TW201914374A - Manufacturing method of flexible printed circuit board, manufacturing fixture of flexible printed circuit board, and manufacturing apparatus of flexible printed circuit board - Google Patents

Manufacturing method of flexible printed circuit board, manufacturing fixture of flexible printed circuit board, and manufacturing apparatus of flexible printed circuit board Download PDF

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Publication number
TW201914374A
TW201914374A TW107126743A TW107126743A TW201914374A TW 201914374 A TW201914374 A TW 201914374A TW 107126743 A TW107126743 A TW 107126743A TW 107126743 A TW107126743 A TW 107126743A TW 201914374 A TW201914374 A TW 201914374A
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Taiwan
Prior art keywords
auxiliary material
circuit board
printed circuit
flexible printed
intermediate product
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TW107126743A
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Chinese (zh)
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富永孝志
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日商日本美可多龍股份有限公司
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Publication of TW201914374A publication Critical patent/TW201914374A/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0277Bendability or stretchability details
    • H05K1/028Bending or folding regions of flexible printed circuits
    • H05K1/0281Reinforcement details thereof
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0058Laminating printed circuit boards onto other substrates, e.g. metallic substrates
    • H05K3/0061Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a metallic substrate, e.g. a heat sink
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0058Laminating printed circuit boards onto other substrates, e.g. metallic substrates
    • H05K3/0064Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a polymeric substrate

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Structure Of Printed Boards (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The present invention provides a method for manufacturing a flexible printed circuit board which is easy to handle an auxiliary material and can improve the production efficiency, a manufacturing fixture for a flexible printed circuit board, and a device for manufacturing a flexible printed circuit board. The method for manufacturing a flexible printed circuit board includes the steps of disposing the auxiliary material (21) on a cutting portion (32) of the manufacturing fixture (30) when the auxiliary material sheet (20) is being placed on the manufacturing fixture (30), arranging a punching member (33) withstanding the frame-shaped waste part in the state where the window portion (33a) is aligned with the auxiliary material (21) of the cutting portion (32), disposing an intermediate product (10) aligned and arranged with respect to the punching member (33), pressing the punching member (33) with respect to the auxiliary material sheet (20) to cut and separate the auxiliary material (21) from the frame-shaped waste portion, and fixing the auxiliary material (21) in a state of being aligned with respect to the intermediate product (10). The manufacturing fixture of the flexible printed circuit board is used to attach the auxiliary material to the intermediate product of the flexible printed circuit board, and comprises a base station, a convex block and a punching member. The base station has a plane top surface and the convex block is protruded from the top surface of the base station. The auxiliary material is carried in the state that the auxiliary material sheet is held by the frame-shaped waste part (33). The punching member is spaced from the auxiliary material sheet and disposed on opposite sides of the base station and the convex block. The punching member has a window part of a size corresponding to the auxiliary material and withstands the frame-shaped waste part.

Description

軟性印刷電路板的製造方法、軟性印刷電路板的製造治具以及軟性印刷電路板的製造裝置Method for manufacturing flexible printed circuit board, jig for manufacturing flexible printed circuit board, and device for manufacturing flexible printed circuit board

本發明係有關於軟性印刷電路板的製造方法、軟性印刷電路板的製造治具以及軟性印刷電路板的製造裝置。The present invention relates to a method for manufacturing a flexible printed circuit board, a fixture for manufacturing a flexible printed circuit board, and a device for manufacturing a flexible printed circuit board.

在軟性印刷電路板的各種步驟中,存在對軟性印刷電路板的中間產物(以下稱為“中間產物”)貼合輔材之步驟。該輔材既存在用於成為產品之軟性印刷電路板的規定部位的補強目的該一情形,另外也存在作為黏著材料或黏接材料而使用之情形。在將該輔材貼合於中間產物上時,現狀是從薄膜狀的片材脫模出多個輔材,並由作業者將該脫模出的輔材一個一個地進行貼合。In various steps of the flexible printed circuit board, there is a step of attaching an auxiliary material to an intermediate product (hereinafter referred to as an “intermediate product”) of the flexible printed circuit board. This auxiliary material may not only be used for reinforcing purposes of a predetermined portion of a flexible printed circuit board of a product, but also may be used as an adhesive material or an adhesive material. When this auxiliary material is bonded to an intermediate product, the present situation is that a plurality of auxiliary materials are demolded from a film-like sheet, and the auxiliary materials that are released from the mold are bonded one by one by an operator.

關於如上之貼合輔材之技術內容,例如存在有專利文獻1以及專利文獻2所示之內容。專利文獻1中揭露了在帶有包裝薄膜(packing film)的電路板的背面黏貼有作為輔材的補強板該一內容。Regarding the technical contents of the bonding auxiliary material as described above, for example, there are those described in Patent Literature 1 and Patent Literature 2. Patent Document 1 discloses that a reinforcing plate as an auxiliary material is adhered to the back surface of a circuit board with a packaging film.

另外,專利文獻2中揭露了下述技術內容:以補強板的外周位置為基準將補強板固定於固定用治具上,進而經由定位用銷將固定用治具進行定位並固定,然後將軟性佈線板定位並固定。In addition, Patent Document 2 discloses the following technical content: the reinforcing plate is fixed to the fixing jig based on the outer peripheral position of the reinforcing plate, and then the fixing jig is positioned and fixed via a positioning pin, and then the softness The wiring board is positioned and fixed.

[先前技術文獻] [專利文獻] 專利文獻1:日本公報、特開平8-204309號 專利文獻2:日本公報、特開2005-322838號[Prior Art Document] [Patent Document] Patent Document 1: Japanese Gazette, Japanese Patent Application Laid-Open No. 8-204309 Patent Document 2: Japanese Gazette, Japanese Patent Application Laid-Open No. 2005-322838

然而,在如現有的製造步驟中所進行般透過作業者的手工作業一個一個地貼合輔材之情形下,費工時、生產效率低。因此,要求高效地將輔材貼合於中間產物上。However, in the case where the auxiliary materials are bonded one by one by the manual operation of an operator as in the conventional manufacturing steps, it takes time and production efficiency to be low. Therefore, it is required to efficiently adhere the auxiliary material to the intermediate product.

對此,專利文獻1中雖然對將補強板積層於帶有包裝薄膜的電路板上該一情形進行了記載,但是並未揭露如何進行積層。In this regard, although Patent Literature 1 describes a case where a reinforcing plate is laminated on a circuit board with a packaging film, how to laminate is not disclosed.

另外,在專利文獻2 中,是將補強板配置於固定用治具上,然後相對於固定用治具將軟性佈線板定位並進行臨時固定。另外,在臨時固定後,將軟性佈線板和補強板進行熱壓接。但是,依據專利文獻2之方法,補強板已經被進行了衝裁。因此,當補強板的尺寸變小或補強板的個數變多時,其處理變困難。In Patent Document 2, a reinforcing plate is placed on a fixing jig, and then the flexible wiring board is positioned and temporarily fixed with respect to the fixing jig. In addition, after temporary fixing, the flexible wiring board and the reinforcing board are thermocompression-bonded. However, according to the method of Patent Document 2, the reinforcing plate has been punched out. Therefore, when the size of the reinforcing plate is reduced or the number of the reinforcing plates is increased, the processing becomes difficult.

本發明係基於上述情形而完成者,其目的係在於提供一種輔材的處理容易、且生產效率變佳之軟性印刷電路板的製造方法、軟性印刷電路板的製造治具以及軟性印刷電路板的製造裝置。The present invention has been completed based on the above-mentioned circumstances, and its object is to provide a method for manufacturing a flexible printed circuit board with easy processing of auxiliary materials and improved production efficiency, a manufacturing fixture for a flexible printed circuit board, and a flexible printed circuit board Device.

為了解決上述課題,依本發明之第一觀點,提供一種軟性印刷電路板的製造方法,其是在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,該軟性印刷電路板的製造方法的特徵在於,包括輔材配置步驟、衝裁部件配置步驟、中間產物配置步驟、切斷步驟以及固定步驟;在輔材配置步驟中,在將框狀廢料部上保持有輔材之輔材片配置於製造治具上時,將輔材配置於製造治具的切削部位;在衝裁部件配置步驟中,將具有與輔材對應大小的窗部且與框狀廢料部抵接之衝裁部件在窗部與切削部位的輔材對位之狀態下進行配置;在中間產物配置步驟中,使中間產物相對於衝裁部件進行對位並配置;在切斷步驟中,相對於輔材片按壓衝裁部件,從而將輔材從框狀廢料部切斷分離;在固定步驟中,相對於中間產物使輔材在對位的狀態下進行固定。In order to solve the above-mentioned problems, according to a first aspect of the present invention, a method for manufacturing a flexible printed circuit board is provided, in which an auxiliary material is adhered to an intermediate product of the flexible printed circuit board to form a flexible printed circuit board. The manufacturing method is characterized in that it includes an auxiliary material arranging step, a blanking component arranging step, an intermediate product arranging step, a cutting step, and a fixing step. In the auxiliary arranging step, the auxiliary material auxiliary is held on the frame-shaped waste part. When the sheet is arranged on the manufacturing jig, the auxiliary material is arranged on the cutting part of the manufacturing jig; in the step of arranging the blanking part, a punch having a window portion corresponding to the auxiliary material and abutting the frame-shaped waste portion The cutting part is arranged in a state where the window part and the auxiliary material of the cutting part are aligned; in the intermediate product placement step, the intermediate product is aligned and arranged with respect to the punching part; in the cutting step, it is relative to the auxiliary material The sheet presses the punching part to cut and separate the auxiliary material from the frame-shaped waste part; in the fixing step, the auxiliary material is fixed in an aligned state with respect to the intermediate product.

另外,本發明之另一方面係在上述發明中較佳為:切削部位上配置有從上表面為平面狀的基臺突出之凸狀塊,在衝裁部件配置步驟中,輔材被載置在凸狀塊上。In addition, in another aspect of the present invention, in the above invention, it is preferable that a convex block protruding from a flat abutment on the upper surface is disposed on the cutting portion, and the auxiliary material is placed in the step of arranging the blanking member. On the convex block.

進而,本發明之另一方面係在上述發明中較佳為:在切斷步驟中,使按壓部件隔著中間產物而位於衝裁部件的相反側,並且透過使按壓部件相對於凸狀塊進行移動,從而將輔材從框狀廢料部切斷。Furthermore, in another aspect of the present invention, in the above-mentioned invention, it is preferable that, in the cutting step, the pressing member is located on the opposite side of the punching member through the intermediate product, and the pressing member is made by making the pressing member relative to the convex block. The auxiliary material is cut off from the frame-shaped scrap portion by moving.

另外,本發明之另一方面係在上述發明中較佳為:在凸狀塊上朝向窗部突出地設置有引導銷;輔材以及中間產物上分別形成有供引導銷插入之引導孔;在輔材配置步驟中,透過將引導銷插入輔材的引導孔,從而進行輔材之相對於凸狀塊之對位;在中間產物配置步驟中,透過將引導銷插入中間產物的引導孔,從而進行中間產物之相對於輔材之對位。In addition, according to another aspect of the present invention, in the above invention, it is preferable that a guide pin is provided on the convex block toward the window portion; a guide hole for inserting the guide pin is formed on the auxiliary material and the intermediate product; In the auxiliary material arranging step, the auxiliary material is aligned with the convex block by inserting the guide pin into the guide hole of the auxiliary material; in the intermediate product arranging step, by inserting the guide pin into the intermediate product's guide hole, The alignment of the intermediate products with respect to the auxiliary materials is performed.

進而,本發明之另一方面係在上述發明中較佳為:在固定步驟後輔材片上殘存有輔材時,使輔材片移動,再次執行將輔材配置於製造治具的切削部位上之輔材配置步驟,然後,再次執行衝裁部件配置步驟、中間產物配置步驟、切斷步驟以及固定步驟。Furthermore, in another aspect of the present invention, in the above invention, when the auxiliary material remains on the auxiliary material sheet after the fixing step, the auxiliary material sheet is moved, and the auxiliary material is disposed on the cutting part of the manufacturing jig again. The auxiliary material arranging step, and then the punching part arranging step, the intermediate product arranging step, the cutting step, and the fixing step are performed again.

另外,為了解決上述課題,依本發明之第二觀點,提供一種軟性印刷電路板的製造治具,其用於在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,該軟性印刷電路板的製造治具的特徵在於,具備基臺、凸狀塊、以及衝裁部件;其中,基臺的上表面被設置成平面狀;凸狀塊從基臺的上表面突出而設置,並且載置處於被框狀廢料部上保持有輔材的輔材片所保持之狀態之輔材;衝裁部件隔著輔材片而配置於基臺及凸狀塊的相反側,具有與輔材對應的大小的窗部,並且與框狀廢料部抵接。In addition, in order to solve the above-mentioned problems, according to a second aspect of the present invention, there is provided a jig for manufacturing a flexible printed circuit board, which is used to adhere an auxiliary material to an intermediate product of the flexible printed circuit board to form a flexible printed circuit board. A printed circuit board manufacturing jig is characterized in that it includes a base, a convex block, and a punching member; wherein the upper surface of the base is provided in a flat shape; the convex block protrudes from the upper surface of the base and is provided. And the auxiliary material in the state held by the auxiliary material sheet holding the auxiliary material on the frame-shaped waste part is placed; the punching member is arranged on the opposite side of the abutment and the convex block with the auxiliary material sheet interposed therebetween, and The window part of the size corresponding to the material is in contact with the frame-shaped waste part.

另外,本發明之另一方面係在上述發明中較佳為:在凸狀塊上朝向窗部突出地設置有引導銷;輔材以及中間產物上分別形成有供引導銷插入之引導孔;在凸狀塊上載置輔材時,透過將引導銷插入輔材的引導孔,從而進行輔材之相對於凸狀塊之對位,並且,在衝裁部件上載置中間產物時,透過將引導銷插入中間產物的引導孔,從而進行中間產物之相對於輔材之對位。In addition, according to another aspect of the present invention, in the above invention, it is preferable that a guide pin is provided on the convex block toward the window portion; a guide hole for inserting the guide pin is formed on the auxiliary material and the intermediate product; When the auxiliary material is placed on the convex block, the auxiliary pin is aligned with the convex block by inserting the guide pin into the guide hole of the auxiliary material, and when the intermediate product is placed on the blanking part, the guide pin is inserted. The guide hole of the intermediate product is inserted to perform the alignment of the intermediate product with respect to the auxiliary material.

另外,為了解決上述課題,依本發明之第三觀點,提供一種軟性印刷電路板的製造裝置,其用於在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,該軟性印刷電路板的製造裝置的特徵在於,具備基臺、凸狀塊、衝裁部件、以及按壓部件;其中,基臺的上表面被設置成平面狀;凸狀塊從基臺的上表面突出而設置,並且載置處於被框狀廢料部上保持有輔材的輔材片所保持之狀態之輔材;衝裁部件隔著輔材片而配置於基臺及凸狀塊的相反側,具有與輔材對應的大小的窗部,並且與框狀廢料部抵接;按壓部件隔著中間產物而配置於衝裁部件的相反側,並且,賦予使中間產物以及衝裁部件向基臺側移動之按壓力,使得框狀廢料部相對於輔材進行相對移動。In addition, in order to solve the above-mentioned problems, according to a third aspect of the present invention, there is provided a manufacturing apparatus for a flexible printed circuit board, which is used to adhere an auxiliary material to an intermediate product of the flexible printed circuit board to form a flexible printed circuit board. The circuit board manufacturing device is characterized by including a base, a convex block, a punching member, and a pressing member; wherein the upper surface of the base is provided in a flat shape; and the convex block is provided protruding from the upper surface of the base And placing the auxiliary material in a state held by the auxiliary material sheet holding the auxiliary material on the frame-shaped waste part; the punching member is arranged on the opposite side of the abutment and the convex block through the auxiliary material sheet, and has The window part of the size corresponding to the auxiliary material is in contact with the frame-shaped waste part; the pressing member is disposed on the opposite side of the punching member through the intermediate product, and is provided with a function of moving the intermediate product and the punching member to the base side. The pressing force causes the frame-shaped waste part to move relative to the auxiliary material.

(發明功效) 依本發明,輔材的處理容易,且能夠使生產效率變佳。(Effect of the Invention) According to the present invention, the processing of auxiliary materials is easy, and the production efficiency can be improved.

以下對本發明一實施方式之軟性印刷電路板的製造方法、軟性印刷電路板的製造治具30以及軟性印刷電路板的製造裝置50進行說明。Hereinafter, a method for manufacturing a flexible printed circuit board, a manufacturing fixture 30 for a flexible printed circuit board, and a manufacturing apparatus 50 for a flexible printed circuit board according to an embodiment of the present invention will be described.

<關於軟性印刷電路板> 圖1係顯示本實施方式之軟性印刷電路板的中間產物10上黏貼有輔材21之狀態之頂視圖。如圖1所示,軟性印刷電路板的中間產物10是製造成為產品之軟性印刷電路板的中途階段的產物。該中間產物10是透過對由聚醯亞胺和銅箔黏接而成的電路板材實施蝕刻等通常的光刻加工,並根據其他需要經過開孔加工或電鍍處理等其他加工而形成者。在圖1所示之結構中,示出了以聚醯亞胺作為材質的基材11和實施了蝕刻等加工的金屬圖形部12。另外,金屬圖形部12以銅作為材質,但亦可以銅以外的金屬作為材質。<About Flexible Printed Circuit Board> FIG. 1 is a top view showing a state in which an auxiliary material 21 is adhered to an intermediate product 10 of a flexible printed circuit board according to this embodiment. As shown in FIG. 1, the intermediate product 10 of the flexible printed circuit board is a product in the middle stage of manufacturing a flexible printed circuit board that becomes a product. The intermediate product 10 is formed by performing ordinary photolithography processing such as etching on a circuit board formed by bonding polyimide and copper foil, and performing other processing such as hole processing or plating processing as required. In the structure shown in FIG. 1, the base material 11 which uses polyimide as a material, and the metal pattern part 12 which performed the process, such as etching, are shown. Although the metal pattern portion 12 is made of copper, a metal other than copper may be used as the material.

在如上之中間產物10的規定部位上黏貼有被加工成所希望的形狀的輔材21。輔材21以例如聚醯亞胺等的樹脂或金屬作為材質而形成。該輔材21作為中間產物10的規定部位的補強部件發揮作用,或者,作為使其他部件黏附的黏著材料、使其他部件黏接的黏接材料發揮作用。The auxiliary material 21 processed into a desired shape is adhered to a predetermined portion of the intermediate product 10 as described above. The auxiliary material 21 is formed using, for example, a resin or a metal such as polyimide. The auxiliary material 21 functions as a reinforcing member at a predetermined portion of the intermediate product 10, or functions as an adhesive material for adhering other members and an adhesive material for adhering other members.

該輔材21是透過從輔材片20上進行衝裁而形成。圖2 係顯示保持有多個圖1所示輔材21之輔材片20之結構之頂視圖。另外,在圖2所示之結構中,輔材片20形成為使輔材21沿橫向排列呈一排。但是,輔材片20亦可以使輔材21位於橫向和縱向之方式保持有多個。The auxiliary material 21 is formed by punching from the auxiliary material sheet 20. FIG. 2 is a top view showing a structure of an auxiliary material sheet 20 holding a plurality of auxiliary materials 21 shown in FIG. 1. In addition, in the structure shown in FIG. 2, the auxiliary material sheet 20 is formed so that the auxiliary materials 21 are arranged in a row in the horizontal direction. However, a plurality of auxiliary material sheets 20 may be maintained in a manner that the auxiliary materials 21 are positioned in the horizontal and vertical directions.

輔材片20是透過對片狀的基板實施形成縫隙或形成孔部等的所希望的加工而形成者。如圖2所示,實施了該加工後的輔材片20具備框狀廢料部22,相對於該框狀廢料部22經由連接部23連接有各輔材21,框狀廢料部22以外的部分例如藉由縫隙24等的存在而與輔材21隔開。The auxiliary material sheet 20 is formed by performing a desired process such as forming a slit or forming a hole on a sheet-like substrate. As shown in FIG. 2, the processed auxiliary material sheet 20 includes a frame-shaped waste portion 22, and the auxiliary material 21 is connected to the frame-shaped waste portion 22 via a connection portion 23, and the portions other than the frame-shaped waste portion 22 are connected. For example, it is separated from the auxiliary material 21 by the presence of a slit 24 or the like.

在衝裁輔材21之前,框狀廢料部22如圖2所示保持有多個輔材21。另外,框狀廢料部22是在衝裁了所有的輔材21後被廢棄之部分。Before the auxiliary material 21 is punched, the frame-shaped scrap portion 22 holds a plurality of auxiliary materials 21 as shown in FIG. 2. In addition, the frame-shaped waste part 22 is a part which is discarded after punching out all the auxiliary materials 21.

另外,連接部23是將各輔材21與框狀廢料部22連接之部分,在進行衝裁加工時,輔材21被從框狀廢料部22切斷分離。另外,連接部23較佳為相對於各輔材21設置有兩個以上,進而較佳為設置於輔材21四周相隔規定距離的位置處。但是,連接部23也可以僅存在一個。In addition, the connecting portion 23 is a portion that connects each auxiliary material 21 and the frame-shaped waste portion 22, and the auxiliary material 21 is cut and separated from the frame-shaped waste portion 22 during punching. In addition, it is preferable that two or more connecting portions 23 are provided with respect to each auxiliary material 21, and further preferably, it is provided at a position separated by a predetermined distance around the auxiliary material 21. However, there may be only one connection portion 23.

另外,各輔材21上設置有引導孔25。引導孔25是供後述軟性印刷電路板的製造治具30的引導銷插入之部分,透過該插入,輔材21相對於製造治具30以及中間產物10被定位。另外,引導孔25可以僅為一個,但是為了進行良好的定位,引導孔25較佳為存在兩個以上。A guide hole 25 is provided in each auxiliary material 21. The guide hole 25 is a portion into which a guide pin of a manufacturing jig 30 for a flexible printed circuit board described later is inserted, and through this insertion, the auxiliary material 21 is positioned relative to the manufacturing jig 30 and the intermediate product 10. In addition, there may be only one guide hole 25, but for good positioning, it is preferable that two or more guide holes 25 exist.

<關於軟性印刷電路板的製造方法> 以下,對於使用了如上構成之中間產物10以及輔材21之軟性印刷電路板的製造方法進行說明。另外,在以下的說明中,一併說明軟性印刷電路板的製造治具30以及製造裝置50。<About the manufacturing method of a flexible printed wiring board> Hereinafter, the manufacturing method of the flexible printed wiring board using the intermediate product 10 and auxiliary material 21 comprised as mentioned above is demonstrated. In addition, in the following description, the manufacturing jig 30 and the manufacturing apparatus 50 of a flexible printed wiring board are demonstrated together.

(1)第一步驟:中間產物10以及輔材21之形成 首先,形成如圖1所示之中間產物10。在形成該中間產物10時,透過對由聚醯亞胺和銅箔黏接而成的電路板材進行蝕刻等通常的光刻加工,並經過其他的開孔加工或電鍍處理等,而形成如圖1所示之中間產物10。(1) First step: formation of intermediate product 10 and auxiliary material 21 First, an intermediate product 10 as shown in FIG. 1 is formed. When the intermediate product 10 is formed, the circuit board formed by bonding polyimide and copper foil is etched by ordinary photolithographic processing such as etching, and then subjected to other opening processing or electroplating processing to form as shown in FIG. 1 Shown intermediate products 10.

另外,與中間產物10分開另外地形成使多個輔材21經由連接部23而與框狀廢料部22連接之輔材片20。在形成該輔材片20時,對片狀的基材進行了規定的加工後,也透過衝壓加工等形成縫隙24、引導孔25等。透過該衝壓加工,各輔材21成為餘留下連接部23而被從框狀廢料部22切斷分離之狀態。Separately from the intermediate product 10, an auxiliary material sheet 20 is formed in which a plurality of auxiliary materials 21 are connected to the frame-shaped waste portion 22 via the connection portion 23. When the auxiliary material sheet 20 is formed, a predetermined processing is performed on the sheet-shaped base material, and then the slits 24, the guide holes 25, and the like are formed by press working or the like. By this press working, each auxiliary material 21 is in a state where the connection portion 23 remains and is cut and separated from the frame-shaped waste portion 22.

(2)第二步驟:輔材21向製造治具之配置(對應於輔材配置步驟) 接著,對製造治具30配置輔材21。圖3係顯示軟性印刷電路板的製造治具30(以下稱為“製造治具30”)的凸狀塊32上配置有輔材21之狀態之簡圖。如圖3所示,製造治具30具有上表面31a被設置成平面狀之基臺31,該基臺31上設置有凸狀塊32。該凸狀塊32與切削部位對應。(2) Second step: disposition of the auxiliary material 21 to the manufacturing jig (corresponding to the auxiliary material disposing step) Next, the auxiliary material 21 is arranged on the manufacturing jig 30. FIG. 3 is a schematic diagram showing a state where the auxiliary material 21 is arranged on the convex block 32 of the manufacturing jig 30 (hereinafter referred to as “manufacturing jig 30”) of the flexible printed circuit board. As shown in FIG. 3, the manufacturing jig 30 has a base 31 on which the upper surface 31 a is provided in a planar shape, and a convex block 32 is provided on the base 31. The convex block 32 corresponds to a cutting portion.

另外,在圖3所示之結構中僅示出了一個凸狀塊32。然而,基臺31上設置有多個凸狀塊32,形成多個輔材21同時被配置於多個凸狀塊32上之結構。但是,亦可為基臺31上設置有一個凸狀塊32,並且形成一個輔材21被配置於該凸狀塊32上之結構。另外,上表面31a即可以為完全的平面狀,也可以具有少許凹凸。In addition, only one convex block 32 is shown in the structure shown in FIG. 3. However, the base 31 is provided with a plurality of convex blocks 32 to form a structure in which a plurality of auxiliary materials 21 are arranged on the plurality of convex blocks 32 at the same time. However, a structure in which a convex block 32 is provided on the base 31 and an auxiliary material 21 is arranged on the convex block 32 may be formed. In addition, the upper surface 31a may have a completely flat shape, or may have some unevenness.

凸狀塊32是配置被黏貼於中間產物10上的輔材21之部分,並設置成從上表面31a向上方側(Z1側)突出。該凸狀塊32上設置有引導銷32a。引導銷32a是被插入上述引導孔25中的部分。引導銷32a的根數可以與引導孔25的數目相同,亦可是少於引導孔25的數目之根數。The convex block 32 is a part where the auxiliary material 21 adhered to the intermediate product 10 is disposed, and is provided to protrude from the upper surface 31 a to the upper side (Z1 side). A guide pin 32 a is provided on the convex block 32. The guide pin 32 a is a portion inserted into the above-mentioned guide hole 25. The number of the guide pins 32 a may be the same as the number of the guide holes 25, or may be less than the number of the guide holes 25.

(3)第三步驟:衝板33之配置(對應於衝裁部件配置步驟) 接下來,對製造治具30配置衝板33。該情形下,使如圖4所示之衝板33(對應於衝裁部件)位於已被載置在凸狀塊32上之輔材21的上部側(Z1側)。圖4 係構成製造治具30之衝板33從上方側(Z1側)按壓輔材片20之狀態之示意圖。該衝板33上設置有與輔材21對應的大小的窗部33a。窗部33a設置成從框狀廢料部22切斷分離的輔材21能夠插通之大小。另外,在窗部33a與輔材21對位之狀態下配置衝板33,衝板33的窗部33a以外的部分從上方側(Z1側)按壓框狀廢料部22,呈相對於輔材21能夠向下方側(Z2側)相對移動之狀態。(3) The third step: the arrangement of the punching plate 33 (corresponding to the step of arranging the punching parts) Next, the punching plate 33 is arranged on the manufacturing jig 30. In this case, the punching plate 33 (corresponding to the punching member) shown in FIG. 4 is positioned on the upper side (Z1 side) of the auxiliary material 21 already placed on the convex block 32. FIG. 4 is a schematic diagram showing a state in which the punching plate 33 constituting the manufacturing jig 30 presses the auxiliary material sheet 20 from the upper side (Z1 side). The punching plate 33 is provided with a window portion 33 a having a size corresponding to the auxiliary material 21. The window portion 33 a is provided in a size such that the auxiliary material 21 cut and separated from the frame-shaped waste portion 22 can be inserted. In addition, the punching plate 33 is disposed in a state where the window portion 33a is aligned with the auxiliary material 21, and the portion other than the window portion 33a of the punching plate 33 presses the frame-shaped waste portion 22 from the upper side (Z1 side), so as to face the auxiliary material 21 It can move relative to the lower side (Z2 side).

此時,形成為引導銷32a從窗部33a向上方側(Z1側)突出之狀態。At this time, the guide pin 32a is formed in a state protruding from the window portion 33a to the upper side (Z1 side).

另外,製造治具30具有上述之基臺31、凸狀塊32以及衝板33。另外,也存在在衝板33的下表面黏貼輔材片20、或者在衝板33的上表面黏貼接下來敘述的中間產物10之情形。該情形下,亦可實施使衝板33的上表面或下表面的至少一方的表面粗糙度變大(變粗糙)之類的加工,或者在衝板33的上表面或下表面的至少一方上安裝難以黏貼輔材片20和中間產物10之材質。In addition, the manufacturing jig 30 includes the abutment 31, the convex block 32, and the punch plate 33 described above. In addition, there may be a case where the auxiliary material sheet 20 is stuck on the lower surface of the punch plate 33 or the intermediate product 10 described later is stuck on the upper surface of the punch plate 33. In this case, processing such as increasing (roughening) the surface roughness of at least one of the upper surface or the lower surface of the punch plate 33, or performing processing on at least one of the upper surface or the lower surface of the punch plate 33 may be performed. It is difficult to attach the materials of the auxiliary material sheet 20 and the intermediate product 10.

(4)第四步驟:中間產物10之配置(對應於中間產物配置步驟) 將中間產物10配置於上述衝板33的上部側(Z1側)。圖5係中間產物10被配置於圖4所示之衝板33上部之狀態之示意圖。如圖5所示,中間產物10以重疊於衝板33之狀態被配置。該中間產物10上設置有引導孔13,插通窗部33a的引導銷32a被插入該引導孔13中。藉此,中間產物10相對於輔材21被定位。另外,透過在基臺31上設置有未圖示的引導銷,並將該引導銷插入衝板33的未圖示的孔部中,藉此基臺31與衝板33之間也被定位。(4) The fourth step: the configuration of the intermediate product 10 (corresponding to the intermediate product arranging step) The intermediate product 10 is arranged on the upper side (Z1 side) of the punch 33 described above. FIG. 5 is a schematic diagram showing a state where the intermediate product 10 is disposed on the upper part of the punching plate 33 shown in FIG. 4. As shown in FIG. 5, the intermediate product 10 is arranged in a state of overlapping the punch 33. A guide hole 13 is provided in the intermediate product 10, and a guide pin 32 a inserted through the window portion 33 a is inserted into the guide hole 13. Thereby, the intermediate product 10 is positioned with respect to the auxiliary material 21. In addition, a guide pin (not shown) is provided on the base 31, and the guide pin is inserted into a hole (not shown) of the punch plate 33, whereby the base 31 and the punch plate 33 are positioned.

(5)第五步驟:輔材21從框狀廢料部22之切斷以及輔材21向中間產物10之黏貼(對應於切斷步驟以及固定步驟) 接著,從框狀廢料部22切斷輔材21,在實施了該切斷後對中間產物10黏貼輔材21。圖6係按壓部件60位於圖5所示之中間產物10上部之狀態之示意圖。在從框狀廢料部22切斷輔材21時,如圖6所示,使按壓部件60位於中間產物10的上部側(Z1側)。按壓部件60是與製造治具30一同構成軟性印刷電路板的製造裝置50之部件。按壓部件60亦可根據控制裝置70的指令使進行按壓動作之按壓機構80驅動,藉此實施動作。(5) Fifth step: cutting of the auxiliary material 21 from the frame-shaped waste portion 22 and adhesion of the auxiliary material 21 to the intermediate product 10 (corresponding to the cutting step and the fixing step) Next, the auxiliary material 21 is cut from the frame-shaped waste portion 22 After the material 21 is cut, the auxiliary material 21 is adhered to the intermediate product 10. FIG. 6 is a schematic diagram of a state in which the pressing member 60 is located at an upper portion of the intermediate product 10 shown in FIG. 5. When the auxiliary material 21 is cut from the frame-shaped waste portion 22, as shown in FIG. 6, the pressing member 60 is positioned on the upper side (Z1 side) of the intermediate product 10. The pressing member 60 is a member that configures a flexible printed circuit board manufacturing device 50 together with the manufacturing jig 30. The pressing member 60 may drive the pressing mechanism 80 that performs a pressing operation in accordance with an instruction from the control device 70 to perform the operation.

該按壓部件60是將衝板33與中間產物10一同向下方側(Z2側)按壓之部件。因此,按壓部件60的底面設置為比窗部33a的面積大,且構成為位於窗部33a上部之中間產物10相對於衝板33不向下方側(Z2側)相對移動。即,按壓部件60設置成對窗部33a周圍的衝板33的至少一部分進行按壓。The pressing member 60 is a member that presses the punch 33 and the intermediate product 10 downward (Z2 side) together. Therefore, the bottom surface of the pressing member 60 is provided larger than the area of the window portion 33a, and the intermediate product 10 located at the upper portion of the window portion 33a is not moved relative to the punch plate 33 downward (Z2 side). That is, the pressing member 60 is provided to press at least a part of the punch plate 33 around the window portion 33a.

另外,按壓部件60較佳在將窗部33a完全覆蓋之狀態下按壓窗部33a周圍的衝板33。另外,按壓部件60不限於圖6所示之情形。例如,亦可使按壓部件60比窗部33a的面積小,並且按壓衝板33的窗部33a以外的部位。另外,例如亦可將具備至少一個縱向或橫向中任一方向的尺寸比窗部33a小之諸如棒狀物的部件作為按壓部件,並以該按壓部件搭架在窗部33a上之狀態對衝板33進行按壓。In addition, it is preferable that the pressing member 60 presses the punch plate 33 around the window portion 33a with the window portion 33a completely covered. The pressing member 60 is not limited to the case shown in FIG. 6. For example, the pressing member 60 may be made smaller in area than the window portion 33a, and may be pressed on a portion other than the window portion 33a of the punch 33. In addition, for example, a member having at least one longitudinal or transverse direction having a size smaller than the window portion 33a, such as a rod, may be used as a pressing member, and the hedge plate may be hung on the window portion 33a with the pressing member. 33 Press.

圖7係圖6所示之按壓部件60向下方側(Z2側)移動而輔材21被從框狀廢料部22切斷之狀態之示意圖。當上述按壓部件60向下方側(Z2側)移動時,如圖7所示,衝板33按壓框狀廢料部22,框狀廢料部22向下方側(Z2側)移動。然而,輔材21由於被載置在凸狀塊32上,因此不向下方側(Z2側)移動。藉此,連接部23被切斷,輔材21被從框狀廢料部22切斷分離。FIG. 7 is a schematic diagram of a state in which the pressing member 60 shown in FIG. 6 is moved downward (Z2 side) and the auxiliary material 21 is cut from the frame-shaped waste portion 22. When the pressing member 60 moves to the lower side (Z2 side), as shown in FIG. 7, the punch 33 presses the frame-shaped waste portion 22, and the frame-shaped waste portion 22 moves to the lower side (Z2 side). However, since the auxiliary material 21 is placed on the convex block 32, it does not move to the lower side (Z2 side). Thereby, the connection portion 23 is cut, and the auxiliary material 21 is cut and separated from the frame-shaped waste portion 22.

在該切斷分離後,當按壓部件60進一步向下方側(Z2側)移動時,輔材21以按壓狀態與中間產物10抵接。透過該按壓狀態,輔材21相對於中間產物10被固定。另外,在中間產物10和輔材21的黏接部位使用固定用的黏接材料或黏著材料並透過例如熱壓接等方法,而能夠實現固定。另外,上述固定步驟中的“固定”包括暫時地進行固定之臨時固定,但非暫時性的臨時固定之完全固定也包含於固定步驟中的“固定”之中。After the cutting and separating, when the pressing member 60 moves further downward (Z2 side), the auxiliary material 21 comes into contact with the intermediate product 10 in a pressed state. Through this pressed state, the auxiliary material 21 is fixed to the intermediate product 10. In addition, fixation can be achieved by using a fixing adhesive material or an adhesive material at a bonding portion of the intermediate product 10 and the auxiliary material 21 by a method such as thermocompression bonding. In addition, the "fixing" in the above-mentioned fixing step includes temporary fixing that is temporarily fixed, but full fixing that is not temporary temporary fixing is also included in "fixing" in the fixing step.

(6)第六步驟:輔材21之再配置以及第三~第五步驟之重複 如上所述,在某一部位的輔材21之固定完成後,使輔材片20相對於凸狀塊32進行移動,形成框狀廢料部22上所存在的其他輔材21被載置於凸狀塊32之狀態,且呈其他輔材21 的引導孔25中插入有引導銷32a之狀態。在以下的說明中,將該動作稱為“輔材21之再配置”。(6) The sixth step: re-arrangement of the auxiliary material 21 and the repetition of the third to fifth steps, as described above, after the fixing of the auxiliary material 21 at a certain position is completed, the auxiliary material sheet 20 is relative to the convex block 32 When moving, the auxiliary material 21 existing on the frame-shaped waste part 22 is placed on the convex block 32, and the guide pin 32 a is inserted into the guide hole 25 of the other auxiliary material 21. In the following description, this operation is referred to as "rearrangement of the auxiliary material 21".

然後,重複上述第三步驟至第五步驟之動作。另外,該輔材21之再配置動作和第三步驟至第五步驟之動作之重複,能夠進行至框狀廢料部22上不再存在輔材21為止。Then, the operations from the third step to the fifth step are repeated. In addition, the relocation operation of the auxiliary material 21 and the repetition of the operations of the third step to the fifth step can be performed until the auxiliary material 21 no longer exists on the frame-shaped waste portion 22.

(7)第七步驟:固定後的後續步驟 在相對於中間產物10完成了所有必需的輔材21之固定之後,實施後續步驟。作為後續步驟,例如存在使透過固定中所使用之黏接材料或黏著材料之熱固化等而相對於中間產物10呈暫時固定狀態之輔材21完全黏接於中間產物10該一步驟。此外,根據需要黏貼各種部件或經由其他加工,從而形成作為產品的軟性印刷電路板。(7) Seventh step: subsequent steps after fixing After the fixing of all necessary auxiliary materials 21 with respect to the intermediate product 10 is performed, the subsequent steps are performed. As a subsequent step, for example, there is a step of completely adhering the auxiliary material 21 that is temporarily fixed to the intermediate product 10 through the adhesive material used in the fixing or the thermal curing of the adhesive material, etc., to the intermediate product 10. In addition, various components are pasted or processed through other processes as needed to form a flexible printed circuit board as a product.

<關於效果> 根據如上構成之軟性印刷電路板的製造方法、軟性印刷電路板的製造治具30以及軟性印刷電路板的製造裝置50,產生了如下效果。<About effect> According to the manufacturing method of the flexible printed circuit board comprised as mentioned above, the flexible printed circuit board manufacturing jig 30, and the flexible printed circuit board manufacturing apparatus 50, the following effects are produced.

即,在輔材配置步驟中,在將框狀廢料部22上保持有輔材21之輔材片20配置於製造治具30上時,將輔材21配置於製造治具30的切削部位。另外,在衝裁部件配置步驟中,將具有與輔材21對應大小的窗部33a且與框狀廢料部22抵接之衝板33(衝裁部件)在窗部33a與切削部位的輔材21對位之狀態下進行配置。另外,在中間產物配置步驟中,將中間產物10相對於衝板33(衝裁部件)進行對位並配置。進而,在切斷步驟中,相對於輔材片20按壓衝板33(衝裁部件),將輔材21從框狀廢料部22切斷分離。另外,在固定步驟中,相對於中間產物10使輔材21在對位的狀態下進行固定。That is, in the auxiliary material arranging step, when the auxiliary material piece 20 holding the auxiliary material 21 on the frame-shaped scrap portion 22 is disposed on the manufacturing jig 30, the auxiliary material 21 is disposed on the cutting portion of the manufacturing jig 30. In addition, in the step of arranging the blanking member, a punching plate 33 (punching member) having a window portion 33a corresponding to the auxiliary material 21 and abutting the frame-shaped waste portion 22 is provided at the window portion 33a and the auxiliary material at the cutting portion. Configure in the 21-bit alignment state. In addition, in the intermediate product arranging step, the intermediate product 10 is aligned with and arranged on the punch plate 33 (punching member). Further, in the cutting step, the punching plate 33 (punching member) is pressed against the auxiliary material sheet 20, and the auxiliary material 21 is cut and separated from the frame-shaped scrap portion 22. In addition, in the fixing step, the auxiliary material 21 is fixed in a state of being aligned with respect to the intermediate product 10.

因此,能夠經由輔材片20進行輔材21之配置。因此,例如即使在輔材21的尺寸小而難以處理之情形下,也能夠使用尺寸較大的輔材片20配置到凸狀塊32上,因此輔材21的處理變得容易。另外,能夠使用一個輔材片20同時將多個輔材21貼合於中間產物10上。因此,與如先前的製造步驟中所進行般透過作業者的手工作業一個一個地貼合輔材之情形相比,能夠減少工時,從而能夠提高生產效率。Therefore, the auxiliary material 21 can be arranged via the auxiliary material sheet 20. Therefore, for example, even when the size of the auxiliary material 21 is small and it is difficult to handle, the auxiliary material sheet 20 having a larger size can be disposed on the convex block 32, so that the processing of the auxiliary material 21 becomes easy. In addition, one auxiliary material sheet 20 can be used to attach a plurality of auxiliary materials 21 to the intermediate product 10 at the same time. Therefore, as compared with the case where the auxiliary materials are bonded one by one by the manual work of the operator as in the previous manufacturing steps, the man-hour can be reduced, and the production efficiency can be improved.

另外,在本實施方式中,在將輔材21從框狀廢料部22切斷的切削部位上,配置有從上表面31a為平面狀的基臺31突出之凸狀塊32。另外,在衝裁部件配置步驟中,輔材21被載置在凸狀塊32上。因此,作為切斷對象的輔材21保持被凸狀塊32載置之狀態而不移動,但能夠使與框狀廢料部22抵接之衝板33(衝裁部件)朝向基臺31移動。因此,能夠可靠地將輔材21從框狀廢料部22切斷。Further, in the present embodiment, a convex block 32 protruding from a base 31 having a planar shape on the upper surface 31 a is disposed on a cutting portion where the auxiliary material 21 is cut from the frame-shaped scrap portion 22. In addition, in the punching member arrangement step, the auxiliary material 21 is placed on the convex block 32. Therefore, the auxiliary material 21 as a cutting target is retained without being moved while being placed on the convex block 32, but the punching plate 33 (punching member) abutting the frame-shaped scrap portion 22 can be moved toward the base 31. Therefore, the auxiliary material 21 can be reliably cut from the frame-shaped scrap portion 22.

進而,在本實施方式中,在切斷步驟中,使按壓部件60隔著中間產物10而位於衝板33(衝裁部件)的相反側。與此同時,透過使按壓部件60相對於凸狀塊32進行移動,從而將輔材21從框狀廢料部22切斷。Furthermore, in this embodiment, in the cutting step, the pressing member 60 is positioned on the opposite side of the punch plate 33 (punching member) with the intermediate product 10 interposed therebetween. At the same time, the auxiliary member 21 is cut off from the frame-shaped scrap portion 22 by moving the pressing member 60 relative to the convex block 32.

因此,透過使按壓部件60向下方側(Z2側)、即基臺31側移動,能夠使框狀廢料部22相對於輔材21向下方側(Z2側)、即基臺31側移動,藉此能夠將輔材21從框狀廢料部22切斷。因此,能夠容易地將輔材21從框狀廢料部22切斷,尤其是能夠透過一次切斷動作而同時切斷多個輔材21。藉此,能夠進一步減少工時,從而能夠進一步提高生產效率。Therefore, by moving the pressing member 60 downward (Z2 side), that is, the base 31 side, the frame-shaped scrap portion 22 can be moved downward (Z2 side), that is, the base 31 side, with respect to the auxiliary material 21, so that This makes it possible to cut the auxiliary material 21 from the frame-like waste portion 22. Therefore, the auxiliary material 21 can be easily cut from the frame-shaped scrap portion 22, and in particular, a plurality of auxiliary materials 21 can be cut simultaneously by one cutting operation. Thereby, man-hours can be further reduced, and production efficiency can be further improved.

另外,在本實施方式中,在凸狀塊32上朝向窗部33a突出地設置有引導銷32a。另外,在輔材21以及中間產物10上,分別形成有供引導銷32a插入之引導孔25以及引導孔13。而且,在輔材配置步驟中,透過將引導銷32a插入輔材21的引導孔25,進行輔材21之相對於凸狀塊32之對位。另外,在中間產物配置步驟中,透過將引導銷32a插入中間產物10的引導孔13,進行中間產物10之相對於輔材21之對位。In the present embodiment, a guide pin 32a is provided on the convex block 32 so as to protrude toward the window portion 33a. In addition, a guide hole 25 and a guide hole 13 into which the guide pin 32 a is inserted are formed in the auxiliary material 21 and the intermediate product 10, respectively. In the auxiliary material arranging step, the positioning of the auxiliary material 21 with respect to the convex block 32 is performed by inserting the guide pin 32 a into the guide hole 25 of the auxiliary material 21. In addition, in the intermediate product arranging step, the positioning of the intermediate product 10 with respect to the auxiliary material 21 is performed by inserting the guide pin 32 a into the guide hole 13 of the intermediate product 10.

因此,能夠可靠地使輔材21以及中間產物10與凸狀塊32對位。藉此,在將輔材21和中間產物10貼合時,能夠防止發生錯位。Therefore, the auxiliary material 21 and the intermediate product 10 can be reliably aligned with the convex block 32. This can prevent misalignment when the auxiliary material 21 and the intermediate product 10 are bonded together.

另外,在本實施方式中,在固定步驟後輔材片20上殘存有輔材21之情形下,能夠使輔材片20移動而再次執行將輔材21配置於製造治具30的凸狀塊32(切削部位)上之輔材配置步驟。另外,在該輔材配置步驟後,能夠再次執行衝裁部件配置步驟、中間產物配置步驟、切斷步驟以及固定步驟。In addition, in the present embodiment, when the auxiliary material 21 remains on the auxiliary material sheet 20 after the fixing step, the auxiliary material sheet 20 can be moved to perform the convex block in which the auxiliary material 21 is disposed on the manufacturing jig 30 again. Auxiliary material configuration steps on 32 (cutting parts). In addition, after the auxiliary material arranging step, the blanking component arranging step, the intermediate product arranging step, the cutting step, and the fixing step can be performed again.

透過如此實施,能夠利用一個輔材片20執行多次將輔材21黏貼於中間產物10上之作業。因此,在每一個黏貼作業時,輔材21的處理變得容易。另外,由於在每一個黏貼作業時能夠同時將多個輔材21貼合於中間產物10,因此,能夠減少工時,從而能夠提高生產效率。By doing so, the operation of adhering the auxiliary material 21 to the intermediate product 10 multiple times can be performed using one auxiliary material sheet 20. Therefore, the processing of the auxiliary material 21 becomes easy at every sticking operation. In addition, since a plurality of auxiliary materials 21 can be attached to the intermediate product 10 at the same time during each sticking operation, man-hours can be reduced, and production efficiency can be improved.

另外,在本實施方式中,按壓部件60隔著中間產物10而配置於衝板33(衝裁部件)的相反側(Z1側)。該按壓部件60透過賦予使中間產物10以及衝板33(衝裁部件)向基臺31側移動之按壓力,藉此使框狀廢料部22相對於輔材21進行相對移動。因此,能夠容易地將輔材21從框狀廢料部22切斷,尤其是能夠透過一次切斷動作而同時切斷多個輔材21。藉此,能夠進一步減少工時,從而能夠進一步提高生產效率。Moreover, in this embodiment, the pressing member 60 is arrange | positioned on the opposite side (Z1 side) of the punching plate 33 (punching member) via the intermediate | middle product 10. The pressing member 60 moves the frame-shaped waste portion 22 relative to the auxiliary material 21 by applying a pressing force to move the intermediate product 10 and the punching plate 33 (punching member) to the base 31 side. Therefore, the auxiliary material 21 can be easily cut from the frame-shaped scrap portion 22, and in particular, a plurality of auxiliary materials 21 can be cut simultaneously by one cutting operation. Thereby, man-hours can be further reduced, and production efficiency can be further improved.

<變形例> 以上對本發明一實施方式進行了說明,本發明除此之外也能夠進行各種變形。以下對此進行敘述。<Modifications> Although an embodiment of the present invention has been described above, the present invention can be modified in various ways. This will be described below.

在上述實施方式中,凸狀塊32對應於切削部位。然而,切削部位不限於凸狀塊32。例如,亦可在製造治具30上設置能夠從基臺31的上表面31a向上方移動之可動式運轉部件。該情形下,可動部件能夠形成為下述構成:亦即,最初與基臺31的上表面31a在同一平面上或者自上表面31a凹陷,但是當從框狀廢料部22衝裁輔材21時,可動部件從上表面31a突出。In the above-mentioned embodiment, the convex block 32 corresponds to a cutting portion. However, the cutting portion is not limited to the convex block 32. For example, a movable operating member that can be moved upward from the upper surface 31 a of the base 31 may be provided on the manufacturing jig 30. In this case, the movable member can be formed into a structure that is initially on the same plane as the upper surface 31a of the base 31 or recessed from the upper surface 31a, but when the auxiliary material 21 is punched from the frame-shaped waste portion 22 The movable member protrudes from the upper surface 31a.

另外,在上述實施方式中,衝板33對應於衝裁部件。然而,衝裁部件不限於衝板33。例如,亦可將在板狀或塊狀部件上安裝了切削刀具等的部件作為衝裁部件。In the above-described embodiment, the punching plate 33 corresponds to a punching member. However, the punching member is not limited to the punch plate 33. For example, a member in which a cutting tool or the like is mounted on a plate-shaped or block-shaped member may be used as the punching member.

另外,上述實施方式中之軟性印刷電路板的製造裝置50亦可使圖6和圖7所示結構之配置上下倒轉。另外,亦可採用使按壓部件60不移動呈固定而使基臺31側上昇之結構。In addition, the flexible printed circuit board manufacturing apparatus 50 in the above embodiment can also reverse the configuration of the structure shown in FIGS. 6 and 7. In addition, a structure in which the pressing member 60 is fixed without moving and the base 31 side can be adopted.

10‧‧‧中間產物 10‧‧‧ Intermediate

11‧‧‧基材 11‧‧‧ Substrate

12‧‧‧金屬圖形部 12‧‧‧ Metal Graphics Department

13‧‧‧引導孔 13‧‧‧Guide hole

20‧‧‧輔材片 20‧‧‧ auxiliary materials

21‧‧‧輔材 21‧‧‧ auxiliary materials

22‧‧‧框狀廢料部 22‧‧‧Frame-shaped waste department

23‧‧‧連接部 23‧‧‧Connecting Department

24‧‧‧縫隙 24‧‧‧ Gap

25‧‧‧引導孔 25‧‧‧Guide hole

30‧‧‧製造治具 30‧‧‧ manufacturing jigs

31‧‧‧基臺 31‧‧‧ abutment

31a‧‧‧上表面 31a‧‧‧upper surface

32‧‧‧凸狀塊(對應於切削部位) 32‧‧‧ convex block (corresponding to the cutting part)

32a‧‧‧引導銷 32a‧‧‧Guide Pin

33‧‧‧衝板(對應於衝裁部件) 33‧‧‧ Punching plate (corresponding to blanking parts)

33a‧‧‧窗部 33a‧‧‧Window

50‧‧‧軟性印刷電路板的製造裝置 50‧‧‧ manufacturing device for flexible printed circuit board

60‧‧‧按壓部件 60‧‧‧Pressing parts

70‧‧‧控制裝置 70‧‧‧control device

80‧‧‧按壓機構 80‧‧‧Pressing mechanism

圖1係顯示本發明一實施方式之軟性印刷電路板的中間產物上黏貼有輔材之狀態之頂視圖。 圖2 係顯示保持有多個圖1所示輔材之輔材片之結構之頂視圖。 圖3係顯示本發明一實施方式之軟性印刷電路板的製造治具的凸狀塊上配置有輔材之狀態之簡圖。 圖4係構成本發明一實施方式之軟性印刷電路板的製造治具之衝板從上方側按壓輔材片之狀態之示意圖。 圖5係在圖4所示衝板的上部配置有中間產物之狀態之示意圖。 圖6係按壓部件位於圖5所示中間產物的上部之狀態之示意圖。 圖7係圖6所示之按壓部件向下方側移動而輔材被從框狀廢料部切斷之狀態之示意圖。FIG. 1 is a top view showing a state in which auxiliary materials are adhered to an intermediate product of a flexible printed circuit board according to an embodiment of the present invention. FIG. 2 is a top view showing the structure of an auxiliary material sheet holding a plurality of auxiliary materials shown in FIG. 1. FIG. FIG. 3 is a schematic diagram showing a state in which auxiliary materials are arranged on the convex blocks of a manufacturing jig for a flexible printed circuit board according to an embodiment of the present invention. FIG. 4 is a schematic view showing a state in which a punch plate constituting a manufacturing tool of a flexible printed circuit board according to an embodiment of the present invention presses an auxiliary material sheet from an upper side. FIG. 5 is a schematic diagram showing a state where an intermediate product is arranged on the upper part of the punching plate shown in FIG. 4. FIG. 6 is a schematic diagram of a state where the pressing member is located on the upper part of the intermediate product shown in FIG. 5. FIG. 7 is a schematic diagram of a state in which the pressing member shown in FIG. 6 is moved downward and the auxiliary material is cut from the frame-shaped waste portion.

Claims (9)

一種軟性印刷電路板的製造方法,係在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,所述軟性印刷電路板的製造方法的特徵在於,包括: 輔材配置步驟,係在將框狀廢料部上保持有輔材之輔材片配置於製造治具上時,將所述輔材配置於所述製造治具的切削部位; 衝裁部件配置步驟,係將具有與所述輔材對應大小的窗部且與所述框狀廢料部抵接之衝裁部件在所述窗部與所述切削部位的所述輔材對位之狀態下進行配置; 中間產物配置步驟,係使所述中間產物相對於所述衝裁部件進行對位並配置; 切斷步驟,係相對於所述輔材片按壓所述衝裁部件,從而將所述輔材從所述框狀廢料部切斷分離;以及 固定步驟,係相對於所述中間產物使所述輔材在對位的狀態下進行固定。A manufacturing method of a flexible printed circuit board is formed by pasting auxiliary materials on an intermediate product of the flexible printed circuit board to form a flexible printed circuit board. The manufacturing method of the flexible printed circuit board includes: When the auxiliary material sheet holding the auxiliary material on the frame-shaped waste part is arranged on the manufacturing jig, the auxiliary material is arranged on the cutting part of the manufacturing jig; The blanking part corresponding to the window portion of the auxiliary material and abutting the frame-shaped waste portion is arranged in a state where the window portion is aligned with the auxiliary material of the cutting portion; an intermediate product configuration step, The intermediate product is aligned and arranged with respect to the punching part; the cutting step is pressing the punching part with respect to the auxiliary material sheet, thereby removing the auxiliary material from the frame-shaped waste Part cutting and separation; and a fixing step of fixing the auxiliary material in an aligned state with respect to the intermediate product. 如申請專利範圍第1項所述之軟性印刷電路板的製造方法,其中,所述切削部位上配置有從上表面為平面狀的基臺突出之凸狀塊;在所述衝裁部件配置步驟中,所述輔材被載置在所述凸狀塊上。The method for manufacturing a flexible printed circuit board according to item 1 of the scope of patent application, wherein a convex block protruding from a flat abutment on the upper surface is disposed on the cutting portion; and a step of disposing the blanking member The auxiliary material is placed on the convex block. 如申請專利範圍第2項所述之軟性印刷電路板的製造方法,其中,在所述切斷步驟中,使按壓部件隔著所述中間產物而位於所述衝裁部件的相反側,並且,透過使所述按壓部件相對於所述凸狀塊進行移動,從而將所述輔材從所述框狀廢料部切斷。The method for manufacturing a flexible printed circuit board according to item 2 of the scope of patent application, wherein, in the cutting step, the pressing member is located on the opposite side of the blanking member through the intermediate product, and, By moving the pressing member with respect to the convex block, the auxiliary material is cut from the frame-shaped scrap portion. 如申請專利範圍第2項所述之軟性印刷電路板的製造方法,其中,在所述凸狀塊上朝向所述窗部突出地設置有引導銷;所述輔材以及所述中間產物上分別形成有供所述引導銷插入之引導孔;在所述輔材配置步驟中,透過將所述引導銷插入所述輔材的所述引導孔,從而進行所述輔材之相對於所述凸狀塊之對位;在所述中間產物配置步驟中,透過將所述引導銷插入所述中間產物的所述引導孔,從而進行所述中間產物之相對於所述輔材之對位。The method for manufacturing a flexible printed circuit board according to item 2 of the scope of patent application, wherein a guide pin is provided on the convex block toward the window portion; the auxiliary material and the intermediate product are respectively A guide hole through which the guide pin is inserted is formed; in the step of arranging the auxiliary material, by inserting the guide pin into the guide hole of the auxiliary material, the protrusion of the auxiliary material with respect to the protrusion is performed. Alignment of the lumps; in the intermediate product arranging step, the intermediate product is aligned with respect to the auxiliary material by inserting the guide pin into the guide hole of the intermediate product. 如申請專利範圍第3項所述之軟性印刷電路板的製造方法,其中,在所述凸狀塊上朝向所述窗部突出地設置有引導銷;所述輔材以及所述中間產物上分別形成有供所述引導銷插入之引導孔;在所述輔材配置步驟中,透過將所述引導銷插入所述輔材的所述引導孔,從而進行所述輔材之相對於所述凸狀塊之對位;在所述中間產物配置步驟中,透過將所述引導銷插入所述中間產物的所述引導孔,從而進行所述中間產物之相對於所述輔材之對位。The method for manufacturing a flexible printed circuit board according to item 3 of the scope of patent application, wherein a guide pin is provided on the convex block toward the window portion; the auxiliary material and the intermediate product are respectively A guide hole through which the guide pin is inserted is formed; in the step of arranging the auxiliary material, by inserting the guide pin into the guide hole of the auxiliary material, the protrusion of the auxiliary material with respect to the protrusion is performed. Alignment of the lumps; in the intermediate product arranging step, the intermediate product is aligned with respect to the auxiliary material by inserting the guide pin into the guide hole of the intermediate product. 如申請專利範圍第1~5項中任意一項所述之軟性印刷電路板的製造方法,其中,在所述固定步驟後所述輔材片上殘存有所述輔材時,使所述輔材片移動,再次執行將所述輔材配置於所述製造治具的切削部位上之輔材配置步驟,然後,再次執行所述衝裁部件配置步驟、所述中間產物配置步驟、所述切斷步驟以及所述固定步驟。The method for manufacturing a flexible printed circuit board according to any one of claims 1 to 5, wherein, when the auxiliary material remains on the auxiliary material sheet after the fixing step, the auxiliary material is made The sheet moves, and the auxiliary material arranging step of arranging the auxiliary material on the cutting part of the manufacturing jig is performed again, and then the punching member arranging step, the intermediate product arranging step, and the cutting are performed again. Steps and said fixation steps. 一種軟性印刷電路板的製造治具,係用於在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,所述軟性印刷電路板的製造治具的特徵在於, 具備基臺、凸狀塊、以及衝裁部件; 所述基臺的上表面被設置成平面狀;所述凸狀塊從所述基臺的上表面突出而設置,並且載置處於被框狀廢料部上保持有所述輔材的輔材片所保持之狀態之所述輔材;所述衝裁部件隔著所述輔材片而配置於所述基臺及所述凸狀塊的相反側,具有與所述輔材對應的大小的窗部,並且與所述框狀廢料部抵接。A flexible printed circuit board manufacturing jig is used for forming a flexible printed circuit board by pasting auxiliary materials on an intermediate product of the flexible printed circuit board. The flexible printed circuit board manufacturing jig is characterized by comprising a base, A convex block and a blanking part; the upper surface of the abutment is provided in a flat shape; the convex block is provided to protrude from the upper surface of the abutment, and is placed and held on a frame-shaped waste part The auxiliary material in a state maintained by the auxiliary material piece of the auxiliary material; the punching member is arranged on the opposite side of the abutment and the convex block through the auxiliary material piece, and has The window portion of the size corresponding to the auxiliary material is in contact with the frame-shaped waste portion. 如申請專利範圍第7項所述之軟性印刷電路板的製造治具,其中,在所述凸狀塊上朝向所述窗部突出地設置有引導銷;所述輔材以及所述中間產物上分別形成有供所述引導銷插入之引導孔;在所述凸狀塊上載置所述輔材時,透過將所述引導銷插入所述輔材的所述引導孔,從而進行所述輔材之相對於所述凸狀塊之對位,並且,在所述衝裁部件上載置所述中間產物時,透過將所述引導銷插入所述中間產物的所述引導孔,從而進行所述中間產物之相對於所述輔材之對位。The manufacturing jig for a flexible printed circuit board according to item 7 of the scope of patent application, wherein a guide pin is provided on the convex block toward the window portion; the auxiliary material and the intermediate product are provided on the convex block; Guide holes for inserting the guide pins are respectively formed; when the auxiliary material is placed on the convex block, the auxiliary materials are carried out by inserting the guide pins into the guide holes of the auxiliary materials. And the convex block is aligned, and when the intermediate product is placed on the blanking part, the intermediate pin is inserted by inserting the guide pin into the guide hole of the intermediate product. The position of the product relative to the auxiliary material. 一種軟性印刷電路板的製造裝置,係用於在軟性印刷電路板的中間產物上黏貼輔材而形成軟性印刷電路板,所述軟性印刷電路板的製造裝置的特徵在於, 具備基臺、凸狀塊、衝裁部件、以及按壓部件; 所述基臺的上表面被設置成平面狀;所述凸狀塊從所述基臺的上表面突出而設置,並且載置處於被框狀廢料部上保持有所述輔材的輔材片所保持之狀態之所述輔材;所述衝裁部件隔著所述輔材片而配置於所述基臺及所述凸狀塊的相反側,具有與所述輔材對應的大小的窗部,並且與所述框狀廢料部抵接;所述按壓部件隔著所述中間產物而配置於所述衝裁部件的相反側,並且,賦予使所述中間產物以及所述衝裁部件向所述基臺側移動之按壓力,使得所述框狀廢料部相對於所述輔材進行相對移動。A flexible printed circuit board manufacturing device is used for forming a flexible printed circuit board by adhering an auxiliary material to an intermediate product of the flexible printed circuit board. The manufacturing apparatus of the flexible printed circuit board includes a base and a convex shape. A block, a punching member, and a pressing member; the upper surface of the abutment is provided in a flat shape; the convex block is provided to protrude from the upper surface of the abutment, and is placed on a frame-shaped waste portion The auxiliary material in a state maintained by the auxiliary material sheet of the auxiliary material; the punching member is disposed on the opposite side of the abutment and the convex block through the auxiliary material sheet, and has A window portion of a size corresponding to the auxiliary material is in contact with the frame-shaped waste portion; the pressing member is disposed on the opposite side of the blanking member with the intermediate product interposed therebetween, and The pressing force of the intermediate product and the punching member moving toward the abutment side causes the frame-shaped waste part to move relative to the auxiliary material.
TW107126743A 2017-09-04 2018-08-01 Manufacturing method of flexible printed circuit board, manufacturing fixture of flexible printed circuit board, and manufacturing apparatus of flexible printed circuit board TW201914374A (en)

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