TW201922592A - Carrier tape and method for forming carrier tape - Google Patents

Carrier tape and method for forming carrier tape Download PDF

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Publication number
TW201922592A
TW201922592A TW107141096A TW107141096A TW201922592A TW 201922592 A TW201922592 A TW 201922592A TW 107141096 A TW107141096 A TW 107141096A TW 107141096 A TW107141096 A TW 107141096A TW 201922592 A TW201922592 A TW 201922592A
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Taiwan
Prior art keywords
carrier tape
mold
flange portion
front surface
forming
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TW107141096A
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Chinese (zh)
Inventor
今井將幸
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日商信越聚合物股份有限公司
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Publication of TW201922592A publication Critical patent/TW201922592A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D73/00Packages comprising articles attached to cards, sheets or webs
    • B65D73/02Articles, e.g. small electrical components, attached to webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/38Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for delicate optical, measuring, calculating or control apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packages (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

Provided are: a carrier tape capable of reliably housing a component in a housing recess; and a method for forming the carrier tape. Disclosed is a carrier tape 1 having formed therein: housing recesses 3 each housing a component P; and flange parts 4 having feeding holes 2. In a connection part 5 between the housing recesses 3 in the transporting direction MD, a front surface 500 which is a surface on the side of an opening 31 of each housing recess 3 is formed at the same height as a front surface 400 of the flange part 4 so as to be flush therewith, and a back surface 501 of the connection part 5 on the opposite side from the front surface 500 is located at a different height from a back surface 401 of the flange part 4. Disclosed is a method for forming the carrier tape 1, wherein a sheet base material 10 is transported onto a drum-type vacuum forming mold 12 having, in a surface thereof, a recess mold 120 for forming the housing recess 3, and the sheet base material is subjected to vacuum forming. In the vacuum forming mold 12, the outer diameter of a connection part mold 121 is greater than the outer diameter of a flange part mold 122.

Description

承載帶及承載帶之成形方法Bearing belt and forming method of bearing belt

本發明係關於一種具有收納零件之收納凹部之承載帶及承載帶之成形方法。The present invention relates to a carrier tape having a receiving recess of a receiving part and a method for forming the same.

先前,裸晶片(裸片)或IC(integrated circuit,積體電路)晶片等電子零件收納於承載帶之收納凹部,用於工場間之輸送或向安裝裝置之供給等。於該承載帶,收納電子零件等零件之收納凹部、及具有進給孔之凸緣部於長度方向並列形成,又,收納凹部及進給孔沿長度方向形成(例如,參照專利文獻1)。而且,當利用包裝機將零件收納於承載帶時,收納凹部利用上蓋帶密封,並捲取於卷盤。Previously, electronic components such as bare wafers (ICs) or integrated circuit (IC) wafers were stored in the storage recesses of the carrier tape for transportation between workshops or supply to mounting devices. In this carrier tape, a storage recess for accommodating parts such as electronic parts and a flange part having a feed hole are formed side by side in the longitudinal direction, and the storage recess and the feed hole are formed in the longitudinal direction (for example, refer to Patent Document 1). When the components are stored in the carrier tape by the packaging machine, the storage recess is sealed with the cover tape and wound up on a reel.

近年,為了提高零件之收納效率,收納凹部之間隔變得狹窄(短),如該專利文獻1所述,當利用正面形成有凹模之鼓式真空成形模具真空成形承載帶時,承載帶成形為如下形狀,即,連結部之收納凹部之開口側之面即正面500A相對凸緣部之正面向收納凹部之底面側降低(參照圖7及圖8(b))。
[先前技術文獻]
[專利文獻]
In recent years, in order to improve the storage efficiency of parts, the interval between the storage recesses has been narrowed (short). As described in the Patent Document 1, when a carrier tape is vacuum-formed using a drum-type vacuum forming mold having a concave die formed on the front surface, the carrier tape is formed. The shape is such that the front surface 500A, which is the opening side surface of the storage recessed portion of the connection portion, is lowered toward the bottom surface side of the storage recessed portion relative to the front surface of the flange portion (see FIGS. 7 and 8 (b)).
[Prior technical literature]
[Patent Literature]

[專利文獻1]日本專利特開2014-221651號公報[Patent Document 1] Japanese Patent Laid-Open No. 2014-221651

[發明所欲解決之問題][Problems to be solved by the invention]

當利用包裝機將零件收納於該連結部為降低之形狀之承載帶之收納凹部時,存在零件抵於連結部之上面之情況,存在傾斜收納、或自收納凹部凸出從而發生錯誤、包裝機停止之情況。When using a packaging machine to store parts in the storage recess of the carrier tape in which the connecting portion has a lowered shape, the parts may abut the upper surface of the connecting portion, the storage may be inclined, or protruding from the storage recess to cause an error. Stopped situation.

對此,本發明係鑒於以上問題而成者,其目的在於:提供一種可確實地將零件收納於收納凹部之承載帶及承載帶之製造方法。
[解決問題之技術手段]
In view of this, the present invention has been made in view of the above problems, and an object of the present invention is to provide a carrier tape and a manufacturing method of a carrier tape which can reliably store parts in a storage recess.
[Technical means to solve the problem]

(1)本發明之一態樣係一種承載帶,該承載帶形成有收納零件之收納凹部、及具有進給孔之凸緣部,搬送方向之上述收納凹部彼此之間之連結部,其上述收納凹部之開口側之面即正面以與上述凸緣部之正面相同之高度形成為平坦狀,且與上述連結部之正面相反之背面位於與上述凸緣部之背面不同之高度。
(2)於上述(1)之態樣中,於以上述凸緣部之正面為基準時,上述連結部之背面可位於上述凸緣部之正面至上述連結部之背面之距離較上述凸緣部之正面至上述凸緣部之背面之距離更短的位置。
(3)於上述(1)或(2)之態樣中,上述凸緣部之背面與上述連結部之背面之高度之差、即上述連結部之凹陷量可滿足下述(式1),
(式1)H=T/2-α・D,其中,將連結部之凹陷量設為H,將凸緣部之厚度設為T,將收納凹部之間隔設為D,將各尺寸單位設為mm,α為0.02≦α≦0.04。
(4)於上述(1)至(3)中一態樣中,上述承載帶可利用鼓式真空成形模具所成形。
(5)本發明之另一態樣一種承載帶之成形方法,其係由片狀基材成形形成有收納零件之收納凹部、及具有進給孔之凸緣部之承載帶,其係將上述片狀基材搬送至正面具有供成形上述收納凹部之凹模之鼓式真空成形模具、並進行真空成形者,上述鼓式真空成形模具,其成形搬送方向之上述收納凹部彼此之間之連結部的連結部模具之外徑,大於成形上述凸緣部之凸緣部模具之外徑。
[發明之效果]
(1) An aspect of the present invention is a carrier tape having a receiving recess for storing parts and a flange part having a feeding hole, and a connecting portion between the receiving recesses in the transport direction. The front surface of the accommodating recess is the flat surface at the same height as the front surface of the flange portion, and the rear surface opposite to the front surface of the connecting portion is at a different height from the rear surface of the flange portion.
(2) In the aspect (1), when the front surface of the flange portion is used as a reference, the back surface of the connecting portion may be located at a distance from the front surface of the flange portion to the back surface of the connecting portion to be longer than the flange. The position where the distance from the front surface of the portion to the rear surface of the flange portion is shorter.
(3) In the aspect (1) or (2), the difference in height between the back surface of the flange portion and the back surface of the connection portion, that is, the depression amount of the connection portion may satisfy the following (Equation 1),
(Equation 1) H = T / 2-α ・ D, where the recessed amount of the connecting portion is set to H, the thickness of the flange portion is set to T, the interval between the storage recessed portions is set to D, and the unit of each dimension is set to Is mm, and α is 0.02 ≦ α ≦ 0.04.
(4) In one aspect of the above (1) to (3), the above-mentioned carrier tape may be formed using a drum vacuum forming mold.
(5) Another aspect of the present invention is a method for forming a carrier tape, which is formed by forming a sheet-shaped base material into a receiving recess of a receiving part, and a supporting tape having a flange portion having a feeding hole. The sheet-shaped substrate is transported to a drum vacuum forming mold having a concave mold for forming the storage recesses on the front surface, and the vacuum forming is performed on the front surface of the drum vacuum molding mold. The outer diameter of the connecting portion mold is larger than the outer diameter of the flange portion mold forming the flange portion.
[Effect of the invention]

根據本發明,可提供一種可確實地將零件收納於收納凹部之承載帶及承載帶之製造方法。According to the present invention, it is possible to provide a carrier tape and a manufacturing method of a carrier tape which can reliably store parts in a storage recess.

以下,對本發明之實施形態參照圖式詳細進行說明。再者,於本說明書之實施形態、先前例、實施例及比較例中,均對相同構件附以相同符號。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, in the embodiments, the previous examples, the examples, and the comparative examples of this specification, the same components are assigned the same symbols.

首先,於說明本發明之實施形態之承載帶1之成形方法前,先對承載帶1進行說明。圖1係表示實施形態之承載帶1之立體圖。圖2表示實施形態之承載帶1,(a)係俯視圖,(b)係沿(a)中之E-E箭頭方向觀察之前視剖視圖,(c)係沿(a)中之F-F箭頭方向觀察之側視剖視圖。圖3係表示實施形態之承載帶1之前視剖視圖之放大圖。First, before describing the forming method of the carrier tape 1 according to the embodiment of the present invention, the carrier tape 1 will be described. Fig. 1 is a perspective view showing a carrier tape 1 according to the embodiment. FIG. 2 shows the carrier tape 1 according to the embodiment. (A) is a plan view, (b) is a cross-sectional view before viewing in the direction of the EE arrow in (a), and (c) is a side viewed in the direction of the FF arrow in (a). A sectional view. FIG. 3 is an enlarged view of a front sectional view of the carrier tape 1 according to the embodiment.

圖1所示之承載帶1係對複數個零件P進行收納、並保管、搬送、將零件P順利供給至將零件P安裝於基板之安裝機者。例如,作為零件P,列舉有電子零件、精密零件等。於承載帶1,沿帶之長度方向(搬送方向MD),進給孔2及收納零件P之收納凹部3分別以特定之間隔形成有複數個。The carrier tape 1 shown in FIG. 1 is a person who stores a plurality of parts P, stores them, transfers them, and smoothly supplies the parts P to a mounting machine that mounts the parts P on a substrate. Examples of the component P include electronic components, precision components, and the like. A plurality of feeding holes 2 and receiving recesses 3 for receiving parts P are formed on the carrier tape 1 along the length direction of the tape (conveying direction MD) at specific intervals.

進給孔2穿設於沿長度方向所形成之凸緣部4。再者,於本實施形態中,進給孔2俯視為圓形狀,進給孔2之形狀、間隔配合安裝機等進給機構穿設較佳。又,進給孔2亦存在沿帶之長度方向之兩邊而穿設於收納凹部3之兩側之情況。The feed hole 2 is passed through the flange portion 4 formed in the longitudinal direction. Furthermore, in this embodiment, the feed hole 2 has a circular shape in plan view, and the shape of the feed hole 2 and the feeding mechanism such as a space-fitting mounting machine are preferably worn. In addition, the feed hole 2 may be inserted into both sides of the storage recess 3 along both sides in the length direction of the belt.

收納凹部3配合所收納之零件P之尺寸及形狀而形成,於本實施形態中,形成為俯視為大致矩形狀。再者,收納凹部3亦存在底面300形成有用於檢查用等之底孔6、進而底面300形成有台座之情況。又,收納凹部3之尺寸通常於0.1 mm見方至16 mm見方之範圍內,承載帶1之帶寬為4 mm至24 mm。而且,搬送方向MD之收納凹部3彼此之間為連結部5。The storage recess 3 is formed in accordance with the size and shape of the component P to be stored, and in this embodiment, it is formed into a substantially rectangular shape in plan view. In addition, in the storage recessed portion 3, the bottom surface 300 may be formed with a bottom hole 6 for inspection and the like, and the bottom surface 300 may be formed with a stand. The size of the storage recess 3 is usually in the range of 0.1 mm to 16 mm square, and the width of the carrier tape 1 is 4 mm to 24 mm. The storage recesses 3 in the conveying direction MD are connected portions 5.

連結部5其開口31側之面即正面500以與凸緣部4之正面400相同或同等之高度形成為平坦狀,且與連結部5之正面500相反之背面501位於與凸緣部4之背面401不同之高度。即,連結部5之厚度t與凸緣部4之厚度T不同(參照圖3)。The front surface 500 on the side of the opening 31 of the connection portion 5 is formed in a flat shape at the same or equivalent height as the front surface 400 of the flange portion 4, and the back surface 501 opposite to the front surface 500 of the connection portion 5 is located on the side of the flange portion 4. Different heights on the back 401. That is, the thickness t of the connecting portion 5 is different from the thickness T of the flange portion 4 (see FIG. 3).

更詳細而言,連結部5之背面501係位於較凸緣部4之背面401而言,其自收納凹部3之底面300之高度更高之位置,或者說,於以凸緣部4之正面400為基準時,位於正面400至連結部5之背面501之距離較正面400至凸緣部4之背面401之距離更短的位置。即,連結部5之厚度t較凸緣部4之厚度T更薄。In more detail, the back surface 501 of the connecting portion 5 is located higher than the back surface 401 of the flange portion 4 from a height higher than the bottom surface 300 of the receiving recess 3, or the front surface of the flange portion 4 When 400 is used as a reference, the distance between the front surface 400 and the back surface 501 of the connecting portion 5 is shorter than the distance between the front surface 400 and the back surface 401 of the flange portion 4. That is, the thickness t of the connecting portion 5 is smaller than the thickness T of the flange portion 4.

而且,該承載帶1以熱塑性樹脂為材料形成。作為熱塑性樹脂,例如,列舉有聚碳酸酯、聚苯乙烯、聚氯乙烯、非晶形聚對苯二甲酸乙二酯、聚丙烯等合成樹脂,將碳混練於該等樹脂而賦予導電性者,於正面施以導電塗層者等。The carrier tape 1 is made of a thermoplastic resin. Examples of thermoplastic resins include synthetic resins such as polycarbonate, polystyrene, polyvinyl chloride, amorphous polyethylene terephthalate, and polypropylene, and carbon is kneaded with these resins to impart conductivity, Those who apply conductive coating to the front.

此處,該承載帶1係利用後述之承載帶1之成形裝置100所形成,其成形時,形成為例如4行、8行等複數行之承載帶1,其後,藉由狹縫刀等切斷器件,切斷、分離成各1行之承載帶1,從而完成製造。再者,亦存在於複數行之承載帶1之行間、兩端部設置有於形成進給孔2等時使用之定位用凹部之情況。Here, the carrier tape 1 is formed by a forming device 100 of the carrier tape 1 described later. During the forming, the carrier tape 1 is formed into a plurality of rows of the carrier tape 1 such as 4 rows and 8 rows. Thereafter, a slit knife or the like is used. The devices are cut, and the carrier tapes 1 are cut and separated into one row to complete the manufacturing. Furthermore, there may be cases where positioning recesses are used between the rows of the plurality of rows of the carrier tapes 1 and at both end portions for positioning the feed holes 2 and the like.

其次,對承載帶1之成形裝置100及成形方法進行說明。圖4係表示承載帶1之成形裝置100之概略圖。圖5係表示承載帶1之成形方法之流程圖。Next, a forming apparatus 100 and a forming method of the carrier tape 1 will be described. FIG. 4 is a schematic view showing the forming apparatus 100 of the carrier tape 1. FIG. 5 is a flowchart showing a method of forming the carrier tape 1.

圖4所示之承載帶1之成形裝置100至少具備加熱輥11、鼓式真空成形模具12、蓄積部13、壓模14、及搬送器件15。The forming apparatus 100 of the carrier tape 1 shown in FIG. 4 includes at least a heating roller 11, a drum vacuum forming mold 12, an accumulation portion 13, a stamper 14, and a transfer device 15.

加熱輥11係一面藉由旋轉而將自未圖示之供給器件供給之片狀基材10搬送至設置於搬送方向MD下游之鼓式真空成形模具12、一面加熱軟化,其可加熱片狀基材10。藉由利用加熱輥11加熱片狀基材10,可某種程度上矯正片狀基材10之捲繞慣性力、波狀之起伏。The heating roller 11 transfers the sheet-like substrate 10 supplied from a supply device (not shown) to a drum-type vacuum forming mold 12 disposed downstream in the conveying direction MD while rotating and softens while heating the sheet-like substrate.材 10。 Material 10. By heating the sheet-like substrate 10 with the heating roller 11, the winding inertia force and wave-like fluctuations of the sheet-like substrate 10 can be corrected to some extent.

鼓式真空成形模具12之外周正面具有複數個與要成形之收納凹部3對應之凹模(模腔)120,其一面藉由旋轉搬送所搬送之片狀基材10、一面於片狀基材10真空形成收納凹部3,關於鼓式真空成形模具12之構造,之後將詳細進行說明。再者,各模腔120與真空產生機等連接。又,鼓式真空成形模具12可藉由例如水等冷調溫介質,維持於一定溫度The outer surface of the drum-type vacuum forming mold 12 has a plurality of concave molds (cavities) 120 corresponding to the accommodating recesses 3 to be formed. One side of the sheet-shaped substrate 10 transferred by the rotary conveyance and one side of the sheet-shaped substrate 10 The storage recess 3 is formed in a vacuum. The structure of the drum vacuum forming mold 12 will be described in detail later. Each cavity 120 is connected to a vacuum generator or the like. In addition, the drum-type vacuum forming mold 12 can be maintained at a constant temperature by a cold temperature-regulating medium such as water.

蓄積部13使形成有收納凹部3之片狀基材10A滯留而一次性冷卻,從而去除真空成形時之熱應力。The accumulation portion 13 stagnates the sheet-like base material 10A on which the storage recessed portion 3 is formed and cools it once, thereby removing thermal stress during vacuum forming.

壓模14係於片狀基材10A衝壓進給孔2者,進而,亦於收納凹部3之底面300衝壓底孔6。The stamper 14 is for punching the feed hole 2 on the sheet-like substrate 10A, and further punching the bottom hole 6 on the bottom surface 300 of the storage recess 3.

搬送器件15係將片狀基材10A自蓄積部13間歇性搬送至壓模14者。The transfer device 15 is a person who intermittently transfers the sheet-like substrate 10A from the accumulation portion 13 to the stamper 14.

而且,成形裝置100除上述各種器件以外,還具備將成形為複數行之承載帶1切斷、分離成1行之承載帶1之切斷器件,於將零件P收納於各承載帶1之收納凹部3後、利用上蓋帶包裝之包裝機,以及捲取於卷盤用之捲取器件等。In addition to the various devices described above, the forming apparatus 100 further includes a cutting device for cutting the carrier tapes 1 formed into a plurality of rows and separating the carrier tapes 1 into one row, and accommodates the parts P in each of the carrier tapes 1. After the recess 3, a packaging machine using an upper cover tape for packaging, and a winding device for winding the reel.

繼而,對承載帶1之成形方法進行說明,該成形方法至少包括將片狀基材10搬送至鼓式真空成形模具12之搬送步驟S1、對已搬送至鼓式真空成形模具12之正面之片狀基材10進行吸引並進行真空成形之成形步驟S2、及於收納凹部3之側方衝壓進給孔2之進給孔衝壓步驟S3,進而亦追加性包括於收納凹部3之底面300衝壓底孔之底孔衝壓步驟S4(參照圖5)。Next, a description will be given of a forming method of the carrier tape 1. The forming method includes at least a transfer step S1 of transferring the sheet-like substrate 10 to the drum vacuum forming mold 12, and a sheet that has been transferred to the front surface of the drum vacuum forming mold 12. The base material 10 is sucked and vacuum-formed in the forming step S2, and the feeding hole punching step S3 in which the feeding hole 2 is punched on the side of the storage recess 3, and further includes a punching bottom in the bottom surface 300 of the storage recess 3 The bottom hole punching step S4 (see FIG. 5).

於搬送步驟S1中,將片狀基材10以一定之搬送速度搬送至鼓式真空成形模具12。再者,於搬送步驟S1之前步驟中,可利用加熱輥11對片狀基材10進行加熱。In the transfer step S1, the sheet-like substrate 10 is transferred to the drum-type vacuum forming mold 12 at a constant transfer speed. In addition, in the step before the conveyance step S1, the sheet-like base material 10 can be heated by the heating roller 11.

於其次之成形步驟S2中,將片狀基材10真空吸附於鼓式真空成形模具12之外周正面而進行真空成形。其後,形成有收納凹部3之片狀基材10A利用蓄積部13進行冷卻。進而,其後,片狀基材10A藉由搬送器件15之間歇性搬送而被送至壓模14。In the next forming step S2, the sheet-like substrate 10 is vacuum-adsorbed on the front surface of the outer periphery of the drum-type vacuum forming mold 12 and vacuum-formed. Thereafter, the sheet-like base material 10A having the storage recessed portion 3 formed therein is cooled by the accumulation portion 13. After that, the sheet-like substrate 10A is transferred to the stamper 14 by intermittent transfer of the transfer device 15.

於進給孔衝壓步驟S3中,藉由定位器件(未圖示)將片狀基材10A之收納凹部3定位,並利用壓模14衝壓進給孔2。In the feeding hole punching step S3, the receiving recess 3 of the sheet-shaped base material 10A is positioned by a positioning device (not shown), and the feeding hole 2 is punched by the stamper 14.

於底孔衝壓步驟S4中,藉由定位器件將片狀基材10A之收納凹部3定位,並利用壓模14衝壓底孔。再者,可同時進行進給孔衝壓步驟S3與底孔衝壓步驟S4。In the bottom hole punching step S4, the receiving recess 3 of the sheet-shaped base material 10A is positioned by the positioning device, and the bottom hole is punched by the stamper 14. Furthermore, the feeding hole punching step S3 and the bottom hole punching step S4 may be performed simultaneously.

而且,形成有進給孔2及底孔6之承載帶1藉由切斷器件而切斷分離。如此,單行之承載帶1成形。The carrier tape 1 having the feed holes 2 and the bottom holes 6 is cut and separated by a cutting device. In this way, the single-row carrier tape 1 is formed.

此處,對鼓式真空成形模具12及成形步驟S2詳細進行說明。圖6(a)係表示實施形態之鼓式真空成形模具12之概略立體圖,(b)係表示先前之鼓式真空成形模具12A之概略立體圖。Here, the drum vacuum forming mold 12 and the forming step S2 will be described in detail. FIG. 6 (a) is a schematic perspective view showing the drum vacuum forming mold 12 according to the embodiment, and (b) is a schematic perspective view showing the conventional drum vacuum forming mold 12A.

鼓式真空成形模具12如圖6(a)所示,係正面具有供成形承載帶1之收納凹部3之模腔120者,其外周正面具有複數個對應於要成形之收納凹部3之尺寸、形狀(長度A0、寬度B0、高度K0)、收納凹部3彼此之間隔D及片狀基材10A之厚度、即凸緣部4之厚度T等(參照圖2及圖3)的模腔120。As shown in FIG. 6 (a), the drum-type vacuum forming mold 12 has a cavity 120 on the front side for forming the storage recess 3 of the carrier tape 1, and the outer front surface has a plurality of sizes corresponding to the storage recess 3 to be formed. A cavity 120 having a shape (length A0, width B0, height K0), a distance D between the receiving recesses 3 and a thickness of the sheet-like base material 10A, that is, a thickness T of the flange portion 4 (see FIGS. 2 and 3).

而且,成形搬送方向MD之收納凹部3彼此之間之連結部5之連結部模具121之外徑大於成形凸緣部4之凸緣部模具122之外徑。即,連結部模具121之外徑如圖2及圖3所示,以成形時連結部5之收納凹部3之開口31側之面即正面500以與凸緣部4之正面400相同或同等之高度形成為平坦狀之方式,相對於凸緣部模具122之外徑加以調整。The outer diameter of the connecting portion mold 121 of the connecting portion 5 between the storage recesses 3 in the forming conveying direction MD is larger than the outer diameter of the flange portion mold 122 of the forming flange portion 4. That is, as shown in FIG. 2 and FIG. 3, the outer diameter of the connecting part mold 121 is the same as or the same as the front face 400 of the flange part 4 as the surface 500 on the side of the opening 31 of the receiving recess 3 of the connecting part 5 during molding. The method of forming the height into a flat shape is adjusted with respect to the outer diameter of the flange portion mold 122.

進而換言之,連結部模具121之外徑係以於成形收納凹部3時連結部5受到拉伸從而彌補連結部5自凸緣部4下降之量並上升之方式,相對於凸緣部模具122之外徑大幅加以調整。如此,連結部模具121之外徑係以預測下降量(降低量)並彌補其之方式決定。In other words, the outer diameter of the connecting portion mold 121 is compared with that of the flange portion mold 122 in such a manner that the connecting portion 5 is stretched to compensate for the amount of the falling portion 5 rising from the flange portion 4 when the storage recess 3 is formed. The outer diameter is greatly adjusted. In this way, the outer diameter of the connection part mold 121 is determined so as to predict the amount of decrease (reduction amount) and compensate for it.

具體而言,凸緣部4之背面401與連結部5之背面501之高度之差、即連結部5之凹陷量H滿足以下(式1)之範圍較佳。
(式1)連結部5之凹陷量H=凸緣部4之厚度T/2-α・收納凹部3之間隔D
其中,0.02≦α≦0.04。
Specifically, it is preferable that the difference between the height of the back surface 401 of the flange portion 4 and the back surface 501 of the connection portion 5, that is, the depression amount H of the connection portion 5 satisfies the following range (Expression 1).
(Expression 1) The recessed amount H of the connecting portion 5 = the thickness T / 2 of the flange portion 4-α, the interval D of the storage recess 3
Among them, 0.02 ≦ α ≦ 0.04.

又,連結部模具121之外徑根據片狀基材10之材質、厚度、要成形之收納凹部3之大小而不同,較佳為,於小於片狀基材10之厚度T之範圍內,設定為大於凸緣部模具122之外徑。例如,於片狀基材10之厚度為0.25 mm之情形時,將連結部模具121之外徑設為較凸緣部模具122之外徑大例如48 μm~108 μm左右。再者,於本實施形態中,將連結部模具121之外徑與凸緣部模具122之外徑之差設為100 μm。The outer diameter of the connecting part mold 121 varies depending on the material and thickness of the sheet-like base material 10 and the size of the storage recess 3 to be formed. It is preferable to set the diameter within a range smaller than the thickness T of the sheet-like base material 10. It is larger than the outer diameter of the flange part mold 122. For example, when the thickness of the sheet-like base material 10 is 0.25 mm, the outer diameter of the connecting portion mold 121 is set to be larger than the outer diameter of the flange portion mold 122 by, for example, about 48 μm to 108 μm. In this embodiment, the difference between the outer diameter of the connecting part mold 121 and the outer diameter of the flange part mold 122 is 100 μm.

於片狀基材10成形收納凹部3時,當收納凹部3彼此之間隔D較狹窄時,存在連結部5被拉伸至收納凹部3側(底面300側)、成為降低形狀之情況,於本實施形態中,由於連結部模具121之外徑相對於凸緣部模具122之外徑較大,故連結部5僅被拉伸但未被拉長至收納凹部3側(底面300側),,因此,連結部5之厚度t變薄。再者,當收納凹部3之高度K0變得較深時,拉伸之量亦變多。如此,產生連結部5之厚度t與凸緣部4之厚度T之差、即凹陷量H。When the storage recesses 3 are formed on the sheet-like base material 10, when the interval D between the storage recesses 3 is relatively narrow, the connection portion 5 may be stretched to the storage recess 3 side (bottom surface 300 side), and may be reduced in shape. In the embodiment, since the outer diameter of the connecting portion mold 121 is larger than the outer diameter of the flange portion mold 122, the connecting portion 5 is only stretched but not stretched to the storage recess 3 side (bottom surface 300 side), Therefore, the thickness t of the connection portion 5 becomes thin. Furthermore, when the height K0 of the storage recess 3 becomes deep, the amount of stretching also increases. In this way, a difference between the thickness t of the connecting portion 5 and the thickness T of the flange portion 4, that is, the amount of depression H is generated.

(先前例)
其中,為了比較,對先前之鼓式真空成形模具12A及利用該鼓式真空成形模具12A所成形之承載帶1A進行說明。圖7表示利用先前之鼓式真空成形模具12A所成形之承載帶1A,(a)係俯視圖、(b)係沿(a)中之E-E箭頭方向觀察之前視剖視圖,(c)係沿(a)中之F-F箭頭方向觀察之側視剖視圖。
(Previous example)
Among them, for comparison, the conventional drum vacuum forming mold 12A and the carrier tape 1A formed by the drum vacuum forming mold 12A will be described. FIG. 7 shows a carrier tape 1A formed using a conventional drum-type vacuum forming mold 12A. (A) is a top view, (b) is a cross-sectional view before viewing in the direction of the EE arrow in (a), and (c) is along (a). ) Side sectional view viewed in the direction of the FF arrow.

於先前之真空成形模具12A中,如圖6(b)所示,成形搬送方向MD上之收納凹部3彼此之間之連結部5之連結部模具121A之外徑係與成形凸緣部4之凸緣部模具122之外徑相同。In the previous vacuum forming mold 12A, as shown in FIG. 6 (b), the outer diameter of the connecting portion mold 121A of the connecting portion 5 between the receiving recesses 3 in the forming conveying direction MD is the same as that of the forming flange portion 4. The flange part mold 122 has the same outer diameter.

又,於利用先前之鼓式真空成形模具12A所成形之承載帶1A中,連結部5A之正面500A相對於凸緣部4之正面400降低(參照圖7(c))。由此,連結部5A之正面500A易為彎曲之形狀。進而,當收納凹部3之高度K0較高(較深)時,連結部5A拉伸之量增加,連結部5A進而降低。於利用鼓式真空成形模具12A之真空成形時,該情況體現得特別顯著。In the carrier tape 1A formed by the conventional drum-type vacuum forming mold 12A, the front surface 500A of the connecting portion 5A is lower than the front surface 400 of the flange portion 4 (see FIG. 7 (c)). Accordingly, the front surface 500A of the connecting portion 5A is easily curved. Furthermore, when the height K0 of the storage recess 3 is high (deeper), the amount of stretching of the connecting portion 5A increases, and the connecting portion 5A decreases further. This situation is particularly noticeable when vacuum forming is performed using the drum vacuum forming mold 12A.

(實施例)
以下,舉實施例、比較例對本發明之實施形態之承載帶1及承載帶1之成形方法之效果更詳細地進行說明。圖8(a)係表示將零件P收納於實施形態之承載帶1之收納凹部3之情況之概略圖,(b)係表示將零件P收納於先前之承載帶1A之收納凹部3A之情況之概略圖。
(Example)
Hereinafter, the effects of the carrier tape 1 and the forming method of the carrier tape 1 according to the embodiment of the present invention will be described in more detail with examples and comparative examples. Fig. 8 (a) is a schematic view showing a case where the part P is stored in the storage recess 3 of the carrier tape 1 of the embodiment, and (b) is a case where the part P is stored in the storage recess 3A of the previous carrier tape 1A. Sketch map.

於鼓式真空成形模具12,將寬度為8 mm、厚度T為0.25 mm之片狀基材10搬送至凸緣部模具122之外徑為100 mm者,並進行真空成形,而成形實施例1~3及比較例之承載帶。再者,收納凹部3之設計尺寸即長度A0、高度K0、間隔D如表1之實施例1~3及比較例所示,間距為4 mm,寬度B0設為與長度A0相同。In the drum-type vacuum forming mold 12, a sheet-like substrate 10 having a width of 8 mm and a thickness T of 0.25 mm was transported to a flange portion mold 122 having an outer diameter of 100 mm and vacuum-formed. ~ 3 and the carrier tape of the comparative example. In addition, the design dimensions of the storage recess 3, that is, the length A0, the height K0, and the interval D are as shown in Examples 1 to 3 and Comparative Examples in Table 1, the pitch is 4 mm, and the width B0 is set to be the same as the length A0.

其後,進行將零件P插入承載帶1之收納凹部3之零件插入測試。將該零件插入測試之結果表示於表1。「○」為可良好地插入之狀態,「×」為無法插入之狀態,凹陷量H由連結部5之厚度t與凸緣部4之厚度T之差求出。Thereafter, a part insertion test in which the part P is inserted into the receiving recess 3 of the carrier tape 1 is performed. The results of the part insertion test are shown in Table 1. "○" is a state where it can be inserted well, "×" is a state where it cannot be inserted, and the recessed amount H is calculated from the difference between the thickness t of the connecting portion 5 and the thickness T of the flange portion 4.

[表1]
[Table 1]

對實施例1~3與比較例進行比較可知,當連結部5之凹陷量H過大時,零件P之插入結果變差。It can be seen from comparison of Examples 1 to 3 and the comparative example that when the recessed amount H of the connecting portion 5 is too large, the insertion result of the part P becomes worse.

於上述(式1)中,將凸緣部4之厚度T設為與片狀基材10之厚度相同即0.25 mm,將間隔D設為0.5 mm,則0.105≦H≦0.115,由於比較例中之實際之連結部5之凹陷量H為0.131 mm,故不滿足(式1)。In the above (formula 1), the thickness T of the flange portion 4 is set to be the same as the thickness of the sheet-like substrate 10, that is, 0.25 mm, and the interval D is set to 0.5 mm, so 0.105 ≦ H ≦ 0.115. The actual recessed amount H of the connecting portion 5 is 0.131 mm, so it does not satisfy (Expression 1).

另一方面,於上述(式1)中,將凸緣部4之厚度T設為與片狀基材10之厚度相同即0.25 mm,將間隔D設為0.8 mm,則(式1)為0.093≦H≦0.109,實施例1中之實際之連結部5之凹陷量H為0.108 mm,因此,滿足(式1),以下亦相同,由於實施例2之情形時之(式1)為0.025≦H≦0.075,實施例3之情形時之(式1)為0.041≦H≦0.083,故於實施例1~3之任一情形時,均滿足(式1)。On the other hand, in the above (formula 1), if the thickness T of the flange portion 4 is set to be 0.25 mm, which is the same as the thickness of the sheet-like base material 10, and the interval D is set to 0.8 mm, then (formula 1) is 0.093. ≦ H ≦ 0.109, the actual recessed amount H of the connecting portion 5 in Example 1 is 0.108 mm, so that (Expression 1) is satisfied, and the following is also the same, because (Expression 1) in the case of Example 2 is 0.025 ≦ H ≦ 0.075, (Expression 1) in the case of Example 3 is 0.041 ≦ H ≦ 0.083, so in any of the cases of Examples 1 to 3, (Expression 1) is satisfied.

如此,可確認:若為滿足(式1)之連結部5之凹陷量H,則零件P對收納凹部3之插入結果沒問題。In this way, it can be confirmed that if the depression amount H of the connecting portion 5 that satisfies (Expression 1) is satisfied, there is no problem in the insertion result of the component P into the storage concave portion 3.

而且,於利用包裝機將零件P收納於承載帶1之收納凹部3之情形時,於利用實施形態之鼓式真空成形模具12所成形之承載帶1中,如圖8(a)所示,零件P沿收納凹部3之內壁朝向箭頭方向,被收納於特定之位置。又,連結部5之正面500以與凸緣部4之正面400相同之高度形成為平坦狀,因此,於藉由未圖示之上蓋帶密封承載帶1之收納凹部3之周圍之情形時,上蓋帶與連結部5之正面500密接,兩者不產生間隙。由此,即便於不剝離上蓋帶而使收納凹部3開口之情形時,亦可切斷上蓋帶。Furthermore, when the component P is stored in the storage recess 3 of the carrier tape 1 by the packaging machine, as shown in FIG. 8 (a), in the carrier tape 1 formed by the drum-type vacuum forming mold 12 of the embodiment, The component P faces the arrow direction along the inner wall of the storage recess 3 and is stored at a specific position. In addition, the front surface 500 of the connecting portion 5 is formed to be flat at the same height as the front surface 400 of the flange portion 4. Therefore, when the periphery of the storage recess 3 of the carrier tape 1 is sealed by a cover tape (not shown), The upper cover tape is in close contact with the front surface 500 of the connecting portion 5, and there is no gap between the two. Accordingly, even when the storage recess 3 is opened without peeling off the upper cover tape, the upper cover tape can be cut.

另一方面,於利用先前之鼓式真空成形模具12A所成形之承載帶1A中,如圖8(b)所示,於利用包裝機將零件P收納於收納凹部3時,零件P會抵於連結部5A之上面,因此,存在一面傾斜一面斜狀插入而收納、或自收納凹部3於箭頭方向凸出(騎上)從而使包裝機發生插入錯誤、發生機械停止之情況。On the other hand, as shown in FIG. 8 (b), in the carrier tape 1A formed by the conventional drum-type vacuum forming mold 12A, when the part P is stored in the storage recess 3 by the packaging machine, the part P will abut against Because of the upper surface of the connecting portion 5A, it may be inserted while being slanted while being slanted, or it may protrude (rid on) from the storage recess 3 in the direction of the arrow, causing the packaging machine to be inserted incorrectly or the machine to stop.

如以上所說明,本發明之實施形態之承載帶1係形成有收納零件P之收納凹部3、及具有進給孔2之凸緣部4者,搬送方向MD之收納凹部3彼此之間之連結部5,其收納凹部3之開口31側之面即正面500以與凸緣部4之正面400相同之高度形成為平坦狀,且與連結部5之正面500相反之背面501位於與凸緣部4之背面401不同之高度。進而,於實施形態中,於以凸緣部4之正面400為基準時,連結部5之背面501位於正面400至背面501之距離較正面400至凸緣部4之背面401之距離更短的位置,或者說,連結部5之厚度t較凸緣部4之厚度T更薄。藉此,於將零件P收納於承載帶1之收納凹部3時,由於零件P抵於連結部5之側面,故可確實地將零件P收納於收納凹部3。又,即便於利用上蓋帶密封承載帶1之收納凹部3之周圍之情形時,由於上蓋帶與連結部5之正面500易於密接,故亦可良好地密封。As described above, in the carrier tape 1 according to the embodiment of the present invention, the storage recesses 3 in which the storage parts P are formed and the flange portions 4 having the feed holes 2 are formed, and the storage recesses 3 in the transport direction MD are connected to each other. The front surface 500 of the portion 5 on the side of the opening 31 of the receiving recess 3 is formed in a flat shape at the same height as the front surface 400 of the flange portion 4, and the back surface 501 opposite to the front surface 500 of the connecting portion 5 is located on the flange portion. The back of 4 has a different height of 401. Furthermore, in the embodiment, when the front surface 400 of the flange portion 4 is used as a reference, the distance between the back surface 501 of the connecting portion 5 and the front surface 400 to the back surface 501 is shorter than the distance between the front surface 400 and the back surface 401 of the flange portion 4. In other words, the thickness t of the connecting portion 5 is thinner than the thickness T of the flange portion 4. Accordingly, when the component P is stored in the storage recessed portion 3 of the carrier tape 1, the component P is abutted to the side surface of the connecting portion 5, so that the component P can be reliably stored in the storage recessed portion 3. In addition, even when the periphery of the storage recess 3 of the carrier tape 1 is sealed by the top cover tape, the top cover tape and the front surface 500 of the connecting portion 5 are easily in close contact, so that it can be sealed well.

於實施形態中,凸緣部4之背面401與連結部5之背面501之高度之差即連結部5之凹陷量H滿足上述(式1)。藉由以滿足(式1)之方式設定收納凹部3之各尺寸,可設計能確實地將零件P收納於收納凹部3之承載帶1。In the embodiment, the difference between the height of the back surface 401 of the flange portion 4 and the back surface 501 of the connection portion 5, that is, the depression amount H of the connection portion 5 satisfies the above-mentioned (Expression 1). By setting each size of the storage recess 3 so as to satisfy (Expression 1), the carrier tape 1 capable of reliably storing the component P in the storage recess 3 can be designed.

於實施形態中,承載帶1係利用鼓式真空成形模具12所成形。藉由利用鼓式真空成形模具12,可容易地成形如下承載帶1,該承載帶1中,於以凸緣部4之正面400為基準時,連結部5之背面501位於正面400至背面501之距離較正面400至凸緣部4之背面401之距離更短的位置,或者說,連結部5之厚度t較凸緣部4之厚度T更薄。In the embodiment, the carrier tape 1 is formed using a drum vacuum forming mold 12. By using the drum-type vacuum forming mold 12, the carrier tape 1 can be easily formed. In the carrier tape 1, when the front surface 400 of the flange portion 4 is used as a reference, the back surface 501 of the connecting portion 5 is located on the front surface 400 to the back surface 501. A position where the distance is shorter than the distance from the front surface 400 to the back surface 401 of the flange portion 4, or the thickness t of the connecting portion 5 is thinner than the thickness T of the flange portion 4.

又,本發明之實施形態之承載帶1之成形方法係由片狀基材10成形形成有收納零件P之收納凹部3、及具有進給孔2之凸緣部4之承載帶1者,其係將片狀基材10搬送至正面具有供成形收納凹部3之凹模120之鼓式真空成形模具12、並進行真空成形者,鼓式真空成形模具12係成形搬送方向MD之收納凹部3彼此之間之連結部5之連結部模具121之外徑大於成形凸緣部4之凸緣部模具122之外徑者。藉此,可成形如下承載帶1,該承載帶1中,收納凹部3之開口31側之面即連結部5之正面500以與凸緣部4之正面400相同之高度形成為平坦狀,且連結部5之背面501於以凸緣部4之正面400為基準時,位於正面400至背面501之距離較正面400至凸緣部4之背面401之距離更短的位置,或者說,連結部5之厚度t較凸緣部4之厚度T更薄。由此,可成形可確實地將零件P收納於收納凹部3之承載帶1。In addition, the forming method of the carrier tape 1 according to the embodiment of the present invention is a carrier tape 1 having a receiving recess 3 for storing parts P and a supporting tape 1 having a flange portion 4 of a feed hole 2 formed from a sheet-like substrate 10, The sheet-shaped substrate 10 is transported to a drum-type vacuum forming mold 12 having a concave mold 120 for forming and accommodating the concave portion 3 on the front surface and performing vacuum forming. The drum-type vacuum forming mold 12 is an accommodating concave portion 3 in the conveying direction MD. The outer diameter of the connecting portion mold 121 of the connecting portion 5 between them is larger than the outer diameter of the flange portion mold 122 of the forming flange portion 4. Thereby, a carrier tape 1 can be formed in which the surface on the side of the opening 31 of the accommodating recess 3, that is, the front surface 500 of the connecting portion 5 is formed to be flat at the same height as the front surface 400 of the flange portion 4, When the back surface 501 of the connecting portion 5 is based on the front surface 400 of the flange portion 4, the distance between the front surface 400 and the back surface 501 is shorter than the distance between the front surface 400 and the back surface 401 of the flange portion 4, or the connecting portion The thickness t of 5 is thinner than the thickness T of the flange portion 4. Thereby, the carrier tape 1 capable of reliably storing the component P in the storage recess 3 can be formed.

以上已對本發明之較佳之實施形態進行詳述,但本發明並未限定於上述實施形態,於申請專利範圍所記載之本發明之要旨之範圍內,可進行各種變化、變更。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the above embodiments, and various changes and modifications can be made within the scope of the gist of the present invention described in the scope of patent application.

(變化例)
於上述實施形態中,承載帶1之收納凹部3為高度K0較高者,亦存在為高度K0較淺者之情況。圖9係表示變化例之承載帶1之前視剖視圖之放大圖。
(Modification)
In the above embodiment, the accommodating recessed portion 3 of the carrier tape 1 is a case in which the height K0 is high, and a case in which the height K0 is shallow. FIG. 9 is an enlarged view of a cross-sectional view of the carrier tape 1 before the modification.

於變化例之承載帶1中,收納凹部3之高度K0小於凸緣部4之厚度T。即,於以凸緣部4之正面400為基準時,正面400至收納凹部3之底面300之距離較正面400至凸緣部4之背面401之距離更短。又,正面400至連結部5之背面501之距離較正面400至凸緣部4之背面401之距離更短,即,連結部5之厚度t較凸緣部4之厚度T更薄,與上述實施形態相同。In the carrier tape 1 of the modified example, the height K0 of the receiving recessed portion 3 is smaller than the thickness T of the flange portion 4. That is, when the front surface 400 of the flange portion 4 is used as a reference, the distance between the front surface 400 and the bottom surface 300 of the receiving recess 3 is shorter than the distance between the front surface 400 and the rear surface 401 of the flange portion 4. In addition, the distance from the front surface 400 to the back surface 501 of the connecting portion 5 is shorter than the distance from the front surface 400 to the back surface 401 of the flange portion 4, that is, the thickness t of the connecting portion 5 is thinner than the thickness T of the flange portion 4. The embodiment is the same.

於上述實施形態中,利用鼓式真空成形模具12成形承載帶1之收納凹部3,但並未限定於此,亦可利用壓空成形而成形。又,係將預先製造之片狀基材10供給至鼓式真空成形模具12,但亦可為一面利用塑膠樹脂之片狀擠出成形來形成片狀基材10、一面將其供給至鼓式真空成形模具12之熔融成形(melt to form)。In the above-mentioned embodiment, the storage recessed part 3 of the carrier tape 1 is formed by the drum-type vacuum forming mold 12, but it is not limited to this, and it can also be formed by pressure forming. In addition, the sheet-shaped base material 10 manufactured in advance is supplied to the drum-type vacuum forming mold 12, but the sheet-shaped base material 10 may be formed by using sheet-shaped extrusion molding of a plastic resin, and may be supplied to the drum-type. Melt to form of the vacuum forming mold 12.

1,1A‧‧‧承載帶1,1A‧‧‧bearing belt

2‧‧‧進給孔 2‧‧‧feed hole

3,3A‧‧‧收納凹部 3,3A‧‧‧Storage recess

4‧‧‧凸緣部 4‧‧‧ flange

5,5A‧‧‧連結部 5,5A‧‧‧Connecting Department

6‧‧‧底孔 6‧‧‧ bottom hole

10,10A‧‧‧片狀基材 10,10A‧‧‧sheet substrate

11‧‧‧加熱輥 11‧‧‧heating roller

12,12A‧‧‧鼓式真空成形模具 12, 12A‧‧‧Drum type vacuum forming mold

13‧‧‧蓄積部 13‧‧‧accumulation department

14‧‧‧壓模 14‧‧‧Die

15‧‧‧搬送裝置 15‧‧‧ transport device

31,31A‧‧‧開口 31, 31A‧‧‧ opening

100‧‧‧成形裝置 100‧‧‧forming device

120‧‧‧模腔(凹模) 120‧‧‧cavity (cavity)

121‧‧‧連結部模具 121‧‧‧Joint Department Mould

121A‧‧‧連結部模具 121A‧‧‧Connecting part mould

122‧‧‧凸緣部模具 122‧‧‧Flange Mould

300,300A‧‧‧底面 300, 300A‧‧‧ Underside

400‧‧‧正面 400‧‧‧ positive

401‧‧‧背面 401‧‧‧Back

500,500A‧‧‧正面 500, 500A‧‧‧Front

501,501A‧‧‧背面 501, 501A‧‧‧Back

AO‧‧‧長度 AO‧‧‧length

BO‧‧‧寬度 BO‧‧‧Width

D‧‧‧收納凹部彼此之間隔 D‧‧‧ Space between the recesses

E‧‧‧線 E‧‧‧line

F‧‧‧線 F‧‧‧line

H‧‧‧連結部之凹陷量 H‧‧‧ Depression in the joint

KO‧‧‧高度 KO‧‧‧ height

MD‧‧‧搬送方向 MD‧‧‧ Transport direction

P‧‧‧零件 P‧‧‧Parts

S1‧‧‧步驟 S1‧‧‧step

S2‧‧‧步驟 S2‧‧‧step

S3‧‧‧步驟 S3‧‧‧step

S4‧‧‧步驟 S4‧‧‧step

t‧‧‧連結部之厚度 t‧‧‧Thickness of connecting part

T‧‧‧凸緣部之厚度 T‧‧‧Thickness of flange

圖1係表示實施形態之承載帶之立體圖。FIG. 1 is a perspective view showing a carrier tape according to the embodiment.

圖2表示實施形態之承載帶,(a)係俯視圖,(b)係沿(a)中之E-E箭頭方向觀察之前視剖視圖,(c)係沿(a)中之F-F箭頭方向觀察之側視剖視圖。 Fig. 2 shows the carrier tape of the embodiment, (a) is a top view, (b) is a cross-sectional view before looking in the direction of the EE arrow in (a), and (c) is a side view looking in the direction of the FF arrow in (a) Sectional view.

圖3係表示實施形態之承載帶之前視剖視圖之放大圖。 FIG. 3 is an enlarged view of a front cross-sectional view of the carrier tape according to the embodiment.

圖4係表示承載帶之成形裝置之概略圖。 Fig. 4 is a schematic view showing a forming apparatus for a carrier tape.

圖5係表示承載帶之成形方法之流程圖。 Fig. 5 is a flowchart showing a method for forming a carrier tape.

圖6(a)係表示實施形態之鼓式真空成形模具之概略立體圖,(b)係表示先前之鼓式真空成形模具之概略立體圖。 Fig. 6 (a) is a schematic perspective view showing a drum-type vacuum forming mold according to an embodiment, and (b) is a schematic perspective view showing a conventional drum-type vacuum forming mold.

圖7表示利用先前之鼓式真空成形模具所成形之承載帶,(a)係俯視圖,(b)係沿(a)中之E-E箭頭方向觀察之前視剖視圖,(c)係沿(a)中之F-F箭頭方向觀察之側視剖視圖。 FIG. 7 shows a carrier tape formed by using a previous drum vacuum forming mold, (a) is a top view, (b) is a cross-sectional view before viewing in the direction of the EE arrow in (a), and (c) is along (a) A side cross-sectional view viewed in the direction of the FF arrow.

圖8(a)係表示將零件收納於實施形態之承載帶之收納凹部之情況之概略圖,(b)係表示將零件收納於先前之承載帶之收納凹部之情況之概略圖。 FIG. 8 (a) is a schematic view showing a case where parts are stored in a storage recessed portion of a carrier tape of an embodiment, and (b) is a schematic view showing a case where parts are stored in a storage recessed portion of a previous carrier tape.

圖9係表示變化例之承載帶之前視剖視圖之放大圖。 FIG. 9 is an enlarged view of a cross-sectional view of a carrier tape according to a modification.

Claims (5)

一種承載帶,其特徵在於: 其係形成有收納零件之收納凹部、及具有進給孔之凸緣部者, 搬送方向之上述收納凹部彼此之間之連結部,其上述收納凹部之開口側之面即正面以與上述凸緣部之正面相同之高度形成為平坦狀,且與上述連結部之正面相反之背面位於與上述凸緣部之背面不同之高度。A carrying belt characterized by: It is formed with a storage recessed part for storing parts and a flange part with a feed hole, The connection portion between the storage recesses in the conveying direction, the front surface of the storage recess on the open side, that is, the front surface is formed at the same height as the front surface of the flange portion, and the back surface is opposite to the front surface of the connection portion. The height is different from the back surface of the flange portion. 如請求項1之承載帶, 其中於以上述凸緣部之正面為基準時,上述連結部之背面位於上述凸緣部之正面至上述連結部之背面之距離較上述凸緣部之正面至上述凸緣部之背面之距離更短的位置。If the carrier tape of item 1 is requested, Wherein, when the front side of the flange portion is used as a reference, the distance between the back surface of the connection portion and the back surface of the connection portion is greater than the distance from the front surface of the flange portion to the back surface of the flange portion. Short position. 如請求項1或2之承載帶, 其中上述凸緣部之背面與上述連結部之背面之高度之差、即上述連結部之凹陷量滿足下述(式1), (式1) H=T/2-α・D, 其中,將連結部之凹陷量設為H,將凸緣部之厚度設為T,將收納凹部之間隔設為D,將各尺寸單位設為mm,α為0.02≦α≦0.04。If the carrier tape of item 1 or 2 is requested, The difference between the height of the back surface of the flange portion and the back surface of the connection portion, that is, the depression amount of the connection portion satisfies the following (Equation 1), (Equation 1) H = T / 2-α ・ D, Among them, the recessed amount of the connecting portion is set to H, the thickness of the flange portion is set to T, the interval between the storage recessed portions is set to D, each dimension unit is set to mm, and α is 0.02 ≦ α ≦ 0.04. 如請求項1至3中任一項之承載帶, 上述承載帶係利用鼓式真空成形模具所成形。If the carrier tape of any one of items 1 to 3 is requested, The carrier tape is formed using a drum vacuum forming mold. 一種承載帶之成形方法,其特徵在於: 其係由片狀基材成形形成有收納零件之收納凹部、及具有進給孔之凸緣部之承載帶者, 該承載帶之成形方法係將上述片狀基材搬送至正面具有供成形上述收納凹部之凹模之鼓式真空成形模具、並進行真空成形者, 上述鼓式真空成形模具,其成形搬送方向之上述收納凹部彼此之間之連結部之連結部模具之外徑,大於成形上述凸緣部之凸緣部模具之外徑。A method for forming a carrier tape is characterized by: It is a carrier belt formed by forming a sheet-shaped base material with a storage recessed part and a flange with a feeding hole, The forming method of the carrier tape is a method of conveying the sheet-like base material to a drum-type vacuum forming mold having a concave mold for forming the accommodating concave portion on the front surface, and performing vacuum forming. In the drum-type vacuum forming mold, an outer diameter of a connecting portion mold of a connecting portion between the accommodating concave portions in a forming conveying direction is larger than an outer diameter of a flange portion mold for forming the flange portion.
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