TW201935816A - Outer disc type motor having fence type stator capable of reducing heat generation and lowering energy consumption by ensuring effective reduction of air gap and smoothness of magnetic path - Google Patents
Outer disc type motor having fence type stator capable of reducing heat generation and lowering energy consumption by ensuring effective reduction of air gap and smoothness of magnetic path Download PDFInfo
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- TW201935816A TW201935816A TW107103798A TW107103798A TW201935816A TW 201935816 A TW201935816 A TW 201935816A TW 107103798 A TW107103798 A TW 107103798A TW 107103798 A TW107103798 A TW 107103798A TW 201935816 A TW201935816 A TW 201935816A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/187—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
- H02K11/21—Devices for sensing speed or position, or actuated thereby
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/02—Machines with one stator and two or more rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
Abstract
Description
一種外盤式馬達,尤其是一種具有柵欄式定子的外盤式馬達。 An outer disk motor, especially an outer disk motor with a fence stator.
常見的永磁式直流伺服馬達,是把永久磁鐵設置在外圍的轉子,而將電樞線圈設置在核心的定子處,無論是電流經過電樞線圈會因為電阻而發熱,或是在換相過程中發生電流跳接時的驟熱,都難以輕易散出;如果是應用於直接驅動系統時,轉子處的高熱將傳導至傳動軸,長久使用下,會逐漸導致傳動軸的變形;相對的,如圖1所示的永磁式交流伺服馬達9,其具有電樞線圈91的定子設置於馬達外層,永久磁鐵93則設置於核心的轉子處,因此散熱較佳,且有較高的功率體積比。部分外轉子馬達,雖然克服了電樞線圈的散熱問題,但受限於內外層包覆式的結構設計,使得面對輸出扭力變更、安裝空間限制等問題時,其應變的彈性也減少了。 A common permanent magnet DC servo motor is a rotor with a permanent magnet installed on the periphery, and an armature coil at the core of the stator. Whether the current passes through the armature coil will generate heat due to resistance or during commutation. It is difficult to easily dissipate the sudden heat when the current is jumped in the medium. If it is applied to the direct drive system, the high heat at the rotor will be transmitted to the drive shaft. Under long-term use, it will gradually cause the deformation of the drive shaft. In contrast, As shown in FIG. 1, the permanent magnet AC servo motor 9 has a stator having an armature coil 91 disposed on the outer layer of the motor, and a permanent magnet 93 disposed on the core rotor, so it has better heat dissipation and higher power volume. ratio. Although some outer rotor motors overcome the heat dissipation problem of the armature coils, they are limited by the inner and outer layer-covered structure design, which reduces the elasticity of the strain in the face of problems such as output torque changes and installation space restrictions.
另方面,由於馬達運行主要是依賴磁力的異極相吸和同極相斥,磁力線的分佈在馬達運行中佔有決定性的影響。因為空氣的磁阻甚高,如果永磁裝置和線圈中的鐵芯,在封閉迴路中所佔途徑比例越低,經過的空氣區域越長,磁阻將大幅升高,磁通因而分散,作用的效率也隨之降低。一種習知盤式發電機8,如圖2所示,雖揭露有盤式外轉子81的馬達結構,但對上述的發熱及耗能問題並無適當解答。此外,永久磁鐵和線圈83的數 目未曾妥善匹配,也將導致磁迴路無法均勻作用,在每一作用週期中,都可能造成出力忽大忽小的轉動不均勻狀況。 On the other hand, because the operation of the motor is mainly dependent on the attraction and repulsion of opposite poles of the magnetic force, the distribution of the magnetic field lines has a decisive influence on the operation of the motor. Because the magnetic reluctance of air is very high, if the iron core in the permanent magnet device and the coil, the lower the proportion of the path in the closed circuit, the longer the air area passing through, the magnetic resistance will be greatly increased, and the magnetic flux will be dispersed. The efficiency is also reduced. A conventional disc-type generator 8, as shown in FIG. 2, although the motor structure of the disc-type outer rotor 81 is disclosed, there is no proper answer to the aforementioned problems of heat generation and energy consumption. In addition, the number of permanent magnets and coils 83 If the target is not properly matched, the magnetic circuit will not work uniformly. In each cycle, the output may be uneven and the rotation may be uneven.
如何讓永久磁鐵的磁極和鐵芯的間隙縮小,並且構成適當的磁迴路,讓磁通量集中在預期通路中而避免發散,並且妥善運用時變的驅動訊號,形成電磁鐵和永久磁鐵有效率地交互作用,藉此提升馬達的能量轉換效率,就是本發明所要解決的問題。 How to make the gap between the magnetic pole and the core of the permanent magnet narrow, and form a proper magnetic circuit, so that the magnetic flux is concentrated in the expected path to avoid divergence, and the time-varying driving signal is properly used to form an efficient interaction between the electromagnet and the permanent magnet Action, thereby improving the energy conversion efficiency of the motor, is the problem to be solved by the present invention.
本發明的一目的,在提供一種具有柵欄式定子的外盤式馬達,藉由定子鐵芯與轉子永久磁鐵的數目比例,確保空氣間隙有效縮減,磁通路順暢,達到減少發熱及降低耗能的功效。 An object of the present invention is to provide an outer disk motor having a fence type stator. The ratio of the number of stator iron cores to the number of permanent magnets in the rotor ensures that the air gap is effectively reduced, the magnetic path is smooth, and heat generation and energy consumption are reduced. efficacy.
本發明另一目的,在提供一種具有柵欄式定子的外盤式馬達,利用時脈式驅動訊號間的相位差,配合鐵芯和永久磁鐵的比例配置,讓馬達整體磁力驅動均勻,運轉順暢。 Another object of the present invention is to provide an outer disk motor with a fence type stator, which utilizes the phase difference between the clock-type drive signals and cooperates with the proportional configuration of the iron core and the permanent magnet to make the overall magnetic drive of the motor uniform and run smoothly.
本發明再一目的,在提供一種具有柵欄式定子的外盤式馬達,藉由盤式外轉子的結構使具有線圈繞組的定子不被包覆,易於散熱而順利延長馬達組件的壽命。 Yet another object of the present invention is to provide an outer disk motor having a fence type stator. The structure of the outer rotor of the disk prevents the stator with coil windings from being covered, which is easy to dissipate heat and smoothly extend the life of the motor assembly.
本發明又一目的,在提供一種具有柵欄式定子的外盤式馬達,藉由每二個彼此平行配置的盤式外轉子之間設置一組柵欄式定子的結構,可以依需要向前述外盤式轉子的兩外側同軸擴充,達到不變更馬達單體的規格設計,而能彈性因應輸出扭力與安裝空間的需求。 Another object of the present invention is to provide an outer disk motor having a fence type stator. A structure of a set of fence type stators is provided between every two disk type outer rotors arranged in parallel with each other, and the outer plate can be provided to the outer disk as required. The two outer sides of the rotor are coaxially expanded, so that the specifications of the single motor are not changed, and it can flexibly respond to the output torque and installation space requirements.
本發明揭露的一種具有柵欄式定子的外盤式馬達,包括:至少一根沿一軸向延伸的樞軸;至少二個彼此平行配置的盤式外轉子,每一 前述盤式外轉子分別包括一個盤本體及偶數個永久磁鐵,且前述盤本體分別以其對稱中心垂直固設於上述樞軸,前述永久磁鐵分別以兩磁極設置於上述盤本體的方式設置於上述盤本體,且每一前述永久磁鐵與上述樞軸最短距離點共同位於一個以上述樞軸為圓心的圓上,每兩個相鄰的前述永久磁鐵以相同極性相對接的方式串聯並相對上述樞軸均勻排列,以及前述至少二個近接的盤式外轉子的前述永久磁鐵的相異磁極彼此相對設置;至少一組柵欄式定子,包括複數個長條狀鐵芯,每一前述鐵芯分別沿著平行上述軸向彼此平行排列,且均勻分布於一個以上述樞軸為圓心的圓管處,前述該組柵欄式定子的每一前述鐵芯,分別以各自的兩極分別近接對應前述兩個盤式外轉子的上述永久磁鐵,以及前述鐵芯數目大於上述永久磁鐵數目的一倍且低於二倍,每一前述鐵芯分別纏繞有一線圈繞組,供接受一交流的時脈式驅動訊號磁化前述鐵芯;至少一個轉子位置感測元件,供量測上述盤式外轉子的永久磁鐵位置,並輸出至少一個位置訊號;及一個致能控制器,依據所收到的前述位置訊號,提供上述交流的時脈式驅動訊號至上述線圈繞組,並使得每兩相鄰前述線圈繞組的時脈式驅動訊號間,分別具有一均勻的相位差,且所有該組柵欄式定子的所有相鄰線圈繞組間的前述相位差總和為360度的非零整數倍。 The invention discloses an outer disk motor with a fence type stator, comprising: at least one pivot shaft extending along an axial direction; at least two disk outer rotors arranged in parallel with each other, each The disk-type outer rotor includes a disk body and an even number of permanent magnets, respectively, and the disk body is vertically fixed to the pivot with its symmetrical center, and the permanent magnets are provided on the disk body with two magnetic poles on the disk body. Disk body, and each of the permanent magnets and the shortest distance point of the pivot are co-located on a circle centered on the pivot, and each two adjacent permanent magnets are connected in series with each other in the same polarity and opposite to the pivot The shafts are evenly arranged, and the different magnetic poles of the permanent magnets of the at least two adjacent disc-type outer rotors are arranged opposite to each other; at least one set of fence-type stators includes a plurality of elongated iron cores, each of which They are arranged parallel to each other and parallel to the axial direction, and are evenly distributed on a circular tube with the pivot as the center. Each of the foregoing iron cores of the aforementioned group of fence-type stators respectively corresponds to the two disks in close proximity to the two disks respectively. The number of the above-mentioned permanent magnets of the external rotor and the number of the iron cores are more than double and less than twice the number of the permanent magnets. The iron core is respectively wound with a coil winding for receiving an AC clock-type drive signal to magnetize the iron core; at least one rotor position sensing element for measuring the position of the permanent magnet of the disk-type outer rotor and outputting at least one position signal And an enabling controller, according to the aforementioned position signal received, providing the above-mentioned alternating-current clock-type driving signal to the above-mentioned coil winding, so that each of the clock-type driving signals of two adjacent said coil windings has respectively A uniform phase difference, and the sum of the foregoing phase differences between all adjacent coil windings of all the set of fence stators is a non-zero integer multiple of 360 degrees.
由於本案一種具有柵欄式定子的外盤式馬達包含了至少二個彼此平行配置的盤式外轉子及至少一組柵欄式定子,藉由外轉子與定子相互間的巧妙配置及至少一根樞軸的串接,一方面減少空氣隙的距離,使得磁通量主要經過鐵芯和永久磁鐵達成迴路,磁阻被大幅降低;另方面由於永久磁鐵和鐵芯的數目相互匹配,共同構成磁迴路,搭配彼此具有特定 相位差的時脈式驅動訊號,讓轉子的運轉順暢;加以外盤式馬達散熱容易,馬達組件壽命得以延長,進一步藉由輔助盤式外轉子及輔助柵欄式定子的擴充,使得本發明不需變更馬達單體的規格設計,就能彈性調整輸出扭力與因應安裝空間的需求;尤其,藉由外轉子上的每兩個相鄰的永久磁鐵以相同極性相對接的方式設置並相對前述樞軸均勻排列,且每二個近接的盤式外轉子的永久磁鐵的相異磁極彼此相對設置,以及柵欄式定子的每一鐵芯分別以各自的兩極分別近接對應兩個盤式外轉子的永久磁鐵,結合鐵芯數目大於永久磁鐵數目的一倍且低於二倍的結構特點,每一永久磁鐵都恰好搭配一個完整磁迴路,有效提升馬達能量轉換效率,並且達成減少發熱及降低耗能的功效,進而達成以上所述所有目的。 Since an outer disk motor with a fence stator in this case includes at least two disk outer rotors and at least one set of fence stators arranged in parallel with each other, the outer rotor and the stator are cleverly arranged with each other and at least one pivot shaft. On the one hand, the distance of the air gap is reduced, so that the magnetic flux mainly reaches the circuit through the iron core and the permanent magnet, and the magnetic resistance is greatly reduced; on the other hand, because the numbers of the permanent magnet and the iron core are matched with each other, they form a magnetic circuit and match each other With specific Phase-differenced clock-type driving signals make the rotor run smoothly. In addition, the external disk motor is easy to dissipate heat, and the life of the motor component is prolonged. Further expansion of the auxiliary disk outer rotor and auxiliary fence stator makes the invention unnecessary. By changing the specifications of the motor unit, the output torque can be flexibly adjusted to meet the needs of the installation space. In particular, every two adjacent permanent magnets on the outer rotor are arranged in the same polarity and opposite to the aforementioned pivot. Evenly arranged, and the disparate magnetic poles of the two permanent magnets of the disc-type outer rotor are arranged opposite to each other, and each core of the fence-type stator is proximate to the two permanent magnets corresponding to the two disc-type outer rotors respectively Combined with the structural features that the number of iron cores is more than double and less than twice the number of permanent magnets, each permanent magnet is just matched with a complete magnetic circuit, which effectively improves the energy conversion efficiency of the motor and achieves the effect of reducing heat generation and energy consumption. To achieve all of the above.
20‧‧‧致能控制器 20‧‧‧ Enable Controller
12‧‧‧樞軸 12‧‧‧ Pivot
121‧‧‧圓 121‧‧‧circle
123、123’‧‧‧圓管 123, 123’‧‧‧ round tube
14、81‧‧‧盤式外轉子 14, 81‧‧‧ disc outer rotor
141‧‧‧盤本體 141‧‧‧ plate body
93、143、143’、143”‧‧‧永久磁鐵 93, 143, 143 ’, 143” ‧‧‧ permanent magnets
145‧‧‧聚磁磁鐵 145‧‧‧Polymagnetism
16、16’‧‧‧柵欄式定子 16, 16’‧‧‧ Fence type stator
161、161’、161”‧‧‧鐵芯 161, 161 ’, 161” ‧‧‧ iron core
163‧‧‧線圈繞組 163‧‧‧coil winding
165‧‧‧非導磁定子基座 165‧‧‧ non-magnetic stator base
18‧‧‧轉子位置感測元件 18‧‧‧Rotor position sensing element
21‧‧‧前叉 21‧‧‧ Fork
3‧‧‧馬達外殼 3‧‧‧Motor housing
9‧‧‧永磁式交流伺服馬達 9‧‧‧ permanent magnet AC servo motor
91‧‧‧電樞線圈 91‧‧‧ armature coil
8‧‧‧盤式發電機 8‧‧‧ Disc Generator
83‧‧‧線圈 83‧‧‧coil
1‧‧‧外盤式馬達 1‧‧‧outer disc motor
圖1為習知具有外轉子的馬達的結構側視示意圖,用以說明馬達定子與轉子的相對位置關係。 FIG. 1 is a schematic side view of a structure of a conventional motor having an outer rotor, and is used to explain the relative positional relationship between a motor stator and a rotor.
圖2為習知技術盤式電動機之架構示意圖,用以說明其主要構成元件及其相對關係。 FIG. 2 is a schematic structural diagram of a conventional disc motor, which is used to explain its main constituent elements and their relative relationships.
圖3為本發明具有柵欄式定子的外盤式馬達第一較佳實施例的部分立體分解示意圖,說明轉子的盤本體和永久磁鐵結構。 FIG. 3 is a partially exploded perspective view of a first preferred embodiment of an outer disk motor with a fence type stator according to the present invention, illustrating the disk body and permanent magnet structure of the rotor.
圖4為圖3實施例的部分立體分解示意圖,說明定子的非導磁定子基座和鐵芯-線圈的相對關係立體示意圖。 FIG. 4 is a partially exploded perspective view of the embodiment of FIG. 3, illustrating a perspective view of a relative relationship between a non-magnetic stator base and a core-coil of a stator.
圖5為圖4的永久磁鐵和鐵芯-線圈立體組合示意圖。 FIG. 5 is a schematic three-dimensional combination diagram of the permanent magnet and the core-coil of FIG. 4.
圖6為圖5的永久磁鐵和鐵芯-線圈立體分解示意圖。 6 is an exploded perspective view of the permanent magnet and the core-coil of FIG. 5.
圖7為圖3應用於電動單車的致動車輪示意圖。 FIG. 7 is a schematic diagram of an actuated wheel of FIG. 3 applied to an electric bicycle.
圖8為圖3應用於單叉電動單車的致動車輪示意圖。 FIG. 8 is a schematic diagram of an actuating wheel of FIG. 3 applied to a single fork electric bicycle.
圖9為圖3實施例致能控制器提供的時脈式驅動訊號示意圖,說明相鄰線圈繞組所接收時脈式驅動訊號相位差關係。 FIG. 9 is a schematic diagram of a clock-type driving signal provided by the enable controller in the embodiment of FIG. 3, and illustrates the phase difference relationship of the clock-type driving signals received by adjacent coil windings.
圖10為圖3實施例永久磁鐵的磁力線分佈側視示意圖。 FIG. 10 is a schematic side view of a magnetic field line distribution of the permanent magnet in the embodiment of FIG. 3. FIG.
圖11為本發明具有柵欄式定子的外盤式馬達第二較佳實施例的部分立體分解示意圖。 FIG. 11 is a partially exploded perspective view of a second preferred embodiment of an outer disk motor with a fence stator according to the present invention.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚呈現;此外,在各實施例中,相同之元件將以相似之標號表示。 The foregoing and other technical contents, features, and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings; in addition, in each embodiment, the same elements will be similar Labeled.
本案一種具有柵欄式定子的外盤式馬達的第一較佳實施例,請一併參考圖3至6所示,前述外盤式馬達1具有一根沿一軸向延伸的樞軸12,為便於說明,此處定義前述軸向方向為沿著圖式的上下方向,以及兩個彼此平行配置的盤式外轉子14,每一個盤式外轉子14分別包括一個盤本體141及偶數個永久磁鐵143,在本例中是以6個永久磁鐵143為例。且本例中的盤本體141都是圓形盤狀,分別以其對稱中心垂直固設於上述樞軸12。 A first preferred embodiment of an outer disk motor with a fenced stator in this case, please refer to FIGS. 3 to 6 together. The aforementioned outer disk motor 1 has a pivot shaft 12 extending in an axial direction. For ease of explanation, the foregoing axial direction is defined here as the up-down direction along the figure, and two disc-type outer rotors 14 arranged in parallel with each other. Each disc-type outer rotor 14 includes a disc body 141 and an even number of permanent magnets, respectively. 143. In this example, six permanent magnets 143 are used as an example. In addition, the disk bodies 141 in this example are all circular disk-shaped, and are respectively fixed to the above-mentioned pivot shaft 12 vertically with their symmetrical centers.
前述永久磁鐵143在本例中均為略成長扁彎弧形平坦嵌設於上述盤本體141中,並且每個永久磁鐵143的兩磁極N、S,不僅都設置於上述盤本體141處,並且相鄰的兩個永久磁鐵143,都是以N極兩兩相接近或S極兩兩相接近的方式設置。如熟悉此技術領域人士所能輕易理解,即使此 處的永久磁鐵改採其他如馬蹄形或長方形,只要依前述方式設置於盤本體141,仍無礙於本發明的實施。且由於本例中的永久磁鐵143本身為彎弧狀,磁鐵的彎弧形狀恰使得各磁鐵和磁極都共同位於一個以上述樞軸12為圓心的圓121上均勻排列,此外,前述兩個盤式外轉子14的相對設置方式,是以永久磁鐵143的相異磁極彼此相對的方式設置。 In this example, the permanent magnets 143 described above are each slightly embedded in a flat curved shape and embedded in the disk body 141, and the two magnetic poles N and S of each permanent magnet 143 are not only provided at the disk body 141, but also Adjacent two permanent magnets 143 are arranged in such a manner that the N poles are close to each other or the S poles are close to each other. As can be easily understood by those familiar with this technical field, even if this The permanent magnets here are changed to other shapes such as horseshoe or rectangular. As long as the permanent magnets are arranged on the disk body 141 in the foregoing manner, the implementation of the present invention is still not hindered. And because the permanent magnet 143 in this example is curved, the curved shape of the magnet is such that the magnets and magnetic poles are uniformly arranged on a circle 121 with the pivot 12 as the center. In addition, the two The relative arrangement of the disc-shaped outer rotor 14 is such that the different magnetic poles of the permanent magnet 143 are opposed to each other.
上述外盤式馬達1還包含一組柵欄式定子16,該組柵欄式定子16在本例中包括9根等長度的長條狀鐵芯161,且每一上述鐵芯161的長度均為3.5公分,本例中的鐵芯161例釋為以複數矽鋼片構成,藉此降低渦電流作用,並共同受一個非導磁定子基座165的固持。當然,本發明技術領域具有通常知識者可以任意選擇例如鐵粉壓鑄而成或其他慣用磁導體作為鐵芯,均無礙於本案實施。每一前述鐵芯161分別沿平行上述軸向彼此平行排列,且均勻分布於一個以上述樞軸12為圓心的圓管123處,由於各鐵芯161間均勻配置,因此每一鐵芯161和樞軸12連線,和相鄰鐵芯161與樞軸12連線間的夾角分別為30度,且每一鐵芯161的兩極分別近接對應前述兩個盤式外轉子14的上述永久磁鐵143,由於本例中的鐵芯161數目為永久磁鐵143的1.5倍,所以無論永久磁鐵143轉動至任何位置,都可以恰好對應兩根鐵芯161,且兩根鐵芯161分別接近其N極和S極,使得上下方的盤式外轉子14相互對應的兩根永久磁鐵143正好可以通過此處的兩根鐵芯161構成一個完整磁迴路。 The above-mentioned outer disc motor 1 further includes a set of fence-type stators 16. In this example, the set of fence-type stators 16 includes nine strip-shaped iron cores 161 of equal length, and each of the above-mentioned cores 161 has a length of 3.5. In centimeters, the iron core 161 in this example is explained as being composed of a plurality of silicon steel sheets, thereby reducing the eddy current effect, and is held by a non-magnetically permeable stator base 165. Of course, those with ordinary knowledge in the technical field of the present invention can arbitrarily choose, for example, die-casting of iron powder or other conventional magnetic conductors as the iron core, which will not hinder the implementation of this case. Each of the foregoing iron cores 161 is arranged parallel to each other along the above-mentioned axial direction, and is evenly distributed at a circular pipe 123 with the pivot axis 12 as the center. Since each of the iron cores 161 is uniformly arranged, each of the iron cores 161 and The angle between the connecting line of the pivot shaft 12 and the connecting line of the adjacent iron core 161 and the pivot shaft 12 is 30 degrees, and the two poles of each iron core 161 are close to the permanent magnets 143 corresponding to the two disk-type outer rotors 14 respectively. Since the number of iron cores 161 in this example is 1.5 times that of the permanent magnets 143, no matter how the permanent magnets 143 rotate to any position, they can correspond to two iron cores 161, and the two iron cores 161 are close to their N poles and The S pole makes the two permanent magnets 143 corresponding to each other of the upper and lower disk-type outer rotors 14 exactly form a complete magnetic circuit through the two iron cores 161 here.
尤其如本例中的馬達整體厚度不大於6公分,實際上厚度僅約5公分左右,盤式外轉子14的厚度則約0.5公分,使得鐵芯161相較於永久磁鐵143間的間隙相當窄小,比盤式外轉子14的厚度更窄,使得磁迴路中行 經空氣的部分甚短,永久磁鐵143的磁力線將密集通過鐵芯161,磁阻因而大幅降低。當然,熟悉本領域人士可以理解,要構成上述對應的磁迴路,本發明前述鐵芯的數目必須為相對於上述樞軸呈現放射狀對稱分佈的正整數,且數目大於上述永久磁鐵數目的一倍並低於二倍。 Especially as the overall thickness of the motor in this example is not more than 6 cm, the thickness is actually only about 5 cm, and the thickness of the disc outer rotor 14 is about 0.5 cm, which makes the gap between the iron core 161 and the permanent magnet 143 quite narrow. Smaller than the thickness of the disc outer rotor 14, making the magnetic circuit The portion passing through the air is very short, and the magnetic lines of force of the permanent magnet 143 will pass through the iron core 161 densely, so the magnetic resistance will be greatly reduced. Of course, those skilled in the art can understand that in order to constitute the corresponding magnetic circuit, the number of the aforementioned iron cores of the present invention must be a positive integer that exhibits a radial symmetrical distribution with respect to the above-mentioned pivot axis, and the number is greater than twice the number of the permanent magnets. And less than twice.
每一上述鐵芯161分別纏繞有一線圈繞組163,供接受一交流的時脈式驅動訊號S1磁化前述鐵芯161;在永久磁鐵143的某磁極剛經過鐵芯161的對應端部時,在鐵芯端部形成和該磁極相同的磁性,以發揮同極性相斥的推力,且在相反磁極接近時提供異極性相吸的引力;直到次一磁極接近,則鐵芯161的端部磁性開始減弱而至歸零,隨後換相,改以相反的磁性再度推動次一磁極繼續運轉。由於永久磁鐵143的數目並不等於鐵芯161的數目,要產生最大的推動扭矩,不僅必須準確獲得盤式外轉子14的永久磁鐵143位置,還要對每一線圈繞組163提供具有相位差的時脈式驅動訊號。 Each of the aforementioned iron cores 161 is wound with a coil winding 163 for receiving an alternating-current clock-type driving signal S1 to magnetize the aforementioned iron core 161; when a certain pole of the permanent magnet 143 has just passed the corresponding end portion of the iron core 161, the iron The core end is formed with the same magnetism as the magnetic pole to exert the thrust of repulsion of the same polarity, and to provide the attraction of opposite polarity attraction when the opposite magnetic pole approaches; until the next magnetic pole approaches, the magnetic end of the core 161 begins to weaken After returning to zero, the phase is changed, and the next magnetic pole is driven to continue to run with the opposite magnetism. Since the number of permanent magnets 143 is not equal to the number of iron cores 161, in order to generate the maximum driving torque, not only must the position of the permanent magnets 143 of the disc outer rotor 14 be accurately obtained, but also each coil winding 163 be provided with a phase difference. Clock drive signal.
因此,藉由如圖9所示的轉子位置感測元件18量測並輸出一個位置訊號到致能控制器20,而致能控制器20則依據所收到的前述位置訊號,提供一個交流的時脈式驅動訊號S1至柵欄式定子16的線圈繞組163,進而使得每兩相鄰線圈繞組163的時脈式驅動訊號S1間,分別具有一均勻的相位差,且所有該組柵欄式定子16的所有相鄰線圈繞組163間的前述相位差總和為360度的非零整數倍。因此,各鐵芯161將受到與盤式外轉子14轉速相匹配的時脈式驅動訊號所驅動,且相鄰鐵芯161所收到的時脈式驅動訊號間分別存在如本例中120度的相位差,使得每相距三根鐵芯後,第四根鐵芯所受的時脈式驅動訊號將等同於第一根鐵芯,而環繞九根鐵芯後,本例中的相位差的總和為1080度。於本例中,上述轉子位置感測元件18例釋為霍爾 元件,本發明所屬技術領域具有通常知識者可選用其他適合的元件進行簡單變換。 Therefore, the rotor position sensing element 18 as shown in FIG. 9 measures and outputs a position signal to the enable controller 20, and the enable controller 20 provides an AC signal based on the received position signal. The clock-type driving signal S1 to the coil winding 163 of the fence stator 16, so that the clock-type driving signals S1 of every two adjacent coil windings 163 have a uniform phase difference, and all of the group of fence-type stators 16 The sum of the aforementioned phase differences between all adjacent coil windings 163 of N is a non-zero integer multiple of 360 degrees. Therefore, each core 161 will be driven by a clock-type driving signal that matches the rotation speed of the disc-type outer rotor 14, and the clock-type driving signals received by the adjacent cores 161 are respectively 120 degrees as in this example. The phase difference is such that after three iron cores are separated from each other, the clock driving signal received by the fourth iron core will be equal to the first iron core, and after the nine iron cores are surrounded, the sum of the phase differences in this example It is 1080 degrees. In this example, 18 cases of the above-mentioned rotor position sensing element are explained as Hall Element, those skilled in the art to which the present invention pertains may select other suitable elements for simple transformation.
在本例中,柵欄式定子16更包括一個非導磁定子基座165,藉以固持住每一鐵芯161,而非導磁定子基座165更在圖式上下兩端分別設置有一組滾珠軸承(圖未示),藉此讓上述樞軸12在非導磁定子基座165中順利樞轉。並且讓盤式外轉子14和柵欄式定子16可相對樞轉地組合。如圖7所示,因為本例中的馬達是作為電動單車的致動車輪,盤式外轉子14直接可結合至車輪的外胎,而非導磁定子基座165則進一步連結一馬達外殼3,再連結到電動單車的前叉21,以保護該柵欄式定子(圖未示)不會因外力意外碰撞或接觸而使鐵芯161或線圈繞組163受損或短路燒毀。當然,該前叉即使改為後叉,或改為如圖8的單側的前叉21,均無礙於本發明的實施。 In this example, the fence stator 16 further includes a non-magnetically permeable stator base 165 to hold each iron core 161. The non-magnetically permeable stator base 165 is further provided with a set of ball bearings at the upper and lower ends of the drawing. (Not shown), so that the above-mentioned pivot shaft 12 can smoothly pivot in the non-magnetic stator base 165. And the disc-type outer rotor 14 and the fence-type stator 16 can be relatively pivotally combined. As shown in FIG. 7, because the motor in this example is used as an actuating wheel of an electric bicycle, the disc outer rotor 14 can be directly coupled to the tire of the wheel, and the non-magnetic stator base 165 is further connected to a motor housing 3. It is then connected to the front fork 21 of the electric bicycle to protect the fence stator (not shown) from accidental collision or contact due to external force, which may cause damage to the core 161 or the coil winding 163 or short-circuit burnout. Of course, even if the front fork is changed to a rear fork, or to a single-sided front fork 21 as shown in FIG. 8, the implementation of the present invention is not hindered.
請一併參考圖9所示,當上述外盤式馬達1位於上述軸向上方的盤式外轉子14的永久磁鐵143的磁極自左至右以S-N、N-S、S-N、…的方式對接串聯排列於盤本體141,則相對地位於上述軸向下方的盤式外轉子14的永久磁鐵143的磁極自左至右以將相對設置而以N-S、S-N、N-S、…的方式對接串聯排列於盤本體141。此時,若有一鐵芯161被驅動感應出的磁極正好與近接對應的上述永久磁鐵143的磁極相同,因磁極相斥而由鐵芯161推動永久磁鐵143沿著上述圓121的切線方向運動,也就是上述盤式外轉子14被上述柵欄式定子16推動旋轉,於本例,就會在圓121周上每隔120度產生一處相同的推/拉作用,使得上述外盤式馬達1中每一時相可產生三倍的推/拉力。 Please refer to FIG. 9 together. When the outer disc motor 1 is located above the axial direction of the disc outer rotor 14 and the permanent magnets 143 of the permanent magnets 143 are arranged in a series of SN, NS, SN,... On the disk body 141, the magnetic poles of the permanent magnets 143 of the disk-type outer rotor 14 which are relatively below the above-mentioned axial direction are arranged from the left to the right in a series arrangement in the NS, SN, NS,... 141. At this time, if a magnetic pole driven and induced by an iron core 161 is exactly the same as the magnetic pole of the permanent magnet 143 which is in close proximity, the permanent magnet 143 is pushed by the iron core 161 along the tangential direction of the circle 121 due to the repulsion of the magnetic poles. That is, the above-mentioned outer disc rotor 14 is pushed and rotated by the above-mentioned fence stator 16. In this example, the same push / pull action is generated every 120 degrees on a circle 121 circle, so that the above-mentioned outer disc motor 1 Each phase can generate three times the push / pull force.
本例中前述鐵芯161數目與永久磁鐵143數目比值為3:2,亦 即每三個前述鐵芯161分別對應二個永久磁鐵143,環繞盤本體141一周共形成有3組此種對應組合,且如圖10所示,上述鐵芯161與近接對應的上述永久磁鐵143的最短距離小於上述盤本體厚度,使對應的上述鐵芯161與上述永久磁鐵143形成良好的磁通迴路。同時考量時脈式驅動訊號導入的情況,永久磁鐵143隨轉子旋轉,將恰好在鐵芯161中的感應磁極換相時,藉由永久磁鐵143的磁力線行經鐵芯161,使得磁滯損耗(Hysteresis losses)降低,進而減少磁導體發熱,也使得電能的消耗降低,馬達整體轉換效率因而上升。 In this example, the ratio of the number of the foregoing iron cores 161 to the number of the permanent magnets 143 is 3: 2. That is, every three of the foregoing iron cores 161 correspond to two permanent magnets 143, respectively, and three sets of such corresponding combinations are formed around the disk body 141. As shown in FIG. 10, the above-mentioned iron cores 161 and the corresponding permanent magnets 143 are in close proximity. The shortest distance is smaller than the thickness of the disk body, so that the corresponding iron core 161 and the permanent magnet 143 form a good magnetic flux circuit. At the same time, considering the introduction of the clock drive signal, when the permanent magnet 143 rotates with the rotor and commutates the inductive poles exactly in the core 161, the magnetic lines of force of the permanent magnet 143 pass through the core 161, causing hysteresis loss (Hysteresis Losses) are reduced, which in turn reduces the heating of the magnetic conductor, which also reduces the consumption of electrical energy, which increases the overall conversion efficiency of the motor.
當上述盤式外轉子14受上述柵欄式定子16推動旋轉,鐵芯161與永久磁鐵143原先建立的對應關係發生錯位改變,原先磁極所受到的同極斥力,逐漸因為轉子的旋轉,改由次一磁極受到相異磁極的引力,此時,上述轉子位置感測元件18將感測到盤式外轉子14的永久磁鐵143位置的改變,更進一步輸出一個上述位置訊號到上述致能控制器20,促使致能控制器20依據所收到的位置訊號,研判盤式外轉子14是否有轉速變化,並決定交流時脈式驅動訊號的頻率是否需配合提高或降低。 When the disk-type outer rotor 14 is driven to rotate by the above-mentioned fence-type stator 16, the original correspondence relationship between the iron core 161 and the permanent magnet 143 is changed, and the same-pole repulsion force that the original magnetic pole was subjected to is gradually changed due to the rotation of the rotor. A magnetic pole is attracted by a different magnetic pole. At this time, the rotor position sensing element 18 will sense the change in the position of the permanent magnet 143 of the disc outer rotor 14 and further output a position signal to the enable controller 20. According to the received position signal, the enabling controller 20 is researched to judge whether the rotation speed of the disc-type outer rotor 14 is changed, and decide whether the frequency of the AC clock drive signal needs to be increased or decreased.
在本實施例中,為更進一步減少空氣隙的距離,並且讓永久磁鐵的磁力線集中,因此在每兩個極性相對的彼此近接永久磁鐵143的磁極面向柵欄式定子16的位置,分別安裝有一個如圖6所示的聚磁磁鐵145,在本例中為一扁圓柱型永久磁鐵,每一個聚磁磁鐵145都是和對應永久磁鐵的磁極相吸,並且承擔作為磁力線的通道,進一步縮窄由永久磁鐵143至鐵芯161間的空氣隙,降低磁阻而提升轉換效率。 In this embodiment, in order to further reduce the distance of the air gap and to concentrate the magnetic field lines of the permanent magnets, one position is installed at each position where the poles of the permanent magnet 143 which are opposite to each other and are close to the fence stator 16 are opposite to each other. As shown in FIG. 6, the polycondensing magnets 145 are, in this example, a flat cylindrical permanent magnet. Each of the polycondensing magnets 145 attracts the magnetic poles of the corresponding permanent magnets, and assumes the passage of magnetic lines of force, further narrowing. The air gap between the permanent magnet 143 and the iron core 161 reduces the magnetic resistance and improves the conversion efficiency.
當然,此聚磁磁鐵並非必須設置,為簡化結構降低製造成本,也可以如圖11本發明第二較佳實施例所示,將上述永久磁鐵143’和相鄰 永久磁鐵間的間隙縮窄,且同時減少永久磁鐵143’和沿著虛擬的圓管123’佈設的鐵芯161’間的距離,使得轉子和柵欄式定子16’間磁阻降低。此外,上述的永久磁鐵僅需為成對均勻設置,並未侷限於6個,而柵欄式定子中的鐵芯數,僅需符合數目介於上述永久磁鐵數目的一倍至兩倍間的整數即可,關鍵在於上述時脈式驅動訊號,彼此間的相位差總和為360度的整數倍,且每二相鄰線圈間的相位差都是彼此相同,且隨轉速變更。 Of course, this magnetic concentrating magnet is not necessarily provided. In order to simplify the structure and reduce the manufacturing cost, as shown in the second preferred embodiment of the present invention, the permanent magnet 143 ′ and the adjacent The gap between the permanent magnets is narrowed, and at the same time, the distance between the permanent magnet 143 'and the iron core 161' arranged along the virtual circular tube 123 'is reduced, so that the magnetic resistance between the rotor and the fence stator 16' is reduced. In addition, the above-mentioned permanent magnets need only be arranged in pairs uniformly, and are not limited to 6, and the number of iron cores in the fence stator need only conform to an integer between one and two times the number of the above-mentioned permanent magnets. That is, the key lies in the above-mentioned clock-type driving signals. The sum of the phase differences between them is an integer multiple of 360 degrees, and the phase differences between every two adjacent coils are the same as each other and change with the rotation speed.
尤其,當單純由兩片盤式外轉子和一組柵欄式定子所構成的馬達出力不足時,本實施例更在原先圖式下方的盤式外轉子下,更沿著樞軸的同軸方向,增加一組與前述盤式外轉子和上述柵欄式定子結構相同並且呈共樞軸配置的輔助柵欄式定子和輔助盤式外轉子,該輔助柵欄式定子並受上述致能控制器致能磁化,為便於理解,此處僅繪示出輔助柵欄式定子的鐵芯161”及輔助盤式外轉子的永久磁鐵143”,就此增加整體的扭力輸出。由於上述鐵芯-線圈的數目配置,可以提供永久磁鐵完整的磁力線通路,讓磁阻大幅降低,且永久磁鐵的旋轉移動可以週期性地減弱鐵芯受交流電訊號勵磁過程中的磁滯現象,讓磁滯現象所帶來的發熱及能量耗損降低,藉此使得本發明所揭露的馬達在運轉過程中發熱量低,能量轉換效率高,達成超越現有技術的上述發明目的。 In particular, when the output power of the motor composed of only two disc-type outer rotors and a set of fence stators is insufficient, this embodiment is further below the disc-type outer rotor under the original drawing, and more along the coaxial direction of the pivot. Adding a set of auxiliary fence type stators and auxiliary plate type outer rotors having the same structure as the aforementioned disc type outer rotor and the above-mentioned fence type stator and having a common pivot configuration, the auxiliary fence type stator being magnetized by the enabling controller described above, For easy understanding, only the iron core 161 "of the auxiliary fence-type stator and the permanent magnet 143" of the auxiliary disc-type outer rotor are shown here to increase the overall torque output. Due to the above number of core-coil configurations, a complete magnetic field line path of the permanent magnet can be provided, so that the magnetic resistance is greatly reduced, and the rotating movement of the permanent magnet can periodically reduce the hysteresis during the excitation of the core by the AC signal. The heat generation and energy loss caused by the hysteresis phenomenon are reduced, so that the motor disclosed in the present invention has a low heat generation and high energy conversion efficiency during operation, and achieves the above-mentioned invention objectives beyond the prior art.
惟以上所述者,僅為本發明之較佳實施例而已,不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention, and cannot be used to limit the scope of the present invention. Any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the invention specification of the present invention should be applied. Still within the scope of the invention patent.
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