TW201816269A - Rotary scroll type compressor wherein both the sealability and compression ratio can be improved, and the structural design can be optimized by changing the geometrical profile and rotation mode of the first scroll sheet and the second scroll sheet - Google Patents

Rotary scroll type compressor wherein both the sealability and compression ratio can be improved, and the structural design can be optimized by changing the geometrical profile and rotation mode of the first scroll sheet and the second scroll sheet Download PDF

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TW201816269A
TW201816269A TW105135004A TW105135004A TW201816269A TW 201816269 A TW201816269 A TW 201816269A TW 105135004 A TW105135004 A TW 105135004A TW 105135004 A TW105135004 A TW 105135004A TW 201816269 A TW201816269 A TW 201816269A
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scroll
casing
unit
sheet
rotary
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TW105135004A
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TWI664351B (en
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黃星憲
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黃星憲
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Abstract

A rotary scroll type compressor includes a first scroll unit and a second scroll unit. The first scroll unit can be driven to rotate about a first centerline and includes a first scroll sheet, and two opposite sides of the first scroll sheet have a plurality of angularly spaced first convex teeth. The second scroll unit is rotatable about a second centerline parallel to the first centerline and includes a second scroll sheet inserted opposite to the first scroll sheet. Two opposite sides of the second scroll sheet have a plurality of angularly spaced second convex teeth. When driving, a partial portion of the first convex teeth is in close contact and engagement with the corresponding second convex teeth, so that the first scroll sheet can drive the second scroll sheet to rotate synchronously in the same direction with a tangential force. Therefore, by changing the geometrical profile and rotation mode of the first scroll sheet and the second scroll sheet, the sealability and the compression ratio can be improved, and the structural design can be optimized.

Description

迴轉型渦捲式壓縮機Transformer scroll compressor

本發明是有關於一種壓縮機,特別是指一種迴轉型渦捲式壓縮機。The invention relates to a compressor, in particular to a rotary scroll compressor.

渦捲式壓縮機(Scroll Type Compressor)具有可靠性高、震動小、噪音低,及節能等優點,所以在致冷、熱泵、真空泵,及空氣壓縮機中被廣泛應用。其一般可分為公轉型及迴轉型兩種,該公轉型渦捲式壓縮機主要包含一個固定渦捲片、一個繞動渦捲片、一個防自轉機構,及一個偏心驅動軸,但其同時也會因為零件精密,而有組裝不易及成本昂貴等缺點。該迴轉型渦捲式壓縮機,則是將兩個渦捲片分別安裝在兩個相對間隔的轉軸上,其中一個渦捲片是由電機直接驅動,其中另一個渦捲片是間接經由一個同步機構被帶動轉動,惟其結構龐雜、機械磨損率高,而且該同步機構所產生的相位差,將會造成該等渦捲片之間出現切向洩漏,往往導致壓縮效率不佳的結果,若是想要提高壓縮比也只能加大渦捲片的尺寸,然而如此一來即不利於機構小型化及成本考量,所以上述現有的渦捲式壓縮機實有改進的空間與必要。Scroll Type Compressor has the advantages of high reliability, low vibration, low noise, and energy saving, so it is widely used in refrigeration, heat pump, vacuum pump, and air compressor. It can be generally divided into two types: male and female. The male scroll compressor mainly includes a fixed scroll, an orbiting scroll, an anti-rotation mechanism, and an eccentric drive shaft. It also has the disadvantages of being difficult to assemble and expensive due to the precision of the parts. In this rotary scroll compressor, two scroll blades are respectively installed on two relatively spaced-apart rotating shafts, one of which is directly driven by a motor, and the other scroll blade is indirectly via a synchronization The mechanism is driven to rotate, but its structure is complicated, the mechanical wear rate is high, and the phase difference generated by the synchronization mechanism will cause tangential leakage between the scrolls, which often results in poor compression efficiency. If you want to To increase the compression ratio, only the size of the scroll blade can be increased. However, this is not conducive to miniaturization of the mechanism and cost considerations. Therefore, the above existing scroll compressor has room for improvement and is necessary.

因此,本發明之目的,即在提供一種能夠克服先前技術的至少一個缺點的迴轉型渦捲式壓縮機。It is therefore an object of the present invention to provide a rotary scroll compressor capable of overcoming at least one of the disadvantages of the prior art.

於是,本發明迴轉型渦捲式壓縮機,包含一個第一渦捲單元,及一個第二渦捲單元。Therefore, the rotary scroll compressor of the present invention includes a first scroll unit and a second scroll unit.

該第一渦捲單元可被驅動而繞著一條第一中心線轉動,並包括一個呈漩渦狀的第一渦捲片,該第一渦捲片具有兩個內外相反的第一側面,每一個第一側面具有數個角度間隔且相鄰連接成連續波紋的第一凸齒部。The first scroll unit can be driven to rotate around a first center line, and includes a first scroll plate having a vortex shape. The first scroll plate has two first sides opposite to each other inside and outside. The first side surface has a plurality of first convex tooth portions which are angularly spaced and connected adjacently in a continuous wave.

該第二渦捲單元相對於該第一渦捲單元偏心設置,且可被該第一渦捲單元嚙接帶動而同步同方向地繞著一條平行於該第一中心線的第二中心線轉動,該第二渦捲單元包括一個呈漩渦狀並與該第一渦捲片相向插置的第二渦捲片,該第二渦捲片具有兩個內外相反的第二側面,每一個第二側面具有數個角度間隔且相鄰連接成連續波紋的第二凸齒部。The second scroll unit is eccentrically disposed relative to the first scroll unit, and can be driven by the first scroll unit to rotate synchronously in the same direction around a second centerline parallel to the first centerline. The second scroll unit includes a second scroll plate that is vortex-shaped and is inserted opposite to the first scroll plate. The second scroll plate has two second sides opposite to each other inside and outside. The side surface has a plurality of second convex tooth portions which are angularly spaced and connected adjacently in a continuous wave.

該第一渦捲片及該第二渦捲片轉動通過數個彼此間隔的密封區域,且通過每一個密封區域之數個該第一凸齒部分別與相鄰之數個該第二凸齒部對應嚙接密合,使得該第一渦捲片能以切向力帶動該第二渦捲片同步同方向轉動;該第一渦捲片及該第二渦捲片相配合界定出兩個相間隔地位於外圍的旋入口、一個位於中央的旋出口,及數個彼此間隔且位於該等旋入口與該旋出口之間的壓縮空間,該等壓縮空間由外而內依序縮小。The first scroll piece and the second scroll piece rotate through a plurality of spaced-apart sealing areas, and each of a plurality of the first convex tooth portions of each seal area and a plurality of adjacent second convex teeth are respectively passed through. The corresponding parts are tightly engaged, so that the first scroll piece can drive the second scroll piece to rotate in the same direction with a tangential force; the first scroll piece and the second scroll piece cooperate to define two The spiral inlets located at the periphery, a spiral outlet at the center, and a plurality of compression spaces spaced apart from each other and located between the spiral inlets and the spiral outlets are sequentially spaced from the outside to the inside.

參閱圖1、圖2與圖3,本發明迴轉型渦捲式壓縮機之一實施例,包含一個機殼單元1、一個驅動單元2、一個第一渦捲單元3、一個第二渦捲單元4,及一個軸座單元5。1, 2 and 3, an embodiment of a rotary scroll compressor according to the present invention includes a casing unit 1, a driving unit 2, a first scroll unit 3, and a second scroll unit. 4, and a shaft seat unit 5.

該機殼單元1包括一個中空的第一殼體11、一個中空且連接於該第一殼體11之一側的第二殼體12、一個中空且連接於該第一殼體11遠離該第二殼體12之一側的輸入殼體13、一個安裝於該輸入殼體13中央的第一軸承14,及一個中空且連接於該第二殼體12遠離該第一殼體11之一側的輸出殼體15。The casing unit 1 includes a hollow first casing 11, a hollow second casing 12 connected to one side of the first casing 11, and a hollow casing connected to the first casing 11 away from the first casing 11. An input housing 13 on one side of the two housings 12, a first bearing 14 installed in the center of the input housing 13, and a hollow and connected to the second housing 12 away from one side of the first housing 11的 应用 壳 15。 The output housing 15.

該第一殼體11具有一個呈圓環形的第一圍繞壁111,及一個由該第一圍繞壁111徑向往內突伸的內突壁112。該第一圍繞壁111具有數個彼此相鄰且環繞形成於鄰近該第二殼體12之一內壁面的第一導流面113。該內突壁112具有一個面向該等第一導流面113的渦輪蓋面114,該渦輪蓋面114由外而內逐漸往該第一軸承14的方向彎弧延伸。The first casing 11 has a first surrounding wall 111 having a circular ring shape, and an inner protruding wall 112 protruding radially inward from the first surrounding wall 111. The first surrounding wall 111 has a plurality of first flow guiding surfaces 113 adjacent to each other and surroundingly formed on an inner wall surface adjacent to the second casing 12. The inner protruding wall 112 has a turbine cover surface 114 facing the first guide surfaces 113. The turbine cover surface 114 gradually bends from the outside to the direction of the first bearing 14.

該第二殼體12具有一個呈圓環形的第二圍繞壁121。該第二圍繞壁121具有數個彼此相鄰且環繞形成於鄰近該第一殼體11之一內壁面的第二導流面122,該等第二導流面122分別對應該等第一導流面113。The second casing 12 has a second surrounding wall 121 having a circular shape. The second surrounding wall 121 has a plurality of second guiding surfaces 122 adjacent to each other and surroundingly formed on an inner wall surface adjacent to the first casing 11. The second guiding surfaces 122 respectively correspond to the first guiding surfaces. Stream surface 113.

該輸入殼體13具有一個呈圓環形的第三圍繞壁131、一個中空且位於該第三圍繞壁131中央的軸座132,及一個同體連接該軸座132與該第三圍繞壁131的連接壁133。該第三圍繞壁131、該軸座132與該連接壁133相配合界定出一個鄰近該第二殼體12的容置空間134,及一個貫穿該第三圍繞壁131且由該容置空間134往外連通以供工作流體進入的輸入口135。該軸座132供該第一軸承14嵌裝其中。該輸出殼體15具有一個偏心設置的承載空間151。The input housing 13 has a third surrounding wall 131 having a circular ring shape, a shaft seat 132 which is hollow and located at the center of the third surrounding wall 131, and a shaft body 132 and the third surrounding wall 131 which are connected in the same body.的 连接 墙 133。 The connecting wall 133. The third surrounding wall 131, the shaft seat 132 and the connection wall 133 cooperate to define an accommodation space 134 adjacent to the second housing 12, and a penetration space 134 passing through the third surrounding wall 131 and defined by the accommodation space 134. An input port 135 communicating outward for the working fluid to enter. The shaft seat 132 is used for the first bearing 14 to be embedded therein. The output casing 15 has an eccentrically disposed bearing space 151.

該驅動單元2包括一個安裝於該輸入殼體13的馬達21,該馬達21具有一支穿過該第一軸承14且伸入該第一殼體11之該內突壁112中的驅動軸211。該驅動單元2還包括一個連接套設於該驅動軸211外圍且往該第一殼體11突伸的軸套22、一個位於該軸套22外圍且連接該輸入殼體13之該軸座132的軸承蓋23,及一個中介設置於該軸套22與該軸承蓋23間且用以防止該工作流體洩漏的第一封圈24。The driving unit 2 includes a motor 21 mounted on the input housing 13. The motor 21 has a driving shaft 211 passing through the first bearing 14 and protruding into the inner protruding wall 112 of the first housing 11. . The driving unit 2 further includes a shaft sleeve 22 connected to the periphery of the driving shaft 211 and protruding toward the first housing 11, and a shaft seat 132 located on the periphery of the shaft sleeve 22 and connected to the input housing 13. A bearing cover 23 and a first sealing ring 24 interposed between the shaft sleeve 22 and the bearing cover 23 to prevent the working fluid from leaking.

該第一渦捲單元3可被該驅動單元2驅動而繞著一條第一中心線30轉動,並包括一個安裝在該第二殼體12內且呈漩渦狀的第一渦捲片31、一個同體形成於該第一渦捲片31鄰近該第一殼體11之一側且位於該第一殼體11內的第一基板32、一個沿著該第一中心線30且由該第一基板32中央往遠離該第一渦捲片31的方向同體突伸的第一軸管33,及數片角度間隔地圍繞該第一中心線30且由該第一軸管33外圍彎弧連接至該第一基板32的渦輪葉片34。The first scroll unit 3 can be driven by the driving unit 2 to rotate around a first centerline 30, and includes a first scroll piece 31 installed in the second casing 12 and having a spiral shape, a A first substrate 32 formed in the same body as the first scroll sheet 31 adjacent to one side of the first casing 11 and located in the first casing 11, one along the first center line 30 and formed by the first The first shaft tube 33 which protrudes in the same direction from the center of the base plate 32 toward the direction away from the first scroll piece 31, and a plurality of pieces are angularly spaced around the first center line 30 and connected by an arc of the periphery of the first shaft tube 33 To the turbine blade 34 of the first substrate 32.

該第一渦捲片31具有一個遠離該第一基板32的第一端面311。該第一軸管33鄰靠於該軸套22且供該驅動軸211插接連動。該第一基板32、該等渦輪葉片34與該渦輪蓋面114相配合界定出數個角度間隔的渦流通道35,每一個渦流通道35皆由內向外逐漸朝向第二殼體12的方向螺旋延伸,且呈內寬外窄的寬度變化,該渦流通道35內側連通該容置空間134。The first scroll sheet 31 has a first end surface 311 away from the first substrate 32. The first shaft tube 33 is adjacent to the shaft sleeve 22 and is used for the driving shaft 211 to be inserted and linked. The first base plate 32, the turbine blades 34 and the turbine cover surface 114 cooperate to define a plurality of angularly spaced vortex channels 35. Each vortex channel 35 spirally extends from the inside to the direction of the second casing 12. The width of the vortex channel 35 communicates with the accommodating space 134 inside.

該第二渦捲單元4相對於該第一渦捲單元3偏心設置,且可被該第一渦捲單元3嚙接帶動而同步同方向地繞著一條第二中心線40轉動,該第二中心線40平行於該第一中心線30。該第二渦捲單元4包括一個安裝在該第二殼體12內且呈漩渦狀的第二渦捲片41、一個同體形成於該第二渦捲片41鄰近該輸出殼體15之一側且位於該輸出殼體15內的第二基板42,及一個沿著該第二中心線40且由該第二基板42中央往遠離該第二渦捲片41的方向同體突伸的第二軸管43。該第二渦捲片41與該第一渦捲片31之幾何形狀相似且相位差180度,並與該第一渦捲片31相向插置。The second scroll unit 4 is eccentrically disposed with respect to the first scroll unit 3, and can be driven by the first scroll unit 3 to rotate synchronously about a second center line 40 in the same direction. The center line 40 is parallel to the first center line 30. The second scroll unit 4 includes a second scroll piece 41 installed in the second casing 12 and having a spiral shape, and a second scroll piece 41 formed in the same body adjacent to the output casing 15. A second substrate 42 located on the side and located in the output casing 15, and a first protrusion protruding along the second center line 40 and protruding from the center of the second substrate 42 in a direction away from the second scroll 41. Two-axis tube 43. The second scroll sheet 41 and the first scroll sheet 31 have similar geometric shapes and are 180 degrees out of phase with each other, and are inserted opposite to the first scroll sheet 31.

該第二渦捲片41具有一個遠離該第二基板42且鄰靠於該第一基板32的第二端面411。該第二基板42鄰靠於該第一渦捲片31的第一端面311,並具有一個位於該第二中心線40的穿孔421。該第二軸管43圍繞且連通該穿孔421。該第二渦捲單元4之一外周面、該第一渦捲單元3之一外周面、該等第一導流面113及該等第二導流面122,相配合界定出一個連通該等渦流通道35之外側的導流道61。The second scroll sheet 41 has a second end surface 411 that is far from the second substrate 42 and abuts the first substrate 32. The second substrate 42 is adjacent to the first end surface 311 of the first scroll piece 31 and has a through hole 421 located on the second center line 40. The second shaft tube 43 surrounds and communicates with the through hole 421. An outer peripheral surface of the second scroll unit 4, an outer peripheral surface of the first scroll unit 3, the first diversion surfaces 113 and the second diversion surfaces 122 cooperate to define a communication with the The guide channel 61 on the outer side of the vortex channel 35.

該軸座單元5包括一個安裝於該輸出殼體15之該承載空間151內且承托該第二基板42並圍繞於該第二軸管43外圍的軸承座51、一個安裝於該軸承座51與該第二軸管43間的第二軸承52、一個連接於該軸承座51遠離該第二基板42之一側且突伸入該第二軸管43內的軸座蓋53,及一個設置在該第二軸管43與該軸座蓋53間且用以防止該工作流體洩漏的第二封圈54。該軸座蓋53具有一個連通該穿孔421且供該工作流體排出的輸出口531。該軸座單元5還包括一個安裝在該軸座蓋53內且對應位於該穿孔421與輸出口531間的逆止閥56,可供該工作流體由該穿孔421流入該輸出口531,而不能由該輸出口531流回該穿孔421,能用於防止被排出的該工作流體逆向倒流。The bearing block unit 5 includes a bearing block 51 installed in the bearing space 151 of the output housing 15 and supporting the second base plate 42 and surrounding the periphery of the second shaft tube 43. A bearing block 51 is installed in the bearing block 51. A second bearing 52 between the second shaft tube 43 and a shaft seat cover 53 connected to the bearing housing 51 away from the second base plate 42 and protruding into the second shaft tube 43 is provided. A second seal ring 54 between the second shaft tube 43 and the shaft seat cover 53 to prevent the working fluid from leaking. The shaft seat cover 53 has an output port 531 communicating with the through hole 421 and discharging the working fluid. The shaft seat unit 5 further includes a check valve 56 installed in the shaft seat cover 53 and correspondingly located between the perforation 421 and the output port 531, so that the working fluid can flow into the output port 531 through the perforation 421. Flowing back from the output port 531 to the perforation 421 can be used to prevent the discharged working fluid from flowing backward.

該軸座單元5還包括一個徑向螺設於該輸出殼體15與該軸承座51間的調整件55,藉由轉動該調整件55,能帶動該軸承座51連同該第二渦捲單元4一起相對於該輸出殼體15移動,可用以調整該第二渦捲片41與該第一渦捲片31間的徑向嚙合度。The shaft seat unit 5 further includes an adjusting member 55 that is screwed radially between the output housing 15 and the bearing seat 51. By rotating the adjusting member 55, the bearing seat 51 and the second scroll unit can be driven 4 moves relative to the output casing 15 together to adjust the radial meshing degree between the second scroll piece 41 and the first scroll piece 31.

參閱圖1、圖3與圖4,進一步來看該第一渦捲片31及該第二渦捲片41的相對構造,該第一渦捲片31及該第二渦捲片41相配合界定出兩個相間隔地位於外圍的旋入口62、一個位於中央的旋出口63,及數個彼此間隔且位於該等旋入口62與該旋出口63之間的壓縮空間64。該等旋入口62連通該導流道61,且該旋出口63連通該第二基板42之該穿孔421,該等壓縮空間64旋繞著該旋出口63並由外而內依序縮小。Referring to FIG. 1, FIG. 3, and FIG. 4, the relative structures of the first scroll sheet 31 and the second scroll sheet 41 are further examined. The first scroll sheet 31 and the second scroll sheet 41 cooperate to define There are two spiral inlets 62 spaced apart from each other at the periphery, a central outlet 63 and a plurality of compression spaces 64 spaced apart from each other and located between the spiral inlets 62 and the outlet 63. The rotary inlets 62 communicate with the flow guide 61, and the rotary outlets 63 communicate with the perforations 421 of the second substrate 42. The compression spaces 64 spiral around the rotary outlets 63 and shrink in sequence from the outside to the inside.

再者,該第一渦捲片31還具有兩個內外相反的第一側面312,每一個第一側面312具有數個角度間隔且相鄰連接成連續波紋的第一凸齒部313。該第二渦捲片41還具有兩個內外相反的第二側面412,每一個第二側面412具有數個角度間隔且相鄰連接成連續波紋的第二凸齒部413。該等第二凸齒部413對應該等第一凸齒部313。該第一渦捲片31位於內側的第一側面312與該第二渦捲片41位於外側的第二側面412相互嚙合密封,該第一渦捲片31位於外側的第一側面312與該第二渦捲片41位於內側的第二側面412相互嚙合密封,而且該第一渦捲片31的第一側面312與該第二渦捲片41的第二側面412的嚙合區域曲率不同,故而形成該等壓縮空間64。In addition, the first scroll sheet 31 also has two first side surfaces 312 opposite to each other inside and outside, and each of the first side surfaces 312 has a plurality of first convex tooth portions 313 that are spaced apart at an angle and are adjacently connected to form a continuous wave. The second scroll piece 41 also has two second side surfaces 412 opposite to each other inside and outside, and each second side surface 412 has a plurality of second convex tooth portions 413 that are spaced apart at an angle and connected adjacently to form a continuous wave. The second convex tooth portions 413 correspond to the first convex tooth portions 313. The first side surface 312 of the first scroll sheet 31 on the inner side and the second side surface 412 of the second scroll sheet 41 on the outer side are meshed and sealed with each other. The first side surface 312 of the first scroll sheet 31 on the outer side and the first The second side surface 412 on the inner side of the two scroll pieces 41 meshes and seals with each other, and the first side surface 312 of the first scroll piece 31 and the second side surface 412 of the second scroll piece 41 have different curvature regions, so they are formed The compression space is 64.

使用時,該第一渦捲單元3被該馬達21之該驅動軸211驅動旋轉,由於該第一渦捲片31之該第一端面311與該第二基板42間,及該第一基板32與該第二渦捲片41之該第二端面411間會產生滑動摩擦力,所以該第一渦捲片31能摩擦帶動該第二渦捲片41轉動,於此同時,該第一渦捲片31及該第二渦捲片41會轉動通過兩個彼此間隔的密封區域65(在圖4中以假想線區隔),而且通過每一個密封區域65之數個該第一凸齒部313,會分別與相鄰之數個該第二凸齒部413對應嚙接密合,使得該第一渦捲片31會以切向力帶動該第二渦捲片41同步同方向轉動,所以該第二渦捲單元4即會被該第一渦捲單元3帶動轉動。須說明的是,位於每兩相鄰之該等密封區域65間之該等第一凸齒部313與該等第二凸齒部413,會彼此分離而不相嚙合,以相配合界定出一個該壓縮空間64。In use, the first scroll unit 3 is driven to rotate by the drive shaft 211 of the motor 21, because the first end surface 311 of the first scroll sheet 31 and the second substrate 42 and the first substrate 32 A sliding friction force is generated between the second scroll surface 41 and the second end surface 411 of the second scroll plate 41. Therefore, the first scroll plate 31 can frictionally drive the second scroll plate 41 to rotate. At the same time, the first scroll plate 41 The sheet 31 and the second scroll sheet 41 will rotate through two spaced apart sealing areas 65 (separated by imaginary lines in FIG. 4), and pass through the first convex tooth portions 313 of each of the sealing areas 65. Will be in close contact with the adjacent second convex tooth portions 413 respectively, so that the first scroll piece 31 will drive the second scroll piece 41 to rotate in the same direction with a tangential force, so the The second scroll unit 4 is driven to rotate by the first scroll unit 3. It should be noted that the first convex tooth portions 313 and the second convex tooth portions 413 located between every two adjacent sealing areas 65 will be separated from each other without meshing, and a pair will be defined by cooperation. The compressed space is 64.

故當工作流體由該輸入殼體13之該輸入口135進入該容置空間134,經由該等渦輪葉片34的渦旋轉動,使得工作流體通過該等渦流通道35而被初步壓縮,接著該工作流體會被導引至該導流道61,再由此進入該等旋入口62,開始進行渦捲壓縮流程。Therefore, when the working fluid enters the accommodating space 134 from the input port 135 of the input casing 13, the working fluid is preliminarily compressed through the vortex passages of the turbine blades 34, and then the work is performed. The fluid will be guided to the diversion channel 61, and then enter the spiral inlets 62 to start the scroll compression process.

參閱圖5,隨著該第一渦捲片31及該第二渦捲片41逆時針同步轉動,該等壓縮空間64也會循環地改變位置及大小,而進入該等壓縮空間64的工作流體,也會受到擠壓而依序經過低壓縮狀態、中壓縮狀態、與高壓縮狀態,進而完成壓縮動作。在圖5中顯示出四個依序轉動0度、90度、180度、270度的狀態,以下依序說明:於0度時,會如左上角的第一個流程圖所示,該等旋入口62打開,供工作流體進入兩個位於最外圍的該等壓縮空間64中。而當轉動90度時,會如右上角的第二個流程圖所示,位於最外圍的該等壓縮空間64的空間變大,且該等旋入口62即將關閉。接著再轉動90度,即會如右下角的第三個流程圖所示,該等旋入口62完全關閉,且位於最外圍的該等壓縮空間64閉合。最後再轉動90度,就會如左下角的第四個流程圖所示,位於最外圍的該等壓縮空間64內的工作流體會往內被捲入,而且該等壓縮空間64的空間會被壓縮變小,此時該等旋入口62也會逐漸打開。依照上述流程循環進行,工作流體就會逐漸被壓縮並往內捲入,直到被渦捲壓縮至該旋出口63,該工作流體即會如圖3所示經由該第二基板42之該穿孔421,從該軸座蓋53的該輸出口531排出。Referring to FIG. 5, as the first scroll blade 31 and the second scroll blade 41 rotate counterclockwise, the compression spaces 64 will cyclically change position and size, and the working fluid entering the compression spaces 64 , Will also be squeezed and sequentially pass through the low compression state, medium compression state, and high compression state, and then complete the compression action. In Fig. 5, four states of 0 degrees, 90 degrees, 180 degrees, and 270 degrees are sequentially rotated. The following is explained in order: at 0 degrees, as shown in the first flowchart in the upper left corner, etc. The screw inlet 62 is opened for the working fluid to enter the two outermost compression spaces 64. When rotated 90 degrees, as shown in the second flowchart in the upper right corner, the space of the compression spaces 64 located at the outermost periphery becomes larger, and the spiral inlets 62 are about to close. Then rotate 90 degrees again, as shown in the third flowchart in the lower right corner, the rotary inlets 62 are completely closed, and the compression spaces 64 located at the outermost are closed. Finally, if you rotate it 90 degrees, as shown in the fourth flowchart in the lower left corner, the working fluid in the compression spaces 64 located at the outermost periphery will be drawn in, and the space of the compression spaces 64 will be The compression becomes smaller, and the spiral inlet 62 will gradually open at this time. According to the above process cycle, the working fluid will be gradually compressed and drawn in until it is compressed by the scroll to the spinning outlet 63, and the working fluid will pass through the perforation 421 of the second substrate 42 as shown in FIG. Is discharged from the output port 531 of the shaft seat cover 53.

由以上說明可知,本發明迴轉型渦捲式壓縮機在設計上,是將該第一渦捲片31及該第二渦捲片41彼此相對渦旋接觸之側面312、412,設計成具有連續波紋之渦齒形表面,使得該等渦捲片31、41嚙合時即可保持相位的相對關係,故可省略習知之防自轉機構的設置,再藉由該等第一凸齒部313與該等第二凸齒部413間的自調性,以及因為該第一渦捲片31的第一側面312與該第二渦捲片41的第二側面412的嚙合區域曲率不同,故於每一個嚙合區域皆會形成一層間隙氣膜,可形成良好的切向密封性,而且該等第一凸齒部313與該等第二凸齒部413能產生大面積接觸的嚙合關係,相較於習知渦捲結構之光滑弧面的線接觸關係,本發明除了具有定向作用以外,密封效果也相當好,因此本發明確能有效提升密封及壓縮效果。As can be seen from the above description, the rotary scroll compressor of the present invention is designed to have the side surfaces 312 and 412 of the first scroll blade 31 and the second scroll blade 41 in scroll contact with each other, and is designed to have continuous The corrugated vortex-shaped surface allows the relative relationship of the phases to be maintained when the scrolls 31 and 41 are engaged, so the conventional setting of the anti-rotation mechanism can be omitted, and the first convex tooth portions 313 and the The self-adjustment between the second convex tooth portions 413 and the curvature of the meshing area between the first side surface 312 of the first scroll piece 31 and the second side surface 412 of the second scroll piece 41 are different. A gap air film is formed in the meshing area, which can form a good tangential seal, and the first convex tooth portions 313 and the second convex tooth portions 413 can produce a large-area contact meshing relationship. Knowing the linear contact relationship of the smooth arc surface of the scroll structure, in addition to the directional effect of the present invention, the sealing effect is also quite good. Therefore, the present invention can effectively improve the sealing and compression effects.

再者,本發明之該第一渦捲單元3連接該驅動軸211,提供主動渦捲功能,並利用該等第一凸齒部313與該等第二凸齒部413相對嚙合所產生的切向力,以及該第一端面311與該第二基板42間,和該第一基板32與該第二端面411間所產生的滑動摩擦力,將扭矩傳送至該第二渦捲單元4,以帶動該第二渦捲單元4同步同方向轉動,使該第二渦捲單元4具有從動渦捲功能,所以本發明之該第二渦捲單元4是直接由該第一渦捲單元3帶動,並非如習知般是由同步機構帶動,而且由於該等渦捲單元3、4分別繞著自身中心線30、40旋轉,所以不會產生離心力,如此便不需要設置習知之平衡機構,也無需設置習知之偏心軸及偏心套等順從機構,所以本發明結構簡單且易於裝配,可大幅降低成本,提升市場競爭力。Furthermore, the first scroll unit 3 of the present invention is connected to the drive shaft 211, provides an active scroll function, and uses the cutting generated by the first convex tooth portions 313 and the second convex tooth portions 413 to engage with each other. The directional force and the sliding frictional force generated between the first end surface 311 and the second substrate 42 and between the first substrate 32 and the second end surface 411 transmit torque to the second scroll unit 4 to Drive the second scroll unit 4 to rotate in the same direction synchronously, so that the second scroll unit 4 has a driven scroll function, so the second scroll unit 4 of the present invention is directly driven by the first scroll unit 3 It is not driven by a synchronization mechanism as it is known, and because the scroll units 3 and 4 rotate around their own centerlines 30 and 40, respectively, no centrifugal force is generated, so there is no need to set a known balance mechanism, and There is no need to provide a conventional compliance mechanism such as an eccentric shaft, an eccentric sleeve, etc. Therefore, the invention has a simple structure and is easy to assemble, which can greatly reduce costs and improve market competitiveness.

綜上所述,本發明迴轉型渦捲式壓縮機僅以改變該第一渦捲片31及該第二渦捲片41之幾何輪廓及轉動方式,即可省略習知壓縮機所必須設置之防自轉機構、平衡機構、偏心軸,及順從機構等複雜構造,同時還能有效提升壓縮比與優化結構,改進現有渦捲式壓縮機切向密封,及其防自轉機構與平衡機構之零件精密及組裝不易之限制與缺點,可使渦捲式壓縮機之效能更臻完善、理想與實用,故確實能達成本發明之目的。To sum up, the rotary scroll compressor of the present invention only needs to change the geometrical contour and rotation mode of the first scroll blade 31 and the second scroll blade 41, so that the conventional compressors must be omitted. Anti-rotation mechanism, balance mechanism, eccentric shaft, and compliance mechanism and other complex structures. At the same time, it can effectively improve the compression ratio and optimize the structure, improve the tangential seal of the existing scroll compressor, and the precision of the parts of the anti-rotation mechanism and balance mechanism. Restrictions and shortcomings that are not easy to assemble can make the performance of scroll compressors more perfect, ideal and practical, so it can indeed achieve the purpose of cost invention.

值得一提的是,本發明之該第一渦捲單元3設有該等渦輪葉片34,可使該工作流體在進入渦捲壓縮流程之前,先進行初步壓縮,之後經由該導流道61,再由外而內被捲壓進入該等壓縮空間64,經過低壓、中壓,及高壓等壓縮過程,也就是結合該等渦輪葉片34與該等渦捲片31、41提供的一系列動力式壓縮,如此便可大幅提高壓縮比,優化壓縮效能。此外,該工作流體會流經該第一渦捲片31及該第二渦捲片41,可帶走該第一渦捲片31與該第二渦捲片41因接觸摩擦所產生的熱,具有冷卻作用,故可延長使用壽命。It is worth mentioning that the first scroll unit 3 of the present invention is provided with the turbine blades 34 so that the working fluid can be subjected to preliminary compression before entering the scroll compression process, and then passed through the guide channel 61, It is then rolled into the compression spaces 64 from the outside to the inside, and passes through compression processes such as low pressure, medium pressure, and high pressure, that is, a series of power types provided by combining the turbine blades 34 and the scroll blades 31 and 41. Compression, which can greatly increase the compression ratio and optimize compression performance. In addition, the working fluid will flow through the first scroll sheet 31 and the second scroll sheet 41, and can take away the heat generated by the first scroll sheet 31 and the second scroll sheet 41 due to contact friction, With cooling effect, it can extend the service life.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited in this way, any simple equivalent changes and modifications made in accordance with the scope of the patent application and the content of the patent specification of the present invention are still Within the scope of the invention patent.

1‧‧‧機殼單元1‧‧‧chassis unit

11‧‧‧第一殼體11‧‧‧First case

111‧‧‧第一圍繞壁111‧‧‧ the first surrounding wall

112‧‧‧內突壁112‧‧‧ inner wall

113‧‧‧第一導流面113‧‧‧first diversion surface

114‧‧‧渦輪蓋面114‧‧‧Turbine cover

12‧‧‧第二殼體12‧‧‧Second shell

121‧‧‧第二圍繞壁121‧‧‧ Second surrounding wall

122‧‧‧第二導流面122‧‧‧Second diversion surface

13‧‧‧輸入殼體13‧‧‧input housing

131‧‧‧第三圍繞壁131‧‧‧ Third surrounding wall

132‧‧‧軸座132‧‧‧Shaft

133‧‧‧連接壁133‧‧‧ connecting wall

134‧‧‧容置空間134‧‧‧accommodation space

135‧‧‧輸入口135‧‧‧input port

14‧‧‧第一軸承14‧‧‧The first bearing

15‧‧‧輸出殼體15‧‧‧output housing

151‧‧‧承載空間151‧‧‧bearing space

2‧‧‧驅動單元2‧‧‧Drive unit

21‧‧‧馬達21‧‧‧Motor

211‧‧‧驅動軸211‧‧‧Drive shaft

22‧‧‧軸套22‧‧‧ shaft sleeve

23‧‧‧軸承蓋23‧‧‧bearing cap

24‧‧‧第一封圈24‧‧‧First Ring

3‧‧‧第一渦捲單元3‧‧‧First scroll unit

30‧‧‧第一中心線30‧‧‧First Centerline

31‧‧‧第一渦捲片31‧‧‧First scroll

311‧‧‧第一端面311‧‧‧first end face

312‧‧‧第一側面312‧‧‧first side

313‧‧‧第一凸齒部313‧‧‧first convex tooth

32‧‧‧第一基板32‧‧‧first substrate

33‧‧‧第一軸管33‧‧‧First shaft tube

34‧‧‧渦輪葉片34‧‧‧ Turbine Blade

35‧‧‧渦流通道35‧‧‧vortex channel

4‧‧‧第二渦捲單元4‧‧‧Second scroll unit

40‧‧‧第二中心線40‧‧‧Second Center Line

41‧‧‧第二渦捲片41‧‧‧Second scroll

411‧‧‧第二端面411‧‧‧Second end face

412‧‧‧第二側面412‧‧‧ second side

413‧‧‧第二凸齒部413‧‧‧Second convex tooth

42‧‧‧第二基板42‧‧‧second substrate

421‧‧‧穿孔421‧‧‧perforation

43‧‧‧第二軸管43‧‧‧Second shaft tube

5‧‧‧軸座單元5‧‧‧ Shaft Block Unit

51‧‧‧軸承座51‧‧‧bearing

52‧‧‧第二軸承52‧‧‧Second bearing

53‧‧‧軸座蓋53‧‧‧shaft cover

531‧‧‧輸出口531‧‧‧output

54‧‧‧第二封圈54‧‧‧Second Seal

55‧‧‧調整件55‧‧‧Adjustment

56‧‧‧逆止閥56‧‧‧Check valve

61‧‧‧導流道61‧‧‧Diversion channel

62‧‧‧旋入口62‧‧‧Turn entrance

63‧‧‧旋出口63‧‧‧ Rotary Exit

64‧‧‧壓縮空間64‧‧‧ compressed space

65‧‧‧密封區域65‧‧‧sealed area

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明迴轉型渦捲式壓縮機的一實施例的一立體分解圖; 圖2是該實施例的另一立體分解圖; 圖3是該實施例之一不完整的縱向剖面圖; 圖4是該實施例之一橫向剖面圖;及 圖5是該實施例之一使用流程示意圖,說明一個第一渦捲片及一個第二渦捲片相對轉動的狀態。Other features and effects of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is an exploded perspective view of an embodiment of the rotary scroll compressor of the present invention; FIG. 2 is the Another perspective exploded view of the embodiment; FIG. 3 is an incomplete longitudinal sectional view of one of the embodiments; FIG. 4 is a transverse sectional view of one of the embodiments; and FIG. 5 is a schematic diagram of a flow of use of one of the embodiments to explain A state in which a first scroll sheet and a second scroll sheet are relatively rotated.

Claims (10)

一種迴轉型渦捲式壓縮機,包含: 一個第一渦捲單元,可被驅動而繞著一條第一中心線轉動,並包括一個呈漩渦狀的第一渦捲片,該第一渦捲片具有兩個內外相反的第一側面,每一個第一側面具有數個角度間隔且相鄰連接成連續波紋的第一凸齒部;及 一個第二渦捲單元,相對於該第一渦捲單元偏心設置,且可被該第一渦捲單元嚙接帶動而同步同方向地繞著一條平行於該第一中心線的第二中心線轉動,該第二渦捲單元包括一個呈漩渦狀並與該第一渦捲片相向插置的第二渦捲片,該第二渦捲片具有兩個內外相反的第二側面,每一個第二側面具有數個角度間隔且相鄰連接成連續波紋的第二凸齒部; 該第一渦捲片及該第二渦捲片轉動通過數個彼此間隔的密封區域,且通過每一個密封區域之數個該第一凸齒部分別與相鄰之數個該第二凸齒部對應嚙接密合,使得該第一渦捲片能以切向力帶動該第二渦捲片同步同方向轉動;該第一渦捲片及該第二渦捲片相配合界定出兩個相間隔地位於外圍的旋入口、一個位於中央的旋出口,及數個彼此間隔且位於該等旋入口與該旋出口之間的壓縮空間,該等壓縮空間由外而內依序縮小。A rotary scroll compressor includes: a first scroll unit, which can be driven to rotate around a first center line, and includes a first scroll plate having a vortex shape, and the first scroll plate It has two first sides with opposite inner and outer sides, each of which has a plurality of first convex tooth portions spaced apart at an angular interval and adjacently connected in a continuous wave; and a second scroll unit, which is opposite to the first scroll unit The first scroll unit is eccentric and can be driven by the first scroll unit to rotate synchronously in the same direction around a second center line parallel to the first center line. The second scroll unit includes a spiral and The first scroll sheet is inserted into the second scroll sheet facing each other, and the second scroll sheet has two inner and outer opposite second sides, each of which has several angular intervals and is adjacently connected to form a continuous wave. A second convex tooth portion; the first scroll piece and the second scroll piece rotate through a plurality of spaced-apart sealing areas, and pass through a plurality of the first convex tooth portions of each seal area with adjacent numbers Each of the second convex tooth portions is in close contact with each other, It is obtained that the first scroll sheet can drive the second scroll sheet to rotate synchronously in the same direction with a tangential force; the first scroll sheet and the second scroll sheet cooperate to define two spirals which are spaced apart from each other on the periphery. The inlet, a central rotary outlet, and several compression spaces spaced from each other and located between the rotary inlets and the rotary outlets, and the compression spaces are sequentially reduced from the outside to the inside. 如請求項1所述的迴轉型渦捲式壓縮機,其中,該第一渦捲單元還包括一個同體形成於該第一渦捲片遠離該第二渦捲單元之一側的第一基板,該第二渦捲單元還包括一個同體形成於該第二渦捲片遠離該第一渦捲單元之一側的第二基板,該第一渦捲片還具有一個遠離該第一基板且鄰靠於該第二基板的第一端面,該第二渦捲片還具有一個遠離該第二基板且鄰靠於該第一基板的第二端面,該第一渦捲單元被驅動旋轉時,該第一渦捲片之該第一端面與該第二基板間,及該第一基板與該第二渦捲片之該第二端面間會產生滑動摩擦力,使得該第一渦捲片能摩擦帶動該第二渦捲片轉動。The rotary scroll compressor according to claim 1, wherein the first scroll unit further includes a first substrate formed on one side of the first scroll plate away from the second scroll unit. The second scroll unit further includes a second substrate formed on one side of the second scroll plate away from the first scroll unit, and the first scroll plate further has a distance away from the first substrate and Adjacent to the first end surface of the second substrate, the second scroll sheet also has a second end surface that is far from the second substrate and abuts the first substrate. When the first scroll unit is driven to rotate, Sliding friction will be generated between the first end surface of the first scroll sheet and the second substrate, and between the first substrate and the second end surface of the second scroll sheet, so that the first scroll sheet can Friction drives the second scroll to rotate. 如請求項2所述的迴轉型渦捲式壓縮機,其中,該第一渦捲單元還包括數片角度間隔地圍繞該第一中心線,且同體設置在該第一基板遠離該第一渦捲片之一側的渦輪葉片。The rotary scroll compressor according to claim 2, wherein the first scroll unit further includes a plurality of angularly spaced intervals around the first center line, and the same is disposed on the first substrate away from the first Turbine blades on one side of the scroll. 如請求項3所述的迴轉型渦捲式壓縮機,其中,該迴轉型渦捲式壓縮機還包含一個機殼單元,該機殼單元包括一個圍繞且罩蓋在該等渦輪葉片外圍的第一殼體,及一個連接該第一殼體且圍繞在該第一渦捲片與該第二渦捲片外圍的第二殼體,該第一殼體具有一個徑向往內彎弧延伸且位於該等渦輪葉片遠離該第一基板之一側的渦輪蓋面,該渦輪蓋面、該等渦輪葉片與該第一基板相配合界定出數個角度間隔的渦流通道,每一個渦流通道皆由內向外連通且內寬外窄。The orbiting scroll compressor according to claim 3, wherein the orbiting scroll compressor further comprises a casing unit including a first casing surrounding and covering the periphery of the turbine blades. A casing, and a second casing connected to the first casing and surrounding the periphery of the first scroll blade and the second scroll blade, the first casing has a radially inwardly extending arc and is located at The turbine blades are away from the turbine cover surface on one side of the first substrate. The turbine cover surface, the turbine blades, and the first substrate cooperate to define a plurality of angularly spaced vortex channels, and each vortex channel is turned inward Connected outside and wide inside and narrow outside. 如請求項4所述的迴轉型渦捲式壓縮機,其中,該第一殼體還具有數個彼此相鄰地圍繞形成於鄰近該第二殼體之一側的第一導流面,該第二殼體具有數個鄰近該第一殼體且分別對應該等第一導流面的第二導流面,該等第一導流面、該等第二導流面、該第一渦捲單元之一外周面及該第二渦捲單元之一外周面,相配合界定出一個連通該等渦流通道之外側與該等旋入口的導流道。The rotary scroll compressor according to claim 4, wherein the first casing further has a plurality of first guide surfaces formed adjacent to each other and formed on a side adjacent to the second casing. The second casing has a plurality of second diversion surfaces adjacent to the first casing and corresponding to the first diversion surfaces. The first diversion surfaces, the second diversion surfaces, the first vortex. An outer peripheral surface of the coil unit and an outer peripheral surface of the second scroll unit cooperate to define a guide channel connecting the outer side of the vortex channels and the spiral inlets. 如請求項5所述的迴轉型渦捲式壓縮機,其中,該機殼單元還包括一個連接該第一殼體遠離該第二殼體之一側的輸入殼體,該輸入殼體具有一個連通該等渦流通道之內側的容置空間,及一個由該容置空間往外連通且供該工作流體進入的輸入口。The rotary scroll compressor according to claim 5, wherein the casing unit further includes an input casing connected to one side of the first casing away from the second casing, and the input casing has an input casing An accommodating space communicating with the inside of the vortex channels, and an input port communicating from the accommodating space to the outside and allowing the working fluid to enter. 如請求項6所述的迴轉型渦捲式壓縮機,其中,該機殼單元還包括一個安裝於該輸入殼體中央的第一軸承,該第一渦捲單元還包括一個由該第一基板同體往該等渦輪葉片中央突伸的第一軸管,該迴轉型渦捲式壓縮機還包含一個用於驅動該第一渦捲單元轉動的驅動單元,該驅動單元包括一個安裝於該輸入殼體的馬達,該馬達具有一支穿過該第一軸承且插接於該第一軸管的驅動軸。The rotary scroll compressor according to claim 6, wherein the casing unit further includes a first bearing installed in the center of the input casing, and the first scroll unit further includes a first base plate The first shaft tube protruding from the same body toward the center of the turbine blades. The rotary scroll compressor further includes a driving unit for driving the rotation of the first scroll unit. The driving unit includes a driving unit installed on the input. The motor of the casing has a driving shaft passing through the first bearing and inserted into the first shaft tube. 如請求項7所述的迴轉型渦捲式壓縮機,其中,該驅動單元還包括一個連接套設於該驅動軸外圍且位於該第一軸承與該第一軸管間的軸套、一個位於該軸套外圍且連接該輸入殼體的軸承蓋,及一個中介設置於該軸套與該軸承蓋間的第一封圈。The rotary scroll compressor according to claim 7, wherein the driving unit further includes a connecting sleeve provided on the periphery of the driving shaft and located between the first bearing and the first shaft tube, and a connecting sleeve A bearing cover connected to the input housing at the periphery of the shaft sleeve and a first sealing ring interposed between the shaft sleeve and the bearing cover. 如請求項7或8所述的迴轉型渦捲式壓縮機,其中,該第二基板具有一個設置於該第二中心線且連通該旋出口的穿孔,該第二渦捲單元還包括一個連通該穿孔且由該第二基板往遠離該第二渦捲片的方向突伸的第二軸管,該機殼單元還包括一個連接該第二殼體遠離該第一殼體之一側的輸出殼體,該迴轉型渦捲式壓縮機還包含一個軸座單元,該軸座單元包括一個安裝於該輸出殼體內且承托該第二基板並圍繞於該第二軸管外圍的軸承座、一個安裝於該軸承座與該第二軸管間的第二軸承、一個連接於該軸承座遠離該第二基板之一側的軸座蓋,及一個設置在該第二軸管與該軸座蓋間的第二封圈,該軸座蓋具有一個連通該穿孔且供該工作流體排出的輸出口。The rotary scroll compressor according to claim 7 or 8, wherein the second substrate has a perforation provided on the second center line and communicating with the spiral outlet, and the second scroll unit further includes a communication The second shaft tube that is perforated and protrudes from the second substrate in a direction away from the second scroll, and the casing unit further includes an output that connects the second casing away from one side of the first casing. A housing, the rotary scroll compressor further includes a shaft seat unit, the shaft seat unit comprising a bearing seat installed in the output housing and supporting the second base plate and surrounding the periphery of the second shaft tube, A second bearing installed between the bearing seat and the second shaft tube, a shaft seat cover connected to one side of the bearing seat away from the second base plate, and a second shaft tube and the shaft seat A second seal ring between the covers, the shaft seat cover has an output port that communicates with the perforation and allows the working fluid to be discharged. 如請求項9所述的迴轉型渦捲式壓縮機,其中,該軸座單元還包括一個徑向螺設於該輸出殼體與該軸承座間的調整件,藉由轉動該調整件,能帶動該軸承座連同該第二渦捲單元一起相對於該輸出殼體移動,用以調整該第二渦捲片與該第一渦捲片間的嚙合度。The rotary scroll compressor according to claim 9, wherein the shaft seat unit further includes an adjusting member that is radially screwed between the output housing and the bearing seat, and can be driven by rotating the adjusting member. The bearing seat is moved relative to the output casing together with the second scroll unit to adjust the degree of engagement between the second scroll piece and the first scroll piece.
TW105135004A 2016-10-28 2016-10-28 Transformer scroll compressor TWI664351B (en)

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