CN104201808B - A kind of composite excitation fault-tolerant motor system based on position automatic detection - Google Patents
A kind of composite excitation fault-tolerant motor system based on position automatic detection Download PDFInfo
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
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- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 229910001172 neodymium magnet Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 2
- 150000002910 rare earth metals Chemical class 0.000 claims description 2
- 210000000515 tooth Anatomy 0.000 claims 16
- 230000005611 electricity Effects 0.000 claims 2
- 230000005389 magnetism Effects 0.000 claims 2
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 claims 1
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- 238000010248 power generation Methods 0.000 description 1
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Abstract
本发明公开了一种基于位置自检测的混合励磁容错电机系统,包括定子、转子、永磁体、电枢齿、容错齿、电枢线圈以及励磁线圈;电枢齿上绕有电枢线圈;励磁线圈套装在定子容错齿上;转子内嵌入永磁体;所有永磁体构成永磁磁场,所有励磁线圈构成电励磁磁场;所述永磁体由沿转子径向对称的两个磁条在靠近所述转子轴心的一端拼合而成,在转子内一对永磁极之间沿着q轴磁路方向开一个或多个槽口形成一个或多个隔磁层。相对于传统的永磁同步电机,本发明在转子内沿着q轴磁路方向增加隔磁层,有利于实现无位置传感器控制的零低速运行,进一步提高了电机驱动系统的可靠性和容错能力,同时还有利于进一步提高电机的转矩输出。
The invention discloses a hybrid excitation fault-tolerant motor system based on position self-detection, which includes a stator, a rotor, a permanent magnet, an armature tooth, a fault-tolerant tooth, an armature coil, and an excitation coil; armature coils are wound on the armature teeth; Coils are set on the stator fault-tolerant teeth; permanent magnets are embedded in the rotor; all permanent magnets form a permanent magnetic field, and all excitation coils form an electric field; One end of the shaft center is spliced together, and one or more slots are opened between a pair of permanent magnet poles in the rotor along the direction of the q-axis magnetic circuit to form one or more magnetic isolation layers. Compared with the traditional permanent magnet synchronous motor, the invention adds a magnetic isolation layer along the direction of the q-axis magnetic circuit in the rotor, which is beneficial to realize zero-low speed operation without position sensor control, and further improves the reliability and fault tolerance of the motor drive system , and it is also beneficial to further improve the torque output of the motor.
Description
技术领域technical field
本发明涉及一种电机,尤其涉及一种基于位置自检测的混合励磁容错电机。The invention relates to a motor, in particular to a hybrid excitation fault-tolerant motor based on position self-detection.
背景技术Background technique
内置式永磁同步电机具有转矩输出大、调速范围宽、功率密度和效率高等优点,在许多高性能驱动领域中得到广泛的应用。而在新能源电动汽车、风力发电和航空航天等高性能驱动领域,都对驱动系统的可靠性提出了很高的要求。目前的常规内置式永磁同步电机仍存在着永磁体退磁和励磁调节困难问题,并且未考虑电机的容错性能,无法满足系统可靠性要求和容错运行能力。The built-in permanent magnet synchronous motor has the advantages of large torque output, wide speed range, high power density and high efficiency, and has been widely used in many high-performance drive fields. In the high-performance drive fields such as new energy electric vehicles, wind power generation and aerospace, high requirements are placed on the reliability of the drive system. The current conventional built-in permanent magnet synchronous motor still has the problem of permanent magnet demagnetization and excitation adjustment difficulties, and does not consider the fault-tolerant performance of the motor, which cannot meet the system reliability requirements and fault-tolerant operation capability.
另外,在实现电机驱动系统高性能控制中,往往需要利用位置传感器来精确地检测出电机的位置和转速信号,但是额外的位置传感器的安装不仅增加了控制系统的成本,而且降低了系统的可靠性。为解决传统机械传感器给系统带来的问题,位置自检测技术,即无位置传感器控制技术成为了电机控制领域的研究热点。而永磁同步电机的零低速运行一直是无位置传感器控制中面临主要问题。高频信号注入法非常适用于基于无位置传感器控制的永磁同步电机的零低速运行,但该方法要求电机有明显的凸极性,因此,合理设计内置式永磁同步电机有利于实现电机无位置传感器零低速运行,从而更有利于进一步提高驱动电机的容错性能。基于上述背景,研制开发出一种基于位置自检测的混合励磁容错电机驱动系统,将有助于满足上述对电机驱动系统的要求。In addition, in realizing the high-performance control of the motor drive system, it is often necessary to use position sensors to accurately detect the position and speed signals of the motor, but the installation of additional position sensors not only increases the cost of the control system, but also reduces the reliability of the system. sex. In order to solve the problems brought by traditional mechanical sensors to the system, position self-detection technology, that is, position sensorless control technology has become a research hotspot in the field of motor control. The zero-low speed operation of the permanent magnet synchronous motor has always been the main problem in the position sensorless control. The high-frequency signal injection method is very suitable for the zero-low speed operation of the permanent magnet synchronous motor based on position sensorless control, but this method requires the motor to have obvious saliency. Therefore, a reasonable design of the built-in permanent magnet The position sensor operates at zero and low speed, which is more conducive to further improving the fault tolerance performance of the drive motor. Based on the above background, a hybrid excitation fault-tolerant motor drive system based on position self-detection has been developed, which will help meet the above-mentioned requirements for the motor drive system.
发明内容Contents of the invention
技术问题:针对上述现有技术及其不足,本发明拟提出基于位置自检测的混合励磁容错电机系统,实现电机无位置传感器控制零低速运行,进一步提高电机驱动系统的可靠性和容错性能。Technical problem: In view of the above existing technologies and their deficiencies, the present invention intends to propose a hybrid excitation fault-tolerant motor system based on position self-detection, to realize zero-low-speed operation of the motor without position sensor control, and to further improve the reliability and fault-tolerant performance of the motor drive system.
技术方案:为实现上述目的,本发明采用的技术方案为:Technical scheme: in order to achieve the above object, the technical scheme adopted in the present invention is:
一种基于位置自检测的混合励磁容错电机系统,包括定子、转子、永磁体、电枢齿、容错齿、电枢线圈以及励磁线圈;电枢齿和容错齿沿定子内圈周向间隔均匀分布,并且电枢齿的齿宽和容错齿的齿宽不相等;电枢齿上绕有电枢线圈,为单层集中绕组,两相邻的单层集中绕组之间由容错齿进行隔离,径向相对的两电枢齿上的电枢线圈串联成一相;励磁线圈套装在定子容错齿上,且励磁线圈依次首尾串联组成一套单相集中励磁绕组;转子内嵌入永磁体;所有永磁体构成永磁磁场,所有励磁线圈构成电励磁磁场;其特征在于:所述永磁体由沿转子径向对称的两个磁条在靠近所述转子轴心的一端拼合而成;在所述转子内一对永磁极之间沿着q轴磁路方向开一个或多个槽口,形成一个或多个隔磁层。A hybrid excitation fault-tolerant motor system based on position self-detection, including a stator, a rotor, a permanent magnet, an armature tooth, a fault-tolerant tooth, an armature coil, and an excitation coil; the armature teeth and fault-tolerant teeth are evenly spaced along the inner circle of the stator , and the tooth width of the armature teeth and the tooth width of the fault-tolerant teeth are not equal; the armature teeth are wound with armature coils, which are single-layer concentrated windings, and the fault-tolerant teeth are used to isolate the two adjacent single-layer concentrated windings. The armature coils on the two opposite armature teeth are connected in series to form a phase; the excitation coils are set on the stator fault-tolerant teeth, and the excitation coils are connected in series head to tail to form a set of single-phase concentrated excitation windings; permanent magnets are embedded in the rotor; all permanent magnets constitute Permanent magnetic field, all excitation coils form an electric excitation magnetic field; it is characterized in that: the permanent magnet is composed of two magnetic strips that are radially symmetrical along the rotor at one end close to the rotor axis; in the rotor, a One or more slots are opened between the permanent magnet poles along the direction of the q-axis magnetic circuit to form one or more magnetic isolation layers.
电枢齿和容错齿的总齿数是2m的倍数,并且电枢齿和容错齿的总齿数与永磁体的极对数之差为±2,其中m为电机的相数。The total number of teeth of armature teeth and fault-tolerant teeth is a multiple of 2m, and the difference between the total number of teeth of armature teeth and fault-tolerant teeth and the number of pole pairs of permanent magnets is ±2, where m is the number of phases of the motor.
所述定子和转子铁心为硅钢片、铁、钴、镍及其合金。The stator and rotor cores are silicon steel sheets, iron, cobalt, nickel and alloys thereof.
所述永磁体为钕铁硼、稀土钴或铝镍钴等永磁材料。The permanent magnet is a permanent magnet material such as NdFeB, rare earth cobalt or alnico.
所述隔磁层内设置有铝或铜等非导磁材料。Non-magnetic materials such as aluminum or copper are arranged in the magnetic isolation layer.
本发明电机系统,在结构和性能上保留了传统内置式永磁同步电机转矩输出大、调速范围宽、功率密度和效率高等优势;在励磁方式上,采用了永磁体励磁和电励磁两种励磁方式,解决永磁体退磁和励磁调节困难问题;在转子结构上,沿着q轴磁路方向增加一个或多个隔磁层,有利于进一步提高电机驱动系统的可靠性和容错能力。The motor system of the present invention retains the advantages of the traditional built-in permanent magnet synchronous motor in terms of structure and performance, such as large torque output, wide speed range, high power density and high efficiency; This excitation method solves the difficult problems of permanent magnet demagnetization and excitation adjustment; on the rotor structure, one or more magnetic isolation layers are added along the direction of the q-axis magnetic circuit, which is conducive to further improving the reliability and fault tolerance of the motor drive system.
有益效果:Beneficial effect:
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)转子内的永磁体呈“V”型设置,永磁体既有径向充磁,又有切向充磁,有效集中了磁通量,提高电机的出力,同时具有调速范围宽、功率密度和效率高等优势;(1) The permanent magnets in the rotor are arranged in a "V" shape. The permanent magnets have both radial magnetization and tangential magnetization, which effectively concentrates the magnetic flux and improves the output of the motor. At the same time, it has a wide speed range and high power density. and high efficiency advantages;
(2) 在转子内沿着q轴磁路方向增加一个或多个隔磁层,以增加沿q轴方向的有效气隙,减小q轴电感,增大d轴电感与q轴电感之差,有利于解决无位置传感器控制中的零低速运行问题,进一步提高了电机驱动系统的可靠性和容错能力,同时还有利于进一步提高电机的转矩输出(2) Add one or more magnetic isolation layers along the q-axis magnetic circuit direction in the rotor to increase the effective air gap along the q-axis direction, reduce the q-axis inductance, and increase the difference between the d-axis inductance and the q-axis inductance , which is beneficial to solve the problem of zero-low speed operation in position sensorless control, further improves the reliability and fault tolerance of the motor drive system, and is also conducive to further improving the torque output of the motor
(3)采用冗余电励磁,当永磁体发生退磁或失磁故障时,可以通过电励磁绕组产生的励磁磁场,维持电机运转,提高了电机的容错能力;(3) Redundant electric excitation is adopted. When the permanent magnet has a demagnetization or demagnetization fault, the excitation magnetic field generated by the electric excitation winding can be used to maintain the operation of the motor and improve the fault tolerance of the motor;
(4)定子上的电枢绕组为集中式绕组,端部短,便于安装,没有绕组的容错齿作为磁通回路,同时实现了电机相与相之间的电路、磁路和温度场的隔离,提高了电机的可靠性和容错运行能力;(4) The armature winding on the stator is a centralized winding with short ends for easy installation, and the fault-tolerant teeth without windings serve as a magnetic flux circuit, and at the same time realize the isolation of the circuit, magnetic circuit and temperature field between phases of the motor , improving the reliability and fault-tolerant operation capability of the motor;
(5)从电机设计的角度,综合考虑电机及其控制系统的故障容错,包括电机的退磁或失磁故障、相间短路或开路故障、相绕组故障以及电机控制系统中机械传感器故障,实现电机的高可靠和强容错的运行性能。(5) From the perspective of motor design, comprehensively consider the fault tolerance of the motor and its control system, including motor demagnetization or demagnetization faults, phase-to-phase short-circuit or open-circuit faults, phase winding faults, and mechanical sensor faults in the motor control system. High reliability and strong fault-tolerant operation performance.
附图说明Description of drawings
图1为本发明电机结构示意图。Fig. 1 is a structural schematic diagram of the motor of the present invention.
其中:1定子、2转子、3永磁体、4电枢齿、5容错齿、6电枢线圈、7励磁线圈、8隔磁层。Among them: 1 stator, 2 rotor, 3 permanent magnet, 4 armature tooth, 5 fault-tolerant tooth, 6 armature coil, 7 excitation coil, 8 magnetic isolation layer.
具体实施方式detailed description
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示为一种基于位置自检测的混合励磁容错电机,具体为一台三相12槽/10极电机,包括定子1、转子2、永磁体3、电枢齿4、容错齿5、电枢线圈6、励磁线圈7和隔磁层8。电枢齿4和容错齿5沿定子1内圈周向间隔均匀分布,总齿数是2m的倍数(m为电机的相数),并且电枢齿4的齿宽和容错齿5的齿宽不相等。转子2内嵌入永磁体3,永磁体3由沿转子径向对称的两个磁条在靠近转子轴心的一端拼合而成,形状呈“V”型,这样永磁体既有径向充磁,又有切向充磁,有效集中了磁通量,提高电机的扭力,并可有效拓宽电机的速度范围。电枢齿4和容错齿5的总齿数与永磁体3的极对数之差为±2。As shown in Figure 1, a hybrid excitation fault-tolerant motor based on position self-detection is specifically a three-phase 12-slot/10-pole motor, including a stator 1, a rotor 2, a permanent magnet 3, an armature tooth 4, and a fault-tolerant tooth 5 , Armature coil 6, excitation coil 7 and magnetic isolation layer 8. The armature teeth 4 and the fault-tolerant teeth 5 are evenly distributed along the inner ring of the stator 1, the total number of teeth is a multiple of 2m (m is the number of phases of the motor), and the tooth width of the armature teeth 4 and the tooth width of the fault-tolerant teeth 5 are different. equal. The permanent magnet 3 is embedded in the rotor 2. The permanent magnet 3 is composed of two magnetic strips that are radially symmetrical along the rotor at one end close to the rotor axis. The shape is "V", so that the permanent magnet has both radial magnetization and There is also tangential magnetization, which effectively concentrates the magnetic flux, improves the torque of the motor, and can effectively expand the speed range of the motor. The difference between the total number of teeth of the armature teeth 4 and the fault-tolerant teeth 5 and the number of pole pairs of the permanent magnet 3 is ±2.
电枢齿4上绕有电枢线圈6,为单层集中绕组,两相邻的单层集中绕组之间由容错齿5进行隔离,在提供磁通回路的同时起到相间的磁隔离、物理隔离、热隔离和电气隔离的作用,具有较高的可靠性和带故障运行能力,降低了转矩脉动。另外,电枢线圈601和电枢线圈604串联作为A相绕组,电枢线圈602和电枢线圈605串联作为B相绕组,电枢线圈603和电枢线圈606串联作为C相绕组,使得本发明从根本上避免了相间短路。The armature teeth 4 are wound with armature coils 6, which are single-layer concentrated windings, and two adjacent single-layer concentrated windings are isolated by fault-tolerant teeth 5, which provide magnetic flux circuits and at the same time achieve magnetic isolation between phases and physical The function of isolation, thermal isolation and electrical isolation has high reliability and ability to operate with faults, and reduces torque ripple. In addition, the armature coil 601 and the armature coil 604 are connected in series as the A-phase winding, the armature coil 602 and the armature coil 605 are connected in series as the B-phase winding, and the armature coil 603 and the armature coil 606 are connected in series as the C-phase winding, so that the present invention Fundamentally avoid phase-to-phase short circuit.
励磁线圈7套装在容错齿5上,共有6个,包括励磁线圈701、励磁线圈702、励磁线圈703、励磁线圈704、励磁线圈705和励磁线圈706,且这6个励磁线圈依次首尾串联组成一套单相集中励磁绕组,当永磁体3发生退磁或失磁故障时,可以通过电励磁绕组7产生的励磁磁场,维持电机运转,提高了电机的容错能力。The exciting coil 7 is set on the fault-tolerant tooth 5, and there are 6 in total, including the exciting coil 701, the exciting coil 702, the exciting coil 703, the exciting coil 704, the exciting coil 705 and the exciting coil 706, and these 6 exciting coils are sequentially connected end to end to form a Set of single-phase concentrated excitation winding, when the permanent magnet 3 has demagnetization or demagnetization failure, the excitation magnetic field generated by the electric excitation winding 7 can be used to maintain the operation of the motor and improve the fault tolerance of the motor.
在转子2内一对永磁极之间沿着q轴磁路方向开一个或多个槽口,形成一个或多个隔磁层8,以增加沿q轴方向的有效气隙,减小q轴电感,增大d轴电感与q轴电感之差,有利于解决无位置传感器控制中的零低速运行问题,进一步提高了电机驱动系统的可靠性和容错能力,同时还有利于进一步提高电机的转矩输出。One or more slots are opened between a pair of permanent magnet poles in the rotor 2 along the q-axis magnetic circuit direction to form one or more magnetic isolation layers 8 to increase the effective air gap along the q-axis direction and reduce the q-axis Inductance, increasing the difference between the d-axis inductance and the q-axis inductance is conducive to solving the problem of zero-low speed operation in the position sensorless control, further improving the reliability and fault tolerance of the motor drive system, and is also conducive to further improving the rotation speed of the motor. torque output.
本发明的工作原理如下:该电机由永磁励磁与电励磁两种励磁源共同产生主磁场,在这两种磁势源中,永磁源为主磁势源,电励磁磁势作为辅助磁势源。当电机正常工作时,电励磁磁势主要起增加或削弱主磁路磁通作用,实现电机气隙磁场可调节;由于d轴电感与q轴电感之差较大,可进一步提高电机的转矩输出,同时,电机驱动系统采用无位置传感器控制,避免了驱动系统中机械传感器故障,提高了驱动系统的可靠性;当电机发生永磁体退磁故障时,电机的单相电励磁绕组通入允许的最大励磁电流产生励磁磁场,与电枢绕组交互作用,产生足够转矩,保障系统运行要求。The working principle of the present invention is as follows: the motor generates the main magnetic field jointly by two kinds of excitation sources, permanent magnet excitation and electric excitation. Potential source. When the motor is working normally, the electric excitation magnetic potential mainly plays the role of increasing or weakening the magnetic flux of the main magnetic circuit, so as to realize the adjustable air gap magnetic field of the motor; due to the large difference between the d-axis inductance and the q-axis inductance, the torque of the motor can be further improved At the same time, the motor drive system adopts position sensorless control, which avoids the failure of mechanical sensors in the drive system and improves the reliability of the drive system; The maximum excitation current generates an excitation magnetic field, which interacts with the armature winding to generate sufficient torque to meet the system operation requirements.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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