TWM542562U - Linear circulating full vacuum rubber injection machine - Google Patents

Linear circulating full vacuum rubber injection machine Download PDF

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Publication number
TWM542562U
TWM542562U TW105220100U TW105220100U TWM542562U TW M542562 U TWM542562 U TW M542562U TW 105220100 U TW105220100 U TW 105220100U TW 105220100 U TW105220100 U TW 105220100U TW M542562 U TWM542562 U TW M542562U
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Taiwan
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disposed
gate
mold
vacuum
injection
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TW105220100U
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Chinese (zh)
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Amy Li-Yu Tsai
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C T M Co Ltd
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Priority to TW105220100U priority Critical patent/TWM542562U/en
Publication of TWM542562U publication Critical patent/TWM542562U/en

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  • Injection Moulding Of Plastics Or The Like (AREA)

Description

直線循環式全真空橡膠射出機Linear circulation full vacuum rubber injection machine

本新型是有關於一種射出機,特別是指一種直線循環式全真空橡膠射出機。 The present invention relates to an injection machine, and more particularly to a linear circulation type full vacuum rubber injection machine.

如圖1所示,習知一種圓盤式橡膠射出成型機,包含一可間歇轉動的圓盤1、十二個等角度間隔地設置於該圓盤1的模具2,及一射出機3,當該等模具2轉動至對應於該射出機3時,該射出機3可將橡膠材料射入該等模具2內,此時,所有模具2是停止不動的,在該圓盤1帶著該等模具2間歇轉動的過程中,該等模具2可對內部的橡膠材料加熱與加壓進行加硫作業,在實際製造時,對應於該射出機3的其中一模具2是在進行射料,同時,位於該射出機3的上一站位置的另一模具2則是在進行人工開模取料作業,以將產品取出。 As shown in FIG. 1 , a disc type rubber injection molding machine includes a disc that can be intermittently rotated, twelve molds 2 disposed at equal angular intervals on the disc 1 , and an injection machine 3 . When the molds 2 are rotated to correspond to the injection machine 3, the injection machine 3 can inject rubber material into the molds 2. At this time, all the molds 2 are stopped, and the disc 1 carries the During the intermittent rotation of the mold 2, the molds 2 can perform the vulcanization operation on the heating and pressurization of the inner rubber material. In actual manufacture, one of the molds 2 corresponding to the injection machine 3 is performing the shot. At the same time, another mold 2 located at the last station position of the injection machine 3 is performing a manual mold opening and retracting operation to take out the product.

此種成型機一次需使用十二個模具2來進行生產,若產品每天的產能為N個,則其單模生產效率只有N/12,舉例來說,例如量大的產品(8、9、10號的橡膠鞋底)每日產能為240雙,則其單模生產效率只有20雙/模(240/12)。 This type of molding machine needs to use twelve molds 2 at a time for production. If the production capacity of the product is N per day, the single-die production efficiency is only N/12. For example, for example, a large quantity of products (8, 9, The rubber sole of the 10th) has a daily capacity of 240 pairs, and its single-die production efficiency is only 20 pairs/mode (240/12).

再者,此種成型機在利用該等模具2對內部的橡膠材料進行加硫作業之前,也無法先對橡膠材料進行預熱。此外,由於此種成型機用來加壓該等模具2的加壓油路要經由該圓盤1的迴轉機構(圖未示)進行配置,其先天上的耐壓性即較差,所產生的合模噸數也不夠大,因此,一旦該射出機3損壞或停止不用時,使用者並無法利用人工將冷的橡膠材料直接置入該等模具2內來進行生產作業。 Further, such a molding machine cannot preheat the rubber material before the vulcanization operation of the internal rubber material by the molds 2. In addition, since the pressurizing oil passage for pressurizing the molds 2 of the molding machine is to be disposed via the swing mechanism (not shown) of the disc 1, the innate pressure resistance is poor, resulting in The mold clamping tonnage is also not large enough, so that once the injection machine 3 is damaged or stopped, the user cannot manually put the cold rubber material directly into the molds 2 to perform the production operation.

另外,習知的橡膠射出成型機為了改善產品的品質,在橡膠材料的射出過程中,會直接對模具內部的模穴抽真空,然而,這樣的作法常會造成橡膠材料阻塞真空管路的問題,導致模內真空失效,而且,這樣的作法也無法有效排除橡膠材料本身所含帶的空氣,在橡膠材料是透明料或螢光料的情形下,產品外觀仍常會出現含帶小氣泡的不良情形,無法確保產品的品質。 In addition, in order to improve the quality of the product, the conventional rubber injection molding machine directly vacuums the cavity inside the mold during the injection process of the rubber material. However, such a practice often causes the rubber material to block the vacuum line, resulting in a problem. In-mold vacuum failure, and such a method can not effectively exclude the air contained in the rubber material itself. In the case where the rubber material is a transparent material or a fluorescent material, the appearance of the product often still has a bad condition with small bubbles. The quality of the product cannot be guaranteed.

因此,本新型之目的,即在提供一種生產效率佳且可有效提昇產品的品質的直線循環式全真空橡膠射出機。 Therefore, the object of the present invention is to provide a linear circulation type full vacuum rubber injection machine which is efficient in production and can effectively improve the quality of the product.

於是,本新型直線循環式全真空橡膠射出機,適用於將一橡膠料帶射出成型,該射出機包含一射出單元、一真空入料單元、一加硫單元、一模具單元、一前搬運單元,及一後搬運單元。 Therefore, the novel linear circulation type full vacuum rubber injection machine is suitable for injection molding a rubber material belt, the injection machine comprises an injection unit, a vacuum feeding unit, a vulcanization unit, a mold unit and a front conveying unit. And one after handling unit.

該射出單元包括一射出機台、一沿一高度方向設置於該 射出機台並形成有一進料開口的射出料管、一設置於該射出料管底端並形成有一射料口的射槍頭、一設置於該射出機台並延伸至該射出料管內的射出螺桿、一沿該高度方向可移動地設置於該射出機台並位於該射槍頭下方的下托板、一設置於該射出機台並用來驅動該下托板上、下移動的托板驅動器、一沿該高度方向可移動地設置於該射出機台並與該射出料管氣密地滑接的真空罩,及至少一設置於該射出機台並用來驅動該真空罩上、下移動的真空罩驅動器,該下托板相對於該射槍頭在一遠離於該射槍頭的下降位置與一鄰近於該射槍頭的上昇位置之間移動,該真空罩相對於該下托板在一遠離於該下托板的打開位置與一鄰近於該下托板的封閉位置之間移動,當該真空罩移動至該封閉位置時,該真空罩與位於該上昇位置的下托板氣密地連接,並互相配合界定出一真空室。 The injection unit includes an injection machine, and is disposed at a height direction And an injection pipe formed by the injection machine and having a feed opening, a gun head disposed at the bottom end of the injection pipe and forming a shooting port, and a gun head disposed at the injection machine and extending into the injection pipe An injection screw, a lower pallet movably disposed in the height direction and located below the gun head, and a pallet disposed on the injection machine and used to drive the lower pallet to move up and down a vacuum cover that is movably disposed in the height direction and is hermetically slidingly coupled to the injection tube, and at least one disposed on the injection machine and used to drive the vacuum cover to move up and down a vacuum hood drive that moves relative to the lance head between a lowered position away from the lance head and a raised position adjacent the lance head, the vacuum hood being opposite the lower tray Moving between an open position away from the lower tray and a closed position adjacent to the lower tray, the vacuum cover and the lower tray gas in the raised position when the vacuum cover is moved to the closed position Densely connected and defined A vacuum chamber.

該真空入料單元設置於該射出機台,並在一直線運輸方向上位於該射出單元的上游,該真空入料單元包括一與該射出料管連接的備料模組,及一與該備料模組連接的閘門模組,該備料模組具有一界定出一真空空間並與該射出料管氣密地連接的真空外殼、一沿該高度方向可移動地設置於該真空外殼內的壓料滾輪,及一設置於該真空外殼並用來驅動該壓料滾輪上、下移動的壓料驅動器,該真空外殼形成有一備料入口、一與該進料開口連通的備料出口,及一備料抽氣孔,該真空空間可定義出一與該備料入口連通並 沿該高度方向延伸的備料區,該壓料滾輪位於該備料區內,該壓料滾輪在一鄰近於該備料區頂端的預備位置,及一鄰近於該備料區底端的壓料位置之間移動,該壓料滾輪用來將延伸於該備料入口與該備料出口之間的該橡膠料帶壓入該備料區內,該閘門模組具有一與該真空外殼氣密地連接並形成有一閘門入口與一閘門出口的閘門外殼、一設置於該閘門外殼內的上閘門、一設置於該閘門外殼內的下閘門,及一設置於該閘門外殼的閘門驅動器,該閘門驅動器用來驅使該上、下閘門在一相互遠離的開門位置,及一相互靠近的氣密關門位置之間移動,當該上、下閘門在該氣密關門位置時,該上、下閘門用來配合將延伸於該閘門入口與該閘門出口之間的該橡膠料帶的外輪廓氣密地夾住,阻斷該閘門出口與該閘門入口之間的連通。 The vacuum feeding unit is disposed on the injection machine and located upstream of the injection unit in a straight line transporting direction, the vacuum feeding unit includes a material preparation module connected to the injection material tube, and a preparation module a connected gate module having a vacuum casing defining a vacuum space and hermetically connecting to the injection pipe, and a pressure roller movably disposed in the vacuum casing along the height direction, And a press driver disposed on the vacuum casing for driving the press roller to move up and down, the vacuum casing forming a material inlet, a material outlet connected to the feed opening, and a preparation air suction hole, the vacuum Space can define a connection to the stock entry and In the stocking area extending along the height direction, the press roller is located in the stocking area, and the press roller moves between a preliminary position adjacent to the top end of the stocking area and a pressing position adjacent to the bottom end of the stocking area The binder roller is used to press the rubber strip extending between the stock inlet and the stock outlet into the stocking area, the gate module has a gas-tight connection with the vacuum envelope and forms a gate inlet a gate housing with a gate outlet, an upper gate disposed in the gate housing, a lower gate disposed in the gate housing, and a gate driver disposed on the gate housing, the gate driver is configured to drive the upper gate The lower gate moves between a mutually open door opening position and a mutually close airtight closing position. When the upper and lower gates are in the airtight closing position, the upper and lower gates are used to cooperate to extend to the gate. The outer contour of the rubber band between the inlet and the gate outlet is hermetically clamped to block communication between the gate outlet and the gate inlet.

該加硫單元在該直線運輸方向上位於該射出單元的下游,該加硫單元包括數沿該直線運輸方向排列設置的加硫模組,每一加硫模組包括一加硫機台、一設置於該加硫機台的上熱壓板、一設置於該加硫機台並位於該上熱壓板下方的下熱壓板,及一設置於該加硫機台的壓板驅動器,該壓板驅動器用來驅使該上、下熱壓板沿該高度方向在一相互遠離的非加硫位置,及一相互靠近的加硫位置之間移動。 The vulcanization unit is located downstream of the injection unit in the linear transport direction, and the vulcanization unit includes a plurality of vulcanization modules arranged along the linear transport direction, and each vulcanization module includes a vulcanization machine and a An upper hot pressing plate disposed on the vulcanizing machine table, a lower hot pressing plate disposed on the vulcanizing machine table and located below the upper hot pressing plate, and a platen driver disposed on the vulcanizing machine table, the pressing plate The actuator is configured to urge the upper and lower hot platens to move between the mutually non-vulcanized positions in the height direction and a vulcanized position adjacent to each other.

該模具單元包括數分別可卸除地設置於該射出單元的下 托板及該等加硫模組的下熱壓板的模具組,每一模具組具有一下模,及一可卸除地設置於該下模的上模。 The mold unit includes a plurality of removably disposed under the injection unit And a die set of the lower hot plate of the vulcanization module, each die set has a lower die, and a die that is removably disposed on the lower die.

該前搬運單元包括一沿該直線運輸方向延伸的前軌道,及一可移動地設置於該前軌道的前搬運裝置,該前搬運裝置相對於該前軌道在一對應於其中一加硫模組的第一入替位置及一對應於該射出單元的第二入替位置之間移動,該前搬運裝置具有一可移動地設置於該前軌道的下機座、一上機座、一設置於該下機座的前搬模機構、一設置於該上機座的垂直開模機構,及一設置於該上、下機座之間的掀模機構,當該前搬運裝置在該第一入替位置時,該前搬模機構用來將原位於該其中一加硫模組的其中一模具組沿一橫方向搬運至該下機座,當該前搬運裝置在該第二入替位置時,該前搬模機構用來將位於該下機座的該其中一模具組沿該橫方向搬運至該射出單元,該垂直開模機構具有一沿該高度方向可移動地設置於該上機座的上模夾板、一設置於該上機座並用來驅使該上模夾板上、下移動的夾板驅動器,及數設置於該上模夾板的開模夾爪組,該上模夾板沿該高度方向相對於該上機座在一抓模位置與一開模位置之間移動,當該上模夾板在該抓模位置時,該上模夾板遠離於該上機座,當該上模夾板在該開模位置時,該上模夾板鄰近於該上機座,該等開模夾爪組用來抓取該其中一模具組的上模,該掀模機構用來驅使該上機座相對於該下機座在一蓋合位置與一掀模位置 之間移動,當該上機座在該蓋合位置時,該上機座鄰近於該下機座,當該上機座在該掀開位置時,該上機座遠離於該下機座。 The front transport unit includes a front rail extending along the linear transport direction, and a front transport device movably disposed on the front rail, the front transport device corresponding to the front rail in a corresponding one of the vulcanization modules Moving between the first replacement position and a second replacement position corresponding to the injection unit, the front handling device has a lower base movably disposed on the front rail, an upper base, and a lower set a front mold-moving mechanism of the base, a vertical mold opening mechanism disposed on the upper base, and a die mechanism disposed between the upper and lower stands, when the front transfer device is in the first replacement position The front mold moving mechanism is configured to transport one of the mold sets originally located in the one of the vulcanization modules to the lower frame in a horizontal direction, and when the front transfer device is in the second replacement position, the front mover a mold mechanism for transporting the one of the mold sets located in the lower frame to the injection unit in the lateral direction, the vertical mold opening mechanism having an upper mold plate movably disposed in the upper frame of the upper frame One set on the upper base and used a clamping plate driver for moving the upper mold plate on the upper and lower sides, and a plurality of mold clamping jaws disposed on the upper mold clamping plate, wherein the upper mold clamping plate is opened at a clamping position relative to the upper working frame in the height direction Moving between the mold positions, when the upper mold plate is in the mold clamping position, the upper mold plate is away from the upper frame, and when the upper mold plate is in the mold opening position, the upper mold plate is adjacent to the upper machine And the mold clamping jaws are configured to grasp the upper mold of the one mold set, the mold mechanism is configured to drive the upper base relative to the lower base in a closed position and a die position Moving between, when the upper base is in the closed position, the upper base is adjacent to the lower base, and when the upper base is in the open position, the upper base is away from the lower base.

該後搬運單元包括一沿該直線運輸方向延伸的後軌道,及一可移動地設置於該後軌道的後搬運裝置,該後搬運裝置相對於該後軌道在一對應於該射出單元的第三入替位置與一對應於該其中一加硫模組的第四入替位置之間移動,該後搬運裝置具有一可移動地設置於該後軌道的後搬運機台、一設置於該後搬運機台的預熱上壓板、一設置於該後搬運機台並位於該預熱上壓板下方的預熱下壓板、一設置後搬運機台的預熱壓板驅動器,及一設置於該後搬運機台的後搬模機構,該預熱壓板驅動器用來驅使該預熱上壓板與該預熱下壓板沿該高度方向在一相互遠離的非預熱位置,及一相互靠近的預熱位置之間移動,當該後搬運裝置在該第三入替位置時,該後搬模機構用來將原位於該射出單元的另一模具組沿該橫方向搬運至該預熱下壓板,當該後搬運裝置在該第四入替位置時,該前搬模機構用來將位於該預熱下壓板的該另一模具組沿該橫方向搬運至該其中一加硫模組,當該後搬運裝置從該第三入替位置朝該第四入替位置移動時,該預熱上壓板與該預熱下壓板預熱該另一模具組。 The rear transport unit includes a rear rail extending in the linear transport direction, and a rear transport device movably disposed on the rear rail, the rear transport device being opposite to the rear rail in a third portion corresponding to the launch unit The replacement position moves between a fourth replacement position corresponding to the one of the vulcanization modules, and the rear conveying device has a rear transfer machine movably disposed on the rear track, and a rear transfer machine a preheating upper pressing plate, a preheating lower pressing plate disposed on the rear conveying table and located under the preheating upper pressing plate, a preheating pressing plate driver for setting the rear conveying table, and a preheating pressing plate driver disposed on the rear conveying table a post-molding mechanism for driving the preheating upper platen and the preheating lower platen in a non-preheating position away from each other in the height direction and a preheating position adjacent to each other, When the rear conveying device is in the third replacement position, the rear mold clamping mechanism is configured to transport another mold group originally located in the injection unit to the preheating lower pressing plate in the lateral direction, when the rear conveying device is in the Fourth entry In the position, the front mold-moving mechanism is configured to transport the another mold set located in the preheating lower press plate to the one of the vulcanization modules in the lateral direction, when the rear transfer device is from the third replacement position toward the The preheating upper platen and the preheating lower platen preheat the other die set when the fourth replacement position is moved.

本新型的功效在於:可利用較少的模具組達到相同的產能,提昇單模生產效率,該真空入料單元可利用該備料模組配合該 閘門模組,讓該橡膠料帶在真空狀態下進行儲料,達到真空入料的作用,該射出單元可利用該真空罩罩住該模具組,讓儲料後的橡膠材料在真空狀態下射出至位於該真空罩內的該模具組內,達到真空射出的作用,該前、後搬運裝置可利用該射出單元進行射出的時間,在該射出單元與該等加硫模組之間沿該直線運輸方向循環搬運其餘的模具組,該後搬運裝置在搬運該模具組的過程中,可利用該預熱上、下壓板對該模具組進行預熱,以有效縮短該模具組在該加硫模組進行加硫作業所需的時間。 The utility model has the advantages that the same capacity can be achieved by using a small mold set, and the single-die production efficiency can be improved, and the vacuum feeding unit can cooperate with the preparation module. The gate module allows the rubber material to be stored under vacuum to achieve the vacuum feeding function, and the injection unit can cover the mold set by the vacuum cover, and the rubber material after the storage is injected under vacuum. The vacuum ejection function is achieved in the mold set located in the vacuum cover, and the front and rear conveying devices can use the injection unit to perform the injection time along the straight line between the injection unit and the vulcanization modules. The remaining mold group is cyclically conveyed in the transport direction, and the rear transporting device can preheat the mold set by using the preheating upper and lower pressing plates during the process of transporting the mold set, so as to effectively shorten the mold set in the vulcanization mold. The time required for the group to perform the vulcanization operation.

10‧‧‧射出單元 10‧‧‧Injection unit

190‧‧‧螺桿驅動馬達 190‧‧‧screw drive motor

11‧‧‧射出機台 11‧‧‧Injection machine

20‧‧‧真空入料單元 20‧‧‧Vacuum feeding unit

111‧‧‧頂座 111‧‧‧ top seat

21‧‧‧備料模組 21‧‧‧Material Module

112‧‧‧底座 112‧‧‧Base

211‧‧‧真空外殼 211‧‧‧vacuum housing

113‧‧‧導柱管 113‧‧‧ Guide column tube

2111‧‧‧轉向殼體 2111‧‧‧Steering housing

114‧‧‧上連結板 114‧‧‧Uplink board

2112‧‧‧備料殼體 2112‧‧‧Material housing

12‧‧‧射出料管 12‧‧‧ shot tube

2113‧‧‧備料入口 2113‧‧‧Material entrance

121‧‧‧外軸套 121‧‧‧Outer bushing

2114‧‧‧備料出口 2114‧‧‧Stock export

122‧‧‧內管體 122‧‧‧ inner tube

2115‧‧‧備料抽氣孔 2115‧‧‧Preparation of exhaust holes

123‧‧‧管頂端部 123‧‧‧Tube top

212‧‧‧壓料滾輪 212‧‧‧Pressure roller

124‧‧‧進料開口 124‧‧‧ Feed opening

213‧‧‧壓料驅動器 213‧‧‧Brush driver

13‧‧‧射槍頭 13‧‧‧shooting gun

214‧‧‧水平轉輪 214‧‧‧ horizontal runner

131‧‧‧射料口 131‧‧‧ shot mouth

215‧‧‧垂直轉輪 215‧‧‧Vertical runner

14‧‧‧射出螺桿 14‧‧‧Injection screw

216‧‧‧傾斜轉輪 216‧‧‧ tilting wheel

15‧‧‧下托板 15‧‧‧ Lower pallet

22‧‧‧閘門模組 22‧‧‧gate module

16‧‧‧托板驅動器 16‧‧‧Board drive

23‧‧‧送料模組 23‧‧‧Feeding module

17‧‧‧真空罩 17‧‧‧vacuum cover

231‧‧‧送料外殼 231‧‧‧Feed housing

171‧‧‧罩體 171‧‧‧ Cover

232‧‧‧主動滾輪 232‧‧‧Active scroll wheel

172‧‧‧罩體導桿 172‧‧‧ Cover guide

233‧‧‧滾輪驅動馬達 233‧‧‧Roller drive motor

173‧‧‧射出抽氣孔 173‧‧‧Injecting the exhaust hole

234‧‧‧被動滾輪 234‧‧‧Passive wheel

174‧‧‧真空室 174‧‧‧vacuum room

235‧‧‧滾輪昇降壓缸 235‧‧‧Roller lifting cylinder

18‧‧‧真空罩驅動器 18‧‧‧vacuum cover driver

236‧‧‧送料入口 236‧‧‧Feed entrance

19‧‧‧上驅動壓缸 19‧‧‧Upper drive cylinder

237‧‧‧送料出口 237‧‧‧Feeding outlet

24‧‧‧閘門外殼 24‧‧‧ gate housing

281‧‧‧備料區 281‧‧‧Material area

241‧‧‧前壁 241‧‧‧ front wall

282‧‧‧轉向區 282‧‧‧ turning area

242‧‧‧後壁 242‧‧‧Back wall

30‧‧‧加硫單元 30‧‧‧Sulphurization unit

243‧‧‧圍壁 243‧‧‧ wall

31‧‧‧加硫模組 31‧‧‧Sulphurization module

244‧‧‧閘門入口 244‧‧ ‧ gate entrance

311‧‧‧加硫機台 311‧‧‧Sulphurizing machine

245‧‧‧閘門出口 245‧‧ ‧ gate exit

312‧‧‧上熱壓板 312‧‧‧Upper hot plate

25‧‧‧上閘門 25‧‧‧Upper gate

313‧‧‧下熱壓板 313‧‧‧ Lower hot plate

251‧‧‧押料基板 251‧‧‧Drop substrate

314‧‧‧壓板驅動器 314‧‧‧ platen drive

2511‧‧‧通料孔 2511‧‧‧through hole

40‧‧‧模具單元 40‧‧‧Mold unit

252‧‧‧水平押料板 252‧‧‧ horizontal slab

41‧‧‧模具組 41‧‧‧Mold group

253‧‧‧垂直押料板 253‧‧‧Vertical slab

411‧‧‧下模 411‧‧‧Down

254‧‧‧後氣密環 254‧‧‧After airtight ring

412‧‧‧上模 412‧‧‧上模

255‧‧‧水平導軌 255‧‧‧ horizontal rail

413‧‧‧提把 413‧‧‧

256‧‧‧水平滑套 256‧‧‧ horizontal sliding sleeve

414‧‧‧轉板塊 414‧‧‧Transfer

257‧‧‧垂直導軌 257‧‧‧Vertical rail

50‧‧‧前搬運單元 50‧‧‧front handling unit

258‧‧‧垂直滑套 258‧‧‧ vertical sliding sleeve

51‧‧‧前軌道 51‧‧‧Pre-track

259‧‧‧前氣密環 259‧‧‧ front airtight ring

52‧‧‧前搬運裝置 52‧‧‧Front handling device

26‧‧‧下閘門 26‧‧‧lower gate

53‧‧‧下機座 53‧‧‧Lower base

261‧‧‧水平閘門段 261‧‧‧Horizontal gate section

54‧‧‧上機座 54‧‧‧上上座

262‧‧‧垂直閘門段 262‧‧‧Vertical gate section

55‧‧‧前搬模機構 55‧‧‧Pre-moving mechanism

27‧‧‧閘門驅動器 27‧‧‧gate driver

551‧‧‧前夾爪組 551‧‧‧Front jaw group

271‧‧‧水平壓缸 271‧‧‧ horizontal pressure cylinder

552‧‧‧滾輪軌道 552‧‧‧Roll track

272‧‧‧垂直壓缸 272‧‧‧Vertical pressure cylinder

553‧‧‧鏈條軌道 553‧‧‧Chain track

28‧‧‧真空空間 28‧‧‧vacuum space

554‧‧‧鏈條組 554‧‧‧Chain group

555‧‧‧驅動鏈輪 555‧‧‧Drive sprocket

671‧‧‧後驅動壓缸 671‧‧‧ rear drive cylinder

556‧‧‧驅動馬達 556‧‧‧Drive motor

672‧‧‧後夾爪組 672‧‧‧ rear jaw group

557‧‧‧鏈條 557‧‧‧Chain

200‧‧‧橡膠料帶 200‧‧‧Rubber strip

5571‧‧‧上端部 5571‧‧‧Upper end

X‧‧‧直線運輸方向 X‧‧‧Direct transport direction

5572‧‧‧下端部 5572‧‧‧Bottom

Y‧‧‧橫方向 Y‧‧‧ horizontal direction

558‧‧‧導引滾輪 558‧‧‧guide wheel

Z‧‧‧高度方向 Z‧‧‧ Height direction

56‧‧‧垂直開模機構 56‧‧‧Vertical mold opening mechanism

1‧‧‧轉盤 1‧‧‧ Turntable

561‧‧‧上模夾板 561‧‧‧Upper splint

2‧‧‧模具 2‧‧‧Mold

562‧‧‧夾板驅動器 562‧‧‧Plywood driver

3‧‧‧射出機 3‧‧‧Injector

563‧‧‧開模夾爪組 563‧‧‧Opening jaw group

564‧‧‧樞接座 564‧‧‧ pivoting seat

565‧‧‧開模夾爪 565‧‧‧Open jaws

566‧‧‧夾爪驅動壓缸 566‧‧‧Pinch drive cylinder

57‧‧‧掀模機構 57‧‧‧Model organization

571‧‧‧直角連桿 571‧‧‧right angle link

572‧‧‧掀模壓缸 572‧‧‧掀Molding cylinder

60‧‧‧後搬運單元 60‧‧‧ Rear handling unit

61‧‧‧後軌道 61‧‧‧post orbit

62‧‧‧後搬運裝置 62‧‧‧ Rear handling device

63‧‧‧後搬運機台 63‧‧‧ Rear handling machine

64‧‧‧預熱上壓板 64‧‧‧Preheating upper platen

65‧‧‧預熱下壓板 65‧‧‧Preheating lower platen

66‧‧‧預熱壓板驅動器 66‧‧‧Preheating platen drive

67‧‧‧後搬模機構 67‧‧‧After moving mechanism

本新型的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是習知一種圓盤式橡膠射出成型機的俯視示意圖;圖2是本新型的直線循環式全真空橡膠射出機一實施例的一前視立體圖;圖3該實施例的一後視立體圖;圖4是該實施例的一射出單元的立體圖;圖5是該射出單元的一剖視圖,說明該射出單元的一真空罩在一打開位置,該射出單元的一下托板在一下降位置;圖6是一類似於圖5的視圖,說明該真空罩在一封閉位置,該 下托板在一上昇位置;圖7是該實施例的一真空入料單元的立體圖;圖8是該真空入料單元的立體剖視圖;圖9是該真空入料單元的一不完整的剖視圖,說明該真空入料單元的一閘門模組的一上閘門在一開門位置,該閘門模組的一壓料滾輪在一預備位置;圖10是該閘門模組的局部分解立體圖;圖11是圖9中沿著線XI-XI的一剖視圖,說明該上閘門在該開門位置;圖12是一類似於圖9的視圖,說明一橡膠料帶被拉入該真空入料單元;圖13是一類似於圖12的視圖,說明該壓料滾輪在一壓料位置,該上閘門在一氣密關門位置;圖14是圖13中沿著線XⅣ-XⅣ的一剖視圖,說明該上閘門在該氣密關門位置;圖15是該實施例的一加硫單元的二加硫模組與該實施例的一模具單元的二模具組的局部分解立體圖;圖16是該加硫模組的一剖視圖,說明該加硫模組的一下熱壓板在一非加硫位置;圖17是一類似於圖16的視圖,說明該下熱壓板在一加硫位 置;圖18是該實施例的一前搬運單元的一前搬運裝置的立體圖;圖19是圖18中沿著線XⅨ-XⅨ的一剖視圖,說明該前搬運裝置的一前搬模機構的一前夾爪組從一第一搬運位置移動至一第二搬運位置;圖20是圖18中沿著線ⅡX-ⅡX的一剖視圖;圖21是一類似於圖19的視圖,說明該前夾爪組從該第二搬運位置移動至該第一搬運位置;圖22是一類似於圖20的視圖,說明該前搬運裝置的一垂直開模機構的一上模夾板在一抓模位置;圖23是一類似於圖22的視圖,說明該上模夾板在一開模位置,該前搬運裝置的一上機座在一蓋合位置;圖24是一類似於圖23的視圖,說明該上機座在一掀模位置;圖25是該實施例的一後搬運單元的一後搬運裝置的立體圖;圖26是該後搬運單元的剖視圖,說明該後搬運裝置的一預熱上壓板在一預熱位置;圖27是一類似於圖26的視圖,說明該預熱上壓板在一非預熱位置,該後搬運裝置的一後搬模機構的一後夾爪組從一第三搬運位置移動至一第四搬運位置;圖28是一類似於圖27的視圖,說明該後夾爪組從該第四搬運 位置移動至該第三搬運位置;及圖29是該實施例的一俯視示意圖,說明該前搬運裝置沿一直線運輸方向在一第一入替位置與一第二入替位置之間循環移動,該後搬運裝置沿該直線運輸方向在一第三入替位置與一第四入替位置之間循環移動。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a schematic plan view of a conventional disc type rubber injection molding machine; FIG. 2 is a linear circulation type of the present invention. FIG. 3 is a perspective view of an embodiment of the present embodiment; a vacuum cover of the injection unit is in an open position, and the lower tray of the injection unit is in a lowered position; FIG. 6 is a view similar to FIG. 5, illustrating the vacuum cover in a closed position, Figure 7 is a perspective view of a vacuum feed unit of the embodiment; Figure 8 is a perspective cross-sectional view of the vacuum feed unit; Figure 9 is an incomplete cross-sectional view of the vacuum feed unit, An upper gate of a gate module of the vacuum feeding unit is in a door opening position, and a pressing roller of the gate module is in a standby position; FIG. 10 is a partially exploded perspective view of the gate module; FIG. 11 is a view 9 is a cross-sectional view along line XI-XI, illustrating the upper gate at the door opening position; and FIG. 12 is a view similar to FIG. 9 illustrating a rubber strip being drawn into the vacuum feed unit; FIG. 13 is a Similar to the view of Fig. 12, the press roller is illustrated in a press position, the upper gate is in an airtight closed position; and Fig. 14 is a cross-sectional view along line XIV-XIV of Fig. 13, illustrating the upper gate in the gas Figure 15 is a partially exploded perspective view of the two-screw module of a vulcanization unit of the embodiment and a die unit of the mold unit of the embodiment; Figure 16 is a cross-sectional view of the vulcanization module. Describe the hot platen of the vulcanization module in one Non-sulfurization position; Figure 17 is a view similar to Figure 16, illustrating the lower hot plate in a vulcanization position Figure 18 is a perspective view of a front conveying device of a front conveying unit of the embodiment; Figure 19 is a cross-sectional view taken along line XIX-XIX of Figure 18, illustrating a front mold moving mechanism of the front conveying device The front jaw group is moved from a first carrying position to a second carrying position; FIG. 20 is a cross-sectional view along line IIX-IIX of FIG. 18; and FIG. 21 is a view similar to FIG. 19 illustrating the front jaw. The group moves from the second handling position to the first handling position; FIG. 22 is a view similar to FIG. 20 illustrating an upper mold clamping plate of a vertical opening mechanism of the front handling device in a gripping position; FIG. Is a view similar to FIG. 22, illustrating the upper mold clamping plate in a mold opening position, an upper frame of the front handling device in a closed position; FIG. 24 is a view similar to FIG. 23, illustrating the upper machine Figure 25 is a perspective view of a rear handling unit of a rear handling unit of the embodiment; Figure 26 is a cross-sectional view of the rear handling unit illustrating a preheating upper platen of the rear handling device in a pre-loading Thermal position; Figure 27 is a view similar to Figure 26 illustrating the warm-up The pressing plate moves from a third carrying position to a fourth carrying position in a non-preheating position, and a rear jaw group of a rear mold moving mechanism of the rear conveying device; FIG. 28 is a view similar to FIG. The rear jaw set from the fourth handling Position moving to the third carrying position; and FIG. 29 is a top plan view of the embodiment, illustrating that the front carrying device is cyclically moved between a first replacement position and a second replacement position in a straight-line transport direction, and the rear handling The device circulates between the third replacement position and a fourth replacement position along the linear transport direction.

參閱圖2、3,為本新型直線循環式全真空橡膠射出機的一實施例,適用於將一橡膠料帶200射出成型,該射出機包含一射出單元10、一真空入料單元20、一加硫單元30、一模具單元40、一前搬運單元50,及一後搬運單元60。在本實施例中,該橡膠料帶200是呈料捲狀。 Referring to Figures 2 and 3, an embodiment of the present invention relates to a linear circulation type full vacuum rubber injection machine, which is suitable for injection molding a rubber material belt 200. The injection machine comprises an injection unit 10, a vacuum feeding unit 20, and a A vulcanization unit 30, a die unit 40, a front transfer unit 50, and a rear transfer unit 60. In the present embodiment, the rubber band 200 is in the form of a roll.

如圖4、5、6所示,該射出單元10包括一射出機台11、一沿一高度方向Z設置於該射出機台10的射出料管12、一設置於該射出料管12底端並形成有一射料口131的射槍頭13、一設置於該射出機台11並延伸至該射出料管12內的射出螺桿14、一沿該高度方向Z可移動地設置於該射出機台11並位於該射槍頭13下方的下托板15、一設置於該射出機台11並用來驅動該下托板15上、下移動的托板驅動器16、一沿該高度方向Z可移動地設置於該射出機台11並與該射出料管12氣密地滑接的真空罩17、二設置於該射出機台 11並用來驅動該真空罩17上、下移動的真空罩驅動器18、二設置於該射出機台11的上驅動壓缸19,及一設置於該射出機台11的螺桿驅動馬達190。 As shown in FIGS. 4, 5 and 6, the injection unit 10 includes an injection machine 11, an injection tube 12 disposed in the height direction Z of the injection machine 10, and a discharge tube 12 disposed at the bottom end of the injection tube 12. And forming a shooting head 13 having a shooting port 131, an injection screw 14 disposed on the injection machine table 11 and extending into the injection pipe 12, and being movably disposed in the injection machine table along the height direction Z. a lower pallet 15 located below the gun head 13 , a pallet drive 16 disposed on the injection machine table 11 for driving the lower pallet 15 to move up and down, and a movable unit Z in the height direction Z A vacuum cover 17 and two disposed on the injection machine table 11 and hermetically slidingly connected to the injection material tube 12 are disposed on the injection machine table The vacuum cover driver 18 for driving the vacuum cover 17 up and down, the upper driving cylinder 19 disposed on the injection table 11, and a screw drive motor 190 provided on the injection table 11.

該射出機台11具有一頂座111、一位於該頂座111下方並與該頂座111互相間隔的底座112、數間隔地設置於該頂座111的中空導柱管113,及一與該等導柱管113滑接的上連結板114。 The shooting machine 11 has a top seat 111, a base 112 located below the top seat 111 and spaced apart from the top seat 111, and a hollow guide post tube 113 spaced apart from the top seat 111, and a The upper link plate 114 to which the equalization column tube 113 is slid.

在本實施例中,該射出料管12具有一設置於該頂座111的外軸套121,及一插設於外軸套121的內管體122,該內管體122具有一管頂端部123,及一形成於該管頂端部123並高於該外軸套的頂端的進料開口124。 In the present embodiment, the injection tube 12 has an outer sleeve 121 disposed on the top seat 111, and an inner tube body 122 interposed in the outer sleeve 121. The inner tube body 122 has a tube top end portion. 123, and a feed opening 124 formed in the top end portion 123 of the tube and above the top end of the outer sleeve.

該托板驅動器16設置於該底座112,在本實施例中,該托板驅動器16是一種油壓缸,該托板驅動器16可驅使該下托板15相對於該射槍頭13在一遠離於該射槍頭13的下降位置(見圖5)與一鄰近於該射槍頭13的上昇位置(見圖6)之間移動,以釋放模具或夾住模具。 The pallet drive 16 is disposed on the base 112. In the embodiment, the pallet drive 16 is a hydraulic cylinder, and the pallet drive 16 drives the lower pallet 15 away from the gun head 13 The lowering position of the shooting head 13 (see Fig. 5) and a rising position adjacent to the firing head 13 (see Fig. 6) are moved to release the mold or clamp the mold.

在本實施例中,該真空罩17具有一位於該頂座111下方的罩體171,及數從該罩體171沿該高度方向Z朝上延伸並與該頂座111滑接的罩體導桿172,該罩體171與該外軸套121氣密地滑接,並形成有一用來讓一真空泵浦(圖未示)抽真空的射出抽氣孔173,該等罩體導桿172分別朝上穿入該等導柱管113。 In the present embodiment, the vacuum cover 17 has a cover body 171 under the top seat 111, and a cover body extending from the cover body 171 upward in the height direction Z and slidingly contacting the top seat 111. The rod 172, the cover body 171 is hermetically slidingly connected to the outer sleeve 121, and an injection air vent 173 for vacuuming a vacuum pump (not shown) is formed, and the cover guide rods 172 are respectively directed toward The guide post tubes 113 are inserted through.

該等真空罩驅動器18設置於該頂座111,並可驅使該真空罩17相對於該下托板15在一遠離於該下托板15的打開位置(見圖5)與一鄰近於該下托板15的封閉位置(見圖6)之間移動,在本實施例中,該等真空罩驅動器18是一種氣壓缸。 The vacuum cover driver 18 is disposed on the top seat 111 and can drive the vacuum cover 17 relative to the lower tray 15 in an open position away from the lower tray 15 (see FIG. 5) and adjacent to the lower tray 15 The closed position of the pallet 15 (see Fig. 6) is moved. In the present embodiment, the vacuum enclosure driver 18 is a pneumatic cylinder.

當該真空罩17移動至該封閉位置時,該真空罩17的罩體171與位於該上昇位置的下托板15氣密地連接,並互相配合界定出一真空室174。 When the vacuum cover 17 is moved to the closed position, the cover 171 of the vacuum cover 17 is hermetically connected to the lower tray 15 in the raised position, and cooperates to define a vacuum chamber 174.

在本實施例中,該等上驅動壓缸19設置於該上連結板114與該頂座111之間並用來昇降該上連結板114,該螺桿驅動馬達190設置於該上連結板114並用來轉動該射出螺桿14,可以理解的是,在該射出料管12完成儲料後,該等上驅動壓缸19可經由該上連結板114帶動該射出螺桿14下移進行射料。 In the present embodiment, the upper driving cylinders 19 are disposed between the upper connecting plate 114 and the top seat 111 and are used for lifting and lowering the upper connecting plate 114. The screw driving motor 190 is disposed on the upper connecting plate 114 and used for By rotating the injection screw 14, it can be understood that after the discharge pipe 12 completes the storage, the upper drive cylinder 19 can drive the injection screw 14 to move downward through the upper coupling plate 114 to perform the injection.

如圖7、8、9所示,該真空入料單元20設置於該射出機台11,並在一直線運輸方向X上位於該射出單元10的上游,該真空入料單元20包括一與該射出料管12連接的備料模組21、一與該備料模組21連接的閘門模組22,及一與該閘門模組22連接的送料模組23。 As shown in FIGS. 7, 8, and 9, the vacuum feed unit 20 is disposed on the injection machine table 11 and is located upstream of the injection unit 10 in a linear transport direction X. The vacuum feed unit 20 includes an injection unit. A material preparation module 21 connected to the material tube 12, a gate module 22 connected to the material preparation module 21, and a feeding module 23 connected to the gate module 22.

該備料模組21具有一界定出一真空空間28並與該射出料管12氣密地連接的真空外殼211、一沿該高度方向Z可移動地設置於該真空外殼211內的壓料滾輪212、一設置於該真空外殼211 並用來驅動該壓料滾輪212上、下移動的壓料驅動器213、三設置於該真空外殼211內的水平轉輪214、二設置於該真空外殼211內的垂直轉輪215,及一設置於該真空外殼211內傾斜轉輪216。該真空空間28可定義出一備料區281,及一位於該備料區281下游的轉向區282。 The stock module 21 has a vacuum housing 211 defining a vacuum space 28 and being hermetically connected to the injection tube 12, and a pressure roller 212 movably disposed in the vacuum housing 211 along the height direction Z. , disposed in the vacuum housing 211 And a driving device 213 for driving the pressing roller 212 to move up and down, a horizontal rotating wheel 214 disposed in the vacuum housing 211, two vertical rotating wheels 215 disposed in the vacuum housing 211, and a The vacuum housing 211 tilts the wheel 216. The vacuum space 28 defines a stock area 281 and a turning area 282 located downstream of the stock area 281.

在本實施例中,該真空外殼211具有一與該射出料管12氣密地連接並界定出該轉向區282的轉向殼體2111,及一與該轉向殼體2111氣密地連接並界定出該備料區281的備料殼體2112,該備料殼體2112朝向該閘門模組22的一端形成有一備料入口2113,該轉向殼體2111朝向該射出料管12的一端形成有一與該進料開口124連通的備料出口2114,該轉向殼體2111並形成有一介於該備料入口2113與該備料出口2114之間的備料抽氣孔2115,該備料抽氣孔2115用來讓一真空泵浦(圖未示)抽真空,此外,該備料區281與該備料入口2113連通並沿該高度方向Z延伸,該轉向區282與該備料出口2114及該備料抽氣孔2115連通,並介於該備料區281與該備料出口2114之間。 In the present embodiment, the vacuum envelope 211 has a steering housing 2111 that is hermetically connected to the injection tube 12 and defines the turning region 282, and is hermetically connected to the steering housing 2111 and defined a preparation housing 2112 of the preparation area 281, the preparation housing 2112 is formed with a preparation inlet 2113 toward an end of the gate module 22, and the steering housing 2111 is formed with an inlet opening 124 toward an end of the injection tube 12. The stocking outlet 2114 is connected to the steering housing 2111 and defines a material exhausting hole 2115 between the material inlet 2113 and the material outlet 2114. The materializing air hole 2115 is used for pumping a vacuum pump (not shown). In addition, the stocking area 281 is in communication with the stock inlet 2113 and extends along the height direction Z. The turning zone 282 is in communication with the stock outlet 2114 and the stock suction hole 2115, and is located between the stocking area 281 and the stock outlet. Between 2114.

該壓料滾輪212設置於該備料殼體2112內並位於該備料區281內,該壓料驅動器213設置於該備料殼體212的頂側,在本實施例中,該壓料驅動器213是一種氣壓缸。 The binder roller 212 is disposed in the preparation housing 2112 and located in the preparation area 281. The binder driver 213 is disposed on the top side of the preparation housing 212. In the embodiment, the binder driver 213 is a type Pneumatic cylinder.

該壓料驅動器213可驅使該壓料滾輪212在一鄰近於該 備料區281頂端的預備位置(見圖9),及一鄰近於該備料區281底端的壓料位置(見圖13)之間移動,該壓料滾輪212用來將延伸於該備料入口2113與該備料出口2114之間的該橡膠料帶200壓入該備料區281內。 The binder driver 213 can drive the binder roller 212 adjacent to the a preparatory position at the top of the stock preparation area 281 (see FIG. 9), and a position of the press material adjacent to the bottom end of the stock preparation area 281 (see FIG. 13) for extending between the stock preparation inlet 2113 and The rubber strip 200 between the stock outlets 2114 is pressed into the stock area 281.

該等水平轉輪214可轉動地設置於該轉向殼體2111內,該等水平轉輪214平行於一橫方向Y並在該直線運輸方向X上互相間隔設置,該等水平轉輪214鄰近於該備料抽氣孔2115,並低於該備料抽氣孔2115,該等垂直轉輪215可轉動地設置於該轉向殼體2111內並鄰近於該備料出口2114,該等垂直轉輪215平行於該高度方向Z,並在該橫方向Y上互相間隔,該傾斜轉輪216可轉動地設置於該轉向殼體2111內並介於該等水平轉輪214與該垂直轉輪215之間,該傾斜轉輪216傾斜於該高度方向Z。 The horizontal runners 214 are rotatably disposed in the steering housing 2111. The horizontal runners 214 are parallel to a transverse direction Y and are spaced apart from each other in the linear transport direction X. The horizontal runners 214 are adjacent to each other. The preparation air venting holes 2115 are lower than the material venting holes 2115. The vertical rotating wheels 215 are rotatably disposed in the steering housing 2111 adjacent to the stocking outlet 2114. The vertical rotating wheels 215 are parallel to the height. The direction Z is spaced apart from each other in the lateral direction Y. The tilting wheel 216 is rotatably disposed in the steering housing 2111 and interposed between the horizontal wheel 214 and the vertical wheel 215. The wheel 216 is inclined in the height direction Z.

如圖9、10、11所示,該閘門模組22具有一與該真空外殼211氣密地連接的閘門外殼24、一設置於該閘門外殼24內的上閘門25、一設置於該閘門外殼24內的下閘門26,及一設置於該閘門外殼24的閘門驅動器27。 As shown in FIGS. 9, 10 and 11, the gate module 22 has a gate housing 24 that is airtightly connected to the vacuum housing 211, an upper gate 25 disposed in the gate housing 24, and a gate housing. A lower gate 26 in the 24, and a shutter driver 27 disposed in the gate housing 24.

該閘門外殼24具有一形成有一閘門入口244的前壁241、一形成有一閘門出口245並在該直線運輸方向X上相對於該前壁241的後壁242,及一連接於該前、後壁241、242之間的周壁243。 The gate housing 24 has a front wall 241 formed with a gate inlet 244, a rear wall 242 formed with a gate outlet 245 and opposite to the front wall 241 in the linear transport direction X, and a front and rear wall connected thereto The peripheral wall 243 between 241 and 242.

在本實施例中,該上閘門25具有一可移動地設置於該閘門外殼24內並形成有一通料孔2511的押料基板251、一沿該橫方向Y設置於該押料基板251並介於該後壁242與該押料基板251之間的水平押料板252、一沿該高度方向Z設置於該押料基板251並介於該後壁242與該押料基板251之間的垂直押料板253、一設置於該押料基板251與該後壁242之間的後氣密環254、一沿該橫方向Y設置於該押料基板251的水平導軌255、一與該水平導軌255滑接的水平滑套256、一沿該高度方向Z設置於該押料基板251的垂直導軌257、一與該垂直導軌257滑接的垂直滑套258,及一設置於該押料基板251與該前壁241之間並圍繞該閘門入口244與該通料孔2511的前氣密環259,該後氣密環254圍繞該通料孔2511、該水平壓料板252、該垂直押料板253、該閘門出口245與該下閘門26,可以理解的是,該後氣密環254與該前氣密環259可安裝於該押料基板251上,並隨著該押料基板251來移動。 In the embodiment, the upper gate 25 has a slab substrate 251 movably disposed in the sluice housing 24 and formed with a through hole 2511, and a slab 251 is disposed along the lateral direction Y. A horizontal slab 252 between the rear wall 242 and the slab 251, a vertical slab disposed in the height direction Z on the slab substrate 251 and between the rear wall 242 and the slab 251 a slat plate 253, a rear airtight ring 254 disposed between the ram substrate 251 and the rear wall 242, a horizontal rail 255 disposed on the ram substrate 251 in the lateral direction Y, and a horizontal rail 255 sliding horizontal sliding sleeve 256, a vertical rail 257 disposed along the height direction Z of the ram substrate 251, a vertical sliding sleeve 258 slidingly connected to the vertical rail 257, and a slab 251 disposed on the slab substrate 251 a front airtight ring 259 between the front wall 241 and the gate inlet 244 and the through hole 2511. The rear airtight ring 254 surrounds the through hole 2511, the horizontal pressure plate 252, and the vertical hopper The plate 253, the gate outlet 245 and the lower gate 26, it can be understood that the rear airtight ring 254 and the front airtight ring 259 can be installed. It is mounted on the slab substrate 251 and moves with the slab substrate 251.

在本實施例中,該下閘門26固定地設置於該後壁242,並具有一沿該橫方向Y延伸的水平閘門段261,及一從該水平閘門段261在該橫方向Y上相反於該垂直押料板253的其中一端沿該高度方向Z上延伸的垂直閘門段262,該水平閘門段261相對於該水平押料板252,該垂直閘門段262相對於該垂直押料板253。 In the present embodiment, the lower gate 26 is fixedly disposed on the rear wall 242 and has a horizontal gate segment 261 extending in the lateral direction Y, and a horizontal gate segment 261 is opposite to the horizontal direction Y. A vertical gate section 262 of one of the vertical slabs 253 extends along the height direction Z. The horizontal gate section 261 is opposite to the horizontal slab 252, and the vertical gate section 262 is opposite to the vertical slab 253.

該閘門驅動器27用來驅使該上、下閘門25、26在一相互 遠離的開門位置(見圖9、11),及一相互靠近的氣密關門位置(見圖13、14)之間移動。當該上、下閘門25、26在該氣密關門位置時,該上、下閘門25、26用來配合將延伸於該閘門入口244與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,阻斷該閘門出口244與該閘門入口245之間的連通。 The gate driver 27 is used to drive the upper and lower gates 25, 26 in a mutual Move away from the open door position (see Figures 9, 11) and a close airtight door closing position (see Figures 13, 14). When the upper and lower gates 25, 26 are in the airtight closed position, the upper and lower gates 25, 26 are adapted to cooperate with the rubber strip 200 extending between the gate inlet 244 and the gate outlet 245. The profile is hermetically clamped to block communication between the gate outlet 244 and the gate inlet 245.

在本實施例中,該閘門驅動器27具有一設置於該周壁243並與該垂直滑套258連接的水平壓缸271,及一設置於該周壁243並與該水平滑套256連接的垂直壓缸272。 In the embodiment, the gate driver 27 has a horizontal pressure cylinder 271 disposed on the peripheral wall 243 and connected to the vertical sliding sleeve 258, and a vertical pressure cylinder disposed on the peripheral wall 243 and connected to the horizontal sliding sleeve 256. 272.

如圖9、11所示,當該水平壓缸271與該垂直壓缸272驅使該上閘門25相對於該下閘門26移動至該開門位置時,該水平壓料板252與該垂直押料板253遠離該水平閘門段261與該垂直閘門段262。如圖13、14所示,當該水平壓缸271與該垂直壓缸272驅使該上閘門25相對於該下閘門26移動至該氣密關門位置時,該水平壓料板252與該垂直閘門段262抵接,該垂直壓料板253與該水平閘門段261抵接,該水平壓料板252、該垂直壓料板253、該水平閘門段261與該垂直閘門段262用來配合將延伸於該通料孔2511與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,以阻斷該閘門出口244與該閘門入口245之間的連通。 As shown in FIGS. 9 and 11, when the horizontal pressure cylinder 271 and the vertical pressure cylinder 272 drive the upper gate 25 to move to the door opening position relative to the lower gate 26, the horizontal pressure plate 252 and the vertical hopper plate 253 is away from the horizontal gate segment 261 and the vertical gate segment 262. As shown in FIGS. 13 and 14, when the horizontal pressure cylinder 271 and the vertical pressure cylinder 272 drive the upper gate 25 to move to the airtight closing position relative to the lower gate 26, the horizontal pressure plate 252 and the vertical gate The segment 262 abuts, the vertical pressure plate 253 abuts the horizontal gate segment 261, and the horizontal pressure plate 252, the vertical pressure plate 253, the horizontal gate segment 261 and the vertical gate segment 262 are used to cooperate to extend. The outer contour of the rubber band 200 between the through hole 2511 and the gate outlet 245 is hermetically clamped to block communication between the gate outlet 244 and the gate inlet 245.

如圖7、8、9所示,該送料模組具23有一與該閘門外殼24連接並形成有一送料入口236與一送料出口237的送料外殼 231、一可轉動地設置於該送料外殼231內的主動滾輪232、一設置於該送料外殼231並用來驅動該主動滾輪232的滾輪驅動馬達233、一沿該高度方向Z可移動地設置於該送料外殼231內的被動滾輪234,及一設置於該送料外殼231並用來驅動該被動滾輪234上、下移動的滾輪昇降壓缸235。 As shown in Figures 7, 8, and 9, the feed module has a feed housing connected to the gate housing 24 and having a feed inlet 236 and a feed outlet 237. 231, a driving roller 232 rotatably disposed in the feeding housing 231, a roller driving motor 233 disposed on the feeding housing 231 for driving the driving roller 232, and a movably disposed in the height direction Z A passive roller 234 in the feeding housing 231, and a roller lifting cylinder 235 disposed on the feeding housing 231 for driving the passive roller 234 to move up and down.

如圖12所示,使用者在第一次拉料時,可以人工方式將該橡膠料帶200從該送料模組21的送料入口236經由該送料出口237、該閘門模組22的閘門入口244、通料孔2511與閘門出口245,及該備料模組21的備料入口2113與備料出口2114,拉到該射出料管12的進料開口124內,在此過程中,延伸於該備料入口2113與該備料出口2114之間的該橡膠料帶200是連續繞過該等水平轉輪214,以免該橡膠料帶200在該備料抽氣孔2115抽真空時被吸附,該傾斜轉輪216與該等垂直轉輪215則是用來將通過該等水平轉輪214的該橡膠料帶200由水平狀態轉換成垂直狀態,以便於該射出螺桿14捲繞該橡膠料帶200去進行儲料,在第一次拉料之後,即可透過該被動滾輪234下降至與該橡膠料帶200抵接,以配合該主動滾輪232的轉動來進行送料;接著,如圖13所示,該壓料驅動器213可驅使該壓料滾輪212下降至該壓料位置,以該橡膠料帶200的一段壓入該備料區281內;此後,如圖13、14所示,該閘門驅動器27可驅使該上閘門25相對於該下閘門26移動至該氣密關門位置,將 延伸於該通料孔2511與該閘門出口245之間的該橡膠料帶200的外輪廓氣密地夾住,以完全阻斷該閘門出口244與該閘門入口245之間的連通,如此,由於該射槍頭13在第一次射料後的殘料會將該射料口131氣密地的封住,則當該備料抽氣孔2115被該真空泵浦(圖未示)抽真空時,即可讓該真空空間28的備料區281與轉向區282及該射出料管12的內管體122的內部均形成真空狀態,在此狀態下,該射出螺桿14即可將不含帶任何空氣的該橡膠料帶200捲入該射出料管12的內管體122內進行儲料,達到真空入料的作用。 As shown in FIG. 12, the user can manually pull the rubber strip 200 from the feed inlet 236 of the feed module 21 through the feed outlet 237 and the gate inlet 244 of the gate module 22 during the first pull. The through hole 2511 and the gate outlet 245, and the preparation inlet 2113 and the stock outlet 2114 of the preparation module 21 are pulled into the feeding opening 124 of the injection pipe 12, and in the process, extend to the preparation inlet 2113 The rubber strip 200 between the stock outlet 2114 is continuously bypassed by the horizontal runners 214 to prevent the rubber strip 200 from being adsorbed when the stock suction hole 2115 is evacuated. The tilting wheel 216 and the same The vertical runner 215 is used to convert the rubber strip 200 passing through the horizontal runners 214 from a horizontal state to a vertical state, so that the injection screw 14 winds the rubber strip 200 to store the material. After being pulled once, the passive roller 234 can be lowered to abut against the rubber strip 200 to cooperate with the rotation of the driving roller 232 to perform feeding; then, as shown in FIG. 13, the pressing driver 213 can be Driving the press roller 212 down to the press level Pressing a section of the rubber strip 200 into the stocking area 281; thereafter, as shown in Figures 13 and 14, the gate drive 27 can drive the upper gate 25 to move relative to the lower gate 26 to the airtight closed position. ,will The outer contour of the rubber band 200 extending between the through hole 2511 and the gate outlet 245 is hermetically clamped to completely block the communication between the gate outlet 244 and the gate inlet 245, thus The residue of the gun head 13 after the first shot will hermetically seal the shot port 131, and when the stock suction hole 2115 is evacuated by the vacuum pump (not shown), The preparation area 281 of the vacuum space 28 and the interior of the inner tube body 122 of the diversion tube 282 and the ejection tube 12 can be vacuumed. In this state, the injection screw 14 can be free of any air. The rubber strip 200 is wound into the inner tube body 122 of the injection tube 12 for storage, and the vacuum feed is achieved.

如圖3所示,該加硫單元30在該直線運輸方向X上位於該射出單元10的下游,該加硫單元30包括十個沿該直線運輸方向X排列設置的加硫模組31。 As shown in FIG. 3, the vulcanization unit 30 is located downstream of the injection unit 10 in the linear transport direction X. The vulcanization unit 30 includes ten vulcanization modules 31 arranged along the linear transport direction X.

如圖15、16、17所示,每一加硫模組31包括一加硫機台311、一設置於該加硫機台311的上熱壓板312、一設置於該加硫機台311並位於該上熱壓板312下方的下熱壓板313,及一設置於該加硫機台311的壓板驅動器314。 As shown in FIGS. 15, 16, and 17, each vulcanization module 31 includes a vulcanizing machine 311, an upper hot plate 312 disposed on the vulcanizing station 311, and a vulcanizing machine 311. And a lower hot platen 313 located below the upper hot platen 312, and a platen driver 314 disposed on the vulcanizing table 311.

在本實施例中,該壓板驅動器314是一種油壓缸,該壓板驅動器314用來驅使該下熱壓板313相對於該上熱壓板313沿該高度方向Z在一相互遠離的非加硫位置(見圖16),及一相互靠近的加硫位置(見圖17)之間移動,當該下熱壓板313在該加硫位置時,該上、下熱壓板313可對模具內的橡膠材料進行加硫作業。 In this embodiment, the platen driver 314 is a hydraulic cylinder, and the platen driver 314 is configured to drive the lower heat plate 313 in the height direction Z relative to the upper heat plate 313 in a non-sulfurized state away from each other. The position (see FIG. 16) and a vulcanization position (see FIG. 17) which are close to each other are moved. When the lower hot plate 313 is in the vulcanization position, the upper and lower hot plate 313 can be in the mold. The rubber material is used for vulcanization.

如圖2、15所示,該模具單元40包括十一個分別可卸除地設置於該射出單元10的下托板15及該等加硫模組31的下熱壓板313的模具組41,每一模具組41具有一下模411,及一可卸除地設置於該下模411的上模412,該下模411具有二提把413,該上模412具有二轉板塊414。 As shown in FIG. 2 and FIG. 15, the mold unit 40 includes eleven mold sets 41 respectively detachably disposed on the lower tray 15 of the injection unit 10 and the lower heat pressing plate 313 of the vulcanization modules 31. Each of the mold sets 41 has a lower mold 411, and an upper mold 412 detachably disposed on the lower mold 411. The lower mold 411 has two handles 413 having a two-turn plate block 414.

如圖2、18所示,該前搬運單元50包括一沿該直線運輸方向X延伸的前軌道51,及一可移動地設置於該前軌道51的前搬運裝置52,該前搬運裝置52相對於該前軌道在一對應於其中一加硫模組31的第一入替位置(見圖19)及一對應於該射出單元10的第二入替位置(見圖21)之間移動。 As shown in FIGS. 2 and 18, the front transport unit 50 includes a front rail 51 extending in the linear transport direction X, and a front transport device 52 movably disposed on the front rail 51. The front transport device 52 is opposite. The front rail moves between a first replacement position corresponding to one of the vulcanization modules 31 (see FIG. 19) and a second replacement position corresponding to the ejection unit 10 (see FIG. 21).

如圖18、19、20所示,該前搬運裝置52具有一可移動地設置於該前軌道51的下機座53、一上機座54、一設置於該下機座53的前搬模機構55、一設置於該上機座54的垂直開模機構56,及一設置於該上、下機座54、53之間的掀模機構57。 As shown in FIGS. 18, 19 and 20, the front transporting device 52 has a lower base 53 movably disposed on the front rail 51, an upper base 54, and a front movable mold disposed on the lower base 53. The mechanism 55, a vertical mold opening mechanism 56 disposed on the upper base 54, and a die mechanism 57 disposed between the upper and lower bases 54, 53.

該前搬模機構55具有一沿該橫方向Y可移動地設置於該下機座53的前夾爪組551、二在該直線運輸方向X上間隔地設置於下機座53並互相平行的滾輪軌道552、一沿該橫方向Y延伸並位於該等滾輪軌道552下方的鏈條軌道553、一滑設於該等滾輪軌道552與該鏈條軌道553之間的鏈條組554、一樞設於該下機座53的驅動鏈輪555,及一設置於該下機座53並用來驅動該驅動鏈輪555的驅 動馬達556。 The front mold-moving mechanism 55 has a front jaw group 551 movably disposed in the lower frame Y in the lateral direction Y, and two are disposed in the linear transport direction X at intervals in the lower base 53 and are parallel to each other. a roller rail 552, a chain rail 553 extending along the transverse direction Y and located under the roller rails 552, a chain group 554 slidably disposed between the roller rails 552 and the chain rail 553, and a pivoting a drive sprocket 555 of the lower base 53 and a drive provided to the lower base 53 for driving the drive sprocket 555 Motor 556.

該鏈條組554具有一與該驅動鏈輪555嚙合的鏈條557,及數導引滾輪558,該鏈條557具有一與該前夾爪組551連接的上端部5571,及一下端部5572,該等導引滾輪558設置於該上端部5571兩側並分別與該等滾輪軌道552滑接,該下端部5572與該鏈條軌道553滑接。 The chain set 554 has a chain 557 that meshes with the drive sprocket 555, and a plurality of guide rollers 558 having an upper end 5571 connected to the front jaw set 551 and a lower end 5572. Guide rollers 558 are disposed on both sides of the upper end portion 5571 and are respectively slidably coupled to the roller rails 552. The lower end portions 5572 are slidably coupled to the chain rails 553.

如圖19、21所示,該前夾爪組551沿該橫方向Y相對於該下機座53在一鄰近於該其中一加硫模組31或該射出單元10的第一搬運位置,及一遠離於該其中一加硫模組31或該射出單元10的第二搬運位置之間移動,當該前搬運裝置52在該第一入替位置(見圖19)時,該前夾爪組551可抓住原位於該其中一加硫模組31的其中一模具組41的下模411的其中一提把413,該驅動鏈輪555驅動該鏈條組554即可帶動該前夾爪組551從該第一搬運位置移動至該第二搬運位置,以將該其中一模具41沿該橫方向Y從該其中一加硫模組31搬運至該下機座53,當該前搬運裝置52在該第二入替位置(見圖21)時,該前夾爪組551抓住位於該下機座53的該其中一模具組41的下模411的其中一提把413,該驅動鏈輪555反向驅動該鏈條組554即可帶動該前夾爪組551從該第二搬運位置移動至該第一搬運位置,以將該其中一模具組41沿該橫方向Y從該下機座53搬運至該射出單元10。 As shown in FIGS. 19 and 21, the front gripper set 551 is adjacent to the lower base 53 in a first transport position adjacent to the one of the vulcanization modules 31 or the ejecting unit 10 in the lateral direction Y, and Moving between a second handling position away from the one of the vulcanization modules 31 or the ejection unit 10, the front jaw set 551 when the front handling device 52 is in the first replacement position (see FIG. 19) One of the handles 413 of the lower die 411 of one of the mold sets 41 of the one of the vulcanization modules 31 can be grasped, and the drive sprocket 555 drives the chain set 554 to drive the front set of jaws 551 from The first carrying position is moved to the second carrying position to transport one of the molds 41 from the one of the vulcanization modules 31 to the lower frame 53 along the transverse direction Y, when the front handling device 52 is in the When the second replacement position (see FIG. 21), the front jaw group 551 grasps one of the handles 413 of the lower mold 411 of the one of the mold sets 41 of the lower base 53, and the drive sprocket 555 is reversed. Driving the chain set 554 can move the front jaw set 551 from the second carrying position to the first carrying position to set one of the mold sets 41 The lateral direction Y 53 conveyed to the unit 10 is emitted from the lower base.

如圖18、20所示,該垂直開模機構56具有一沿該高度方向Z可移動地設置於該上機座54的上模夾板561、一設置於該上機座54並用來驅使該上模夾板561上、下移動的夾板驅動器562,及四設置於該上模夾板561的開模夾爪組563。 As shown in FIGS. 18 and 20, the vertical mold opening mechanism 56 has an upper mold plate 561 movably disposed in the upper frame 54 in the height direction Z, and is disposed on the upper frame 54 for driving the upper portion. The plate driver 562 that moves up and down the die plate 561, and the die jaw group 563 that is disposed on the upper die plate 561.

在本實施例中,該夾板驅動器562是一種氣壓缸,每一開模夾爪組563具有一設置於該上模夾板561底側的樞接座564、一樞設於該樞接座564的開模夾爪565,及一設置於該上模夾板561頂側並用來驅動該開模夾爪565的夾爪驅動壓缸566。 In this embodiment, the splint driver 562 is a pneumatic cylinder. Each of the mold clamping jaws 563 has a pivoting seat 564 disposed on a bottom side of the upper clamping plate 561 and a pivoting seat 564. The mold opening jaw 565, and a jaw driving cylinder 566 disposed on the top side of the upper mold clamping plate 561 and used to drive the mold opening jaw 565.

如圖22、23所示,該夾板驅動器562驅使該上模夾板561沿該高度方向Z相對於該上機座54在一抓模位置(見圖22)與一開模位置(見圖23)之間移動,當該上模夾板561在該抓模位置時,該上模夾板561遠離於該上機座54,並鄰近於位於該下機座53上的該其中一模具組41的上模412,該等開模夾爪組563的開模夾爪565用來抓取該其中一模具組41的上模412的轉板塊414,當該上模夾板561在該開模位置時,該上模夾板561鄰近於該上機座54,使該等開模夾爪組563的開模夾爪565抓著該其中一模具組41的上模412沿該高度方向Z離開該其中一模具組41的下模411,可以理解的是,當該上模夾板561從該開模位置(見圖23)移回該抓模位置(見圖22)時,該等開模夾爪組563的開模夾爪565可再度釋放該其中一模具組41的上模412,讓該其中一模具組41的上、下模 412、411再度合模,如此,該上模412即可沿該高度方向Z相對於該下模411直上直下地移動,確保該上、下模412、411的相對位置不會跑掉。 As shown in FIGS. 22 and 23, the splint driver 562 drives the upper mold clamping plate 561 in the height direction Z relative to the upper housing 54 in a gripping position (see FIG. 22) and a mold opening position (see FIG. 23). Moving between, when the upper clamping plate 561 is in the grasping position, the upper clamping plate 561 is away from the upper frame 54 and adjacent to the upper die of the one of the die sets 41 located on the lower frame 53 412, the mold opening jaws 565 of the mold opening jaw groups 563 are used to grasp the rotating plate block 414 of the upper mold 412 of one of the mold sets 41, when the upper mold clamping plate 561 is in the mold opening position, the upper portion The mold clamping plate 561 is adjacent to the upper frame 54 such that the mold opening jaws 565 of the mold opening jaw groups 563 grip the upper mold 412 of the one mold group 41 and move away from the one mold group 41 in the height direction Z. The lower mold 411, it can be understood that when the upper mold clamping plate 561 is moved back to the gripping position from the mold opening position (see Fig. 23) (see Fig. 22), the mold opening jaw group 563 is opened. The jaw 565 can release the upper mold 412 of one of the mold sets 41 again, and the upper and lower molds of the one mold set 41 are allowed. 412, 411 are again clamped, so that the upper mold 412 can move straight up and down in the height direction Z with respect to the lower mold 411, ensuring that the relative positions of the upper and lower molds 412, 411 do not run away.

如圖23、24所示,在本實施例中,該掀模機構57具有一樞設於該下機座53並與該上機座54連接的直角連桿571,及一設置於該下機座53並用來驅動該直角連桿571的掀模壓缸572,該掀模機構57用來驅使該上機座54相對於該下機座53在一蓋合位置(見圖23)與一掀模位置(見圖24)之間移動。 As shown in FIG. 23 and FIG. 24, in the embodiment, the die mechanism 57 has a right angle link 571 pivotally connected to the lower base 53 and connected to the upper base 54, and a lower angle link 571 is disposed on the lower machine. The base 53 is used to drive the 掀 molding cylinder 572 of the right angle link 571. The boring mechanism 57 is used to drive the upper base 54 relative to the lower base 53 in a closed position (see FIG. 23) and a die. Move between positions (see Figure 24).

當該上機座54在該蓋合位置時,該上機座54鄰近於該下機座53,且該上機座54實質上平行於該下機座53,當該上機座54在該掀開位置時,該上機座54遠離於該下機座53,且該上機座54實質上垂直於該下機座53,可以理解的是,當該上機座54在該掀開位置時,該上機座54會使該其中一模具組41的上模412相對該其中一模具組41的下模411掀開,以便於使用者以人工取料的方式將該下模411的模穴內的產品取出,此後,當該上機座54再度回到該蓋合位置時,該上模夾板561即可移動至該抓模位置,讓該等開模夾爪組563去釋放該其中一模具組41的上模412,使該其中一模具組41的上、下模412、411再度合模,則如圖20、21所示,待該上模夾板561移回該開模位置時後,該前搬模機構55即可將位於該下機座53的該其中一模具組41沿該橫方向Y搬運至該射出單元10。 When the upper base 54 is in the closed position, the upper base 54 is adjacent to the lower base 53, and the upper base 54 is substantially parallel to the lower base 53 when the upper base 54 is When the position is opened, the upper base 54 is away from the lower base 53, and the upper base 54 is substantially perpendicular to the lower base 53, it being understood that when the upper base 54 is in the open position The upper frame 54 causes the upper die 412 of one of the die sets 41 to be split relative to the lower die 411 of the one of the die sets 41, so that the user can manually mold the die of the lower die 411. The product in the hole is taken out, and thereafter, when the upper frame 54 returns to the closed position, the upper mold clamping plate 561 can be moved to the grasping mold position, and the opening clamping jaw group 563 is released to release the product. The upper mold 412 of a mold set 41 causes the upper and lower molds 412, 411 of one of the mold sets 41 to be clamped again, as shown in Figs. 20 and 21, when the upper mold clamp 561 is moved back to the mold opening position. Thereafter, the front mold moving mechanism 55 can transport the one mold group 41 located in the lower frame 53 to the injection unit 10 in the lateral direction Y.

如圖3、25所示,該後搬運單元60包括一沿該直線運輸方向X延伸的後軌道61,及一可移動地設置於該後軌道61的後搬運裝置62,該後搬運裝置52相對於該後軌道61在一對應於該射出單元10的第三入替位置(見圖27)與一對應於該其中一加硫模組31的第四入替位置(見圖28)之間移動。 As shown in FIGS. 3 and 25, the rear transport unit 60 includes a rear rail 61 extending in the linear transport direction X, and a rear transport device 62 movably disposed on the rear rail 61. The rear transport device 52 is opposite. The rear rail 61 is moved between a third replacement position corresponding to the injection unit 10 (see FIG. 27) and a fourth replacement position corresponding to the one of the vulcanization modules 31 (see FIG. 28).

如圖25、26所示,該後搬運裝置62具有一可移動地設置於該後軌道61的後搬運機台63、一設置於該後搬運機台63的預熱上壓板64、一設置於該後搬運機台63並位於該預熱上壓板64下方的預熱下壓板65、一設置於該後搬運機台63的預熱壓板驅動器66,及一設置於該後搬運機台63的後搬模機構67。 As shown in FIGS. 25 and 26, the rear conveying device 62 has a rear transfer table 63 movably disposed on the rear rail 61, a preheating upper platen 64 disposed on the rear transfer table 63, and a The rear transfer table 63 is located under the preheating upper platen 64, a preheating lower platen 65, a preheating platen driver 66 disposed on the rear conveyor table 63, and a rearing of the rear conveyor table 63. Molding mechanism 67.

在本實施例中,該預熱壓板驅動器66是一種油壓缸,該預熱壓板驅動器66用來驅使該預熱上壓板64相對於該預熱下壓板65在一相互遠離的非預熱位置(見圖27),及一相互靠近的預熱位置(見圖26)之間移動。 In the present embodiment, the preheating platen driver 66 is a hydraulic cylinder for driving the preheating upper platen 64 relative to the preheating lower platen 65 in a non-preheating position away from each other. (See Figure 27), and move between a preheating position (see Figure 26) that is close together.

該後搬模機構67具有一沿該橫方向Y設置於該後搬運機台63的後驅動壓缸671,及一被該後驅動壓缸671帶動的後夾爪組672。 The rear mold-moving mechanism 67 has a rear drive cylinder 671 which is disposed in the rear conveyance table 63 in the lateral direction Y, and a rear jaw group 672 which is driven by the rear drive cylinder 671.

如圖27、28所示,該後驅動壓缸671驅使該後夾爪組672沿該橫方向Y相對於該後搬運機台63在一鄰近於該射出單元10或該其中一加硫模組31的第三搬運位置,及一遠離於該射出單元10 或該其中一加硫模組31的第四搬運位置之間移動,當該後搬運裝置62在該第三入替位置(見圖27)時,該後夾爪組672用來抓住原位於該射出單元10的另一模具組41的下模411的其中一提把413,該後驅動壓缸671驅使該後夾爪組672從第三搬運位置移動至該第四搬運位置,以將該另一模具組41沿該橫方向Y從該射出單元10搬運至該預熱下壓板65,當該後搬運裝置62在該第四入替位置(見圖28)時,該後夾爪組672用來抓住位於該預熱下壓板65的該另一模具組41的下模411的其中一提把413,該後驅動壓缸671驅使該後夾爪組672從該第四搬運位置移動至該第三搬運位置,以將該另一模具組41沿該橫方向Y從該預熱下壓板65搬運至該其中一加硫模組31。 As shown in FIGS. 27 and 28, the rear driving cylinder 671 drives the rear jaw group 672 in the lateral direction Y relative to the rear conveyor table 63 adjacent to the injection unit 10 or one of the sulfurizing modules. a third carrying position of 31, and a distance away from the shooting unit 10 Or moving between the fourth handling position of the one of the vulcanization modules 31, and when the rear handling device 62 is in the third replacement position (see FIG. 27), the rear jaw group 672 is used to grasp the original position. One of the lower molds 411 of the other mold set 41 of the injection unit 10, the rear drive cylinder 671 drives the rear jaw group 672 from the third transport position to the fourth transport position to A die set 41 is transported from the firing unit 10 to the preheating lower platen 65 in the transverse direction Y, and the rear jaw set 672 is used when the rear handling device 62 is in the fourth replacement position (see Figure 28). Grasping one of the handles 413 of the lower mold 411 of the other mold set 41 located in the preheating lower platen 65, the rear drive cylinder 671 drives the rear jaw group 672 to move from the fourth carrying position to the first The three handling positions are used to transport the other mold set 41 from the preheating lower platen 65 to the one of the vulcanization modules 31 in the transverse direction Y.

如圖26所示,當該後搬運裝置62從該第三入替位置朝該第四入替位置移動時,該預熱上壓板64是位於該預熱位置,以與該預熱下壓板65配合去預熱該另一模具組41。 As shown in FIG. 26, when the rear conveying device 62 moves from the third replacement position toward the fourth replacement position, the preheating upper pressing plate 64 is located at the preheating position to cooperate with the preheating lower pressing plate 65. The other mold set 41 is preheated.

藉此,如圖13所示,當使用者利用本新型來將該橡膠帶料200加硫成型為產品時,該真空入料單元20利用該備料模組21配合該閘門模組22,即可讓該橡膠料帶200在真空狀態下被該射出螺桿14捲入該射出料管12內進行儲料,而形成一位於該射出料管12內的橡膠材料(圖未示),接著,如圖6所示,該射出單元10利用該真空罩17罩住該模具組41,即可將儲料後不含帶空氣的該橡膠 材料(圖未示)在真空狀態下射出至位於該真空罩17內的該模具組41內。 Therefore, as shown in FIG. 13 , when the user uses the present invention to vulcanize the rubber strip 200 into a product, the vacuum feeding unit 20 can cooperate with the gate module 22 by using the preparation module 21 . The rubber strip 200 is taken up into the ejection tube 12 by the injection screw 14 under vacuum to store a rubber material (not shown) in the injection tube 12, and then, as shown in the figure. As shown in FIG. 6, the injection unit 10 covers the mold set 41 by the vacuum cover 17, so that the rubber without air is stored after the storage. A material (not shown) is ejected under vacuum into the mold set 41 located within the vacuum enclosure 17.

在第一次射料的過程中,如圖2、3、29所示,該前搬運裝置52即可沿該直線運輸方向X將離該射出單元10最遠的其中一加硫模組31上的空的模具組41,從該其中一加硫模組31搬運至該射出單元10的前方(即從該第一入替位置移動移動至該第二入替位置),待該真空罩17內的該模具組41射出完成且該真空罩17(見圖6)打開後,該後搬運裝置62的後搬模機構67即可將帶料的模具組41從該射出單元10搬運至該預熱下壓板65(見圖27),然後,該前搬運裝置52的前搬模機構55即可將空的模具組41從該下機座53搬運至該射出單元10上進行射料。 In the process of the first shot, as shown in FIGS. 2, 3 and 29, the front conveying device 52 can be placed on one of the vulcanization modules 31 farthest from the injection unit 10 along the linear transport direction X. The empty mold set 41 is transported from the one of the vulcanization modules 31 to the front of the injection unit 10 (ie, moved from the first replacement position to the second replacement position), and the vacuum cover 17 is to be After the mold set 41 is completed and the vacuum cover 17 (see FIG. 6) is opened, the rear mold release mechanism 67 of the rear transfer device 62 can transport the loaded mold set 41 from the injection unit 10 to the preheating lower press plate. 65 (see Fig. 27), the front mold moving mechanism 55 of the front conveying device 52 can transport the empty mold group 41 from the lower base 53 to the injection unit 10 to perform the shot.

在第二次射料的過程中,該前搬運裝置52即可沿該直線運輸方向X從該射出單元10移動至離該射出單元10次遠的另一加硫模組31前方(即從該第二入替位置移動移動至該第一入替位置),將離該射出單元10次遠的該另一加硫模組31上的空的模具組41,從該另一加硫模組31搬運至該射出單元10的前方(即從該第一入替位置移動移動至該第二入替位置),同時,該後搬運裝置62即可沿該直線運輸方向X將帶料的模具組41從該射出單元10搬運至離該射出單元10最遠的該其中一加硫模組31上進行加硫作業(即從該第三入替位置移動至該第四入替位置),並從該其中一加 硫模組31再返回至該射出單元10的前方(即從該第四入替位置移動至該第三入替位置),可以理解的是,在該後搬運裝置62將帶料的模具組41從該射出單元10搬運至離該射出單元10最遠的該其中一加硫模組31的過程中(即從該第三入替位置移動至該第四入替位置),該預熱上、下壓板64、65(見圖26)可趁機對帶料的模具組41進行預熱,以減少帶料的模具組41在該其中一加硫模組31上進行加硫作業所需的時間,如此,依此先遠後近及先出先進的循環搬運原則,該前、後搬運裝置52、62利用該射出單元10進行射出的時間,即可沿該直線運輸方向X將該等模具組41在該射出單元10與等該加硫模組31之間進行循環搬運,此外,要說明的是,當該前搬運裝置52循環至將在任一加硫模組31上完成加硫作業的帶料的模具組41搬運至該射出單元10的前方時,如圖24所示,該掀模機構57可配合該垂直開模機構56將該模具組41的上模412掀開,以便於使用者在該模具組41被移動至該射出單元10的下托板15(見圖21)上之前,以人工取料的方式將該下模411內的產品取出。 During the second shot, the front handling device 52 can be moved from the shooting unit 10 in the straight transport direction X to the front of another vulcanization module 31 that is 10 times farther from the injection unit (ie, from the The second replacement position moves to the first replacement position), and the empty mold group 41 on the other vulcanization module 31 that is 10 times away from the injection unit is transported from the other vulcanization module 31 to The front of the injection unit 10 (ie, moving from the first replacement position to the second replacement position), and at the same time, the rear conveying device 62 can take the mold group 41 of the strip from the injection unit along the linear transport direction X. 10 carrying the vulcanization operation on the one of the vulcanization modules 31 farthest from the injection unit 10 (ie, moving from the third replacement position to the fourth replacement position), and adding from the one The sulfur module 31 is returned to the front of the injection unit 10 (i.e., moved from the fourth replacement position to the third replacement position). It can be understood that the rear conveyance device 62 takes the mold set 41 from the strip. The ejecting unit 10 is transported to the one of the vulcanization modules 31 farthest from the ejecting unit 10 (ie, moved from the third replacement position to the fourth replacement position), the preheating upper and lower pressing plates 64, 65 (see FIG. 26), the mold group 41 of the strip can be preheated by the machine to reduce the time required for the mold group 41 of the strip to perform the vulcanization operation on the one of the vulcanization modules 31, and thus, The advanced cycle handling principle of the near and the first, the front and rear conveying devices 52, 62 use the injection unit 10 to perform the injection time, that is, the mold group 41 can be placed in the injection unit along the linear transportation direction X. 10 and the vulcanization module 31 are cyclically transported, and further, when the front conveying device 52 is circulated to the mold group 41 of the strip which will perform the vulcanization operation on any of the vulcanization modules 31 When transported to the front of the injection unit 10, as shown in FIG. 24, the mold mechanism 57 can be matched. The vertical mold opening mechanism 56 splits the upper mold 412 of the mold set 41 so that the user can manually reclaim the mold set 41 before being moved to the lower tray 15 (see FIG. 21) of the injection unit 10. The way the product in the lower mold 411 is taken out.

值得一提的是,若使用者在取出產品後,發現有產品仍有含帶氣泡的不良情形時,則在該後搬運裝置62將帶料的模具組41從該射出單元10搬運至任一加硫模組31的過程中(即從該第三入替位置移動至該第四入替位置),如圖26所示,可控制該預熱壓板驅動器66驅動該預熱上壓板64連續昇降數次,去推壓該模具組 41的上模412,來進行排氣,以將該模具組41內的橡膠材料所含帶的空氣擠出至不影響產品的成型品質。 It is worth mentioning that if the user finds that the product still contains a bubble-containing defect after the product is taken out, the rear conveyance device 62 transports the loaded mold group 41 from the injection unit 10 to either one. During the process of the vulcanization module 31 (ie, moving from the third replacement position to the fourth replacement position), as shown in FIG. 26, the preheating platen driver 66 can be controlled to drive the preheating upper platen 64 to continuously elevate several times. To push the mold set The upper mold 412 of 41 is exhausted to extrude the air contained in the rubber material in the mold set 41 so as not to affect the molding quality of the product.

經由以上的說明,可再將本新型的優點歸納如下: Through the above description, the advantages of the new model can be summarized as follows:

一、在實際製造時,本新型只需使用十一個模具組41來進行生產,若產品每天的產能為N個,則本新型的單模生產效率可達到N/11,舉例來說,例如量大的產品(8、9、10號的橡膠鞋底)每日產能同樣為240雙,則本新型的單模生產效率可達21.8雙/模(240/11),相較於習知技術,本新型每一模具組41的單模生產效率是優於習知技術,如此,在量大的產品進行生產時,本新型可有效減少產線所需使用的總模具數,降低模具投入成本。 1. In actual manufacturing, the new model only needs to use eleven mold sets 41 for production. If the product has a daily capacity of N, the new single-mode production efficiency can reach N/11, for example, for example, The large-volume products (rubber soles of No. 8, 9, and 10) have a daily production capacity of 240 pairs, and the new single-mode production efficiency can reach 21.8 mod/modul (240/11), compared with conventional technology. The single-die production efficiency of each mold set 41 of the present invention is superior to the conventional technology, so that when a large amount of products are produced, the novel can effectively reduce the total number of molds required for the production line and reduce the input cost of the mold.

二、本新型的加硫模組31是採用固定位置的設計,並可利用該壓板驅動器314直線驅動該下熱壓板313朝該上熱壓板312移動去加壓該模具組41,相較於習知技術,該加硫模組31先天上的耐壓性較佳,可產生足夠的合模噸數,因此,本新型即便該射出單元10損壞或停止不用,也可利用人工將冷的橡膠材料直接置入該等模具組41內來進行生產作業。 2. The vulcanization module 31 of the present invention adopts a fixed position design, and the platen driver 314 can be used to linearly drive the lower hot plate 313 to move toward the upper hot plate 312 to pressurize the die set 41. According to the prior art, the vulcanization module 31 has better pressure resistance in the prior world, and can generate sufficient clamping tonnage. Therefore, the present invention can be manually cold even if the injection unit 10 is damaged or stopped. The rubber material is placed directly into the mold sets 41 for production operations.

三、本新型在該後搬運裝置62將帶料的模具組41從該射出單元10搬運至任一加硫模組31的過程中,該預熱上、下壓板64、65可趁機對帶料的模具組41進行預熱,以有效縮短帶料的模具組41在該加硫模組31上進行加硫作業所需的時間。 3. In the process of transporting the die set 41 of the strip from the injection unit 10 to any of the vulcanization modules 31, the preheating upper and lower press plates 64 and 65 can be used for the stripping. The mold set 41 is preheated to effectively shorten the time required for the mold set 41 of the strip to perform the vulcanization operation on the vulcanization module 31.

四、本新型的真空入料單元20可利用該備料模組21配合該閘門模組22,讓該橡膠料帶200在真空狀態下被該射出螺桿14捲入該射出料管12內進行儲料,達到真空入料的作用,相較於習知技術,本新型可有效排除橡膠材料本身所含帶的空氣,避免產品產生含帶氣泡的不良情形,在橡膠材料是透明料或螢光料的情形下,仍可確保產品的良率與外觀品質。 4. The vacuum feeding unit 20 of the present invention can cooperate with the gate module 22 by using the material preparation module 21, and the rubber material belt 200 is wound into the injection material tube 12 by the injection screw 14 under vacuum to store the material. In order to achieve the effect of vacuum feeding, compared with the prior art, the present invention can effectively exclude the air contained in the rubber material itself, and avoid the bad condition that the product contains bubbles, and the rubber material is transparent or fluorescent material. In this case, the yield and appearance quality of the product can still be ensured.

五、本新型的射出單元10可利用該真空罩17罩住該模具組41,將儲料後的橡膠材料在真空狀態下射出至位於該真空罩17內的該模具組41內,達到真空射出的作用,相較習知技術,本新型不會發生橡膠材料阻塞真空管路導致模內真空失效問題,可確保該模具組41的模穴與橡膠材料之間不會發生夾帶空氣的情形,使橡膠材料可完全配合模穴的形狀設計去成型出清晰的外觀紋路與輪廓。 5. The injection unit 10 of the present invention can cover the mold set 41 by using the vacuum cover 17 to inject the stored rubber material into the mold set 41 located in the vacuum cover 17 under vacuum to achieve vacuum ejection. Compared with the prior art, the present invention does not cause the problem of vacuum failure in the mold caused by the rubber material blocking the vacuum line, and ensures that air entrainment does not occur between the cavity and the rubber material of the mold set 41, so that the rubber The material can be perfectly matched to the shape of the cavity to create a clear appearance and contour.

六、本新型的該前、後搬運裝置52、62可利用該射出單元10進行射出的時間,在該射出單元10與該等加硫模組31之間沿該直線運輸方向X循環搬運非在進行射料的其餘模具組41。 6. The time for the front and rear transporting devices 52, 62 of the present invention to be ejected by the ejecting unit 10 is cyclically transported along the linear transport direction X between the ejecting unit 10 and the vulcanization modules 31. The remaining mold set 41 of the shot is taken.

綜上所述,本新型的直線循環式全真空橡膠射出機,不僅生產效率佳,且可適用於利用人工去放冷料進行生產,並且可有效提昇產品的品質與良率,所以確實能達成本新型的目的。 In summary, the linear recirculating full-vacuum rubber injection machine of the present invention not only has high production efficiency, but also can be applied to the production by using manual de-cooling materials, and can effectively improve the quality and yield of the product, so it can be achieved. The purpose of this new type.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書 內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。 However, the above is only an embodiment of the present invention, and the scope of the present invention cannot be limited thereto, and the patent scope and patent specification are applicable according to the present invention. The simple equivalent changes and modifications made by the content are still within the scope of this new patent.

10‧‧‧射出單元 10‧‧‧Injection unit

17‧‧‧真空罩 17‧‧‧vacuum cover

15‧‧‧下托板 15‧‧‧ Lower pallet

20‧‧‧真空入料單元 20‧‧‧Vacuum feeding unit

30‧‧‧加硫單元 30‧‧‧Sulphurization unit

31‧‧‧加硫模組 31‧‧‧Sulphurization module

40‧‧‧模具單元 40‧‧‧Mold unit

41‧‧‧模具組 41‧‧‧Mold group

50‧‧‧前搬運單元 50‧‧‧front handling unit

51‧‧‧前軌道 51‧‧‧Pre-track

52‧‧‧前搬運裝置 52‧‧‧Front handling device

55‧‧‧前搬模機構 55‧‧‧Pre-moving mechanism

60‧‧‧後搬運單元 60‧‧‧ Rear handling unit

62‧‧‧後搬運裝置 62‧‧‧ Rear handling device

67‧‧‧後搬模機構 67‧‧‧After moving mechanism

200‧‧‧橡膠料帶 200‧‧‧Rubber strip

X‧‧‧直線運輸方向 X‧‧‧Direct transport direction

Y‧‧‧橫方向 Y‧‧‧ horizontal direction

Z‧‧‧高度方向 Z‧‧‧ Height direction

Claims (15)

一種直線循環式全真空橡膠射出機,適用於將一橡膠料帶射出成型,該射出機包含:一射出單元,包括一射出機台、一沿一高度方向設置於該射出機台並形成有一進料開口的射出料管、一設置於該射出料管底端並形成有一射料口的射槍頭、一設置於該射出機台並延伸至該射出料管內的射出螺桿、一沿該高度方向可移動地設置於該射出機台並位於該射槍頭下方的下托板、一設置於該射出機台並用來驅動該下托板上、下移動的托板驅動器、一沿該高度方向可移動地設置於該射出機台並與該射出料管氣密地滑接的真空罩,及至少一設置於該射出機台並用來驅動該真空罩上、下移動的真空罩驅動器,該下托板相對於該射槍頭在一遠離於該射槍頭的下降位置與一鄰近於該射槍頭的上昇位置之間移動,該真空罩相對於該下托板在一遠離於該下托板的打開位置與一鄰近於該下托板的封閉位置之間移動,當該真空罩移動至該封閉位置時,該真空罩與位於該上昇位置的下托板氣密地連接,並互相配合界定出一真空室;一真空入料單元,設置於該射出機台,並在一直線運輸方向上位於該射出單元的上游,該真空入料單元包括一與該射出料管連接的備料模組,及一與該備料模組連接的閘門模組,該備料模組具有一界定出一真空空間並與該射出料管氣密地連接的真空外殼、一沿該高度方向可移動地設置於該真空外殼內的壓料滾輪,及一設置於該真空外殼 並用來驅動該壓料滾輪上、下移動的壓料驅動器,該真空外殼形成有一備料入口、一與該進料開口連通的備料出口,及一備料抽氣孔,該真空空間可定義出一與該備料入口連通並沿該高度方向延伸的備料區,該壓料滾輪位於該備料區內,該壓料滾輪在一鄰近於該備料區頂端的預備位置,及一鄰近於該備料區底端的壓料位置之間移動,該壓料滾輪用來將延伸於該備料入口與該備料出口之間的該橡膠料帶壓入該備料區內,該閘門模組具有一與該真空外殼氣密地連接並形成有一閘門入口與一閘門出口的閘門外殼、一設置於該閘門外殼內的上閘門、一設置於該閘門外殼內的下閘門,及一設置於該閘門外殼的閘門驅動器,該閘門驅動器用來驅使該上、下閘門在一相互遠離的開門位置,及一相互靠近的氣密關門位置之間移動,當該上、下閘門在該氣密關門位置時,該上、下閘門用來配合將延伸於該閘門入口與該閘門出口之間的該橡膠料帶的外輪廓氣密地夾住,阻斷該閘門出口與該閘門入口之間的連通;一加硫單元,在該直線運輸方向上位於該射出單元的下游,該加硫單元包括數沿該直線運輸方向排列設置的加硫模組,每一加硫模組包括一加硫機台、一設置於該加硫機台的上熱壓板、一設置於該加硫機台並位於該上熱壓板下方的下熱壓板,及一設置於該加硫機台的壓板驅動器,該壓板驅動器用來驅使該上、下熱壓板沿該高度方向在一 相互遠離的非加硫位置,及一相互靠近的加硫位置之間移動;一模具單元,包括數分別可卸除地設置於該射出單元的下托板及該等加硫模組的下熱壓板的模具組,每一模具組具有一下模,及一可卸除地設置於該下模的上模;一前搬運單元,包括一沿該直線運輸方向延伸的前軌道,及一可移動地設置於該前軌道的前搬運裝置,該前搬運裝置相對於該前軌道在一對應於其中一加硫模組的第一入替位置及一對應於該射出單元的第二入替位置之間移動,該前搬運裝置具有一可移動地設置於該前軌道的下機座、一上機座、一設置於該下機座的前搬模機構、一設置於該上機座的垂直開模機構,及一設置於該上、下機座之間的掀模機構,當該前搬運裝置在該第一入替位置時,該前搬模機構用來將原位於該其中一加硫模組的其中一模具組沿一橫方向搬運至該下機座,當該前搬運裝置在該第二入替位置時,該前搬模機構用來將位於該下機座的該其中一模具組沿該橫方向搬運至該射出單元,該垂直開模機構具有一沿該高度方向可移動地設置於該上機座的上模夾板、一設置於該上機座並用來驅使該上模夾板上、下移動的夾板驅動器,及數設置於該上模夾板的開模夾爪組,該上模夾板沿該高度方向相對於該上機座在一抓模位置與一開模位置之間移動,當該上模夾板在該抓模位置時,該上模夾板遠離於該上機座,當該上模夾板在該開模位置時,該上模夾板鄰近於該上機座,該等開模夾爪組用 來抓取該其中一模具組的上模,該掀模機構用來驅使該上機座相對於該下機座在一蓋合位置與一掀模位置之間移動,當該上機座在該蓋合位置時,該上機座鄰近於該下機座,當該上機座在該掀開位置時,該上機座遠離於該下機座;及一後搬運單元,包括一沿該直線運輸方向延伸的後軌道,及一可移動地設置於該後軌道的後搬運裝置,該後搬運裝置相對於該後軌道在一對應於該射出單元的第三入替位置與一對應於該其中一加硫模組的第四入替位置之間移動,該後搬運裝置具有一可移動地設置於該後軌道的後搬運機台、一設置於該後搬運機台的預熱上壓板、一設置於該後搬運機台並位於該預熱上壓板下方的預熱下壓板、一設置於該後搬運機台的預熱壓板驅動器,及一設置於該後搬運機台的後搬模機構,該預熱壓板驅動器用來驅使該預熱上壓板與該預熱下壓板沿該高度方向在一相互遠離的非預熱位置,及一相互靠近的預熱位置之間移動,當該後搬運裝置在該第三入替位置時,該後搬模機構用來將原位於該射出單元的另一模具組沿該橫方向搬運至該預熱下壓板,當該後搬運裝置在該第四入替位置時,該前搬模機構用來將位於該預熱下壓板的該另一模具組沿該橫方向搬運至該其中一加硫模組,當該後搬運裝置從該第三入替位置朝該第四入替位置移動時,該預熱上壓板與該預熱下壓板預熱該另一模具組。 The utility model relates to a linear circulation type full vacuum rubber injection machine, which is suitable for injection molding a rubber material belt. The injection machine comprises: an injection unit, comprising an injection machine, a set on the injection machine along a height direction and forming a forward a shooting nozzle of the material opening, a shooting gun head disposed at the bottom end of the injection material tube and forming a shooting port, an injection screw disposed on the injection machine table and extending into the injection material tube, along the height a lower tray movably disposed on the injection machine and located below the gun head, a pallet drive disposed on the injection machine and used to drive the lower pallet to move, and a direction along the height a vacuum cover movably disposed on the injection machine and hermetically slidingly connected to the injection pipe, and at least one vacuum cover driver disposed on the injection machine table for driving the vacuum cover up and down, the lower The pallet moves relative to the gun head between a lowered position away from the gun head and a raised position adjacent to the gun head, the vacuum cover being spaced away from the lower bracket relative to the lower bracket Board open position and Moving between the closed positions of the lower tray, when the vacuum cover is moved to the closed position, the vacuum cover is airtightly connected to the lower tray at the raised position, and cooperates to define a vacuum chamber; a vacuum feeding unit disposed on the injection machine and located upstream of the injection unit in a linear transport direction, the vacuum feeding unit including a preparation module connected to the injection tube, and a preparation module a group of connected gate modules having a vacuum housing defining a vacuum space and hermetically connecting to the injection tube, and a pressure roller movably disposed in the vacuum housing along the height direction And one is placed in the vacuum housing And a press driver for driving the press roller to move up and down, the vacuum casing is formed with a material inlet, a material outlet connected to the feed opening, and a material exhausting hole, wherein the vacuum space defines a a preparation area communicating with the inlet and extending along the height direction, the pressing roller is located in the preparation area, the pressing roller is at a preliminary position adjacent to the top end of the preparation area, and a pressing material adjacent to the bottom end of the preparation area Moving between positions, the binder roller is used to press the rubber strip extending between the stock inlet and the stock outlet into the stocking area, the gate module having a gas tight connection with the vacuum envelope and Forming a gate housing having a gate inlet and a gate outlet, an upper gate disposed in the gate housing, a lower gate disposed in the gate housing, and a gate driver disposed on the gate housing, the gate driver is used Driving the upper and lower gates to move between a mutually open door opening position and a mutually close airtight closing position, when the upper and lower gates are in the airtight closing position The upper and lower gates are configured to cooperatively clamp the outer contour of the rubber strip extending between the gate inlet and the gate outlet to block communication between the gate outlet and the gate inlet; The vulcanization unit is located downstream of the injection unit in the linear transport direction, and the vulcanization unit includes a plurality of vulcanization modules arranged along the linear transport direction, and each vulcanization module includes a vulcanization machine and a An upper hot pressing plate disposed on the vulcanizing machine table, a lower hot pressing plate disposed on the vulcanizing machine table and located below the upper hot pressing plate, and a platen driver disposed on the vulcanizing machine table, the pressing plate a driver for driving the upper and lower hot platens along the height direction a non-vulcanized position that is remote from each other, and a vulcanization position that is adjacent to each other; a mold unit includes a plurality of lower trays detachably disposed on the injection unit and a lower heat of the vulcanization modules a mold set of the press plate, each mold set has a lower mold, and an upper mold removably disposed on the lower mold; a front transport unit including a front rail extending in the linear transport direction, and a movable a front transport device disposed on the front rail, the front transport device moving relative to the front rail between a first replacement position corresponding to one of the vulcanization modules and a second replacement position corresponding to the injection unit The front transporting device has a lower base movably disposed on the front rail, an upper base, a front mold clamping mechanism disposed on the lower base, and a vertical opening mechanism disposed on the upper base And a clamping mechanism disposed between the upper and lower bases, wherein the front moving mechanism is configured to be located in the one of the vulcanization modules when the front loading device is in the first replacement position A mold set is transported in a horizontal direction to the lower base When the front handling device is in the second replacement position, the front mold clamping mechanism is configured to transport the one of the mold sets located in the lower frame to the injection unit in the lateral direction, the vertical mold opening mechanism having an edge The height direction is movably disposed on the upper mold clamping plate of the upper frame, a splint driver disposed on the upper base and used to drive the upper mold clamping plate, and a plurality of molds disposed on the upper mold clamping plate a clamping jaw group, wherein the upper clamping plate moves in a height direction relative to the upper frame between a gripping position and a mold opening position, and when the upper clamping plate is in the clamping position, the upper clamping plate is away from The upper frame, when the upper mold clamping plate is in the mold opening position, the upper mold clamping plate is adjacent to the upper working frame, and the open mold clamping jaw group is used Grasping the upper mold of the one of the mold sets, the mold mechanism is configured to drive the upper base relative to the lower base to move between a closed position and a die position, when the upper base is in the When the position is closed, the upper base is adjacent to the lower base, and when the upper base is in the open position, the upper base is away from the lower base; and a rear transport unit includes a line along the line a rear rail extending in a transport direction, and a rear transporting device movably disposed on the rear rail, the rear transporting device corresponding to the one of the third alternate positions corresponding to the projecting unit with respect to the rear rail Moving between the fourth replacement positions of the vulcanization module, the rear conveying device has a rear transfer machine movably disposed on the rear track, a preheating upper platen disposed on the rear transfer table, and a a preheating lower pressing plate located under the preheating upper pressing plate, a preheating pressing plate driver disposed on the rear conveying machine table, and a rear mold clamping mechanism disposed on the rear conveying machine table, the pre-moving mechanism a hot platen driver for driving the preheating upper platen and the preheating The pressure plate moves along the height direction between a non-preheating position away from each other and a preheating position adjacent to each other, and when the rear conveying device is in the third replacement position, the rear mold moving mechanism is used to place the original The other mold set of the injection unit is transported in the lateral direction to the preheating lower pressing plate, and when the rear conveying device is in the fourth replacement position, the front mold clamping mechanism is used to place the other of the preheating lower pressing plates a mold set is transported in the transverse direction to the one of the vulcanization modules, and the preheating upper platen and the preheating lower platen are preheated when the rear conveying device moves from the third replacement position toward the fourth replacement position This other mold set. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該射出機台具有一頂座,該真空罩具有一位於該頂座下方的罩體,及數從該罩體沿該高度方向朝上延伸並與該頂座滑接的罩體導桿,該罩體形成有一射出抽氣孔,該真空罩驅動器設置於該頂座,該真空罩驅動器是一種壓缸,當該真空罩移動至該封閉位置時,該罩體與位於該上昇位置的下托板氣密地連接。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the injection machine has a top seat, the vacuum cover has a cover body under the top seat, and the number is from the cover body along the height a cover guide rod extending upwardly and slidingly coupled to the top seat, the cover body is formed with an injection air venting hole, the vacuum cover driver is disposed on the top seat, and the vacuum cover driver is a pressure cylinder when the vacuum cover moves In the closed position, the cover is hermetically connected to the lower plate at the raised position. 如請求項2所述的直線循環式全真空橡膠射出機,其中,該射出料管具有一設置於該頂座的外軸套,及一插設於外軸套的內管體,該內管體具有一管頂端部,該進料開口形成於該管頂端部,並高於該外軸套的頂端,該罩體與該外軸套氣密地滑接。 The linear circulation type full vacuum rubber injection machine according to claim 2, wherein the injection material tube has an outer sleeve disposed on the top seat, and an inner tube body inserted into the outer sleeve, the inner tube The body has a tube top end formed at the top end of the tube and above the top end of the outer sleeve, the cover being in airtight sliding contact with the outer sleeve. 如請求項3所述的直線循環式全真空橡膠射出機,其中,該射出機台更具有數間隔地設置於該頂座的導柱管,及一與該等導柱管滑接的上連結板,該射出單元更有數設置於該上連結板與該頂座之間並用來昇降該上連結板的上驅動壓缸,及一設置於該上連結板並用來轉動該射出螺桿的螺桿驅動馬達,該真空罩的罩體導桿分別穿入該等導柱管。 The linear circulation type full vacuum rubber injection machine according to claim 3, wherein the injection machine further has a plurality of spaced guide column tubes disposed at the top seat, and an upper connection slidingly connected to the guide column tubes a plate, the injection unit further includes an upper driving cylinder disposed between the upper connecting plate and the top seat for lifting the upper connecting plate, and a screw driving motor disposed on the upper connecting plate for rotating the shooting screw The cover guide rods of the vacuum cover respectively penetrate the guide post tubes. 如請求項4所述的直線循環式全真空橡膠射出機,其中,該射出機台更具有一位於該頂座下方並與該頂座互相間隔的底座,該托板驅動器設置於該底座,該托板驅動器是一種壓缸。 The linear circulation type full vacuum rubber injection machine according to claim 4, wherein the injection machine further has a base located under the top seat and spaced apart from the top seat, and the pallet drive is disposed on the base, The pallet drive is a pressure cylinder. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該真空空間更可定義出一與該備料出口連通並介於該備料區與該備料出口之間的轉向區,該真空外殼具有一與該射出料管氣密地連接並界定出該轉向區的轉向殼體,及一與該轉向殼體氣密地連接並界定出該備料區的備料殼體,該備料入口形成於該備料殼體朝向該閘門模組的一端,該備料出口形成於該轉向殼體朝向該射出料管的一端,該備料抽氣孔形成於該轉向殼體,並與該轉向區連通,該壓料滾輪設置於該備料殼體內,該壓料驅動器設置於該備料殼體的頂側,該壓料驅動器是一種壓缸,該備料模組更具有數可轉動地設置於該轉向殼體內的水平轉輪、二可轉動地設置於該轉向殼體內並鄰近於該備料出口的垂直轉輪,及一可轉動地設置於該轉向殼體內並介於該等水平轉輪與該垂直轉輪之間的傾斜轉輪,該等水平轉輪平行於該橫方向並在該直線運輸方向上互相間隔設置,該等水平轉輪鄰近於該備料抽氣孔,並低於該備料抽氣孔,該傾斜轉輪傾斜於該高度方向,該等垂直轉輪平行於該高度方向,並在該橫方向上互相間隔,該傾斜轉輪與該等垂直轉輪用來將通過該等水平轉輪的該橡膠料帶由水平狀態轉換成垂直狀態。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the vacuum space further defines a turning area that communicates with the stock outlet and is between the stocking area and the stock outlet, the vacuum shell Having a steering housing that is hermetically coupled to the injection tube and defining the steering region, and a stock housing that is hermetically coupled to the steering housing and defines the stocking area, the stock inlet is formed therein The preparation housing is disposed at an end of the gate module, and the preparation outlet is formed at an end of the steering housing facing the injection tube, and the preparation air suction hole is formed in the steering housing and communicates with the steering area, the pressing roller The pressure material drive is disposed on the top side of the material preparation housing, and the pressure material drive is a pressure cylinder, and the preparation module further has a plurality of horizontal rotation wheels rotatably disposed in the steering housing. a vertical wheel rotatably disposed in the steering housing adjacent to the stock outlet, and a tilt rotatably disposed in the steering housing between the horizontal runner and the vertical runner turn a wheel, the horizontal runners are parallel to the transverse direction and spaced apart from each other in the linear transport direction, the horizontal runners are adjacent to the stock suction hole and lower than the stock suction hole, and the inclined runner is inclined to the In the height direction, the vertical rotating wheels are parallel to the height direction and are spaced apart from each other in the horizontal direction, and the tilting wheel and the vertical rotating wheels are used to horizontally pass the rubber strip passing through the horizontal rotating wheels Convert to a vertical state. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該閘門外殼具有一形成有該閘門入口的前壁、一形成有該閘門出口並在該直線運輸方向上相對於該前壁的後壁,及一連接於該前、後壁之間的周壁,該上閘門具有一可移動 地設置於該閘門外殼內並形成有一通料孔的押料基板、一沿該橫方向設置於該押料基板並介於該後壁與該押料基板之間的水平押料板、一沿該高度方向設置於該押料基板並介於該後壁與該押料基板之間的垂直押料板、一設置於該押料基板與該後壁之間的後氣密環、一沿該橫方向設置於該押料基板的水平導軌、一與該水平導軌滑接的水平滑套、一沿該高度方向設置於該押料基板的垂直導軌,及一與該垂直導軌滑接的垂直滑套,該後氣密環圍繞該通料孔、該水平壓料板、該垂直押料板、該閘門出口與該下閘門,該下閘門固定地設置於該後壁,並具有一沿該橫方向延伸的水平閘門段,及一從該水平閘門段在該橫方向上相反於該垂直押料板的其中一端沿該高度方向上延伸的垂直閘門段,該水平閘門段相對於該水平押料板,該垂直閘門段相對於該垂直押料板,該閘門驅動器具有一設置於該周壁並與該垂直滑套連接的水平壓缸,及一設置於該周壁並與該水平滑套連接的垂直壓缸,當該水平壓缸與該垂直壓缸驅使該上閘門相對於該下閘門移動至該開門位置時,該水平壓料板與該垂直押料板遠離該水平閘門段與該垂直閘門段,當該水平壓缸與該垂直壓缸驅使該上閘門相對於該下閘門移動至該氣密關門位置時,該水平壓料板與該垂直閘門段抵接,該垂直壓料板與該水平閘門段抵接,該水平壓料板、該垂直壓料板、該水平閘門段與該垂直閘門段用來配合將延伸於該通料孔與該閘門出口之間的該橡膠料帶的外輪廓氣密地夾住。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the gate housing has a front wall formed with the gate inlet, and a gate outlet is formed and is opposite to the front wall in the linear transport direction a rear wall, and a peripheral wall connected between the front and rear walls, the upper gate has a movable a slab substrate disposed in the gate housing and having a through hole, a horizontal slab disposed along the lateral direction of the slab substrate and interposed between the rear wall and the slab substrate, and an edge a vertical slab disposed between the back wall and the slab substrate, a rear airtight ring disposed between the slab substrate and the rear wall, and a a horizontal rail disposed transversely to the slab substrate, a horizontal sliding sleeve slidably coupled to the horizontal rail, a vertical rail disposed on the slab substrate along the height direction, and a vertical slide slidingly coupled to the vertical rail a sleeve, the rear airtight ring surrounds the through hole, the horizontal pressure plate, the vertical hopper plate, the gate outlet and the lower gate, the lower gate is fixedly disposed on the rear wall, and has a cross along the horizontal a horizontally extending horizontal gate segment, and a vertical gate segment extending from the horizontal gate segment in the lateral direction opposite to one of the vertical slabs in the height direction, the horizontal gate segment being slid relative to the horizontal a vertical gate segment relative to the vertical slab The gate drive has a horizontal pressure cylinder disposed on the peripheral wall and connected to the vertical sliding sleeve, and a vertical pressure cylinder disposed on the peripheral wall and connected to the horizontal sliding sleeve, when the horizontal pressure cylinder and the vertical pressure cylinder are driven When the upper gate moves to the door opening position relative to the lower gate, the horizontal pressure plate and the vertical hopper plate are away from the horizontal gate segment and the vertical gate segment, and the horizontal cylinder and the vertical cylinder drive the upper gate When the gate moves to the airtight closing position relative to the lower gate, the horizontal pressure plate abuts the vertical gate segment, the vertical pressure plate abuts the horizontal gate segment, the horizontal pressure plate, the vertical pressure The material panel, the horizontal gate segment and the vertical gate segment are adapted to cooperatively clamp the outer contour of the rubber strip extending between the through hole and the gate outlet. 如請求項7所述的直線循環式全真空橡膠射出機,其中,該上閘門更具有一設置於該押料基板與該前壁之間並圍繞該閘門入口與該通料孔的前氣密環。 The linear circulation type full vacuum rubber injection machine according to claim 7, wherein the upper gate further has a front airtight seal disposed between the slab substrate and the front wall and surrounding the gate inlet and the through hole. ring. 如請求項7所述的直線循環式全真空橡膠射出機,其中,該真空入料單元更包括一與該閘門模組連接的送料模組,該送料模組具有一與該閘門外殼連接並形成有一送料入口與一送料出口的送料外殼、一可轉動地設置於該送料外殼內的主動滾輪、一設置於該送料外殼並用來驅動該主動滾輪的滾輪驅動馬達、一沿該高度方向可移動地設置於該送料外殼內的被動滾輪,及一設置於該送料外殼並用來驅動該被動滾輪上、下移動的滾輪昇降壓缸。 The linear circulation type full vacuum rubber injection machine of claim 7, wherein the vacuum feeding unit further comprises a feeding module connected to the gate module, the feeding module having a connection with the gate housing and forming a feed housing having a feed inlet and a feed outlet, a drive roller rotatably disposed in the feed housing, a roller drive motor disposed on the feed housing for driving the drive roller, and a movable unit in the height direction a passive roller disposed in the feeding housing, and a roller lifting cylinder disposed on the feeding housing for driving the passive roller to move up and down. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該壓板驅動器是一種壓缸,該壓板驅動器用來驅使該下熱壓板相對於該上熱壓板在該非加硫位置與該加硫位置之間移動。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the platen driver is a pressure cylinder driving the lower heat pressing plate relative to the upper heat pressing plate at the non-sulfurization position. The vulcanization position moves between. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該前搬模機構具有一沿該橫方向可移動地設置於該下機座的前夾爪組、二在該直線運輸方向上間隔地設置於下機座並互相平行的滾輪軌道、一沿該橫方向延伸並位於該等滾輪軌道下方的鏈條軌道、一滑設於該等滾輪軌道與該鏈條軌道之間的鏈條組、一樞設於該下機座的驅動鏈輪,及一設置於該下機座並用來驅動該驅動鏈輪的驅動馬達,該鏈條組具有一與該驅動鏈輪嚙合的鏈條,及數導引滾輪,該鏈條具有一與該前夾爪組連接的上端部,及一下端部, 該等導引滾輪設置於該上端部並分別與該等滾輪軌道滑接,該下端部與該鏈條軌道滑接,該前夾爪組沿該橫方向相對於該下機座在一鄰近於該其中一加硫模組或該射出單元的第一搬運位置,及一遠離於該其中一加硫模組或該射出單元的第二搬運位置之間移動,當該前搬運裝置在該第一入替位置時,該前夾爪組抓住該其中一模具組,並從該第一搬運位置移動至該第二搬運位置,以將該其中一模具組從該其中一加硫模組搬運至該下機座,當該前搬運裝置在該第二入替位置時,該前夾爪組抓住該其中一模具組,並從該第二搬運位置移動至該第一搬運位置,以將該其中一模具組從該下機座搬運至該射出單元。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the front mold clamping mechanism has a front jaw group movably disposed in the lower frame in the lateral direction, and two in the straight transport direction. a roller track spaced apart from each other and parallel to each other, a chain track extending in the lateral direction and located below the roller track, a chain group slidably disposed between the roller track and the chain track, a drive sprocket pivoted to the lower base, and a drive motor disposed on the lower base for driving the drive sprocket, the chain set having a chain meshing with the drive sprocket, and a number guide a roller having an upper end portion connected to the front jaw group and a lower end portion, The guide rollers are disposed at the upper end portion and are respectively slidably coupled to the roller tracks, the lower end portion is slidably coupled to the chain track, and the front jaw group is adjacent to the lower frame in the lateral direction a first vulcanization module or a first carrying position of the ejecting unit, and a second moving position away from the one of the vulcanization modules or the ejecting unit, when the front handling device is in the first replacement Positioning, the front jaw group grasps one of the mold sets and moves from the first handling position to the second handling position to carry one of the mold sets from the one of the vulcanization modules to the lower a stand, the front jaw group grasping one of the mold sets and moving from the second transfer position to the first transfer position to move the one of the molds when the front transfer device is in the second replacement position The group is transported from the lower stand to the injection unit. 如請求項11所述的直線循環式全真空橡膠射出機,其中,該夾板驅動器是一種壓缸,每一開模夾爪組具有一設置於該上模夾板底側的樞接座、一樞設於該樞接座的開模夾爪,及一設置於該上模夾板頂側並用來驅動該開模夾爪的夾爪驅動壓缸。 The linear circulation type full vacuum rubber injection machine according to claim 11, wherein the clamping plate driver is a pressure cylinder, and each of the opening clamping jaw groups has a pivoting seat and a pivot disposed on a bottom side of the upper clamping plate. a mold opening jaw disposed on the pivot joint, and a jaw driving pressure cylinder disposed on a top side of the upper mold clamp and used to drive the mold opening jaw. 如請求項12所述的直線循環式全真空橡膠射出機,其中,該掀模機構具有一樞設於該下機座並與該上機座連接的直角連桿,及一設置於該下機座並用來驅動該直角連桿的掀模壓缸,當該上機座在該蓋合位置時,該上機座實質上平行於該下機座,當該上機座在該掀開位置時,該上機座實質上垂直於該下機座。 The linear circulation type full vacuum rubber injection machine according to claim 12, wherein the die mechanism has a right angle link pivotally connected to the lower frame and connected to the upper frame, and a lower angle link is disposed on the lower machine a ram cylinder for driving the right angle link, when the upper base is in the closed position, the upper base is substantially parallel to the lower base, when the upper base is in the open position, The upper base is substantially perpendicular to the lower base. 如請求項1所述的直線循環式全真空橡膠射出機,其中,該預熱壓板驅動器是一種壓缸,該預熱壓板驅動器用來驅 使該預熱上壓板相對於該預熱下壓板在該非預熱位置與該預熱位置之間移動。 The linear circulation type full vacuum rubber injection machine according to claim 1, wherein the preheating platen driver is a pressure cylinder, and the preheating platen driver is used to drive The preheating upper platen is moved relative to the preheating lower platen between the non-preheated position and the preheating position. 如請求項14所述的直線循環式全真空橡膠射出機,其中,該後搬模機構具有一沿該橫方向設置於該後搬運機台的後驅動壓缸,及一被該後驅動壓缸帶動的後夾爪組,該後夾爪組沿該橫方向相對於該後搬運機台在一鄰近於該射出單元或該其中一加硫模組的第三搬運位置,及一遠離於該射出單元或該其中一加硫模組的第四搬運位置之間移動,當該後搬運裝置在該第三入替位置時,該後夾爪組用來抓住該另一模具組,並從第三搬運位置移動至該第四搬運位置,以將該另一模具組從該射出單元搬運至該預熱下壓板,當該後搬運裝置在該第四入替位置時,該後夾爪組用來抓住該另一模具組,並從該第四搬運位置移動至該第三搬運位置,以將該另一模具組從該預熱下壓板搬運至該其中一加硫模組。The linear circulation type full vacuum rubber injection machine according to claim 14, wherein the rear mold clamping mechanism has a rear driving pressure cylinder disposed in the lateral direction of the rear conveyor table, and a rear driving cylinder a driving rear jaw group, the rear jaw group being laterally opposite to the rear carrier table in a third carrying position adjacent to the firing unit or the one of the vulcanization modules, and away from the ejection Moving between the unit or the fourth handling position of the one of the vulcanization modules, the rear jaw group being used to grasp the other mold set and from the third when the rear handling device is in the third replacement position Moving the transport position to the fourth transport position to transport the other mold set from the injection unit to the preheating lower platen, the rear jaw set being used to grasp when the rear transfer device is in the fourth replacement position The other mold set is moved and moved from the fourth transfer position to the third transfer position to transport the other mold set from the preheating lower platen to the one of the vulcanization modules.
TW105220100U 2016-12-30 2016-12-30 Linear circulating full vacuum rubber injection machine TWM542562U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110871535A (en) * 2018-09-03 2020-03-10 钜钢机械股份有限公司 Mould exchange mechanism of linear multi-mould station forming processing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110871535A (en) * 2018-09-03 2020-03-10 钜钢机械股份有限公司 Mould exchange mechanism of linear multi-mould station forming processing machine

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