TW201829859A - Apparatus for manufacturing lithium tantalate crystal and method for manufacturing lithium tantalate crystal - Google Patents

Apparatus for manufacturing lithium tantalate crystal and method for manufacturing lithium tantalate crystal Download PDF

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TW201829859A
TW201829859A TW106122316A TW106122316A TW201829859A TW 201829859 A TW201829859 A TW 201829859A TW 106122316 A TW106122316 A TW 106122316A TW 106122316 A TW106122316 A TW 106122316A TW 201829859 A TW201829859 A TW 201829859A
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crucible
lithium tantalate
temperature
furnace
heating
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干川圭吾
小林拓實
大葉悅子
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國立大學法人信州大學
不二越機械工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/16Oxides
    • C30B29/22Complex oxides
    • C30B29/30Niobates; Vanadates; Tantalates
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B11/00Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
    • C30B11/002Crucibles or containers for supporting the melt
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B11/00Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
    • C30B11/003Heating or cooling of the melt or the crystallised material
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B11/00Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
    • C30B11/006Controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B11/00Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
    • C30B11/02Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method without using solvents
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/16Oxides
    • C30B29/22Complex oxides

Abstract

The present invention provides an apparatus for manufacturing lithium tantalate crystal of high quality by using a platinum-made crucible. The apparatus (10) for manufacturing lithium tantalate crystal of the present invention comprises: a main body (12); a tubular furnace body (14) disposed on the main body (12) and having heat resistance; a covering body (18) for covering the furnace body (14); a heat generator (20) disposed inside the furnace body (14); a crucible supporting shaft (24) penetrating the main body (12) to move up and down freely; and a crucible (30) disposed on the crucible supporting shaft (24) and heated by the heat generator (20). The apparatus of the present invention is an apparatus (10) for manufacturing lithium tantalate crystal which has vertical Bridgman furnace or coagulation furnace with a vertical temperature gradient, and has a crucible (30) which is a platinum-made crucible (30).

Description

鉭酸鋰結晶之製造裝置及鉭酸鋰結晶之製造方法    Device for manufacturing lithium tantalate crystal and method for manufacturing lithium tantalate crystal   

本發明係關於表面彈性波元件等所利用之鉭酸鋰結晶的製造裝置及製造方法。 The present invention relates to a device and method for manufacturing lithium tantalate crystals used in surface acoustic wave devices and the like.

鉭酸鋰(LiTaO3:LT)的單結晶係作為非線形光學材料而被當成雷射介質來利用,或者是被當成壓電陶瓷而於壓電元件、表面彈性波元件等利用。 The single crystal system of lithium tantalate (LiTaO 3 : LT) is used as a non-linear optical material as a laser medium, or as a piezoelectric ceramic for a piezoelectric element, a surface acoustic wave element, or the like.

在LT單結晶的育成中最普通的方法是柴式(CZ)法,使用銥製的坩堝,在惰性氣體環境中或還原性氣體環境中作成。此外,也有同樣以柴式法,使用鉑銠合金製的坩堝,在氧氣體環境中作成的例子(專利文獻1~3)。 The most common method for growing LT single crystals is the Chai method (CZ) method, which is made using an iridium crucible in an inert gas environment or a reducing gas environment. In addition, there is also an example in which a crucible made of a platinum-rhodium alloy is used in the oxygen gas environment in the same manner using the firewood method (Patent Documents 1 to 3).

先前技術文獻Prior art literature 專利文獻Patent literature

專利文獻1 日本特開2013-23391號公報 Patent Document 1 Japanese Patent Application Publication No. 2013-23391

專利文獻2 日本特開平4-74790號公報 Patent Document 2 Japanese Unexamined Patent Publication No. 4-74790

專利文獻3 日本特開2000-247782號公報 Patent Document 3 Japanese Patent Laid-Open No. 2000-247782

然而,於坩堝使用銥製者的情況,由於銥會氧化而無法進行在氧氣體環境中的育成,必須將惰性 氣體等的氣體導入爐內,裝置會大型化且製造步驟變得煩瑣。此外,於坩堝使用鉑銠合金製者的情況,有所謂銠會熔入結晶中,使結晶的品質劣化的課題。 However, in the case of using an iridium manufacturer for the crucible, since iridium is oxidized and cannot be grown in an oxygen gas environment, it is necessary to introduce a gas such as an inert gas into the furnace, and the device becomes large and the manufacturing steps become complicated. In addition, when a platinum-rhodium alloy is used for the crucible, there is a problem that rhodium is melted into the crystal and the quality of the crystal is deteriorated.

若可於坩堝使用鉑製者,則能夠解消上述氧化的課題、所謂銠的熔入之課題。 If platinum can be used in the crucible, the above-mentioned problem of oxidation and the problem of so-called rhodium fusion can be eliminated.

然而,專利文獻2中,係記載著可於坩堝使用鉑、銠、銥等的貴金屬製者。然而,在實施例中,雖顯示在LT單結晶的育成使用銥製坩堝的例子、於鈮酸鋰(LN)的單結晶的育成使用鉑坩堝的例子,但並未顯示於LT單結晶的育成使用了鉑的例子。 However, Patent Document 2 describes those made of noble metals such as platinum, rhodium, and iridium in the crucible. However, in the examples, an example in which a crucible made of iridium was used for the growth of the LT single crystal and an example in which a platinum crucible was used for the growth of single crystals of lithium niobate (LN) was not shown. Example using platinum.

此外,專利文獻3中,雖可看到鉭酸鋰、鈮酸鋰等的氧化物單結晶係熔點高,因而作為利用柴式法的坩堝,可使用如鉑、鉑-銠、或銥的貴金屬製坩堝的記載,但在實施例中僅顯示使用銥製坩堝者。 Further, in Patent Document 3, it is seen that oxide single crystals such as lithium tantalate and lithium niobate have a high melting point. Therefore, as a crucible using the wood method, precious metals such as platinum, platinum-rhodium, or iridium can be used. Although the description of the crucible is made, only those who use the iridium crucible are shown in the examples.

如上所述,專利文獻2及3中,僅只是有在柴式法中能夠使用鉑製的坩堝的記載,實際上並未揭示在鉭酸鋰的單結晶的製造中使用鉑製坩堝的例子。 As described above, Patent Documents 2 and 3 merely describe that a crucible made of platinum can be used in the Chai method, and actually do not disclose an example of using a crucible made of platinum in the production of a single crystal of lithium tantalate.

可推測這是因為鉑的熔點(1768℃)和LT的熔點(1650℃)的溫度差只有118℃,而在使育成爐內的溫度上升之際,會對鉑坩堝造成不良影響,所以不是鉑而是使用了銥的坩堝。 It is speculated that this is because the temperature difference between the melting point of platinum (1768 ° C) and the melting point of LT (1650 ° C) is only 118 ° C. When the temperature in the incubator is raised, it will adversely affect the platinum crucible, so it is not platinum. Instead, a crucible using iridium was used.

本發明的目的在於提供一種使用鉑製坩堝而能解決上述課題的鉭酸鋰結晶之製造裝置及製造方法。 An object of the present invention is to provide a manufacturing device and a manufacturing method of lithium tantalate crystals that can solve the above-mentioned problems by using a platinum crucible.

本發明的鉭酸鋰結晶之製造裝置,係包含垂直布里奇曼(Bridgmann)爐或垂直溫度梯度凝固爐的鉭酸鋰結晶之製造裝置,具備基體、配設在該基體上的具有耐熱性的筒狀的爐本體、塞住該爐本體的蓋體、配設在前述爐本體內的發熱體、貫通前述基體且設置成可自由上下移動的坩堝軸承、和配設在該坩堝軸承上並藉由前述發熱體所加熱的坩堝,特徵為前述坩堝為鉑製的坩堝。 The manufacturing device of lithium tantalate crystal according to the present invention is a manufacturing device of lithium tantalate crystal including a vertical Bridgmann furnace or a vertical temperature gradient solidification furnace, and has a substrate and heat resistance arranged on the substrate. A cylindrical furnace body, a cover body plugging the furnace body, a heating body arranged in the furnace body, a crucible bearing penetrating through the base body and provided to move up and down freely, and arranged on the crucible bearing and The crucible heated by the heating element is characterized in that the crucible is a crucible made of platinum.

藉由使用垂直布里奇曼(VB)爐或是垂直溫度梯度凝固(VGF)爐,而能夠減小育成爐的溫度梯度,因此即使是與鉭酸鋰的熔點差小的鉑製的坩堝,也能不受變形等的不良影響地使用。 By using a vertical Bridgman (VB) furnace or a vertical temperature gradient solidification (VGF) furnace, the temperature gradient of the incubator can be reduced. Therefore, even a platinum crucible with a small melting point difference from lithium tantalate, It can also be used without being adversely affected by deformation.

此外,因使用鉑製的坩堝,而可在大氣環境下使用,可防止裝置的大型化,此外,由於也沒有所謂銠會熔出的不佳狀況,而能夠進行高品質的鉭酸鋰單結晶的製造。 In addition, platinum crucibles can be used in the atmospheric environment to prevent the device from increasing in size. In addition, there is no problem with the so-called rhodium melting out, which enables high-quality lithium tantalate single crystals. Manufacturing.

此外,也由於能夠減小育成中的溫度梯度,而能夠進行高品質之鉭酸鋰單結晶的製造。 In addition, since the temperature gradient during incubation can be reduced, high-quality lithium tantalate single crystals can be produced.

能夠於前述坩堝使用純度95%以上的鉑製坩堝。 A platinum crucible with a purity of 95% or more can be used in the crucible.

較佳為設置控制藉由前述發熱體之前述坩堝的加熱之控制部,使藉由前述發熱體之前述坩堝的加熱係以低於前述坩堝軟化變形的溫度的溫度進行加熱。 It is preferable to provide a control part that controls the heating of the crucible by the heating element, so that the heating of the crucible by the heating element is performed at a temperature lower than the temperature at which the crucible is softened and deformed.

能夠在將前述爐本體的內壁形成為複數積層有具有所須高度之環狀的耐熱構件的耐熱壁之同時,於前述環 狀的耐熱構件使用複數個分割片接合而形成為環狀者。因製成具有這樣的耐熱壁的爐本體,而要作為小溫度梯度的育成爐的管理就容易。 The inner wall of the furnace body can be formed into a plurality of laminated heat-resistant walls having a ring-shaped heat-resistant member having a required height, and the ring-shaped heat-resistant member can be formed into a ring by joining a plurality of divided pieces. Since the furnace body having such a heat-resistant wall is manufactured, management as a breeding furnace with a small temperature gradient is easy.

能夠於前述發熱體使用電阻加熱發熱體。 A resistance heating element can be used for the heating element.

能夠於前述電阻加熱發熱體使用以MoSi2為主要材料的電阻加熱發熱體。 As the resistance heating heating element, a resistance heating heating element including MoSi 2 as a main material can be used.

或者是,能夠於前述發熱體使用藉由高頻感應加熱之發熱體。 Alternatively, a heating element that is heated by high-frequency induction can be used for the heating element.

能夠於前述藉由高頻感應加熱之發熱體使用Pt-Rh系合金製者。 It is possible to use a Pt-Rh alloy made of the heating element by the high-frequency induction heating.

於前述爐本體中,能夠在前述耐熱壁的外側配設包含耐熱性材料的支撐筒體,在前述耐熱壁與前述支撐筒體之間配設隔熱材,使前述蓋體成為藉由前述支撐筒體來支撐。 In the furnace body, a support cylinder containing a heat-resistant material can be disposed outside the heat-resistant wall, and a heat insulating material can be disposed between the heat-resistant wall and the support cylinder, so that the cover is supported by the support Tube to support.

較佳為藉由隔熱材而形成前述蓋體,在該隔熱材中配設補強構件。 The cover is preferably formed of a heat insulating material, and a reinforcing member is disposed in the heat insulating material.

此外,本發明的鉭酸鋰結晶之製造方法,係利用垂直布里奇曼(VB)法或者是垂直溫度梯度凝固(VGF)法的鉭酸鋰結晶之製造方法,其係將收納了包含鉭酸鋰的原料的坩堝配置在爐本體內,藉由配設在前述爐本體內的發熱體而加熱前述坩堝來熔解前述原料,接著降低前述坩堝的溫度,從而得到鉭酸鋰的結晶,其特徵為於前述坩堝使用鉑製的坩堝,利用前述發熱體加熱前述坩堝之際,以低於前述坩堝軟化變形的溫度之溫度進行加熱。 In addition, the method for manufacturing lithium tantalate crystals of the present invention is a method for manufacturing lithium tantalate crystals using a vertical Bridgman (VB) method or a vertical temperature gradient solidification (VGF) method. The crucible of the raw material of lithium acid is arranged in the furnace body, and the crucible is heated by the heating element arranged in the furnace body to melt the raw material, and then the temperature of the crucible is lowered to obtain the crystal of lithium tantalate. In order to use a crucible made of platinum for the crucible, when the crucible is heated by the heating element, the crucible is heated at a temperature lower than a temperature at which the crucible is softened and deformed.

由於藉由使用垂直布里奇曼(VB)法或者是垂直溫度梯度凝固(VGF)法,而能夠減小育成爐的溫度梯度,所以即使是與鉭酸鋰的熔點差小的鉑製的坩堝,也能夠不受變形等的不良影響地使用。 Since the temperature gradient of the incubator can be reduced by using the vertical Bridgman (VB) method or the vertical temperature gradient solidification (VGF) method, even a platinum crucible with a small melting point difference from lithium tantalate It can also be used without being adversely affected by deformation and the like.

此外,因使用鉑製的坩堝,而可在大氣環境下使用,可防止裝置的大型化,此外,由於也沒有所謂銠會熔出的不佳狀況,而能夠進行高品質之鉭酸鋰單結晶的製造。 In addition, platinum crucibles can be used in the atmospheric environment to prevent the device from increasing in size. In addition, there is no problem with the so-called rhodium melting out, so high-quality lithium tantalate single crystal can be performed. Manufacturing.

此外,也由於能夠減小育成中的溫度梯度,而能夠進行高品質之鉭酸鋰單結晶的製造。 In addition, since the temperature gradient during incubation can be reduced, high-quality lithium tantalate single crystals can be produced.

能夠於前述坩堝使用純度95%以上的鉑製坩堝。 A platinum crucible with a purity of 95% or more can be used in the crucible.

在垂直溫度梯度凝固(VGF)法的情況下,較佳為以下述方式進行:藉由前述發熱體而加熱前述坩堝之際,當前述坩堝的溫度達到加晶種溫度附近,則使藉由前述發熱體之加熱和緩進行,來防止前述坩堝的溫度超越加晶種溫度。 In the case of the vertical temperature gradient solidification (VGF) method, it is preferable to perform the following method: When the crucible is heated by the heating element, when the temperature of the crucible reaches the vicinity of the seed temperature, the The heating of the heating body is performed slowly to prevent the temperature of the crucible from exceeding the seeding temperature.

在垂直溫度梯度凝固(VGF)法的情況下,較佳為以下述方式進行:藉由前述發熱體而加熱前述坩堝之際,在達到前述加晶種溫度附近之前的階段,暫時固定藉由前述發熱體之加熱,將前述爐本體內的溫度保持為一定,將前述爐本體內的溫度均勻化。 In the case of the vertical temperature gradient solidification (VGF) method, it is preferable to perform the following method: When the crucible is heated by the heating element, at a stage before the temperature near the seed temperature is reached, the temperature is temporarily fixed by the foregoing. The heating of the heating body keeps the temperature inside the furnace body constant, and makes the temperature inside the furnace body uniform.

此外,在垂直溫度梯度凝固(VGF)法的情況下,以下述方式進行為宜:當前述坩堝的溫度達到加晶種溫度,則在該溫度保持所須時間以進行加晶種,前述加晶種結束後,慢慢地降低前述爐本體內溫度而將鉭酸鋰固化來進行結晶化。 In addition, in the case of the vertical temperature gradient solidification (VGF) method, it is advisable to perform in the following manner: When the temperature of the crucible reaches the seed temperature, the seed is maintained at the temperature for the time required to perform the seed addition. After the seeding was completed, the temperature in the furnace body was gradually lowered, and lithium tantalate was solidified and crystallized.

若按照本發明的鉭酸鋰結晶之製造裝置及製造方法,則藉由採用可減小溫度梯度的垂直布里奇曼(VB)法或垂直溫度梯度凝固(VGF)法,而能夠減小爐內的溫度梯度,所以可謀求爐內溫度分布的均勻化,又由於能夠壓低爐內最高溫度,所以能夠使用與鉭酸鋰的熔點差小的鉑製的坩堝而不會使其軟化、變形。而且,由於能夠使用鉑製的坩堝,而可在大氣環境下使用,可防止裝置的大型化,此外,加上幾乎沒有坩堝材料熔解至結晶中,能夠精密地進行爐內溫度控制,而發揮所謂能夠進行高品質之鉭酸鋰單結晶的育成之效果。 According to the device and method for manufacturing lithium tantalate crystals according to the present invention, the furnace can be reduced by adopting a vertical Bridgman (VB) method or a vertical temperature gradient solidification (VGF) method capable of reducing a temperature gradient. The temperature gradient in the furnace makes it possible to achieve a uniform temperature distribution in the furnace. Since the maximum temperature in the furnace can be reduced, a crucible made of platinum with a small melting point difference from lithium tantalate can be used without softening or deforming. In addition, since a crucible made of platinum can be used, it can be used in the atmospheric environment, which can prevent the enlargement of the device. In addition, the crucible material is hardly melted into the crystal, and the temperature in the furnace can be precisely controlled. The effect of breeding high-quality lithium tantalate single crystal can be achieved.

10‧‧‧鉭酸鋰製造裝置 10‧‧‧lithium tantalate manufacturing equipment

12‧‧‧基體 12‧‧‧ substrate

14‧‧‧爐本體 14‧‧‧furnace body

16‧‧‧冷卻裝置 16‧‧‧ Cooling device

18‧‧‧蓋體 18‧‧‧ cover

18a‧‧‧板 18a‧‧‧board

20‧‧‧發熱體 20‧‧‧heating body

22‧‧‧底部 22‧‧‧ bottom

24‧‧‧坩堝軸承 24‧‧‧ Crucible Bearing

26‧‧‧熱電偶 26‧‧‧Thermocouple

28‧‧‧轉接器 28‧‧‧ adapter

30‧‧‧坩堝 30‧‧‧ Crucible

32‧‧‧耐熱壁 32‧‧‧ heat-resistant wall

32a‧‧‧分割片 32a‧‧‧ split

32b‧‧‧耐熱構件 32b‧‧‧Heat-resistant components

33‧‧‧隔熱材層 33‧‧‧Insulation material layer

34‧‧‧支撐筒體 34‧‧‧ support cylinder

34a‧‧‧環狀構件 34a‧‧‧Annular member

34b‧‧‧支撐環 34b‧‧‧ support ring

35‧‧‧隔熱材層 35‧‧‧Insulation layer

37‧‧‧補強構件 37‧‧‧ Reinforcing member

38‧‧‧支撐具 38‧‧‧ support

40‧‧‧長孔 40‧‧‧ long hole

41‧‧‧隔熱材層 41‧‧‧Insulation material layer

44‧‧‧高頻線圈 44‧‧‧ high frequency coil

46‧‧‧發熱體 46‧‧‧Fever

圖1係顯示鉭酸鋰單結晶之製造裝置的構成的剖面圖。 FIG. 1 is a cross-sectional view showing the configuration of a manufacturing apparatus for a lithium tantalate single crystal.

圖2係顯示環狀的耐熱構件的斜視圖。 FIG. 2 is a perspective view showing a ring-shaped heat-resistant member.

圖3係爐本體的斜視圖。 Fig. 3 is a perspective view of a furnace body.

圖4係發熱體的斜視圖。 Fig. 4 is a perspective view of a heating element.

圖5係蓋體的平面圖。 Fig. 5 is a plan view of the cover.

圖6係藉由高頻感應加熱之鉭酸鋰單結晶之製造裝置的概略圖。 FIG. 6 is a schematic diagram of a manufacturing device of lithium tantalate single crystal by high-frequency induction heating.

圖7係顯示用於藉由高頻感應加熱方式之製造裝置中的鉭酸鋰單結晶之育成的爐內溫度分布之測定範圍的說明圖。 FIG. 7 is an explanatory diagram showing a measurement range of a temperature distribution in a furnace for culturing a lithium tantalate single crystal in a manufacturing apparatus of a high-frequency induction heating method.

圖8係顯示在圖7所示的測定範圍進行測定的爐內溫度分布之圖。 FIG. 8 is a graph showing the temperature distribution in the furnace measured in the measurement range shown in FIG. 7.

圖9係顯示進行利用VGF法之時的爐內溫度控制之際的爐內溫度的概況(profile)之一例之圖。 FIG. 9 is a diagram showing an example of the profile of the furnace temperature when the furnace temperature control is performed by the VGF method.

圖10係進行圖9所示的爐內溫度控制之際的溫度控制流程圖。 FIG. 10 is a temperature control flowchart when the temperature control in the furnace shown in FIG. 9 is performed.

圖11係顯示進行圖9所示的爐內溫度控制之際的爐內溫度對高頻線圈輸出的追隨性之圖。 FIG. 11 is a graph showing the followability of the furnace temperature to the high-frequency coil output when the furnace temperature control shown in FIG. 9 is performed.

圖12係使用鉑100%的坩堝,利用圖7所示的高頻加熱爐,而以圖9所示的爐內溫度概況,利用VGF法來進行結晶育成所得到的鉭酸鋰單結晶的照片。 FIG. 12 is a photograph of a lithium tantalate single crystal obtained by using a 100% platinum crucible, using a high-frequency heating furnace shown in FIG. 7, and using the furnace temperature profile shown in FIG. 9 to crystallize by VGF method .

圖13係使用鉑100%的坩堝,利用圖1所示的電阻加熱爐,而以圖9所示的爐內溫度概況,利用VGF法來進行結晶育成所得到的鉭酸鋰單結晶的照片。 FIG. 13 is a photograph of a lithium tantalate single crystal obtained by using a 100% platinum crucible in a resistance heating furnace shown in FIG. 1 and using the furnace temperature profile shown in FIG. 9 to crystallize by VGF method.

用以實施發明的形態A form for implementing the invention

(製造裝置的構成例) (Configuration Example of Manufacturing Device)

在本實施形態的鉭酸鋰(LiTaO3:LT)單結晶之製造裝置中,作為用於鉭酸鋰單結晶之育成的坩堝材料,而使用與Ir相異的坩堝材料,具體而言為鉑系材料。較佳為鉑100%者(又,所謂的鉑100%也包含含有在製造之際無法避免地混進的小於1%之雜質者),亦可為純度95wt%以上者。亦可為有5wt%左右的例如銠(Rh)在其中者。若為5wt%左右的銠,則可降低對結晶中之銠的熔出,對結晶的品質並不會造成那樣大的不良影響。 此外,藉由混入銠,而坩堝的熔點會變高,因此就這點而言,能夠有效地抑制坩堝的變形。在本實施形態中,鉑製的坩堝係指純度95wt%以上的鉑製者。 In the manufacturing device of lithium tantalate (LiTaO 3 : LT) single crystal of the present embodiment, a crucible material different from Ir is used as a crucible material for cultivating lithium tantalate single crystal, and specifically, platinum系 材料。 Department of materials. It is preferably 100% platinum (the so-called 100% platinum also includes impurities containing less than 1% inevitably mixed during manufacture), and may be a purity of 95% by weight or more. It may be, for example, rhodium (Rh) in which about 5 wt% is included. If it is about 5 wt% of rhodium, the melting out of rhodium in the crystal can be reduced, and the quality of the crystal will not cause such a large adverse effect. In addition, since the melting point of the crucible is increased by mixing rhodium, deformation of the crucible can be effectively suppressed in this regard. In this embodiment, a crucible made of platinum means a platinum made with a purity of 95% by weight or more.

圖1係顯示育成鉭酸鋰單結晶的製造裝置10的構成例。此鉭酸鋰單結晶的製造裝置10,係在氧氣體環境中(大氣中),根據垂直布里奇曼(VB)法或者垂直溫度梯度凝固(VGF)法而育成鉭酸鋰單結晶的裝置。 FIG. 1 shows a configuration example of a manufacturing apparatus 10 for growing a lithium tantalate single crystal. This lithium tantalate single crystal manufacturing device 10 is a device for cultivating lithium tantalate single crystal in an oxygen gas environment (in the atmosphere) according to the vertical Bridgeman (VB) method or the vertical temperature gradient solidification (VGF) method. .

首先,顯示鉭酸鋰單結晶製造裝置10的概略的構成例。 First, a schematic configuration example of the lithium tantalate single crystal manufacturing apparatus 10 is shown.

在圖1中,在基體(基台)12上配設有爐本體14。基體12中係設有流通冷卻水的冷卻機構16。 In FIG. 1, a furnace body 14 is disposed on a base body (abutment) 12. The base body 12 is provided with a cooling mechanism 16 through which cooling water flows.

爐本體14係整體成為筒狀,被形成為具有可耐受1850℃左右為止的高溫之耐熱性的構造。 The furnace body 14 has a cylindrical shape as a whole, and has a structure capable of withstanding high temperatures up to about 1850 ° C.

係成為藉由蓋體18而能夠塞住爐本體14的開口部。 The opening portion can be closed by the cover body 18.

此外,爐本體14的下部成為積層有各種耐熱材料的底部22。 In addition, a lower portion of the furnace body 14 is a bottom portion 22 in which various heat-resistant materials are laminated.

在爐本體14內,係配設有發熱體20。本實施形態中之發熱體為電阻加熱發熱體,藉由予以通電來發熱。 A heating element 20 is arranged in the furnace body 14. The heating element in this embodiment is a resistance heating heating element and generates heat by being energized.

此外,雖然未圖示,但設有對電阻加熱發熱體20之供給電力(輸出)進行控制的控制部。控制部可以是藉由手動操作而改變通電量者,也可以是按照所須的輸入程式而自動控制每個時間的通電量者。 Although not shown, a control unit is provided to control the power supply (output) of the resistance heating heating element 20. The control unit may be a person who changes the energization amount by manual operation, or may automatically control the energization amount every time according to a required input program.

上述底部22及基體12中,設有於上下方向貫通的貫通孔,貫穿此貫通孔,而坩堝軸承24係藉由 未圖示之驅動機構而設置成可自由上下移動及以軸線為中心而可自由旋轉。坩堝軸承24也是利用氧化鋁等的可耐高溫的耐熱材料形成。 The bottom portion 22 and the base body 12 are provided with a through hole penetrating in the vertical direction, and the through hole is penetrated. The crucible bearing 24 is provided by a drive mechanism (not shown) so as to be freely movable up and down and centered on the axis Free spin. The crucible bearing 24 is also formed of a high-temperature-resistant heat-resistant material such as alumina.

於坩堝軸承24的上端,係安裝有包含氧化鋯等的耐熱材料的轉接器28,成為如在此轉接器28內可載置上述鉑製的坩堝30。坩堝30係藉由發熱體20加熱。 An adapter 28 containing a heat-resistant material such as zirconia is mounted on the upper end of the crucible bearing 24, so that the platinum crucible 30 can be placed in this adapter 28. The crucible 30 is heated by the heating element 20.

此外,在轉接器28的底部係配設熱電偶26,成為能夠測量爐本體14內的溫度及坩堝30底部的溫度。 A thermocouple 26 is provided at the bottom of the adapter 28 so that the temperature in the furnace body 14 and the temperature at the bottom of the crucible 30 can be measured.

接著,進一步針對各部分的細節進行說明。 Next, the details of each part will be further described.

爐本體14係在圖示的實施形態中,成為4層構造,其自內層側依序包含:作為最內壁的耐熱壁32、隔熱材層33、支撐筒體34、隔熱材層35的。又,隔熱材層35的外側係被以未圖示的外壁包圍。 The furnace body 14 has a four-layer structure in the embodiment shown in the figure, and includes the heat-resistant wall 32 as the innermost wall, the heat-insulating material layer 33, the support cylinder 34, and the heat-insulating material layer in this order from the inner layer side. 35. The outer side of the heat insulating material layer 35 is surrounded by an outer wall (not shown).

耐熱壁32係如圖2、圖3所示,6個分割片32a接合而形成為具有所須高度之環狀的耐熱構件32b,係於上下方向複數積層而形成為筒狀。形成為環狀的耐熱構件32b係如於圖3可明確得知地,以上下鄰接之環狀的耐熱構件32b的各分割片32a在周方向上相互錯開地積層的方式來配置即可。 As shown in FIG. 2 and FIG. 3, the heat-resistant wall 32 is formed by joining six divided pieces 32 a into a ring-shaped heat-resistant member 32 b having a required height. As shown in FIG. 3, the heat-resistant members 32 b formed in a ring shape can be arranged so that the divided pieces 32 a of the ring-shaped heat-resistant members 32 b adjacent to each other are laminated in a circumferential direction and staggered from each other.

耐熱構件32b沒有特別的限定,但較佳使其為氧化鋁製、或者是具有對2000℃左右為止的溫度之耐熱性的氧化鋯製。 The heat-resistant member 32b is not particularly limited, but it is preferably made of alumina or zirconia having heat resistance to a temperature of about 2000 ° C.

支撐筒體34係在耐熱壁32的外側,而與耐熱壁32係被隔著間隔配設。支撐筒體34仍是將具有所須高度之環狀構件34a複數積層而形成為筒狀。鄰接 之上下的環狀構件34a係使其成為藉由未圖示之適宜的連結構件來固定即可。又,在支撐筒體34的上部,係插裝具有向內突出之部位的支撐環34b,成為如藉由此支撐環34b而支撐蓋體18。 The support cylinder 34 is disposed outside the heat-resistant wall 32 and is disposed at a distance from the heat-resistant wall 32. The support cylinder 34 is formed by stacking a plurality of annular members 34a having a required height into a cylindrical shape. The ring members 34a adjacent to each other may be fixed by a suitable connecting member (not shown). In addition, a support ring 34b having a portion protruding inward is inserted into the upper portion of the support cylinder 34 to support the cover 18 by the support ring 34b.

支撐筒體34係作為構造體而發揮作用者,較佳使其為具有耐熱性並且強度上也優異的氧化鋁製。 The support cylinder 34 is preferably a structure that functions as a structure, and is preferably made of alumina having heat resistance and excellent strength.

在耐熱壁32與支撐筒體34之間,係插裝有隔熱材層33。隔熱材層33係氧化鋁纖維以所須密度被凝固者,成為多孔狀,且被形成為具有耐熱性並具有隔熱性者。 A heat-insulating material layer 33 is interposed between the heat-resistant wall 32 and the support cylinder 34. The heat-insulating material layer 33 is made of alumina fibers having a desired density, becomes porous, and is formed to have heat resistance and heat insulation properties.

此外,配設在支撐筒體34的外側的隔熱材層35係填充氧化鋁纖維而形成。 In addition, the heat-insulating material layer 35 disposed outside the support cylinder 34 is formed by filling alumina fibers.

接著,蓋體18係與隔熱材層33同樣地,將所要片數之以所須密度來凝固了氧化鋁纖維的板18a進行積層而形成。因此為輕量的,為了填補強度,而將具有耐熱性之包含藍寶石管等的補強構件37插裝在積層板中。 Next, the cover body 18 is formed by laminating a plate 18a in which alumina fibers are solidified at a desired density in the same manner as the heat insulating material layer 33. Therefore, in order to fill the strength, a reinforcing member 37 including a sapphire tube and the like having heat resistance is inserted into the laminated board.

就蓋體18而言,認為也可使其為密度高的氧化鋯製、氧化鋁製,但本實施形態的鉭酸鋰單結晶之製造裝置10由於內部會被加熱成高溫,若使其為密度高、氧化鋯製、氧化鋁製的蓋體,則會變得無法承受本身的重量,會產生變形等的不佳狀況。藉由製成凝固了氧化鋁纖維之輕量的蓋體18,並以補強構件37填補強度不足,而能夠解決了此課題。 The lid body 18 is considered to be made of high density zirconia or alumina, but the lithium tantalate single crystal manufacturing apparatus 10 of this embodiment is heated to a high temperature. Lids with high density, made of zirconia, and alumina will not be able to bear their own weight, which may cause problems such as deformation. This problem can be solved by making a lightweight cover body 18 in which alumina fibers are solidified, and filling the insufficient strength with a reinforcing member 37.

圖4係顯示發熱體20的具體構成之圖式。 FIG. 4 is a diagram showing a specific structure of the heating element 20.

本實施形態的發熱體20係使用將包含二矽化鉬(MoSi2)的電阻加熱發熱體形成為U字狀的發熱體(商品名:KANTHAL Super)20。將此4根發熱體20如圖4所示,固定於框狀的支撐具38,安裝在爐本體14。具體而言,如圖5所示,在蓋體18形成發熱體20貫穿用的長孔40,將發熱體20部分貫穿於長孔40,發熱體20係以成為爐本體14內之從四方包圍坩堝30的位置的方式而進行了配置。貫穿長孔40的部分之發熱體20由於高溫,而以發熱體20不會直接接觸長孔40內壁的方式,製成如可在該部分形成間隙。 The heating element 20 of this embodiment is a heating element (trade name: KANTHAL Super) 20 formed by forming a resistance heating heating element including molybdenum disilicide (MoSi 2 ) into a U-shape. As shown in FIG. 4, the four heating elements 20 are fixed to a frame-shaped support 38 and mounted on the furnace body 14. Specifically, as shown in FIG. 5, a long hole 40 is formed in the cover 18 to penetrate the heating element 20, and the heating element 20 is partially penetrated through the long hole 40. The heating element 20 surrounds the furnace body 14 from all directions. The position of the crucible 30 was arranged. Due to the high temperature, the heating element 20 penetrating the portion of the long hole 40 is formed in such a manner that a gap can be formed in the portion so that the heating element 20 does not directly contact the inner wall of the long hole 40.

又,支撐具38係製成如固定於爐本體14的適當場所(未圖示)。 The support 38 is formed in a suitable place (not shown) as fixed to the furnace body 14.

此外,在支撐具38與蓋體18之間的空間,填充與用於隔熱材層35者相同之包含氧化鋁纖維的隔熱材,而設置了隔熱材層41。 In addition, a space between the support 38 and the cover 18 is filled with a heat insulating material containing alumina fibers similar to those used for the heat insulating material layer 35, and a heat insulating material layer 41 is provided.

包含二矽化鉬的KANTHAL Super(商品名)能夠進行1850℃左右為止的高溫加熱。當然,加熱溫度可藉由調整對發熱體20的供給電力來調整。此外,於KANTHAL Super(商品名)以外,Keramax(商品名)發熱體也能夠進行高溫加熱。 KANTHAL Super (trade name) containing molybdenum disilicide can be heated at a high temperature of about 1,850 ° C. Of course, the heating temperature can be adjusted by adjusting the power supplied to the heating element 20. In addition to KANTHAL Super (trade name), Keramax (trade name) heating elements can also be heated at high temperatures.

本實施形態的鉭酸鋰單結晶之製造裝置10,係如上述方式構成,在大氣中,藉由垂直布里奇曼(VB)法或者是垂直溫度梯度凝固(VGF)法,而可進行鉭酸鋰單結晶的育成。藉由於坩堝30使用鉑材料的坩堝30,而儘管在 大氣中,與Ir單獨的情況不同,能防止坩堝30的氧化,另一方面,由於在氧豐富的大氣中進行結晶育成,因此可進行沒有氧缺陷等的高品質之鉭酸鋰單結晶的結晶育成。 The manufacturing device 10 of lithium tantalate single crystal according to this embodiment is configured as described above, and tantalum can be performed in the atmosphere by the vertical Bridgeman (VB) method or the vertical temperature gradient solidification (VGF) method. Breeding of lithium acid single crystals. The crucible 30 uses a platinum crucible 30. Although it is different from Ir alone in the atmosphere, the crucible 30 can be prevented from being oxidized. On the other hand, it can be crystallized in an oxygen-rich atmosphere, so it can be used without Crystallization of high-quality lithium tantalate single crystals such as oxygen defects.

在上述實施形態,係成為如使用電阻加熱發熱體作為發熱體,且利用電阻加熱來進行加熱,但作為加熱部,也可以採用藉由高頻感應加熱之加熱方式。 In the above-mentioned embodiment, for example, a resistance heating heating element is used as the heating element, and heating is performed by resistance heating. However, as the heating portion, a heating method by high-frequency induction heating may be used.

圖6係藉由高頻感應加熱方式之鉭酸鋰單結晶的製造裝置10之概略圖。 FIG. 6 is a schematic diagram of a manufacturing device 10 of lithium tantalate single crystal by a high-frequency induction heating method.

圖6所示的爐本體14,係與圖1所示者在圖式上稍有差異,但實際上與圖1~圖5所示者完全相同。 The furnace body 14 shown in FIG. 6 is slightly different from the one shown in FIG. 1 in the drawing, but is actually the same as the one shown in FIGS. 1 to 5.

本實施形態中不同點係在於:在爐本體14的外周配設高頻線圈44,和配設藉由高頻感應加熱所加熱的發熱體46來取代前述實施形態中的電阻加熱發熱體20。作為發熱體46,可以使用使用了Pt系合金材料,特別是Pt-Rh系合金材料的發熱體。作為用於利用VB法或VGF法之鉭酸鋰單結晶的育成的坩堝材料,係如上所述,較佳使用鉑製的坩堝,但就發熱體46的材料而言,可以使用比坩堝30還可更進一步耐受高溫之Rh含量為30wt%左右的Rh多的Pt-Rh系合金材料。本實施形態的鉭酸鋰單結晶的製造裝置10,也在大氣中,藉由VB法或者藉由VGF法,而可防止坩堝30的氧化,此外可進行沒有氧缺陷等的高品質之鉭酸鋰單結晶的育成。 The difference between this embodiment is that a high-frequency coil 44 is arranged on the outer periphery of the furnace body 14 and a heating element 46 heated by high-frequency induction heating is provided instead of the resistance heating element 20 in the foregoing embodiment. As the heating element 46, a heating element using a Pt-based alloy material, particularly a Pt-Rh-based alloy material can be used. As the crucible material used for cultivating the lithium tantalate single crystal by the VB method or the VGF method, the crucible made of platinum is preferably used as described above. However, as for the material of the heating element 46, more than crucible 30 can be used Pt-Rh-based alloy materials with a high Rh content of about 30wt% can be further endured. The manufacturing device 10 of lithium tantalate single crystal of this embodiment can prevent oxidation of the crucible 30 by the VB method or the VGF method in the atmosphere, and can perform high-quality tantalic acid without oxygen defects or the like. Breeding of lithium single crystals.

圖7中,顯示用於藉由高頻感應加熱方式之製造裝置10中的鉭酸鋰單結晶之育成的爐內溫度分 布之測定範圍。圖8(A)中顯示其測定結果之圖。圖8(B)為圖8(A)的部分放大圖。 FIG. 7 shows the measurement range of the temperature distribution in the furnace for the growth of lithium tantalate single crystals in the manufacturing apparatus 10 by the high-frequency induction heating method. The measurement result is shown in FIG. 8 (A). FIG. 8 (B) is a partially enlarged view of FIG. 8 (A).

測定範圍係設為從某基準位置起的高度313~489mm的範圍。發熱體46的位置涵蓋高度402~502mm。 The measurement range is a range from 313 to 489 mm in height from a reference position. The position of the heating element 46 covers a height of 402 to 502 mm.

藉由作成上述耐熱、隔熱構造的製造裝置10,而如圖8所示,能夠形成包夾鉭酸鋰的熔解溫度之1650℃的均熱區。這樣的均熱區,係可知是位於高度約440~480mm處。均熱區中,係有1650℃附近的溫度梯度,將此溫度梯度利用於結晶育成。又,溫度測量係設為如使坩堝軸承24上下移動,即使熱電偶26上下移動,而測量該移動位置的溫度。 With the manufacturing apparatus 10 having the heat-resistant and heat-insulating structure, as shown in FIG. 8, a soaking zone having a melting temperature of 1650 ° C. in which lithium tantalate is sandwiched can be formed. It is known that such a soaking zone is located at a height of about 440 to 480 mm. In the soaking zone, there is a temperature gradient near 1650 ° C. This temperature gradient is used for crystallization. In addition, if the temperature of the crucible bearing 24 is moved up and down, the temperature of the moving position is measured even if the thermocouple 26 is moved up and down.

利用VB法的鉭酸鋰單結晶的結晶育成,係基於上述所測量的高頻線圈44的輸出(以下,以高頻線圈44的輸出進行說明,但電阻加熱的情況為電阻加熱發熱體20的加熱部的輸出)和爐本體內溫度(以下稱為爐內溫度)的資料,而以所須輸出使高頻線圈44進行輸出,預先以成為如圖8所示的爐內溫度分布的方式使爐內升溫。然後,將收容了鉭酸鋰的種子結晶和鉭酸鋰的原材料的坩堝30放在轉接器28上,使坩堝軸承24上升而使坩堝30上升至均熱區,使鉭酸鋰熔解,接著使坩堝軸承24下降而在爐外冷卻坩堝30,可藉此使熔解的鉭酸鋰固化、結晶化而得到鉭酸鋰單結晶。 The crystal growth of the lithium tantalate single crystal by the VB method is based on the measured output of the high-frequency coil 44 (hereinafter, the output of the high-frequency coil 44 will be described, but in the case of resistance heating, the resistance heating heating body 20 The output of the heating unit) and the internal temperature of the furnace itself (hereinafter referred to as the temperature in the furnace), the high-frequency coil 44 is output with the required output, and the temperature distribution in the furnace as shown in FIG. 8 is used in advance. The temperature in the furnace rises. Then, the crucible 30 containing the seed crystal of lithium tantalate and the raw material of lithium tantalate is placed on the adapter 28, the crucible bearing 24 is raised, the crucible 30 is raised to the soaking zone, and the lithium tantalate is melted. By lowering the crucible bearing 24 and cooling the crucible 30 outside the furnace, the molten lithium tantalate can be solidified and crystallized to obtain a lithium tantalate single crystal.

之後,可使爐內溫度下降至適宜溫度,使坩堝再度上升至爐內,而根據需要來進行結晶的退火處理。 After that, the temperature in the furnace can be lowered to a suitable temperature, the crucible can be raised into the furnace again, and the crystal annealing treatment can be performed as needed.

為了從坩堝30取出鉭酸鋰單結晶,係進行利用刀子等切開鉑製的坩堝30而取出結晶。切開的坩堝30係可熔解而再利用。又,坩堝30,可作成厚度0.5mm以下(適合為0.1~0.2mm)的鉑製,使其容易切開。 In order to take out the lithium tantalate single crystal from the crucible 30, the crucible 30 made of platinum is cut with a knife or the like to take out the crystal. The cut crucible 30 can be melted and reused. In addition, the crucible 30 can be made of platinum having a thickness of 0.5 mm or less (preferably 0.1 to 0.2 mm) to make it easy to cut.

在利用VGF法的鉭酸鋰單結晶的結晶育成的情況,也進行預先以成為如圖8所示的爐內溫度分布的方式來掌握加熱發熱體46之際的高頻線圈44的輸出。 When growing crystals of lithium tantalate single crystals by the VGF method, the output of the high-frequency coil 44 when heating the heating element 46 is grasped in advance so as to have a temperature distribution in the furnace as shown in FIG. 8.

而在利用VGF法的鉭酸鋰單結晶的結晶育成,係將收容了鉭酸鋰的種子結晶和鉭酸鋰的原材料的坩堝30放在轉接器28上,使坩堝軸承24上升,使坩堝30預先上升至應成為爐內的均熱區的高度位置。接著,能夠以所須輸出使高頻線圈44作動,使爐內溫度以成為如圖8所示的溫度分布的方式上升,使鉭酸鋰熔解,接著使爐內溫度下降而使鉭酸鋰固化、結晶化,得到鉭酸鋰單結晶。利用VGF法時,係將坩堝30固定配置於所須高度位置,使爐內溫度上升、下降,因此有在溫度下降時可同時進行退火處理的優點。此外,由於是在結晶育成之際,使爐內溫度上升、下降,而可細微且精度佳地進行溫度控制,所以可得到更高品質的鉭酸鋰單結晶。 In the crystal growth of lithium tantalate single crystal by the VGF method, the crucible 30 containing the seed crystals of lithium tantalate and the raw materials of lithium tantalate is placed on the adapter 28 to raise the crucible bearing 24 to make the crucible 30 is raised in advance to a height position which should be a soaking zone in the furnace. Next, the high-frequency coil 44 can be actuated with the required output, the temperature in the furnace can be raised to a temperature distribution as shown in FIG. 8, the lithium tantalate can be melted, and then the temperature in the furnace can be lowered to solidify the lithium tantalate. And crystallize to obtain lithium tantalate single crystal. When the VGF method is used, the crucible 30 is fixedly arranged at a required height position to increase and decrease the temperature in the furnace. Therefore, there is an advantage that annealing treatment can be performed simultaneously when the temperature decreases. In addition, since the temperature in the furnace is raised and lowered during the crystallization incubation, the temperature can be controlled finely and accurately, so that a higher quality lithium tantalate single crystal can be obtained.

圖9中,顯示進行利用VGF法之時的爐內溫度控制之際的爐內溫度的概況之一例。此外,圖10中顯示當時的溫度控制流程。圖11係顯示爐內溫度對高頻線圈44之輸出的追隨性之圖。 FIG. 9 shows an example of the outline of the furnace temperature when the furnace temperature control is performed when the VGF method is used. In addition, the temperature control flow at that time is shown in FIG. 10. FIG. 11 is a graph showing the followability of the temperature in the furnace to the output of the high-frequency coil 44.

在步驟S1中,將鉭酸鋰的種子結晶和鉭酸鋰的原材料收納於坩堝30,使坩堝30上升至爐內的既定位置(應成為上述均熱區的位置)。爐內溫度為室溫。 In step S1, seed crystals of lithium tantalate and raw materials of lithium tantalate are stored in the crucible 30, and the crucible 30 is raised to a predetermined position in the furnace (the position to be the above-mentioned soaking zone). The temperature in the furnace was room temperature.

在步驟S2中,使高頻線圈44的輸出比較急遽地上升,使爐內溫度急速上升到爐內溫度成為約1295℃為止。此期間的時間為約600分鐘。藉此,而能夠縮短產出時間。由於使輸出急速上升,因而爐內溫度的追隨性低(圖11)。 In step S2, the output of the high-frequency coil 44 is relatively sharply increased, and the temperature in the furnace is rapidly increased until the temperature in the furnace becomes approximately 1295 ° C. The duration of this period is about 600 minutes. This can shorten the production time. Since the output is rapidly increased, the followability of the temperature in the furnace is low (Fig. 11).

在步驟S3,係固定高頻線圈44的輸出,而將爐內的溫度保持為一定,使爐內的溫度均勻化。此期間的時間係為約650分鐘。 In step S3, the output of the high-frequency coil 44 is fixed, the temperature in the furnace is kept constant, and the temperature in the furnace is made uniform. The time during this period is about 650 minutes.

接著在步驟S4,再度使高頻線圈44的輸出再急速上升而使爐內溫度上升到加晶種溫度跟前的約1500℃為止。此期間的時間係為約230分鐘。由於在步驟S3已使爐內溫度均勻化,因而爐內溫度上升對高頻線圈44之輸出的追隨性高(圖11)。 Next, in step S4, the output of the high-frequency coil 44 is rapidly increased again to increase the temperature in the furnace to about 1500 ° C. before the seed temperature. The duration of this period is about 230 minutes. Since the temperature in the furnace has been made uniform in step S3, the follow-up of the temperature rise in the furnace to the output of the high-frequency coil 44 is high (FIG. 11).

接著在步驟S5,壓低高頻線圈44的輸出上升,使溫度緩慢地上升到爐內溫度,即坩堝30的溫度成為加晶種溫度為止。此期間的時間係為約150分鐘。如此地,可藉由使爐內溫度緩慢地上升,而防止坩堝30的溫度超越加晶種溫度(約1586℃)。 Next, in step S5, the output of the high-frequency coil 44 is pushed down, and the temperature is gradually increased to the temperature in the furnace, that is, the temperature of the crucible 30 becomes the seed temperature. The time during this period is about 150 minutes. In this way, the temperature in the furnace can be gradually increased to prevent the temperature of the crucible 30 from exceeding the seeding temperature (about 1586 ° C).

然後在步驟S6,固定高頻線圈44的輸出,使坩堝30的溫度固定為1586℃,熔解原材料的鉭酸鋰,進行加晶種。此期間的時間係為約180分鐘。又,坩堝30的溫度係用熱電偶26測量坩堝30的底部的溫度,因此可認為坩堝30內的溫度係上升至比其還高的約1650℃。 Then, in step S6, the output of the high-frequency coil 44 is fixed, the temperature of the crucible 30 is fixed to 1586 ° C, and lithium tantalate of the raw material is melted and seeded. The duration of this period is about 180 minutes. In addition, since the temperature of the crucible 30 is measured at the bottom of the crucible 30 with the thermocouple 26, the temperature inside the crucible 30 is considered to rise to about 1650 ° C higher than that.

如上所述,由於是以防止坩堝30的溫度超越加晶種溫度(約1586℃:坩堝內的實際的加晶種溫度為1650℃)的方式進行,在步驟S5使爐內溫度緩慢地上升,因而可使鉭酸鋰的單結晶化精度佳且效率佳地進行。此外,由於沒有過度加熱坩堝30,因而並不會產生鉑製的坩堝30軟化而變形等的不佳狀況。此外,在步驟S5及S6的爐內溫度上升對高頻線圈44之輸出的追隨性當然高(圖11)。 As described above, since the temperature of the crucible 30 is prevented from exceeding the seeding temperature (about 1586 ° C: the actual seeding temperature in the crucible is 1650 ° C), the temperature in the furnace is gradually increased in step S5. Therefore, the single crystallization of lithium tantalate can be performed with high accuracy and efficiency. In addition, since the crucible 30 is not excessively heated, an unfavorable condition such as softening and deformation of the crucible 30 made of platinum does not occur. In addition, the follow-up of the temperature rise in the furnace in steps S5 and S6 to the output of the high-frequency coil 44 is naturally high (FIG. 11).

如此地,製作能夠細微且精度佳地進行溫度控制的製造裝置,實行爐內溫度上升之追隨性高的控制,藉此而能夠不使其軟化、變形地使用鉑坩堝。 In this way, a manufacturing apparatus capable of finely and accurately controlling temperature is manufactured, and the follow-up control of the temperature rise in the furnace is performed, whereby the platinum crucible can be used without being softened or deformed.

此外,知道了只要使鉑坩堝的溫度成為如比鉑熔點(1768℃)還低50℃左右的話即可。 Moreover, it turned out that what is necessary is just to make the temperature of a platinum crucible about 50 degreeC lower than a platinum melting point (1768 degreeC).

即,在本案發明的製造裝置,為了不使坩堝軟化、變形,只要自坩堝的熔點有50℃的裕度(margin)即可。 That is, in the manufacturing apparatus of the present invention, in order not to soften or deform the crucible, it is only necessary to have a margin of 50 ° C from the melting point of the crucible.

接著在步驟S7,使高頻線圈44的輸出稍稍降低,使爐內溫度,由此,使坩堝30的溫度緩慢地降低到約1425℃為止,使熔解的鉭酸鋰固化、結晶化。此期間的時間係為約3010分鐘。此步驟S7中的爐內溫度上升對高頻線圈44之輸出的追隨性高(圖11)。在此步驟S7中,實質上也進行退火處理。 Next, in step S7, the output of the high-frequency coil 44 is slightly lowered, and the temperature in the furnace is lowered. As a result, the temperature of the crucible 30 is gradually reduced to about 1425 ° C, and the molten lithium tantalate is solidified and crystallized. The time during this period is about 3010 minutes. The follow-up of the temperature rise in the furnace to the output of the high-frequency coil 44 in this step S7 is high (FIG. 11). In this step S7, an annealing process is also performed substantially.

然後在步驟S8,使高頻線圈44的輸出比較急遽地降低,使爐內溫度降低至室溫,完成結晶育成。步驟S8的時間係為約2660分鐘。步驟S8中的爐內溫度上升對高頻線圈44之輸出的追隨性低(圖11)。 Then, in step S8, the output of the high-frequency coil 44 is reduced sharply, the temperature in the furnace is lowered to room temperature, and crystallization is completed. The time of step S8 is about 2660 minutes. The follow-up of the temperature rise in the furnace in step S8 to the output of the high-frequency coil 44 is low (FIG. 11).

如上所述,在圖9、圖10所示的爐內溫度控制的實施形態中,在步驟S1、S2、S3、S8,係相對於高頻線圈44的輸出變化,而爐內溫度落後地追隨,但需要精密的溫度控制的步驟S4~S7,特別是在步驟S5~S7,爐內溫度對高頻線圈44之輸出變化的追隨性高。此事係意味在需要精密的溫度控制的步驟S5~S7中,能夠進行需要的正確的溫度控制,可育成高品質之鉭酸鋰單結晶,此外,能夠不使坩堝30變形地進行結晶的育成。 As described above, in the embodiment of the furnace temperature control shown in Figs. 9 and 10, in steps S1, S2, S3, and S8, the output of the high-frequency coil 44 changes, and the furnace temperature follows behind. However, steps S4 to S7 requiring precise temperature control, especially in steps S5 to S7, have high followability of the temperature in the furnace to the output change of the high-frequency coil 44. This means that in steps S5 to S7 that require precise temperature control, the required correct temperature control can be performed, and high-quality lithium tantalate single crystals can be grown. In addition, crystal growth can be performed without deforming the crucible 30. .

圖12係使用鉑100%的坩堝,利用圖7所示的高頻加熱爐,而以圖9所示的爐內溫度概況,利用VGF法來進行結晶育成所得到之鉭酸鋰單結晶的照片。 FIG. 12 is a photograph of a lithium tantalate single crystal obtained by using a 100% platinum crucible, using a high-frequency heating furnace shown in FIG. 7, and using the furnace temperature profile shown in FIG. 9 to crystallize by VGF method. .

圖13係使用鉑100%的坩堝,利用圖1所示的電阻加熱爐,而以圖9所示的爐內溫度概況,利用VGF法來進行結晶育成所得到之鉭酸鋰單結晶的照片。又,圖9、圖10所示的爐內溫度的概況及控制流程是一例,並不受限於此。 FIG. 13 is a photograph of a lithium tantalate single crystal obtained by using a 100% platinum crucible in a resistance heating furnace shown in FIG. 1 and using the furnace temperature profile shown in FIG. 9 to crystallize by VGF method. In addition, the outline and control flow of the furnace temperature shown in FIG. 9 and FIG. 10 are examples and are not limited thereto.

如上所述,在本實施形態,由於可藉由採用能夠減小溫度梯度的VB法或VGF法,而謀求爐內溫度分布的均勻化,壓低爐內最高溫度,因而能夠不使其軟化、變形地使用與鉭酸鋰的熔點差小的鉑製的坩堝。於是,係發揮以下效果,即所謂由於可使用鉑製的坩堝,因而幾乎沒有坩堝材料熔解至結晶中,可精密地進行爐內溫度控制,而且能夠進行高品質之鉭酸鋰單結晶的育成。 As described above, in this embodiment, the temperature distribution in the furnace can be made uniform by using the VB method or the VGF method capable of reducing the temperature gradient, and the maximum temperature in the furnace can be reduced, so that it is not softened or deformed. A crucible made of platinum having a small melting point difference from lithium tantalate was used. Therefore, since the crucible made of platinum can be used, almost no crucible material is melted into the crystal, the temperature in the furnace can be precisely controlled, and high-quality lithium tantalate single crystal can be grown.

此外,由於能夠在氧氣體環境(大氣中)進行鉭酸鋰單結晶的育成,而如使用銥製坩堝的情況地,有以下優點,即所謂沒有導入惰性氣體等的必要,且於謀求裝置的小型化之同時也可以容易地進行退火處理。 In addition, since lithium tantalate single crystals can be grown in an oxygen gas environment (in the atmosphere), as in the case of using a crucible made of iridium, there are advantages in that it is not necessary to introduce an inert gas, etc. At the same time as miniaturization, annealing can be easily performed.

Claims (17)

一種鉭酸鋰結晶之製造裝置,其係包含垂直布里奇曼(Bridgmann)爐或是垂直溫度梯度凝固爐的鉭酸鋰結晶之製造裝置,其具備基體、配設在該基體上的具有耐熱性的筒狀的爐本體、塞住該爐本體的蓋體、配設在該爐本體內的發熱體、貫通該基體且設置成可自由上下移動的坩堝軸承、和配設在該坩堝軸承上並藉由該發熱體所加熱的坩堝,其特徵為該坩堝為鉑製的坩堝。     A manufacturing device for lithium tantalate crystals, which is a manufacturing device for lithium tantalate crystals including a vertical Bridgmann furnace or a vertical temperature gradient solidification furnace, which is provided with a substrate and has heat resistance arranged on the substrate A cylindrical furnace body, a cover body plugging the furnace body, a heating body arranged in the furnace body, a crucible bearing penetrating the base body and arranged to move up and down freely, and arranged on the crucible bearing The crucible heated by the heating element is characterized in that the crucible is a crucible made of platinum.     如請求項1的鉭酸鋰結晶之製造裝置,其中該坩堝為純度95%以上的鉑製坩堝。     For example, the apparatus for manufacturing a lithium tantalate crystal according to claim 1, wherein the crucible is a platinum crucible having a purity of 95% or more.     如請求項1或2的鉭酸鋰結晶之製造裝置,其具有控制部,該控制部係控制藉由該發熱體之該坩堝的加熱,使藉由該發熱體之該坩堝的加熱以低於該坩堝軟化變形的溫度的溫度進行加熱。     For example, the manufacturing device of the lithium tantalate crystal of claim 1 or 2 has a control unit that controls the heating of the crucible by the heating element so that the heating of the crucible by the heating element is lower than The crucible is heated at a temperature at which the crucible softens and deforms.     如請求項1或2的鉭酸鋰結晶之製造裝置,其中該爐本體的內壁形成為複數積層有具有所須高度之環狀的耐熱構件的耐熱壁,同時該環狀的耐熱構件係複數個分割片接合而形成為環狀。     For example, the manufacturing device of lithium tantalate crystal of claim 1 or 2, wherein the inner wall of the furnace body is formed as a plurality of heat-resistant walls having a ring-shaped heat-resistant member having a required height, and the ring-shaped heat-resistant member is plural. The divided pieces are joined to form a ring shape.     如請求項1或2的鉭酸鋰結晶之製造裝置,其中該發熱體為電阻加熱發熱體。     The manufacturing device of the lithium tantalate crystal according to claim 1 or 2, wherein the heating element is a resistance heating heating element.     如請求項5的鉭酸鋰結晶之製造裝置,其中該電阻加熱發熱體係以MoSi 2為主要材料的電阻加熱發熱體。 For example, the device for manufacturing a lithium tantalate crystal according to claim 5, wherein the resistance heating heating system uses MoSi 2 as a resistance heating heating element. 如請求項1或2的鉭酸鋰結晶之製造裝置,其中該發熱體係藉由高頻感應加熱之發熱體。     The manufacturing device of the lithium tantalate crystal according to claim 1 or 2, wherein the heating system uses a high-frequency induction heating heating element.     如請求項7的鉭酸鋰結晶之製造裝置,其中該藉由高頻感應加熱之發熱體係Pt-Rh系合金製。     The manufacturing device of lithium tantalate crystal according to claim 7, wherein the heating system is made of Pt-Rh alloy by high frequency induction heating.     如請求項4的鉭酸鋰結晶之製造裝置,其中在該爐本體中,在該耐熱壁的外側配設有包含耐熱性材料的支撐筒體,在該耐熱壁與該支撐筒體之間配設有隔熱材,該蓋體係藉由該支撐筒體支撐。     The manufacturing device of lithium tantalate crystal according to claim 4, wherein in the furnace body, a support cylinder containing a heat-resistant material is arranged outside the heat-resistant wall, and a space between the heat-resistant wall and the support cylinder is arranged. A heat insulation material is provided, and the cover system is supported by the supporting cylinder.     如請求項1或2的鉭酸鋰結晶之製造裝置,其中該蓋體係由隔熱材形成,在該隔熱材中配設有補強構件。     For example, the device for manufacturing a lithium tantalate crystal according to claim 1 or 2, wherein the cover system is formed of a heat insulating material, and a reinforcing member is arranged in the heat insulating material.     一種鉭酸鋰結晶之製造方法,其係利用垂直布里奇曼法或者是垂直溫度梯度凝固法的鉭酸鋰結晶之製造方法,係將收納了包含鉭酸鋰之原料的坩堝配置在爐本體內,藉由配設在該爐本體內的發熱體而加熱該坩堝來熔解該原料,接著降低該坩堝的溫度,從而得到鉭酸鋰的結晶,其特徵為於該坩堝使用鉑製的坩堝,在藉由該發熱體加熱該坩堝之際,以低於該坩堝軟化變形的溫度的溫度進行加熱。     A method for manufacturing lithium tantalate crystals, which is a method for manufacturing lithium tantalate crystals using a vertical Bridgman method or a vertical temperature gradient solidification method, and a crucible containing raw materials containing lithium tantalate is arranged in a furnace In the body, the crucible is heated by a heating element arranged in the furnace body to melt the raw material, and then the temperature of the crucible is lowered to obtain crystals of lithium tantalate, which is characterized in that a crucible made of platinum is used in the crucible. When the crucible is heated by the heating element, the crucible is heated at a temperature lower than a temperature at which the crucible is softened and deformed.     如請求項11的鉭酸鋰結晶之製造方法,其中於該坩堝使用純度95%以上的鉑製坩堝。     The method for producing a lithium tantalate crystal according to claim 11, wherein a platinum crucible having a purity of 95% or more is used in the crucible.     如請求項11或12的鉭酸鋰結晶之製造方法,其中在藉由該發熱體加熱該坩堝之際,當該坩堝的溫度達到加晶種溫度附近,則使藉由該發熱體之加熱和緩進行,來防止該坩堝的溫度超越加晶種溫度。     For example, the method for manufacturing a lithium tantalate crystal according to claim 11 or 12, wherein when the crucible is heated by the heating element, when the temperature of the crucible reaches a temperature near the seed temperature, the heating by the heating element is moderated. Proceed to prevent the temperature of the crucible from exceeding the seeding temperature.     如請求項13的鉭酸鋰結晶之製造方法,其包含以下階段:在藉由該發熱體加熱該坩堝之際,在達到該加 晶種溫度附近之前的階段,暫時固定藉由該發熱體之加熱,而將該爐本體內的溫度保持為一定,將該爐本體內的溫度均勻化。     For example, the manufacturing method of lithium tantalate crystal according to claim 13 includes the following steps: when the crucible is heated by the heating element, before the temperature near the seed temperature is reached, temporarily fixing the By heating, the temperature inside the furnace body is kept constant, and the temperature inside the furnace body is made uniform.     如請求項13的鉭酸鋰結晶之製造方法,其中當該坩堝的溫度達到加晶種溫度,則在該溫度保持所須時間,來進行加晶種(seeding)。     For example, the method for manufacturing a lithium tantalate crystal according to claim 13, wherein when the temperature of the crucible reaches the seeding temperature, seeding is performed at a time required to maintain the temperature.     如請求項13的鉭酸鋰結晶之製造方法,其中該加晶種結束後,慢慢地降低該爐本體內溫度而將鉭酸鋰固化來進行結晶化。     For example, the method for manufacturing lithium tantalate crystal according to claim 13, wherein after the seed crystal addition is completed, the temperature inside the furnace body is gradually lowered to solidify the lithium tantalate for crystallization.     如請求項11的鉭酸鋰結晶之製造方法,其使用如請求項1至10中任一項的鉭酸鋰結晶之製造裝置。     The method for producing a lithium tantalate crystal according to claim 11, using the device for producing a lithium tantalate crystal according to any one of claims 1 to 10.    
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