TW201802897A - Semiconductor processing sheet - Google Patents

Semiconductor processing sheet Download PDF

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TW201802897A
TW201802897A TW106101502A TW106101502A TW201802897A TW 201802897 A TW201802897 A TW 201802897A TW 106101502 A TW106101502 A TW 106101502A TW 106101502 A TW106101502 A TW 106101502A TW 201802897 A TW201802897 A TW 201802897A
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semiconductor processing
semiconductor
layer
release film
adhesive layer
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TW106101502A
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TWI747869B (en
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佐藤明德
中村優智
山下茂之
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琳得科股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

Abstract

This semiconductor processing sheet 1 comprises at least a substrate 10, a semiconductor bonding layer 80, and a peeling film 30, wherein: a first surface 101 of the substrate 10 has an arithmetic mean roughness Ra from 0.01 to 0.8 [mu]m; and if [alpha] is defined as the peeling force at the interface between the first surface 101 of the substrate 10 and a second surface 302 of the peeling film 30 and [beta] is defined as the peeling force at the interface between a second surface 802 of the semiconductor bonding layer 80 and a first surface 301 of the peeling film 30, the value ([alpha]/[beta]) of the ratio of [alpha] to [beta] is 0 or greater to less than 1.0, and the peeling force [beta] is from 10 to 1000 mN/50 mm. This semiconductor processing sheet 1 has excellent light transmissibility, and blocking is less likely to occur.

Description

半導體加工用板片 Semiconductor processing plate

本發明係有關於一種半導體加工用板片。 The present invention relates to a plate for semiconductor processing.

從半導體晶圓製造半導體晶片時,通常係使用稱為切割片、背面研磨片等之半導體加工用板片。近年來,此種半導體加工用板片,係被要求對需要波長的光線具有透射性(以下有稱為「光線透射性」之情形)。 When manufacturing a semiconductor wafer from a semiconductor wafer, a plate for semiconductor processing, such as a dicing sheet, a back-grinding sheet, etc. is generally used. In recent years, such a semiconductor processing plate is required to have transmittance for light having a desired wavelength (hereinafter referred to as "light transmittance").

例如近年來,使用厚度較薄的矽晶圓和玻璃製晶圓比以前増加。這些晶圓係在使用刀片而切割時,容易產生邊緣崩裂、晶片龜裂等之晶片缺損。因此,在使用這些晶圓時,切割完成後,在將晶片貼附在半導體加工用板片之狀態下,從晶片之接觸半導體加工用板片之面越過半導體加工用板片而進行檢查該晶片的形狀。為了良好地進行該檢査,必須透射光線用以檢查半導體加工用板片。 For example, in recent years, the use of thinner silicon wafers and glass wafers has increased. When these wafers are diced using a blade, wafer defects such as edge chipping and chip cracking easily occur. Therefore, when these wafers are used, after the dicing is completed, the wafer is inspected from the surface of the wafer contacting the semiconductor processing plate across the semiconductor processing plate in a state where the wafer is attached to the semiconductor processing plate. shape. In order to perform this inspection satisfactorily, it is necessary to transmit light to inspect the sheet for semiconductor processing.

又,在厚度較薄的晶圓之個片化時,因為若要使用刀片進行全切割,則有邊緣崩裂等的顧慮,係有使用先將晶圓進半切割後,進行背面磨削之先切割法;採用使用雷射光在晶圓內部設置改質層之後,進行背面磨削而將晶片個片化之隱形切割(Stealth dicing)法等之情形。 In addition, when thinning a thin wafer, there is a concern of edge cracking and the like if full cutting is to be performed using a blade. Prior to use, the wafer is first cut into half, and then back-grinded. Dicing method: a method of using a laser light to provide a modified layer inside the wafer, and then performing a backside grinding to separate the wafer into pieces, such as a stealth dicing method.

在進行隱形切割時,藉由照射雷射光在晶圓內部 形成改質層後,貼附在半導體加工用板片時,由於貼附的壓力而存在晶圓破損之風險。為了避免此風險,係將預先將晶圓貼附在半導體加工用板片之後,越過半導體加工用板片而進行對晶圓照射雷射光來形成改質層。此時,為了良好地照射雷射光,半導體加工用板片必須透射雷射光。 During stealth dicing, laser light is irradiated inside the wafer After the modified layer is formed, there is a risk that the wafer may be damaged due to the pressure of the attachment when it is attached to a semiconductor processing board. In order to avoid this risk, after the wafer is attached to the semiconductor processing plate in advance, the wafer is irradiated with laser light across the semiconductor processing plate to form a modified layer. At this time, in order to illuminate the laser light well, the semiconductor processing sheet must transmit the laser light.

而且,以覆晶(Flip Chip)封裝晶片時,通常,係將製品面、批次號碼等進行雷射印字在晶片的背面。為了進行此種雷射印字,係設置將背面磨削完成的晶圓搬運至雷射印字裝置之步驟。近年來,所使用之經薄化的晶圓,在搬運時產生晶圓裂紋之風險較高。為了避免此風險,係想出將經薄化的晶圓貼附在半導體加工用板片的狀態下進行搬運,而且越過半導體加工用板片而照射雷射光,來進行印字。為了良好地進行該雷射印字,半導體加工用板片必須透射雷射光。 In addition, when a wafer is packaged with a flip chip, a product surface, a lot number, and the like are usually laser-printed on the back surface of the wafer. In order to perform such laser printing, a step of transferring a wafer whose back surface has been ground to a laser printing device is provided. In recent years, the use of thinned wafers has a higher risk of wafer cracks during handling. In order to avoid this risk, it is conceived that the thinned wafer is transferred while being attached to a semiconductor processing plate, and laser light is irradiated over the semiconductor processing plate to perform printing. In order to perform the laser printing satisfactorily, the plate for semiconductor processing must transmit laser light.

又,在晶片的背面設置保護膜時,亦有對此保護膜進行雷射印字之情形。此時,係對包含保護膜形成層之半導體加工用板片的保護膜形成層,越過半導體加工用板片的基材、黏著劑層等而照射雷射光來進行印字。此時,為了良好地進行雷射印字,半導體加工用板片的基材、黏著劑層等必須透射雷射光。 In addition, when a protective film is provided on the back surface of the wafer, laser printing may be performed on the protective film. At this time, the protective film-forming layer of the semiconductor processing sheet including the protective film-forming layer is printed by irradiating laser light over the substrate, the adhesive layer, and the like of the semiconductor processing sheet. In this case, in order to perform laser printing satisfactorily, it is necessary for the base material of the semiconductor processing sheet, the adhesive layer, and the like to transmit laser light.

半導體加工用板片,係通常具備基材、及被層積在此基材的一面之黏著劑層。而且,為了在至使用半導體加工用板片為止之期間保護黏著劑層之目的,有在此黏著劑層上設置剝離膜之情形。例如,專利文獻1及2係記載一種依照以下的順序層積基材、黏著劑層及剝離膜而成之半導體加工用板 片。又,通常,按照半導體加工用板片的用途,亦有在黏著劑層與剝離膜之間設置接著劑層、保護膜形成層等之其它層的情形。 The sheet for semiconductor processing generally includes a base material and an adhesive layer laminated on one surface of the base material. In addition, for the purpose of protecting the adhesive layer until the semiconductor processing plate is used, a release film may be provided on the adhesive layer. For example, Patent Documents 1 and 2 describe a board for semiconductor processing in which a substrate, an adhesive layer, and a release film are laminated in the following order. sheet. In addition, depending on the application of the sheet for semiconductor processing, other layers such as an adhesive layer and a protective film-forming layer may be provided between the adhesive layer and the release film.

先前技術文獻 Prior art literature 專利文獻 Patent literature

[專利文獻1]日本實開平8-1220號 [Patent Document 1] No. 8-1220 of Shikai, Japan

[專利文獻2]日本實開平2-146144號 [Patent Document 2] Shikaihei 2-146144, Japan

在半導體加工用板片,對具有需要的波長之光線具備優異的光線透射性,係能夠以各自提高基材和黏著劑層的光線透射率來達成。例如,能夠藉由提高半導體加工用板片的基材側之面、亦即在基材之與黏著劑層為相反側的面之平滑性來達成。 In a semiconductor processing plate, excellent light transmittance of light having a desired wavelength can be achieved by improving the light transmittance of the substrate and the adhesive layer, respectively. For example, this can be achieved by improving the smoothness of the surface of the substrate side of the semiconductor processing sheet, that is, the surface of the substrate opposite to the adhesive layer.

但是,一旦為了得到具有較高的光線透射性之半導體加工用板片而提高半導體加工用板片的基材側的面之平滑性,則容易產生黏結。亦即,在將長條的半導體加工用板片捲取成為捲物狀時,半導體加工用板片彼此容易產生密著。一旦產生此種密著,將半導體加工用板片從捲物捲出係變為困難,或在不想要的界面(例如,黏著劑層與剝離膜之界面)產生剝離。又,在將基材及黏著劑層配合晶圓的形狀而進行預切割後的半導體加工用板片,一旦產生此種黏結,在將半導體加工用板片從捲物捲出時,會產生基材與黏著劑層的積層體從剝離 膜剝離、此剝離後的積層體的基材側為貼附在剝離膜背面等之不良。 However, if the smoothness of the surface of the substrate side of a semiconductor processing sheet is improved in order to obtain a semiconductor processing sheet having high light transmittance, sticking tends to occur. That is, when a long sheet of semiconductor processing is wound into a roll shape, the sheets for semiconductor processing are likely to adhere to each other. Once such adhesion occurs, it becomes difficult to unwind the semiconductor processing sheet from the roll, or peeling occurs at an unwanted interface (for example, the interface between the adhesive layer and the release film). In addition, when the substrate for semiconductor processing is pre-cut by combining the base material and the adhesive layer with the shape of the wafer, once such adhesion occurs, when the semiconductor processing plate is rolled out of the roll, the substrate is generated. Laminates of wood and adhesive layer peel off The film is peeled, and the base material side of the laminated body after this peeling has the disadvantages of sticking to the back surface of the peeling film and the like.

在此,專利文獻1及2,係揭示對在剝離膜之與黏著劑層為相反側的面施行壓花加工,其目的係在將半導體加工用板片捲取成為捲物狀時,避免在半導體加工用板片之間夾住空氣。 Here, Patent Documents 1 and 2 disclose that embossing is performed on the surface of the release film on the side opposite to the adhesive layer. The purpose is to avoid rolling the sheet for semiconductor processing into a roll shape. Air is sandwiched between the semiconductor processing plates.

另一方面,專利文獻1或2所揭示之半導體加工用板片,其基材側的面未具有較高的平滑性,而無法使用在如上述之透過半導體加工用板片之檢査、雷射切割、隱形切割、雷射印字等。 On the other hand, the substrates for semiconductor processing disclosed in Patent Documents 1 or 2 do not have a high smoothness on the substrate-side surface, and cannot be used for inspection or laser transmission through the semiconductor processing plates as described above. Cutting, stealth cutting, laser printing, etc.

本發明係鑒於如上述的實際情形而進行,其目的係提供一種具有優異的光線透射性之同時,不容易產生黏結之半導體加工用板片。 The present invention has been made in view of the above-mentioned actual situation, and an object thereof is to provide a semiconductor processing plate having excellent light transmittance and less prone to adhesion.

為了達成上述目的,第1,本發明係提供一種半導體加工用板片,其係至少具備下列之半導體加工用板片:基材,其具有第1面、及位於與前述第1面為相反側之第2面;半導體貼附層,其被層積在前述基材之第2面側,在前述基材之近端側具有第1面,在前述基材之遠端側具有第2面;及剝離膜,其被層積在前述半導體貼附層之第2面側,在前述半導體貼附層之近端側具有第1面,在前述半導體貼附層之遠端側具有第2面;其特徵在於:在前述基材的第1面之算術平均粗糙度Ra為0.01~0.8μm,將前述基材的第1面與前述剝離膜中的第2面層積且在40℃保管3天後之在前述基材的第1面與前 述剝離膜的第2面之界面的剝離力設作α,將前述半導體貼附層的第2面與前述剝離膜的前述第1面貼附且在40℃保管3天後之在前述半導體貼附層的第2面與前述剝離膜的第1面之界面的剝離力設作β時,αβ的比之值(α/β)為0以上且小於1.0,前述剝離力β為10~1000mN/50mm(發明1)。 In order to achieve the above object, first, the present invention provides a sheet for semiconductor processing, which is provided with at least the following sheet for semiconductor processing: a substrate having a first surface and located on an opposite side to the first surface A second surface; a semiconductor attachment layer which is laminated on the second surface side of the substrate, has a first surface on a proximal end side of the substrate, and has a second surface on a distal end side of the substrate; And a release film, which is laminated on the second surface side of the semiconductor attaching layer, has a first surface on a proximal end side of the semiconductor attaching layer, and has a second surface on a distal end side of the semiconductor attaching layer; It is characterized in that the arithmetic average roughness Ra of the first surface of the substrate is 0.01 to 0.8 μm, the first surface of the substrate and the second surface in the release film are laminated and stored at 40 ° C. for 3 days. Then, the peeling force at the interface between the first surface of the substrate and the second surface of the release film is set to α , and the second surface of the semiconductor adhesive layer and the first surface of the release film are adhered to each other and Peeling force at the interface between the second surface of the semiconductor adhesive layer and the first surface of the release film after storage at 40 ° C for 3 days When for β, α beta] than the value of / β) is 0 or more and less than 1.0, the peel force is beta] 10 ~ 1000mN / 50mm (invention 1).

依照上述發明(發明1),藉由在基材的第1面之算術平均粗糙度Ra為0.01~0.8μm,在基材側的面之平滑性成為良好者且基材對於需要的波長之光線具有較高的光線透射性。而且,藉由剝離力α對剝離力β的比之值(α/β)為0以上且小於1.0,相較於構成半導體加工用板片之各層之間的密著性,在捲取成為捲物狀後的狀態下之半導體加工用板片之間的密著性係不會變為較高,而能夠發揮優異耐黏結性。藉此,能夠良好地進行捲出之同時,在捲出時不在不想要的界面產生剝離。又,因為剝離力β為10~1000mN/50mm,在使用半導體加工用板片時,能夠藉由適當的剝離力而將包含基材及半導體貼附層之積層體從剝離膜剝離。 According to the above-mentioned invention (Invention 1), since the arithmetic average roughness Ra on the first surface of the substrate is 0.01 to 0.8 μm, the smoothness of the surface on the substrate side becomes good and the substrate has a desired wavelength of light. With high light transmission. Furthermore, since the ratio ( α / β ) of the ratio of the peeling force α to the peeling force β is 0 or more and less than 1.0, compared with the adhesion between the layers constituting the sheet for semiconductor processing, it becomes a coil during winding. The state of adhesion between the plates for semiconductor processing in the state after the object does not become high, and excellent adhesion resistance can be exhibited. Thereby, it is possible to perform the unwinding well without peeling off at an unintended interface during the unwinding. In addition, since the peeling force β is 10 to 1000 mN / 50 mm, when a sheet for semiconductor processing is used, the laminated body including the substrate and the semiconductor bonding layer can be peeled from the peeling film by an appropriate peeling force.

在上述發明(發明1),前述剝離膜的第2面之算術平均粗糙度Ra,係以0.02~0.8μm為佳(發明2)。 In the above invention (Invention 1), the arithmetic average roughness Ra of the second surface of the release film is preferably 0.02 to 0.8 μm (Invention 2).

在上述發明(發明1、2),前述剝離膜係以在其第1面側及第2面側各自具備剝離劑層為佳(發明3)。 In the above invention (Inventions 1 and 2), the release film is preferably provided with a release agent layer on each of the first surface side and the second surface side (Invention 3).

在上述發明(發明1~3),前述半導體貼附層亦可為黏著劑層(發明4)。 In the above inventions (Inventions 1 to 3), the semiconductor bonding layer may be an adhesive layer (Invention 4).

在上述發明(發明1~3),前述半導體貼附層亦可為接著劑層(發明5)。 In the above inventions (Inventions 1 to 3), the semiconductor attachment layer may be an adhesive layer (Invention 5).

在上述發明(發明1~3),前述半導體貼附層亦可為保護膜形成層(發明6)。 In the above inventions (Inventions 1 to 3), the semiconductor attaching layer may be a protective film forming layer (Invention 6).

在上述發明(發明1~3),前述半導體貼附層亦可由黏著劑層、及位於前述黏著劑層與前述剝離膜之間之接著劑層所構成(發明7)。 In the above inventions (Inventions 1 to 3), the semiconductor attaching layer may be composed of an adhesive layer and an adhesive layer located between the adhesive layer and the release film (Invention 7).

在上述發明(發明1~3),前述半導體貼附層亦可由黏著劑層、及位於前述黏著劑層與前述剝離膜之間之保護膜形成層所構成(發明8)。 In the above inventions (Inventions 1 to 3), the semiconductor attaching layer may be composed of an adhesive layer and a protective film forming layer located between the adhesive layer and the release film (Invention 8).

在上述發明(發明1~8),前述半導體加工用板片,亦可為在長條的前述剝離膜,層積採取俯視時具有與前述剝離膜為不同形狀且包含前述基材及前述半導體貼附層之積層體(發明9)。 In the above inventions (Inventions 1 to 8), the semiconductor processing sheet may be a long strip of the release film, and when laminated in a plan view, it has a shape different from that of the release film and includes the substrate and the semiconductor patch Laminated laminated body (Invention 9).

第2,本發明係提供一種半導體加工用板片,其係至少具備下列之半導體加工用板片:基材,其具有第1面、及位於與前述第1面為相反側之第2面;半導體貼附層,其被層積在前述基材之第2面側,在前述基材之近端側具有第1面,在前述基材之遠端側具有第2面;治具用黏著劑層,其被層積在前記半導體貼附層之第2面側,在前述半導體貼附層之近端側具有第1面、及在前述半導體貼附層之遠端側具有第2面;及剝離膜,其至少被層積在前述治具用黏著劑層之第2面側,在前述治具用黏著劑層之近端側具有第1面,在前述前述治具用黏著劑層之遠端側具有第2面;其特徵在於:在前述基材的第1面之算術平均粗糙度Ra為0.01~0.8μm,將前述基材的第1面與前述剝離膜中的第2面層積且在40℃保管3天後之在前 述基材的第1面與前述剝離膜的第2面之界面的剝離力設作α,將前述治具用黏著劑層的第2面與前述剝離膜的前述第1面貼附且在40℃保管3天後之前述治具用黏著劑層的第2面與前述剝離膜的第1面之界面的剝離力設作β時,αβ的比之值(α/β)為0以上且小於1.0,前述剝離力β為10~1000mN/50mm(發明10)。 Secondly, the present invention provides a sheet for semiconductor processing, which is provided with at least the following sheet for semiconductor processing: a substrate having a first surface and a second surface on a side opposite to the first surface; A semiconductor attachment layer, which is laminated on the second surface side of the substrate, has a first surface on the proximal side of the substrate, and has a second surface on the distal side of the substrate; an adhesive for jigs A layer laminated on the second surface side of the semiconductor attaching layer described above, having a first surface on a proximal end side of the semiconductor attaching layer and a second surface on a distal end side of the semiconductor attaching layer; and The release film is laminated on at least the second surface side of the adhesive layer for the jig, and has a first surface on the proximal side of the adhesive layer for the jig, and is far away from the adhesive layer for the jig. The end side has a second surface; the arithmetic average roughness Ra of the first surface of the substrate is 0.01 to 0.8 μm, and the first surface of the substrate and the second surface of the release film are laminated. The peeling force at the interface between the first surface of the substrate and the second surface of the release film after storage at 40 ° C for 3 days is set to α , and The second surface of the adhesive layer for the jig and the first surface of the release film were adhered and the second surface of the adhesive layer for the jig and the first surface of the release film after being stored at 40 ° C for 3 days. When the peeling force at the interface is set to β , the value of the ratio of α to β ( α / β ) is 0 or more and less than 1.0, and the peeling force β is 10 to 1000 mN / 50 mm (Invention 10).

依照本發明,能夠提供一種具有優異的光線透射性之同時,不容易產生黏結之半導體加工用板片。 According to the present invention, it is possible to provide a sheet for semiconductor processing which has excellent light transmittance and does not easily cause adhesion.

1、1a、1b、1c、1d、1e、2、3‧‧‧半導體加工用板片 1.1a, 1b, 1c, 1d, 1e, 2, 3‧‧‧ semiconductor processing plates

10、10a、10b‧‧‧基材 10, 10a, 10b ‧‧‧ substrate

101‧‧‧第1面 101‧‧‧Part 1

102‧‧‧第2面 102‧‧‧Part 2

20‧‧‧黏著劑層 20‧‧‧ Adhesive layer

201‧‧‧第1面 201‧‧‧Part 1

202‧‧‧第2面 202‧‧‧Part 2

30‧‧‧剝離膜 30‧‧‧ peeling film

301‧‧‧第1面 301‧‧‧Part 1

302‧‧‧第2面 302‧‧‧Part 2

40‧‧‧接著劑層 40‧‧‧ Adhesive layer

401‧‧‧第1面 401‧‧‧Part 1

402‧‧‧第2面 402‧‧‧Part 2

50‧‧‧保護膜形成層 50‧‧‧ protective film forming layer

501‧‧‧第1面 501‧‧‧Part 1

502‧‧‧第2面 502‧‧‧side 2

60‧‧‧治具用黏著劑層 60‧‧‧Adhesive layer for jig

601‧‧‧第1面 601‧‧‧Part 1

602‧‧‧第2面 602‧‧‧Part 2

80、80a、80b‧‧‧半導體貼附層 80, 80a, 80b‧‧‧Semiconductor attachment layer

801‧‧‧第1面 801‧‧‧Part 1

802‧‧‧第2面 802‧‧‧Part 2

第1圖係本發明的第1實施形態之半導體加工用板片的剖面圖。 FIG. 1 is a cross-sectional view of a semiconductor processing plate according to a first embodiment of the present invention.

第2圖係顯示本發明的第1實施形態之半導體加工用板片為重疊狀態之剖面圖。 Fig. 2 is a cross-sectional view showing a state in which the semiconductor processing plates according to the first embodiment of the present invention are overlapped.

第3圖係本發明的第1實施形態之第1態樣之半導體加工用板片的剖面圖。 Fig. 3 is a cross-sectional view of a semiconductor processing plate according to a first aspect of the first embodiment of the present invention.

第4圖係本發明的第1實施形態之第2態樣之半導體加工用板片的剖面圖。 Fig. 4 is a cross-sectional view of a semiconductor processing plate according to a second aspect of the first embodiment of the present invention.

第5圖係本發明的第1實施形態之第3態樣之半導體加工用板片的剖面圖。 Fig. 5 is a cross-sectional view of a semiconductor processing plate according to a third aspect of the first embodiment of the present invention.

第6圖係本發明的第1實施形態之第4態樣之半導體加工用板片的剖面圖。 Fig. 6 is a sectional view of a semiconductor processing plate according to a fourth aspect of the first embodiment of the present invention.

第7圖係本發明的第1實施形態之第5態樣之半導體加工 用板片的俯視圖、。 Fig. 7 is a semiconductor processing according to a fifth aspect of the first embodiment of the present invention; Top view of the plate.

第8圖係本發明的第2實施形態之半導體加工用板片的剖面圖。 Fig. 8 is a cross-sectional view of a semiconductor processing plate according to a second embodiment of the present invention.

第9圖係本發明的第3實施形態之半導體加工用板片的剖面圖。 Fig. 9 is a sectional view of a semiconductor processing plate according to a third embodiment of the present invention.

第10圖係第9圖沿著A-A線之剖面圖。 Fig. 10 is a sectional view taken along line A-A in Fig. 9.

用以實施發明之形態 Forms used to implement the invention

以下,說明本發明的實施形態。 Hereinafter, embodiments of the present invention will be described.

第1圖係顯示第1實施形態之半導體加工用板片1。半導體加工用板片1,係依照以下順序將基材10、半導體貼附層80及剝離膜30層積而構成。基材10係在半導體貼附層80之遠端側具有第1面101,在半導體貼附層80之近端側具有第2面102。半導體貼附層80係在基材10之近端側具有第1面801,在剝離膜30之近端側具有第2面802。剝離膜30係在半導體貼附層80之近端側具有第1面301,在半導體貼附層80之遠端側具有第2面302。 Fig. 1 shows a semiconductor processing plate 1 according to a first embodiment. The semiconductor processing sheet 1 is configured by laminating a substrate 10, a semiconductor attaching layer 80, and a release film 30 in the following order. The substrate 10 has a first surface 101 on a distal end side of the semiconductor attaching layer 80 and a second surface 102 on a proximal end side of the semiconductor attaching layer 80. The semiconductor attaching layer 80 has a first surface 801 on the proximal end side of the substrate 10 and a second surface 802 on the proximal end side of the release film 30. The release film 30 has a first surface 301 on a proximal end side of the semiconductor attaching layer 80 and a second surface 302 on a distal end side of the semiconductor attaching layer 80.

在本實施形態之半導體加工用板片1,在基材10的第1面101之算術平均粗糙度Ra為0.01~0.8μm。藉由基材10的第1面101為如此平滑,能夠減低照射第1面101後的光線在此面散射且在基材10能夠發揮較高的光線透射性。 In the plate 1 for semiconductor processing of this embodiment, the arithmetic average roughness Ra of the first surface 101 of the base material 10 is 0.01 to 0.8 μm. Since the first surface 101 of the base material 10 is so smooth, the light after the first surface 101 is irradiated can be scattered on this surface, and high light transmittance can be exhibited on the base material 10.

又,在本實施形態之半導體加工用板片1,剝離力α對剝離力β的比之值(α/β)為0以上且小於1.0。在此,所謂剝離力α,係如後述,為在基材10的第1面101與剝離膜 30的第2面302之界面之剝離力;剝離力β係如後述,為半導體貼附層80的第2面802與剝離膜30的第1面301之界面之剝離力。藉此,相較於構成半導體加工用板片1之各層之間的密著性,在將半導體加工用板片1捲取成為捲物狀的狀態下之半導體加工用板片1之間的密著性不會變成較高,而能夠發揮優異的耐黏結性。因此,能夠良好地進行捲出之同時、在捲出時,不在不想要的界面產生剝離。 In the semiconductor processing sheet 1 according to this embodiment, the value ( α / β ) of the ratio of the peeling force α to the peeling force β is 0 or more and less than 1.0. Here, the peeling force α is a peeling force at the interface between the first surface 101 of the substrate 10 and the second surface 302 of the release film 30 as described later; and the peeling force β is a semiconductor attaching layer 80 as described later. The peeling force at the interface between the second surface 802 and the first surface 301 of the release film 30. As a result, compared with the adhesion between the layers constituting the semiconductor processing sheet 1, the semiconductor processing sheet 1 in the state where the semiconductor processing sheet 1 is wound into a roll shape is denser than the adhesion between the layers. The adhesion does not become high, and excellent blocking resistance can be exhibited. Therefore, it is possible to perform the unwinding well, and at the time of the unwinding, peeling does not occur at an unwanted interface.

而且,在本實施形態之半導體加工用板片1,剝離力β為10~1000mN/50mm。藉此,在使用半導體加工用板片時,能夠藉由適當的剝離力,而將剝離膜從包含基材及半導體貼附層之積層體剝離。 In addition, in the semiconductor processing sheet 1 of this embodiment, the peeling force β is 10 to 1000 mN / 50 mm. Thereby, when using a board for semiconductor processing, a peeling film can be peeled from the laminated body containing a base material and a semiconductor bonding layer by an appropriate peeling force.

1.半導體加工用板片的物性等 1. Physical properties of semiconductor processing plates

在本實施形態之半導體加工用板片1,將在基材10的第1面101與剝離膜30的第2面302之界面的剝離力設作α,將在半導體貼附層80的第2面802與剝離膜30的第1面301之界面的剝離力設作β時,αβ的比之值(α/β)為0以上,以0.05以上為佳,以0.1以上為特佳。又,此比之值(α/β)為小於1.0,以0.5以下為佳,以0.2以下為特佳。在此,所謂剝離力α,係指將基材10的第1面101與剝離膜30的第2面302層積且在乾燥狀態下於40℃保管3天後,剝離膜30對基材10之剝離力。又,所謂剝離力β,係指將半導體貼附層80的第2面802與剝離膜30的第1面301貼附後的狀態下,在乾燥狀態於40℃保管3天後,剝離膜30對半導體貼附層80之剝離力。又,上述所謂比之值(α/β)為0時,係意味著剝離 力α之值成為0時、剝離力小到無法測定的程度、或是剝離膜30在測定前已從基材10剝離的狀態。藉由剝離力α對剝離力β的比之值(α/β)為0以上且小於1.0,如第2圖所顯示,將半導體加工用板片1彼此重疊時,相較於構成半導體加工用板片之各層之間的密著性,半導體加工用板片1彼此的密著性不會變為較高。具體而言,相較於基材10與半導體貼附層80之間的密著性、半導體貼附層80與剝離膜30之間的密著性等,在基材10的第1面101和與其相向之剝離膜30的第2面302之間之密著性不會變為較高。藉此,能夠發揮優異的耐黏結性,在將已捲起重疊成為捲物狀之半導體加工用板片1捲出時,在半導體加工用板片1之基材10的第1面101、和與其重疊之半導體加工用板片1之剝離膜30的第2面302不會密著。而且,在捲出時,能夠抑制在半導體加工用板片1之在不想要的界面產生剝離。藉由以上,能夠將半導體加工用板片1良好地捲出。 In the semiconductor processing sheet 1 of this embodiment, the peeling force at the interface between the first surface 101 of the base material 10 and the second surface 302 of the release film 30 is set to α , and the second When the peeling force at the interface between the surface 802 and the first surface 301 of the release film 30 is β , the value of the ratio of α to β ( α / β ) is 0 or more, preferably 0.05 or more, and particularly preferably 0.1 or more. The value of this ratio ( α / β ) is less than 1.0, preferably 0.5 or less, and particularly preferably 0.2 or less. Here, the peeling force α means that the first surface 101 of the substrate 10 and the second surface 302 of the release film 30 are laminated and stored in a dry state at 40 ° C. for 3 days, and then the release film 30 is applied to the substrate 10. Peeling force. The peeling force β refers to the state where the second surface 802 of the semiconductor attaching layer 80 and the first surface 301 of the release film 30 are attached, and the release film 30 is stored in a dry state at 40 ° C. for 3 days. Peeling force to the semiconductor attaching layer 80. When the above-mentioned ratio ( α / β ) is 0, it means that when the value of the peeling force α is 0, the peeling force is too small to be measured, or the peeling film 30 has been removed from the substrate 10 before the measurement. Peeled state. When the ratio of the peeling force α to the peeling force β ( α / β ) is 0 or more and less than 1.0, as shown in FIG. 2, when the semiconductor processing plates 1 are overlapped with each other, the semiconductor processing plates 1 are compared with the components for semiconductor processing. The adhesion between the layers of the sheet does not increase the adhesion between the sheets 1 for semiconductor processing. Specifically, compared with the adhesiveness between the substrate 10 and the semiconductor adhesive layer 80, the adhesiveness between the semiconductor adhesive layer 80 and the release film 30, and the like, the first surface 101 of the substrate 10 and The adhesion between the second surface 302 of the peeling film 30 facing it does not become high. Thereby, excellent adhesion resistance can be exhibited, and when the semiconductor processing sheet 1 rolled up and rolled into a roll shape is rolled out, the first surface 101 of the substrate 10 of the semiconductor processing sheet 1 and The second surface 302 of the release film 30 of the semiconductor processing sheet 1 which is superposed thereon is not adhered. In addition, it is possible to suppress peeling of the semiconductor processing sheet 1 at an unintended interface during the unwinding. With this, the semiconductor processing sheet 1 can be rolled out satisfactorily.

又,在本說明書,係將剝離力β規定作為在剝離膜30和與其接觸之主要的層的界面之剝離力。例如,在上述半導體加工用板片1,因為剝離膜30係與半導體貼附層80接觸,所以規定為在半導體貼附層80與剝離膜30之界面之剝離力β。另一方面,在後述具備治具用黏著劑層60之第2實施形態之半導體加工用板片2(參照第8圖),半導體貼附層80及治具用黏著劑層60係同時接觸剝離膜30。在此,相較於剝離膜30與半導體貼附層80之接觸,剝離膜30與治具用黏著劑層60之接觸,係對於將剝離膜30從半導體加工用板片2剝離 時的剝離力所造成的影響為較大。因此,在具備治具用黏著劑層60之半導體加工用板片2,係如後述,規定為在治具用黏著劑層60之剝離膜30側的面(第2面602)、與剝離膜30之治具用黏著劑層60側的面(第1面301)之界面之剝離力βIn this specification, the peeling force β is defined as the peeling force at the interface between the peeling film 30 and the main layer in contact with the peeling film 30. For example, in the above-mentioned semiconductor processing sheet 1, since the release film 30 is in contact with the semiconductor attaching layer 80, the release force β at the interface between the semiconductor attaching layer 80 and the release film 30 is defined. On the other hand, in a semiconductor processing plate 2 (refer to FIG. 8) provided with a second embodiment of a jig adhesive layer 60 described later, the semiconductor bonding layer 80 and the jig adhesive layer 60 are simultaneously contacted and peeled off. Film 30. Here, the contact between the peeling film 30 and the adhesive layer 60 for the jig is compared with the contact between the peeling film 30 and the semiconductor adhesive layer 80, which is the peeling force when peeling the peeling film 30 from the semiconductor processing sheet 2. The impact is greater. Therefore, the semiconductor processing sheet 2 provided with the adhesive layer 60 for a jig is defined as the surface (second surface 602) on the release film 30 side of the adhesive layer 60 for a jig and the release film as described later. The peeling force β at the interface of the surface (first surface 301) on the side of the adhesive layer 60 of the fixture of 30.

在本實施形態之半導體加工用板片1,剝離力β為10~1000mN/50mm,以10~500mN/50mm為佳,以30~200mN/50mm為特佳。剝離力β為小於10mN/50mm時,在將半導體加工用板片1從捲物捲出時、及在此外未蓄意的階段,容易將基材10與半導體貼附層80的積層體從剝離膜30剝離。又,剝離力β大於1000mN/50mm時,在使用半導體加工用板片1時,將基材10與半導體貼附層80的積層體從剝離膜30剝離係變為困難且作業性變差。特別是使用晶圓貼合機(Wafer Mounter)將此積層體依次貼合在半導體晶圓時,產生此積層體無法從剝離膜30良好地剝離、無法貼合等之不良。 In the semiconductor processing plate 1 of this embodiment, the peeling force β is 10 to 1000 mN / 50 mm, preferably 10 to 500 mN / 50 mm, and particularly preferably 30 to 200 mN / 50 mm. When the peeling force β is less than 10 mN / 50 mm, it is easy to remove the laminated body of the substrate 10 and the semiconductor attaching layer 80 from the release film when the semiconductor processing sheet 1 is rolled out from the roll and at an unintended stage. 30 peeling. When the peeling force β is greater than 1000 mN / 50 mm, when the semiconductor processing sheet 1 is used, the peeling system of the laminated body of the substrate 10 and the semiconductor bonding layer 80 from the peeling film 30 becomes difficult and the workability is deteriorated. In particular, when this laminated body is sequentially attached to a semiconductor wafer using a wafer mounter, defects such as the laminated body cannot be peeled off from the release film 30 well and cannot be attached are caused.

本實施形態之半導體加工用板片1的厚度,係只要在使用半導體加工用板片1之步驟,能夠具有適當的功能,就不被限定。此厚度係通常以50~300μm為佳,以50~250μm為特佳,以50~230μm為更佳。又,在本說明書所謂半導體加工用板片1的厚度,係意味著將在半導體加工用板片1的使用前被剝離之剝離膜30除去後的厚度。 The thickness of the semiconductor processing sheet 1 according to this embodiment is not limited as long as it can have an appropriate function in the step of using the semiconductor processing sheet 1. The thickness is usually preferably 50 to 300 μm, particularly preferably 50 to 250 μm, and more preferably 50 to 230 μm. The thickness of the sheet 1 for semiconductor processing in this specification means the thickness after removing the release film 30 that has been peeled off before use of the sheet 1 for semiconductor processing.

2.基材 2. Substrate

在本實施形態之半導體加工用板片1,在基材10的第1面101之算術平均粗糙度Ra為0.01~0.8μm,以0.02~0.5μm為特佳,以0.03~0.3μm為更佳。此算術平均粗糙度Ra若小於 0.01μm,第1面101變為過度平滑且剝離力α之值變為太大,在將半導體加工用板片1捲取成為捲物狀時容易產生黏結之同時,剝離力α與剝離力β之間不容易滿足上述的關係。又,此算術平均粗糙度Ra若大於0.8μm,照射第1面101之光線係容易在此面產生散射而損害光線透射性。又,在本說明書之算術平均粗糙度Ra,係依據JIS B0601:2013而測定,測定方法的詳細係如在後述之實施例所揭示。 In the semiconductor processing sheet 1 of this embodiment, the arithmetic average roughness Ra of the first surface 101 of the base material 10 is 0.01 to 0.8 μm, particularly preferably 0.02 to 0.5 μm, and more preferably 0.03 to 0.3 μm. . If the arithmetic mean roughness Ra is less than 0.01 μm, the first surface 101 becomes excessively smooth and the value of the peeling force α becomes too large. At the same time, when the semiconductor processing sheet 1 is rolled into a roll shape, adhesion is easily generated at the same time. It is difficult to satisfy the above relationship between the peeling force α and the peeling force β . In addition, if the arithmetic average roughness Ra is more than 0.8 μm, the light ray irradiating the first surface 101 is likely to scatter on this surface and impair the light transmittance. The arithmetic mean roughness Ra in this specification is measured in accordance with JIS B0601: 2013, and the details of the measurement method are as disclosed in Examples described later.

為了達成上述算術平均粗糙度Ra,在基材10的製造時,係以具有上述算術平均粗糙度Ra的方式製造為佳。例如,以藉由調整在基材10的擠製成形所使用的輥筒之表面粗糙度,來製造具有上述算術平均粗糙度Ra之基材10為佳。或是在使用吹塑法製造基材10時,以第1面101之面的粗糙度成為上述算術平均粗糙度Ra之方式調整為佳。 In order to achieve the above-mentioned arithmetic average roughness Ra, it is preferable to manufacture the base material 10 so as to have the above-mentioned arithmetic average roughness Ra. For example, it is preferable to manufacture the substrate 10 having the above-mentioned arithmetic average roughness Ra by adjusting the surface roughness of a roller used for extrusion molding on the substrate 10. Or when manufacturing the base material 10 using a blow molding method, it is preferable to adjust so that the roughness of the surface of the 1st surface 101 may become the said arithmetic mean roughness Ra.

在基材10的第2面102之算術平均粗糙度Ra,係只要能夠確保基材10的光線透射性,就能夠適當地設定,例如以0.01~2.0μm為佳,以0.03~1.5μm為特佳,以0.05~1.0μm為更佳。 The arithmetic average roughness Ra of the second surface 102 of the base material 10 can be appropriately set as long as the light transmittance of the base material 10 can be ensured. Preferably, 0.05 to 1.0 μm is more preferable.

在本實施形態之半導體加工用板片1,基材10的構成材料,係只要對需要的波長之光線發揮優異的光線透射性,而且能夠發揮在半導體加工用板片1的使用步驟之需要的功能,就沒有特別限定。基材10係可為包含以樹脂系的材料作為主材之薄膜(樹脂薄膜)者。較佳是基材10係只由樹脂薄膜所構成。作為樹脂薄膜的具體例,可舉出乙烯-乙酸乙烯酯共聚物薄膜;乙烯-(甲基)丙烯酸共聚物薄膜、乙烯-(甲基)丙 烯酸甲酯共聚物薄膜、以及其他的乙烯-(甲基)丙烯酸酯共聚物薄膜等的乙烯系共聚合薄膜;聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、乙烯-降莰烯共聚物薄膜、降莰烯樹脂薄膜等的聚烯烴系薄膜;聚氯乙烯薄膜、氯乙烯共聚物薄膜等的聚氯乙烯系薄膜;聚對苯二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚萘二甲酸乙二酯等的聚酯系薄膜;(甲基)丙烯酸酯共聚物薄膜;聚胺酯薄膜;聚醯亞胺薄膜;聚苯乙烯薄膜;聚碳酸酯薄膜;氟樹脂薄膜等。作為聚乙烯薄膜的例子,可舉出低密度聚乙烯(LDPE)薄膜、直鏈低密度聚乙烯(LLDPE)薄膜、高密度聚乙烯(HDPE)薄膜等。又,亦可使用上述的交聯薄膜、離子聚合物薄膜等之改性薄膜。基材10可為由上述的1種所構成之薄膜,亦可為由使上述的2種類以上組合而成的材料所構成之薄膜。而且亦可為由上述1種以上的材料所構成之層,被複數層層積而成之多層結構的積層薄膜。在此積層薄膜,構成各層之材料可為同種亦可為異種。作為基材10,上述薄膜之中,係以使用乙烯-乙酸乙烯酯共聚物薄膜、乙烯-甲基丙烯酸甲酯共聚物薄膜、聚氯乙烯薄膜或聚丙烯薄膜為佳。又,在本說明書之「(甲基)丙烯酸」,係意味著丙烯酸及甲基丙烯酸之雙方。針對其它類似用語亦同樣。 In the sheet 1 for semiconductor processing of this embodiment, the constituent material of the base material 10 is only required to exhibit excellent light transmittance for light having a desired wavelength, and can be used for the steps required for using the sheet 1 for semiconductor processing. The function is not particularly limited. The base material 10 may be a film (resin film) containing a resin-based material as a main material. The base material 10 is preferably composed of only a resin film. Specific examples of the resin film include an ethylene-vinyl acetate copolymer film; an ethylene- (meth) acrylic acid copolymer film; and an ethylene- (meth) acrylic acid film. Ethylene copolymer film, and other ethylene-based (meth) acrylate copolymer films; polyethylene film, polypropylene film, polybutene film, polybutadiene film, poly Polyolefin films such as methylpentene film, ethylene-norbene copolymer film, norbornene resin film; polyvinyl chloride films such as polyvinyl chloride film, vinyl chloride copolymer film; polyterephthalic acid Polyester films such as ethylene film, polybutylene terephthalate film, polyethylene naphthalate; (meth) acrylate copolymer film; polyurethane film; polyimide film; polybenzene Ethylene film; polycarbonate film; fluororesin film, etc. Examples of the polyethylene film include a low-density polyethylene (LDPE) film, a linear low-density polyethylene (LLDPE) film, and a high-density polyethylene (HDPE) film. In addition, the above-mentioned modified films such as a crosslinked film and an ionic polymer film can also be used. The substrate 10 may be a thin film composed of one of the foregoing types, or a thin film composed of a material obtained by combining two or more types of the above. Furthermore, it may be a multilayer film having a multilayer structure in which a layer composed of one or more of the above materials is laminated in a plurality of layers. The laminated film here may be made of the same material or different materials. As the substrate 10, among the above films, an ethylene-vinyl acetate copolymer film, an ethylene-methyl methacrylate copolymer film, a polyvinyl chloride film, or a polypropylene film is preferably used. In addition, "(meth) acrylic acid" in this specification means both acrylic acid and methacrylic acid. The same applies to other similar terms.

在基材10,只要不對需要波長的光線之優異的光線透射性造成損害,亦可在上述的薄膜內含有阻燃劑、可塑劑、抗靜電劑、滑劑、抗氧化劑、著色劑、紅外線吸收劑、紫外線吸收劑、離子捕捉劑等的各種添加劑。作為這些添加劑的含量,係沒有特別限定,但是以設作基材10能夠發揮優異的 光線透射性及需要的功能之範圍為佳。 The substrate 10 may contain a flame retardant, a plasticizer, an antistatic agent, a slip agent, an antioxidant, a colorant, and infrared absorption, as long as the excellent light transmittance of light having a desired wavelength is not impaired. Additives, UV absorbers, ion trapping agents, and other additives. The content of these additives is not particularly limited, but it is assumed that the substrate 10 can exhibit excellent properties. The range of light transmission and required functions is better.

又,如後述,亦可使用黏著劑層20作為半導體貼附層80,使用能量線用以使此黏著劑層20硬化時,基材10係以對此能量線具有光線透射性為佳。例如作為此能量線的例子,係可舉出紫外線、電子射線等。 As described later, when the adhesive layer 20 is used as the semiconductor attaching layer 80 and the energy ray is used to harden the adhesive layer 20, the substrate 10 preferably has light transmittance to the energy ray. Examples of the energy ray include ultraviolet rays and electron rays.

基材10的第2面102,係只要不損害在半導體加工用板片1之光線透射性,亦可施行底漆處理、電暈處理、電漿處理等的表面處理,用以提高與半導體貼附層80之密著性。 The second surface 102 of the base material 10 can be subjected to a surface treatment such as a primer treatment, a corona treatment, and a plasma treatment as long as the light transmittance of the semiconductor processing sheet 1 is not impaired. The adhesion of the attachment layer 80.

基材10的厚度,係只要在半導體加工用板片1所使用的步驟能夠具有適當的功能,就不被限定。此厚度係通常以20~450μm為佳,以25~300μm為特佳,以50~200μm為更佳。 The thickness of the substrate 10 is not limited as long as the steps used in the semiconductor processing sheet 1 can have appropriate functions. This thickness is usually preferably 20 to 450 μm, particularly preferably 25 to 300 μm, and more preferably 50 to 200 μm.

3.剝離膜 3. Release film

剝離膜30的第2面302之算術平均粗糙度Ra係以0.02~0.8μm為佳,以0.03~0.5μm為特佳,以0.05~0.3μm為更佳。藉由第2面302的算術平均粗糙度Ra為0.02~0.8μm,第2面302係成為具有適當的粗糙度且剝離力α的值不變成太大。藉此,剝離力α與剝離力β之間容易滿足上述關係。又,藉由第2面302的算術平均粗糙度Ra為0.02μm以上,在將半導體加工用板片1捲取成為捲物狀時,剝離膜30的第2面302不容易密著在平滑的基材10的第1面101,其結果,能夠有效地防止產生黏結。而且,藉由第2面302的算術平均粗糙度Ra為0.8μm以下,在將半導體加工用板片1捲取成為捲物狀時,即便產生剝離膜30的第2面302之表面形狀轉印 至基材10的第1面101,亦能夠防止第1面101的平滑性低落。 The arithmetic average roughness Ra of the second surface 302 of the release film 30 is preferably 0.02 to 0.8 μm, particularly preferably 0.03 to 0.5 μm, and more preferably 0.05 to 0.3 μm. When the arithmetic average roughness Ra of the second surface 302 is 0.02 to 0.8 μm, the second surface 302 has an appropriate roughness and the value of the peeling force α does not become too large. Thereby, the above-mentioned relationship is easily satisfied between the peeling force α and the peeling force β . In addition, since the arithmetic average roughness Ra of the second surface 302 is 0.02 μm or more, the second surface 302 of the release film 30 cannot easily adhere to a smooth surface when the semiconductor processing sheet 1 is rolled into a roll shape. As a result, the first surface 101 of the base material 10 can effectively prevent occurrence of adhesion. In addition, when the arithmetic average roughness Ra of the second surface 302 is 0.8 μm or less, when the semiconductor processing sheet 1 is rolled into a roll shape, the surface shape of the second surface 302 of the release film 30 is transferred. Even the first surface 101 of the base material 10 can prevent the smoothness of the first surface 101 from decreasing.

為了達成上述算術平均粗糙度Ra,在剝離膜30的製造時,亦可以具有上述算術平均粗糙度Ra的方式製造。或是在將剝離膜30的構成材料製造成為板片狀之後,以具有上述算術平均粗糙度Ra之方式對此板片施行表面處理。前者的情況,例如能夠藉由調整在剝離膜30的擠製成形所使用的輥筒之粗糙度,而能夠製造具有上述算術平均粗糙度Ra之剝離膜30。後者的情況,例如能夠藉由對板片施行噴砂處理、壓花加工等,而能夠製造具有上述算術平均粗糙度Ra之剝離膜30。 In order to achieve the above-mentioned arithmetic average roughness Ra, when the release film 30 is manufactured, it may be manufactured with the above-mentioned arithmetic average roughness Ra. Alternatively, after the constituent material of the release film 30 is manufactured into a sheet shape, the sheet is subjected to surface treatment so as to have the above-mentioned arithmetic average roughness Ra. In the former case, for example, the release film 30 having the above-mentioned arithmetic average roughness Ra can be manufactured by adjusting the roughness of a roll used for extrusion molding of the release film 30. In the latter case, it is possible to manufacture the release film 30 having the above-mentioned arithmetic average roughness Ra, for example, by subjecting the sheet to sandblasting, embossing, or the like.

在剝離膜30的第1面301之算術平均粗糙度Ra,係只要能夠達成剝離力α與剝離力β之間為上述的關係、及剝離力β為上述的值,就能夠適當地設定,例如以0.02~0.10μm為佳,以0.02~0.07μm為特佳、以0.03~0.05μm為更佳。 The arithmetic average roughness Ra on the first surface 301 of the peeling film 30 can be appropriately set as long as the peeling force α and the peeling force β have the above-mentioned relationship and the peeling force β has the above-mentioned value. It is preferably 0.02 to 0.10 μm, particularly preferably 0.02 to 0.07 μm, and more preferably 0.03 to 0.05 μm.

剝離膜30係通常能夠在第1面的301側設置剝離劑層,用以發揮對半導體貼附層80之剝離性。又,在本實施形態之半導體加工用板片的剝離膜30,亦可在第1面301側及第2面的302側各自具備剝離劑層。此時,剝離膜30,係在例如樹脂薄膜等基材的兩面具備剝離劑層之構成。藉由在第1面的301側具備剝離劑層,剝離力β容易達成上述值。又,藉由在第2面的302側具備剝離劑層,剝離力α與剝離力β之間容易達成上述關係。作為剝離劑,能夠使用矽氧系剝離劑、醇酸系剝離劑、氟系剝離劑、長鏈烷基系剝離劑、橡膠系剝離 劑等。這些之中,從容易將剝離力β調整成為上述值之觀點而言,在第1面301側係以使用聚矽氧系剝離劑為佳,從容易將剝離力α對剝離力β的比(α/β))調整成為上述值之觀點而言,在第2面302側,係以使用聚矽氧系剝離劑或醇酸系剝離劑為佳。 The release film 30 is generally capable of providing a release agent layer on the 301 side of the first surface to exert the peeling property from the semiconductor attaching layer 80. The release film 30 of the semiconductor processing sheet of the present embodiment may be provided with a release agent layer on each of the first surface 301 side and the second surface 302 side. At this time, the release film 30 has a configuration in which a release agent layer is provided on both sides of a substrate such as a resin film. By having a release agent layer on the 301 side of the first surface, the peeling force β easily reaches the above-mentioned value. Moreover, by having a release agent layer on the 302 side of the second surface, the above-mentioned relationship is easily achieved between the peeling force α and the peeling force β . As the release agent, a silicone-based release agent, an alkyd-based release agent, a fluorine-based release agent, a long-chain alkyl-based release agent, a rubber-based release agent, or the like can be used. Among these, from the viewpoint of easily adjusting the peeling force β to the above-mentioned value, it is preferable to use a polysiloxane-based peeling agent on the side of the first surface 301, and it is easy to change the ratio of the peeling force α to the peeling force β ( From the viewpoint of adjusting α / β ) to the above value, it is preferable to use a polysiloxane-based release agent or an alkyd-based release agent on the second surface 302 side.

作為構成剝離膜30之材料,例如能夠使用樹脂薄膜。作為樹脂薄膜的具體例,可舉出聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯等的聚酯薄膜;及聚丙烯、聚乙烯等的聚烯烴薄膜。 As a material constituting the release film 30, for example, a resin film can be used. Specific examples of the resin film include polyester films such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate; and polymer films such as polypropylene and polyethylene. Olefin film.

剝離膜30的厚度係沒有特別限制,但是通常為12~250μm左右。 The thickness of the release film 30 is not particularly limited, but is usually about 12 to 250 μm.

4.半導體貼附層 4.Semiconductor attachment layer

所謂半導體貼附層80,係指在本實施形態之半導體加工用板片1的使用時,被半導體晶圓等貼附之層或貼附在半導體晶圓等之層。此時的貼附,可為在半導體加工用板片1的使用時暫時地進行之貼附、或半導體加工用板片1的使用後亦繼續貼附。作為半導體貼附層80的較佳例,可舉出由黏著劑層20、接著劑層40、保護膜形成層50、由黏著劑層20及接著劑層40所構成的積層體、由黏著劑層20及保護膜形成層50所構成的積層體等。 The semiconductor attaching layer 80 refers to a layer attached to a semiconductor wafer or the like or a layer attached to a semiconductor wafer or the like when the semiconductor processing sheet 1 according to this embodiment is used. The attaching at this time may be a temporary attaching at the time of using the semiconductor processing sheet 1, or may continue to attach after using the semiconductor processing sheet 1. Preferred examples of the semiconductor attaching layer 80 include an adhesive layer 20, an adhesive layer 40, a protective film forming layer 50, a laminated body composed of the adhesive layer 20 and an adhesive layer 40, and an adhesive. A laminated body composed of the layer 20 and the protective film forming layer 50 and the like.

第3圖,係顯示第1實施形態之半導體加工用板片1的第1態樣。在此態樣之半導體加工用板片1a,半導體貼附層80為黏著劑層20。在半導體加工用板片1a,黏著劑層20係在基材10之近端側具有第1面201,在剝離膜30之近端 側具有第2面202。又,半導體加工用板片1a係例如能夠使用作為切割片。 FIG. 3 shows a first aspect of the semiconductor processing sheet 1 according to the first embodiment. In the semiconductor processing sheet 1 a in this aspect, the semiconductor attaching layer 80 is the adhesive layer 20. In the semiconductor processing sheet 1 a, the adhesive layer 20 has a first surface 201 on the proximal end side of the substrate 10 and a proximal end of the release film 30. The side has a second surface 202. The semiconductor processing sheet 1a can be used as a dicing sheet, for example.

第4圖係顯示第1實施形態之半導體加工用板片1的第2態樣。在此態樣之半導體加工用板片1b,半導體貼附層80為接著劑層40。在半導體加工用板片1b,接著劑層40係在基材10之近端側具有第1面401,在剝離膜30之近端側具有第2面402。又,半導體加工用板片1b係例如能夠使用作為晶片接合板片。 FIG. 4 shows a second aspect of the semiconductor processing sheet 1 according to the first embodiment. In the semiconductor processing sheet 1 b in this aspect, the semiconductor attaching layer 80 is an adhesive layer 40. In the semiconductor processing sheet 1b, the adhesive layer 40 has a first surface 401 on the proximal end side of the substrate 10 and a second surface 402 on the proximal end side of the release film 30. The semiconductor processing sheet 1b can be used, for example, as a wafer bonding sheet.

第5圖,係顯示第1實施形態之半導體加工用板片的第3態樣。在此態樣之半導體加工用板片1c,半導體貼附層80為保護膜形成層50。在半導體加工用板片1c,保護膜形成層50,係在基材10之近端側具有第1面501,在剝離膜30之近端側具有第2面502。又,半導體加工用板片1c係例如能夠使用作為保護膜形成用板片。 Fig. 5 shows a third aspect of the semiconductor processing sheet of the first embodiment. In the semiconductor processing sheet 1 c in this aspect, the semiconductor attaching layer 80 is a protective film forming layer 50. In the semiconductor processing sheet 1c, the protective film forming layer 50 has a first surface 501 on the proximal end side of the base material 10 and a second surface 502 on the proximal end side of the release film 30. The semiconductor processing sheet 1c can be used, for example, as a sheet for forming a protective film.

第6圖,係顯示第1實施形態之半導體加工用板片1的第4態樣。在此態樣之半導體加工用板片1d,半導體貼附層80係由黏著劑層20及接著劑層40所構成之積層體。在半導體加工用板片1d,黏著劑層20係位於基材10之近端側,接著劑層40係位於剝離膜30之近端側。又,黏著劑層20係在基材10之近端側具有第1面201,在剝離膜30之近端側具有第2面202。而且,接著劑層40係在基材10之近端側具有第1面401,在剝離膜30之近端側具有第2面402。又,半導體加工用板片1d係例如能夠使用作為切割.晶片接合板片。 FIG. 6 shows a fourth aspect of the semiconductor processing sheet 1 according to the first embodiment. In this aspect of the semiconductor processing board 1d, the semiconductor attaching layer 80 is a laminated body composed of the adhesive layer 20 and the adhesive layer 40. In the semiconductor processing sheet 1d, the adhesive layer 20 is located on the proximal end side of the substrate 10, and the adhesive layer 40 is located on the proximal end side of the release film 30. The adhesive layer 20 has a first surface 201 on the proximal end side of the base material 10 and a second surface 202 on the proximal end side of the release film 30. The adhesive layer 40 has a first surface 401 on the proximal side of the substrate 10 and a second surface 402 on the proximal side of the release film 30. In addition, the semiconductor processing sheet 1d can be used as, for example, dicing. Wafer bonding plate.

第7圖,係顯示第1實施形態之半導體加工用板片1的第5態樣。在此態樣之半導體加工用板片1e,半導體貼附層80係由黏著劑層20及保護膜形成層50所構成之積層體。在半導體加工用板片1e,黏著劑層20係位於基材10之近端側,保護膜形成層50係位於剝離膜30之近端側。又,黏著劑層20係在基材10之近端側具有第1面201,在剝離膜30之近端側具有第2面202。而且,保護膜形成層50係在基材10之近端側具有第1面501,在剝離膜30之近端側具有第2面502。又,半導體加工用板片1e係能夠使用在半導體晶圓切割,而且切割後,能夠藉由將保護膜形成層50加熱等,而在半導體晶片形成保護膜。又,半導體加工用板片1e,亦可用作為保護膜形成用板片。 FIG. 7 shows a fifth aspect of the semiconductor processing sheet 1 according to the first embodiment. In this aspect of the semiconductor processing sheet 1e, the semiconductor attaching layer 80 is a laminated body composed of the adhesive layer 20 and the protective film forming layer 50. In the semiconductor processing sheet 1e, the adhesive layer 20 is located on the proximal end side of the substrate 10, and the protective film forming layer 50 is located on the proximal end side of the release film 30. The adhesive layer 20 has a first surface 201 on the proximal end side of the base material 10 and a second surface 202 on the proximal end side of the release film 30. The protective film forming layer 50 has a first surface 501 on the proximal end side of the substrate 10 and a second surface 502 on the proximal end side of the release film 30. The semiconductor processing sheet 1e can be used for dicing a semiconductor wafer. After dicing, a protective film can be formed on the semiconductor wafer by heating the protective film forming layer 50 or the like. The sheet 1e for semiconductor processing can also be used as a sheet for forming a protective film.

(1)黏著劑層 (1) Adhesive layer

在本實施形態之半導體加工用板片1,黏著劑層20可由非能量線硬化性黏著劑(不具有能量線硬化性之聚合物所構成),亦可由能量線硬化性黏著劑所構成。作為非能量線硬化性黏著劑,係以具有需要的黏著力及再剝離性者為佳,例如能夠使用丙烯酸系黏著劑、橡膠系黏著劑、聚矽氧系黏著劑、胺甲酸酯系黏著劑、聚酯系黏著劑、聚乙烯基醚系黏著劑等。這些之中,以在切割步驟等能夠有效地抑制半導體晶圓、半導體晶片等的脫落之丙烯酸系黏著劑為佳。 In the sheet 1 for semiconductor processing of this embodiment, the adhesive layer 20 may be made of a non-energy-ray-curable adhesive (consisting of a polymer having no energy-ray-curable) or an energy-ray-curable adhesive. As the non-energy ray hardening adhesive, it is preferable to have a required adhesive force and re-peelability. For example, an acrylic adhesive, a rubber adhesive, a silicone adhesive, or a urethane adhesive can be used. Agents, polyester-based adhesives, polyvinyl ether-based adhesives, and the like. Among these, an acryl-based adhesive capable of effectively suppressing peeling of a semiconductor wafer, a semiconductor wafer, or the like in a dicing step or the like is preferred.

另一方面,因為能量線硬化性黏著劑係藉由照射能量線而使黏著力低落,所以欲使半導體晶圓、半導體晶片等與半導體加工用板片1分離時,能夠藉由照射能量線而容易地 使其分離。 On the other hand, since the energy ray hardening adhesive reduces the adhesive force by irradiating the energy rays, it is possible to separate the semiconductor wafer, the semiconductor wafer, and the like from the semiconductor processing plate 1 by irradiating the energy rays. easily Make it separate.

構成黏著劑層20之能量線硬化性黏著劑,可設作以具有能量線硬化性之聚合物作為主成分者,亦可設以非能量線硬化性聚合物(不具有能量線硬化性之聚合物)與具有至少1個以上的能量線硬化性基之單體及/或寡聚物的混合物作為主成分者。又,可為具有能量線硬化性之聚合物與非能量線硬化性聚合物的混合物,亦可為具有能量線硬化性之聚合物與具有至少1個以上的能量線硬化性基之單體及/或寡聚物的混合物,亦可為上述3種的混合物。 The energy ray-curable adhesive constituting the adhesive layer 20 may be composed of a polymer having energy ray curability as a main component, or a non-energy ray curable polymer (polymer without energy ray curability) Material) and a monomer and / or oligomer having at least one energy ray-curable group as a main component. In addition, it may be a mixture of a polymer having energy ray hardening property and a non-energy ray hardening polymer, or a monomer having energy ray hardening property and a monomer having at least one or more energy ray hardening group and The mixture of oligomers may also be a mixture of the above three types.

首先,在以下說明能量線硬化性黏著劑係以具有能量線硬化性之聚合物作為主成分之情況。 First, a case where the energy ray-curable adhesive is based on a polymer having energy ray curability as a main component will be described below.

具有能量線硬化性之聚合物,係以在側鏈導入具有能量線硬化性的官能基(能量線硬化性基)之(甲基)丙烯酸酯(共)聚合物(A)(以下有稱為「能量線硬化型聚合物(A)」之情形)為佳。此能量線硬化型聚合物(A),係以使具有含官能基的單體單元之丙烯酸系共聚物(a1)、與具有鍵結在其官能基之官能基之含不飽和基的化合物(a2)反應而得到者為佳。 Energy ray-curable polymer is a (meth) acrylate (co) polymer (A) (hereinafter referred to as "meth) acrylate" "Energy ray hardening polymer (A)" is preferred. The energy ray-curable polymer (A) includes an acrylic copolymer (a1) having a functional unit-containing monomer unit and an unsaturated group-containing compound (a1) having a functional group bonded to the functional group. a2) Those obtained by reaction are preferred.

丙烯酸系共聚物(a1),係由從含官能基單體所導入的結構單元、及從(甲基)丙烯酸酯單體或其衍生物所導入的結構單元所構成。 The acrylic copolymer (a1) is composed of a structural unit introduced from a functional group-containing monomer and a structural unit introduced from a (meth) acrylate monomer or a derivative thereof.

作為丙烯酸系共聚物(a1)的結構單元之含官能基單體,係以在分子內具有聚合性雙鍵、及羥基、羧基、胺基、取代胺基、環氧基等的官能基之單體為佳。 The functional group-containing monomer as a structural unit of the acrylic copolymer (a1) is a unit having a polymerizable double bond in the molecule, and a functional group such as a hydroxyl group, a carboxyl group, an amine group, a substituted amine group, or an epoxy group. The body is better.

作為含羥基單體,例如可舉出(甲基)丙烯酸2-羥基 乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸4-羥基丁酯等。這些可單獨使用,亦可組合2種以上而使用。 Examples of the hydroxyl-containing monomer include 2-hydroxy (meth) acrylate Ethyl ester, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, (methyl ) 4-hydroxybutyl acrylate and the like. These may be used alone or in combination of two or more.

作為含羧基單體,例如可舉出丙烯酸、甲基丙烯酸、巴豆酸、順丁烯二酸、伊康酸、檸康酸等的乙烯性不飽和羧酸。這些可單獨使用,亦可組合2種以上而使用。 Examples of the carboxyl group-containing monomer include ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, and citraconic acid. These may be used alone or in combination of two or more.

作為含胺基的單體或含取代胺基的單體,例如可舉出(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸正丁基胺基乙酯等。這些可單獨使用,亦可組合2種以上而使用。 Examples of the amine-group-containing monomer or the substituted amine-group-containing monomer include aminoethyl (meth) acrylate and n-butylaminoethyl (meth) acrylate. These may be used alone or in combination of two or more.

作為構成丙烯酸系共聚物(a1)之(甲基)丙烯酸酯單體,能夠使用烷基的碳數為1~20之(甲基)丙烯酸烷酯、(甲基)丙烯酸環烷酯、(甲基)丙烯酸苄酯。這些之中,特佳是烷基的碳數為1~18之(甲基)丙烯酸烷酯,例如能夠使用(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯等。 As the (meth) acrylate monomer constituting the acrylic copolymer (a1), an alkyl (meth) acrylate having 1 to 20 carbon atoms, a cycloalkyl (meth) acrylate, and (formaldehyde) can be used. Group) benzyl acrylate. Among these, particularly preferred are alkyl (meth) acrylates having 1 to 18 carbon atoms in the alkyl group. For example, methyl (meth) acrylate, ethyl (meth) acrylate, and propyl (meth) acrylate can be used. Esters, n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and the like.

丙烯酸系共聚物(a1),係通常以3~100質量%、較佳為5~40質量%的比率含有從上述含官能基單體導入的結構單元,通常以0~97質量%、較佳為60~95質量%的比率含有從(甲基)丙烯酸酯單體或其衍生物導入的結構單元而成。 The acrylic copolymer (a1) usually contains a structural unit introduced from the functional group-containing monomer in a ratio of 3 to 100% by mass, preferably 5 to 40% by mass, and usually 0 to 97% by mass, preferably A ratio of 60 to 95% by mass includes a structural unit introduced from a (meth) acrylate monomer or a derivative thereof.

丙烯酸系共聚物(a1),能夠藉由將如上述的含官能基單體、與(甲基)丙烯酸酯單體或其衍生物使用常用的方法共聚合來得到,除了這些單體以外,亦可使二甲基丙烯醯胺、甲酸乙烯酯、乙酸乙烯酯、苯乙烯等共聚合。 The acrylic copolymer (a1) can be obtained by copolymerizing a functional group-containing monomer as described above with a (meth) acrylic acid ester monomer or a derivative thereof by a common method. In addition to these monomers, Dimethacrylamide, vinyl formate, vinyl acetate, styrene, etc. can be copolymerized.

藉由使具有上述含官能基的單體單元之丙烯酸系共聚物(a1)、與具有鍵結在其官能基之官能基之含不飽和基的化合物(a2)反應,而能夠得到能量線硬化型聚合物(A)。 Energy-ray hardening can be obtained by reacting the acrylic copolymer (a1) having the functional unit-containing monomer unit with an unsaturated group-containing compound (a2) having a functional group bonded to the functional group. Polymer (A).

含不飽和基的化合物(a2)所具有之官能基,係能夠按照丙烯酸系共聚物(a1)所具有之含官能基的單體單元的官能基種類而適當地選擇。例如丙烯酸系共聚物(a1)所具有之官能基為羥基、胺基或取代胺基時,作為含不飽和基的化合物(a2)所具有之官能基,係以異氰酸酯基或環氧基為佳;丙烯酸系共聚物(a1)所具有之官能基為環氧基時,作為含不飽和基的化合物(a2)所具有之官能基,係以胺基、羧基或吖環丙烷基為佳。 The functional group of the unsaturated group-containing compound (a2) can be appropriately selected according to the type of the functional group of the functional unit-containing monomer unit that the acrylic copolymer (a1) has. For example, when the functional group of the acrylic copolymer (a1) is a hydroxyl group, an amine group, or a substituted amine group, as the functional group of the unsaturated group-containing compound (a2), an isocyanate group or an epoxy group is preferred. When the functional group of the acrylic copolymer (a1) is an epoxy group, as the functional group of the unsaturated group-containing compound (a2), an amine group, a carboxyl group, or an aziridine group is preferred.

又,上述含不飽和基的化合物(a2),其能量線聚合性的碳-碳雙鍵係在1分子中至少含有1個,較佳為1~6個,更佳為1~4個。作為此種含不飽和基的化合物(a2)的具體例,例如可舉出2-甲基丙烯醯氧基乙基異氰酸酯、間異丙烯基-α,α-二甲基苄基異氰酸酯、甲基丙烯醯基異氰酸甲基丙烯酸酯、異氰酸烯丙酯、1,1-(雙丙烯醯氧基甲基)乙基異氰酸酯;二異氰酸酯化合物或聚異氰酸酯化合物、與(甲基)丙烯酸羥基乙酯反應而得到之丙烯醯基一異氰酸酯化合物;藉由二異氰酸酯化合物或聚異氰酸酯化合物與多元醇化合物與(甲基)丙烯酸羥基乙酯反應而得到之丙烯醯基一異氰酸酯化合物;(甲基)丙烯酸環氧丙酯;(甲基)丙烯酸、(甲基)丙烯酸2-(1-吖環丙烷基)乙酯、2-乙烯基-2-

Figure TW201802897AD00001
唑啉、2-異丙烯基-2-
Figure TW201802897AD00002
唑啉等。 Moreover, the above-mentioned unsaturated group-containing compound (a2) contains at least one carbon-carbon double bond system in one molecule, preferably 1 to 6, and more preferably 1 to 4 in one molecule. Specific examples of such an unsaturated group-containing compound (a2) include, for example, 2-methacryloxyethyl isocyanate, m-isopropenyl- α , α -dimethylbenzyl isocyanate, and methyl Propylene isocyanate methacrylate, allyl isocyanate, 1,1- (bispropenyloxymethyl) ethyl isocyanate; diisocyanate compound or polyisocyanate compound, and (meth) acrylic hydroxyl group Acrylic fluorenyl-isocyanate compound obtained by reaction of ethyl ester; propylene fluorenyl-isocyanate compound obtained by reaction of diisocyanate compound or polyisocyanate compound with polyol compound and hydroxyethyl (meth) acrylate; (methyl) Glycidyl acrylate; (meth) acrylic acid, 2- (1-acylcyclopropylalkyl) ethyl (meth) acrylate, 2-vinyl-2-
Figure TW201802897AD00001
Oxazoline, 2-isopropenyl-2-
Figure TW201802897AD00002
Oxazoline and so on.

上述含不飽和基的化合物(a2),係相對於上述丙烯酸系共聚物(a1)的含官能基單體,通常以5~95莫耳%、較佳為 10~95莫耳%的比率使用。 The unsaturated group-containing compound (a2) is usually 5 to 95 mole%, and more preferably 5 to 95 mole% relative to the functional group-containing monomer of the acrylic copolymer (a1). Use at a rate of 10 to 95 mole%.

在丙烯酸系共聚物(a1)與含不飽和基的化合物(a2)之反應,係能夠按照丙烯酸系共聚物(a1)所具有之官能基與含不飽和基的化合物(a2)所具有之官能基的組合,而適當地選擇反應溫度、壓力、溶劑、時間、有無觸媒、觸媒的種類。藉此,在丙烯酸系共聚物(a1)中存在之官能基、與含不飽和基的化合物(a2)中的官能基反應,而將不飽和基導入丙烯酸系共聚物(a1)中的側鏈且能夠得到能量線硬化型聚合物(A)。 The reaction between the acrylic copolymer (a1) and the unsaturated group-containing compound (a2) is based on the functionality of the acrylic copolymer (a1) and the unsaturated group-containing compound (a2). The combination of the groups is appropriately selected by the reaction temperature, pressure, solvent, time, presence or absence of catalyst, and type of catalyst. Thereby, the functional group existing in the acrylic copolymer (a1) reacts with the functional group in the unsaturated group-containing compound (a2), and the unsaturated group is introduced into the side chain in the acrylic copolymer (a1). In addition, an energy ray-curable polymer (A) can be obtained.

如此進行而得到的能量線硬化型聚合物(A)之重量平均分子量,係以10,000以上為佳,以150,000~1,500,000為特佳,以200,000~1,000,000為更佳。又,在本說明書之重量平均分子量(Mw),係藉由凝膠滲透層析法(GPC法)而測定的標準聚苯乙烯換算之值。 The weight-average molecular weight of the energy ray-curable polymer (A) obtained in this manner is preferably 10,000 or more, particularly preferably 150,000 to 1,500,000, and more preferably 200,000 to 1,000,000. In addition, the weight average molecular weight (Mw) in this specification is a standard polystyrene conversion value measured by the gel permeation chromatography method (GPC method).

能量線硬化性黏著劑,係即便以能量線硬化型聚合物(A)之具有能量線硬化性的聚合物作為主成分之情況,能量線硬化性黏著劑亦可進一步含有能量線硬化性的單體及/或寡聚物(B)。 The energy ray-curable adhesive is an energy ray-curable polymer, and the energy ray-curable polymer may further contain an energy ray-curable monomer. And / or oligomer (B).

作為能量線硬化性的單體及/或寡聚物(B),例如能夠使用多元醇與(甲基)丙烯酸的酯等。 As the energy ray-curable monomer and / or oligomer (B), for example, an ester of a polyhydric alcohol and (meth) acrylic acid can be used.

作為此種能量線硬化性的單體及/或寡聚物(B),例如可舉出(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯等的單官能性丙烯酸酯類、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、I,6-己二 醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、二羥甲基三環癸烷二(甲基)丙烯酸酯等的多官能性丙烯酸酯類、聚酯寡聚(甲基)丙烯酸酯、聚胺酯寡聚(甲基)丙烯酸酯等。 Examples of such energy ray-curable monomers and / or oligomers (B) include monofunctional acrylates such as cyclohexyl (meth) acrylate and isofluorene (meth) acrylate, Trimethylolpropane tri (meth) acrylate, neopentaerythritol tri (meth) acrylate, neopentaerythritol tri (meth) acrylate, dinepentaerythritol hexa (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanedi Polyfunctional acrylates such as alcohol di (meth) acrylate, polyethylene glycol di (meth) acrylate, dimethylol tricyclodecane di (meth) acrylate, and polyester oligomers ( (Meth) acrylate, polyurethane oligo (meth) acrylate, and the like.

在能量線硬化型聚合物(A)調配能量線硬化性的單體及/或寡聚物(B)時,在能量線硬化性黏著劑中之能量線硬化性的單體及/或寡聚物(B)之含量,係相對於能量線硬化型聚合物(A)100質量份,以10~40質量份為佳,以30~350質量份為特佳。 When an energy ray-curable monomer and / or oligomer (B) is blended with the energy ray-curable polymer (A), the energy ray-curable monomer and / or oligomer in the energy ray-curable adhesive is used. The content of the substance (B) is preferably from 10 to 40 parts by mass, and particularly preferably from 30 to 350 parts by mass based on 100 parts by mass of the energy ray-curable polymer (A).

在此,使用紫外線作為用以得到能量線硬化性黏著劑之能量線時,係以添加光聚合起始劑(C)為佳,藉由使用此光聚合起始劑(C),能夠減少聚合硬化時間及光線照射量。 Here, when ultraviolet rays are used as the energy rays to obtain an energy-ray-curable adhesive, it is better to add a photopolymerization initiator (C). By using this photopolymerization initiator (C), the polymerization can be reduced. Hardening time and light exposure.

作為光聚合起始劑(C),具體而言,可舉出二苯基酮、苯乙酮、苯偶姻、苯偶姻甲醚、苯偶姻乙醚、苯偶姻異丙醚、苯偶姻異丁醚、苯偶姻苯甲酸、苯偶姻苯甲酸甲酯、苯偶姻二甲縮酮、2,4-二乙基噻吨酮(2-4-diethylthioxanthone)、1-羥基環己基苯基酮、苄基二苯基硫醚、四甲基秋蘭姆一硫醚、偶氮雙異丁腈、苄基、聯苄、聯乙醯、β-氯蒽醌、(2,4,6-三甲基苄基二苯基)氧化膦、2-苯并噻唑-N,N-二乙基二硫胺甲酸酯、寡聚{2-羥基-2-甲基-1-[4-(1-丙烯基)苯基]丙酮}、2,2-二甲氧基-1,2-二苯基乙烷-1-酮等。這些可單獨使用,亦可併用2種以上。 Specific examples of the photopolymerization initiator (C) include diphenyl ketone, acetophenone, benzoin, benzoin methyl ether, benzoin ether, benzoin isopropyl ether, and benzoin Isobutyl ether, benzoin benzoic acid, benzoin methyl benzoate, benzoin dimethyl ketal, 2,4-diethylthioxanthone, 1-hydroxycyclohexyl Phenyl ketone, benzyl diphenyl sulfide, tetramethylthiuram monosulfide, azobisisobutyronitrile, benzyl, bibenzyl, biacetamidine, β -chloroanthraquinone, (2,4, 6-trimethylbenzyldiphenyl) phosphine oxide, 2-benzothiazole-N, N-diethyldithiocarbamate, oligomeric {2-hydroxy-2-methyl-1- [4 -(1-propenyl) phenyl] acetone}, 2,2-dimethoxy-1,2-diphenylethane-1-one, and the like. These may be used alone or in combination of two or more.

光聚合起始劑(C),係以相對於能量線硬化型共聚物(A)(調配能量線硬化性的單體及/或寡聚物(B)時,相對於能量線硬化型共聚物(A)及能量線硬化性的單體及/或寡聚物(B) 之合計量100質量份)100質量份,使用0.1~10質量份,特別以在0.5~6質量份的範圍之量使用為佳。 The photopolymerization initiator (C) is based on the energy ray-curable copolymer (A) (in the case where an energy ray-curable monomer and / or oligomer (B) is formulated, it is compared with the energy ray-curable copolymer. (A) and energy ray hardening monomer and / or oligomer (B) The total amount is 100 parts by mass) 100 parts by mass, and it is preferably used in an amount ranging from 0.5 to 6 parts by mass.

在能量線硬化性黏著劑,係除了上述成分以外,亦可適當地調配其它成分。作為其它成分,例如可舉出非能量線硬化性聚合物成分或寡聚物成分(D)、交聯劑(E)等。 The energy ray-curable adhesive may be formulated with other components in addition to the components described above. Examples of the other components include a non-energy-ray-curable polymer component or oligomer component (D), a cross-linking agent (E), and the like.

作為非能量線硬化性聚合物成分或寡聚物成分(D),例如可舉出聚丙烯酸酯、聚酯、聚胺酯、聚碳酸酯、聚烯烴等,以重量平均分子量(Mw)為3,000~2,500,000的聚合物或寡聚物為佳。藉由在能量線硬化性黏著劑調配此成分(D),能夠改善在硬化前之黏著性及剝離性、硬化後的強度、與其它層的接著性、保存安定性等。此成分(D)的調配量係沒有特別限定。 Examples of the non-energy-ray-curable polymer component or oligomer component (D) include polyacrylate, polyester, polyurethane, polycarbonate, and polyolefin. The weight-average molecular weight (Mw) is 3,000 to 2,500,000. Polymers or oligomers are preferred. By blending this component (D) in an energy ray-curable adhesive, it is possible to improve the adhesiveness and peelability before curing, the strength after curing, adhesion to other layers, storage stability, and the like. The blending amount of this component (D) is not particularly limited.

作為交聯劑(E),能夠使用與能量線硬化型共聚物(A)等所具有的官能基具有反應性之多官能性化合物。作為此種多官能性化合物的例子,能夠舉出異氰酸酯化合物、環氧化合物、胺化合物、三聚氰胺化合物、吖環丙烷化合物、肼化合物、醛化合物、

Figure TW201802897AD00003
唑啉化合物、金屬烷氧化物化合物、金屬鉗合物化合物、金屬鹽、銨鹽、反應性酚樹脂等。藉由在能量線硬化性黏著劑調配此成分(E),能夠改善在硬化前之黏著性及剝離性、黏著劑的凝聚性等。此成分(E)的調配量係沒有特別限定,相對於能量線硬化型共聚物(A)100質量份,能夠在0~15質量份的範圍適當地決定。 As the crosslinking agent (E), a polyfunctional compound having reactivity with a functional group included in the energy ray-curable copolymer (A) and the like can be used. Examples of such a polyfunctional compound include an isocyanate compound, an epoxy compound, an amine compound, a melamine compound, an acryl propane compound, a hydrazine compound, an aldehyde compound,
Figure TW201802897AD00003
An oxazoline compound, a metal alkoxide compound, a metal clamp compound, a metal salt, an ammonium salt, a reactive phenol resin, and the like. By blending this component (E) in an energy ray-curable adhesive, it is possible to improve the adhesiveness and peelability before curing, the cohesiveness of the adhesive, and the like. The blending amount of this component (E) is not particularly limited, and can be appropriately determined in a range of 0 to 15 parts by mass based on 100 parts by mass of the energy ray-curable copolymer (A).

其次,針對能量線硬化性黏著劑係以非能量線硬化性聚合物成分與具有至少1個以上的能量線硬化性基之單 體及/或寡聚物的混合物作為主成分之情況,在以下進行說明。 Next, the energy ray-curable adhesive is composed of a non-energy ray-curable polymer component and at least one energy ray-curable group. A case where a mixture of a polymer and / or an oligomer is used as a main component will be described below.

作為非能量線硬化性聚合物成分,例如能夠使用與前述的丙烯酸系共聚物(a1)同樣的成分。 As the non-energy-ray-curable polymer component, for example, the same component as the aforementioned acrylic copolymer (a1) can be used.

作為具有至少1個以上的能量線硬化性基之單體及/或寡聚物,能夠選擇與前述的成分(B)相同者。非能量線硬化性聚合物成分與具有至少1個以上的能量線硬化性基之單體及/或寡聚物的調配比,相對於非能量線硬化性聚合物成分100質量份,具有少1個以上的能量線硬化性基之單體及/或寡聚物係以10~250質量份為佳,特別是以25~100質量份為佳。 As the monomer and / or oligomer having at least one energy ray-curable group, the same as the aforementioned component (B) can be selected. The blending ratio of the non-energy-ray-curable polymer component to a monomer and / or oligomer having at least one energy-ray-curable group is less than 100 parts by mass of the non-energy-ray-curable polymer component. The monomer and / or oligomer having more than one energy ray-curable group is preferably 10 to 250 parts by mass, and particularly preferably 25 to 100 parts by mass.

此時,亦與上述同樣地,亦能夠適當地調配光聚合起始劑(C)、交聯劑(E)等。 In this case, similarly to the above, a photopolymerization initiator (C), a crosslinking agent (E), and the like can be appropriately blended.

黏著劑層20的厚度,係只要在使用半導體加工用板片1之各步驟能夠具有適當的功能,就沒有特別限定。具體而言,以1~50μm為佳,以2~40μm為特佳,以3~30μm為更佳。 The thickness of the adhesive layer 20 is not particularly limited as long as it can have an appropriate function in each step using the semiconductor processing sheet 1. Specifically, 1 to 50 μm is preferable, 2 to 40 μm is particularly preferable, and 3 to 30 μm is more preferable.

(2)接著劑層 (2) Adhesive layer

作為構成接著劑層40之材料,只要在切割時能夠將晶圓固定且對個片化之晶片能夠形成接著劑層者,就沒有特別限制而能夠使用。作為構成此種接著劑層40之材料,係能夠使用由熱可塑性樹脂及低分子量的熱硬化性接著成分所構成者、由B階(半硬化狀)的熱硬化型接著成分所構成者等。這些之中,作為構成接著劑層40之材料,係以含有熱可塑性樹脂及熱硬化性接著成分者為佳。作為熱可塑性樹脂,(甲基)丙烯酸系共聚物、聚酯系樹脂、胺甲酸酯系樹脂、苯氧基系樹脂、聚丁烯、 聚丁二烯、聚氯乙烯、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、乙烯(甲基)丙烯酸系共聚物、乙烯(甲基)丙烯酸酯系共聚物、聚苯乙烯、聚碳酸酯、聚醯亞胺等,尤其是就黏著性及造膜性(板片加工性)而言,係以(甲基)丙烯酸系共聚物為佳。作為熱硬化性接著成分,可舉出環氧系樹脂、聚醯亞胺系樹脂、酚系樹脂、聚矽氧系樹脂、氰酸酯系樹脂、雙順丁烯二醯亞胺三嗪系樹脂、烯丙基化聚苯醚系樹脂(熱硬化性PPE)、甲醛系樹脂、不飽和聚酯或其共聚物等,尤其是從接著性的觀點而言,係以環氧系樹脂為佳。作為構成接著劑層40之材料,就對半導體晶圓具有優異的貼附性、特別是在第6圖顯示之半導體加工用板片1d與黏著劑層20的剝離性較優異而言,係以含有(甲基)丙烯酸系共聚物及環氧系樹脂之材料為特佳。 As a material constituting the adhesive layer 40, any material that can fix the wafer during dicing and can form an adhesive layer for each individual wafer can be used without limitation. As the material constituting such an adhesive layer 40, those made of a thermoplastic resin and a low-molecular-weight thermosetting adhesive component, those made of a B-stage (semi-hardened) thermosetting adhesive component, and the like can be used. Among these, the material constituting the adhesive layer 40 is preferably one containing a thermoplastic resin and a thermosetting adhesive component. As the thermoplastic resin, (meth) acrylic copolymer, polyester resin, urethane resin, phenoxy resin, polybutene, Polybutadiene, polyvinyl chloride, polyethylene terephthalate, polybutylene terephthalate, ethylene (meth) acrylic copolymer, ethylene (meth) acrylate copolymer, polybenzene Ethylene, polycarbonate, polyimide, and the like are particularly preferably a (meth) acrylic copolymer in terms of adhesiveness and film forming properties (sheet processability). Examples of the thermosetting adhesive component include epoxy-based resins, polyimide-based resins, phenol-based resins, polysiloxane-based resins, cyanate-based resins, and bis-butenediimine-triazine-based resins , Allylated polyphenylene ether resin (thermosetting PPE), formaldehyde resin, unsaturated polyester or copolymer thereof, and the like, and epoxy resin is particularly preferred from the viewpoint of adhesiveness. The material constituting the adhesive layer 40 is excellent in adhesion to a semiconductor wafer, in particular, it is excellent in peelability between the semiconductor processing sheet 1d and the adhesive layer 20 shown in FIG. 6. A material containing a (meth) acrylic copolymer and an epoxy resin is particularly preferred.

作為(甲基)丙烯酸系共聚物,係沒有特別限制,能夠使用先前習知的(甲基)丙烯酸系共聚物。(甲基)丙烯酸系共聚物的重量平均分子量(Mw)係以10,000~2,000,000為佳,以100,000~1,500,000為特佳。藉由(甲基)丙烯酸系共聚物的Mw為10,000以上,特別是在第6圖顯示之半導體加工用板片1d,接著劑層40與黏著劑層20之剝離性係變為更良好且能夠有效地進行進行晶片的拾取。又,藉由(甲基)丙烯酸系共聚物的Mw為2,000,000以下,接著劑層40能夠更良好地追隨被接著物的凹凸且能夠有效地防止產生空隙等。 The (meth) acrylic copolymer is not particularly limited, and a conventionally known (meth) acrylic copolymer can be used. The weight average molecular weight (Mw) of the (meth) acrylic copolymer is preferably 10,000 to 2,000,000, and particularly preferably 100,000 to 1,500,000. When the Mw of the (meth) acrylic copolymer is 10,000 or more, especially the semiconductor processing sheet 1d shown in FIG. 6, the peelability of the adhesive layer 40 and the adhesive layer 20 becomes better and can be improved. Pickup of the wafer is performed efficiently. In addition, when the Mw of the (meth) acrylic copolymer is 2,000,000 or less, the adhesive layer 40 can follow the unevenness of the adherend better, and can effectively prevent the generation of voids and the like.

(甲基)丙烯酸系共聚物的玻璃轉移溫度(Tg)係以-60~70℃為佳,以-30~50℃為較佳。藉由(甲基)丙烯酸系共聚物的Tg為-60℃以上,特別是在第6圖顯示之半導體加工用板 片1d,接著劑層40與黏著劑層20的剝離性係變為更良好且能夠有效地進行晶片的拾取。又,藉由(甲基)丙烯酸系共聚物的Tg為70℃以下,能夠充分地得到用以將晶圓固定之接著力。 The glass transition temperature (Tg) of the (meth) acrylic copolymer is preferably -60 to 70 ° C, and more preferably -30 to 50 ° C. The Tg of the (meth) acrylic copolymer is -60 ° C or higher, especially the semiconductor processing board shown in Fig. 6 In the sheet 1d, the releasability of the adhesive layer 40 and the adhesive layer 20 becomes better, and wafers can be efficiently picked up. In addition, when the Tg of the (meth) acrylic copolymer is 70 ° C. or lower, a sufficient adhesive force for fixing the wafer can be obtained.

作為構成(甲基)丙烯酸系共聚物之單體,可舉出(甲基)丙烯酸酯單體或其衍生物,更具體地,例如可舉出例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯等烷基的碳數為1~18之(甲基)丙烯酸烷酯;(甲基)丙烯酸環烷酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸醯亞胺酯等具有環狀骨架之(甲基)丙烯酸酯;(甲基)丙烯酸羥基甲酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯等的含羥基的(甲基)丙烯酸酯;環氧丙基丙烯酸酯、甲基丙烯酸環氧丙酯等。又,亦可使用丙烯酸、甲基丙烯酸、伊康酸等含有羧基之不飽和單體。這些可單獨使用1種,亦可併用2種以上。 Examples of the monomer constituting the (meth) acrylic copolymer include a (meth) acrylate monomer or a derivative thereof, and more specifically, for example, methyl (meth) acrylate, (meth) ) Alkyl (meth) acrylates having 1 to 18 carbon atoms, such as ethyl acrylate, propyl (meth) acrylate, and butyl (meth) acrylate; cycloalkyl (meth) acrylate, (formyl) (Benzyl) acrylate, isoamyl (meth) acrylate, dicyclopentyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, (Meth) acrylic acid esters having a cyclic skeleton, such as (meth) acrylic acid imine acrylate; hydroxymethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxy (meth) acrylate Hydroxyl-containing (meth) acrylates such as propyl esters; glycidyl acrylate, glycidyl methacrylate, and the like. In addition, unsaturated monomers containing a carboxyl group, such as acrylic acid, methacrylic acid, and itaconic acid, can also be used. These may be used individually by 1 type, and may use 2 or more types together.

作為構成(甲基)丙烯酸系共聚物之單體,上述之中,就與環氧系樹脂的相溶性而言,以至少使用含羥基的(甲基)丙烯酸酯為佳。此時,在(甲基)丙烯酸系共聚物,源自含羥基的(甲基)丙烯酸酯之結構單元,係以在1~20質量%的範圍含有為佳,以在3~15質量%的範圍含有為較佳。作為(甲基)丙烯酸系共聚物,具體而言係以(甲基)丙烯酸烷酯與含羥基的(甲基)丙烯酸酯的共聚物為佳。 As the monomer constituting the (meth) acrylic copolymer, among the above, in terms of compatibility with the epoxy resin, it is preferable to use at least a hydroxyl-containing (meth) acrylate. At this time, in the (meth) acrylic copolymer, the structural unit derived from the hydroxyl-containing (meth) acrylate is preferably contained in a range of 1 to 20% by mass, and is preferably in a range of 3 to 15% by mass. A range is preferred. The (meth) acrylic copolymer is preferably a copolymer of an alkyl (meth) acrylate and a hydroxyl group-containing (meth) acrylate.

又,(甲基)丙烯酸系共聚物係在不損害本發明的目的之範圍,亦可使乙酸乙烯酯、丙烯腈、苯乙烯等的單體共聚 合。 In addition, the (meth) acrylic copolymer may copolymerize monomers such as vinyl acetate, acrylonitrile, and styrene as long as the object of the present invention is not impaired. Together.

作為環氧系樹脂,係能夠使用先前習知的各種環氧系樹脂。作為環氧系樹脂,可舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、伸苯基骨架型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、二環戊二烯(DCPD)型環氧樹脂、聯苯型環氧樹脂、三酚甲烷型環氧樹脂、雜環型環氧樹脂、茋型環氧樹脂、縮合衆芳香族烴改性環氧樹脂、在上述的鹵化物等的結構單元中含有2個以上的官能基之環氧系樹脂等。這些環氧系樹脂可單獨使用1種,亦可併用2種類以上。 As the epoxy resin, various conventionally known epoxy resins can be used. Examples of the epoxy resin include bisphenol A epoxy resin, bisphenol F epoxy resin, phenylene skeleton epoxy resin, phenol novolac epoxy resin, and cresol novolac epoxy resin. , Dicyclopentadiene (DCPD) epoxy resin, biphenyl epoxy resin, triphenol methane epoxy resin, heterocyclic epoxy resin, fluorene epoxy resin, condensed aromatic hydrocarbon modified ring Oxygen resins, epoxy resins containing two or more functional groups in structural units such as the above-mentioned halides, and the like. These epoxy resins may be used individually by 1 type, and may use 2 or more types together.

環氧系樹脂的環氧當量,係沒有特別限定。環氧當量係通常以150~1000g/eq為佳。又,在本說明書之環氧當量,係依據JIS K7236:2009而測定之值。 The epoxy equivalent of the epoxy resin is not particularly limited. The epoxy equivalent is usually 150 ~ 1000g / eq. The epoxy equivalent in this specification is a value measured in accordance with JIS K7236: 2009.

環氧系樹脂的含量,係相對於(甲基)丙烯酸系共聚物100質量份,以1~1500質量份為佳,以3~1000質量份為較佳。藉由環氧系樹脂的含量係相對於(甲基)丙烯酸系共聚物100質量份為1質量份以上,能夠得到充分的接著力。又,藉由環氧系樹脂的含量係相對於(甲基)丙烯酸系共聚物100質量份為1500質量份以下,能夠得到充分的造膜性且能夠有效地形成接著劑層40。 The content of the epoxy-based resin is preferably 1 to 1500 parts by mass, and more preferably 3 to 1,000 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer. When the content of the epoxy-based resin is 1 part by mass or more based on 100 parts by mass of the (meth) acrylic copolymer, a sufficient adhesive force can be obtained. In addition, when the content of the epoxy-based resin is 1500 parts by mass or less based on 100 parts by mass of the (meth) acrylic copolymer, sufficient film forming properties can be obtained and the adhesive layer 40 can be efficiently formed.

構成接著劑層40之材料,係以進一步含有用以使環氧系樹脂硬化之硬化劑為佳。作為硬化劑,可舉出在分子中具有2個以上能夠與環氧基的官能基之化合物,作為此官能基,可舉出酚性羥基、醇性羥基、胺基、羧基、酸酐基等。這些之中,以酚性羥基、胺基及酸酐基為佳,以酚性羥基及胺基 為較佳。 It is preferable that the material constituting the adhesive layer 40 further contains a curing agent for curing the epoxy resin. Examples of the curing agent include compounds having two or more functional groups capable of interacting with an epoxy group in the molecule. Examples of the functional group include a phenolic hydroxyl group, an alcoholic hydroxyl group, an amine group, a carboxyl group, and an acid anhydride group. Among these, a phenolic hydroxyl group, an amine group, and an acid anhydride group are preferable, and a phenolic hydroxyl group and an amine group are preferable Is better.

作為硬化劑的具體例,可舉出酚醛清漆型酚系樹脂、二環戊二烯系酚系樹脂、三酚甲烷型酚系樹脂、芳烷基酚系樹脂等的酚性熱硬化劑;DICY(氰胍)等的胺系熱硬化劑。硬化劑可單獨使用1種,亦可以併用2種類以上。 Specific examples of the hardener include phenolic thermohardeners such as novolac-type phenol-based resins, dicyclopentadiene-based phenol-based resins, triphenol-methane-based phenol-based resins, and aralkylphenol-based resins; DICY (Cyanoguanidine) and the like. The hardener may be used alone or in combination of two or more.

硬化劑的含量,係相對於環氧系樹脂100質量份,以0.1~500質量份為佳,以1~200質量份為較佳。藉由硬化劑的含量係相對於環氧系樹脂100質量份為0.1質量份以上,能夠得到充分的接著力。又,藉由硬化劑的含量係相對於環氧系樹脂100質量份為500質量份以下,能夠有效地防止接著劑層40的吸濕率上升且能夠使半導體組件的可靠性成為更優異者。 The content of the hardener is preferably 0.1 to 500 parts by mass, and more preferably 1 to 200 parts by mass, relative to 100 parts by mass of the epoxy resin. When the content of the hardener is 0.1 parts by mass or more with respect to 100 parts by mass of the epoxy resin, a sufficient adhesive force can be obtained. In addition, when the content of the hardener is 500 parts by mass or less with respect to 100 parts by mass of the epoxy resin, the moisture absorption rate of the adhesive layer 40 can be effectively prevented from increasing, and the reliability of the semiconductor device can be made more excellent.

構成接著劑層40之材料(接著劑組成物),係除了上述以外,亦能夠依照需要而含有硬化促進劑、偶合劑、交聯劑、能量線硬化型化合物、光聚合起始劑、可塑劑、抗靜電劑、抗氧化劑、顏料、染料、無機填充劑等的各種添加劑。這些各添加劑可單獨含有1種,亦可組合2種以上而含有。 The material (adhesive composition) constituting the adhesive layer 40 may contain a hardening accelerator, a coupling agent, a cross-linking agent, an energy ray hardening compound, a photopolymerization initiator, and a plasticizer in addition to the above. , Antistatic agents, antioxidants, pigments, dyes, inorganic fillers and other additives. Each of these additives may be contained singly or in combination of two or more kinds.

硬化促進劑,係用以調整接著劑組成物的硬化速度而使用。作為硬化促進劑,係以能夠促進環氧基與酚性羥基、胺等反應的化合物為佳。作為此種化合物,具體而言,可舉出3級胺類、2-苯基-4,5-二(羥甲基)咪唑等的咪唑類、有機膦類、四苯基硼鹽等。 The hardening accelerator is used to adjust the hardening speed of the adhesive composition. As a hardening accelerator, the compound which can accelerate the reaction of an epoxy group with a phenolic hydroxyl group, an amine, etc. is preferable. Specific examples of such compounds include tertiary amines, imidazoles such as 2-phenyl-4,5-bis (hydroxymethyl) imidazole, organic phosphines, and tetraphenylboron salts.

偶合劑係對接著劑組成物的被接著物具有使接著性.密著性提升之功能。又,藉由使用偶合劑,不會損害使接著劑組成物硬化得到之硬化物的耐熱性而能夠提升此硬化物 的耐水性。偶合劑係以具有與上述(甲基)丙烯酸系聚合物及環氧系樹脂所具有的官能基反應之基之化合物為佳。作為此種偶合劑,係以矽烷偶合劑為佳。 The coupling agent has adhesiveness to the adherend of the adhesive composition. The function of improving adhesion. In addition, by using a coupling agent, the cured product can be improved without impairing the heat resistance of the cured product obtained by curing the adhesive composition. Water resistance. The coupling agent is preferably a compound having a group that reacts with the functional group of the (meth) acrylic polymer and the epoxy resin. As such a coupling agent, a silane coupling agent is preferred.

作為矽烷偶合劑,係沒有特別限制,能夠使用習知者。例如可舉出γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基丙基甲基二乙氧基矽烷、β-(3,4-環氧環己基)乙基三甲氧基矽烷、γ-(甲基丙烯醯氧基丙基)三甲氧基矽烷、γ-胺丙基三甲氧基矽烷、N-6-(胺乙基)-γ-胺丙基三甲氧基矽烷、N-6-(胺乙基)-γ-胺丙基甲基二乙氧基矽烷、N-苯基-γ-胺丙基三甲氧基矽烷、γ-脲丙基三乙氧基矽烷、γ-氫硫基丙基三甲氧基矽烷、γ-氫硫基丙基甲基二甲氧基矽烷、雙(3-三乙氧基矽烷基丙基)四硫烷、甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙醯氧基矽烷、咪唑矽烷等。這些能夠單獨1種、或混合2種以上而使用。 The silane coupling agent is not particularly limited, and a person skilled in the art can be used. Examples include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, and β- (3,4-epoxycyclohexyl) ethyltrimethyl Oxysilane, γ- (methacryloxypropyl) trimethoxysilane, γ-aminopropyltrimethoxysilane, N-6- (amineethyl) -γ-aminopropyltrimethoxysilane , N-6- (aminoethyl) -γ-aminopropylmethyldiethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-ureapropyltriethoxysilane, γ-hydrothiopropyltrimethoxysilane, γ-hydrothiopropylmethyldimethoxysilane, bis (3-triethoxysilylpropyl) tetrasulfane, methyltrimethoxysilane , Methyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, imidazolesilane, etc. These can be used individually by 1 type or in mixture of 2 or more types.

交聯劑係為了調節接著劑層40的凝聚力。作為上述(甲基)丙烯酸系聚合物的交聯劑,係沒有特別限制,能夠使用習知者,例如能夠使用上述物作為構成黏著劑層20之材料。 The crosslinking agent is for adjusting the cohesive force of the adhesive layer 40. The crosslinking agent of the (meth) acrylic polymer is not particularly limited, and a person skilled in the art can be used. For example, the above-mentioned materials can be used as a material constituting the adhesive layer 20.

能量線硬化型化合物,係受到紫外線等的能量線的照射而進行聚合硬化之化合物。藉由能量線照射使能量線硬化型化合物硬化,特別是在第6圖顯示之半導體加工用板片1d,因為能夠提升接著劑層40與黏著劑層20的剝離性,所以半導體晶片的拾取係變為容易。 The energy-ray-curable compound is a compound that undergoes polymerization and hardening when irradiated with energy rays such as ultraviolet rays. The energy ray-curable compound is hardened by energy ray irradiation. In particular, the semiconductor processing sheet 1d shown in FIG. 6 can improve the peelability of the adhesive layer 40 and the adhesive layer 20, so the pickup system of the semiconductor wafer is improved. It becomes easy.

作為能量線硬化型化合物,係以丙烯酸系化合物為佳,以在分子內具有至少1個聚合性雙鍵者為特佳,作為此 種丙烯酸系化合物,具體而言,可舉出二環戊二烯二甲氧基二丙烯酸酯、三羥甲基丙烷三丙烯酸酯、新戊四醇三丙烯酸酯、新戊四醇四丙烯酸酯、二新戊四醇一羥基五丙烯酸酯、二新戊四醇六丙烯酸酯、1,4-丁二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、寡聚酯丙烯酸酯、胺甲酸酯丙烯酸酯系寡聚物、環氧改性丙烯酸酯、聚醚丙烯酸酯、伊康酸寡聚物等。 As the energy ray hardening compound, an acrylic compound is preferred, and a polymer having at least one polymerizable double bond in the molecule is particularly preferred. Kinds of acrylic compounds, specifically, dicyclopentadiene dimethoxydiacrylate, trimethylolpropane triacrylate, neopentaerythritol triacrylate, neopentaerythritol tetraacrylate, Dipentaerythritol monohydroxypentaacrylate, dinepentaerythritol hexaacrylate, 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, polyethylene glycol diacrylate, Oligopolyester acrylate, urethane acrylate-based oligomer, epoxy-modified acrylate, polyether acrylate, itaconic acid oligomer, and the like.

丙烯酸系化合物的重量平均分子量,係通常100~30000,較佳為300~10000左右。 The weight average molecular weight of the acrylic compound is usually 100 to 30,000, and preferably about 300 to 10,000.

接著劑組成物係含有能量線硬化型化合物時,能量線硬化型化合物的含量係相對於(甲基)丙烯酸系聚合物100質量份,通常1~400質量份,以3~300質量份為佳,較佳為10~200質量份。 When the adhesive composition contains an energy ray-curable compound, the content of the energy ray-curable compound is usually 1 to 400 parts by mass, and preferably 3 to 300 parts by mass relative to 100 parts by mass of the (meth) acrylic polymer. , Preferably 10 to 200 parts by mass.

接著劑層40係含有上述能量線硬化型化合物時,光聚合起始劑係在藉由能量線的照射而聚合硬化時,能夠減少聚合硬化時間及能量線的照射量。作為光起始劑,係沒有特別限制,能夠使用習知物,例如能夠使用上述物作為構成黏著劑層20之材料。 When the adhesive layer 40 contains the above-mentioned energy ray-curable compound, the photopolymerization initiator can reduce the time of polymerization and hardening and the amount of irradiation of the energy ray when it is polymerized and hardened by irradiation with the energy ray. The photoinitiator is not particularly limited, and conventional materials can be used. For example, the materials described above can be used as a material constituting the adhesive layer 20.

接著劑層厚度係通常3~100μm,較佳為5~80μm。 The thickness of the adhesive layer is usually 3 to 100 μm, preferably 5 to 80 μm.

(3)保護膜形成層 (3) Protective film forming layer

保護膜形成層50係以由未硬化的硬化性接著劑所構成為佳。此時,在將半導體晶圓、半導體晶片等疊合在保護膜形成層50後,藉由使保護膜形成層50硬化,能夠將保護膜堅固地接著在半導體晶圓、半導體晶片等且能夠在晶片等形成具有耐 久性之保護膜。藉由在硬化性接著劑未硬化的階段、或硬化後的階段對該保護膜形成層50照射雷射光,能夠良好地印字。 The protective film forming layer 50 is preferably composed of an uncured hardening adhesive. At this time, after a semiconductor wafer, a semiconductor wafer, or the like is laminated on the protective film forming layer 50, the protective film forming layer 50 is hardened, so that the protective film can be firmly adhered to the semiconductor wafer, semiconductor wafer, etc. Wafers, etc. are formed with resistance Permanent protective film. The protective film forming layer 50 is irradiated with laser light at a stage where the curable adhesive is not hardened or a stage after hardening, so that good printing can be performed.

保護膜形成層50,係在常溫具有黏著性、或藉由加熱而發揮黏著性為佳。藉此,如上述地,在保護膜形成層50疊合半導體晶圓、半導體晶片等時,能夠使兩者貼合。因而,在使保護膜形成層50硬化之前,能夠確實地進行定位且半導體加工用板片1c、1e的操作性變為容易。 It is preferable that the protective film forming layer 50 has adhesiveness at room temperature or exhibits adhesiveness by heating. Thereby, as described above, when the protective film forming layer 50 is stacked with a semiconductor wafer, a semiconductor wafer, or the like, the two can be bonded together. Therefore, before the protective film forming layer 50 is hardened, positioning can be surely performed, and the operability of the semiconductor processing plates 1c and 1e becomes easy.

構成具有如上述特性的保護膜形成層50之硬化性接著劑,係以含有硬化性成分及黏合劑聚合物成分為佳。作為硬化性成分,能夠使用熱硬化性成分、能量線硬化性成分、或其混合物。從保護膜形成層50的硬化方法和硬化後的耐熱性之觀點而言,以使用熱硬化性成分為特佳,從硬化時間的觀點而言,係以使用能量線硬化性成分為佳。 The curable adhesive constituting the protective film-forming layer 50 having the characteristics described above is preferably a curable component and an adhesive polymer component. As the curable component, a thermocurable component, an energy ray curable component, or a mixture thereof can be used. From the viewpoint of the curing method of the protective film forming layer 50 and the heat resistance after curing, it is particularly preferable to use a thermosetting component, and from the viewpoint of curing time, it is preferable to use an energy ray-curable component.

作為熱硬化性成分,例如可舉出環氧系樹脂、酚系樹脂、三聚氰胺系樹脂、尿素系樹脂、聚酯系樹脂、胺甲酸酯系樹脂、丙烯酸系樹脂、聚醯亞胺系樹脂、苯并

Figure TW201802897AD00004
嗪系樹脂等及其混合物。這些之中,能夠適合使用環氧系樹脂、酚系樹脂及其混合物。作為熱硬化性成分,通常使用分子量300~10,000左右者。 Examples of the thermosetting component include epoxy resins, phenol resins, melamine resins, urea resins, polyester resins, urethane resins, acrylic resins, polyimide resins, Benzo
Figure TW201802897AD00004
Azine-based resins and the like and mixtures thereof. Among these, an epoxy resin, a phenol resin, and a mixture thereof can be suitably used. As the thermosetting component, a molecular weight of about 300 to 10,000 is generally used.

環氧系樹脂係具有一旦受到加熱,進行三維網狀化且形成堅固的被膜之性質。作為此種環氧系樹脂,能夠使用習知的各種環氧系樹脂,通常係以重量平均分子量300~2500左右者為佳。而且,係以將重量平均分子量300~500之在常態為液狀的環氧系樹脂、與重量平均分子量400~2500、特別是 重量平均500~2000之在常溫為固體的環氧系樹脂摻合而成之形式使用為佳。又,環氧系樹脂的環氧當量係以50~5000g/eq為佳。 Epoxy resins have the property of forming a three-dimensional network and forming a strong film when heated. As such an epoxy-based resin, various conventional epoxy-based resins can be used, and it is usually preferable that the weight-average molecular weight is about 300 to 2500. In addition, the epoxy resin is a liquid resin having a weight average molecular weight of 300 to 500 in a normal state, and a weight average molecular weight of 400 to 2500, particularly An epoxy resin that is solid at room temperature with an average weight of 500 to 2000 is preferably used in the form of a blend. The epoxy equivalent of the epoxy resin is preferably 50 to 5000 g / eq.

作為此種環氧系樹脂,具體而言,能夠舉出雙酚A、雙酚F、間苯二酚、苯基酚醛清漆、甲酚酚醛清漆等酚類的環氧丙基醚;丁二醇、聚乙二醇、聚丙二醇等醇類的環氧丙基醚;苯二甲酸、間苯二甲酸、四氫苯二甲酸等羧酸的環氧丙基醚;以環氧丙基將鍵結在苯胺異三聚氰酸酯等的氮原子之活性氫取代而成之環氧丙基型或烷基環氧丙基型的環氧樹脂;如乙烯基環己烷二環氧化物、3,4-環氧環己基甲基-3,4-二環己烷羧酸酯、2-(3,4-環氧)環己基-5,5-螺(3,4-環氧)環己烷-間二

Figure TW201802897AD00005
烷等將分子內的碳-碳雙鍵例如藉由氧化而導入環氧基而成之所謂脂環型環氧化物。此外,亦能夠使用具有聯苯骨架、二環己二烯骨架、萘骨架等之環氧系樹脂。 Specific examples of such epoxy resins include phenolic epoxypropyl ethers of phenols such as bisphenol A, bisphenol F, resorcinol, phenyl novolac, and cresol novolac; butanediol Glycidyl ethers of alcohols, such as polyethylene glycol, polypropylene glycol, etc .; Glycidyl ethers of carboxylic acids such as phthalic acid, isophthalic acid, tetrahydrophthalic acid; etc. Epoxy-type or alkyl-epoxy-type epoxy resins substituted with active hydrogen of nitrogen atom such as aniline isotricyanate; such as vinyl cyclohexane diepoxide, 3, 4-epoxycyclohexylmethyl-3,4-dicyclohexanecarboxylate, 2- (3,4-epoxy) cyclohexyl-5,5-spiro (3,4-epoxy) cyclohexane -Jamji
Figure TW201802897AD00005
A so-called alicyclic epoxide in which a carbon-carbon double bond in the molecule is introduced into an epoxy group by oxidation, for example, is an alkane. In addition, an epoxy resin having a biphenyl skeleton, a dicyclohexadiene skeleton, a naphthalene skeleton, or the like can also be used.

這些之中,能夠適合使用雙酚系環氧丙基型環氧系樹脂、鄰甲酚酚醛清漆型環氧系樹脂及苯酚酚醛清漆型環氧系樹脂。這些環氧系樹脂係能夠單獨使用1種、或組合2種以上而使用。 Among these, a bisphenol epoxy-type epoxy resin, an o-cresol novolak-type epoxy resin, and a phenol novolak-type epoxy resin can be suitably used. These epoxy resins can be used individually by 1 type, or in combination of 2 or more types.

使用環氧系樹脂時,作為助劑,係以併用熱活性型潛在性環氧系樹脂硬化劑為佳。所謂熱活性型潛在性環氧系樹脂硬化劑,係在室溫不與環氧系樹脂反應,而藉由某溫度以上的加熱而活性化且與環氧系樹脂反應之類型的硬化劑。熱活性型潛在性環氧系樹脂硬化劑的活性化方法,係存在有藉由加熱而產生化學反應且生成活性種(陰離子、陽離子)之方法;在 室溫附近係安定地分散在環氧系樹脂中,而在高溫係與環氧系樹脂相溶.溶解且使硬化反應開始之方法;採用分子篩封入型的硬化劑,在高溫溶出且開始硬化反應之法;採用微膠囊之方法等。 When an epoxy resin is used, it is preferable to use a thermoactive latent epoxy resin hardener in combination as an auxiliary agent. The so-called thermally active latent epoxy resin hardener is a type of hardener that does not react with the epoxy resin at room temperature and is activated by heating above a certain temperature and reacts with the epoxy resin. A method for activating a thermally active latent epoxy resin hardener is a method in which a chemical reaction is generated by heating and an active species (anion, cation) is generated; It is stably dispersed in epoxy resin near room temperature, and is compatible with epoxy resin at high temperature. A method of dissolving and starting a hardening reaction; a method of using a molecular sieve enclosed type hardener to dissolve at a high temperature and starting a hardening reaction; a method of using microcapsules, and the like.

作為熱活性型潛在性環氧系樹脂硬化劑的具體例,能夠舉出各種鎓鹽、二元酸二醯肼化合物、氰胍、胺加成物硬化劑、咪唑化合物等的高熔點活性氫化合物等。這些熱活性型潛在性環氧系樹脂硬化劑,係能夠單獨使用1種、或組合2種以上而使用。如上述的熱活性型潛在性環氧系樹脂硬化劑,係相對於環氧樹脂100質量份,較佳為以0.1~20質量份、特佳為以0.2~10質量份、更佳是以0.3~5質量份的比例使用。 Specific examples of the thermally active latent epoxy resin hardener include high-melting-point active hydrogen compounds such as various onium salts, diacid dihydrazine compounds, cyanoguanidine, amine adduct hardeners, and imidazole compounds. Wait. These thermally active latent epoxy resin hardeners can be used alone or in combination of two or more. As described above, the thermally active latent epoxy resin hardener is preferably 0.1 to 20 parts by mass, particularly preferably 0.2 to 10 parts by mass, and more preferably 0.3 to 100 parts by mass of the epoxy resin. Use at a ratio of ~ 5 parts by mass.

作為酚系樹脂,能夠使用烷基苯酚、多元酚、萘酚等酚類與醛類的縮合物等具有酚系羥基之聚合物,而沒有特別限制。具體而言,能夠使用苯酚酚醛清漆系樹脂、鄰甲酚酚醛清漆系樹脂、對甲酚酚醛清漆系樹脂、第三丁基苯酚酚醛清漆系樹脂、二環戊二烯甲酚系樹脂、聚對乙烯基苯酚系樹脂、雙酚A型酚醛清漆系樹脂、或其改性物等。 As the phenol-based resin, a polymer having a phenolic hydroxyl group, such as a condensate of phenols such as alkylphenol, polyhydric phenol, naphthol, and aldehydes, can be used without particular limitation. Specifically, a phenol novolak-based resin, an o-cresol novolac-based resin, a p-cresol novolac-based resin, a third butyl novolac-based resin, a dicyclopentadiene cresol-based resin, Vinylphenol-based resin, bisphenol A-type novolac-based resin, or a modified product thereof.

在這些酚系樹脂所含有的酚性羥基,係藉由加熱而能夠容易地與上述環氧系樹脂的環氧基進行加成反應且能夠形成耐衝撃性較高的硬化物。因此,亦可將環氧系樹脂與酚系樹脂併用。 The phenolic hydroxyl group contained in these phenol-based resins can be easily subjected to an addition reaction with the epoxy group of the epoxy-based resin by heating and can form a hardened product having high impact resistance. Therefore, an epoxy resin and a phenol resin can also be used together.

作為能量線硬化性成分,例如能夠使用前述物作為構成黏著劑層20之材料。又,作為能量線硬化性成分,亦可使用能量線硬化性單體/寡聚物。而且,作為與能量線硬化 性成分組合之黏合劑聚合物成分,亦可使用加添有能量線硬化性化合物之丙烯酸系聚合物。 As the energy ray-curable component, for example, the foregoing can be used as a material constituting the adhesive layer 20. In addition, as the energy ray-curable component, an energy ray-curable monomer / oligomer may also be used. And as hardened with energy rays As the binder polymer component of the sexual component combination, an acrylic polymer to which an energy ray-curable compound is added may also be used.

黏合劑聚合物成分,其目的係對保護膜形成層50提供適當的黏性、或提升半導體加工用板片1c、1e的操作性等而調配。黏合劑聚合物的重量平均分子量,係通常為30,000~2,000,000,較佳為50,000~1,500,000,特佳是在100,000~1,000,000的範圍。藉由重量平均分子量為30,000以上,保護膜形成層50的薄膜形成係成為充分者。又,藉由重量平均分子量為2,000,000以下,能夠良好地維持與其它成分的相溶性且能夠均勻地進行保護膜形成層50的薄膜形成。作為此種黏合劑聚合物,例如能夠適合使用(甲基)丙烯酸系共聚物、聚酯系樹脂、苯氧基系樹脂、胺甲酸酯系樹脂、聚矽氧系樹脂、橡膠系共聚物等,特別是能夠適合使用(甲基)丙烯酸系共聚物。 The purpose of the adhesive polymer component is to provide appropriate adhesiveness to the protective film forming layer 50 or to improve the operability of the semiconductor processing plates 1c and 1e, and the like. The weight average molecular weight of the binder polymer is usually 30,000 to 2,000,000, preferably 50,000 to 1,500,000, and particularly preferably in the range of 100,000 to 1,000,000. When the weight average molecular weight is 30,000 or more, the thin film formation system of the protective film formation layer 50 becomes sufficient. Moreover, when the weight average molecular weight is 2,000,000 or less, the compatibility with other components can be maintained well, and the thin film formation of the protective film formation layer 50 can be performed uniformly. As such a binder polymer, for example, a (meth) acrylic copolymer, a polyester resin, a phenoxy resin, a urethane resin, a silicone resin, a rubber copolymer, or the like can be suitably used. In particular, a (meth) acrylic copolymer can be suitably used.

作為(甲基)丙烯酸系共聚物,例如可舉出使(甲基)丙烯酸酯單體與(甲基)丙烯酸衍生物聚合而成之(甲基)丙烯酸酯共聚物。在此,作為(甲基)丙烯酸酯單體,較佳是烷基的碳數為1~18之(甲基)丙烯酸烷酯、例如能夠使用(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯等。又,作為(甲基)丙烯酸衍生物,例如能夠舉出(甲基)丙烯酸、(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸羥基乙酯等。 Examples of the (meth) acrylic copolymer include a (meth) acrylic acid ester copolymer obtained by polymerizing a (meth) acrylic acid ester monomer and a (meth) acrylic acid derivative. Here, as the (meth) acrylate monomer, an alkyl (meth) acrylate having 1 to 18 carbon atoms in the alkyl group is preferred, and for example, methyl (meth) acrylate and (meth) acrylic acid can be used. Ethyl ester, propyl (meth) acrylate, butyl (meth) acrylate, and the like. Examples of the (meth) acrylic acid derivative include (meth) acrylic acid, glycidyl (meth) acrylate, and hydroxyethyl (meth) acrylate.

上述之中,若將甲基丙烯酸環氧丙酯等使用作為結構單元而將環氧丙基導入至(甲基)丙烯酸系共聚物,與作為前述的熱硬化性成分之環氧系樹脂的相溶性提升,而且保護膜 形成層50硬化後的玻璃轉移溫度(Tg)變高且耐熱性提升。又,上述之中,若將丙烯酸羥基乙酯等使用作為結構單元而將羥基導入至(甲基)丙烯酸系共聚物,能夠控制對半導體晶圓、半導體晶片等的密著性和黏著物性。又,若將甲基丙烯酸環氧丙酯等使用作為結構單元而將環氧丙基導入至(甲基)丙烯酸系共聚物,此(甲基)丙烯酸系共聚物、具有環氧基之苯氧基系樹脂等係具有熱硬化性。但是,此種具有熱硬化性之聚合物,在本實施形態不是熱硬化性成分,而是相當於黏合劑聚合物成分。 Among the above, if a glycidyl methacrylate or the like is used as a structural unit and a glycidyl group is introduced into the (meth) acrylic copolymer, it is in phase with the epoxy resin as the above-mentioned thermosetting component. Improved solubility and protective film The glass transition temperature (Tg) after the formation layer 50 is cured becomes higher and the heat resistance is improved. Further, among the above, when a hydroxyethyl acrylate or the like is used as a structural unit and a hydroxy group is introduced into the (meth) acrylic copolymer, it is possible to control the adhesiveness and adhesive physical properties to a semiconductor wafer, a semiconductor wafer, and the like. When a glycidyl group is introduced into a (meth) acrylic copolymer using a glycidyl methacrylate or the like as a structural unit, the (meth) acrylic copolymer and a phenoxy group having an epoxy group are used. The base resin and the like are thermosetting. However, in this embodiment, such a polymer having a thermosetting property is not a thermosetting component but a polymer component corresponding to an adhesive.

使用(甲基)丙烯酸系共聚物作為黏合劑聚合物時,此(甲基)丙烯酸系共聚物的重量平均分子量係較佳為100,000以上,特佳為150,000~1,000,000。(甲基)丙烯酸系共聚物的玻璃轉移溫度係通常20℃以下、較佳為-70~0℃左右,且在常溫(23℃)具有黏著性。 When a (meth) acrylic copolymer is used as the binder polymer, the weight-average molecular weight of the (meth) acrylic copolymer is preferably 100,000 or more, particularly preferably 150,000 to 1,000,000. The glass transition temperature of the (meth) acrylic copolymer is usually 20 ° C or lower, preferably about -70 to 0 ° C, and has adhesiveness at normal temperature (23 ° C).

作為硬化性成分與黏合劑聚合物成分的調配比率,相對於黏合劑聚合物成分100質量份,較佳是將硬化性成分調配較佳為50~1500質量份、特佳為70~1000質量份、更佳為80~800質量份。若以此種比例調配硬化性成分及黏合劑聚合物成分,在硬化前係顯示適當的黏性且能夠穩定地進行貼附作業,又,在硬化後,能夠得到具有優異的被膜強度之保護膜。 The blending ratio of the hardening component and the binder polymer component is preferably 50 to 1500 parts by mass, and particularly preferably 70 to 1000 parts by mass relative to 100 parts by mass of the binder polymer component. And more preferably 80 to 800 parts by mass. If a hardening component and an adhesive polymer component are blended in such a ratio, a suitable adhesiveness can be exhibited before curing, and a stable attaching operation can be performed. After curing, a protective film having excellent film strength can be obtained. .

保護膜形成層50,係能夠使其含有填料及/或著色劑。不過,將半導體加工用板片1c、1e使用在晶片形狀的檢査、隱形切割或半導體晶片的雷射印字時,保護膜形成層50必須具有光線透射性。因此,此時必須在不阻礙此光線透射性之程度,含有填料及/或著色劑。另一方面,將半導體加工用 板片1c、1e使用在保護膜形成層50或將其個片化而形成之保護膜的雷射印字時,係不對保護膜形成層50要求光線透射性。此時,為了能夠雷射印字,保護膜形成層50必須將此雷射光遮斷。因而,為了有效地進行雷射印字,保護膜形成層50係以含有填料及/或著色劑為佳。又,若保護膜形成層50含有填料,能夠將硬化後的保護膜硬度維持為較高之同時,能夠使耐濕性提升。而且,亦能夠將所形成的保護膜表面之光澤度調整成為需要之值。而且,能夠使硬化後的保護膜之熱膨脹係數接近半導體晶圓的熱膨脹係數,因此,能夠減低加工途中的半導體晶圓產生翹曲。 The protective film forming layer 50 can be made to contain a filler and / or a colorant. However, when the semiconductor processing plates 1c and 1e are used for wafer shape inspection, stealth dicing, or laser printing of a semiconductor wafer, the protective film forming layer 50 must have light transmittance. Therefore, at this time, it is necessary to contain a filler and / or a colorant to such an extent that the light transmittance is not hindered. On the other hand, semiconductor processing When the plates 1c and 1e are used for the laser printing of the protective film forming layer 50 or a protective film formed by singulating the protective film forming layer 50, the light transmitting property is not required for the protective film forming layer 50. At this time, in order to enable laser printing, the protective film forming layer 50 must block this laser light. Therefore, in order to efficiently perform laser printing, the protective film forming layer 50 preferably contains a filler and / or a colorant. In addition, if the protective film forming layer 50 contains a filler, the hardness of the cured protective film can be maintained high, and the moisture resistance can be improved. In addition, the gloss of the surface of the formed protective film can be adjusted to a desired value. In addition, since the thermal expansion coefficient of the cured protective film can be made close to that of the semiconductor wafer, warpage of the semiconductor wafer during processing can be reduced.

作為填料,可舉出結晶氧化矽、熔融氧化矽、合成氧化矽等的氧化矽、氧化鋁、玻璃氣球等的無機填料等。尤其是以合成氧化矽為佳,特別是以合成氧化矽為最佳,其中此合成氧化矽係將成為半導體裝置的誤作動主要原因之α線的線源極力除去而成之類型。作為填料的形狀,可為球形、針狀、不定形的任一種。 Examples of the filler include silica such as crystalline silica, fused silica, synthetic silica, and other inorganic fillers such as alumina and glass balloons. Especially, synthetic silicon oxide is preferable, and especially synthetic silicon oxide is the best. Among these, the synthetic silicon oxide is a type in which an α- ray line source which is a main cause of malfunction of a semiconductor device is removed as much as possible. The shape of the filler may be any of a spherical shape, a needle shape, and an irregular shape.

又,作為添加在保護膜形成層50之填料,係除了上述無機填料以外,亦可調配功能性的填料。作為功能性的填料,例如可舉出將賦予抗靜電性作為目的之金、銀、銅、鎳、鋁、不鏽鋼、碳、陶瓷、或以銀被覆鎳、鋁等而成之導電性填料;將賦予熱傳導生作為目的之金、銀、銅、鎳、鋁、不鏽鋼、矽、鍺等的金屬材料、上述之合金等的熱傳導性填料等。 As the filler to be added to the protective film forming layer 50, a functional filler may be blended in addition to the inorganic filler described above. Functional fillers include, for example, conductive fillers made of gold, silver, copper, nickel, aluminum, stainless steel, carbon, ceramics, or silver and nickel or aluminum for the purpose of imparting antistatic properties; Metal materials such as gold, silver, copper, nickel, aluminum, stainless steel, silicon, germanium, and the like, and thermally conductive fillers such as the above-mentioned alloys, are provided for the purpose of heat conduction.

作為著色劑,能夠使用無機系顏料、有機系顏料、有機系染料等習知物。 As the colorant, known substances such as inorganic pigments, organic pigments, and organic dyes can be used.

作為無機系顏料,例如可舉出碳黑、鈷系色素、鐵系色素、鉻系色素、鈦系色素、釩系色素、鋯系色素、鉬系色素、釕系色素、白金系色素、ITO(氧化銦錫;Indium Tin Oxide)系色素、ATO(氧化銻錫)系色素等。 Examples of the inorganic pigments include carbon black, cobalt-based pigments, iron-based pigments, chromium-based pigments, titanium-based pigments, vanadium-based pigments, zirconium-based pigments, molybdenum-based pigments, ruthenium-based pigments, platinum-based pigments, and ITO ( Indium tin oxide; Indium Tin Oxide) pigments; ATO (antimony tin oxide) pigments.

作為有機系顏料及有機系染料,例如可舉出胺鎓系色素、花青苷系色素、部花青素(merocyanine)系色素、克酮鎓(croconium)系色素、角鯊烯鎓(squalium)系色素、薁鎓(azulenium)系色素、聚甲炔系色素、萘醌系色素、吡喃鎓系色素、酞花青系色素、萘酞青系色素、萘并內醯胺系色素、偶氮系色素、縮合偶氮系色素、靛藍系色素、紫環酮(perinone)系色素、苝(perylene)系色素、二

Figure TW201802897AD00006
嗪系色素、喹吖酮(quinacridone)系色素、異吲哚滿酮系色素、喹啉黃(quinophthalone)系色素、吡咯系色素、硫靛藍系色素、金屬錯合物系色素(金屬錯鹽染料)、二硫醇金屬錯合物系色素、吲哚酚系色素、三烯丙基甲烷系色素、蒽醌系色素、二
Figure TW201802897AD00007
嗪系色素、萘酚系色素、甲亞胺系色素、苯并咪唑酮系色素、吡蒽二酮(pyranthron)系色素及士林(threne)系色素等。為了調整目標光線透射率,這些顏料或染料係能夠適當地混合而使用。 Examples of organic pigments and organic dyes include amine-based pigments, anthocyanin-based pigments, merocyanine-based pigments, croconium-based pigments, and squalium. Based pigments, azulenium based pigments, polymethine based pigments, naphthoquinone based pigments, pyranium based pigments, phthalocyanine based pigments, naphthalocyanine based pigments, naphtholactam based pigments, azo Pigment, condensed azo pigment, indigo pigment, perinone pigment, perylene pigment, two
Figure TW201802897AD00006
Azine pigments, quinacridone pigments, isoindolinone pigments, quinophthalone pigments, pyrrole pigments, thioindigo pigments, metal complex pigments (metal salt dyes) ), Dithiol metal complex pigment, indole phenol pigment, triallyl methane pigment, anthraquinone pigment,
Figure TW201802897AD00007
Azine-based pigments, naphthol-based pigments, methylimine-based pigments, benzimidazolone-based pigments, pyranthron-based pigments, and threne-based pigments. In order to adjust the target light transmittance, these pigments or dyes can be appropriately mixed and used.

從藉由雷射光照射之印字性的觀點而言,上述之中,顏料係以使用無機系顏料為特佳。無機系顏料之中,係以碳黑為特佳。碳黑係通常為黑色,但是因雷射光照射而被削掉後的部分係呈現白色,因為對比差變大,所以被雷射印字的部分係具有非常優異的視認性。 From the viewpoint of printability by laser light irradiation, among the above, it is particularly preferable to use an inorganic pigment. Among the inorganic pigments, carbon black is particularly preferred. Carbon black is usually black, but the part that has been cut off due to laser light appears white. Because the contrast difference becomes larger, the part printed by laser has very good visibility.

在保護膜形成層50中之填料及著色劑的調配量, 係以能夠達成需要的作用之方式適當地調整即可。具體而言,填料的調配量通常係以40~80質量%為佳,以50~70質量%為特佳。又,著色劑的調配量係通常以0.001~5質量%為佳,以0.01~3質量%為特佳,以0.1~2.5質量%為更佳。 The blending amount of the filler and the coloring agent in the protective film forming layer 50, What is necessary is to adjust appropriately so that a desired effect can be achieved. Specifically, the blending amount of the filler is usually preferably 40 to 80% by mass, and particularly preferably 50 to 70% by mass. The blending amount of the colorant is usually preferably 0.001 to 5% by mass, particularly preferably 0.01 to 3% by mass, and even more preferably 0.1 to 2.5% by mass.

保護膜形成層50亦可含有偶合劑。藉由含有偶合劑,在保護膜形成層50的硬化後,不損害保護膜的耐熱性,而能夠使保護膜與半導體晶圓、半導體晶片等的接著性.密著性提升之同時,能夠使耐水性(耐濕熱性)提升。作為偶合劑,從其泛用性及成本優點等而言,係以矽烷偶合劑為佳。作為矽烷偶合劑,例如能夠使用前述物。 The protective film forming layer 50 may contain a coupling agent. By containing a coupling agent, the adhesiveness of the protective film to a semiconductor wafer, a semiconductor wafer, or the like can be made without impairing the heat resistance of the protective film after the protective film forming layer 50 is cured. While improving the adhesion, it is possible to improve water resistance (humidity and heat resistance). As the coupling agent, a silane coupling agent is preferred because of its versatility and cost advantages. As a silane coupling agent, the said thing can be used, for example.

保護膜形成層50係為了調節硬化前的凝聚力,亦可含有有機多元異氰酸酯系化合物、有機多元亞胺系化合物、有機金屬鉗合物系化合物等的交聯劑。又,保護膜形成層50係為了抑制靜電且提升晶片的可靠性,亦可含有抗靜電劑。而且,保護膜形成層50係為了提高保護膜的阻燃性能且提升作為組件的可靠性,亦可含有磷酸系化合物、溴系化合物、磷系化合物等的阻燃劑。 The protective film forming layer 50 may contain a cross-linking agent such as an organic polyisocyanate-based compound, an organic polyimide-based compound, or an organometallic complex compound in order to adjust the cohesive force before curing. The protective film forming layer 50 may contain an antistatic agent in order to suppress static electricity and improve the reliability of the wafer. In addition, the protective film forming layer 50 may contain a flame retardant such as a phosphoric acid-based compound, a bromine-based compound, or a phosphorus-based compound in order to improve the flame retardancy of the protective film and the reliability as a component.

保護膜形成層50的厚度,係為了使作為保護膜的功能有效地發揮,以3~300μm為佳,以5~250μm為特佳,以7~200μm為更佳。 The thickness of the protective film forming layer 50 is preferably 3 to 300 μm, more preferably 5 to 250 μm, and even more preferably 7 to 200 μm in order to effectively function as a protective film.

保護膜形成層50的第1面501之光澤度值,係以25以上為佳,以30以上為特佳。藉由第1面501之光澤度值為25以上,在此面進行雷射印字時,美觀優異之同時,所形成的印字具有優異的視認性。又,在本說明書之光澤度值,係 依據JIS Z 8741:1997且使用光澤計在測定角60°所測定的值。 The gloss value of the first surface 501 of the protective film forming layer 50 is preferably 25 or more, and particularly preferably 30 or more. When the gloss value of the first surface 501 is 25 or more, when the laser printing is performed on this surface, the appearance is excellent, and the formed printing has excellent visibility. The gloss values in this specification are A value measured in accordance with JIS Z 8741: 1997 at a measurement angle of 60 ° using a gloss meter.

5.治具用黏著劑層 5. Adhesive layer for fixture

本實施形態之半導體加工用板片亦可進一步具備治具用黏著劑層。第8圖係顯示具備治具用黏著劑層60之第2實施形態的半導體加工用板片2之剖面圖。在此半導體加工用板片2,治具用黏劑層60係在半導體貼附層80之近端側具有第1面601,在剝離膜30之近端側具有第2面602。又,治具用黏著劑層60係形成對應環狀框(ring frame)等治具的形狀之形狀,通常係形成環狀。藉此,與半導體貼附層80的黏著力無關,而能夠將半導體加工用板片2貼附在環狀框等的治具且確實地固定。 The plate for semiconductor processing of this embodiment may further include an adhesive layer for a jig. Fig. 8 is a cross-sectional view showing a semiconductor processing plate 2 having a second embodiment including an adhesive layer 60 for a jig. In the semiconductor processing sheet 2, the jig adhesive layer 60 has a first surface 601 on the proximal end side of the semiconductor bonding layer 80 and a second surface 602 on the proximal end side of the release film 30. The adhesive layer 60 for a jig is formed in a shape corresponding to the shape of a jig such as a ring frame, and is usually formed in a ring shape. Thereby, regardless of the adhesive force of the semiconductor attaching layer 80, the semiconductor processing sheet 2 can be attached to a jig such as a ring frame, and can be reliably fixed.

在第2實施形態之半導體加工用板片2,係如圖8顯示,治具用黏著層60係接觸剝離膜30的第1面301。又,如圖8所顯示,在不存在治具用黏著劑層60之半導體加工用板片2的中央部,半導體貼附層80的第2面的802係接觸剝離膜30的第1面301。在此,在第2實施形態之半導體加工用板片2,係在將半導體加工用板片2捲取成為捲物狀時,其捲壓係集中在治具用黏著劑層60存在之位置。伴隨著此情形,黏結亦容易在治具用黏著劑層60存在的位置產生。因此,是否從捲物良好地捲出主導體加工用板片2,剝離膜30的第1面301與治具用黏著劑60的第2面602之密著性係產生重大的影響。因而,在半導體加工用板片2,係將在治具用黏著劑層60的第2面602與剝離膜30的第1面301的界面之剝離刀 設作剝離力β。具體而言,剝離力β係設作在將治具用黏著劑層60的第2面602與剝離膜30的第1面301層積後的狀態,在預定條件下於40℃保管3天之後,剝離膜30對治具用黏著劑層60之剝離力。另一方面,針對剝離力α,係與上述第1實施形態之半導體加工用板片同樣地,設作在基材10的第1面101與剝離膜30的第2面302之界面之剝離力。 In the second embodiment of the semiconductor processing plate 2, as shown in FIG. 8, the jig adhesive layer 60 is in contact with the first surface 301 of the release film 30. As shown in FIG. 8, in the central portion of the semiconductor processing sheet 2 where the adhesive layer 60 for the jig is not present, the 802-based contact release film 30 on the second surface of the semiconductor bonding layer 80 is on the first surface 301. . Here, in the semiconductor processing plate 2 of the second embodiment, when the semiconductor processing plate 2 is rolled into a roll shape, the rolling pressure is concentrated on the position where the adhesive layer 60 for a jig exists. In accordance with this situation, adhesion is also easily generated at a position where the adhesive layer 60 for a jig exists. Therefore, whether or not the main board processing sheet 2 is well rolled out from the roll, the adhesion of the first surface 301 of the release film 30 and the second surface 602 of the jig 60 is significantly affected. Therefore, in the semiconductor processing sheet 2, the peeling force β is set at the interface between the second surface 602 of the jig adhesive layer 60 and the first surface 301 of the release film 30. Specifically, the peeling force β is set in a state where the second surface 602 of the jig adhesive layer 60 and the first surface 301 of the release film 30 are laminated, and stored at 40 ° C for 3 days under predetermined conditions. The peeling force of the peeling film 30 to the adhesive layer 60 for a jig. On the other hand, the peeling force α is set to the peeling force at the interface between the first surface 101 of the substrate 10 and the second surface 302 of the release film 30 in the same manner as in the semiconductor processing sheet of the first embodiment. .

在本實施形態之治具用黏著劑層60,可由單層所構成,亦可由2層以上的多層所構成,多層時,係以芯材進入間隔之構成為佳。 The adhesive layer 60 for a jig in this embodiment may be composed of a single layer or two or more layers. In the case of multiple layers, it is preferable that the core material enter the space.

構成治具用黏著劑層60之黏著劑,從對環狀框等治具之黏著力的觀點而言,係以由非能量線硬化性的黏著劑所構成為佳。作為非能量線硬化性的黏著劑,係以具有需要的黏著力及再剝離性者為佳,例如能夠使用丙烯酸系黏著劑、橡膠系黏著劑、聚矽氧系黏著劑、胺甲酸酯系黏著劑、聚酯系黏著劑、聚乙烯基醚系黏著劑等,尤其是以黏著力及再剝離性的控制較容易的丙烯酸系黏著劑為佳。 The adhesive constituting the adhesive layer 60 for the jig is preferably composed of a non-energy-ray-curable adhesive from the viewpoint of adhesion to a jig such as a ring frame. As the non-energy ray hardening adhesive, it is preferable to have a desired adhesive force and re-peelability. For example, an acrylic adhesive, a rubber adhesive, a silicone adhesive, or a urethane adhesive can be used. Adhesives, polyester-based adhesives, polyvinyl ether-based adhesives, etc. are particularly preferably acrylic-based adhesives whose adhesion and re-peelability are easier to control.

作為芯材,通常能夠使用樹脂薄膜,尤其是以聚氯乙烯薄膜、氯乙烯共聚物薄膜等的聚氯乙烯系薄膜為佳,以聚氯乙烯薄膜為特佳。聚氯乙烯薄膜係具有即便加熱而軟化,冷卻時容易復原之性質。芯材厚度係以2~200μm為佳,以5~100μm為特佳。 As the core material, a resin film can be generally used, particularly a polyvinyl chloride film such as a polyvinyl chloride film or a vinyl chloride copolymer film, and a polyvinyl chloride film is particularly preferable. The polyvinyl chloride film has a property that it is easy to recover when cooled, even if it is softened by heating. The thickness of the core material is preferably 2 to 200 μm, and particularly preferably 5 to 100 μm.

治具用黏著劑層60的厚度,從對環狀框等的治具之接著性的觀點而言,係以5~200μm為佳,以10~100μm為特佳。 The thickness of the adhesive layer 60 for a jig is preferably 5 to 200 μm, and particularly preferably 10 to 100 μm from the viewpoint of adhesion to a jig such as a ring frame.

具有治具用黏著劑層60之半導體加工用板片2,係藉由在基材10的第1面101之算術平均粗糙度Ra為0.01~0.8μm,在此面之平滑性係成為良好者,至少基材10對需要的波長的光具有較高的光線透射性。而且,藉由剝離力α對剝離力B的比之值(α/β)為0以上且小於1.0,能夠發揮優異的耐黏結性,能夠良好地進行將半導體加工用板片2從捲物捲出之同時,在捲出時不產生不想要的剝離。又,藉由剝離力β為10~1000mN/50mm,在使用半導體加工用板片2時,能夠以適當的剝離力,將包含基材10、半導體貼附層80及治具用黏劑層60之積層體從剝離膜30剝離。 The semiconductor processing sheet 2 having the jig adhesive layer 60 has an arithmetic average roughness Ra of 0.01 to 0.8 μm on the first surface 101 of the base material 10, and the smoothness on this surface is good. At least the base material 10 has high light transmittance for light having a desired wavelength. In addition, since the value of the ratio of the peeling force α to the peeling force B ( α / β ) is 0 or more and less than 1.0, excellent blocking resistance can be exhibited, and the semiconductor processing sheet 2 can be rolled well from the roll. At the same time, undesired peeling does not occur during unwinding. In addition, when the peeling force β is 10 to 1000 mN / 50 mm, when the semiconductor processing sheet 2 is used, the substrate 10, the semiconductor attaching layer 80, and the adhesive layer 60 for the jig can be contained with an appropriate peeling force. The laminated body is peeled from the release film 30.

6.預切割 6. Pre-cut

本實施形態之半導體加工用板片,亦可為除了剝離膜30以外的層係被切斷加工成為需要的形狀之所謂被預切割後的狀態者。亦即,本實施形態之半導體加工用板片,亦可為在長條剝離膜30,層積俯視具有與剝離膜30不同形狀且包含基材10及半導體貼附層80之積層體而成者。第9圖係顯示從基材側觀看此種被預切割後之第3實施形態的半導體加工用板片3之俯視圖。在半導體加工用板片3,係在長條剝離膜30上設置被切割成為圓形之基材10a與半導體貼附層80a之積層體(以下有稱為「主使用部」之情形)。主使用部係在剝離膜30的長邊方向配置有複數個。又,剝離膜30的長邊方向的兩端部,係以與主使用部不接觸的方式設置有被切割後之基材10b與半導體貼附層80b的積層體(以下有稱為「板片殘留部」之情形)。又,第10圖係顯示沿著第9圖的A-A線之剖面圖。 The sheet for semiconductor processing according to this embodiment may be a so-called pre-cut state in which layers other than the release film 30 are cut and processed into a desired shape. That is, the sheet for semiconductor processing according to this embodiment may also be formed by laminating a laminate film having a shape different from that of the release film 30 in plan view and including a laminate 10 including the substrate 10 and the semiconductor attaching layer 80 in a long plan view. . FIG. 9 is a plan view showing the semiconductor processing sheet 3 according to the third embodiment after being pre-cut, as viewed from the substrate side. On the semiconductor processing sheet 3, a laminate of a base material 10a and a semiconductor attaching layer 80a cut into a circle is provided on the long release film 30 (hereinafter referred to as a "main use part"). A plurality of main use portions are arranged in the longitudinal direction of the release film 30. In addition, both ends of the release film 30 in the longitudinal direction are provided with a laminated body (hereinafter referred to as a "sheet") of the substrate 10b and the semiconductor attaching layer 80b after cutting so as not to contact the main use portion. Residual section "). Fig. 10 is a cross-sectional view taken along line A-A in Fig. 9.

在預切割後的半導體加工用板片3,亦滿足針對半導體加工用板片1之上述的物性等。又,作為構成半導體加工用板片3之各層,能夠使用針對半導體加工用板片1之上述物。 The pre-cut semiconductor processing sheet 3 also satisfies the above-mentioned physical properties and the like for the semiconductor processing sheet 1. In addition, as the respective layers constituting the semiconductor processing sheet 3, the above-mentioned ones for the semiconductor processing sheet 1 can be used.

又,能夠使包含上述治具用黏著劑層60之半導體加工用板片2,成為施行預切割後之板片。在此板片,治具用黏著劑層60係被設置在主使用部的周緣部。 In addition, the semiconductor processing sheet 2 including the jig adhesive layer 60 can be made into a sheet after pre-cutting. In this plate, an adhesive layer 60 for a jig is provided on the peripheral edge portion of the main use portion.

在半導體加工用板片3,主使用部係從剝離膜30剝離後,被貼附在半導體晶圓、半導體晶片等。另一方面,板片殘留部係防止在將半導體加工用板片3捲取成為捲物狀時捲壓集中在主使用部。 In the semiconductor processing sheet 3, the main use portion is peeled from the release film 30, and is then attached to a semiconductor wafer, a semiconductor wafer, or the like. On the other hand, the plate remaining portion prevents the rolling pressure from being concentrated on the main use portion when the semiconductor processing plate 3 is wound into a roll shape.

通常,被預切割後的半導體加工用板片,在從捲物捲出時容易產生主使用部從剝離膜剝離、此剝離後的主使用部之基材側貼附在剝離膜的第2面等之不良。但是,使用第3實施形態之半導體加工用板片3,藉由剝離力α對剝離力β的比之值(α/β)為0以上且小於1.0,能夠抑制產生此種不良。又,藉由在基材10的第1面101之算術平均粗糙度Ra為0.01~0.8μm,在此面之平滑性係成為良好且至少基材10對需要的波長之光線具有較高的光線透射性。而且,藉由剝離力β為10~1000mN/50mm,在使用半導體加工用板片3時,能夠藉由適當的剝離力而將剝離膜30從半導體貼附層80剝離。 In general, when a pre-cut semiconductor processing sheet is unwound from a roll, the main use part is easily peeled from the release film, and the substrate side of the main use part after this peeling is attached to the second surface of the release film. Waiting bad. However, by using the semiconductor processing sheet 3 of the third embodiment, the occurrence of such defects can be suppressed by the ratio ( α / β ) of the ratio of the peeling force α to the peeling force β being 0 or more and less than 1.0. In addition, since the arithmetic average roughness Ra on the first surface 101 of the base material 10 is 0.01 to 0.8 μm, the smoothness on this surface becomes good and at least the base material 10 has a high light ray for a desired wavelength of light Transmissive. In addition, when the peeling force β is 10 to 1000 mN / 50 mm, when the semiconductor processing sheet 3 is used, the peeling film 30 can be peeled from the semiconductor attaching layer 80 by an appropriate peeling force.

7.半導體加工用板片的製造方法 7. Manufacturing method of plate for semiconductor processing

包含黏著劑層20之半導體加工用板片1a的製造方法係沒有特別限定,能夠使用常用的方法。作為此製造方法的第1個的例子,首先,調製包含含有黏著劑層20的材料之黏著劑組 成物、及進一步依照需要的溶劑或分散介質之塗佈用組成物。其次,使用模塗佈機、簾流塗佈機、噴霧塗佈機、狹縫塗佈機、刮刀塗佈機等將此塗佈用組成部物塗佈在剝離膜30的第1面301上而形成塗膜。而且,藉由使此塗膜乾燥,能夠形成黏著劑層20。隨後,藉由將黏著劑層20的第1面201、與基材10的第2面102貼合,而能夠得到半導體加工用板片1a。塗佈用組成物係只要能夠進行塗佈,其性狀係沒有特別限定。用以形成黏著劑層20之成分,可作為溶質、或作為分散質而含有在塗佈用組成物中。 The manufacturing method of the semiconductor processing sheet 1a containing the adhesive layer 20 is not specifically limited, A common method can be used. As a first example of this manufacturing method, first, an adhesive group including a material containing the adhesive layer 20 is prepared. The product and a coating composition for a solvent or a dispersion medium as required. Next, this coating composition is coated on the first surface 301 of the release film 30 using a die coater, a curtain coater, a spray coater, a slit coater, a blade coater, or the like. A coating film is formed. By drying the coating film, the adhesive layer 20 can be formed. Subsequently, by bonding the first surface 201 of the adhesive layer 20 and the second surface 102 of the base material 10, a sheet 1a for semiconductor processing can be obtained. The coating composition system is not particularly limited as long as it can be coated. The component for forming the adhesive layer 20 may be contained in the coating composition as a solute or a dispersant.

塗佈用組成物係含有交聯劑(E)時,為了以需要的存在密度形成交聯結構,亦可改變上述的乾燥條件(溫度、時間等)、或另外設置加熱處理。為了充分地進行交聯反應,通常係使用上述方法等將黏著劑層層積在基材後,進行將所得到的半導體加工用板片1a在例如23℃、相對濕度50%的環境數天靜置之熟化。 When the coating composition contains a crosslinking agent (E), the above-mentioned drying conditions (temperature, time, etc.) may be changed in order to form a crosslinked structure at a required density, or a heat treatment may be separately provided. In order to sufficiently carry out the crosslinking reaction, the above method and the like are usually used to laminate an adhesive layer on a substrate, and then the obtained semiconductor processing sheet 1a is allowed to stand in an environment of, for example, 23 ° C and a relative humidity of 50% for several days. Put it to maturity.

作為半導體加工用板片1a的製造方法之第2個例子,首先,將上述塗佈用組成物塗佈在基材10的第2面102上而形成塗膜。其次,使此塗膜乾燥而形成由基材10及黏著劑層20所構成之積層體。而且,藉由將在此積層體之黏著劑層20的第2面202、與剝離膜30的第1面301貼合而能夠得到半導體加工用板片1a。 As a second example of the method for manufacturing the semiconductor processing sheet 1a, first, the coating composition is applied on the second surface 102 of the substrate 10 to form a coating film. Next, this coating film is dried to form a laminated body composed of the substrate 10 and the adhesive layer 20. Then, the second surface 202 of the adhesive layer 20 of the laminated body and the first surface 301 of the release film 30 are bonded to each other to obtain a sheet 1a for semiconductor processing.

含有接著劑層40之半導體加工用板片1b的製造方法係沒有特別限定,能夠使用常用的方法。例如藉由將包含含有有接著劑層40的材料之接著劑組成物、及進一步依照需 要的溶劑或分散介質之塗佈用組成物塗佈在剝離膜30的第1面301上且使其乾燥,來形成接著劑層40。隨後,藉由將接著劑層40的第1面401與基材10的第2面102貼合,來得到半導體加工用板片1b。 The manufacturing method of the semiconductor processing sheet 1b containing the adhesive layer 40 is not specifically limited, A common method can be used. For example, by adding an adhesive composition containing a material containing the adhesive layer 40, and further The composition for applying a desired solvent or dispersion medium is applied to the first surface 301 of the release film 30 and dried to form an adhesive layer 40. Subsequently, the first surface 401 of the adhesive layer 40 and the second surface 102 of the base material 10 are bonded to each other to obtain a sheet 1b for semiconductor processing.

包含保護膜形成層50之半導體加工用板片1c的製造方法,能夠參考上述半導體加工用板片1b的製造方法而製造。特別是在半導體加工用板片1b的製造方法,係能夠藉由將含有接著劑層40的材料之接著劑組成物,替換成為包含保護膜形成層50的材料之保護膜形成層組成物,而能夠得到半導體加工用板片1c。 The manufacturing method of the semiconductor processing sheet 1c including the protective film formation layer 50 can be manufactured with reference to the manufacturing method of the said semiconductor processing sheet 1b. In particular, in the manufacturing method of the semiconductor processing sheet 1b, the protective film forming layer composition including the material of the protective film forming layer 50 can be replaced with the adhesive composition containing the material of the adhesive layer 40, and A sheet 1c for semiconductor processing can be obtained.

包含黏著劑層20及接著劑層40之半導體加工用板片1d的製造方法係沒有特別限定,能夠使用常用的方法。例如,將包含含有有接著劑層40的材料之接著劑組成物、及進一步依照需要的溶劑或分散介質之塗佈用組成物塗佈在剝離膜30的第1面301上且使其乾燥,來形成接著劑層40。藉此,能夠得到剝離膜30與接著劑層40的積層體。其次,預先將剝離膜30從所製成的半導體加工用板片1a剝離,藉由將露出的黏著劑層20側之面、與上述積層體的接著劑層40側之面貼合,而能夠得到半導體加工用板片1d。 The manufacturing method of the semiconductor processing sheet 1d containing the adhesive layer 20 and the adhesive layer 40 is not specifically limited, A common method can be used. For example, an adhesive composition containing a material containing the adhesive layer 40 and a coating composition further containing a solvent or a dispersion medium as required are applied to the first surface 301 of the release film 30 and dried, To form an adhesive layer 40. Thereby, the laminated body of the peeling film 30 and the adhesive layer 40 can be obtained. Next, the release film 30 can be peeled from the prepared semiconductor processing sheet 1a in advance, and the exposed surface of the adhesive layer 20 side and the surface of the adhesive layer 40 side of the laminated body can be bonded to each other, thereby enabling the A semiconductor processing sheet 1d was obtained.

包含黏著劑層20及保護膜形成層50之半導體加工用板片1e,係能夠參考上述半導體加工用板片1d的製造方法而製造。特別是在半導體加工用板片1d的製造方法,係能夠藉由將含有接著劑層40的材料之接著劑組成物,替換成為包含保護膜形成層50的材料之保護膜形成層組成物,而能夠 得到半導體加工用板片1e。 The semiconductor processing sheet 1e including the adhesive layer 20 and the protective film forming layer 50 can be manufactured by referring to the above-mentioned manufacturing method of the semiconductor processing sheet 1d. In particular, in the method for manufacturing a semiconductor processing sheet 1d, a protective film-forming layer composition including a material of the protective film-forming layer 50 can be replaced with an adhesive composition containing the material of the adhesive layer 40, and were able A semiconductor processing sheet 1e was obtained.

包含治具用黏著劑層60之半導體加工用板片2,係能夠藉由常用的方法而製造。例如,能夠藉由將形成有需要的形狀之治具用黏著劑層60,層積在包含基材10及半導體貼附層80等之積層體之與基材10為相反側的面,而製造半導體加工用板片2。 The semiconductor processing sheet 2 including the jig adhesive layer 60 can be manufactured by a common method. For example, it can be manufactured by laminating an adhesive layer 60 for a jig having a desired shape on a surface on the side opposite to the substrate 10 of a laminate including the substrate 10 and the semiconductor bonding layer 80 and the like. Semiconductor processing plate 2.

又,作為將包含治具用黏著劑層60之半導體加工用板片2預切割而成的板片之情況,例如能夠如以下製造。首先,將用以構成治具用黏著劑60之治具用黏著劑,在剝離膜30的剝離面上形成板片狀。其次,將在此板片狀治具用黏著劑之治具用黏著劑層60的內周緣之部分,殘留剝離膜30而將板片狀治具用黏著劑切斷(半切割)且將其內側的圓形部分除去。其次,將由除去圓形部分後的板片狀治具用黏著劑及剝離膜30所構成之積層體的板片狀治具用黏著劑側之面,貼附在另外準備之由基材10及半導體貼附層80所構成之積層體的半導體貼附層80側。藉此,能夠得到將剝離膜30、板片狀治具用黏著劑、半導體貼附層80、及基材10依照順序層積而成之積層體。最後,在此積層體,殘留剝離膜30而將治具用黏著劑、半導體貼附層80及基材10切斷(半切割)。此時,藉由將治具用黏著劑層60的外周緣之部分,殘留剝離膜30而切斷(半切割)且將不需要的部分除去,而能夠形成主使用部。藉此,板片狀治具用黏著劑係成為環狀治具用黏著劑層60。又,將主使用部之部分以外的位置進行適當地半切割,亦能夠形成板片殘留部。 In addition, as a case where the semiconductor processing sheet 2 including the jig adhesive layer 60 is pre-cut, it can be manufactured as follows, for example. First, a jig for an jig for constituting a jig 60 for a jig is formed into a sheet shape on the peeling surface of the release film 30. Next, the peeling film 30 remains on the inner peripheral edge of the jig adhesive layer 60 of the jig adhesive for plate-like jigs, and the jig adhesive for plate-like jigs is cut (half-cut) and then The inner round part is removed. Next, the side surface of the sheet-like jig for adhesive of the laminated body composed of the sheet-like jig for adhesive and the peeling film 30 after removing the round part was attached to the separately prepared base material 10 and The semiconductor attachment layer 80 side of the multilayer body constituted by the semiconductor attachment layer 80. Thereby, the laminated body which laminated | stacked the peeling film 30, the adhesive agent for sheet-like jigs, the semiconductor sticking layer 80, and the base material 10 in order can be obtained. Finally, in this laminated body, the peeling film 30 remains, and the jig | tool adhesive, the semiconductor bonding layer 80, and the base material 10 are cut | disconnected (half-cut). At this time, the main use portion can be formed by cutting (half cutting) the portion of the outer peripheral edge of the jig adhesive layer 60 with the release film 30 remaining and removing unnecessary portions. Thereby, the adhesive agent for plate-shaped jigs becomes the adhesive layer 60 for ring jigs. Further, by appropriately half-cutting other than the portion of the main use portion, a plate residual portion can also be formed.

預切割之半導體加工用板片3的製造方法係沒有 特別限定,能夠使用常用的方法。 The manufacturing method of the pre-cut semiconductor processing sheet 3 is not It is particularly limited, and a commonly used method can be used.

8.半導體加工用板片的使用方法 8. How to use the plate for semiconductor processing

本實施形態之半導體加工用板片1、2、3,作能夠使用為背面研磨片、切割片等。使用此板片1、2、3時,能夠從板片背面照射雷射而進行切割。又,在背面研磨、切割等的步驟之後,能夠透過本實施形態之半導體加工用板片1、2、3而檢查晶圓、晶片等的形狀。而且,亦能夠透過本實施形態之半導體加工用板片,而對晶圓、晶片等的背面進行雷射印字。 The semiconductor processing plates 1, 2, and 3 of this embodiment can be used as a back-side polishing sheet, a dicing sheet, or the like. When using these plates 1, 2, and 3, a laser can be irradiated from the back surface of a plate, and it can cut. In addition, after steps such as back surface grinding and dicing, the shapes of wafers, wafers, and the like can be inspected through the semiconductor processing plates 1, 2, and 3 of this embodiment. In addition, laser printing can be performed on the back surface of a wafer, a wafer, or the like through the semiconductor processing plate of this embodiment.

又,特別是包含接著劑層40之半導體加工用板片1b、1d,能夠使用作為切割.晶片接合板片。亦即,在半導體加工用板片1b、1d上將晶圓切割且按照需要進行擴展步驟之後,藉由拾取所得到的晶片,而能夠得到被賦予接著劑層之晶片。而且,藉由使用包含保護膜形成層50之半導體加工用板片1c、1e,能夠在晶片的背面形成保護膜。此時,將包含保護膜形成層50之半導體加工用板片1c、1e貼附在晶圓且使保護膜形成層50硬化。接著,在半導體加工用板片1c、1e將晶圓切割且按照需要而進行擴展步驟。隨後,藉由拾取所得到的晶片拾取,而能夠得到在背面形成有保護膜之晶片。 In addition, the semiconductor processing plates 1b and 1d including the adhesive layer 40 can be used as dicing. Wafer bonding plate. That is, after the wafer is diced on the semiconductor processing sheets 1 b and 1 d and the expansion step is performed as necessary, the obtained wafer can be picked up to obtain a wafer to which an adhesive layer is provided. Furthermore, by using the semiconductor processing plates 1c and 1e including the protective film forming layer 50, a protective film can be formed on the back surface of the wafer. At this time, the semiconductor processing plates 1 c and 1 e including the protective film forming layer 50 are attached to a wafer and the protective film forming layer 50 is cured. Next, the wafer is diced at the semiconductor processing plates 1c and 1e, and an expansion step is performed as necessary. Subsequently, by picking up the obtained wafer, a wafer having a protective film formed on the back surface can be obtained.

本實施形態之半導體加工用板片1、2、3係為了保管等,而能夠使其捲取成為捲物狀的狀態。本實施形態之半導體加工用板片1、2、3,係即便如此捲取時,因為如上述,剝離力α對剝離力β的比之值(α/β)為0以上且小於1.0,所以相較於本實施形態之構成半導體加工用板片1、2、3之各層彼此的密著性,本實施形態之半導體加工用板片1、2、3彼此 的密著性不會變為較高。因此,能夠發揮優異的耐黏結性且能夠良好地進行從本實施形態之半導體加工用板片1、2、3的捲物捲出,而且,能夠抑制捲出時在不想要的層間產生的剝離。又,藉由在基材10的第1面之算術平均粗糙度Ra為0.01~0.8μm,在此面之平滑性成為良好,而且基材10對需要的波長的光線具有較高的光線透射性。其結果,能夠良好地進行如上述之從背面的雷射切割、檢査及雷射印字。而且,因為剝離力β為10~1000mN/50mm,所以在將晶圓貼附在本實施形態之半導體加工用板片1、2、3時,能夠藉由使用適當的剝離力,將包含基材10及半導體貼附層80之積層體從剝離膜30剝離。 The semiconductor processing plates 1, 2, and 3 of this embodiment can be wound into a rolled state for storage or the like. Even when the plates 1, 2 and 3 for semiconductor processing of this embodiment are wound up as described above, since the value of the ratio of the peeling force α to the peeling force β ( α / β ) is 0 or more and less than 1.0, Compared with the adhesion between the layers constituting the semiconductor processing plates 1, 2, and 3 of this embodiment, the adhesion between the semiconductor processing plates 1, 2, and 3 of this embodiment will not be changed. high. Therefore, it is possible to exhibit excellent anti-adhesion properties, to be able to unwind from the rolls of the semiconductor processing plates 1, 2, and 3 of this embodiment, and to suppress peeling between undesired layers during the unwinding. . In addition, since the arithmetic average roughness Ra on the first surface of the base material 10 is 0.01 to 0.8 μm, the smoothness on this surface becomes good, and the base material 10 has high light transmittance for light having a desired wavelength. . As a result, laser cutting, inspection, and laser printing from the back surface can be performed favorably as described above. In addition, since the peeling force β is 10 to 1000 mN / 50 mm, when the wafer is attached to the semiconductor processing plates 1, 2, and 3 of this embodiment, the substrate can be included by using an appropriate peeling force. The laminated body of 10 and the semiconductor attaching layer 80 is peeled from the release film 30.

以上說明的實施形態,係為了容易理解本發明而記載,而不是為了限定本發明而記載。因而,在上述實施形態所揭示的各要素,其宗旨亦包含屬於本發明的技術範圍之全部的設計變更和均等物。 The embodiments described above are described for easy understanding of the present invention, and are not described for limiting the present invention. Therefore, each element disclosed in the above embodiment also includes all design changes and equivalents belonging to the technical scope of the present invention.

例如,其它層亦可介於本實施形態之半導體加工用板片1、2、3之基材10與半導體貼附層80之間。 For example, other layers may be interposed between the base material 10 of the semiconductor processing plates 1, 2, and 3 and the semiconductor attaching layer 80 in this embodiment.

[實施例] [Example]

以下,藉由實施例等而更具體地說明本發明,但是本發明的範圍係不被該等實施例等限定。 Hereinafter, the present invention will be described more specifically with examples and the like, but the scope of the present invention is not limited by these examples and the like.

[實施例1] [Example 1]

(1)基材的製造 (1) Manufacturing of substrates

藉由壓延機製膜法而製造聚氯乙烯薄膜作為基材。此聚氯乙烯薄膜之第1面的算術平均粗糙度Ra為0.03μm,依據JIS K7161:1994而測定之在23℃之MD方向的拉伸彈性模數(楊格模數)為250MPa,厚度為80μm。 A polyvinyl chloride film was produced as a substrate by a calendering film method. The arithmetic mean roughness Ra of the first surface of this polyvinyl chloride film is 0.03 μm in accordance with JIS K7161: 1994 and the tensile elastic modulus (Young's modulus) measured in the MD direction at 23 ° C. was 250 MPa and the thickness was 80 μm.

又,在本實施例之算術平均粗糙度Ra,係使用觸式表面粗糙度計(Mitsutoyo公司製「SURFTEST SV-3000」)且依據JIS B061:2013在面內測定10點測定且算出其平均值。 The arithmetic average roughness Ra in this example is measured at 10 points in the plane using a contact surface roughness meter ("SURFTEST SV-3000" manufactured by Mitsutoyo Corporation) in accordance with JIS B061: 2013, and the average value is calculated. .

而且,針對上述基材單體,係進行評價印字用雷射光(波長:532nm)的透射性、隱形切割用雷射光(波長:1600nm)的透射性、及檢査用紅外線(波長:1069nm)的透射性時,任一情況均顯示優異的透射性。 In addition, the above-mentioned base material was evaluated for transmission of laser light for printing (wavelength: 532 nm), transmission of laser light for stealth cutting (wavelength: 1600 nm), and transmission of infrared light for inspection (wavelength: 1069 nm). In either case, it exhibits excellent transmittance.

(2)剝離膜的準備 (2) Preparation of release film

作為剝離膜,係使用藉由聚矽氧系剝離劑將聚對苯二甲酸乙二酯薄膜的一面(第1面)進行剝離處理而成之剝離膜(LINTEC公司製、製品名「SP-PMF381031H」、厚度:38μm)。此剝離膜的第1面之算術平均粗糙度Ra為0.03μm,第2面的算術平均粗糙度Ra為0.3μm。 As a release film, a release film (product made by LINTEC Corporation, "SP-PMF381031H") produced by peeling one side (the first side) of a polyethylene terephthalate film with a silicone-based release agent was used. ", Thickness: 38 μm). The arithmetic mean roughness Ra of the first surface of this release film was 0.03 μm, and the arithmetic mean roughness Ra of the second surface was 0.3 μm.

(3)黏著劑組成物(I)的調製 (3) Preparation of adhesive composition (I)

使丙烯酸2-乙基己酯18.5質量份(固體成分換算,以下相同)、乙酸乙烯酯75質量份、丙烯酸1質量份、甲基丙烯酸甲酯5質量份、甲基丙烯酸2羥基乙酯0.5質量份共聚合,而得到重量平均分子量600,000的丙烯酸系共聚物。 18.5 parts by mass of 2-ethylhexyl acrylate (solid content conversion, hereinafter the same), 75 parts by mass of vinyl acetate, 1 part by mass of acrylic acid, 5 parts by mass of methyl methacrylate, and 0.5 part by mass of 2-hydroxyethyl methacrylate Parts were copolymerized to obtain an acrylic copolymer having a weight average molecular weight of 600,000.

將所得到的丙烯酸系共聚物100質量份、作為能量線硬化性化合物之2官能胺甲酸酯丙烯酸酯寡聚物(Mw=8000)60質量份、作為能量線硬化性化合物之6官能胺甲酸酯丙烯酸酯寡聚物(Mw=2000)60質量份、作為光聚合起始劑 之α-羥基環己基苯基酮(BASF公司製、製品名「IRGACURE 184」)3質量份、作為交聯劑之三羥甲基丙烷改性甲苯二異氰酸酯(TOSOH公司製、製品名「CORONATE L」)1.6質量份在溶劑中混合而得到黏著劑組成物(I)的塗佈溶液。 100 parts by mass of the obtained acrylic copolymer, 60 parts by mass of a bifunctional urethane acrylate oligomer (Mw = 8000) as an energy ray-curable compound, and 6-functional amine methyl groups as an energy ray-curable compound 60 parts by mass of an ester acrylate oligomer (Mw = 2000), 3 parts by mass of α -hydroxycyclohexylphenyl ketone (manufactured by BASF, product name "IRGACURE 184") as a photopolymerization initiator, and used as a crosslink 1.6 parts by mass of trimethylolpropane-modified toluene diisocyanate (manufactured by TOSOH Corporation, product name "CORONATE L") was mixed in a solvent to obtain a coating solution of the adhesive composition (I).

(4)半導體加工用板片的製造 (4) Manufacturing of plates for semiconductor processing

將上述步驟(3)所得到的黏著劑組成物(I)之塗佈溶液,使用刮刀塗佈機塗佈在上述步驟(2)所製造的剝離膜之第1面。其次,於100℃處理1分鐘而使塗膜乾燥之同時,使其進行交聯反應來得到由剝離膜及厚度10μm的黏著劑層所構成之積層體。而且,藉由將此積層體之黏著劑層的第1面、與上述步驟(1)所製造的基材之第2面貼合,而得到將基材、黏著劑層及剝離膜依照順序層積而成之半導體加工用板片。隨後,將此半導體加工用板片於溫度23℃、相對濕度50%的環境下熟化7天。 The coating solution of the adhesive composition (I) obtained in the above step (3) was applied to the first surface of the release film produced in the above step (2) using a blade coater. Next, the coating film was dried at 100 ° C for 1 minute, and then subjected to a cross-linking reaction to obtain a laminated body composed of a release film and an adhesive layer having a thickness of 10 µm. Then, by laminating the first surface of the adhesive layer of the laminated body and the second surface of the substrate produced in the above step (1), the substrate, the adhesive layer, and the release film are layered in order. Stacked semiconductor processing plates. Subsequently, this semiconductor processing plate was aged for 7 days in an environment of a temperature of 23 ° C and a relative humidity of 50%.

[實施例2] [Example 2]

(1)基材的製造 (1) Manufacturing of substrates

作為基材,係使用T型模具製膜法製造乙烯-甲基丙烯酸共聚物薄膜。此乙烯-甲基丙烯酸共聚物薄膜之第1面的算術平均粗糙度Ra為0.05μm,依據JIS K7161:1994而測定之在23℃之MD方向的拉伸彈性模數(楊格模數)為130MPa,厚度為80μm。 As the substrate, an ethylene-methacrylic acid copolymer film was produced using a T-die film-forming method. The arithmetic average roughness Ra of the first surface of the ethylene-methacrylic copolymer film was 0.05 μm, and the tensile elastic modulus (Young's modulus) in the MD direction at 23 ° C. measured according to JIS K7161: 1994 was 130 MPa, The thickness is 80 μm.

又,針對上述基材單體,係進行評價印字用雷射光(波長:532nm)的透射性、隱形切割用雷射光(波長:1600nm)的透射性、及檢査用紅外線(波長:1069nm)的透射性時,任一情況均顯示優異的透射性。 In addition, for the above-mentioned base material, the transmission of the laser light for printing (wavelength: 532 nm), the transmittance of the laser light for stealth cutting (wavelength: 1600 nm), and the transmission of infrared light (wavelength: 1069 nm) were evaluated. In either case, it exhibits excellent transmittance.

(2)黏著劑組成物(II)的調製 (2) Preparation of adhesive composition (II)

使丙烯酸丁酯99質量份、丙烯酸1質量份共聚合,而得到重量平均分子量600,000的丙烯酸系共聚物。 By copolymerizing 99 parts by mass of butyl acrylate and 1 part by mass of acrylic acid, an acrylic copolymer having a weight average molecular weight of 600,000 was obtained.

其次,將所得到的丙烯酸系共聚物100質量份、作為能量線硬化性化合物之二新戊四醇六丙烯酸酯(日本化藥公司製、製品名「KAYARAD DPHA)120質量份、作為光聚合起始劑之α-羥基環己基苯基酮(BASF公司製、製品名「IRGACURE184」)3質量份、作為交聯劑之三羥甲基丙烷改性甲苯二異氰酸酯(TOSOH公司製、製品名「CORONATE L」)17質量份在溶劑中混合而得到黏著劑組成物(II)的塗佈溶液。 Next, 100 parts by mass of the obtained acrylic copolymer and 120 parts by mass of dipentaerythritol hexaacrylate (manufactured by Nippon Kayaku Co., Ltd. under the product name "KAYARAD DPHA") as an energy ray-curable compound were used as photopolymerization 3 parts by mass of α -hydroxycyclohexyl phenone (manufactured by BASF, product name "IRGACURE184") as a starting agent, and trimethylolpropane-modified toluene diisocyanate (manufactured by TOSOH, product name "CORONATE") L ") 17 parts by mass were mixed in a solvent to obtain a coating solution of the adhesive composition (II).

(3)半導體加工用板片的製造 (3) Manufacturing of plates for semiconductor processing

除了使用將如上述製造的乙烯-甲基丙烯酸共聚物作為材料之基材、及黏著劑組成物(II)以外,係與實施例1同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 1 except that the base material using the ethylene-methacrylic acid copolymer produced as described above and the adhesive composition (II) were used.

[實施例3] [Example 3]

(1)基材的製造 (1) Manufacturing of substrates

作為基材,係使用T型模具製膜法製造乙烯-乙酸乙烯酯共聚物薄膜。此乙烯-乙酸乙烯酯共聚物薄膜之第1面的算術平均粗糙度Ra為0.06μm,依據JIS K7161:1994而測定之在23℃之MD方向的拉伸彈性模數(楊格模數)為75MPa,厚度為100μm。 As the substrate, an ethylene-vinyl acetate copolymer film was produced using a T-die film-forming method. The arithmetic average roughness Ra of the first surface of this ethylene-vinyl acetate copolymer film is 0.06 μm, and the tensile elastic modulus (Young's modulus) in the MD direction at 23 ° C. measured according to JIS K7161: 1994 is 75 MPa, The thickness is 100 μm.

又,針對上述基材單體,係進行評價印字用雷射光(波長:532nm)的透射性、隱形切割用雷射光(波長:1600nm)的透射性、及檢査用紅外線(波長:1069nm)的透射性時,任一 情況均顯示優異的透射性。 In addition, for the above-mentioned base material, the transmission of the laser light for printing (wavelength: 532 nm), the transmittance of the laser light for stealth cutting (wavelength: 1600 nm), and the transmission of infrared light (wavelength: 1069 nm) were evaluated. Sex, either All cases showed excellent transmission.

(2)黏著劑組成物(III)的調製 (2) Preparation of adhesive composition (III)

使丙烯酸2-乙基己酯40質量份、乙酸乙烯酯40質量份、及丙烯酸2-羥基乙酯20質量份共聚合,而得到重量平均分子量420,000的丙烯酸系共聚物。 40 parts by mass of 2-ethylhexyl acrylate, 40 parts by mass of vinyl acetate, and 20 parts by mass of 2-hydroxyethyl acrylate were copolymerized to obtain an acrylic copolymer having a weight average molecular weight of 420,000.

其次,藉由使所得到的丙烯酸系共聚物100質量份、及作為含能量線硬化性基的化合物之2-甲基丙烯醯氧基乙基異氰酸酯(MOI)30.2質量份反應,而得到將能量線硬化性基(甲基丙烯醯基)導入至側鏈而成之能量線硬化型聚合物。 Next, 100 parts by mass of the obtained acrylic copolymer and 30.2 parts by mass of 2-methacryloxyethyl isocyanate (MOI) as a compound containing an energy ray-curable group were reacted to obtain energy. An energy ray-curable polymer in which a linearly curable group (methacrylfluorenyl group) is introduced into a side chain.

將所得到的丙烯酸系共聚物100質量份、作為光聚合起始劑之α-羥基環己基苯基酮(BASF公司製、製品名「IRGACURE184」)3質量份、作為交聯劑之三羥甲基丙烷改性甲苯二異氰酸酯(TOSOH公司製、製品名「CORONATE L」)1.1質量份在溶劑中混合而得到黏著劑組成物(III)的塗佈溶液。 100 parts by mass of the obtained acrylic copolymer, 3 parts by mass of α -hydroxycyclohexylphenyl ketone (manufactured by BASF, product name "IRGACURE184") as a photopolymerization initiator, and trimethylol as a crosslinking agent 1.1 parts by mass of propylene propane-modified toluene diisocyanate (manufactured by TOSOH Corporation, product name "CORONATE L") was mixed in a solvent to obtain a coating solution of an adhesive composition (III).

(3)半導體加工用板片的製造 (3) Manufacturing of plates for semiconductor processing

除了使用如上述製造的乙烯-乙酸乙烯酯共聚物作為材料之基材、及黏著劑組成物(III)以外,係與實施例1同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 1 except that the ethylene-vinyl acetate copolymer produced as described above was used as the base material of the material and the adhesive composition (III).

[實施例4] [Example 4]

(1)基材的製造 (1) Manufacturing of substrates

藉由T型模具製膜法而製造聚丙烯薄膜作為基材。此聚丙烯薄膜之第1面的算術平均粗糙度Ra為0.3μm,依據JIS K7161:1994而測定之在23℃之MD方向的拉伸彈性模數(楊格模數)為360MPa,厚度為100μm。 As a base material, a polypropylene film was produced by a T-die film forming method. The arithmetic mean roughness Ra of the first surface of this polypropylene film was 0.3 μm, and the tensile elastic modulus (Young's modulus) in the MD direction at 23 ° C. measured in accordance with JIS K7161: 1994 was 360 MPa, and the thickness was 100 μm.

又,針對上述基材單體,係進行評價印字用雷射光(波長:532nm)的透射性、隱形切割用雷射光(波長:1600nm)的透射性、及檢査用紅外線(波長:1069nm)的透射性時,任一情況均顯示優異的透射性。 In addition, for the above-mentioned base material, the transmission of the laser light for printing (wavelength: 532 nm), the transmittance of the laser light for stealth cutting (wavelength: 1600 nm), and the transmission of infrared light (wavelength: 1069 nm) for evaluation In either case, it exhibits excellent transmittance.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用如上述製造的聚丙烯作為基材、及在實施例2所製造的黏著劑組成物(II)以外,係與實施例1同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 1 except that the polypropylene produced as described above was used as the base material and the adhesive composition (II) produced in Example 2 was used.

[實施例5] [Example 5]

(1)剝離膜的製造 (1) Manufacturing of release film

將聚對苯二甲酸乙二酯薄膜的一面(第1面)使用聚矽氧系剝離劑進行剝離處理後的剝離膜(LINTEC公司製、製品名「SP-PET381031」、厚度:38μm)的另一面(第2面),使用醇酸系剝離劑進行剝離處理。作為此醇酸系剝離劑,係使用為了在剝離膜(LINTEC公司製、製品名「SP-PET38AL-5」)形成醇酸系剝離劑層之醇酸系剝離劑,其中此剝離膜係在厚度38μm的聚對苯二甲酸乙二酯薄膜之一面設置醇酸系剝離劑層而成。藉此,得到第1面係被聚矽氧系剝離劑進行剝離處理且第2面係被醇酸系剝離劑進行剝離處理而成之剝離膜。此剝離膜的第1面之算術平均粗糙度Ra為0.03μm,第2面的算術平均粗糙度Ra為0.03μm。 One side (first side) of the polyethylene terephthalate film was peeled off using a silicone-based release agent (manufactured by LINTEC, product name "SP-PET381031", thickness: 38 μm). One side (second side) is subjected to a peeling treatment using an alkyd-based release agent. As this alkyd-based release agent, an alkyd-based release agent for forming an alkyd-based release agent layer on a release film (manufactured by LINTEC Corporation, product name "SP-PET38AL-5") is used. One surface of a 38 μm polyethylene terephthalate film is provided with an alkyd-based release agent layer. Thereby, a peeling film obtained by performing a peeling treatment with a polysiloxane-based release agent on the first surface and a peeling treatment by an alkyd-based release agent on the second surface is obtained. The arithmetic mean roughness Ra of the first surface of this release film was 0.03 μm, and the arithmetic mean roughness Ra of the second surface was 0.03 μm.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用如上述製造之第1面係被聚矽氧系剝離劑進行剝離處理且第2面係被醇酸系剝離劑進行剝離處理而成之剝離膜 以外,係與實施例1同樣地製造半導體加工用板片。 Except for the peeling film produced by using the first surface-type silicone-based release agent and the second surface-type by the alkyd-type release agent manufactured as described above, Other than that, a sheet for semiconductor processing was produced in the same manner as in Example 1.

[實施例6] [Example 6]

除了使用實施例5製造之第1面係被聚矽氧系剝離劑進行剝離處理且第2面係被醇酸系剝離劑進行剝離處理而成之剝離膜以外,係與實施例2同樣地製造半導體加工用板片。 A release film was produced in the same manner as in Example 2 except that the first surface was subjected to a release treatment with a polysiloxane-based release agent and the second surface was removed with an alkyd-based release agent. Plates for semiconductor processing.

[實施例7] [Example 7]

(1)剝離膜的製造 (1) Manufacturing of release film

將聚對苯二甲酸乙二酯薄膜的一面(第1面)使用聚矽氧系剝離劑進行剝離處理後的剝離膜(IINTEC公司製、製品名「SP-PET382150」、厚度:38μm)的另一面(第2面),使用實施例6所使用者相同的醇酸系剝離劑進行剝離處理。藉此,得到第1面係被聚矽氧系剝離劑進行剝離處理且第2面係被醇酸系剝離劑進行剝離處理而成之剝離膜。此剝離膜的第1面之算術平均粗糙度Ra為0.03μm,第2面的算術平均粗糙度Ra為0.03μm。 One side (the first side) of a polyethylene terephthalate film was peeled off using a silicone-based release agent (manufactured by IINTEC Corporation, product name "SP-PET382150", thickness: 38 μm). On one side (second side), the peeling treatment was performed using the same alkyd-based peeling agent as that used in Example 6. Thereby, a peeling film obtained by performing a peeling treatment with a polysiloxane-based release agent on the first surface and a peeling treatment by an alkyd-based release agent on the second surface is obtained. The arithmetic mean roughness Ra of the first surface of this release film was 0.03 μm, and the arithmetic mean roughness Ra of the second surface was 0.03 μm.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用上述製造之第1面係被聚矽氧系剝離劑進行剝離處理且第2面係被醇酸系剝離劑進行剝離處理而成之剝離膜以外,係與實施例2同樣地製造半導體加工用板片。 A semiconductor process was manufactured in the same manner as in Example 2 except that the first surface-based polysiloxane-based release agent was used for a peeling treatment and the second surface was peeled with an alkyd-based release agent. With plates.

[實施例8] [Example 8]

(1)剝離膜的準備 (1) Preparation of release film

作為剝離膜,係使用將聚對苯二甲酸乙二酯薄膜的一面(第1面)使用聚矽氧系剝離劑進行剝離處理後的剝離膜(LINTEC公司製、製品名「SP-PE1301031」、厚度:30μm)。 此剝離膜的第1面之算術平均粗糙度Ra為0.03μm,第2面的算術平均粗糙度Ra為0.3μm。 As the release film, a release film (product made by LINTEC Corporation, product name "SP-PE1301031") obtained by peeling one side (first side) of a polyethylene terephthalate film using a silicone-based release agent, Thickness: 30 μm). The arithmetic mean roughness Ra of the first surface of this release film was 0.03 μm, and the arithmetic mean roughness Ra of the second surface was 0.3 μm.

(2)黏著劑組成物(IV)的調製 (2) Preparation of adhesive composition (IV)

使丙烯酸丁酯80質量份、與丙烯酸2-羥基乙酯20質量份共聚合而得到重量平均分子量700,000的丙烯酸系共聚物。 80 parts by mass of butyl acrylate and 20 parts by mass of 2-hydroxyethyl acrylate were copolymerized to obtain an acrylic copolymer having a weight average molecular weight of 700,000.

其次,藉由使所得到的丙烯酸系共聚物100質量份、及作為含能量線硬化性基的化合物之2-甲基丙烯醯氧基乙基異氰酸酯(MOI)30.2質量份反應,而得到將能量線硬化性基(甲基丙烯醯基)導入至側鏈而成之能量線硬化型聚合物。 Next, 100 parts by mass of the obtained acrylic copolymer and 30.2 parts by mass of 2-methacryloxyethyl isocyanate (MOI) as a compound containing an energy ray-curable group were reacted to obtain energy. An energy ray-curable polymer in which a linearly curable group (methacrylfluorenyl group) is introduced into a side chain.

將所得到的丙烯酸系共聚物100質量份、作為光聚合起始劑之α-羥基環己基苯基酮(BASF公司製、製品名「IRGACURE184」)3質量份、作為交聯劑之三羥甲基丙烷改性甲苯二異氰酸酯(TOSOH公司製、製品名「CORONATE L」)0.5質量在溶劑中混合而得到黏著劑組成物(IV)的塗佈溶液。 100 parts by mass of the obtained acrylic copolymer, 3 parts by mass of α -hydroxycyclohexylphenyl ketone (manufactured by BASF, product name "IRGACURE184") as a photopolymerization initiator, and trimethylol as a crosslinking agent 0.5 mass of propylene propane-modified toluene diisocyanate (manufactured by TOSOH Corporation, product name "CORONATE L") was mixed in a solvent to obtain a coating solution of an adhesive composition (IV).

(3)半導體加工用板片的製造 (3) Manufacturing of plates for semiconductor processing

除了使用如上述製造之厚度30μm的剝離膜及黏著劑組成物(IV)以外,係與實施例2同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 2 except that the 30 μm-thick release film and the adhesive composition (IV) produced as described above were used.

[實施例9] [Example 9]

剝離膜的準備 Preparation of release film

作為剝離膜,係使用將聚對苯二甲酸乙二酯薄膜的一面(第1面)使用聚矽氧系剝離劑進行剝離處理後的剝離膜(LINTEC公司製、製品名「SP-PE1301031」、厚度:50μm)。此剝離膜的第1面之算術平均粗糙度Ra為0.03μm,第2面的算術平均粗糙度Ra為0.3μm。 As the release film, a release film (product made by LINTEC Corporation, product name "SP-PE1301031") obtained by peeling one side (first side) of a polyethylene terephthalate film using a silicone-based release agent, Thickness: 50 μm). The arithmetic mean roughness Ra of the first surface of this release film was 0.03 μm, and the arithmetic mean roughness Ra of the second surface was 0.3 μm.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用如上述製造之厚度50μm的剝離膜以外,係與實施例8同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 8 except that the release film having a thickness of 50 μm produced as described above was used.

[實施例10] [Example 10]

(1)包含接著劑層之第1積層體的製造 (1) Manufacturing of a first laminated body including an adhesive layer

將以下的丙烯酸聚合物、熱硬化性樹脂、填料、矽烷偶合劑及交聯劑混合而得到接著劑組成物後,以固體成分濃度成為20質量%之方式使用甲基乙基酮稀釋而調製接著劑組成物的塗佈溶液。 The following acrylic polymer, thermosetting resin, filler, silane coupling agent, and cross-linking agent were mixed to obtain an adhesive composition, and then diluted with methyl ethyl ketone so that the solid content concentration became 20% by mass. Agent coating solution.

丙烯酸聚合物:由丙烯酸甲酯95質量份及丙烯酸2-羥基乙酯5質量份所構成之共聚物(Mw:500,000、Mw/Mn:2.9、Tg:9℃)100質量份 Acrylic polymer: 100 parts by mass of a copolymer composed of 95 parts by mass of methyl acrylate and 5 parts by mass of 2-hydroxyethyl acrylate (Mw: 500,000, Mw / Mn: 2.9, Tg: 9 ° C)

熱硬化性樹脂:丙烯醯基加添甲酚酚醛清漆型環氧樹脂(日本化藥公司製、製品名「CNA-147」)30質量份 Thermosetting resin: 30 parts by mass of cresol-based cresol novolac epoxy resin (manufactured by Nippon Kayaku Co., Ltd., product name "CNA-147")

熱硬化劑:芳烷基酚樹脂(三井化學公司製、製品名「Milex XLC-4L」)6質量份 Thermal hardener: 6 parts by mass of aralkylphenol resin (manufactured by Mitsui Chemicals Co., Ltd., product name "Milex XLC-4L")

填料:甲基丙烯醯氧基改性的氧化矽填料(平均粒徑0.05μm、ADMATECHS公司製、3-甲基丙烯醯氧基丙基三甲氧基矽烷處理品)35質量份 Filler: 35 parts by mass of methacrylic acid-modified silicon oxide filler (average particle size 0.05 μm, manufactured by ADMATECHS, 3-methacrylic acid methoxypropyltrimethoxysilane)

矽烷偶合劑:(三菱化學公司製、製品名「MKC SILICATE MSEP 2」)0.5質量份 Silane coupling agent: (Mitsubishi Chemical Corporation, product name "MKC SILICATE MSEP 2") 0.5 parts by mass

交聯劑:芳香族性多元異氰酸酯(TOSOH公司製、製品名「CORONATE L」)1.5質量份 Crosslinking agent: 1.5 parts by mass of aromatic polyisocyanate (manufactured by TOSOH, product name "CORONATE L")

準備在聚對苯二甲酸乙二酯(PET)薄膜的一面形 成聚矽氧系的剝離劑層而成之第1剝離膜(LINTEC公司製、製品名「SP-PET381031」、厚度:38μm)、及在PET薄膜的一面形成聚矽氧系的剝離劑層而成之第2剝離膜(LINTEC公司製、製品名「SP-PET381130」、厚度:38μm)。 Prepare one side of polyethylene terephthalate (PET) film The first release film (manufactured by LINTEC Corporation, product name "SP-PET381031", thickness: 38 μm), and a polysiloxane-based release agent layer formed on one side of a PET film. A second release film (manufactured by LINTEC, product name "SP-PET381130", thickness: 38 μm).

其次,將前述接著劑組成物的塗佈溶液使用刮刀塗佈機塗佈在第1剝離膜的剝離面上且使其乾燥,而在第1剝離膜的剝離面上形成厚度5μm的接著劑層。隨後,將第2剝離膜的剝離面重疊在接著劑層而將兩者貼合,而得到由第1剝離膜、接著劑層(厚度:5μm)、及第2剝離膜所構成之第1積層體。隨後,將此第1積層體在溫度23℃、相對濕度50%的環境下熟化7天。 Next, the coating solution of the said adhesive composition was apply | coated on the peeling surface of the 1st peeling film using the blade coater, and it dried, and the 5 μm-thick adhesive layer was formed on the peeling surface of the 1st peeling film. . Subsequently, the release surface of the second release film was superposed on the adhesive layer, and the two were bonded together to obtain a first build-up layer composed of the first release film, the adhesive layer (thickness: 5 μm), and the second release film. body. Subsequently, this first laminated body was aged in an environment of a temperature of 23 ° C. and a relative humidity of 50% for 7 days.

(2)包含黏著劑層之第2積層體的製造 (2) Manufacturing of a second laminated body including an adhesive layer

將以下的黏著主劑及交聯劑混合而得到黏著劑組成物(V)之後,以固體成分濃度成為25質量%之方式使用甲基乙基酮稀釋而調製黏著劑組成物(V)的塗佈溶液。 The following adhesive main agent and cross-linking agent were mixed to obtain an adhesive composition (V), and then diluted with methyl ethyl ketone so that the solid content concentration became 25% by mass to prepare a coating of the adhesive composition (V). Cloth solution.

黏著主劑:(甲基)丙烯酸酯共聚物(日本合成化學工業公司製、丙烯酸2-乙基己酯60質量份、甲基丙烯酸甲酯30質量份及丙烯酸2-羥基乙酯10質量份共聚合而得到的共聚物,重量平均分子量:600,000)100質量份 Adhesive base agent: (meth) acrylate copolymer (manufactured by Nippon Synthetic Chemical Industry Co., Ltd., 60 parts by mass of 2-ethylhexyl acrylate, 30 parts by mass of methyl methacrylate, and 10 parts by mass of 2-hydroxyethyl acrylate. Copolymer obtained by polymerization, weight average molecular weight: 600,000) 100 parts by mass

交聯劑:三羥甲基丙烷的二甲苯二異氰酸酯加成物(三井武田CHEMICAL公司製、製品名「TAKENATE D11ON」)20質量份 Crosslinking agent: 20 parts by mass of xylene diisocyanate adduct of trimethylolpropane (made by Mitsui Takeda Chemical Company, product name "TAKENATE D11ON")

作為第3剝離膜,係準備在PET薄膜的一面形成聚矽氧系的剝離劑層而成之剝離膜(LINTEC公司製、製品名 「SP-PET381031」、厚度:38μm)。 The third release film is a release film prepared by forming a silicone-based release agent layer on one side of a PET film (manufactured by LINTEC, product name) "SP-PET381031", thickness: 38 μm).

又,使用聚丙烯薄膜作為基材。在此聚丙烯薄膜,第1面的算術平均粗糙度Ra為0.3μm,厚度為100μm。 A polypropylene film was used as a substrate. Here, the polypropylene film has an arithmetic average roughness Ra of 0.3 μm on the first surface and a thickness of 100 μm.

其次,使用刮刀塗佈機將前述黏著劑組成物(V)的塗佈溶液塗佈在第3剝離膜的剝離面上且使其乾燥之同時,使其交聯反應而得到由第3剝離膜、厚度5μm的黏著劑層所構成之積層體。隨後,將上述基材的第2面貼合在黏著劑層之與第3剝離膜為相反側的面,而得到由基材、黏著劑層、第3剝離膜所構成之第2積層體。將其在溫度23℃、相對濕度50%的環境下熟化7天。 Next, the coating solution of the said adhesive composition (V) is apply | coated on the peeling surface of a 3rd peeling film using a doctor blade coater, and it is made to dry, and it is made to crosslink and react, and a 3rd peeling film is obtained. A laminated body composed of an adhesive layer having a thickness of 5 μm. Subsequently, the second surface of the substrate is bonded to the surface of the adhesive layer opposite to the third release film to obtain a second laminate composed of the substrate, the adhesive layer, and the third release film. This was aged for 7 days in an environment of a temperature of 23 ° C and a relative humidity of 50%.

(3)包含治具用黏著劑層之第3積層體的製造 (3) Manufacturing of a third laminated body including an adhesive layer for a jig

將以下的黏著主劑及交聯劑的成分混合而得到治具用黏著劑組成物後,以固體成分濃度成為15質量%之方式使用甲苯稀釋而調製治具用黏著劑組成物的塗佈溶液。 After mixing the following components of the main adhesive agent and the cross-linking agent to obtain an adhesive composition for a jig, the solution was diluted with toluene so that the solid content concentration became 15% by mass to prepare a coating solution for an adhesive composition for a jig. .

黏著主劑:(甲基)丙烯酸酯共聚物(使丙烯酸丁酯69.5質量份、丙烯酸甲酯30質量份與丙烯酸2-羥基乙酯0.5質量份共聚合而得到的共聚物,重量平均分子量:500,000)100質量份 Adhesive base agent: (meth) acrylate copolymer (copolymer obtained by copolymerizing 69.5 parts by mass of butyl acrylate, 30 parts by mass of methyl acrylate and 0.5 parts by mass of 2-hydroxyethyl acrylate, weight average molecular weight: 500,000 100 parts by mass

交聯劑:芳香族性多元異氰酸酯(TOSOH公司製、製品名「CORONATE L」)5質量份 Crosslinking agent: 5 parts by mass of an aromatic polyisocyanate (manufactured by TOSOH, product name "CORONATE L")

準備在PET薄膜的一面形成聚矽氧系的剝離劑層而成之第4及第5剝離膜(LINTEC股份公司製、製品名「SP-PET381031」、厚度:38μm)、作為芯材之聚氯乙烯薄膜(Okamoto股份公司製、厚度:50μm)。 4th and 5th release films (manufactured by LINTEC Corporation, product name "SP-PET381031", thickness: 38 μm) prepared by forming a polysiloxane-based release agent layer on one side of a PET film, and polyvinyl chloride as a core material Ethylene film (manufactured by Okamoto Co., Ltd., thickness: 50 μm).

其次,將前述治具用黏著劑組成物的塗佈溶液使用刮刀塗佈機塗佈在第4剝離膜的剝離面上且使其乾燥,而在第4剝離膜的剝離面上形成厚度5μm的第1黏著劑層。隨後,將上述芯材貼合在第1黏著劑層,來得到由芯材、第1黏著劑層、及第4剝離膜所構成之積層體A。 Next, the coating solution of the adhesive composition for jigs was applied to a peeling surface of a fourth release film using a doctor blade coater and dried, and a 5 μm-thick layer was formed on the peeling surface of the fourth release film. The first adhesive layer. Subsequently, the core material is bonded to the first adhesive layer to obtain a laminated body A composed of a core material, a first adhesive layer, and a fourth release film.

其次,將前述治具用黏著劑組成物的塗佈溶液,使用刮刀塗佈機塗佈在第5剝離膜的剝離面上且使其乾燥,而在第5剝離膜的剝離面上形成厚度5μm之第2黏著劑層。隨後,將在上述積層體A之芯材露出的面貼合在第2黏著劑層,來得到由第4剝離膜/第1黏著劑層/芯材/第2黏著劑層/第5剝離膜所構成之第3積層體。隨後,將此第3積層體在溫度23℃、相對濕度50%的環境下熟化7天。在此第3積層體,係由第1黏著劑層、芯材、第2黏著劑層構成厚度60μm的治具用黏著劑層。 Next, the coating solution of the adhesive composition for jigs was applied to a peeling surface of the fifth release film using a doctor blade coater and allowed to dry to form a thickness of 5 μm on the peeling surface of the fifth release film. The second adhesive layer. Subsequently, the second adhesive layer was bonded to the exposed surface of the core material of the laminated body A to obtain a fourth release film / first adhesive layer / core material / second adhesive layer / fifth release film. The third laminated body. Subsequently, this third laminated body was aged for 7 days in an environment of a temperature of 23 ° C and a relative humidity of 50%. Here, the third laminated body is a 60 μm-thick adhesive layer for a jig composed of a first adhesive layer, a core material, and a second adhesive layer.

(4)第4積層體的製造 (4) Manufacturing of the fourth laminated body

將第2剝離膜從上述(1)所得到的第1積層體剝離且使接著劑層露出。另一方面,將第3剝離膜從上述(2)所得到之第2積層體剝離且使黏著劑層露出。將第1積層體及第2積層體以上述接著劑層接觸的方式貼合在其黏著劑層,來得到將基材、黏著劑層、接著劑層、第1剝離膜層積而成之第4積層體。 The 2nd peeling film was peeled from the 1st laminated body obtained by said (1), and the adhesive layer was exposed. On the other hand, the 3rd peeling film was peeled from the 2nd laminated body obtained by said (2), and the adhesive layer was exposed. The first laminated body and the second laminated body are bonded to the adhesive layer so that the adhesive layer is in contact with each other to obtain a first layer obtained by laminating a substrate, an adhesive layer, an adhesive layer, and a first release film. 4 laminated body.

(5)半導體加工用板片的製造 (5) Manufacturing of plates for semiconductor processing

將第5剝離膜從上述(3)所得到的第3積層體剝離且殘留第4剝離膜,而且從第2黏著劑層側將治具用黏著劑層的內周緣之部分切斷且將內側的圓形部分除去。此時,治具用黏著劑層 的內周緣直徑係設作230mm。 The 5th peeling film was peeled from the 3rd laminated body obtained by said (3), and the 4th peeling film remained, and the part of the inner peripheral edge of the adhesive layer for jigs was cut from the 2nd adhesive layer side, and the inner side was cut | disconnected. The round part is removed. At this time, the adhesive layer for the jig The diameter of the inner periphery is set to 230 mm.

將第1剝離膜從上述(4)所得到的第4積層體剝離,將露出的接著劑層、與在第3積層體露出的治具用黏著劑層疊合而壓黏。隨後,將在第3積層體之第4剝離膜殘留,而且從基材側將半導體加工用板片的外周緣之部分切斷且將外側部分除去。此時,半導體加工用板片的外周緣之直徑係設作270mm。 The 1st peeling film was peeled from the 4th laminated body obtained by said (4), and the exposed adhesive layer and the adhesive agent for jig | tool exposed on the 3rd laminated body were laminated and pressure-bonded. Subsequently, the fourth release film on the third laminated body was left, and a portion of the outer peripheral edge of the semiconductor processing sheet was cut from the substrate side and the outer portion was removed. At this time, the diameter of the outer peripheral edge of the semiconductor processing plate was set to 270 mm.

如此進行,而得到在基材上由黏著劑層(厚度:5μm)、在黏著劑層之與基材為相反側層積而成之接著劑層、在接著劑層之與黏著劑層為相反側的周緣部層積而成之環狀治具用黏著劑層、及在治具用黏著劑層之與接著劑層為相反側層積而成之第4剝離膜所構成之半導體加工用板片。又,在第4剝離膜之治具用黏著劑層側的面(第1面)之算術平均粗糙度Ra為0.03μm,與此第1面為相反側的面(第2面)的算術平均粗糙度Ra為0.3μm。 In this way, an adhesive layer formed on the substrate by an adhesive layer (thickness: 5 μm), laminated on the opposite side of the adhesive layer from the substrate, and opposite to the adhesive layer on the adhesive layer A semiconductor processing plate composed of a ring-shaped jig adhesive layer laminated on the side peripheral edge layer and a fourth release film laminated on the opposite side of the adhesive layer of the jig adhesive layer from the adhesive layer. sheet. The arithmetic average roughness Ra of the surface (first surface) on the side of the adhesive layer for the fourth release film of the jig is 0.03 μm, and the first surface is the arithmetic average of the surface on the opposite side (second surface). The roughness Ra is 0.3 μm.

[實施例11] [Example 11]

(1)包含保護膜形成層之第1積層體的製造 (1) Manufacturing of a first laminated body including a protective film forming layer

將以下的黏合劑聚合物、熱硬化性樹脂、熱活性潛在性環氧樹脂硬化劑、硬化促進劑、填料、著色劑及矽烷偶合劑混合而得到保護膜形成層組成物後,以固體成分濃度成為50質量%之方式使用甲基乙基酮稀釋而調製保護膜形成層組成物的塗佈溶液。 The following adhesive polymers, thermosetting resins, thermoactive latent epoxy resin hardeners, hardening accelerators, fillers, colorants, and silane coupling agents are mixed to obtain a protective film-forming layer composition, and then the solid content concentration is determined. The coating solution of 50% by mass was diluted with methyl ethyl ketone to prepare a protective film forming layer composition.

黏合劑聚合物:(甲基)丙烯酸酯共聚物(丙烯酸正丁酯10質量份、丙烯酸甲酯70質量份、甲基丙烯酸環氧丙酯5質量 份、及丙烯酸2-羥基乙酯15質量份共聚合而得到之共聚物、重量平均分子量:800,000、玻璃轉移溫度:-1℃)150質量份 Binder polymer: (meth) acrylate copolymer (10 parts by mass of n-butyl acrylate, 70 parts by mass of methyl acrylate, and 5 parts by mass of propylene methacrylate Part, and a copolymer obtained by copolymerizing 15 parts by mass of 2-hydroxyethyl acrylate, weight average molecular weight: 800,000, glass transition temperature: -1 ° C) 150 parts by mass

熱硬化性成分: Thermosetting composition:

雙酚A型環氧樹脂(三菱化學公司製、製品名「jER828」、環氧當量184~194g/eq)60質量份 60 parts by mass of bisphenol A epoxy resin (manufactured by Mitsubishi Chemical Corporation, product name "jER828", epoxy equivalent 184 to 194 g / eq)

雙酚A型環氧樹脂(三菱化學公司製、製品名「jER1055」、環氧當量800~900g/eq)10質量份 10 parts by mass of bisphenol A epoxy resin (manufactured by Mitsubishi Chemical Corporation, product name "jER1055", epoxy equivalent 800 ~ 900g / eq)

二環戊二烯型環氧樹脂(大日本INK化學工業公司製、製品名「Epiclon HP-7200HH」、環氧當量255~260g/eq)30質量份 30 parts by mass of dicyclopentadiene epoxy resin (made by Dainippon INK Chemical Industry Co., Ltd., product name "Epiclon HP-7200HH", epoxy equivalent 255 to 260 g / eq)

熱活性潛在性環氧樹脂硬化劑:氰胍(ADEKA公司製、製品名「ADEKA HARDENER-EH3636AS」、活性氫量21g/eq)2質量份 Thermally active latent epoxy resin hardener: 2 parts by mass of cyanoguanidine (manufactured by ADEKA Corporation, product name "ADEKA HARDENER-EH3636AS", active hydrogen content 21g / eq)

硬化促進劑:2-苯基-4,5-二羥甲基咪唑(四國化成工業公司製、製品名「CUREZOLE 2PHZ」)2質量份 Hardening accelerator: 2 parts by mass of 2-phenyl-4,5-dimethylol imidazole (manufactured by Shikoku Chemical Industry Co., Ltd., product name "CUREZOLE 2PHZ")

填料:氧化矽填料(ADMATECHS公司製、製品名「SC2050MA」平均粒徑:0.5μm)320質量份 Filler: 320 parts by mass of silica filler (manufactured by ADMATECHS, product name "SC2050MA", average particle diameter: 0.5 μm)

著色劑:碳黑(三菱化學公司製、製品名「#MA650」、平均粒徑:28nm)1.2質量份 Colorant: 1.2 parts by mass of carbon black (manufactured by Mitsubishi Chemical Corporation, product name "# MA650", average particle size: 28 nm)

矽烷偶合劑:(信越化學工業公司製、製品名「KBM-403」)2質量份 Silane coupling agent: (manufactured by Shin-Etsu Chemical Co., Ltd., product name "KBM-403") 2 parts by mass

準備在聚對苯二甲酸乙二酯(PET)薄膜的一面形成聚矽氧系的剝離劑層而成之第1剝離膜(LINTEC公司製、製品名「SP-PET381031」、厚度:38μm)、及在PET薄膜的一面形成聚矽氧系的剝離劑層而成之第2剝離膜(LINTEC公司製、 製品名「SP-PET381130」、厚度:38μm)。 A first release film (manufactured by LINTEC Corporation, product name "SP-PET381031", thickness: 38 μm) prepared by forming a polysiloxane-based release agent layer on one side of a polyethylene terephthalate (PET) film, And a second release film (made by LINTEC Corporation, Product name "SP-PET381130", thickness: 38 μm).

首先,將前述保護膜形成層組成物的塗佈溶液,使用刮刀塗佈機塗佈在第1剝離膜的剝離面上且使其乾燥,而在第1剝離膜的剝離面上形成厚度25μm的保護膜形成層。隨後,將第2剝離膜的剝離面重疊在保護膜形成層且將兩者貼合,而得到由第1剝離膜、保護膜形成層(厚度:25μm)、及第2剝離膜所構成之第1積層體。將此第1積層體在溫度23℃、相對濕度50%的環境下熟化7天。 First, the coating solution of the protective film forming layer composition was applied to a peeling surface of a first release film using a doctor blade coater and allowed to dry, and a thickness of 25 μm was formed on the peeling surface of the first release film. The protective film forms a layer. Subsequently, the release surface of the second release film was superposed on the protective film formation layer and the two were bonded together to obtain a first release film consisting of the first release film, the protective film formation layer (thickness: 25 μm), and the second release film. 1 laminated body. This first laminated body was aged for 7 days in an environment of a temperature of 23 ° C and a relative humidity of 50%.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用如上述製造的第1積層體以外,與實施例10同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 10 except that the first laminated body produced as described above was used.

[實施例12] [Example 12]

(1)黏著劑組成物(VI)的調製 (1) Preparation of adhesive composition (VI)

使丙烯酸丁酯68.5質量份、甲基丙烯酸30質量份、丙烯酸2-羥基乙酯0.5質量份、及丙烯醯胺1質量份共聚合,而得到重量平均分子量620,000的丙烯酸系共聚物。 68.5 parts by mass of butyl acrylate, 30 parts by mass of methacrylic acid, 0.5 parts by mass of 2-hydroxyethyl acrylate, and 1 part by mass of acrylamide were copolymerized to obtain an acrylic copolymer having a weight average molecular weight of 620,000.

其次,將所得到的丙烯酸系共聚物100質量份、作為交聯劑之三羥甲基丙烷改性甲苯二異氰酸酯(TOSOH公司製、製品名「CORONATE L」)10質量份在溶劑中混合,而得到黏著劑組成物(VI)的塗佈溶液。 Next, 100 parts by mass of the obtained acrylic copolymer and 10 parts by mass of trimethylolpropane-modified toluene diisocyanate (manufactured by TOSOH Corporation, product name "CORONATE L") as a crosslinking agent were mixed in a solvent, and A coating solution of the adhesive composition (VI) was obtained.

(2)半導體加工用板片的製造 (2) Manufacturing of plates for semiconductor processing

除了使用如上述製造的黏著劑組成物(VI)以外,係與實施例1同樣地製造半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 1 except that the adhesive composition (VI) produced as described above was used.

[比較例1] [Comparative Example 1]

除了將剝離膜(LINTEC公司製、製品名「SP-PET381031」、厚度:38μm)使用作為剝離膜以外,係與實施例1同樣地製造半導體加工用板片,其中此剝離膜係使用聚矽氧系剝離劑將聚對苯二甲酸乙二酯薄膜的一面(第1面)進行剝離處理而成。又,此剝離膜的第1面的算術平均粗糙度Ra為0.03μm,另一面(第2面)的算術平均粗糙度Ra為0.05μm。 Except that a release film (manufactured by LINTEC Corporation, product name "SP-PET381031", thickness: 38 µm) was used as the release film, a sheet for semiconductor processing was produced in the same manner as in Example 1. The release film was made of polysiloxane. A release agent is obtained by peeling one side (first side) of a polyethylene terephthalate film. The arithmetic mean roughness Ra of the first surface of the release film was 0.03 μm, and the arithmetic mean roughness Ra of the other surface (second surface) was 0.05 μm.

[比較例2] [Comparative Example 2]

除了將剝離膜(LINTEC公司製、製品名「SP-PET381031」、厚度:38μm)使用作為剝離膜以外,係與實施例3同樣地製造半導體加工用板片,其中此剝離膜係使用聚矽氧系剝離劑將聚對苯二甲酸乙二酯薄膜的一面(第1面)進行剝離處理而成。又,此剝離膜的第1面的算術平均粗糙度Ra為0.03μm,另一面(第2面)的算術平均粗糙度Ra為0.05μm。 Except that a release film (manufactured by LINTEC Corporation, product name "SP-PET381031", thickness: 38 µm) was used as the release film, a sheet for semiconductor processing was produced in the same manner as in Example 3. The release film was made of polysiloxane. A release agent is obtained by peeling one side (first side) of a polyethylene terephthalate film. The arithmetic mean roughness Ra of the first surface of the release film was 0.03 μm, and the arithmetic mean roughness Ra of the other surface (second surface) was 0.05 μm.

[比較例3] [Comparative Example 3]

除了將聚對苯二甲酸乙二酯薄膜製的剝離膜(三菱樹脂公司製、製品名「Diafoil(註冊商標)T-10038」、厚度:38μm)使用作為剝離膜以外,係與實施例2同樣地製造半導體加工用板片。又,此剝離膜兩面的算術平均粗糙度Ra均為0.05μm。 Except for using a release film made of a polyethylene terephthalate film (manufactured by Mitsubishi Resin Corporation, product name "Diafoil (registered trademark) T-10038", thickness: 38 μm) as a release film, it was the same as in Example 2. Manufacturing semiconductor processing plates. The arithmetic mean roughness Ra of both surfaces of the release film was 0.05 μm.

[試驗例1] [Test Example 1]

(剝離力α的測定) (Measurement of peeling force α )

將實施例及比較例所製造的半導體加工用板片裁斷成為寬度50mm×長度100mm。此時,係以半導體加工用板片在製造時之流動方向(MD方向)成為長度方向之方式裁斷。將如此裁斷後的半導體加工用板片,以基材作為上側而層積10片且 使用75mm×長度15mm×厚度5mm的玻璃板從上下將此積層體夾住。然後,在將500g的砝碼載置在上側的玻璃板上之狀態下,在40℃且設定成為乾燥狀態之濕熱促進器(ESPEC公司製、製品名「SH641」)內保管3天。又,半導體加工用板片係含有能量線硬化性的材料時,係在將積層體遮光之狀態下保管。 The semiconductor processing plates produced in the examples and comparative examples were cut into a width of 50 mm × a length of 100 mm. At this time, it cuts so that the flow direction (MD direction) at the time of manufacture of the board | substrate for semiconductor processing may become a longitudinal direction. The thus-cut semiconductor processing sheet was laminated with 10 substrates with the base material as the upper side, and This laminated body was sandwiched from above and below using a glass plate having a length of 75 mm × 15 mm × a thickness of 5 mm. Then, with a weight of 500 g being placed on the upper glass plate, it was stored in a hot and humid accelerator (manufactured by ESPEC Corporation, product name "SH641") at 40 ° C for 3 days. When the sheet for semiconductor processing contains an energy ray-curable material, it is stored in a state where the laminated body is shielded from light.

保管完成後,從上述積層體將位於最外層之半導體加工用板片、及與其隣接之半導體加工用板片之2片導體加工用板片,在其為重疊的狀態下設作測定用試樣而分開。接著,將位於此測定用試樣的最外層之剝離膜剝離,而且將露出的黏著面使用雙面黏著膠帶貼合在不鏽鋼板且固定在萬能拉伸試驗機(ORIENTEC公司製、製品名:TENSILON UTM-4-100)。隨後,在溫度23℃、相對濕度50%RH的條件下,將從不鏽鋼板位於最遠端之半導體加工用板片,從與其重疊的半導體加工用板片,以拉伸速度300mm/分鐘在180°方向剝離。亦即,在基材的第1面與剝離膜的第2面之間使其剝離。測定此時的力量且將其設作剝離力α(mN/50mm)。將結果顯示在表2。又,剝離力α小到無法測定的程度、或在測定前剝離膜已經從基材剝離時,係將測定結果設作「無法測定(0)」。 After the storage is completed, the semiconductor processing board located at the outermost layer and the two conductor processing boards adjacent to the semiconductor processing board from the laminated body are set as test samples in a state where they are overlapped. And apart. Next, the release film located on the outermost layer of the measurement sample was peeled, and the exposed adhesive surface was bonded to a stainless steel plate using a double-sided adhesive tape and fixed to a universal tensile tester (manufactured by ORIENTEC, product name: TENSILON). UTM-4-100). Subsequently, under conditions of a temperature of 23 ° C. and a relative humidity of 50% RH, a semiconductor processing plate located at the farthest end of the stainless steel plate, and a semiconductor processing plate overlapped thereon were stretched at a speed of 300 mm / minute at 180 ° direction peeling. That is, it peels between the 1st surface of a base material, and the 2nd surface of a release film. The force at this time was measured and it was set as peeling force ( alpha) (mN / 50mm). The results are shown in Table 2. When the peeling force α is so small that it cannot be measured, or when the release film has been peeled from the substrate before the measurement, the measurement result is set to "unmeasureable (0)".

[試驗例2] [Test Example 2]

(剝離力β的測定) (Measurement of peeling force β )

與上述試驗例1同樣地製造由10片半導體加工用板片所構成之積層體,在40℃保管3天。將1片半導體加工用板片從此積層體取出,將基材的第1面使用雙面黏著膠帶貼合在不鏽 鋼板且固定在萬能拉伸試驗機(ORIENTEC公司製、製品名:TENSILON UTM-4-100)。隨後,在溫度23℃、相對濕度50RH的條件下,只有將剝離膜在180°方向以拉伸速度300mm/分鐘進行剝離。亦即,使其在剝離膜的第1面與黏著劑的第2面之間剝離。測定此時的力量且將其設作剝離力β(mN/50mm)。將結果顯示在表2。而且,基於此剝離力β、及試驗例1所測定的剝離力α,而算出剝離力α對剝離力β的比之值(α/β)。此時,剝離力α的測定結果為「無法測定(0)」時,比之值(α/β)係設作「0」。將結果顯示在表2。 A laminated body composed of ten semiconductor processing plates was produced in the same manner as in Test Example 1 above, and was stored at 40 ° C. for 3 days. One piece of semiconductor processing plate was taken out of this laminated body, and the first side of the substrate was bonded to a stainless steel plate using double-sided adhesive tape and fixed to a universal tensile tester (manufactured by ORIENTEC, product name: TENSILON UTM-4 -100). Subsequently, under conditions of a temperature of 23 ° C. and a relative humidity of 50 RH, only the peeling film was peeled at a stretching speed of 300 mm / min in a 180 ° direction. That is, it peels between the 1st surface of a peeling film, and the 2nd surface of an adhesive agent. The force at this time was measured and it was set as the peeling force β (mN / 50mm). The results are shown in Table 2. Then, based on this peeling force β and the peeling force α measured in Test Example 1, a value ( α / β ) of the ratio of the peeling force α to the peeling force β was calculated. At this time, when the measurement result of the peeling force α is "unable to measure (0)", the value of the ratio ( α / β ) is set to "0". The results are shown in Table 2.

[試驗例3] [Test Example 3]

(從捲物捲出的評價) (Evaluation from the roll)

準備實施例及比較例所製造的半導體加工用板片,作為具有290mm的寬度之長條板片。然後,從基材側施行深深地刻入,如第9圖顯示地形成圓形的主使用部及板片殘留部。此時,係只有將剝離膜以外的層切斷(半切割),又,主使用部的直徑係設作270mm。隨後,將主使用部及板片殘留部以外的基材及黏著劑層(進而存在的情況為接著劑層或保護膜形成層)除去。藉此,得到100個具有主使用部之半導體加工用板片。將此半導體加工用板片,以基材側成為外側之方式捲取且成為捲物狀。 The semiconductor processing plates produced in the examples and comparative examples were prepared as long strips having a width of 290 mm. Then, it is deeply engraved from the base material side, and as shown in FIG. 9, a circular main use portion and a plate residual portion are formed. At this time, only the layers other than the release film were cut (half-cut), and the diameter of the main use portion was set to 270 mm. Subsequently, the base material and the adhesive layer (which may further be an adhesive layer or a protective film-forming layer) other than the main use portion and the plate remaining portion are removed. Thereby, 100 semiconductor processing plates having a main use portion were obtained. This sheet for semiconductor processing is wound up so that the base material side becomes the outer side and becomes a roll shape.

將如此得到的捲物狀半導體加工用板片,在40℃且設定成為乾燥狀態之濕熱促進器(ESPEC公司製、製品名「SH641」)內保管3天。又,半導體加工用板片係含有能量線硬化性的材料時,係在將積層體遮光之狀態下保管。 The thus-obtained roll-shaped semiconductor processing sheet was stored in a damp heat accelerator (manufactured by ESPEC Corporation, product name "SH641") at 40 ° C for 3 days. When the sheet for semiconductor processing contains an energy ray-curable material, it is stored in a state where the laminated body is shielded from light.

保管完成後,使用晶圓貼合機(LINTEC公司製、製品名「RAD-2500m/8」)而將已被捲取成為捲物狀之半導體加工用板片捲出。然後,針對在半導體加工用板片的長度方向的兩端部之存在主使用部20片份量之區域(亦即,在捲物的外側的部分之存在主使用部20片份量之區域、及在內側部分之存在主使用部20片份量之區域),確認是否能夠良好的捲出。此時,主使用部20片份量在任一區域均能夠連續且良好地捲出時,評定為○。另一方面,剝離膜的第2面與在其下重疊的主使用部為密著而無法捲出之不良,即便產生1片時亦評定為×。將結果顯示在表2。 After the storage is completed, a wafer bonding machine (manufactured by LINTEC, product name "RAD-2500m / 8") is used to unwind the semiconductor processing sheet that has been wound into a roll. Then, an area where the main use portion has a 20-piece portion at both ends in the longitudinal direction of the semiconductor processing plate (that is, an area outside the roll where the main use portion has a 20-piece portion, and There is an area of 20 pieces in the main use part on the inner part), and check whether it can be rolled out well. At this time, when the 20 pieces of the main use portion can be continuously and well rolled out in any area, it is evaluated as ○. On the other hand, the second surface of the release film was inadequate to the main use portion which was superimposed thereunder and could not be rolled out, and was evaluated as × even when one sheet was produced. The results are shown in Table 2.

[試驗例4] [Test Example 4]

(貼合的評價) (Fitted evaluation)

與上述試驗例3同樣地製造捲物狀半導體加工用板片且在40℃保管3天保。隨後,使用晶圓貼合機(LINTEC公司製、製品名「RAD-2500m/8」)而將主使用部從此捲物的剝離膜剝離,且將此主使用部貼附(貼合)在半導體晶圓。連續此操作且重複20次而良好地完成時,評定為、○。另一方面,由於主使用部從剝離膜剝離不良等而產生貼合不良時,評定為×。將結果顯示在表2。 In the same manner as in Test Example 3, a roll-shaped semiconductor processing sheet was produced and stored at 40 ° C for 3 days. Subsequently, the main use part was peeled from the release film of this roll using a wafer bonding machine (manufactured by LINTEC, product name "RAD-2500m / 8"), and the main use part was attached (attached) to the semiconductor Wafer. When this operation was continued and repeated 20 times, and it was completed satisfactorily, it was evaluated as ○. On the other hand, when a bonding failure occurs due to a defective peeling of the main use portion from the release film, etc., it is evaluated as ×. The results are shown in Table 2.

將實施例及比較例所製造的半導體加工用板片之構成彙總在表1。又,表1記載的略號的詳細係如以下。 The structures of the semiconductor processing plates manufactured in the examples and comparative examples are summarized in Table 1. The details of the abbreviations described in Table 1 are as follows.

[基材] [Substrate]

.PVC:聚氯乙烯 . PVC: Polyvinyl chloride

.EMAA:乙烯-甲基丙烯酸共聚物 . EMAA: ethylene-methacrylic acid copolymer

.EVA:乙烯-乙酸乙烯酯共聚物 . EVA: ethylene-vinyl acetate copolymer

.PP:聚丙烯 . PP: Polypropylene

[剝離膜] [Peel film]

.PET:聚對苯二甲酸乙二酯 . PET: polyethylene terephthalate

[試驗例5] [Test Example 5]

(光線透射性的評價) (Evaluation of light transmittance)

使用晶片貼合機(LINTEC公司製、製品名「RAD-2500m/8」),將在試驗例3完成3天保管後的半導體加工用板片、及環狀框貼附在厚度350μm的矽晶圓之鏡面。隨後,使用切割裝置(DISCO公司製、製品名「DFD-651」),在以下的條件下進行矽晶圓的切割。 Using a wafer bonding machine (manufactured by LINTEC, product name "RAD-2500m / 8"), the semiconductor processing plate and ring frame were attached to a silicon wafer having a thickness of 350 μm after storage for 3 days in Test Example 3. Round mirror. Subsequently, using a dicing apparatus (manufactured by DISCO Corporation, product name "DFD-651"), the silicon wafer was diced under the following conditions.

切割條件: Cutting conditions:

.工件(被切斷物):矽晶圓(尺寸:6英吋、厚度:350μm、貼附面:鏡面) . Workpiece (object to be cut): Silicon wafer (size: 6 inches, thickness: 350 μm, attachment surface: mirror surface)

.切割刀片:DISCO公司製、製品名127HECC」 . Cutting blade: made by DISCO, product name 127HECC "

.刀片轉數:30,000rpm . Blade revolution: 30,000rpm

.切割速度:10mm/秒 . Cutting speed: 10mm / s

.切口深度:從基材之與切割裝置台為相反面起算至20μm的深度為止之切口 . Cut depth: the cut from the opposite side of the substrate to the cutting device table to a depth of 20 μm

.切割尺寸:5mm×5mm . Cutting size: 5mm × 5mm

針對被貼附在藉由上述切割而得到之半導體加工用板片之晶片,從在半導體加工用板片之與晶片為相反面(基材的第2面)側,藉由目視透過半導體加工用板片而確認是否能夠辨識晶片的周緣部及角部。又,針對使用具備接著劑層的 半導體加工用板片之情況,係針對附接著劑的晶片,確認其周緣部及角部;針對使用具備保護膜形成層的半導體加工用板片之情況,係針對附保護膜的晶片,確認其周緣部及角部。將能夠確認周緣部及角部者評定光線透射性(可見光線透射性)為良好(○),將無法確認者評定光線透射性(可見光線透射性)為不良(×)。將結果顯示在表2。 For the wafer attached to the semiconductor processing plate obtained by the dicing described above, the semiconductor processing plate is visually transmitted through the semiconductor processing side from the side opposite to the wafer (the second surface of the substrate). It is checked whether the peripheral edge portion and the corner portion of the wafer can be identified. In addition, for the use of In the case of semiconductor processing plates, the peripheral and corner portions of the wafer with an adhesive are confirmed. In the case of using a semiconductor processing plate having a protective film formation layer, the wafers with a protective film are confirmed. Peripheral and corner. Those who could confirm the periphery and corners evaluated the light transmittance (visible light transmittance) as good (○), and those who could not confirm evaluated the light transmittance (visible light transmittance) as bad (×). The results are shown in Table 2.

Figure TW201802897AD00008
Figure TW201802897AD00008

Figure TW201802897AD00009
Figure TW201802897AD00009

從表2能夠明白,實施例的半導體加工用板片係具有優異的光線透射性之同時,在從捲物捲出及貼合之雙方,能夠得到優異的評價。另一方面,在比較例的半導體加工用板片,係從捲物的捲出及貼合之任一者,均產生不良。 As can be understood from Table 2, while the sheet for semiconductor processing of the example has excellent light transmittance, it is possible to obtain excellent evaluations both when it is unwound from the roll and when it is bonded. On the other hand, in the sheet for semiconductor processing of the comparative example, any one of unwinding and bonding from a roll was defective.

產業上之可利用性 Industrial availability

本發明之半導體加工用板片,係例如能夠適合使用作為切割片、切割.晶片接合板片、保護膜形成層一體型切割片等。通常根據本發明, The semiconductor processing sheet of the present invention can be suitably used as a dicing sheet or a dicing sheet, for example. Wafer bonding plate, protective film forming layer integrated dicing sheet, and the like. Generally according to the invention,

1‧‧‧半導體加工用板片 1‧‧‧Semiconductor processing plate

10‧‧‧基材 10‧‧‧ Substrate

101‧‧‧第1面 101‧‧‧Part 1

102‧‧‧第2面 102‧‧‧Part 2

30‧‧‧剝離膜 30‧‧‧ peeling film

80‧‧‧半導體貼附層 80‧‧‧Semiconductor attachment layer

301‧‧‧第1面 301‧‧‧Part 1

302‧‧‧第2面 302‧‧‧Part 2

801‧‧‧第1面 801‧‧‧Part 1

802‧‧‧第2面 802‧‧‧Part 2

Claims (10)

一種半導體加工用板片,係至少具備下列之半導體加工用板片:基材,其具有第1面、及位於與前述第1面為相反側之第2面;半導體貼附層,其被層積在前述基材之第2面側,在前述基材之近端側具有第1面,在前述基材之遠端側具有第2面;及剝離膜,其被層積在前述半導體貼附層之第2面側,在前述半導體貼附層之近端側具有第1面,在前述半導體貼附層之遠端側具有第2面;其特徵在於:在前述基材的第1面之算術平均粗糙度Ra為0.01~0.8μm,將前述基材的第1面與前述剝離膜的第2面層積且在40℃保管3天後之在前述基材的第1面與前述剝離膜的第2面之界面的剝離力設作α,將前述半導體貼附層的第2面與前述剝離膜的前述第1面貼附且在40℃保管3天後之在前述半導體貼附層的第2面與前述剝離膜的第1面之界面的剝離力設作β時,αβ的比之值(α/β)為0以上且小於1.0,前述剝離力β為10~1000mN/50mm。 A semiconductor processing plate includes at least the following semiconductor processing plates: a substrate having a first surface and a second surface located on a side opposite to the first surface; a semiconductor attachment layer and a cover layer A second surface of the substrate, a first surface of the substrate near the substrate, a second surface of the substrate near the distal surface, and a release film laminated on the semiconductor substrate The second surface side of the layer has a first surface on a proximal end side of the semiconductor attaching layer and a second surface on a distal end side of the semiconductor attaching layer, and is characterized in that: The arithmetic average roughness Ra is 0.01 to 0.8 μm. The first surface of the substrate and the second surface of the release film are laminated and stored at 40 ° C. for 3 days. Then, the first surface of the substrate and the release film are laminated. The peeling force at the interface of the second surface is set to α , and the second surface of the semiconductor attachment layer and the first surface of the release film are attached and stored at 40 ° C for 3 days. When the peeling force at the interface between the second surface and the first surface of the release film is set to β , the value of the ratio of α to β (α / β) is 0 or more and less than 1.0, and the aforementioned peeling force β is 10 to 1000 mN / 50 mm. 如申請專利範圍第1項所述之半導體加工用板片,其中前述剝離膜的第2面之算術平均粗糙度Ra為0.02~0.8μm。 The plate for semiconductor processing according to item 1 of the scope of patent application, wherein the arithmetic mean roughness Ra of the second surface of the release film is 0.02 to 0.8 μm. 如申請專利範圍第1項所述之半導體加工用板片,其中前述剝離膜係在其第1面側及第2面側之各自具備剝離劑層。 The sheet for semiconductor processing according to item 1 of the scope of patent application, wherein the release film is provided with a release agent layer on each of the first surface side and the second surface side thereof. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體貼附層為黏著劑層。 The semiconductor processing board according to item 1 of the scope of patent application, wherein the aforementioned semiconductor attaching layer is an adhesive layer. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體貼附層為接著劑層。 The sheet for semiconductor processing according to item 1 of the scope of patent application, wherein the semiconductor attaching layer is an adhesive layer. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體貼附層為保護膜形成層。 The sheet for semiconductor processing according to item 1 of the scope of patent application, wherein the aforementioned semiconductor attaching layer is a protective film forming layer. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體貼附層係由黏著劑層、及位於前述黏著劑層與前述剝離膜之間之接著劑層所構成。 The semiconductor processing sheet according to item 1 of the scope of the patent application, wherein the semiconductor attaching layer is composed of an adhesive layer and an adhesive layer located between the adhesive layer and the release film. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體貼附層係由黏著劑層、及位於前述黏著劑層與前述剝離膜之間之保護膜形成層所構成。 The semiconductor processing board according to item 1 of the scope of the patent application, wherein the semiconductor attaching layer is composed of an adhesive layer and a protective film forming layer located between the adhesive layer and the release film. 如申請專利範圍第1項所述之半導體加工用板片,其中前述半導體加工用板片,係在長條的前述剝離膜層積積層體而成,前述積層體採取俯視時具有與前述剝離膜為不同形狀且包含前述基材及前述半導體貼附層。 The sheet for semiconductor processing according to item 1 of the scope of patent application, wherein the sheet for semiconductor processing is formed by laminating a long strip of the release film, and the laminate has a release film and the release film in plan view. They are different shapes and include the aforementioned substrate and the aforementioned semiconductor attaching layer. 一種半導體加工用板片,其係至少具備下列之半導體加工用板片:基材,其具有第1面、及位於與前述第1面為相反側之第2面;半導體貼附層,其被層積在前述基材之第2面側,在前述基材之近端側具有第1面,在前述基材之遠端側具有第2面;治具用黏著劑層,其被層積在前記半導體貼附層之第2面側,在前述半導體貼附層之近端側具有第1面、及在前述半導體貼附層之遠端側具有第2面;及剝離膜,其至少被層積在前述治具用黏著劑層之第2面側,在前述治具用黏著劑層之近端側具有第1面,在前述治具用黏著劑層之遠端側具有第2面;其特徵在於:在前述基材的第1面之算術平均粗糙度Ra為0.01~0.8μm,將前述基材的第1面與前述剝離膜中的第2面層積且在40 ℃保管3天後之在前述基材的第1面與前述剝離膜的第2面之界面的剝離力設作α,將前述治具用黏著劑層的第2面與前述剝離膜的前述第1面貼附且在40℃保管3天後之在前述治具用黏著劑層的第2面與前述剝離膜的第1面之界面的剝離力設作β時,αβ的比之值(α/β)為0以上且小於1.0,前述剝離力β為10~1000mN/50mm。 A semiconductor processing plate includes at least the following semiconductor processing plate: a substrate having a first surface and a second surface on a side opposite to the first surface; a semiconductor attaching layer, Laminated on the second surface side of the substrate, has a first surface on the proximal side of the substrate, and has a second surface on the distal side of the substrate; an adhesive layer for jigs is laminated on The second surface side of the semiconductor attaching layer, a first surface on a proximal end side of the semiconductor attaching layer, and a second surface on a distal end side of the semiconductor attaching layer; and a release film having at least a layer The second surface side of the adhesive layer for jigs has a first surface on the proximal side of the adhesive layer for jigs and the second surface on the distal side of the adhesive layer for jigs; It is characterized in that the arithmetic average roughness Ra of the first surface of the substrate is 0.01 to 0.8 μm, the first surface of the substrate and the second surface in the release film are laminated and stored at 40 ° C. for 3 days The peeling force at the interface between the first surface of the substrate and the second surface of the release film is set to α , and the first The peeling force at the interface between the second surface of the adhesive layer for the jig and the first surface of the release film after the two surfaces were attached to the first surface of the release film and stored at 40 ° C. for 3 days was set to β. In this case, the value of the ratio of α to β (α / β) is 0 or more and less than 1.0, and the aforementioned peeling force β is 10 to 1000 mN / 50 mm.
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