine Structure

10‧‧‧機體 10‧‧‧ body

100‧‧‧漿體 100‧‧‧ slurry

101‧‧‧第一半成品 101‧‧‧first semi-finished product

102‧‧‧第二半成品 102‧‧‧Second semi-finished products

104‧‧‧紙塑成品 104‧‧‧paper products

1041‧‧‧第一表面 1041‧‧‧ first surface

1042‧‧‧第二表面 1042‧‧‧ second surface

20‧‧‧撈漿作業區 20‧‧‧Working area

21‧‧‧漿槽 21‧‧‧ pulp trough

22‧‧‧第一上模具 22‧‧‧First upper mold

23‧‧‧第一下模具 23‧‧‧First lower mold

28‧‧‧第一移動裝置 28‧‧‧First mobile device

231‧‧‧第一編網 231‧‧‧ First Network

30‧‧‧熱壓作業區 30‧‧‧Hot-pressing work area

31‧‧‧第二上模具 31‧‧‧Second upper mold

311‧‧‧凸起部 311‧‧‧ raised parts

312‧‧‧第二上編網 312‧‧‧Second

32‧‧‧第二下模具 32‧‧‧Second lower mould

321‧‧‧凹槽 321‧‧‧ Groove

323‧‧‧第二下編網 323‧‧‧Second Network

3231‧‧‧第二下內編網 3231‧‧‧Second internal network

3232‧‧‧第二下外編網 3232‧‧‧Second Outer Network

33‧‧‧加熱裝置 33‧‧‧ heating device

34‧‧‧通孔 34‧‧‧through hole

38‧‧‧第二移動裝置 38‧‧‧Second mobile device

40‧‧‧裁切作業區 40‧‧‧cutting work area

41‧‧‧刀具 41‧‧‧Tools

50‧‧‧真空吸附裝置 50‧‧‧Vacuum adsorption device

70‧‧‧翻轉撈漿裝置 70‧‧‧Flipping slurry device

80‧‧‧抽吸裝置 80‧‧‧ suction device

S1‧‧‧撈漿步驟 S1‧‧‧ Slurry Step

S2‧‧‧預壓程序 S2‧‧‧Preloading procedure

S3‧‧‧熱壓程序 S3‧‧‧ hot pressing procedure

S4‧‧‧裁切作業 S4‧‧‧ cutting operations

第1圖為本創作之紙塑成型機結構示意圖;第2圖為本創作紙塑成型機結構之第二上模具示意圖;第3圖為本創作紙塑成型機結構之第二下模具示意圖;第4圖為本創作第1圖所示之紙塑成型機結構之第一下模具其翻轉撈漿裝置之立體示意圖;第5圖為本創作紙塑成型機結構作動示意圖;以及第6圖為根據本創作之較佳實施例之紙塑成品的側向剖面示意圖。 Figure 1 is a schematic view of the structure of the paper-making machine of the present invention; Figure 2 is a schematic view of the second upper mold of the structure of the paper-making machine; Figure 3 is a schematic view of the second lower mold of the structure of the paper-forming machine; Figure 4 is a schematic perspective view of the first lower mold of the paper-plastic molding machine shown in Figure 1 of the present invention; FIG. 5 is a schematic view showing the structure of the paper forming machine; and FIG. A schematic cross-sectional view of a finished paper product in accordance with a preferred embodiment of the present invention.

茲有關本創作之技術內容及詳細說明,現配合圖式說明如下:請參閱第1圖所示,係本創作一實施例之紙塑成型機結構1,包括:一機體10、一撈漿作業區20、一熱壓作業區30以及一裁切作業區40。 The technical content and detailed description of this creation are described below with reference to the following drawings: Please refer to Figure 1 for a paper-plastic molding machine structure according to an embodiment of the present invention, comprising: a body 10, a slurry operation Zone 20, a hot press working zone 30, and a cutting work zone 40.

該撈漿作業區20設於該機體10中且具有一漿槽21、一第一上模具22與一第一下模具23,該漿槽21內容置一紙漿漿體100,該第一下模具23自該漿槽21內撈集該漿體100以形成一濕胚位在該第一下模具23內,接著由該第一上模具22對該第一下模具23合模,彼此相互輕微壓合以對該由漿體100形成的濕胚施予一預壓程序,以將該由漿體100形成的濕胚乾燥成型為一具預定形狀之第一半成品101。 The slurry working area 20 is disposed in the body 10 and has a slurry tank 21, a first upper mold 22 and a first lower mold 23, wherein the slurry tank 21 is provided with a pulp slurry 100, and the first lower mold 23 collecting the slurry 100 from the slurry tank 21 to form a wet embryo position in the first lower mold 23, and then clamping the first lower mold 23 by the first upper mold 22, and pressing each other slightly The wet embryo formed by the slurry 100 is subjected to a pre-pressing process to dry-form the wet embryo formed by the slurry 100 into a first semi-finished product 101 of a predetermined shape.

該熱壓作業區30,設於該機體10並鄰接於該撈漿作業區20,具有一第二上模具31與一第二下模具32,該第二上模具31與該第二下模具32加熱並相互壓合對該第一半成品101進行一熱壓程序,使該第一半成品101再進一步乾燥成型為一具預定形狀之第二半成品102。 The hot press working area 30 is disposed on the body 10 and adjacent to the working area 20, and has a second upper mold 31 and a second lower mold 32. The second upper mold 31 and the second lower mold 32. The first semi-finished product 101 is heated and pressed against each other to perform a hot pressing process, and the first semi-finished product 101 is further dried and formed into a second semi-finished product 102 having a predetermined shape.

該裁切作業區40,設於該機體10並鄰接於該熱壓作業區30,具有至少一刀具41,用以對該第二半成品102進行裁切,使該第二半成品102轉換為一紙塑成品(見第6圖所示)。 The cutting work area 40 is disposed on the body 10 and adjacent to the hot press working area 30, and has at least one cutter 41 for cutting the second semi-finished product 102 to convert the second semi-finished product 102 into a paper. Plastic products (see Figure 6).

上述所提之機體10係為一框架體,並該機體10上緣設置有一第一移動裝置28及一第二移動裝置38,該些移動裝置28,38可為一機械手臂或以驅動馬達帶動之導向螺桿。 The body 10 is a frame body, and the upper edge of the body 10 is provided with a first moving device 28 and a second moving device 38. The moving devices 28, 38 can be driven by a mechanical arm or by a driving motor. Leading screw.

更詳細來說,於本創作第一實施例的該撈漿作業區20中,該第一移動裝置28用於控制該第一下模具23自該漿槽21撈集該漿體100,藉由該第一下模具23具有一真空吸附裝置50,加強吸附該漿體100佈滿於該第一下模具23的一作用面上,並控制該第一下模具停留於該漿槽21進行撈集漿體100的時間為3.5秒,後該第一下模具23離開該漿槽21以完成撈漿作業。由該漿槽21撈起的該由漿體100形成的濕胚置放於該第一下模具23中,之後該第一上模具22與該第一下模具23相互輕微壓合以對該由漿體100形成的濕胚進行一預壓程序,該預壓程序持續的時間約為3秒。此外,預壓程序中該第一上模具22與該第一下模具23間維持一第一間距(未圖示),該第一間距為1釐米-5釐米,較佳為3釐米,但不以此為限。此時該由漿體100形成的濕胚經由上述預壓程序後得到該第一半成品101,該第一半成品101的乾燥度為10%-50%,較佳為33%,但不以此為限。 In more detail, in the slurry working area 20 of the first embodiment of the present invention, the first moving device 28 is configured to control the first lower mold 23 to collect the slurry 100 from the slurry tank 21, by The first lower mold 23 has a vacuum adsorption device 50 for reinforcing the adsorption of the slurry 100 on a working surface of the first lower mold 23, and controlling the first lower mold to stay in the slurry tank 21 for fishing. The time of the slurry 100 was 3.5 seconds, after which the first lower mold 23 left the slurry tank 21 to complete the slurrying operation. The wet embryo formed by the slurry 100 picked up by the slurry tank 21 is placed in the first lower mold 23, and then the first upper mold 22 and the first lower mold 23 are slightly pressed together to each other. The wet embryo formed by the slurry 100 is subjected to a pre-pressing process which lasts for about 3 seconds. In addition, a pre-pressing process maintains a first spacing (not shown) between the first upper mold 22 and the first lower mold 23, the first spacing being between 1 cm and 5 cm, preferably 3 cm, but not This is limited to this. At this time, the wet embryo formed by the slurry 100 is subjected to the pre-pressing process to obtain the first semi-finished product 101. The dryness of the first semi-finished product 101 is 10%-50%, preferably 33%, but not limit.

於本實施例中,該第一上模具22與該第一下模具23分別具有至少一通孔(未圖示),該等通孔分布於該第一上模具22與該第一下模具23內部表面並分別貫穿該等模具,使該該漿體100形成的濕胚中釋出的水氣或水蒸氣可由該等通孔分別排出至該第一上模具22與該第一下模具23外。並且,該真空吸附裝置50分別與該第一上模具22與該第一下模具23液態連通,其中該真空吸附裝置50可為一真空幫浦。該真空吸附裝置50分別與該 等通孔液態連通並由該等通孔抽排氣,用以經由該等通孔分別吸取該等模具中的水氣,可將該由漿體100形成的濕胚受熱所產生之水蒸氣排出。 In the embodiment, the first upper mold 22 and the first lower mold 23 respectively have at least one through hole (not shown), and the through holes are distributed in the first upper mold 22 and the first lower mold 23 The surface and the molds are respectively passed through, so that the water vapor or water vapor released from the wet embryo formed by the slurry 100 can be discharged from the through holes to the first upper mold 22 and the first lower mold 23, respectively. Moreover, the vacuum adsorption device 50 is in fluid communication with the first upper mold 22 and the first lower mold 23, wherein the vacuum adsorption device 50 can be a vacuum pump. The vacuum adsorption device 50 and the The through holes are in fluid communication and are exhausted by the through holes for respectively sucking water vapor in the molds through the through holes, and the water vapor generated by the wet embryo formed by the slurry 100 is discharged. .

於本實施例中,該第一上模具22為一凸起狀模具,即第一上模具22中央具有一凸起,該第一下模具23為一凹槽狀模具,即第一下模具23中央具有一凹槽。且該第一上模具22與該第一下模具23可為一鋁製材質模具。該第一下模具23具有一第一內表面(未圖示),第一內表面上設有一第一編網231,並且該第一編網231為一雙層網狀結構,包括一第一內編網(未圖示)與一第一外編網(未圖示),第一外邊網的目數大於第一內編網的目數,用以使由漿體100形成的濕胚可以被留置在該第一編網231上,同時在該真空吸附裝置50經由該等通孔吸附多餘水蒸氣時,可避免該由漿體100形成的濕胚結構一併被吸附進入該等通孔造成通孔阻塞。 In the embodiment, the first upper mold 22 is a convex mold, that is, a protrusion is formed in the center of the first upper mold 22, and the first lower mold 23 is a groove-shaped mold, that is, the first lower mold 23 The center has a groove. The first upper mold 22 and the first lower mold 23 may be an aluminum material mold. The first lower mold 23 has a first inner surface (not shown), a first inner net 231 is disposed on the first inner surface, and the first net 231 is a double mesh structure including a first The inner mesh (not shown) and a first outer mesh (not shown), the number of meshes of the first outer mesh is larger than the mesh of the first inner mesh, so that the wet embryo formed by the slurry 100 can be The indentation is carried on the first mesh 231, and when the vacuum adsorption device 50 adsorbs excess water vapor through the through holes, the wet embryo structure formed by the slurry 100 is prevented from being adsorbed into the through holes. The through hole is blocked.

完成撈漿並完成預壓程序後,該第一移動裝置28沿一水平方向及/或一垂直方向移動將該第一上模具22移動至該機體10的熱壓作業區30,並吸附該第一半成品101移動至該熱壓作業區30,由第二上模具31與第二下模具32接續對該第一半成品101進行該熱壓程序。該第二上模具31設有至少一加熱裝置33,該加熱裝置33可為一加熱管,由該第二上模具31與該第二下模具32合模並由加熱裝置33同步加熱使之更進一步乾燥。使該第一半成品101熱壓整型得到該第二半成品102。於該熱壓程序中,加熱裝置33的溫度控制在100℃至180℃間,較佳為120℃,但不以此為限。並且於熱壓程序中,該第二上模具與該第二下模具間維持一第二間距(未圖示),該第二間距為小於或等於2釐米,較佳為1.2釐米,但不以此為限,且該第二間距小於該第一間距。此時該第二半成品102的乾燥度約為50%-100%。 After the slurry is completed and the pre-pressing process is completed, the first moving device 28 moves in a horizontal direction and/or a vertical direction to move the first upper mold 22 to the hot pressing working area 30 of the body 10, and adsorbs the first The semi-finished product 101 is moved to the hot-pressing work area 30, and the second upper mold 31 and the second lower mold 32 are successively subjected to the hot pressing process for the first semi-finished product 101. The second upper mold 31 is provided with at least one heating device 33. The heating device 33 can be a heating tube. The second upper mold 31 and the second lower mold 32 are clamped and heated by the heating device 33 to make it more Further drying. The first semi-finished product 101 is hot pressed to obtain the second semi-finished product 102. In the hot pressing process, the temperature of the heating device 33 is controlled between 100 ° C and 180 ° C, preferably 120 ° C, but not limited thereto. And in the hot pressing process, maintaining a second spacing (not shown) between the second upper mold and the second lower mold, the second spacing being less than or equal to 2 cm, preferably 1.2 cm, but not This is limited, and the second pitch is smaller than the first pitch. At this time, the second semi-finished product 102 has a dryness of about 50% to 100%.

同該第一上模具22與該第一下模具23的結構,請參閱第2圖至第3圖,該第二上模具31與該第二下模具32分別具有至少一通孔34,該等 通孔34分布於該第二上模具31與該第二下模具32內部表面並分別貫穿該等模具,使該第一半成品101釋出的水氣或水蒸氣可由該等通孔34分別排出至該第二上模具31與該第二下模具32外。同理,該真空吸附裝置50分別與該等通孔34液態連通並由該等通孔34抽排氣,用以經由該等通孔34分別吸取該等模具中的水氣,可將該第一半成品101受熱所產生之水蒸氣排出。 For the structure of the first upper mold 22 and the first lower mold 23, please refer to FIGS. 2 to 3, the second upper mold 31 and the second lower mold 32 respectively have at least one through hole 34, and the like. The through holes 34 are distributed on the inner surfaces of the second upper mold 31 and the second lower mold 32 and respectively penetrate the molds, so that the water vapor or water vapor released by the first semi-finished product 101 can be discharged to the through holes 34 respectively. The second upper mold 31 is outside the second lower mold 32. Similarly, the vacuum adsorption device 50 is in fluid communication with the through holes 34 and is exhausted by the through holes 34, and the water in the molds is respectively sucked through the through holes 34. Half of the finished product 101 is discharged by the water vapor generated by the heat.

上述通孔34在製成模具的加工過程中被形成,如藉由線切割、雷射加工、磨削加工或放電加工等製成形成。在不同實施例中,該等通孔34可由製成模具過程中金屬鑄造/燒結過程中對應模具一體成型。 The through holes 34 are formed during the process of forming the mold, such as by wire cutting, laser processing, grinding, or electric discharge machining. In various embodiments, the through holes 34 may be integrally formed from a corresponding mold during the metal casting/sintering process during mold making.

請續參閱第1圖、2圖與第3圖所示,該第二上模具31為一凸起狀模具,即第二上模具31中央具有一凸起部311,該第二下模具32為一凹槽狀模具,即第二下模具32中央具有一凹槽321。該第二上模具31的凸起部311的末端表面設有一第二上編網312,且該第二下模具32的凹槽321底部邊緣為光滑面,而該凹槽321內的底部設有一第二下編網323(見第1圖),該第二下編網323為一雙層網狀結構,包括一第二下內編網3231與一第二下外編網3232(見第1圖),第二下外編網3232的網目數大於第二下內編網3231的網目數,用以透過第二下編網增加漿體100形成的濕胚與第二下模具32間的空間以增加排出濕胚中所含水/水蒸氣的效率,此外更可使由漿體100形成的濕胚可以被留置在該第二下編網323上,同時在該真空吸附裝置50經由該等通孔吸附多餘水蒸氣時,可避免該由漿體100形成的濕胚結構一併被吸附進入該等通孔造成通孔阻塞,並避免第二半成品102於脫模時黏附於該第二上模具31與該第二下模具32。 Referring to FIG. 1 , FIG. 2 and FIG. 3 , the second upper mold 31 is a convex mold, that is, the second upper mold 31 has a convex portion 311 at the center, and the second lower mold 32 is A groove-shaped mold, that is, a second recess 32 has a recess 321 in the center. The bottom surface of the convex portion 311 of the second upper mold 31 is provided with a second upper web 312, and the bottom edge of the recess 321 of the second lower mold 32 is a smooth surface, and the bottom portion of the recess 321 is provided with a bottom portion. The second lower network 323 (see FIG. 1), the second lower network 323 is a two-layer network structure, including a second lower inner network 3231 and a second lower outer network 3232 (see FIG. 1). The number of meshes of the second lower outer mesh 3232 is larger than the number of meshes of the second lower inner mesh 3231, for increasing the space between the wet blank formed by the slurry 100 and the second lower mold 32 through the second lower mesh to increase The efficiency of discharging the water/water vapor in the wet embryo, and furthermore, the wet embryo formed by the slurry 100 can be retained on the second lower fabric 323 while the vacuum adsorption device 50 passes through the through holes. When the excess water vapor is adsorbed, the wet embryo structure formed by the slurry 100 is prevented from being adsorbed into the through holes to block the through holes, and the second semi-finished product 102 is prevented from adhering to the second upper mold 31 during demolding. And the second lower mold 32.

於不同實施例中,,該第二上模具31與該第二下模具32可為鋁製材質構成之光滑模具,或其他製成模具後具有高度表面平滑度的材質。如該第二下模具32可由一多孔性金屬材料構成,多孔性金屬材料選自 由燒結的銅粒、不鏽鋼與鎳合金所組成的群組中。並且於不同實施例中,該第二下模具32可為一由多孔性金屬材料(如銅粒燒結)構成的模具,而第二上模具31可為一由鋁構成,即第二上模具31為一表面光滑的鋁製模具,由於多孔性金屬材料的材料特性會使第二下模具32表面存在複數穿透第二下模具32的孔隙,因此於此實施例中將不需要第二下編網323的存在。故於本實施例所製造出來的紙塑成品104具有一第一表面1041與一第二表面1042,請見第6圖即為該紙塑成品結構的側向剖面示意圖,在本創作之較佳實施例中該第一表面1041為該紙塑成品104的內表面,而第二表面1042為該紙塑成品104的外表面,且該第一表面1041及該第二表面1042皆具有一大於或等於3 Bekk秒光滑度之表面平滑度值,其中較佳為6-14 Bekk秒光滑度。 In different embodiments, the second upper mold 31 and the second lower mold 32 may be smooth molds made of aluminum material, or other materials having high surface smoothness after being formed into a mold. For example, the second lower mold 32 may be composed of a porous metal material, and the porous metal material is selected from the group consisting of In the group consisting of sintered copper particles, stainless steel and nickel alloy. In a different embodiment, the second lower mold 32 may be a mold composed of a porous metal material (such as copper particles sintered), and the second upper mold 31 may be made of aluminum, that is, the second upper mold 31. For a smooth aluminum mold, since the material properties of the porous metal material cause a plurality of pores penetrating the second lower mold 32 on the surface of the second lower mold 32, the second lower knitting is not required in this embodiment. The existence of the network 323. Therefore, the paper-plastic product 104 manufactured in this embodiment has a first surface 1041 and a second surface 1042. Please refer to FIG. 6 as a side cross-sectional view of the paper-plastic finished structure. In the embodiment, the first surface 1041 is an inner surface of the paper product 104, and the second surface 1042 is an outer surface of the paper product 104, and the first surface 1041 and the second surface 1042 each have a greater than or A surface smoothness value equal to 3 Bekk seconds smoothness, preferably 6-14 Bekk second smoothness.

另如第4圖所示,於不同實施例中,該紙塑成型機結構1更包括一翻轉撈漿裝置70,設於該第一下模具23,包括一驅動元件(未圖示),而該驅動元件在其旋轉軸向之一端具有至少一旋轉軸(未圖示),而另一端使該旋轉軸連接穿設於該第一下模具23,進而該旋旋轉軸受該驅動元件之帶動而依旋轉軸向進行旋轉,使驅動元件驅動旋轉軸轉動180度,並帶動該第一下模具23以旋轉180度的方式轉動。且該紙塑成型機結構1包括一抽吸裝置80,設於該第一下模具23,於該第一下模具23旋轉180度後作動,使該第一下模具23自該漿槽21中吸附該漿體100以在該第一下模具23上形成溼胚體。因此,除了上述第一下模具23以撈集方式(即第一下模具23表面朝上於漿槽21中撈集漿體100)形成濕胚體的實施方式外,於本實施例中,該翻轉撈漿裝置70可使第一下模具23翻轉180度後,即由抽吸裝置80以吸附方式抽吸漿體100,使被吸附的漿體100貼附於第一下模具23表面,即第一下模具23表面朝下於漿槽21中吸附漿體100。 As shown in FIG. 4, in different embodiments, the paper forming machine structure 1 further includes a flipping slurry device 70 disposed on the first lower mold 23 and including a driving component (not shown). The driving element has at least one rotating shaft (not shown) at one end of its rotating axis, and the other end connects the rotating shaft to the first lower mold 23, and the rotating rotating shaft is driven by the driving element. Rotating in the rotation axis causes the driving element to drive the rotating shaft to rotate by 180 degrees, and drives the first lower mold 23 to rotate by 180 degrees. And the paper forming machine structure 1 includes a suction device 80 disposed on the first lower mold 23, and the first lower mold 23 is rotated 180 degrees to operate the first lower mold 23 from the slurry tank 21. The slurry 100 is adsorbed to form a wet embryo body on the first lower mold 23. Therefore, in addition to the above-described embodiment in which the first lower mold 23 forms a wet embryo body in a fishing manner (ie, the surface of the first lower mold 23 faces the slurry tank 21 in the slurry tank 21), in the present embodiment, After the first slurry mold 70 is turned over by 180 degrees, the slurry 100 is sucked by the suction device 80 to adhere the adsorbed slurry 100 to the surface of the first lower mold 23, that is, The surface of the first lower mold 23 is adsorbed to the slurry 100 in the slurry groove 21.

以翻轉撈漿裝置70吸取漿體100之方式和以第一下模具23撈 集漿體100方式間的差異在於,漿體100中的纖維沉積於模具底部的狀況不同。前者因吸力作用使靠近第一編網231處的纖維會相對較短,即漿體100中較短的纖維會被吸附沉積在翻轉後的模具底部,使後續紙塑成品的邊角處會呈現較美觀的直角狀態;而後者因撈集方式使漿體100中的纖維僅受重力沉積作用,漿體100中較長的纖維會沉積在模具底部,造成後續紙塑成品的邊角處會呈現較不美觀的圓角或鈍角狀態。 Taking the slurry 100 by the flipping slurry device 70 and fishing with the first lower mold 23 The difference between the modes of the slurry collector 100 is that the conditions in which the fibers in the slurry 100 are deposited on the bottom of the mold are different. The former causes the fibers near the first mesh 231 to be relatively short due to the suction force, that is, the shorter fibers in the slurry 100 are adsorbed and deposited on the bottom of the inverted mold, so that the corners of the subsequent paper-plastic products are presented. A more aesthetically pleasing right angle state; while the latter causes the fibers in the slurry 100 to be only subjected to gravity deposition due to the fishing method, the longer fibers in the slurry 100 are deposited on the bottom of the mold, causing the subsequent corners of the finished paper product to be presented. Less aesthetically rounded or obtuse angles.

後續,該第二移動裝置38用以將該第二上模具32移動至該裁切作業區40,並同時該第二上模具32吸附該第二半成品102移動至該裁切作業區40,由該刀具41將該第二半成品102切割呈預設尺寸並裁切掉多餘的部分,便可得到加工完成的紙塑成品。 Subsequently, the second moving device 38 is configured to move the second upper mold 32 to the cutting working area 40, and at the same time, the second upper mold 32 moves the second semi-finished product 102 to the cutting working area 40, The cutter 41 cuts the second semi-finished product 102 into a predetermined size and cuts off the excess portion to obtain a finished paper-plastic product.

上述移動模具與半成品的方式皆藉由第二移動裝置38(機械手臂)來移動,於不同實施例中,亦可藉由滑軌與滑軌座的方式來移動模具與半成品。以滑軌與滑軌座的方式係為習知之裝置及技術,在此不再贅言。 The moving mold and the semi-finished product are all moved by the second moving device 38 (mechanical arm). In different embodiments, the mold and the semi-finished product can also be moved by the sliding rail and the sliding rail seat. The way of sliding rails and slide rails is a well-known device and technology, and it is no longer a rumor.

請參閱第5圖並配合第1-3圖所示,第5圖為本創作紙塑成型機結構之作動示意圖。本創作紙塑成型機結構1的詳細作動方式將詳述於下。 Please refer to Figure 5 and cooperate with Figure 1-3. Figure 5 is a schematic diagram of the operation of the paper-making machine. The detailed operation of the structure 1 of the paper forming machine will be described in detail below.

首先,在一撈漿作業區20進行一撈漿步驟S1,由一第一下模具23下降到一漿槽21中,自該漿槽21承接撈集該漿槽21內液態紙漿形成的一漿體100,藉由第一下模具23本身帶有之真空吸附作用,吸附該漿體100使之佈滿於第一下模具23作用面上以形成一濕胚,該第一下模具23於該漿槽21內停留約3.5秒後離開該漿槽21完成撈漿步驟S1,接著該裝承該由漿體100形成的濕胚之第一下模具23上升移動至適當位置,同時該第一上模具22由該第一移動裝置28帶動向下移動與該第一下模具23相合模以對該由漿體100形成的濕胚進行一預壓程序S2,此時該第一上模具22與該第一下模具23 之間維持一第一間距,該第一間距可為1釐米至5釐米,較佳為3釐米。後將該由漿體100形成的濕胚中所含的多餘水分由一真空吸附裝置50抽吸至第一上模具22外,以將該由漿體100形成的濕胚進一步乾燥成型為一具預定形狀之第一半成品101,該預壓程序S2持續的時間約為3秒。初步整型後得到乾燥度約為10%-50%,較佳為33%的第一半成品101。完成撈漿步驟S1與預壓程序S2後,由於該第一上模具22亦具有真空吸附作用,使該第一上模具22的該第一半成品101,故該第一移動裝置28帶動該第一上模具22以及其吸附的該第一半成品101上升回復至初始位置。完成上述所有撈漿步驟S1以及預壓程序S2的所需的時間將低於10秒。 First, a slurrying step S1 is performed in a slurry working area 20, and is lowered from a first lower mold 23 into a slurry tank 21, and a slurry formed by collecting liquid pulp in the slurry tank 21 is taken from the slurry tank 21. The body 100, by the vacuum adsorption of the first lower mold 23 itself, adsorbs the slurry 100 to fill the active surface of the first lower mold 23 to form a wet embryo, and the first lower mold 23 is After the slurry tank 21 stays for about 3.5 seconds, it leaves the slurry tank 21 to complete the slurrying step S1, and then the first lower mold 23 which is loaded with the wet embryo formed by the slurry 100 is moved up to the appropriate position, and the first upper portion The mold 22 is moved downward by the first moving device 28 to engage the first lower mold 23 to perform a pre-pressing process S2 on the wet embryo formed by the slurry 100. At this time, the first upper mold 22 and the mold First lower mold 23 A first spacing is maintained between 1 and 5 cm, preferably 3 cm. The excess moisture contained in the wet embryo formed by the slurry 100 is then sucked by a vacuum adsorption device 50 to the outside of the first upper mold 22 to further dry the wet embryo formed by the slurry 100 into one. The first semi-finished product 101 of the predetermined shape, the pre-pressing program S2 lasts for about 3 seconds. After the initial shaping, a first semi-finished product 101 having a dryness of about 10% to 50%, preferably 33%, is obtained. After the slurrying step S1 and the pre-pressing process S2 are completed, since the first upper mold 22 also has a vacuum adsorption effect, the first semi-finished product 101 of the first upper mold 22 is driven, so the first moving device 28 drives the first The upper mold 22 and the first semi-finished product 101 adsorbed thereon are raised back to the initial position. The time required to complete all of the above-described slurrying step S1 and the pre-pressing procedure S2 will be less than 10 seconds.

之後,該第一移動裝置28帶動該第一上模具22及其吸附的該第一半成品101水平移動至該熱壓作業區30,再下降移動,使第一上模具22將該第一半成品101交付到一第二下模具32並停止對該第一半成品101進行真空吸附;接著,由該第二移動裝置38帶動一第二上模具31下降移動以與該第二下模具32對該第一半成品101進行另一熱壓程序S3。利用該第二上模具31與該第二下模具32相合模,並於合模瞬間增壓以及第二上模具31設有一加熱裝置33以對該第一半成品101加壓及加熱,進而使該第一半成品101熱壓及成型為一第二半成品102。於該熱壓程序S3中,加熱裝置33溫度控制在100℃至180℃間,較佳為120℃,但不以此為限。並且該第二上模具31與該第二下模具32間維持一第二間距,該第二間距為小於或等於2釐米,較佳為1.2釐米,但不以此為限,且該第二間距小於該第一間距。此時該第二半成品的乾燥度約為50%-100%。 Thereafter, the first moving device 28 drives the first upper mold 22 and the first semi-finished product 101 adsorbed thereto to move horizontally to the hot pressing working area 30, and then moves down, so that the first upper mold 22 passes the first semi-finished product 101. Delivered to a second lower mold 32 and stop vacuum suctioning the first semi-finished product 101; then, the second moving device 38 drives a second upper mold 31 to descend to move with the second lower mold 32 to the first The semi-finished product 101 performs another hot pressing process S3. The second upper mold 31 is combined with the second lower mold 32, and is pressurized at the moment of mold clamping, and the second upper mold 31 is provided with a heating device 33 for pressurizing and heating the first semi-finished product 101, thereby The first half of the finished product 101 is hot pressed and formed into a second semifinished product 102. In the hot pressing procedure S3, the temperature of the heating device 33 is controlled between 100 ° C and 180 ° C, preferably 120 ° C, but not limited thereto. And maintaining a second spacing between the second upper mold 31 and the second lower mold 32, the second spacing is less than or equal to 2 cm, preferably 1.2 cm, but not limited thereto, and the second spacing Less than the first spacing. At this time, the second semi-finished product has a dryness of about 50% to 100%.

完成該熱壓程序S3後,再由該第二移動裝置38帶動該第二上模具31並由該第二上模具31真空吸附該第二半成品102上升回復至初始位置,後由該第二移動裝置38帶動該第二上模具31並由該第二上模具31真 空吸附該第二半成品102水平移動送至一裁切作業區40,完成上述所有步驟所需的時間將低於160秒。 After the hot pressing process S3 is completed, the second upper mold 31 is driven by the second moving device 38, and the second upper mold 102 is vacuum-adsorbed by the second upper mold 31 to return to the initial position, and then the second movement is performed. The device 38 drives the second upper mold 31 and is The empty adsorption of the second semi-finished product 102 is horizontally moved to a cutting work area 40, and the time required to complete all of the above steps will be less than 160 seconds.

後由該第二移動裝置38帶動該第二上模具31及其吸附的該第二半成品102下降至該裁切作業區40以將該第二半成品102放置在一裁切平台後並解除對該第二半成品102的吸附,藉由至少一刀具41將該第二半成品102進行裁切作業S4,該刀具41可為一機械刀具或一雷射切割方式,裁切掉多餘的邊緣部分後便可得到完成加工之紙塑成品。 The second upper mold 31 and the second semi-finished product 102 adsorbed by the second moving device 38 are then lowered to the cutting work area 40 to place the second semi-finished product 102 behind a cutting platform and released. The second semi-finished product 102 is subjected to a cutting operation S4 by at least one cutter 41. The cutter 41 can be a mechanical cutter or a laser cutting method, and the excess edge portion can be cut off. Get the finished paper and plastic products.

綜上所述,本創作提供之紙塑成型機結構的各區機台間彼此連結,並透過該第一及第二移動裝置28,38以自動生產線的方式達到一貫的連續作業,而無需靠人工方式來傳遞紙塑半成品;其次,本創作藉由第一上模具與第一下模具於撈漿步驟中預先進行輕微壓合(預壓程序),使漿體可以在熱壓步驟前先排出部分的含水,提升漿體在熱壓步驟前的乾燥度,以便縮短後續熱壓步驟所耗費的時間,並可增加半成品的紮實度,同時避免熱壓過程中含水量高的半成品急速加熱加壓產生半成品碎裂的情形,縮短紙漿乾燥所耗費的時間,可以有效提昇效率增加產量,故能有效解決習知機器設備在製造紙塑品時因熱壓步驟過於耗時,拉長整體製程時間,致使工作速度相對較慢且產量相對較少並造成紙漿半成品碎裂的問題。 In summary, the machines of each zone of the paper-plastic forming machine structure provided by the present invention are connected to each other, and the continuous operation is realized by the first and second moving devices 28, 38 in an automatic production line without relying on Manually transferring the paper-plastic semi-finished product; secondly, the present work is preliminarily pressed (pre-pressing procedure) by the first upper mold and the first lower mold in the slurrying step, so that the slurry can be discharged before the hot pressing step Part of the water content, improve the dryness of the slurry before the hot pressing step, in order to shorten the time taken by the subsequent hot pressing step, and increase the solidity of the semi-finished product, while avoiding the rapid heating and pressurization of the semi-finished product with high water content during the hot pressing process. When the semi-finished product is broken, the time taken for the drying of the pulp is shortened, the efficiency can be effectively increased, and the output can be effectively improved, so that the conventional machine equipment can be effectively used to manufacture the paper-plastic product, and the hot pressing step is too time-consuming to lengthen the overall process time. The problem is that the working speed is relatively slow and the yield is relatively small and the pulp semi-finished product is broken.

所屬領域之技術人員當可了解,在不違背本創作精神下,依據本創作實施態樣所能進行的各種變化。因此,顯見所列之實施態樣並非用以限制本創作,而是企圖在所附申請專利範圍的定義下,涵蓋於本創作的精神與範疇中所做的修改。 Those skilled in the art can understand various changes that can be made according to the present embodiment without departing from the spirit of the present invention. Therefore, it is obvious that the implementations listed are not intended to limit the present invention, but are intended to cover modifications made in the spirit and scope of the present invention, as defined by the scope of the appended claims.

1‧‧‧紙塑成型機結構 1‧‧‧ Paper Molding Machine Structure

10‧‧‧機體 10‧‧‧ body

100‧‧‧漿體 100‧‧‧ slurry

101‧‧‧第一半成品 101‧‧‧first semi-finished product

102‧‧‧第二半成品 102‧‧‧Second semi-finished products

20‧‧‧撈漿作業區 20‧‧‧Working area

21‧‧‧漿槽 21‧‧‧ pulp trough

22‧‧‧第一上模具 22‧‧‧First upper mold

23‧‧‧第一下模具 23‧‧‧First lower mold

28‧‧‧第一移動裝置 28‧‧‧First mobile device

231‧‧‧第一編網 231‧‧‧ First Network

30‧‧‧熱壓作業區 30‧‧‧Hot-pressing work area

31‧‧‧第二上模具 31‧‧‧Second upper mold

312‧‧‧第二上編網 312‧‧‧Second

32‧‧‧第二下模具 32‧‧‧Second lower mould

323‧‧‧第二下編網 323‧‧‧Second Network

3231‧‧‧第二下內編網 3231‧‧‧Second internal network

3232‧‧‧第二下外編網 3232‧‧‧Second Outer Network

33‧‧‧加熱裝置 33‧‧‧ heating device

38‧‧‧第二移動裝置 38‧‧‧Second mobile device

40‧‧‧裁切作業區 40‧‧‧cutting work area

41‧‧‧刀具 41‧‧‧Tools

50‧‧‧真空吸附裝置 50‧‧‧Vacuum adsorption device

70‧‧‧翻轉撈漿裝置 70‧‧‧Flipping slurry device

80‧‧‧抽吸裝置 80‧‧‧ suction device

Claims (17)

一種紙塑成型機結構,包括:一機體;一撈漿作業區,設於該機體,具有一漿槽、一第一上模具與一第一下模具,該漿槽內容置有一漿體,該第一下模具自該漿槽撈集該漿體,並與該第一上模具相互輕微壓合進行一預壓程序,使該漿體轉換為一第一半成品;一熱壓作業區,設於該機體並鄰接於該撈漿作業區,具有一第二上模具與一第二下模具,該第二上模具與該第二下模具加熱並相互壓合對該第一半成品進行一熱壓程序,使該第一半成品轉換為一第二半成品;以及一裁切作業區,設於該機體並鄰接於該熱壓作業區,具有至少一刀具,用以對該第二半成品進行裁切,使該第二半成品轉換為一紙塑成品。 A paper-molding machine structure comprises: a body; a slurry working area, disposed in the body, having a slurry tank, a first upper mold and a first lower mold, wherein the slurry tank is provided with a slurry body, The first lower mold collects the slurry from the slurry tank, and is slightly pressed with the first upper mold to perform a pre-pressing process to convert the slurry into a first semi-finished product; a hot pressing working area is provided The body is adjacent to the working area of the slurry, and has a second upper mold and a second lower mold. The second upper mold and the second lower mold are heated and pressed together to perform a hot pressing process on the first semi-finished product. Converting the first semi-finished product into a second semi-finished product; and a cutting work area disposed on the body and adjacent to the hot pressing working area, having at least one cutter for cutting the second semi-finished product The second semi-finished product is converted into a paper-plastic product. 如申請專利範圍第1項所述之紙塑成型機結構,其中於該預壓程序中,該第一上模具與該第一下模具間形成一第一間距,該第一間距為1釐米-5釐米之間。 The paper-molding machine structure of claim 1, wherein in the pre-pressing process, a first spacing is formed between the first upper mold and the first lower mold, the first spacing being 1 cm - Between 5 cm. 如申請專利範圍第2項所述之紙塑成型機結構,其中於該熱壓程序中,該第二上模具與該第二下模具間形成一第二間距,該第二間距為小於或等於2釐米,且該第二間距小於該第一間距。 The paper-molding machine structure of claim 2, wherein in the hot pressing process, a second spacing is formed between the second upper mold and the second lower mold, the second spacing being less than or equal to 2 cm, and the second pitch is smaller than the first pitch. 如申請專利範圍第1項所述之紙塑成型機結構,其中該第一上模具與該第二上模具分別為一凸起狀模具,該第一下模具與該第二下模具分別為一凹槽狀模具。 The paper-molding machine structure of claim 1, wherein the first upper mold and the second upper mold are respectively a convex mold, and the first lower mold and the second lower mold are respectively Grooved mold. 如申請專利範圍第1項所述之紙塑成型機結構,其中更包括至少一移動裝置,用以將該第一上模具移動至該熱壓作業區,連帶使該第一半成品移動至該熱壓作業區。 The paper-molding machine structure of claim 1, further comprising at least one moving device for moving the first upper mold to the hot-pressing work area, and moving the first semi-finished product to the heat Press the work area. 如申請專利範圍第1項所述之紙塑成型機結構,其中更包括至少一移動裝置,用以將該第二上模具移動至該裁切作業區,連帶使該第二半成品移動至該裁切作業區。 The paper-molding machine structure of claim 1, further comprising at least one moving device for moving the second upper mold to the cutting work area, and moving the second semi-finished product to the cutting Cut the work area. 如申請專利範圍第1項所述之紙塑成型機結構,其中該第一上模具、第一下模具、第二上模具與第二下模具分別具有至少一通孔,該通孔分別貫穿該等模具,用以釋出由該漿體、第一半成品與該第二半成品分別於該等模具中產生的水氣。 The paper-molding machine structure of claim 1, wherein the first upper mold, the first lower mold, the second upper mold and the second lower mold respectively have at least one through hole, and the through holes respectively penetrate the same a mold for releasing moisture generated by the slurry, the first semi-finished product and the second semi-finished product in the molds. 如申請專利範圍第7項所述之紙塑成型機結構,其中更包括至少一吸附裝置,該吸附裝置分別與該等通孔液態連通,用以經由該等通孔分別吸取該等模具中的水氣。 The paper-molding machine structure of claim 7, further comprising at least one adsorption device, wherein the adsorption device is in fluid communication with the through holes, respectively, for respectively sucking the molds in the molds through the through holes steam. 如申請專利範圍第8項所述之紙塑成型機結構,其中該吸附裝置為一真空幫浦。 The paper-forming machine structure of claim 8, wherein the adsorption device is a vacuum pump. 如申請專利範圍第1項所述之紙塑成型機結構,其中更包括至少一加熱裝置,設於該第二上模具,用以對該第二上模具加熱以加速該第一半成品的乾燥。 The paper-molding machine structure of claim 1, further comprising at least one heating device disposed on the second upper mold for heating the second upper mold to accelerate drying of the first semi-finished product. 如申請專利範圍第1項所述之紙塑成型機結構,其中該第一上模具與該第一下模具由鋁構成,且該第一下模具具有一第一內表面,第一內表面上設有一第一編網,用以將該漿體收集於該第一編網。 The paper-molding machine structure of claim 1, wherein the first upper mold and the first lower mold are made of aluminum, and the first lower mold has a first inner surface on the first inner surface. A first mesh is provided for collecting the slurry in the first mesh. 如申請專利範圍第1項所述之紙塑成型機結構,其中該第二上模具與該第二下模具由鋁構成,該第二上模具具有一凸起部,該凸起部設有一第二上編網,且該第二下模具具有一凹槽,該凹槽頂端邊緣設有一第二下編網。 The paper-molding machine structure of claim 1, wherein the second upper mold and the second lower mold are made of aluminum, and the second upper mold has a convex portion, and the convex portion is provided with a first portion The second lower mold has a groove, and the top edge of the groove is provided with a second lower mesh. 如申請專利範圍第1項所述之紙塑成型機結構,其中該第二下模具係選自由燒結銅粒、不鏽鋼和鎳合金所構成的多孔性金屬材料,且該第二上模 具由鋁構成。 The paper-molding machine structure according to claim 1, wherein the second lower mold is selected from the group consisting of sintered copper particles, stainless steel and nickel alloy, and the second upper mold Made of aluminum. 如申請專利範圍第1項所述之紙塑成型機結構,其中更包括一翻轉撈漿裝置,設於該第一下模具,帶動該第一下模具以旋轉180度的方式轉動。 The paper-molding machine structure of claim 1, further comprising a flipping slurry device disposed on the first lower die to drive the first lower die to rotate by 180 degrees. 如申請專利範圍第1項所述之紙塑成型機結構,其中更包括一抽吸裝置,設於該第一下模具,於該第一下模具旋轉180度後,該抽吸裝置作動使該第一下模具自該漿槽中將該漿體吸附於該第一下模具上。 The paper-molding machine structure of claim 1, further comprising a suction device disposed in the first lower mold, the suction device is actuated after the first lower mold is rotated by 180 degrees The first lower mold adsorbs the slurry from the slurry tank onto the first lower mold. 一種紙塑成品,如申請專利範圍第1至15項任一項所述之紙塑成型機結構製得,其中該紙塑成品具有一第一表面以及一第二表面,並且該第一表面與該第二表面皆具有一大於或等於3 Bekk秒光滑度之表面平滑度值。 A paper-plastic product obtained by the structure of a paper-forming machine according to any one of claims 1 to 15, wherein the paper-plastic product has a first surface and a second surface, and the first surface is The second surface has a surface smoothness value greater than or equal to 3 Bekk seconds smoothness. 如申請專利範圍第16項所述之紙塑成品,其中該第一表面為該紙塑成品的內表面,該第二表面為該紙塑成品的外表面。 The paper-plastic product of claim 16, wherein the first surface is an inner surface of the paper-plastic product, and the second surface is an outer surface of the paper-plastic product.
TW104218168U 2014-12-12 2015-11-12 Wet pulp molding machine structure and paper-shaped object made thereby TWM522242U (en)

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TWI659841B (en) * 2018-01-31 2019-05-21 金箭印刷事業有限公司 Method for fabricating shaped paper products
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