TW201707842A - Industrial wiper, method for manufacturing thereof, and method for wiping - Google Patents

Industrial wiper, method for manufacturing thereof, and method for wiping Download PDF

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Publication number
TW201707842A
TW201707842A TW105118154A TW105118154A TW201707842A TW 201707842 A TW201707842 A TW 201707842A TW 105118154 A TW105118154 A TW 105118154A TW 105118154 A TW105118154 A TW 105118154A TW 201707842 A TW201707842 A TW 201707842A
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Taiwan
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fiber layer
industrial wiper
squeegee
layer
rubber layer
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TW105118154A
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Chinese (zh)
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青木康弘
石崎洋治
青木堅一朗
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霓塔股份有限公司
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Publication of TW201707842A publication Critical patent/TW201707842A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould

Abstract

The present invention provides an industrial wiper, a method for manufacturing thereof, and a method for wiping. The industrial wiper is easy for use, has an outstanding scraping property, wearing resistance, low sliding resistance, simple structure, and is easy for manufacturing. In addition, the present invention can reduce the thickness of the wiper, so as to reduce the weight and the cost. Regarding the industrial wiper (1) and the method for manufacturing thereof, the industrial wiper (1) includes a scraping plate portion (2) composed of a laminated body (10) having a rubber layer (11) and a fabric layer (12). When see in a side view, the scraping plate portion (2) is bent in a manner of that the fabric layer (12) side is convex, and a front end portion (2a) where the scraping plate portion (2) contacts the sliding portion (100) is composed of the fabric layer (12). Regarding to the method for wiping, the industrial wiper (1) is used for wiping the sliding portion.

Description

工業用擦拭器及其製造方法、以及擦拭方法 Industrial wiper, manufacturing method thereof, and wiping method

本發明關於工業用擦拭器及其製造方法、以及擦拭方法。 The present invention relates to an industrial wiper, a method of manufacturing the same, and a wiping method.

作為在機床的機座等上使用的工業用擦拭器,已知有專利文獻1~3所記載的結構。 The structure described in Patent Documents 1 to 3 is known as an industrial wiper used for a machine tool or the like.

但是,專利文獻1~3所記載那樣的以往的工業用擦拭器在確保擦抹性等條件下結構較為複雜。另外,以往的工業用擦拭器是厚度大且重還耗費成本的結構。 However, the conventional industrial wiper as described in Patent Documents 1 to 3 has a complicated structure under the conditions of ensuring wiping property and the like. In addition, the conventional industrial wiper has a structure that is large in thickness and heavy in cost.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本特開2007-83344號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2007-83344

專利文獻2:日本特許第3193361號公報 Patent Document 2: Japanese Patent No. 3193361

專利文獻3:日本特許第4745636號公報 Patent Document 3: Japanese Patent No. 4745636

本發明的課題在於提供工業用擦拭器及其製 造方法、以及擦拭方法,該工業用擦拭器容易使用,並具備優異的擦抹性及耐磨損性、以及低滑動阻力,結構簡單且容易製造,並且能夠使厚度變薄且實現輕型化以及成本降低。 An object of the present invention is to provide an industrial wiper and a system therefor The manufacturing method and the wiping method are easy to use, have excellent wiping property and abrasion resistance, and low sliding resistance, are simple in structure and easy to manufacture, and can be thinned and lightened, and Reduce costs.

本發明的工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與滑動部接觸的前端部由前述纖維層構成。 The industrial wiper of the present invention includes a squeegee portion composed of a laminate of a rubber layer and a fiber layer, and the squeegee portion is curved so as to be convex toward the fiber layer side in a side view, and the squeegee portion is The front end portion where the sliding portion contacts is composed of the aforementioned fiber layer.

本發明的工業用擦拭器的製造方法中,工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與滑動部接觸的前端部由前述纖維層構成,前述工業用擦拭器的製造方法具備下述步驟:藉由將形成前述橡膠層的未硫化橡膠層以及前述纖維層層疊,對前述未硫化橡膠層進行硫化成形,由此獲得平板狀層疊體;以及加工前述平板狀層疊體,以便具備前述平板狀層疊體中的因前述硫化成形後的收縮率之差而以前述纖維層側凸起的方式彎曲變形的部位的端部而用作為前述刮板部,而獲得前述工業用擦拭器。 In the method for producing an industrial wiper according to the present invention, the industrial wiper includes a squeegee portion composed of a laminate of a rubber layer and a fiber layer, and the squeegee portion is convex toward the fiber layer side in a side view. The front end portion of the squeegee portion that is in contact with the sliding portion is formed of the fiber layer, and the method for manufacturing the industrial wiper includes the steps of laminating an unvulcanized rubber layer forming the rubber layer and the fiber layer And vulcanization molding the unvulcanized rubber layer to obtain a flat-plate laminate; and processing the flat laminate to provide the fiber layer in the flat laminate according to a difference in shrinkage ratio after the vulcanization molding The end portion of the portion where the deformation is bent is used as the aforementioned squeegee portion to obtain the aforementioned industrial wiper.

本發明的擦拭方法中,使用工業用擦拭器擦抹滑動部,其中,前述工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與前述滑動部接 觸的前端部由前述纖維層構成。 In the wiping method of the present invention, the sliding portion is wiped using an industrial wiper having a squeegee portion composed of a laminate of a rubber layer and a fiber layer, and the squeegee portion is The fiber layer side is convexly curved, and the aforementioned squeegee portion is connected to the aforementioned sliding portion The front end portion of the contact is composed of the aforementioned fiber layer.

根據本發明,具有如下效果:能夠發揮優異的擦抹性及耐磨損性、以及低滑動阻力,並且結構簡單且容易製造,並且能夠使厚度變薄且實現輕型化以及成本降低,容易使用。 According to the present invention, it is possible to exhibit excellent wiping property, abrasion resistance, and low sliding resistance, and has a simple structure and easy manufacture, and can be made thinner, lighter in weight, lower in cost, and easier to use.

1‧‧‧工業用擦拭器 1‧‧‧Industrial wiper

2‧‧‧刮板部 2‧‧‧Scraper

2a‧‧‧前端部 2a‧‧‧ front end

2b‧‧‧後端部 2b‧‧‧ back end

3‧‧‧安裝部 3‧‧‧Installation Department

4‧‧‧側面 4‧‧‧ side

10‧‧‧層疊體 10‧‧‧Laminated body

11‧‧‧橡膠層 11‧‧‧Rubber layer

12‧‧‧纖維層 12‧‧‧Fiber layer

13‧‧‧邊界部 13‧‧‧Borders

20‧‧‧平板狀層疊體 20‧‧‧Slab laminate

20a‧‧‧端部 20a‧‧‧End

21‧‧‧部位 21‧‧‧ parts

100‧‧‧滑動部 100‧‧‧Sliding section

101‧‧‧機械 101‧‧‧Mechanical

102‧‧‧板 102‧‧‧ board

103‧‧‧隔離物 103‧‧‧Separators

104‧‧‧螺栓 104‧‧‧Bolts

111‧‧‧未硫化橡膠層 111‧‧‧Unvulcanized rubber layer

L‧‧‧假想延長線 L‧‧‧Imaginary extension cord

T11、T12‧‧‧厚度 T11, T12‧‧ thickness

第1圖是示出本發明的一實施方式的工業用擦拭器的側視圖。 Fig. 1 is a side view showing an industrial wiper according to an embodiment of the present invention.

第2圖的(a)~(c)是示出本發明的一實施方式的工業用擦拭器的製造方法的步驟圖。 (a) to (c) of FIG. 2 are process diagrams showing a method of manufacturing an industrial wiper according to an embodiment of the present invention.

<工業用擦拭器> <Industrial Wiper>

以下,參照第1圖對本發明的一實施方式的工業用擦拭器(以下,有時稱為“擦拭器”。)進行詳細說明。 Hereinafter, an industrial wiper (hereinafter sometimes referred to as a "wiper") according to an embodiment of the present invention will be described in detail with reference to Fig. 1 .

如第1圖所示,本實施方式的擦拭器1具備刮板部2。本實施方式的刮板部2作為擦抹在面狀的滑動部100上附著的切屑等的部位而發揮功能,由橡膠層11以及纖維層12的層疊體10構成。 As shown in Fig. 1, the wiper 1 of the present embodiment includes a squeegee portion 2. The squeegee portion 2 of the present embodiment functions as a portion of the chip or the like adhered to the planar sliding portion 100, and is composed of the rubber layer 11 and the laminated body 10 of the fiber layer 12.

作為構成橡膠層11的橡膠,例如能夠舉出天然橡膠、異戊二烯橡膠、丁二烯橡膠、苯乙烯-丁二烯橡膠、乙烯-丙烯橡膠、丁基橡膠、氯丁二烯橡膠、腈橡膠、丙烯 酸橡膠、環氧氯丙烷橡膠、氯化聚乙烯橡膠、聚矽氧橡膠、聚氨酯橡膠、氟橡膠、丁腈橡膠(NBR)、氫化丁腈橡膠(H-NBR)等。例示的上述橡膠能夠使用一種或者混合兩種以上進行使用。 Examples of the rubber constituting the rubber layer 11 include natural rubber, isoprene rubber, butadiene rubber, styrene-butadiene rubber, ethylene-propylene rubber, butyl rubber, chloroprene rubber, and nitrile. Rubber, propylene Acid rubber, epichlorohydrin rubber, chlorinated polyethylene rubber, polyoxyethylene rubber, urethane rubber, fluororubber, nitrile rubber (NBR), hydrogenated nitrile rubber (H-NBR), and the like. The rubbers exemplified above can be used alone or in combination of two or more.

作為構成纖維層12的纖維,例如能夠舉出脂肪族聚醯胺纖維、芳香族聚醯胺纖維、芳綸纖維、聚酯纖維、聚氨酯纖維、乙酸酯纖維、氟纖維等合成纖維、木棉、絹、麻等天然纖維、嫘縈、玻璃纖維、硬度比較低的金屬纖維等。例示的上述纖維能夠使用一種或者混合兩種以上進行使用。作為纖維層12的形態,例如能舉出織布、不織布、編織物等。織布包括帆布。作為纖維層12的形態,較佳為帆布。 Examples of the fibers constituting the fiber layer 12 include synthetic fibers such as aliphatic polyamide fibers, aromatic polyamide fibers, aramid fibers, polyester fibers, polyurethane fibers, acetate fibers, and fluorine fibers, and kapok. Natural fibers such as enamel and hemp, enamel, glass fiber, and metal fibers with relatively low hardness. The above-mentioned fibers which can be exemplified can be used alone or in combination of two or more. Examples of the form of the fiber layer 12 include a woven fabric, a non-woven fabric, a knitted fabric, and the like. The weaving includes canvas. As a form of the fiber layer 12, a canvas is preferable.

較佳為纖維層12由含浸(浸漬,dip)有彈性材料的纖維構成。作為彈性材料,例如能舉出橡膠、彈性體等。作為橡膠,能夠舉出與上述的橡膠層11所例示的材質相同的材質。作為彈性體,例如能舉出聚酯系彈性體、聚醯胺系彈性體、聚烯烴系彈性體等熱塑性彈性體。例示的這些彈性材料能夠使用一種或者混合兩種以上進行使用。也可以替代含浸而藉由塗敷彈性材料而使纖維的間隙含有彈性材料。在含浸或塗敷彈性材料時,為了順暢進行這些處理,較佳為利用溶劑等溶解彈性材料而使其成為液狀。需要說明的是,也能夠含浸或塗敷液狀的樹脂接著劑等。 Preferably, the fibrous layer 12 is comprised of fibers impregnated (dip) with an elastomeric material. Examples of the elastic material include rubber, an elastomer, and the like. Examples of the rubber include the same materials as those exemplified for the rubber layer 11 described above. Examples of the elastomer include thermoplastic elastomers such as a polyester elastomer, a polyamide elastomer, and a polyolefin elastomer. These elastic materials exemplified can be used alone or in combination of two or more. It is also possible to impart an elastic material to the gap of the fiber by applying an elastic material instead of impregnation. In order to smoothly carry out these treatments when impregnating or coating an elastic material, it is preferred to dissolve the elastic material with a solvent or the like to make it into a liquid state. In addition, it is also possible to impregnate or apply a liquid resin adhesive or the like.

在此,本實施方式的刮板部2在側視時以纖 維層12側凸起的方式彎曲,並且刮板部2的與滑動部100接觸的前端部2a由纖維層12構成。根據這樣的結構,刮板部2具有擦抹性優異的刮板形狀,柔軟但摩擦係數較低,因此相對於滑動部100的滑動阻力較低,並且能夠將耐磨損性保持為較高的狀態。因而,若在將刮板部2的前端部2a按壓於滑動部100的狀態下使擦拭器1以沿箭頭A方向往復移動的方式在滑動部100上滑動,則刮板部2充分追隨於滑動部100的起伏等變形而發揮優異的擦抹性,在耐磨損性以及滑動阻力降低中也能夠發揮優異的性能。另外,由於刮板部2的結構簡單,因此容易進行製造並能夠實現成本降低。另外,根據上述的結構,由於利用重量比較輕的構件構成,並且能夠使刮板部2的厚度變薄,因此能夠使擦拭器1輕型化,其結果是容易使用,並能夠減輕作業者進行擦拭器1的安裝作業時的負擔。需要說明的是,上述的側視是指,從擦拭器1的側面4側觀察擦拭器1的狀態。 Here, the squeegee portion 2 of the present embodiment is made of fiber in a side view. The side of the layer 12 is convexly curved, and the front end portion 2a of the blade portion 2 in contact with the sliding portion 100 is composed of the fiber layer 12. According to such a configuration, the squeegee portion 2 has a squeegee shape excellent in wiping property, and is soft but has a low coefficient of friction, so that the sliding resistance with respect to the sliding portion 100 is low, and the wear resistance can be kept high. status. Therefore, when the wiper 1 is slid on the sliding portion 100 so as to reciprocate in the direction of the arrow A while the tip end portion 2a of the squeegee portion 2 is pressed against the sliding portion 100, the squeegee portion 2 sufficiently follows the sliding The portion 100 exhibits excellent wiping properties due to deformation such as undulation, and also exhibits excellent performance in terms of abrasion resistance and sliding resistance. Further, since the structure of the squeegee portion 2 is simple, it is easy to manufacture and cost reduction can be achieved. Further, according to the configuration described above, since the thickness of the squeegee portion 2 can be reduced by the relatively light weight member structure, the wiper 1 can be made lighter, and as a result, it can be easily used, and the operator can be wiped off. The burden on the installation work of the device 1. It should be noted that the above-described side view refers to a state in which the wiper 1 is viewed from the side surface 4 side of the wiper 1.

如後述的第2圖(a)所示,構成刮板部2的本實施方式的層疊體10可藉由將形成橡膠層11的未硫化橡膠層111與纖維層12層疊並對未硫化橡膠層111進行硫化成形而獲得。需要說明的是,在纖維層12由含浸或塗敷有上述彈性材料的塗膠纖維構成的情況下,能夠將纖維層12以及橡膠層11穩固地層疊為一體化。纖維層12以及橡膠層11例如也能夠使用接著劑而層疊為一體化。 As shown in Fig. 2(a) to be described later, the laminated body 10 of the present embodiment constituting the squeegee portion 2 can be laminated with the unvulcanized rubber layer 111 forming the rubber layer 11 and the fibrous layer 12, and the unvulcanized rubber layer 111 can be laminated. Obtained by vulcanization molding. In the case where the fiber layer 12 is composed of a rubberized fiber impregnated or coated with the above elastic material, the fiber layer 12 and the rubber layer 11 can be stably laminated and integrated. The fiber layer 12 and the rubber layer 11 can also be laminated and integrated, for example, using an adhesive.

在本實施方式中,如後述的第2圖(b)所示, 橡膠層11的厚度T11大於纖維層12的厚度T12。根據這樣的結構,上述的刮板部2的效果有提高的趨勢。橡膠層11的厚度T11以及纖維層12的厚度T12之比較佳為,橡膠層11的厚度T11:纖維層12的厚度T12=1.3~2.0:1。另外,橡膠層11的厚度T11較佳為0.65~2.0mm,纖維層12的厚度T12較佳為0.5~1.0mm,在上述的數值範圍內,較佳構成為,橡膠層11的厚度T11大於纖維層12的厚度T12。 In the present embodiment, as shown in FIG. 2(b) to be described later, The thickness T11 of the rubber layer 11 is larger than the thickness T12 of the fiber layer 12. According to such a configuration, the effect of the above-described squeegee portion 2 tends to be improved. The thickness T11 of the rubber layer 11 and the thickness T12 of the fiber layer 12 are preferably as follows. The thickness T11 of the rubber layer 11: the thickness T12 of the fiber layer 12 is 1.3 to 2.0:1. Further, the thickness T11 of the rubber layer 11 is preferably 0.65 to 2.0 mm, and the thickness T12 of the fiber layer 12 is preferably 0.5 to 1.0 mm. In the above numerical range, it is preferable that the thickness T11 of the rubber layer 11 is larger than that of the fiber. The thickness T12 of the layer 12.

另一方面,如第1圖所示,本實施方式的擦拭器1還具備安裝部3。安裝部3是安裝在相對於滑動部100相對地沿箭頭A方向往復移動的機械101上的部位。 On the other hand, as shown in FIG. 1, the wiper 1 of this embodiment further has the attachment part 3. The mounting portion 3 is a portion that is attached to the machine 101 that reciprocates in the direction of the arrow A with respect to the sliding portion 100.

本實施方式的安裝部3與上述的刮板部2的後端部2b連續,並且與刮板部2同樣地由層疊體10構成。根據這樣的結構,由於安裝部3具備由層疊體10帶來的柔軟性,因此能夠使刮板部2充分追隨滑動部100的起伏等變形。另外,也能夠使擦拭器1輕型化。 The mounting portion 3 of the present embodiment is continuous with the rear end portion 2b of the above-described squeegee portion 2, and is constituted by the laminated body 10 similarly to the squeegee portion 2. According to such a configuration, since the attachment portion 3 is provided with the flexibility provided by the laminated body 10, the squeegee portion 2 can sufficiently follow the deformation such as the undulation of the sliding portion 100. In addition, the wiper 1 can also be made lighter.

本實施方式的安裝部3與刮板部2成形為一體。根據這樣的結構,由於成形進行一次即可,因而容易製造,並且能夠提高刮板部2與安裝部3的連接強度。需要說明的是,安裝部3也可以根據需要而由相對於刮板部2獨立的構件構成。 The mounting portion 3 of the present embodiment and the squeegee portion 2 are integrally formed. According to such a configuration, since the molding can be performed once, it is easy to manufacture, and the connection strength between the blade portion 2 and the mounting portion 3 can be improved. It should be noted that the mounting portion 3 may be configured as a separate member from the squeegee portion 2 as needed.

作為安裝上述安裝部3的機械101,能夠例如舉出機床、半導體製造裝置、機器人、其他工業機械或者直接傳動引導構件等,只要能夠使用擦拭器1,則不限於 上述設備。 The machine 101 to which the mounting portion 3 is attached may be, for example, a machine tool, a semiconductor manufacturing device, a robot, another industrial machine, or a direct drive guiding member, and the like, as long as the wiper 1 can be used is not limited thereto. The above equipment.

機械101具備安裝擦拭器1的安裝部3的安裝手段。作為安裝手段,由於擦拭器1如上述那樣厚度較薄且輕型,因此能夠採用簡單的結構。在本實施方式中,作為安裝部3的安裝手段,機械101具備一對板102、102、隔離物103以及螺栓104。安裝部3被夾在隔著隔離物103相互對置的一對板102、102之間,利用螺栓104進行緊固,由此安裝於機械101。需要說明的是,作為板102,例如能夠採用厚度薄的鋼板等。 The machine 101 is provided with a mounting means for mounting the mounting portion 3 of the wiper 1. As the mounting means, since the wiper 1 is thin and lightweight as described above, it is possible to adopt a simple structure. In the present embodiment, as the attachment means of the attachment portion 3, the machine 101 includes a pair of plates 102, 102, a spacer 103, and a bolt 104. The mounting portion 3 is sandwiched between a pair of plates 102 and 102 that face each other with the spacer 103 interposed therebetween, and is fastened by bolts 104 to be attached to the machine 101. In addition, as the plate 102, for example, a steel plate having a small thickness can be used.

安裝於機械101的安裝部3形成為相對於滑動部100大致垂直的狀態。在本實施方式中,在將安裝部3安裝於機械101後而側視時,刮板部2的前端部2a包括相對於安裝部3中的橡膠層11以及纖維層12的邊界部13的假想延長線L大致垂直的部位21。根據這樣的結構,刮板部2相對於滑動部100的密封性提高,其結果是能夠發揮優異的擦抹性。在本實施方式中,刮板部2的前端部2a中的一部分由部位21構成。需要說明的是,也可以是刮板部2的前端部2a全部由部位21構成。 The mounting portion 3 attached to the machine 101 is formed to be substantially perpendicular to the sliding portion 100. In the present embodiment, when the mounting portion 3 is attached to the machine 101 and viewed from the side, the front end portion 2a of the squeegee portion 2 includes a imaginary with respect to the boundary portion 13 of the rubber layer 11 and the fiber layer 12 in the mounting portion 3. The portion 21 of the line L that is substantially perpendicular is extended. According to such a configuration, the sealing property of the squeegee portion 2 with respect to the sliding portion 100 is improved, and as a result, excellent wiping property can be exhibited. In the present embodiment, a part of the front end portion 2a of the squeegee portion 2 is constituted by the portion 21. It should be noted that all of the distal end portions 2a of the squeegee portion 2 may be constituted by the portion 21.

<工業用擦拭器的製造方法> <Method of Manufacturing Industrial Wiper>

接下來,以製造上述的擦拭器1的情況為例,參照第2圖對本發明的一實施方式的工業用擦拭器的製造方法進行詳細說明。 Next, a method of manufacturing the industrial wiper according to the embodiment of the present invention will be described in detail with reference to Fig. 2, taking the case of manufacturing the above-described wiper 1 as an example.

本實施方式的擦拭器1的製造方法包括以下 的(I)以及(II)的步驟。 The method of manufacturing the wiper 1 of the present embodiment includes the following The steps of (I) and (II).

(I)首先如第2圖(a)以及第2圖(b)所示,藉由將形成橡膠層11的未硫化橡膠層111以及纖維層12層疊並對未硫化橡膠層111進行硫化成形而獲得平板狀層疊體20的步驟。 (I) First, as shown in Figs. 2(a) and 2(b), a flat plate is obtained by laminating the unvulcanized rubber layer 111 forming the rubber layer 11 and the fibrous layer 12, and vulcanizing the unvulcanized rubber layer 111. The step of laminating the body 20.

(II)接下來,如第2圖(c)所示,加工平板狀層疊體20,以便具備平板狀層疊體20中的因硫化成形後的收縮率之差而以纖維層12側凸起的方式彎曲變形的部位的端部20a而用作為刮板部2,而獲得擦拭器1的步驟。 (II) Next, as shown in FIG. 2(c), the flat laminate 20 is processed so as to have the difference in the shrinkage ratio after vulcanization molding in the flat laminate 20, and the fiber layer 12 is convex. The step of bending the deformed portion 20a is used as the squeegee portion 2 to obtain the wiper 1.

作為藉由(I)的步驟獲得的平板狀層疊體20的厚度,較佳為1.15~3.0mm。根據這樣的結構,能夠使獲得的擦拭器1的厚度變薄而使擦拭器1輕型化。 The thickness of the flat laminate 20 obtained by the step (I) is preferably 1.15 to 3.0 mm. According to such a configuration, the thickness of the obtained wiper 1 can be made thin, and the wiper 1 can be made lighter.

另外,藉由(I)的步驟獲得的平板狀層疊體20藉由硫化成形而使橡膠層11以及纖維層12層疊為一體化。在此,構成平板狀層疊體20的橡膠層11以及纖維層12的硫化成形後的收縮率相互不同。具體來說,橡膠層11的收縮率大於纖維層12的收縮率。因此,平板狀層疊體20如(II)的步驟所記載的那樣,在硫化成形後以纖維層12側凸起的方式彎曲變形(撓曲變形)。彎曲變形量例如能根據橡膠層11的厚度、纖維層12的結構或者組合它們等而控制。藉由控制彎曲變形量,能夠確保與滑動部100相應的擦抹性優異的刮板形狀。 Further, the flat layered body 20 obtained by the step (I) is formed by laminating the rubber layer 11 and the fiber layer 12 by vulcanization molding. Here, the shrinkage ratios of the rubber layer 11 and the fiber layer 12 constituting the flat laminate 20 after vulcanization molding are different from each other. Specifically, the shrinkage rate of the rubber layer 11 is larger than the shrinkage ratio of the fiber layer 12. Therefore, as described in the step (II), the flat laminate 20 is bent and deformed (flexure deformation) so as to be convex toward the fiber layer 12 after the vulcanization molding. The amount of bending deformation can be controlled, for example, depending on the thickness of the rubber layer 11, the structure of the fiber layer 12, or a combination thereof. By controlling the amount of bending deformation, it is possible to ensure a blade shape excellent in wiping property corresponding to the sliding portion 100.

在(II)的步驟中,由於如上述那樣加工平板狀層疊體20,以便具備以纖維層12側凸起的方式彎曲 變形的部位的端部20a而用作為刮板部2,而獲得擦拭器1,因此能夠簡單且高效率地獲得擦拭器1。需要說明的是,作為從平板狀層疊體20獲得擦拭器1時的加工方法,只要能夠具備端部20a而用作為刮板部2,則不特別限定。舉出具體例時,只要能夠使用刀具等切斷手段從平板狀層疊體20切出與滑動部100相應的擦拭器1的形狀即可。 In the step (II), the flat laminate 20 is processed as described above so as to be curved so as to be convex on the side of the fiber layer 12 The end portion 20a of the deformed portion is used as the squeegee portion 2 to obtain the wiper 1, so that the wiper 1 can be obtained simply and efficiently. In addition, the processing method when the wiper 1 is obtained from the flat laminated body 20 is not particularly limited as long as it can be provided with the end portion 20a as the squeegee portion 2. In the case of a specific example, the shape of the wiper 1 corresponding to the sliding portion 100 can be cut out from the flat laminated body 20 by using a cutting means such as a cutter.

<擦拭方法> <wiping method>

接下來,以使用擦拭器1的情況為例,對本發明的一實施方式的擦拭方法進行說明。 Next, a wiping method according to an embodiment of the present invention will be described by taking a case where the wiper 1 is used as an example.

本實施方式的擦拭方法是使用擦拭器1擦抹(擦拭)滑動部100的方法。根據這樣的結構,由於獲得上述的擦拭器1所帶來的效果,因此能夠長期穩定地擦抹滑動部100。 The wiping method of the present embodiment is a method of wiping (wiping) the sliding portion 100 using the wiper 1. According to such a configuration, since the effect by the above-described wiper 1 is obtained, the sliding portion 100 can be wiped stably for a long period of time.

以上,對本發明的較佳實施方式進行了例示,但本發明不限定於上述的實施方式,無需言及,只要不脫離本發明的主旨,能夠採用任意結構。 The preferred embodiments of the present invention have been described above, but the present invention is not limited to the above-described embodiments, and it is needless to say that any configuration can be adopted without departing from the gist of the present invention.

例如,在上述的實施方式中,層疊了橡膠層11以及纖維層12,但也可以替代纖維層12而層疊含填料的橡膠層。換言之,也可以利用橡膠層11以及含填料的橡膠層的層疊體構成層疊體10。作為構成含填料的橡膠層的橡膠,能夠舉出與上述的橡膠層11所例示的橡膠相同的橡膠。作為填料(短纖維),能夠例如舉出芳綸纖維、尼龍纖維、聚酯纖維、聚氨酯纖維、乙酸酯纖維、氟纖維、棉、 絹、麻、嫘縈等。在含填料的橡膠層中,填料的含有量不特別限定。 For example, in the above-described embodiment, the rubber layer 11 and the fiber layer 12 are laminated, but a rubber layer containing a filler may be laminated instead of the fiber layer 12. In other words, the laminated body 10 can be configured by a laminate of the rubber layer 11 and the rubber layer containing the filler. The rubber constituting the rubber layer containing the filler may be the same rubber as the rubber exemplified above for the rubber layer 11. As the filler (short fiber), for example, aramid fiber, nylon fiber, polyester fiber, polyurethane fiber, acetate fiber, fluorine fiber, cotton, 绢, hemp, 嫘萦, etc. In the rubber layer containing a filler, the content of the filler is not particularly limited.

1‧‧‧工業用擦拭器 1‧‧‧Industrial wiper

2‧‧‧刮板部 2‧‧‧Scraper

2a‧‧‧前端部 2a‧‧‧ front end

2b‧‧‧後端部 2b‧‧‧ back end

3‧‧‧安裝部 3‧‧‧Installation Department

4‧‧‧側面 4‧‧‧ side

10‧‧‧層疊體 10‧‧‧Laminated body

11‧‧‧橡膠層 11‧‧‧Rubber layer

12‧‧‧纖維層 12‧‧‧Fiber layer

13‧‧‧邊界部 13‧‧‧Borders

21‧‧‧部位 21‧‧‧ parts

100‧‧‧滑動部 100‧‧‧Sliding section

101‧‧‧機械 101‧‧‧Mechanical

102‧‧‧板 102‧‧‧ board

103‧‧‧隔離物 103‧‧‧Separators

104‧‧‧螺栓 104‧‧‧Bolts

L‧‧‧假想延長線 L‧‧‧Imaginary extension cord

Claims (10)

一種工業用擦拭器,其中,前述工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與滑動部接觸的前端部由前述纖維層構成。 An industrial wiper comprising a squeegee portion composed of a laminate of a rubber layer and a fiber layer, wherein the squeegee portion is curved so that the fiber layer side is convex when viewed from a side view, and The front end portion of the squeegee portion that is in contact with the sliding portion is composed of the fiber layer. 如申請專利範圍第1項所述的工業用擦拭器,其中,藉由將形成前述橡膠層的未硫化橡膠層以及前述纖維層層疊,對前述未硫化橡膠層進行硫化成形,由此獲得前述層疊體。 The industrial wiper according to the first aspect of the invention, wherein the unvulcanized rubber layer forming the rubber layer and the fiber layer are laminated, and the unvulcanized rubber layer is vulcanized and molded to obtain the laminate. 如申請專利範圍第1項所述的工業用擦拭器,其中,前述橡膠層的厚度大於前述纖維層的厚度。 The industrial wiper according to claim 1, wherein the rubber layer has a thickness larger than a thickness of the fiber layer. 如申請專利範圍第1項所述的工業用擦拭器,其中,前述纖維層由帆布構成。 The industrial wiper according to claim 1, wherein the fiber layer is formed of a canvas. 如申請專利範圍第1項所述的工業用擦拭器,其中,前述纖維層由含浸有彈性材料的纖維構成。 The industrial wiper according to claim 1, wherein the fiber layer is made of a fiber impregnated with an elastic material. 如申請專利範圍第1項所述的工業用擦拭器,其中,前述工業用擦拭器還具備與前述刮板部的後端部連續且由前述層疊體構成的安裝部。 The industrial wiper according to the first aspect of the invention, wherein the industrial wiper further includes a mounting portion that is continuous with a rear end portion of the squeegee portion and is formed of the laminated body. 如申請專利範圍第6項所述的工業用擦拭器,其中,前述安裝部與前述刮板部成形為一體。 The industrial wiper according to claim 6, wherein the mounting portion and the squeegee portion are integrally formed. 如申請專利範圍第6項所述的工業用擦拭器,其中,在將前述安裝部安裝於機械後而側視時,前述刮板 部的前述前端部包括相對於前述安裝部中的前述橡膠層以及前述纖維層的邊界部的假想延長線大致垂直的部位。 The industrial wiper according to claim 6, wherein the scraper is used when the mounting portion is attached to the machine and viewed from the side. The front end portion of the portion includes a portion that is substantially perpendicular to a virtual extension line of the boundary portion between the rubber layer and the fiber layer in the mounting portion. 一種工業用擦拭器的製造方法,前述工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與滑動部接觸的前端部由前述纖維層構成,前述工業用擦拭器的製造方法具備下述步驟:藉由將形成前述橡膠層的未硫化橡膠層以及前述纖維層層疊,對前述未硫化橡膠層進行硫化成形,由此獲得平板狀層疊體;以及加工前述平板狀層疊體,以便具備前述平板狀層疊體中的因前述硫化成形後的收縮率之差而以前述纖維層側凸起的方式彎曲變形的部位的端部而用作為前述刮板部,而獲得前述工業用擦拭器。 In a method of manufacturing an industrial wiper, the industrial wiper includes a squeegee portion composed of a laminate of a rubber layer and a fiber layer, and the squeegee portion is curved so as to be convex toward the fiber layer side in a side view. Further, the tip end portion of the squeegee portion that is in contact with the sliding portion is made of the fiber layer, and the method for manufacturing the industrial wiper includes the steps of laminating the unvulcanized rubber layer forming the rubber layer and the fiber layer. The unvulcanized rubber layer is subjected to vulcanization molding to obtain a flat-plate laminate, and the flat laminate is processed to include the fiber layer side convexity in the flat plate-like laminate due to the difference in shrinkage ratio after the vulcanization molding. The end portion of the deformed portion is used as the aforementioned squeegee portion to obtain the aforementioned industrial wiper. 一種擦拭方法,係使用工業用擦拭器擦抹滑動部,其中,前述工業用擦拭器具備由橡膠層以及纖維層的層疊體構成的刮板部,在側視時,前述刮板部以前述纖維層側凸起的方式彎曲,並且前述刮板部的與前述滑動部接觸的前端部由前述纖維層構成。 A wiping method for wiping a sliding portion using an industrial wiper, wherein the industrial wiper includes a squeegee portion composed of a laminate of a rubber layer and a fiber layer, and the squeegee portion is made of the fiber in a side view The layer side is convexly curved, and the front end portion of the aforementioned squeegee portion that is in contact with the sliding portion is composed of the aforementioned fiber layer.
TW105118154A 2015-06-11 2016-06-08 Industrial wiper, method for manufacturing thereof, and method for wiping TW201707842A (en)

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KR20220101925A (en) 2021-01-12 2022-07-19 주식회사 디엔솔루션즈 Machine tool door wiper device
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