TW201903322A - Irradiation unit and irradiation apparatus - Google Patents

Irradiation unit and irradiation apparatus Download PDF

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Publication number
TW201903322A
TW201903322A TW107109861A TW107109861A TW201903322A TW 201903322 A TW201903322 A TW 201903322A TW 107109861 A TW107109861 A TW 107109861A TW 107109861 A TW107109861 A TW 107109861A TW 201903322 A TW201903322 A TW 201903322A
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TW
Taiwan
Prior art keywords
light
emitting
irradiation
reflecting surface
irradiation unit
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Application number
TW107109861A
Other languages
Chinese (zh)
Inventor
大野正之
畠中三幸
富田修
富田孝治
佐藤敬
若山忠行
森田彩花
岩崎龍一
齋藤靜二
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日商岩崎電氣股份有限公司
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Publication of TW201903322A publication Critical patent/TW201903322A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/56Cooling arrangements using liquid coolants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/60Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
    • F21V29/67Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • F21V7/08Optical design with elliptical curvature

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention enhances peak illuminance and enables space saving. An irradiation unit (30) that applies light to a predetermined irradiation position (T) is provided with: a pair of mounting substrates (52) which has light emitting parts (60) including ultraviolet LEDs, respectively and which is disposed such that the light emitting parts (60) oppose each other; and a pair of first reflection surfaces (55) and a pair of second reflection surfaces (57) which are disposed at such opposing positions that the paired first reflection surfaces (55) oppose the light emitting parts (60) of the mounting substrates (52), respectively, and the paired second reflection surfaces (57) oppose the light emitting parts (60) of the mounting substrates (52), respectively, and which perform light distribution control of light of the light emitting parts (60) positioned at the opposing positions. The second reflection surfaces (57) are located closer to the predetermined irradiation position (T) than the first reflection surfaces (55) are, and are each spaced from the light emitting part (60) at its opposing position, with respect to the first reflection surfaces (55), so as to be disposed on the other light emitting part (60) side. Each second reflection surface (57) is disposed with a space (Q) provided between the second reflection surface (57) and a corresponding one of the first reflection surfaces (55). Light, which enters each second reflection surface (57) from the light emitting part (60) at its opposing position, enters the second reflection surface (57) through the space (Q).

Description

照射單元及照射裝置  Irradiation unit and illumination device  

本發明係關於一種照射單元及照射裝置。 The present invention relates to an illumination unit and an illumination device.

已知有如下照射裝置,其具備有數個光源單元,該等數個光源單元係具有行狀地排列之數個LED及反射該等LED之光之反射構件,且放射線狀光,各光源單元係於與線狀光所延伸之軸向產生正交之方向進行排列,分別將線狀光重合而照射至照射對象物(例如參照專利文獻1)。 There is known an irradiation apparatus including a plurality of light source units each having a plurality of LEDs arranged in a row and reflecting members that reflect light of the LEDs, and radiating light, each of the light source units being tied to The alignment is performed in a direction orthogonal to the axial direction in which the linear light is extended, and the linear light is superposed on each other to be irradiated onto the object to be irradiated (see, for example, Patent Document 1).

又,亦已知有如下照射裝置,其具備有行狀地排列之數個LED、將該等LED之光而朝既定焦點進行反射之反射構件、及將該等LED之直射光成分聚光於反射構件之既定焦點之棒形透鏡,且將於既定焦點所聚光之線狀光照射至照射對象物(例如參照專利文獻2)。 Further, there is also known an irradiation apparatus including a plurality of LEDs arranged in a row, a reflection member that reflects light of the LEDs toward a predetermined focus, and a direct light component of the LEDs are condensed on the reflection A rod-shaped lens having a predetermined focus of the member is irradiated with the linear light collected by the predetermined focus to the object to be irradiated (for example, refer to Patent Document 2).

該等照射裝置係被廣泛用於印刷裝置或薄膜製造裝置等之各種裝置。 These irradiation devices are widely used in various devices such as printing devices or film manufacturing devices.

[先前技術文獻]  [Previous Technical Literature]   [專利文獻]  [Patent Literature]  

[專利文獻1]日本專利特開2014-172023號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2014-172023

[專利文獻2]日本專利特開2013-48079號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-48079

且說,根據印刷裝置或薄膜製造裝置等之組入目標的裝置構造,存在有照射裝置之組入空間較窄之情況。於專利文獻1之照射裝置中,存在有如下情況:與線狀光之軸向產生正交之方向之寬度尺寸成為不與組入空間相稱之尺寸,難以將照射裝置收納至組入目標之裝置之組入空間。 In other words, depending on the device configuration in which the printing device, the film manufacturing device, and the like are incorporated, there is a case where the assembly space of the irradiation device is narrow. In the illuminating device of Patent Document 1, the width dimension in the direction orthogonal to the axial direction of the linear light is a size that is not commensurate with the grouping space, and it is difficult to store the irradiation device in the device to be incorporated. Group into space.

又,於專利文獻2之照射裝置中,難以增加LED之排列數,與專利文獻1相比,難以提高峰值照度。進而,於提高LED之配置密度而提高峰值照度之構成中,需要亦提高LED之冷卻性能,從而導致照射裝置之大型化。 Further, in the irradiation apparatus of Patent Document 2, it is difficult to increase the number of arrays of LEDs, and it is difficult to increase the peak illuminance as compared with Patent Document 1. Further, in the configuration in which the arrangement density of the LEDs is increased and the peak illuminance is increased, it is necessary to increase the cooling performance of the LEDs, thereby increasing the size of the irradiation device.

本發明之目的在於提供一種能夠提高峰值照度並且能夠實現省空間化之照射單元及照射裝置。 An object of the present invention is to provide an irradiation unit and an irradiation apparatus capable of improving peak illuminance and achieving space saving.

該說明書中包含2017年3月28日申請之日本專利申請特願2017-063474之所有內容。 This specification contains all the contents of Japanese Patent Application No. 2017-063474, filed on March 28, 2017.

本發明係一種對既定照射位置照射光之照射單元,其特徵在於,其具備有:一對安裝基板,其等分別具有包含發光元件之發光部,使各者之上述發光部相互對向而配置;及一對第1反射面及第2反射面,其等設置於上述安裝基板之發光部之各者之對向位置,其對對向位置之上述發光部之光進行配光控制;上述第2反射面之各者係位於較上述第1反射面更靠上述既定照射位置之側,再者,自對向位置之上述發光部朝另一側之上述發光部之側且與上 述第1反射面隔開,並於與上述第1反射面之間隔開空間而配置,自上述發光部之各者所入射至對向位置之上述第2反射面之光係通過上述空間而入射至上述第2反射面。 The present invention provides an irradiation unit that irradiates light to a predetermined irradiation position, and is characterized in that it includes a pair of mounting substrates each having a light-emitting portion including a light-emitting element, and the light-emitting portions of the respective light-emitting portions are arranged to face each other And a pair of first reflecting surface and second reflecting surface, wherein the light is disposed at an opposite position of each of the light emitting portions of the mounting substrate, and performs light distribution control on the light of the light emitting portion at the opposite position; Each of the two reflecting surfaces is located on the side closer to the predetermined irradiation position than the first reflecting surface, and the light emitting portion from the opposite position is on the side of the light emitting portion on the other side and the first reflection The surface is spaced apart from each other, and is disposed in a space between the first reflecting surface and the first reflecting surface. The light incident from the light-emitting portion to the second reflecting surface at the opposite position passes through the space and enters the second portion. Reflective surface.

本發明之特徵在於:於上述照射單元中,一對上述第2反射面係配合上述一對安裝基板之隔開距離而隔開配置。 According to another aspect of the invention, in the irradiation unit, the pair of the second reflecting surfaces are spaced apart from each other by a distance between the pair of mounting substrates.

本發明之特徵在於:於上述照射單元中,上述一對安裝基板係相互平行地配置。 The present invention is characterized in that in the irradiation unit, the pair of mounting substrates are arranged in parallel with each other.

本發明之特徵在於:於上述照射單元中,上述發光部之既定之放射角之範圍之光係全部入射至上述第1反射面及上述第2反射面中之任一者。 According to another aspect of the invention, in the illumination unit, all of the light having a predetermined radiation angle of the light-emitting portion is incident on any one of the first reflection surface and the second reflection surface.

本發明之特徵在於:於上述照射單元中,於上述發光部,行狀地排列有數個上述發光元件,朝上述既定照射位置線狀地照射光。 In the above-described irradiation unit, a plurality of the light-emitting elements are arranged in a row in the light-emitting portion, and light is linearly irradiated toward the predetermined irradiation position.

本發明之特徵在於:於上述照射單元中,上述第1反射面及上述第2反射面係將對向位置之上述發光部之光而聚光於上述既定照射位置的橢圓反射面。 In the above-described irradiation unit, the first reflecting surface and the second reflecting surface converge the light of the light-emitting portion at the opposite position on the elliptical reflecting surface of the predetermined irradiation position.

本發明之特徵在於:於上述照射單元中,上述第1反射面係將對向位置之上述發光部而聚光於上述既定照射位置的橢圓反射面,上述第2反射面係平面或與上述第1反射面為不同之曲面。 In the above-described irradiation unit, the first reflecting surface is an elliptical reflecting surface that condenses the light-emitting portion at a facing position to the predetermined irradiation position, and the second reflecting surface is flat or 1 The reflecting surface is a different curved surface.

本發明之特徵在於:於上述照射單元中,具有發光模組,該發光模組係具備:上述安裝基板;佈線圖案,其係將於上述安裝基板之安裝面行狀地排列之數個上述發光元件進行佈線而成;平板,其與上述安裝基板之安裝面重合,形成有將於上述安裝 基板所排列之數個上述發光元件包圍之出射開口;上述數個發光元件係於每既定個數上進行電性並聯連接,上述佈線圖案係包含有將相互被電性並聯連接之上述發光元件之發光元件組電性進行串聯連接的串聯連接佈線部,上述串聯連接佈線部係沿相鄰之2個上述發光元件組而延伸,並且具備:第1接合部,其接合有一側之上述發光元件組之各發光元件;及第2接合部,其藉由導線而接合有另一側之上述發光元件組之各發光元件;上述發光元件之上述導線之連接部位係針對每一上述發光元件組而反轉,而且,上述串聯連接佈線部之各者係配置於針對每相鄰之2個上述發光元件組而反轉之位置。 The present invention is characterized in that the illumination unit includes a light-emitting module including: the mounting substrate; and a wiring pattern, wherein the plurality of light-emitting elements are arranged in a row on the mounting surface of the mounting substrate The flat plate is superposed on the mounting surface of the mounting substrate, and has an exit opening surrounded by a plurality of the light-emitting elements arranged on the mounting substrate; the plurality of light-emitting elements are arranged for each predetermined number Electrically connected in parallel, the wiring pattern includes a series connection wiring portion electrically connecting the light-emitting element groups of the light-emitting elements electrically connected in parallel to each other, and the series connection wiring portion is adjacent to the two adjacent ones The light-emitting element group extends and includes: a first bonding portion to which each of the light-emitting elements of the light-emitting element group is joined; and a second bonding portion that is bonded to the other of the light-emitting element groups by a wire Each of the light-emitting elements; the connection portion of the wires of the light-emitting elements is inverted for each of the light-emitting element groups, and Each of the series connection wiring portions is disposed at a position inverted for each of the two adjacent light emitting element groups.

本發明之特徵在於:於上述照射單元中,在每一上述發光元件組,具備有防止朝該發光元件組之各發光元件施加過電壓之二極體元件,於上述串聯連接佈線部形成有凹部,於該凹部配置有上述二極體元件。 According to another aspect of the invention, in the illumination unit, each of the light-emitting element groups includes a diode element that prevents an overvoltage from being applied to each of the light-emitting elements of the light-emitting element group, and a recess is formed in the series connection wiring portion. The above-described diode element is disposed in the recess.

本發明之特徵在於:於上述照射單元中,於上述安裝基板設置有與上述平板扣合而定位之定位部。 According to the invention, in the above-described irradiation unit, the mounting substrate is provided with a positioning portion that is engaged with the flat plate and positioned.

本發明之特徵在於:於上述照射單元中,具備有堵住上述出射開口之透光性的蓋構件。 The present invention is characterized in that the irradiation unit includes a cover member that blocks light transmittance of the emission opening.

本發明之特徵在於:於上述照射單元中,於上述平板之出射開口具備有以彈性力保持上述蓋構件的保持構件。 According to the invention, in the irradiation unit, the emission opening of the flat plate is provided with a holding member that holds the cover member with an elastic force.

本發明之特徵在於:於上述照射單元中,於上述平板之出射開口之內周面,設置有使上述發光元件之光平行光化之反射面。 According to another aspect of the invention, in the irradiation unit, a reflection surface for causing light of the light-emitting element to be parallelized is provided on an inner circumferential surface of the emission opening of the flat plate.

本發明之特徵在於:於上述照射單元中,上述蓋構件 係具備有控制透過光的透鏡部。 According to the invention, in the above-described irradiation unit, the cover member is provided with a lens portion that controls transmitted light.

本發明提供一種照射裝置,其特徵在於,其具備有:如上述任一項之數個照射單元;及冷卻手段,其對上述照射單元之各者進行冷卻;上述照射單元之各者係連接配置,上述冷卻手段係對上述照射單元之各者吹送冷卻風而進行空冷,或對上述照射單元之各者之內部通入冷媒而進行冷卻。 The present invention provides an irradiation apparatus comprising: the plurality of irradiation units according to any one of the above; and a cooling means for cooling each of the irradiation units; and each of the irradiation units is connected and arranged The cooling means performs air cooling by blowing cooling air to each of the irradiation units, or cooling the inside of each of the irradiation units.

本發明之特徵在於:於上述照射裝置中,上述冷卻手段係具備有遍及上述照射單元之各者而延伸且導入有外界氣體的管體,於上述管體,針對每一上述照射單元而設置有吹送上述外界氣體的吹出孔。 According to the present invention, in the above-described irradiation device, the cooling means includes a pipe body extending through each of the irradiation units and introducing an outside air, and the pipe body is provided for each of the irradiation units A blowing hole for blowing the above outside air is blown.

本發明之特徵在於:於上述照射裝置中,上述照射單元之各者係具備有安裝上述安裝基板的基座體,上述基座體係具備吹送有上述冷卻風之散熱片的一體成型物。 According to the present invention, in the above-described irradiation device, each of the irradiation units includes a base body on which the mounting substrate is mounted, and the base system includes an integrally molded product in which a cooling fin of the cooling air is blown.

本發明之特徵在於:於上述照射裝置中,上述散熱片係平行於上述冷卻風之吹出方向而設置。 According to a still further aspect of the invention, in the illumination device, the heat sink is disposed in parallel to a direction in which the cooling air is blown.

根據本發明,能夠提高峰值照度,並且能夠實現省空間化。 According to the present invention, peak illuminance can be improved, and space saving can be achieved.

1‧‧‧紫外線照射裝置(照射裝置) 1‧‧‧UV irradiation device (irradiation device)

2‧‧‧框體 2‧‧‧ frame

2A‧‧‧頂面 2A‧‧‧ top surface

2B、2C‧‧‧側面 2B, 2C‧‧‧ side

2D、10D、522B‧‧‧底面 2D, 10D, 522B‧‧‧ bottom

4‧‧‧電力供給機構 4‧‧‧Power supply agency

6‧‧‧吸氣風扇 6‧‧‧Inhalation fan

8‧‧‧排氣風扇 8‧‧‧Exhaust fan

10‧‧‧殼體本體 10‧‧‧Shell body

12‧‧‧頂面板 12‧‧‧ top panel

14‧‧‧底面板 14‧‧‧ bottom panel

15‧‧‧風扇安裝孔 15‧‧‧Fan mounting hole

16‧‧‧安裝開口 16‧‧‧Installation opening

17‧‧‧光通孔 17‧‧‧Light through hole

18‧‧‧安裝盒 18‧‧‧Installation box

20‧‧‧供電電纜 20‧‧‧Power cable

22、530‧‧‧出射開口 22, 530‧‧‧ exit opening

24‧‧‧覆蓋玻璃 24‧‧‧ Covering glass

30、130、230、330‧‧‧照射單元 30, 130, 230, 330‧‧‧ illumination unit

32‧‧‧安裝構件 32‧‧‧Installation components

34B、34C‧‧‧側板 34B, 34C‧‧‧ side panels

36‧‧‧支柱(管體) 36‧‧‧ pillar (pipe)

36A‧‧‧對向面 36A‧‧‧ opposite

38‧‧‧導入口 38‧‧‧Import

39‧‧‧通風空間 39‧‧‧ ventilation space

40‧‧‧吹出孔 40‧‧‧Blow out the hole

42、242‧‧‧散熱片 42, 242‧‧ ‧ heat sink

42A、55A、155A‧‧‧下端部 42A, 55A, 155A‧‧‧ lower end

42B‧‧‧板面 42B‧‧‧ board

42C、57A、157A‧‧‧上端部 42C, 57A, 157A‧‧‧ upper end

44、54‧‧‧第1反射體 44, 54‧‧‧1st reflector

50、250、350‧‧‧基座體 50, 250, 350‧‧‧ base body

52、620‧‧‧安裝基板 52, 620‧‧‧ Mounting substrate

55、155‧‧‧第1反射面 55, 155‧‧‧1st reflecting surface

56‧‧‧基板安裝面 56‧‧‧Substrate mounting surface

57、157‧‧‧第2反射面 57, 157‧‧‧2nd reflecting surface

58‧‧‧安裝面 58‧‧‧Installation surface

60‧‧‧發光部 60‧‧‧Lighting Department

62‧‧‧安裝板 62‧‧‧Installation board

64‧‧‧端子台 64‧‧‧Terminal

80、680、780‧‧‧發光模組 80,680, 780‧‧‧Lighting module

243‧‧‧散熱片單元 243‧‧ ‧ Heat sink unit

351‧‧‧可分離之部分 351‧‧‧ separable parts

370‧‧‧冷卻管 370‧‧‧ Cooling tube

502‧‧‧光出射部 502‧‧‧Lighting Department

504A‧‧‧兩端 504A‧‧‧ both ends

504B、522C‧‧‧緣部 504B, 522C‧‧‧ edge

506‧‧‧螺絲孔 506‧‧‧ screw holes

508‧‧‧佈線連接部 508‧‧‧Wiring connection

512‧‧‧佈線 512‧‧‧Wiring

522‧‧‧LED晶片(發光元件) 522‧‧‧LED chip (lighting element)

522A‧‧‧上表面 522A‧‧‧Upper surface

522A1‧‧‧晶片發光部 522A1‧‧‧ Wafer Lighting Department

523‧‧‧齊納二極體(二極體元件) 523‧‧‧Zina diode (diode element)

524‧‧‧平板 524‧‧‧ tablet

526‧‧‧蓋構件 526‧‧ ‧covering components

529‧‧‧佈線圖案 529‧‧‧Wiring pattern

530A‧‧‧階部 530A‧‧‧

531‧‧‧第1連接佈線部 531‧‧‧1st connection wiring department

532‧‧‧第2連接佈線部 532‧‧‧2nd connection wiring department

533‧‧‧串聯連接佈線部 533‧‧‧Series connection wiring department

534‧‧‧固定材料空間 534‧‧‧Fixed material space

535‧‧‧晶片接合部(第1接合部) 535‧‧‧ wafer joint (first joint)

536‧‧‧導線接合部(第2接合部) 536‧‧‧Wire joint (2nd joint)

537‧‧‧導線 537‧‧‧Wire

537A‧‧‧導線連接部位 537A‧‧‧Wire connection

538‧‧‧延伸部 538‧‧‧Extension

539‧‧‧凹部 539‧‧‧ recess

540‧‧‧突起 540‧‧‧ Protrusion

542‧‧‧孔部(定位部) 542‧‧‧ hole department (positioning department)

544‧‧‧反射面 544‧‧‧reflecting surface

550‧‧‧保持構件 550‧‧‧ Keeping components

555‧‧‧透鏡部 555‧‧‧Lens Department

A‧‧‧長度方向 A‧‧‧ Length direction

B‧‧‧吹出方向 B‧‧‧Blowing direction

E1‧‧‧軸線 E1‧‧‧ axis

E2‧‧‧直線 E2‧‧‧ Straight line

G‧‧‧LED組 G‧‧‧LED group

H‧‧‧光 H‧‧‧Light

Ia、Ib‧‧‧紫外線 Ia, Ib‧‧‧ UV

K‧‧‧單元光軸 K‧‧‧ unit optical axis

L‧‧‧隔開距離 L‧‧‧ separation distance

Ln‧‧‧線 Ln‧‧‧ line

P‧‧‧發光部光軸 P‧‧‧Light axis

Q‧‧‧空間 Q‧‧‧ Space

R‧‧‧既定寬度 R‧‧‧defined width

S‧‧‧距離 S‧‧‧ distance

T‧‧‧既定照射位置 T‧‧‧established illumination position

W‧‧‧印刷面 W‧‧‧Printing surface

f1‧‧‧第1焦點 F1‧‧‧1st focus

f2‧‧‧第2焦點 F2‧‧‧2nd focus

α1‧‧‧第1範圍 11‧‧‧1st range

α2‧‧‧第2範圍 22‧‧‧2nd range

θ‧‧‧放射角 Θ‧‧‧radiation angle

δ‧‧‧間隙 Δ‧‧‧ gap

圖1係表示本發明之實施形態之紫外線照射裝置之構成之側視圖。 Fig. 1 is a side view showing the configuration of an ultraviolet irradiation device according to an embodiment of the present invention.

圖2係紫外線照射裝置之分解立體圖。 Fig. 2 is an exploded perspective view of the ultraviolet irradiation device.

圖3係表示紫外線照射裝置之內部構成之圖。 Fig. 3 is a view showing the internal structure of the ultraviolet irradiation device.

圖4係表示照射單元之構成之立體圖。 Fig. 4 is a perspective view showing the configuration of an irradiation unit.

圖5係自框體之風扇安裝方向所觀察照射單元之示意圖。 Fig. 5 is a schematic view of the irradiation unit viewed from the fan mounting direction of the frame.

圖6係照射單元之配光控制之說明圖。 Fig. 6 is an explanatory diagram of light distribution control of the irradiation unit.

圖7係發光模組之立體圖,(A)為觀察正面之立體圖,(B)為觀察背面之立體圖。 7 is a perspective view of a light-emitting module, (A) is a perspective view of the front side, and (B) is a perspective view of the back side.

圖8係表示發光模組之構成之圖,(A)為俯視圖,(B)為前視圖,(C)為仰視圖,(D)為側視圖。 Fig. 8 is a view showing the configuration of a light-emitting module, wherein (A) is a plan view, (B) is a front view, (C) is a bottom view, and (D) is a side view.

圖9係沿圖8(A)之IX-IX線之剖面圖。 Figure 9 is a cross-sectional view taken along line IX-IX of Figure 8(A).

圖10係發光模組之分解立體圖。 Figure 10 is an exploded perspective view of the light emitting module.

圖11係示意性地表示發光模組之剖面構成之圖。 Fig. 11 is a view schematically showing a cross-sectional configuration of a light-emitting module.

圖12係示意性地表示發光模組之電性構成之圖。 Fig. 12 is a view schematically showing an electrical configuration of a light-emitting module.

圖13係表示發光模組之佈線圖案之圖。 Fig. 13 is a view showing a wiring pattern of a light-emitting module.

圖14係圖13之X部之放大圖。 Figure 14 is an enlarged view of the X portion of Figure 13.

圖15係表示本發明之第1變形例之照射單元之構成之圖。 Fig. 15 is a view showing the configuration of an irradiation unit according to a first modification of the present invention.

圖16係表示本發明之第2變形例之照射單元之構成之圖。 Fig. 16 is a view showing the configuration of an irradiation unit according to a second modification of the present invention.

圖17係表示本發明之第3變形例之照射單元之構成之圖。 Fig. 17 is a view showing the configuration of an irradiation unit according to a third modification of the present invention.

圖18係表示本發明之第4變形例之發光模組之構成之圖。 Fig. 18 is a view showing the configuration of a light-emitting module according to a fourth modification of the present invention.

圖19係表示本發明之第5變形例之發光模組之構成之剖面圖。 Fig. 19 is a cross-sectional view showing the configuration of a light-emitting module according to a fifth modification of the present invention.

圖20係表示本發明之第6變形例之安裝基板之安裝面之構成之圖。 Fig. 20 is a view showing the configuration of a mounting surface of a mounting board according to a sixth modification of the present invention.

以下,參照圖式對本發明之實施形態進行說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

圖1係表示本實施形態之紫外線照射裝置1之構成之側視圖。 Fig. 1 is a side view showing the configuration of an ultraviolet irradiation device 1 of the present embodiment.

紫外線照射裝置1係作為中間座(inter-deck)UV乾燥裝置而被 組入至設置在使用紫外線硬化性油墨的平版印刷裝置之組入空間,藉由紫外線照射而使塗佈於印刷物之印刷面W(圖5)之紫外線硬化油墨硬化。 The ultraviolet irradiation device 1 is incorporated as an inter-deck UV drying device into an assembly space provided in a lithographic printing apparatus using ultraviolet curable ink, and is applied to a printing surface of the printed matter by ultraviolet irradiation. The UV-curable ink of W (Fig. 5) is hardened.

如圖1所示,本實施形態之紫外線照射裝置1係具備有框體2、電力供給機構4、吸氣風扇6、及排氣風扇8。 As shown in FIG. 1, the ultraviolet irradiation device 1 of the present embodiment includes a housing 2, a power supply mechanism 4, an intake fan 6, and an exhaust fan 8.

框體2係於印刷物之寬度方向(與搬送方向垂直之方向)延伸之長方體形狀之殼體,以使底面2D與印刷物之印刷面對向之狀態,配置於平版印刷裝置內。電力供給機構4係將外部之電力供給至框體2之機構,設置於框體2之頂面2A。吸氣風扇6及排氣風扇8係對框體2中流通冷卻風之送風手段,於框體2之一側之側面2B設置有吸氣風扇6,於另一側之側面2C設置有排氣風扇8。藉由該等吸氣風扇6及排氣風扇8作動,於框體2之長度方向A流通冷卻風而對框體2之內部進行空冷。 The casing 2 is a rectangular parallelepiped casing extending in the width direction of the printed matter (direction perpendicular to the conveying direction), and is disposed in the lithographic printing apparatus such that the bottom surface 2D and the printed matter face each other. The power supply mechanism 4 is a mechanism that supplies external power to the casing 2 and is provided on the top surface 2A of the casing 2. The intake fan 6 and the exhaust fan 8 are air blowing means for circulating cooling air to the casing 2, and the intake fan 6 is provided on the side surface 2B on one side of the casing 2, and the exhaust side is provided on the other side 2C. Fan 8. By the operation of the intake fan 6 and the exhaust fan 8, the cooling air is blown in the longitudinal direction A of the casing 2, and the inside of the casing 2 is air-cooled.

圖2係紫外線照射裝置1之分解立體圖。 2 is an exploded perspective view of the ultraviolet irradiation device 1.

框體2係具備有殼體本體10、頂面板12及底面板14。 The casing 2 includes a casing body 10, a top panel 12, and a bottom panel 14.

殼體本體10係頂面側敞開之長方體形狀之箱體,於兩側之側面2C及2B形成有風扇安裝孔15,於各個風扇安裝孔15安裝有上述吸氣風扇6及排氣風扇8。 The casing body 10 is a rectangular parallelepiped casing having a top surface side, and fan mounting holes 15 are formed in the side faces 2C and 2B on both sides, and the intake fan 6 and the exhaust fan 8 are attached to the respective fan mounting holes 15.

頂面板12係將殼體本體10之頂面側封閉之構件,於頂面板12形成有安裝電力供給機構4的安裝開口16。電力供給機構4係具備:安裝盒18,其被安裝於安裝開口16;及供電電纜20,其連接於該安裝盒18,傳輸外部之電力。 The top panel 12 is a member that closes the top surface side of the casing body 10, and the top panel 12 is formed with a mounting opening 16 in which the power supply mechanism 4 is mounted. The power supply mechanism 4 includes a mounting box 18 that is attached to the mounting opening 16 and a power supply cable 20 that is connected to the mounting box 18 to transmit external power.

底面板14係安裝於殼體本體10之底面10D的構件。於底面板14,在與開口於殼體本體10之底面10D之光通孔17對 應之位置,形成有出射開口22。光通孔17及出射開口22係形成為於框體2之長度方向A較長之矩形狀,於該長度方向A(圖1)延伸之線狀之紫外線係通過光通孔17及出射開口22而出射。於殼體本體10與底面板14之間,設置有封閉光通孔17及出射開口22之石英材之覆蓋玻璃24。 The bottom panel 14 is a member that is attached to the bottom surface 10D of the casing body 10. An exit opening 22 is formed in the bottom panel 14 at a position corresponding to the optical through hole 17 opened to the bottom surface 10D of the casing body 10. The light through hole 17 and the exit opening 22 are formed in a rectangular shape elongated in the longitudinal direction A of the casing 2, and the linear ultraviolet rays extending in the longitudinal direction A (FIG. 1) pass through the optical through hole 17 and the exit opening 22 And out. Between the casing body 10 and the bottom panel 14, a cover glass 24 for closing the through-hole 17 and the quartz opening of the exit opening 22 is provided.

圖3係表示紫外線照射裝置1之內部構成之圖。 Fig. 3 is a view showing the internal structure of the ultraviolet irradiation device 1.

如圖2及圖3所示,於框體2收納有數個(於圖示例中為3個)照射單元30及安裝有該等照射單元30之安裝構件32。 As shown in FIGS. 2 and 3 , a plurality of (three in the illustrated example) irradiation units 30 and attachment members 32 to which the irradiation units 30 are attached are housed in the housing 2 .

安裝構件32係將照射單元30之各者於框體2之長度方向A以連接狀態保持之構件。具體而言,安裝構件32係具備:一對側板34B、34C,其等對向配置於框體2之側面2B、2C;一對支柱36、36,其等在該等側板34B、34C之間延伸;及安裝板62;於該安裝板62固定有照射單元30。 The mounting member 32 is a member that holds each of the irradiation units 30 in the connected state in the longitudinal direction A of the casing 2. Specifically, the attachment member 32 includes a pair of side plates 34B and 34C which are disposed opposite to the side faces 2B and 2C of the frame body 2, a pair of stays 36 and 36, and the like between the side plates 34B and 34C. And extending the mounting plate 62; the irradiation unit 30 is fixed to the mounting plate 62.

本實施形態之安裝構件32係具備有上述支柱36、36作為對各照射單元30導入冷卻風而進行空冷之冷卻手段。 The mounting member 32 of the present embodiment includes the above-described pillars 36 and 36 as cooling means for introducing cooling air to each of the irradiation units 30 and performing air cooling.

具體而言,支柱36、36係配置於照射單元30之底面之側,且遍及照射單元30之各者而延伸之中空管體,於支柱36、36所連接之側板34B,設置有將藉由吸氣風扇6所導入之外界氣體導入至支柱36、36之內部的導入口38。又,於支柱36、36,在與照射單元30之對向面36A形成有多個吹出孔40,自導入口38所導入之冷卻風係自吹出孔40而朝與對向面36A相對向之照射單元30吹出,藉由冷卻風而對各照射單元30進行空冷。 Specifically, the pillars 36 and 36 are disposed on the side of the bottom surface of the irradiation unit 30, and the hollow tubular body extending over each of the irradiation units 30 is provided with a side panel 34B to which the pillars 36 and 36 are connected. The outside air introduced into the intake fan 36 is introduced into the introduction port 38 inside the pillars 36 and 36. Further, in the pillars 36 and 36, a plurality of blowing holes 40 are formed in the opposing surface 36A of the irradiation unit 30, and the cooling air introduced from the inlet port 38 is directed from the blowing hole 40 toward the opposing surface 36A. The irradiation unit 30 is blown, and each of the irradiation units 30 is air-cooled by cooling air.

另一方面,於照射單元30之各者,設置有配置於吹出孔40之各者之位置的矩形板狀之多個散熱片42,對各個散熱片 42吹送自各個吹出孔40所吹出之冷卻風。藉此,各照射單元30係藉由相互熱獨立之冷卻風而高效率地被冷卻。 On the other hand, each of the irradiation units 30 is provided with a plurality of fins 42 in a rectangular plate shape disposed at the position of each of the blowing holes 40, and the cooling fins blown from the respective blowing holes 40 are blown to the respective fins 42. wind. Thereby, each of the irradiation units 30 is efficiently cooled by the cooling wind independent of each other.

進而,於本實施形態中,散熱片42之各者之板面42B係平行於冷卻風之吹出方向B(自框體2之底面2D而朝向頂面2A之方向)而設置,抑制自各個吹出孔40所吹出之冷卻風彼此的混合而直至通過散熱片42為止。藉此,提高針對每一照射單元30之冷卻風之熱獨立性。 Further, in the present embodiment, the plate surface 42B of each of the fins 42 is provided in parallel with the cooling air blowing direction B (the direction from the bottom surface 2D of the casing 2 toward the top surface 2A), and the blowing is suppressed. The cooling air blown by the holes 40 is mixed with each other until passing through the fins 42. Thereby, the thermal independence of the cooling wind for each of the irradiation units 30 is improved.

如圖3所示,框體2之內部係吸氣風扇6之側為由側板34B所分隔,藉由吸氣風扇6所取入之外界氣體之大致全部被導入至支柱36、36。另一方面,支柱36、36之排氣風扇8之側之端部係被側板34C所封閉,自導入口38所導入之冷卻風係全部自吹出孔40被吹出,用於照射單元30之空冷。 As shown in FIG. 3, the inside of the casing 2 is such that the side of the intake fan 6 is partitioned by the side plates 34B, and substantially all of the outside gas taken in by the intake fan 6 is introduced into the columns 36, 36. On the other hand, the end portions of the side of the exhaust fan 8 of the pillars 36 and 36 are closed by the side plate 34C, and the cooling air system introduced from the introduction port 38 is all blown out from the blowing hole 40 for air cooling of the irradiation unit 30. .

又,調整吸氣風扇6及排氣風扇8之轉數(吸氣能力、排氣能力)之平衡,以使來自支柱36、36之各吹出孔40之風量變得大致均勻。 Further, the balance between the number of revolutions (intake capacity and exhaust capacity) of the intake fan 6 and the exhaust fan 8 is adjusted so that the air volume from each of the blow holes 40 of the stays 36 and 36 is substantially uniform.

藉此,各照射單元30係利用相互熱獨立之冷卻風,再者而且大致均等之風量進行空冷。 Thereby, each of the irradiation units 30 uses the cooling air independent of each other, and the air is cooled by substantially equal air volume.

如圖3所示,於框體2之內部,於頂面2A之側,設置有沿長度方向A延伸於大致中央部並到達至排氣風扇8的通風空間39。自各個之吹出孔40而朝吹出方向B所吹出之冷卻風係通過各散熱片42之間而到達至通風空間39,流經通風空間39而自排氣風扇8迅速地被排出至外部。 As shown in FIG. 3, inside the casing 2, on the side of the top surface 2A, a ventilation space 39 extending in the longitudinal direction A at a substantially central portion and reaching the exhaust fan 8 is provided. The cooling air blown out from the respective blowing holes 40 in the blowing direction B passes through the respective fins 42 and reaches the ventilating space 39, flows through the ventilating space 39, and is quickly discharged to the outside from the exhaust fan 8.

繼而,對照射單元30之構成進行詳細敍述。 Next, the configuration of the irradiation unit 30 will be described in detail.

圖4係表示照射單元30之構成之立體圖,圖5係自 框體2之風扇安裝方向而觀察照射單元30之示意圖。 Fig. 4 is a perspective view showing the configuration of the irradiation unit 30, and Fig. 5 is a view showing the irradiation unit 30 viewed from the fan mounting direction of the casing 2.

如圖4及圖5所示,照射單元30係具備:一對基座體50;一對發光模組80,其等具有發光部60及安裝基板52;及第1反射體54,其形成有與發光部60相對向之一對第1反射面55;該些構件於照射單元30之光軸即單元光軸K上以線對稱配置。又,照射單元30係於一對基座體50之各者,設置有與發光部60相對向之下述的第2反射面57。而且,發光部60之各者之紫外線係由對向位置之第1反射面55及第2反射面57進行配光控制,朝單元光軸K之上之既定照射位置T,以於垂直於單元光軸K之方向延伸之線狀進行照射。 As shown in FIGS. 4 and 5, the irradiation unit 30 includes a pair of base bodies 50, a pair of light-emitting modules 80 having a light-emitting portion 60 and a mounting substrate 52, and a first reflector 54 formed with The first reflecting surface 55 is opposed to the light emitting portion 60; the members are arranged in line symmetry on the unit optical axis K which is the optical axis of the irradiation unit 30. Further, the irradiation unit 30 is provided on each of the pair of base bodies 50, and is provided with a second reflection surface 57 that is opposite to the light-emitting portion 60. Further, the ultraviolet light of each of the light-emitting portions 60 is controlled by the light distribution of the first reflecting surface 55 and the second reflecting surface 57 at the opposite positions, and is directed to the predetermined irradiation position T above the unit optical axis K so as to be perpendicular to the unit. The optical axis K extends in a line shape and is irradiated.

本實施形態之紫外線照射裝置1係將該數個照射單元30之各者安裝至上述安裝構件32而連接配置,將各個照射單元30之照射光於印刷面W上連接為直線狀,藉此使所需長度(於本實施形態中,為將印刷面W橫跨之長度)之線狀之紫外線照射至印刷面W。 In the ultraviolet irradiation apparatus 1 of the present embodiment, each of the plurality of irradiation units 30 is attached to the mounting member 32 and connected, and the irradiation light of each of the irradiation units 30 is linearly connected to the printing surface W. The linear ultraviolet rays of the required length (in the present embodiment, the length across which the printing surface W is traversed) are irradiated onto the printing surface W.

若對照射單元30之各部進行詳細敍述,則一對基座體50之各者係具備有如圖5所示般作為發光模組80之安裝基板52之安裝部的基板安裝面56、如圖5所示般作為反射部的第2反射面57、及作為散熱部的上述多個散熱片42。 When each part of the irradiation unit 30 is described in detail, each of the pair of base bodies 50 is provided with a substrate mounting surface 56 as a mounting portion of the mounting substrate 52 of the light-emitting module 80 as shown in FIG. 5, as shown in FIG. The second reflecting surface 57 as the reflecting portion and the plurality of fins 42 as the heat radiating portion are shown.

基板安裝面56係於框體2之長度方向A延伸之大致矩形之平行於光軸K的平面部,與基板安裝面56大致平行地安裝有安裝基板52。 The board mounting surface 56 is a flat portion parallel to the optical axis K and has a substantially rectangular shape extending in the longitudinal direction A of the housing 2, and the mounting board 52 is attached substantially in parallel with the board mounting surface 56.

安裝基板52係較長地延伸之矩形狀之基板,如圖4所示,於其安裝面58設置有發光部60。發光部60係具有沿安裝基板52所 延伸之方向而行狀地配置之多個紫外線LED之LED晶片522(圖10),藉由各LED晶片522之發光而線狀地放射紫外線。如圖5所示,發光部60之光軸即發光部光軸P係相對於安裝面58大致垂直。一對安裝基板52係使發光部60隔著單元光軸K相對向,再者,而且相互之安裝面58平行地配置,安裝基板52之各個發光部光軸P係垂直於單元光軸K,並且相互位於同一軸線E1。 The mounting substrate 52 is a rectangular substrate extending long, and as shown in FIG. 4, a light emitting portion 60 is provided on the mounting surface 58 thereof. The light-emitting portion 60 is an LED wafer 522 (Fig. 10) having a plurality of ultraviolet LEDs arranged in a row along the direction in which the mounting substrate 52 extends, and ultraviolet rays are linearly emitted by the light emission of the LED chips 522. As shown in FIG. 5, the optical axis P of the light-emitting portion, which is the optical axis of the light-emitting portion 60, is substantially perpendicular to the mounting surface 58. The pair of mounting substrates 52 are such that the light-emitting portions 60 are opposed to each other via the unit optical axis K, and further, the mounting surfaces 58 are arranged in parallel with each other, and the optical axes P of the respective light-emitting portions of the mounting substrate 52 are perpendicular to the unit optical axis K. And they are located on the same axis E1.

第2反射面57係沿發光部60之延伸方向(框體2之長度方向A)延伸之反射面,設置於較安裝基板52之發光部60及第1反射面55更靠近既定照射位置T之位置,對對向位置之發光部60所放射之紫外線進行配光控制。 The second reflecting surface 57 is a reflecting surface that extends in the extending direction of the light emitting portion 60 (the longitudinal direction A of the housing 2), and is disposed closer to the predetermined irradiation position T than the light emitting portion 60 and the first reflecting surface 55 of the mounting substrate 52. At the position, the light distribution of the ultraviolet light emitted from the light-emitting portion 60 at the opposite position is controlled.

散熱片42係遍及長度方向A而設置於基板安裝面56之背面,對自安裝基板52所傳遞至基板安裝面56之熱進行散熱。又,散熱片42之各者係呈下端部42A延伸至第2反射面57之背面為止之大致矩形狀,亦對因紫外線照射而賦予至第2反射面57之熱進行散熱。 The heat sink 42 is provided on the back surface of the substrate mounting surface 56 throughout the longitudinal direction A, and dissipates heat from the mounting substrate 52 to the substrate mounting surface 56. Further, each of the fins 42 has a substantially rectangular shape in which the lower end portion 42A extends to the back surface of the second reflecting surface 57, and also dissipates heat applied to the second reflecting surface 57 by ultraviolet irradiation.

於本實施形態中,基座體50係由鋁等之高導熱性材料所形成,且為具有上述基板安裝面56、第2反射面57、及多個散熱片42之一體成型物。藉此,與例如利用不同構件所形成散熱片42之情形時相比,可抑制基板安裝面56及第2反射面57與散熱片42之間之熱阻,故而可獲得較高之散熱性能。 In the present embodiment, the base body 50 is formed of a highly thermally conductive material such as aluminum, and has one of the substrate mounting surface 56, the second reflecting surface 57, and the plurality of fins 42. Thereby, the thermal resistance between the substrate mounting surface 56 and the second reflecting surface 57 and the heat sink 42 can be suppressed as compared with the case where the heat sink 42 is formed by using a different member, for example, so that high heat dissipation performance can be obtained.

於本實施形態之照射單元30中,各個散熱片42之上端部42C係自基板安裝面56朝框體2之頂面2A之側突出。框體2之內部之上述通風空間39係形成於一對基座體50之各者之散熱片42之上端部42C之間。 In the irradiation unit 30 of the present embodiment, the upper end portion 42C of each of the fins 42 protrudes from the substrate mounting surface 56 toward the side of the top surface 2A of the frame 2. The ventilation space 39 inside the casing 2 is formed between the upper end portions 42C of the fins 42 of each of the pair of base bodies 50.

如圖4所示,第1反射體54係設置於一對安裝基板52之間,於框體2之長度方向A延伸,並且向既定照射位置T之側成凸狀之反射體,安裝於安裝板62。 As shown in FIG. 4, the first reflector 54 is provided between the pair of mounting substrates 52, extends in the longitudinal direction A of the casing 2, and is convexly attached to the side of the predetermined irradiation position T. Board 62.

安裝板62係配置於一對基座體50之間之上述通風空間39,為於框體2之長度方向A延伸之矩形狀之板材,如上述圖2所示,被支撐於安裝構件32之側板34B、34C。又,安裝板62係於與安裝有第1反射體54之面為相反側之面上,針對每一照射單元30而設置有端子台64,於各端子台64電性連接有供電電纜20。再者,亦可使安裝板62保持於一對基座體50而非保持於安裝構件32。 The mounting plate 62 is disposed in the ventilation space 39 between the pair of base bodies 50, and is a rectangular plate extending in the longitudinal direction A of the frame 2, as shown in FIG. 2 above, supported by the mounting member 32. Side plates 34B, 34C. Further, the mounting plate 62 is provided on a surface opposite to the surface on which the first reflector 54 is mounted, and a terminal block 64 is provided for each of the irradiation units 30, and the power supply cable 20 is electrically connected to each terminal block 64. Furthermore, the mounting plate 62 can also be held by the pair of base bodies 50 instead of being held by the mounting member 32.

又,如上所述,於第1反射體54,上述一對第1反射面55係相互背靠背地設置。第1反射面55之各者係沿發光部60之延伸方向(上述長度方向A)延伸之反射面,對對向位置之發光部60所放射之紫外線進行配光控制。 Further, as described above, in the first reflector 54, the pair of first reflecting surfaces 55 are provided back to back. Each of the first reflecting surfaces 55 is a reflecting surface that extends in the extending direction (the longitudinal direction A) of the light-emitting portion 60, and performs light distribution control on the ultraviolet light emitted from the light-emitting portion 60 at the opposite position.

圖6係照射單元30之配光控制之說明圖。 FIG. 6 is an explanatory diagram of light distribution control of the irradiation unit 30.

如該圖所示,發光模組80之發光部60係具有以發光部光軸P為中心之既定之放射角θ,於照射單元30中,該放射角θ之範圍內之大致所有紫外線係由位於發光部60之對向位置之第1反射面55及第2反射面57進行配光控制。 As shown in the figure, the light-emitting portion 60 of the light-emitting module 80 has a predetermined radiation angle θ centered on the optical axis P of the light-emitting portion, and in the irradiation unit 30, substantially all of the ultraviolet rays are within the range of the radiation angle θ. The first reflecting surface 55 and the second reflecting surface 57 located at the opposite positions of the light-emitting portion 60 are light-distributed.

具體而言,放射角θ中之第1範圍α1之紫外線係入射至第1反射面55而進行配光控制,剩餘第2範圍α2之紫外線係入射至第2反射面57而進行配光控制。 Specifically, the ultraviolet rays of the first range α1 of the radiation angle θ are incident on the first reflecting surface 55 to perform light distribution control, and the ultraviolet rays remaining in the second range α2 are incident on the second reflecting surface 57 to perform light distribution control.

為了實現該配光控制,第1反射面55之下端部55A及第2反射面57之上端部57A位於劃分第1範圍α1與第2範圍α2之直線E2之上,放射角θ之所有紫外線入射至第1反射面55及第2反射 面57中之任一者。 In order to realize the light distribution control, the lower end portion 55A of the first reflecting surface 55 and the upper end portion 57A of the second reflecting surface 57 are located above the straight line E2 dividing the first range α1 and the second range α2, and all the ultraviolet rays of the radiation angle θ are incident. It is one of the first reflecting surface 55 and the second reflecting surface 57.

又,於本實施形態中,位於一側之安裝基板52之對向位置之第1反射面55及第2反射面57係於物理上並不連續,如圖6所示,位於較第1反射面55更靠近既定照射位置T之第2反射面57,係較第1反射面55更朝另一側之安裝基板52之發光部60之側而隔開有距離S而進行配置。藉由該距離S之隔開,於第1反射面55與第2反射面57之間而隔開有空間Q。 Further, in the present embodiment, the first reflecting surface 55 and the second reflecting surface 57 located at the opposite positions of the mounting substrate 52 on one side are not physically continuous, and are located at the first reflection as shown in FIG. The second reflecting surface 57 of the surface 55 closer to the predetermined irradiation position T is disposed closer to the side of the light-emitting portion 60 of the mounting substrate 52 on the other side than the first reflecting surface 55. The space Q is separated between the first reflecting surface 55 and the second reflecting surface 57 by the distance S.

而且,於該構成中,自各個安裝基板52所放射之第2範圍α2之紫外線係不會被配置於與該安裝基板52為同側之第2反射面57所遮蔽,而是通過空間Q,入射至位於該安裝基板52之對向位置之第2反射面57而來進行配光控制。 Further, in this configuration, the ultraviolet rays of the second range α2 radiated from the respective mounting substrates 52 are not shielded from the second reflecting surface 57 on the same side as the mounting substrate 52, but pass through the space Q. The light distribution control is performed by entering the second reflecting surface 57 located at the opposite position of the mounting substrate 52.

於本實施形態中,如此,將一對第2反射面57之各者,相對於第1反射面55而隔開空間Q而進行隔開配置,故而與將第1反射面55及第2反射面57設為連續之一個反射面之構成相比,照射單元30之寬度變窄。 In the present embodiment, each of the pair of second reflecting surfaces 57 is spaced apart from the first reflecting surface 55 by the space Q, so that the first reflecting surface 55 and the second reflecting are arranged. The width of the irradiation unit 30 is narrower than the configuration in which the surface 57 is set to be one continuous reflection surface.

若進行詳細敍述,則於第1反射面55及第2反射面57為連續之一個反射面之情形時,形成使第1反射體54之各個的第1反射面55朝既定照射位置T之側而延長有第2反射面57之量,從而第1反射體54之寬度變大。與此相對,於本實施形態之照射單元30之情形時,使第1反射體54之寬度而減小有第2反射面57之量,故而照射單元30之寬度變窄。 As will be described in detail, when the first reflecting surface 55 and the second reflecting surface 57 are continuous reflecting surfaces, the first reflecting surface 55 of each of the first reflecting bodies 54 is formed to the side of the predetermined irradiation position T. Further, the amount of the second reflecting surface 57 is extended, and the width of the first reflecting body 54 is increased. On the other hand, in the case of the irradiation unit 30 of the present embodiment, the width of the first reflector 54 is reduced by the amount of the second reflecting surface 57, so that the width of the irradiation unit 30 is narrowed.

又,於本實施形態中,如圖5所示,一對第2反射面57之各者係配合一對安裝基板52之隔開距離L,以與該隔開距離L大致相同之距離進行隔開配置,故而即便使第2反射面57與第1反射 面55隔開,亦能夠抑制照射單元30之寬度之增大。 Further, in the present embodiment, as shown in Fig. 5, each of the pair of second reflecting surfaces 57 is spaced apart by a distance L between the pair of mounting substrates 52, and is spaced apart by substantially the same distance from the distance L. Since the arrangement is performed, even if the second reflecting surface 57 is separated from the first reflecting surface 55, the increase in the width of the irradiation unit 30 can be suppressed.

進而,一對安裝基板52係相互平行地配置,故而與兩者傾斜配置相比,使照射單元30之寬度變窄。 Further, since the pair of mounting substrates 52 are arranged in parallel with each other, the width of the irradiation unit 30 is made narrower than when the both are disposed obliquely.

本實施形態之照射單元30係第1反射面55及第2反射面57為構成將位於其等之對向位置之發光部60之紫外線聚光於既定照射位置T的聚光反射面。 In the irradiation unit 30 of the present embodiment, the first reflecting surface 55 and the second reflecting surface 57 are condensing reflection surfaces that condense the ultraviolet rays of the light-emitting portions 60 located at the opposite positions thereof at the predetermined irradiation position T.

具體而言,第1反射面55及第2反射面57係形成為第1焦點f1設定於發光部60而第2焦點f2設定於既定照射位置T的橢圓反射面。藉此,如圖6所示,入射至第1反射面55及第2反射面57之各者而反射之紫外線Ia、Ib均聚光於第2焦點f2即既定照射位置T。 Specifically, the first reflection surface 55 and the second reflection surface 57 are formed as an elliptical reflection surface in which the first focus f1 is set in the light-emitting portion 60 and the second focus f2 is set at the predetermined irradiation position T. As a result, as shown in FIG. 6, the ultraviolet rays Ia and Ib which are incident on each of the first reflecting surface 55 and the second reflecting surface 57 are concentrated on the second focus f2, that is, the predetermined irradiation position T.

又,一對安裝基板52之各者之發光部60之紫外線係重合照射至該既定照射位置T,故而與發光部60為1個之情形時相比,能夠使於既定照射位置T之光量倍增。 Further, since the ultraviolet rays of the light-emitting portions 60 of the respective pairs of the mounting substrates 52 are superimposed on the predetermined irradiation position T, the amount of light at the predetermined irradiation position T can be multiplied as compared with the case where the light-emitting portion 60 is one. .

繼而,對上述發光模組80進行詳細敍述。 Next, the above-described light emitting module 80 will be described in detail.

該發光模組80係與例如日本專利特開2006-261375號公報或日本專利特開2013-232458號公報等所示之習知之發光模組相比為小型且高輸出,且能夠良好地維持均齊度。 The light-emitting module 80 is smaller and higher in output than the conventional light-emitting module shown in, for example, Japanese Laid-Open Patent Publication No. Hei. No. 2006-261375, and the like. Uniformity.

圖7係發光模組80之立體圖,圖7(A)係自正面所觀察之立體圖,圖7(B)係自背面所觀察之立體圖。圖8係表示發光模組80之構成之圖,圖8(A)為俯視圖,圖8(B)為前視圖,圖8(C)為仰視圖,圖8(D)為側視圖。圖9係沿圖8(A)之IX-IX線之剖面圖。 7 is a perspective view of the light-emitting module 80, FIG. 7(A) is a perspective view from the front, and FIG. 7(B) is a perspective view from the back. 8 is a view showing the configuration of the light-emitting module 80. FIG. 8(A) is a plan view, FIG. 8(B) is a front view, FIG. 8(C) is a bottom view, and FIG. 8(D) is a side view. Figure 9 is a cross-sectional view taken along line IX-IX of Figure 8(A).

如圖7及圖8所示,發光模組80係呈大致矩形之板狀,於其正面設置有光出射部502。光出射部502係遍及發光模組 80之長度方向(連結兩端504A之方向)而出射細長地延伸之線狀光。 As shown in FIGS. 7 and 8, the light-emitting module 80 has a substantially rectangular plate shape, and a light-emitting portion 502 is provided on the front surface thereof. The light emitting portion 502 emits linearly elongated linear light throughout the longitudinal direction of the light emitting module 80 (the direction connecting the both ends 504A).

於發光模組80之長邊側之緣部504B、504B,設置有數個螺絲孔506,將螺絲插通於各螺絲孔506而將發光模組80進行螺絲固定於照射單元30之基板安裝面56。 A plurality of screw holes 506 are formed in the edge portions 504B and 504B on the long sides of the light-emitting module 80, and the screws are inserted into the screw holes 506 to fix the light-emitting module 80 to the substrate mounting surface 56 of the irradiation unit 30. .

又,於發光模組80之正面設置有一對佈線連接部508、508。該等佈線連接部508、508係連接有電氣佈線的端子,分別連接有傳輸電力之佈線即正極、及負極之佈線512、512(圖10)。 Further, a pair of wiring connecting portions 508 and 508 are provided on the front surface of the light emitting module 80. The wiring connecting portions 508 and 508 are connected to the terminals of the electric wiring, and are respectively connected to the positive electrode and the negative electrode wirings 512 and 512 (FIG. 10) that transmit power.

於本實施形態之發光模組80中,該等一對佈線連接部508、508係僅配置於發光模組80之緣部504B、504B中之任一側的緣部504B之側(於圖7(A)中為圖式下側)。藉此,於將2個發光模組80橫向排列配置時,能夠以如下方式進行配置:藉由將無佈線連接部508、508之側(於圖7(A)中為圖式上側)之緣部504B彼此相對向而排列,使佈線512、512不會橫跨2個發光模組80之光出射部502而遮蔽出射光。 In the light-emitting module 80 of the present embodiment, the pair of wiring connecting portions 508 and 508 are disposed only on the side of the edge portion 504B on either side of the edge portions 504B and 504B of the light-emitting module 80 (FIG. 7). (A) is the lower side of the drawing). Therefore, when the two light-emitting modules 80 are arranged side by side, the arrangement can be performed by the side of the non-wire connecting portions 508 and 508 (the upper side of the drawing in FIG. 7(A)). The portions 504B are arranged to face each other such that the wirings 512 and 512 do not occlude the light emitted from the light emitting portions 502 of the two light-emitting modules 80.

圖10係發光模組80之分解立體圖。 FIG. 10 is an exploded perspective view of the light emitting module 80.

如該圖所示,發光模組80係具備上述安裝基板52、多個LED晶片522、齊納二極體523、平板524、及蓋構件526。再者,於圖1~圖9中,將安裝基板52以外之其他構件之圖示省略。 As shown in the figure, the light-emitting module 80 includes the mounting substrate 52, a plurality of LED chips 522, a Zener diode 523, a flat plate 524, and a cover member 526. In addition, in FIGS. 1 to 9, illustration of other members other than the mounting substrate 52 is omitted.

安裝基板52係於大致矩形狀之基材之上表面利用銅箔等之導電體而形成有佈線圖案529(參照圖13,於圖10中省略)的基板。針對於該基材之材質係使用樹脂或絕緣性陶瓷等之絕緣材料、或者背面經絕緣處理之金屬材料。在該安裝基板52中係使用該等材質中導熱性尤為高之材料(鋁合金或銅等之金屬、或者氧化鋁或氮化鋁等之陶瓷)。藉由使安裝基板52具有高導熱性,能夠對LED晶片 522之熱進行良好地散熱,從而實現高輸出化。 The mounting substrate 52 is a substrate on which a wiring pattern 529 (see FIG. 13 and is omitted in FIG. 10) is formed on a surface of a substantially rectangular substrate. For the material of the substrate, an insulating material such as a resin or an insulating ceramic or a metal material whose back surface is subjected to an insulating treatment is used. A material having a particularly high thermal conductivity (a metal such as an aluminum alloy or copper or a ceramic such as alumina or aluminum nitride) is used for the mounting substrate 52. By providing the mounting substrate 52 with high thermal conductivity, the heat of the LED wafer 522 can be well dissipated, thereby achieving high output.

圖11係示意性地表示發光模組80之剖面構成之圖。於該圖中,將平板524及蓋構件526省略。 FIG. 11 is a view schematically showing a cross-sectional configuration of the light-emitting module 80. In the figure, the flat plate 524 and the cover member 526 are omitted.

LED晶片522係俯視大致正方形之板狀之晶片,如圖11所示,於上表面522A及底面522B之各者而形成有電極。又,於上表面522A設置有放射紫外線之光H之晶片發光部522A1。底面522B之電極係晶片接合於佈線圖案529,又,上表面522A之電極係藉由導線537接合於佈線圖案529。藉此,LED晶片522之上表面522A及底面522B之電極係電性連接於佈線圖案529。 The LED chip 522 is a wafer having a substantially square plate shape in plan view, and as shown in FIG. 11, an electrode is formed on each of the upper surface 522A and the bottom surface 522B. Further, a wafer light-emitting portion 522A1 that emits ultraviolet light H is provided on the upper surface 522A. The electrode wafer of the bottom surface 522B is bonded to the wiring pattern 529, and the electrode of the upper surface 522A is bonded to the wiring pattern 529 by the wire 537. Thereby, the electrodes of the upper surface 522A and the bottom surface 522B of the LED wafer 522 are electrically connected to the wiring pattern 529.

如圖8(A)所示,該LED晶片522係隔開固定之間隙δ(圖8(A))行狀地配置於安裝基板52之安裝面58。間隙δ之大小係設定為線狀光源之長度方向之均齊度良好,又,可獲得所需之照射強度之值。於本實施形態中,LED晶片522之尺寸為1.5mm×1.5mm,此時之間隙δ係設定為0.1mm~2.0mm。再者,LED晶片522之配置間隔係亦可代替間隙δ,而根據相鄰之LED晶片522之光軸間之距離來事先規定。 As shown in FIG. 8(A), the LED chips 522 are arranged in a row on the mounting surface 58 of the mounting substrate 52 with a fixed gap δ (FIG. 8(A)). The size of the gap δ is set such that the uniformity of the length direction of the linear light source is good, and the value of the required irradiation intensity can be obtained. In the present embodiment, the size of the LED chip 522 is 1.5 mm × 1.5 mm, and the gap δ at this time is set to be 0.1 mm to 2.0 mm. Furthermore, the arrangement interval of the LED chips 522 may be defined in advance according to the distance between the optical axes of the adjacent LED chips 522 instead of the gap δ.

齊納二極體523係防止向LED晶片522施加過電壓之二極體元件。於發光模組80,針對每數個LED晶片522而設置有齊納二極體523。 The Zener diode 523 is a diode element that prevents an overvoltage from being applied to the LED chip 522. In the light-emitting module 80, a Zener diode 523 is provided for each of the LED chips 522.

平板524係載置於安裝基板52之安裝面58且覆蓋該安裝面58之整體而保護佈線圖案529、LED晶片522、及導線537之構件。平板524係例如由樹脂材料或導熱性優異之金屬材料(例如鋁合金等)所形成。 The flat plate 524 is a member that is placed on the mounting surface 58 of the mounting substrate 52 and covers the entire mounting surface 58 to protect the wiring pattern 529, the LED wafer 522, and the wires 537. The flat plate 524 is formed of, for example, a resin material or a metal material (for example, an aluminum alloy or the like) having excellent thermal conductivity.

如圖10所示,於平板524形成有出射開口530,該出射開口 530係形成為使排列於安裝基板52上之所有LED晶片522露出之大小。 As shown in FIG. 10, an opening 530 is formed in the flat plate 524, and the exit opening 530 is formed to expose all of the LED chips 522 arranged on the mounting substrate 52.

蓋構件526係封閉出射開口530之透光性之板狀的構件。如圖9所示,於出射開口530之內周,於距正面0.2~20mm之深度之位置遍及全周而形成有階部530A,於該階部530A載置有蓋構件526。於出射開口530之長度方向之兩端部,設置有連接於階部530A之凹陷即固定材料空間534,於該固定材料空間534注入有接著劑,藉由該接著劑將蓋構件526固定。 The cover member 526 is a plate-like member that closes the light-transmitting opening 530. As shown in FIG. 9, a step portion 530A is formed on the inner circumference of the exit opening 530 at a depth of 0.2 to 20 mm from the front surface over the entire circumference, and a cover member 526 is placed on the step portion 530A. At both end portions of the exit opening 530 in the longitudinal direction, a fixing material space 534 which is connected to the step portion 530A is provided, and an adhesive is injected into the fixing material space 534, and the cover member 526 is fixed by the adhesive.

再者,亦可不使用接著劑,而於固定材料空間534嵌入彈簧材料或橡膠材料等之彈性材料,藉由彈性力將蓋構件526以不可脫落之方式固定。藉由針對於蓋構件526之固定而使用彈性材料,而使彈性材料及蓋構件526自平板524之拆卸變得容易,能夠簡單地更換蓋構件526。 Further, an elastic material such as a spring material or a rubber material may be embedded in the fixing material space 534 without using an adhesive, and the cover member 526 may be fixed by an elastic force so as not to fall off. By using an elastic material for fixing the cover member 526, the elastic material and the cover member 526 can be easily detached from the flat plate 524, and the cover member 526 can be easily replaced.

如圖9所示,出射開口530之內周面係於較階部530A更靠下側而設置有反射面544。藉由反射面544控制LED晶片522所出射之光H之配光,可實現指向性之提高。該反射面544係形成將LED晶片522之光H反射呈與該LED晶片522之光軸大致平行的曲面反射面,藉此,自出射開口530係出射大致平行光。藉由反射面544使光H平行光化,可抑制由該出射開口530所遮蔽之光量,提高光之利用效率。 As shown in FIG. 9, the inner peripheral surface of the exit opening 530 is provided on the lower side of the step portion 530A and is provided with a reflecting surface 544. The light distribution of the light H emitted from the LED chip 522 is controlled by the reflecting surface 544, and the directivity can be improved. The reflecting surface 544 forms a curved reflecting surface that reflects the light H of the LED wafer 522 substantially parallel to the optical axis of the LED wafer 522, whereby substantially parallel light is emitted from the exit opening 530. By causing the light H to be parallelized by the reflecting surface 544, the amount of light blocked by the exit opening 530 can be suppressed, and the light use efficiency can be improved.

該反射面544係藉由利用鋁等之反射材料之蒸鍍等所產生之光反射膜、內周面之鏡面拋光、或鋁板等之反射板之貼附等而形成。 The reflecting surface 544 is formed by a light reflecting film produced by vapor deposition of a reflective material such as aluminum, mirror polishing of an inner peripheral surface, or adhesion of a reflecting plate such as an aluminum plate.

圖12係示意性地表示發光模組80之電性構成之圖。 FIG. 12 is a view schematically showing an electrical configuration of the light-emitting module 80.

如該圖所示,發光模組80係具備有M個(其中M≧2)LED晶片 522所電性並聯連接而成之N個(其中N≧2)LED組G,各個LED組G係電性串聯連接。而且,該等M×N個LED晶片522係以如上所述方式,隔開固定間隙δ(即等間隔地)行狀地排列於安裝基板52之安裝面58。 As shown in the figure, the light-emitting module 80 is provided with N (where N≧2) LED chips 522 electrically connected in parallel to form N (including N≧2) LED groups G, and each LED group G is electrically Sexually connected in series. Further, the M×N LED chips 522 are arranged in a line shape on the mounting surface 58 of the mounting substrate 52 with a fixed gap δ (that is, at equal intervals) as described above.

又,1個齊納二極體523係針對每一LED組G,與該LED組G之各LED晶片522而進行電性反向並聯連接,保護該等LED晶片522不受過電壓損傷。 Further, one Zener diode 523 is electrically and anti-parallel-connected to each of the LED chips 522 of the LED group G for each LED group G, thereby protecting the LED chips 522 from overvoltage damage.

於本實施形態之發光模組80中,M=4,N=12,合計48個LED晶片522直線狀地排列。 In the light-emitting module 80 of the present embodiment, M=4 and N=12, and a total of 48 LED chips 522 are linearly arranged.

再者,該等M、N之值係可根據可施加至安裝基板52之電流值及電壓值而決定。例如,於使用廣泛被使用之印刷基板之情形時,可於M×N=4~600(其中M≧2,N≧2)之範圍內,配置LED晶片522。再者,當然,根據對發光模組80供給電力之電源裝置之能力,LED晶片522之安裝個數亦會受到限制。 Furthermore, the values of M and N can be determined based on the current value and voltage value that can be applied to the mounting substrate 52. For example, in the case of using a widely used printed substrate, the LED wafer 522 can be disposed within the range of M x N = 4 to 600 (where M ≧ 2, N ≧ 2). Furthermore, of course, the number of LED chips 522 to be mounted is limited depending on the capabilities of the power supply device that supplies power to the light-emitting module 80.

圖13係表示安裝基板52之安裝面58之構成之圖,圖14係圖13之X部之放大圖。再者,於圖14中,為了表示LED晶片522之電性連接,於該LED晶片522中描繪有電路記號。 Fig. 13 is a view showing a configuration of a mounting surface 58 of the mounting substrate 52, and Fig. 14 is an enlarged view of a portion X of Fig. 13. Furthermore, in FIG. 14, in order to indicate the electrical connection of the LED wafer 522, circuit marks are drawn on the LED chip 522.

如圖13所示,佈線圖案529係具備:第1連接佈線部531及第2連接佈線部532,其等與一對佈線連接部508、508之各者連續;及串聯連接佈線部533,其將LED晶片522之各LED組G串聯連接。如上所述,一對佈線連接部508、508係連接有正極及負極之佈線512、512,第1連接佈線部531及第2連接佈線部532係分別維持於正極及負極之電位。 As shown in FIG. 13, the wiring pattern 529 includes a first connection wiring portion 531 and a second connection wiring portion 532, which are continuous with each of the pair of wiring connection portions 508 and 508, and a wiring portion 533 connected in series. The LED groups G of the LED chips 522 are connected in series. As described above, the pair of wiring connecting portions 508 and 508 are connected to the wirings 512 and 512 of the positive electrode and the negative electrode, and the first connecting wiring portion 531 and the second connecting wiring portion 532 are maintained at the potentials of the positive electrode and the negative electrode, respectively.

另一方面,數個LED組G係沿安裝基板52之長度方向直線狀 地配置,其兩端之LED組G中之一者連接於第1連接佈線部531,又,另一者連接於第2連接佈線部532。又,各個LED組G之間係藉由串聯連接佈線部533電性連接。 On the other hand, a plurality of LED groups G are linearly arranged along the longitudinal direction of the mounting substrate 52, and one of the LED groups G at both ends is connected to the first connection wiring portion 531, and the other is connected to the first 2 The wiring portion 532 is connected. Further, each of the LED groups G is electrically connected to each other by a series connection wiring portion 533.

如圖13及圖14所示,第1連接佈線部531及串聯連接佈線部533之各者係具有晶片接合部535,於該晶片接合部535晶片接合有1個LED組G之各LED晶片522。 As shown in FIGS. 13 and 14, each of the first connection wiring portion 531 and the series connection wiring portion 533 has a wafer bonding portion 535, and each of the LED chips 522 of one LED group G is bonded to the wafer bonding portion 535. .

又,第2連接佈線部532係具有導線接合部536,於該導線接合部536,藉由導線537接合有1個LED組G之各LED晶片522之上表面522A。 Further, the second connection wiring portion 532 has a wire bonding portion 536, and the upper surface 522A of each of the LED chips 522 of one LED group G is bonded to the wire bonding portion 536 by a wire 537.

串聯連接佈線部533係具有遍及相鄰之2個LED組G而延伸之延伸部538,於延伸部538之兩端之各者,具備有上述晶片接合部535及導線接合部536。 The series connection wiring portion 533 has an extending portion 538 extending over the adjacent two LED groups G, and each of the both ends of the extending portion 538 includes the wafer bonding portion 535 and the wire bonding portion 536.

再者,於本實施形態中,各LED晶片522係藉由2根導線537連接於導線接合部536。然而,連接LED晶片522與導線接合部536之導線537之數量為任意。 Furthermore, in the present embodiment, each of the LED chips 522 is connected to the wire bonding portion 536 by two wires 537. However, the number of wires 537 connecting the LED chip 522 and the wire bonding portion 536 is arbitrary.

此處,於LED晶片522之上表面522A,如圖14所示,數個導線537之各個導線連接部位537A係集中設置於緣部522C之附近。而且,LED晶片522係以使導線連接部位537A與導線接合部536對向之狀態(即,導線連接部位537A與導線接合部536之距離成為最短之狀態)而配置。 Here, on the upper surface 522A of the LED wafer 522, as shown in FIG. 14, the respective wire connection portions 537A of the plurality of wires 537 are collectively disposed in the vicinity of the edge portion 522C. Further, the LED chip 522 is disposed such that the wire connecting portion 537A and the wire bonding portion 536 are opposed to each other (that is, the distance between the wire connecting portion 537A and the wire bonding portion 536 is the shortest).

於該發光模組80中,並非將所有LED晶片522以使導線連接部位537A朝向同一方向之狀態而進行配置,而係針對每一LED組G,以使LED晶片522之導線連接部位537A為相互反轉之狀態而排列。又,配合該LED晶片522之排列,串聯連接佈 線部533之各者係針對每一相鄰之2個LED組G而配置於反轉之位置,將各個LED組G電性串聯連接。 In the light-emitting module 80, not all of the LED chips 522 are disposed in a state in which the wire connection portions 537A are oriented in the same direction. For each of the LED groups G, the wire connection portions 537A of the LED chips 522 are mutually Arranged in the state of reversal. Further, in association with the arrangement of the LED chips 522, each of the series connection wiring portions 533 is disposed at an inverted position for each of the adjacent two LED groups G, and the respective LED groups G are electrically connected in series.

根據該佈線圖案構成,相鄰之LED組G之間係藉由沿其等而延伸之串聯連接佈線部533而電性連接,串聯連接佈線部533之圖案並未通過LED組G之間之間隙。因此,可將LED組G之間之間隙亦設為與各LED晶片522之間隙δ相等,故而不會發生因LED組G之間之間隙與LED晶片522之間隙δ之不一致而引起之照度不均,能夠使均齊度變得良好。 According to the wiring pattern configuration, the adjacent LED groups G are electrically connected by the series connection wiring portion 533 extending along the same, and the pattern of the series connection wiring portions 533 does not pass through the gap between the LED groups G. . Therefore, the gap between the LED groups G can also be set to be equal to the gap δ between the LED chips 522, so that the illuminance caused by the inconsistency between the gaps between the LED groups G and the LED chips 522 does not occur. Both can make the uniformity good.

又,如圖14所示,於串聯連接佈線部533之延伸部538,形成有凹部539。於該凹部539之中,形成有對向之串聯連接佈線部533之晶片接合部535,於該凹部539安裝有上述齊納二極體523。 Further, as shown in FIG. 14, a concave portion 539 is formed in the extending portion 538 of the wiring portion 533 connected in series. A wafer bonding portion 535 in which the wiring portion 533 is connected in series is formed in the recess portion 539, and the Zener diode 523 is mounted on the recess portion 539.

根據該配置,齊納二極體523係配置於進入至串聯連接佈線部533之延伸部538之凹部539之位置,故而與齊納二極體523配置於各LED組G之間之情形時相比,使所有LED晶片522之間隙δ一致,齊納二極體523不會成為照度不均之原因。又,齊納二極體523配置於導線接合部536之附近,故而亦不會使導線537變長。 According to this configuration, the Zener diode 523 is disposed at a position that enters the recess 539 of the extension portion 538 of the series connection wiring portion 533. Therefore, when the Zener diode 523 is disposed between the LED groups G, the phase is applied. In comparison, the gap δ of all the LED chips 522 is made uniform, and the Zener diode 523 does not cause illuminance unevenness. Further, since the Zener diode 523 is disposed in the vicinity of the wire bonding portion 536, the wire 537 is not lengthened.

如上述圖10所示,於發光模組80之平板524,於覆蓋安裝基板52之面(底面)設置有數個(至少2個以上)突起540,又,於安裝基板52之安裝面58,亦設置有接收突起540的孔部542。藉由該等突起540與孔部542之扣合,將平板524相對於安裝基板52而定位,故而不會發生因平板524之位置偏移等,使平板524之出射開口530之內周面與導線537或LED晶片522等接觸而造成損傷之情況。 As shown in FIG. 10 above, in the flat plate 524 of the light-emitting module 80, a plurality of (at least two or more) protrusions 540 are provided on the surface (bottom surface) covering the mounting substrate 52, and also on the mounting surface 58 of the mounting substrate 52. A hole portion 542 that receives the protrusion 540 is provided. By the engagement of the protrusions 540 with the hole portion 542, the flat plate 524 is positioned relative to the mounting substrate 52, so that the inner peripheral surface of the exit opening 530 of the flat plate 524 does not occur due to the positional displacement of the flat plate 524 or the like. The wire 537 or the LED chip 522 is in contact with each other to cause damage.

進而,如上所述,於平板524之出射開口530設置有蓋構件526,故而自出射開口530所露出之LED晶片522或導線537係由蓋構件526所保護,而確實地防止其等之損傷。 Further, as described above, the cover member 526 is provided in the exit opening 530 of the flat plate 524. Therefore, the LED chip 522 or the lead wire 537 exposed from the exit opening 530 is protected by the cover member 526, and the damage thereof is surely prevented.

根據本實施形態,發揮如下效果。 According to this embodiment, the following effects are exhibited.

本實施形態之照射單元30係第2反射面57之各者為位於較第1反射面55更靠既定照射位置T之側,再者,而且自對向位置之發光部60朝另一側之發光部60之側而與第1反射面55隔開,且於與該第1反射面55之間隔開有空間Q而進行配置。而且,自發光部60之各者所入射至對向位置之第2反射面57之紫外線Ib係通過空間Q入射至第2反射面57。 In the irradiation unit 30 of the present embodiment, each of the second reflecting surfaces 57 is located closer to the predetermined irradiation position T than the first reflecting surface 55, and the light-emitting portion 60 from the opposite position is directed to the other side. The side of the light-emitting portion 60 is spaced apart from the first reflection surface 55, and a space Q is disposed between the first reflection surface 55 and the first reflection surface 55. Further, the ultraviolet rays Ib incident on the second reflecting surface 57 of the opposite position from the respective light-emitting portions 60 are incident on the second reflecting surface 57 through the space Q.

藉此,與將相互連續之第1反射面55及第2反射面57,配置於發光部60之各者之對向位置而進行配光控制之構成相比,照射單元30之寬度(安裝基板52之隔開方向之距離)變窄,能夠實現紫外線照射裝置1之小型化。 By this, the width of the irradiation unit 30 (mounting substrate) is set to be different from the configuration in which the first reflecting surface 55 and the second reflecting surface 57 which are continuous with each other are arranged at the opposite positions of the respective light-emitting portions 60. The distance between the partitioning directions 52 is narrowed, and the size of the ultraviolet irradiation device 1 can be reduced.

又,一對發光部60之各者之紫外線係照射至既定照射位置T,故而與發光部60為1個之構成相比,能夠提高於既定照射位置T之峰值照度。 Further, since the ultraviolet rays of each of the pair of light-emitting portions 60 are irradiated to the predetermined irradiation position T, the peak illuminance at the predetermined irradiation position T can be improved as compared with the configuration in which the light-emitting portion 60 is provided.

本實施形態之照射單元30係一對第2反射面57為配合一對安裝基板52之隔開距離L而隔開配置。藉此,於使第2反射面57與第1反射面55隔開之構成中,亦能夠抑制照射單元30之寬度之增大。 In the irradiation unit 30 of the present embodiment, the pair of second reflecting surfaces 57 are spaced apart from each other by a distance L between the pair of mounting substrates 52. Thereby, in the configuration in which the second reflecting surface 57 and the first reflecting surface 55 are separated from each other, the increase in the width of the irradiation unit 30 can be suppressed.

本實施形態之照射單元30係一對發光模組80之安裝基板52為相互平行地配置,故而與安裝基板52相互非平行地配置之構成相比,能夠抑制照射單元30之寬度。 In the irradiation unit 30 of the present embodiment, the mounting substrates 52 of the pair of light-emitting modules 80 are arranged in parallel with each other. Therefore, the width of the irradiation unit 30 can be suppressed as compared with the configuration in which the mounting substrates 52 are arranged in non-parallel with each other.

本實施形態之照射單元30係發光部60之放射角θ之範圍之光為全部入射至第1反射面55及第2反射面57中之任一者而進行配光控制,故而即便第1反射面55及第2反射面57隔開,亦不會使光之利用效率降低。 In the irradiation unit 30 of the present embodiment, the light of the range of the radiation angle θ of the light-emitting unit 60 is incident on any of the first reflection surface 55 and the second reflection surface 57, and the light distribution control is performed. Therefore, even the first reflection is performed. The surface 55 and the second reflecting surface 57 are spaced apart, and the light use efficiency is not lowered.

本實施形態之照射單元30係於發光部60,行狀地排列有數個紫外線LED,朝既定照射位置T而線狀地照射光。藉此,可獲得較佳地用於對具有寬度之印刷面W照射沿該寬度方向延伸之線狀之紫外線而對油墨進行光硬化處理之照射單元30。 The irradiation unit 30 of the present embodiment is connected to the light-emitting unit 60, and a plurality of ultraviolet LEDs are arranged in a row, and the light is linearly irradiated toward the predetermined irradiation position T. Thereby, the irradiation unit 30 which is preferably used for irradiating the printing surface W having the width with the linear ultraviolet rays extending in the width direction and performing photohardening treatment on the ink can be obtained.

本實施形態之照射單元30係第1反射面55及第2反射面57為均將對向位置之發光部60之紫外線聚光於既定照射位置T的橢圓反射面,故而於既定照射位置T可獲得較高之峰值照度。 In the irradiation unit 30 of the present embodiment, the first reflecting surface 55 and the second reflecting surface 57 are elliptically reflecting surfaces in which the ultraviolet ray of the light-emitting portion 60 at the opposite position is condensed at the predetermined irradiation position T, so that the irradiation position T can be set at the predetermined irradiation position T. A higher peak illuminance is obtained.

本實施形態之紫外線照射裝置1係對照射單元30之各者吹送冷卻風而進行空冷,故而能夠提高各照射單元30之發光部60所具備有之紫外線LED之輸出。 In the ultraviolet irradiation apparatus 1 of the present embodiment, the cooling air is blown to each of the irradiation units 30 to perform air cooling, so that the output of the ultraviolet LEDs included in the light-emitting units 60 of the respective irradiation units 30 can be increased.

本實施形態之紫外線照射裝置1係具備有遍及照射單元30之各者延伸而導入有外界氣體之中空管狀之支柱36,並於該支柱36設置有針對每一照射單元30吹送外界氣體的吹出孔40。 The ultraviolet irradiation device 1 of the present embodiment includes a hollow tubular pillar 36 through which the outside of the irradiation unit 30 extends and introduces outside air, and the pillar 36 is provided with a blowing hole for blowing the outside air to each of the irradiation units 30. 40.

藉此,能夠利用冷卻風個別地對照射單元30之各者進行冷卻。 Thereby, each of the irradiation units 30 can be individually cooled by the cooling air.

本實施形態之紫外線照射裝置1係照射單元30之各者為具備有安裝發光模組80的基座體50,基座體50係具備被吹送有冷卻風之散熱片42的一體成型物。藉此,和散熱片42與基座體50分開設置之構成相比,能夠抑制發光模組80與散熱片42之間之熱阻而提高散熱性。 In the ultraviolet irradiation device 1 of the present embodiment, each of the irradiation units 30 is provided with a base body 50 on which the light-emitting module 80 is mounted, and the base body 50 is provided with an integrally molded product in which the cooling fins 42 are blown. Thereby, compared with the structure in which the heat sink 42 and the base body 50 are provided separately, the thermal resistance between the light-emitting module 80 and the heat sink 42 can be suppressed, and heat dissipation can be improved.

本實施形態之紫外線照射裝置1係散熱片42之各者 為與冷卻風之吹出方向B平行地設置,故而能夠抑制自各個吹出孔40所吹出之冷卻風彼此之混合,提高針對每一照射單元30之冷卻風之熱獨立性。 In the ultraviolet irradiation device 1 of the present embodiment, each of the fins 42 is provided in parallel with the blowing direction B of the cooling air, so that the mixing of the cooling air blown from the respective blowing holes 40 can be suppressed, and the irradiation unit can be improved for each irradiation unit. The thermal independence of the cooling wind of 30.

於本實施形態之發光模組80中,LED晶片522之導線連接部位537A係針對每一LED組G而反轉,而且,串聯連接佈線部533之各者係配置於針對每相鄰之2個LED組G而反轉之位置。 In the light-emitting module 80 of the present embodiment, the wire connection portion 537A of the LED chip 522 is inverted for each LED group G, and each of the series connection wiring portions 533 is disposed for each adjacent two. The position where the LED group G is reversed.

藉此,相鄰之LED組G之間係藉由沿其等而延伸之串聯連接佈線部533而電性連接,故而串聯連接佈線部533之圖案不會通過LED組G之間之間隙。因此,亦可將LED組G之間之間隙設為與各LED晶片522之間隙δ相等,故而亦不會發生因LED組G之間之間隙與LED晶片522之間隙δ之不一致而引起之照度不均,又,能夠高密度地排列更多之LED晶片522。藉此,可獲得小型及高輸出且良好之均齊度之發光模組80。 Thereby, the adjacent LED groups G are electrically connected to each other by the series connection wiring portion 533 extending along the same, so that the pattern of the series connection wiring portions 533 does not pass through the gap between the LED groups G. Therefore, the gap between the LED groups G can be made equal to the gap δ between the LED chips 522, so that the illuminance caused by the inconsistency of the gap δ between the gaps between the LED groups G and the LED chips 522 does not occur. Uneven, in addition, more LED chips 522 can be arranged at a high density. Thereby, a small size, high output, and good uniformity of the light-emitting module 80 can be obtained.

進而,LED晶片522及導線537係藉由平板524而被保護,而能夠防止其等之損傷。 Further, the LED chip 522 and the lead 537 are protected by the flat plate 524, and damage such as it can be prevented.

又,於本實施形態中,於串聯連接佈線部533之晶片接合部535與導線接合部536之間形成有凹部539,於該凹部539配置有齊納二極體523。 Further, in the present embodiment, a concave portion 539 is formed between the wafer bonding portion 535 and the wire bonding portion 536 of the series connection wiring portion 533, and a Zener diode 523 is disposed in the concave portion 539.

藉此,齊納二極體523係配置於進入至串聯連接佈線部533之位置,故而與齊納二極體523配置於各LED組G之間之情形時相比,使所有LED晶片522之間隙δ一致,齊納二極體523不會成為照度不均之原因。又,齊納二極體523係配置於導線接合部536之附近,故而亦不會使導線537變長。 Thereby, the Zener diode 523 is disposed at a position that enters the series connection wiring portion 533. Therefore, all the LED chips 522 are made as compared with the case where the Zener diode 523 is disposed between the LED groups G. The gap δ is uniform, and the Zener diode 523 does not cause illuminance unevenness. Further, since the Zener diode 523 is disposed in the vicinity of the wire bonding portion 536, the wire 537 is not lengthened.

又,於本實施形態中,於安裝基板52設置有作為與平板524之突起540扣合而定位之定位部之孔部542。 Further, in the present embodiment, the mounting substrate 52 is provided with a hole portion 542 as a positioning portion that is engaged with the projection 540 of the flat plate 524 and positioned.

藉由該等突起540與孔部542之扣合,使平板524相對於安裝基板52而定位,故而不會發生因平板524之位置偏移等而使平板524之出射開口530之內周面與導線537或LED晶片522等接觸而造成損傷等之情況。 By the engagement of the projections 540 and the hole portions 542, the flat plate 524 is positioned relative to the mounting substrate 52, so that the inner circumferential surface of the exit opening 530 of the flat plate 524 does not occur due to the positional displacement of the flat plate 524 or the like. The wire 537 or the LED chip 522 is in contact with each other to cause damage or the like.

再者,於本實施形態中,於安裝基板52設置有孔部542,於平板524設置有突起540,但亦可反之,於安裝基板52設置有突起,將與該突起扣合之孔部而設置於平板524。 Further, in the present embodiment, the mounting substrate 52 is provided with the hole portion 542, and the flat plate 524 is provided with the protrusion 540. Alternatively, the mounting substrate 52 may be provided with a protrusion and the hole portion to be engaged with the protrusion. Set on the tablet 524.

又,於本實施形態中,於平板524之出射開口530設置有蓋構件526,故而能夠確實地保護LED晶片522及導線537,而防止其損傷。 Further, in the present embodiment, since the cover member 526 is provided in the exit opening 530 of the flat plate 524, the LED chip 522 and the lead wire 537 can be reliably protected from damage.

又,於本實施形態中,於平板524之出射開口530之內周面,設置有使LED晶片522之光H平行光化之反射面544,故而能夠抑制由該內周面所遮蔽之光量,提高光利用效率。 Further, in the present embodiment, the inner peripheral surface of the exit opening 530 of the flat plate 524 is provided with a reflecting surface 544 for causing the light H of the LED chip 522 to be parallelized, so that the amount of light blocked by the inner peripheral surface can be suppressed. Improve light utilization efficiency.

再者,上述實施形態僅為本發明之一態樣之例示,可於不脫離本發明之主旨之範圍內任意地進行變形及應用。 Further, the above-described embodiments are merely illustrative of one aspect of the invention, and may be arbitrarily modified and applied without departing from the spirit and scope of the invention.

(變形例1)  (Modification 1)  

於上述實施形態中,例示有照射單元30之第1反射面55及第2反射面57均為使對向位置之發光部60之光聚光於既定照射位置T的橢圓反射面之情況。然而,並不限於此,第2反射面57亦可為平面或與第1反射面55為不同之曲面。又,亦可使第1反射面55之聚光位置與既定照射位置T不同。 In the above-described embodiment, the first reflecting surface 55 and the second reflecting surface 57 of the irradiation unit 30 are exemplified in the case where the light of the light-emitting portion 60 at the opposite position is condensed on the elliptical reflecting surface of the predetermined irradiation position T. However, the present invention is not limited thereto, and the second reflecting surface 57 may be a flat surface or a curved surface different from the first reflecting surface 55. Further, the condensing position of the first reflecting surface 55 may be different from the predetermined irradiation position T.

圖15係表示本變形例之照射單元130之構成之圖。再者,該圖中,對在實施形態中所說明之構件標註相同符號,而省略其說明。 Fig. 15 is a view showing the configuration of the irradiation unit 130 of the present modification. In the drawings, members that are described in the embodiments are denoted by the same reference numerals, and their description is omitted.

照射單元130係線狀地出射以單元光軸K為中心之既定寬度R之紫外線。 The irradiation unit 130 linearly emits ultraviolet rays having a predetermined width R centered on the unit optical axis K.

具體而言,第1反射面155係形成為將發光部60設為第1焦點f1而於照射單元130之內部具有第2焦點f2的橢圓反射面,將發光部60之紫外線Ia朝既定照射位置T而於寬度方向(一對安裝基板52之隔開方向)擴散而出射。第2反射面157為平面反射面,該第2反射面157亦又將發光部60之紫外線Ib朝既定照射位置T而於寬度方向擴散而出射。 Specifically, the first reflecting surface 155 is formed as an elliptical reflecting surface having the second focus f2 inside the irradiation unit 130 with the light-emitting portion 60 as the first focus f1, and the ultraviolet light Ia of the light-emitting portion 60 is directed to a predetermined irradiation position. T is diffused and emitted in the width direction (the direction in which the pair of mounting substrates 52 are spaced apart). The second reflecting surface 157 is a planar reflecting surface, and the second reflecting surface 157 also diffuses and emits the ultraviolet ray Ib of the light-emitting portion 60 toward the predetermined irradiation position T in the width direction.

藉由利用該等第1反射面155及第2反射面157之反射所進行之配光控制,對既定照射位置T線狀地照射於寬度方向擴散為既定寬度R之紫外線。 By the light distribution control by the reflection of the first reflecting surface 155 and the second reflecting surface 157, the predetermined irradiation position T is linearly irradiated with ultraviolet rays that are diffused into the width R in the width direction.

於本變形例中,第1反射面155之下端部155A與第2反射面157之上端部157A亦位於劃分發光部60之放射範圍之上述直線E2之上,放射角θ之所有紫外線係入射至第1反射面155及第2反射面157中之任一者。 In the present modification, the lower end portion 155A of the first reflecting surface 155 and the upper end portion 157A of the second reflecting surface 157 are also located above the straight line E2 that divides the radiation range of the light-emitting portion 60, and all the ultraviolet rays of the radiation angle θ are incident on Any one of the first reflecting surface 155 and the second reflecting surface 157.

再者,於本變形例中,第2反射面157亦可為拋物面等之曲面。 Further, in the present modification, the second reflecting surface 157 may be a curved surface such as a paraboloid.

(變形例2)  (Modification 2)  

圖16係表示本變形例之照射單元230之構成之圖。 Fig. 16 is a view showing the configuration of the irradiation unit 230 of the present modification.

如圖16所示,亦可為如下構成:照射單元230之散熱片242 係於該長度方向A延伸,各個散熱片242暴露於沿框體2之長度方向A流動之冷卻風。 As shown in FIG. 16, the heat sink 242 of the irradiation unit 230 may extend in the longitudinal direction A, and each of the fins 242 may be exposed to the cooling air flowing along the longitudinal direction A of the casing 2.

於本變形例之照射單元230中,散熱片242為一體形成的散熱片單元243係與基座體250分開形成。 In the irradiation unit 230 of the present modification, the fin unit 243 in which the fins 242 are integrally formed is formed separately from the base body 250.

(變形例3)  (Modification 3)  

圖17係表示本變形例之照射單元330之構成之圖。 Fig. 17 is a view showing the configuration of the irradiation unit 330 of the present modification.

如圖17所示,照射單元330係具備有將冷卻水等之冷媒所流通之數個冷卻管370作為冷卻手段來代替散熱片,亦可藉由該冷媒進行冷卻。於照射單元330中,基座體350係於安裝基板52之背面而具備有可分離之部分351,利用該部分351及基座體350夾持冷卻管370並收納至該基座體350之內部。藉此,冷卻管370之冷媒係於安裝基板52之附近流動,故而安裝基板52之發光部60之熱為高效率地被冷媒回收。 As shown in FIG. 17, the irradiation unit 330 is provided with a plurality of cooling pipes 370 through which a refrigerant such as cooling water flows, as a cooling means instead of the fins, and may be cooled by the refrigerant. In the irradiation unit 330, the base body 350 is provided with a separable portion 351 on the back surface of the mounting substrate 52, and the cooling tube 370 is sandwiched between the portion 351 and the base body 350 and housed inside the base body 350. . Thereby, since the refrigerant of the cooling pipe 370 flows in the vicinity of the mounting substrate 52, the heat of the light-emitting portion 60 of the mounting substrate 52 is efficiently collected by the refrigerant.

(變形例4)  (Modification 4)  

於上述實施形態中,例示有蓋構件526藉由接著劑而被固定於平板524之發光模組80,但不限於此。 In the above embodiment, the cover member 526 is fixed to the light-emitting module 80 of the flat plate 524 by an adhesive, but the invention is not limited thereto.

即,亦可如圖18所示之發光模組680般,將以彈簧力壓抵並保持蓋構件526之板彈簧作為保持構件550而安裝於出射開口530,藉由該保持構件550而固定蓋構件526。根據該構成,蓋構件526係僅由保持構件550之彈力所保持,故而能夠簡單地將蓋構件526拆卸。再者,亦可將以彈性力對蓋構件526進行保持之橡膠等彈性構件用於保持構件550而來代替板彈簧。 That is, as in the light-emitting module 680 shown in FIG. 18, a leaf spring that is pressed against the holding member 526 by a spring force as a holding member 550 may be attached to the exit opening 530, and the cover may be fixed by the holding member 550. Member 526. According to this configuration, since the cover member 526 is held only by the elastic force of the holding member 550, the cover member 526 can be easily removed. Further, an elastic member such as rubber that holds the cover member 526 by an elastic force may be used for the holding member 550 instead of the leaf spring.

(變形例5)  (Modification 5)  

於上述實施形態中,例如,亦可為如圖19所示之發光模組780般,蓋構件526為具備有控制透過光之配光之透鏡部555的構成。針對於透鏡部555例如較佳為使用LED晶片522之排列方向上較長之柱狀透鏡。該情形時,藉由利用保持構件550保持蓋構件526,能夠將蓋構件526簡單地更換成可獲得所需之配光者。 In the above embodiment, for example, the light-emitting module 780 shown in FIG. 19 may be used, and the cover member 526 may be configured to include a lens portion 555 that controls light distribution of transmitted light. For the lens portion 555, for example, a lenticular lens that is long in the direction in which the LED chips 522 are arranged is preferably used. In this case, by holding the cover member 526 by the holding member 550, the cover member 526 can be easily replaced to obtain a desired light distribution.

(變形例6)  (Modification 6)  

於上述實施形能中,例示有將1行LED晶片522安裝至安裝基板52之構成,但並不限於此。亦可如圖20所示之安裝基板620般,將排列成1行之LED晶片522之數條線Ln進行並排安裝。該情形時,第1連接佈線部531、第2連接佈線部532、及串聯連接佈線部533係針對每一條線Ln而設置。又,於平板524係設置有使該等所有線Ln之LED晶片522露出之大小之1個出射開口530,或針對每一LED晶片522之行而設置有個別之出射開口530。 In the above-described embodiment, a configuration in which one row of LED chips 522 is attached to the mounting substrate 52 is exemplified, but the present invention is not limited thereto. Alternatively, as in the mounting substrate 620 shown in FIG. 20, the plurality of lines Ln of the LED chips 522 arranged in one row may be mounted side by side. In this case, the first connection wiring portion 531, the second connection wiring portion 532, and the series connection wiring portion 533 are provided for each line Ln. Further, the plate 524 is provided with one emission opening 530 of a size that exposes the LED chips 522 of all the lines Ln, or an individual emission opening 530 is provided for each LED chip 522.

於上述實施形態及各變形例中,發光部60並不限於紫外線LED之LED晶片522,可由任意發光元件所構成。 In the above-described embodiments and modifications, the light-emitting portion 60 is not limited to the LED chip 522 of the ultraviolet LED, and may be composed of any light-emitting element.

又,紫外線照射裝置1係除了組入至印刷裝置外,例如亦可組入至薄膜製造裝置等之任意之裝置而使用。 Further, the ultraviolet irradiation device 1 is used in addition to the printing device, and may be incorporated into any device such as a film manufacturing device.

Claims (18)

一種照射單元,其係對既定照射位置照射光之照射單元,其特徵在於,其具備有:一對安裝基板,其等分別具有包含發光元件之發光部,使各者之上述發光部相互對向而配置;及一對第1反射面及第2反射面,其等設置於上述安裝基板之發光部之各者之對向位置,其對對向位置之上述發光部之光進行配光控制;上述第2反射面之各者係位於較上述第1反射面更靠上述既定照射位置之側,再者,自對向位置之上述發光部朝另一側之上述發光部之側且與上述第1反射面隔開,並於與上述第1反射面之間隔開空間而配置,且自上述發光部之各者所入射至對向位置之上述第2反射面之光係通過上述空間而入射至上述第2反射面。  An irradiation unit that is configured to irradiate light to a predetermined irradiation position, and is characterized in that: a pair of mounting substrates each having a light-emitting portion including a light-emitting element, wherein the light-emitting portions of each of the light-emitting portions are opposed to each other And a pair of first reflecting surface and second reflecting surface disposed at an opposite position of each of the light emitting portions of the mounting substrate, and performing light distribution control on the light of the light emitting portion at the opposite position; Each of the second reflecting surfaces is located closer to the predetermined irradiation position than the first reflecting surface, and furthermore, the light emitting portion from the opposite position is on the side of the light emitting portion on the other side and the first a reflecting surface is spaced apart from each other and disposed in a space between the first reflecting surface, and the light from the second reflecting surface incident on the opposite position from each of the light emitting portions passes through the space and enters The second reflecting surface.   如請求項1之照射單元,其中,一對上述第2反射面係配合上述一對安裝基板之隔開距離而隔開配置。  The irradiation unit of claim 1, wherein the pair of the second reflecting surfaces are spaced apart from each other by a distance between the pair of mounting substrates.   如請求項1或2之照射單元,其中,上述一對安裝基板係相互平行地配置。  The irradiation unit of claim 1 or 2, wherein the pair of mounting substrates are arranged in parallel with each other.   如請求項1至3中任一項之照射單元,其中,上述發光部之既定之放射角之範圍之光係全部入射至上述第1反射面及上述第2反射面中之任一者。  The irradiation unit according to any one of claims 1 to 3, wherein all of the light beams of the predetermined radiation angle of the light-emitting portion are incident on any one of the first reflection surface and the second reflection surface.   如請求項1至4中任一項之照射單元,其中,於上述發光部,行狀地排列有數個上述發光元件,且朝上述既定照射位置線狀地照射光。  The irradiation unit according to any one of claims 1 to 4, wherein the plurality of light-emitting elements are arranged in a row in the light-emitting portion, and the light is linearly irradiated toward the predetermined irradiation position.   如請求項1至5中任一項之照射單元,其中,上述第1反射面及上述第2反射面係將對向位置之上述發光部之光而聚光於上述既定照射位置的橢圓反射面。  The illuminating unit according to any one of claims 1 to 5, wherein the first reflecting surface and the second reflecting surface condense light of the light-emitting portion at a facing position on an elliptical reflecting surface of the predetermined irradiation position .   如請求項1至5中任一項之照射單元,其中,上述第1反射面係將對向位置之上述發光部而聚光於上述既定照射位置的橢圓反射面,且上述第2反射面係平面或與上述第1反射面為不同之曲面。  The irradiation unit according to any one of claims 1 to 5, wherein the first reflecting surface converges the elliptical reflecting surface of the predetermined irradiation position by the light-emitting portion at the opposite position, and the second reflecting surface is The plane or the curved surface different from the first reflecting surface described above.   如請求項1至7中任一項之照射單元,其具有發光模組,該發光模組係具備:上述安裝基板;佈線圖案,其係對在上述安裝基板之安裝面行狀地排列之數個上述發光元件進行佈線而成;及平板,其與上述安裝基板之安裝面重合,形成有將於上述安裝基板所排列之數個上述發光元件包圍之出射開口;上述數個發光元件係於每既定個數上進行電性並聯連接,上述佈線圖案係包含有將相被互電性並聯連接之上述發光元件之發光元件組進行電性串聯連接的串聯連接佈線部,上述串聯連接佈線部係沿相鄰之2個上述發光元件組而延伸,並且具備:第1接合部,其接合有一側之上述發光元件組之各發光元件;及第2接合部,其藉由導線而接合有另一側之上述發光元件組之各發光元件;上述發光元件之上述導線之連接部位係針對每一上述發光元件組而反轉,而且,上述串聯連接佈線部之各者係配置於針對每相鄰 之2個上述發光元件組而反轉之位置。  The illuminating unit according to any one of claims 1 to 7, further comprising: a light-emitting module, wherein the light-emitting module includes: the mounting substrate; and a wiring pattern which is arranged in a plurality of rows arranged on the mounting surface of the mounting substrate The light-emitting element is wired; and the flat plate is overlapped with the mounting surface of the mounting substrate, and an emission opening surrounded by the plurality of light-emitting elements arranged on the mounting substrate is formed; and the plurality of light-emitting elements are predetermined The number of the wiring patterns is electrically connected in parallel, and the wiring pattern includes a series connection wiring portion electrically connecting the light-emitting element groups of the light-emitting elements that are mutually electrically connected in parallel, and the series connection wiring portion is along the phase And extending the two light-emitting element groups adjacent to each other, and further comprising: a first bonding portion to which each of the light-emitting elements of the light-emitting element group is joined; and a second bonding portion that is joined to the other side by a wire Each of the light-emitting elements of the light-emitting element group; the connection portion of the light-emitting element of the light-emitting element is inverted for each of the light-emitting element groups, and Each wiring portion are connected in the line at a position disposed for each adjacent two of the light emitting element group of reversed.   如請求項8之照射單元,其中,在每一上述發光元件組,具備有防止朝該發光元件組之各發光元件施加過電壓之二極體元件,且於上述串聯連接佈線部形成有凹部,於該凹部配置有上述二極體元件。  The illumination unit of claim 8, wherein each of the light-emitting element groups is provided with a diode element for preventing an overvoltage applied to each of the light-emitting elements of the light-emitting element group, and a recess is formed in the series connection wiring portion. The above-described diode element is disposed in the recess.   如請求項8或9之照射單元,其中,於上述安裝基板設置有與上述平板扣合而定位之定位部。  The illuminating unit of claim 8 or 9, wherein the mounting substrate is provided with a positioning portion that is engaged with the flat plate and positioned.   如請求項8至10中任一項之照射單元,其具備有堵住上述出射開口之透光性的蓋構件。  The irradiation unit according to any one of claims 8 to 10, comprising a cover member having a light transmissive property for blocking the exit opening.   如請求項11之照射單元,其中,於上述平板之出射開口具備有以彈性力保持上述蓋構件的保持構件。  The irradiation unit of claim 11, wherein the exit opening of the flat plate is provided with a holding member that holds the cover member with an elastic force.   如請求項8至12中任一項之照射單元,其中,於上述平板之出射開口之內周面,設置有使上述發光元件之光平行光化之反射面。  The irradiation unit according to any one of claims 8 to 12, wherein a reflection surface for causing the light of the light-emitting element to be parallelized is provided on an inner circumferential surface of the emission opening of the flat plate.   如請求項11之照射單元,其中,上述蓋構件係具備有控制透過光的透鏡部。  The irradiation unit of claim 11, wherein the cover member is provided with a lens portion that controls transmitted light.   一種照射裝置,其特徵在於,其具備有:請求項1至14中任一項之數個照射單元;及冷卻手段,其對上述照射單元之各者進行冷卻;上述照射單元之各者係連接配置,且上述冷卻手段係對上述照射單元之各者吹送冷卻風而進行空冷,或對上述照射單元之各者之內部通入冷媒而進行冷卻。  An illuminating device comprising: a plurality of irradiation units of any one of claims 1 to 14; and a cooling means for cooling each of the illuminating units; each of the illuminating units is connected In the arrangement, the cooling means blows cooling air to each of the irradiation units to perform air cooling, or cools the inside of each of the irradiation units by introducing a refrigerant.   如請求項15之照射裝置,其中, 上述冷卻手段係具備有遍及上述照射單元之各者而延伸且導入有外界氣體的管體,且於上述管體,針對每一上述照射單元而設置有吹送上述外界氣體的吹出孔。  The apparatus according to claim 15, wherein the cooling means includes a tube body extending through the irradiation unit and introducing an outside air, and the tube body is provided with a blowing for each of the irradiation units The above-mentioned outside air blowing hole.   如請求項16之照射裝置,其中,上述照射單元之各者係具備有安裝上述安裝基板的基座體,且上述基座體係具備吹送有上述冷卻風之散熱片的一體成型物。  The irradiation apparatus of claim 16, wherein each of the irradiation units includes a base body on which the mounting substrate is mounted, and the base system includes an integrally molded product that blows the cooling fins.   如請求項17之照射裝置,其中,上述散熱片係平行於上述冷卻風之吹出方向而設置。  The illuminating device of claim 17, wherein the fins are disposed in parallel to a blowing direction of the cooling air.  
TW107109861A 2017-03-28 2018-03-22 Irradiation unit and irradiation apparatus TW201903322A (en)

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