TW201839031A - Phosphinated active polyester, method for preparing the same, epoxy composition and cured object - Google Patents
Phosphinated active polyester, method for preparing the same, epoxy composition and cured object Download PDFInfo
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本發明是有關於一種活性聚酯及其製備方法、包含此活性聚酯的環氧樹脂組成物以及固化物,且特別是有關於一種磷系活性聚酯及其製備方法、包含磷系活性聚酯的環氧樹脂組成物以及固化物。The present invention relates to a reactive polyester, a method for preparing the same, an epoxy resin composition comprising the active polyester, and a cured product, and more particularly to a phosphorus-based reactive polyester and a method for preparing the same, comprising a phosphorus-based reactive polymer Epoxy resin composition and cured product.
隨著訊號通訊設備高性能化以及網絡化地發展,為了高速傳輸處理大量的訊號,操作訊號朝向高速化以及高頻化。因此,為了達成上述目的,訊號通訊設備的印刷線路基板的材料需要具有良好的介電能力(低的介電常數以及低的損耗正切(dissipation factor))以滿足信號高頻傳輸的需求,以及需要具有良好的耐熱性以及機械加工性來滿足印刷線路基板的可靠性。With the development of high-performance and networked signal communication equipment, in order to process a large number of signals for high-speed transmission, the operation signals are moving toward high speed and high frequency. Therefore, in order to achieve the above object, the material of the printed circuit board of the signal communication device needs to have good dielectric capability (low dielectric constant and low loss dissipation factor) to meet the needs of high frequency transmission of signals, and the need It has good heat resistance and machinability to meet the reliability of printed circuit boards.
在現有用於印刷線路基板的材料中,廣泛使用以環氧樹脂以及固化劑為為主體的環氧樹脂組成物所製備的環氧樹脂固化物作為印刷線路基板的材料。然而,若使用通用固化劑作為環氧樹脂組成物的固化劑,在固化環氧樹脂的過程中會產生高極性的二級醇,導致較高的損耗正切以及使基板材料耐熱性下降。因此,開發具有高加工性、高耐熱性、良好介電能力及高韌性的環氧樹脂固化物是目前亟需努力的目標。Among the materials conventionally used for printed wiring boards, a cured epoxy resin prepared from an epoxy resin composition mainly composed of an epoxy resin and a curing agent is widely used as a material of a printed wiring board. However, if a general-purpose curing agent is used as a curing agent for the epoxy resin composition, a highly polar secondary alcohol is generated in the process of curing the epoxy resin, resulting in a higher loss tangent and a decrease in heat resistance of the substrate material. Therefore, development of an epoxy resin cured product having high processability, high heat resistance, good dielectric properties, and high toughness is an urgent task.
本發明提供一種磷系活性聚酯,其作為固化劑能夠實現具有高加工性、高耐熱性、良好介電能力及高韌性的環氧樹脂固化物。The present invention provides a phosphorus-based reactive polyester which can be used as a curing agent to realize a cured epoxy resin having high processability, high heat resistance, good dielectric properties, and high toughness.
本發明提供一種磷系活性聚酯的製備方法,其所製備的磷系活性聚酯能夠實現具有高加工性、高耐熱性、良好介電能力及高韌性的環氧樹脂固化物。The present invention provides a method for producing a phosphorus-based reactive polyester, which can produce a cured epoxy resin having high processability, high heat resistance, good dielectric properties, and high toughness.
本發明提供一種環氧樹脂組成物,其能夠實現具有高加工性、高耐熱性、良好介電能力及高韌性的環氧樹脂固化物。The present invention provides an epoxy resin composition capable of realizing an epoxy resin cured product having high processability, high heat resistance, good dielectric properties, and high toughness.
本發明提供一種固化物,其具有高加工性、高耐熱性、良好介電能力及高韌性。The present invention provides a cured product which has high processability, high heat resistance, good dielectric ability, and high toughness.
本發明的磷系活性聚酯,其由以下通式(1)所表示:(1) 在通式(1)中,R為氫、經取代或未經取代的C1 至C6 烷基、經取代或未經取代的C1 至C6 烷氧基、經取代或未經取代的苯基或-CF3 ;n為10至100的整數;以及Ar為芳香族基團。The phosphorus-based reactive polyester of the present invention is represented by the following formula (1): (1) In the formula (1), R is hydrogen, substituted or unsubstituted C 1 to C 6 alkyl, substituted or unsubstituted C 1 to C 6 alkoxy, substituted or not Substituted phenyl or -CF 3 ; n is an integer from 10 to 100; and Ar is an aromatic group.
在本發明的一實施例中,上述的Ar選自由以下結構式所組成的群組: , 其中X為單鍵、-CH2 -、-O-、C=O、-SO2 -、-C(CH3 )2 -或-C(CF3 )2 -。In an embodiment of the invention, the Ar is selected from the group consisting of the following structural formulas: Wherein X is a single bond, -CH 2 -, -O-, C=O, -SO 2 -, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
在本發明的一實施例中,上述的R可為氫或甲基,且Ar可為1,4-伸苯基或1,3-伸苯基。In an embodiment of the invention, the above R may be hydrogen or a methyl group, and Ar may be a 1,4-phenylene group or a 1,3-phenylene group.
本發明的由以下通式(1)所表示磷系活性聚酯的製備方法例如是由以下步驟所述。(1), 提供由以下通式(a)表示的磷系化合物:(a), 將上述的磷系化合物與二醯氯化合物以及鹼觸媒混合進行反應, 在通式(1)及通式(a)中,R為氫、經取代或未經取代的C1 至C6 烷基、經取代或未經取代的C1 至C6 烷氧基、經取代或未經取代的苯基或-CF3 ;n為10至100的整數;以及Ar為芳香族基團。The method for producing the phosphorus-based reactive polyester represented by the following general formula (1) of the present invention is, for example, as described in the following procedure. (1) A phosphorus compound represented by the following formula (a) is provided: (a) reacting the above phosphorus compound with a dichloro chloro compound and a base catalyst. In the formula (1) and the formula (a), R is hydrogen, substituted or unsubstituted C 1 To a C 6 alkyl group, a substituted or unsubstituted C 1 to C 6 alkoxy group, a substituted or unsubstituted phenyl group or —CF 3 ; n is an integer of 10 to 100; and Ar is an aromatic group. group.
在本發明的一實施例中,上述的Ar選自由以下結構式所組成的群組: , 其中X為單鍵、-CH2 -、-O-、C=O、-SO2 -、-C(CH3 )2 -或-C(CF3 )2 -。In an embodiment of the invention, the Ar is selected from the group consisting of the following structural formulas: Wherein X is a single bond, -CH 2 -, -O-, C=O, -SO 2 -, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
在本發明的一實施例中,上述的二醯氯化合物例如是以下結構式(b-1)至結構式(b-4)中至少一者:, 其中X為單鍵、-CH2 -、-O-、C=O、-SO2 -、-C(CH3 )2 -或-C(CF3 )2 -。In an embodiment of the invention, the dichloro chloro compound is, for example, at least one of the following structural formulae (b-1) to (b-4): Wherein X is a single bond, -CH 2 -, -O-, C=O, -SO 2 -, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
在本發明的一實施例中,上述的鹼觸媒例如是CsF、KF、CsCl、KCl、K2 CO3 、Na2 CO3 、KOH、NaOH或其組合。In an embodiment of the invention, the above base catalyst is, for example, CsF, KF, CsCl, KCl, K 2 CO 3 , Na 2 CO 3 , KOH, NaOH or a combination thereof.
在本發明的一實施例中,上述的二醯氯化合物與磷系化合物的莫耳比例如是0.7至1.3。In an embodiment of the invention, the molar ratio of the above-mentioned diterpene chlorine compound to the phosphorus compound is, for example, 0.7 to 1.3.
在本發明的一實施例中,上述的鹼觸媒與上述磷系化合物的莫耳比為0.5至1.5。In an embodiment of the invention, the molar ratio of the alkali catalyst to the phosphorus compound is from 0.5 to 1.5.
本發明的環氧樹脂組成物,包括環氧樹脂以及由以下通式(1)所表示的磷系活性聚酯。(1) 在通式(1)中,R為氫、經取代或未經取代的C1 至C6 烷基、經取代或未經取代的C1 至C6 烷氧基、經取代或未經取代的苯基或-CF3 ;n為10至100的整數;以及Ar為芳香族基團。在一些實施例中,環氧樹脂的環氧單量數與磷系活性聚酯的酯當量數的比為0.8至1.2。在另一實施例中,環氧樹脂的環氧單量數與磷系活性聚酯的酯當量數的比為1.0。The epoxy resin composition of the present invention includes an epoxy resin and a phosphorus-based reactive polyester represented by the following general formula (1). (1) In the formula (1), R is hydrogen, substituted or unsubstituted C 1 to C 6 alkyl, substituted or unsubstituted C 1 to C 6 alkoxy, substituted or not Substituted phenyl or -CF 3 ; n is an integer from 10 to 100; and Ar is an aromatic group. In some embodiments, the ratio of the epoxy single amount of the epoxy resin to the ester equivalent number of the phosphorus-based reactive polyester is from 0.8 to 1.2. In another embodiment, the ratio of the epoxy single amount of the epoxy resin to the ester equivalent number of the phosphorus-based reactive polyester is 1.0.
在本發明的一實施例中,上述的環氧樹脂例如是雙酚A型環氧樹脂(bisphenol A-based epoxy)、酚醛環氧樹脂(phenol novolac-based epoxy)、甲基酚醛環氧樹脂(cresol novolac-based epoxy)、雙環戊二烯-酚環氧樹脂(dicyclopentadiene-phenol based epoxy)、含萘環結構的環氧樹脂或其組合。In an embodiment of the invention, the epoxy resin is, for example, a bisphenol A-based epoxy, a phenol novolac-based epoxy, or a methyl phenolic epoxy resin. Cresol novolac-based epoxy), dicyclopentadiene-phenol based epoxy, epoxy resin containing a naphthalene ring structure, or a combination thereof.
在本發明的一實施例中,上述的固化促進劑例如是咪唑系固化促進劑、胺系固化促進劑、有機磷系固化促進劑或其組合。In one embodiment of the present invention, the curing accelerator is, for example, an imidazole-based curing accelerator, an amine-based curing accelerator, an organic phosphorus-based curing accelerator, or a combination thereof.
在本發明的一實施例中,以環氧樹脂的總重量計,上述的固化促進劑的量例如是0.1重量%至1.0重量%。In an embodiment of the invention, the amount of the above-mentioned curing accelerator is, for example, 0.1% by weight to 1.0% by weight based on the total weight of the epoxy resin.
本發明的固化物,其是使上述的環氧樹脂組成物進行加熱固化而得。The cured product of the present invention is obtained by heating and curing the above epoxy resin composition.
在本發明的一實施例中,上述的加熱固化的溫度為140°C至240°C。In an embodiment of the invention, the heat curing temperature is 140 ° C to 240 ° C.
基於上述,本發明的磷系活性聚酯可作為環氧樹脂組成物的固化劑,且由於磷系活性聚酯具有活性酯基,因此磷系活性聚酯除了可與環氧樹脂產生交聯反應外,亦可將與環氧樹脂反應過程中所產生的羥基封鎖,因此可有效地使環氧樹脂固化物的介電常數以及損耗正切降低以及提升環氧樹脂固化物的耐熱性。此外,藉由本發明的環氧樹脂組成物所製備的環氧樹脂固化物具有高加工性、高耐熱性、良好介電能力及高韌性。Based on the above, the phosphorus-based reactive polyester of the present invention can be used as a curing agent for an epoxy resin composition, and since the phosphorus-based reactive polyester has an active ester group, the phosphorus-based reactive polyester can be crosslinked with an epoxy resin. In addition, the hydroxyl groups generated during the reaction with the epoxy resin can be blocked, so that the dielectric constant and the loss tangent of the cured epoxy resin can be effectively reduced and the heat resistance of the cured epoxy resin can be improved. Further, the cured epoxy resin prepared by the epoxy resin composition of the present invention has high processability, high heat resistance, good dielectric ability, and high toughness.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.
以下將藉由實施方式對本發明作進一步說明,但該等實施方式僅為例示說明之用,而非用以限制本發明之範圍。[ 磷系活性聚酯的結構 ] The invention is further illustrated by the following examples, which are intended to be illustrative only and not to limit the scope of the invention. [ Structure of phosphorus-based reactive polyester ]
本發明提供一種磷系活性聚酯,其由以下通式(1)所表示:(1) 在通式(1)中,R為氫、經取代或未經取代的C1 至C6 烷基、經取代或未經取代的C1 至C6 烷氧基、經取代或未經取代的苯基或-CF3 ;n為10至100的整數;以及Ar為芳香族基團。The present invention provides a phosphorus-based reactive polyester represented by the following general formula (1): (1) In the formula (1), R is hydrogen, substituted or unsubstituted C 1 to C 6 alkyl, substituted or unsubstituted C 1 to C 6 alkoxy, substituted or not Substituted phenyl or -CF 3 ; n is an integer from 10 to 100; and Ar is an aromatic group.
在本實施例中,上述的Ar選自由以下結構式所組成的群組: , 其中X為單鍵、-CH2 -、-O-、C=O、-SO2 -、-C(CH3 )2 -或-C(CF3 )2 -。In this embodiment, the above Ar is selected from the group consisting of the following structural formulas: Wherein X is a single bond, -CH 2 -, -O-, C=O, -SO 2 -, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
在本發明的一實施例中,上述的R為氫或甲基,且Ar為1,4-伸苯基或1,3-伸苯基。[ 磷系活性聚酯的製備方法 ] In an embodiment of the invention, R is hydrogen or methyl, and Ar is 1,4-phenylene or 1,3-phenylene. [ Preparation method of phosphorus-based reactive polyester ]
本發明的磷系活性聚酯由以下通式(1)所表示:(1), 其中R以及Ar的定義如上所述,於此不再贅述。The phosphorus-based reactive polyester of the present invention is represented by the following formula (1): (1), wherein R and Ar are as defined above, and will not be described again.
上述的磷系活性聚酯的製備方法包括以下步驟。The above preparation method of the phosphorus-based reactive polyester includes the following steps.
首先,提供磷系化合物。磷系化合物由以下通式(a)表示:(a) 在通式(a)中,R為氫、經取代或未經取代的C1 至C6 烷基、經取代或未經取代的C1 至C6 烷氧基、經取代或未經取代的苯基或-CF3 。First, a phosphorus compound is provided. The phosphorus compound is represented by the following formula (a): (a) In the formula (a), R is hydrogen, substituted or unsubstituted C 1 to C 6 alkyl, substituted or unsubstituted C 1 to C 6 alkoxy, substituted or not Substituted phenyl or -CF 3 .
接著,將上述的磷系化合物與二醯氯化合物以及鹼觸媒混合進行反應,以得到本發明的磷系活性聚酯。在一些實施例中,二醯氯化合物的莫耳含量大於或等於磷系化合物的莫耳含量。在本實施例中,二醯氯化合物與磷系化合物的莫耳比(即二醯氯化合物/磷系化合物)例如是0.7至1.3。在另一實施例中,二醯氯化合物與磷系化合物的莫耳比為1.0。Next, the above phosphorus compound is mixed with a dichloro chloro compound and a base catalyst to obtain a phosphorus-based active polyester of the present invention. In some embodiments, the molar content of the dioxonium chloride compound is greater than or equal to the molar content of the phosphorus based compound. In the present embodiment, the molar ratio of the diterpene chlorine compound to the phosphorus compound (i.e., the dichloro chloro compound/phosphorus compound) is, for example, 0.7 to 1.3. In another embodiment, the molar ratio of the dioxonium compound to the phosphorus compound is 1.0.
在本實施例中,二醯氯化合物例如是芳香二醯氯。在另一實施例中,二醯氯化合物可包括以下結構式(b-1)至結構式(b-4)中至少一者:, 其中X為單鍵、-CH2 -、-O-、C=O、-SO2 -、-C(CH3 )2 -或-C(CF3 )2 -。In the present embodiment, the diterpene chlorine compound is, for example, an aromatic diterpene chlorine. In another embodiment, the diterpene chlorine compound may include at least one of the following structural formula (b-1) to structural formula (b-4): Wherein X is a single bond, -CH 2 -, -O-, C=O, -SO 2 -, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
在本實施例中,磷系化合物與二醯氯化合物的反應是在鹼觸媒的存在下進行。鹼觸媒例如是CsF、KF、CsCl、KCl、K2 CO3 、Na2 CO3 、KOH、NaOH或其組合。鹼觸媒與磷系化合物的莫耳比為0.5至1.5。In the present embodiment, the reaction of the phosphorus compound with the diterpene chlorine compound is carried out in the presence of a base catalyst. The base catalyst is, for example, CsF, KF, CsCl, KCl, K 2 CO 3 , Na 2 CO 3 , KOH, NaOH or a combination thereof. The molar ratio of the base catalyst to the phosphorus compound is from 0.5 to 1.5.
在本實施例中,本發明的磷系活性聚酯的酯當量為重複單元分子量的一半。舉例來說,下述合成實例一之磷系活性聚酯1的重複單元分子量為574,則其酯當量為287(即574/2=287)。In the present embodiment, the ester equivalent of the phosphorus-based reactive polyester of the present invention is half the molecular weight of the repeating unit. For example, in the following Synthesis Example 1, the phosphorus-based reactive polyester 1 has a repeating unit molecular weight of 574, and its ester equivalent is 287 (i.e., 574/2 = 287).
本發明的所形成的磷系活性聚酯由於具有活性酯基,因此若將磷系活性聚酯作為環氧樹脂組成物中的固化劑,磷系活性聚酯除了可與環氧樹脂產生交聯反應外,亦可將與環氧樹脂反應過程中所產生的羥基封鎖,因此可有效地降低所形成的環氧樹脂固化物的介電常數及損耗正切以及提升環氧樹脂固化物的耐熱性。[ 環氧樹脂組成物 ] Since the formed phosphorus-based reactive polyester of the present invention has an active ester group, if the phosphorus-based reactive polyester is used as a curing agent in the epoxy resin composition, the phosphorus-based reactive polyester can be crosslinked with the epoxy resin. In addition to the reaction, the hydroxyl groups generated during the reaction with the epoxy resin can be blocked, so that the dielectric constant and loss tangent of the cured epoxy resin can be effectively reduced and the heat resistance of the cured epoxy resin can be improved. [ Epoxy Resin Composition ]
本發明的環氧樹脂組成物包括環氧樹脂以及上述作為固化劑的磷系活性聚酯,其中對於磷系活性聚酯的相關敘述與上述實施例相同,於此不再贅述。The epoxy resin composition of the present invention includes an epoxy resin and the above-mentioned phosphorus-based reactive polyester as a curing agent, and the description of the phosphorus-based reactive polyester is the same as that of the above embodiment, and will not be described herein.
在本實施例中,環氧樹脂例如是雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂、含萘環結構的環氧樹脂或其組合,但本發明不限於此。In this embodiment, the epoxy resin is, for example, a bisphenol A type epoxy resin, a novolac epoxy resin, a methyl phenolic epoxy resin, a dicyclopentadiene-phenol epoxy resin, an epoxy resin having a naphthalene ring structure, or Combination thereof, but the invention is not limited thereto.
在本實施例中,環氧樹脂的環氧單量數與所述磷系活性聚酯的酯當量數的比為0.8至1.2。在另一實施例中,環氧樹脂的環氧單量數與磷系活性聚酯的酯當量數的比為1.0。若環氧樹脂與磷系活性聚酯以上述範圍的比例調配,能夠獲得具有高加工性、高耐熱性、良好介電能力及高韌性的環氧樹脂固化物。In the present embodiment, the ratio of the epoxy single amount of the epoxy resin to the ester equivalent number of the phosphorus-based reactive polyester is from 0.8 to 1.2. In another embodiment, the ratio of the epoxy single amount of the epoxy resin to the ester equivalent number of the phosphorus-based reactive polyester is 1.0. When the epoxy resin and the phosphorus-based reactive polyester are blended in the above range, an epoxy resin cured product having high processability, high heat resistance, good dielectric properties, and high toughness can be obtained.
在本實施例中,環氧樹脂組成物可更包括固化促進劑。固化促進劑例如是咪唑系固化促進劑、胺系固化促進劑、有機磷系固化促進劑或其組合。在本實施例中,咪唑系固化促進劑例如是咪唑(imidazole)、2-甲基咪唑(2-methylimidazole)或2-甲基-4-乙基咪唑(2-methyl-4-ethylimidazole)。有機磷系固化促進劑例如是三苯基膦(triphenylphosphine)。胺系固化促進劑例如是4-二甲基胺基吡啶(4-dimethylaminopyridine,DMAP)。In the present embodiment, the epoxy resin composition may further include a curing accelerator. The curing accelerator is, for example, an imidazole-based curing accelerator, an amine-based curing accelerator, an organic phosphorus-based curing accelerator, or a combination thereof. In the present embodiment, the imidazole-based curing accelerator is, for example, imidazole, 2-methylimidazole or 2-methyl-4-ethylimidazole. The organophosphorus curing accelerator is, for example, triphenylphosphine. The amine-based curing accelerator is, for example, 4-dimethylaminopyridine (DMAP).
當使用上述固化促進劑時,以環氧樹脂的總重量計,固化促進劑的量例如是0.1重量%至1.0重量%。When the above curing accelerator is used, the amount of the curing accelerator is, for example, 0.1% by weight to 1.0% by weight based on the total weight of the epoxy resin.
在本實施例中,本發明的環氧組成物可進一步進行加熱固化,以得到具有交聯結構的環氧樹脂固化物。加熱固化的溫度例如是140°C至240°C。In the present embodiment, the epoxy composition of the present invention can be further heat-cured to obtain a cured epoxy resin having a crosslinked structure. The temperature at which the heat is cured is, for example, 140 ° C to 240 ° C.
本發明使用由通式(1)表示的磷系活性聚酯作為環氧樹脂組成物的固化劑,其中磷系活性聚酯具有活性酯基,因此磷系活性聚酯除了可與環氧樹脂產生交聯反應外,亦可將與環氧樹脂反應過程中所產生的羥基封鎖,因此可有效地降低使環氧樹脂固化物的介電常數以及損耗正切降低以及提升環氧樹脂固化物的耐熱性。The present invention uses a phosphorus-based reactive polyester represented by the general formula (1) as a curing agent for an epoxy resin composition, wherein the phosphorus-based reactive polyester has an active ester group, and thus the phosphorus-based reactive polyester can be produced in addition to an epoxy resin. In addition to the crosslinking reaction, the hydroxyl groups generated during the reaction with the epoxy resin can also be blocked, thereby effectively reducing the dielectric constant and the loss tangent of the cured epoxy resin and improving the heat resistance of the cured epoxy resin. .
以下將藉由數個實施例對本發明作進一步說明,但該等實施例僅為例示說明之用,而非用以限制本發明之範圍。 [磷系活性聚酯的合成 ]The invention is further illustrated by the following examples, which are intended to be illustrative only and not to limit the scope of the invention. [ Synthesis of phosphorus-based reactive polyester ]
合成實例1:磷系活性聚酯1的合成Synthesis Example 1: Synthesis of Phosphorus-Based Reactive Polyester 1
[反應流程圖1] [Reaction Flow Chart 1]
取5.0 g(11.67 mmol)的化合物a-1加入23.34 mL(23.34 mmol)之1M的氫氧化鈉水溶液中,以得到水相的混合溶液。取2.3692 g(11.67 mmol)的對苯二醯氯加入二氯甲烷 40 ml中,以得到油相的混合溶液。接著,使用機械分別攪拌水相的混合溶液30分鐘後,於水相的混合溶液中加入0.25 g的苄基三乙基氯化铵(Benzyltriethylammonium chloride,BTEAC)。然後,使用進料管將油相的混合溶液緩慢滴入水相的混合溶液中,並通入氮氣及冰裕下劇烈攪拌3小時,以得到白色黏稠體。之後,將白色黏稠體放入熱水中攪拌以得到白色固體,再用二氯甲烷回溶後滴入甲醇中析出,得到白色條狀體的磷系活性聚酯1。磷系活性聚酯1的1 H NMR光譜(ppm,DMSO-D6 ):δ=1.7 (3H,CH3 ), 7.0-8.4 (20H,Ar-H),積分面積比例符合其結構。5.0 g (11.67 mmol) of the compound a-1 was added to 23.34 mL (23.34 mmol) of a 1 M aqueous sodium hydroxide solution to obtain a mixed aqueous solution. 2.3692 g (11.67 mmol) of p-benzoic acid chloride was added to 40 ml of dichloromethane to obtain a mixed solution of the oil phase. Next, the mixed solution of the aqueous phase was separately stirred for 30 minutes, and then 0.25 g of Benzyltriethylammonium chloride (BTEAC) was added to the mixed solution of the aqueous phase. Then, the mixed solution of the oil phase was slowly dropped into the mixed solution of the aqueous phase using a feed tube, and vigorously stirred under nitrogen and ice for 3 hours to obtain a white viscous body. Thereafter, the white viscous body was placed in hot water and stirred to obtain a white solid, which was then dissolved in dichloromethane and then added dropwise to methanol to give a white strip of phosphorus-based active polyester 1. 1 H NMR spectrum (ppm, DMSO-D 6 ) of phosphorus-based reactive polyester 1 : δ = 1.7 (3H, CH 3 ), 7.0-8.4 (20H, Ar-H), and the integrated area ratio was in accordance with the structure.
圖1為化合物a-1與磷系活性聚酯1的1 H NMR光譜圖。如圖1所示,在磷系活性聚酯1的1 H NMR光譜圖中,原先出現在化合物a-1的6.6 ppm的波峰(酚基的H)已消失,且在8.2 ppm附近有新的波峰生成(即CO-ph-CO),顯示化合物a-1的酚基已與對苯二醯氯反應完全。Fig. 1 is a 1 H NMR spectrum chart of a compound a-1 and a phosphorus-based reactive polyester 1. As shown in Fig. 1, in the 1 H NMR spectrum of the phosphorus-based reactive polyester 1, the peak of 6.6 ppm (H of phenol group) originally appearing in the compound a-1 has disappeared, and there is a new one near 8.2 ppm. The peak formation (i.e., CO-ph-CO) showed that the phenolic group of compound a-1 had reacted completely with terephthalic acid.
合成實例2:磷系活性聚酯2的合成Synthesis Example 2: Synthesis of phosphorus-based reactive polyester 2
[反應流程圖2] [Reaction Flow Chart 2]
取5.0 g(11.67 mmol)的化合物a-1加入23.34 mL(23.34 mmol)之1M的氫氧化鈉水溶液中,以得到水相的混合溶液。取2.3692 g(11.67 mmol)的間苯二醯氯加入二氯甲烷 40 ml中,以得到油相的混合溶液。接著,使用機械分別攪拌水相的混合溶液30分鐘後,於水相的混合溶液中加入0.25 g的苄基三乙基氯化铵(Benzyltriethylammonium chloride,BTEAC)。然後,使用進料管將油相的混合溶液緩慢滴入水相的混合溶液中,並通入氮氣及冰裕下劇烈攪拌3小時,以得到白色黏稠體。之後,將白色黏稠體放入熱水中攪拌以得到白色固體,再用二氯甲烷回溶後滴入甲醇中析出,得到白色條狀體的磷系活性聚酯2。磷系活性聚酯2的1 H NMR光譜(ppm,DMSO-D6 ):δ=1.7 (3H,CH3 ), 7.0-8.4 (20H,Ar-H),積分面積比例符合其結構。 [環氧樹脂固化物 的製備 ]5.0 g (11.67 mmol) of the compound a-1 was added to 23.34 mL (23.34 mmol) of a 1 M aqueous sodium hydroxide solution to obtain a mixed aqueous solution. 2.3692 g (11.67 mmol) of m-xylylene chloride was added to 40 ml of dichloromethane to obtain a mixed solution of the oil phase. Next, the mixed solution of the aqueous phase was separately stirred for 30 minutes, and then 0.25 g of Benzyltriethylammonium chloride (BTEAC) was added to the mixed solution of the aqueous phase. Then, the mixed solution of the oil phase was slowly dropped into the mixed solution of the aqueous phase using a feed tube, and vigorously stirred under nitrogen and ice for 3 hours to obtain a white viscous body. Thereafter, the white viscous body was placed in hot water and stirred to obtain a white solid, which was then dissolved in dichloromethane, and then added dropwise to methanol to precipitate to obtain a white strip-like phosphorus-based reactive polyester 2. 1 H NMR spectrum (ppm, DMSO-D 6 ) of phosphorus-based reactive polyester 2: δ = 1.7 (3H, CH 3 ), 7.0-8.4 (20H, Ar-H), and the integrated area ratio was in accordance with the structure. [ Preparation of epoxy resin cured product ]
本發明的環氧樹脂固化物例如可由以下所示的步驟形成。 實施例 1 The cured epoxy resin of the present invention can be formed, for example, by the procedure shown below. Example 1
環氧樹脂固化物1的製備Preparation of epoxy resin cured product 1
首先,將磷系活性聚酯1及雙酚A二縮水甘油醚(diglycidyl ether of bisphenol A,DGEBA)環氧樹脂(環氧當量為188 g/eq)溶解於二甲基乙醯胺(Dimethylacetamide,DMAc)溶劑中,並以磷系活性聚酯1的酯當量數與環氧樹脂的環氧當量數為1:1的比例調配二者,以得到的固含量為40重量%的混合溶液。First, a phosphorus-based reactive polyester 1 and a diglycidyl ether of bisphenol A (DGEBA) epoxy resin (epoxy equivalent weight: 188 g/eq) were dissolved in Dimethylacetamide (Dimethylacetamide, In the DMAc) solvent, both of the ester equivalents of the phosphorus-based reactive polyester 1 and the epoxy equivalent of the epoxy resin were adjusted to a ratio of 1:1 to obtain a mixed solution having a solid content of 40% by weight.
接著,以環氧樹脂的量計,加入0.5重量%的DMAP至混合溶液中並使其完全溶解,以得到環氧樹脂組成物。Next, 0.5% by weight of DMAP was added to the mixed solution in an amount of epoxy resin and completely dissolved to obtain an epoxy resin composition.
然後,將上述環氧樹脂組成物以刮刀塗佈機塗佈在玻璃基板上,接著將塗佈有環氧樹脂組成物的玻璃基板放入循環烘箱中,並在110o C下烘乾12小時,以去除大部份溶劑。Then, the above epoxy resin composition was coated on a glass substrate with a knife coater, and then the glass substrate coated with the epoxy resin composition was placed in a circulating oven and dried at 110 o C for 12 hours. To remove most of the solvent.
之後,再以階段升溫的方式依序升至180o C、200o C、220o C(各二小時)以進行固化。接著,將玻璃基板置於水中脫膜,以得到環氧樹脂固化物1。實施例 2 After again warming stage manner to sequentially raised to 180 o C, 200 o C, 220 o C ( two hours each) for curing. Next, the glass substrate was subjected to release film in water to obtain a cured epoxy resin 1. Example 2
環氧樹脂固化物2的製備Preparation of epoxy resin cured product 2
使用與實施例1的方式類似的方式製備環氧樹脂組成物2,其差異僅在於使用環氧樹脂HP7200(環氧當量為250 g/eq)取代實施例1的DGEBA環氧樹脂。實施例 3 Epoxy Resin Composition 2 was prepared in a manner similar to that of Example 1, except that the epoxy resin HP7200 (epoxy equivalent weight 250 g/eq) was used in place of the DGEBA epoxy resin of Example 1. Example 3
環氧樹脂固化物3的製備Preparation of epoxy resin cured product 3
使用與實施例1的方式類似的方式製備環氧樹脂組成物2,其差異僅在於使用環氧樹脂CNE(環氧當量為200 g/eq)取代實施例1的DGEBA環氧樹脂。實施例 4 Epoxy Resin Composition 2 was prepared in a manner similar to that of Example 1, except that the epoxy resin CNE (epoxy equivalent weight 200 g/eq) was used in place of the DGEBA epoxy resin of Example 1. Example 4
環氧樹脂固化物4的製備Preparation of epoxy resin cured product 4
使用與實施例1的方式類似的方式製備環氧樹脂組成物2,其差異僅在於使用合成實例2所製備的磷系活性聚酯2取代實施例1的磷系活性聚酯1。實施例 5 Epoxy Resin Composition 2 was prepared in a manner similar to that of Example 1, except that the phosphorus-based reactive polyester 2 prepared in Synthesis Example 2 was used instead of the phosphorus-based reactive polyester 1 of Example 1. Example 5
環氧樹脂固化物5的製備Preparation of epoxy resin cured product 5
使用與實施例1的方式類似的方式製備環氧樹脂組成物2,其差異僅在於使用環氧樹脂HP7200以及合成實例2所製備的磷系活性聚酯2取代實施例1的DGEBA環氧樹脂以及磷系活性聚酯1。實施例 6 Epoxy Resin Composition 2 was prepared in a manner similar to that of Example 1, except that the epoxy resin HP7200 and the phosphorus-based reactive polyester 2 prepared in Synthesis Example 2 were used in place of the DGEBA epoxy resin of Example 1 and Phosphorus-based reactive polyester 1. Example 6
環氧樹脂固化物6的製備Preparation of epoxy resin cured material 6
使用與實施例1的方式類似的方式製備環氧樹脂組成物2,其差異僅在於使用環氧樹脂CNE以及合成實例2所製備的磷系活性聚酯2取代實施例1的DGEBA環氧樹脂以及磷系活性聚酯1。Epoxy Resin Composition 2 was prepared in a manner similar to that of Example 1, except that the epoxy-based CNE and the phosphorus-based reactive polyester 2 prepared in Synthesis Example 2 were used in place of the DGEBA epoxy resin of Example 1 and Phosphorus-based reactive polyester 1.
圖2為磷系活性聚酯1、環氧樹脂固化物1至環氧樹脂固化物3的IR光譜圖。具體來說,圖2為磷系活性聚酯1、環氧樹脂固化物1至環氧樹脂固化物3的針對碳氧雙鍵(C=O)部分的IR光譜圖。如圖2所示,磷系活性聚酯1的碳氧雙鍵特徵峰為1735 cm-1 ,而環氧樹脂固化物1至環氧樹脂固化物3的碳氧雙鍵特徵峰為1725 cm-1 。也就是說,磷系活性聚酯1在經過與環氧樹脂進行固化後,其碳氧雙鍵特徵峰會由1735 cm-1 位移至1725 cm-1 。這是因為原先磷系活性聚酯1的酯基中接苯環的氧會與苯環產生共振,且相對減少對碳氧雙鍵(C=O)共振,因此磷系活性聚酯1的碳氧雙鍵特徵峰會處於較高的波數。然而,在磷系活性聚酯1與環氧樹脂進行反應的過程中,磷系活性聚酯1的酯基中接苯環的氧會與環氧基產生反應,因此無法與苯環產生共振而是與碳氧雙鍵(C=O)產生共振,進而降低碳氧雙鍵特徵峰的波數。2 is an IR spectrum chart of a phosphorus-based reactive polyester 1, an epoxy resin cured product 1 to an epoxy resin cured product 3. Specifically, FIG. 2 is an IR spectrum chart of a carbon-oxygen double bond (C=O) portion of the phosphorus-based reactive polyester 1, the epoxy resin cured product 1 to the epoxy resin cured product 3. As shown in FIG. 2, the characteristic peak of the carbon-oxygen double bond of the phosphorus-based reactive polyester 1 is 1735 cm -1 , and the characteristic peak of the carbon-oxygen double bond of the epoxy resin cured product 1 to the epoxy resin cured product 3 is 1725 cm - 1 . That is to say, the phosphorus-based reactive polyester 1 has a carbon-oxygen double bond characteristic peak shifted from 1735 cm -1 to 1725 cm -1 after being cured with an epoxy resin. This is because the oxygen of the benzene ring in the ester group of the original phosphorus-based reactive polyester 1 resonates with the benzene ring and relatively reduces the resonance of the carbon-oxygen double bond (C=O), so the carbon of the phosphorus-based reactive polyester 1 The oxygen double bond characteristic peak will be at a higher wave number. However, in the reaction between the phosphorus-based reactive polyester 1 and the epoxy resin, the oxygen of the benzene ring in the ester group of the phosphorus-based reactive polyester 1 reacts with the epoxy group, and thus cannot resonate with the benzene ring. It is a resonance with a carbon-oxygen double bond (C=O), which in turn reduces the wave number of the characteristic peak of the carbon-oxygen double bond.
圖3為環氧樹脂固化物1至環氧樹脂固化物6的照片圖像。如圖3所示,相對於傳統環氧樹脂固化物的硬脆性,本發明所製備的環氧樹脂固化物1至環氧樹脂固化物6具有較高的可撓曲性及透明性。[ 環氧樹脂固化物的熱性質及介電能力評估 ] 3 is a photographic image of the cured epoxy resin 1 to the cured epoxy resin 6. As shown in FIG. 3, the epoxy resin cured product 1 to the epoxy resin cured product 6 prepared by the present invention have high flexibility and transparency with respect to the hard brittleness of the conventional epoxy resin cured product. [ Evaluation of thermal properties and dielectric properties of epoxy resin cured materials ]
將所製備的環氧樹脂固化物1至環氧樹脂固化物6藉由下述方法評估熱性質以及介電能力。將結果列於表1。The prepared epoxy resin cured product 1 to epoxy resin cured product 6 were evaluated for thermal properties and dielectric properties by the following methods. The results are listed in Table 1.
(1)玻璃轉化溫度(Tg)(1) Glass transition temperature (Tg)
使用熱機械分析法(thermo-mechanical analysis,TMA)來測量玻璃轉化溫度。熱機械分析的條件為在5°C/min的加熱速率下使用動態機械分析儀(Dynamic Mechanical Analyzer,DMA)(型號:Perkin-Elmer Pyris Diamond)測量樣品的玻璃轉化溫度。The glass transition temperature was measured using thermo-mechanical analysis (TMA). The thermomechanical analysis was carried out under the conditions of measuring the glass transition temperature of the sample using a Dynamic Mechanical Analyzer (DMA) (Model: Perkin-Elmer Pyris Diamond) at a heating rate of 5 ° C/min.
(2)5%熱重損失溫度(Td5% )及焦炭殘餘率(2) 5% thermogravimetric loss temperature (T d5% ) and coke residual rate
使用熱重分析法(thermo-gravimetric analysis,TGA)來量測樣品的5%熱重損失溫度以及800°C的焦炭殘餘率(Char yield)。熱重量分析的條件是在氮氣氣氛、20°C/min的加熱速率下,使用熱重分析儀(型號:Thermo Cahn VersaTherm)量測樣品的重量變化。5%熱重損失溫度是指樣品的重量損失達5%的溫度,其中5%熱重損失溫度愈高代表樣品的熱穩定性愈佳。800°C的焦炭殘餘率是指加熱溫度達800°C時的樣品的殘餘重量比率,其中800°C的殘餘重量比率愈高代表樣品的熱穩定性愈佳。Thermo-gravimetric analysis (TGA) was used to measure the 5% thermogravimetric loss temperature of the sample and the Char yield of 800 °C. The thermogravimetric analysis was carried out under the condition that the weight change of the sample was measured using a thermogravimetric analyzer (Model: Thermo Cahn Versa Therm) under a nitrogen atmosphere at a heating rate of 20 ° C / min. The 5% thermogravimetric loss temperature refers to a temperature at which the weight loss of the sample reaches 5%, and the higher the 5% thermogravimetric loss temperature, the better the thermal stability of the sample. The coke residual ratio at 800 ° C refers to the residual weight ratio of the sample at a heating temperature of 800 ° C, wherein the higher the residual weight ratio at 800 ° C, the better the thermal stability of the sample.
(3)介電常數及損耗正切(3) Dielectric constant and loss tangent
在在25°C、1G Hz下使用安捷輪介電分析儀(E4991A)量測樣品的介電常數以及損耗正切。The dielectric constant and loss tangent of the sample were measured using an Agilent Wheel Dielectric Analyzer (E4991A) at 25 ° C, 1 G Hz.
表1
根據美國專利公開2014034216 A1的內容,使用DIC股份有限公司製的活性聚酯固化劑HPC-8000-65T及環氧樹脂HP7200所製備的環氧樹脂固化物的玻璃轉化溫度為165°C;使用DIC股份有限公司製的活性聚酯固化劑HPC-8000-65T及環氧樹脂N-6900所製備的環氧樹脂固化物的玻璃轉化溫度為160°C。然而,由表1可知,本發明的環氧樹脂固化物1至環氧樹脂固化物6的玻璃轉化溫度分別為210°C、217°C、217°C、210°C、217°C以及212°C,顯示藉由本發明之作為固化劑的磷系活性聚酯所製備的環氧樹脂固化物具有較高的玻璃轉化溫度。According to the content of US Patent Publication No. 2014034216 A1, the glass transition temperature of the cured epoxy resin prepared by using the active polyester curing agent HPC-8000-65T and the epoxy resin HP7200 manufactured by DIC Corporation is 165 ° C; using DIC The glass transition temperature of the cured epoxy resin prepared by the reactive polyester curing agent HPC-8000-65T and epoxy resin N-6900 manufactured by Co., Ltd. was 160 °C. However, as can be seen from Table 1, the glass transition temperatures of the cured epoxy resin 1 to the cured epoxy resin 6 of the present invention are 210 ° C, 217 ° C, 217 ° C, 210 ° C, 217 ° C, and 212, respectively. °C, the epoxy resin cured product prepared by the phosphorus-based reactive polyester as the curing agent of the present invention has a high glass transition temperature.
請繼續參照表2,在TGA的測試中,本發明的環氧樹脂固化物1至環氧樹脂固化物6的5%熱重損失溫度分別為405°C、407°C、407°C、400°C、408°C及408°C。此外,環氧樹脂固化物1至環氧樹脂固化物6的焦炭殘餘率分別為38%、28%、50%、40%、43%及43%,顯示藉由本發明之作為固化劑的磷系活性聚酯所製備的環氧樹脂固化物具有良好的熱安定性(即耐熱性)。Please continue to refer to Table 2, in the TGA test, the 5% thermogravimetric loss temperature of the epoxy resin cured product 1 to the epoxy resin cured product 6 of the present invention is 405 ° C, 407 ° C, 407 ° C, 400, respectively. °C, 408 ° C and 408 ° C. Further, the coke residual ratios of the epoxy resin cured product 1 to the epoxy resin cured product 6 were 38%, 28%, 50%, 40%, 43%, and 43%, respectively, and showed a phosphorus system as a curing agent of the present invention. The cured epoxy resin prepared from the reactive polyester has good thermal stability (i.e., heat resistance).
此外,在環氧樹脂固化物的介電能力評估中,本發明的環氧樹脂固化物1至環氧樹脂固化物6的介電常數介於2.8 U至3.2 U之間,且損耗正切介於5.7 mU至9.7 mU,損耗正切明顯低於習知酚基硬化的環氧樹脂固化物。Further, in the evaluation of the dielectric ability of the epoxy resin cured product, the dielectric constant of the epoxy resin cured product 1 to the epoxy resin cured material 6 of the present invention is between 2.8 U and 3.2 U, and the loss tangent is between From 5.7 mU to 9.7 mU, the loss tangent is significantly lower than that of the conventional phenol-based hardened epoxy resin.
綜上所述,上述實施例所製備的磷系活性聚酯可作為環氧樹脂組成物的固化劑,且由於磷系活性聚酯具有活性酯基,因此磷系活性聚酯除了可與環氧樹脂產生交聯反應外,亦可將與環氧樹脂反應過程中所產生的羥基封鎖,因此可有效地降低環氧樹脂固化物的介電常數及損耗正切以及提升環氧樹脂固化物的耐熱性。此外,藉由上述實施例的環氧樹脂組成物所製備的環氧樹脂固化物具有高加工性、高耐熱性、良好介電能力及高韌性。In summary, the phosphorus-based reactive polyester prepared in the above examples can be used as a curing agent for the epoxy resin composition, and since the phosphorus-based reactive polyester has an active ester group, the phosphorus-based reactive polyester can be combined with an epoxy The resin can also form a cross-linking reaction, and can also block the hydroxyl groups generated during the reaction with the epoxy resin, thereby effectively reducing the dielectric constant and loss tangent of the cured epoxy resin and improving the heat resistance of the cured epoxy resin. . Further, the cured epoxy resin prepared by the epoxy resin composition of the above examples has high processability, high heat resistance, good dielectric properties, and high toughness.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.
無。no.
圖1為化合物a-1與磷系活性聚酯1的1 H NMR光譜圖。 圖2為磷系活性聚酯1、環氧樹脂固化物1至環氧樹脂固化物3的IR光譜圖。 圖3為環氧樹脂固化物1至環氧樹脂固化物6的照片圖像。Fig. 1 is a 1 H NMR spectrum chart of a compound a-1 and a phosphorus-based reactive polyester 1. 2 is an IR spectrum chart of a phosphorus-based reactive polyester 1, an epoxy resin cured product 1 to an epoxy resin cured product 3. 3 is a photographic image of the cured epoxy resin 1 to the cured epoxy resin 6.
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