TW201801616A - Manufacturing method of stuffed food containing solid substance therein and its apparatus capable of stably manufacturing stuffed food with solid substance and foodstuff tightly connected with each other - Google Patents

Abstract

The subject of this invention relates to a manufacturing method of stuffed food by supplying solid substances to the inside of foodstuff and its apparatus. The solution of this invention comprises a stuffing machine (2) having an assembled tube nozzle (9); a solid substances supply device (41) which is configured to supply solid substances (S) to the assembled tube nozzle (9); and a control device (17) for controlling the operation of the stuffing machine (2) and the solid substances supply device (41). The assembled tube nozzle (9) is provided with a central tube (36) at the inner side of the inner tube (55) and a plurality of helical louver portions (37c) are provided on the outer periphery of the central tube (36). This invention is characterized in that a helical flow passage (Q2) for the first foodstuff (6) is provided between the inner tube (55) and the central tube (36) so as to be separated by the louver portions (37c).

Description

Method and device for manufacturing stuffed food with solid matter inside

The present invention relates to a method and an apparatus for producing a stuffed food by supplying a fruit such as a raspberry or chestnut, or a solid object such as a boiled egg, into a snack such as a stuffing, or a prepared food such as a burger. More specifically, the present invention relates to the production of a stuffed food with a solid content without forming a gap between the solid and the food material coated with the solid.

Conventionally, a device for manufacturing a stuffed food with solid contents has an outer tube and an inner tube. Inside the inner tube, a center tube is formed as a concentric circle. The outer tube and the inner tube have a food material supply on a side wall. The gap between the outer cylinder and the inner cylinder is used as the passage for the outer skin material, and the gap between the inner cylinder and the central cylinder is used as the passage for the inner stuffing. The central cylinder is a passage for solid objects. In the lower position, the lower end of the inner tube is set higher than the outer tube, and constitutes a solid object supply device that synchronizes the lower end level of the central tube with the timing of the input of solid objects to move up and down. This solid material supply device is provided with a pressing rod (same as a piston) that presses a solid material into the inner stuffing material and can move up and down inside the center cylinder. In addition, the forming device is configured to cover and cut the stuffed food from the stick-shaped food dough with solid contents inside. A stuffing and cutting device for a pair of turntables (see, for example, Patent Document 1).

In addition, other manufacturing apparatuses for stuffed foods constitute the same apparatus as the solid matter supply apparatus described in Patent Document 1 described above, and include three or more angular pieces that can slide with each other and are surrounded by such angular pieces. By opening and closing the enclosures formed in these centers, a cutting device for cutting solid-filled foods from a stick-shaped food dough is formed (see, for example, Patent Document 2).

In addition, the other manufacturing apparatus for stuffed foods is a manufacturing apparatus for stuffed foods in which a plurality of solids are contained, and includes a pipe member having a path for individually lowering the plurality of solids, and a piston that can move up and down among the pipe members. A pressing surface for pressing the plurality of solid objects toward the center of the piston is provided on the lower surface of the piston (see, for example, Patent Document 3).

[Previous Technical Literature] [Patent Literature]

[Patent Document 1] Japanese Unexamined Patent Publication No. 2-273143

[Patent Document 2] Japanese Publication No. 4-113589

[Patent Document 3] Japanese Patent Laid-Open No. 2010-148493

Although the manufacturing device described in Patent Document 1 feeds the inner filling material from the food material supply port through the inside of the inner tube, at this time, the inner portion of the outlet of the inner filling material can be lowered to form a space by using the periphery of the central tube. (Bag body). Here, a solid object is dropped from above and put into a bag body. Next, the central cylinder is raised, and the solid material fed from the surroundings of the solid material to the inner stuffing material is buried in the inner stuffing material. However, when the central cylinder forming the bag body is raised, the inner stuffing material moves from the periphery to the inside together, and a gap is formed between the solid material and the inner stuffing material of the bag body with the bottom stuffing material closed at the top, which is separated from the solid matter. In the case where the stuffed food containing the voids formed as described above is heated, the air that forms the voids expands and the stuffed food is broken. This problem is the same even when the cutting device described in Patent Document 2 is used.

In addition, although the manufacturing device described in Patent Document 3 manufactures stuffed foods containing two solid objects, when manufacturing stuffed foods with different specifications such as size, there may be cases in which the interval between the solid objects cannot be adjusted to suit each specification. problem. In addition, there is a problem that voids are formed between the solid objects or between the solid objects and the filling material, and there is a problem that there are voids in the stuffed food.

The present invention has been developed to solve the above-mentioned problems, and provides a method for manufacturing a stuffed food product in a stable manner so that no gap is formed between the solids contained in the stuffed food product and the stuffing material (food material). And its device is a subject.

To solve the above problems, the present invention has the following configuration. That is, a method for manufacturing a stuffed food product using a stuffing machine provided with a polymer nozzle and a solid material supply device for supplying a solid material to the polymer nozzle, the method is characterized in that: Shaped from the center tube and the inner tube of the polymer nozzle to the first food material to a plurality of louver portions The plurality of flow paths are formed by joining a plurality of the first food materials inside the lower end portion of the inner tube to form a bottomed space formed by the first food material, and passing through the inside of the center tube toward the space. The bottom is supplied with solids from the solids supply device, covers the solids with the first food material flowing down inside the inner cylinder, and discharges the stick-shaped food containing the solids from the outlet of the inner cylinder.

In addition, the louver portion is formed in a spiral shape, and a plurality of helical flow paths formed by flowing down the first food material to the louver portion are connected to a plurality of the first foods in a spiral shape inside a lower end portion of the inner tube. Material is characteristic.

It is also characterized in that an inner nozzle is provided at a lower end portion of the inner tube, and the first food material in the inner nozzle is rotated by the rotation of the inner nozzle.

In addition, it is characterized in that the first food material in the inner cylinder is rotated by the rotation of the central cylinder.

Furthermore, in the polymer nozzle, a second food material is allowed to flow down between the inner tube and an outer tube provided outside the inner tube, and is discharged from a discharge port of the outer tube to be covered with the second food material. It is characterized by the above-mentioned first food material stick-shaped food.

In addition, the cutting device provided in the stuffing machine is characterized in that the stuffed food with solid matter inside is cut from the stick-shaped food.

In addition, an apparatus for manufacturing a stuffed food with a solid substance inside, comprising: a stuffing machine having a polymerization nozzle; a solid substance supply device for supplying solid substance to the polymerization nozzle; and controlling the stuffing The control device for the operation of the machine and the solid material supply device, the polymerization nozzle is provided with a center tube inside the inner tube, and the center tube is provided with a plurality of louver portions on the periphery of the center tube, and between the inner tube and the center tube There is a flow path of the first food material separated by the louver section.

Moreover, the said center cylinder is characterized by having the said louver part of a spiral shape, and the said flow path of a spiral shape.

In addition, an inner nozzle is provided at a lower end portion of the inner tube, and the inner nozzle is characterized in that it can rotate freely.

The center cylinder is characterized by being freely rotatable.

In addition, the polymerization nozzle includes an outer tube on an outer side of the inner tube, and a second food material flow path formed between the inner tube and the outer tube.

In addition, the control device is characterized in that the solid material supply operation of the solid material supply device is performed one or more times with respect to a single cutting operation of the cutting device provided in the stuffing machine.

According to the present invention, a solid object is supplied to the bottom (bag body) of a bottomed food material, and the solid object and the food material can be flowed down in the cylinder body, and the food material can be sequentially covered from the bottom of the solid object to the head. Stable production of stuffed foods in which solids are in close contact with food materials.

In the case where a plurality of solid objects are contained in the stuffed food, the interval between the solid objects can be increased or decreased by the time during which each solid object is supplied from the solid object supply device set by the control device, or the piston pressed into the solid object. of The lower end position can be adjusted up and down, and solid objects can be placed inside the stuffed food in a manner suitable for each specification.

1‧‧‧ Manufacturing device for stuffed food

2‧‧‧ Stuffing Machine

5‧‧‧Inner packaging material supply device

6‧‧‧First food material, inner packaging material

7‧‧‧ Outer leather material supply device

8‧‧‧Second food material, outer skin material

9‧‧‧ Polymer nozzle

10‧‧‧ Stick Food

11‧‧‧ cutting device

13‧‧‧ conveyor device

17‧‧‧Control device

21‧‧‧ Upper Box

22‧‧‧ Upper outer tube

23‧‧‧Lower Box

25‧‧‧ Upper inner tube

29‧‧‧Inner nozzle

31‧‧‧outer nozzle

36‧‧‧Center tube

37‧‧‧ tube member

37a‧‧‧ tube

37c‧‧‧Louvre Department

37d‧‧‧bottom

41‧‧‧Solid matter supply device

49d‧‧‧Piston

51‧‧‧ (bottomed) space

51a‧‧‧ bottom

55‧‧‧Inner tube

57‧‧‧ Outer tube

61‧‧‧Package device

65‧‧‧ closed device

88‧‧‧Dough (Crust material)

101‧‧‧ Manufacturing device for stuffed food

102‧‧‧ Stuffing Machine

109‧‧‧ Polymer nozzle

S, S1 ~ S4‧‧‧ solid

P, P1, P2 ‧‧‧ (with solid contents inside) stuffed food

P3‧‧‧ (with stuffed food inside) P) stuffed food

FIG. 1 is a front explanatory diagram conceptually and schematically showing an overall configuration of a manufacturing apparatus for a stuffed food according to a first embodiment of the present invention.

Fig. 2 is a side explanatory view conceptually schematically showing a configuration of a device for manufacturing a stuffed food according to a first embodiment of the present invention.

Fig. 3 is a top explanatory diagram conceptually showing the configuration of a device for manufacturing a stuffed food according to the first embodiment of the present invention.

Fig. 4 is a front explanatory view schematically showing a part of a cross-section of a configuration of a polymerization nozzle provided in the apparatus for manufacturing a stuffed food according to the first embodiment of the present invention using a conceptual view.

Fig. 5 is a top explanatory view conceptually showing a cross-sectional view of a configuration of a polymer nozzle of an arrow A-A shown in Fig. 4 conceptually.

Fig. 6 is a cross-sectional perspective view conceptually schematically showing the movement of the food material in the polymer nozzle of the A-A arrow shown in Fig. 4 and the B-B arrow shown in Fig. 5;

Fig. 7 is an explanatory diagram schematically showing a cross-sectional perspective view of a food material and a solid object moving in a polymer nozzle of an A-A arrow shown in Fig. 4 and a B-B arrow shown in Fig. 5;

Fig. 8 is a conceptual representation of a polymerization nozzle for food materials and solid objects, which are indicated by arrows A-A in Fig. 4 and arrows B-B in Fig. 5 An explanatory view of a cross-sectional perspective view of an internal movement.

Fig. 9 is an explanatory diagram schematically showing a cross-sectional perspective view of a food material and a solid object moving within a polymerization nozzle of an A-A arrow shown in Fig. 4 and a B-B arrow shown in Fig. 5;

FIG. 10 is an explanatory diagram schematically showing a cross-sectional perspective view of a food material and a solid object moving in a polymerization nozzle of an A-A arrow shown in FIG. 4 and a B-B arrow shown in FIG. 5.

Fig. 11 is an explanatory diagram conceptually showing the manufacturing steps of the manufacturing apparatus for a stuffed food according to the first embodiment of the present invention.

Fig. 12 is an explanatory diagram conceptually and schematically showing the manufacturing steps of the apparatus for manufacturing a stuffed food according to the first embodiment of the present invention.

FIG. 13 is an explanatory diagram conceptually and schematically showing the manufacturing steps of the apparatus for manufacturing a stuffed food according to the first embodiment of the present invention.

FIG. 14 is an explanatory diagram conceptually and schematically showing the manufacturing steps of the device for manufacturing a stuffed food according to the first embodiment of the present invention.

Fig. 15 is an explanatory diagram conceptually showing the manufacturing steps of a manufacturing apparatus for a stuffed food product according to a second embodiment of the present invention.

FIG. 16 is an explanatory diagram conceptually and schematically showing manufacturing steps of a manufacturing apparatus for a stuffed food according to a second embodiment of the present invention.

FIG. 17 is an explanatory diagram conceptually and schematically showing manufacturing steps of a manufacturing apparatus for a stuffed food according to a second embodiment of the present invention.

FIG. 18 is an explanatory diagram conceptually and schematically showing manufacturing steps of a manufacturing apparatus for a stuffed food according to a second embodiment of the present invention.

Fig. 19 is a conceptual diagram showing a second embodiment of the present invention. Explanatory drawing of the manufacturing process of the filling food manufacturing apparatus.

FIG. 20 is an explanatory diagram conceptually and schematically showing a manufacturing process of a stuffed food manufacturing apparatus according to a third embodiment of the present invention. FIG.

FIG. 21 is an explanatory diagram conceptually and schematically showing manufacturing steps of a manufacturing apparatus for a stuffed food according to a third embodiment of the present invention.

Fig. 22 is a front explanatory view schematically showing a part of a cross-section of a configuration of a polymerization nozzle provided in a manufacturing apparatus for a stuffed food according to a fourth embodiment of the present invention, using a conceptual view.

Fig. 23 is a front explanatory view schematically showing a part of a cross-section of a configuration of a polymerization nozzle provided in a manufacturing apparatus for a stuffed food according to a fourth embodiment of the present invention, using a conceptual outline.

Fig. 24 is a front explanatory view conceptually schematically showing the overall configuration of an apparatus for manufacturing a stuffed food according to another embodiment of the present invention.

Fig. 25 is an explanatory diagram conceptually showing a closing device provided in a manufacturing apparatus for a stuffed food according to another embodiment of the present invention. (A) is a top view of a cutting device, and (B) is a sectional view showing manufacturing steps. front view.

Fig. 26 is an explanatory view conceptually showing a closing device provided in a manufacturing apparatus for a stuffed food according to another embodiment of the present invention. (A) is a top view of a cutting device, and (B) is a sectional view showing manufacturing steps. front view.

Hereinafter, the first embodiment of the present invention will be described with reference to the drawings. The structure of the solid-filled foodstuff manufacturing apparatus 1 is demonstrated.

As schematically shown in FIGS. 1 to 5, the apparatus 1 for manufacturing a solid-filled stuffed food according to the first embodiment of the present invention is, for example, one salted egg yolk (salted duck egg yolk) as a solid. A three-layer mooncake package consisting of the solid filling of lotus seeds as the inner packaging material (the first food material) 6, and a dough made of wheat flour as the raw material (the second food material) 8. The stuffed food P1 is demonstrated.

The manufacturing apparatus 1 includes a stuffing machine 2. This stuffing machine 2 includes a stand 3, and an inner packaging material supply device 5 and an outer skin material supply device 7 are provided above the stand 3. The inner packaging material supply device 5 includes an inner packaging material hopper 5a that houses the inner packaging material 6 as the first food material; a screw 5b built into the bottom of the inner packaging material hopper 5a; and a vane pump on the front end side of the screw 5b. 5c. The outer skin material supply device 7 includes an outer skin material hopper 7a that accommodates the outer skin material 8 as the second food material; a screw 7b built into the bottom of the outer skin hopper 7a; and a vane pump 7c on the front end side of the screw 7b.

A polymerizing nozzle 9 is provided in front of the stand 3 of the stuffing machine 2 and between the inner packaging material supply device 5 and the outer skin material supply device 7. The polymer nozzle 9 covers the outside of the solid object S with an inner wrapping material 6. In addition, the triple-shaped stick-shaped food 10 having the outer skin material 8 superposed on the outer side of the inner packaging material 6 is discharged.

The cutting device 11 is positioned below the polymerization nozzle 9. The cutting device 11 includes several hundreds of blades 11a. The formation of a plurality of hundreds of blades 11a can expand and contract the louver openings 11b surrounded by these. The cutting device 11 cuts out the stuffed food P1 containing the solid substance S from the stick-shaped dough 10 by shrinking the louver opening 11b.

The conveyor device 13 is positioned below the cutting device 11. The conveyor device 13 includes an endless conveyor belt 13b wound around a driving pulley 13a driven by a driving motor (not shown), and intermittently conveys the stuffed food P1. The up-and-down moving plate 15 is located below the polymerization nozzle 9 and can be moved up and down inside the conveyor belt 13b. A part of the conveyance surface of the conveyor belt 15b is moved up and down in accordance with the up and down movement of the up and down moving plate 15. Here, the case where the conveyor device 13 moves up and down will be described.

The manufacturing apparatus 1 is provided with the control apparatus 17 which controls the drive of each said device. In addition, since the above-mentioned inner packaging material supply device 5, outer skin material supply device 7, cutting device 11, and conveyor device 13 may have known configurations, detailed descriptions of their configurations are omitted.

The polymerization nozzle 9 includes an upper case 21 and a lower case 23. The upper case 21 includes the outer tube 22 and the upper inner tube 25 described above. The upper outer cylinder 22 includes a connection port 22a and a connection port 22b on each side. This connection port 22a is in communication with the inner packaging material supply device 5. The connection port 22 b communicates with the outer skin material supply device 7. The inner tube 25 is provided on the inner side of the outer tube 22 so as to be concentric with the tube portion 22 c of the upper outer tube 22. The upper inner tube 25 is hollow and includes a side opening of a tube portion communicating with the connection port 22a. The upper inner tube 25 is formed so that the inner wrapping material 6 can pass freely. An annular flow path R1 is formed between the inner peripheral surface of the cylindrical portion 22c of the upper outer cylinder 22 and the outer peripheral surface of the upper inner cylinder 25. This annular flow path R1 communicates with the connection port 22b. Therefore, the upper outer cylinder 22 is formed so that the outer skin material 8 can freely pass through the inside thereof.

The lower end portion of the inner tube 25 is provided with an inner nozzle 29 for an inner wrapping material that is freely rotatable through the rotating member 27. The rotating member 27 includes an outer flange 27a and an inner flange 27b, and the outer flange 27a and the inner flange 27b are integrally formed through three ribs 27c. The upper end portion of the inner flange 27 b is rotatably fitted to the lower end portion of the upper inner cylinder 25, and the lower end portion of the inner flange 27 b is bolted integrally with the inner nozzle 29. The outer flange 27 a of the rotating member 27 is freely rotatable between the upper case 21 and the lower case 23. A gear is formed on the periphery of the outer flange 27 a, and a gear (eg, not shown) is interlocked with a motor such as a motor built in the gantry 3 to control the speed change by the control device 17.

The lower case 23 includes an outer nozzle 31 for a skin and a case 33. The outer nozzle 31 is fitted from below the housing 33 and is fixed by a nut member 35. This housing 33 is mounted below the upper outer cylinder 22, and the outer nozzle 31 is disposed so as to surround the inner nozzle 29 outside the inner nozzle 29. Here, the upper inner cylinder 25, the inner flange 27b, and the inner nozzle 29 constitute an inner cylinder 55. The upper outer cylinder 22, the outer flange 27a, and the outer nozzle 31 constitute an outer cylinder 57.

An annular flow path R2 is formed between the outer peripheral surface of the inner nozzle 29 and the inner peripheral surface of the outer nozzle 31. The annular flow path R2 communicates with the annular flow path R1 formed in the upper case 21 described above. The outer skin material 8 of the second food material passes through the annular flow path R inside the polymerization nozzle 9. That is, the second food material flow path R is formed between the inner tube 55 and the outer tube 57.

A center cylinder 36 is provided inside the upper inner cylinder 25. The center cylinder 36 is a lower position that guides the solid object S into the polymerization nozzle 9 as follows: Stopping tubular member. The center tube 36 includes a tube member 37, a flange member 38, and a nut member 39. The tube member 37 includes a tube-shaped tube portion 37a, a screw portion 37b at the upper end of the tube portion 37a, and three spiral-shaped louver portions 37c protruding from the peripheral surface of the tube portion 37a to the periphery of the lower end portion of the tube portion 37a. The center cylinder 36 is a lock cylinder member 37 and a hollow flange member 38, and is fixed by a nut member 39 to thereby be integrated. The center cylinder 36 is inserted from above the upper inner cylinder 25 and is fixed to the upper inner cylinder 25 by a nut member 40 in a state where the flange portion 38 a of the flange member 38 is placed on the upper inner cylinder 25. The center tube 36 is capable of adjusting the overall length by adjusting the mounting position of the tube member 37 with respect to the flange member 38.

The three louver portions 37c of the tube member 37 have the same shape, and are arranged at equal intervals on the periphery of the tube portion 37a. The upper end of the louver portion 37c is disposed higher than the lower end 37d of the cylindrical member 37, and the lower end of the louver portion 37c is disposed more downward than the lower end 37d of the cylindrical member 37. The louver portion 37 c is disposed inside the inner nozzle 29 and is disposed slightly apart from the inner periphery of the inner nozzle 29. The louver part 37c is spirally formed with respect to the axial direction (up-down direction of FIG. 4) of the cylindrical member 37. The louver portion 37c is formed by being twisted approximately 120 degrees in plan view.

An annular flow path Q1 is formed between the tube portion 37a of the tube member 37 and the upper inner tube 25, and a lower portion (downstream side) is formed between the inner peripheral surface of the inner nozzle 29 and the center tube 36. The three spiral flow paths Q2 defined by the louver part 37c, and a flow path Q3 is formed below the inner nozzle 29 through the inner nozzle 29, and the inner packaging material 6 forming the first food material is passed through the flow paths Q1, Q2, and Q3 to pass through Flow path Q. That is, in the center cylinder 36 and the inner cylinder 55 A flow path Q of the first food material is formed therebetween.

The solid material supply device 41 is detachably placed on the upper portion of the polymerization nozzle 9. The solid material supply device 41 includes a bottom plate 43, a tray 45, a turntable 47, and a press-in device 49. The tray 45 is mounted on the bottom plate 43 and has a built-in turntable 47. The turntable 47 is intermittently driven by a drive device (not shown) provided on the lower surface of the bottom plate 43.

The turntable 47 is provided with 24 receiving holes 47a at equal intervals on the circumference. The turntable 47 is rotated in one direction (left rotation in FIG. 3) intermittently every 15 degrees by the driving device. The solid object S is stored in the storage hole 47 a and the turntable 47 is intermittently rotated, so that the solid object S is intermittently supplied into the polymerization nozzle 9.

The solid material supply device 41 includes a press-in device 49 above the turntable 47 and the polymerization nozzle 9. This press-in device 49 is a device for press-fitting the solid matter S in the polymerization nozzle 9 into a lower position in the polymerization nozzle 9. The press-fitting device 49 includes a rodless cylinder 49a as an actuator that directly interlocks. The rodless cylinder 49a is arranged such that the moving direction of the slider 49b is along the vertical direction. The slider 49b includes a lever 49c. The lever 49c is arrange | positioned so that the longitudinal direction may be perpendicular | vertical. A piston 49d is bolted to the lower end of the rod 49c. The piston 49d is an accommodation hole 47a arranged to be inserted into the turntable 47 after the rotation is stopped.

The flow of the inner packaging material 6 pushed out from the upper inner cylinder 25 toward the inner nozzle 29 will be described using FIG. 6. The inner packing material 6 supplied from the inner packing material supply device 5 flows down in the annular flow path Q1 between the upper inner cylinder 25 and the cylinder member 37 along the axial direction of the cylinder member 37 (see FIG. 4). and, The inner packaging material 6 flows down into the spiral flow path Q2 partitioned by the upper inner cylinder 25 and the three louver portions 37c. The three-packed inner wrapping material 6 is caused to flow downward along the shape of the louver portion 37 c toward the bottom inclined with respect to the axial direction of the tube member 37. When the three inner packing materials 6 pass through the lower end 37d of the cylindrical member 37, they flow down along the shape of the louver portion 37, move toward the inside, that is, the axial center of the inner nozzle 29, and join in the inner nozzle 29.

The three inner wrapping materials 6 passing through the lower end of the three louver portions 37c are given the peripheral direction by friction with the inner nozzle 29 rotating in the twisting direction (left rotation in FIG. 6) of the louver portions 37c (FIG. 6 Arrow c) rotation. The inner packaging material 6 is rotated in a downward direction by the louver portion 37 and moved by the inner nozzle 29 in the peripheral direction, and flows down in the flow path Q3.

The inner wrapping material 6 joined below the lower end 37d of the pipe member 37 is formed with a bottomed space 51 including a bottom portion 51a. The bottom portion 51a is formed in a hammer shape that is gathered and twisted toward the center by three spiral-shaped plate-like inner packaging materials 6. When the bottom portion 51a is displayed from a plane, three inner wrapping materials 6 are formed into a vortex. In addition, although it is described here that the inner nozzle 29 is rotated, if the inner nozzle 29 is not rotated, that is, even if the lower end portion of the inner cylinder 55 is not rotated, a twisted hammer-shaped bottom portion 51a can be formed.

Next, the procedure of the inner packaging material 6 which encloses the solid material S in the 1st food material is demonstrated using FIG. 7 thru | or FIG. 14. FIG. Here, three solid objects S are arranged inside the stick-shaped food 10 at a predetermined interval D (see FIG. 11).

The control device 17 is a primary cut with respect to the cutting device 11 The shut-off operation control performs the solid material supply operation of the solid material supply device 41 once. The time period during which the solid matter supply device 41 supplies the solid matter S is T. The time T is synchronized with the cutting operation of the cutting device 11.

Here, the state in which the two solid objects S have been supplied to the rod-shaped inner packaging material 6 so as to be arranged vertically will be described later. The next solid object S is dropped into the inside of the center tube 36 by the solid object supply device 41 and is supplied to the space 51 of the inner packaging material 6. At this time, the bottom portion 51a is formed in a hammer shape that is recessed downward, thereby disposing the solid object S at the center of the bottom portion 51a. In addition, the solid object S is slightly pushed into the bottom portion 51 a of the space 51 by the piston 49 d (see FIG. 11).

The solid object S is composed of three plate-like inner packaging materials 6 that flow down into the inner nozzle 29 from the bottom Sa of the solid object S to the side Sb, and are covered by the inner packaging material 6 in that order toward the head Sc. It is covered and buried in a rod-shaped inner packaging material 6 (see FIGS. 7 to 10 and 11 to 13). At this time, the rod-shaped inner packaging material 6 is rotated in the peripheral direction by the rotation of the inner nozzle 29, and the three plate-shaped inner packaging materials 6 are twisted to promote the movement to the center. The flowing down inner wrapping material 6 is wound around the periphery of the solid object S to prevent a gap from being generated between the solid object S and the solid object S.

The distance D between the solid material S supplied first and the solid material S supplied next is determined by the pressing of the solid material S by the piston 19. The next solid object S is covered with the inner packaging material 6 like the first solid object S, and three solid objects S are arranged at equal intervals inside the rod-shaped inner packaging material 6.

The outer skin material 8 is spit out between the inner nozzle 29 and the outer nozzle 31 Out. The stick-shaped food 10 after covering the stick-shaped inner packaging material 6 with the outer skin material 8 is discharged from the discharge port 31 a of the outer nozzle 31. The stick-shaped food 10 is made up of three solid objects S at equal intervals in the vertical direction.

The several hundred blades 11a of the cutting device 11 cut the stuffed food P1 from the lower end portion of the stick-shaped food 10 entering the louver opening 11b. At this time, the louver 11a is cut between the solid objects S arranged vertically on the inside of the stick-shaped food 10 (see FIG. 14).

The stuffed food P1 is received by the conveyor device 13 which moves up and down, and is conveyed to a downstream side. This stuffed food P1 is pressed into a moon cake by a conventional pressing device. In addition, moon cakes are coated with egg yolk and baked without bursting.

In the above description, it has been described that the louver portion 37 c is spirally formed with respect to the axial direction of the cylindrical member 37, but the louver portion 37 c may be linearly formed with respect to the axial direction of the cylindrical member 37. At this time, the inner wrapping material 6 flows down into the linear flow path Q2 partitioned by the louver portion 37c. When the divided inner wrapping material 6 passes through the lower end 37d of the cylindrical member 37, it flows down along the shape of the louver portion 37 and moves inward, and is joined in the inner nozzle 29 to flow down into the flow path Q3. A hammer-shaped bottomed space 51 is formed. In addition, the hammer-shaped space 51 accompanying the rotation of the inner nozzle 29 is twisted in the peripheral direction.

Next, a solid food-filled food manufacturing apparatus 1 according to a second embodiment of the present invention will be described with reference to FIGS. 15 to 19. In addition, the same reference numerals are given to the same configurations as those of the manufacturing apparatus 1 of the first embodiment, and detailed descriptions are omitted. The manufacturing apparatus 1 according to the second embodiment of the present invention is for cutting stuffing food P2 with two solid objects S inside. Description of the occasion.

Although the first embodiment has a plurality of solid objects S arranged at regular intervals inside the stick-shaped food 10, the second embodiment has four solid objects S arranged at predetermined intervals inside the stick-shaped food 10 (see section 17). Figure). For convenience, solid objects S1, S2, S3, and S4 are provided from below. In addition, the interval between the solid object S1 and the solid object S2 and the interval between the solid object S3 and the solid object S4 are D1, the interval between the solid object S2 and the solid object S3 is D2, and the interval between the solid object S1 and the solid object S3 and the solid The distance between the object S2 and the solid object S4 is D3. The set interval D2 is greater than the interval D1.

The control device 17 of the manufacturing apparatus 1 controls the cutting device 11 to cause the solid material supply device 41 to perform the supply operation of the solid object S twice each time the cutting operation is performed. In addition, suppose that the time during which the solid material supply device 41 supplies the solid objects S1 and S2 and the time during which the solid objects S3 and S4 are supplied are T1, and the time during which the solid objects S2 and S3 are supplied is T2, It is assumed that the time period during which the solid object S1 and the solid object S3 are supplied and the period during which the solid object S2 and the solid object S4 are supplied are T3. The set time T2 is longer than the time T1 and is input to the control device 17.

Next, a procedure for enclosing the solid material S in the inner packaging material 6 will be described. Here, the state in which the solid objects S1 and S2 have been supplied to the rod-shaped inner packaging material 6 and arranged vertically is described below. The solid matter S3 is dropped to the inside of the center cylinder 36 by the rotation of the turntable 47 of the solid matter supply device 41 and is supplied to the space 51 of the inner packaging material 6.

The solid object S3 is slightly pressed into the bottom portion 51a of the space 51 by the piston 49d (see FIG. 15). The piston 49d supplies the solid After the body object S1 elapses after a time T3, the solid object S2 supplied first is pushed and the time elapses after the time T2, the solid object S3 is pressed and then rises.

The solid object S3 rotates together with the inner packaging material 6 and flows down. The three spiral and plate-like inner packing materials 6 flowing down between the louver portions 37c are wound and joined to the periphery of the solid object S3, and are directed from the bottom Sa of the solid object S3 to the side portion Sb and toward the head Sc. Sequential coating (see Figure 16).

Next, the solid material S4 is supplied to the space 51 of the new inner packaging material 6 and is gently pushed in by the piston 49d toward the bottom portion 51a of the space 51 (see FIG. 17). The piston 49d pushes the solid object S2 supplied first after a time T3, and pushes the solid object S3 supplied first, and then pushes the solid object S4 after a time T1, and then rises. The distance between the solid object S3 and the solid object S4 is D1 by the piston 49d. The solid material S4 and the solid material S3 are covered with the inner wrapping material 6 (see FIG. 18).

The cutting device 11 cuts the stuffed food P2 from the lower end portion of the stick-shaped food 10. At this time, the louver 11a of the cutting device 11 cuts between the solid object S2 and the solid object S3 arranged up and down inside the stick-shaped food 10, and the stuffed food P2 includes two solid objects S (S1, S2) (see (Figure 19).

As described above, the interval D1 between the two solid objects S can be adjusted by increasing or decreasing the time T1 during which the solid objects S are supplied from the solid object supply device 41 set in the control device 17. Similarly, the interval D2 between the solid object S2 and the solid object S3 adjacent to each other in the rod-shaped inner packaging material 6 can also be adjusted by increasing or decreasing the time T2.

The stuffed food P2 is a conveyor device 13 which moves up and down Take it and carry it downstream. This stuffed food P2 is poured and punched by a conventional punching device. The stamped stuffed food P2 is formed into a state in which two solid objects are arranged laterally.

Next, an apparatus 1 for producing a solid-filled foodstuff according to a third embodiment of the present invention will be described with reference to FIGS. 20 and 21. In addition, the same reference numerals are given to the same configurations as those of the manufacturing apparatus 1 according to the first embodiment or the second embodiment, and detailed description is omitted. In the manufacturing apparatus 1 according to the third embodiment, a description will be given of a case where the packed food P2 including the two solid objects S is covered and cut by the lower end position of the piston 49d of the solid object supply device 41.

The manufacturing apparatus 1 of the second embodiment controls the supply time T1 and T2 of the solid objects S so that the interval D1 between the solid objects S1 and S2 adjacent to each other is different from the interval D2 between the solid objects S2 and S3. However, in the manufacturing apparatus 1 according to the third embodiment, even if the interval of the time T during which the solid objects S are supplied is constant, the interval of the solid objects S can be controlled by the lower end position of the control piston 49d.

The control device 17 of the manufacturing device 1 controls the intermittent operation interval of the turntable 47 of the solid material supply device 41 to be constant. In addition, the rodless cylinder 49a of the press-in device 49 is a mechanism that can detect the operating position of the slider 49b, and the lower end position of the piston 49d connected to the slider 49b through the rod 49c can be controlled by the control device 17. Here, although the press-fit device 49 is provided with a rodless cylinder 49a, it is not limited to this as long as it can detect the operating position of the piston 49d. For example, a servo motor may be used to drive a sliding bearing supported by a linear bearing to slide freely. Block body.

Here, the distance between the solid object S3 being pressed into the lower end surface of the center cylinder 36 and the lower surface of the piston 49d is L1, and the solid object S4 is pressed as L2. The distance L1 is set shorter than the distance L2 to the control device 17 . That is, the lower end position of the piston 49d when the subsequent solid object S4 is pressed is lower than the lower position of the piston 49d when the previous solid object S3 is pressed. The preceding solid object S1 and the subsequent solid object S2 are controlled in the same manner.

The cutting device 11 cuts the stuffed food P2 containing the solid objects S1 and S2 from the lower end portion of the stick-shaped food 10 containing the four solid objects S therein. As described above, by controlling the lower end position of the piston 49d, the interval D1 and the interval D2 can be freely changed.

Next, a description will be given of FIGS. 22 and 23 of an apparatus 1 for manufacturing a stuffed food including a solid substance according to a fourth embodiment of the present invention. In addition, the same reference numerals are given to the same configurations as those of the manufacturing apparatus 1 of the above-mentioned embodiment, and detailed descriptions are omitted. The manufacturing apparatus 1 according to the fourth embodiment will be described when the center cylinder 136 is rotated.

The polymerization nozzle 119 is provided with a center cylinder 136 inside the upper inner cylinder 25. The center cylinder 136 includes a fixed cylinder 137 and a rotating cylinder 150 that is concentric inside the fixed cylinder 137.

The fixed tube 137 includes a tube member 138, a flange member 139, and a nut member 140. The cylindrical member 138 includes a cylindrical cylindrical portion 138a, a threaded portion 138b at an upper end of the cylindrical portion 138a, and a bearing portion 138c at an inner periphery of a lower end portion of the cylindrical portion 138a. The flange portion 139 includes an upper flange member 139a and a lower flange member 139b. The flange member 139 has a hollow shape, and the lower flange structure The tool 139b is provided with a screw portion at a lower end portion of the inner periphery. The fixing cylinder 137 is a latching cylinder member 138 and a lower flange member 139b, and is fixed with the nut member 140 to form an integrated body.

The rotating cylinder 150 includes a cylinder member 152, a gear member 154 as a power transmission member, and a nut member 156. The tube member 152 includes a tube-shaped tube portion 152a, a screw portion 152b at an upper end of the tube portion 152a, and a periphery of a lower end portion of the tube portion 152a includes three spiral-shaped louver portions 152c protruding from a peripheral surface of the tube portion 152a. The rotating cylinder 150 is a threaded portion 152 b of the latch cylinder member 152 and a threaded portion of the gear member 154, and is fixed by a nut member 156 to thereby be integrated. The rotating cylinder 150 is a bearing member 158 and the above-mentioned bearing portion 138c which are rotatably supported and supported by the flange member 139 provided inside the fixed cylinder 137. The rotating cylinder 150 rotates through a gear member 154 in conjunction with a driving mechanism (not shown) such as a motor, and is rotated. The control device 17 can be started and stopped to control the rotation speed and the like.

In FIG. 22, the polymerization nozzle 119 includes an inner nozzle 29 that rotates leftward along the twisting direction of the louver portion 152 c of the center cylinder 136. In addition, the tube member 152 of the center tube 136 is rotated to the right opposite to the inner nozzle 29. In this embodiment, in addition to the rotation of the inner nozzle 29, the tube member 152 is also rotated, and the inner packing material 6 passing through the louver portion 152c is given a large rotation in the peripheral direction, and is formed on the inner peripheral surface of the inner nozzle 29 The inside of the flow path Q2 with the center cylinder 136 promotes the downflow of the inner wrapping material 6. Therefore, after passing through the lower end 152d of the cylindrical member 152, the inner packaging material 6 moves more violently toward the inside, and therefore, the tightness of the inner packaging material 6 to the solid object S is increased.

As shown in Figure 23, the center cylinder 136 can also be rotated. Turn and fix the inner nozzle 161. At this time, the inner nozzle 161 is a threaded portion that is bolted to the lower end of the inner tube 25. Instead of the rotating member 27, a ring-shaped member 163 is fitted between the upper case 21 and the lower case 23. At this time, only the rotation of the cylindrical member 152 causes rotation of the inner wrapping material 6 in the peripheral direction.

As can be understood from the above description, the inner nozzle and / or the central cylinder are relatively rotated, and the rotation speed of these can be controlled to adjust the flow-down speed of the inner packaging material 6 flowing down to the flow path Q2, which can make the inner packaging material 6 The shape of the bottom portion 51a is changed. Therefore, the manufacturing apparatus 1 can appropriately control the properties such as the hardness and ductility of the inner packaging material 6 and the shape of the solid object S, and can stably manufacture the stuffed food.

The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments, and various changes can be made within the scope of the invention described in the scope of patent application. Of course, these are also included in the present invention.

The number of the louver portions 37 c of the tube member 17 attached to the center tube 16 may be two or more. The plurality of louver portions 37c are preferably arranged on the center tube 36 at equal intervals on the periphery of the tube portion 37. In addition, the inclination (lead of the spiral) with respect to the louver portion 37c of the tube portion 37a can be changed gradually with respect to the above embodiment. The length of the louver portion 37c along the longitudinal direction of the tube portion 37a can be changed. In addition, the length of the louver portion 37c protruding downward from the lower end 37d of the tube portion 37a may be changed. As described above, by changing the number or shape of the louver portions 37c, the state in which the inner wrapping material 6 flows down can be adjusted.

The size of the solid material S and the properties of the inner packaging material 6 By changing the shape and the number of the louver portions 37c, the inner wrapping material 6 can be stably wound around the periphery of the solid object S, and a gap between the inner packaging material 6 and the solid object S can be prevented.

Moreover, in the said embodiment, although the stuffed food P2 demonstrated the three-layer structure of the inner wrapping material 6 which covered the 1st food material with the solid material S in the outer skin material 8 of the 2nd food material, you may make it. A single food material is a stuffed food P coated with a solid S. For example, in the polymer nozzle 9 described above, the outer nozzle 31 is not used, and the food material is supplied from the inner packaging material supply device 5 to the polymer nozzle 9 to thereby form a stick-shaped food made of a food material with a solid S inside. It is ejected from the inner nozzle 29, and the double-layered stuffed food P in which the solid substance S is contained can be manufactured.

For example, a two-layered stuffed food product P containing a solid object S such as chestnuts can be punched to produce a bean curd cake wrapped with chestnuts. In addition, a stuffed food P may be placed in the center of the disc-shaped dough, and the stuffed food P may be wrapped in the dough to produce a three-layered stuffed food.

An apparatus for manufacturing a stuffed food product that is formed into a package as described above will be described with reference to FIGS. 24 to 26. The stuffed food manufacturing apparatus 101 includes a stuffing machine 102, a solid matter supply device 41, a wrapping device 61, and a control device 17. The control device 17 controls driving of each device.

The stuffing machine 102 includes an inner packing material supply device 5, a polymerization nozzle 109, a cutting device 11, and a conveyor device 113 on a stand 103. The polymer nozzle 109 has a configuration in which the outer nozzle 31 is removed from the polymer nozzle 9 of the stuffing machine 2. The conveyor device 113 has a configuration in which the entire belt conveyor can move up and down. The solid material supply device 41 can be detachably placed in the center The upper part of the nozzle 109 is closed.

The packing device 61 is connected to the stuffing machine 102, and includes a slide conveyor 63, a closing device 65, and an unloading conveyor 91 on the stand 62. The slide conveyor 63 is a belt conveyor, and its downstream end portion can be moved back and forth along the conveyance direction.

The closing device 65 includes a placing member 67, a louver device 69, a press-in device 71, and a support conveyor 81. The placing member 67 is provided with a circular hole 67a in the center thereof. The louver device 69 is provided with six louvers 69a, which can open and close the louver opening 69b surrounded by a plurality of louvers 69a. The press-in device 71 includes a dough pressing member 71 a and a piston 71 b that can move up and down. The dough pressing member 71a is cup-shaped, and the piston 71b is freely movable up and down with respect to the dough pressing member 71a.

The manufacturing process of the stuffed food P3 of the stuffed food manufacturing apparatus 101 is demonstrated. The dough sheet 88 which becomes the outer skin material is conveyed from the dough supply conveyor 83 to the conveyor device 113, and is temporarily stopped below the polymerization nozzle 9. The conveying device 113 is lifted, and the stuffing machine 102 cuts out the stuffed food P of the two-layer structure with the solid substance S inside from the stick-shaped food 10. The stuffed food P is arranged in the center of the dough piece 88, and the conveyor device 113 is lowered to the initial position. Then, the dough pieces 88 on which the stuffed food P is placed are conveyed to the slide conveyor 63.

The dough piece 88 is conveyed to the front end portion of the slide conveyor 63, and the front end portion is moved downward by the front end portion, and is placed on the upper surface of the placing member 67. At this time, the dough sheet 88 surrounds the six louvers 69a of the louver device 69 in the opened state. The dough pressing member 71a is lowered with the A peripheral edge portion 88 a of the dough sheet 88 is tightly pressed between the placing members 67. In addition, compressed air is supplied from the air compressor (not shown) to the inside of the dough pressing member 71a, and the piston 71b is lowered to press the stuffed food P downward, so that the center portion of the outer skin 88 is removed from the placing member 67 The opening 67a is formed into a bowl shape downward. The support conveyor 81 rises and supports the bottom of the dough pieces 88 formed into a bowl shape.

After the dough pressing member 71a and the piston 71b are raised, the closing action of the louver 69a is performed to reduce the louver opening 69b so that the louver 69a concentrates and seals the peripheral edge portion 88a of the dough piece 88 in the upper center of the stuffed food P Stuffed food P3 with a 3-layer structure. The support conveyor 81 is lowered in a state where the stuffed food P3 is placed, and conveys the stuffed food P3 toward the unloading conveyor 91. The unloading conveyor 91 unloads the stuffed food P3 toward the downstream side.

In addition, as a modified example, the control device 17 may control the single cutting operation of the cutting device 11 to control the solid material supply device 41 to perform the supply operation of the solid object S two or more times, thereby manufacturing the inner package 2 A plurality of stuffed foods P of the solid matter S.

In addition, in the polymerization nozzle 9, one or a plurality of food material flow paths may be formed concentrically outside the flow path R of the sheath material 8, and a food material supply device corresponding to these flow paths may be provided. Spit out multiple layers of the second food material. At this time, the stuffed food is formed of a solid material, an inner packaging material, and a plurality of layers of outer skin materials.

The rod 49c and the piston 49d may be formed in a hollow shape, and a suction device (not shown) may be communicated with the upper end portion of the rod 49c. The bag-shaped space 51 of the inner packaging material 6 attracts air. By attracting the air existing around the solid object S, the effect that the solid object S is in close contact with the inner packaging material 6 is enhanced.

In addition, the rod 49c and the piston 49d may be formed in a hollow shape, and a compressed air supply device (not shown) may be communicated with the upper end portion of the rod 49c, so that when the piston 49d is located at the lowered end position or raised from the lowered end position Compressed air is sprayed from the front end of the piston 49d, and can prevent sticky solids from sticking to the piston 49d, or prevent solids from adhering to the piston 49d when the solids are strongly pressed into the solids. In addition, after the compressed air is ejected, the air may be sucked from the bag-shaped space 51 of the inner packaging material 6 by a suction device. Thereby, the effect of separating the solid object S from the piston 49d and the effect of attracting the air around the solid object S and improving the tight contact between the solid object S and the inner packaging material 6 can be obtained at the same time.

9‧‧‧ Polymer nozzle

21‧‧‧ Upper Box

22‧‧‧ Upper outer tube

22a‧‧‧Connector

22b‧‧‧Connector

22c‧‧‧ tube

23‧‧‧Lower Box

25‧‧‧ Upper inner tube

27‧‧‧Rotating member

27a‧‧‧outer flange

27b‧‧‧Inner flange

27c‧‧‧ rib

29‧‧‧Inner nozzle

31‧‧‧outer nozzle

31a‧‧‧Exit

33‧‧‧shell

35‧‧‧nut member

36‧‧‧Center tube

37‧‧‧ tube member

37a‧‧‧ tube

37b‧‧‧Thread

37c‧‧‧Louvre Department

37d‧‧‧bottom

38‧‧‧ flange member

38a‧‧‧ flange

39‧‧‧nut member

40‧‧‧nut member

55‧‧‧Inner tube

57‧‧‧ Outer tube

Q‧‧‧flow

Q1‧‧‧flow

Q2‧‧‧flow

Q3‧‧‧flow

R‧‧‧ flow path

R1‧‧‧flow

R2‧‧‧flow

Claims (12)

A method for producing a stuffed food with a solid substance inside, using a stuffing machine provided with a polymer nozzle, and a manufacturing device for a solid matter supply device for supplying a solid substance to the polymer nozzle, wherein The manufacturing method is characterized in that a plurality of flow paths formed by flowing a first food material to a plurality of louver portions between a central tube and an inner tube of the polymerization nozzle are joined inside a lower end portion of the inner tube. A plurality of the first food materials are formed to form a bottomed space formed by the first food materials, and solids are supplied from the solids supply device through the inside of the center tube toward the bottom of the space, so that The first food material flowing down covers the solid matter, and the stick-shaped food containing the solid matter is discharged from a discharge port of the inner cylinder. According to the method for manufacturing a solid-filled stuffed food according to item 1 of the scope of patent application, the louver part is formed in a spiral shape, and the first food material is flowed down to a plurality of spiral-shaped flows formed in the louver part. The plurality of first food materials are joined in a swirl shape inside the lower end portion of the inner tube. For example, the method for manufacturing a solid-filled stuffed food according to item 1 of the scope of patent application, wherein an inner nozzle is provided at a lower end portion of the inner tube, and the rotation of the inner nozzle is used to rotate the inner tube. The first food material imparts rotation. According to the method for manufacturing a solid-filled stuffed food according to item 1 of the scope of patent application, the first food material in the inner tube is rotated by the rotation of the central tube. The method for producing a solid-filled stuffed food according to item 1 of the scope of the patent application, wherein the second food material is placed in the polymerization nozzle from one of the inner tube and an outer tube provided outside the inner tube. Downstream, a stick-shaped food that is coated with the second food material and that contains the solid food is discharged from the discharge port of the outer tube. According to the method for manufacturing a solid-filled stuffed food according to item 1 of the scope of the patent application, the solid-filled stuffed food is cut from the stick-shaped food by the cutting device provided in the stuffing machine. An apparatus for manufacturing a stuffed food with a solid substance therein, comprising: a stuffing machine having a polymerization nozzle; a solid substance supply device for supplying solid matter to the polymerization nozzle; and a control of the stuffing machine and The control device for the operation of the solid material supply device, the polymerization nozzle is provided with a center tube inside the inner tube, the center tube is provided with a plurality of louver portions on the periphery of the center tube, and is provided between the inner tube and the center tube The flow path of the first food material separated by the louver part. According to the apparatus for manufacturing a solid-filled stuffed food according to item 7 of the scope of the patent application, the central tube includes the spiral-shaped louver portion and the spiral-shaped flow path. According to the apparatus for manufacturing a solid-filled stuffed food according to item 7 of the scope of application, the lower end of the inner tube is provided with an inner nozzle, and the inner nozzle is freely rotatable. The apparatus for manufacturing a solid-filled stuffed food according to item 7 of the scope of patent application, wherein the central cylinder is rotatable freely. Filling of solid objects as described in item 7 of the scope of patent application The food manufacturing apparatus, wherein the polymerization nozzle includes an outer tube on an outer side of the inner tube, and includes a second food material flow path formed between the inner tube and the outer tube. For example, the device for manufacturing a solid-filled stuffed food according to item 7 of the scope of the patent application, wherein the control device controls one or more cutting operations with respect to one cutting operation of the cutting device provided in the stuffing machine. The solid matter supply operation of the solid matter supply device.