CN102899827A - Airflow dyeing machine with independent nozzles - Google Patents

Airflow dyeing machine with independent nozzles Download PDF

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Publication number
CN102899827A
CN102899827A CN2012103442993A CN201210344299A CN102899827A CN 102899827 A CN102899827 A CN 102899827A CN 2012103442993 A CN2012103442993 A CN 2012103442993A CN 201210344299 A CN201210344299 A CN 201210344299A CN 102899827 A CN102899827 A CN 102899827A
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China
Prior art keywords
nozzle
cloth
dyeing machine
wind
water
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Pending
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CN2012103442993A
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Chinese (zh)
Inventor
郑永忠
陈红军
刘江坚
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FOSHAN SON-TECH PRECISION MACHINERY Co Ltd
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FOSHAN SON-TECH PRECISION MACHINERY Co Ltd
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Priority to CN2012103442993A priority Critical patent/CN102899827A/en
Publication of CN102899827A publication Critical patent/CN102899827A/en
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Abstract

The invention discloses an airflow dyeing machine with independent nozzles. The airflow dyeing machine comprises a cloth conveying pipe, an independent air nozzle which is arranged on the cloth conveying pipe and used for driving cloth to move and an independent atomized water nozzle which is used for dyeing cloth and arranged on the cloth conveying pipe at the position different from the air nozzle. The airflow dyeing machine solves the problems that the existing airflow dyeing machine is large in fan power consumption due to the fact that the atomized water nozzle and the air nozzle of the existing airflow dyeing machine are of an integrated structure and is light in color or large in dye use amount when using disperse dyes for dying, and dyed cloth materials are large in lengthening rate and apt to have dyeing creases. The airflow dyeing machine has the advantages of being low in fan power consumption (fan power consumption is reduced by about 50%), small in noise and low in manufacture and use cost; being good in dyeing effect when using disperse dyes for dying and not needing to increase dye use amount compared with a liquid flow jet dyeing machine; and not needing to be configured with independent setting and post-processing devices due to the fact that the dyed cloth materials are not apt to have dyeing creases and the tentering amount during setting is identical to that of cloth dyed through machine dyeing of the liquid flow jet dyeing machine.

Description

Adopt the airflow dyeing machine of free-standing nozzle
Technical field
The present invention relates to dyeing and finishing machinery, particularly, relate to a kind of airflow dyeing machine.
Background technology
Liquid-flow dyeing machine is cloth to be immersed in the liquid dyes dye, and cloth is carried by dye liquor or aqueous medium; And airflow dyeing machine is with blower fan cloth to be blown afloat, and then uses nozzle spray-painting material on the cloth, and cloth is to carry by air-flow.
For liquid-flow dyeing machine, the advantage of airflow dyeing machine is: need not to carry cloth by dye liquor or aqueous medium, dye bath ratio is low, energy-conserving and environment-protective, compare liquid-flow dyeing machine and reduce by 50% water, and greatly reduced the consumption of dyestuff, chemical assistant and the energy, therefore, airflow dyeing machine has broad application prospects.
But existing airflow dyeing machine is the integral type structure because of its atomizing water nozzle and wind nozzle, and having following some shortcomings: the water of (1) (operating) water nozzle ejection is loose by the wind of blower fan first, and then spray more equably by the wind nozzle gap with wind, and contact to dye with cloth, this causes a big chunk of power of fan to be consumed in dispelling water evenly, another part wind energy just is used for driving cloth operation, and therefore, the blower fan power consumption is large, manufacturing and use cost is high, noise is large; (2) when using disperse dyeing, the excessive shearing force that during the loose dyestuff of wind DISPERSE DYES is produced can be destroyed dispersant to the protective effect of dye molecule, make dyestuff that cohesion occur and can not on dye, when thereby airflow dyeing machine occurring and doing disperse dyeing, ubiquity is compared the problem of twenty percent of light color with liquid stream jet dyeing machine, so that dye-works has to add the twenty percent dyestuff with respect to liquid stream jet dyeing machine when doing disperse dyeing with airflow dyeing machine, the increase of dyestuff has then caused the raising of dyeing cost, simultaneously because of blower fan destroy occur cohesion can not on the dyestuff that dyes then can only drain with water, content of chemical substances is higher when causing sewage discharge, has greater environmental impacts; (3) cloth moisture when entering the wind nozzle is higher, be difficult for blowing open, very easily produce the dyeing folding line, need stronger wind cloth could be blown open, wind blows by force the effect of drawing to cloth this, after making airflow dyeing machine to cloth dyeing, the problem (greatly then fabric width is just narrow in elongation) that ubiquity elongation rate is larger than liquid stream jet dyeing machine, thereby in post processing and type-approval process because of the difference of tentering amount, the cloth that causes airflow dyeing machine to dye coming and liquid flow the cloth that jet dyeing machine dyes and can not finalize the design at same setting machine, dye-works have to configure separately typing and the post processing equipment of different performance, just equipment investment and the management difficulty (cloth that the coloured differently engine dyeing goes out need specify on the different modular systems and finalize the design, otherwise does not just reach requirement) of dye-works have been increased thus.
Summary of the invention
The object of the present invention is to provide a kind of airflow dyeing machine that adopts free-standing nozzle, large as the blower fan power consumption that the integral type structure exists because of its atomizing water nozzle and wind nozzle, of light color or dye dosage large, the elongation rate is large and be prone to the problem of the folding line that dyes after the cloth dyeing when doing disperse dyeing to solve existing airflow dyeing machine.
For reaching this purpose, the present invention by the following technical solutions:
A kind of airflow dyeing machine that adopts free-standing nozzle, it comprises walking stringing, also comprises the wind nozzle that independently is used for driving the cloth operation, described wind nozzle is arranged on away on the stringing.
Preferably, the airflow dyeing machine of above-mentioned employing stand alone type nozzle also comprises and independently is used for atomizing water nozzle that cloth is dyeed, and described atomizing water nozzle is arranged on away on the position that is different from described wind nozzle on the stringing.
Preferably, described wind nozzle comprises wind nozzle housing and wind nozzle core, be provided with the wind nozzle core in the described wind nozzle housing, formed the wind chamber between described wind nozzle core and wind nozzle housing, described wind nozzle housing is provided with the air inlet that is communicated with described excessively wind chamber, the cloth passage is walked at the center of described wind nozzle core, correspondingly, the two ends of described wind nozzle housing are provided with away the cloth mouth, and be respectively equipped with walking walking cloth pipe connections one and walking cloth pipe connections two of cloth passage walking the cloth mouth, walking the cloth mouth or walking cloth pipe connections one and walk two of cloth pipe connections on the two ends of described wind nozzle core and the described wind nozzle housing two ends has the wind nozzle gap.
Preferably, walking of described wind nozzle housing fabric input mouth end also is provided with lining in the cloth pipe connections, and the fabric input mouth of described lining is mouthful little taper of imperial palace.
Preferably, described atomizing water nozzle comprises (operating) water nozzle shell and shower nozzle, the center of described (operating) water nozzle shell have one lead to the (operating) water nozzle shell outer walk the cloth passage, walk in the described (operating) water nozzle shell in the (operating) water nozzle shell of cloth passage periphery and be provided with water cavity, excessively water cavity in the described (operating) water nozzle shell is provided with the shower nozzle that was communicated with water cavity and walked the cloth passage, and described (operating) water nozzle shell is provided with the water inlet that is communicated with described excessively water cavity outward.
Preferably, the described (operating) water nozzle shell fabric input mouth end of walking the cloth passage also is provided with and prevents that cloth from contacting to protect the guide member of cloth with shower nozzle.
Operation principle of the present invention is: the atomizing water nozzle of the integral structure by will having airflow dyeing machine now separates with the wind nozzle, and the atomizing water nozzle after will separating and wind nozzle are arranged in the diverse location that airflow dyeing machine is walked the cloth pipeline, the direct contact with cloth of water of atomizing water nozzle ejection dyeed, need not dispel by blower fan again, blower fan only needs to provide the motive force that makes the cloth operation by the wind nozzle, dispel dye liquor without consumed power, thereby greatly reduce the power of blower fan, reduce its manufacturing and use cost, reduce work noise, reduce manufacture difficulty; Atomizing water nozzle and wind nozzle apart arrangement have been avoided wind excessive subtract shear force destroy dispersant the protective effect of dye molecule is made dyestuff occur cohesion cause can not on dye the generation of phenomenon, thereby solved the more shallow problem of color when airflow machine is done disperse dyeing; Atomizing water nozzle and wind nozzle apart arrangement, so that cloth moisture content less when entering the wind nozzle, cloth is more dried, be easy to be blown to four winds out, the wind-force that relaxes just can reach the effect that blows cloth open, wind acts on better to blowing open of cloth, thereby reduce wind blowing of cloth drawn effect, and the generation of minimizing dyeing folding line (particularly the fabric effect of commute generation folding line is more obvious), tentering amount when making typing is identical with the cloth of liquid stream jet dyeing engine dyeing, needn't configure separately again typing and the post processing equipment of different performance, reduce equipment investment and the management difficulty of dye-works.
Beneficial effect of the present invention is: blower fan (blower fan installed power reduce approximately 50%) low in energy consumption, noise are little, make and use cost low; When doing disperse dyeing, Color is good, and needn't flow jet dyeing machine than liquid increases dye dosage; Dyed cloth is difficult for producing dyeing folding line (particularly the fabric effect of commute generation folding line is more obvious), and the tentering amount during typing is identical with the tentering amount of the cloth of liquid stream jet dyeing engine dyeing, typing and the post processing equipment of different performance be needn't configure separately again, equipment investment and the management difficulty of dye-works reduced.
Description of drawings
Fig. 1 is the schematic diagram of existing integrated spray nozzle;
Fig. 2 is the A-A cutaway view of integrated spray nozzle shown in Figure 1;
Fig. 3 is the structural representation of the (operating) water nozzle of the embodiment of the invention;
Fig. 4 is the structural representation of the wind nozzle of the embodiment of the invention;
Fig. 5 is the B-B cutaway view of wind nozzle shown in Figure 4.
Among the figure: 01, atomizing water nozzle shower nozzle; 02, water inlet; 03, wash water water inlet pipe; 04, seal; 05, wash water gap; 06, aqueous vapor spray chamber; 1, atomizing water nozzle; 11, (operating) water nozzle shell; 110, walk the cloth passage; 111, cross water cavity; 112, water inlet; 113, guide member; 12, shower nozzle; 2, wind nozzle; 20, cross the wind chamber; 21, wind nozzle housing; 211, air inlet; 22, wind nozzle core; 220, walk the cloth passage; 2203, wind nozzle gap; 23, walk cloth pipe connections one; 24, walk cloth pipe connections two; 25, lining; 3, walk stringing.
The specific embodiment
Below with reference to the accompanying drawings and in conjunction with the embodiments, describe the present invention in detail.
Shown in Fig. 1~5, the airflow dyeing machine of the employing of the present embodiment stand alone type nozzle, it comprises walking stringing, also comprises the wind nozzle 2 that independently is used for driving the cloth operation, described wind nozzle 2 is arranged on away on the stringing.
Preferably, the airflow dyeing machine of above-mentioned employing stand alone type nozzle also comprises and independently is used for atomizing water nozzle 1 that cloth is dyeed, and described atomizing water nozzle 1 is arranged on away on the position that is different from described wind nozzle 2 on the stringing.
Preferably, described atomizing water nozzle 1 comprises (operating) water nozzle shell 11 and shower nozzle 12, the center of described (operating) water nozzle shell 11 have one lead to (operating) water nozzle shell 11 outer walk cloth passage 110, walk in the described (operating) water nozzle shell 11 in the (operating) water nozzle shell 11 of cloth passage 110 peripheries and be provided with water cavity 111, the water cavities 111 of crossing in the described (operating) water nozzle shell 11 are provided with the shower nozzle 12 that was communicated with water cavity 111 and walked cloth passage 110, and described (operating) water nozzle shell 11 is outer to be provided with described and to cross the water inlet 112 that water cavity 111 is communicated with.
Preferably, the described (operating) water nozzle shell 11 fabric input mouth end of walking cloth passage 110 also is provided with and prevents that cloth from contacting to protect the guide member 113 of cloth with shower nozzle 12.
Preferably, described wind nozzle 2 comprises wind nozzle housing 21 and wind nozzle core 22, be provided with wind nozzle core 22 in the described wind nozzle housing 21,21 of described wind nozzle core 22 and wind nozzle housing formed wind chamber 20, described wind nozzle housing 21 is provided with the air inlet 211 that is communicated with described excessively wind chamber 20, cloth passage 220 is walked at the center of described wind nozzle core 22, correspondingly, the two ends of described wind nozzle housing 21 are provided with away the cloth mouth, and be respectively equipped with walking walking cloth pipe connections 1 and walking cloth pipe connections 2 24 of cloth passage walking the cloth mouth, walking cloth pipe connections 1 and walking 2 24 of cloth pipe connections on the two ends of described wind nozzle core 22 and described wind nozzle housing 21 two ends has wind nozzle gap 2203.
Preferably, walking of described wind nozzle housing 21 fabric input mouth ends also is provided with lining 25 in the cloth pipe connections 24, and the fabric input mouth of described lining 25 is mouthful little taper of imperial palace.
The atomizing water nozzle of the integral structure of the present invention by will having airflow dyeing machine now separates with the wind nozzle, and the atomizing water nozzle after will separating and wind nozzle are arranged in the diverse location that airflow dyeing machine is walked the cloth pipeline, the direct contact with cloth of water of atomizing water nozzle ejection dyeed, need not dispel by blower fan again, blower fan only needs to provide the motive force that makes the cloth operation by the wind nozzle, dispel dye liquor without consumed power, thereby greatly reduced the power of blower fan, its manufacturing and use cost have been reduced, reduce manufacture difficulty, and reduced work noise; Atomizing water nozzle and wind nozzle apart arrangement have been avoided wind excessive subtract shear force destroy dispersant the protective effect of dye molecule is made dyestuff occur cohesion cause can not on dye the generation of phenomenon, thereby solved the more shallow problem of color when airflow machine is done disperse dyeing; Atomizing water nozzle and wind nozzle apart arrangement, so that cloth moisture content less when entering the wind nozzle, cloth is more dried, be easy to be blown to four winds out, the wind-force that relaxes just can reach the effect that blows cloth open, wind acts on better to blowing open of cloth, thereby reduce wind blowing of cloth drawn effect, and the generation of minimizing dyeing folding line (particularly the fabric effect of commute generation folding line is more obvious), tentering amount when making typing is identical with the tentering amount of the cloth of liquid stream jet dyeing engine dyeing, typing and the post processing equipment of different performance be needn't configure separately again, thereby equipment investment and the management difficulty of dye-works reduced.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. airflow dyeing machine that adopts free-standing nozzle, it comprises walking stringing, it is characterized in that: also comprise the wind nozzle that independently is used for driving the cloth operation, described wind nozzle is arranged on away on the stringing.
2. the airflow dyeing machine of the free-standing nozzle of employing according to claim 1 is characterized in that: also comprise independently being used for atomizing water nozzle that cloth is dyeed, described atomizing water nozzle is arranged on away on the position that is different from described wind nozzle on the stringing.
3. the airflow dyeing machine of the free-standing nozzle of employing according to claim 1 and 2, it is characterized in that: described wind nozzle comprises wind nozzle housing and wind nozzle core, be provided with the wind nozzle core in the described wind nozzle housing, formed the wind chamber between described wind nozzle core and wind nozzle housing, described wind nozzle housing is provided with the air inlet that is communicated with described excessively wind chamber, the cloth passage is walked at the center of described wind nozzle core, correspondingly, the two ends of described wind nozzle housing are provided with away the cloth mouth, and be respectively equipped with walking walking cloth pipe connections one and walking cloth pipe connections two of cloth passage walking the cloth mouth, walking the cloth mouth or walking cloth pipe connections one and walk two of cloth pipe connections on the two ends of described wind nozzle core and the described wind nozzle housing two ends has the wind nozzle gap.
4. the airflow dyeing machine of the free-standing nozzle of employing according to claim 2, it is characterized in that: described atomizing water nozzle comprises (operating) water nozzle shell and shower nozzle, the center of described (operating) water nozzle shell have one lead to the (operating) water nozzle shell outer walk the cloth passage, walk in the described (operating) water nozzle shell in the (operating) water nozzle shell of cloth passage periphery and be provided with water cavity, excessively water cavity in the described (operating) water nozzle shell is provided with the shower nozzle that was communicated with water cavity and walked the cloth passage, and described (operating) water nozzle shell is provided with the water inlet that is communicated with described excessively water cavity outward.
5. the airflow dyeing machine of the free-standing nozzle of employing according to claim 3, it is characterized in that: walking of described wind nozzle housing fabric input mouth end also is provided with lining in the cloth pipe connections, and the fabric input mouth of described lining is mouthful little taper of imperial palace.
6. the airflow dyeing machine of the free-standing nozzle of employing according to claim 4 is characterized in that: the fabric input mouth end that described (operating) water nozzle shell is walked the cloth passage also is provided with and prevents that cloth from contacting to protect the guide member of cloth with shower nozzle.
CN2012103442993A 2012-09-14 2012-09-14 Airflow dyeing machine with independent nozzles Pending CN102899827A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104120570A (en) * 2014-07-20 2014-10-29 苏州塔可盛电子科技有限公司 Efficient dyeing machine
CN104593974A (en) * 2015-02-04 2015-05-06 广州番禺高勋染整设备制造有限公司 Air flow nozzle system of zipper, rope belt, cloth fabric drying and setting machine
CN104846573A (en) * 2015-06-12 2015-08-19 立信染整机械(深圳)有限公司 Improved cloth dyeing machine structure
CN110438695A (en) * 2019-09-03 2019-11-12 佛山市三技精密机械有限公司 High temperature spring overflow dyeing machine
CN114657721A (en) * 2022-03-25 2022-06-24 南通厉秣纺织有限公司 Dyeing method in textile production

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1616739A (en) * 2001-09-28 2005-05-18 科万商标投资有限公司 Improvement for textile treatment and its relative improvement
CN101613919A (en) * 2009-07-14 2009-12-30 无锡东宝机械制造有限公司 A kind of nozzle of airflow dyeing machine
CN101613923A (en) * 2009-07-14 2009-12-30 无锡东宝机械制造有限公司 A kind of nozzle component of airflow dyeing machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1616739A (en) * 2001-09-28 2005-05-18 科万商标投资有限公司 Improvement for textile treatment and its relative improvement
CN101613919A (en) * 2009-07-14 2009-12-30 无锡东宝机械制造有限公司 A kind of nozzle of airflow dyeing machine
CN101613923A (en) * 2009-07-14 2009-12-30 无锡东宝机械制造有限公司 A kind of nozzle component of airflow dyeing machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104120570A (en) * 2014-07-20 2014-10-29 苏州塔可盛电子科技有限公司 Efficient dyeing machine
CN104120570B (en) * 2014-07-20 2016-04-20 宁夏鸿裕机械科技有限公司 A kind of efficient dyeing machine
CN104593974A (en) * 2015-02-04 2015-05-06 广州番禺高勋染整设备制造有限公司 Air flow nozzle system of zipper, rope belt, cloth fabric drying and setting machine
CN104846573A (en) * 2015-06-12 2015-08-19 立信染整机械(深圳)有限公司 Improved cloth dyeing machine structure
CN104846573B (en) * 2015-06-12 2017-01-18 立信染整机械(深圳)有限公司 Improved cloth dyeing machine structure
CN110438695A (en) * 2019-09-03 2019-11-12 佛山市三技精密机械有限公司 High temperature spring overflow dyeing machine
CN110438695B (en) * 2019-09-03 2024-02-09 三技精密技术(广东)股份有限公司 High Wen Chongquan dyeing machine
CN114657721A (en) * 2022-03-25 2022-06-24 南通厉秣纺织有限公司 Dyeing method in textile production

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Application publication date: 20130130