TW201834134A - Chuck module for supporting a substrate and probe station including the same - Google Patents

Chuck module for supporting a substrate and probe station including the same Download PDF

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Publication number
TW201834134A
TW201834134A TW106140018A TW106140018A TW201834134A TW 201834134 A TW201834134 A TW 201834134A TW 106140018 A TW106140018 A TW 106140018A TW 106140018 A TW106140018 A TW 106140018A TW 201834134 A TW201834134 A TW 201834134A
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Taiwan
Prior art keywords
vacuum
plate
chuck
hole
suction
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TW106140018A
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Chinese (zh)
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TWI663685B (en
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金宇烈
林澤佑
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南韓商細美事有限公司
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Publication of TWI663685B publication Critical patent/TWI663685B/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6838Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/073Multiple probes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2855Environmental, reliability or burn-in testing
    • G01R31/286External aspects, e.g. related to chambers, contacting devices or handlers
    • G01R31/2865Holding devices, e.g. chucks; Handlers or transport devices
    • G01R31/2867Handlers or transport devices, e.g. loaders, carriers, trays
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2855Environmental, reliability or burn-in testing
    • G01R31/286External aspects, e.g. related to chambers, contacting devices or handlers
    • G01R31/2868Complete testing stations; systems; procedures; software aspects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2893Handling, conveying or loading, e.g. belts, boats, vacuum fingers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67098Apparatus for thermal treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68742Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a lifting arrangement, e.g. lift pins

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Testing Or Measuring Of Semiconductors Or The Like (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

Disclosed is a chuck module. The chuck module includes a chuck plate for supporting a substrate, the chuck plate including an alignment hole at a central portion thereof, a connecting plate disposed under the chuck plate, the connecting plate including first vacuum holes for vacuum adsorbing the chuck plate, and a first alignment pin to be inserted into the alignment hole for aligning the connecting plate with the chuck plate and a heating unit disposed under the connecting plate and connected with the connecting plate, the heating unit being configured to heat the chuck plate. Since the chuck plate can be fixedly connected to the connecting plate by using vacuum, the chuck plate can be easily attached, detached, replaced and assembled.

Description

用於支承基板的吸盤模組和包括該吸盤模組的探針台Sucker module for supporting a substrate and probe station including the same

本發明的例示性具體實施例係關於一種用於支承基板的吸盤模組和包括該吸盤模組的探針台。更明確地說,本發明的例示性具體實施例係關於一種用於支承基板以使用探針卡對基板進行電氣檢查的吸盤模組、以及具有該吸盤模組的探針台,其中,在基板上形成有半導體裝置。The exemplary embodiment of the present invention relates to a chuck module for supporting a substrate and a probe station including the same. More specifically, the exemplary embodiment of the present invention relates to a chuck module for supporting a substrate to electrically inspect the substrate using a probe card, and a probe station having the same, in which the substrate A semiconductor device is formed thereon.

一般而言,半導體裝置,例如集成電路裝置,能夠通過在半導體晶片上反復執行一系列的半導體製程來形成。舉例來說,能夠通過反復執行沈積製程、蝕刻製程、離子佈植製程或擴散製程、以及清潔和清洗製程在晶片上形成半導體裝置,其中,沈積製程用於在晶片上形成薄膜,蝕刻製程用於使薄膜形成具有電氣特性的圖案,離子佈植製程或擴散製程用於將雜質植入或擴散到圖案中,清潔和清洗製程用於從晶片去除雜質。Generally, a semiconductor device, such as an integrated circuit device, can be formed by repeatedly performing a series of semiconductor processes on a semiconductor wafer. For example, a semiconductor device can be formed on a wafer by repeatedly performing a deposition process, an etching process, an ion implantation process or a diffusion process, and a cleaning and cleaning process, wherein the deposition process is used to form a thin film on the wafer and the etching process is used to The film is formed into a pattern with electrical characteristics, an ion implantation process or a diffusion process is used to implant or diffuse impurities into the pattern, and a cleaning and cleaning process is used to remove impurities from the wafer.

在通過上述的一系列製程形成了半導體裝置後,能夠執行檢驗製程,其用於檢驗半導體裝置的電氣特性。檢驗製程可由探針台執行,探針台包括探針卡以及測試器,探針卡具有多個探針,測試器被連接到探針卡,以提供電訊號到探針卡。After the semiconductor device is formed through the series of processes described above, an inspection process can be performed for inspecting the electrical characteristics of the semiconductor device. The inspection process can be performed by a probe station. The probe station includes a probe card and a tester. The probe card has a plurality of probes. The tester is connected to the probe card to provide electrical signals to the probe card.

探針卡可被設置在檢驗室的上部以用於檢驗製程,並且用於支承晶片的基板支承組件可與探針卡對置設置。基板支承組件包括吸盤模組、旋轉驅動單元、垂直驅動單元、以及水平驅動單元,其中,在吸盤模組的上表面安裝有晶片,旋轉驅動單元被設置在吸盤模組下面,以使吸盤模組旋轉,垂直驅動單元被設置在旋轉驅動單元下面,以使吸盤模組在上下方向上移動,且水平驅動單元用於使吸盤模組在水平方向上移動。The probe card may be disposed in an upper part of the inspection room for an inspection process, and a substrate supporting assembly for supporting a wafer may be disposed opposite the probe card. The substrate support assembly includes a chuck module, a rotation drive unit, a vertical drive unit, and a horizontal drive unit, wherein a wafer is mounted on an upper surface of the chuck module, and the rotation drive unit is disposed below the chuck module so that the chuck module Rotating, the vertical driving unit is disposed below the rotating driving unit to move the chuck module in the up-down direction, and the horizontal driving unit is used to move the chuck module in the horizontal direction.

吸盤模組能夠被製造成各種類型。吸盤模組包括DC吸盤模組、熱吸盤模組、以及冷吸盤模組。探針台具有適用於在晶片上執行檢驗製程的類型的吸盤模組,其能夠從各種類的吸盤模組中選出。每一個吸盤模組包括吸盤、加熱器、以及隔離件,其中,在吸盤上能夠置放晶片,加熱器被設置在吸盤下面並對吸盤進行加熱,隔離件被設置在加熱器下面並用於阻止來自加熱器的熱向下傳導。Sucker modules can be manufactured in various types. The sucker module includes a DC sucker module, a hot sucker module, and a cold sucker module. The probe station has a suction cup module of a type suitable for performing an inspection process on a wafer, which can be selected from various types of suction cup modules. Each chuck module includes a chuck, a heater, and a spacer. A wafer can be placed on the chuck. The heater is placed under the chuck and heats the chuck. The spacer is placed under the heater and is used to prevent Heat from the heater is conducted downward.

吸盤可具有大體上圓盤形狀,並且,可提供冷卻氣體到吸盤以防止吸盤通過加熱器提供的熱而被加熱到超過適當的溫度。冷卻氣體能夠在沿著形成在吸盤中的冷卻通道移動的同時冷卻吸盤。加熱器可具有環形,且隔離件可具有與吸盤相同的圓盤形狀。在此吸盤和加熱器和隔離件可通過螺栓連接方式相互聯接。The chuck may have a substantially disc shape, and a cooling gas may be provided to the chuck to prevent the chuck from being heated above a proper temperature by the heat provided by the heater. The cooling gas can cool the chuck while moving along a cooling channel formed in the chuck. The heater may have a ring shape, and the spacer may have the same disc shape as the suction cup. Here, the suction cup and the heater and the spacer can be connected to each other by bolting.

多種類型的吸盤模組具有彼此不同的各種類型的吸盤,然而,一種類型的吸盤模組所具有的元件,包括被提供到吸盤下面的加熱器和隔熱件,與其它類型的吸盤模組所具有的相同。也就是說,吸盤模組可被分類為DC吸盤、具有內置的熱線的熱吸盤、以及能夠接受冷卻水或冷卻氣體作為冷卻劑的冷吸盤。Various types of suction cup modules have different types of suction cups, however, one type of suction cup module has components including a heater and a heat insulator provided under the suction cup, and other types of suction cup modules. Have the same. That is, the suction cup module can be classified into a DC suction cup, a hot suction cup having a built-in hot wire, and a cold suction cup capable of receiving cooling water or a cooling gas as a coolant.

在常見的探針台中,吸盤與下層的組成元件,例如加熱器和隔離件通過螺栓連接方式相互聯接。因此,當所安裝的吸盤的類型改變,或者為了修理吸盤或由於吸盤已經長期使用而更換吸盤時,必須更換整個模組。在這種情況下,為了使晶片對齊探針卡,必須進行吸盤的再調整和水平校正,並且需要較長時間來更換吸盤模組,因此將增加處理時間,降低效率,並且提高製造成本。In a common probe station, the suction cup and the underlying components, such as a heater and a spacer, are connected to each other by bolting. Therefore, when the type of the suction cup installed is changed, or the suction cup is replaced in order to repair the suction cup or because the suction cup has been used for a long time, the entire module must be replaced. In this case, in order to align the wafer with the probe card, it is necessary to readjust and level the chuck, and it takes a long time to replace the chuck module, so it will increase processing time, reduce efficiency, and increase manufacturing costs.

另外,吸盤模組與其下層的元件通過螺栓連接方式相互聯接。因此,當來自吸盤內置的熱線或加熱器的熱使吸盤膨脹時,裝配公差改變並且吸盤可能會彎折。其結果,吸盤的水平度可能會改變,因此在檢驗製程期間可能會造成探針卡與晶片接觸不良。In addition, the sucker module and the components below it are connected to each other by bolting. Therefore, when heat from a hot wire or a heater built in the chuck expands the chuck, assembly tolerances change and the chuck may bend. As a result, the level of the chuck may change, which may cause a poor contact between the probe card and the wafer during the inspection process.

本發明的例示性具體實施例提供了一種用於支承基板的吸盤模組和包括該吸盤模組的探針台,本發明的吸盤模組能夠防止因受熱膨脹導致吸盤模組翹曲變形並且容易更換。The exemplary embodiment of the present invention provides a chuck module for supporting a substrate and a probe station including the same. The chuck module of the present invention can prevent the chuck module from warping and deforming due to thermal expansion, and is easy. replace.

根據本發明的一方案,提供了一種吸盤模組,其包括:吸盤板,用於支承基板,該吸盤板包括位於其中央部的對位孔;連接板,設置在吸盤板下方,該連接板包括第一真空孔和第一對位銷,第一真空孔用於真空吸附吸盤板,第一對位銷被插入到對位孔中,用於使連接板對齊吸盤板;以及加熱單元,設置在連接板下方並且與連接板連接,該加熱單元配置成對吸盤板進行加熱。According to one aspect of the present invention, a suction cup module is provided, which includes: a suction cup plate for supporting a substrate, the suction plate includes an alignment hole in a central portion thereof; a connecting plate disposed under the suction plate, the connecting plate Including a first vacuum hole and a first alignment pin, the first vacuum hole is used for vacuum suction of the chuck plate, the first alignment pin is inserted into the alignment hole for aligning the connecting plate with the chuck plate; and a heating unit, provided Below the connection plate and connected to the connection plate, the heating unit is configured to heat the suction plate.

在一例示性具體實施例中,吸盤板可進一步包括形成在其邊緣部的對位狹縫,並且,連接板進一步包括被插入到對位狹縫中的第二對位銷。In an exemplary embodiment, the sucker plate may further include an alignment slit formed at an edge portion thereof, and the connection plate further includes a second alignment pin inserted into the alignment slit.

在一例示性具體實施例中,連接板可進一步包括冷卻通道,其配置成使冷卻流體流動以用於冷卻吸盤板,以使吸盤板的溫度維持在預設溫度範圍內。In an exemplary embodiment, the connection plate may further include a cooling channel configured to flow a cooling fluid for cooling the chuck plate so as to maintain the temperature of the chuck plate within a preset temperature range.

在一例示性具體實施例中,連接板可進一步包括與第一真空孔相連通的第一真空腔室,以提供空間用來傳遞在第一真空孔中的真空。In an exemplary embodiment, the connection plate may further include a first vacuum chamber in communication with the first vacuum hole to provide a space for transmitting a vacuum in the first vacuum hole.

在一例示性具體實施例中,吸盤板可進一步包括第二真空孔,其用於真空吸附基板。In an exemplary embodiment, the chuck plate may further include a second vacuum hole for vacuum suctioning the substrate.

在一例示性具體實施例中,吸盤模組可進一步包括:第一真空管線,連接到連接板並且與第一真空孔相連通,其傳遞真空到第一真空孔,以用於真空吸附吸盤板;第一真空泵,連接到第一真空管線;第二真空管線,與第二真空孔相連通,並且傳遞真空以用於真空吸附基板;以及第二真空泵,連接到第二真空管線。In an exemplary embodiment, the suction cup module may further include: a first vacuum line connected to the connection plate and in communication with the first vacuum hole, which transmits a vacuum to the first vacuum hole for vacuum suction of the suction plate A first vacuum pump connected to the first vacuum line, a second vacuum line connected to the second vacuum hole, and transferring a vacuum for vacuum suctioning the substrate; and a second vacuum pump connected to the second vacuum line.

在此吸盤板可進一步包括第二真空腔室,其與第二真空孔和第二真空管線相連通,用於提供用來傳遞真空到第二真空孔的空間,且第二真空管線連接到吸盤板。Here, the chuck plate may further include a second vacuum chamber communicating with the second vacuum hole and the second vacuum line for providing a space for transmitting a vacuum to the second vacuum hole, and the second vacuum line is connected to the chuck board.

而且,連接板可進一步包括:第三真空孔,形成在與第二真空孔相對應的位置,以與第二真空孔相連通;以及第二真空腔室,與第三真空孔和第二真空管線相連通,用於提供用來傳遞真空到第三真空孔的空間,且第二真空管線連接到連接板。Also, the connection plate may further include: a third vacuum hole formed at a position corresponding to the second vacuum hole to communicate with the second vacuum hole; and a second vacuum chamber, the third vacuum hole, and the second vacuum tube The wires are connected to provide a space for transmitting a vacuum to the third vacuum hole, and the second vacuum line is connected to the connection plate.

在一例示性具體實施例中,加熱單元可包括:加熱器,設置在連接板下方,並且配置成產生用來加熱吸盤板的熱;以及隔離件,設置在加熱器下方,並且設置成防止熱從加熱器向下傳導。In an exemplary embodiment, the heating unit may include a heater disposed below the connection plate and configured to generate heat for heating the chuck plate; and a spacer disposed below the heater and disposed to prevent heat Conducted down from the heater.

根據本發明的一方案,提供了一種探針台,其包括:吸盤模組,用於支承具有半導體裝置的基板;以及探針卡保持模組,用於保持探針卡以用於執行對半導體裝置的電氣檢查;其中吸盤模組包括:吸盤板,與探針卡對置設置,用於支承基板,該吸盤板包括位於其中央部的對位孔;連接板,設置在吸盤板下方,該連接板包括第一真空孔和第一對位銷,第一真空孔用於真空吸附吸盤板,第一對位銷被插入到對位孔中,用於使連接板對齊吸盤板;以及加熱單元,設置在連接板下方並且與連接板連接,該加熱單元配置成對吸盤板進行加熱。According to an aspect of the present invention, there is provided a probe station including: a chuck module for supporting a substrate having a semiconductor device; and a probe card holding module for holding the probe card for performing semiconductor Electrical inspection of the device; wherein the sucker module includes: a sucker plate opposite to the probe card for supporting the substrate, the sucker plate including an alignment hole in a central portion thereof; and a connecting plate provided below the sucker plate, the The connection plate includes a first vacuum hole and a first alignment pin. The first vacuum hole is used for vacuum suction of the chuck plate, and the first alignment pin is inserted into the alignment hole for aligning the connection plate with the chuck plate; and a heating unit. Is arranged below the connection plate and connected to the connection plate, and the heating unit is configured to heat the suction plate.

在一例示性具體實施例中,吸盤板可進一步包括形成在其邊緣部的對位狹縫,並且,連接板進一步包括被插入到對位狹縫中的第二對位銷。In an exemplary embodiment, the sucker plate may further include an alignment slit formed at an edge portion thereof, and the connection plate further includes a second alignment pin inserted into the alignment slit.

在一例示性具體實施例中,連接板可進一步包括冷卻通道,其配置成使冷卻流體流動以用於冷卻吸盤板,以使吸盤板的溫度維持在預設溫度範圍內。In an exemplary embodiment, the connection plate may further include a cooling channel configured to flow a cooling fluid for cooling the chuck plate so as to maintain the temperature of the chuck plate within a preset temperature range.

根據如上所述的本發明的具體實施例,能夠通過利用真空將吸盤板固定到連接板而容易地拆卸和組裝吸盤模組。當需要改變吸盤模組的類型,或由於吸盤板已經長期使用而需要將吸盤板更換為新的吸盤板時,可容易地僅更換吸盤板,不必完整地更換吸盤模組。其結果,能夠提高吸盤模組的可裝配性並且能夠縮短裝配時間。According to the specific embodiment of the present invention as described above, the chuck module can be easily disassembled and assembled by fixing the chuck plate to the connection plate using a vacuum. When the type of the sucker module needs to be changed, or the sucker plate needs to be replaced with a new one because the sucker plate has been used for a long time, it is easy to replace only the sucker plate without having to completely replace the sucker module. As a result, the assemblability of the chuck module can be improved, and the assembling time can be shortened.

而且,由於利用真空將吸盤板聯接到連接板,而不是通過螺栓連接,因此能夠防止吸盤板翹曲變形,即使來自加熱單元的熱使吸盤板受熱膨脹。其結果,本發明的吸盤模組能夠防止吸盤模組的水平度在完成晶片和探針卡的對位後改變,並且能夠防止探針卡與晶片接觸不良。Moreover, since the chuck plate is coupled to the connection plate using a vacuum instead of being bolted, it is possible to prevent the chuck plate from warping and deforming even if the heat from the heating unit causes the chuck plate to expand thermally. As a result, the chuck module of the present invention can prevent the level of the chuck module from changing after the alignment of the wafer and the probe card is completed, and can prevent poor contact between the probe card and the wafer.

而且,連接板和吸盤板通過第一和第二對位銷、以及對位孔和對位狹縫雙方而準確地相互對齊,可進一步提高吸盤模組的裝配精度。In addition, the connecting plate and the chuck plate are accurately aligned with each other through the first and second alignment pins, the alignment hole and the alignment slit, which can further improve the assembly accuracy of the chuck module.

明確地說,由於吸盤板包括具有狹縫形狀而不是圓孔形狀的對位狹縫,且第二對位銷被插入到對位狹縫中,因此能夠防止第二對位銷因吸盤板而變形。因此,本發明的吸盤模組能夠防止發生吸盤板受熱變形,即使來自加熱單元的熱使吸盤板膨脹。其結果,可防止吸盤模組的水平度在完成晶片和探針卡的對位後改變。Specifically, since the chuck plate includes an alignment slit having a slit shape instead of a circular hole shape, and the second alignment pin is inserted into the alignment slit, it is possible to prevent the second alignment pin from being caused by the chuck plate. Deformation. Therefore, the chuck module of the present invention can prevent the chuck plate from undergoing thermal deformation, even if the heat from the heating unit causes the chuck plate to expand. As a result, it is possible to prevent the level of the chuck module from changing after the alignment of the wafer and the probe card is completed.

<具體實施例><Specific Example>

在下文中將參考示出了本發明的具體實施例的圖式更充分地描述本發明。然而,本發明能夠以多種不同的形式實施並且不應被解釋為限於本文中所描述的具體實施例。這些具體實施例是為了使本公開完全和完整,並且將本發明的範圍完整地傳達給本領域的技術人員而提供。在圖式中,為了清楚起見,可能誇大層和區域的大小和相對大小。The invention will be described more fully hereinafter with reference to the accompanying drawings, in which specific embodiments of the invention are shown. The invention can, however, be embodied in many different forms and should not be construed as limited to the specific embodiments described herein. These specific embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity.

應當理解的是,當將一個元件或層稱為在另一個元件或層“上”、“被連接到”或者“被聯接到”另一個元件或層時,其可為直接在其它元件或層上、直接被連接到或者被聯接到其它元件或層、或者存在居於其間的元件或層。與此相反,當將一個元件稱為“直接在”另一個元件或層“上”、“直接被連接到”或者“直接被聯接到”另一個元件或層時,這意味著並不存在居於其間的元件或層。全文中,相同的符號表示相同的元件。如在本文中使用的,用語“和/或”包括一個或多個相關聯的所列項目的任何和全部組合。It should be understood that when an element or layer is referred to as being "on", "connected to" or "coupled to" another element or layer, it can be directly on the other element or layer. On, directly connected to or coupled to other elements or layers, or elements or layers intervening therebetween. In contrast, when an element is referred to as being "directly on," "directly connected to" or "directly coupled to" another element or layer, it means that there is no Elements or layers in between. Throughout the text, the same symbols indicate the same elements. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

應當理解的是,儘管用語第一、第二、第三等在本文中可用於描述各種元件、部件、區域、層和/或部分,但這些元件、部件、區域、層和/或部分應不受這些用語限制。這些用語僅用於區分一個元件、部件、區域、層或部分與另一個區域、層或部分。因此,以下討論的第一元件、部件、區域、層或部分在不背離本發明的教導的情況下可被稱為第二元件、部件、區域、層或部分。It should be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be Limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section. Thus, a first element, component, region, layer or section discussed below can be termed a second element, component, region, layer or section without departing from the teachings of the present invention.

在本文中為便於說明可使用“在…的下方”、“在…下面”、“較低的”、“在…上方”、“較高的”等空間相對用語來描述如圖所示的一個元件或特徵與另一個元件或特徵的關係。應當理解的是,空間相對用語意圖涵蓋裝置在使用或操作中除了圖中所描繪的方位之外的不同方位。例如,如果圖中的裝置翻轉,則描述成“在其他元件或特徵下面”或“在其他元件或特徵下方”的元件被定向成“在其他元件或特徵上方”。因此,示例的用語“在…下面”能夠涵蓋在上方和在下方這兩種方位。裝置可以另外的方式定向(旋轉90度或在其他方位上),並且可相應地解釋在本文中使用的空間相對描述詞。In this article, for the convenience of explanation, the space-relative terms such as "below", "below", "lower", "above", and "higher" may be used to describe one as shown in the figure. The relationship of an element or feature to another element or feature. It should be understood that the spatial relative term is intended to cover different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below other elements or features" or "below other elements or features" would then be oriented "above other elements or features." Thus, the example term "below" can cover both orientations above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may be interpreted accordingly.

在本文中使用的術語僅用於說明特定具體實施例,並非意圖對本發明進行限定。在本文中使用的單數形式“一”、“一個”、和“前述/該”意圖包括複數形式,除非在上下文中另外明確地指出。應當理解的是,當在說明書中使用用語“組成”和/或“包含/包括”時,其明確指定存在所聲明的特徵、整數、步驟、操作、元件和/或部件,但不排除存在或添加一個或多個其他的特徵、整數、步驟、操作、元件、部件和/或它們的組合的情況。The terminology used herein is only used to describe a specific specific embodiment and is not intended to limit the present invention. As used herein, the singular forms "a," "an," and "the foregoing / the" are intended to include the plural forms unless the context clearly indicates otherwise. It should be understood that when the terms "comprising" and / or "including / comprising" are used in the description, they explicitly specify the existence of stated features, integers, steps, operations, elements and / or components, but do not exclude the presence or Where one or more other features, integers, steps, operations, elements, components, and / or combinations thereof are added.

在本文中參考本發明的理想具體實施例(和中間結構)的示意圖的剖面圖來描述本發明的具體實施例。如此,可預期由於例如製造技術和/或允許誤差而導致的所圖示的形狀的變化。因此,本發明的具體實施例不應被解釋為限於本文中所圖示區域的特定形狀,而是包括由於例如製造而導致的形狀偏差。例如,圖示為矩形的植入區域在其邊緣通常具有圓形的或彎曲的特徵和/或植入濃度梯度,而不是從植入區域到非植入區域的二元改變。同樣地,通過植入而形成的埋藏區域可導致該埋藏區域與植入進行時所經過的表面之間的區域中的一些植入。因此,圖中所示區域實質上是示意性的,並且它們的形狀並非意圖示出裝置的區域的實際形狀,也並非意圖限制本發明的範圍。The specific embodiments of the present invention are described herein with reference to the schematic sectional views of the ideal specific embodiments (and intermediate structures) of the present invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and / or tolerances, are to be expected. Therefore, specific embodiments of the present invention should not be interpreted as being limited to the specific shape of the regions illustrated herein, but include shape deviations due to, for example, manufacturing. For example, an implanted area illustrated as a rectangle generally has rounded or curved features and / or implantation concentration gradients at its edges, rather than a binary change from the implanted area to the non-implanted area. Likewise, a buried area formed by implantation may result in some implantation in the area between the buried area and the surface through which the implantation progresses. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the invention.

除非另外定義,在本文中使用的所有用語(包括技術用語和科學用語)具有與本領域的技術人員的一般理解相同的意義。應當理解的是,用語,例如在常用字典中定義的那些,應被解釋為具有與它們在相關領域的背景和/或上下文中的含義一致的含義,並且將不以理想化或過度正式的意義進行解釋,除非在本文中清楚地如此定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those skilled in the art. It should be understood that terms, such as those defined in commonly used dictionaries, should be interpreted to have meanings consistent with their context and / or context in the relevant field, and will not be in an idealized or overly formal sense Explain unless explicitly so defined herein.

圖1係表示根據本發明的一例示性具體實施例的探針台的剖面圖。FIG. 1 is a cross-sectional view showing a probe station according to an exemplary embodiment of the present invention.

參照圖1,根據本發明的一例示性具體實施例的探針台100可使用探針卡20對基板10實施電氣特性測試,基板10例如是晶片,在晶片上形成有多個半導體裝置。Referring to FIG. 1, a probe station 100 according to an exemplary embodiment of the present invention may use a probe card 20 to perform an electrical characteristic test on a substrate 10, such as a wafer, on which a plurality of semiconductor devices are formed.

具體而言,探針台100包括:測試室110,提供用於對晶片10執行電氣特性測試的處理空間;基板支承組件200,被定位在處理空間中,用於支承晶片10;以及底部和上部對位相機120和130,用於使晶片10對齊探針卡20。Specifically, the probe station 100 includes: a test chamber 110 that provides a processing space for performing electrical characteristic tests on the wafer 10; a substrate support assembly 200 that is positioned in the processing space for supporting the wafer 10; and a bottom and an upper portion The alignment cameras 120 and 130 are used to align the wafer 10 with the probe card 20.

探針卡20被定位在基板支承組件200上方。在晶片10對齊探針卡20後,探針卡20的探針22與形成在晶片10上的焊盤接觸,以施加測試訊號到焊盤。在此探針台100可與測試器30相互連接,測試器30用於檢查晶片10的電氣特性。測試器30可通過探針卡20施加測試訊號到形成在晶片10上的半導體裝置,並且利用從半導體裝置送出的輸出訊號檢查晶片10的電氣特性。The probe card 20 is positioned above the substrate support assembly 200. After the wafer 10 is aligned with the probe card 20, the probe 22 of the probe card 20 is in contact with a pad formed on the wafer 10 to apply a test signal to the pad. Here, the probe station 100 can be interconnected with a tester 30, which is used to check the electrical characteristics of the wafer 10. The tester 30 may apply a test signal to the semiconductor device formed on the wafer 10 through the probe card 20, and use the output signal sent from the semiconductor device to check the electrical characteristics of the wafer 10.

基板支承組件200調整晶片10的位置,以使晶片10的測試焊盤與探針卡20的探針22相互對應。在晶片10對齊探針卡20後,使晶片10上下移動以使探針與晶片10的測試焊盤接觸。在這種情況下,可利用從底部和上部對位相機120和130取得的影像執行晶片10和探針卡20之間的對位。The substrate supporting assembly 200 adjusts the position of the wafer 10 so that the test pad of the wafer 10 and the probe 22 of the probe card 20 correspond to each other. After the wafer 10 is aligned with the probe card 20, the wafer 10 is moved up and down to bring the probe into contact with the test pad of the wafer 10. In this case, the alignment between the wafer 10 and the probe card 20 may be performed using the images acquired from the bottom and upper alignment cameras 120 and 130.

詳細而言,底部對位相機120可與基板支承組件200一起移動,並且可取得探針卡20的探針的影像。上部對位相機130可被設置在基板支承組件200上方,並且可取得形成在晶片10上的圖案的影像。雖然在圖1中未詳細示出,上部對位相機130可通過橋式驅動部(未圖示)在水平方向上移動。In detail, the bottom alignment camera 120 can be moved together with the substrate support assembly 200, and an image of a probe of the probe card 20 can be acquired. The upper alignment camera 130 may be disposed above the substrate support assembly 200 and may acquire an image of a pattern formed on the wafer 10. Although not shown in detail in FIG. 1, the upper registration camera 130 can be moved in a horizontal direction by a bridge driving section (not shown).

以下,參照圖式對基板支承組件200的元件進行詳細描述。Hereinafter, the elements of the substrate support assembly 200 will be described in detail with reference to the drawings.

圖2係表示根據本發明的一例示性具體實施例的吸盤模組的剖面圖。圖3係表示圖2中的吸盤模組的分解立體圖。圖4係表示圖2中的吸盤板和連接板的連接狀態的俯視圖。FIG. 2 is a cross-sectional view illustrating a chuck module according to an exemplary embodiment of the present invention. FIG. 3 is an exploded perspective view showing the chuck module in FIG. 2. FIG. 4 is a plan view showing a connection state between the chuck plate and the connection plate in FIG. 2.

參照圖1和圖2,基板支承組件200包括:吸盤模組301,用於將晶片10支承在其上表面;旋轉驅動單元210,設置在吸盤模組301下面,用於使吸盤模組301旋轉,以使探針卡20的探針22對齊晶片10的焊盤;垂直驅動單元220,被提供到吸盤模組301下面,用於調整吸盤模組301的上下位置;吸盤台230,被定位在吸盤模組301下方,用於支承垂直驅動單元220;以及水平驅動單元240,用於調整吸盤模組301的水平位置。1 and 2, the substrate supporting assembly 200 includes: a chuck module 301 for supporting the wafer 10 on an upper surface thereof; and a rotation driving unit 210 disposed under the chuck module 301 for rotating the chuck module 301. So that the probe 22 of the probe card 20 is aligned with the pad of the wafer 10; the vertical driving unit 220 is provided below the suction cup module 301 for adjusting the upper and lower positions of the suction cup module 301; the suction cup table 230 is positioned at Below the chuck module 301 is used to support the vertical drive unit 220; and the horizontal drive unit 240 is used to adjust the horizontal position of the chuck module 301.

吸盤模組301被定位成面向探針卡20並支承晶片10,並且控制晶片10的溫度以使其維持在適合於檢查晶片10的溫度。The chuck module 301 is positioned to face the probe card 20 and support the wafer 10, and controls the temperature of the wafer 10 so that it is maintained at a temperature suitable for inspecting the wafer 10.

具體而言,吸盤模組301包括吸盤板310、連接板320、以及加熱單元330。吸盤板310可將晶片支承在其上表面。連接板320可被設置在吸盤板310下方並且可真空吸附吸盤板310,以與吸盤板310相互連接。加熱單元330被定位在連接板320下方,用於加熱吸盤板310。特別地,吸盤模組301可利用真空固定吸盤板310,使得可容易地從連接板320釋放吸盤板310並且可容易地更換吸盤板310。Specifically, the chuck module 301 includes a chuck plate 310, a connection plate 320, and a heating unit 330. The chuck plate 310 may support a wafer on its upper surface. The connection plate 320 may be disposed below the chuck plate 310 and may vacuum-suck the chuck plate 310 to be interconnected with the chuck plate 310. The heating unit 330 is positioned below the connection plate 320 for heating the chuck plate 310. In particular, the chuck module 301 can fix the chuck plate 310 with a vacuum, so that the chuck plate 310 can be easily released from the connection plate 320 and the chuck plate 310 can be easily replaced.

參照圖2至圖4,吸盤板310可具有如圖3所示的圓盤形狀。吸盤板310包括形成在其中央部的對位孔312,用於使吸盤板310對齊連接板320。2 to 4, the suction plate 310 may have a disc shape as shown in FIG. 3. The chuck plate 310 includes an alignment hole 312 formed in a central portion thereof for aligning the chuck plate 310 with the connection plate 320.

如圖3所示,連接板320可具有與吸盤板310相似的圓盤形狀以及大小。具體而言,連接板320包括:多個第一真空孔321,用於真空吸附吸盤板310;以及第一對位銷322,被插入到對位孔312中,用於使連接板320對齊吸盤板310。As shown in FIG. 3, the connection plate 320 may have a disc shape and size similar to that of the suction plate 310. Specifically, the connection plate 320 includes a plurality of first vacuum holes 321 for vacuum suction of the chuck plate 310 and a first alignment pin 322 inserted into the alignment hole 312 for aligning the connection plate 320 with the suction cup.板 310。 Plate 310.

第一真空孔321可形成在連接板320的上表面,並且用於提供真空以將吸盤板310固定到連接板320。吸盤板310的下表面通過經由第一真空孔321提供的真空力被吸引到連接板320的上表面,由此吸盤板310被連接到連接板320。A first vacuum hole 321 may be formed on an upper surface of the connection plate 320 and is used to provide a vacuum to fix the chuck plate 310 to the connection plate 320. The lower surface of the chuck plate 310 is attracted to the upper surface of the connection plate 320 by a vacuum force provided through the first vacuum hole 321, and thus the chuck plate 310 is connected to the connection plate 320.

第一對位銷322被提供到連接板320的上表面並且可被設置在連接板320的中央部。第一對位銷322被插入到吸盤板310的對位孔312中,由此吸盤板310的中心點對齊連接板320的中心點。The first alignment pin 322 is provided to an upper surface of the connection plate 320 and may be provided at a central portion of the connection plate 320. The first alignment pin 322 is inserted into the alignment hole 312 of the chuck plate 310, whereby the center point of the chuck plate 310 is aligned with the center point of the connection plate 320.

連接板320可進一步包括第二對位銷323,其用於與吸盤板310的對位。第二對位銷323可被提供到連接板320的上表面的邊緣部,並且吸盤板310可具有對位狹縫314,第二對位銷323被插入到對位狹縫314中。如圖4所示,對位狹縫314形成在吸盤板310的邊緣部,並且第二對位銷323能夠被插入到對位狹縫314中。雖然未圖示,據此,吸盤板310和連接板320能夠更準確地相互對齊。The connection plate 320 may further include a second alignment pin 323 for alignment with the suction plate 310. The second alignment pin 323 may be provided to an edge portion of the upper surface of the connection plate 320, and the chuck plate 310 may have an alignment slit 314 into which the second alignment pin 323 is inserted. As shown in FIG. 4, a registration slit 314 is formed at an edge portion of the chuck plate 310, and a second registration pin 323 can be inserted into the registration slit 314. Although not shown, according to this, the chuck plate 310 and the connection plate 320 can be more accurately aligned with each other.

連接板320可進一步包括第一真空腔室324,其與第一真空孔321相連通。而且,吸盤模組301可進一步包括:第一真空管線342,聯接到連接板320,用於提供真空以用於吸附並固定吸盤板310;以及第一真空泵350,聯接到第一真空管線342。The connection plate 320 may further include a first vacuum chamber 324, which is in communication with the first vacuum hole 321. Also, the chuck module 301 may further include: a first vacuum line 342 coupled to the connection plate 320 for providing a vacuum for adsorbing and fixing the chuck plate 310; and a first vacuum pump 350 coupled to the first vacuum line 342.

如圖2所示,第一真空腔室324可形成在連接板320中並且可與第一真空管線342相連通。第一真空腔室324具有用於為第一真空孔321提供真空的空間。因此,第一真空泵350被驅動以在第一真空腔室324中形成真空狀態。當在第一真空腔室324中形成真空時,與第一真空腔室324相連通的第一真空孔321為真空狀態,由此吸盤板310的下表面可被吸附並固定到連接板320的上表面。As shown in FIG. 2, the first vacuum chamber 324 may be formed in the connection plate 320 and may communicate with the first vacuum line 342. The first vacuum chamber 324 has a space for providing a vacuum to the first vacuum hole 321. Therefore, the first vacuum pump 350 is driven to form a vacuum state in the first vacuum chamber 324. When a vacuum is formed in the first vacuum chamber 324, the first vacuum hole 321 communicating with the first vacuum chamber 324 is in a vacuum state, and thus the lower surface of the chuck plate 310 can be adsorbed and fixed to the connection plate 320. On the surface.

以下,參照圖式對利用真空將吸盤板310附接到連接板320和從連接板320拆卸吸盤板310的過程進行詳細描述。Hereinafter, a process of attaching and detaching the chuck plate 310 to and from the connection plate 320 by using a vacuum will be described in detail with reference to the drawings.

圖5係表示圖2中的吸盤模組的剖面圖,其中吸盤板被移除。FIG. 5 is a cross-sectional view showing the suction cup module in FIG. 2 with the suction cup plate removed.

參照圖2和圖5,下面對利用真空將吸盤板310聯接到連接板320的過程進行詳細描述。首先,吸盤板310和連接板320相互對齊。具體而言,吸盤板310的對位孔312被定位成與連接板320的第一對位銷322相互對應,且吸盤板310的對位狹縫314對齊連接板320的第二對位銷323。然後,吸盤板310被置放在連接板320的上表面。第一對位銷322被插入到對位孔312中,且第二對位銷323被插入到對位狹縫314中,由此吸盤板310對齊連接板320。Referring to FIGS. 2 and 5, a process of coupling the suction plate 310 to the connection plate 320 using a vacuum is described in detail below. First, the chuck plate 310 and the connection plate 320 are aligned with each other. Specifically, the alignment holes 312 of the suction plate 310 are positioned to correspond to the first alignment pins 322 of the connection plate 320, and the alignment slits 314 of the suction plate 310 are aligned with the second alignment pins 323 of the connection plate 320. . Then, the suction plate 310 is placed on the upper surface of the connection plate 320. The first alignment pin 322 is inserted into the alignment hole 312 and the second alignment pin 323 is inserted into the alignment slit 314, whereby the suction plate 310 is aligned with the connection plate 320.

然後,第一真空泵350被驅動以在第一真空腔室324中形成真空,由此,如圖2所示,在第一真空孔321中形成真空,從而吸盤板310固定地聯接到連接板320。因此,吸盤模組301裝配有吸盤板310和連接板320。Then, the first vacuum pump 350 is driven to form a vacuum in the first vacuum chamber 324, and thus, as shown in FIG. 2, a vacuum is formed in the first vacuum hole 321, so that the chuck plate 310 is fixedly coupled to the connection plate 320. . Therefore, the chuck module 301 is equipped with a chuck plate 310 and a connection plate 320.

同時,對將吸盤板310從吸盤模組301分離,以將吸盤板310更換為另一個吸盤板的過程進行描述。首先,在第一真空泵350的驅動停止後,真空孔321的真空被破壞。其結果,如圖5所示,可容易地從連接板320分離吸盤板310。明確地說,由於本發明的連接板320和吸盤板310不通過使用螺栓的螺栓聯結方式來聯接而是利用真空來聯接,因此容易將其中一方從另一方分離,並且容易相互組裝,從而可顯著地縮短分離或相互組裝的時間。Meanwhile, a process of separating the suction plate 310 from the suction plate module 301 to replace the suction plate 310 with another suction plate will be described. First, after the driving of the first vacuum pump 350 is stopped, the vacuum of the vacuum hole 321 is broken. As a result, as shown in FIG. 5, the chuck plate 310 can be easily separated from the connection plate 320. Specifically, since the connecting plate 320 and the sucker plate 310 of the present invention are connected by vacuum instead of using a bolt connection method using bolts, it is easy to separate one of them from the other, and it is easy to assemble each other. Reduce the time of separation or assembly.

如上所述,能夠通過利用真空將吸盤板310固定到連接板320而容易地拆卸和組裝吸盤模組301。當需要改變吸盤模組301的類型,或由於吸盤板310已經長期使用而需要將吸盤板310更換為新的吸盤板時,可容易地僅更換吸盤板310,不必完整地更換吸盤模組301。其結果,能夠提高吸盤模組301的可裝配性並且能夠縮短裝配時間。As described above, the chuck module 301 can be easily disassembled and assembled by fixing the chuck plate 310 to the connection plate 320 using a vacuum. When the type of the sucker module 301 needs to be changed, or the sucker plate 310 needs to be replaced with a new one because the sucker plate 310 has been used for a long time, it is easy to replace only the sucker plate 310 without having to completely replace the sucker module 301. As a result, the assemblability of the chuck module 301 can be improved, and the assembling time can be shortened.

而且,由於利用真空將吸盤板310聯接到連接板320,而不是通過螺栓連接,因此能夠防止吸盤板310翹曲變形,即使來自加熱單元330的熱使吸盤板310受熱膨脹。其結果,吸盤模組301能夠防止吸盤模組301的水平度在完成晶片10和探針卡20的對位後改變,並且能夠防止探針卡20與晶片10接觸不良。Also, since the chuck plate 310 is coupled to the connection plate 320 using a vacuum instead of being bolted, it is possible to prevent the chuck plate 310 from warping and deforming even if heat from the heating unit 330 causes the chuck plate 310 to expand thermally. As a result, the chuck module 301 can prevent the level of the chuck module 301 from changing after the alignment of the wafer 10 and the probe card 20 is completed, and can prevent poor contact between the probe card 20 and the wafer 10.

而且,連接板320和吸盤板310通過第一和第二對位銷322和323以及對位孔312和對位狹縫314而準確地相互對齊,可進一步提高吸盤模組301的裝配精度。In addition, the connecting plate 320 and the chuck plate 310 are accurately aligned with each other through the first and second alignment pins 322 and 323, and the alignment holes 312 and the alignment slit 314, which can further improve the assembly accuracy of the chuck module 301.

明確地說,吸盤板310包括形成為狹縫形狀而不是圓孔形狀的對位狹縫314,用於將第二對位銷323插入。因此,第二對位銷323可被聯接到吸盤板310並且不會受到由於吸盤板310受熱變形而造成的影響。因此,吸盤模組301能夠防止吸盤板310變形,也就是說,能夠防止吸盤板310產生例如翹曲變形等瑕疵,即使來自加熱單元330的熱使吸盤板310受熱膨脹。其結果,可防止吸盤模組301的水平度在晶片10對齊探針卡20後改變。Specifically, the chuck plate 310 includes an alignment slit 314 formed in a slit shape instead of a circular hole shape for inserting the second alignment pin 323. Therefore, the second alignment pin 323 may be coupled to the chuck plate 310 without being affected by the heat deformation of the chuck plate 310. Therefore, the chuck module 301 can prevent the chuck plate 310 from being deformed, that is, it can prevent the chuck plate 310 from generating defects such as warpage and deformation, even if the heat from the heating unit 330 causes the chuck plate 310 to expand thermally. As a result, it is possible to prevent the level of the chuck module 301 from being changed after the wafer 10 is aligned with the probe card 20.

再次參照圖2和圖3,連接板320可進一步包括冷卻通道325,冷卻流體流經冷卻通道325。冷卻通道325形成在連接板320中。可將用於冷卻吸盤板310的冷卻流體引入到冷卻通道325中以使吸盤板310維持在適合於檢驗製程的預設溫度範圍內。其結果,連接板320可利用冷卻流體防止吸盤板310通過加熱單元330被加熱到超過預設溫度範圍。Referring again to FIGS. 2 and 3, the connection plate 320 may further include a cooling channel 325 through which a cooling fluid flows. A cooling channel 325 is formed in the connection plate 320. A cooling fluid for cooling the chuck plate 310 may be introduced into the cooling channel 325 to maintain the chuck plate 310 within a preset temperature range suitable for the inspection process. As a result, the connection plate 320 can prevent the chuck plate 310 from being heated beyond the preset temperature range by the heating unit 330 using a cooling fluid.

在一例示性具體實施例中,冷卻通道325可被定位在第一真空腔室324下方或第一真空腔室324上方。In an exemplary embodiment, the cooling channel 325 may be positioned below the first vacuum chamber 324 or above the first vacuum chamber 324.

在一例示性具體實施例中,吸盤板310可包括多個第二真空孔316,用於真空吸附晶片10。如圖3所示,第二真空孔316形成在吸盤板310的上表面。第二真空孔316可在內部產生真空,以將晶片10吸附到吸盤板310的上表面。而且,吸盤模組301可進一步包括與第二真空孔316相連通的第二真空管線344、以及與第二真空管線344相互連接的第二真空泵360。In an exemplary embodiment, the chuck plate 310 may include a plurality of second vacuum holes 316 for vacuum sucking the wafer 10. As shown in FIG. 3, a second vacuum hole 316 is formed on the upper surface of the chuck plate 310. The second vacuum hole 316 may generate a vacuum inside to attract the wafer 10 to the upper surface of the chuck plate 310. Moreover, the chuck module 301 may further include a second vacuum line 344 communicating with the second vacuum hole 316 and a second vacuum pump 360 interconnected with the second vacuum line 344.

吸盤板310可進一步包括第二真空腔室318,其與第二真空孔316相連通。第二真空腔室318可形成在吸盤板310內部並且可與第二真空管線344相連通。可通過驅動第二真空泵360使第二真空腔室318成為真空狀態。由此,與第二真空腔室318相連通的第二真空孔316可變成真空狀態,以真空吸附被定位在吸盤板310的上表面的晶片。其結果,吸盤板310可穩定地支承晶片10。The chuck plate 310 may further include a second vacuum chamber 318 which is in communication with the second vacuum hole 316. The second vacuum chamber 318 may be formed inside the chuck plate 310 and may be in communication with the second vacuum line 344. The second vacuum chamber 318 can be brought into a vacuum state by driving the second vacuum pump 360. Thereby, the second vacuum hole 316 communicating with the second vacuum chamber 318 may be changed to a vacuum state, and a wafer positioned on the upper surface of the chuck plate 310 may be vacuum-adsorbed. As a result, the chuck plate 310 can stably support the wafer 10.

加熱單元330被定位在連接板320下方。加熱單元330可包括加熱器332和隔離件334。加熱器332被設置在連接板320下方並且配置成產生用來加熱吸盤板310的熱。隔離件334被設置在加熱器下方,用於防止熱從加熱單元330向下分散。The heating unit 330 is positioned below the connection plate 320. The heating unit 330 may include a heater 332 and a spacer 334. The heater 332 is disposed below the connection plate 320 and is configured to generate heat for heating the chuck plate 310. The spacer 334 is disposed below the heater to prevent heat from being dissipated downward from the heating unit 330.

在一例示性具體實施例中,加熱器332可以多種方式佈置並且可具有環形。而且,隔離件334可包括在其上表面的凹入部,用於容納加熱器332。In an exemplary embodiment, the heater 332 may be arranged in a variety of ways and may have a ring shape. Also, the spacer 334 may include a recessed portion on an upper surface thereof for receiving the heater 332.

由於用於冷卻吸盤板310的冷卻通道325形成在連接板320中而不是形成在吸盤板310中,因此能夠簡化吸盤模組301。據此,能夠容易地更換吸盤板310。Since the cooling channel 325 for cooling the chuck plate 310 is formed in the connection plate 320 instead of the chuck plate 310, the chuck module 301 can be simplified. Accordingly, the chuck plate 310 can be easily replaced.

圖6係表示根據本發明的一例示性具體實施例的吸盤模組的剖面圖。FIG. 6 is a cross-sectional view illustrating a chuck module according to an exemplary embodiment of the present invention.

圖6所示的吸盤板370可具有對位孔312和對位狹縫314,用於與連接板380對齊,如同圖2所示的吸盤板310一樣。但是,圖6所示的吸盤板370具有比圖2所示的吸盤板310更簡單的結構。也就是說,吸盤板370可具有用於真空吸附晶片10的多個第二真空孔316,但與圖2所示的吸盤板310不同,吸盤板370不具有與孔316相連通的第二真空腔室318(參照圖2)。The suction cup plate 370 shown in FIG. 6 may have an alignment hole 312 and an alignment slit 314 for alignment with the connection plate 380, like the suction cup plate 310 shown in FIG. 2. However, the chuck plate 370 shown in FIG. 6 has a simpler structure than the chuck plate 310 shown in FIG. 2. That is, the chuck plate 370 may have a plurality of second vacuum holes 316 for vacuum suctioning the wafer 10, but unlike the chuck plate 310 shown in FIG. 2, the chuck plate 370 does not have a second vacuum communicating with the holes 316 Chamber 318 (see FIG. 2).

連接板380可包括用於真空吸附吸盤板370的多個第一真空孔321、以及用於使連接板380對齊吸盤板370的第一和第二對位銷322和323。而且,連接板380可包括與第一真空孔321相連通的第一真空腔室324。The connection plate 380 may include a plurality of first vacuum holes 321 for vacuum-suctioning the chuck plate 370, and first and second alignment pins 322 and 323 for aligning the connection plate 380 with the chuck plate 370. Also, the connection plate 380 may include a first vacuum chamber 324 in communication with the first vacuum hole 321.

具體而言,連接板380可進一步包括第三真空孔382和第二真空腔室384。第三真空孔382與第二真空孔316相連通,用於為第二真空孔316提供真空。第二真空腔室384提供與第三真空孔382相連通的空間以用於真空吸附晶片10。Specifically, the connection plate 380 may further include a third vacuum hole 382 and a second vacuum chamber 384. The third vacuum hole 382 is in communication with the second vacuum hole 316 and is used to provide a vacuum to the second vacuum hole 316. The second vacuum chamber 384 provides a space in communication with the third vacuum hole 382 for vacuum suctioning the wafer 10.

圖6所示的吸盤模組302與圖2所示的吸盤模組301在以下方面不同:與第二真空孔316相連通的第二真空腔室384是形成在連接板380中,且第二真空管線344被聯接到連接板380而不是被聯接到吸盤板370。第三真空孔382與第一真空孔321一起形成在連接板380的上表面,且第二真空腔室384與第二真空管線344相連通。連接到第二真空管線344的第二真空泵360被驅動以在第二真空腔室384中產生真空,以使第三真空孔382成為真空狀態。其結果,能夠將設置在吸盤板370上的晶片10吸引並固定到吸盤板370。The suction cup module 302 shown in FIG. 6 is different from the suction cup module 301 shown in FIG. 2 in that a second vacuum chamber 384 that communicates with the second vacuum hole 316 is formed in the connection plate 380, and the second The vacuum line 344 is coupled to the connection plate 380 instead of the suction plate 370. The third vacuum hole 382 is formed on the upper surface of the connection plate 380 together with the first vacuum hole 321, and the second vacuum chamber 384 is in communication with the second vacuum line 344. The second vacuum pump 360 connected to the second vacuum line 344 is driven to generate a vacuum in the second vacuum chamber 384 to bring the third vacuum hole 382 into a vacuum state. As a result, the wafer 10 provided on the chuck plate 370 can be sucked and fixed to the chuck plate 370.

如圖6所示,第二真空腔室384被定位在第一真空腔室324上方,但第二真空腔室384也可以被定位在第一真空腔室324下方。As shown in FIG. 6, the second vacuum chamber 384 is positioned above the first vacuum chamber 324, but the second vacuum chamber 384 may also be positioned below the first vacuum chamber 324.

再次參照圖1,旋轉驅動單元210被佈置在吸盤模組301下面,用於使吸盤模組301旋轉,以使晶片10的測試焊盤對齊探針卡20的探針22。而且,垂直驅動單元220可被設置在旋轉驅動單元210下面。垂直驅動單元220使吸盤模組301上下移動以調整吸盤模組301的上下位置,且吸盤台230可被設置在垂直驅動單元220下面。吸盤台230可被設置在水平驅動單元240上並且水平驅動單元240可使吸盤台230平移,以調整吸盤模組301的水平位置。Referring again to FIG. 1, the rotation driving unit 210 is disposed below the chuck module 301 for rotating the chuck module 301 so that the test pad of the wafer 10 is aligned with the probe 22 of the probe card 20. Also, the vertical driving unit 220 may be disposed under the rotation driving unit 210. The vertical driving unit 220 moves the chuck module 301 up and down to adjust the up and down position of the chuck module 301, and the chuck table 230 may be disposed below the vertical driving unit 220. The chuck table 230 may be disposed on the horizontal driving unit 240 and the horizontal driving unit 240 may translate the chuck table 230 to adjust the horizontal position of the chuck module 301.

前述內容是對本發明的說明,不應被解釋為對本發明進行限定。雖然已描述了本發明的幾個例示性具體實施例,但本領域的技術人員將容易地理解,在不實質上背離本發明的新穎教導和優點的情況下,能夠對例示性具體實施例進行許多修改。相應地,所有這些修改都意圖被涵蓋在由申請專利範圍定義的本發明的範圍內。在申請專利範圍中,手段加功能子句意圖涵蓋在本文中描述為執行前述功能的結構,不僅涵蓋結構等效物,而且涵蓋等效結構。因此,應當理解的是,前述內容是對本發明的說明,不應被解釋為使本發明限於所公開的具體實施例,並且對所公開的具體實施例以及其他具體實施例的修改意圖被涵蓋在所附申請專利範圍的範圍內。本發明由所附申請專利範圍和包括在本文中的申請專利範圍的等效物定義。The foregoing is a description of the invention and should not be construed as limiting the invention. Although several exemplary embodiments of the present invention have been described, those skilled in the art will readily understand that the exemplary embodiments can be performed without substantially departing from the novel teachings and advantages of the present invention. Many modifications. Accordingly, all such modifications are intended to be included within the scope of this invention as defined by the scope of the patent application. In the scope of the patent application, the means-plus-function clause is intended to cover structures described herein as performing the aforementioned functions, not only structural equivalents, but equivalent structures. Therefore, it should be understood that the foregoing is a description of the present invention, and should not be construed to limit the present invention to the disclosed specific embodiments, and the modification of the disclosed specific embodiments and other specific embodiments is intended to be covered in Within the scope of the attached patent application. The invention is defined by the appended claims and equivalents of the claims contained herein.

10‧‧‧基板(晶片)10‧‧‧ Substrate (wafer)

100‧‧‧探針台100‧‧‧ Probe Station

110‧‧‧測試室110‧‧‧test room

120‧‧‧底部對位相機120‧‧‧ bottom registration camera

130‧‧‧上部對位相機130‧‧‧ Upper registration camera

20‧‧‧探針卡20‧‧‧ Probe Card

22‧‧‧探針22‧‧‧ Probe

200‧‧‧基板支承組件200‧‧‧ substrate support assembly

210‧‧‧旋轉驅動單元210‧‧‧Rotary drive unit

220‧‧‧垂直驅動單元220‧‧‧Vertical Drive Unit

230‧‧‧吸盤台230‧‧‧ Suction table

240‧‧‧水平驅動單元240‧‧‧Horizontal Drive Unit

30‧‧‧測試器30‧‧‧Tester

301、302‧‧‧吸盤模組301, 302‧‧‧ Suction Module

310‧‧‧吸盤板310‧‧‧ Suction Plate

312‧‧‧對位孔312‧‧‧Alignment hole

314‧‧‧對位狹縫314‧‧‧Alignment slit

316‧‧‧第二真空孔316‧‧‧Second vacuum hole

318‧‧‧第二真空腔室318‧‧‧Second Vacuum Chamber

320‧‧‧連接板320‧‧‧Connecting board

321‧‧‧第一真空孔321‧‧‧The first vacuum hole

322‧‧‧第一對位銷322‧‧‧First registration pin

323‧‧‧第二對位銷323‧‧‧Second Registration Pin

324‧‧‧第一真空腔室324‧‧‧The first vacuum chamber

325‧‧‧冷卻通道325‧‧‧cooling channel

330‧‧‧加熱單元330‧‧‧Heating unit

332‧‧‧加熱器332‧‧‧heater

334‧‧‧隔離件334‧‧‧Isolator

342‧‧‧第一真空管線342‧‧‧The first vacuum line

344‧‧‧第二真空管線344‧‧‧Second vacuum line

350‧‧‧第一真空泵350‧‧‧The first vacuum pump

360‧‧‧第二真空泵360‧‧‧Second Vacuum Pump

370‧‧‧吸盤板370‧‧‧ Suction Plate

380‧‧‧連接板380‧‧‧Connecting plate

382‧‧‧第三真空孔382‧‧‧Third vacuum hole

384‧‧‧第二真空腔室384‧‧‧Second vacuum chamber

通過結合圖式對例示性具體實施例進行的詳細描述,將更清楚地理解本發明的上述以及其他特徵和優點,其中: 圖1係表示根據本發明的一例示性具體實施例的探針台的剖面圖; 圖2係表示根據本發明的一例示性具體實施例的吸盤模組的剖面圖; 圖3係表示圖2中的吸盤模組的分解立體圖; 圖4係表示圖2中的吸盤板和連接板的連接狀態的俯視圖; 圖5係表示圖2中的吸盤模組的剖面圖,其中吸盤板被移除; 圖6係表示根據本發明的一例示性具體實施例的吸盤模組的剖面圖。The above and other features and advantages of the present invention will be more clearly understood through the detailed description of the exemplary embodiments in conjunction with the drawings, in which: FIG. 1 shows a probe station according to an exemplary embodiment of the present invention 2 is a cross-sectional view showing a sucker module according to an exemplary embodiment of the present invention; FIG. 3 is an exploded perspective view showing the sucker module in FIG. 2; FIG. 4 is a sucker module in FIG. 2 FIG. 5 is a cross-sectional view of the suction cup module in FIG. 2 with the suction plate removed, and FIG. 6 is a suction cup module according to an exemplary embodiment of the present invention. Section view.

Claims (12)

一種吸盤模組,用於支承基板,前述吸盤模組包括: 吸盤板,用於支承基板,前述吸盤板包括位於其中央部的對位孔; 連接板,設置在前述吸盤板下方,前述連接板包括第一真空孔和第一對位銷,前述第一真空孔用於真空吸附前述吸盤板,前述第一對位銷被插入到前述對位孔中,用於使前述連接板對齊前述吸盤板;以及 加熱單元,設置在前述連接板下方並且與前述連接板連接,前述加熱單元配置成對前述吸盤板進行加熱。A sucker module for supporting a substrate. The sucker module includes: a sucker plate for supporting the substrate; the sucker plate includes an alignment hole in a central portion thereof; a connecting plate provided below the sucker plate; the connecting plate Including a first vacuum hole and a first alignment pin, the first vacuum hole is used for vacuum suction of the suction plate, the first alignment pin is inserted into the registration hole, and the connection plate is aligned with the suction plate And a heating unit disposed below the connection plate and connected to the connection plate, the heating unit being configured to heat the suction plate. 如申請專利範圍第1項所述之吸盤模組,其中,前述吸盤板進一步包括形成在其邊緣部的對位狹縫,並且,前述連接板進一步包括被插入到前述對位狹縫中的第二對位銷。The chuck module according to item 1 of the patent application scope, wherein the chuck plate further includes an alignment slit formed at an edge portion thereof, and the connection plate further includes a first chuck inserted into the alignment slit. Two pairs of pins. 如申請專利範圍第1項所述之吸盤模組,其中,前述連接板進一步包括冷卻通道,其配置成使冷卻流體流動以用於冷卻前述吸盤板,以使前述吸盤板的溫度維持在預設溫度範圍內。The suction cup module according to item 1 of the patent application scope, wherein the connection plate further includes a cooling channel configured to allow a cooling fluid to flow for cooling the suction plate, so that the temperature of the suction plate is maintained at a preset value. Temperature range. 如申請專利範圍第1項所述之吸盤模組,其中,前述連接板進一步包括與前述第一真空孔相連通的第一真空腔室,以提供用來在前述第一真空孔中傳遞真空的空間。The suction cup module according to item 1 of the patent application scope, wherein the connection plate further includes a first vacuum chamber connected to the first vacuum hole to provide a vacuum for transmitting a vacuum in the first vacuum hole. space. 如申請專利範圍第1項所述之吸盤模組,其中,前述吸盤板進一步包括第二真空孔,其用於真空吸附前述基板。The chuck module according to item 1 of the scope of the patent application, wherein the chuck plate further includes a second vacuum hole for vacuum suction of the substrate. 如申請專利範圍第5項所述之吸盤模組,其進一步包括: 第一真空管線,連接到前述連接板,與前述第一真空孔相連通,並傳遞真空到前述第一真空孔,以用於真空吸附前述吸盤板; 第一真空泵,連接到前述第一真空管線; 第二真空管線,與前述第二真空孔相連通,並且傳遞真空以用於真空吸附前述基板;以及 第二真空泵,連接到前述第二真空管線。The sucker module according to item 5 of the patent application scope, further comprising: a first vacuum line connected to the connection plate, communicating with the first vacuum hole, and transmitting a vacuum to the first vacuum hole for The first vacuum pump is connected to the first vacuum line; the second vacuum line is in communication with the second vacuum hole and transfers vacuum for vacuum suction of the substrate; and the second vacuum pump is connected To the aforementioned second vacuum line. 如申請專利範圍第6項所述之吸盤模組,其中,前述吸盤板進一步包括第二真空腔室,其與前述第二真空孔和前述第二真空管線相連通,用於提供用來傳遞真空到前述第二真空孔的空間,且前述第二真空管線連接到前述吸盤板。The chuck module according to item 6 of the patent application scope, wherein the chuck plate further includes a second vacuum chamber, which is in communication with the second vacuum hole and the second vacuum line for providing a vacuum for transmitting To the space of the aforementioned second vacuum hole, and the aforementioned second vacuum line is connected to the aforementioned sucker plate. 如申請專利範圍第6項所述之吸盤模組,其中,前述連接板進一步包括:第三真空孔,形成在與前述第二真空孔相對應的位置,以與前述第二真空孔相連通;以及第二真空腔室,與前述第三真空孔和前述第二真空管線相連通,用於提供用來傳遞真空到前述第三真空孔的空間,且前述第二真空管線連接到前述連接板。The sucker module according to item 6 of the scope of patent application, wherein the connection plate further includes: a third vacuum hole formed at a position corresponding to the second vacuum hole to communicate with the second vacuum hole; And a second vacuum chamber, which is in communication with the third vacuum hole and the second vacuum line, and provides a space for transmitting a vacuum to the third vacuum hole, and the second vacuum line is connected to the connection plate. 如申請專利範圍第1項所述之吸盤模組,其中,前述加熱單元包括: 加熱器,設置在前述連接板下方,並且配置成產生用來加熱前述吸盤板的熱;以及 隔離件,設置在前述加熱器下方,並且配置成防止熱從前述加熱器向下傳導。The suction cup module according to item 1 of the patent application scope, wherein the heating unit includes: a heater disposed below the connection plate and configured to generate heat for heating the suction plate; and a spacer provided at The heater is below, and is configured to prevent heat from being conducted downward from the heater. 一種探針台,其包括: 吸盤模組,用於支承具有半導體裝置的基板;以及 探針卡保持模組,用於保持探針卡以用於對半導體裝置執行電氣檢查; 其中前述吸盤模組包括: 吸盤板,與前述探針卡對置設置,用於支承前述基板,前述吸盤板包括位於其中央部的對位孔; 連接板,設置在前述吸盤板下方,前述連接板包括第一真空孔和第一對位銷,前述第一真空孔用於真空吸附前述吸盤板,前述第一對位銷被插入到前述對位孔中,用於使前述連接板對齊前述吸盤板;以及 加熱單元,設置在前述連接板下方並且與前述連接板連接,前述加熱單元配置成對前述吸盤板進行加熱。A probe station includes: a chuck module for supporting a substrate having a semiconductor device; and a probe card holding module for holding the probe card for performing an electrical inspection on the semiconductor device; wherein the aforementioned chuck module It includes: a sucker plate opposite to the probe card for supporting the substrate, the sucker plate including an alignment hole at a central portion thereof; a connecting plate provided below the sucker plate, the connecting plate including a first vacuum A hole and a first alignment pin, the first vacuum hole is used for vacuum suction of the suction plate, the first registration pin is inserted into the registration hole, and the connection plate is aligned with the suction plate; and a heating unit; Is disposed below the connection plate and connected to the connection plate, and the heating unit is configured to heat the suction plate. 如申請專利範圍第10項所述之探針台,其中,前述吸盤板進一步包括形成在其邊緣部的對位狹縫,並且,前述連接板進一步包括被插入到前述對位狹縫中的第二對位銷。The probe station according to claim 10, wherein the sucker plate further includes a registration slit formed at an edge portion thereof, and the connection plate further includes a first insertion hole inserted into the registration slit. Two pairs of pins. 如申請專利範圍第10項所述之探針台,其中,前述連接板進一步包括冷卻通道,其配置成使冷卻流體流動以用於冷卻前述吸盤板,以使前述吸盤板的溫度維持在預設溫度範圍內。The probe station according to item 10 of the scope of patent application, wherein the connection plate further includes a cooling channel configured to allow a cooling fluid to flow for cooling the suction plate, so that the temperature of the suction plate is maintained at a preset value. Temperature range.
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