CN105155176A - Extra-large circulation pattern ultrasonic rotary screen printing and dyeing machine free of sewage discharge - Google Patents
Extra-large circulation pattern ultrasonic rotary screen printing and dyeing machine free of sewage discharge Download PDFInfo
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- CN105155176A CN105155176A CN201510627289.4A CN201510627289A CN105155176A CN 105155176 A CN105155176 A CN 105155176A CN 201510627289 A CN201510627289 A CN 201510627289A CN 105155176 A CN105155176 A CN 105155176A
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Abstract
The invention discloses an extra-large circulation pattern ultrasonic rotary screen printing and dyeing machine free of sewage discharge. The rotary screen printing and dyeing machine comprises a cotton yarn warp beam warp unwinding system, an etherification treatment system, an ion reaction type drying system, an ultrasonic dyeing system, an infrared ray constant temperature and humidity short steaming system, a color fixing system and a winding system which are sequentially connected. The ultrasonic dyeing system comprises extra-large diameter rotary printing screens, ultrasonic dye atomization devices, an infrared heating device and negative pressure vacuum boxes. The ultrasonic dye atomization devices are arranged inside the extra-large diameter rotary printing screens, the extra-large diameter rotary printing screens are arranged inside the negative pressure vacuum boxes, and the infrared heating device is arranged above the negative pressure vacuum boxes. Due to negative pressure graded distribution of the inside of each negative pressure vacuum box, the grain diameter of activated dye fog drips and micro drops is made finer, and the activity is higher. The diffusion range on fabric is small, and the dyeing effect is more exquisite. The dyeing method is wide in application range, low in energy consumption, small in pollution, and suitable for the small-lot and multi-variety printing and dyeing technology development direction.
Description
Technical field
The present invention relates to a kind of Novel decorating to textile material, colouring method, belong to textile printing and dyeing manufacture field.
Background technology
Water is the limited nature resource that human survival can not be substituted, and global available water resources is in an emergency, China per capita water volume that can be utilized be only the world per capita water volume that can be utilized 1/3, be the country that a water resource is poor.Dyeing industry is one needs a large amount of industry consuming water resource and the energy, and the waste water produced of simultaneously printing and dyeing can cause serious pollution to environment.Textile industry is traditional Chinese mainstay of the national economy industry, but due to features such as color degree of dyeing waste water is high, COD biodegradability differences, makes wastewater treatment difficulty very large, seriously constrain the development of textile industry.Only Chinese Seal in 2004 is dyed cloth and is reached 32,000,000,000 m, accounts for total industrial output value and is about 5.3%.And dyeing year in the same year discharge dyeing waste water about 4,000,000,000 m3, the dyeing waste water of discharge accounts for 52.6% (by dyeing cloth Production rate), and average recycling rate of waterused is less than 10%.How starting with from cleaner production, Whole Process Control pollutant, production technology is analyzed and pollutes Producing reason, and then propose various water saving measures, make textile industry go on the road of sustainable development, extremely urgent.
Colouring method conventional at present has dye gigging, liquid flowing dyeing and continuous knot dyeing etc., according to distinct methods and the dyeing to different fabric, the bath raio of this several large class is between 5: 1 ~ 20: 1, and this consumes a large amount of water resources, simultaneously owing to needing heating in dyeing course, and the motion of fabric will drive by dye liquor, thus also need to consume a large amount of energy, in addition, dyeing waste-water can cause a large amount of pollution to environment.Thus since 20 century 70s, dropped into a large amount of manpower, financial resources, material resources both at home and abroad, exploitation environment-friendly type dye material, auxiliary agent and energy-conservation, few water or anhydrous new technology, new equipment, to reach the target of energy-conserving and environment-protective.
The water saving of current report and environmental protection staining technique mainly contain jet-impingement decoration method, Gas-liquid dyeing method, foam dyeing process and supercritical CO2 fluid dyeing method etc.Jet-impingement decoration method utilizes high velocity air to blow to dye liquor, dye liquor is made to be the method for spittle shape to textile dyeing, bath raio can be dropped to 3: 1, effectively reach water saving, the target that blowdown is few, the aerosol simultaneously formed due to the spittle has better permeability, thus dyeing time can be shortened, and Color is fine, but jet-impingement dyeing exist atomizing particle large, be atomized the problems such as uneven, and varietal adaptation also has larger limitation, therefore jet fogging dyeing number of devices is few, and overall application level is not high yet.Gas-liquid dyeing method utilizes wind to drive fabric, and passed through by the fabric soaked to dye in a small amount of cycling use of water, water consumption is few, and its minimum bath raio can reach 2: 1, but the application of current this technology is also immature.Foam dyeing is the microvesicle aggregation utilizing a large amount of gas dispersion to be formed among a small amount of liquid, with the method that this aggregation dyes to textile material, this colouring method can using water wisely to a great extent; bath raio can be less than 1: 1; reduce the consumption of auxiliary agent simultaneously; shorten dyeing time and reduce modifying porcelain amount, but due to the unstability of foam and poor permeability, result in uneven dyeing and the problem such as not dark that dyes.Supercritical CO
2fluid dyes, and it is a kind of by supercritical CO
2fluid replaces water to carry out the colouring method of dissolving dye completely, and thus this colouring method is without water, does not produce waste water, remaining dyestuff can revert to Powdered again, and recoverable, is conducive to environmental protection, and Color is good, but it is only adapted to some special dyeing systems, if DISPERSE DYES is to the dyeing of terylene, do not possess versatility, and it is very high to the requirement of equipment, expensive, be batch production, thus fail the application obtained in production.
Ultrasonic atomization (atomization) utilizes hyperacoustic energy water or liquid to be broken up, form the several μm of molecules to more than 100 μm of sizes, for objects such as air wetting, liquid granulation, mixing, promotion chemical reaction, spraying, metal bath powder process.
The power source of the technology of high-power ultrasonics atomizing humidifying performance is the longitudinal transducer of high-power ultrasonics, and complete machine is by ultrasonic transducer, and ultrasonic transformer, emitting head, special driving power forms.Transducer drive emitting head makes dither, applies ul-trasonic irradiation power, the liquid of flowing is dispersed as fine particle to water or other liquid, sprays to aerial, thus reaches the object of spraying (atomization).Its feature is that operating frequency is lower, and power is large; Nebulization efficiency is high, and single transducer atomization quantity is changeable, and unit atomizing amount is maximum can more than 100L/h; Unrestricted to medium, even sewage, chemical liquid, oil plant mucus also can be atomized.Without pressure, noiselessness, without nozzle wear and blockage problem.Energy consumption is low, and unit volume is little; The large I of atomization quantity arbitrarily regulates, and is most suitable for being applied in industrial circle.By combination, atomization quantity can meet any requirement of user.
Ultrasonic spray system is also substituted traditional press spray system, is widely used in various industrial process and research and development, and especially in trace hydrocarbons spraying field, the fog that ultrasonic spray system produces is more accurate, more easily controls and more environmental protection.
Ultrasonic atomization (atomization) device also has an outstanding advantage, and it can work under the high temperature of hundreds of degree, and maximum temperature is more than 500 DEG C.So it can be used for metal powder process, technique is simple, and efficiency is very high.By the different designs to fog-spray nozzle, he various different powder process requirement can be adapted to.The a small amount of powder process fast and convenient from laboratory, to the industrial powder process that production line is a large amount of, all likely realizes.If be applied to textile printing and dyeing industry to technology, will bring, the realization of the dyeing new method of ultra-low bath ratio.
Patent CN102002834B is by carrying out ultrasonic atomization to the dye liquor of preparation, and the dye liquor microballon that atomization is formed is under certain steam pressure and electric field action, and orientation penetrates into fabric, completes dyeing course.Due to the control complexity of Steam pressure control and electric field, and steam power consumption, this technique is not well applied.CN203995018U proposes a kind of roller printing, by the process of copper cylinder stamp on article being carved with spill decorative pattern, during stamp, cylindrical fireworks surface is first made to be stained with mill base, strike off with the surperficial mill base of sharp and smooth scraper by non-for cylindrical fireworks texturing part again, make to leave mill base in spill decorative pattern.When cylindrical fireworks impress in fabric, namely mill base is transferred on fabric and is printed to obtain decorative pattern.Due to technical problem prepared by cylinder, it is very thin that its cylinder can not be prepared, and drums inside also will carry out ceramic coating processing, and it is very meticulous that its decorative pattern fineness can not be done.These problems limit the application of its technology.CN203451830U discloses a kind of novel carpet Spray-painting machine, realizes ultrasonic atomization spraying dyeing, and due to cannot stamp, this process application be worth limited.
This patent is started with from the cleaner production of cotton dyeing industry, break through the confinement of the typical process flow of traditional dyeing and finishing industry, to the water intaking of each operation, logistics inventory analysis is carried out in draining, the generation workshop section of diagnosis priority pollutant, to cotton pre-treatment cold pad--batch one-step technology, dye gigging, transfering printing technology, pigment dyeing or COAT PRINTING, vat, alkali collection, the comparative analyses such as technology of middle water recycle, carry out cleaner production reform, redesign hoop structure Pigment dyeing by ultrasonic wave or the ultrasonic wave integral production technique without the cleaner production of cleaning dope stamp, energy-saving and emission-reduction and water saving measures, the amount that the cleaner production of theory analysis cotton dyeing industry can be economized on water is 2.6x10
8m
3, COD reduction is 3.2X10
5t, the reducing dye of recovery is 5x10
4t, the amount of saving alkali is 3x10
5t.Early stage, result showed: spun cotton dyeing, under sustainable development economic condition, is implemented by process for cleanly preparing, strengthened cleaner production saving water measurement, had very important meaning to the current shortage of water resources of alleviation.Only walk the road of cleaner production, the rapid predicament of administering in dyeing industry end could be changed, thus promote the benign cycle of whole dyeing industry.
Summary of the invention
The object of this invention is to provide a kind of super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, dyeing machine and dyeing thereof, the super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge of the present invention, dyeing machine applied range, energy consumption is low, it is little to pollute, and can adapt to the printing technology developing direction of small lot, multi items.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
The super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, a dyeing machine, comprise that the cotton yarn that connects successively unreels system through beam warp, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, infrared ray constant temperature wet short steaming system, fixation system and winding system.
Described Ultrasonic Dyeing system comprises super-large diameter printing cylinder, ultrasonic wave dyestuff atomising device, infrared heating device and negative-pressure vacuum case, it is inner that described ultrasonic wave dyestuff atomising device is located at super-large diameter printing cylinder, and super-large diameter printing cylinder is placed in negative-pressure vacuum case, above described negative-pressure vacuum case, be provided with infrared heating device.
Described super-large diameter printing cylinder is tubular, and girth is 1-4 rice, adopts corronil or silk screen to make.
The ultrasonic oscillator Direct driver dye liquor atomizing of described ultrasonic wave dyestuff atomising device, fogdrop diameter is 0.5-100 μm.
The super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, the stamp of dyeing machine, a dyeing, step is as follows:
(1) treat that stamp, dyed cotton yarn or grey cloth unreel system, etherificate treatment system and ionic reaction formula drying system through cotton yarn through beam warp successively;
(2) after the process of ionic reaction formula drying system, treat that stamp, dyed cotton yarn or grey cloth enter Ultrasonic Dyeing system, different ultrasonic wave dyestuff atomising devices, by the different colours slurry atomization for stamp, dyeing, forms the dyestuff mist of equally distributed particular color respectively in the cylinder that being surrounded by of having arranged treats stamp, dyed cotton yarn or grey cloth;
(3) stamp is treated, dyed cotton yarn or grey cloth guide through deflector roll and are wrapped in cylinder outer surface, and together insert negative-pressure vacuum case, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on the surface coated cotton yarn of cylinder or grey cloth by negative pressure of vacuum, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into cotton yarn or fabric, complete dyeing course, form the first chromatography cylinder unit, next negative-pressure vacuum case is imported again by deflector roll, complete many chromatographys or colorful cylinder cover flower successively, formation multi-color chromaticity or complicated cover flower fabric spend cotton yarn or grey cloth,
(4) in the heating tunnel that infrared heating device and cotton yarn or cloth cover are formed, fixation and sizing are heated to fabric flower cotton yarn or grey cloth, realize the printing and dyeing of without sewage discharge;
(5) the fabric flower cotton yarn after heating fixation with sizing or grey cloth to wet short steaming system, fixation system and winding system through infrared ray constant temperature successively.
The heating-up temperature of described infrared heating device is determined according to fabric variety, and COAT PRINTING, dyeing temperature are 120-180 DEG C, and terylene class stamp, dyeing temperature are 120-240 DEG C.
The negative pressure of described negative-pressure vacuum case ensures that cylinder treats stamp, the docile degree of dyed gray, dye liquor droplet to the impact of cotton yarn or fabric, reach the effect of dye or semi-transparent dye, reach simultaneously and treat the balance that the stop of stamp, dyed cotton yarn or grey cloth is filtered, the loss of dye liquor droplet is reduced to minimum.
Beneficial effect of the present invention: the super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge of the present invention, dyeing machine, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on the surface coated cotton yarn of cylinder or grey cloth by negative pressure of vacuum, due to the distribution of suction gradient in negative-pressure vacuum case, more tiny by the dyestuff droplet microballon particle diameter activated, activity is higher, and the range of scatter on fabric is little, and Color is finer and smoother; Owing to have employed technical solution of the present invention, dye liquor is atomized microballon under air pressure and the wet dirt of band filter the comprehensive function of obstruction to yarn, fibrous inside region through the dye solution atomization dye solution that high-frequency ultrasonic atomising device is formed, more easily enter fibrous inside, Color is better; Atomization microballon band liquid measure is few, and dye utilization rate is high, and the technology of the present invention adds without printing assistant, salt simultaneously, without the need to washing, and can using water wisely and minimizing environmental pollution.Colouring method applied range of the present invention, energy consumption is low, it is little to pollute, and can adapt to the printing technology developing direction of small lot, multi items.
Accompanying drawing explanation
Fig. 1 is the super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge of the present invention, the structural representation of dyeing machine.
Fig. 2 is the structural representation of Ultrasonic Dyeing system of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of new dyeing method of the present invention is described in further detail.
Embodiment 1
As shown in Figure 1 and Figure 2, super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the dyeing machine of the without sewage discharge of the present embodiment, comprise that the cotton yarn that connects successively unreels system 1 through beam warp, etherificate treatment system 2, ionic reaction formula drying system 3, Ultrasonic Dyeing system 4, infrared ray constant temperature wet short steaming system 5, fixation system 6 and winding system 7; Ultrasonic Dyeing system comprises super-large diameter printing cylinder 41, ultrasonic wave dyestuff atomising device 42, infrared heating device 43 and negative-pressure vacuum case 44, super-large diameter printing cylinder 41 is tubular, and girth is 1-4 rice, corronil or silk screen is adopted to make, the ultrasonic oscillator Direct driver dye liquor atomizing of ultrasonic wave dyestuff atomising device, fogdrop diameter is 0.5-100 μm, it is inner that ultrasonic wave dyestuff atomising device 42 is located at super-large diameter printing cylinder 41, and super-large diameter printing cylinder 41 is placed in negative-pressure vacuum case 44, is provided with infrared heating device 43 above negative-pressure vacuum case 44.
The super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of the present embodiment without sewage discharge, the stamp of dyeing machine, dyeing are as follows:
(1) treat that stamp, dyed cotton yarn unreel system, etherificate treatment system and ionic reaction formula drying system through cotton yarn through beam warp successively;
(2) after the process of ionic reaction formula drying system treat stamp, dyed gray enters Ultrasonic Dyeing system, different ultrasonic wave dyestuff atomising devices, by the different colours slurry atomization for stamp, dyeing, forms the dyestuff mist of equally distributed particular color respectively in the cylinder that being surrounded by of having arranged treats stamp, dyed cotton yarn;
(3) stamp is treated, dyed cotton yarn guides through deflector roll and is wrapped in cylinder outer surface, and together insert negative-pressure vacuum case, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on the surface coated cotton yarn of cylinder by negative pressure of vacuum, in certain negative pressure, (negative pressure of described negative-pressure vacuum case ensures that cylinder treats stamp, the docile degree of dyed gray, dye liquor droplet is to the impact of fabric, reach the effect of dye or semi-transparent dye, reach simultaneously and treat stamp, the balance of the stop filtration of dyed cotton yarn, the loss of dye liquor droplet is reduced to minimum) and under filtering Intercepting effect effect, orientation penetrates into fabric, complete dyeing course, form the first chromatography cylinder unit, next negative-pressure vacuum case is imported again by deflector roll, complete many chromatographys or colorful cylinder cover flower successively, form multi-color chromaticity or complicated cover flower fabric flower cotton yarn,
(4) in the heating tunnel that infrared heating device and cloth cover are formed, cotton is spent to heat fixation and sizing to fabric, realize the printing and dyeing of without sewage discharge, the heating-up temperature of infrared heating device is determined according to fabric variety, COAT PRINTING, dyeing temperature are 120-180 DEG C, and terylene class stamp, dyeing temperature are 120-240 DEG C;
(5) the fabric flower cotton yarn after heating fixation with sizing to wet short steaming system, fixation system and winding system through infrared ray constant temperature successively.
Embodiment 2
Prepared by blue-black background color golden yellow star festoon yarn: cotton yarn, through the process that beam warp unreels system, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, infrared ray constant temperature wet short steaming system, fixation system and winding system, realizes the preparation method of a kind of ultrahigh speed super low energy consumption super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, dyeing preparation band blotch printing sheet yarn.Wherein: ultrasonic dyeing part is the blue slurry atomization of difference that wish dyes by first ultrasonic wave dyestuff atomising device, forms the dyestuff mist of equally distributed blue color in the cylinder that first is surrounded by sheet yarn, treat stamp, staining section yarn guides through deflector roll and is wrapped in cylinder outer surface, and together insert negative-pressure vacuum case, form the dyeing at the first chromatography cylinder unit blue end, second is imported again by deflector roll, golden yellow colored cylinder cover flower, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on cylinder surface coated yarn by negative pressure of vacuum, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into yarn interior, complete dyeing course, wherein dyeing temperature is 120-240 DEG C, golden yellow star flower fabric flower sheet yarn is overlapped at the formation blue end, in the heating tunnel that infrared heating and cotton yarn are formed, fixation is heated to fabric flower sheet yarn, realize pattern-printing and dyeing yarn and the processing of sheet yarn of without sewage discharge.
Embodiment 3
Prepared by blue-black background color golden yellow star festoon fabric: the process that cotton beam warp unreels system, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, infrared ray constant temperature wet short steaming system, fixation system and winding system.Realize a kind of ultrahigh speed super low energy consumption super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, printing in textiles, colouring method are prepared in dyeing, wherein: ultrasonic dyeing part is the blue slurry atomization of difference that wish dyes by first ultrasonic wave dyestuff atomising device, forms the dyestuff mist of equally distributed blue color in the cylinder that first is surrounded by grey cloth, treat stamp, dyed gray guides through deflector roll and is wrapped in cylinder outer surface, and together insert negative-pressure vacuum case, form the dyeing at the first chromatography cylinder unit blue end, second is imported again by deflector roll, golden yellow colored cylinder cover flower, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on the surface coated grey cloth of cylinder by negative pressure of vacuum, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into fabric, complete dyeing course, wherein dyeing temperature is 120-180 DEG C, golden yellow star flower fabric printed cloth is overlapped at the formation blue end, in the heating tunnel that infrared heating and cloth cover are formed, fixation and sizing are heated to fabric printed cloth, realize the pattern-printing and dyeing of without sewage discharge.
Embodiment 4
Prepared by blue-black background color golden yellow star festoon look polyester/rayon yarns: polyester/rayon yarns, through the process that beam warp unreels system, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, infrared ray constant temperature wet short steaming system, fixation system and winding system, realizes a kind of ultrahigh speed super low energy consumption super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, preparation method that bonding die yarn is washed in the blotch printing of dyeing preparation band.Wherein: ultrasonic dyeing part is the blue slurry atomization of difference that wish dyes by first ultrasonic wave dyestuff atomising device, forms the dyestuff mist of equally distributed blue color in the cylinder that first is surrounded by sheet yarn, treat stamp, dyeing is washed bonding die yarn and is wrapped in cylinder outer surface through deflector roll guiding, and together insert negative-pressure vacuum case, form the dyeing at the first chromatography cylinder unit blue end, second is imported again by deflector roll, golden yellow colored cylinder cover flower, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled by negative pressure of vacuum and is washed on bonding die yarn to cylinder is surface coated, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into yarn interior, complete dyeing course, wherein dyeing temperature is 120-240 DEG C, the formation blue end, is overlapped golden yellow star flower and washs bonding die yarn, fixation is heated to washing bonding die yarn in the heating tunnel that infrared heating and cloth cover are formed, realize pattern-printing and dyeing yarn and the processing of sheet yarn of without sewage discharge.
Embodiment 5
Blue-black background color golden yellow star flower washs the preparation of sticky fabric: wash the process that sticky cloth beam warp unreels system, etherificate treatment system, ionic reaction formula drying system, Ultrasonic Dyeing system, infrared ray constant temperature wet short steaming system, fixation system and winding system, realize a kind of ultrahigh speed super low energy consumption super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING of without sewage discharge, printing in textiles, colouring method are prepared in dyeing.Wherein: ultrasonic dyeing part is first ultrasonic wave dyestuff atomising device by the blue slurry atomization of difference for dyeing, first be surrounded by wash sticky grey cloth cylinder in form the dyestuff mist of equally distributed blue color, treat stamp, dyeing is washed sticky grey cloth and is wrapped in cylinder outer surface through deflector roll guiding, and together insert negative-pressure vacuum case, form the dyeing at the first chromatography cylinder unit blue end, second is imported again by deflector roll, golden yellow colored cylinder cover flower, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled by negative pressure of vacuum and is washed on sticky grey cloth to cylinder is surface coated, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into fabric, complete dyeing course, wherein dyeing temperature is 120-240 DEG C, the formation blue end, is overlapped golden yellow star flower fabric flower and washs sticky cloth, in the heating tunnel that infrared heating and cloth cover are formed, fixation and sizing are heated to fabric printed cloth, realize the pattern-printing and dyeing of without sewage discharge.
Claims (7)
1. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the dyeing machine of without sewage discharge, is characterized in that: comprise that the cotton yarn that connects successively unreels system (1) through beam warp, etherificate treatment system (2), ionic reaction formula drying system (3), Ultrasonic Dyeing system (4), infrared ray constant temperature wet short steaming system (5), fixation system (6) and winding system (7).
2. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the dyeing machine of without sewage discharge according to claim 1, it is characterized in that: described Ultrasonic Dyeing system comprises super-large diameter printing cylinder (41), ultrasonic wave dyestuff atomising device (42), infrared heating device (43) and negative-pressure vacuum case (44), described ultrasonic wave dyestuff atomising device (42) is located at super-large diameter printing cylinder inside (41), and super-large diameter printing cylinder is placed in negative-pressure vacuum case (44), described negative-pressure vacuum case (44) top is provided with infrared heating device (43).
3. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the dyeing machine of without sewage discharge according to claim 2, it is characterized in that: described super-large diameter printing cylinder is tubular, and girth is 1-4 rice, adopts corronil or silk screen to make.
4. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the dyeing machine of without sewage discharge according to claim 2, is characterized in that: the ultrasonic oscillator Direct driver dye liquor atomizing of described ultrasonic wave dyestuff atomising device, fogdrop diameter is 0.5-100 μm.
5. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the stamp of dyeing machine, the dyeing of the arbitrary described without sewage discharge of claim 1 ~ 4, is characterized in that step is as follows:
(1) treat that stamp, dyed cotton yarn or grey cloth unreel system, etherificate treatment system and ionic reaction formula drying system through cotton yarn through beam warp successively;
(2) after the process of ionic reaction formula drying system, treat that stamp, dyed cotton yarn or grey cloth enter Ultrasonic Dyeing system, different ultrasonic wave dyestuff atomising devices, by the different colours slurry atomization for stamp, dyeing, forms the dyestuff mist of equally distributed particular color respectively in the cylinder that being surrounded by of having arranged treats stamp, dyed cotton yarn or grey cloth;
(3) stamp is treated, dyed cotton yarn or grey cloth guide through deflector roll and are wrapped in cylinder outer surface, and together insert negative-pressure vacuum case, under the effect of dye liquor microballon negative pressure in negative-pressure vacuum casing that atomization is formed, band color mist in cylinder is inhaled on the surface coated cotton yarn of cylinder or grey cloth by negative pressure of vacuum, in certain negative pressure with under filtering Intercepting effect effect, orientation penetrates into cotton yarn or fabric, complete dyeing course, form the first chromatography cylinder unit, next negative-pressure vacuum case is imported again by deflector roll, complete many chromatographys or colorful cylinder cover flower successively, formation multi-color chromaticity or complicated cover flower fabric spend cotton yarn or grey cloth,
(4) in the heating tunnel that infrared heating device and cotton yarn or cloth cover are formed, fixation and sizing are heated to fabric flower cotton yarn or grey cloth, realize the printing and dyeing of without sewage discharge;
(5) the fabric flower cotton yarn after heating fixation with sizing or grey cloth to wet short steaming system, fixation system and winding system through infrared ray constant temperature successively.
6. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the stamp of dyeing machine, the dyeing of without sewage discharge according to claim 5, it is characterized in that: the heating-up temperature of described infrared heating device is determined according to fabric variety, COAT PRINTING, dyeing temperature are 120-180 DEG C, and terylene class stamp, dyeing temperature are 120-240 DEG C.
7. super circulation flower pattern ultrasonic wave ROTARY SCREAM PRINTING, the stamp of dyeing machine, the dyeing of without sewage discharge according to claim 5, it is characterized in that: the negative pressure of described negative-pressure vacuum case ensures that cylinder treats the docile degree of stamp, dyed cotton yarn or grey cloth, dye liquor droplet to the impact of cotton yarn or fabric, reach the effect of dye or semi-transparent dye, reach simultaneously and treat the balance that the stop of stamp, dyed cotton yarn or grey cloth is filtered, the loss of dye liquor droplet is reduced to minimum.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111778651A (en) * | 2020-07-02 | 2020-10-16 | 宣城凯欧纺织有限公司 | Process of silk-like handfeel polyester printed fabric |
| CN112195664A (en) * | 2019-07-08 | 2021-01-08 | 南通鸿鼎威雅地毯有限公司 | Printed carpet production process without sewage discharge |
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| CN102002834A (en) * | 2010-12-01 | 2011-04-06 | 武汉纺织大学 | Textile dyeing method |
| CN104233682A (en) * | 2014-09-15 | 2014-12-24 | 常州市奋发印染设备有限公司 | Multifunctional ultrasonic ion continuous zero-discharge dyeing machine and dyeing process thereof |
| CN204080428U (en) * | 2014-09-15 | 2015-01-07 | 常州市奋发印染设备有限公司 | The continuous zero-emission dyeing machine of a kind of multifunction ultrasonic ion |
| CN205046342U (en) * | 2015-09-29 | 2016-02-24 | 中原工学院 | Super large circulation flower type ultrasonic wave rotary screen printing of no sewage discharge, dyeing machine |
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