TW201700257A - Device for bonding film - Google Patents

Device for bonding film Download PDF

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Publication number
TW201700257A
TW201700257A TW105115841A TW105115841A TW201700257A TW 201700257 A TW201700257 A TW 201700257A TW 105115841 A TW105115841 A TW 105115841A TW 105115841 A TW105115841 A TW 105115841A TW 201700257 A TW201700257 A TW 201700257A
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Taiwan
Prior art keywords
film
unit
roller
supporting surface
supporting
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TW105115841A
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Chinese (zh)
Inventor
Seiji Yamaura
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Nagano Automation Co Ltd
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Publication of TW201700257A publication Critical patent/TW201700257A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

Provided is a device (1) for bonding a film (60) to a first surface (51) of a substrate (50). The device (1) has: a first unit (10) provided with a member supporting surface (12) that supports the substrate (50) so as to make the first surface (51) face outward; a film supporting surface (22) that supports a part of the film (60) using suction; a second unit (20) that tilts the film supporting surface (22) so as to form an acute angle relative to the first surface (12), with the film supporting surface (22) facing the first surface (12), and that holds the film supporting surface (22) with one end (22a) thereof close to the first surface (51); a roller (30); and a unit (41) that moves the first unit (10).

Description

膜黏合裝置 Membrane bonding device

本發明係有關一種在薄膜彼此或基板等之構件上黏合薄膜之裝置。 The present invention relates to an apparatus for bonding a film to a member such as a film or a substrate.

日本國特開2008-207451號公報揭示一種可將工件彼此黏合的裝置。此裝置具有:第1載物台,其具備用以將第1工件吸引支撐的第1支撐面;第2載物台,其具備在第1工件和第2工件對峙之狀態用以將除了第2工件的一端部以外的部分吸引支撐的第2支撐面;輥子,用以使第2工件的一端部從第1工件的相反側對第1工件推壓;及在保持第1載物台與第2載物台之間隔的狀態下使第1載物台的位置對第2載物台及輥子的位置相對移動之移動裝置。 Japanese Laid-Open Patent Publication No. 2008-207451 discloses a device that can bond workpieces to each other. The apparatus includes a first stage including a first support surface for sucking and supporting the first workpiece, and a second stage including a state in which the first workpiece and the second workpiece are opposed to each other (2) a portion other than the one end portion of the workpiece attracts the supported second support surface; the roller is configured to press the one end portion of the second workpiece against the first workpiece from the opposite side of the first workpiece; and to hold the first stage and A moving device that relatively moves the position of the first stage to the position of the second stage and the roller in a state where the second stage is spaced apart.

【先前技術文獻】 [Previous Technical Literature] 【專利文獻】 [Patent Literature]

【專利文獻1】日本國特開2008-207451號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-207451

在貼附的工件是薄膜的情況,於黏合或貼附期間,事先將薄片狀工件之薄膜予以穩定保持是很重要的。 In the case where the attached workpiece is a film, it is important to stably hold the film of the sheet-like workpiece in advance during bonding or attachment.

本發明的一態樣為,在第1構件的第1面黏合薄膜之裝置。此裝置具有:第1單元,其具備將第1構件以第1面面向外側的方式予以支撐的構件支撐面;薄膜支撐面,其將薄膜的一部份吸引支撐;第2單元,其將薄膜支撐面在和被支撐於第1單元的第1構件的第1面對向的狀態,以與第1面之間形成銳角的方式對第1面傾斜,且在一端接近第1面的狀態予以保持;輥子,其係配置於薄膜支撐面的一端的近旁之輥子,且係將從薄膜支撐面的一端延伸的薄膜推頂於藉第1單元支撐的第1構件的第1面;移動單元,以薄膜支撐面的一端及輥子是沿著藉第1單元支撐的第1構件的第1面移動的方式,使第1單元對薄膜支撐面及輥子相對移動。 One aspect of the present invention is an apparatus for bonding a film to a first surface of a first member. The apparatus includes a first unit including a member supporting surface that supports the first member so that the first surface faces outward, a film supporting surface that attracts and supports a part of the film, and a second unit that presses the film The support surface is inclined to the first surface so as to form an acute angle with the first surface in a state in which the first surface of the first member is supported by the first unit, and the one end is close to the first surface. Holding a roller disposed adjacent to one end of the film support surface, and pushing a film extending from one end of the film support surface to a first surface of the first member supported by the first unit; The first unit is relatively moved to the film supporting surface and the roller so that the one end of the film supporting surface and the roller move along the first surface of the first member supported by the first unit.

此裝置具有和成為貼附薄膜的對象之第1面相面對且相對於第1面形呈銳角配置的薄膜支撐面。因此,能將支撐於薄膜支撐面的狀態之薄膜對輥子和第1面之接觸部分更直線地供給。代表性地,薄膜支撐面亦可面向輥子外周面的切線方向。透過從薄膜支撐面將薄膜直線地供給至輥子,在利用輥子將薄膜貼附於第1面時不易產生將薄膜從薄膜支撐面剝離之方向的力。因此,在正貼附薄膜的期間,利用薄膜支撐面容易保持薄 膜。 This device has a film supporting surface which faces the first surface of the object to which the film is attached and which is disposed at an acute angle with respect to the first surface. Therefore, the film supported in the state of the film supporting surface can be supplied to the contact portion of the roller and the first surface more linearly. Typically, the film support surface may also face the tangential direction of the outer peripheral surface of the roller. When the film is linearly supplied from the film supporting surface to the roller, the force in the direction in which the film is peeled off from the film supporting surface is less likely to occur when the film is attached to the first surface by the roller. Therefore, it is easy to keep thin with the film support surface while the film is being attached. membrane.

亦可為:第2單元包含具備薄膜支撐面之支撐板,在接近支撐板的第1面的一端含有與薄膜支撐面形成銳角的端面(與薄膜支撐面間的角度是銳角的端面)。可縮短薄膜支撐面的一端和輥子之距離,更容易將薄膜從薄膜支撐面向輥子作直線地供給。特別是在第1面為凹面或平面的情況下有效。 Alternatively, the second unit may include a support plate having a film support surface, and an end surface close to the first support surface of the support plate may have an end surface that forms an acute angle with the film support surface (an end surface having an acute angle with the film support surface). The distance between one end of the film support surface and the roller can be shortened, and it is easier to supply the film linearly from the film support surface toward the roller. In particular, it is effective when the first surface is a concave surface or a flat surface.

第1構件亦可為具備第1面之立體的(三維的)形狀的構件,亦可為片狀的構件。若第1構件是片狀的構件,則由第1單元所支撐之第1構件的第1面係和構件支撐面成為平行。因此,第2單元亦可為:將薄膜支撐面以與構件支撐面對向的狀態和構件支撐面之間形成銳角的方式對構件支撐面傾斜,且以一端接近構件支撐面的狀態予以保持者。亦可為:移動單元以薄膜支撐面的一端及輥子是沿著構件支撐面移動的方式,對薄膜支撐面及輥子相對移動第1單元者。 The first member may be a member having a three-dimensional (three-dimensional) shape of the first surface, or may be a sheet-shaped member. When the first member is a sheet-shaped member, the first surface of the first member supported by the first unit and the member supporting surface are parallel. Therefore, the second unit may be such that the film supporting surface is inclined to the member supporting surface in such a manner as to form an acute angle with the member supporting surface and the member supporting surface, and is held in a state in which one end approaches the member supporting surface. . Alternatively, the moving unit may move the first unit to the film supporting surface and the roller in such a manner that one end of the film supporting surface and the roller move along the supporting surface of the member.

薄膜支撐面及輥子亦可配置於構件支撐面的下方。亦即,構件支撐面亦可為面向下側,可對第1面從鉛直方向下側供給薄膜。因此,在薄膜的前端因重力容易垂下的情況,可利用輥子支撐薄膜的前端。又,亦能抑制薄膜從薄膜支撐面剝離。 The film support surface and the roller may also be disposed below the member support surface. That is, the member supporting surface may be facing downward, and the film may be supplied from the lower side in the vertical direction to the first surface. Therefore, the front end of the film can be supported by the roller at the front end of the film which is likely to hang down due to gravity. Further, it is also possible to suppress peeling of the film from the film supporting surface.

第1面亦可為彎曲成凸狀或凹狀的面。代表性地,,第1面亦可為形成圓筒的外面或內面的一部份之圓柱型的(cylindrical)面,第1面亦可為凸狀或凹狀的 圓柱型的面。 The first surface may also be a surface that is curved into a convex shape or a concave shape. Typically, the first surface may also be a cylindrical surface forming a part of the outer or inner surface of the cylinder, and the first surface may also be convex or concave. Cylindrical face.

移動單元係以薄膜支撐面的一端及輥子是沿著第1面或構件支撐面移動的方式使第1單元對薄膜支撐面及輥子相對移動於二維的方向。具體言之,移動單元亦可使第1單元對薄膜支撐面及輥子相對地在除了輥子的軸向以外的二維方向亦即垂直於輥子的軸向之二維方向移動。透過將薄膜支撐面相對於第1面呈銳角配置,即使為第1面是圓柱型的面,特別是凹狀的圓柱型的面,亦可在薄膜支撐面不與第1面干涉下將薄膜貼附於圓柱型的面。 The moving unit moves the first unit to the film supporting surface and the roller in a two-dimensional direction such that one end of the film supporting surface and the roller move along the first surface or the member supporting surface. Specifically, the moving unit can also move the first unit to the film supporting surface and the roller in a two-dimensional direction other than the axial direction of the roller, that is, perpendicular to the axial direction of the roller. By arranging the film supporting surface at an acute angle with respect to the first surface, even if the first surface is a cylindrical surface, particularly a concave cylindrical surface, the film can be attached to the film supporting surface without interfering with the first surface. Attached to the cylindrical surface.

移動單元可移動第1單元,移動包含薄膜支撐面在內的第2單元及輥子亦可,移動第1單元、第2單元及輥子亦可。移動單元亦可包含將第1單元移動於水平方向及鉛直方向的第1移動單元。第1面為彎曲的面之情況,此裝置亦可更具有依據第1面的曲率同步地控制第1單元的水平方向的移動量及鉛直方向的移動量之控制單元。亦可為:此控制單元以圓柱型的第1面與輥子接觸的部分之鉛直方向的位置成為一定的方式同步地控制第1單元的水平方向移動量及鉛直方向移動量。 The moving unit can move the first unit, and the second unit and the roller including the film supporting surface can be moved, and the first unit, the second unit, and the roller can be moved. The moving unit may include a first moving unit that moves the first unit in the horizontal direction and the vertical direction. In the case where the first surface is a curved surface, the apparatus may further have a control unit that synchronously controls the amount of movement of the first unit in the horizontal direction and the amount of movement in the vertical direction in accordance with the curvature of the first surface. In the control unit, the amount of movement in the horizontal direction and the amount of movement in the vertical direction of the first unit may be controlled in synchronization with the position of the portion in which the cylindrical first surface is in contact with the roller in the vertical direction.

1、1a、1b、1c‧‧‧黏合裝置 1, 1a, 1b, 1c‧‧‧ adhesive device

10‧‧‧第1單元 10‧‧‧Unit 1

11‧‧‧真空台 11‧‧‧vacuum

12‧‧‧基板支撐面 12‧‧‧Substrate support surface

13‧‧‧複數孔 13‧‧‧Multiple holes

19‧‧‧真空台 19‧‧‧vacuum

20‧‧‧第2單元 20‧‧‧Unit 2

21‧‧‧支撐板 21‧‧‧Support board

21a‧‧‧輸出端 21a‧‧‧ Output

22‧‧‧薄膜支撐面 22‧‧‧Film support surface

22a‧‧‧輸出端 22a‧‧‧ Output

23‧‧‧複數孔 23‧‧‧Multiple holes

24‧‧‧面 24‧‧‧ face

25‧‧‧板支撐單元 25‧‧‧ board support unit

26‧‧‧軸 26‧‧‧Axis

30‧‧‧輥子 30‧‧‧ Roller

31‧‧‧軸 31‧‧‧Axis

32‧‧‧氣缸單元 32‧‧‧Cylinder unit

33‧‧‧驅動方向 33‧‧‧Drive direction

35‧‧‧氣缸支撐單元 35‧‧‧Cylinder support unit

39‧‧‧表面 39‧‧‧ Surface

40‧‧‧移動系統 40‧‧‧Mobile system

41‧‧‧移動台 41‧‧‧Mobile station

42‧‧‧X軸單元 42‧‧‧X-axis unit

43‧‧‧Z軸單元 43‧‧‧Z-axis unit

44‧‧‧引導單元 44‧‧‧Guide unit

45‧‧‧控制單元 45‧‧‧Control unit

46‧‧‧準備控制單元 46‧‧‧Preparation control unit

46‧‧‧準備控制單元 46‧‧‧Preparation control unit

47‧‧‧動作控制單元 47‧‧‧Action Control Unit

50‧‧‧基板 50‧‧‧Substrate

51‧‧‧面 51‧‧‧ Face

55‧‧‧基板 55‧‧‧Substrate

56‧‧‧面 56‧‧‧ face

57‧‧‧基板 57‧‧‧Substrate

58‧‧‧面 58‧‧‧ Face

60‧‧‧薄膜 60‧‧‧ film

61‧‧‧貼附面 61‧‧‧ Attachment

62‧‧‧前端 62‧‧‧ front end

64‧‧‧後端 64‧‧‧ Backend

71‧‧‧支撐台 71‧‧‧Support table

72‧‧‧框架 72‧‧‧Frame

80‧‧‧第3單元 80‧‧‧Unit 3

80‧‧‧輔助單元 80‧‧‧Auxiliary unit

81‧‧‧輔助板 81‧‧‧Auxiliary board

θ 1‧‧‧角度 θ 1‧‧‧ angle

θ 3‧‧‧角度 θ 3‧‧‧ angle

△X‧‧‧移動量 △X‧‧‧moving amount

△Z‧‧‧移動量 △Z‧‧‧moving amount

R‧‧‧曲率半徑 R‧‧‧ radius of curvature

88‧‧‧第1相機 88‧‧‧1st camera

89‧‧‧第2相機 89‧‧‧2nd camera

圖1係顯示黏合裝置之概要圖。 Figure 1 is a schematic view showing an adhesive device.

圖2係顯示貼附薄膜之情況的圖,圖2(a)為貼附 開始狀態,圖2(b)為中間狀態,及圖2(c)表示最終狀態。 Fig. 2 is a view showing a state in which a film is attached, and Fig. 2(a) is attached. In the start state, Fig. 2(b) is the intermediate state, and Fig. 2(c) shows the final state.

圖3(a)係支撐板傾斜的例子,圖3(b)係支撐板設為平行的例子。 Fig. 3(a) shows an example in which the support plates are inclined, and Fig. 3(b) shows an example in which the support plates are arranged in parallel.

圖4係顯示不同的黏合裝置之概要圖。 Figure 4 is a schematic view showing different bonding devices.

圖5係顯示另一不同的黏合裝置之概要圖。 Figure 5 is a schematic view showing another different bonding device.

圖6係顯示將薄膜黏合的初期之狀態圖。 Fig. 6 is a view showing an initial state of bonding a film.

圖7係顯示正在黏合薄膜之狀態圖。 Fig. 7 is a view showing a state in which a film is being bonded.

圖1顯示一將薄膜黏合於具備凹面的基板之裝置(貼附裝置)的一例。此黏合裝置(貼附裝置)1具有:第1單元10,其支撐平板狀或片狀的基板(工件、第1構件)50的用以貼附薄膜60的面(被貼附面、第1面)51。第1構件的基板50具備圓柱型的凹面(形成圓弧狀的面、圓柱或圓筒的一部份之面)作為貼附薄膜60的面(被貼附面、第1面)51。黏合裝置1包含:第2單元20,其具備將薄膜60吸引支撐的薄膜支撐面22;輥子30,其將薄膜60推頂於第1面51;移動系統(移動裝置)40,係在將輥子30的軸31於相對第1單元10的第2單元20及輥子30延伸的方向設為Y方向時,在垂直於Y方向的二個方向,本例中為在水平方向(X方向)及鉛直方向(Z方向)相對移動。 Fig. 1 shows an example of a device (attaching device) for bonding a film to a substrate having a concave surface. The bonding apparatus (attaching apparatus) 1 has a first unit 10 that supports a surface of a flat or sheet-like substrate (workpiece, first member) 50 to which the film 60 is attached (attached surface, first Face) 51. The substrate 50 of the first member is provided with a cylindrical concave surface (a surface on which an arc-shaped surface, a cylinder or a part of a cylinder is formed) as a surface (attached surface, first surface) 51 to which the film 60 is attached. The bonding apparatus 1 includes a second unit 20 including a film supporting surface 22 for sucking and supporting the film 60, a roller 30 for pushing the film 60 to the first surface 51, and a moving system (moving device) 40 for attaching the roller When the direction of the second unit 20 and the roller 30 extending from the first unit 10 is set to the Y direction, the shaft 31 of the 30 is in the two directions perpendicular to the Y direction, in this example, in the horizontal direction (X direction) and vertical. The direction (Z direction) moves relatively.

此黏合裝置1包含:作為移動系統40之移 動台(移動單元)41,其使第1單元10相對於水平方向的支撐台(底盤)71在X方向及Z方向移動;及控制移動台41的移動之控制單元45。移動單元41包含適當的致動器及機構,例如馬達、氣缸等之公知的致動器、和凸輪、齒輪等公知的機構。移動系統40亦可為:將第2單元20及輥子30移動於X方向及Z方向的系統,亦可為:將第1單元10和第2單元20及輥子30相互移動的系統。移動台41包含:Z軸單元43,其支撐第1單元10並在Z方向伸縮;引導單元44,其引導第1單元10在Z軸方向移動;及X軸單元42,其使Z軸單元43及引導單元44移動於X方向。 The bonding device 1 comprises: as a movement of the mobile system 40 A moving table (moving unit) 41 that moves the first unit 10 with respect to the horizontal support table (chassis) 71 in the X direction and the Z direction, and a control unit 45 that controls the movement of the moving table 41. The moving unit 41 includes appropriate actuators and mechanisms, such as well-known actuators such as motors and cylinders, and well-known mechanisms such as cams and gears. The moving system 40 may be a system that moves the second unit 20 and the roller 30 in the X direction and the Z direction, or may be a system that moves the first unit 10 and the second unit 20 and the roller 30 to each other. The moving stage 41 includes a Z-axis unit 43 that supports the first unit 10 and expands and contracts in the Z direction, a guiding unit 44 that guides the movement of the first unit 10 in the Z-axis direction, and an X-axis unit 42 that causes the Z-axis unit 43 to And the guiding unit 44 moves in the X direction.

第1單元10包含將具備圓柱型的凹面51的片狀的構件(工件、工作物、基板、第1構件)50予以吸引支撐的真空台11。真空台11包含:凹成(彎曲的)圓弧狀(cylindrical)的基板支撐面(工件支撐面、構件支撐面)12;及在基板支撐面12為吸附基板50而設置的複數孔13。吸附用的複數孔13被連接於真空泵(未圖示),可藉由將圓柱型的基板50真空吸附於支撐面12而固定。將基板50固定的方法不限於真空吸附,亦能藉由磁力固定,亦可機械式固定。基板50的第1面(被貼附面、黏合對象面)51的一例係曲率半徑1000mm左右的圓柱型的凹面。 The first unit 10 includes a vacuum table 11 that sucks and supports a sheet-shaped member (workpiece, workpiece, substrate, first member) 50 having a cylindrical concave surface 51. The vacuum stage 11 includes a concave (curved) circular substrate supporting surface (workpiece supporting surface, member supporting surface) 12; and a plurality of holes 13 provided in the substrate supporting surface 12 to adsorb the substrate 50. The plurality of holes 13 for adsorption are connected to a vacuum pump (not shown), and can be fixed by vacuum-adsorbing the cylindrical substrate 50 to the support surface 12. The method of fixing the substrate 50 is not limited to vacuum adsorption, and may be fixed by magnetic force or mechanically. An example of the first surface (attached surface, bonding target surface) 51 of the substrate 50 is a cylindrical concave surface having a curvature radius of about 1000 mm.

基板50亦可為金屬或塑膠等之剛性高的基板,亦可為比其等還薄的片狀薄膜,亦可為一部份具備 作為被貼附面51之圓柱型的面之立體的構件或零件等。第1面51的曲率半徑未受限於1000mm,亦可為接近於平面者,相反的,亦可為曲率半徑200mm左右或其以下。在曲率半徑小的情況,有時會有需要利用後述的第2單元20調整薄膜支撐面22的傾斜之情況。 The substrate 50 may be a highly rigid substrate such as metal or plastic, or may be a thin film film or a part thereof. It is a three-dimensional member or part of the cylindrical surface to be attached to the surface 51. The radius of curvature of the first surface 51 is not limited to 1000 mm, and may be close to a plane. Conversely, the radius of curvature may be about 200 mm or less. When the radius of curvature is small, there is a case where it is necessary to adjust the inclination of the film supporting surface 22 by the second unit 20 which will be described later.

支撐貼附於基板50的第1面51的薄膜60的第2單元20,係包含支撐薄膜60的平坦的薄膜支撐面22之支撐板21,支撐板21係包含用以在薄膜支撐面22將薄膜60吸引固定之複數孔23。複數孔23係為形成負壓而連接鼓風機(未圖示)。薄片狀構件(膜、層、工件)的薄膜60係透過藉鼓風機吸入的氣流所形成之風壓及負壓而被固定於薄膜支撐面22。又,如後述,當藉由輥子30使薄膜60被拉扯時,薄膜60沿著薄膜支撐面22滑動,繼續地供給至輥子30。 The second unit 20 supporting the film 60 attached to the first surface 51 of the substrate 50 is a support plate 21 including a flat film support surface 22 of the support film 60, and the support plate 21 is included to be used on the film support surface 22. The film 60 attracts a plurality of fixed apertures 23. The plurality of holes 23 are connected to a blower (not shown) to form a negative pressure. The film 60 of the sheet-like member (film, layer, workpiece) is fixed to the film support surface 22 by the wind pressure and the negative pressure formed by the airflow sucked by the blower. Further, as will be described later, when the film 60 is pulled by the roller 30, the film 60 slides along the film supporting surface 22 and is continuously supplied to the roller 30.

黏合裝置1更包含板支撐單元25,其將第2單元20的支撐板21支撐於從底盤71往Z方向(鉛直方向)立起的框架72。此板支撐單元25包含適當的致動器,例如馬達、氣缸等、及凸輪等之公知的機構,可調整支撐板21的Z方向的位置和薄膜支撐面22對水平方向的角度(對X方向傾斜)θ 1。角度θ 1的範圍例如和水平方向(X方向)形成的角度(對水平方向傾斜)是5至60度。板支撐單元25能進一步使支撐板21繞延伸於X方向的軸26反轉。藉此,可使薄膜支撐面22從將薄膜60設定之朝上的狀態反轉成為了在基板50之第1面51 上黏合薄膜60而與第1面51對向(對峙)之朝下的狀態,該基板50以第1面51面向外側(上側)的方式支撐於基板支撐面12。 The bonding apparatus 1 further includes a board supporting unit 25 that supports the supporting plate 21 of the second unit 20 to the frame 72 that rises from the chassis 71 in the Z direction (vertical direction). The board support unit 25 includes a suitable actuator such as a motor, a cylinder, or the like, and a known mechanism such as a cam, and can adjust the position of the support plate 21 in the Z direction and the angle of the film support surface 22 to the horizontal direction (for the X direction). Tilt) θ 1. The range of the angle θ 1 , for example, the angle formed in the horizontal direction (X direction) (inclination in the horizontal direction) is 5 to 60 degrees. The board support unit 25 can further reverse the support plate 21 about the axis 26 extending in the X direction. Thereby, the film supporting surface 22 can be reversed from the state in which the film 60 is set upward to the first surface 51 of the substrate 50. The upper surface of the adhesive film 60 is opposed to the first surface 51 (the opposite side), and the substrate 50 is supported on the substrate supporting surface 12 such that the first surface 51 faces outward (upper side).

此黏合裝置1包含第3單元80,其可對支撐板21裝卸輔助板81。關於要將薄膜60貼附於第1面51的準備方面,首先,在支撐板21的輸出側的端21a安裝輔助板81,在延長薄膜支撐面22的輸出端(一端)22a之狀態設定薄膜60。然後,從薄膜60的貼附面61卸下保護薄膜(未圖示)之後,使輔助板81往X方向退避,將支撐板21反轉。藉此,可將薄膜60的貼附面61面向基板50的第1面51(以相面對的對向狀態)作設置,該基板50以第1面51面向外側的方式支撐於基板支撐面12。然後,以薄膜60的前端62是無拘束的狀態從薄膜支撐面22的輸出端22a往前延伸,其前端62藉由輥子30,初期可將薄膜60推頂於第1面51。 This bonding device 1 includes a third unit 80 that can attach and detach the auxiliary plate 81 to the support plate 21. In order to prepare the film 60 to be attached to the first surface 51, first, the auxiliary plate 81 is attached to the output end 21a of the support plate 21, and the film is set in the state of extending the output end (one end) 22a of the film supporting surface 22. 60. Then, after the protective film (not shown) is detached from the attaching surface 61 of the film 60, the auxiliary plate 81 is retracted in the X direction, and the support plate 21 is reversed. Thereby, the attaching surface 61 of the film 60 can be disposed facing the first surface 51 of the substrate 50 (opposing in a facing direction), and the substrate 50 is supported on the substrate supporting surface such that the first surface 51 faces outward. 12. Then, the front end 62 of the film 60 is extended from the output end 22a of the film supporting surface 22 in an unconstrained state, and the leading end 62 of the film 62 is initially pushed by the film 30 to the first surface 51 by the roller 30.

在支撐板21的輸出端21a形成相對於薄膜支撐面22成銳角的面24。在反轉支撐板21時可將輥子30配置於接近薄膜支撐面22的位置。 A face 24 that forms an acute angle with respect to the film support surface 22 is formed at the output end 21a of the support plate 21. When the support plate 21 is reversed, the roller 30 can be disposed at a position close to the film support surface 22.

輥子30係為軸31往Y方向延伸之圓筒狀的旋轉體。黏合裝置1包含:氣缸單元32,其施加壓力予輥子30;及氣缸支撐單元35,其將氣缸單元32支撐於從底盤71在Z方向(鉛直方向)立起的框架72。此氣缸支撐單元35包含適當的致動器,例如馬達、氣缸等和凸輪等之機構,可調整氣缸單元32的Z方向的位置、及氣 缸單元32的驅動方向33和Z方向之角度θ 2。角度θ 2的範圍為,例如和鉛直方向(垂直方向,Z方向)所成的角度(對鉛直方向傾斜)為0至60度,亦可為0至30度,亦可為0至15度。 The roller 30 is a cylindrical rotating body in which the shaft 31 extends in the Y direction. The bonding apparatus 1 includes a cylinder unit 32 that applies pressure to the roller 30, and a cylinder supporting unit 35 that supports the cylinder unit 32 to a frame 72 that rises from the chassis 71 in the Z direction (vertical direction). The cylinder supporting unit 35 includes a suitable actuator, such as a motor, a cylinder, etc., and a mechanism such as a cam, and can adjust the position of the cylinder unit 32 in the Z direction, and the gas. The driving direction 33 of the cylinder unit 32 and the angle θ 2 of the Z direction. The angle θ 2 is, for example, an angle (vertical to the vertical direction) formed in the vertical direction (the vertical direction, the Z direction) is 0 to 60 degrees, and may be 0 to 30 degrees or 0 to 15 degrees.

用以控制黏合裝置1的移動單元(移動台)41、板支撐單元25及氣缸支撐單元35等之可動機構的控制單元45係包含:準備控制單元46,其控制第2單元20、輔助單元80、及輥子30的位置、方向等之可動機構,俾將薄膜60準備成可開始貼附於基板50的第1面51;及動作控制單元47,其控制移動台41等之黏合裝置1的可動機構,以使第2單元20及輥子30沿著第1面51的方式對第1單元10相對移動於二維方向(X-Z方向)。更具體言之,動作控制單元47係控制移動台41等,以薄膜支撐面22的一端(輸出端)22a及輥子30是沿著藉第1單元10支撐的基板50的第1面51移動的方式,使第1單元10對薄膜支撐面22及輥子30相對移動。本例中,更具體言之,動作控制單元47係控制移動台41等,以薄膜支撐面22的輸出端22a及輥子30是沿著基板支撐面12移動的方式,使第1單元10對薄膜支撐面22及輥子30相對移動。 The control unit 45 for controlling the movable mechanism of the moving unit (mobile station) 41, the plate supporting unit 25, and the cylinder supporting unit 35 of the bonding device 1 includes a preparation control unit 46 that controls the second unit 20 and the auxiliary unit 80. And a movable mechanism such as a position and a direction of the roller 30, the film 60 is prepared to be attached to the first surface 51 of the substrate 50, and the operation control unit 47 controls the movable device 1 of the moving table 41 or the like. The mechanism relatively moves the first unit 10 in the two-dimensional direction (XZ direction) so that the second unit 20 and the roller 30 are along the first surface 51. More specifically, the motion control unit 47 controls the mobile station 41 and the like so that one end (output end) 22a of the film supporting surface 22 and the roller 30 move along the first surface 51 of the substrate 50 supported by the first unit 10. In this manner, the first unit 10 relatively moves the film supporting surface 22 and the roller 30. In this example, more specifically, the motion control unit 47 controls the mobile station 41 and the like so that the output end 22a of the film supporting surface 22 and the roller 30 move along the substrate supporting surface 12, so that the first unit 10 is opposed to the film. The support surface 22 and the roller 30 move relative to each other.

此黏合裝置1中,動作控制單元47為了在彎曲的第1面51上黏合薄膜60,係與第1面51的曲率(曲率半徑)同步地控制移動台(移動單元)41的依據X軸單元42的第1單元10的水平方向(X方向)的移動 量及依據Z軸單元43的鉛直方向(Z方向)的移動量。具體言之,為了將薄膜60貼附於圓柱型的曲面51,以在X方向移動第1單元10時,圓柱型的第1面51和輥子30相接的部分之Z方向的位置成為一定的方式進行同步控制。 In the bonding apparatus 1, the operation control unit 47 controls the X-axis unit of the moving table (moving unit) 41 in synchronization with the curvature (curvature radius) of the first surface 51 in order to bond the film 60 to the curved first surface 51. Movement of the horizontal direction (X direction) of the first unit 10 of 42 The amount and the amount of movement in accordance with the vertical direction (Z direction) of the Z-axis unit 43. Specifically, in order to attach the film 60 to the cylindrical curved surface 51, when the first unit 10 is moved in the X direction, the position of the portion where the cylindrical first surface 51 and the roller 30 are in contact with each other in the Z direction is constant. The way to synchronize control.

控制單元45可使用電腦和使電腦發揮機能的軟體來實現。作為準備控制單元46及動作控制單元47的機能係能以軟體(程式,程式製品)作提供,亦可透過網際網路來提供、或記錄於記憶晶片或碟片等之適當的記錄媒體作提供。 The control unit 45 can be implemented using a computer and a software that enables the computer to function. The functions of the preparation control unit 46 and the operation control unit 47 can be provided by software (program, program), and can also be provided through the Internet or recorded on a suitable recording medium such as a memory chip or a disc. .

圖2顯示使用控制單元45的機能控制黏合裝置1而在基板50的圓柱型的第1面51貼附(黏合)薄膜60的樣子(控制方法)。如圖2(a)所示,第2單元20係利用板支撐單元25將支撐板21反轉使薄膜支撐面22和基板50的第1面51對向。因此薄膜60的黏合面61係與在第1單元10以該基板50的第1面51朝上方式固定的基板50的貼附對象的第1面51相對峙。板支撐單元25係使支撐板21對水平方向(X方向)形成角度θ 1的傾斜程度,使薄膜支撐面22傾斜和第1面51形成銳角。其結果,薄膜支撐面22係在其輸出端22a最接近於第1面51的狀態被保持。例如,薄膜支撐面22與第1面51之間的角度θ 1的範圍係5度至60度,以10至45度較佳,10至30度更佳。本例中,角度θ 1係例如20度。 FIG. 2 shows a state in which the film 60 is attached (bonded) to the cylindrical first surface 51 of the substrate 50 by the function control bonding device 1 of the control unit 45 (control method). As shown in FIG. 2(a), the second unit 20 reverses the support plate 21 by the plate supporting unit 25 so that the film supporting surface 22 faces the first surface 51 of the substrate 50. Therefore, the bonding surface 61 of the film 60 is opposed to the first surface 51 of the substrate 50 to which the first unit 10 is fixed upward by the first surface 51 of the substrate 50. The plate supporting unit 25 is such that the support plate 21 is inclined at an angle θ 1 in the horizontal direction (X direction) so that the film supporting surface 22 is inclined and the first surface 51 forms an acute angle. As a result, the film supporting surface 22 is held in a state where the output end 22a is closest to the first surface 51. For example, the angle θ 1 between the film supporting surface 22 and the first surface 51 ranges from 5 to 60 degrees, preferably from 10 to 45 degrees, more preferably from 10 to 30 degrees. In this example, the angle θ 1 is, for example, 20 degrees.

在以片狀的基板50作為工件黏合薄膜60的情況,第1單元10的基板支撐面12係和基板50的第1面51平行的彎曲的面,由於基板50的厚度以數μm至數mm左右者居多,所以實質上第1面51與基板支撐面12係等效。因此,薄膜支撐面22為,以與基板支撐面12對向的狀態且和基板支撐面12之間形成銳角地對基板支撐面12傾斜,且於薄膜支撐面22的輸出端22a接近基板支撐面12的狀態下被保持。 In the case where the sheet-like substrate 50 is used as the workpiece bonding film 60, the substrate supporting surface 12 of the first unit 10 is a curved surface parallel to the first surface 51 of the substrate 50, and the thickness of the substrate 50 is several μm to several mm. Since the left and right are mostly, the first surface 51 is substantially equivalent to the substrate supporting surface 12. Therefore, the film supporting surface 22 is inclined toward the substrate supporting surface 12 at an acute angle with the substrate supporting surface 12 and at an acute angle with the substrate supporting surface 12, and is close to the substrate supporting surface at the output end 22a of the film supporting surface 22. The state of 12 is maintained.

本例中,藉由板支撐單元25使X方向和薄膜支撐面22之間傾斜成角度θ 1(保持成銳角),形成第1面51和薄膜支撐面22之間的角度θ 3成為銳角。利用板支撐單元25可控制薄膜支撐板21的傾斜,亦可將薄膜支撐板21的角度控制成角度θ 1成為一定,亦可控制角度θ 3成為一定。 In this example, the plate support unit 25 inclines the X direction and the film supporting surface 22 at an angle θ 1 (held at an acute angle), and the angle θ 3 between the first surface 51 and the film supporting surface 22 is formed to be an acute angle. The inclination of the film supporting plate 21 can be controlled by the plate supporting unit 25, and the angle of the film supporting plate 21 can be controlled so that the angle θ 1 becomes constant, and the angle θ 3 can be controlled to be constant.

動作控制單元47係控制移動台41的X軸單元42及Z軸單元43的移動量,將由薄膜支撐面22所支撐之薄膜60的前端62與由第1單元10的真空台11所支撐之基板50的第1面51的端部52對位。然後,將輥子30與薄膜60的前端62對位,將薄膜60從上側(薄膜60的背面側、貼附面的相反側)加壓,開始將薄膜60貼附於第1面51的作業(工程)。 The motion control unit 47 controls the amount of movement of the X-axis unit 42 and the Z-axis unit 43 of the mobile station 41, and the front end 62 of the film 60 supported by the film supporting surface 22 and the substrate supported by the vacuum table 11 of the first unit 10. The end 52 of the first face 51 of 50 is aligned. Then, the roller 30 is aligned with the front end 62 of the film 60, and the film 60 is pressurized from the upper side (the back side of the film 60 and the side opposite to the attaching surface), and the operation of attaching the film 60 to the first surface 51 is started ( engineering).

動作控制單元47係依第1面51的曲率,亦即基板支撐面12的曲率(曲率半徑),將支撐真空台11的移動台41的Z軸單元43的Z軸方向的移動量△Z與X 軸單元42的X方向的移動量△X同步地控制。具體言之,動作控制單元47係將支撐真空台11的移動台41的Z軸單元43的Z軸方向的移動量△Z,與X軸單元42的X方向的移動量△X同步地伴隨著依圓柱型的第1面51的曲率半徑R所演算的值作控制。本例中,從貼附開始到圖2(b)所示的中間位置為止,將移動量△Z相對於移動量△X控制成往正方向(上側),從中間位置到圖2(c)所示的貼附完成的位置為止,將移動量△Z相對於移動量△X往負方向(下側)同步控制。 The motion control unit 47 adjusts the movement amount ΔZ of the Z-axis unit 43 of the moving table 41 supporting the vacuum table 11 in the Z-axis direction according to the curvature of the first surface 51, that is, the curvature (radius of curvature) of the substrate supporting surface 12. X The amount of movement ΔX of the shaft unit 42 in the X direction is controlled in synchronization. Specifically, the motion control unit 47 synchronizes the movement amount ΔZ in the Z-axis direction of the Z-axis unit 43 of the moving table 41 that supports the vacuum table 11 with the movement amount ΔX in the X direction of the X-axis unit 42. The value calculated by the radius of curvature R of the first surface 51 of the cylindrical type is controlled. In this example, the movement amount ΔZ is controlled to the positive direction (upper side) with respect to the movement amount ΔX from the start of attachment to the intermediate position shown in Fig. 2(b), from the intermediate position to Fig. 2(c) The movement amount ΔZ is synchronously controlled in the negative direction (lower side) with respect to the movement amount ΔX until the position where the attachment is completed.

藉由動作控制單元47之控制,圓柱型的第1面51在由真空台11所支撐之基板50的凹方向沿著X方向移動並保持在和輥子30接觸的位置(高度)。因此,輥子30係將圓柱型的第1面51連續地加壓。 By the control of the motion control unit 47, the cylindrical first surface 51 is moved in the X direction in the concave direction of the substrate 50 supported by the vacuum table 11 and held at a position (height) in contact with the roller 30. Therefore, the roller 30 continuously pressurizes the cylindrical first surface 51.

再者,由於支撐薄膜60的支撐板21係相對於X方向在Z方向傾斜,所以即使凹狀的第1面51在Z方向移動亦不和真空台11干涉。因此,由薄膜支撐面22所支撐之薄膜60係藉由輥子30連續地被推頂於圓柱型的第1面51並從薄膜支撐面22往第1面51送出。如此,藉由黏合裝置1可將薄膜60以既定的壓力貼附於彎曲成圓柱型的第1面51上,而不是平面上。 Further, since the support plate 21 of the support film 60 is inclined in the Z direction with respect to the X direction, even if the concave first surface 51 moves in the Z direction, it does not interfere with the vacuum stage 11. Therefore, the film 60 supported by the film supporting surface 22 is continuously pushed up by the roller 30 to the cylindrical first surface 51 and sent out from the film supporting surface 22 to the first surface 51. Thus, the film 60 can be attached to the first surface 51 bent into a cylindrical shape by a predetermined pressure by the bonding apparatus 1, instead of being planar.

再者,由於支撐薄膜60的薄膜支撐面22傾斜,所以從薄膜支撐面22朝輥子30直線地供給薄膜60,薄膜60不易從薄膜支撐面22剝離。因此,如圖2(c)所示,即使輥子30接近於薄膜60的後端64之狀態,亦 能抑制被吸引支撐於薄膜支撐面22的薄膜60從薄膜支撐面22剝離。 Further, since the film supporting surface 22 of the support film 60 is inclined, the film 60 is linearly supplied from the film supporting surface 22 toward the roller 30, and the film 60 is not easily peeled off from the film supporting surface 22. Therefore, as shown in FIG. 2(c), even if the roller 30 is close to the state of the rear end 64 of the film 60, The film 60 that is attracted and supported by the film supporting surface 22 can be prevented from being peeled off from the film supporting surface 22.

圖3(a)及(b)顯示不同的黏合裝置1a。此黏合裝置1a具備含有平坦的真空台19之第1單元10,在由平坦的基板支撐面12所支撐之平板的基板(工件)55的平坦的第1面56上貼附薄膜60。 Figures 3 (a) and (b) show different bonding devices 1a. The bonding apparatus 1a includes a first unit 10 including a flat vacuum stage 19, and a film 60 is attached to a flat first surface 56 of a flat plate (workpiece) 55 supported by a flat substrate supporting surface 12.

圖3(a)顯示傾斜薄膜支撐面22的情況,圖3(b)顯示將薄膜支撐面22對平坦的第1面56及基板支撐面12平行設定的情況。如圖3(b)所示,當薄膜支撐面22相對於第1面56及基板支撐面12是平行而非傾斜時,薄膜60從薄膜支撐面22被供給至輥子30時,薄膜60在薄膜支撐面22與輥子30之間上下歪斜,薄膜60有從薄膜支撐面22的前端22a剝離的傾向。 3(a) shows a case where the film supporting surface 22 is inclined, and FIG. 3(b) shows a case where the film supporting surface 22 is set in parallel to the flat first surface 56 and the substrate supporting surface 12. As shown in FIG. 3(b), when the film supporting surface 22 is parallel to the first surface 56 and the substrate supporting surface 12 instead of being inclined, when the film 60 is supplied from the film supporting surface 22 to the roller 30, the film 60 is in the film. The support surface 22 and the roller 30 are vertically inclined, and the film 60 tends to be peeled off from the front end 22a of the film support surface 22.

對此,如圖3(a)所示,使薄膜支撐面22相對於X方向或黏合對象的第1面56(基板支撐面12)以銳角θ 1(θ 3)傾斜的情況為,可於輥子30的表面(外周面)39的切線方向配置薄膜支撐面22。因此,可從薄膜支撐面22對輥子30大致直線地供給薄膜60,可抑制薄膜60從薄膜支撐面22的前端22a剝離。因此,能更加抑制在薄膜60貼附於基板55之際產生歪斜或皺紋的情況,藉由薄膜支撐面22可更確實地保持薄膜60的後端64。因此,可將薄膜60一邊以輥子30施加壓力一邊貼附於基板55的第1面56迄至最後,可將薄膜60更加均等地貼附於基板55的面56上。即使如上述的例子, 基板的貼附對象面(黏合對象面、第1面)彎曲成凹狀,又如以下的例子,基板彎曲成凸狀亦是相同。 On the other hand, as shown in FIG. 3( a ), the film supporting surface 22 is inclined at an acute angle θ 1 (θ 3 ) with respect to the X direction or the first surface 56 (substrate supporting surface 12 ) to be bonded. The film support surface 22 is disposed in the tangential direction of the surface (outer peripheral surface) 39 of the roller 30. Therefore, the film 60 can be supplied substantially linearly from the film supporting surface 22 to the roller 30, and the peeling of the film 60 from the front end 22a of the film supporting surface 22 can be suppressed. Therefore, it is possible to further suppress the occurrence of skew or wrinkles when the film 60 is attached to the substrate 55, and the film support surface 22 can more reliably hold the rear end 64 of the film 60. Therefore, the film 60 can be attached to the first surface 56 of the substrate 55 by the application of pressure from the roller 30, and the film 60 can be more uniformly attached to the surface 56 of the substrate 55. Even as in the example above, The substrate to be attached (the surface to be bonded and the first surface) of the substrate is curved in a concave shape, and the substrate is also curved in a convex shape as in the following example.

在基板是平板且彎曲成凹狀的情況,當使薄膜支撐面22傾斜時,雖支撐板21的輸出端21a側有可能與輥子30干涉,但藉由將支撐板21的輸出端21a作成相對於薄膜支撐面22成銳角的面24,亦可抑制與輥子30干涉。因此,可讓薄膜支撐面22的輸出側的端22a與輥子30之距離接近。因為藉由使薄膜支撐面22傾斜可在薄膜支撐面22的輸出側的端22a一邊支撐薄膜60一邊將薄膜60供給至輥子30,所以薄膜60在薄膜支撐面22和輥子30之間成為無拘束的距離變非常短。因此,薄膜60的黏合開始場所的控制變容易,能更正確、精度佳地將薄膜60貼附於貼附對象的面56。 In the case where the substrate is a flat plate and is bent into a concave shape, when the film supporting surface 22 is inclined, although the output end 21a side of the supporting plate 21 may interfere with the roller 30, the output end 21a of the supporting plate 21 is made relatively The surface 24 having an acute angle on the film supporting surface 22 can also suppress interference with the roller 30. Therefore, the distance from the end 22a on the output side of the film supporting surface 22 to the roller 30 can be made close. Since the film 60 is supplied to the roller 30 while supporting the film 60 on the output side end 22a of the film supporting surface 22 by tilting the film supporting surface 22, the film 60 becomes unconstrained between the film supporting surface 22 and the roller 30. The distance is very short. Therefore, the control of the bonding start position of the film 60 is facilitated, and the film 60 can be attached to the surface 56 of the attached object more accurately and accurately.

圖4顯示不同的黏合裝置1b。此黏合裝置1b中,第2單元20及輥子30配置在第1單元10的下方(鉛直方向下側)。亦即,第1單元10的基板支撐面12面向下側,第2單元20的薄膜支撐面22在基板支撐面12的下側被配置成朝上,與基板支撐面12相面對。因此,黏合對象的基板50與薄膜60之上下的位置關係逆轉,能將薄膜60朝上貼附。因為成為在朝上的薄膜支撐面22載放薄膜60的狀態,所以薄膜60的重量未作用在相對於薄膜支撐面22剝離的方向。因此,能更抑制薄膜60從薄膜支撐面22剝離。又,於薄膜60的前端62在輥子30從下側被支撐之狀態下開始薄膜60的貼附作業。 Figure 4 shows a different bonding device 1b. In the bonding apparatus 1b, the second unit 20 and the roller 30 are disposed below the first unit 10 (lower side in the vertical direction). That is, the substrate supporting surface 12 of the first unit 10 faces downward, and the film supporting surface 22 of the second unit 20 is disposed to face upward on the lower side of the substrate supporting surface 12, and faces the substrate supporting surface 12. Therefore, the positional relationship between the substrate 50 of the bonding target and the film 60 is reversed, and the film 60 can be attached upward. Since the film 60 is placed on the film supporting surface 22 facing upward, the weight of the film 60 does not act in the direction of peeling off from the film supporting surface 22. Therefore, peeling of the film 60 from the film supporting surface 22 can be further suppressed. Moreover, the attaching operation of the film 60 is started in the front end 62 of the film 60 in a state where the roller 30 is supported from the lower side.

將薄膜60利用薄膜支撐面22從上側吸引支撐的情況,當薄膜60非常薄,且從薄膜支撐面22突出成為無拘束狀態的薄膜60藉由薄膜本身並無可維持成直線程度的剛性(硬度)時,有時會有薄膜60的前端62垂下而前端62的定位變難的情況。藉由利用薄膜支撐面22將薄膜60從下側支撐,使用輥子30將薄膜60的前端62從下側支撐,即便是薄膜60薄剛性小的情況,亦能將薄膜60的前端62朝貼附對象的第1面51直線地延長。因此,能精度佳地將薄膜60貼附於基板50的第1面51。 When the film 60 is suction-supported from the upper side by the film supporting surface 22, when the film 60 is very thin and the film 60 is protruded from the film supporting surface 22 into an unconstrained state, the film itself has no rigidity which can maintain a straight line (hardness). In the case of the case, the front end 62 of the film 60 may hang down and the positioning of the front end 62 may become difficult. By supporting the film 60 from the lower side by the film supporting surface 22, the front end 62 of the film 60 is supported from the lower side by the roller 30, and even if the thin film 60 is thin and rigid, the front end 62 of the film 60 can be attached. The first surface 51 of the object is linearly extended. Therefore, the film 60 can be attached to the first surface 51 of the substrate 50 with high precision.

圖5至圖7顯示另一不同的黏合裝置1c。此黏合裝置1c係在彎曲成凸狀且凸的圓柱型的面是第1面58的片狀的基板57上黏合薄膜60之裝置。第1單元10包含具備彎曲成凸狀的基板支撐面12之真空台11。第2單元20包含反轉(旋轉)薄膜支撐板21之板支撐單元25。 Figures 5 to 7 show another different bonding device 1c. The bonding apparatus 1c is a device for bonding the film 60 to a sheet-like substrate 57 having a convex cylindrical shape and a convex cylindrical surface which is the first surface 58. The first unit 10 includes a vacuum stage 11 having a substrate supporting surface 12 that is curved in a convex shape. The second unit 20 includes a plate supporting unit 25 that reverses (rotates) the film supporting plate 21.

如圖5所示,黏合裝置1c的準備控制單元46為,在第2單元20的薄膜支撐板21的薄膜支撐面22搭載薄膜60,其前端62的位置利用第1相機88辨識。又,準備控制單元46係利用第2相機89確認被搭載於真空台11的基板支撐面12上之基板57的第1面58的要將薄膜60開始黏合的端59之位置。之後,準備控制單元46為,使輔助板81從支撐板21退避,在利用板支撐單元25將支撐板21以於薄膜支撐面22將薄膜60的一部份(除了前端62以外的部分)吸引支撐之狀態下反 轉大致180度。又,利用移動單元41將第1單元10移動於支撐板21的下側。 As shown in FIG. 5, the preparation control unit 46 of the bonding apparatus 1c mounts the film 60 on the film supporting surface 22 of the film supporting plate 21 of the second unit 20, and the position of the front end 62 is recognized by the first camera 88. Moreover, the preparation control unit 46 confirms the position of the end 59 of the first surface 58 of the substrate 57 mounted on the substrate supporting surface 12 of the vacuum stage 11 by which the film 60 starts to be bonded by the second camera 89. Thereafter, the preparation control unit 46 is configured to retract the auxiliary plate 81 from the support plate 21, and the support plate 21 is attracted to the film supporting surface 22 by a portion of the film 60 (except for the front end 62) by the plate supporting unit 25. In the state of support Turn around 180 degrees. Further, the first unit 10 is moved to the lower side of the support plate 21 by the moving unit 41.

如圖6所示,準備控制單元46係使薄膜支撐板21再旋轉,使薄膜支撐面22和水平方向X所成的角度θ 1成為銳角。藉此,可將薄膜支撐面22以和第1單元10的基板支撐面12及與其所支撐之基板57的第1面58對向的狀態下與第1面58(基板支撐面12)之間的角度θ 3形成銳角的方式予以保持。又,藉由使基板支撐面12對第1面58及基板支撐面12傾斜,可將輸出端22a以接近於第1面58及基板支撐面12的狀態保持。 As shown in Fig. 6, the preparation control unit 46 re-rotates the film supporting plate 21 so that the angle θ 1 formed by the film supporting surface 22 and the horizontal direction X becomes an acute angle. Thereby, the film supporting surface 22 can be opposed to the first surface 58 (substrate supporting surface 12) in a state of being opposed to the substrate supporting surface 12 of the first unit 10 and the first surface 58 of the substrate 57 supported thereby. The angle θ 3 is maintained in an acute angle. Further, by tilting the substrate supporting surface 12 against the first surface 58 and the substrate supporting surface 12, the output end 22a can be held in a state close to the first surface 58 and the substrate supporting surface 12.

然後,準備控制單元46係將配置於薄膜支撐面22的輸出端22a的近旁之輥子30朝第1面58(基板支撐面12)延伸,將從薄膜支撐面22的輸出端22a延伸的薄膜60的前端62推頂於第1面58。 Then, the preparation control unit 46 extends the roller 30 disposed near the output end 22a of the film supporting surface 22 toward the first surface 58 (substrate supporting surface 12), and extends the film 60 from the output end 22a of the film supporting surface 22. The front end 62 is pushed against the first side 58.

之後,動作控制單元47控制移動單元41,以薄膜支撐面22的輸出端22a及輥子30是沿著藉第1單元10支撐的基板57的第1面58移動的方式,使第1單元10與薄膜支撐面22及輥子30相對移動。具體言之,按照凸狀的曲面58的曲率半徑使第1單元10與將第1單元10在X方向移動於圖面右側同步地朝Z方向(上下方向)降低(縮短)。 Thereafter, the operation control unit 47 controls the moving unit 41 to move the first unit 10 such that the output end 22a of the film supporting surface 22 and the roller 30 move along the first surface 58 of the substrate 57 supported by the first unit 10. The film support surface 22 and the roller 30 are relatively moved. Specifically, the first unit 10 is lowered (shortened) in the Z direction (up and down direction) in synchronization with the movement of the first unit 10 in the X direction in the X direction in accordance with the radius of curvature of the convex curved surface 58.

藉由移動單元41控制第1單元10使X方向的移動量△X及Z方向的移動量△Z與第1面58的曲率同步,如圖7所示,能在不使薄膜支撐面22的輸出端22a 及輥子30移動下將薄膜60貼附於凸面58。 The first unit 10 is controlled by the moving unit 41 to synchronize the movement amount ΔX in the X direction and the movement amount ΔZ in the Z direction with the curvature of the first surface 58. As shown in Fig. 7, the film supporting surface 22 can be prevented. Output 22a The film 60 is attached to the convex surface 58 while the roller 30 is moving.

本例中亦是,薄膜支撐面22相對於水平方向X傾斜,沿著輥子30的外周面39之切線方向配置。因此,被吸附支撐於薄膜支撐面22的薄膜60係依輥子30在薄膜支撐面22滑動而被貼附於第1面58上的份量而不易從薄膜支撐面22剝離,能以皺紋或氣泡等不進入第1面58的方式進行貼附迄至薄膜60的末端為止。 Also in this example, the film supporting surface 22 is inclined with respect to the horizontal direction X and is arranged along the tangential direction of the outer peripheral surface 39 of the roller 30. Therefore, the film 60 adsorbed and supported by the film supporting surface 22 is detachably attached to the first surface 58 by the roller 30 on the film supporting surface 22, and is not easily peeled off from the film supporting surface 22, and wrinkles or bubbles can be used. The attachment to the end of the film 60 is performed so as not to enter the first surface 58.

此外,上述的黏合裝置1、1a、1b及1c係藉由移動單元41將支撐基板50的第1單元10移動於X方向及Z方向者,但亦可將支撐薄膜60的第2單元20及輥子30相對於第1單元10移動,關於亦可移動雙方的情況如上述。又,要黏合薄膜60的對象物(工件)不限於片狀的基板,亦可為具備立體的(三維)構造者。 Further, in the above-described bonding apparatuses 1, 1a, 1b, and 1c, the first unit 10 of the support substrate 50 is moved in the X direction and the Z direction by the moving unit 41, but the second unit 20 of the supporting film 60 and the second unit 20 may be The roller 30 moves relative to the first unit 10, and the case where both sides can be moved is as described above. Further, the object (workpiece) to be bonded to the film 60 is not limited to a sheet-like substrate, and may be a three-dimensional (three-dimensional) structure.

1‧‧‧黏合裝置 1‧‧‧Adhesive device

10‧‧‧第1單元 10‧‧‧Unit 1

11‧‧‧真空台 11‧‧‧vacuum

12‧‧‧基板支撐面 12‧‧‧Substrate support surface

20‧‧‧第2單元 20‧‧‧Unit 2

21‧‧‧支撐板 21‧‧‧Support board

21a‧‧‧輸出端 21a‧‧‧ Output

22‧‧‧薄膜支撐面 22‧‧‧Film support surface

22a‧‧‧輸出端 22a‧‧‧ Output

24‧‧‧面 24‧‧‧ face

30‧‧‧輥子 30‧‧‧ Roller

31‧‧‧軸 31‧‧‧Axis

39‧‧‧表面 39‧‧‧ Surface

41‧‧‧移動台 41‧‧‧Mobile station

42‧‧‧X軸單元 42‧‧‧X-axis unit

43‧‧‧Z軸單元 43‧‧‧Z-axis unit

44‧‧‧引導單元 44‧‧‧Guide unit

47‧‧‧動作控制單元 47‧‧‧Action Control Unit

50‧‧‧基板 50‧‧‧Substrate

51‧‧‧面 51‧‧‧ Face

52‧‧‧端部 52‧‧‧End

60‧‧‧薄膜 60‧‧‧ film

61‧‧‧貼附面 61‧‧‧ Attachment

62‧‧‧前端 62‧‧‧ front end

θ 1‧‧‧角度 θ 1‧‧‧ angle

θ 3‧‧‧角度 θ 3‧‧‧ angle

△X‧‧‧移動量 △X‧‧‧moving amount

△Z‧‧‧移動量 △Z‧‧‧moving amount

Claims (8)

一種膜貼合裝置,係在第1構件的第1面黏合薄膜之裝置,具有:第1單元,其具備將前述第1構件以前述第1面面向外側的方式予以支撐的構件支撐面;薄膜支撐面,其將前述薄膜的一部份吸引支撐;第2單元,其將前述薄膜支撐面在和被支撐於前述第1單元的前述第1構件的前述第1面對向的狀態,以與前述第1面之間形成銳角的方式對前述第1面傾斜,且在一端接近前述第1面的狀態予以保持;輥子,其係配置於前述薄膜支撐面的前述一端的近旁之輥子,且係將從前述薄膜支撐面的前述一端延伸的前述薄膜推頂於藉前述第1單元支撐的前述第1構件的前述第1面上的輥子;及移動單元,以前述薄膜支撐面的前述一端及前述輥子是沿著藉前述第1單元支撐的前述第1構件的前述第1面移動的方式,使前述第1單元對前述薄膜支撐面及前述輥子相對移動。 A film bonding apparatus which is a device for bonding a film to a first surface of a first member, comprising: a first unit having a member supporting surface for supporting the first member so that the first surface faces outward; a support surface that sucks and supports a part of the film; and a second unit that faces the film support surface and the first member that is supported by the first unit in the first direction The first surface is inclined at an acute angle to the first surface, and is held in a state in which one end is close to the first surface. The roller is disposed on a roller adjacent to the one end of the film supporting surface, and is a roller. a film extending from the one end of the film supporting surface to a roller on the first surface of the first member supported by the first unit; and a moving unit, the one end of the film supporting surface and the aforementioned The roller moves the first support unit to the film support surface and the roller so as to move along the first surface of the first member supported by the first unit. 如請求項1之膜貼合裝置,其中前述第2單元係將前述薄膜支撐面保持於前述輥子的外周面的切線方向。 The film bonding apparatus of claim 1, wherein the second unit holds the film supporting surface in a tangential direction of an outer circumferential surface of the roller. 如請求項1或2之膜貼合裝置,其中 前述第2單元包含具備前述薄膜支撐面之支撐板,前述支撐板在前述一端具備與前述薄膜支撐面之間形成銳角的端面。 A film laminating device according to claim 1 or 2, wherein The second unit includes a support plate having the film support surface, and the support plate has an end surface that forms an acute angle with the film support surface at one end. 如請求項1至3中任一項之膜貼合裝置,其中前述第1構件係片狀的構件,前述第2單元,其將前述薄膜支撐面在和前述構件支撐面對向的狀態,以與前述構件支撐面之間形成銳角的方式對前述構件支撐面傾斜,且在前述一端接近前述構件支撐面的狀態予以保持,前述移動單元,其以前述薄膜支撐面的前述一端及前述輥子是沿著前述構件支撐面移動的方式,使前述第1單元對前述薄膜支撐面及前述輥子相對移動。 The film bonding apparatus according to any one of claims 1 to 3, wherein the first member is a sheet-like member, and the second unit has a state in which the film supporting surface faces the member supporting member The member supporting surface is inclined to form an acute angle with the member supporting surface, and is held in a state in which the one end is close to the member supporting surface, and the moving unit is along the one end of the film supporting surface and the roller is along The first unit is relatively moved to the film supporting surface and the roller in such a manner that the member supporting surface moves. 如請求項1至4中任一項之膜貼合裝置,其中前述薄膜支撐面及前述輥子配置於前述構件支撐面的下方。 The film bonding apparatus according to any one of claims 1 to 4, wherein the film supporting surface and the roller are disposed below the member supporting surface. 如請求項1至5中任一項之膜貼合裝置,其中前述第1面係彎曲成凸狀或凹狀的面,前述移動單元,其以前述薄膜支撐面的前述一端及前述輥子是沿著前述第1面移動的方式,使前述第1單元對前述薄膜支撐面及前述輥子相對移動於二維的方向。 The film bonding apparatus according to any one of claims 1 to 5, wherein the first surface is curved into a convex or concave surface, and the moving unit has the one end of the film supporting surface and the roller In the first surface movement, the first unit is relatively moved in the two-dimensional direction with respect to the film supporting surface and the roller. 如請求項1至5中任一項之膜貼合裝置,其中前述第1構件係含有彎曲成凸狀或凹狀的前述第l面之片狀的構件,前述移動單元,其以前述薄膜支撐面的前述一端及前述輥子是沿著前述構件支撐面移動的方式,使前述第1單元對前述薄膜支撐面及前述輥子相對移動於二維的方向。 The film bonding apparatus according to any one of claims 1 to 5, wherein the first member includes a sheet-like member of the first surface that is curved in a convex or concave shape, and the moving unit is supported by the film. The one end of the surface and the roller are moved along the member supporting surface such that the first unit relatively moves the film supporting surface and the roller in a two-dimensional direction. 如請求項6或7之膜貼合裝置,其中前述移動單元包含將前述第1單元移動於水平方向及垂直方向之第1移動單元,更具有控制單元,其依據彎曲的前述第1面的曲率同步控制前述第1單元的水平方向的移動量及垂直方向的移動量。 The film bonding apparatus according to claim 6 or 7, wherein the moving unit includes a first moving unit that moves the first unit in a horizontal direction and a vertical direction, and further includes a control unit that changes curvature of the first surface according to the bending The amount of movement in the horizontal direction and the amount of movement in the vertical direction of the first unit are synchronously controlled.
TW105115841A 2015-05-20 2016-05-20 Device for bonding film TW201700257A (en)

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