TW201932988A - Porous graphitic pellicle - Google Patents

Porous graphitic pellicle Download PDF

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TW201932988A
TW201932988A TW107140960A TW107140960A TW201932988A TW 201932988 A TW201932988 A TW 201932988A TW 107140960 A TW107140960 A TW 107140960A TW 107140960 A TW107140960 A TW 107140960A TW 201932988 A TW201932988 A TW 201932988A
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protective film
zeolite
dimensional template
carbon
radiation
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TW107140960A
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Chinese (zh)
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TWI840338B (en
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邁可辛 亞歷山德羅維奇 納莎里維奇
艾夫喬尼亞 克爾甘諾凡
雅努 威稜 諾登布
瑪莉亞 彼得
柔 彼德 珍 凡
大衛 凡迪奈德 凡爾斯
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荷蘭商Asml荷蘭公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/70983Optical system protection, e.g. pellicles or removable covers for protection of mask
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/62Pellicles, e.g. pellicle assemblies, e.g. having membrane on support frame; Preparation thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70058Mask illumination systems
    • G03F7/70191Optical correction elements, filters or phase plates for controlling intensity, wavelength, polarisation, phase or the like
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70483Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
    • G03F7/7055Exposure light control in all parts of the microlithographic apparatus, e.g. pulse length control or light interruption
    • G03F7/70575Wavelength control, e.g. control of bandwidth, multiple wavelength, selection of wavelength or matching of optical components to wavelength

Abstract

A method of manufacturing a pellicle for a lithographic apparatus, said method comprising growing the pellicle in a three-dimensional template and pellicles manufactured according to this method. Also disclosed is the use of a pellicle manufactured according to the method in an EUV lithography apparatus as well as the use of a three-dimensional template in the manufacture of a pellicle.

Description

多孔石墨護膜Porous graphite protective film

本發明係關於一種製造用於微影裝置之護膜之方法、根據製造方法製造之護膜之用途、用以製造用於微影裝置之護膜之三維模板的用途,及一種用於微影裝置中之護膜。The present invention relates to a method for manufacturing a protective film for a lithographic device, the use of the protective film manufactured according to the manufacturing method, the use of a three-dimensional template for the protective film for a lithographic device, and a method for a lithographic The protective film in the device.

微影裝置為經建構以將所要圖案施加至基板上之機器。微影裝置可用於例如積體電路(IC)之製造中。微影裝置可例如將圖案自圖案化器件(例如光罩)投影至提供於基板上之輻射敏感材料(抗蝕劑)層上。The lithography device is a machine constructed to apply the desired pattern on the substrate. Lithography devices can be used, for example, in the manufacture of integrated circuits (ICs). The lithography apparatus can, for example, project a pattern from a patterned device (such as a photomask) onto a layer of radiation-sensitive material (resist) provided on the substrate.

由微影裝置使用以將圖案投影至基板上之輻射之波長判定可形成於彼基板上之特徵之最小大小。相比於習知微影裝置(其可(例如)使用具有193奈米之波長之電磁輻射),使用為具有在4奈米至20奈米之範圍內之波長之電磁輻射的EUV輻射之微影裝置可用以在基板上形成較小特徵。The wavelength of the radiation used by the lithography device to project the pattern onto the substrate determines the minimum size of features that can be formed on the substrate. Compared to conventional lithography devices (which can, for example, use electromagnetic radiation with a wavelength of 193 nanometers), the micro-level of EUV radiation used as electromagnetic radiation with a wavelength in the range of 4 nanometers to 20 nanometers The shadow device can be used to form smaller features on the substrate.

微影裝置包括圖案化器件(例如光罩或倍縮光罩)。輻射被提供通過圖案化器件或自圖案化器件反射以在基板上形成影像。可提供護膜以保護圖案化器件免受空浮粒子及其他形式之污染影響。圖案化器件之表面上之污染可造成基板上之製造缺陷。The lithography apparatus includes a patterned device (such as a reticle or a reticle). The radiation is provided through or reflected from the patterned device to form an image on the substrate. A protective film can be provided to protect the patterned device from floating particles and other forms of pollution. Contamination on the surface of the patterned device can cause manufacturing defects on the substrate.

亦可提供護膜以用於保護除圖案化器件之外的光學組件。護膜亦可用以在彼此密封之微影裝置之區之間提供用於微影輻射之通路。護膜亦可用作濾光器,諸如光譜純度濾光器。歸因於微影裝置(特別是EUV微影裝置)內部有時惡劣的環境,需要護膜展現極佳的化學穩定性及熱穩定性。A protective film can also be provided for protecting optical components other than the patterned device. The protective film can also be used to provide a path for lithographic radiation between areas of the lithographic device that are sealed to each other. The protective film can also be used as an optical filter, such as a spectral purity filter. Due to the sometimes harsh environment inside the lithography device (especially the EUV lithography device), the protective film is required to exhibit excellent chemical stability and thermal stability.

已知護膜可包含例如獨立隔膜,諸如矽隔膜、氮化矽、石墨烯或石墨烯衍生物、碳奈米管,或其他隔膜材料。光罩總成可包括保護圖案化器件(例如光罩)免受粒子污染之護膜。護膜可由護膜框架支撐,從而形成護膜總成。可例如藉由將護膜邊界區膠合至框架來將護膜附接至框架。框架可永久地或以可移除方式附接至圖案化器件。Known protective films may include, for example, independent membranes, such as silicon membranes, silicon nitride, graphene or graphene derivatives, carbon nanotubes, or other membrane materials. The photomask assembly may include a protective film that protects the patterned device (eg, photomask) from particle contamination. The protective film may be supported by the protective film frame, thereby forming a protective film assembly. The protective film can be attached to the frame, for example, by gluing the protective film boundary region to the frame. The frame may be permanently or removably attached to the patterned device.

在使用期間,微影裝置中之護膜之溫度增大至自約500℃至1000℃或更高的任何溫度。此等高溫可損害護膜,且因此需要改良耗散熱以便降低護膜之操作溫度且改良護膜使用壽命之方式。During use, the temperature of the protective film in the lithography apparatus increases to any temperature from about 500 ° C to 1000 ° C or higher. These high temperatures can damage the protective film, and therefore need to improve heat dissipation in order to reduce the operating temperature of the protective film and improve the service life of the protective film.

已發現,含碳護膜,諸如包含獨立石墨烯隔膜或其他碳基隔膜之護膜的壽命可為有限的,且碳基護膜在用於微影裝置中時可遭受特定的缺點。It has been found that the lifetime of carbon-containing protective films, such as those containing independent graphene membranes or other carbon-based membranes, can be limited, and carbon-based membranes can suffer certain disadvantages when used in lithographic devices.

石墨烯護膜包含一或多個平行的薄石墨烯層。此等護膜例如具有約6 nm至約10 nm之厚度且可展現高密度。歸因於此等石墨烯護膜之結構,通過護膜之EUV輻射之均一性大體上不會變更。然而,取決於製造石墨烯護膜之方式,一些石墨烯護膜可具有相對較低機械強度。儘管石墨烯為已知的最強材料中之一者(若非最強材料),但由產生石墨烯護膜之基板造成的石墨烯層之表面上之粗糙度會負面地影響護膜之強度。在護膜之使用期間,可用氣體沖洗使用護膜之微影裝置。又,在曝光期間,護膜將經歷來自EUV輻射之相當大的熱負荷。若護膜並不足夠強,則由此等因素誘發的護膜之應力變化可導致護膜損害。護膜可破壞及污染微影裝置之各種部件,此為不理想的。The graphene protective film contains one or more parallel thin graphene layers. These protective films have, for example, a thickness of about 6 nm to about 10 nm and can exhibit high density. Due to the structure of these graphene coatings, the uniformity of EUV radiation through the coating will not change substantially. However, depending on the way the graphene coating is made, some graphene coatings may have relatively low mechanical strength. Although graphene is one of the strongest materials known (if not the strongest material), the roughness on the surface of the graphene layer caused by the substrate that produces the graphene protective film will negatively affect the strength of the protective film. During the use of the protective film, the lithography device using the protective film can be flushed with gas. Also, during exposure, the protective film will experience a considerable thermal load from EUV radiation. If the protective film is not strong enough, the stress change of the protective film induced by these factors may cause damage to the protective film. The protective film can damage and contaminate various components of the lithography device, which is not ideal.

另一類型之含碳護膜係基於碳奈米管。此等護膜並不具有與多層石墨烯護膜相同的緻密、平行的層結構,而是由網狀物中之碳奈米管網路形成。基於碳奈米管護膜之邊界與多層石墨烯護膜之邊界相比較不明確,且碳奈米管可變更例如歸因於散射而通過護膜的輻射光束之均一性。此為不理想的,此係因為輻射光束之均一性變化可反映於最終產物中。在微影機器需要極高精度的情況下,即使輻射光束之均一性之小差異亦可導致曝光效能減低。然而,基於碳奈米管之護膜之益處在於:其較強且因此其可滿足供用於微影裝置中之強度要求。Another type of carbon-containing protective film is based on carbon nanotubes. These coatings do not have the same dense, parallel layer structure as multilayer graphene coatings, but are formed by a network of carbon nanotubes in a mesh. The boundary between the carbon nanotube protective film and the multilayer graphene protective film is unclear, and the carbon nanotube can change the uniformity of the radiation beam passing through the protective film due to scattering, for example. This is not ideal because the uniformity of the radiation beam can be reflected in the final product. In the case where the lithography machine requires extremely high accuracy, even a small difference in the uniformity of the radiation beam can cause a reduction in exposure performance. However, the benefit of the carbon nanotube-based protective film is that it is stronger and therefore it can meet the strength requirements for use in lithographic devices.

因此,需要提供用於製造含碳護膜之方法,該含碳護膜足夠強以能夠用於微影裝置(諸如EUV微影裝置)中且亦具有例如高於90%的高EUV透射率,且並不會不利地影響通過護膜之輻射光束之均一性。Therefore, there is a need to provide a method for manufacturing a carbon-containing protective film that is strong enough to be used in a lithography device (such as an EUV lithography device) and also has a high EUV transmittance, for example, higher than 90% And it does not adversely affect the uniformity of the radiation beam passing through the protective film.

儘管本申請案大體上在微影裝置,特別是EUV微影裝置之內容背景中提及護膜,但本發明不僅僅限於護膜及微影裝置,且應瞭解,本發明之主題可用於任何其他合適之裝置或情形中。Although this application generally refers to a protective film in the context of the content of lithographic devices, especially EUV lithographic devices, the present invention is not limited to only protective films and lithographic devices, and it should be understood that the subject matter of the present invention can be applied to In other suitable devices or situations.

舉例而言,本發明之方法可同樣應用於光譜純度濾光器。實務上,EUV源(諸如使用電漿產生EUV輻射的彼等EUV源)不僅發射所要的「帶內」EUV輻射,而且發射非所要的(帶外)輻射。此帶外輻射最顯著地介於深UV (DUV)輻射範圍(100奈米至400奈米)內。此外,在一些EUV源(例如雷射產生電漿EUV源)之狀況下,自雷射發射的例如處於10.6微米之輻射可為帶外輻射(例如IR輻射)源。For example, the method of the present invention can also be applied to spectral purity filters. In practice, EUV sources (such as those that use plasma to generate EUV radiation) not only emit the desired "in-band" EUV radiation, but also emit unwanted (out-of-band) radiation. This out-of-band radiation is most significantly in the deep UV (DUV) radiation range (100 nm to 400 nm). In addition, under the conditions of some EUV sources (such as laser-generated plasma EUV sources), radiation emitted from the laser, for example at 10.6 microns, may be a source of out-of-band radiation (such as IR radiation).

在微影裝置中,可出於若干原因而需要光譜純度。一個原因為抗蝕劑對輻射之帶外波長敏感,且因此施加至抗蝕劑之圖案的影像品質可在抗蝕劑曝光至此類帶外輻射之情況下劣化。此外,帶外輻射(例如一些雷射產生電漿源中之紅外線輻射)導致微影裝置內之圖案化器件、基板及光學件之非想要及不必要的加熱。此類加熱可導致此等元件損壞、其壽命降低及/或投影至抗蝕劑塗佈基板上及施加至抗蝕劑塗佈基板之圖案中的缺陷或失真。In lithographic devices, spectral purity may be required for several reasons. One reason is that the resist is sensitive to the out-of-band wavelength of radiation, and therefore the image quality of the pattern applied to the resist may deteriorate when the resist is exposed to such out-of-band radiation. In addition, out-of-band radiation (such as infrared radiation in plasma sources generated by some lasers) causes undesirable and unnecessary heating of patterned devices, substrates, and optical components within the lithography apparatus. Such heating can cause damage to these elements, a reduction in their lifespan, and / or defects or distortions projected onto and applied to the pattern of the resist-coated substrate.

光譜純度濾光器可用作護膜,且反之亦然。因此,本申請案中對「護膜」之參考亦指對「光譜純度濾光器」之參考。儘管在本申請案中主要參考護膜,但所有特徵可同樣應用於光譜純度濾光器。The spectral purity filter can be used as a protective film, and vice versa. Therefore, the reference to "protective film" in this application also refers to the reference to "spectral purity filter". Although the main reference is made to protective films in this application, all features can be equally applied to spectral purity filters.

在微影裝置(及/或方法)中,需要最小化用以將圖案施加至抗蝕劑塗佈基板之輻射的強度損失。此狀況之一個原因在於:理想上儘可能多的輻射應可供用於將圖案施加至基板,例如以減少曝光時間且增大產出率。同時,需要最小化通過微影裝置且入射於基板上之非所要的輻射(例如帶外)輻射之量。此外,需要確保用於微影方法或裝置中之護膜具有適當的壽命,且不會隨著時間推移由於護膜可曝露至之高熱負荷及/或護膜可曝露至之氫氣(或其類似者,諸如包括H*及HO*的自由基物種)而快速降級。因此,需要提供改良(或替代)之護膜,且例如提供適合用於微影裝置及/或方法中之護膜。In a lithography device (and / or method), there is a need to minimize the intensity loss of the radiation used to apply the pattern to the resist-coated substrate. One reason for this is that ideally as much radiation as possible should be available to apply the pattern to the substrate, for example to reduce exposure time and increase yield. At the same time, there is a need to minimize the amount of undesired radiation (eg, out-of-band) radiation that passes through the lithography device and is incident on the substrate. In addition, it is necessary to ensure that the protective film used in the lithography method or device has an appropriate life span and will not over time be exposed to the high thermal load to which the protective film can be exposed and / or the hydrogen to which the protective film can be exposed (or similar , Such as free radical species including H * and HO *) and rapidly degrade. Therefore, there is a need to provide an improved (or alternative) protective film, and for example to provide a protective film suitable for use in lithographic devices and / or methods.

在已考慮到關於製造護膜之已知方法及關於已知護膜之前述問題的情況下來製造本發明。The present invention has been made in consideration of the known method regarding the production of the protective film and the aforementioned problems regarding the known protective film.

根據本發明之一第一態樣,提供一種製造用於一微影裝置中之一護膜之方法,該方法包含:在一三維模板材料中使該護膜生長。According to a first aspect of the present invention, there is provided a method of manufacturing a protective film for use in a lithography apparatus, the method comprising: growing the protective film in a three-dimensional template material.

已知的碳基護膜當前實際上係基於固體分層的二維材料。舉例而言,石墨烯護膜包含多個石墨烯層。相似地,在固體矽晶圓上製造矽護膜,其可能或可能不塗佈有其他保護頂蓋層材料,諸如金屬。因而,此等護膜材料在表面上生長為層,其為二維的且為固體;或在其內具有極小空隙(亦即低孔隙率)。另一方面,基於碳奈米管之護膜包含碳奈米管之無序網狀物,其在其內部具有相當大的空隙,但為無序的,此對歸因於散射而通過的輻射光束之均一性有負面影響。需要提供一種具有規則且良好界定之三維結構之護膜。Known carbon-based protective films are currently based on solid layered two-dimensional materials. For example, the graphene protective film includes multiple graphene layers. Similarly, a silicon protective film is fabricated on a solid silicon wafer, which may or may not be coated with other protective capping layer materials, such as metal. Thus, these protective materials grow as layers on the surface, which are two-dimensional and solid; or have very small voids (ie, low porosity) in them. On the other hand, the protective film based on carbon nanotubes contains a disordered network of carbon nanotubes, which has a considerable gap in it, but is disordered, which is due to the radiation passing through due to scattering The uniformity of the beam has a negative effect. There is a need to provide a protective film with a regular and well-defined three-dimensional structure.

已發現,在三維模板內製造護膜會提供具有規則且良好界定之三維結構的護膜。根據本發明之方法所製造之護膜之結構亦係多孔的,如同碳奈米管護膜一樣,但具有較規則且良好界定之三維結構,該結構提供足夠強度以待用於微影裝置中,且提供足夠靈活性以適應護膜上之溫度及應力之改變。出人意料地發現,所得護膜具有大於90%的可接受的EUV透射率,且不會不利地影響通過之輻射光束之均一性。It has been found that manufacturing a protective film within a three-dimensional template provides a protective film with a regular and well-defined three-dimensional structure. The structure of the protective film manufactured according to the method of the present invention is also porous, like a carbon nanotube protective film, but has a more regular and well-defined three-dimensional structure, which provides sufficient strength to be used in a lithography device And provide enough flexibility to adapt to changes in temperature and stress on the protective film. It was surprisingly found that the resulting protective film has an acceptable EUV transmission of greater than 90% and does not adversely affect the uniformity of the passing radiation beam.

三維模板可為沸石。沸石為微孔的鋁矽酸鹽材料,其通常用作吸附劑及催化劑。此等沸石具有小分子能夠進入之規則的內部細孔結構。The three-dimensional template may be zeolite. Zeolite is a microporous aluminosilicate material, which is usually used as an adsorbent and catalyst. These zeolites have a regular internal pore structure where small molecules can enter.

沸石可為任何合適的沸石。舉例而言,沸石可為沸石A、沸石β、絲光沸石、沸石Y或菱沸石。此等沸石為最常用且最易於得到之沸石,但應瞭解,其他沸石亦被認為適合於本發明。The zeolite can be any suitable zeolite. For example, the zeolite may be zeolite A, zeolite β, mordenite, zeolite Y, or chabazite. These zeolites are the most commonly used and most readily available zeolites, but it should be understood that other zeolites are also considered suitable for the present invention.

沸石可為經改質沸石。經改質沸石可包含已摻雜有合適材料之沸石。合適材料包括鑭、鋅、鉬、釔、鈣、鎢、釩、鈦、鈮、鉻、鉭及鉿中之一或多者。出人意料地發現,藉由用此等元素中之一或多者摻雜沸石會減低在沸石之細孔內能夠發生碳化之溫度。可藉由任何合適方式,諸如離子交換來進行摻雜。舉例而言,可將沸石中之鈉離子與鑭離子交換。The zeolite can be a modified zeolite. The modified zeolite may comprise zeolite that has been doped with suitable materials. Suitable materials include one or more of lanthanum, zinc, molybdenum, yttrium, calcium, tungsten, vanadium, titanium, niobium, chromium, tantalum, and hafnium. It was unexpectedly discovered that by doping zeolite with one or more of these elements, the temperature at which carbonization can occur in the pores of the zeolite is reduced. Doping can be performed by any suitable means, such as ion exchange. For example, sodium ions in the zeolite can be exchanged with lanthanum ions.

該方法可包含提供碳源,較佳氣態碳源。該碳源可進入三維模板材料。由於三維模板包含細孔之內部網路,故碳源材料能夠浸漬三維模板。The method may include providing a carbon source, preferably a gaseous carbon source. The carbon source can enter the three-dimensional template material. Since the three-dimensional template contains an internal network of fine pores, the carbon source material can impregnate the three-dimensional template.

碳源可為飽和或不飽和的C1至C4烴。有可能使用具有多於四個碳原子之烴,但吸收過程較慢,此係由於此等烴在環境溫度下為液體。當然,若在高於環境之溫度下發生至三維模板中之吸收,則可使用較長鏈烴。烴較佳係直鏈的。The carbon source may be saturated or unsaturated C1 to C4 hydrocarbons. It is possible to use hydrocarbons with more than four carbon atoms, but the absorption process is slow because the hydrocarbons are liquid at ambient temperature. Of course, if absorption into the three-dimensional template occurs at a temperature above ambient, longer chain hydrocarbons can be used. The hydrocarbon is preferably linear.

合適碳源之實例包括甲烷、乙烷、乙烷、乙炔、丙烷、丙烯、丙二烯、丙炔、丁烷、丁烯、丁二烯、丁三烯及丁炔。由於碳源意欲主要用於供應碳,故使用不飽和烴係較佳的,此係因為此等不飽和烴具有有利的碳氫比且比飽和烴更具反應性。舉例而言,較佳碳源為乙炔,此係因為其最具反應性且亦較小,因此能夠容易擴散至三維模板中。Examples of suitable carbon sources include methane, ethane, ethane, acetylene, propane, propylene, propadiene, propyne, butane, butene, butadiene, buttriene and butyne. Since the carbon source is intended to be mainly used for supplying carbon, it is preferable to use unsaturated hydrocarbons because these unsaturated hydrocarbons have a favorable carbon-to-hydrogen ratio and are more reactive than saturated hydrocarbons. For example, the preferred carbon source is acetylene. This is because it is the most reactive and relatively small, so it can easily diffuse into the three-dimensional template.

該方法可包含加熱三維模板材料直至第一溫度以使碳源碳化。一旦碳源已進入三維模板之內部細孔,對材料加熱就會致使該碳源碳化。藉由三維材料與金屬離子之前述摻雜而增強了碳化過程。選擇金屬離子,此係因為其形成強的碳化物鍵。在無摻雜的情況下,使碳源碳化所需之溫度大得多且導致碳僅形成於三維模板之表面上,且不會形成大體上對應於含有碳源的三維材料之內部細孔結構之含碳網路。The method may include heating the three-dimensional template material up to the first temperature to carbonize the carbon source. Once the carbon source has entered the internal pores of the three-dimensional template, heating the material will cause the carbon source to carbonize. The carbonization process is enhanced by the aforementioned doping of the three-dimensional material and metal ions. The metal ion is selected because it forms a strong carbide bond. Without doping, the temperature required to carbonize the carbon source is much greater and results in the formation of carbon only on the surface of the three-dimensional template, and does not form an internal pore structure generally corresponding to the three-dimensional material containing the carbon source Carbon network.

第一溫度可為約350℃至約800℃,且較佳約650℃。在無摻雜的情況下,碳化需要超過800℃之溫度。The first temperature may be about 350 ° C to about 800 ° C, and preferably about 650 ° C. In the case of no doping, carbonization requires temperatures exceeding 800 ° C.

可隨後將三維材料加熱至高於第一溫度之第二溫度。第二溫度可約為850℃或更高。加熱至第二較高溫度會致使碳變得更高度有序且因此更強。The three-dimensional material can then be heated to a second temperature above the first temperature. The second temperature may be about 850 ° C or higher. Heating to the second higher temperature causes the carbon to become more highly ordered and therefore stronger.

一旦已完成加熱,就藉由溶解三維模板來擷取含碳護膜。在三維模板為沸石的情況下,沸石可藉由曝露於強酸,諸如氫氯酸或氫氟酸,且可隨後曝露於熱鹼性溶液,諸如氫氧化鈉而溶解。用於使沸石溶解之確切方法並不限於所給出之實例,且可使用在離開含碳護膜的同時使沸石溶解的任何合適方法。Once the heating has been completed, the carbon-containing protective film is captured by dissolving the three-dimensional template. In the case where the three-dimensional template is zeolite, the zeolite can be dissolved by exposure to a strong acid, such as hydrochloric acid or hydrofluoric acid, and can then be exposed to a hot alkaline solution, such as sodium hydroxide. The exact method for dissolving the zeolite is not limited to the examples given, and any suitable method for dissolving the zeolite while leaving the carbon-containing protective membrane can be used.

可藉由已知方式自矽晶圓製備三維材料。較佳地,矽晶圓為單晶矽。自矽晶圓製備會允許控制沸石之確切厚度及性質。因此,可取決於所需護膜之確切性質來製備不同沸石,其中一些沸石具有較大細孔且其他沸石具有較小細孔。Three-dimensional materials can be prepared from silicon wafers by known methods. Preferably, the silicon wafer is single crystal silicon. Preparation from silicon wafers will allow control of the exact thickness and properties of the zeolite. Therefore, different zeolites can be prepared depending on the exact nature of the desired protective film, some of which have larger pores and others have smaller pores.

可將矽晶圓之表面之一部分轉換成沸石材料,或可在矽晶圓之表面上製備沸石材料。兩種技術在此項技術中係已知的。沸石之厚度為約50奈米至約150奈米、約80奈米至約120奈米,且較佳約為100奈米。若沸石過薄,則所得護膜可能不夠厚,不足以具有待用於EUV微影裝置中之必需強度。另一方面,若沸石過厚,則所得護膜可能過厚且具有不當的低EUV透射率,諸如(例如)小於90%。護膜之確切厚度可藉由自護膜移除材料直至滿足所要厚度來達成。A part of the surface of the silicon wafer can be converted into zeolite material, or a zeolite material can be prepared on the surface of the silicon wafer. Two techniques are known in this technology. The thickness of the zeolite is about 50 nanometers to about 150 nanometers, about 80 nanometers to about 120 nanometers, and preferably about 100 nanometers. If the zeolite is too thin, the resulting protective film may not be thick enough to have the necessary strength to be used in EUV lithography devices. On the other hand, if the zeolite is too thick, the resulting protective film may be too thick and have inappropriately low EUV transmission, such as, for example, less than 90%. The exact thickness of the protective film can be achieved by removing material from the protective film until the desired thickness is satisfied.

根據本發明之第二態樣,提供一種三維模板在一護膜之製造中的用途。According to the second aspect of the present invention, a three-dimensional template is used in the manufacture of a protective film.

如上文所描述,當前已知護膜係藉由在表面上形成二維層來製造。不存在產生於三維模板內部的已知護膜。使用三維模板會允許形成具有極規則及可預測結構之護膜。所得護膜強於現有石墨烯護膜,且並不會如同基於碳奈米管之護膜之狀況一樣造成輻射光束之非想要的繞射或散射。As described above, the currently known protective film is manufactured by forming a two-dimensional layer on the surface. There is no known protective film generated inside the three-dimensional template. The use of three-dimensional templates allows the formation of protective films with extremely regular and predictable structures. The resulting protective film is stronger than the existing graphene protective film, and does not cause undesired diffraction or scattering of the radiation beam as in the case of the protective film based on the carbon nanotube.

該三維模板可為關於本發明之第一態樣所描述的任何沸石。The three-dimensional template may be any zeolite described in relation to the first aspect of the invention.

根據本發明之一第三態樣,提供一種用於一護膜之製造之三維模板。According to a third aspect of the present invention, a three-dimensional template for manufacturing a protective film is provided.

較佳地,該護膜係一含碳護膜。Preferably, the protective film is a carbon-containing protective film.

較佳地,該三維模板為如關於本發明之第一態樣所描述的沸石。Preferably, the three-dimensional template is zeolite as described in relation to the first aspect of the invention.

根據本發明之一第四態樣,提供一種護膜,其具有大體上對應於一沸石之內部細孔結構的一三維結構。該護膜較佳係含碳的。According to a fourth aspect of the present invention, there is provided a protective film having a three-dimensional structure substantially corresponding to the internal pore structure of a zeolite. The protective film is preferably carbon-containing.

由於不存在使用三維模板所製造之已知護膜,故不存在具有大體上對應於沸石之內部細孔結構之三維結構的已知護膜。如上文所描述,此提供一種較強且不干涉通過護膜之輻射光束之均一性的護膜。Since there is no known protective film manufactured using a three-dimensional template, there is no known protective film having a three-dimensional structure that substantially corresponds to the internal pore structure of the zeolite. As described above, this provides a strong protective film that does not interfere with the uniformity of the radiation beam passing through the protective film.

根據本發明之一第五態樣,提供一種用於一微影裝置之護膜,其係藉由或可藉由根據本發明之第一態樣之方法獲得。According to a fifth aspect of the present invention, there is provided a protective film for a lithography device, which is or can be obtained by the method according to the first aspect of the present invention.

歸因於製造護膜之已知方法之限制及不存在使用三維模板製造之任何護膜,迄今為止,尚不存在製造足夠強以用於微影裝置中的具有規則的三維定序之護膜之方式。Due to the limitations of the known methods of manufacturing the protective film and the absence of any protective film manufactured using a three-dimensional template, to date, there is no protective film with a regular three-dimensional order that is strong enough to be used in a lithography device Way.

根據本發明之一第六態樣,提供一種根據本發明之該第一態樣之一方法所製造或根據本發明之該第四態樣或該第五態樣的護膜在一微影裝置中的用途。According to a sixth aspect of the present invention, there is provided a lithography device for a protective film manufactured according to a method of the first aspect of the present invention or according to the fourth aspect or the fifth aspect of the present invention Use in.

概言之,本發明之方法允許製造適合用於EUV微影裝置中之護膜,特別是含碳護膜。先前尚沒有可能製造此護膜。根據本發明之方法製造之護膜能夠抵抗當護膜在使用中時所達成之高溫,且亦耐受在微影裝置之使用期間護膜上之將損害已知護膜的機械力。此外,具有具規則三維結構之護膜意謂在通過護膜時輻射光束之均一性並未受到不利影響。據信,大體上對應於沸石之內部細孔結構的三維結構提供具有足夠強度以待用於微影裝置中,且亦具有足夠靈活性以耐受在使用期間之任何溫度及/或壓力改變的護膜。In summary, the method of the present invention allows the production of protective films suitable for use in EUV lithography devices, especially carbon-containing protective films. It has not been possible to manufacture this film before. The protective film manufactured according to the method of the present invention can resist the high temperature achieved when the protective film is in use, and also withstands mechanical forces on the protective film that will damage known protective films during use of the lithography device. In addition, a protective film having a regular three-dimensional structure means that the uniformity of the radiation beam when passing through the protective film is not adversely affected. It is believed that a three-dimensional structure that generally corresponds to the internal pore structure of the zeolite provides sufficient strength to be used in a lithography device, and is also flexible enough to withstand any changes in temperature and / or pressure during use Protective film.

現在將關於形成於沸石之細孔結構內之含碳護膜來描述本發明。然而,應瞭解,本發明不限於護膜且同樣適用於光譜純度濾光器。另外,歸因於所得材料之高表面積,本發明亦可用於電荷儲存器件,諸如電池或電容器中。因此,儘管在護膜及微影之內容背景中描述了方法、用途及產品,但應瞭解,此等方法、用途及產品亦可用於電池及電容器之組件之製造中。The present invention will now be described with respect to a carbon-containing protective film formed in the pore structure of zeolite. However, it should be understood that the present invention is not limited to protective films and is equally applicable to spectral purity filters. In addition, due to the high surface area of the resulting material, the invention can also be used in charge storage devices, such as batteries or capacitors. Therefore, although the methods, uses, and products are described in the context of protective film and lithography, it should be understood that these methods, uses, and products can also be used in the manufacture of components for batteries and capacitors.

圖1展示根據本發明之一項實施例的微影系統,其包括根據本發明之第四及第五態樣或根據本發明之第一態樣之方法所製造的護膜15。該微影系統包含輻射源SO及微影裝置LA。輻射源SO經組態以產生極紫外線(EUV)輻射光束B。微影裝置LA包含照明系統IL、經組態以支撐圖案化器件MA (例如光罩)之支撐結構MT、投影系統PS及經組態以支撐基板W之基板台WT。照明系統IL經組態以在輻射光束B入射於圖案化器件MA上之前調節該輻射光束B。投影系統經組態以將輻射光束B (現在由光罩MA而圖案化)投影至基板W上。基板W可包括先前形成之圖案。在此種狀況下,微影裝置將經圖案化輻射光束B與先前形成於基板W上之圖案對準。在此實施例中,護膜15被描繪為處於輻射之路徑中且保護圖案化器件MA。應瞭解,護膜15可位於任何所需位置中且可用以保護微影裝置中之鏡面中的任一者。FIG. 1 shows a lithography system according to an embodiment of the present invention, which includes a protective film 15 manufactured according to the methods of the fourth and fifth aspects of the present invention or the first aspect of the present invention. The lithography system includes a radiation source SO and a lithography device LA. The radiation source SO is configured to generate an extreme ultraviolet (EUV) radiation beam B. The lithography apparatus LA includes an illumination system IL, a support structure MT configured to support the patterned device MA (such as a photomask), a projection system PS, and a substrate table WT configured to support the substrate W. The illumination system IL is configured to adjust the radiation beam B before it is incident on the patterned device MA. The projection system is configured to project the radiation beam B (now patterned by the mask MA) onto the substrate W. The substrate W may include a previously formed pattern. In this situation, the lithography device aligns the patterned radiation beam B with the pattern previously formed on the substrate W. In this embodiment, the protective film 15 is depicted as being in the path of radiation and protecting the patterned device MA. It should be understood that the protective film 15 may be located in any desired position and may be used to protect any one of the mirror surfaces in the lithography device.

輻射源SO、照明系統IL及投影系統PS可皆經建構及配置成使得其可與外部環境隔離。處於低於大氣壓力之壓力下之氣體(例如氫氣)可提供於輻射源SO中。真空可提供於照明系統IL及/或投影系統PS中。在充分地低於大氣壓力之壓力下之少量氣體(例如,氫氣)可提供於照明系統IL及/或投影系統PS中。The radiation source SO, the illumination system IL, and the projection system PS can all be constructed and configured so that they can be isolated from the external environment. A gas (for example, hydrogen) at a pressure lower than atmospheric pressure can be provided in the radiation source SO. The vacuum may be provided in the illumination system IL and / or the projection system PS. A small amount of gas (for example, hydrogen) at a pressure sufficiently lower than atmospheric pressure may be provided in the illumination system IL and / or the projection system PS.

圖1所展示之輻射源SO屬於可被稱作雷射產生電漿(LPP)源之類型。可(例如)為CO2 雷射之雷射1經配置以經由雷射光束2而將能量沈積至自燃料發射器3提供之諸如錫(Sn)之燃料中。儘管在以下描述中提及錫,但可使用任何合適燃料。燃料可例如呈液體形式,且可例如為金屬或合金。燃料發射器3可包含一噴嘴,該噴嘴經組態以沿著朝向電漿形成區4之軌跡而導向例如呈小滴之形式的錫。雷射光束2在電漿形成區4處入射於錫上。雷射能量至錫中之沈積會在電漿形成區4處產生電漿7。在電漿之離子之去激發及再結合期間自電漿7發射包括EUV輻射之輻射。The radiation source SO shown in FIG. 1 is of a type that can be referred to as a laser generating plasma (LPP) source. Laser 1, which may be, for example, a CO 2 laser, is configured to deposit energy via laser beam 2 into a fuel such as tin (Sn) provided from fuel emitter 3. Although tin is mentioned in the following description, any suitable fuel may be used. The fuel may be in liquid form, for example, and may be metal or alloy, for example. The fuel emitter 3 may include a nozzle configured to direct tin, for example in the form of droplets, along a trajectory toward the plasma forming region 4. The laser beam 2 is incident on the tin at the plasma formation region 4. The deposition of laser energy into the tin will generate a plasma 7 at the plasma formation area 4. Radiation including EUV radiation is emitted from the plasma 7 during deexcitation and recombination of plasma ions.

EUV輻射係由近正入射輻射收集器5 (有時更通常被稱作正入射輻射收集器)收集及聚焦。收集器5可具有經配置以反射EUV輻射(例如,具有諸如13.5奈米之所要波長之EVU輻射)之多層結構。收集器5可具有橢圓形組態,其具有兩個橢圓焦點。第一焦點可處於電漿形成區4處,且第二焦點可處於中間焦點6處,如下文所論述。The EUV radiation is collected and focused by a near normal incidence radiation collector 5 (sometimes more commonly referred to as a normal incidence radiation collector). The collector 5 may have a multilayer structure configured to reflect EUV radiation (for example, EVU radiation having a desired wavelength such as 13.5 nm). The collector 5 may have an elliptical configuration with two elliptical focal points. The first focus may be at the plasma formation region 4 and the second focus may be at the intermediate focus 6, as discussed below.

雷射1可與輻射源SO分離。在此種狀況下,雷射光束2可憑藉包含例如合適導向鏡及/或光束擴展器及/或其他光學件之光束遞送系統(圖中未繪示)而自雷射1傳遞至輻射源SO。雷射1及輻射源SO可一起被認為是輻射系統。Laser 1 can be separated from the radiation source SO. In this case, the laser beam 2 can be transmitted from the laser 1 to the radiation source SO by means of a beam delivery system (not shown in the figure) including, for example, a suitable guide mirror and / or beam expander and / or other optical components . Laser 1 and radiation source SO can be considered together as a radiation system.

由收集器5反射之輻射形成輻射光束B。輻射光束B聚焦於點6處以形成電漿形成區4之影像,該影像充當用於照明系統IL之虛擬輻射源。輻射光束B聚焦於之點6可被稱作中間焦點。輻射源SO經配置使得中間焦點6位於輻射源之圍封結構9中之開口8處或附近。The radiation reflected by the collector 5 forms a radiation beam B. The radiation beam B is focused at the point 6 to form an image of the plasma forming region 4, which image serves as a virtual radiation source for the illumination system IL. The point 6 at which the radiation beam B is focused may be referred to as an intermediate focus. The radiation source SO is configured such that the intermediate focal point 6 is located at or near the opening 8 in the enclosure 9 of the radiation source.

輻射光束B自輻射源SO傳送至照明系統IL中,該照明系統IL經組態以調節輻射光束。照明系統IL可包括琢面化場鏡面器件10及琢面化光瞳鏡面器件11。琢面化場鏡面器件10及琢面化光瞳鏡面器件11一起向輻射光束B提供所要橫截面形狀及所要角度分佈。輻射光束B自照明系統IL傳遞且入射於由支撐結構MT固持之圖案化器件MA上。圖案化器件MA反射及圖案化輻射光束B。除了琢面化場鏡面器件10及琢面化光瞳鏡面器件11以外或代替琢面化場鏡面器件10及琢面化光瞳鏡面器件11,照明系統IL亦可包括其他鏡面或器件。The radiation beam B is transmitted from the radiation source SO to the illumination system IL, which is configured to adjust the radiation beam. The illumination system IL may include a faceted field mirror device 10 and a faceted pupil mirror device 11. The faceted field mirror device 10 and the faceted pupil mirror device 11 together provide the radiation beam B with the desired cross-sectional shape and the desired angular distribution. The radiation beam B passes from the illumination system IL and is incident on the patterned device MA held by the support structure MT. The patterned device MA reflects and patterns the radiation beam B. In addition to or instead of the faceted field mirror device 10 and the faceted pupil mirror device 11, the illumination system IL may also include other mirrors or devices.

在自圖案化器件MA反射之後,經圖案化輻射光束B進入投影系統PS。投影系統包含複數個鏡面13、14,複數個鏡面13、14經組態以將輻射光束B投影至由基板台WT固持之基板W上。投影系統PS可將縮減因數應用於輻射光束,從而形成特徵小於圖案化器件MA上之對應特徵的影像。舉例而言,可應用為4之縮減因數。儘管投影系統PS在圖1中具有兩個鏡面13、14,但投影系統可包括任何數目個鏡面(例如,六個鏡面)。After reflection from the patterned device MA, the patterned radiation beam B enters the projection system PS. The projection system includes a plurality of mirror surfaces 13, 14 configured to project the radiation beam B onto the substrate W held by the substrate table WT. The projection system PS can apply the reduction factor to the radiation beam, thereby forming an image with features smaller than the corresponding features on the patterned device MA. For example, a reduction factor of 4 can be applied. Although the projection system PS has two mirror surfaces 13, 14 in FIG. 1, the projection system may include any number of mirror surfaces (for example, six mirror surfaces).

圖1所展示之輻射源SO可包括未說明之組件。舉例而言,光譜濾光器可提供於輻射源中。光譜濾光器可大體上透射EUV輻射,但大體上阻擋其他波長之輻射,諸如紅外線輻射。The radiation source SO shown in FIG. 1 may include unillustrated components. For example, a spectral filter can be provided in the radiation source. Spectral filters can generally transmit EUV radiation, but generally block radiation at other wavelengths, such as infrared radiation.

在根據本發明之例示性方法中,提供呈沸石之形式的三維模板。此沸石可已基於矽晶圓或藉由任何其他合適方式而形成。例示性沸石為沸石-Y,其中鈉離子之至少一部分已經由離子交換與鑭離子交換。使包含乙炔氣體之碳源通過沸石,且使乙炔氣體擴散至沸石之內部細孔中。將沸石加熱至約650℃以便使乙炔氣體碳化且在沸石內部形成碳結構,該碳結構大體上對應於沸石之內部結構。在此之後,將沸石加熱至約850℃以便提供更高度有序的含碳護膜。接著藉由溶解於氫氟酸中溶解沸石,以便回收護膜。In the exemplary method according to the present invention, a three-dimensional template in the form of zeolite is provided. This zeolite may have been formed on silicon wafers or by any other suitable means. An exemplary zeolite is zeolite-Y, where at least a portion of the sodium ions have been ion-exchanged with lanthanum ions. The carbon source containing acetylene gas is passed through the zeolite, and the acetylene gas is diffused into the internal pores of the zeolite. The zeolite is heated to about 650 ° C. to carbonize the acetylene gas and form a carbon structure inside the zeolite, which carbon structure generally corresponds to the internal structure of the zeolite. After this, the zeolite is heated to about 850 ° C in order to provide a more highly ordered carbon-containing protective membrane. Then dissolve the zeolite by dissolving in hydrofluoric acid to recover the protective membrane.

以此方式,控制所得護膜之結構且使用具有不同大小之不同沸石以改質護膜之確切結構係可能的。所得護膜具有大於90%之EUV透射率且足夠強以用於微影裝置中。In this way, it is possible to control the structure of the resulting membrane and use different zeolites with different sizes to modify the exact structure of the membrane. The resulting protective film has an EUV transmission of greater than 90% and is strong enough to be used in a lithography device.

術語「EUV輻射」可被認為涵蓋具有在4奈米至20奈米之範圍內(例如在13奈米至14奈米之範圍內)之波長之電磁輻射。EUV輻射可具有小於10奈米(例如在4奈米至10奈米之範圍內,諸如6.7奈米或6.8奈米)之波長。The term "EUV radiation" may be considered to cover electromagnetic radiation having a wavelength in the range of 4 nm to 20 nm (eg, in the range of 13 nm to 14 nm). EUV radiation may have a wavelength of less than 10 nanometers (eg, in the range of 4 nanometers to 10 nanometers, such as 6.7 nanometers or 6.8 nanometers).

雖然上文已描述本發明之特定實施例,但應瞭解,可以與所描述方式不同之其他方式來實踐本發明。以上描述意欲為說明性,而非限制性的。因此,對於熟習此項技術者將顯而易見,可在不脫離下文所闡明之申請專利範圍之範疇的情況下對所描述之本發明進行修改。Although specific embodiments of the invention have been described above, it should be understood that the invention can be practiced in other ways than those described. The above description is intended to be illustrative, not limiting. Therefore, it will be apparent to those skilled in the art that the described invention can be modified without departing from the scope of the patent application scope set forth below.

1‧‧‧雷射 1‧‧‧Laser

2‧‧‧雷射光束 2‧‧‧Laser beam

3‧‧‧燃料發射器 3‧‧‧fuel launcher

4‧‧‧電漿形成區 4‧‧‧Plasma formation area

5‧‧‧收集器 5‧‧‧Collector

6‧‧‧中間焦點/點 6‧‧‧middle focus / point

7‧‧‧電漿 7‧‧‧ plasma

8‧‧‧開口 8‧‧‧ opening

9‧‧‧圍封結構 9‧‧‧Enclosure structure

10‧‧‧琢面化場鏡面器件 10‧‧‧ Faceted field mirror device

11‧‧‧琢面化光瞳鏡面器件 11‧‧‧ Faceted pupil mirror device

13‧‧‧鏡面 13‧‧‧Mirror

14‧‧‧鏡面 14‧‧‧Mirror

15‧‧‧護膜 15‧‧‧Film

B‧‧‧極紫外線(EUV)輻射光束 B‧‧‧Extreme ultraviolet (EUV) radiation beam

IL‧‧‧照明系統 IL‧‧‧Lighting system

LA‧‧‧微影裝置 LA‧‧‧lithography device

MA‧‧‧圖案化器件/光罩 MA‧‧‧patterned device / mask

MT‧‧‧支撐結構 MT‧‧‧support structure

PS‧‧‧投影系統 PS‧‧‧Projection system

SO‧‧‧輻射源 SO‧‧‧radiation source

W‧‧‧基板 W‧‧‧Substrate

WT‧‧‧基板台 WT‧‧‧Substrate table

現在將參看隨附示意性圖式而僅作為實例來描述本發明之實施例,在該等圖式中:Embodiments of the present invention will now be described with reference to the accompanying schematic drawings as examples only, in these drawings:

- 圖1描繪根據本發明之一實施例的包含微影裝置及輻射源之微影系統。 -FIG. 1 depicts a lithography system including a lithography device and a radiation source according to an embodiment of the invention.

Claims (27)

一種製造用於一微影裝置之一護膜之方法,該方法包含:在一三維模板中使該護膜生長。A method for manufacturing a protective film for a lithography device, the method comprising: growing the protective film in a three-dimensional template. 如請求項1之方法,其中該模板係一沸石。The method of claim 1, wherein the template is a zeolite. 如請求項2之方法,其中該沸石係選自沸石A、沸石β、絲光沸石、沸石Y、ZSM-5及菱沸石。The method of claim 2, wherein the zeolite is selected from zeolite A, zeolite β, mordenite, zeolite Y, ZSM-5 and chabazite. 如請求項2或請求項3之方法,其中該沸石係一經改質沸石。The method of claim 2 or claim 3, wherein the zeolite is a modified zeolite. 如請求項4之方法,其中該經改質沸石包含摻雜有鑭、鋅、鉬、釔、鈣、鎢、釩、鈦、鈮、鉻、鉭及鉿中之一或多者的沸石。The method of claim 4, wherein the modified zeolite comprises zeolite doped with one or more of lanthanum, zinc, molybdenum, yttrium, calcium, tungsten, vanadium, titanium, niobium, chromium, tantalum, and hafnium. 如請求項1至3中任一項之方法,該方法包含提供一碳源且將該碳源傳遞至該三維模板材料中。The method of any one of claims 1 to 3, the method comprising providing a carbon source and transferring the carbon source to the three-dimensional template material. 如請求項6之方法,其中該氣態碳源包含至少一個飽和或不飽和的C1至C4烴。The method of claim 6, wherein the gaseous carbon source contains at least one saturated or unsaturated C1 to C4 hydrocarbon. 如請求項7之方法,其中該氣態碳源包含甲烷、乙烷、乙烯、乙炔、丙烷、丙烯、丙二烯、丙炔、丁烷、丁烯、丁二烯、丁三烯及丁炔中之至少一者,較佳為乙炔。The method of claim 7, wherein the gaseous carbon source comprises methane, ethane, ethylene, acetylene, propane, propylene, propadiene, propyne, butane, butene, butadiene, butadiene and butyne At least one of them is preferably acetylene. 如請求項6之方法,其中該方法包含將該三維模板加熱直至一第一溫度以使該碳源碳化。The method of claim 6, wherein the method includes heating the three-dimensional template to a first temperature to carbonize the carbon source. 如請求項9之方法,其中該第一溫度為約350℃至約800℃。The method of claim 9, wherein the first temperature is about 350 ° C to about 800 ° C. 如請求項9之方法,其中將該三維模板加熱至高於該第一溫度之一第二溫度。The method of claim 9, wherein the three-dimensional template is heated to a second temperature higher than the first temperature. 如請求項11之方法,其中該第二溫度約為850℃。The method of claim 11, wherein the second temperature is about 850 ° C. 如請求項9之方法,其中使該三維模板溶解以釋放該含碳護膜。The method of claim 9, wherein the three-dimensional template is dissolved to release the carbon-containing protective film. 如請求項13之方法,其中該三維模板藉由曝露於一強酸,較佳氫氟酸或氫氯酸,且視情況接著藉由曝露於一熱鹼性溶液,諸如氫氧化鈉而溶解。The method of claim 13, wherein the three-dimensional template is dissolved by exposure to a strong acid, preferably hydrofluoric acid or hydrochloric acid, and then optionally by exposure to a hot alkaline solution, such as sodium hydroxide. 如請求項1至3中任一項之方法,其中使用一矽晶圓,較佳單晶矽來產生該三維模板。The method according to any one of claims 1 to 3, wherein a three-dimensional template is generated using a silicon wafer, preferably monocrystalline silicon. 如請求項15之方法,其中將該矽晶圓之至少一部分轉換成一沸石,或其中將一沸石膜沈積於該矽晶圓之一表面上。The method of claim 15, wherein at least a portion of the silicon wafer is converted into a zeolite, or wherein a zeolite film is deposited on a surface of the silicon wafer. 如請求項16之方法,其中該沸石之厚度為約50奈米至約150奈米,較佳約80奈米至約120奈米,且最佳約100奈米。The method of claim 16, wherein the thickness of the zeolite is about 50 nm to about 150 nm, preferably about 80 nm to about 120 nm, and most preferably about 100 nm. 如請求項5之方法,其中經由離子交換來摻雜該沸石。The method of claim 5, wherein the zeolite is doped via ion exchange. 一種三維模板在製造一護膜中的用途,該護膜較佳係一含碳護膜。The use of a three-dimensional template in the manufacture of a protective film, the protective film is preferably a carbon-containing protective film. 如請求項19之用途,其中該三維模板係一沸石。For the use of claim 19, wherein the three-dimensional template is a zeolite. 如請求項20之用途,其中該沸石係一經改質沸石,其已摻雜有鑭、鋅、鉬、釔、鈣、鎢、釩、鈦、鈮、鉻、鉭及鉿中之一或多者。The use according to claim 20, wherein the zeolite is a modified zeolite, which has been doped with one or more of lanthanum, zinc, molybdenum, yttrium, calcium, tungsten, vanadium, titanium, niobium, chromium, tantalum and hafnium . 一種用於一護膜之製造之三維模板,其中該模板包含一沸石,較佳其中該護膜係一含碳護膜。A three-dimensional template for the manufacture of a protective film, wherein the template includes a zeolite, preferably the protective film is a carbon-containing protective film. 如請求項22之三維模板,其中該沸石摻雜有鑭、鋅、鉬、釔、鈣、鎢、釩、鈦、鈮、鉻、鉭及鉿中之一或多者。The three-dimensional template of claim 22, wherein the zeolite is doped with one or more of lanthanum, zinc, molybdenum, yttrium, calcium, tungsten, vanadium, titanium, niobium, chromium, tantalum, and hafnium. 一種護膜,其具有大體上對應於一沸石之內部細孔結構的一三維結構。A protective film having a three-dimensional structure substantially corresponding to the internal pore structure of a zeolite. 如請求項24之護膜,其中該護膜係含碳的。The protective film of claim 24, wherein the protective film is carbon-containing. 一種用於一微影裝置之護膜,其可藉由或藉由如請求項1至18中任一項之方法獲得。A protective film for a lithography device, which can be obtained by or by a method as in any one of claims 1 to 18. 一種藉由如請求項1至18中任一項之方法製造或如請求項24至26中任一項的護膜在一微影裝置中的用途。A use of a protective film manufactured by the method as claimed in any one of claims 1 to 18 or as claimed in any one of claims 24 to 26 in a lithography apparatus.
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* Cited by examiner, † Cited by third party
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TWI756845B (en) * 2019-10-30 2022-03-01 台灣積體電路製造股份有限公司 Pellicle, semiconductor apparatus, and manufacture thereof
US11314169B2 (en) 2019-10-30 2022-04-26 Taiwan Semiconductor Manufacturing Co., Ltd. Robust, high transmission pellicle for extreme ultraviolet lithography systems
US11656544B2 (en) 2019-10-30 2023-05-23 Taiwan Semiconductor Manufacturing Co., Ltd. Robust, high transmission pellicle for extreme ultraviolet lithography systems

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