TW201720981A - Equipment and method for pre-processing fabric in cylinder - Google Patents

Equipment and method for pre-processing fabric in cylinder Download PDF

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Publication number
TW201720981A
TW201720981A TW105109483A TW105109483A TW201720981A TW 201720981 A TW201720981 A TW 201720981A TW 105109483 A TW105109483 A TW 105109483A TW 105109483 A TW105109483 A TW 105109483A TW 201720981 A TW201720981 A TW 201720981A
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Taiwan
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steam
fabric
pretreating
cylinder
nozzle
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TW105109483A
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Chinese (zh)
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Tak Ming William Tsui
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Fong's Nat Eng (Shenzhen) Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides equipment and method for pre-processing fabric in a cylinder. When the fabric runs in a dyeing machine, a steam nozzle can be arranged behind a cloth guide pipe and in front of a cloth placing device to spray high-temperature steam to the fabric, so the fabric releases stress, the fabric can smoothly run and repeated folding of the fabric can be reduced. Dyestuff permeability can be increased, so even dyeing can be achieved and excellent color yield percentage can be achieved for the dyeing machine; dyeing time can be shortened and high-temperature steam has drying and water-absorbing functions; a user does not have to a front processor to heat the fabric to achieve even dyeing effect; and energy use and consumption can be reduced, low carbon emission can be achieved, environment protection can be realized and outlay cost can be reduced.

Description

一種對織物於缸內進行預處理的設備及方法 Apparatus and method for pretreating fabric in cylinder

本發明係關於一種在印染廠中用蒸汽對織物於缸內進行染色預處理的設備及方法,特別是應用在染布機上的設備,屬於紡織行業技術的領域。 The invention relates to a device and a method for dyeing a fabric in a cylinder with a steam in a printing and dyeing factory, in particular to a device applied to a dyeing machine, and belongs to the technical field of the textile industry.

一般的染布機均包含噴嘴及儲布槽等結構,使織物以連續繩圈狀的方式於染布機內迴圈地行走。織物經過染色噴嘴後,進入擺布裝置,再進入儲布糟。但是,就不同織物編織與材質問題,於染色機內迴圈運行的時候部分折痕位置緊粘固定而沒有打開轉換位置,以致該固定折疊狀態於缸內持續進行了多個迴圈,產生染色後無法清除的折色痕。以往印染廠雖有部份染色使用者會使用氣流染色機,加上風噴嘴將織物蓬鬆吹開,減少折痕出現的機會,從而增加染液滲透性,以減少上述問題的發生。但氣流染色設備成本較高,運作亦較耗電,令部份染液廠卻步。 The general dyeing machine includes a nozzle and a storage tank, and the like, so that the fabric travels in a loop-like manner in the dyeing machine. After the fabric passes through the dyeing nozzle, it enters the swinging device and enters the storage cloth. However, in terms of different fabric weaving and material problems, part of the crease position is tightly fixed at the time of loop running in the dyeing machine without opening the switching position, so that the fixed folding state continues to perform multiple loops in the cylinder, resulting in dyeing. Fold marks that cannot be removed afterwards. In the past, some dyeing users used airflow dyeing machines, and the air nozzles fluffed the fabric to reduce the chance of creases, thereby increasing the permeability of the dye solution to reduce the above problems. However, airflow dyeing equipment is costly and consumes more electricity, which makes some dyeing plants deterred.

然而,上述的系統卻存在一些隱患。加上風噴嘴後,染色不均的情況雖然已減少,但仍時有出現,如遇上某類織物較重,難以吹開織物,導致織物經常還沒完全蓬鬆吹開,令折疊位置重複,未能解決因折痕而出現染色不均的問題。為解決該問題,只能延長染色時間,並加大風機推送力及加大水泵力量,以加強染液的流量及壓力,將織物完全吹開和加快運行速度。然而,此舉不但會導致能耗的增加,亦會有機會損害織物纖維表面,令織物染色不良,使使用者得不償失。另一解決方法是在染色前使用前處理機械,將織物加熱,令織物鬆軟,以加快織物運行速度,減少染色不均。但此舉欠缺自動化,牽涉到手工把織物搬動到前處理機,所需時間會造成專業勞動高昂的代價,從而浪費大量人手及時間,並增加耗能,減低生產效率及經濟效益。為進一步將以上技術改良,特提出本發明申請。 However, the above system has some hidden dangers. After adding the air nozzle, although the uneven dyeing has been reduced, it still appears. If a certain type of fabric is heavier, it is difficult to blow the fabric, and the fabric is often not fully fluffed, so that the folding position is repeated. Failure to solve the problem of uneven dyeing due to creases. In order to solve this problem, only the dyeing time can be prolonged, and the pushing force of the fan and the pump power can be increased to strengthen the flow and pressure of the dyeing liquid, completely blowing the fabric and speeding up the running speed. However, this will not only lead to an increase in energy consumption, but also an opportunity to damage the surface of the fabric fibers, resulting in poor dyeing of the fabric, which will not cost the user. Another solution is to use a pre-treatment machine before dyeing to heat the fabric to soften the fabric to speed up the fabric and reduce uneven dyeing. However, the lack of automation involves moving the fabric to the pre-treatment machine by hand. The time required will cause high labor costs, which will waste a lot of manpower and time, increase energy consumption, and reduce production efficiency and economic benefits. In order to further improve the above technology, the present invention is filed.

本發明申請的主要目的在於彌補現有技術上的不足,提供一種對織物於缸內進行預處理的設備和方法,於織物染色時對缸內織物進行蒸氣處理,以類似預處理織物的方式影響織物的纖維結構特性,以利於後續的染色程式。 The main object of the present invention is to make up for the deficiencies of the prior art, and to provide an apparatus and method for pretreating a fabric in a cylinder, which is subjected to steam treatment of the in-cylinder fabric during dyeing of the fabric, and affects the fabric in a manner similar to the pretreatment of the fabric. The fiber structure is characteristic to facilitate subsequent dyeing procedures.

本發明申請的一個目的是提供一種對織物於缸內進行預處理的設備。 It is an object of the present invention to provide an apparatus for pretreating a fabric in a cylinder.

具體來說,本發明申請所述的對織物於缸內進行預處理的設備,包括儲布槽、滾筒和擺斗,在擺斗的入口處設有液體噴嘴,其中,在織物行經的路徑上還設有蒸汽噴射裝置,所述蒸汽發生裝置向行經的織物噴射蒸汽。 Specifically, the apparatus for pretreating a fabric in a cylinder according to the present application includes a storage tank, a drum and a swing bucket, and a liquid nozzle is provided at the entrance of the swing bucket, wherein the path of the fabric travels. There is also provided a steam sparging device that injects steam into the passing fabric.

進一步的,所述蒸汽噴射裝置設置在儲布槽與滾筒之間。 Further, the steam injection device is disposed between the storage tank and the drum.

更進一步的,所述蒸汽噴射裝置設置在儲布槽與滾筒之間,與擺斗連接固定。 Further, the steam injection device is disposed between the storage tank and the drum and is fixedly connected to the swing bucket.

進一步的,所述蒸汽噴射裝置的數目為一個以上。 Further, the number of the steam injection devices is one or more.

進一步的,所述蒸汽噴射裝置包括裝置本體、用於固定的連接管、蒸汽噴嘴、蒸汽管道、蒸汽出口和蒸汽發生器,蒸汽發生器與蒸汽管道相通,蒸汽管道上設有蒸汽噴嘴,蒸汽噴嘴的末端為蒸汽出口,連接管由裝置本體伸出。 Further, the steam injection device comprises a device body, a connecting pipe for fixing, a steam nozzle, a steam pipe, a steam outlet and a steam generator, the steam generator is connected to the steam pipe, the steam pipe is provided with a steam nozzle, and the steam nozzle The end is a steam outlet, and the connecting tube is extended by the device body.

更進一步的,所述連接管固定在擺斗上。 Further, the connecting pipe is fixed on the swing bucket.

再進一步的,所述連接管與擺斗可拆卸連接。 Further, the connecting pipe is detachably connected to the swinging bucket.

更進一步的,所述裝置本體呈環狀,蒸汽管道沿裝置本體環形分佈,蒸汽出口開口於環狀的裝置本體的內壁。 Further, the device body is annular, the steam pipe is annularly distributed along the device body, and the steam outlet is open to the inner wall of the annular device body.

更進一步的,所述蒸汽管道的數目為一個以上。 Further, the number of the steam pipes is one or more.

同樣的,所述蒸汽噴嘴的數目為一個以上。 Similarly, the number of the steam nozzles is one or more.

本發明申請的另一個目的是提供一種對織物於缸內進行預處理的方法,所述方法是在織物行經的路徑上設置蒸汽噴射裝置,所述蒸汽噴射裝置向行經的織物噴射蒸汽,令織物釋放應力,從而使織物的運行更加順暢,大大減低織物出現折疊重複的情況。 Another object of the present application is to provide a method of pretreating a fabric in a cylinder by providing a steam spraying device on a path through which the fabric travels, the steam spraying device spraying steam onto the passing fabric to make the fabric The stress is released, which makes the fabric run more smoothly, greatly reducing the folding of the fabric.

進一步的,所述方法是在織物行經的路徑上設置蒸汽噴射裝置,所述蒸汽噴射裝置包括裝置本體、用於固定的連接管、蒸汽噴嘴、蒸 汽管道、蒸汽出口和蒸汽發生器,蒸汽發生器與蒸汽管道相通,蒸汽管道上設有蒸汽噴嘴,蒸汽噴嘴的末端為蒸汽出口,連接管由裝置本體伸出,所述蒸汽噴射裝置向行經的織物噴射蒸汽,令織物釋放應力,從而使織物的運行更加順暢,大大減低織物出現折疊重複的情況。 Further, the method is to provide a steam injection device on a path through which the fabric travels, the steam injection device including the device body, a connecting pipe for fixing, a steam nozzle, and steaming a steam pipe, a steam outlet and a steam generator, the steam generator is connected to the steam pipe, the steam pipe is provided with a steam nozzle, the end of the steam nozzle is a steam outlet, and the connecting pipe is extended by the device body, and the steam injection device is passed by The fabric sprays steam, which relieves the fabric from stress, which makes the fabric run more smoothly and greatly reduces the folding of the fabric.

本發明申請所述的對織物於缸內進行預處理的設備和方法,當織物於染布機內運行時,可於導布管後,擺布裝置前設置蒸氣噴嘴,以高溫蒸氣噴射織物,令織物釋放應力,從而織物運行更加順暢,大大減低織物出現折疊重複的情況。與此同時亦增加了染料的滲透性,令染色更加均勻,令染色機有更佳的得色率,縮短染色時間,而且高熱蒸氣具有烘乾和吸水功用,使用者無需依賴前處理機將織物加熱便能達到染色均勻的效果,便可達到節能降耗,低碳環保的目的,減低支出成本。 The apparatus and method for pretreating a fabric in a cylinder according to the application of the present invention, when the fabric is operated in the dyeing machine, a steam nozzle may be arranged in front of the guiding device to spray the fabric with high temperature steam, so that The fabric releases stress, which makes the fabric run more smoothly, greatly reducing the folding of the fabric. At the same time, it also increases the permeability of the dye, makes the dyeing more uniform, makes the dyeing machine have better color yield, shortens the dyeing time, and the high heat steam has the functions of drying and water absorption, and the user does not need to rely on the pretreatment machine to fabric Heating can achieve the effect of uniform dyeing, which can achieve energy saving, low carbon and environmental protection, and reduce the cost of expenditure.

1‧‧‧滾筒 1‧‧‧Roller

2‧‧‧高溫蒸汽裝置 2‧‧‧High temperature steam installation

3‧‧‧擺斗 3‧‧‧Swing

4‧‧‧液體噴嘴 4‧‧‧Liquid nozzle

5‧‧‧儲布槽 5‧‧‧ storage trough

22‧‧‧蒸汽噴嘴 22‧‧‧ steam nozzle

23‧‧‧連接管 23‧‧‧Connecting tube

24‧‧‧蒸汽管道 24‧‧‧Steam pipeline

25‧‧‧蒸汽出口 25‧‧‧Steam exports

圖1是本發明實施例在染色機各機械結構的位置示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic view showing the position of each mechanical structure of a dyeing machine in accordance with an embodiment of the present invention.

圖2是本發明實施例染色機蒸汽噴嘴的結構示意圖。 2 is a schematic view showing the structure of a steam nozzle of a dyeing machine according to an embodiment of the present invention.

圖3是本發明實施例染色機蒸汽噴嘴的剖視圖。 Figure 3 is a cross-sectional view of a steam nozzle of a dyeing machine in accordance with an embodiment of the present invention.

下面結合附圖和實施例,對本發明申請所述的技術方案進行非限制性的描述,目的是為了公眾更好地理解所述技術方案,而非對技術方案的限制。 The technical solutions described in the application of the present invention are described in the following with reference to the accompanying drawings and embodiments. The purpose of the present invention is to provide a better understanding of the technical solutions, and not to limit the technical solutions.

圖1顯示了染色機各機械結構的位置,織物經過儲布槽5,經由滾筒1帶動下,向上提升,經過本發明申請所述蒸汽噴射裝置2後,經過滾筒1,受重力作用向下跌落液體噴嘴4,然後進入擺斗3,再跌回儲布槽5中,如此循環往復。 Figure 1 shows the position of each mechanical structure of the dyeing machine. The fabric passes through the storage tank 5, is driven up by the drum 1, and is lifted upwards. After passing through the steam injection device 2 of the present application, it passes through the drum 1 and is subjected to gravity. The liquid nozzle 4 then enters the swing bucket 3 and then falls back into the storage tank 5, thus circulating back and forth.

如圖2-3所示,為本發明申請所述對織物於缸內進行預處理的裝置中蒸汽噴射裝置2的結構示意圖,在優選的實施例中,蒸汽噴射裝置包括裝置本體,所述裝置設置在擺斗3上,通過連接管23與擺斗3連接,蒸汽發生器(圖中未示出)與蒸汽管道24相通,蒸汽管道24上設有蒸汽噴嘴22,蒸汽噴嘴22的末端為蒸汽出口25,連接管23由裝置本體伸出。當織物經過蒸汽噴射裝置2時,蒸汽從蒸汽喉路進入蒸汽管道24,再進入蒸汽 噴嘴22,從蒸汽出口25噴出,向織物行走方向噴射。當織物與蒸汽接觸時,會受到壓力,加上機內溫度及風推送力,織物應力因而消除,令折痕位置重新編排。 2-3 is a schematic view showing the structure of a steam injection device 2 for pretreating a fabric in a cylinder according to the application of the present invention. In a preferred embodiment, the steam injection device includes a device body, and the device It is disposed on the swinging bucket 3, connected to the swinging bucket 3 through a connecting pipe 23, and a steam generator (not shown) communicates with the steam pipe 24, and the steam pipe 24 is provided with a steam nozzle 22, and the steam nozzle 22 is steamed at the end. The outlet 25, the connecting tube 23 is extended by the device body. As the fabric passes through the steam injection device 2, steam enters the steam conduit 24 from the steam throat and then enters the steam. The nozzle 22 is ejected from the steam outlet 25 and ejected in the traveling direction of the fabric. When the fabric comes into contact with steam, it is subjected to pressure. In addition to the internal temperature and the wind pushing force, the fabric stress is eliminated and the crease position is rearranged.

利用本發明申請所述的對織物於缸內進行預處理的設備,當織物於染布機內運行時,可於導布管後,擺布裝置前設置蒸氣噴嘴,以高溫蒸氣噴射織物,令織物釋放應力,從而織物運行更加順暢,大大減低織物出現折疊重複的情況。與此同時亦增加了染料的滲透性,令染色更加均勻,令染色機有更佳的得色率,縮短染色時間,而且高熱蒸氣具有烘乾和吸水功用,使用者無需依賴前處理機將織物加熱便能達到染色均勻的效果,便可達到節能降耗,低碳環保的目的,減低支出成本。 By using the apparatus for pretreating the fabric in the cylinder according to the application of the present invention, when the fabric is operated in the dyeing machine, a steam nozzle can be arranged behind the guiding tube to spray the fabric with high temperature steam to make the fabric The stress is released, so that the fabric runs more smoothly, greatly reducing the folding of the fabric. At the same time, it also increases the permeability of the dye, makes the dyeing more uniform, makes the dyeing machine have better color yield, shortens the dyeing time, and the high heat steam has the functions of drying and water absorption, and the user does not need to rely on the pretreatment machine to fabric Heating can achieve the effect of uniform dyeing, which can achieve energy saving, low carbon and environmental protection, and reduce the cost of expenditure.

應該理解的是,上述內容包括附圖均非對所述技術方案的限制,事實上,凡以相同或近似原理對所述技術方案進行的改進,包括結構的尺寸、形狀、所用材質的改變,以及功能相似元件的替換,都在本發明申請所要求保護的技術方案之內。 It should be understood that the above description including the drawings is not intended to limit the technical solution. In fact, any improvement of the technical solution by the same or similar principle, including the size, shape, and material change of the structure, And replacement of functionally similar elements are within the technical solutions claimed in the present application.

1‧‧‧滾筒 1‧‧‧Roller

2‧‧‧高溫蒸汽裝置 2‧‧‧High temperature steam installation

3‧‧‧擺斗 3‧‧‧Swing

4‧‧‧液體噴嘴 4‧‧‧Liquid nozzle

5‧‧‧儲布槽 5‧‧‧ storage trough

Claims (10)

一種對織物於缸內進行預處理的設備,其特徵在於:包括儲布槽、滾筒和擺斗,在擺斗的入口處設有液體噴嘴,其中,在織物行經的路徑上還設有蒸汽噴射裝置,所述蒸汽發生裝置向行經的織物噴射蒸汽。 An apparatus for pretreating a fabric in a cylinder, comprising: a storage tank, a drum and a swing bucket, wherein a liquid nozzle is arranged at the inlet of the swing bucket, wherein steam jet is further provided on the path of the fabric travel Means, the steam generating device injects steam to the passing fabric. 如申請專利範圍第1項所述之對織物於缸內進行預處理的設備,其特徵在於:所述蒸汽噴射裝置設置在儲布槽與滾筒之間。 An apparatus for pretreating a fabric in a cylinder as described in claim 1 is characterized in that the steam injection device is disposed between the storage tank and the drum. 如申請專利範圍第2項所述之對織物於缸內進行預處理的設備,其特徵在於:所述蒸汽噴射裝置設置在儲布槽與滾筒之間,與擺斗連接固定。 An apparatus for pretreating a fabric in a cylinder as described in claim 2, wherein the steam injection device is disposed between the storage tank and the drum and is fixedly coupled to the swing bucket. 如申請專利範圍第1~3項中任一項所述之對織物於缸內進行預處理的設備,其特徵在於:所述蒸汽噴射裝置的數目為一個以上。 The apparatus for pretreating a fabric in a cylinder according to any one of claims 1 to 3, wherein the number of the steam injection devices is one or more. 如申請專利範圍第1~3項中任一項所述之對織物於缸內進行預處理的設備,其特徵在於:所述蒸汽噴射裝置包括裝置本體、用於固定的連接管、蒸汽噴嘴、蒸汽管道、蒸汽出口和蒸汽發生器,蒸汽發生器與蒸汽管道相通,蒸汽管道上設有蒸汽噴嘴,蒸汽噴嘴的末端為蒸汽出口,連接管由裝置本體伸出。 The apparatus for pretreating a fabric in a cylinder according to any one of claims 1 to 3, wherein the steam injection device comprises a device body, a connecting pipe for fixing, a steam nozzle, The steam pipe, the steam outlet and the steam generator, the steam generator is connected to the steam pipe, the steam pipe is provided with a steam nozzle, the end of the steam nozzle is a steam outlet, and the connecting pipe is extended by the device body. 如申請專利範圍第5項所述之對織物於缸內進行預處理的設備,其特徵在於:所述連接管固定在擺斗上。 An apparatus for pretreating a fabric in a cylinder as described in claim 5, wherein the connecting pipe is fixed to the swing bucket. 如申請專利範圍第6項所述之對織物於缸內進行預處理的設備,其特徵在於:所述連接管與擺斗可拆卸連接。 An apparatus for pretreating a fabric in a cylinder as described in claim 6 is characterized in that the connecting pipe is detachably connected to the swinging bucket. 如申請專利範圍第5項所述之對織物於缸內進行預處理的設備,其特徵在於:所述裝置本體呈環狀,蒸汽管道沿裝置本體環形分佈,蒸汽出口開口於環狀的裝置本體的內壁。 An apparatus for pretreating a fabric in a cylinder according to claim 5, wherein the apparatus body is annular, the steam pipe is annularly distributed along the device body, and the steam outlet is open to the annular device body. The inner wall. 一種對織物於缸內進行預處理的方法,其特徵在於:所述方法是在織物行經的路徑上設置蒸汽噴射裝置,所述蒸汽噴射裝置向行經的織物噴射蒸 汽,令織物釋放應力,從而使織物的運行更加順暢,大大減低織物出現折疊重複的情況。 A method for pretreating a fabric in a cylinder, characterized in that the method comprises disposing a steam injection device on a path through which the fabric travels, the steam injection device spraying steam on the passing fabric The steam releases the stress, which makes the fabric run more smoothly and greatly reduces the folding of the fabric. 如申請專利範圍第9項所述之對織物於缸內進行預處理的方法,其特徵在於:所述方法是在織物行經的路徑上設置蒸汽噴射裝置,所述蒸汽噴射裝置包括裝置本體、用於固定的連接管、蒸汽噴嘴、蒸汽管道、蒸汽出口和蒸汽發生器,蒸汽發生器與蒸汽管道相通,蒸汽管道上設有蒸汽噴嘴,蒸汽噴嘴的末端為蒸汽出口,連接管由裝置本體伸出,所述蒸汽噴射裝置向行經的織物噴射蒸汽,令織物釋放應力,從而使織物的運行更加順暢,大大減低織物出現折疊重複的情況。 A method for pretreating a fabric in a cylinder as described in claim 9 is characterized in that the method is to provide a steam injection device on a path through which the fabric travels, the steam injection device comprising a device body, In the fixed connecting pipe, the steam nozzle, the steam pipe, the steam outlet and the steam generator, the steam generator is connected with the steam pipe, the steam pipe is provided with a steam nozzle, the end of the steam nozzle is a steam outlet, and the connecting pipe is extended by the device body The steam blasting device sprays steam onto the woven fabric to release the stress, thereby making the running of the fabric smoother and greatly reducing the folding of the fabric.
TW105109483A 2015-12-14 2016-03-25 Equipment and method for pre-processing fabric in cylinder TW201720981A (en)

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