TW201835950A - Magnet implanted core machine capable of performing automatic machining to reduce the time of fixing the workpiece and taking off the workpiece - Google Patents

Abstract

The invention provides a magnet implanted core machine and its curing glue method to mainly perform machining operation for processing such as height detection, gluing, magnet pasting, magnet and iron core pressing, and high-frequency curing glue. The primary mechanism comprises a rack pivoted with a base. The base has a carrying surface connected with a detection set, a gluing set and a rotary disc. Moreover, the circumference on the rotary disc is disposed with a plurality of fixture trays. The fixture tray is provided for placing a workpiece. The plurality of fixture trays are driven by the rotary disc to perform operations of gluing and magnet pasting via each machining station. Furthermore, the workpiece is moved by a plurality of machine arms to perform machining so as to reduce the time of fixing the workpiece and taking off the workpiece and decrease the workpiece abrasion, thereby increasing the machining efficiency and machining precision.

Description

 Magnet implanted iron core machine and curing glue method thereof  

The invention relates to a method and a device for manufacturing a magnet implanted iron core, in particular to a magnet implant core machine capable of automatically performing a plurality of different processing actions and a curing method thereof.

When a conventional iron core workpiece is implanted with a magnet, a processor places the ring magnet and the iron core on different machines and operates a single operation to add the ring magnet to the outside of the iron core, which is not only slow in production efficiency but also easy to place. Improper placement results in a shift in the size of the load, resulting in material loss. And the manual operation of the magnet must be carried out through multiple processing procedures. This traditional processing method must first fix the workpiece on different processing machines for each processing procedure, so the workpiece is fixed and taken. In the process of lowering the workpiece, it takes a considerable amount of time, resulting in poor work efficiency, and the workpiece is subjected to multiple fixing processes in different processing machines, which easily leads to wear of the fixed surface of the workpiece and the processing machine, thereby causing processing precision. Poor condition.

Accordingly, the present invention develops an integrated implement to improve the precision of processing and the inefficiency of work when the core magnet is implanted.

In summary, how to provide a work efficiency and reduce the number of times the workpiece is fixed is a technical problem that needs to be solved in the field.

In order to solve the technical problems of the prior art, an object of the present invention is to provide a magnet implanter capable of automatically injecting and leveling a core workpiece and a curing method thereof.

The second object of the present invention is to provide a magnet implant core machine and a curing method thereof, which are driven by a turntable to drive a plurality of jig trays to rotate, and each jig plate passes through a plurality of processing stations one by one, and is automatically clamped through the mechanical arm. Automate the process by holding and transporting the workpieces positioned in the jig to each processing area (such as gluing, magnetizing, leveling).

In order to achieve the above object, the magnet implant core machine of the present invention comprises: a base having a bearing surface; an iron core feeding group disposed on the side of the base bearing surface, having a material seat for placing a workpiece; a first mechanical arm disposed on the base bearing surface for holding and transporting the workpiece on the base to a glue group; the glue group disposed on the base bearing surface and having a lifting platform Connecting a jig and at least one glue device, and the workpiece is clamped and transported by the first mechanical arm to a turntable; the turntable is disposed on the base bearing surface, and the periphery is provided with a plurality of jig trays, the jig plate a plurality of grooves are provided for placing the workpiece; a second mechanical arm is disposed on the base bearing surface, and the workpiece is clamped back and forth between an input magnetic group and a turntable; the magnetic input group is disposed on the base The surface includes a vibrating plate and a magnet is connected to the magnetic portion, the magnetic portion can be placed on the workpiece and a magnet is implanted into the magnetic tool; a third mechanical arm is disposed on the base bearing surface Up and down, holding the workpiece back and forth between a curing group and a turntable; the curing group is disposed on the base bearing Surface, comprising a heating means is electrically connected to a curing device, the curing device having at least a collar, the workpiece so that the workpiece and the magnet thermocompression bonding cured.

Preferably, the holder is connected to the double-layer disc and the peripheral edge is provided with a plurality of inserts for placing the workpiece.

Preferably, the workpiece is electrically driven to drive the first, second, and third robot arms to each of the workstations.

Preferably, the dispensing device has a tube body and is connected to a needle device for uniformly applying the glue to the surface of the workpiece.

Preferably, the magnetic input portion further comprises a base and a turntable, and the turntable rotates relative to the axis of the base, and after the workpiece is placed, the magnet is implanted by the magnetic insert.

Preferably, the turntable further comprises a positioning seat for placing the workpiece, a rotating shaft is rotatable relative to the axis of the base, and a clamping portion is coupled to the magnetically inserted tool to radially push and implant a magnet.

Preferably, the turntable has a plurality of clamping portions and pushes the clamping portion to hold the magnet by a plurality of springs.

Preferably, the clamping portion is pushed by a cylinder.

Preferably, the horizontal passenger plane is further configured with a detection group for checking the workpiece size.

The invention further comprises a curing glue method, the process comprising a height detecting step of placing a workpiece on a detecting group to perform a dimensional inspection; and a step of applying a glue to place the workpiece in a glue applying group to perform a coating operation; a magnet implantation step of placing the workpiece in a magnetic group such that a magnet is attached to the periphery of the workpiece; and a high-frequency curing step of electrically controlling a curing device by a heating device to perform curing of the workpiece operation.

In summary, the magnet heating implanter and the curing method thereof of the present invention drive a plurality of small jig trays through a rotating disk to be processed by one station and one station of each station processing machine, and are rotated by a small jig plate. The workpieces held on the small jig plate can be automatically processed to reduce the time for fixing the workpiece and removing the workpiece, so as to effectively solve the problems of the prior art.

100‧‧‧Base

7‧‧‧Into the magnetic group

101‧‧‧First ride surface

1‧‧‧core feeding group

11‧‧‧

12‧‧‧Double disc

121‧‧‧plugin

122‧‧‧Feed tube

2‧‧‧First arm

3‧‧‧Testing group

31‧‧‧Detection platform

32‧‧‧CCD

4‧‧‧Glue group

41‧‧‧ Lifting platform

411‧‧‧ fixture

42‧‧‧ Dispensing device

421‧‧‧ tube body

422‧‧‧ needles

5‧‧‧ Turntable

51‧‧‧ bolt

52‧‧‧

521‧‧‧ Groove

6‧‧‧Second robotic arm

7‧‧‧Into the magnetic group

71‧‧‧Vibration plate

711‧‧‧ pedestal

712‧‧‧ linkage rod

72‧‧‧Into the magnetic department

721‧‧‧Base

73‧‧‧ turntable

731‧‧‧ Positioning Block

732‧‧‧ shaft

733‧‧‧Clamping Department

722‧‧‧Into the magnetic fixture

8‧‧‧3rd manipulator

9‧‧‧solidified group

93‧‧‧ heating device

932‧‧‧Connecting Department

94‧‧‧Curing device

941‧‧‧Connecting bracket

95‧‧‧ collar

S01‧‧‧ Height detection

S02‧‧‧Gluing operation

S03‧‧‧Magnetic implant

S04‧‧‧High frequency curing

1 is an isometric view of a magnet-implanted core machine of the present invention; FIG. 2 is an exploded view of the magnet-implanted core machine of the present invention; FIG. 3 is a schematic view of the glue-coated group of the present invention; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a schematic view of a turntable of the present invention; and FIG. 6 is a flow chart of a method for curing a gel of the present invention.

The specific embodiments are described below to illustrate the embodiments of the invention, but are not intended to limit the scope of the invention.

Referring to FIG. 1 to FIG. 5, the magnet implant core machine of the present invention comprises: a base 100 having a loading surface 101 on which a detection group 3, a glue application group 4, and a a turntable 5, an input magnetic group 7 and a solidification group 9 and the like, which work on a core workpiece, and a manufacturing process of magnet assembly and curing, wherein the core is composed of a first machine The arm 2, the second robot arm 6 and the third robot arm 8 are clamped and transported between the stations.

An iron core feeding group 1 has a material base 11 to which a double-layered disc 12 is connected, and a plurality of inserts 121 are disposed on the upper periphery of the double-layered disc 12, and an equal number of placing tubes are inserted into the inserting plate 121. 122. The receiving tube 122 is for placing the workpiece (iron core).

A first mechanical arm 2 is pivotally disposed on the loading surface 101 and located at a side of the core feeding group 1 . During operation, the first mechanical arm 2 is electrically driven to be placed in the loading. The workpiece on the tube 122 is moved to transport the workpiece to a detection group 3 to perform a height detection operation S01.

The detecting group 3 is pivotally disposed on the loading surface 101 and located on the side of the first robot arm 2. The detecting group 3 includes a detecting platform 31 for placing the workpiece, and optically checking whether the workpiece conforms with a CCD 32. The processing size is electrically driven to drive the first robot arm 2 to clamp the workpiece on the inspection table 31 that has been tested, and then move the workpiece to a glue application group 4 to perform a glue application operation S02.

The glue group 4 is pivotally disposed on the boarding surface 101 and adjacent to the detecting group 3. The glue group 4 includes a lifting platform 41. The front end of the lifting platform 41 is connected and pivoted with a clamp 411. The workpiece can be clamped by the lifting platform 41 to move up and down while rotating axially; the dispensing device 42 is adjacent to the lifting platform 41, and the dispensing device 42 is connected to at least one tube body 421, which is a hollow tube body. The front end is connected with a needle 422, and the tube body 421 can be filled with a viscous substance such as adhesive, and the glue 420 is uniformly applied to the surface of the workpiece to complete the coating operation, and the coating is completed. After the glue operation S02, the first robot arm 2 is electrically driven to clamp the workpiece that has been glued on the clamp 411, and the workpiece is moved and transported to a turntable 5.

The turntable 5 is pivotally disposed at the center of the loading surface 101, and is adjacent to the inspection group 3, the glue application group 4, the magnetic input group 7, and the solidification group 9; the turntable 5 is in this embodiment. The disc having a thickness is provided with a bolt 51 at the center thereof, and the main body is locked on the first loading surface 101 and axially rotatable. The upper circumference of the disc is equidistantly connected with a plurality of jigs 52, which are provided. The jig plate 52 rotates synchronously or asynchronously with the turntable 2, and the jig plate 52 has a recess 521 for positioning the workpiece; the turntable 5 has a plurality of positioning holes (not shown) and the jig The disk 52 is positioned.

In operation, the turntable 5 is axially rotated through each of the processing stations, and when the jig plate 52 entrains the workpiece under the second mechanical arm 6, the second mechanical arm 6 is electrically driven to clamp the jig plate 52. The glued workpiece has been completed, and then the workpiece is moved to an input magnetic group 7, and a magnetic input operation S03 is performed.

The magnetic group 7 includes a vibrating plate 71 disposed on the loading surface 101 adjacent to the glue coating group. The vibrating plate 71 is provided with a magnet, and includes a base 711 connected to a linkage rod 712 at an edge thereof. The connecting rod 712 is abutted against a magnetic portion 72. The magnetic receiving portion includes a base 721. The upper portion is connected to a turntable 73. The turntable includes a positioning seat 731 for placing the workpiece, and a rotating shaft 732 opposite to the base 721. Axis rotation, a clamping portion 733, in this embodiment is a six-piece jaw, a total of six sets of springs push the jaws to hold six magnets, and use a single cylinder piston to push six jaws to put down six magnets, and then cooperate The magnetic fixture 722 is radially urged to implant a magnet. After the magnet is implanted into the circumferential surface of the workpiece, the second mechanical arm 6 drives the second robot arm 6 to clamp and transport the workpiece on the turntable 73 to play back the turntable 5.

When the turntable 5 entrains the workpiece to the vicinity of the third mechanical arm 8, the third mechanical arm 8 is electrically driven to clamp the workpiece on the jig plate 52 that has been magnet-applied, and then the workpiece is moved to a solidified position. Group 9, performing a curing operation S04.

The curing unit 9 is disposed on the loading surface 101 and has a heating device 93. The connecting portion 932 is electrically connected to a curing device 94. The curing device 94 includes a connecting bracket 941 and the connecting portion 932. The bracket 941 is extended to connect at least one set of rings 95, and the collar 95 is disposed above the turntable 5 and opposite to the positioning hole axis of the jig plate 52, and is placed in the treatment during operation. When the workpiece of the disk 52 is transported to the opposite side of the collar of the collar 95 by the turntable 5, the collar 95 can be lowered over the outer ring of the workpiece, and the workpiece is thermally pressed by the heating device 93. The workpiece and the magnet are cured several times.

Please refer to FIG. 6 , which is a flowchart of a method for curing a magnet according to the present invention. During operation, the first robot arm 2 is placed on the detection group 3 to perform a height detection S01 program, and the first step is continued. A robot arm 2 clamps the workpiece to the glue group 4 to perform a glue application S02, and then causes the robot arm 2 to place the workpiece on the turntable 5, and then rotates to transport the workpiece to the magnetic group 7. Continued execution of a magnet implant S03, the turntable 5 is rotated to transport the workpiece to the second robot arm 6, and the second robot arm 6 is clamped to the workpiece, and placed in the rear magnetic group 7 to attach the magnet to the magnet The circumferential surface of the workpiece, after the magnetization is completed, causes the second robot arm 6 to clamp the workpiece back to the fixture disk 52.

Before the turntable 5 transfers the workpiece to the curing device 9, the collar 95 is re-arranged to lift the outer ring of the workpiece, and the heating device 93 electrically controls the pressure and heat of the collar 95 to perform a high cycle. Curing operation S04.

The detailed description of the preferred embodiments of the present invention is intended to be limited to the scope of the invention, and is not intended to limit the scope of the invention. The patent scope of this case.

The magnet heating implanter and its curing glue method provided in the present case adopt automatic equipment for the whole process, and do not need to be operated by human power, so that the replacement of the conventional magnet implantation operation requires the operator to operate manually, and the productivity is improved. Industrial utilization, and its technical means and its construction are indeed developed by the inventor. The invention has been in compliance with the requirements of the patent, and the application is filed according to law, and the patent right is prayed.

Claims (10)

 A magnet implanted iron core machine comprises: a base having a bearing surface; a core feeding group disposed on the side of the base bearing surface, having a material seat for placing a workpiece; a mechanical arm, disposed on the bearing surface of the base, clamping and transporting the workpiece on the material to a glue group; the glue group is disposed on the base bearing surface, having a lifting platform connected to a fixture and at least one a dispensing device, and the workpiece is clamped and transported by the first mechanical arm to a turntable; the turntable is disposed on the base bearing surface, and the periphery is provided with a plurality of jig trays, wherein the jig plate has a plurality of grooves for Positioning the workpiece; a second robot arm disposed on the base bearing surface to hold the workpiece back and forth between an input magnetic group and a turntable; the magnetic input group is disposed on the base bearing surface and includes a vibration A magnet is placed on the disk and connected to the magnetic portion, the magnetic portion can be placed on the workpiece and a magnet is implanted by a magnetic tool; a third mechanical arm is disposed on the base bearing surface to hold the magnet back and forth The workpiece is disposed between a curing group and a turntable; the curing group is disposed on the base bearing surface and includes a heating And a counter electrically connected to the curing device, the curing device having at least a collar, the workpiece so that the workpiece and the magnet thermocompression bonding cured.    The magnet according to claim 1 is implanted into a core machine, wherein the holder is connected to the double-layered disc and a plurality of inserts are provided on the periphery for the workpiece to be placed.    The magnet according to claim 1 is implanted into a core machine, wherein the workpiece is electrically driven to drive the first, second, and third robot arms to each of the workstations.    The magnet according to claim 1 is implanted into a core machine, wherein the dispensing device has a tube body and is connected to a needle device for uniformly applying the glue to the surface of the workpiece.    The magnet according to claim 1, wherein the magnetic input portion further comprises a base and a turntable, and the turntable rotates relative to the axis of the base for placing the workpiece, and the magnetic device is implanted magnet.    The magnet according to claim 5, wherein the turntable further comprises a positioning seat for placing the workpiece, a rotating shaft is rotatable relative to the base axis, and a clamping portion is coupled to the radial direction of the magnetic tool. Push a magnet.    The magnet according to claim 5, wherein the turret has a plurality of clamping portions and the plurality of springs push the clamping portion to press the magnet.    The magnet of claim 7 is implanted into a core machine, wherein the clamping portion is pushed by a cylinder.    The magnet of claim 1 is implanted into a core machine, wherein the horizontal riding surface is further pivotable with a detection group for verifying the workpiece size.    A method for curing glue, the process comprising: a. a height detecting step of placing a workpiece on a test group to perform a dimensional inspection; b. a step of applying a glue, placing the workpiece in a glue application group to perform a glue application; c Inserting a magnet, placing the workpiece in a magnetic group such that a magnet is attached to the periphery of the workpiece; and d. a high-frequency curing step, electrically controlling a curing device by a heating device to perform curing on the workpiece Glue operation.