TW201706195A - Picking cart, picking and dispatching system and picking and dispatching method thereof to allow a picker to perform a new picking operation after completing the picking of goods in the picking list - Google Patents
Picking cart, picking and dispatching system and picking and dispatching method thereof to allow a picker to perform a new picking operation after completing the picking of goods in the picking list Download PDFInfo
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本發明係關於一種揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法,特別是指一種能夠讓揀貨人員於揀貨完成後、直接進行下一輪揀貨作業之揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法。The invention relates to a picking trolley, a picking and dispensing system and a picking and dispensing method thereof, in particular to a picking trolley capable of allowing the picking personnel to directly carry out the next round of picking operations after the picking is completed. , picking and dispensing system and its picking and dispensing methods.
對於倉儲物流中心,由於物流作業的效率及正確性都會直接地影響公司的服務品質,因此,貨品之揀選的正確率與貨品之稽核作業成為倉儲物流中心作業中最重要的作業之一。For the warehousing and logistics center, the efficiency and correctness of the logistics operation will directly affect the service quality of the company. Therefore, the correct rate of goods selection and the auditing of goods become one of the most important operations in the warehousing and logistics center.
習知貨品的揀貨作業係揀貨人員依據事先列印之出貨報表,並於一出發點推送一人力小推車,於排滿商品之倉庫,並從頭到尾經過其每一行之走道作揀貨,並於將出貨報表中的商品揀貨完成後,必須將人力小推車推至出發點或是出貨品保的樓層中進行稽核作業。The picking operation of the conventional goods is based on the pre-printed shipping report, and pushes a human stroller at a starting point to store the goods in the warehouse and to pick through the walkways of each line from beginning to end. After the goods are sorted, the manpower trolley must be pushed to the starting point or the floor of the product warranty for auditing.
由於揀貨人員是人力推送小推車並經倉庫之每一行走道而進行揀貨作業,其此沒有任何顯示裝置、掃描器、讀取器、識別碼、客戶訂單條碼等之輔助,故很容易發生該小推車之商品未能與客戶訂單吻合之錯誤,不是少了幾項商品便是揀貨錯誤,又當錯過儲放商品儲放走道,還得重新再走一次,其不僅浪費時間及大量人力外,其更毫無效率可言。Since the picking personnel are manually pushing the small cart and performing the picking operation through each of the walkways of the warehouse, there is no auxiliary device, scanner, reader, identification code, customer order barcode, etc., so it is very It is easy to happen that the goods of the trolley cannot be matched with the customer's order. It is not a few items that are missing the goods. If you miss the storage and storage of the goods, you have to go again. It is not only a waste of time. And a lot of manpower, it is even more inefficient.
另外,習知之稽核作業必須於所有的揀貨作業完成之後再進行,因此,揀貨人員並無法得知自己揀貨作業的正確性與否。但若是於揀貨時的錯誤越多,則必須花費越多時間逐一進行比對貨物是否正確,因此將會影響稽核作業人員的工作效率,也間接延長倉儲物流中心出貨的時間。In addition, the conventional auditing operation must be carried out after all the picking operations have been completed. Therefore, the picking staff cannot know whether the picking operation is correct or not. However, if there are more errors in picking, the more time must be spent to compare the goods one by one, which will affect the efficiency of the auditing staff and indirectly extend the time of the warehouse logistics center.
故針對上述情況,若能夠讓揀貨人員於揀貨完成後、直接進行下一輪揀貨作業、並以電子裝置及設備協助揀貨人員提高揀貨之準確性,如此應為一最佳解決方案。Therefore, in view of the above situation, if the picking staff can directly carry out the next round of picking operations after the picking is completed, and assist the picking personnel with electronic devices and equipment to improve the accuracy of picking, this should be an optimal solution. .
本發明即在於提供一種揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法,係能夠讓揀貨人員於揀貨完成後、直接進行下一輪揀貨作業、並以電子裝置及設備協助揀貨人員提高揀貨之準確性。The invention provides a picking trolley, a picking and dispensing system and a picking and dispensing method thereof, which enable the picking personnel to directly carry out the next round of picking operations after the completion of the picking, and to use electronic devices and The equipment assists the picker in improving the accuracy of picking.
可達成上述揀貨台車,係包含:一台車本體,係於一具有輪子之底框部向上延伸至少有四根或四根以上相對的支架,而於相對的支架所形成的空間上係形成有一容置頂部,該容置頂部上係具有至少一個容置空間,而至少四根相對的支架之間係具有數個由上至下排列的置放層板,且於相對於每一個置放層板之位置、於該支架一側上設置有數個電子標籤器;一條碼刷讀裝置,係設置於該台車本體上;一電子裝置,係能夠接收與傳送訊息至該電子標籤器及該條碼刷讀裝置,而該電子裝置具有一操作面板,且該電子裝置內部更具有一揀貨用軟體及一遠端連線模組,以使該揀貨用軟體能夠與一伺服器平台進行連線;以及一電池組,係與該電子標籤器、該條碼刷讀裝置電性連接,用以提供該台車本體運作所需之電源。The above-mentioned picking trolley can be realized, comprising: a vehicle body, wherein at least four or more opposite brackets extend upwardly from a bottom frame portion having a wheel, and a space is formed in a space formed by the opposite brackets. Having a top portion, the top portion of the accommodating top has at least one accommodating space, and at least four of the opposite brackets have a plurality of placement layers arranged from top to bottom, and are disposed relative to each of the layers The position of the board is provided on the side of the bracket with a plurality of electronic taggers; a code reading device is disposed on the body of the vehicle; and an electronic device is capable of receiving and transmitting messages to the electronic tag device and the bar code brush Reading the device, the electronic device has an operation panel, and the electronic device further has a picking software and a remote connection module, so that the picking software can be connected to a server platform; And a battery pack electrically connected to the electronic tagger and the barcode reading device for providing power required for the operation of the trolley body.
更具體的說,所述相對的支架內側面上係皆相對應設置有一抵持件,而於該四根相對之支架的抵持件之間、定位固設有一置放層板。More specifically, the opposite sides of the opposite brackets are respectively provided with a resisting member, and a placing layer is fixedly disposed between the resisting members of the four opposing brackets.
更具體的說,所述電子標籤器上係為一可發光之元件,且該電子裝置上更具有一可按壓元件。More specifically, the electronic tag reader is an illuminable component, and the electronic device further has a depressible component.
更具體的說,所述揀貨用軟體能夠於該條碼刷讀裝置掃描一商品上的條碼後,由該揀貨用軟體控制其中一個電子標籤器發光,而該揀貨用軟體能夠依據該可按壓元件是否被按壓、進行判斷該商品是否已被置放於該發光之電子標籤器所對應之置放層板上。More specifically, the picking software can control the scanning of one of the electronic taggers by the picking software after the bar code reading device scans the bar code on the product, and the picking software can be based on the Whether the pressing member is pressed or not is determined whether the product has been placed on the placement layer corresponding to the illuminated electronic tag device.
更具體的說,所述台車本體之支架上係連接有一把手結構。More specifically, the bracket of the trolley body is coupled to a handle structure.
更具體的說,所述把手結構係具有一推握部,該推握部兩端係分別向下彎曲延伸出有一連接部,該兩個連接部係與該台車本體上任兩個相對之支架相連接。More specifically, the handle structure has a pushing portion, and the two ends of the pushing portion are respectively bent downward to extend a connecting portion, and the two connecting portions are connected with any two opposite brackets on the trolley body. connection.
更具體的說,所述電子裝置能固定於該台車本體、並與該電子標籤器及該條碼刷讀裝置電性連接,以使該電子裝置能夠接收操作該條碼刷讀裝置所產生的訊息,且該電子裝置發送訊息至該電子標籤器。More specifically, the electronic device can be fixed to the trolley body and electrically connected to the electronic tagger and the barcode brush reading device, so that the electronic device can receive the information generated by operating the barcode brush reading device. And the electronic device sends a message to the electronic tagger.
更具體的說,所述台車本體上更能夠連接有一發射暨接收裝置,用以將該條碼刷讀裝置所產生的訊息無線傳送至該電子裝置,而該電子裝置更能夠無線傳送訊息、並由該發射暨接收裝置接受後傳送至該電子標籤器。More specifically, the vehicle body is further connected with a transmitting and receiving device for wirelessly transmitting the information generated by the barcode reading device to the electronic device, and the electronic device is capable of wirelessly transmitting information and The transmitting and receiving device is received and transmitted to the electronic tagger.
更具體的說,所述電子裝置之操作面板上係具有一顯示螢幕及一操作按鈕區。More specifically, the operation panel of the electronic device has a display screen and an operation button area.
更具體的說,所述電子裝置之操作面板上係具有一觸控螢幕。More specifically, the operation panel of the electronic device has a touch screen.
另外,本發明之揀貨暨分貨系統,係包含:一商品存放區域,係設有複數個用以存放商品之儲區,而該儲區更區分有數個儲位;數個揀貨台車,係停放於一揀貨單發送區域內,該揀貨台車能夠由該揀貨單發送區域推移至該複數個儲區之間進行揀貨,而該揀貨台車係包含一台車本體,係於一具有輪子之底框部向上延伸至少有四根或四根以上相對的支架,而於相對的支架所形成的空間上係形成有一容置頂部,該容置頂部上係具有至少一個容置空間,而至少四根相對的支架之間係具有數個由上至下排列的置放層板,且於相對於每一個置放層板之位置、於該支架一側上設置有數個電子標籤器;一條碼刷讀裝置,係設置於該台車本體上,用以掃描一存放於任一儲區之商品上的條碼;一電子裝置,係能夠接收與傳送訊息至該電子標籤器及該條碼刷讀裝置,而該電子裝置具有一操作面板,且該電子裝置內部更具有一揀貨用軟體及一遠端連線模組,以使該揀貨用軟體能夠與一伺服器平台進行連線,該揀貨用軟體能夠於該條碼刷讀裝置掃描該商品上的條碼後,能夠依據該電子標籤器是否被操作、以進而判斷該商品是否已被置放於該電子標籤器所對應之置放層板上;一電池組,係與該電子標籤器、該條碼刷讀裝置電性連接,用以提供該台車本體運作所需之電源;以及一中繼接收區,係至少設置有一空密盆置放車及一出貨運送車,其中該空密盆置放車上放置有數個空密盆,而該揀貨台車能夠移動至該中繼接收區,並將揀貨台車之任一置放層板上的商品依序移放於任一空密盆內,且該空密盆內能夠再置放一訂單出貨表單,而已放置商品及訂單出貨表單之空密盆能夠堆疊於該出貨運送車上。In addition, the picking and dispensing system of the present invention comprises: a commodity storage area, which is provided with a plurality of storage areas for storing commodities, and the storage area is further divided into a plurality of storage places; and several picking trolleys, Parked in a picking list sending area, the picking trolley can be moved from the picking list sending area to the plurality of storage areas for picking, and the picking line car comprises a car body, tied to one The bottom frame portion having the wheel extends upwardly at least four or more opposite brackets, and the space formed by the opposite brackets is formed with a receiving top portion, and the receiving top portion has at least one receiving space. And at least four opposite brackets have a plurality of placement layers arranged from top to bottom, and a plurality of electronic taggers are disposed on a side of the brackets relative to each of the shelves; a code reading device is disposed on the body of the vehicle for scanning a bar code stored on a commodity in any storage area; an electronic device capable of receiving and transmitting a message to the electronic tag device and the bar code reading Device, and The sub-device has an operation panel, and the electronic device further has a picking software and a remote connection module, so that the picking software can be connected with a server platform, the picking software After the bar code reading device scans the bar code on the product, whether the electronic tag device is operated or not can be determined whether the product has been placed on the placement layer corresponding to the electronic tag device; The battery pack is electrically connected to the electronic tagger and the bar code reading device for providing power required for the operation of the car body; and a relay receiving area is provided with at least one empty basin placing vehicle and one A shipping vehicle, wherein the empty basin is placed with a plurality of empty basins, and the picking trolley can move to the relay receiving area, and the goods of any one of the picking trolleys are placed on the floor It is sequentially placed in any empty basin, and an order shipping form can be placed in the empty basin, and the empty basins on which the goods and order shipping forms have been placed can be stacked on the shipping cart.
更具體的說,所述相對的支架內側面上係皆相對應設置有一抵持件,而於該四根相對之支架的抵持件之間、定位固設有一置放層板。More specifically, the opposite sides of the opposite brackets are respectively provided with a resisting member, and a placing layer is fixedly disposed between the resisting members of the four opposing brackets.
更具體的說,所述電子標籤器上係為一可發光之元件,且該電子裝置上更具有一可按壓元件。More specifically, the electronic tag reader is an illuminable component, and the electronic device further has a depressible component.
更具體的說,所述揀貨用軟體能夠於該條碼刷讀裝置掃描一商品上的條碼後,由該揀貨用軟體控制其中一個電子標籤器發光,而該揀貨用軟體能夠依據該可按壓元件是否被按壓、進行判斷該商品是否已被置放於該發光之電子標籤器所對應之置放層板上。More specifically, the picking software can control the scanning of one of the electronic taggers by the picking software after the bar code reading device scans the bar code on the product, and the picking software can be based on the Whether the pressing member is pressed or not is determined whether the product has been placed on the placement layer corresponding to the illuminated electronic tag device.
更具體的說,所述台車本體之支架上係連接有一把手結構。More specifically, the bracket of the trolley body is coupled to a handle structure.
更具體的說,所述把手結構係具有一推握部,該推握部兩端係分別向下彎曲延伸出有一連接部,該兩個連接部係與該台車本體上任兩個相對之支架相連接。More specifically, the handle structure has a pushing portion, and the two ends of the pushing portion are respectively bent downward to extend a connecting portion, and the two connecting portions are connected with any two opposite brackets on the trolley body. connection.
更具體的說,所述電子裝置能固定於該台車本體、並與該電子標籤器及該條碼刷讀裝置電性連接,以使該電子裝置能夠接收操作該條碼刷讀裝置所產生的訊息,且該電子裝置發送訊息至該電子標籤器。More specifically, the electronic device can be fixed to the trolley body and electrically connected to the electronic tagger and the barcode brush reading device, so that the electronic device can receive the information generated by operating the barcode brush reading device. And the electronic device sends a message to the electronic tagger.
更具體的說,所述台車本體上更能夠連接有一發射暨接收裝置,用以將操作該電子標籤器及該條碼刷讀裝置所產生的訊息無線傳送至該電子裝置,而該電子裝置更能夠無線傳送訊息、並由該發射暨接收裝置接受後傳送至該電子標籤器。More specifically, the vehicle body is further connected with a transmitting and receiving device for wirelessly transmitting the information generated by the electronic tag reader and the bar code reading device to the electronic device, and the electronic device is more capable of The message is transmitted wirelessly and received by the transmitting and receiving device and transmitted to the electronic tagger.
更具體的說,所述台車本體之每一個置放層板係對應每一個訂單出貨表單。More specifically, each of the placement boards of the trolley body corresponds to each order shipment form.
更具體的說,所述電子裝置之操作面板上係具有一顯示螢幕及一操作按鈕區。More specifically, the operation panel of the electronic device has a display screen and an operation button area.
更具體的說,所述電子裝置之操作面板上係具有一觸控螢幕。More specifically, the operation panel of the electronic device has a touch screen.
另外,本發明之揀貨暨分貨方法,其步驟為: (1) 一揀貨人員能夠於一揀貨單發送區域、將一揀貨台車之揀貨用軟體啟動,並點選任一揀貨單之揀貨單號進行揀貨作業; (2) 依據揀貨用軟體之揀貨指示,將該揀貨台車由該揀貨單發送區域推移至指定之儲區進行揀貨; (3) 而揀貨人員由儲區中取出該揀貨用軟體上顯示之商品後,進行掃描該商品上的條碼後,該揀貨用軟體能夠透過該一設置於該揀貨台車上之電子標籤器進行指示要放哪一個置放層板,而該揀貨用軟體能夠再依據一可按壓元件是否被操作、進而判斷該商品是否已被置放於該電子標籤器所對應之置放層板上; (4) 之後,於揀貨人員將該揀貨單號內的商品撿貨完成後,能夠重新選取一新的揀貨單之揀貨單號,依據該揀貨單號之內容進行新的揀貨作業。In addition, in the picking and dispensing method of the present invention, the steps are as follows: (1) A picking person can start a picking order sending area, start a picking trolley picking software, and select any picking. Single picking order number for picking operation; (2) According to the picking instruction of the picking software, the picking trolley is moved from the picking list sending area to the designated storage area for picking; (3) After the picker removes the product displayed on the picking software from the storage area and scans the barcode on the product, the picking software can indicate through the electronic tagger disposed on the picking cart. Which one to place the laminate, and the picking software can further determine whether the product has been placed on the placement layer corresponding to the electronic labeler according to whether a pressable component is operated; 4) After the picking personnel completes the goods in the picking order number, the picking order number of the new picking order can be re-selected, and the new picking is performed according to the content of the picking order number. operation.
更具體的說,所述揀貨用軟體能夠依據揀貨人員目前所靠近之儲區,將該儲區設定為揀貨起始點,以將所有的揀貨單重新排序,以讓揀貨人員能夠於靠近之儲區開始進行揀貨作業。More specifically, the picking software can set the storage area as a picking starting point based on the storage area to which the picker is currently located to reorder all picking orders to allow the picking personnel to Picking operations can begin at the nearby storage area.
更具體的說,所述於揀貨人員將該揀貨單號內的商品撿貨完成,能夠將該揀貨台車推移至一中繼接收區,而該揀貨人員能夠將任一置放層板上的商品依序移放於數個空密盆內,且每一空密盆內能夠再置放一訂單出貨表單,而已放置商品及訂單出貨表單之空密盆能夠再移動堆疊、並運送出去。More specifically, the picking person completes the goods in the picking order number, and can move the picking cart to a relay receiving area, and the picking person can place any placement layer The goods on the board are sequentially placed in several empty basins, and each ordering and shipping form can be placed in each empty basin, and the empty basins on which the goods and order shipping forms have been placed can be moved and stacked again. Shipped out.
更具體的說,所述每一個訂單出貨表單上係具有一個儲格編號,而該儲格編號係對應其中一個的置放層板。More specifically, each of the order shipping forms has a storage number, and the storage number corresponds to one of the placement boards.
更具體的說,所述揀貨用軟體能夠將該中繼接收區設定為揀貨起始點,以將所有的揀貨單重新排序,以讓揀貨人員能夠於中繼接收區開始進行揀貨作業。More specifically, the picking software can set the relay receiving area as a picking starting point to reorder all picking orders so that the picking personnel can start picking in the relay receiving area. Goods operation.
有關於本發明其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的呈現。Other details, features, and advantages of the present invention will be apparent from the following description of the preferred embodiments.
請參閱第1A~1E圖,為本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨台車之立體構示意圖、側面結構示意圖及電子裝置之架構示意圖,由圖中可知,該揀貨台車係包含一台車本體1,該台車本體1係由一具有輪子111之底框部11向上延伸六根相對的支架12,而於相對的支架12所形成的空間上係形成有一容置頂部13,該容置頂部13上係具有三個容置空間131;Please refer to FIG. 1A to FIG. 1E , which are schematic diagrams showing the three-dimensional structure, side structure diagram and electronic device structure of the picking trolley of the picking trolley, the picking and dispensing system and the picking and sorting method thereof. It can be seen that the picking trolley system comprises a vehicle body 1 which is extended upwardly from a bottom frame portion 11 having wheels 111 to six opposite brackets 12, and is formed in a space formed by the opposite brackets 12. The accommodating top 13 has three accommodating spaces 131;
而六根相對的支架12內側面上係皆相對應設置有一抵持件121,而於任四根相對之支架12的抵持件121之間、定位固設有一置放層板14,該置放層板14為一後端為封閉狀、前端與頂端為開放狀的結構,且該置放層板14前端至後端係具有一斜度,以使一商品由該置放層板14前端進入時,能夠自動滑進該置放層板14的後端處,並受到該置放層板14後端的封閉面擋住;A plurality of resisting members 121 are disposed on the inner side of the six opposite brackets 12, and a placing layer 14 is disposed between the resisting members 121 of the four opposing brackets 12, and the placing layer 14 is disposed. The laminate 14 has a structure in which the rear end is closed, and the front end and the top end are open, and the front end to the rear end of the placement layer 14 have a slope so that a commodity enters from the front end of the placement layer 14 When it is automatically slid into the rear end of the placement layer 14 and is blocked by the closed surface of the rear end of the placement layer 14;
另外,本發明是用以處理紙本貨物的出貨(書籍或雜誌),該置放層板14主要是用以置放用於網路商城(類似博客來一類)要出貨的書,因此置放層板14的尺寸約為一般書籍與雜誌尺寸(約為A4或是菊八開)。In addition, the present invention is for processing shipments (books or magazines) of paper goods, and the placement layer 14 is mainly used for placing books for online shopping malls (like blogs), so The size of the placement deck 14 is about the size of a typical book and magazine (approximately A4 or a jewel).
而該台車本體1相對於每一個置放層板14之位置、於該支架12一側上設置有數個電子標籤器15,其中該電子標籤器15上係為一可發光之元件,且該電子裝置上更具有一可按壓元件174,而該台車本體1更設置有一條碼刷讀裝置16,且一電子裝置17更能夠接收與傳送訊息至該電子標籤器15及該條碼刷讀裝置16上,該電子裝置17能夠直接安裝於該台車本體1上,以使該電子裝置17能夠接收操作該條碼刷讀裝置16所產生的訊息,且使該電子裝置17能夠發送訊息至該電子標籤器15;但該電子裝置17亦能夠以遠端進行控制(例如使用一平板電腦做為電子裝置17),但該台車本體1則必須設置一發射暨接收裝置(圖中未示),用以將操作該條碼刷讀裝置16所產生的訊息無線傳送至該電子裝置17,而該電子裝置17更能夠無線傳送訊息、並由該發射暨接收裝置接受後傳送至該電子標籤器15上The truck body 1 is provided with a plurality of electronic labelers 15 on the side of the bracket 12 with respect to each of the mounting layers 14, wherein the electronic labeler 15 is an illuminable component, and the electronic component The device further has a compressible component 174, and the trolley body 1 is further provided with a code brush reading device 16, and an electronic device 17 is more capable of receiving and transmitting messages to the electronic tag reader 15 and the bar code reading device 16. The electronic device 17 can be directly mounted on the vehicle body 1 so that the electronic device 17 can receive the message generated by the bar code reading device 16, and enable the electronic device 17 to send a message to the electronic tag device 15; However, the electronic device 17 can also be controlled at a remote end (for example, using a tablet computer as the electronic device 17), but the trolley body 1 must be provided with a transmitting and receiving device (not shown) for operating the device. The message generated by the barcode reading device 16 is wirelessly transmitted to the electronic device 17, and the electronic device 17 is more capable of wirelessly transmitting the message, and is accepted by the transmitting and receiving device and transmitted to the electronic tagger. 15 on
另外,該電子裝置17內部更具有一揀貨用軟體171及一遠端連線模組172,以使該揀貨用軟體171能夠與一伺服器平台2進行連線,而該電子裝置17上係具有一操作面板173,本實施例中該操作面板173上係能夠有一觸控螢幕1731,能夠達到顯示與操作之功能,或是於該操作面板173能夠替代設置一顯示螢幕及一操作按鈕區,以使顯示與操作之功能是以不同介面操作,另外,操作面板173亦能夠額外添加其他操作按鈕1732。In addition, the electronic device 17 further has a picking software 171 and a remote connection module 172, so that the picking software 171 can be connected to a server platform 2, and the electronic device 17 is connected. The operation panel 173 can have a touch screen 1731 to display and operate, or the display panel 173 can be used instead of a display screen and an operation button area. In order to make the functions of display and operation operate in different interfaces, in addition, the operation panel 173 can additionally add other operation buttons 1732.
另外,該台車本體1上係安裝有一電池組18,該電池組18係與該電子標籤器15、該條碼刷讀裝置16電性連接,用以提供該台車本體1運作所需之電源;而台車本體1之支架12上係連接有一把手結構19,該把手結構19係具有一推握部191,該推握部191兩端係分別向下彎曲延伸出有一連接部192,該兩個連接部192係與該台車本體1上任兩個相對之支架12相連接。In addition, the battery body 18 is mounted with a battery pack 18, and the battery pack 18 is electrically connected to the electronic tag label 15 and the barcode reading device 16 for providing power required for the operation of the trolley body 1; A handle structure 19 is attached to the bracket 12 of the trolley body 1. The handle structure 19 has a pushing portion 191. The two ends of the pushing portion 191 are respectively bent downward to extend a connecting portion 192. The two connecting portions are respectively connected. The 192 series is connected to any two opposite brackets 12 of the trolley body 1.
而揀貨暨分貨系統,如第2A圖及第2B圖所示,係包含有一揀貨單發送區域3、一商品存放區域4及一中繼接收區5,其中該揀貨台車之台車本體1係停放於該揀貨單發送區域3內,而該商品存放區域4設有複數個用以存放商品之儲區41,而該儲區更區分有數個儲位411,因此當一揀貨人員將該揀貨台車之台車本體1由該揀貨單發送區域3推移至該商品存放區域4(儲位B04)時,能夠依據該揀貨用軟體171之揀貨指示,拾起所對應之商品、並藉由該條碼刷讀裝置16掃描該商品上的條碼,則能夠由該揀貨用軟體171判斷揀貨人員是否有揀出對的商品,之後其中一個置放層板14一側的電子標籤器15則會發光,以告知揀貨人員要將揀出之商品放置於哪一個置放層板14,而揀貨人員必須要按壓該可按壓元件174,以使該發光之電子標籤器15不再發光,如此也告知系統揀貨人員已將揀出之商品置放於該電子標籤器15所對應之置放層板14上;The picking and dispensing system, as shown in Figures 2A and 2B, includes a picking list sending area 3, a commodity storage area 4, and a relay receiving area 5, wherein the picking trolley has a trolley body 1 is parked in the picking list sending area 3, and the commodity storage area 4 is provided with a plurality of storage areas 41 for storing goods, and the storage area is further divided into a plurality of storage places 411, so when a picking person When the truck body 1 of the picking trolley is moved from the picking order transmission area 3 to the product storage area 4 (storage B04), the corresponding product can be picked up based on the picking instruction of the picking software 171. And by scanning the barcode on the product by the barcode reading device 16, it is possible for the picking software 171 to determine whether the picker has the selected item, and then one of the electronic boards on the side of the layer 14 is placed. The labeler 15 will illuminate to inform the picker which placement sheet 14 to place the picked item on, and the picker must press the depressible element 174 to cause the illuminated electronic labeler 15 No longer illuminate, so tell the system that the picker has already picked it up. The product is placed on the placement layer 14 corresponding to the electronic tag label 15;
而再由第3A~3F圖可知,當該揀貨人員要進行揀貨作業時,如第3A圖所示,必須先輸入帳號與密碼,以讓揀貨人員依建檔之原編進行揀貨系統登入,登入後如第3B圖所示,則必須再點選「揀貨作業」以啟動該揀貨用軟體171,之後,如第3C圖所示,則會顯示出「未作業」與「未完成」,其中「未作業」是指未進行揀貨之揀貨單號,而「未完成」是指作業進行中之揀貨單號,如該編號揀貨台車有未完成之揀貨單號,揀貨人員僅能選取該未完成單號繼續作業,如須強制中止該揀貨單作業,須由管理人員於管理程式中進行強制結束;因此揀貨人員則必須點選將作業之揀貨單號;It can be seen from the figures 3A~3F that when the picking personnel wants to carry out the picking operation, as shown in Figure 3A, the account number and password must be entered first, so that the picking personnel can pick the goods according to the original file of the file. If the system is logged in, as shown in Figure 3B, you must click "Pickup Job" to start the picking software 171. After that, as shown in Figure 3C, "No Job" and " "Unfinished", where "not-job" refers to the picking order number that has not been picked, and "unfinished" refers to the picking order number in the process, if the picking trolley has an unfinished picking order No. The picking staff can only select the unfinished order number to continue the operation. If the picking order operation is forced to be suspended, it must be forcibly terminated by the management personnel in the management program; therefore, the picking personnel must select the picking operation. Invoice number;
接著,則是設定揀貨起始點,原先設定是將儲區41編號以A~Z由小到大排序,而揀貨人員可依其當時位置,設定鄰近儲區41或是儲位411為揀貨起始點,並於設定後該揀貨用軟體171將揀貨單重新排序,而第3D圖所示則是揀貨人員於未回到總起始之前已揀完該筆揀貨單,並於中繼站將完成之訂單撤下,重新取一筆新的揀貨單號,因此將中繼站設為起始點的顯示畫面;Then, the picking start point is set. The original setting is to sort the storage area 41 by A~Z from small to large, and the picking staff can set the adjacent storage area 41 or the storage location 411 according to the current position. The picking start point, and after the setting, the picking software 171 reorders the picking order, and the 3D figure shows that the picking person has sorted the picking order before returning to the total start. And at the relay station, the completed order is removed, and a new picking order number is retrieved, so the relay station is set as the starting point display screen;
而於實際揀貨作業時,如第3E圖所示,揀貨人員所選擇的揀貨單號為「K14032800014」,由圖中可知,由於儲位B27D52會離揀貨人員較近,因此先顯示該儲位B27D52的檢貨指示資訊,因此揀貨人員必須前往B27D52進行商品揀貨,而當揀貨人員將一商品揀出後,則會以條碼刷讀裝置16對商品進行刷讀,以讓揀貨用軟體171判斷內建的條碼是否與掃描的條碼一致,以藉此確認揀出商品是否正確;In the actual picking operation, as shown in Figure 3E, the picking order number selected by the picker is “K14032800014”. As can be seen from the figure, since the storage location B27D52 will be closer to the picking personnel, it will be displayed first. The picking instruction information of the storage position B27D52, so the picking personnel must go to the B27D52 for goods picking, and when the picking person picks up a product, the bar code reading device 16 will be used to read the goods, so that The picking software 171 determines whether the built-in barcode is consistent with the scanned barcode, thereby confirming whether the picked-out commodity is correct;
若商品刷讀後沒有問題,由第3E圖中可知,由於本實施例中的台車本體1更具有18個置放層板14與對應之18個電子標籤器15,因此也會於該揀貨用軟體171上顯示18個置放層板14的儲格編號(但不限於僅能夠設置18個置放層板,亦能夠設計為具有21、24個或更多個或更少個置放層板,且該揀貨用軟體171上顯示之置放層板14的儲格編號則會隨之增加或減少),因此當商品刷讀完成後,其中一個電子標籤器15會發亮,因此揀貨人員必須將該商品投入該發亮之電子標籤器15所對應之置放層板14內,之後,揀貨人員必須再按壓該可按壓元件174,使該發亮之電子標籤器15滅燈,而該揀貨用軟體171則會確認揀貨人員已將該商品放進發亮之電子標籤器15所對應之置放層板14內,如此則完成該商品分貨作業,之後,揀貨人員必須一直重覆上述作業過程,以將揀貨單號所對應之揀貨單上的商品完全取出、確認正確性與完成分貨作業,才能夠視為已揀完該筆揀貨單。If there is no problem after the product is read, it can be seen from FIG. 3E that since the trolley body 1 in the embodiment further has 18 placement layers 14 and corresponding 18 electronic labelers 15, the picking is also performed. The storage unit number of the 18 placement layers 14 is displayed on the software 171 (but is not limited to only 18 placement laminates, and can also be designed to have 21, 24 or more or less placement layers). The plate, and the storage number of the placement layer 14 displayed on the picking software 171 is increased or decreased, so that one of the electronic labelers 15 will be illuminated when the product is finished, so The cargo personnel must put the product into the placement layer 14 corresponding to the illuminated electronic labeler 15, after which the picker must press the depressible element 174 again to turn off the illuminated electronic labeler 15 And the picking software 171 confirms that the picker has placed the product in the placement layer 14 corresponding to the illuminated electronic labeler 15, so that the goods are sorted and then picked. The personnel must repeat the above process to pick the pick number corresponding to the picking order number. The complete removal of the goods, confirm the correctness and completion points and unloading operations, to be able to pick up the pen deemed to have finished picking orders.
另外,如遇到該商品揀不到貨時,揀貨人員能夠按壓「下一品項」按鍵,來跳過該商品的揀貨指示,另外該揀貨用軟體171於作業中進行統計揀貨人員的作業時間、與出錯率,以進而分析該位揀貨人員的目前的作業效能、並能夠顯示於該揀貨用軟體171上。In addition, if the goods are not picked up, the picking person can press the "next item" button to skip the picking instruction of the item, and the picking software 171 performs the statistical picking person in the operation. The operation time and the error rate are used to further analyze the current work efficiency of the picker and can be displayed on the picking software 171.
另外,如第3F圖所示,當進行新的一輪揀貨作業時,揀貨人員亦能夠點選系統畫面右側儲格數字(B01J12),以進入查詢畫面、來查詢該儲格配貨商品之明細,另外,亦可於該畫面中,直接輸入商品條碼,來查詢商品之配貨儲格。In addition, as shown in Figure 3F, when a new round of picking operations is performed, the picking staff can also click on the storage number on the right side of the system screen (B01J12) to enter the query screen to query the storage goods. Details, in addition, you can also directly enter the product barcode in the screen to query the distribution of the product.
而當揀貨人員完成一筆揀貨單後,能夠不須推回原揀貨單發送位置(揀貨單發送區域3),而是直接推往該中繼接收區5,該中繼接收區5係至少設置有一空密盆置放車51及一出貨運送車52,其中該空密盆置放車51上放置有數個空密盆,而該揀貨台車能夠移動至該中繼接收區5,並將揀貨台車之任一置放層板14上的商品依序移放於任一空密盆內,且該空密盆內能夠再置放一訂單出貨表單(訂單出貨表單上係具有一個儲格編號,而該儲格編號係對應其中一個的置放層板14),而已放置商品及訂單出貨表單之空密盆能夠堆疊於該出貨運送車52上,並由該出貨運送車52進行樓層間運送,以將整車送往出貨品保。When the picking person completes a picking order, it is not necessary to push back the original picking order sending position (the picking order sending area 3), but directly pushes to the relay receiving area 5, the relay receiving area 5 At least one empty basin placing vehicle 51 and a shipping transport cart 52 are disposed, wherein the empty basin placing vehicle 51 is provided with a plurality of empty basins, and the picking trolley can be moved to the relay receiving area 5 And the goods on any of the picking trolleys 14 are sequentially placed in any empty basin, and an order shipping form can be placed in the empty basin (on the order shipping form) Having a compartment number, and the compartment number corresponds to one of the placement decks 14), and the empty basins on which the merchandise and order shipping forms have been placed can be stacked on the shipping cart 52 and The freight delivery 52 carries the inter-floor transportation to deliver the entire vehicle to the shipment warranty.
而本發明之揀貨暨分貨方法之步驟流程,如第4圖所示,其步驟為: (1) 一揀貨人員能夠於一揀貨單發送區域、將一揀貨台車之揀貨用軟體啟動,並點選任一揀貨單之揀貨單號進行揀貨作業401; (2) 依據揀貨用軟體之揀貨指示,將該揀貨台車由該揀貨單發送區域推移至指定之儲區進行揀貨402; (3) 而揀貨人員由儲區中取出該揀貨用軟體上顯示之商品後,進行掃描該商品上的條碼後,該揀貨用軟體能夠透過該一設置於該揀貨台車上之電子標籤器進行指示要放哪一個置放層板,而該揀貨用軟體能夠再依據一可按壓元件是否被操作、進而判斷該商品是否已被置放於該電子標籤器所對應之置放層板上、進而判斷該商品是否已被置放於該電子標籤器所對應之置放層板上403; (4) 之後,於揀貨人員將該揀貨單號內的商品撿貨完成後,能夠重新選取一新的揀貨單之揀貨單號,依據該揀貨單號之內容進行新的揀貨作業404。The step flow of the picking and dispensing method of the present invention, as shown in FIG. 4, the steps are as follows: (1) A picking person can pick up a picking trolley in a picking order sending area. The software starts, and selects the picking order number of any picking order to perform the picking operation 401; (2) according to the picking instruction of the picking software, the picking trolley is moved from the picking order sending area to the designated The storage area performs the picking 402; (3) after the picking personnel takes out the goods displayed on the picking software from the storage area, and scans the barcode on the product, the picking software can pass the setting The electronic labeler on the picking trolley instructs which one to place the laminate, and the picking software can further determine whether the product has been placed on the electronic label according to whether a pressable component is operated or not. Corresponding to the placing layer on the layer, and further determining whether the product has been placed on the placement layer 403 corresponding to the electronic labeler; (4) after that, the picking person is within the picking order number After the goods are finished, they can be heavy Select a new pick lists of picking a single number, a new picking operation 404 based on the contents of the pick list number.
本發明所提供之揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法,與其他習用技術相互比較時,其優點如下: 1. 本發明能夠讓揀貨人員於揀貨完成後、直接進行下一輪揀貨作業、並以電子裝置及設備協助揀貨人員提高揀貨之準確性。 2. 本發明能夠整合批次揀貨及分貨作業,每個批次最多處理24筆訂單(但亦能夠依據設備增加處理訂單數),且本發明更能夠減去無效搬運動作,縮短整體作業時間,提升整體作業效能。 3. 本發明能夠藉由分貨刷讀進行檢核商品正確性,降低揀貨錯誤發生後衍生之異常處理流程,另外由於本發明是以車載電腦取代紙本揀貨,故能達成節能減碳目標。 4. 本發明能夠解決分貨設備限制、縮短作業時間、擴充作業產能,除此之外更能夠透過無線傳輸資料回饋揀或作業進度,有效掌握作業狀況。 5. 本發明於揀貨完畢不須推回原揀貨單發送位置,作業完成商品再以出貨運送車(籠車)進行樓層間運送,因此本發明之台車能夠依區域進行換人接力作業,故能夠讓人員熟練度提升,且達到揀貨效率佳,並同時具有效率資訊收集等功能。The advantages of the picking trolley, the picking and dispensing system and the picking and dispensing method provided by the present invention when compared with other conventional technologies are as follows: 1. The present invention enables the picking personnel to complete the picking after the completion of the picking Directly carry out the next round of picking operations, and assist the pickers with electronic devices and equipment to improve the accuracy of picking. 2. The invention can integrate batch picking and sorting operations, and can process up to 24 orders per batch (but can also increase the number of processed orders according to the equipment), and the invention can reduce the invalid handling action and shorten the overall operation. Time to improve overall performance. 3. The invention can check the correctness of the goods by means of the brush reading, and reduce the abnormal processing flow derived after the picking error occurs. In addition, since the invention replaces the paper picking by the onboard computer, the energy saving and carbon reduction can be achieved. aims. 4. The present invention can solve the limitation of the distribution equipment, shorten the operation time, and expand the operation capacity. In addition, the data can be retrieved by the wireless transmission data or the progress of the operation, and the operation status can be effectively grasped. 5. The present invention does not need to push back to the original picking order sending position after the picking is completed, and the finished goods are transported by the shipping vehicle (cage car) for inter-floor transportation. Therefore, the trolley of the present invention can be exchanged according to the area. Therefore, it can improve the proficiency of the personnel, and achieve the efficiency of picking goods, and at the same time have the function of collecting information efficiency.
本發明已透過上述之實施例揭露如上,然其並非用以限定本發明,任何熟悉此一技術領域具有通常知識者,在瞭解本發明前述的技術特徵及實施例,並在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之專利保護範圍須視本說明書所附之請求項所界定者為準。The present invention has been disclosed in the above embodiments, and is not intended to limit the present invention. Any of those skilled in the art can understand the foregoing technical features and embodiments of the present invention without departing from the invention. In the spirit and scope, the scope of patent protection of the present invention is subject to the definition of the claims attached to the present specification.
1‧‧‧台車本體
11‧‧‧底框部
111‧‧‧輪子
12‧‧‧支架
121‧‧‧抵持件
13‧‧‧容置頂部
131‧‧‧容置空間
14‧‧‧置放層板
15‧‧‧電子標籤器
16‧‧‧條碼刷讀裝置
17‧‧‧電子裝置
171‧‧‧揀貨用軟體
172‧‧‧遠端連線模組
173‧‧‧操作面板
1731‧‧‧觸控螢幕
1732‧‧‧操作按鈕
174‧‧‧可按壓元件
18‧‧‧電池組
19‧‧‧把手結構
191‧‧‧推握部
192‧‧‧連接部
2‧‧‧伺服器平台
3‧‧‧揀貨單發送區域
4‧‧‧商品存放區域
41‧‧‧儲區
411‧‧‧儲位
5‧‧‧中繼接收區
51‧‧‧空密盆置放車
52‧‧‧出貨運送車1‧‧‧Trolley body
11‧‧‧ bottom frame
111‧‧‧ Wheels
12‧‧‧ bracket
121‧‧‧Resistance
13‧‧‧Capable top
131‧‧‧ accommodating space
14‧‧‧Placement
15‧‧‧Electronic tagger
16‧‧‧ barcode reading device
17‧‧‧Electronic devices
171‧‧‧Picking software
172‧‧‧Remote connection module
173‧‧‧ operation panel
1731‧‧‧ touch screen
1732‧‧‧ operation button
174‧‧‧Compressible components
18‧‧‧Battery Pack
19‧‧‧Handle structure
191‧‧‧Pushing
192‧‧‧Connecting Department
2‧‧‧Server platform
3‧‧‧ Picking Order Delivery Area
4‧‧‧Commodity storage area
41‧‧‧Storage area
411‧‧‧ Storage
5‧‧‧Relay receiving area
51‧‧‧empty basin loading and unloading
52‧‧‧Delivery truck
[第1A圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨台車之立體結構示意圖。 [第1B圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨台車之側面結構示意圖。 [第1C圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨台車之立體結構示意圖。 [第1D圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨台車之側面結構示意圖。 [第1E圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之電子裝置之架構示意圖。 [第2A圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨暨分貨系統之整體分佈示意圖。 [第2B圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨暨分貨系統之儲區分佈示意圖。 [第3A圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第3B圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第3C圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第3D圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第3E圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第3F圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨用軟體之實施操作示意圖。 [第4圖]係本發明揀貨台車、揀貨暨分貨系統及其揀貨暨分貨方法之揀貨暨分貨方法流程圖。[Fig. 1A] is a schematic view showing the three-dimensional structure of the picking trolley of the picking trolley, the picking and sorting system and the picking and dispensing method of the present invention. [Fig. 1B] is a schematic view showing the side structure of the picking trolley of the picking trolley, the picking and dispensing system and the picking and dispensing method of the present invention. [Fig. 1C] is a schematic view showing the three-dimensional structure of the picking trolley of the picking trolley, the picking and dispensing system and the picking and sorting method thereof. [Fig. 1D] is a schematic view showing the side structure of the picking trolley of the picking trolley, the picking and dispensing system and the picking and dispensing method of the present invention. [FIG. 1E] FIG. 1 is a schematic structural view of an electronic device of a picking trolley, a picking and dispensing system, and a picking and dispensing method thereof. [Fig. 2A] is a schematic diagram showing the overall distribution of the picking and sorting system of the picking trolley, the picking and dispensing system and the picking and dispensing method of the present invention. [Fig. 2B] is a schematic diagram of the storage area distribution of the picking and sorting system of the picking trolley, the picking and dispensing system and the picking and dispensing method of the present invention. [Fig. 3A] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 3B] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 3C] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 3D] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 3E] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 3F] is a schematic diagram of the operation of the picking trolley, the picking and dispensing system of the present invention, and the picking software for the picking and dispensing method. [Fig. 4] is a flow chart of the picking and dispensing method of the picking trolley, the picking and dispensing system and the picking and dispensing method of the present invention.
1‧‧‧台車本體 1‧‧‧Trolley body
11‧‧‧底框部 11‧‧‧ bottom frame
111‧‧‧輪子 111‧‧‧ Wheels
12‧‧‧支架 12‧‧‧ bracket
121‧‧‧抵持件 121‧‧‧Resistance
13‧‧‧容置頂部 13‧‧‧Capable top
131‧‧‧容置空間 131‧‧‧ accommodating space
14‧‧‧置放層板 14‧‧‧Placement
15‧‧‧電子標籤器 15‧‧‧Electronic tagger
16‧‧‧條碼刷讀裝置 16‧‧‧ barcode reading device
17‧‧‧電子裝置 17‧‧‧Electronic devices
173‧‧‧操作面板 173‧‧‧ operation panel
1731‧‧‧觸控螢幕 1731‧‧‧ touch screen
1732‧‧‧操作按鈕 1732‧‧‧ operation button
174‧‧‧可按壓元件 174‧‧‧Compressible components
19‧‧‧把手結構 19‧‧‧Handle structure
191‧‧‧推握部 191‧‧‧Pushing
192‧‧‧連接部 192‧‧‧Connecting Department
Claims (26)
Priority Applications (1)
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TW104125410A TW201706195A (en) | 2015-08-05 | 2015-08-05 | Picking cart, picking and dispatching system and picking and dispatching method thereof to allow a picker to perform a new picking operation after completing the picking of goods in the picking list |
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TW104125410A TW201706195A (en) | 2015-08-05 | 2015-08-05 | Picking cart, picking and dispatching system and picking and dispatching method thereof to allow a picker to perform a new picking operation after completing the picking of goods in the picking list |
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US10913599B2 (en) | 2019-04-17 | 2021-02-09 | Industrial Technology Research Institute | Picking rack |
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TWI689877B (en) | 2018-09-14 | 2020-04-01 | 財團法人工業技術研究院 | Goods picking and replenishment method, picking cars and goods picking and replenishment system |
CN114873127B (en) * | 2022-05-18 | 2024-07-23 | 广汽埃安新能源汽车有限公司 | Picking and transporting method and device for automobile parts |
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JPH11208830A (en) * | 1998-01-20 | 1999-08-03 | Murata Mach Ltd | Rack for automated warehouse |
JP2011079619A (en) * | 2009-10-06 | 2011-04-21 | Ishida Co Ltd | Picking system |
TWM382982U (en) * | 2010-01-15 | 2010-06-21 | Brillian Network & Automation Integrated System Co Ltd | Electronic shelf for placement of storage cartridge |
CN101968860A (en) * | 2010-10-09 | 2011-02-09 | 北京物资学院 | Order sorting method and system |
CN103625814A (en) * | 2013-10-30 | 2014-03-12 | 苏州富士德物流设备有限公司 | Improved electronic goods shelf |
CN104463655B (en) * | 2014-12-02 | 2016-10-26 | 北京京东尚科信息技术有限公司 | A kind of order check system |
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