TW202300558A - Active polyester, curable resin composition and cured resin - Google Patents

Active polyester, curable resin composition and cured resin Download PDF

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TW202300558A
TW202300558A TW110122589A TW110122589A TW202300558A TW 202300558 A TW202300558 A TW 202300558A TW 110122589 A TW110122589 A TW 110122589A TW 110122589 A TW110122589 A TW 110122589A TW 202300558 A TW202300558 A TW 202300558A
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epoxy resin
polyester
resin composition
curable resin
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林慶炫
江廷偉
林祺臻
賴振昌
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昱鐳光電科技股份有限公司
林慶炫
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Abstract

An active polyester having the structure shown in formula (I): in formula (1), Y is a single bond, a substituted or unsubstituted C1 to C6 alkylene group, a carbonyl group, an oxygen atom, or a sulfonyl group; Ar is a divalent aromatic group; n1 and n2 are each independently a positive integer and meet the condition: 4 < n1 + n 2 < 26; m is a positive integer from 2 to 50; and R1 is selected from the group consisting of the following formulas:,,, and, wherein R2 is a hydrogen atom, a halogen atom or C1-C6 alkyl group. The active polyester can be used as an epoxy resin curing agent to improve the processability, heat resistance, dielectricity, toughness and flame retardancy of the cured epoxy resin.

Description

活性聚酯、固化性樹脂組成物及樹脂固化物 Reactive polyester, curable resin composition and cured resin

本揭露係關於一種聚酯固化劑、固化性樹脂組成物及樹脂固化物,更具體係關於一種具有活性酯基之聚酯固化劑、使用其之固化性樹脂組成物及樹脂固化物。 This disclosure relates to a polyester curing agent, curable resin composition and resin cured product, and more systematically relates to a polyester curing agent with active ester groups, curable resin composition and resin cured product using it.

隨著訊號通訊設備的高性能化以及網絡化,為了高速傳輸及處理大量訊號,操作訊號朝向高速化以及高頻化發展。為了達成上述目的,訊號通訊設備中印刷線路基板(PCB)的材料需具有良好的介電能力(例如低介電常數(dielectric constant,Dk)以及低損耗正切(dissipation factor,Df))以滿足訊號高頻傳輸的需求,並且還需要具有良好的耐熱性及機械加工性來滿足印刷線路基板的可靠性。 With the high performance and networking of signal communication equipment, in order to transmit and process a large number of signals at high speed, the operation signal is developing towards high speed and high frequency. In order to achieve the above goals, the printed circuit board (PCB) material in the signal communication equipment must have good dielectric properties (such as low dielectric constant (dielectric constant, Dk) and low loss tangent (dissipation factor, Df)) to meet the signal High-frequency transmission needs, and also need to have good heat resistance and machinability to meet the reliability of printed circuit boards.

現有用於印刷線路基板的材料中,廣泛使用了以環氧樹脂及固化劑為主體的環氧樹脂組成物所製得的環氧樹脂固化物。然而,若使用通用的固化劑,在固化環氧樹脂的過程中會產生高極性的二級醇,其具有高吸濕性,從而導致較高的損耗正切,介電能力不理想,而且耐熱性亦下降。因此,業界開發活性酯以作為環氧樹脂之固化劑,其可避免形成高極性的二級醇。 Among existing materials for printed circuit boards, cured epoxy resins obtained from epoxy resin compositions mainly composed of epoxy resins and curing agents are widely used. However, if general-purpose curing agents are used, highly polar secondary alcohols are produced during the curing of epoxy resins, which are highly hygroscopic, resulting in high loss tangent, unsatisfactory dielectric properties, and poor heat resistance. also decreased. Therefore, the industry develops active esters as curing agents for epoxy resins, which can avoid the formation of highly polar secondary alcohols.

舉例而言,TWI579332使用含有雙環戊二烯(Dicyclopentdiene,DCPD)結構的活性酯固化劑(商品名EPICLON HPC-8000-65T)、環氧樹脂及氰酸酯共聚得到介電損失約8mU的樹脂固化物。 For example, TWI579332 uses an active ester curing agent (trade name EPICLON HPC-8000-65T) containing a dicyclopentdiene (Dicyclopentdiene, DCPD) structure, epoxy resin and cyanate ester copolymerization to obtain a resin with a dielectric loss of about 8mU. thing.

TWI565750揭露一種對於多種溶劑的溶解性優異的新穎活性酯樹脂,使用其之樹脂硬化物的介電常數及損耗正切均低、在低吸濕性方面亦優異,可應用於半導體密封材料、預浸體、電路基板以及積層膜。該活性酯樹脂具有下式所示的結構,其中,X為苯環或萘環;R1各自獨立為甲基或氫原子;k為0或1;n為1或2;l為1或2;m為重複單元的平均,即0.25~1.5。 TWI565750 discloses a novel active ester resin with excellent solubility in various solvents. The resin cured product using it has low dielectric constant and loss tangent, and is also excellent in low hygroscopicity. It can be applied to semiconductor sealing materials and prepregs bodies, circuit substrates, and laminated films. The active ester resin has a structure shown in the following formula, wherein, X is a benzene ring or a naphthalene ring; R 1 is each independently a methyl group or a hydrogen atom; k is 0 or 1; n is 1 or 2; l is 1 or 2 ; m is the average of repeating units, ie 0.25~1.5.

Figure 110122589-A0101-12-0002-14
Figure 110122589-A0101-12-0002-14

TWI565750使用環氧樹脂、氰酸酯樹脂、活性酯及硬化促進劑進行固化反應,得到具有低介電正切且與經加速環境試驗後之導體之接著強度優異之樹脂組成物。其使用的活性酯如:EXB9460-65T(即迪愛生公司DIC商品EPICLON HPC-8000-65T,活性基當量223)、DC808(酚醛清漆乙醯化產物,日本環氧樹脂製,活性基當量149)、YLH1026(酚醛清漆苯甲醯化產物,日本環氧樹脂製,活性基當量200)等。 TWI565750 uses epoxy resin, cyanate resin, active ester and hardening accelerator for curing reaction to obtain a resin composition with low dielectric tangent and excellent bonding strength with conductors after accelerated environmental tests. The active ester used is such as: EXB9460-65T (that is, EPICLON HPC-8000-65T, a product of DIC of DIC, with an active group equivalent of 223), DC808 (the acetylated product of novolac, made by Japan Epoxy Resin, with an active group equivalent of 149) , YLH1026 (a benzoylated product of novolac, manufactured by Japan Epoxy Resin, with an active group equivalent of 200) and the like.

TWI532784使用雙環戊二烯型苯并噁嗪樹脂、環氧樹脂與活性酯(HPC-8000-65T)製備低介電正切的固化物。然而其缺點在於衍生出的環氧固化物無法達到V-0的阻燃性要求。 TWI532784 uses dicyclopentadiene type benzoxazine resin, epoxy resin and active ester (HPC-8000-65T) to prepare low dielectric tangent cured products. However, its disadvantage is that the derived epoxy cured product cannot meet the flame retardancy requirements of V-0.

TWI301842揭露一種由二甲苯醚寡聚物和二醯氯進行反應所獲得之聚酯,該聚酯可獨立地或與聚苯乙烯混摻形成薄膜,並可和金屬箔層壓合形 成積層體。其介電常數(10GHz)值介於2.47~2.72U之間,介電損失(10GHz)介於3.8~5.9mU之間。然而,此專利並未提及活性酯與環氧樹脂交聯反應的應用。 TWI301842 discloses a polyester obtained by reacting xylene ether oligomer and diacyl chloride, which can be formed into a film independently or mixed with polystyrene, and can be laminated with metal foil into layers. Its dielectric constant (10GHz) value is between 2.47~2.72U, and dielectric loss (10GHz) is between 3.8~5.9mU. However, this patent does not mention the application of the crosslinking reaction between active ester and epoxy resin.

CN104761719提出一種含有2,6-二甲苯醚結構的活性酯,係含有PPO主鍵的雙端基多官能活性酯,其結構如下: CN104761719 proposes an active ester containing 2,6-dimethylphenyl ether structure, which is a double-end multifunctional active ester containing a PPO main bond. Its structure is as follows:

Figure 110122589-A0101-12-0003-15
Figure 110122589-A0101-12-0003-15

當使用1,3,5-苯三甲醯氯和PPO的酚基寡聚物反應後,可得n3=n4=2的寡聚物。當使用1,2,4,5-苯四醯氯和PPO的酚基寡聚物反應後,可得n3=n4=3的寡聚物。然而,該專利的活性酯基僅位於鏈末端,且衍生的環氧樹脂固化物無法滿足高阻燃性的需求。 When using 1,3,5-benzenetriformyl chloride and the phenolic oligomer of PPO to react, an oligomer with n3=n4=2 can be obtained. When using 1,2,4,5- pyromellityl chloride to react with PPO phenolic oligomers, n3=n4=3 oligomers can be obtained. However, the active ester group of this patent is only located at the end of the chain, and the derived epoxy resin cured product cannot meet the requirement of high flame retardancy.

TW 106122483揭露一種由含有2,6-二甲基苯醚寡聚物的雙酚化合物以及其和二醯氯進行反應所獲得之高分子型聚酯,其結構如下: TW 106122483 discloses a high-molecular-weight polyester obtained by reacting bisphenol compounds containing 2,6-dimethylphenylene ether oligomers and diacyl chlorides. Its structure is as follows:

Figure 110122589-A0101-12-0003-16
Figure 110122589-A0101-12-0003-16

該聚酯為活性聚酯且可與環氧樹酯進行交聯反應,然而該專利之缺點在於衍生的環氧樹脂固化物無法達到高阻燃性的要求。 The polyester is a reactive polyester and can be cross-linked with epoxy resin. However, the disadvantage of this patent is that the derived epoxy resin cured product cannot meet the requirement of high flame retardancy.

另一方面,2012年林等人(Polym.Chem.,2012,3,935-945)以高分子型苯并噁嗪樹脂(main-chain type polybenzoxazine)進行固化反應,其所得到的固化物比以小分子型苯并噁嗪樹脂(benzoxazine)所得到的固化物具有更高玻璃轉移溫度及良好的機械性。2013年林等人(Polymer 2013,54,1612) 以高分子型酚類固化劑和環氧樹脂進行固化反應,其所得到的固化物比使用小分子型固化劑所得到的固化物還具有更高玻璃轉移溫度及良好的機械性。 On the other hand, in 2012, Lin et al. (Polym.Chem., 2012, 3, 935-945) performed a curing reaction with a polymer type benzoxazine resin (main-chain type polybenzoxazine), and the obtained cured product ratio was smaller than The cured product obtained from molecular type benzoxazine resin (benzoxazine) has a higher glass transition temperature and good mechanical properties. Lin et al. (Polymer 2013, 54, 1612) in 2013 The cured product obtained by using high molecular weight phenolic curing agent and epoxy resin for curing reaction has a higher glass transition temperature and good mechanical properties than the cured product obtained by using small molecular curing agent.

由上述文獻可知高分子環氧樹脂固化劑具有改善樹脂固化物性能的潛力,可利用不同的固化劑來獲得高性能樹脂固化物。由於開發具有高溶劑性、高耐熱性、良好介電能力、高韌性與阻燃性的環氧樹脂固化物是目前亟需努力的目標,故希冀以環氧樹脂固化劑達成上述目的。 It can be known from the above documents that the polymer epoxy resin curing agent has the potential to improve the performance of the resin cured product, and different curing agents can be used to obtain a high-performance resin cured product. Since the development of epoxy resin cured products with high solvent resistance, high heat resistance, good dielectric capacity, high toughness and flame retardancy is an urgent goal, it is hoped that the above goals can be achieved with epoxy resin curing agents.

為使產品具有優異的高加工性、高耐熱性、良好介電能力、高韌性以及阻燃性,本揭露提供一種活性聚酯,具有如式(I)所示之結構: In order to make the product have excellent high processability, high heat resistance, good dielectric capacity, high toughness and flame retardancy, this disclosure provides a kind of active polyester, which has a structure shown in formula (I):

Figure 110122589-A0101-12-0004-17
Figure 110122589-A0101-12-0004-17

式(1)中,Y係單鍵、經取代或未經取代之C1至C6伸烷基、羰基、氧原子或磺醯基, In formula (1), Y is a single bond, substituted or unsubstituted C1 to C6 alkylene, carbonyl, oxygen atom or sulfonyl group,

Ar係二價芳香族基團, Ar is a divalent aromatic group,

n1及n2各自獨立為正整數,且4<n1+n2<26, n1 and n2 are independently positive integers, and 4<n1+n2<26,

m係2-50之正整數,以及 m is a positive integer of 2-50, and

R1係選自由下式所組成之群組: R is selected from the group consisting of:

Figure 110122589-A0101-12-0005-64
Figure 110122589-A0101-12-0005-65
Figure 110122589-A0101-12-0005-66
Figure 110122589-A0101-12-0005-25
,其 中,R2係氫原子、鹵素或C1-C6烷基。
Figure 110122589-A0101-12-0005-64
,
Figure 110122589-A0101-12-0005-65
,
Figure 110122589-A0101-12-0005-66
and
Figure 110122589-A0101-12-0005-25
, wherein, R 2 is a hydrogen atom, halogen or C1-C6 alkyl.

於至少一具體實施例中,式(1)中之Ar係選自由下式所組成之群組: In at least one specific embodiment, Ar in formula (1) is selected from the group consisting of the following formulas:

Figure 110122589-A0101-12-0005-21
Figure 110122589-A0101-12-0005-21

Figure 110122589-A0101-12-0005-63
,其中,X係單鍵、亞甲基、氧原子、羰基、磺醯 基、-C(CH3)2-或-C(CF3)2-。
Figure 110122589-A0101-12-0005-63
, wherein, X is a single bond, methylene, oxygen atom, carbonyl, sulfonyl, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.

於至少一具體實施例中,式(1)中之Y係單鍵、亞甲基或伸異丙基,且Ar係1,4-伸苯基或1,3-伸苯基。且於至少一具體實施例中,式(1)中之Y係伸異丙基,且Ar係1,4-伸苯基或1,3-伸苯基。 In at least one specific embodiment, Y in formula (1) is a single bond, methylene or isopropylidene, and Ar is 1,4-phenylene or 1,3-phenylene. And in at least one specific embodiment, Y in formula (1) is isopropylene, and Ar is 1,4-phenylene or 1,3-phenylene.

於至少一具體實施例中,該活性聚酯具有如式(II)所示之結構: In at least one specific embodiment, the reactive polyester has a structure as shown in formula (II):

Figure 110122589-A0101-12-0005-26
Figure 110122589-A0101-12-0005-26

於至少一具體實施例中,該活性聚酯具有如式(III)所示之結構: In at least one specific embodiment, the reactive polyester has a structure as shown in formula (III):

Figure 110122589-A0101-12-0006-27
Figure 110122589-A0101-12-0006-27

本揭露復提供一種固化性樹脂組成物,包括所述之活性聚酯及環氧樹脂。 The present disclosure further provides a curable resin composition, including the above-mentioned reactive polyester and epoxy resin.

於至少一具體實施例中,該環氧樹脂之環氧基當量數與該活性聚酯之活性酯基當量數之比係介於0.8至1.2之間。 In at least one embodiment, the ratio of the epoxy equivalents of the epoxy resin to the active ester equivalents of the reactive polyester is between 0.8 and 1.2.

於至少一具體實施例中,該環氧樹脂係選自由雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂及含萘環結構之環氧樹脂所組成群組之至少一者。 In at least one specific embodiment, the epoxy resin is selected from bisphenol A type epoxy resin, novolak epoxy resin, methyl novolac epoxy resin, dicyclopentadiene-phenol epoxy resin and naphthalene ring-containing epoxy resin At least one member of the group consisting of epoxy resins.

於至少一具體實施例中,該固化性樹脂組成物復包括固化促進劑。 In at least one embodiment, the curable resin composition further includes a curing accelerator.

於至少一具體實施例中,該固化促進劑係選自由咪唑系固化促進劑、胺系固化促進劑及有機磷系固化促進劑所組成群組之至少一者。 In at least one embodiment, the curing accelerator is at least one selected from the group consisting of imidazole-based curing accelerators, amine-based curing accelerators and organophosphorus-based curing accelerators.

於至少一具體實施例中,該固化促進劑以環氧樹脂的總重量計,係佔0.1重量%至1.0重量%。 In at least one specific embodiment, the curing accelerator accounts for 0.1 wt % to 1.0 wt % based on the total weight of the epoxy resin.

於至少一具體實施例中,該固化促進劑係選自由咪唑、2-甲基咪唑、2-甲基-4-乙基咪唑、4-二甲基胺基吡啶及三苯基膦所組成群組之至少一者。 In at least one specific embodiment, the curing accelerator is selected from the group consisting of imidazole, 2-methylimidazole, 2-methyl-4-ethylimidazole, 4-dimethylaminopyridine and triphenylphosphine at least one of the group.

本揭露還提供一種樹脂固化物,其係由所述之固化性樹脂組成物固化而得。 The present disclosure also provides a cured resin, which is obtained by curing the curable resin composition.

於至少一具體實施例中,該固化溫度係介於140℃至240℃之間。 In at least one embodiment, the curing temperature is between 140°C and 240°C.

於至少一具體實施例中,該固化係以階段性升溫固化的方式達成,且每階段固化為1小時以上。 In at least one specific embodiment, the curing is achieved by stepwise heating and curing, and each stage of curing lasts for more than 1 hour.

本揭露之活性聚酯可作為固化性樹脂組成物中之固化劑,所使用之樹脂可為環氧樹脂。由於活性聚酯具有活性酯基,該活性聚酯除了可與環氧樹脂進行交聯反應外,亦可將反應過程中所產生之羥基封鎖,因此可令樹脂固化物之介電常數及損耗正切有效地降低,並可提升樹脂固化物的耐熱性。此外,由該固化性樹脂組成物所製備而得的樹脂固化物具有高加工性、高耐熱性、良好介電能力、高韌性以及阻燃性。 The reactive polyester disclosed in this disclosure can be used as a curing agent in a curable resin composition, and the resin used can be an epoxy resin. Since the active polyester has an active ester group, in addition to cross-linking with the epoxy resin, the active polyester can also block the hydroxyl groups generated during the reaction, so that the dielectric constant and loss tangent of the cured resin can be improved. Effectively reduce and improve the heat resistance of cured resin. In addition, the cured resin prepared from the curable resin composition has high processability, high heat resistance, good dielectric capability, high toughness and flame retardancy.

圖1係合成實例1活性聚酯之1H核磁共振(1H NMR)光譜圖。 Fig. 1 is the 1H nuclear magnetic resonance (1H NMR) spectrogram of synthesis example 1 active polyester.

圖2係合成實例2活性聚酯之1H核磁共振光譜圖。 Fig. 2 is the 1H nuclear magnetic resonance spectrogram of synthetic example 2 active polyester.

圖3係實施例1及2與比較例1及2之熱機械分析(Thermomechanical analysis,TMA)結果。 FIG. 3 is the thermomechanical analysis (Thermomechanical analysis, TMA) results of Examples 1 and 2 and Comparative Examples 1 and 2.

圖4實施例1及2與比較例1及2之動態機械分析(Dynamic mechanical analysis,DMA)結果。 Figure 4 is the dynamic mechanical analysis (Dynamic mechanical analysis, DMA) results of Examples 1 and 2 and Comparative Examples 1 and 2.

圖5實施例1及2與比較例1及2之熱重分析(Thermogravimetric analysis,TGA)結果。 Fig. 5 is the thermogravimetric analysis (TGA) results of Examples 1 and 2 and Comparative Examples 1 and 2.

以下藉由特定的具體實施例說明本揭露的實施方式,本揭露所屬技術領域中具有通常知識者可根據本文所記載的內容輕易地瞭解本揭露的範圍及功效。然而,本文所記載的具體實施例並非用以限定本揭露,所列舉的各技術特徵或方案可彼此組合,本揭露亦可藉由其它不同的實施方式加以實現或應用,本文所記載的各項細節亦可根據不同的觀點與應用,在不悖離本揭露下賦予不同的變化或修飾。 The implementation of the present disclosure is described below through specific specific examples, and those skilled in the art to which the present disclosure pertains can easily understand the scope and effect of the present disclosure according to the contents described herein. However, the specific embodiments described herein are not intended to limit the present disclosure, and the listed technical features or solutions can be combined with each other, and the present disclosure can also be implemented or applied through other different implementation modes. The details can also be changed or modified according to different viewpoints and applications without departing from the present disclosure.

本文中所述的「包括」、「包含」或「具有」特定要件時,除非另有說明,否則可另包含其他元件、組成分、結構、區域、部位、裝置、系統、步驟或連接關係等要件,而非排除該等其他要件。 When "comprising", "comprising" or "having" specific elements described herein, unless otherwise specified, other elements, components, structures, regions, locations, devices, systems, steps or connection relationships, etc. may be included in addition elements, not to the exclusion of such other elements.

除非本文中另有明確說明,否則本文中所述的單數形式「一」及「該」亦包含複數形式,且本文中所述的「或」與「及/或」可互換使用。 The singular forms "a" and "the" described herein also include plural forms, and "or" and "and/or" described herein may be used interchangeably unless otherwise clearly stated herein.

本文中所述的數值範圍是包含且可合併的,落在本文所述數值範圍內的任何數值皆可作為最大值或最小值以導出其次範圍;舉例而言,「0.8至1.2」的數值範圍應可理解為包含最小值0.8及最大值1.2之間的任何次範圍,例如:0.8至1.1、0.9至1.2、及0.9至1.1等次範圍;此外,若一數值落在本文所述的各範圍內(如最大值與最小值之間),即應視作包括在本揭露的範圍內。 The numerical ranges described herein are inclusive and combinable, and any value falling within the numerical ranges stated herein can be used as the maximum or minimum value to derive the next range; for example, the numerical range of "0.8 to 1.2" It should be understood as including any sub-range between the minimum value of 0.8 and the maximum value of 1.2, such as: 0.8 to 1.1, 0.9 to 1.2, and 0.9 to 1.1 and other sub-ranges; in addition, if a value falls within the ranges described herein Within (such as between the maximum value and the minimum value), it should be deemed to be included in the scope of the present disclosure.

活性聚酯reactive polyester

本揭露之活性聚酯具體係一種包含2,6-二甲基苯醚重複單元的活性聚酯,其可具有如式(I)所示之結構: The reactive polyester disclosed herein is specifically a reactive polyester comprising 2,6-dimethylphenylene ether repeating units, which may have a structure as shown in formula (I):

Figure 110122589-A0101-12-0008-28
Figure 110122589-A0101-12-0008-28

式(1)中,Y係單鍵、經取代或未經取代之C1至C6伸烷基、羰基(carbonyl group)、氧原子或磺醯基(sulfonyl group), In formula (1), Y is a single bond, substituted or unsubstituted C1 to C6 alkylene, carbonyl (carbonyl group), oxygen atom or sulfonyl group (sulfonyl group),

Ar係二價芳香族基團, Ar is a divalent aromatic group,

n1及n2各自獨立為正整數,且4<n1+n2<26, n1 and n2 are independently positive integers, and 4<n1+n2<26,

m係2至50之正整數,以及 m is a positive integer from 2 to 50, and

R1係選自由下式所組成之群組: R is selected from the group consisting of:

Figure 110122589-A0101-12-0009-29
Figure 110122589-A0101-12-0009-31
Figure 110122589-A0101-12-0009-32
Figure 110122589-A0101-12-0009-33
,其 中,R2係氫原子、鹵素或C1-C6烷基。
Figure 110122589-A0101-12-0009-29
,
Figure 110122589-A0101-12-0009-31
,
Figure 110122589-A0101-12-0009-32
and
Figure 110122589-A0101-12-0009-33
, wherein, R 2 is a hydrogen atom, halogen or C1-C6 alkyl.

於至少一具體實施例中,Y係單鍵、亞甲基(methylene group)、伸異丙基(isopropylene group)。於至少一具體實施例中,Ar係自由下式所組成之群組: In at least one embodiment, Y is a single bond, methylene group, or isopropylene group. In at least one embodiment, Ar is the group consisting of:

Figure 110122589-A0101-12-0009-34
Figure 110122589-A0101-12-0009-35
,其中,X係單鍵、亞甲基、氧原子、羰基、磺醯 基、-C(CH3)2-或-C(CF3)2-,舉例而言,Ar可為1,4-伸苯基或1,3-伸苯基。
Figure 110122589-A0101-12-0009-34
Figure 110122589-A0101-12-0009-35
, where X is a single bond, methylene, oxygen atom, carbonyl, sulfonyl, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -, for example, Ar can be 1,4- Phenylylene or 1,3-phenylene.

於至少一具體實施例中,本揭露之活性聚酯具有如式(II)或式(III)所示之結構: In at least one specific embodiment, the reactive polyester of the present disclosure has a structure as shown in formula (II) or formula (III):

Figure 110122589-A0101-12-0009-36
Figure 110122589-A0101-12-0009-36

Figure 110122589-A0101-12-0010-37
Figure 110122589-A0101-12-0010-37

活性聚酯之製備方法Preparation method of active polyester

本揭露之活性聚酯可由多種方法製備而成,以下提供一例示性製備方法。 The reactive polyester disclosed herein can be prepared by various methods, and an exemplary preparation method is provided below.

首先,提供包含2,6-二甲基苯醚重複單元之寡聚物的雙酚化合物,其具有如式(a)所示之結構: First, a bisphenol compound comprising an oligomer of 2,6-dimethylphenylene ether repeating unit is provided, which has a structure as shown in formula (a):

Figure 110122589-A0101-12-0010-38
Figure 110122589-A0101-12-0010-38

通式(a)中,Y、n1及n2係如式(I)所定義,即Y係單鍵、經取代或未經取代之C1至C6伸烷基、羰基、氧原子或磺醯基,n1及n2各自獨立為正整數且4<n1+n2<26。 In general formula (a), Y, n1 and n2 are as defined in formula (I), that is, Y is a single bond, substituted or unsubstituted C1 to C6 alkylene, carbonyl, oxygen atom or sulfonyl group, n1 and n2 are each independently a positive integer and 4<n1+n2<26.

接著,將上述雙酚化合物與含芳香環結構之二醯氯化合物混合並進行反應,以得到本揭露之活性聚酯。 Next, the above-mentioned bisphenol compound and diacyl chloride compound containing an aromatic ring structure are mixed and reacted to obtain the active polyester of the present disclosure.

於至少一具體實施例中,該二醯氯化合物與該雙酚化合物之莫耳比係介於0.7至1.3之間,例如0.7、0.75、0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15、1.2、1.25或1.3。 In at least one embodiment, the molar ratio of the diacid chloride compound to the bisphenol compound is between 0.7 and 1.3, such as 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05, 1.1, 1.15, 1.2, 1.25 or 1.3.

於至少一具體實施例中,該二醯氯化合物例如包括以下式(b-1)至式(b-4)所示之結構: In at least one specific embodiment, the diacyl chloride compound, for example, includes the following structures shown in formula (b-1) to formula (b-4):

Figure 110122589-A0101-12-0011-39
其中,X係單鍵、亞甲基、氧原子、羰基、磺醯基、-C(CH3)2-或-C(CF3)2-。
Figure 110122589-A0101-12-0011-39
Wherein, X is a single bond, a methylene group, an oxygen atom, a carbonyl group, a sulfonyl group, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.

於至少一具體實施例中,該雙酚化合物與該二醯氯化合物的反應是在鹼觸媒的存在下進行,該鹼觸媒例如選自由CsF、KF、CsCl、KCl、K2CO3、Na2CO3、KOH及NaOH所組成群組之至少一者。於至少一具體實施例中,該鹼觸媒與該雙酚化合物之莫耳比係介於0.5至1.5之間,例如0.5、0.55、0.6、0.65、0.7、0.75、0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15、1.2、1.25、1.3、1.35、1.4、1.45或1.5。 In at least one specific embodiment, the reaction of the bisphenol compound and the diacyl chloride compound is carried out in the presence of an alkali catalyst, such as the alkali catalyst selected from CsF, KF, CsCl, KCl, K 2 CO 3 , At least one member of the group consisting of Na 2 CO 3 , KOH and NaOH. In at least one embodiment, the molar ratio of the alkali catalyst to the bisphenol compound is between 0.5 and 1.5, such as 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95 , 1.0, 1.05, 1.1, 1.15, 1.2, 1.25, 1.3, 1.35, 1.4, 1.45, or 1.5.

於至少一具體實施例中,該活性聚酯的酯當量重為重複單元分子量的一半。 In at least one embodiment, the ester equivalent weight of the reactive polyester is half of the molecular weight of the repeating unit.

固化性樹脂組成物及樹脂固化物Curable resin composition and resin cured product

本揭露之固化性樹脂組成物係包括如前所述之活性聚酯以及環氧樹脂。 The curable resin composition of the present disclosure includes the aforementioned reactive polyester and epoxy resin.

於至少一具體實施例中,該環氧樹脂之環氧基當量數與該活性聚酯之活性酯基當量數之比係介於0.8至1.2之間,例如0.8、0.85、0.9、0.95、1.0、1.05、1.1、1.15或1.2。此配比範圍可令該活性聚酯(作為環氧樹脂固化劑)有效增進該固化性樹脂組成物的加工性、耐熱性、介電能力、韌性與阻燃性。 In at least one specific embodiment, the ratio of the epoxy equivalents of the epoxy resin to the active ester equivalents of the reactive polyester is between 0.8 and 1.2, such as 0.8, 0.85, 0.9, 0.95, 1.0 , 1.05, 1.1, 1.15, or 1.2. This ratio range can make the active polyester (as the epoxy resin curing agent) effectively improve the processability, heat resistance, dielectric capacity, toughness and flame retardancy of the curable resin composition.

於至少一具體實施例中,該環氧樹脂係選自由雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂及含萘環結構之環氧樹脂所組成群組之至少一者。 In at least one specific embodiment, the epoxy resin is selected from bisphenol A type epoxy resin, novolak epoxy resin, methyl novolac epoxy resin, dicyclopentadiene-phenol epoxy resin and naphthalene ring-containing epoxy resin At least one member of the group consisting of epoxy resins.

於至少一具體實施例中,本揭露之固化性樹脂組成物除了包括前述之活性聚酯及環氧樹脂外,復包括固化促進劑。於至少一具體實施例中,該固化促進劑以環氧樹脂的總重量計,係佔0.1重量%至1.0重量%,例如0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9或1.0重量%。 In at least one specific embodiment, the curable resin composition of the present disclosure further includes a curing accelerator in addition to the aforementioned reactive polyester and epoxy resin. In at least one specific embodiment, the curing accelerator accounts for 0.1% to 1.0% by weight based on the total weight of the epoxy resin, such as 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 or 1.0% by weight.

於至少一具體實施例中,該固化促進劑係選自由咪唑系固化促進劑、胺系固化促進劑及有機磷系固化促進劑所組成群組之至少一者,且於至少一具體實施例中,該咪唑系固化促進劑例如係咪唑(imidazole)、2-甲基咪唑(2-methylimidazole)、2-甲基-4-乙基咪唑(2-methyl-4-ethylimidazole),該胺系固化促進劑例如係4-二甲基胺基吡啶(4-dimethylaminopyridine,DMAP),該有機磷系固化促進劑例如係三苯基膦(triphenylphosphine)。 In at least one specific embodiment, the curing accelerator is at least one selected from the group consisting of imidazole-based curing accelerators, amine-based curing accelerators and organophosphorus-based curing accelerators, and in at least one specific embodiment , the imidazole-based curing accelerator such as imidazole (imidazole), 2-methylimidazole (2-methylimidazole), 2-methyl-4-ethylimidazole (2-methyl-4-ethylimidazole), the amine-based curing accelerator The agent is, for example, 4-dimethylaminopyridine (4-dimethylaminopyridine, DMAP), and the organophosphorus curing accelerator is, for example, triphenylphosphine.

本揭露之樹脂固化物,係由如前所述之固化性樹脂組成物固化而得,該固化溫度例如係加熱至介於140℃至240℃之間,如140、150、160、170、180、190、200、210、220、230或240℃,可加熱升溫至一固定溫度後進行固化,或者亦可以階段升溫的方式進行固化,例如以階段升溫至180、200、220℃時進行固化,且每階段固化時間為1或2小時以上,例如1、1.5、2、2.5、3、3.5、4小時。 The cured resin of the present disclosure is obtained by curing the above-mentioned curable resin composition. The curing temperature is, for example, heated to between 140°C and 240°C, such as 140, 150, 160, 170, 180 , 190, 200, 210, 220, 230 or 240°C, it can be cured after heating to a fixed temperature, or it can be cured in a step-by-step manner, for example, it can be cured when the temperature is raised to 180, 200, 220°C, And the curing time of each stage is more than 1 or 2 hours, such as 1, 1.5, 2, 2.5, 3, 3.5, 4 hours.

實施例Example

合成實例1:活性聚酯1的合成 Synthesis Example 1: Synthesis of Active Polyester 1

Figure 110122589-A0101-12-0012-40
Figure 110122589-A0101-12-0012-40

取5.0g(3.125mmol)的化合物(a-1)(沙特基礎工業公司SABIC之產品,SA90,分子量為1600g/mol)、0.698g(3.125×1.1mmol)的間苯二醯氯以及22g(20wt%)的鄰二氯苯(o-dichlorobenzene)置於100毫升三頸反應器中。架設冷凝管並連接含NaOH水溶液之通氣瓶,在氮氣環境、160℃下以磁石攪拌並反應12小時。接著,加入0.09g(3.125×0.2mmol)的1-萘酚反應,反應後以甲醇析出,再以甲醇及去離子水清洗析出物,並在60℃下烘乾以得到土黃色固體的活性聚酯1,其具有如式(II)所示之結構,其中,n1平均值為7、n2平均值為7、且m介於8至32之間。活性聚酯1之1H-核磁共振光譜圖如圖1所示。 Get 5.0g (3.125mmol) of compound (a-1) (the product of Saudi Basic Industries Corporation SABIC, SA90, molecular weight is 1600g/mol), 0.698g (3.125 * 1.1mmol) of isophthaloyl chloride and 22g (20wt %) of o-dichlorobenzene (o-dichlorobenzene) is placed in 100 milliliters of three-necked reactors. Set up a condenser tube and connect it to a vent bottle containing NaOH aqueous solution, stir and react with a magnet at 160° C. for 12 hours in a nitrogen atmosphere. Then, 0.09g (3.125×0.2mmol) of 1-naphthol was added for reaction, after the reaction, it was precipitated with methanol, and then the precipitate was washed with methanol and deionized water, and dried at 60°C to obtain the active polymer as a khaki solid. Ester 1, which has a structure as shown in formula (II), wherein the average value of n1 is 7, the average value of n2 is 7, and m is between 8 and 32. The 1H-NMR spectrum of active polyester 1 is shown in Figure 1.

Figure 110122589-A0101-12-0013-41
Figure 110122589-A0101-12-0013-41

合成實例2:活性聚酯2的合成 Synthesis Example 2: Synthesis of Active Polyester 2

Figure 110122589-A0101-12-0013-42
Figure 110122589-A0101-12-0013-42

使用如合成實例1所揭示之方法,惟以Dopo-AP取代1-萘酚,得到土黃色固體的活性聚酯2,其具有如式(III)所示之結構,其中,n1平均值為7,n2平均值為7,m介於8至32之間。活性聚酯2之1H-核磁共振光譜圖如圖2所示。 Using the method disclosed in Synthesis Example 1, but replacing 1-naphthol with Dopo-AP, the active polyester 2 of khaki solid is obtained, which has a structure as shown in formula (III), wherein the average value of n1 is 7 , the average value of n2 is 7, and m is between 8 and 32. The 1H-NMR spectrum of active polyester 2 is shown in Figure 2.

Figure 110122589-A0101-12-0013-43
Figure 110122589-A0101-12-0013-43

活性聚酯溶解度測試 Reactive Polyester Solubility Test

分別取5mg上述活性聚酯1、活性聚酯2、迪愛生公司DIC之產品HPC-8000-65T以及先前技術(TW 106122483)之聚酯加入至不同的溶劑中,以測試各者於不同溶劑中的溶解度,結果如以下表1所示。 Take 5mg of the above-mentioned reactive polyester 1, reactive polyester 2, DIC's product HPC-8000-65T and the polyester of the previous technology (TW 106122483) and add them to different solvents to test each in different solvents Solubility, the results are shown in Table 1 below.

[表1]

Figure 110122589-A0101-12-0014-44
[Table 1]
Figure 110122589-A0101-12-0014-44

表1中,DMAc表示二甲基乙醯胺、Toluene表示甲苯、NMP表示N-甲基吡咯烷酮、THF表示四氫呋喃、CHCl3表示氯仿、Xylene表示二甲苯、而+表示在室溫下可溶解。 In Table 1, DMAc means dimethylacetamide, Toluene means toluene, NMP means N-methylpyrrolidone, THF means tetrahydrofuran, CHCl3 means chloroform, Xylene means xylene, and + means soluble at room temperature.

由上可知,活性聚酯1及活性聚酯2之溶解度與目前市售及先前技術之產品相當,可溶於大部分常見的溶劑,具有高溶劑性,有利於在銅箔基板製程上的各種應用。 It can be seen from the above that the solubility of reactive polyester 1 and reactive polyester 2 is equivalent to that of the current commercially available and prior art products, soluble in most common solvents, and has high solvent resistance, which is beneficial to various processes in the copper foil substrate manufacturing process. application.

實施例1:固化性樹脂組成物及樹脂固化物 Example 1: Curable resin composition and cured resin

首先,將合成實例1所得的活性聚酯1以及環氧樹脂(迪愛生公司DIC之產品,HP7200,環氧當量為260g/eq)溶解於甲苯中,並以活性聚酯1的 活性酯基當量數與環氧樹脂的環氧基當量數為1:1的比例調配,得到的固含量為20重量%的混合溶液。 At first, active polyester 1 and epoxy resin (the product of Di Aisheng company DIC, HP7200, epoxy equivalent weight is 260g/eq) that synthetic example 1 gained are dissolved in toluene, and with active polyester 1 The ratio of active ester group equivalents to epoxy resin equivalents is 1:1 to obtain a mixed solution with a solid content of 20% by weight.

以環氧樹脂的總重量計,加入0.5重量%的DMAP至混合溶液中並使其完全溶解,得到固化性樹脂組成物1。 Based on the total weight of the epoxy resin, 0.5% by weight of DMAP was added to the mixed solution and completely dissolved to obtain a curable resin composition 1 .

然後,將固化性樹脂組成物1以刮刀塗佈機塗佈於玻璃基板上,並放入循環烘箱中,在80℃下烘乾12小時,以去除大部份溶劑。之後,再以階段升溫的方式依序升至120℃、180℃、200℃、220℃(各二小時)以進行固化。最後,將玻璃基板置於水中脫膜,以得到樹脂固化物1。 Then, the curable resin composition 1 was coated on the glass substrate with a knife coater, put into a circulation oven, and dried at 80° C. for 12 hours to remove most of the solvent. Afterwards, the temperature was raised to 120° C., 180° C., 200° C., and 220° C. (each for two hours) in a step-by-step manner for curing. Finally, the glass substrate is placed in water to remove the film, so as to obtain the cured resin 1 .

實施例2 Example 2

使用如實施例1所揭示之方法,惟以合成實例2所得的活性聚酯2取代活性聚酯1,得到固化性樹脂組成物2以及樹脂固化物2。 Using the method disclosed in Example 1, but using the reactive polyester 2 obtained in Synthesis Example 2 to replace the reactive polyester 1, a curable resin composition 2 and a cured resin 2 were obtained.

比較例1 Comparative example 1

使用如實施例1所揭示之方法,惟以迪愛生公司DIC之產品EPICLON HPC-8000-65T取代活性聚酯1,得到固化性樹脂組成物以及樹脂固化物。 Using the method disclosed in Example 1, except that EPICLON HPC-8000-65T, a product of DIC of DIC, was used instead of reactive polyester 1 to obtain a curable resin composition and a cured resin.

比較例2 Comparative example 2

使用如實施例1所揭示之方法,惟以先前技術(TW 106122483)之聚酯取代活性聚酯1,得到固化性樹脂組成物以及樹脂固化物。 Using the method disclosed in Example 1, but replacing the reactive polyester 1 with the polyester of the prior art (TW 106122483), a curable resin composition and a cured resin were obtained.

樹脂固化物的熱性質、介電能力與阻燃性評估 Evaluation of Thermal Properties, Dielectric Capability and Flame Retardancy of Cured Resin

將實施例1、實施例2、比較例1及比較例2之樹脂固化物藉由下述方法評估熱性質及介電能力,結果列於下表2;阻燃性結果列於表3。 The cured resins of Example 1, Example 2, Comparative Example 1 and Comparative Example 2 were evaluated for thermal properties and dielectric properties by the following methods, and the results are listed in Table 2 below; the results of flame retardancy are listed in Table 3.

(1)玻璃轉化溫度Tg、熱膨脹係數CTE (1) Glass transition temperature Tg, coefficient of thermal expansion CTE

使用動態機械分析法(Dynamic mechanical analysis,DMA)來測量樣品的玻璃轉化溫度,如圖4所示。測試條件為在5℃/min的加熱速率下,使用動態機械分析儀(型號Perkin-Elmer Pyris Diamond)測量樣品的玻璃轉化溫度Tg。另使用熱機械分析法(Thermomechanical analysis,TMA)測量樣品熱膨脹係數CTE,如圖3所示。 The glass transition temperature of the sample was measured by dynamic mechanical analysis (DMA), as shown in FIG. 4 . The test condition is to use a dynamic mechanical analyzer (model Perkin-Elmer Pyris Diamond) to measure the glass transition temperature Tg of the sample at a heating rate of 5° C./min. In addition, the coefficient of thermal expansion CTE of the sample was measured by thermomechanical analysis (Thermomechanical analysis, TMA), as shown in FIG. 3 .

(2)5%熱重損失溫度Td5%及焦炭殘餘率(Char yield) (2) 5% thermogravimetric loss temperature T d5% and coke residual rate (Char yield)

使用熱重分析法(thermo-gravimetric analysis,TGA)來測量樣品的5%熱重損失溫度及800℃的焦炭殘餘率,如圖5所示。測試條件為在氮氣氣氛、20℃/min的加熱速率下,使用熱重分析儀(型號:Thermo Cahn VersaTherm)測量樣品的重量變化。5%熱重損失溫度係指樣品的重量損失達5%時的溫度,若5%熱重損失溫度愈高,表示樣品的熱穩定性愈佳;而800℃的焦炭殘餘率係指加熱溫度達800℃時的樣品殘餘重量比率,若800℃時的殘餘重量比率愈高,表示樣品的熱穩定性愈佳。 Thermogravimetric analysis (thermo-gravimetric analysis, TGA) was used to measure the 5% thermogravimetric loss temperature of the sample and the coke residual rate at 800 °C, as shown in Figure 5. The test condition is to measure the weight change of the sample using a thermogravimetric analyzer (model: Thermo Cahn VersaTherm) under a nitrogen atmosphere at a heating rate of 20° C./min. The 5% thermogravimetric loss temperature refers to the temperature when the weight loss of the sample reaches 5%. The higher the 5% thermogravimetric loss temperature, the better the thermal stability of the sample; The residual weight ratio of the sample at 800°C, the higher the residual weight ratio at 800°C, the better the thermal stability of the sample.

(3)介電常數Dk及損耗正切Df (3) Dielectric constant D k and loss tangent D f

在25℃、10GHz下,使用台灣羅德史瓦茲/鋼製/ZNB20測量樣品的介電常數以及損耗正切。 At 25°C and 10GHz, the dielectric constant and loss tangent of the sample were measured using Taiwan Rohde Schwartz/Steel/ZNB20.

(4)阻燃性 (4) Flame retardancy

5in×0.5in的樹脂固化物薄膜樣品,依UL-94測試標準,以垂直擺放的方式使火源由下往上燃燒樣品10秒,移開火源後觀察其持續燃燒時間,並觀察有無垂滴滴入下方脫脂棉及該垂滴是否燃燒。 5in×0.5in resin cured film sample, according to the UL-94 test standard, put the fire source in a vertical manner to burn the sample from bottom to top for 10 seconds, remove the fire source and observe the continuous burning time, and observe whether there is The dripping drips into the absorbent cotton below and whether the dripping burns.

[表2]

Figure 110122589-A0101-12-0017-45
[Table 2]
Figure 110122589-A0101-12-0017-45

[表3]

Figure 110122589-A0101-12-0017-46
[table 3]
Figure 110122589-A0101-12-0017-46

表3中,阻燃性V2代表垂直擺放的樣本30秒內停止燃燒,且滴下燃燒的垂滴;阻燃性V1代表垂直擺放的樣本30秒內停止燃燒,且滴下不燃燒的垂滴;而阻燃性V0代表垂直擺放的樣本10秒內停止燃燒,且滴下不燃燒的垂滴。 In Table 3, the flame retardancy V2 means that the sample placed vertically stops burning within 30 seconds and drops burning droplets; the flame retardancy V1 means that the samples placed vertically stop burning within 30 seconds and drops non-burning droplets ; and the flame retardancy V0 means that the sample placed vertically stops burning within 10 seconds and drips non-combustible drops.

由表2可知,本揭露實施例1及2樹脂固化物的玻璃轉化溫度均達245℃,遠高於比較例1之200℃,且略高於比較例2之240℃,顯示使用本揭露之活性聚酯固化劑可提高環氧樹脂固化物具有較高的玻璃轉化溫度。而且,本 揭露實施例1及2樹脂固化物的5%熱重損失溫度分別為404℃與398℃,800℃焦炭殘餘率分別為24%與32.5%,顯示藉由本揭露之活性聚酯固化劑所製得的環氧樹脂固化物具有良好的熱安定性、耐熱性。 It can be seen from Table 2 that the glass transition temperatures of the cured resins in Examples 1 and 2 of the present disclosure are both 245°C, much higher than 200°C in Comparative Example 1, and slightly higher than 240°C in Comparative Example 2, which shows that the use of the present disclosure Reactive polyester curing agent can increase the glass transition temperature of cured epoxy resin. and, ben It is disclosed that the 5% thermogravimetric loss temperatures of the cured resins of Examples 1 and 2 are 404°C and 398°C respectively, and the coke residual rates at 800°C are 24% and 32.5% respectively, which shows that the resins obtained by the active polyester curing agent disclosed in this disclosure are obtained The cured epoxy resin has good thermal stability and heat resistance.

其次,在介電能力評估當中,本揭露實施例1及2樹脂固化物的介電常數為2.8U與2.9U,且損耗正切為0.011U,已符合應用所需之標準。 Secondly, in the evaluation of the dielectric capacity, the dielectric constants of the cured resins in Examples 1 and 2 of the present disclosure are 2.8U and 2.9U, and the loss tangent is 0.011U, meeting the standards required by the application.

此外,由表3之結果可看出本揭露實施例1及2樹脂固化物在阻燃性測試中明顯優於比較例1及2之產品,阻燃性可達到V0等級,顯示藉由本揭露之活性聚酯固化劑所製得的環氧樹脂固化物具有極為優異的阻燃性。 In addition, from the results in Table 3, it can be seen that the cured resins of Examples 1 and 2 of the present disclosure are significantly better than the products of Comparative Examples 1 and 2 in the flame retardancy test, and the flame retardancy can reach the V0 level, which shows that through the present disclosure The cured epoxy resin produced by reactive polyester curing agent has excellent flame retardancy.

綜上所述,上述實施例所製備的活性聚酯可作為環氧樹脂組成物的固化劑,且由於活性聚酯具有活性酯基,其除了可與環氧樹脂產生交聯反應外,亦可將反應過程中所產生的羥基封鎖,因此可有效改善習知環氧樹脂固化物因羥基的高吸濕性所導致的不理想介電常數及損耗正切的問題,以及還可提升環氧樹脂固化物的耐熱性及阻燃性。因此,藉由使用本揭露之活性聚酯固化劑,可獲得具有高加工性、高耐熱性、良好介電能力、高韌性與阻燃性的環氧樹脂固化物。 In summary, the reactive polyester prepared in the above examples can be used as a curing agent for the epoxy resin composition, and since the reactive polyester has an active ester group, it can not only produce a crosslinking reaction with the epoxy resin, but also The hydroxyl group generated during the reaction is blocked, so it can effectively improve the unsatisfactory dielectric constant and loss tangent problems caused by the high hygroscopicity of the conventional epoxy resin cured product, and can also improve the epoxy resin cured product. Heat resistance and flame retardancy. Therefore, by using the reactive polyester curing agent of the present disclosure, an epoxy resin cured product with high processability, high heat resistance, good dielectric capability, high toughness and flame retardancy can be obtained.

Figure 110122589-A0101-11-0003-13
Figure 110122589-A0101-11-0003-13

Claims (13)

一種活性聚酯,具有如式(I)所示之結構: A kind of active polyester has the structure shown in formula (I):
Figure 110122589-A0101-13-0001-47
Figure 110122589-A0101-13-0001-47
式(1)中,Y係單鍵、經取代或未經取代之C1至C6伸烷基、羰基、氧原子、或磺醯基, In formula (1), Y is a single bond, a substituted or unsubstituted C1 to C6 alkylene group, a carbonyl group, an oxygen atom, or a sulfonyl group, Ar係二價芳香族基團, Ar series divalent aromatic group, n1及n2各自獨立為正整數,且4<n1+n2<26, n1 and n2 are independently positive integers, and 4<n1+n2<26, m係2至50之正整數,以及 m is a positive integer from 2 to 50, and R1係選自由下式所組成之群組: R is selected from the group consisting of:
Figure 110122589-A0101-13-0001-49
Figure 110122589-A0101-13-0001-50
Figure 110122589-A0101-13-0001-51
Figure 110122589-A0101-13-0001-52
,其 中,R2係氫原子、鹵素或C1-C6烷基。
Figure 110122589-A0101-13-0001-49
,
Figure 110122589-A0101-13-0001-50
,
Figure 110122589-A0101-13-0001-51
and
Figure 110122589-A0101-13-0001-52
, wherein, R 2 is a hydrogen atom, halogen or C1-C6 alkyl.
如請求項1所述之活性聚酯,其中,Ar係選自由下式所組成之群組: Active polyester as described in claim item 1, wherein, Ar is selected from the group consisting of the following formula:
Figure 110122589-A0101-13-0001-55
Figure 110122589-A0101-13-0001-55
Figure 110122589-A0101-13-0001-54
,其中,X係單鍵、亞甲基、氧原子、羰基、磺醯 基、-C(CH3)2-或-C(CF3)2-。
Figure 110122589-A0101-13-0001-54
, wherein, X is a single bond, methylene, oxygen atom, carbonyl, sulfonyl, -C(CH 3 ) 2 - or -C(CF 3 ) 2 -.
如請求項1所述之活性聚酯,其中,Y係單鍵、亞甲基或伸異丙基,且Ar係1,4-伸苯基或1,3-伸苯基。 The reactive polyester as claimed in claim 1, wherein Y is a single bond, methylene or isopropyl, and Ar is 1,4-phenylene or 1,3-phenylene. 如請求項1所述之活性聚酯,其具有如式(II)所示之結構: Active polyester as described in claim item 1, it has the structure shown in formula (II):
Figure 110122589-A0101-13-0002-56
Figure 110122589-A0101-13-0002-56
如請求項1所述之活性聚酯,其具有如式(III)所示之結構: Active polyester as described in claim item 1, it has the structure shown in formula (III):
Figure 110122589-A0101-13-0002-57
Figure 110122589-A0101-13-0002-57
一種固化性樹脂組成物,包括如請求項1所述之活性聚酯及環氧樹脂。 A curable resin composition, comprising reactive polyester and epoxy resin as described in Claim 1. 如請求項6所述之固化性樹脂組成物,其中,該環氧樹脂之環氧基當量數與該活性聚酯之活性酯基當量數之比係介於0.8至1.2之間。 The curable resin composition according to claim 6, wherein the ratio of the epoxy equivalents of the epoxy resin to the active ester equivalents of the reactive polyester is between 0.8 and 1.2. 如請求項7所述之固化性樹脂組成物,其中,該環氧樹脂係選自由雙酚A型環氧樹脂、酚醛環氧樹脂、甲基酚醛環氧樹脂、雙環戊二烯-酚環氧樹脂及含萘環結構之環氧樹脂所組成群組之至少一者。 The curable resin composition as described in claim item 7, wherein, the epoxy resin is selected from bisphenol A type epoxy resin, novolak epoxy resin, methyl novolac epoxy resin, dicyclopentadiene-phenol epoxy At least one member of the group consisting of resin and epoxy resin containing naphthalene ring structure. 如請求項7所述之固化性樹脂組成物,復包括固化促進劑。 The curable resin composition as described in claim 7 further includes a curing accelerator. 如請求項9所述之固化性樹脂組成物,其中,該固化促進劑係選自由咪唑系固化促進劑、胺系固化促進劑及有機磷系固化促進劑所組成群組之至少一者。 The curable resin composition according to Claim 9, wherein the curing accelerator is at least one selected from the group consisting of imidazole-based curing accelerators, amine-based curing accelerators, and organophosphorus-based curing accelerators. 如請求項9所述之固化性樹脂組成物,其中,該固化促進劑以環氧樹脂的總重量計,係佔0.1重量%至1.0重量%。 The curable resin composition according to claim 9, wherein the curing accelerator accounts for 0.1% to 1.0% by weight based on the total weight of the epoxy resin. 如請求項9所述之固化性樹脂組成物,其中,該固化促進劑係選自由咪唑、2-甲基咪唑、2-甲基-4-乙基咪唑、4-二甲基胺基吡啶及三苯基膦所組成群組之至少一者。 The curable resin composition as described in Claim 9, wherein the curing accelerator is selected from imidazole, 2-methylimidazole, 2-methyl-4-ethylimidazole, 4-dimethylaminopyridine and At least one member of the group consisting of triphenylphosphine. 一種樹脂固化物,係由如請求項6所述之固化性樹脂組成物固化而得。 A cured resin obtained by curing the curable resin composition as described in Claim 6.
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