TW201822984A - Linear circulation type rubber ejection process is suitable for injecting and molding a rubber strip material by utilizing a rubber injection machine - Google Patents

Linear circulation type rubber ejection process is suitable for injecting and molding a rubber strip material by utilizing a rubber injection machine Download PDF

Info

Publication number
TW201822984A
TW201822984A TW105144188A TW105144188A TW201822984A TW 201822984 A TW201822984 A TW 201822984A TW 105144188 A TW105144188 A TW 105144188A TW 105144188 A TW105144188 A TW 105144188A TW 201822984 A TW201822984 A TW 201822984A
Authority
TW
Taiwan
Prior art keywords
mold
injection
zone
disposed
vacuum
Prior art date
Application number
TW105144188A
Other languages
Chinese (zh)
Other versions
TWI630084B (en
Inventor
蔡莉榆
Original Assignee
中天精機股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中天精機股份有限公司 filed Critical 中天精機股份有限公司
Priority to TW105144188A priority Critical patent/TWI630084B/en
Publication of TW201822984A publication Critical patent/TW201822984A/en
Application granted granted Critical
Publication of TWI630084B publication Critical patent/TWI630084B/en

Links

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A linear circulation type rubber injection process is suitable for injecting and molding a rubber strip material by utilizing a rubber injection machine. The rubber injection machine can define an injection area along a straight conveying direction and a plurality of sulfur-adding areas located downstream of the injection area and arranged along the straight conveying direction. The rubber injection machine can define a manual material collecting area located in front of the injection area, and a post-injection pause area located at the rear side of the injection area. The linear circulation type rubber injection process comprises the following steps: (A) preparing a plurality of mold sets wherein the number of the plurality of mold sets is equal to the total number of the injection area and the sulfur-adding areas, so that the mold sets are respectively located in the injection area, the post-injection pause areas, and one of the excluded sulfur-adding areas, wherein one of the sulfur-adding areas is temporarily vacant, (B) when the mold set located in the injection area is injecting materials, synchronously transferring the mold set located in another sulfur-adding area from the another sulfur-adding area to the manual material collecting area along the straight conveying direction, and synchronously transferring the mold set located in the post-injection pause area from the post-injection pause area to the vacant one of the sulfur-adding area along the straight conveying direction.

Description

直線循環式橡膠射出製程Linear circulation rubber injection process

本發明是有關於一種橡膠射出機,特別是指一種直線循環式橡膠射出製程。The present invention relates to a rubber injection machine, and more particularly to a linear circulation type rubber injection process.

如圖1所示,習知一種圓盤式橡膠射出成型機,包含一可間歇轉動的圓盤1、十二個等角度間隔地設置於該圓盤1的模具2,及一射出機3,當該等模具2轉動至對應於該射出機3時,該射出機3可將橡膠材料射入該等模具2內,此時,所有模具2是停止不動的,在該圓盤1帶著該等模具2間歇轉動的過程中,該等模具2可對內部的橡膠材料加熱與加壓進行加硫作業,在實際製造時,對應於該射出機3的其中一模具2是在進行射料,同時,位於該射出機3的上一站位置的另一模具2則是在進行人工開模取料作業,以將產品取出。As shown in FIG. 1 , a disc type rubber injection molding machine includes a disc that can be intermittently rotated, twelve molds 2 disposed at equal angular intervals on the disc 1 , and an injection machine 3 . When the molds 2 are rotated to correspond to the injection machine 3, the injection machine 3 can inject rubber material into the molds 2. At this time, all the molds 2 are stopped, and the disc 1 carries the During the intermittent rotation of the mold 2, the molds 2 can perform the vulcanization operation on the heating and pressurization of the inner rubber material. In actual manufacture, one of the molds 2 corresponding to the injection machine 3 is performing the shot. At the same time, another mold 2 located at the last station position of the injection machine 3 is performing a manual mold opening and retracting operation to take out the product.

此種成型機一次需使用十二個模具2來進行生產,若產品每天的產能為N個,則其單模生產效率只有N/12,舉例來說,例如量大的產品(8、9、10號的橡膠鞋底)每日產能為240雙,則其單模生產效率只有20雙/模(240/12)。This type of molding machine needs to use twelve molds 2 at a time for production. If the production capacity of the product is N per day, the single-die production efficiency is only N/12. For example, for example, a large quantity of products (8, 9, The rubber sole of the 10th) has a daily capacity of 240 pairs, and its single-die production efficiency is only 20 pairs/mode (240/12).

再者,此種成型機在利用該等模具2對內部的橡膠材料進行加硫作業之前,也無法先對橡膠材料進行預熱。此外,由於此種成型機用來加壓該等模具2的加壓油路要經由該圓盤1的迴轉機構(圖未示)進行配置,其先天上的耐壓性即較差,所產生的合模噸數也不夠大,因此,一旦該射出機3損壞或停止不用時,使用者並無法利用人工將冷的橡膠材料直接置入該等模具2內來進行生產作業。Further, such a molding machine cannot preheat the rubber material before the vulcanization operation of the internal rubber material by the molds 2. In addition, since the pressurizing oil passage for pressurizing the molds 2 of the molding machine is to be disposed via the swing mechanism (not shown) of the disc 1, the innate pressure resistance is poor, resulting in The mold clamping tonnage is also not large enough, so that once the injection machine 3 is damaged or stopped, the user cannot manually put the cold rubber material directly into the molds 2 to perform the production operation.

另外,習知的橡膠射出成型機為了改善產品的品質,在橡膠材料的射出過程中,會直接對模具內部的模穴抽真空,然而,這樣的作法常會造成橡膠材料阻塞真空管路的問題,導致模內真空失效,而且,這樣的作法也無法有效排除橡膠材料本身所含帶的空氣,在橡膠材料是透明料或螢光料的情形下,產品外觀仍常會出現含帶小氣泡的不良情形,無法確保產品的品質。In addition, in order to improve the quality of the product, the conventional rubber injection molding machine directly vacuums the cavity inside the mold during the injection process of the rubber material. However, such a practice often causes the rubber material to block the vacuum line, resulting in a problem. In-mold vacuum failure, and such a method can not effectively exclude the air contained in the rubber material itself. In the case where the rubber material is a transparent material or a fluorescent material, the appearance of the product often still has a bad condition with small bubbles. The quality of the product cannot be guaranteed.

因此,本發明之目的,即在提供一種生產效率佳的直線循環式橡膠射出製程。Accordingly, it is an object of the present invention to provide a linear circulation type rubber injection process with high production efficiency.

於是,本發明直線循環式橡膠射出製程,適用於利用一橡膠射出機將一橡膠料帶射出成型,該橡膠射出機沿一直線運輸方向可定義出一射出區及數位於該射出區下游並沿該直線運輸方向排列的加硫區,該橡膠射出機並可定義出一位於該射出區的前方的人工取料區,及一位於該射出區的後方的射料後暫停區,該直線循環式橡膠射出製程包含:Therefore, the linear circulation type rubber injection process of the present invention is suitable for injection molding a rubber material belt by a rubber injection machine, and the rubber injection machine can define an injection area along the line transportation direction and a number located downstream of the injection area. a vulcanization zone arranged in a straight line transport direction, the rubber injection machine and defining a manual reclaiming zone located in front of the injection zone, and a rear suction zone in the rear of the injection zone, the linear circulating rubber The injection process includes:

(A)準備數模具組,該等模具組的數量等於該射出區加上該等加硫區的總數,使該等模具組分別位於該射出區、該射料後暫停區及其中之一除外的該等加硫區,該其中之一加硫區是暫時空置。(A) preparing a plurality of mold sets, the number of the mold sets being equal to the total number of the injection zones plus the sulfur addition zones, such that the mold sets are respectively located in the injection zone, the post-shot pause zone, and one of Of the sulfur addition zones, one of the sulfur addition zones is temporarily vacant.

(B)當位於該射出區的該模具組在進行射料時,同步將位於另一加硫區的該模具組沿該直線運輸方向從該另一加硫區搬運至該人工取料區,並同步將位於該射料後暫停區的該模具組沿該直線運輸方向從該射料後暫停區搬運至空置的該其中之一加硫區。(B) when the mold set located in the shooting zone is performing the shot, synchronously transporting the mold set located in the other sulfur addition zone from the other sulfur addition zone to the manual take-up zone in the linear transport direction, And synchronously transporting the mold set located in the pause zone of the shot material from the post-projection pause zone to the vacant one of the sulphur zone in the linear transport direction.

本發明的功效在於:本發明可利用位於該射出區的該模具組在進行射料的時間,同步將位於另一加硫區的該模具組搬運至該人工取料區,並將位於該射料後暫停區的該模具組搬運至空置的該其中之一加硫區,以有效利用射料時間來進行模具組的循環搬運。The effect of the present invention is that the present invention can utilize the mold set located in the shooting zone to simultaneously transport the mold set located in another sulfur addition zone to the artificial reclaiming zone during the time of projecting, and will be located in the shot. The mold set in the pause zone after the material is transported to the vacant one of the sulphur zone to effectively utilize the shot time for the cyclic transport of the mold set.

參閱圖2、3,本發明直線循環式橡膠射出製程的一實施例適用於利用一橡膠射出機100將一橡膠料帶200射出成型,橡膠射出機100包含一射出單元10、一真空入料單元20、一加硫單元30、一模具單元40、一前搬運單元50,及一後搬運單元60。在本實施例中,該橡膠射出機100沿一直線運輸方向X可定義出一射出區310及十個位於該射出區310下游並沿該直線運輸方向X排列的加硫區320Ⅰ-320Ⅹ,該橡膠射出機100並可定義出一位於該射出區310的前方的人工取料區330,及一位於該射出區310的後方的射料後暫停區340,此外,該橡膠料帶200是呈料捲狀。Referring to Figures 2 and 3, an embodiment of the linear circulation rubber injection process of the present invention is suitable for injection molding a rubber strip 200 using a rubber injection machine 100. The rubber injection machine 100 includes an injection unit 10 and a vacuum feed unit. 20. A vulcanization unit 30, a die unit 40, a front transfer unit 50, and a rear transfer unit 60. In the present embodiment, the rubber injection machine 100 defines an injection zone 310 and ten sulfurization zones 320I-320X located downstream of the injection zone 310 and arranged along the linear transport direction X along the linear transport direction X. The injection machine 100 can define a manual reclaiming area 330 located in front of the ejection area 310, and a post-ejecting suspension area 340 located behind the ejection area 310. Further, the rubber strip 200 is a roll. shape.

如圖4、5、6所示,該射出單元10位於該射出區310(見圖2)並包括一射出機台11、一沿一高度方向Z設置於該射出機台10的射出料管12、一設置於該射出料管12底端並形成有一射料口131的射槍頭13、一設置於該射出機台11並延伸至該射出料管12內的射出螺桿14、一沿該高度方向Z可移動地設置於該射出機台11並位於該射槍頭13下方的下托板15、一設置於該射出機台11並用來驅動該下托板15上、下移動的托板驅動器16、一沿該高度方向Z可移動地設置於該射出機台11並與該射出料管12氣密地滑接的真空罩17、二設置於該射出機台11並用來驅動該真空罩17上、下移動的真空罩驅動器18、二設置於該射出機台11的上驅動壓缸19,及一設置於該射出機台11的螺桿驅動馬達190。As shown in FIGS. 4, 5 and 6, the injection unit 10 is located in the injection zone 310 (see FIG. 2) and includes an injection machine 11 and an injection tube 12 disposed in the height direction Z of the injection machine 10. a shooting head 13 disposed at the bottom end of the injection tube 12 and having a shooting port 131, an injection screw 14 disposed on the injection table 11 and extending into the injection tube 12, along the height a lower bracket 15 movably disposed on the injection machine table 11 and located below the gun head 13, and a pallet drive disposed on the injection machine table 11 for driving the lower pallet 15 to move up and down 16. A vacuum cover 17 movably disposed in the height direction Z on the injection machine table 11 and hermetically slidingly coupled to the injection tube 12, and a vacuum cover 17 disposed on the injection machine table 11 for driving the vacuum cover 17 A vacuum cover driver 18 that moves up and down, two upper drive cylinders 19 that are disposed on the injection machine table 11, and a screw drive motor 190 that is disposed on the injection machine table 11.

該射出機台11具有一頂座111、一位於該頂座111下方並與該頂座111互相間隔的底座112、數間隔地設置於該頂座111的中空導柱管113,及一與該等導柱管113滑接的上連結板114。The shooting machine 11 has a top seat 111, a base 112 located below the top seat 111 and spaced apart from the top seat 111, and a hollow guide post tube 113 spaced apart from the top seat 111, and a The upper link plate 114 to which the equalization column tube 113 is slid.

在本實施例中,該射出料管12具有一設置於該頂座111的外軸套121,及一插設於外軸套121的內管體122,該內管體122具有一管頂端部123,及一形成於該管頂端部123並高於該外軸套的頂端的進料開口124。In the present embodiment, the injection tube 12 has an outer sleeve 121 disposed on the top seat 111, and an inner tube body 122 interposed in the outer sleeve 121. The inner tube body 122 has a tube top end portion. 123, and a feed opening 124 formed in the top end portion 123 of the tube and above the top end of the outer sleeve.

該托板驅動器16設置於該底座112,在本實施例中,該托板驅動器16是一種油壓缸,該托板驅動器16可驅使該下托板15相對於該射槍頭13在一遠離於該射槍頭13的下降位置(見圖5)與一鄰近於該射槍頭13的上昇位置(見圖6)之間移動, 以釋放模具或夾住模具。The pallet drive 16 is disposed on the base 112. In the embodiment, the pallet drive 16 is a hydraulic cylinder, and the pallet drive 16 drives the lower pallet 15 away from the gun head 13 Moving between the lowered position of the tip 13 (see Fig. 5) and a raised position adjacent to the tip 13 (see Fig. 6) to release the mold or clamp the mold.

在本實施例中,該真空罩17具有一位於該頂座111下方的罩體171,及數從該罩體171沿該高度方向Z朝上延伸並與該頂座111滑接的罩體導桿172,該罩體171與該外軸套121氣密地滑接,並形成有一用來讓一真空泵浦(圖未示)抽真空的射出抽氣孔173,該等罩體導桿172分別朝上穿入該等導柱管113。In the present embodiment, the vacuum cover 17 has a cover body 171 under the top seat 111, and a cover body extending from the cover body 171 upward in the height direction Z and slidingly contacting the top seat 111. The rod 172, the cover body 171 is hermetically slidingly connected to the outer sleeve 121, and an injection air vent 173 for vacuuming a vacuum pump (not shown) is formed, and the cover guide rods 172 are respectively directed toward The guide post tubes 113 are inserted through.

該等真空罩驅動器18設置於該頂座111,並可驅使該真空罩17相對於該下托板15在一遠離於該下托板15的打開位置(見圖5)與一鄰近於該下托板15的封閉位置(見圖6)之間移動,在本實施例中,該等真空罩驅動器18是一種氣壓缸。The vacuum cover driver 18 is disposed on the top seat 111 and can drive the vacuum cover 17 relative to the lower tray 15 in an open position away from the lower tray 15 (see FIG. 5) and adjacent to the lower tray 15 The closed position of the pallet 15 (see Fig. 6) is moved. In the present embodiment, the vacuum enclosure driver 18 is a pneumatic cylinder.

當該真空罩17移動至該封閉位置時,該真空罩17的罩體171與位於該上昇位置的下托板15氣密地連接,並互相配合界定出一真空室174。When the vacuum cover 17 is moved to the closed position, the cover 171 of the vacuum cover 17 is hermetically connected to the lower tray 15 in the raised position, and cooperates to define a vacuum chamber 174.

在本實施例中,該等上驅動壓缸19設置於該上連結板114與該頂座111之間並用來昇降該上連結板114,該螺桿驅動馬達190設置於該上連結板114並用來轉動該射出螺桿14,可以理解的是,在該射出料管12完成儲料後,該等上驅動壓缸19可經由該上連結板114帶動該射出螺桿14下移進行射料。In the present embodiment, the upper driving cylinders 19 are disposed between the upper connecting plate 114 and the top seat 111 and are used for lifting and lowering the upper connecting plate 114. The screw driving motor 190 is disposed on the upper connecting plate 114 and used for By rotating the injection screw 14, it can be understood that after the discharge pipe 12 completes the storage, the upper drive cylinder 19 can drive the injection screw 14 to move downward through the upper coupling plate 114 to perform the injection.

如圖7、8、9所示,該真空入料單元20設置於該射出機台11,並在該直線運輸方向X上位於該射出單元10的上游,該真空入料單元20包括一與該射出料管12連接的備料模組21、一與該備料模組21連接的閘門模組22,及一與該閘門模組22連接的送料模組23。As shown in FIGS. 7, 8, and 9, the vacuum feed unit 20 is disposed on the injection machine table 11 and is located upstream of the injection unit 10 in the linear transport direction X. The vacuum feed unit 20 includes a A material storage module 21 connected to the injection pipe 12, a gate module 22 connected to the material preparation module 21, and a feeding module 23 connected to the gate module 22.

該備料模組21具有一界定出一真空空間28並與該射出料管12氣密地連接的真空外殼211、一沿該高度方向Z可移動地設置於該真空外殼211內的壓料滾輪212、一設置於該真空外殼211並用來驅動該壓料滾輪212上、下移動的壓料驅動器213、三設置於該真空外殼211內的水平轉輪214、二設置於該真空外殼211內的垂直轉輪215,及一設置於該真空外殼211內傾斜轉輪216。該真空空間28可定義出一備料區281,及一位於該備料區281下游的轉向區282。The stock module 21 has a vacuum housing 211 defining a vacuum space 28 and being hermetically connected to the injection tube 12, and a pressure roller 212 movably disposed in the vacuum housing 211 along the height direction Z. a press driver 213 disposed on the vacuum housing 211 for driving the press roller 212 to move up and down, a horizontal runner 214 disposed in the vacuum housing 211, and a vertical disposed in the vacuum housing 211 The runner 215, and a tilting wheel 216 disposed in the vacuum housing 211. The vacuum space 28 defines a stock area 281 and a turning area 282 located downstream of the stock area 281.

在本實施例中,該真空外殼211具有一與該射出料管12氣密地連接並界定出該轉向區282的轉向殼體2111,及一與該轉向殼體2111氣密地連接並界定出該備料區281的備料殼體2112,該備料殼體2112朝向該閘門模組22的一端形成有一備料入口2113,該轉向殼體2111朝向該射出料管12的一端形成有一與該進料開口124連通的備料出口2114,該轉向殼體2111並形成有一介於該備料入口2113與該備料出口2114之間的備料抽氣孔2115,該備料抽氣孔2115用來讓一真空泵浦(圖未示)抽真空,此外,該備料區281與該備料入口2113連通並沿該高度方向Z延伸,該轉向區282與該備料出口2114及該備料抽氣孔2115連通,並介於該備料區281與該備料出口2114之間。In the present embodiment, the vacuum envelope 211 has a steering housing 2111 that is hermetically connected to the injection tube 12 and defines the turning region 282, and is hermetically connected to the steering housing 2111 and defined a preparation housing 2112 of the preparation area 281, the preparation housing 2112 is formed with a preparation inlet 2113 toward an end of the gate module 22, and the steering housing 2111 is formed with an inlet opening 124 toward an end of the injection tube 12. The stocking outlet 2114 is connected to the steering housing 2111 and defines a material exhausting hole 2115 between the material inlet 2113 and the material outlet 2114. The materializing air hole 2115 is used for pumping a vacuum pump (not shown). In addition, the stocking area 281 is in communication with the stock inlet 2113 and extends along the height direction Z. The turning zone 282 is in communication with the stock outlet 2114 and the stock suction hole 2115, and is located between the stocking area 281 and the stock outlet. Between 2114.

該壓料滾輪212設置於該備料殼體2112內並位於該備料區281內,該壓料驅動器213設置於該備料殼體212的頂側,在本實施例中,該壓料驅動器213是一種氣壓缸。The binder roller 212 is disposed in the preparation housing 2112 and located in the preparation area 281. The binder driver 213 is disposed on the top side of the preparation housing 212. In the embodiment, the binder driver 213 is a type Pneumatic cylinder.

該壓料驅動器213可驅使該壓料滾輪212在一鄰近於該備料區281頂端的預備位置(見圖9),及一鄰近於該備料區281底端的壓料位置(見圖13)之間移動,該壓料滾輪212用來將延伸於該備料入口2113與該備料出口2114之間的該橡膠料帶200壓入該備料區281內。The binder drive 213 can drive the binder roller 212 between a preliminary position adjacent to the top end of the stock preparation area 281 (see FIG. 9) and a press position adjacent to the bottom end of the stock preparation area 281 (see FIG. 13). Moving, the binder roller 212 is used to press the rubber strip 200 extending between the stock inlet 2113 and the stock outlet 2114 into the stock preparation area 281.

該等水平轉輪214可轉動地設置於該轉向殼體2111內,該等水平轉輪214平行於一橫方向Y並在該直線運輸方向X上互相間隔設置,該等水平轉輪214鄰近於該備料抽氣孔2115,並低於該備料抽氣孔2115,該等垂直轉輪215可轉動地設置於該轉向殼體2111內並鄰近於該備料出口2114,該等垂直轉輪215平行於該高度方向Z,並在該橫方向Y上互相間隔,該傾斜轉輪216可轉動地設置於該轉向殼體2111內並介於該等水平轉輪214與該垂直轉輪215之間,該傾斜轉輪216傾斜於該高度方向Z。The horizontal runners 214 are rotatably disposed in the steering housing 2111. The horizontal runners 214 are parallel to a transverse direction Y and are spaced apart from each other in the linear transport direction X. The horizontal runners 214 are adjacent to each other. The preparation air venting holes 2115 are lower than the material venting holes 2115. The vertical rotating wheels 215 are rotatably disposed in the steering housing 2111 adjacent to the stocking outlet 2114. The vertical rotating wheels 215 are parallel to the height. The direction Z is spaced apart from each other in the lateral direction Y. The tilting wheel 216 is rotatably disposed in the steering housing 2111 and interposed between the horizontal wheel 214 and the vertical wheel 215. The wheel 216 is inclined in the height direction Z.

如圖9、10、11所示,該閘門模組22具有一與該真空外殼211氣密地連接的閘門外殼24、一設置於該閘門外殼24內的上閘門25、一設置於該閘門外殼24內的下閘門26,及一設置於該閘門外殼24的閘門驅動器27。As shown in FIGS. 9, 10 and 11, the gate module 22 has a gate housing 24 that is airtightly connected to the vacuum housing 211, an upper gate 25 disposed in the gate housing 24, and a gate housing. A lower gate 26 in the 24, and a shutter driver 27 disposed in the gate housing 24.

該閘門外殼24具有一形成有一閘門入口244的前壁241、一形成有一閘門出口245並在該直線運輸方向X上相對於該前壁241的後壁242,及一連接於該前、後壁241、242之間的周壁243。The gate housing 24 has a front wall 241 formed with a gate inlet 244, a rear wall 242 formed with a gate outlet 245 and opposite to the front wall 241 in the linear transport direction X, and a front and rear wall connected thereto The peripheral wall 243 between 241 and 242.

在本實施例中,該上閘門25具有一可移動地設置於該閘門外殼24內並形成有一通料孔2511的押料基板251、一沿該橫方向Y設置於該押料基板251並介於該後壁242與該押料基板251之間的水平押料板252、一沿該高度方向Z設置於該押料基板251並介於該後壁242與該押料基板251之間的垂直押料板253、一設置於該押料基板251與該後壁242之間的後氣密環254、一沿該橫方向Y設置於該押料基板251的水平導軌255、一與該水平導軌255滑接的水平滑套256、一沿該高度方向Z設置於該押料基板251的垂直導軌257、一與該垂直導軌257滑接的垂直滑套258,及一設置於該押料基板251與該前壁241之間並圍繞該閘門入口244與該通料孔2511的前氣密環259,該後氣密環254圍繞該通料孔2511、該水平壓料板252、該垂直押料板253、該閘門出口245與該下閘門26,可以理解的是,該後氣密環254與該前氣密環259可安裝於該押料基板251上,並隨著該押料基板251來移動。In the embodiment, the upper gate 25 has a slab substrate 251 movably disposed in the sluice housing 24 and formed with a through hole 2511, and a slab 251 is disposed along the lateral direction Y. A horizontal slab 252 between the rear wall 242 and the slab 251, a vertical slab disposed in the height direction Z on the slab substrate 251 and between the rear wall 242 and the slab 251 a slat plate 253, a rear airtight ring 254 disposed between the ram substrate 251 and the rear wall 242, a horizontal rail 255 disposed on the ram substrate 251 in the lateral direction Y, and a horizontal rail 255 sliding horizontal sliding sleeve 256, a vertical rail 257 disposed along the height direction Z of the ram substrate 251, a vertical sliding sleeve 258 slidingly connected to the vertical rail 257, and a slab 251 disposed on the slab substrate 251 a front airtight ring 259 between the front wall 241 and the gate inlet 244 and the through hole 2511. The rear airtight ring 254 surrounds the through hole 2511, the horizontal pressure plate 252, and the vertical hopper The plate 253, the gate outlet 245 and the lower gate 26, it can be understood that the rear airtight ring 254 and the front airtight ring 259 can be installed. It is mounted on the slab substrate 251 and moves with the slab substrate 251.

在本實施例中,該下閘門26固定地設置於該後壁242,並具有一沿該橫方向Y延伸的水平閘門段261,及一從該水平閘門段261在該橫方向Y上相反於該垂直押料板253的其中一端沿該高度方向Z上延伸的垂直閘門段262,該水平閘門段261相對於該水平押料板252,該垂直閘門段262相對於該垂直押料板253。In the present embodiment, the lower gate 26 is fixedly disposed on the rear wall 242 and has a horizontal gate segment 261 extending in the lateral direction Y, and a horizontal gate segment 261 is opposite to the horizontal direction Y. A vertical gate section 262 of one of the vertical slabs 253 extends along the height direction Z. The horizontal gate section 261 is opposite to the horizontal slab 252, and the vertical gate section 262 is opposite to the vertical slab 253.

該閘門驅動器27用來驅使該上、下閘門25、26在一相互遠離的開門位置(見圖9、11),及一相互靠近的氣密關門位置(見圖13、14)之間移動。當該上、下閘門25、26在該氣密關門位置時,該上、下閘門25、26用來配合將延伸於該閘門入口244與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,阻斷該閘門出口244與該閘門入口245之間的連通。The gate driver 27 is used to urge the upper and lower gates 25, 26 to move between a mutually open door opening position (see Figs. 9, 11) and a close airtight door closing position (see Figs. 13, 14). When the upper and lower gates 25, 26 are in the airtight closed position, the upper and lower gates 25, 26 are adapted to cooperate with the rubber strip 200 extending between the gate inlet 244 and the gate outlet 245. The profile is hermetically clamped to block communication between the gate outlet 244 and the gate inlet 245.

在本實施例中,該閘門驅動器27具有一設置於該周壁243並與該垂直滑套258連接的水平壓缸271,及一設置於該周壁243並與該水平滑套256連接的垂直壓缸272。In the embodiment, the gate driver 27 has a horizontal pressure cylinder 271 disposed on the peripheral wall 243 and connected to the vertical sliding sleeve 258, and a vertical pressure cylinder disposed on the peripheral wall 243 and connected to the horizontal sliding sleeve 256. 272.

如圖9、11所示,當該水平壓缸271與該垂直壓缸272驅使該上閘門25相對於該下閘門26移動至該開門位置時,該水平壓料板252與該垂直押料板253遠離該水平閘門段261與該垂直閘門段262。如圖13、14所示,當該水平壓缸271與該垂直壓缸272驅使該上閘門25相對於該下閘門26移動至該氣密關門位置時,該水平壓料板252與該垂直閘門段262抵接,該垂直壓料板253與該水平閘門段261抵接,該水平壓料板252、該垂直壓料板253、該水平閘門段261與該垂直閘門段262用來配合將延伸於該通料孔2511與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,以阻斷該閘門出口244與該閘門入口245之間的連通。As shown in FIGS. 9 and 11, when the horizontal pressure cylinder 271 and the vertical pressure cylinder 272 drive the upper gate 25 to move to the door opening position relative to the lower gate 26, the horizontal pressure plate 252 and the vertical hopper plate 253 is away from the horizontal gate segment 261 and the vertical gate segment 262. As shown in FIGS. 13 and 14, when the horizontal pressure cylinder 271 and the vertical pressure cylinder 272 drive the upper gate 25 to move to the airtight closing position relative to the lower gate 26, the horizontal pressure plate 252 and the vertical gate The segment 262 abuts, the vertical pressure plate 253 abuts the horizontal gate segment 261, and the horizontal pressure plate 252, the vertical pressure plate 253, the horizontal gate segment 261 and the vertical gate segment 262 are used to cooperate to extend. The outer contour of the rubber band 200 between the through hole 2511 and the gate outlet 245 is hermetically clamped to block communication between the gate outlet 244 and the gate inlet 245.

如圖7、8、9所示,該送料模組具23有一與該閘門外殼24連接並形成有一送料入口236與一送料出口237的送料外殼231、一可轉動地設置於該送料外殼231內的主動滾輪232、一設置於該送料外殼231並用來驅動該主動滾輪232的滾輪驅動馬達233、一沿該高度方向Z可移動地設置於該送料外殼231內的被動滾輪234,及一設置於該送料外殼231並用來驅動該被動滾輪234上、下移動的滾輪昇降壓缸235。As shown in FIGS. 7, 8, and 9, the feeding module 23 has a feeding housing 231 connected to the gate housing 24 and having a feeding inlet 236 and a feeding outlet 237, and is rotatably disposed in the feeding housing 231. a driving roller 232, a roller driving motor 233 disposed on the feeding housing 231 for driving the driving roller 232, a passive roller 234 movably disposed in the feeding housing 231 along the height direction Z, and a The feed housing 231 is used to drive the roller lift cylinder 235 that moves the passive roller 234 up and down.

如圖12所示,使用者在第一次拉料時,可以人工方式將該橡膠料帶200從該送料模組21的送料入口236經由該送料出口237、該閘門模組22的閘門入口244、通料孔2511與閘門出口245,及該備料模組21的備料入口2113與備料出口2114,拉到該射出料管12的進料開口124內,在此過程中,延伸於該備料入口2113與該備料出口2114之間的該橡膠料帶200是連續繞過該等水平轉輪214,以免該橡膠料帶200在該備料抽氣孔2115抽真空時被吸附,該傾斜轉輪216與該等垂直轉輪215則是用來將通過該等水平滾輪214的該橡膠料帶200由水平狀態轉換成垂直狀態,以便於該射出螺桿14捲繞該橡膠料帶200去進行儲料,在第一次拉料之後,即可透過該被動滾輪234下降至與該橡膠料帶200抵接,以配合該主動滾輪232的轉動來進行送料;接著,如圖13所示,該壓料驅動器213可驅使該壓料滾輪212下降至該壓料位置,以該橡膠料帶200的一段壓入該備料區281內;此後,如圖13、14所示,該閘門驅動器27可驅使該上閘門25相對於該下閘門26移動至該氣密關門位置,將延伸於該通料孔2511與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,以完全阻斷該閘門出口244與該閘門入口245之間的連通,如此,由於該射槍頭13在第一次射料後的殘料會將該射料口131氣密地的封住,則當該備料抽氣孔2115被該真空泵浦(圖未示)抽真空時,即可讓該真空空間28的備料區281與轉向區282及該射出料管12的內管體122的內部均形成真空的狀態,在此狀態下,該射出螺桿14即可將不含帶任何空氣的該橡膠料帶200捲入該射出料管12的內管體122內進行儲料,達到真空入料的作用。As shown in FIG. 12, the user can manually pull the rubber strip 200 from the feed inlet 236 of the feed module 21 through the feed outlet 237 and the gate inlet 244 of the gate module 22 during the first pull. The through hole 2511 and the gate outlet 245, and the preparation inlet 2113 and the stock outlet 2114 of the preparation module 21 are pulled into the feeding opening 124 of the injection pipe 12, and in the process, extend to the preparation inlet 2113 The rubber strip 200 between the stock outlet 2114 is continuously bypassed by the horizontal runners 214 to prevent the rubber strip 200 from being adsorbed when the stock suction hole 2115 is evacuated. The tilting wheel 216 and the same The vertical runner 215 is used to convert the rubber strip 200 passing the horizontal rollers 214 from a horizontal state to a vertical state, so that the injection screw 14 winds the rubber strip 200 to store the material. After the secondary pulling, the passive roller 234 can be lowered to abut against the rubber strip 200 to cooperate with the rotation of the driving roller 232 for feeding; then, as shown in FIG. 13, the pressing driver 213 can drive The pressure roller 212 is lowered to the pressure level Pressing a section of the rubber strip 200 into the stocking area 281; thereafter, as shown in Figures 13 and 14, the gate drive 27 can drive the upper gate 25 to move relative to the lower gate 26 to the airtight closed position. The outer contour of the rubber strip 200 extending between the through hole 2511 and the gate outlet 245 is hermetically clamped to completely block the communication between the gate outlet 244 and the gate inlet 245. Since the residue of the first shot after the first shot is sealed, the shot opening 131 is hermetically sealed, when the stock suction hole 2115 is evacuated by the vacuum pump (not shown). Therefore, the preparation area 281 of the vacuum space 28 and the inside of the turning area 282 and the inner tube body 122 of the injection tube 12 are both in a vacuum state. In this state, the injection screw 14 can be free of the belt. The rubber strip 200 of any air is taken up into the inner tube body 122 of the injection tube 12 for storage to achieve vacuum feeding.

如圖2、3所示,該加硫單元30在該直線運輸方向X上位於該射出單元10的下游,該加硫單元30包括十個沿該直線運輸方向X排列設置並分別位於該等加硫區320Ⅰ-320Ⅹ的加硫模組31。As shown in FIG. 2 and FIG. 3, the vulcanization unit 30 is located downstream of the injection unit 10 in the linear transport direction X. The vulcanization unit 30 includes ten rows arranged along the linear transport direction X and respectively located at the same. Sulfur module 320I-320X vulcanization module 31.

如圖15、16、17所示,每一加硫模組31包括一加硫機台311、一設置於該加硫機台311的上熱壓板312、一設置於該加硫機台311並位於該上熱壓板312下方的下熱壓板313,及一設置於該加硫機台311的壓板驅動器314。As shown in FIGS. 15, 16, and 17, each vulcanization module 31 includes a vulcanizing machine 311, an upper hot plate 312 disposed on the vulcanizing station 311, and a vulcanizing machine 311. And a lower hot platen 313 located below the upper hot platen 312, and a platen driver 314 disposed on the vulcanizing table 311.

在本實施例中,該壓板驅動器314是一種油壓缸,該壓板驅動器314用來驅使該下熱壓板313相對於該上熱壓板313沿該高度方向Z在一相互遠離的非加硫位置(見圖16),及一相互靠近的加硫位置(見圖17)之間移動,當該下熱壓板313在該加硫位置時,該上、下熱壓板313可對模具內的橡膠材料進行加硫作業。In this embodiment, the platen driver 314 is a hydraulic cylinder, and the platen driver 314 is configured to drive the lower heat plate 313 in the height direction Z relative to the upper heat plate 313 in a non-sulfurized state away from each other. The position (see FIG. 16) and a vulcanization position (see FIG. 17) which are close to each other are moved. When the lower hot plate 313 is in the vulcanization position, the upper and lower hot plate 313 can be in the mold. The rubber material is used for vulcanization.

如圖2、15所示,該模具單元40包括十一個分別可卸除地設置於該射出單元10的下托板15及該等加硫模組31的下熱壓板313的模具組41,每一模具組41具有一下模411,及一可卸除地設置於該下模411的上模412,該下模411具有二提把413,該上模412具有二轉板塊414。As shown in FIG. 2 and FIG. 15, the mold unit 40 includes eleven mold sets 41 respectively detachably disposed on the lower tray 15 of the injection unit 10 and the lower heat pressing plate 313 of the vulcanization modules 31. Each of the mold sets 41 has a lower mold 411, and an upper mold 412 detachably disposed on the lower mold 411. The lower mold 411 has two handles 413 having a two-turn plate block 414.

如圖2、18所示,該前搬運單元50包括一沿該直線運輸方向X延伸的前軌道51,及一可移動地設置於該前軌道51的前搬運裝置52,該前搬運裝置52相對於該前軌道在一對應於其中一加硫模組31的第一入替位置(見圖19)及一對應於該射出單元10的第二入替位置(見圖21)之間移動。As shown in FIGS. 2 and 18, the front transport unit 50 includes a front rail 51 extending in the linear transport direction X, and a front transport device 52 movably disposed on the front rail 51. The front transport device 52 is opposite. The front rail moves between a first replacement position corresponding to one of the vulcanization modules 31 (see FIG. 19) and a second replacement position corresponding to the ejection unit 10 (see FIG. 21).

如圖18、19、20所示,該前搬運裝置52具有一可移動地設置於該前軌道51的下機座53、一上機座54、一設置於該下機座53的前搬模機構55、一設置於該上機座54的垂直開模機構56,及一設置於該上、下機座54、53之間的掀模機構57。As shown in FIGS. 18, 19 and 20, the front transporting device 52 has a lower base 53 movably disposed on the front rail 51, an upper base 54, and a front movable mold disposed on the lower base 53. The mechanism 55, a vertical mold opening mechanism 56 disposed on the upper base 54, and a die mechanism 57 disposed between the upper and lower bases 54, 53.

該前搬模機構55具有一沿該橫方向Y可移動地設置於該下機座53的前夾爪組551、二在該直線運輸方向X上間隔地設置於下機座53並互相平行的滾輪軌道552、一沿該橫方向Y延伸並位於該等滾輪軌道552下方的鏈條軌道553、一滑設於該等滾輪軌道552與該鏈條軌道553之間的鏈條組554、一樞設於該下機座53的驅動鏈輪555,及一設置於該下機座53並用來驅動該驅動鏈輪555的驅動馬達556。The front mold-moving mechanism 55 has a front jaw group 551 movably disposed in the lower frame Y in the lateral direction Y, and two are disposed in the linear transport direction X at intervals in the lower base 53 and are parallel to each other. a roller rail 552, a chain rail 553 extending along the transverse direction Y and located under the roller rails 552, a chain group 554 slidably disposed between the roller rails 552 and the chain rail 553, and a pivoting A drive sprocket 555 of the lower base 53 and a drive motor 556 disposed on the lower base 53 for driving the drive sprocket 555.

該鏈條組554具有一與該驅動鏈輪555嚙合的鏈條557,及數導引滾輪558,該鏈條557具有一與該前夾爪組551連接的上端部5571,及一下端部5572,該等導引滾輪558設置於該上端部5571兩側並分別與該等滾輪軌道552滑接,該下端部5572與該鏈條軌道553滑接。The chain set 554 has a chain 557 that meshes with the drive sprocket 555, and a plurality of guide rollers 558 having an upper end 5571 connected to the front jaw set 551 and a lower end 5572. Guide rollers 558 are disposed on both sides of the upper end portion 5571 and are respectively slidably coupled to the roller rails 552. The lower end portions 5572 are slidably coupled to the chain rails 553.

如圖19、21所示,該前夾爪組551沿該橫方向Y相對於該下機座53在一鄰近於該其中一加硫模組31或該射出單元10的第一搬運位置,及一遠離於該其中一加硫模組31或該射出單元10的第二搬運位置之間移動,當該前搬運裝置52在該第一入替位置(見圖19)時,該前夾爪組551可抓住原位於該其中一加硫模組31的其中一模具組41的下模411的其中一提把413,該驅動鏈輪555驅動該鏈條組554即可帶動該前夾爪組551從該第一搬運位置移動至該第二搬運位置,以將該其中一模具41沿該橫方向Y從該其中一加硫模組31搬運至該下機座53,當該前搬運裝置52在該第二入替位置(見圖21)時,該前夾爪組551抓住位於該下機座53的該其中一模具組41的下模411的其中一提把413,該驅動鏈輪555反向驅動該鏈條組554即可帶動該前夾爪組551從該第二搬運位置移動至該第一搬運位置,以將該其中一模具組41沿該橫方向Y從該下機座53搬運至該射出單元10。As shown in FIGS. 19 and 21, the front gripper set 551 is adjacent to the lower base 53 in a first transport position adjacent to the one of the vulcanization modules 31 or the ejecting unit 10 in the lateral direction Y, and Moving between a second handling position away from the one of the vulcanization modules 31 or the ejection unit 10, the front jaw set 551 when the front handling device 52 is in the first replacement position (see FIG. 19) One of the handles 413 of the lower die 411 of one of the mold sets 41 of the one of the vulcanization modules 31 can be grasped, and the drive sprocket 555 drives the chain set 554 to drive the front set of jaws 551 from The first carrying position is moved to the second carrying position to transport one of the molds 41 from the one of the vulcanization modules 31 to the lower frame 53 along the transverse direction Y, when the front handling device 52 is in the When the second replacement position (see FIG. 21), the front jaw group 551 grasps one of the handles 413 of the lower mold 411 of the one of the mold sets 41 of the lower base 53, and the drive sprocket 555 is reversed. Driving the chain set 554 can drive the front jaw set 551 to move from the second carrying position to the first carrying position to Group 41 in the lateral direction Y from the lower base 53 to the conveying unit 10 is emitted.

如圖18、20所示,該垂直開模機構56具有一沿該高度方向Z可移動地設置於該上機座54的上模夾板561、一設置於該上機座54並用來驅使該上模夾板561上、下移動的夾板驅動器562,及 四設置於該上模夾板561的開模夾爪組563。As shown in FIGS. 18 and 20, the vertical mold opening mechanism 56 has an upper mold plate 561 movably disposed in the upper frame 54 in the height direction Z, and is disposed on the upper frame 54 for driving the upper portion. The plate driver 562 that moves up and down the die plate 561, and the die jaw group 563 that is disposed on the upper die plate 561.

在本實施例中,該夾板驅動器562是一種氣壓缸,每一開模夾爪組563具有一設置於該上模夾板561底側的樞接座564、一樞設於該樞接座564的開模夾爪565,及一設置於該上模夾板561頂側並用來驅動該開模夾爪565的夾爪驅動壓缸566。In this embodiment, the splint driver 562 is a pneumatic cylinder. Each of the mold clamping jaws 563 has a pivoting seat 564 disposed on a bottom side of the upper clamping plate 561 and a pivoting seat 564. The mold opening jaw 565, and a jaw driving cylinder 566 disposed on the top side of the upper mold clamping plate 561 and used to drive the mold opening jaw 565.

如圖22、23所示,該夾板驅動器562驅使該上模夾板561沿該高度方向Z相對於該上機座54在一抓模位置(見圖22)與一開模位置(見圖23)之間移動,當該上模夾板561在該抓模位置時,該上模夾板561遠離於該上機座54,並鄰近於位於該下機座53上的該其中一模具組41的上模412,該等開模夾爪組563的開模夾爪565用來抓取該其中一模具組41的上模412的轉板塊414,當該上模夾板561在該開模位置時,該上模夾板561鄰近於該上機座54,使該等開模夾爪組563的開模夾爪565抓著該其中一模具組41的上模412沿該高度方向Z離開該其中一模具組41的下模411,可以理解的是,當該上模夾板561從該開模位置(見圖23)移回該抓模位置(見圖22)時,該等開模夾爪組563的開模夾爪565可再度釋放該其中一模具組41的上模412,讓該其中一模具組41的上、下模412、411再度合模,如此,該上模412即可沿該高度方向Z相對於該下模411直上直下地移動,確保該上、下模412、411的相對位置不會跑掉。As shown in FIGS. 22 and 23, the splint driver 562 drives the upper mold clamping plate 561 in the height direction Z relative to the upper housing 54 in a gripping position (see FIG. 22) and a mold opening position (see FIG. 23). Moving between, when the upper clamping plate 561 is in the grasping position, the upper clamping plate 561 is away from the upper frame 54 and adjacent to the upper die of the one of the die sets 41 located on the lower frame 53 412, the mold opening jaws 565 of the mold opening jaw groups 563 are used to grasp the rotating plate block 414 of the upper mold 412 of one of the mold sets 41, when the upper mold clamping plate 561 is in the mold opening position, the upper portion The mold clamping plate 561 is adjacent to the upper frame 54 such that the mold opening jaws 565 of the mold opening jaw groups 563 grip the upper mold 412 of the one mold group 41 and move away from the one mold group 41 in the height direction Z. The lower mold 411, it can be understood that when the upper mold clamping plate 561 is moved back to the gripping position from the mold opening position (see Fig. 23) (see Fig. 22), the mold opening jaw group 563 is opened. The upper jaw 412 of the mold set 41 can be released again, and the upper and lower molds 412 and 411 of the mold set 41 can be clamped again. Thus, the upper mold 412 can be Moving in the height direction Z with respect to the lower mold 411 is straight up and down, ensuring that the relative positions of the upper and lower dies 412, 411 do not run away.

如圖23、24所示,在本實施例中,該掀模機構57具有一樞設於該下機座53並與該上機座54連接的直角連桿571,及一設置於該下機座53並用來驅動該直角連桿571的掀模壓缸572,該掀模機構57用來驅使該上機座54相對於該下機座53在一蓋合位置(見圖23)與一掀模位置(見圖24)之間移動。As shown in FIG. 23 and FIG. 24, in the embodiment, the die mechanism 57 has a right angle link 571 pivotally connected to the lower base 53 and connected to the upper base 54, and a lower angle link 571 is disposed on the lower machine. The base 53 is used to drive the 掀 molding cylinder 572 of the right angle link 571. The boring mechanism 57 is used to drive the upper base 54 relative to the lower base 53 in a closed position (see FIG. 23) and a die. Move between positions (see Figure 24).

當該上機座54在該蓋合位置時,該上機座54鄰近於該下機座53,且該上機座54實質上平行於該下機座53,當該上機座54在該掀開位置時,該上機座54遠離於該下機座53,且該上機座54實質上垂直於該下機座53,可以理解的是,當該上機座54在該掀開位置時,該上機座54會使該其中一模具組41的上模412相對該其中一模具組41的下模411掀開,以便於使用者以人工取料的方式將該下模411的模穴內的產品取出,此後,當該上機座54再度回到該蓋合位置時,該上模夾板561即可移動至該抓模位置,讓該等開模夾爪組563去釋放該其中一模具組41的上模412,使該其中一模具組41的上、下模412、411再度合模,則如圖20、21所示,待該上模夾板561移回該開模位置時後,該前搬模機構55即可將位於該下機座53的該其中一模具組41沿該橫方向Y搬運至該射出單元10。When the upper base 54 is in the closed position, the upper base 54 is adjacent to the lower base 53, and the upper base 54 is substantially parallel to the lower base 53 when the upper base 54 is When the position is opened, the upper base 54 is away from the lower base 53, and the upper base 54 is substantially perpendicular to the lower base 53, it being understood that when the upper base 54 is in the open position The upper frame 54 causes the upper die 412 of one of the die sets 41 to be split relative to the lower die 411 of the one of the die sets 41, so that the user can manually mold the die of the lower die 411. The product in the hole is taken out, and thereafter, when the upper frame 54 returns to the closed position, the upper mold clamping plate 561 can be moved to the grasping mold position, and the opening clamping jaw group 563 is released to release the product. The upper mold 412 of a mold set 41 causes the upper and lower molds 412, 411 of one of the mold sets 41 to be clamped again, as shown in Figs. 20 and 21, when the upper mold clamp 561 is moved back to the mold opening position. Thereafter, the front mold moving mechanism 55 can transport the one mold group 41 located in the lower frame 53 to the injection unit 10 in the lateral direction Y.

如圖3、25所示,該後搬運單元60包括一沿該直線運輸方向X延伸的後軌道61,及一可移動地設置於該後軌道61的後搬運裝置62,該後搬運裝置52相對於該後軌道61在一對應於該射出單元10的第三入替位置(見圖27)與一對應於該其中一加硫模組31的第四入替位置(見圖28)之間移動。As shown in FIGS. 3 and 25, the rear transport unit 60 includes a rear rail 61 extending in the linear transport direction X, and a rear transport device 62 movably disposed on the rear rail 61. The rear transport device 52 is opposite. The rear rail 61 is moved between a third replacement position corresponding to the injection unit 10 (see FIG. 27) and a fourth replacement position corresponding to the one of the vulcanization modules 31 (see FIG. 28).

如圖25、26所示,該後搬運裝置62具有一可移動地設置於該後軌道61的後搬運機台63、一設置於該後搬運機台63的預熱上壓板64、一設置於該後搬運機台63並位於該預熱上壓板64下方的預熱下壓板65、一設置後搬運機台63的預熱壓板驅動器66,及一設置於該後搬運機台63的後搬模機構67。As shown in FIGS. 25 and 26, the rear conveying device 62 has a rear transfer table 63 movably disposed on the rear rail 61, a preheating upper platen 64 disposed on the rear transfer table 63, and a The rear transfer table 63 is located in the preheating lower platen 65 below the preheating upper platen 64, a preheating platen driver 66 on which the rear transfer table 63 is disposed, and a rear mold set on the rear transfer table 63. Agency 67.

在本實施例中,該預熱壓板驅動器66是一種油壓缸,該預熱壓板驅動器66用來驅使該預熱上壓板64相對於該預熱下壓板65在一相互遠離的非預熱位置(見圖27),及一相互靠近的預熱位置(見圖26)之間移動。In the present embodiment, the preheating platen driver 66 is a hydraulic cylinder for driving the preheating upper platen 64 relative to the preheating lower platen 65 in a non-preheating position away from each other. (See Figure 27), and move between a preheating position (see Figure 26) that is close together.

該後搬模機構67具有一沿該橫方向Y設置於該後搬運機台63的後驅動壓缸671,及一被該後驅動壓缸671帶動的後夾爪組672。The rear mold-moving mechanism 67 has a rear drive cylinder 671 which is disposed in the rear conveyance table 63 in the lateral direction Y, and a rear jaw group 672 which is driven by the rear drive cylinder 671.

如圖27、28所示,該後驅動壓缸671驅使該後夾爪組672沿該橫方向Y相對於該後搬運機台63在一鄰近於該射出單元10或該其中一加硫模組31的第三搬運位置,及一遠離於該射出單元10或該其中一加硫模組31的第四搬運位置之間移動,當該後搬運裝置62在該第三入替位置(見圖27)時,該後夾爪組672用來抓住原位於該射出單元10的另一模具組41的下模411的其中一提把413,該後驅動壓缸671驅使該後夾爪組672從第三搬運位置移動至該第四搬運位置,以將該另一模具組41沿該橫方向Y從該射出單元10搬運至該預熱下壓板65,當該後搬運裝置62在該第四入替位置(見圖28)時,該後夾爪組672用來抓住位於該預熱下壓板65的該另一模具組41的下模411的其中一提把413,該後驅動壓缸671驅使該後夾爪組672從該第四搬運位置移動至該第三搬運位置,以將該另一模具組41沿該橫方向Y從該預熱下壓板65搬運至該其中一加硫模組31。As shown in FIGS. 27 and 28, the rear driving cylinder 671 drives the rear jaw group 672 in the lateral direction Y relative to the rear conveyor table 63 adjacent to the injection unit 10 or one of the sulfurizing modules. a third carrying position of 31, and a fourth moving position away from the shooting unit 10 or the one of the vulcanization modules 31, when the rear handling device 62 is in the third replacement position (see Figure 27) When the rear jaw group 672 is used to grasp one of the handles 413 of the lower mold 411 of the other mold set 41 of the injection unit 10, the rear drive cylinder 671 drives the rear jaw group 672 from the first The three transport position is moved to the fourth transport position to transport the other mold set 41 from the ejection unit 10 to the preheating lower plate 65 in the lateral direction Y, when the rear transport device 62 is at the fourth replacement position (See Fig. 28), the rear jaw set 672 is used to grasp one of the handles 413 of the lower mold 411 of the other mold set 41 of the preheating lower platen 65, and the rear drive cylinder 671 drives the The rear jaw set 672 is moved from the fourth carrying position to the third carrying position to pass the other mold set 41 along the lateral direction Y from the Heat the platen 65 is transported to the module 31 wherein a vulcanized.

如圖26所示,當該後搬運裝置62從該第三入替位置朝該第四入替位置移動時,該預熱上壓板64是位於該預熱位置,以與該預熱下壓板65配合去預熱該另一模具組41。As shown in FIG. 26, when the rear conveying device 62 moves from the third replacement position toward the fourth replacement position, the preheating upper pressing plate 64 is located at the preheating position to cooperate with the preheating lower pressing plate 65. The other mold set 41 is preheated.

以上為本發明所採用的該橡膠射出機100的構造與動作原理說明,參閱圖29,本發明直線循環式橡膠射出製程的實施例包含以下步驟:The above is a description of the structure and operation principle of the rubber injection machine 100 used in the present invention. Referring to FIG. 29, the embodiment of the linear circulation type rubber injection process of the present invention comprises the following steps:

步驟410:如圖29、30所示,準備該等模具組41,該等模具組41的數量等於該射出區310加上該等加硫區320Ⅰ-320Ⅹ的總數(11=1+10),使該等模具組41分別位於該射出區310、該射料後暫停區340及該等加硫區320Ⅱ-320Ⅹ,該加硫區320Ⅰ是暫時空置。 在本實施例中,該等模具組41分別放置在位於該射出區310的該射出單元10的下托板15(見圖4)上及位於該等加硫區320Ⅱ-320Ⅹ的該等加硫模組31的下熱壓板313(見圖15)上。Step 410: As shown in FIGS. 29 and 30, the mold sets 41 are prepared, and the number of the mold sets 41 is equal to the total number of the shot-out areas 310 plus the sulfur-added areas 320I-320X (11=1+10). The mold sets 41 are respectively located in the exit area 310, the post-projection pause area 340, and the sulfur-adding areas 320II-320X, and the sulfur-adding area 320I is temporarily vacant. In the present embodiment, the mold sets 41 are respectively placed on the lower tray 15 (see FIG. 4) of the injection unit 10 located in the exit area 310 and the sulfurization in the sulfur addition zones 320II-320X. The lower heat plate 313 of the module 31 (see Fig. 15).

步驟420:如圖29、30所示,讓該橡膠料帶200在真空的狀態下進行儲料。 在本實施例中,如13、14所示,是利用該真空入料單元20的備料模組21與閘門模組22互相配合,將該橡膠料帶200在真空的狀態下儲料於該射出料管12內,即,在該真空空間28及該射出料管12的內部均成為真空的狀態下,讓該橡膠料帶200被該射出螺桿14捲入該射出料管12內進行儲料,而形成一位於該射出料管12內的橡膠材料(圖未示)。Step 420: As shown in FIGS. 29 and 30, the rubber tape 200 is stored in a vacuum state. In the present embodiment, as shown in FIGS. 13 and 14, the stock module 21 of the vacuum feeding unit 20 and the gate module 22 are matched with each other, and the rubber strip 200 is stored in the vacuum state. In the material tube 12, that is, in a state where the vacuum space 28 and the inside of the injection material tube 12 are both in a vacuum, the rubber material tape 200 is taken up by the injection screw 14 into the injection material tube 12 for storage. A rubber material (not shown) is formed in the injection tube 12.

步驟430:如圖29、30所示,讓該橡膠料帶200在儲料後所形成的該橡膠材料在真空的狀態下射出至位於該射出區310的該模具組41內。 在本實施例中,如圖6所示,使該射出單元10的真空罩17罩住位於該射出區310(見圖30)的該射出單元10的下托板15上的該模具組41,則利用該射出單元10的該直空罩17與該下托板15所配合界定出的該真空室174,即可將儲料後不含帶空氣的該橡膠材料(圖未示)在該真空室174所提供真空的狀態下射出至位於該射出區310(見圖30)並被該真空罩17罩住的該模具組41內。Step 430: As shown in FIGS. 29 and 30, the rubber material formed by the rubber strip 200 after the stock is discharged is injected into the mold set 41 located in the shot-out area 310 in a vacuum state. In the present embodiment, as shown in FIG. 6, the vacuum cover 17 of the injection unit 10 is placed over the mold set 41 on the lower tray 15 of the injection unit 10 of the exit area 310 (see FIG. 30). The vacuum chamber 174 defined by the straight hood 17 of the injection unit 10 and the lower tray 15 can be used to store the rubber material (not shown) without air after the storage. The chamber 174 is evacuated to the mold set 41 located in the exit area 310 (see FIG. 30) and covered by the vacuum cover 17.

步驟440:如圖29、30、31所示,當位於該射出區310的該模具組41在利用該射出單元10進行射料時,同步將位於該加硫區320Ⅱ的該模具組41沿該直線運輸方向X從該加硫區320Ⅱ搬運至該人工取料區330,並同步將位於該射料後暫停區340的該模具組41沿該直線運輸方向X從該射料後暫停區340搬運至空置的該加硫區320Ⅰ,在將位於該射料後暫停區340的該模具組41從該射料後暫停區340搬運至空置的該加硫區320Ⅰ的過程中,預熱該模具組410至一預熱溫度。 在本實施例中,如圖19所示,該前搬運裝置52的前搬模機構55可先將位於該加硫模組31上的該模具組41搬運至該下機座53,接著,如圖30、31所示,該前搬運裝置52即可從該第一入替位置移動至該第二入替位置,如此,利用該前搬運裝置52即可將位於該加硫區320Ⅱ的該模具組41搬運至該人工取料區330。 同時,如圖30、31所示,該後搬運裝置62可先從該第三入替位置移動至該第四入替位置,接著,如圖28所示,該後搬運裝置62的後搬模機構67可將位於該預熱下壓板65的該模具組41搬運至位於該加硫區320Ⅰ(見圖31)的該加硫模組31上 ,如此,如圖30、31所示,利用該後搬運裝置62即可將位於該射料後暫停區340的該模具組41搬運至該加硫區320Ⅰ,而且,在此過程中,如圖26所示,可利用該後搬運裝置62的該預熱上壓板64與該預熱下壓板65預熱該模具組41至該預熱溫度,較佳地,該預熱溫度是大於每一模具組41在位於各別的加硫區320Ⅰ-320Ⅹ(見圖31)的加硫模組31(見圖31)上進行加硫作業的一加硫溫度,如此,即可有效減少每一模具組41在各別的加硫模組31(見圖31)上進行加硫作業所需的時間。 可以理解的是,如圖31、32所示,在該模具組41被該後搬運裝置62搬運至該加硫區320Ⅰ之後,該後搬運裝置62從該第四入替位置移動至該第三入替位置,以再度移回至該射料後暫停區340。Step 440: As shown in FIGS. 29, 30, and 31, when the mold set 41 located in the shot-out area 310 is used to shoot the material by using the shot-out unit 10, the mold set 41 located in the sulfur-adding zone 320II is synchronously along the line. The linear transport direction X is transported from the vulcanization zone 320II to the manual reclaiming zone 330, and the mold set 41 located in the post-crash suspension zone 340 is synchronously transported from the post-catch suspension zone 340 in the linear transport direction X. Up to the vacant zone 320I, preheating the die set during the process of transporting the die set 41 located in the pause zone 340 of the shot from the post-catch suspension zone 340 to the vacant vulcanization zone 320I 410 to a preheating temperature. In this embodiment, as shown in FIG. 19, the front mold-moving mechanism 55 of the front conveying device 52 can first transport the mold set 41 located on the vulcanization module 31 to the lower base 53, and then, for example, As shown in Figures 30 and 31, the front transfer device 52 can be moved from the first replacement position to the second replacement position. Thus, the mold set 41 located in the sulfur addition zone 320II can be used by the front transfer device 52. Transfer to the manual reclaiming area 330. Meanwhile, as shown in FIGS. 30 and 31, the rear conveying device 62 may first move from the third replacement position to the fourth replacement position, and then, as shown in FIG. 28, the rear mold-moving mechanism 67 of the rear conveying device 62. The mold set 41 located on the preheating lower platen 65 can be transported to the vulcanization module 31 located in the vulcanization zone 320I (see FIG. 31), and thus, as shown in FIGS. 30 and 31, the post-transportation is performed. The apparatus 62 can transport the mold set 41 located in the post-shot pause zone 340 to the vulcanization zone 320I, and, in the process, as shown in Fig. 26, the preheating of the rear transfer device 62 can be utilized. The upper platen 64 and the preheating lower platen 65 preheat the mold set 41 to the preheating temperature. Preferably, the preheating temperature is greater than each of the mold sets 41 in the respective sulfur addition zones 320I-320X (see Figure 31) shows the vulcanization temperature of the vulcanization operation on the vulcanization module 31 (see Figure 31). Thus, each mold set 41 can be effectively reduced in each vulcanization module 31 (see Figure 31). The time required to perform the vulcanization operation. It can be understood that, as shown in FIGS. 31 and 32, after the mold set 41 is transported by the rear conveyance device 62 to the vulcanization zone 320I, the rear conveyance device 62 moves from the fourth replacement position to the third replacement. The position is moved back to the pause zone 340 after the shot.

步驟450,如29、32、33所示,待位於該射出區310的該模具組41利用該射出單元10完成射料後,將位於該射出區310的該模具組41由該射出區310沿該橫方向Y搬運至該射料後暫停區340。 在本實施例中,如圖27所示,該後搬運裝置62的後搬模機構67可將位於該射出單元10的下托板15上的該模具組41搬運至該預熱下壓板65上,如此,圖32、33所示,利用該後搬運裝置62的後搬模機構67即可將位於該射出區310的該模具組41搬運至該射料後暫停區 340。Step 450, as shown in 29, 32, 33, after the mold set 41 to be located in the shot-out area 310 completes the shot by the shot-out unit 10, the mold set 41 located in the shot-out area 310 is along the shot-out area 310. The lateral direction Y is transported to the shot stop zone 340. In the present embodiment, as shown in FIG. 27, the rear mold-moving mechanism 67 of the rear conveying device 62 can transport the mold set 41 located on the lower tray 15 of the injection unit 10 to the preheating lower platen 65. Thus, as shown in FIGS. 32 and 33, the mold set 41 located in the shot discharge area 310 can be transported to the shot rear pause area 340 by the rear mold release mechanism 67 of the rear conveyance device 62.

步驟460,如29、33、34所示,將位於該人工取料區330的該模具組41,由該人工取料區330沿該橫方向X搬運至該射出區310。 在本實施例中,在該模具組41被移動至該射出區310之前,如圖24所示,該掀模機構57可配合該垂直開模機構56將該模具組41的上模412掀開,以便於使用者以人工取料的方式將該下模411內的產品取出,待該模具組41再度合模之後,如圖21所示,該前搬運裝置52的前搬模機構55即可將位於該下機座53上的該模具組41搬運至該射出單元10的下托板15上,如此,如圖33、34所示,利用該前搬運裝置52的前搬模機構55即可將位於該人工取料區330的該模具組41搬運至該射出區310。Step 460, as shown at 29, 33, 34, transports the mold set 41 located in the manual take-up area 330 from the manual take-up area 330 to the exit area 310 in the transverse direction X. In the present embodiment, before the mold set 41 is moved to the shot-out area 310, as shown in FIG. 24, the mold mechanism 57 can cooperate with the vertical mold opening mechanism 56 to open the upper mold 412 of the mold set 41. In order to facilitate the user to take out the product in the lower mold 411 by manual retrieving, after the mold set 41 is again clamped, as shown in FIG. 21, the front mold-moving mechanism 55 of the front conveying device 52 can be The mold set 41 located on the lower base 53 is conveyed to the lower pallet 15 of the injection unit 10, and as shown in FIGS. 33 and 34, the front mold-moving mechanism 55 of the front conveyance device 52 can be used. The mold set 41 located in the manual take-up area 330 is transported to the shot area 310.

藉此,本發明在利用該射出單元10對其中一模具組41進行射料時,即可同步利用該前、後搬運裝置52、62沿該直線運輸方向X將其餘的模具組41依序地在該射出單元10與該加硫模組31之間進行循環搬運。Therefore, when the injection unit 10 is used to project one of the mold sets 41, the front and rear conveying devices 52, 62 can be used to sequentially and the remaining mold sets 41 sequentially along the linear transport direction X. The injection unit 10 and the vulcanization module 31 are cyclically transported.

值得一提的是,若使用者在取出產品後,發現有產品仍有含帶氣泡的不良情形時,則在該後搬運裝置62將該模具組41從該射料後暫停區 340搬運至任一加硫區320Ⅰ-320Ⅹ的過程中,如圖26所示,本發明可控制該預熱壓板驅動器66驅動該預熱上壓板64連續昇降數次,去推壓該模具組41的上模412,來進行排氣,以將該模具組41內的橡膠材料所含帶的空氣擠出至不影響產品的成型品質。It is worth mentioning that if the user finds that the product still contains a bubble-containing defect after the product is taken out, the rear conveyance device 62 transports the mold set 41 from the post-projection suspension zone 340 to the position. In the process of a sulfur addition zone 320I-320X, as shown in FIG. 26, the present invention can control the preheating platen driver 66 to drive the preheating upper platen 64 to continuously lift and lower several times to push the upper die 412 of the die set 41. Exhaust is performed to extrude the air contained in the rubber material in the mold set 41 so as not to affect the molding quality of the product.

經由以上的說明,可再將本發明的優點歸納如下:Through the above description, the advantages of the present invention can be further summarized as follows:

一、本發明在利用該橡膠射出機100進行實際製造時,只需使用十一個模具組41來進行生產,若產品每天的產能為N個,則本發明單模生產效率達到N/11,舉例來說,例如量大的產品(8、9、10號的橡膠鞋底)每日產能同樣為240雙,則本發明的單模生產效率可達21.8雙/模(240/11),相較於習知技術,本發明利用該橡膠射出機100所產生的單模生產效率是優於習知技術,如此,在量大的產品進行生產時,本發明可有效減少產線所需使用的總模具數,降低模具投入成本。1. In the actual manufacturing of the rubber injection machine 100, the invention only needs to use eleven mold sets 41 for production. If the production capacity of the product is N per day, the single-die production efficiency of the invention reaches N/11. For example, for example, a large amount of products (the rubber soles of No. 8, 9, and 10) has a daily capacity of 240 pairs, and the single-mode production efficiency of the present invention can reach 21.8 dou/mo (240/11). According to the prior art, the single-die production efficiency produced by the rubber injection machine 100 of the present invention is superior to the prior art, so that the invention can effectively reduce the total use of the production line when the product is produced in a large amount. The number of molds reduces the cost of mold input.

二、本發明所採用的該橡膠射出機100的加硫模組31是採用固定位置的設計,並可利用該壓板驅動器314直線驅動該下熱壓板313朝該上熱壓板312移動去加壓該模具組41,相較於習知技術,該加硫模組31先天上的耐壓性較佳,可產生足夠的合模噸數,因此,本發明即便該射出單元10損壞或停止不用,也可利用人工將冷的橡膠材料直接置入該等模具組41內來進行生產作業。2. The vulcanization module 31 of the rubber injection machine 100 used in the present invention adopts a fixed position design, and can be linearly driven by the platen driver 314 to move the lower hot plate 313 toward the upper hot plate 312. The mold group 41 is pressed. Compared with the prior art, the sulfurizing module 31 has better pressure resistance in the prior world, and can generate sufficient clamping tonnage. Therefore, the present invention can be used even if the injection unit 10 is damaged or stopped. The cold rubber material can also be manually placed into the mold set 41 to perform the production operation.

三、本發明在利用該後搬運裝置62將該模具組41從該射出單元10搬運至每一加硫模組31的過程中,可利用該後搬運裝置62的預熱上、下壓板64、65對該模具組41進行預熱,因此,本發明可有效縮短該模具組41在每一加硫模組31上進行加硫作業所需的時間。3. In the process of transporting the mold set 41 from the injection unit 10 to each of the vulcanization modules 31 by the post-transport device 62, the preheating upper and lower platens 64 of the rear transfer device 62 can be utilized. The mold set 41 is preheated, so that the present invention can effectively shorten the time required for the mold set 41 to perform the vulcanization operation on each of the vulcanization modules 31.

四、本發明可利用真空入料單元20的備料模組21與閘門模組22互相配合,讓該橡膠料帶200在真空的狀態下被該射出螺桿14捲入該射出料管12內進行儲料,達到真空入料的作用,相較於習知技術,本發明可有效排除橡膠材料本身所含帶的空氣,避免產品產生含帶氣泡的不良情形,在橡膠材料是透明料或螢光料的情形下,仍可確保產品的良率與外觀品質。4. The present invention can utilize the stock module 21 of the vacuum feeding unit 20 and the gate module 22 to cooperate with each other, so that the rubber strip 200 is taken into the injection tube 12 by the injection screw 14 in a vacuum state for storage. The material can achieve the effect of vacuum feeding. Compared with the prior art, the invention can effectively exclude the air contained in the rubber material itself, and avoid the bad condition that the product contains bubbles, and the rubber material is transparent material or fluorescent material. In this case, the yield and appearance quality of the product can still be ensured.

五、本發明可利用該射出單元10的真空罩17罩住該模具組41,使該模具組41位於該真空罩17與該下托板15所配合界定出的該真空室174內,讓儲料後的橡膠材料可在真空的狀態下射出至位於該真空室174內的該模具組41內,達到真空射出的作用,相較習知技術,本發明不會發生橡膠材料阻塞真空管路導致模內真空失效問題,可確保該模具組41的模穴與橡膠材料之間不會發生夾帶空氣的情形,使橡膠材料可完全配合模穴的形狀設計去成型出清晰的外觀紋路與輪廓。5. The present invention can cover the mold set 41 by using the vacuum cover 17 of the injection unit 10, so that the mold set 41 is located in the vacuum chamber 174 defined by the vacuum cover 17 and the lower support 15 to allow storage. The rubber material after the material can be injected into the mold set 41 located in the vacuum chamber 174 under vacuum to achieve the effect of vacuum injection. Compared with the prior art, the present invention does not cause the rubber material to block the vacuum line and cause the mold. The problem of internal vacuum failure ensures that air entrainment does not occur between the cavity of the mold set 41 and the rubber material, so that the rubber material can be completely matched with the shape of the cavity to form a clear appearance texture and contour.

六、本發明可利用該射出單元10對其中一模具組41進行射料的時間,藉由該前、後搬運裝置52、62沿該直線運輸方向X將其餘的模具組41依序地在該等加硫區320Ⅰ-320Ⅹ、該人工取料區330與該射料後暫停區340之間進行循環搬運,以有效利用該射出單元10的射料時間來進行其餘的模具組41的循環搬運。6. The present invention can utilize the time that the injection unit 10 shoots one of the mold sets 41, and the remaining mold sets 41 are sequentially placed in the linear transport direction X by the front and rear transporting devices 52, 62. The vulcanization zone 320I-320X, the manual reclaiming zone 330 and the post-projection suspension zone 340 are cyclically transported to effectively utilize the injection time of the injection unit 10 for the cyclic conveyance of the remaining die sets 41.

綜上所述,本發明的直線循環式橡膠射出製程,不僅生產效率佳,且可有效提昇產品的品質與良率,所以確實能達成本發明的目的。In summary, the linear circulation type rubber injection process of the present invention not only has high production efficiency, but also can effectively improve the quality and yield of the product, so that the object of the present invention can be achieved.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

10‧‧‧射出單元
11‧‧‧射出機台
111‧‧‧頂座
112‧‧‧底座
113‧‧‧導柱管
114‧‧‧上連接板
12‧‧‧射出料管
121‧‧‧外軸套
122‧‧‧內管體
123‧‧‧管頂端部
124‧‧‧進料開口
13‧‧‧射槍頭
131‧‧‧射料口
14‧‧‧射出螺桿
15‧‧‧下托板
16‧‧‧托板驅動器
17‧‧‧真空罩
171‧‧‧罩體
172‧‧‧罩體導桿
173‧‧‧射出抽氣孔
174‧‧‧真空室
18‧‧‧真空罩驅動器
19‧‧‧上驅動壓缸
190‧‧‧螺桿驅動馬達
20‧‧‧真空入料單元
21‧‧‧備料模組
211‧‧‧真空外殼.
2111‧‧‧轉向殼體
2112‧‧‧備料殼體
2113‧‧‧備料入口
2114‧‧‧備料出口
2115‧‧‧備料抽氣孔
212‧‧‧壓料滾輪
213‧‧‧壓料驅動器
214‧‧‧水平滾輪
215‧‧‧垂直滾輪
216‧‧‧傾斜滾輪
22‧‧‧閘門模組
23‧‧‧送料模組
231‧‧‧送料外殼
232‧‧‧主動滾輪
233‧‧‧滾輪驅動馬達
234‧‧‧被動滾輪
235‧‧‧滾輪昇降壓缸
236‧‧‧送料入口
237‧‧‧送料出口
24‧‧‧閘門外殼
241‧‧‧前壁
242‧‧‧後壁
243‧‧‧圍壁
244‧‧‧閘門入口
245‧‧‧閘門出口
25‧‧‧上閘門
251‧‧‧押料基板
2511‧‧‧通料孔
252‧‧‧水平押料板
253‧‧‧垂直押料板
254‧‧‧後氣密環
255‧‧‧水平導軌
256‧‧‧水平滑套
257‧‧‧垂直導軌
258‧‧‧垂直滑套
259‧‧‧前氣密環
26‧‧‧下閘門
261‧‧‧水平閘門段
262‧‧‧垂直閘門段
27‧‧‧閘門驅動器
271‧‧‧水平壓缸
272‧‧‧垂直壓缸
28‧‧‧真空空間
281‧‧‧備料區
282‧‧‧轉向區
30‧‧‧加硫單元
31‧‧‧加硫模組
311‧‧‧加硫機台
312‧‧‧上熱壓板
313‧‧‧下熱壓板
314‧‧‧壓板驅動器
40‧‧‧模具單元
41‧‧‧模具組
411‧‧‧下模
412‧‧‧上模
413‧‧‧提把
414‧‧‧轉板塊
50‧‧‧前搬運單元
51‧‧‧前軌道
52‧‧‧前搬運裝置
53‧‧‧下機座
54‧‧‧上機座
55‧‧‧前搬模機構
551‧‧‧前夾爪組
552‧‧‧滾輪軌道
553‧‧‧鏈條軌道
554‧‧‧鏈條組
555‧‧‧驅動鏈輪
556‧‧‧驅動馬達
557‧‧‧鏈條
5571‧‧‧上端部
5572‧‧‧下端部
558‧‧‧導引滾輪
56‧‧‧垂直開模機構
561‧‧‧上模夾板
562‧‧‧夾板驅動器
563‧‧‧開模夾爪組
564‧‧‧樞接座
565‧‧‧開模夾爪
566‧‧‧夾爪驅動壓缸
57‧‧‧掀模機構
571‧‧‧直角連桿
572‧‧‧掀模壓缸
60‧‧‧後搬運單元
61‧‧‧後軌道
62‧‧‧後搬運裝置
63‧‧‧後搬運機台
64‧‧‧預熱上壓板
65‧‧‧預熱下壓板
66‧‧‧預熱壓板驅動器
67‧‧‧後搬模機構
671‧‧‧後驅動壓缸
672‧‧‧後夾爪組
100‧‧‧橡膠射出機
200‧‧‧橡膠料帶
310‧‧‧射出區
320Ⅰ‧‧‧加硫區
320Ⅱ‧‧‧加硫區
320Ⅲ‧‧‧加硫區
320Ⅳ‧‧‧加硫區
320Ⅴ‧‧‧加硫區
320Ⅵ‧‧‧加硫區
320Ⅶ‧‧‧加硫區
320Ⅷ‧‧‧加硫區
320Ⅸ‧‧‧加硫區
320Ⅹ‧‧‧加硫區
330‧‧‧人工取料區
340‧‧‧射料後暫停區
410‧‧‧步驟
420‧‧‧步驟
430‧‧‧步驟
440‧‧‧步驟
450‧‧‧步驟
460‧‧‧步驟
X‧‧‧直線運輸方向
Y‧‧‧橫方向
Z‧‧‧高度方向
1‧‧‧轉盤
2‧‧‧模具
3‧‧‧射出機
10‧‧‧Injection unit
11‧‧‧Injection machine
111‧‧‧ top seat
112‧‧‧Base
113‧‧‧ Guide column tube
114‧‧‧Upper connection plate
12‧‧‧ shot tube
121‧‧‧Outer bushing
122‧‧‧ inner tube
123‧‧‧Tube top
124‧‧‧ Feed opening
13‧‧‧shooting gun
131‧‧‧ shot mouth
14‧‧‧Injection screw
15‧‧‧ Lower pallet
16‧‧‧Board drive
17‧‧‧vacuum cover
171‧‧‧ Cover
172‧‧‧ Cover guide
173‧‧‧Injecting the exhaust hole
174‧‧‧vacuum room
18‧‧‧vacuum cover driver
19‧‧‧Upper drive cylinder
190‧‧‧screw drive motor
20‧‧‧Vacuum feeding unit
21‧‧‧Material Module
211‧‧‧vacuum housing.
2111‧‧‧Steering housing
2112‧‧‧Material housing
2113‧‧‧Material entrance
2114‧‧‧Stock export
2115‧‧‧Preparation of exhaust holes
212‧‧‧Pressure roller
213‧‧‧Brush driver
214‧‧‧ horizontal scroll wheel
215‧‧‧ Vertical wheel
216‧‧‧Tilt wheel
22‧‧‧gate module
23‧‧‧Feeding module
231‧‧‧Feed housing
232‧‧‧Active scroll wheel
233‧‧‧Roller drive motor
234‧‧‧Passive wheel
235‧‧‧Roller lifting cylinder
236‧‧‧Feed entrance
237‧‧‧Feeding outlet
24‧‧‧ gate housing
241‧‧‧ front wall
242‧‧‧Back wall
243‧‧‧ wall
244‧‧ ‧ gate entrance
245‧‧ ‧ gate exit
25‧‧‧Upper gate
251‧‧‧Drop substrate
2511‧‧‧through hole
252‧‧‧ horizontal slab
253‧‧‧Vertical slab
254‧‧‧After airtight ring
255‧‧‧ horizontal rail
256‧‧‧ horizontal sliding sleeve
257‧‧‧Vertical rail
258‧‧‧ vertical sliding sleeve
259‧‧‧ front airtight ring
26‧‧‧lower gate
261‧‧‧Horizontal gate section
262‧‧‧Vertical gate section
27‧‧‧gate driver
271‧‧‧ horizontal pressure cylinder
272‧‧‧Vertical pressure cylinder
28‧‧‧vacuum space
281‧‧‧Material area
282‧‧‧ turning area
30‧‧‧Sulphurization unit
31‧‧‧Sulphurization module
311‧‧‧Sulphurizing machine
312‧‧‧Upper hot plate
313‧‧‧ Lower hot plate
314‧‧‧ platen drive
40‧‧‧Mold unit
41‧‧‧Mold group
411‧‧‧Down
412‧‧‧上模
413‧‧‧
414‧‧‧Transfer
50‧‧‧front handling unit
51‧‧‧Pre-track
52‧‧‧Front handling device
53‧‧‧Lower base
54‧‧‧上上座
55‧‧‧Pre-moving mechanism
551‧‧‧Front jaw group
552‧‧‧Roll track
553‧‧‧Chain track
554‧‧‧Chain group
555‧‧‧Drive sprocket
556‧‧‧Drive motor
557‧‧‧Chain
5571‧‧‧Upper end
5572‧‧‧Bottom
558‧‧‧guide wheel
56‧‧‧Vertical mold opening mechanism
561‧‧‧Upper splint
562‧‧‧Plywood driver
563‧‧‧Opening jaw group
564‧‧‧ pivoting seat
565‧‧‧Open jaws
566‧‧‧Pinch drive cylinder
57‧‧‧Model organization
571‧‧‧right angle link
572‧‧‧掀Molding cylinder
60‧‧‧ Rear handling unit
61‧‧‧post orbit
62‧‧‧ Rear handling device
63‧‧‧ Rear handling machine
64‧‧‧Preheating upper platen
65‧‧‧Preheating lower platen
66‧‧‧Preheating platen drive
67‧‧‧After moving mechanism
671‧‧‧ rear drive cylinder
672‧‧‧ rear jaw group
100‧‧‧Rubber injection machine
200‧‧‧Rubber strip
310‧‧‧ shooting area
320I‧‧‧Sulphurized Zone
320II‧‧‧Sulfur Zone
320III‧‧‧Sulphurized Zone
320IV‧‧‧Sulphurized Zone
320V‧‧‧sulfur zone
320VI‧‧‧Sulphurized Zone
320VII‧‧‧Sulphurized Zone
320VIII‧‧‧Sulfur Zone
320IX‧‧‧Sulphurized Zone
320X‧‧‧Sulphurized Zone
330‧‧‧Manual reclaiming area
340‧‧‧After the shot stop zone
410‧‧‧Steps
420‧‧ steps
430‧‧ steps
440‧‧‧Steps
450‧‧‧Steps
460‧‧ steps
X‧‧‧Direct transport direction
Y‧‧‧ horizontal direction
Z‧‧‧ Height direction
1‧‧‧ Turntable
2‧‧‧Mold
3‧‧‧Injector

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是習知一種圓盤式橡膠射出成型機的俯視示意圖; 圖2是本發明的直線循環式橡膠射出製程的一實施例所採用的一橡膠射出機的一前視立體圖; 圖3該橡膠射出機的一後視立體圖; 圖4 是該橡膠射出機的一射出單元的立體圖; 圖5 是該射出單元的一剖視圖,說明該射出單元的一真空罩在一打開位置,該射出單元的一下托板在一下降位置; 圖6是一類似於圖5的視圖,說明該真空罩在一封閉位置,該下托板在一上昇位置; 圖7是該橡膠射出機的一真空入料單元的立體圖; 圖8是該真空入料單元的立體剖視圖; 圖9是該真空入料單元的一不完整的剖視圖,說明該真空入料單元的一閘門模組的一上閘門在一開門位置,該閘門模組的一壓料滾輪在一預備位置; 圖10是該閘門模組的局部分解立體圖; 圖11是圖9中沿著線Ⅸ-Ⅸ的一剖視圖,說明該上閘門在該開門位置; 圖12是一類似於圖9的視圖,說明一橡膠料帶被拉入該真空入料單元; 圖13是一類似於圖12的視圖,說明該壓料滾輪在一壓料位置,該上閘門在一氣密關門位置; 圖14是圖13中沿著線ⅩⅣ-ⅩⅣ的一剖視圖,說明該上閘門在該氣密關門位置; 圖15是該橡膠射出機的一加硫單元的二加硫模組與該橡膠射出機的一模具單元的二模具組的局部分解立體圖; 圖16是該加硫模組的一剖視圖,說明該加硫模組的一下熱壓板在一非加硫位置; 圖17是一類似於圖16的視圖,說明該下熱壓板在一加硫位置; 圖18是該橡膠射出機的一前搬運單元的一前搬運裝置的立體圖; 圖19是圖18中沿著線ⅩⅨ-ⅩⅨ的一剖視圖,說明該前搬運裝置的一前搬模機構的一前夾爪組從一第一搬運位置移動至一第二搬運位置; 圖20是圖18中沿著線ⅡⅩ-ⅡⅩ的一剖視圖; 圖21是一類似於圖19的視圖,說明該前夾爪組從該第二搬運位置移動至該第一搬運位置; 圖22是一類似於圖20的視圖,說明該前搬運裝置的一垂直開模機構的一上模夾板在一抓模位置; 圖23是一類似於圖22的視圖,說明該上模夾板在一開模位置,該前搬運裝置的一上機座在一蓋合位置; 圖24是一類似於圖23的視圖,說明該上機座在一掀模位置; 圖25是該橡膠射出機的一後搬運單元的一後搬運裝置的立體圖; 圖26是該後搬運單元的剖視圖,說明該後搬運裝置的一預熱上壓板在一預熱位置; 圖27是一類似於圖26的視圖,說明該預熱上壓板在一非預熱位置,該後搬運裝置的一後搬模機構的一後夾爪組從一第三搬運位置移動至一第四搬運位置; 圖28是一類似於圖27的視圖,說明該後夾爪組從該第四搬運位置移動至該第三搬運位置; 圖29是本發明的直線循環式橡膠射出製程的實施例的一流程示意圖; 圖30是該橡膠射出機的俯視圖,說明該實施例利用該前搬運裝置與該後搬運裝置循環搬運該等模具組; 圖31是一類似於圖30的視圖,說明該實施例利用該前搬運裝置與該後搬運裝置循環搬運該等模具組; 圖32是一類似於圖31的視圖,說明該實施例利用該前搬運裝置與該後搬運裝置循環搬運該等模具組; 圖33是一類似於圖32的視圖,說明該實施例利用該前搬運裝置與該後搬運裝置循環搬運該等模具組;及 圖34是一類似於圖33的視圖,說明該實施例利用該前搬運裝置與該後搬運裝置循環搬運該等模具組。Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a schematic view of a conventional disc-type rubber injection molding machine; Figure 2 is a linear circulation type of the present invention A front perspective view of a rubber injection machine used in an embodiment of the rubber injection process; FIG. 3 is a rear perspective view of the rubber injection machine; FIG. 4 is a perspective view of an injection unit of the rubber injection machine; a cross-sectional view of the injection unit, illustrating a vacuum cover of the injection unit in an open position, the lower tray of the injection unit is in a lowered position; FIG. 6 is a view similar to FIG. 5, illustrating the vacuum cover in a closed position Figure 7 is a perspective view of a vacuum feed unit of the rubber injection machine; Figure 8 is a perspective cross-sectional view of the vacuum feed unit; Figure 9 is an incomplete view of the vacuum feed unit The cross-sectional view shows that an upper gate of a gate module of the vacuum feeding unit is in a door opening position, and a pressing roller of the gate module is in a preparatory position; FIG. 10 is a table of the gate module. Figure 11 is a cross-sectional view along line IX-IX of Figure 9, illustrating the upper gate in the door opening position; Figure 12 is a view similar to Figure 9 illustrating a rubber band being drawn into the vacuum Figure 13 is a view similar to Figure 12 illustrating the binder roller in a press position with the upper gate in an airtight closed position; Figure 14 is a cross-sectional view along line XIV-XIV of Figure 13; The upper gate is in the airtight closing position; FIG. 15 is a partially exploded perspective view of the two-screw module of a vulcanization unit of the rubber injection machine and a die unit of the rubber injection machine; The cross-sectional view of the vulcanization module illustrates the lower hot plate of the vulcanization module in a non-sulfurization position; FIG. 17 is a view similar to FIG. 16 illustrating the lower hot plate in a vulcanization position; Figure 18 is a perspective view of a front conveying device of a front conveying unit of the rubber injection machine; Figure 19 is a cross-sectional view taken along line XIX-XIX of Figure 18, illustrating a front of a front mold-moving mechanism of the front conveying device The jaw group moves from a first handling position to a second movement Figure 20 is a cross-sectional view taken along line IIX-IIX of Figure 18; Figure 21 is a view similar to Figure 19 illustrating the movement of the front jaw set from the second handling position to the first handling position; 22 is a view similar to FIG. 20, illustrating an upper mold clamping plate of a vertical mold opening mechanism of the front conveying device in a gripping position; FIG. 23 is a view similar to FIG. 22, illustrating the upper mold clamping plate in a view In the mold opening position, an upper frame of the front conveying device is in a closing position; FIG. 24 is a view similar to FIG. 23, illustrating the upper frame in a mold position; FIG. 25 is a one of the rubber injection machine FIG. 26 is a cross-sectional view of the rear handling unit, illustrating a preheating upper platen of the rear conveying device in a preheating position; FIG. 27 is a view similar to FIG. The preheating upper platen is in a non-preheating position, and a rear jaw group of a rear mold moving mechanism of the rear conveying device is moved from a third carrying position to a fourth carrying position; FIG. 28 is a view similar to FIG. View of the rear jaw set from the fourth handling position FIG. 29 is a schematic flow chart of an embodiment of the linear circulation type rubber injection process of the present invention; FIG. 30 is a plan view of the rubber injection machine, illustrating the embodiment using the front conveying device and the rear handling The apparatus cyclically transports the sets of molds; Figure 31 is a view similar to Figure 30 illustrating the embodiment of the mold transporting the mold sets by the front transfer means and the rear transfer means; Figure 32 is a view similar to Figure 31 It is to be noted that the embodiment uses the front conveying device and the rear conveying device to cyclically convey the mold sets; FIG. 33 is a view similar to FIG. 32, illustrating that the embodiment uses the front conveying device and the rear conveying device to cyclically carry the same The mold set; and FIG. 34 is a view similar to FIG. 33, illustrating that the embodiment utilizes the front transport device and the rear transport device to cyclically transport the mold sets.

Claims (10)

一種直線循環式橡膠射出製程,適用於利用一橡膠射出機將一橡膠料帶射出成型,該橡膠射出機沿一直線運輸方向可定義出一射出區及數位於該射出區下游並沿該直線運輸方向排列的加硫區,該橡膠射出機並可定義出一位於該射出區的前方的人工取料區,及一位於該射出區的後方的射料後暫停區,該直線循環式橡膠射出製程包含: (A)準備數模具組,該等模具組的數量等於該射出區加上該等加硫區的總數,使該等模具組分別位於該射出區、該射料後暫停區及其中之一除外的該等加硫區,該其中之一加硫區是暫時空置;及 (B)當位於該射出區的該模具組在進行射料時,同步將位於另一加硫區的該模具組沿該直線運輸方向從該另一加硫區搬運至該人工取料區,並同步將位於該射料後暫停區的該模具組沿該直線運輸方向從該射料後暫停區搬運至空置的該其中之一加硫區。The utility model relates to a linear circulation type rubber injection process, which is suitable for injection molding a rubber material belt by using a rubber injection machine. The rubber injection machine can define an injection area along the direction of the straight line transportation and the number is located downstream of the injection area and along the straight line transportation direction. Arranged vulcanization zone, the rubber injection machine may define a manual reclaiming zone located in front of the injection zone, and a post-catch suspension zone located behind the injection zone, the linear recirculating rubber injection process comprising : (A) preparing a plurality of mold sets, the number of the mold sets being equal to the shot area plus the total number of the sulfur addition zones, such that the mold sets are respectively located in the shot exit zone, the post-projection pause zone, and one of the mold sets Excluding the vulcanization zone, one of the vulcanization zones is temporarily vacant; and (B) when the mold set located in the shot zone is in the shot, the mold set in the other vulcanization zone is synchronized Carrying from the other vulcanization zone to the manual reclaiming zone along the linear transport direction, and synchronously transporting the mold set located in the rear pause zone of the shot from the post-catch suspension zone to the vacant zone in the linear transport direction One of these is a sulfur-added zone. 如請求項1所述的直線循環式橡膠射出製程,更包含一在該步驟(B)之前的步驟(B1),在該步驟(B1)中,讓該橡膠料帶在真空的狀態下進行儲料。The linear circulation type rubber injection process according to claim 1, further comprising a step (B1) before the step (B), in which the rubber strip is stored under vacuum. material. 如請求項2所述的直線循環式橡膠射出製程,更包含一在該步驟(B1)與該步驟(B)之間的步驟(B2),在該步驟(B2)中,讓該橡膠料帶在儲料後所形成的一橡膠材料在真空的狀態下射出至位於該射出區的該模具組內。The linear circulation type rubber injection process according to claim 2, further comprising a step (B2) between the step (B1) and the step (B), in which the rubber strip is allowed A rubber material formed after the stock is discharged in a vacuum state into the mold set located in the shot discharge zone. 如請求項3所述的直線循環式橡膠射出製程,其中,在該步驟(B)中,在將位於該射料後暫停區的該模具組從該射料後暫停區搬運至空置的該其中之一加硫區的過程中,預熱該模具組至一預熱溫度。The linear circulation type rubber injection process of claim 3, wherein in the step (B), the mold set located in the pause zone after the shot is transported from the post-projection pause zone to the vacant one. In one of the sulfur addition zones, the mold set is preheated to a preheat temperature. 如請求項4所述的直線循環式橡膠射出製程,其中,在該步驟(B)中,該預熱溫度大於每一模具組在各別的加硫區進行加硫作業的一加硫溫度。The linear circulation type rubber injection process of claim 4, wherein in the step (B), the preheating temperature is greater than a vulcanization temperature of the vulcanization operation of each mold group in each of the vulcanization zones. 如請求項5所述的直線循環式橡膠射出製程,更包含一在該步驟(B)之後的步驟(B3),在該步驟(B3)中,待位於該射出區的該模具組完成射料後,將位於該射出區的該模具組由該射出區沿一橫方向搬運至該射料後暫停區。The linear circulation type rubber injection process of claim 5, further comprising a step (B3) after the step (B), in which the mold set to be located in the injection zone completes the shot Thereafter, the mold set located in the shot-out area is transported from the shot-out area in a lateral direction to the post-ejection pause area. 如請求項6所述的直線循環式橡膠射出製程,更包含一在該步驟(B3)之後的步驟(B4),在該步驟(B4)中,將位於該人工取料區的該模具組,由該人工取料區沿該橫方向搬運至該射出區。The linear circulation type rubber injection process of claim 6, further comprising a step (B4) after the step (B3), in which the mold set located in the manual reclaiming area is The manual reclaiming zone is transported in the lateral direction to the ejecting zone. 如請求項7所述的直線循環式橡膠射出製程,其中,每一模具組具有一下模,及一可卸除地設置於該下模的上模,該橡膠射出機包含一射出單元、一真空入料單元、一加硫單元、一前搬運單元,及一後搬運單元,該射出單元位於該射出區,並包括一射出機台、一沿一高度方向設置於該射出機台並形成有一進料開口的 射出料管、一設置於該射出料管底端並形成有一射料口的射槍頭、一設置於該射出機台並延伸至該射出料管內的射出螺桿、一沿該高度方向可移動地設置於該射出機台並位於該射槍頭下方的下托板、一設置於該射出機台並用來驅動該下托板上、下移動的托板驅動器、一沿該高度方向可移動地設置於該射出機台並與該射出料管氣密地滑接的真空罩,及至少一設置於該射出機台並用來驅動該真空罩上、下移動的真空罩驅動器,該下托板相對於該射槍頭在一遠離於該射槍頭的下降位置與一鄰近於該射槍頭的上昇位置之間移動,該真空罩相對於該下托板在一遠離於該下托板的打開位置與一鄰近於該下托板的封閉位置之間移動,當該真空罩移動至該封閉位置時,該真空罩與位於該上昇位置的下托板氣密地連接,並互相配合界定出一真空室,該真空入料單元設置於該射出機台,並在該直線運輸方向上位於該射出單元的上游,該真空入料單元包括一與該射出料管連接的備料模組,及一與該備料模組連接的閘門模組,該備料模組具有一界定出一真空空間並與該射出料管氣密地連接的真空外殼、一沿該高度方向可移動地設置於該真空外殼內的壓料滾輪,及一設置於該真空外殼並用來驅動該壓料滾輪上、下移動的壓料驅動器,該真空外殼形成有一備料入口、一與該進料開口連通的備料出口,及一備料抽氣孔,該真空空間可定義出一與該備料入口連通並沿該高度方向延伸的備料區,該壓料滾輪位於該備料區內,該壓料滾輪在一鄰近於該備料區頂端的預備位置,及一鄰近於該備料區底端的壓料位置之間移動,該壓料滾輪用來將延伸於該備料入口與該備料出口之間的該橡膠料帶壓入該備料區內,該閘門模組具有一與該真空外殼氣密地連接並形成有一閘門入口與一閘門出口的閘門外殼、一設置於該閘門外殼內的上閘門、一設置於該閘門外殼內的下閘門,及一設置於該閘門外殼的閘門驅動器,該閘門驅動器用來驅使該上、下閘門在一相互遠離的開門位置,及一相互靠近的氣密關門位置之間移動,當該上、下閘門在該氣密關門位置時,該上、下閘門用來配合將延伸於該閘門入口與該閘門出口之間的該橡膠料帶的外輪廓氣密地夾住,阻斷該閘門出口與該閘門入口之間的連通,該加硫單元在該直線運輸方向上位於該射出單元的下游,該加硫單元包括數沿該直線運輸方向排列設置並分別位於該等加硫區的加硫模組,每一加硫模組包括一加硫機台、一設置於該加硫機台的上熱壓板、一設置於該加硫機台並位於該上熱壓板下方的下熱壓板,及一設置於該加硫機台的壓板驅動器,該壓板驅動器用來驅使該上、下熱壓板沿該高度方向在一相互遠離的非加硫位置,及一相互靠近的加硫位置之間移動,該前搬運單元包括一沿該直線運輸方向延伸的前軌道,及一可移動地設置於該前軌道的前搬運裝置,該前搬運裝置相對於該前軌道在一對應於其中一加硫模組的第一入替位置及一對應於該射出單元的第二入替位置之間移動,該前搬運裝置具有一可移動地設置於該前軌道的下機座、一上機座、一設置於該下機座並用來沿該橫方向搬運該模具組的前搬模機構、一設置於該上機座的垂直開模機構,及一設置於該上、下機座之間的掀模機構,該垂直開模機構具有一沿該高度方向可移動地設置於該上機座的上模夾板、一設置於該上機座並用來驅使該上模夾板上、下移動的夾板驅動器,及數設置於該上模夾板的開模夾爪組,該上模夾板沿該高度方向相對於該上機座在一抓模位置與一開模位置之間移動,當該上模夾板在該抓模位置時,該上模夾板遠離於該上機座,當該上模夾板在該開模位置時,該上模夾板鄰近於該上機座,該等開模夾爪組用來抓取該模具組的上模,該掀模機構用來驅使該上機座相對於該下機座在一蓋合位置與一掀模位置之間移動,當該上機座在該蓋合位置時,該上機座鄰近於該下機座,當該上機座在該掀開位置時,該上機座遠離於該下機座,該後搬運單元包括一沿該直線運輸方向延伸的後軌道,及一可移動地設置於該後軌道的後搬運裝置,該後搬運裝置相對於該後軌道在一對應於該射出單元的第三入替位置與一對應於該其中一加硫模組的第四入替位置之間移動,該後搬運裝置具有一可移動地設置於該後軌道的後搬運機台、一設置於該後搬運機台的預熱上壓板、一設置於該後搬運機台並位於該預熱上壓板下方的預熱下壓板、一設置後搬運機台的預熱壓板驅動器,及一設置於該後搬運機台並用來沿該橫方向搬運該模具組的後搬模機構,該預熱壓板驅動器用來驅使該預熱上壓板與該預熱下壓板沿該高度方向在一相互遠離的非預熱位置,及一相互靠近的預熱位置之間移動,在該步驟(B)中,利用該前搬運裝置將位於該另一加硫區的該模具組搬運至該人工取料區,利用該後搬運裝置將位於該射料後暫停區的該模具組搬運至空置的該其中之一加硫區,在此過程中利用該預熱上壓板與該預熱下壓板預熱該模具組至該預熱溫度。The linear circulation type rubber injection process of claim 7, wherein each of the mold sets has a lower mold, and an upper mold removably disposed on the lower mold, the rubber injection machine comprising an injection unit and a vacuum a feeding unit, a vulcanizing unit, a front conveying unit, and a rear conveying unit, the shooting unit is located in the shooting area, and includes an injection machine, and is disposed on the injection machine along a height direction and forms a feed a shooting nozzle of the material opening, a shooting gun head disposed at the bottom end of the injection material tube and forming a shooting port, an injection screw disposed on the injection machine table and extending into the injection material tube, along the height a lower tray movably disposed on the injection machine and located below the gun head, a pallet drive disposed on the injection machine and used to drive the lower pallet to move, and a direction along the height a vacuum cover movably disposed on the injection machine and hermetically slidingly connected to the injection pipe, and at least one vacuum cover driver disposed on the injection machine table for driving the vacuum cover up and down, the lower Pallet The lance is moved between a lowered position away from the lance head and a raised position adjacent to the lance head, the vacuum hood being opposite the lower plate in an open position away from the lower plate Moving between adjacent closed positions of the lower tray, the vacuum cover is hermetically connected to the lower tray at the raised position when the vacuum cover is moved to the closed position, and cooperates to define a vacuum chamber The vacuum feeding unit is disposed at the injection machine and located upstream of the injection unit in the linear transport direction, the vacuum feeding unit includes a preparation module connected to the injection tube, and a preparation device a module connected to the gate module, the preparation module having a vacuum housing defining a vacuum space and being hermetically connected to the injection tube, and a pressure material movably disposed in the vacuum housing along the height direction a roller, and a press driver disposed on the vacuum casing for driving the press roller to move up and down, the vacuum casing forming a material inlet, a material outlet connected to the feed opening, and a stock pump a venting space, the vacuum space defining a stocking zone communicating with the stock inlet and extending along the height direction, the squeezing roller being located in the stocking zone, the ram roller being in a preliminary position adjacent to the top end of the stocking zone, And moving between the pressurizing positions adjacent to the bottom end of the stocking area, the pressing roller is used to press the rubber strip extending between the stock inlet and the stock outlet into the stocking area, the gate module The utility model has a gate shell which is airtightly connected with the vacuum casing and forms a gate inlet and a gate outlet, an upper gate disposed in the gate casing, a lower gate disposed in the gate casing, and a lower gate a gate driver of the gate housing, the gate driver is configured to drive the upper and lower gates to move between a mutually open door opening position and a close airtight door closing position, wherein the upper and lower gates are in the airtight closing position And the upper and lower gates are configured to cooperatively clamp the outer contour of the rubber strip extending between the gate inlet and the gate outlet to block the gate outlet and the gate In the communication between the ports, the vulcanization unit is located downstream of the injection unit in the linear transport direction, and the vulcanization unit includes a plurality of vulcanization modules arranged along the linear transport direction and respectively located in the vulcanization zones. Each vulcanization module includes a vulcanizing machine table, an upper hot platen disposed on the vulcanizing machine table, a lower hot platen disposed on the vulcanizing machine table and located below the upper hot platen, and a platen driver disposed on the vulcanizing machine table, the platen driver for driving the upper and lower hot platens to move between the mutually non-vulcanized positions at a distance from each other in the height direction and a vulcanization position adjacent to each other The front transport unit includes a front rail extending in the linear transport direction, and a front transport device movably disposed on the front rail, the front transport device corresponding to the front rail in a corresponding one of the vulcanization molds a first replacement position of the group and a second replacement position corresponding to the injection unit, the front handling device having a lower base movably disposed on the front rail, an upper base, and a Lower the base and use it along the a front mold-moving mechanism for transporting the mold set, a vertical mold opening mechanism disposed on the upper machine base, and a die mechanism disposed between the upper and lower stands, the vertical mold opening mechanism having a An upper mold clamping plate movably disposed on the upper base, a splint drive disposed on the upper base and configured to drive the upper mold clamp to move on and off, and a plurality of open mold clamps disposed on the upper mold clamp a claw set, the upper mold clamping plate moves in a height direction relative to the upper frame between a gripping position and a mold opening position, and when the upper mold clamping plate is in the gripping position, the upper mold clamping plate is away from the In the upper frame, when the upper mold clamping plate is in the mold opening position, the upper mold clamping plate is adjacent to the upper working frame, and the open clamping jaw group is used for grasping the upper mold of the mold set, and the clamping mechanism is used for the clamping mechanism The upper base is driven to move between a closed position and a die position relative to the lower base. When the upper base is in the closed position, the upper base is adjacent to the lower base. When the upper base is in the open position, the upper base is away from the lower base, and the rear transport unit includes a rear rail extending along the linear transport direction, and a rear transport device movably disposed on the rear rail, the rear transport device corresponding to the rear rail at a third replacement position corresponding to the launching unit Moving between the fourth replacement position of the one of the vulcanization modules, the rear conveying device has a rear conveyor table movably disposed on the rear rail, and a preheating upper pressure plate disposed on the rear conveyor table a preheating lower pressing plate disposed on the rear conveying table and located under the preheating upper pressing plate, a preheating pressing plate driver disposed on the rear conveying table, and a pre-heating platen disposed on the rear conveying table and used along the lateral direction Carrying a rear mold clamping mechanism of the mold set, the preheating pressure plate driver is configured to drive the preheating upper pressure plate and the preheating lower pressure plate in a non-preheating position away from each other in the height direction, and a preheating close to each other Moving between positions, in the step (B), the mold set located in the other vulcanization zone is transported to the manual reclaiming area by the front conveying device, and the rear conveying device is suspended after the shooting Zone model The group is transported to the vacant one of the sulphurizing zones, and the preheating upper platen and the preheating lower platen are used to preheat the die set to the preheating temperature. 如請求項8所述的直線循環式橡膠射出製程,其中,在該步驟(B1)中,利用該真空入料單元的備料模組與閘門模組,將該橡膠料帶在真空的狀態下儲料於該射出料管內,在該步驟(B2)中,利用該射出單元的該直空罩與該下托板配合界定出的該真空室,將該橡膠材料在真空的狀態下射出至位於該射出區的該模具組內。The linear circulation type rubber injection process of claim 8, wherein in the step (B1), the rubber material is stored in a vacuum state by using the preparation module and the gate module of the vacuum feeding unit. In the injection pipe, in the step (B2), the vacuum chamber defined by the straight hood of the injection unit and the lower plate is engaged, and the rubber material is injected under vacuum to be located. The injection zone is within the mold set. 如請求項9所述的直線循環式橡膠射出製程,其中,在該步驟(B3)中,利用該後搬運裝置的後搬模機構將位於該射出區的該模具組搬運至該射料後暫停區,在該步驟(B4)中,利用該前搬運裝置的前搬模機構將位於該人工取料區的該模具組搬運至該射出區。The linear circulation type rubber injection process of claim 9, wherein in the step (B3), the mold set in the shot discharge area is transported to the shot by the rear mold release mechanism of the rear conveyance device In the step (B4), the mold set located in the manual take-up area is conveyed to the shot area by the front mold moving mechanism of the front conveyance device.
TW105144188A 2016-12-30 2016-12-30 Linear circulation rubber injection process TWI630084B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW105144188A TWI630084B (en) 2016-12-30 2016-12-30 Linear circulation rubber injection process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW105144188A TWI630084B (en) 2016-12-30 2016-12-30 Linear circulation rubber injection process

Publications (2)

Publication Number Publication Date
TW201822984A true TW201822984A (en) 2018-07-01
TWI630084B TWI630084B (en) 2018-07-21

Family

ID=63640073

Family Applications (1)

Application Number Title Priority Date Filing Date
TW105144188A TWI630084B (en) 2016-12-30 2016-12-30 Linear circulation rubber injection process

Country Status (1)

Country Link
TW (1) TWI630084B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676545B (en) * 2018-08-31 2019-11-11 鉅鋼機械股份有限公司 Mold exchange mechanism for linear multi-mode station forming and processing machinery
TWI694915B (en) * 2018-08-31 2020-06-01 鉅鋼機械股份有限公司 Mould exchange mechanism of linear multi-station molding processing machine

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201483712U (en) * 2009-06-16 2010-05-26 吴聪乐 Novel high-efficiency rubber injection machine
TWM381504U (en) * 2009-09-30 2010-06-01 Tung Yu Hydraulic Machinery Co Structure of rubber injection molding machine
TWM439560U (en) * 2012-06-18 2012-10-21 wen-hong Jiang Rubber injection molding system
CN202805519U (en) * 2012-08-10 2013-03-20 磐石油压工业(安徽)有限公司 Rubber injection moulding machine
CN205272530U (en) * 2016-01-10 2016-06-01 东莞市科盛实业有限公司 Full -automatic horizontal rubber injection molding machine of high precision
TWM556660U (en) * 2017-12-13 2018-03-11 Huang wei qin Chamfering machine for skirting board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676545B (en) * 2018-08-31 2019-11-11 鉅鋼機械股份有限公司 Mold exchange mechanism for linear multi-mode station forming and processing machinery
TWI694915B (en) * 2018-08-31 2020-06-01 鉅鋼機械股份有限公司 Mould exchange mechanism of linear multi-station molding processing machine

Also Published As

Publication number Publication date
TWI630084B (en) 2018-07-21

Similar Documents

Publication Publication Date Title
TWI630084B (en) Linear circulation rubber injection process
CN109049630A (en) A kind of Machine for automatically blowing bottle
KR101750261B1 (en) Manufacturing Equipment for Curved Window Glass and Manufacturing Method Thereof
JPH0634918U (en) Automatic continuous circulation molding equipment
CN103317709B (en) Full-automatic plate plastics sucking moulding machine
CN206884040U (en) A kind of rotary disc type rubber injection vulcanizer of independent switch mould
CN106042242A (en) Automatic pasty resin casting machine
CN107863243B (en) Automatic production line from bonding magnetic pressing to curing and implementation method thereof
TWM542562U (en) Linear circulating full vacuum rubber injection machine
CN211442964U (en) Automatic glove bagging machine
CN211467169U (en) Glove automatic demolding and bagging complete equipment
CN205917168U (en) Improve ampoule filling closing device of structure
CN116038991A (en) Automatic injection molding production equipment for plastic products
CN207747213U (en) A kind of automatic demoulding, the porous brickmaking machine for taking brick
CN106217836A (en) A kind of full-automatic frame bending machine
CN115891251A (en) Full-automatic production line and automatic production method for rubber sealing ring
CN212288685U (en) Disposable tableware plastic suction forming device
CN205589590U (en) Heat -seal equipment
CN105437519B (en) Note the insulation conveying mechanism of drawing-blowing forming machine
CN206030525U (en) Molding apparatus
CN108544829A (en) Automated, multi-level cellular board composite production line
CN211074681U (en) Plastic suction mold with quick mold removing function
CN210061981U (en) Heating device of bottle blowing machine
CN210501119U (en) Rope clamping and transferring device applied to rope handle cutting and swinging machine
CN103213222B (en) Device for cyclically forming rubber diaphragm of automobile brake chamber

Legal Events

Date Code Title Description
MM4A Annulment or lapse of patent due to non-payment of fees