CN110739820A - Disc Motor/Generator with Railed Stator - Google Patents
Disc Motor/Generator with Railed Stator Download PDFInfo
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- CN110739820A CN110739820A CN201810801216.6A CN201810801216A CN110739820A CN 110739820 A CN110739820 A CN 110739820A CN 201810801216 A CN201810801216 A CN 201810801216A CN 110739820 A CN110739820 A CN 110739820A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 87
- 238000004804 winding Methods 0.000 claims description 34
- 238000010248 power generation Methods 0.000 claims description 4
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 2
- 238000011084 recovery Methods 0.000 claims description 2
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- 230000000694 effects Effects 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 4
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- 230000020169 heat generation Effects 0.000 description 4
- 230000005284 excitation Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
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- 239000004020 conductor Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/187—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to inner stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2793—Rotors axially facing stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/02—Machines with one stator and two or more rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
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Abstract
具有栏杆式定子的盘式马达/发电机,包括一沿轴向延伸的枢轴;复数平行配置的盘式外转子,分别包括一基体及偶数永久磁铁,基体中心垂直固设于枢轴,相邻永久磁铁以同极性相对方式均匀排列,盘式外转子的永久磁铁相同磁极彼此相对;栏杆式定子,包括复数枝芽状铁芯,铁芯本体平行枢轴均匀分布于以枢轴为心的圆管,并以两极分别对应永久磁铁,铁芯数目大于永久磁铁一倍且低于二倍,每一铁芯正交延伸至少二枝芽部,隔一狭缝对应相邻铁芯;及一致能控制器,提供交流时脉式驱动讯号,相邻的时脉式驱动讯号具有均匀相位差,相位差总和为360度的正整数倍。
A disc motor/generator with a railing stator includes a pivot extending in the axial direction; a plurality of parallel disc outer rotors each including a base and an even number of permanent magnets, the center of the base being fixed vertically to the pivot, adjacent permanent magnets being evenly arranged in a manner of having the same polarity relative to each other, and the same magnetic poles of the permanent magnets of the disc outer rotor being opposite to each other; a railing stator including a plurality of branch-shaped iron cores, the iron core bodies being evenly distributed in a circular tube with the pivot as the center parallel to the pivot, and the two poles corresponding to the permanent magnets respectively, the number of the iron cores being greater than one and less than two times the number of the permanent magnets, each iron core extending orthogonally to at least two branch buds, corresponding to adjacent iron cores separated by a slit; and a performance controller providing an AC pulse drive signal, the adjacent pulse drive signals having a uniform phase difference, the sum of the phase differences being a positive integer multiple of 360 degrees.
Description
技术领域technical field
一种外盘式马达,尤其是一种具有栏杆式定子的盘式马达/发电机。An outer disc motor, particularly a disc motor/generator with a railed stator.
背景技术Background technique
一种常见的永磁式交流伺服马达9,如图1所示,是把永久磁铁91设置在马达外层的转子处,而将电枢线圈93设置于核心的定子处,无论是电流经过电枢线圈因电阻而发热,或是在换相过程中发生电流跳接时的骤热,都难以轻易散出;且因受限于内外层包覆式的结构设计,使得面对输出扭力变更、安装空间限制等问题时,其应变的弹性也减少了。A common permanent magnet
另方面,由于马达运行主要是依赖磁力的异极相吸和同极相斥,磁力线的分布在马达运行中占有决定性的影响。因为空气的磁阻甚高,如果永磁装置和线圈中的铁芯,在封闭回路中所占途径比例越低,经过的空气区域越长,磁阻将大幅升高,磁通因而分散,作用的效率也随之降低。一种公知盘式发电机8,如图2所示,虽揭露有盘式外转子81的马达结构,但对上述的发热及耗能问题并无适当解答。此外,永久磁铁和线圈83的数目未曾妥善匹配,也将导致磁回路无法均匀作用,在每一作用周期中,都可能造成出力忽大忽小的转动不均匀状况。On the other hand, since the operation of the motor mainly depends on the attraction of opposite poles and the repulsion of the same poles, the distribution of magnetic field lines plays a decisive role in the operation of the motor. Because the magnetic resistance of air is very high, if the permanent magnet device and the iron core in the coil occupy a lower proportion of the path in the closed loop, the longer the air area passes through, the magnetic resistance will be greatly increased, and the magnetic flux will be dispersed, and the effect will be reduced. efficiency also decreases. A known
另方面,马达只要反向运用动能转换为电能,就是发电机。但同样地,如何妥善利用线圈和永久磁铁的互动,使得动能所引起的磁感应,可以被有效转换为电能输出储存,也需要良好的结构设计,使得磁铁和铁芯间的磁阻降低。On the other hand, as long as the motor converts kinetic energy into electrical energy in reverse, it is a generator. But in the same way, how to properly utilize the interaction between the coil and the permanent magnet, so that the magnetic induction caused by kinetic energy can be effectively converted into electrical energy output and storage, also requires a good structural design to reduce the magnetic resistance between the magnet and the iron core.
如何让永久磁铁的磁极和铁芯的间隙缩小,并且构成适当的磁回路,让磁通量集中在预期通路中而避免发散,并且妥善运用时变的驱动讯号,形成电磁铁和永久磁铁有效率地交互作用,藉此提升马达的能量转换效率,以及反向作为电动机时,同样提供较佳的能量转换效率,就是本发明所要解决的问题。How to reduce the gap between the magnetic pole and the iron core of the permanent magnet, and form an appropriate magnetic circuit, so that the magnetic flux is concentrated in the expected path to avoid divergence, and how to properly use the time-varying driving signal to form an efficient interaction between the electromagnet and the permanent magnet It can improve the energy conversion efficiency of the motor, and also provide better energy conversion efficiency when it is used as a motor in reverse, which is the problem to be solved by the present invention.
发明内容SUMMARY OF THE INVENTION
本发明的一目的,在于提供一种具有栏杆式定子的盘式马达/发电机,藉由定子铁芯与转子永久磁铁的数目比例,确保空气间隙有效缩减,磁通路顺畅,达到减少发热及降低耗能的功效。An object of the present invention is to provide a disc motor/generator with a railing-type stator. By means of the ratio of the number of stator iron cores and rotor permanent magnets, the air gap can be effectively reduced and the magnetic path can be smoothed, so as to reduce heat generation and reduce energy consumption.
本发明另一目的,在于提供一种具有栏杆式定子的盘式马达/发电机,利用枝芽状铁芯间的狭缝狭小,达到降低磁阻,保持磁通路顺畅,让发电效率提升的功效。Another object of the present invention is to provide a disc motor/generator with a railing-type stator, which utilizes the narrow slits between the bud-shaped iron cores to reduce the magnetic resistance, keep the magnetic path smooth, and improve the power generation efficiency. .
本发明再一目的,在于提供一种具有栏杆式定子的盘式马达/发电机,作为马达时,藉由时脉式驱动讯号间的相位差,配合铁芯和永久磁铁的比例配置,让马达整体磁力驱动均匀,运转顺畅。Another object of the present invention is to provide a disc motor/generator with a railing-type stator. When used as a motor, the phase difference between the clock-type driving signals and the proportional configuration of the iron core and the permanent magnet make the motor The overall magnetic drive is uniform and the operation is smooth.
本发明又一目的,在于提供一种具有栏杆式定子的盘式马达/发电机,藉由盘式外转子的结构使具有电动线圈绕组和发电线圈绕组的定子不被包覆,易于散热而顺利延长马达/发电机组件的寿命。Another object of the present invention is to provide a disc motor/generator with a railing-type stator. By virtue of the structure of the disc-type outer rotor, the stator with the electric coil winding and the generator coil winding is not covered, which is easy to dissipate heat and smoothly. Extends the life of the motor/generator assembly.
本发明又再一目的,在于提供一种具有栏杆式定子的盘式马达/发电机,藉由每二个彼此平行配置的盘式外转子之间设置一组栏杆式定子的结构,可以依需要向前述外盘式转子的两外侧同轴扩充,达到不变更马达单体的规格设计,而能弹性因应输出扭力与安装空间的需求。Still another object of the present invention is to provide a disc motor/generator with a railing-type stator. By disposing a set of railing-type stators between every two disc-type outer rotors arranged in parallel with each other, it can be used as required. Coaxial expansion to the two outer sides of the aforementioned outer disc rotor achieves that the specification design of the motor unit is not changed, and it can flexibly meet the requirements of output torque and installation space.
依照本发明所揭露的具有栏杆式定子的盘式马达/发电机,包括:至少一根沿一轴向延伸的枢轴;至少二个彼此平行配置的盘式外转子,每一前述盘式外转子分别包括一个基体及偶数个永久磁铁,且前述基体分别以其对称中心垂直固设于上述枢轴,前述永久磁铁分别以两磁极设置于上述基体的方式设置于上述基体,且每一前述永久磁铁与上述枢轴最短距离点共同位于一个以上述枢轴为圆心的圆上,每两个相邻的前述永久磁铁以相同极性相对接的方式串联并相对上述枢轴均匀排列,以及前述至少二个接近的盘式外转子的前述永久磁铁的相同磁极彼此相对设置;至少一组栏杆式定子,包括复数个枝芽状铁芯,每一前述铁芯分别包括一根沿着平行上述轴向彼此平行排列的本体,以及至少两个大致正交于前述本体的枝芽部;其中,前述所有本体均匀分布于一个以上述枢轴为圆心的圆管处,每一前述铁芯的前述枝芽部均隔一狭缝对应邻接前述铁芯中相邻于该铁芯者;前述该组栏杆式定子的每一前述本体,分别以各自的两极分别接近对应前述两个盘式外转子的上述永久磁铁,以及前述铁芯数目大于上述永久磁铁数目的一倍且低于二倍,每一前述本体分别缠绕有一电动线圈绕组,供接受一交流的时脉式驱动讯号磁化前述铁芯,每一前述铁芯的前述枝芽中的至少一者分别缠绕有一发电线圈绕组;至少一个转子位置感测元件,供量测上述盘式外转子的上述永久磁铁位置,并输出至少一个位置讯号;一个致能控制器,依据所收到的前述位置讯号,提供上述交流的时脉式驱动讯号至上述电动线圈绕组,并使得每两相邻前述电动线圈绕组的时脉式驱动讯号间,分别具有一均匀的相位差,且所有该组栏杆式定子的所有相邻电动线圈绕组间的前述相位差总和为360度的非零整数倍;及一组电能回收回路,供接收上述发电线圈绕组所发电能。The disk motor/generator with rail-type stator disclosed in the present invention comprises: at least one pivot shaft extending along an axial direction; at least two disk-type outer rotors arranged in parallel with each other, each of the aforementioned disk-type outer rotors The rotors respectively comprise a base body and an even number of permanent magnets, and the base bodies are respectively vertically fixed on the pivot shaft with their symmetrical centers, the permanent magnets are respectively arranged on the base body in a manner that two magnetic poles are arranged on the base body, and each of the permanent magnets is arranged on the base body. The shortest distance point between the magnet and the pivot is co-located on a circle with the pivot as the center, and every two adjacent permanent magnets are connected in series with the same polarity and are evenly arranged relative to the pivot, and the at least The same magnetic poles of the permanent magnets of the two adjacent disk-type outer rotors are arranged opposite to each other; at least one set of balustrade-type stators includes a plurality of bud-shaped iron cores, and each of the aforementioned iron cores respectively includes one along the axis parallel to the above-mentioned axial direction. The bodies arranged in parallel with each other, and at least two branches and buds that are substantially orthogonal to the body; wherein, all the bodies are evenly distributed at a circular tube with the pivot as the center, and the branches of each of the cores are Each of the above-mentioned iron cores is adjacent to the iron core with a slit; each of the above-mentioned main bodies of the above-mentioned group of balustrade-type stators respectively approaches the above-mentioned permanent magnets corresponding to the above-mentioned two disk-type outer rotors with their respective two poles. The number of magnets, and the number of the aforementioned iron cores is greater than one time and less than twice the number of the aforementioned permanent magnets, each of the aforementioned main bodies is respectively wound with an electric coil winding for receiving an AC clock-type driving signal to magnetize the aforementioned iron cores, each aforementioned At least one of the aforementioned branches and buds of the iron core is respectively wound with a generator coil winding; at least one rotor position sensing element is used to measure the position of the permanent magnet of the aforementioned disc outer rotor, and output at least one position signal; an enable The controller, according to the received position signal, provides the AC clock-type driving signal to the electric coil winding, and makes the clock-type driving signal of every two adjacent electric coil windings have a uniform value, respectively. Phase difference, and the sum of the aforementioned phase differences between all adjacent motor coil windings of the group of railing stators is a non-zero integer multiple of 360 degrees; and a group of power recovery loops for receiving the power generated by the power generation coil windings.
由于本发明一种具有栏杆式定子的盘式马达/发电机包含了至少二个彼此平行配置的盘式外转子及至少一组栏杆式定子,藉由外转子与定子相互间的巧妙配置及至少一根枢轴的串接,一方面减少空气隙的距离,使得磁通量主要经过铁芯和永久磁铁达成回路,磁阻被大幅降低;另方面枝芽状铁芯和相邻的枝芽状铁芯间,具有磁阻的狭缝同样被局限至极小,使得作为发电机时,磁通路仍能保持畅通,磁阻降低,发电效率藉此提升;且由于永久磁铁和铁芯的数目相互匹配,共同构成磁回路,搭配彼此具有特定相位差的时脉式驱动讯号,让转子的运转顺畅;加上外盘式马达散热容易,马达组件寿命得以延长,进一步藉由辅助盘式外转子及辅助栏杆式定子的扩充,使得本发明不需变更马达单体的规格设计,就能弹性调整输出扭力与因应安装空间的需求;尤其,藉由外转子上的每两个相邻的永久磁铁以相同极性相对接的方式设置并相对前述枢轴均匀排列,且每二个接近的盘式外转子的永久磁铁的相异磁极彼此相对设置,以及栏杆式定子的每一铁芯分别以各自的两极分别接近对应两个盘式外转子的永久磁铁,结合铁芯数目大于永久磁铁数目的一倍且低于二倍的结构特点,每一永久磁铁都恰好搭配一个完整磁回路,有效提升马达/发电机的能量转换效率,并且达成减少发热及降低耗能的功效,进而达成以上所述所有目的。Because the disk motor/generator with rail-type stator of the present invention includes at least two disk-type outer rotors arranged in parallel with each other and at least one group of rail-type stators, the ingenious arrangement of the outer rotor and the stator with each other and at least The series connection of a pivot, on the one hand, reduces the distance of the air gap, so that the magnetic flux mainly passes through the iron core and the permanent magnet to achieve a circuit, and the magnetic resistance is greatly reduced; on the other hand, the branched iron core and the adjacent branched iron cores In the meantime, the slit with reluctance is also limited to an extremely small size, so that when used as a generator, the magnetic path can still be kept open, the reluctance is reduced, and the power generation efficiency is improved; A magnetic circuit is formed, and the clock-type driving signals with a specific phase difference are matched with each other to make the rotor run smoothly. In addition, the outer disk motor is easy to dissipate heat, and the life of the motor components can be extended. The expansion of the present invention makes it possible to flexibly adjust the output torque and meet the requirements of the installation space without changing the specification and design of the motor unit; in particular, every two adjacent permanent magnets on the outer rotor are opposite to each other with the same polarity They are arranged in a connected manner and are evenly arranged relative to the aforementioned pivots, and the different magnetic poles of the permanent magnets of every two adjacent disc-type outer rotors are arranged opposite to each other, and each iron core of the rail-type stator has its two poles that are respectively close to each other and correspond to each other. The permanent magnets of the two disc-type outer rotors, combined with the structural feature that the number of iron cores is more than one time and less than twice the number of permanent magnets, each permanent magnet is exactly matched with a complete magnetic circuit, effectively improving the energy of the motor/generator conversion efficiency, and achieve the effects of reducing heat generation and energy consumption, thereby achieving all the above objectives.
附图说明Description of drawings
图1为公知具有外转子的马达的结构侧视示意图,用以说明马达定子与转子的相对位置关系。FIG. 1 is a schematic side view of the structure of a conventional motor with an outer rotor, which is used to illustrate the relative positional relationship between the stator and the rotor of the motor.
图2为公知技术盘式电动机的架构示意图,用以说明其主要构成元件及其相对关系。FIG. 2 is a schematic diagram of the structure of a conventional disc motor, which is used to illustrate its main components and their relative relationships.
图3为本发明具有栏杆式定子的盘式马达/发电机第一较佳实施例的部分立体组合示意图,说明栏杆式定子的铁芯-线圈立体组合结构。FIG. 3 is a schematic partial perspective combined view of the first preferred embodiment of the disc motor/generator with railing stator according to the present invention, illustrating the iron core-coil three-dimensional combined structure of the railing stator.
图4为图3实施例的部分立体组合示意图,说明盘式外转子的永久磁铁和栏杆式定子的相对关系。FIG. 4 is a partial perspective combined schematic view of the embodiment of FIG. 3 , illustrating the relative relationship between the permanent magnets of the disk-type outer rotor and the rail-type stator.
图5为图4的俯视示意图,说明盘式外转子的永久磁铁和栏杆式定子的相对关系。FIG. 5 is a schematic top view of FIG. 4 , illustrating the relative relationship between the permanent magnets of the disk-type outer rotor and the rail-type stator.
图6为图5栏实施例杆式定子中的单一枝芽状铁芯和电动线圈绕组以及发电线圈绕组立体关系示意图。FIG. 6 is a schematic diagram showing the three-dimensional relationship between the single bud-shaped iron core, the electric coil winding and the generator coil winding in the rod-type stator of the embodiment of FIG. 5 .
图7为图4实施例永久磁铁的磁力线分布侧视示意图。FIG. 7 is a schematic side view of the distribution of magnetic lines of force of the permanent magnet of the embodiment of FIG. 4 .
图8为图4实施例致能控制器提供的时脉式驱动讯号示意图,说明相邻线圈绕组所接收时脉式驱动讯号相位差关系。FIG. 8 is a schematic diagram of the clock-type driving signals provided by the enabling controller according to the embodiment of FIG. 4 , illustrating the phase difference relationship between the clock-type driving signals received by adjacent coil windings.
图9为图4实施例应用于电动单车的致动车轮示意图。FIG. 9 is a schematic diagram of an actuating wheel applied to an electric bicycle according to the embodiment of FIG. 4 .
图10为本发明第二较佳实施例的立体组合示意图,说明盘式外转子和栏杆式定子的相对关系。FIG. 10 is a perspective combined schematic diagram of the second preferred embodiment of the present invention, illustrating the relative relationship between the disk-type outer rotor and the railing-type stator.
图11为图10实施例的部分立体组合示意图,说明栏杆式定子的铁芯-线圈立体组合结构。FIG. 11 is a schematic diagram of a partial three-dimensional assembly of the embodiment of FIG. 10 , illustrating the iron core-coil three-dimensional assembly structure of the railing-type stator.
图12为图10实施例的俯视示意图,说明的盘式外转子的永久磁铁和栏杆式定子的相对关系。FIG. 12 is a schematic top view of the embodiment of FIG. 10 , illustrating the relative relationship between the permanent magnets of the disk-type outer rotor and the rail-type stator.
图13为图10实施例栏杆式定子中的单一枝芽状铁芯和电动线圈绕组以及发电线圈绕组立体关系示意图。FIG. 13 is a schematic diagram showing the three-dimensional relationship between the single bud-shaped iron core, the electric coil winding, and the generator coil winding in the railing-type stator of the embodiment of FIG. 10 .
具体实施方式Detailed ways
有关本发明的前述及其他技术内容、特点与功效,在以下配合说明书附图的较佳实施例的详细说明中,将可清楚呈现;此外,在各实施例中,相同的元件将以相似的标号表示。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the preferred embodiments in conjunction with the accompanying drawings; label representation.
本发明一种具有栏杆式定子的盘式马达/发电机的第一较佳实施例,请一并参考图3至6所示,外盘式马达1具有一根沿一轴向延伸的枢轴12,为便于说明,此处定义前述轴向方向为沿着图式的上下方向,以及两个彼此平行配置的盘式外转子14,每一个盘式外转子14分别包括一个基体141及偶数个永久磁铁143,在本例中是以6个永久磁铁143为例。且本例中的基体141都是圆形盘状,分别以其对称中心垂直固设于上述枢轴12。A first preferred embodiment of a disc motor/generator with a rail-type stator of the present invention, please refer to FIGS. 3 to 6 together, the outer disc motor 1 has a pivot shaft 12 extending along an axial direction , for the convenience of description, the aforementioned axial direction is defined here as the up-down direction along the drawing, and two disk-type
前述永久磁铁143在本例中均为略成长扁弯弧形平坦嵌设于上述基体141中,并且每个永久磁铁143的两磁极N、S,不仅都设置于上述基体141处,并且相邻的两个永久磁铁143,都是以N极两两相接近或S极两两相接近的方式设置。如熟悉此技术领域人士所能轻易理解,即使此处的永久磁铁改采其他如马蹄形或长方形,只要依前述方式设置于基体141,仍无碍于本发明的实施。且由于本例中的永久磁铁143本身为弯弧状,磁铁的弯弧形状恰使得各磁铁和磁极都共同位于一个以上述枢轴12为圆心的圆121上均匀排列,此外,前述两个盘式外转子14的相对设置方式,是以永久磁铁143的相同磁极彼此相对的方式设置。In this example, the aforementioned
上述外盘式马达1还包含一组栏杆式定子16,该组栏杆式定子16在本例中包括9根枝芽状铁芯161,为便于说明起见,此处将枝芽状铁芯161进一步区分为与上述枢轴12走向大致呈平行配置的本体166、以及延伸自该本体166且大致与该本体166呈正交的至少两个枝芽部165。在本例中的枝芽部165仅由本体166的同一侧面延伸,使得本例中的枝芽状铁芯161由侧视观察,形状类似希腊字母的“π”,而本例的每一本体166的长度均为3.5厘米,本例中的铁芯161例释为以复数硅钢片构成,藉此降低涡电流作用,并共同受一个非导磁定子基座164的固持。当然,本发明技术领域具有通常知识者也可以任意选择例如铁粉压铸而成或其他惯用磁导体作为铁芯,均无碍于本发明实施。The above-mentioned outer disc motor 1 also includes a set of railing-
每一前述铁芯161的本体166分别沿平行上述轴向彼此平行排列,且均匀分布于一个以上述枢轴12为圆心的圆管123处,由于各铁芯161间均匀配置,因此在本例中,每一本体166和枢轴12连线,和相邻本体166与枢轴12连线间的夹角分别为30度,且每一铁芯161的本体166的两极分别接近对应前述两个盘式外转子14的上述永久磁铁143,由于本例中的铁芯161数目为永久磁铁143的1.5倍,所以无论盘式外转子转动至任何位置,都可以有部分永久磁铁143恰好对应两根相邻的铁芯161的本体166,且两根相邻的本体166分别接近其N极和S极,使得上下方的盘式外转子14相互对应的两根永久磁铁143,分别可以藉由其中一个枝芽部165通过相邻的本体166,返回该永久磁铁143的另一极而构成上下两个完整磁回路。The
尤其如本例中的马达整体厚度不大于6厘米,实际上厚度仅约5厘米左右,盘式外转子14的厚度则约0.5厘米,使得铁芯161的本体166相对于永久磁铁143间的间隙相当窄小,比盘式外转子14的厚度更窄,使得磁回路中行经空气的部分甚短;此外,每一铁芯161的本体166和相邻铁芯161的枝芽部165间的狭缝168同样窄小,使得永久磁铁143的磁力线将密集通过铁芯161,磁阻因而大幅降低。当然,熟悉本领域人士可以理解,要构成上述对应的磁回路,本发明前述铁芯的数目必须为相对于上述枢轴呈现放射状对称分布的正整数,且数目大于上述永久磁铁数目的一倍并低于二倍。In particular, the overall thickness of the motor in this example is not more than 6 cm, but in fact the thickness is only about 5 cm, and the thickness of the
每一上述铁芯161在两个枝芽部165之间,分别缠绕有一电动线圈绕组163,供接受一交流的时脉式驱动讯号磁化前述铁芯161的本体166;如图7所示,在上方盘式外转子的一个永久磁铁143的磁极刚要接近经过本体166的对应端部时,在铁芯161的本体166的端部形成和该磁极相反的磁性,以发挥异极性相吸的引力,且在磁极逐步接近时,铁芯161的端部磁性开始减弱而至归零,随后磁极远离时换相,提供同极性相斥的推力;直到次一磁极再度接近,才进行下一周期的励磁,再度吸引次一磁极继续运转。由于永久磁铁143的数目并不等于铁芯161的数目,要产生最大的推动扭矩,不仅必须准确获得盘式外转子的永久磁铁143位置,还要对每一电动线圈绕组163提供具有相位差的时脉式驱动讯号。上方的永久磁铁在图7所示瞬间,磁力线是行经电动线圈绕组163,并且由下方的枝芽部165及相邻的铁芯本体返回而构成完整磁回路。Each of the above-mentioned
相对地,下方盘式外转子中的对应永久磁铁所发磁力线,则因与电动线圈绕组163的磁性相斥,因此并不行经电动线圈绕组163,而是直接经由下方的枝芽部165及相邻铁芯161的本体166,重新回到永久磁铁143的另一磁极而构成另一完整磁回路。藉由两组磁回路彼此推斥,也进一步造成下方盘式外转子的运转。On the other hand, the magnetic field lines generated by the corresponding permanent magnets in the lower disk outer rotor do not pass through the
因此,一并参照如图8所示的转子位置感测元件18量测并输出一个位置讯号到致能控制器20,而致能控制器20则依据所收到的前述位置讯号,提供一个交流的时脉式驱动讯号S1至栏杆式定子16的电动线圈绕组163,进而使得每两相邻电动线圈绕组163的时脉式驱动讯号S1间,分别具有一均匀的相位差,且所有该组栏杆式定子16的所有相邻电动线圈绕组163间的前述相位差总和为360度的非零整数倍。因此,各电动线圈绕组163将受到与盘式外转子14转速相匹配的时脉式驱动讯号所驱动,且相邻铁芯161所收到的时脉式驱动讯号间分别存在如本例中120度的相位差,使得每相距三根铁芯后,第四根铁芯所受的时脉式驱动讯号将等同于第一根铁芯,而环绕九根铁芯后,本例中的相位差的总和为1080度。于本例中,上述转子位置感测元件18例释为霍尔元件,本发明所属技术领域具有通常知识者可选用其他适合的元件进行简单变换。Therefore, referring to the rotor
在本例中,栏杆式定子16更包括一个非导磁定子基座164,藉以固持住每一铁芯161,而非导磁定子基座164更在上下两端分别设置有一组滚珠轴承(图未示),藉此让上述枢轴12在非导磁定子基座164中顺利枢转。并且让盘式外转子14和栏杆式定子16可相对枢转地组合。再参照如图9所示,因为本例中的马达是作为电动单车的致动车轮,盘式外转子14直接可结合至车轮的轮框23,而非导磁定子基座则进一步连结到电动单车的前叉21,以保护该栏杆式定子不会因外力意外碰撞或接触而使铁芯或电动线圈绕组受损或短路烧毁。当然,该前叉即使改为后叉,或改为单侧的前叉,均无碍于本发明的实施。In this example, the rail-
此外,在马达运转时,由于栏杆式定子16和盘式外转子14间的相对旋转,会使得设置于两个枝芽部165处的发电线圈绕组167在运动过程中切割磁力线,因此发电线圈绕组167会在前轮旋转过程中,回收部分动能并且转换为电能,输出给例如车灯(图未示)使用。In addition, when the motor is running, due to the relative rotation between the rail-
当上述外盘式马达1位于上述轴向上方的盘式外转子14的永久磁铁143的磁极如图7自左至右以N-S、S-N、N-S…的方式对接串联排列于基体,则相对地位于上述轴向下方的盘式外转子14的永久磁铁143的磁极自左至右相对设置成N-S、S-N、N-S。由于电动线圈绕组163受到时脉式驱动讯号S1驱动而形成上方为S极而下方为N极的感应磁极,一方面正好与相互接近的上方盘式外转子14的上述永久磁铁143的磁极相异,共同形成封闭的磁力线,由铁芯161牵引永久磁铁143沿着上述圆121的切线方向运动,也就是上述盘式外转子14被上述栏杆式定子16磁力驱动旋转。When the magnetic poles of the
另方面,下方盘式外转子14的磁极则形成另一组磁力线回路,因异磁极相吸以及同磁极相斥,进一步驱动外转子旋转。而于本例,就会在圆121周上每隔120度产生一处相同的推/拉作用,使得上述外盘式马达1中每一时相可产生三倍的推/拉力。且在永久磁铁143通过对应的本体166端部后,励磁的时脉式驱动讯号又会逐渐换相,使盘式外转子14持续运转。On the other hand, the magnetic poles of the lower disk
本例中前述铁芯161数目与永久磁铁143数目比值为3:2,亦即每三个前述铁芯161分别对应二个永久磁铁143,环绕基体141一周共形成有3组此种对应组合,且上述铁芯161与接近对应的上述永久磁铁143的最短距离小于上述基体141厚度;而枝芽状铁芯161的本体166也贴近于相邻枝芽状铁芯161的枝芽部165,相邻枝芽状铁芯161间的狭缝同样狭小,使对应的上述铁芯161与上述永久磁铁143形成良好的磁通回路。而下方的永久磁铁143同样形成另一个良好的磁回路,并且因为与上方磁回路相斥而受到磁推力运转。再考量时脉式驱动讯号导入的情况,永久磁铁143随转子旋转,将恰好在铁芯161中的感应磁极换相时,藉由永久磁铁143的磁力线行经铁芯161,使得磁滞损耗(Hysteresis losses)降低,进而减少磁导体发热,也使得电能的消耗降低,马达整体转换效率因而上升。In this example, the ratio of the number of the
当上述盘式外转子14受上述栏杆式定子16推动旋转,铁芯161与永久磁铁143原先建立的对应关系发生错位改变,原先磁极所受到的同极斥力,逐渐因为转子的旋转,改由次一磁极受到相异磁极的引力,此时,上述转子位置感测元件18将感测到盘式外转子14的永久磁铁143位置的改变,更进一步输出一个上述位置讯号到上述致能控制器20,促使致能控制器20依据所收到的位置讯号,研判盘式外转子14是否有转速变化,并决定交流时脉式驱动讯号的频率是否需配合提高或降低。When the disk-type
在本实施例中,为更进一步减少空气隙的距离,并且让永久磁铁143的磁力线集中,因此在每两个极性相对的彼此接近永久磁铁143的磁极面向栏杆式定子16的位置,分别安装有一个聚磁磁铁145,在本例中为一扁圆柱型永久磁铁,每一个聚磁磁铁145都是和对应永久磁铁143的磁极相吸,并且承担作为磁力线的通道,进一步缩窄由永久磁铁145至铁芯161间的空气隙,降低磁阻而提升转换效率。当然如熟悉本技术领域人士所能轻易理解,此聚磁磁铁并非必须设置。In this embodiment, in order to further reduce the distance of the air gap and to concentrate the magnetic lines of force of the
在上述实施例中的枝芽状铁芯,并不局限于由本体单侧延伸而出,也可以如图10至13本发明第二较佳实施例所示,一方面将永久磁铁143’和相邻永久磁铁143’间的间隙缩窄,且同时减少永久磁铁143’和沿着虚拟的圆管123’布设的铁芯本体166’间的距离,使得转子和栏杆式定子16’间磁阻降低。在每两个极性相对的彼此接近永久磁铁143’的磁极面向栏杆式定子16’的位置,分别安装有一个聚磁磁铁145’。此外,上述永久磁铁143’仅需为成对均匀设置,并未局限于6个,而栏杆式定子16’中的铁芯数,仅需符合数目介于上述永久磁铁143’数目的一倍至两倍间的整数即可,关键在于上述时脉式驱动讯号,彼此间的相位差总和为360度的整数倍,且每二相邻线圈间的相位差都是彼此相同,且随转速变更。The bud-shaped iron core in the above embodiment is not limited to extending from one side of the main body, but also can be shown in the second preferred embodiment of the present invention as shown in FIGS. 10 to 13. On the one hand, the permanent magnet 143' and The gap between the adjacent permanent magnets 143' is narrowed, and at the same time, the distance between the permanent magnets 143' and the iron core body 166' arranged along the virtual circular tube 123' is reduced, so that the magnetic resistance between the rotor and the rail-type stator 16' is reduced. reduce. At each position where the magnetic poles of the permanent magnets 143' with opposite polarities and close to each other face the balustrade-type stator 16', a concentrating magnet 145' is respectively installed. In addition, the
尤其,为使栏杆式定子16’的各枝芽状铁芯161’更左右均衡,本例中的枝芽状铁芯161’是从圆柱形的本体166’朝向左右两侧各延伸出两根圆柱形枝芽部165’,使得相邻的铁芯161’,是以相互对应的枝芽部165’相接近,而本例中在每一枝芽部165’上,都设置有一个发电线圈绕组167’,每一枝芽状铁芯161’在两个枝芽部165’之间,分别缠绕有一个电动线圈绕组163’,当单纯由两片盘式外转子14’和一组栏杆式定子所构成的马达出力不足时,更可以在如图10下方的盘式外转子14’下,沿着枢轴的同轴方向,增加一组辅助栏杆式定子和辅助盘式外转子,就此增加整体的扭力输出。In particular, in order to make the bud-shaped
由于上述铁芯-线圈的数目配置以及枝芽部的结构设计,可以提供永久磁铁完整的磁力线通路,让磁阻大幅降低,且永久磁铁的旋转移动可以周期性地减弱铁芯受交流电讯号励磁过程中的磁滞现象,让磁滞现象所带来的发热及能量耗损降低,藉此使得本发明所揭露的马达在运转过程中发热量低,能量转换效率高,达成超越现有技术的上述发明目的。Due to the above-mentioned configuration of the number of iron cores and coils and the structural design of the branch buds, a complete magnetic field line path of the permanent magnet can be provided, so that the magnetic resistance can be greatly reduced, and the rotational movement of the permanent magnet can periodically weaken the excitation of the iron core by the AC signal. The hysteresis phenomenon in the process reduces the heat generation and energy consumption caused by the hysteresis phenomenon, thereby enabling the motor disclosed in the present invention to have low calorific value and high energy conversion efficiency during operation, and achieve the above-mentioned advantages beyond the prior art. purpose of the invention.
以上所述仅为本发明的较佳实施例而已,不能以此限定本发明实施的范围,凡是依本发明权利要求书及说明书内容所作的简单的等效变化与修饰,皆应仍属本发明专利涵盖的范围内。The above descriptions are only preferred embodiments of the present invention, which cannot limit the scope of the present invention. Any simple equivalent changes and modifications made according to the claims and description of the present invention shall still belong to the present invention. covered by the patent.
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JP2006296035A (en) * | 2005-04-07 | 2006-10-26 | Mitsubishi Electric Corp | Troidal winding motor and hoist for elevator employing it |
CN1983775A (en) * | 2005-12-15 | 2007-06-20 | 日产自动车株式会社 | Electric machine |
CN101594016A (en) * | 2008-05-27 | 2009-12-02 | 日本电产芝浦株式会社 | Motor |
CN102386739A (en) * | 2010-08-27 | 2012-03-21 | 日立空调·家用电器株式会社 | Axial gap rotating electrical machine |
-
2018
- 2018-07-20 CN CN201810801216.6A patent/CN110739820A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2336511Y (en) * | 1998-03-31 | 1999-09-01 | 魏子良 | Double-functional special motor |
CN1277481A (en) * | 1999-06-14 | 2000-12-20 | 丽的钢铁工业股份有限公司 | Stator for electric motor or generator |
JP2006296035A (en) * | 2005-04-07 | 2006-10-26 | Mitsubishi Electric Corp | Troidal winding motor and hoist for elevator employing it |
CN1983775A (en) * | 2005-12-15 | 2007-06-20 | 日产自动车株式会社 | Electric machine |
CN101594016A (en) * | 2008-05-27 | 2009-12-02 | 日本电产芝浦株式会社 | Motor |
CN102386739A (en) * | 2010-08-27 | 2012-03-21 | 日立空调·家用电器株式会社 | Axial gap rotating electrical machine |
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