TW201643203A - Polymer resin having formula 1 or 2, adhesive film comprising the same, and display device connected by adhesive film - Google Patents

Polymer resin having formula 1 or 2, adhesive film comprising the same, and display device connected by adhesive film Download PDF

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TW201643203A
TW201643203A TW105113259A TW105113259A TW201643203A TW 201643203 A TW201643203 A TW 201643203A TW 105113259 A TW105113259 A TW 105113259A TW 105113259 A TW105113259 A TW 105113259A TW 201643203 A TW201643203 A TW 201643203A
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compound
adhesive film
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TWI607031B (en
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許健寧
姜京喜
高連助
金精燮
金哈納
徐賢柱
權純榮
李娟浩
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三星Sdi股份有限公司
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/02Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G61/00Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
    • C08G61/12Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L65/00Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers

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  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)
  • Epoxy Resins (AREA)

Abstract

The present invention relates to a polymer resin represented by Formula 1 or 2, an adhesive film including the same, and a display apparatus connected by the adhesive film. [Formula 1][Formula 2], In Formula 1 or 2, each substituent is the same as defined in the specification.

Description

具有式1或式2的聚合物樹脂、含有其的接著膜及由接著膜連接的顯示裝置Polymer resin having Formula 1 or Formula 2, adhesive film containing the same, and display device connected by the adhesive film

本發明是有關於一種由式1或式2表示的聚合物樹脂、含有其的接著膜及由接著膜連接的顯示裝置。The present invention relates to a polymer resin represented by Formula 1 or Formula 2, an adhesive film containing the same, and a display device connected by an adhesive film.

隨著近年來電子裝置的微型化及高度功能化推動了用於連接終端的狹窄組件的發展,在用於接合積體電路(integrated circuit,IC)晶片與可撓性印刷電路(flexible printed circuit,FPC)板以及用於接合IC晶片及玻璃基板與氧化銦錫(indium tin oxide,ITO)電極電路的電子封裝領域使用能夠促進該些終端之間的連接的各種膜狀接著劑。With the recent miniaturization and high functionality of electronic devices, the development of narrow components for connecting terminals has been promoted for bonding integrated circuit (IC) chips and flexible printed circuits (flexible printed circuits, The FPC) board and the field of electronic packaging for bonding IC chips and glass substrates and indium tin oxide (ITO) electrode circuits use various film-like adhesives which can promote the connection between the terminals.

作為在樹脂組成物中含有導電顆粒的膜狀接著劑的接著膜容許接著劑中的樹脂在被加熱及壓縮時流動,藉此密封在連接目標上彼此面對的電極之間的間隙並容許某些導電顆粒填充所述電極之間的所述間隙,藉此達成所述電極之間的電性連接。The adhesive film as a film-like adhesive containing conductive particles in the resin composition allows the resin in the adhesive to flow while being heated and compressed, thereby sealing the gap between the electrodes facing each other on the connection target and allowing a certain The conductive particles fill the gap between the electrodes, thereby achieving an electrical connection between the electrodes.

一般而言,接著膜是由包含熱固性樹脂及固化劑作為基本組分的環氧組成物所構成。然而,環氧樹脂組成物(日本專利公開第2009-161755A號)在形成膜時存在成膜性或可撓性不足的問題。具體而言,隨著近來電子裝置輕薄短小化的趨勢,基板變得更薄且接合熱量及壓力變低,故成膜性及可撓性變得更加重要。因此,需要一種在低溫下表現出優異可流動性、並具有優異黏著性、接著性質及可靠性的新的聚合物樹脂。In general, the adhesive film is composed of an epoxy composition containing a thermosetting resin and a curing agent as essential components. However, the epoxy resin composition (Japanese Patent Publication No. 2009-161755 A) has a problem of insufficient film formability or flexibility when forming a film. Specifically, as electronic devices have become lighter and shorter, the substrate has become thinner and the bonding heat and pressure have become lower. Therefore, film formation properties and flexibility have become more important. Therefore, there is a need for a new polymer resin which exhibits excellent flowability at low temperatures and which has excellent adhesion, adhesion properties and reliability.

本發明的目的在於提供一種聚合物樹脂,所述聚合物樹脂具有良好的耐熱性及可流動性,在形成膜時確保高成膜性,並表現出優異的可撓性、耐熱性及連接性質。An object of the present invention is to provide a polymer resin which has good heat resistance and flowability, ensures high film formability when forming a film, and exhibits excellent flexibility, heat resistance and bonding properties. .

本發明的另一目的在於提供一種接著膜以及由所述膜連接的顯示裝置,所述接著膜即使在低連接溫度下仍能達成連接並表現出優異的儲存穩定性、接著強度及可靠性。Another object of the present invention is to provide an adhesive film and a display device connected by the film, which can achieve connection even at a low connection temperature and exhibit excellent storage stability, adhesion strength and reliability.

根據本發明的一個態樣,提供一種具有由式1或式2表示的單元的聚合物樹脂: [式1]; [式2],   其中X1 及X2 各自為雙官能環氧化合物衍生單元或液晶原(mesogen)化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基;Y1 及Y2 各自為雙官能環氧化合物衍生單元,且Z1 及Z2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,或Y1 及Y2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,且Z1 及Z2 各自為雙官能環氧化合物衍生單元;以及n1 、n2 、m1 及m2 各自獨立表示自1至10的整數。According to an aspect of the invention, there is provided a polymer resin having a unit represented by Formula 1 or Formula 2: [Formula 1] ; [Formula 2] Wherein X 1 and X 2 are each a difunctional epoxy compound-derived unit or a mesogen compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group; Y 1 and Y 2 are each a difunctional epoxy compound-derived unit, and each of Z 1 and Z 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has cross-linking The functional group, or Y 1 and Y 2 , each is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, and each of Z 1 and Z 2 is a double a functional epoxy compound-derived unit; and n 1 , n 2 , m 1 and m 2 each independently represent an integer from 1 to 10.

根據本發明的另一態樣,一種接著膜包含具有由式1或式2表示的單元的聚合物樹脂。According to another aspect of the invention, an adhesive film comprises a polymer resin having a unit represented by Formula 1 or Formula 2.

根據本發明的又一態樣,提供一種在100°C或小於100°C的溫度下具有1,000厘泊至40,000厘泊的最小熔體黏度的接著膜。According to still another aspect of the present invention, there is provided an adhesive film having a minimum melt viscosity of from 1,000 centipoise to 40,000 centipoise at a temperature of 100 ° C or less.

根據本發明的再一態樣,提供一種由所述接著膜連接的顯示裝置。According to still another aspect of the present invention, a display device connected by the adhesive film is provided.

根據本發明實施例的聚合物樹脂及含有其的接著膜不僅具有優異的耐熱性及可流動性並在形成膜時表現出高成膜性,而且具有優越的可撓性、可流動性、耐熱性及連接性質。此外,根據本發明實施例的含有聚合物樹脂的接著膜即使在低連接溫度下仍能夠達成連接並表現出優異的儲存穩定性、接著強度及可靠性。The polymer resin and the adhesive film containing the same according to the embodiments of the present invention not only have excellent heat resistance and flowability, but also exhibit high film formability when forming a film, and have superior flexibility, flowability, and heat resistance. Sex and connection nature. Further, the adhesive film containing a polymer resin according to an embodiment of the present invention can achieve connection even at a low connection temperature and exhibit excellent storage stability, adhesion strength, and reliability.

以下將詳細闡述本發明的實施例。然而,提供該些實施例是為了例示而非限制本發明。本發明僅由隨附申請專利範圍界定。Embodiments of the present invention will be described in detail below. However, the examples are provided to illustrate and not to limit the invention. The invention is defined only by the scope of the accompanying claims.

本發明的一個實施例提供一種具有由式1或式2表示的單元的聚合物樹脂: [式1];   [式2],   其中X1 及X2 各自為雙官能環氧化合物衍生單元或液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基;Y1 及Y2 各自為雙官能環氧化合物衍生單元,且Z1 及Z2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,或Y1 及Y2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,且Z1 及Z2 各自為雙官能環氧化合物衍生單元;以及n1 、n2 、m1 及m2 各自獨立表示自1至10的整數。One embodiment of the present invention provides a polymer resin having a unit represented by Formula 1 or Formula 2: [Formula 1] ; [Formula 2] Wherein X 1 and X 2 are each a difunctional epoxy compound-derived unit or a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group; Y 1 and Y 2 is each a difunctional epoxy compound-derived unit, and each of Z 1 and Z 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, Or each of Y 1 and Y 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, and each of Z 1 and Z 2 is a difunctional epoxy The compound-derived unit; and n 1 , n 2 , m 1 and m 2 each independently represent an integer from 1 to 10.

由式1或式2表示的用於形成膜的聚合物樹脂具有高成膜性,同時在可撓性、耐熱性、接著強度、及儲存穩定性方面表現出改良的性質。The polymer resin for forming a film represented by Formula 1 or Formula 2 has high film formability while exhibiting improved properties in terms of flexibility, heat resistance, adhesion strength, and storage stability.

除非另外定義,否則本文中使用的術語「經取代」意指化合物中的氫原子經選自以下的取代基取代:鹵素原子(F、Br、Cl或I)、鹵代烷基、羥基、烷氧基、硝基、氰基、胺基、疊氮基、脒基、肼基、伸肼(hydrazono)基、羰基、胺甲醯基、硫醇基、酯基、羧基或其鹽、磺醯基或其鹽、磷酸基或其鹽、C1 至C20 烷基、C2 至C20 烯基、C2 至C20 炔基、C6 至C30 芳基、C7 至C30 芳烷基、C1 至C20 烷氧基、C1 至C20 雜烷基、C3 至C20 雜芳烷基、C3 至C20 環烷基、(甲基)丙烯酸酯基、C3 至C20 環烯基、C4 至C20 環炔基、C2 至C20 雜環烷基、及其組合。The term "substituted" as used herein, unless otherwise defined, means that a hydrogen atom in a compound is substituted with a substituent selected from a halogen atom (F, Br, Cl or I), a haloalkyl group, a hydroxyl group, an alkoxy group. , nitro, cyano, amine, azide, sulfhydryl, fluorenyl, hydrazono, carbonyl, amine mercapto, thiol, ester, carboxyl or its salts, sulfonyl or a salt thereof, a phosphate group or a salt thereof, a C 1 to C 20 alkyl group, a C 2 to C 20 alkenyl group, a C 2 to C 20 alkynyl group, a C 6 to C 30 aryl group, a C 7 to C 30 aralkyl group, C 1 to C 20 alkoxy, C 1 to C 20 heteroalkyl, C 3 to C 20 heteroarylalkyl, C 3 to C 20 cycloalkyl, (meth) acrylate group, C 3 to C 20 Cycloalkenyl, C 4 to C 20 cycloalkynyl, C 2 to C 20 heterocycloalkyl, and combinations thereof.

此外,除非另外定義,否則術語「雜」意指化合物包含選自N、O、S、及P的一個至三個雜原子。Further, unless otherwise defined, the term "hetero" means that the compound contains one to three heteroatoms selected from N, O, S, and P.

在式1或式2中,雙官能環氧化合物可為經取代或未經取代的雙官能雙酚A環氧化合物、雙酚F環氧化合物、雙酚AD環氧化合物或雙酚S環氧化合物。具體而言,所述雙官能環氧化合物可為雙酚A環氧化合物或雙酚F環氧化合物。In Formula 1 or Formula 2, the difunctional epoxy compound may be a substituted or unsubstituted difunctional bisphenol A epoxy compound, a bisphenol F epoxy compound, a bisphenol AD epoxy compound or a bisphenol S epoxy Compound. Specifically, the difunctional epoxy compound may be a bisphenol A epoxy compound or a bisphenol F epoxy compound.

在式1或式2中,含有至少兩個芳香族或脂環族化合物並具有交聯官能基的液晶原化合物是指一種具有至少兩個在一個方向上連接的芳香族環或脂環族環的液晶原化合物,所述液晶原化合物具有交聯官能基且為經取代的或未經取代的並可具有棒狀或碟狀結構。所述交聯官能基為能夠與環氧基進行反應以形成交聯結構的官能基,例如為羥基、環氧基、丙烯酸酯基或羧基,更具體而言為羥基。In Formula 1 or Formula 2, a liquid crystal original compound containing at least two aromatic or alicyclic compounds and having a crosslinking functional group means an aromatic ring or an alicyclic ring having at least two linked in one direction. A liquid crystalline raw compound having a cross-linking functional group and being substituted or unsubstituted and having a rod-like or dish-like structure. The crosslinking functional group is a functional group capable of reacting with an epoxy group to form a crosslinked structure, such as a hydroxyl group, an epoxy group, an acrylate group or a carboxyl group, more specifically a hydroxyl group.

液晶原化合物衍生單元的實例可包括如下式A1至式A7: [式A1]、   [式A2]、   [式A3]、   [式A4]、   [式A5]、   [式A6]、以及   [式A7],   其中R1 至R24 各自獨立為氫、氟、烷基、硫醇基、甲硫基、硝基或含有0至20個烷基或氫的醇、胺或羧酸,且在相對末端的連接基團可包括醚鍵聯或酯鍵聯。Examples of the liquid crystal raw compound-derived unit may include the following formulas A1 to A7: [Formula A1] , [Formula A2] , [Formula A3] , [Formula A4] , [Formula A5] , [Formula A6] And [Formula A7] Wherein R 1 to R 24 are each independently hydrogen, fluoro, alkyl, thiol, methylthio, nitro or an alcohol, amine or carboxylic acid having from 0 to 20 alkyl or hydrogen, and at opposite ends The linking group can include an ether linkage or an ester linkage.

液晶原化合物的另一實例可包括具有以下結構並在相對末端具有交聯官能基的化合物,在所述結構中,至少兩個芳香烴鍵結至稠環或至少兩個芳香族環直接連接或經由連接基團連接。Another example of a liquid crystal raw compound may include a compound having the following structure and having a crosslinking functional group at an opposite end, in which at least two aromatic hydrocarbons are bonded to a fused ring or at least two aromatic rings are directly linked or Connected via a linking group.

具有由式1或式2表示的單元的所述聚合物樹脂可由雙官能環氧化合物、具有交聯官能基的苯基茀化合物或萘基茀化合物以及含有芳香族或脂環族化合物並具有交聯官能基的液晶原化合物的縮合反應來製備。所述交聯官能基可為能夠與環氧基或其他交聯官能基反應以形成交聯結構的官能基,例如為羥基、環氧基、丙烯酸酯基或羧基,更具體而言為羥基或環氧基。具體而言,具有由式1或式2表示的單元的聚合物樹脂可藉由以下方式製備:將上述化合物置於反應器中同時使氮氣回流,添加溶劑(例如,環己酮),並添加反應觸媒且在將反應器保持於100°C至200°C的溫度下的同時進行1小時至50小時的聚合。具有交聯官能基的苯基茀化合物或萘基茀化合物對具有交聯官能基的液晶原化合物的聚合當量比可為1:5至5:1,具體而言1:4至3:1。此外,具有交聯官能基的苯基茀化合物或萘基茀化合物對雙官能環氧化合物的聚合當量比可為1:5至5:1,具體而言1:4至3:1。具有交聯官能基的苯基茀化合物或萘基茀化合物可為9,9-雙(4-羥苯基)茀(9,9-bis(4-hydroxyphenyl)fluorene)或9,9-雙(6-羥基-2-萘基)茀(9,9-bis(6-hydroxy-2-naphthyl)fluorene)。The polymer resin having a unit represented by Formula 1 or Formula 2 may be a difunctional epoxy compound, a phenyl fluorene compound having a cross-linking functional group or a naphthyl fluorene compound, and containing an aromatic or alicyclic compound and having an intersection It is prepared by a condensation reaction of a bifunctional liquid crystal original compound. The crosslinking functional group may be a functional group capable of reacting with an epoxy group or other crosslinking functional group to form a crosslinked structure, such as a hydroxyl group, an epoxy group, an acrylate group or a carboxyl group, more specifically a hydroxyl group or Epoxy group. Specifically, a polymer resin having a unit represented by Formula 1 or Formula 2 can be produced by placing the above compound in a reactor while refluxing nitrogen, adding a solvent (for example, cyclohexanone), and adding The catalyst is reacted and polymerization is carried out for 1 hour to 50 hours while maintaining the reactor at a temperature of from 100 ° C to 200 ° C. The polymerization equivalent ratio of the phenylhydrazine compound or the naphthylquinone compound having a crosslinking functional group to the liquid crystal original compound having a crosslinking functional group may be from 1:5 to 5:1, specifically from 1:4 to 3:1. Further, the polymerization equivalent ratio of the phenylfluorene compound or the naphthylquinone compound having a crosslinking functional group to the difunctional epoxy compound may be from 1:5 to 5:1, specifically from 1:4 to 3:1. The phenyl fluorene compound or naphthyl fluorene compound having a crosslinking functional group may be 9,9-bis(4-hydroxyphenyl)fluorene or 9,9-bis ( 6-hydroxy-2-naphthylfluorene (6-hydroxy-2-naphthyl) fluorene).

具有由式1或式2表示的單元的聚合物樹脂可具有1,000至500,000、具體而言2,000至200,000、且更具體而言10,000至100,000的重量平均分子量。在此範圍內,所述聚合物樹脂可有利於成膜性、可撓性及耐熱性。具有由式1或式2表示的單元的聚合物樹脂可具有95°C至180°C、具體而言100°C至150°C的玻璃轉化溫度。以固體含量計,在接著膜中可包含按重量計10%(10重量%)至50重量%、具體而言15重量%至40重量%的聚合物樹脂。The polymer resin having a unit represented by Formula 1 or Formula 2 may have a weight average molecular weight of 1,000 to 500,000, specifically, 2,000 to 200,000, and more specifically 10,000 to 100,000. Within this range, the polymer resin can contribute to film formability, flexibility, and heat resistance. The polymer resin having a unit represented by Formula 1 or Formula 2 may have a glass transition temperature of from 95 ° C to 180 ° C, specifically from 100 ° C to 150 ° C. The polymer resin may be contained in the adhesive film in an amount of 10% (10% by weight) to 50% by weight, specifically 15% by weight to 40% by weight, based on the solid content.

用於製備具有由式1或式2表示的單元的聚合物樹脂的反應觸媒可為例如胺反應觸媒或咪唑反應觸媒。胺反應觸媒可包括線型胺、脂肪胺、經改質脂肪胺、芳香胺、二級胺及三級胺,且其具體實例可包括苄基二甲胺、三乙醇胺、三伸乙四胺、二伸乙三胺、三乙胺、二甲胺基乙醇、三(二甲基胺甲基)苯酚等。The reaction catalyst for preparing the polymer resin having a unit represented by Formula 1 or Formula 2 may be, for example, an amine reaction catalyst or an imidazole reaction catalyst. The amine reaction catalyst may include a linear amine, a fatty amine, a modified aliphatic amine, an aromatic amine, a secondary amine, and a tertiary amine, and specific examples thereof may include benzyldimethylamine, triethanolamine, triethylenetetramine, Diethylenetriamine, triethylamine, dimethylaminoethanol, tris(dimethylaminomethyl)phenol, and the like.

咪唑反應觸媒的實例可包括咪唑、異咪唑、2-甲基咪唑、2-乙基-4-甲基咪唑、2,4-二甲基咪唑、丁基咪唑、2-十七烯基-4-甲基咪唑、2-十一烯基咪唑、1-乙烯基-2-甲基咪唑、2-正十七基咪唑、2-十一基咪唑、2-十七基咪唑、2-苯基咪唑、1-苄基-2-甲基咪唑、1-丙基-2-甲基咪唑、1-氰乙基-2-甲基咪唑、1-氰乙基-2-乙基-4-甲基咪唑、1-氰乙基-2-十一基咪唑、1-氰乙基-2-苯基咪唑、1-胍胺乙基-2-甲基咪唑、咪唑與甲基咪唑的加成物、咪唑與偏苯三甲酸的加成物、2-正十七基-4-甲基咪唑、苯基咪唑、苄基咪唑、2-甲基-4,5-二苯基咪唑、2,3,5-三苯基咪唑、2-苯乙烯基咪唑、1-(十二基苄基)-2-甲基咪唑、2-(2-羥基-4-第三丁基苯基)-4,5-二苯基咪唑、2-(2-甲氧基苯基)-4,5-二苯基咪唑、2-(3-羥苯基)-4,5-二苯基咪唑、2-(對二甲基-胺基苯基)-4,5-二苯基咪唑、2-(2-羥苯基)-4,5-二苯基咪唑、雙(4,5-二苯基-2-咪唑)-苯-1,4、2-萘基-4,5-二苯基咪唑、1-苄基-2-甲基咪唑以及2-對甲氧基苯乙烯基咪唑,但並非僅限於此。Examples of the imidazole reaction catalyst may include imidazole, isoimidazole, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2,4-dimethylimidazole, butylimidazole, 2-heptadecenyl- 4-methylimidazole, 2-undecenyl imidazole, 1-vinyl-2-methylimidazole, 2-n-heptadecylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-benzene Imidazole, 1-benzyl-2-methylimidazole, 1-propyl-2-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4- Addition of methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-nonylaminoethyl-2-methylimidazole, imidazole and methylimidazole , an adduct of imidazole and trimellitic acid, 2-n-heptadecyl-4-methylimidazole, phenylimidazole, benzylimidazole, 2-methyl-4,5-diphenylimidazole, 2, 3,5-triphenylimidazole, 2-styrylimidazole, 1-(dodecylbenzyl)-2-methylimidazole, 2-(2-hydroxy-4-t-butylphenyl)-4 , 5-diphenylimidazole, 2-(2-methoxyphenyl)-4,5-diphenylimidazole, 2-(3-hydroxyphenyl)-4,5-diphenylimidazole, 2- (p-dimethyl-aminophenyl)-4,5-diphenylimidazole, 2-(2-hydroxyphenyl)-4,5-diphenylimidazole, bis (4,5 -diphenyl-2-imidazolyl)-benzene-1,4,2-naphthyl-4,5-diphenylimidazole, 1-benzyl-2-methylimidazole, and 2-p-methoxystyryl Imidazole, but not limited to this.

以用於形成組成物的聚合物樹脂的總量計,所使用的反應觸媒的量可為約0.5重量%至約20重量%、例如約1重量%至約15重量%或約1重量%至約10重量%。The amount of the reaction catalyst used may be from about 0.5% by weight to about 20% by weight, for example from about 1% by weight to about 15% by weight or about 1% by weight, based on the total of the polymer resin used to form the composition. Up to about 10% by weight.

以下將闡述根據本發明的一個實施例的接著膜。本實施例是有關於一種包含具有由式1或式2表示的單元的上述聚合物樹脂的接著膜。除具有由式1或式2表示的單元的聚合物樹脂以外,所述接著膜可更包含自由基反應材料、自由基反應起始劑及導電顆粒,或可更包含陽離子可聚合材料、陽離子聚合起始劑及導電顆粒。具體而言,所述接著膜可更包含導電顆粒、陽離子可聚合材料及陽離子聚合起始劑。An adhesive film according to an embodiment of the present invention will be explained below. This embodiment relates to an adhesive film comprising the above polymer resin having a unit represented by Formula 1 or Formula 2. The adhesive film may further comprise a radical reactive material, a radical reaction initiator, and conductive particles, or may further comprise a cationic polymerizable material, cationic polymerization, in addition to the polymer resin having a unit represented by Formula 1 or Formula 2. Starting agent and conductive particles. Specifically, the adhesive film may further comprise conductive particles, a cationic polymerizable material, and a cationic polymerization initiator.

在一個實施例中,所述接著膜可包含具有由式1或式2表示的單元的聚合物樹脂、導電顆粒、自由基反應材料及自由基反應起始劑。自由基反應材料的實例可包括(甲基)丙烯酸酯可聚合材料,例如(甲基)丙烯酸酯寡聚物或(甲基)丙烯酸酯單體。(甲基)丙烯酸酯單體的實例可包括單(甲基)丙烯酸-6-己二醇酯、(甲基)丙烯酸-2-羥乙酯、(甲基)丙烯酸-2-羥丙酯、(甲基)丙烯酸-2-羥丁酯、(甲基)丙烯酸-2-羥基-3-苯氧基丙酯、(甲基)丙烯酸-1,4-丁二醇酯(1,4-butanediol(meth)acrylate)、(甲基)丙烯醯基磷酸-2-羥基烷基酯(2-hydroxyalkyl(meth)acryloyl phosphate)、(甲基)丙烯酸-4-羥基環己酯(4-hydroxycyclohexyl(meth)acrylate)、單(甲基)丙烯酸新戊二醇酯(neopentyl glycol mono(meth)acrylate)、三羥甲基乙烷二(甲基)丙烯酸酯(trimethylolethane di(meth)acrylate)、以及三羥甲基丙烷二(甲基)丙烯酸酯(trimethylolpropane di(meth)acrylate),但並非僅限於此。(甲基)丙烯酸酯寡聚物的實例可包括:具有選自以下的中間分子結構主鏈的環氧(甲基)丙烯酸酯寡聚物:2-溴對苯二酚、間苯二酚、鄰苯二酚、雙酚(例如,雙酚A、雙酚F、雙酚AD、及雙酚S)、4,4'-二羥基聯苯、雙(4-羥苯基)醚(bis(4-hydroxyphenyl) ether)等;以及具有烷基、芳基、羥甲基、烯丙基、脂環基、鹵基(四溴雙酚A)、或硝基的(甲基)丙烯酸酯寡聚物,但並非僅限於此。In one embodiment, the adhesive film may include a polymer resin having a unit represented by Formula 1 or Formula 2, conductive particles, a radical reactive material, and a radical reaction initiator. Examples of the radical reactive material may include a (meth) acrylate polymerizable material such as a (meth) acrylate oligomer or a (meth) acrylate monomer. Examples of the (meth) acrylate monomer may include monohexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, 1,4-butanediol (meth)acrylate (meth)acrylate), 2-hydroxyalkyl(meth)acryloyl phosphate, 4-hydroxycyclohexyl(meth) Acrylate), neopentyl glycol mono(meth)acrylate, trimethylolethane di(meth)acrylate, and trihydroxyl Methylpropane di(meth)acrylate, but not limited to this. Examples of the (meth) acrylate oligomer may include: an epoxy (meth) acrylate oligomer having an intermediate molecular structure backbone selected from the group consisting of 2-bromo hydroquinone, resorcin, Catechol, bisphenol (for example, bisphenol A, bisphenol F, bisphenol AD, and bisphenol S), 4,4'-dihydroxybiphenyl, bis(4-hydroxyphenyl)ether (bis ( 4-hydroxyphenyl)ether); and (meth)acrylate oligomers having an alkyl group, an aryl group, a hydroxymethyl group, an allyl group, an alicyclic group, a halogen group (tetrabromobisphenol A), or a nitro group Things, but not limited to them.

以固體含量計,在接著膜中可包含10重量%至40重量%、例如10重量%至30重量%的自由基反應材料。在此範圍內,接著膜可具有優異的物理性質(例如接著強度及外觀),並在可靠性測試之後具有穩定性。The radically reactive material may be contained in the adhesive film in an amount of 10% by weight to 40% by weight, for example, 10% by weight to 30% by weight, based on the solid content. Within this range, the film can then have excellent physical properties (e.g., strength and appearance) and stability after reliability testing.

自由基反應起始劑的實例可包括可以一種或多種的組合形式使用的光聚合起始劑或熱固性起始劑。所述光聚合起始劑可包括二苯甲酮(benzophenone)、鄰苯甲醯苯甲酸甲酯(methyl o-benzoylbenzoate)、4-苯甲醯-4-甲基二苯硫醚(4-benzoyl-4-methyldiphenyl sulfide)、異丙基硫雜蒽酮(isopropylthioxanthone)、二乙基硫雜蒽酮(diethylthioxanthone)、4-二乙基苯甲酸乙酯(ethyl 4-diethylbenzoate)、安息香醚(benzoin ether)、安息香丙醚(benzoin propyl ether)、2-羥基-2-甲基-1-苯丙-1-酮(2-hydroxy-2-methyl-1-phenylpropan-1-one)以及二乙氧基苯乙酮(diethoxy acetophenone),但並非僅限於此。熱固性起始劑可包括過氧化物起始劑及偶氮起始劑,但並非僅限於此。過氧化物起始劑可包括過氧化苯甲醯(benzoyl peroxide)、月桂基過氧化物(lauryl peroxide)、過氧化月桂醯(lauroyl peroxide)、過氧化月桂酸第三丁酯(t-butyl peroxylaurate)以及1,1,3,3-4-甲基丁基過氧化-2-己酸乙酯(1,1,3,3-4-methylbutylperoxy-2-ethylhexanoate),但並非僅限於此。偶氮起始劑可包括2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)(2,2′-azobis(4-methoxy-2,4-dimethylvaleronitrile))、二甲基2,2'-偶氮雙(2-甲基丙酸酯)(dimethyl 2,2′-azobis(2-methylpropionate))、2,2'-偶氮雙(N-環己基-2-甲基丙醯胺)(2,2′-azobis(N-cyclohexyl-2-methylpropionamide))、2,2-偶氮雙(2,4-二甲基戊腈)(2,2-azobis(2,4-dimethylvaleronitrile))、2,2'-偶氮雙(2-甲基丁腈)(2,2′-azobis(2-methylbutyronitrile))、2,2'-偶氮雙[N-(2-丙烯基)-2-甲基丙醯胺](2,2′-azobis[N-(2-propenyl)-2-methylpropionamide])、2,2'-偶氮雙(N-丁基-2-甲基丙醯胺)(2,2′-azobis(N-butyl-2-methylpropionamide))、1,1'-偶氮雙(環己烷-1-腈)(1,1′-azobis(cyclohexane-1-carbonitrile))以及1-[(氰基-1-甲基乙基)偶氮]甲醯胺(1-[(cyano-1-methylethyl)azo]formamide),但並非僅限於此。Examples of the radical reaction initiator may include a photopolymerization initiator or a thermosetting initiator which may be used in combination of one or more. The photopolymerization initiator may include benzophenone, methyl o-benzoylbenzoate, 4-benzopyrene-4-methyldiphenyl sulfide (4-benzoyl). -4-methyldiphenyl sulfide), isopropylthioxanthone, diethylthioxanthone, ethyl 4-diethylbenzoate, benzoin ether ), benzoin propyl ether, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and diethoxy Diethoxy acetophenone, but not limited to this. The thermosetting initiator may include, but is not limited to, a peroxide initiator and an azo initiator. The peroxide initiator may include benzoyl peroxide, lauryl peroxide, lauroyl peroxide, and t-butyl peroxylaurate. And 1,1,3,3-4,4-methylbutylperoxy-2-ethylhexanoate, but not limited thereto. The azo initiator may include 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile). ), dimethyl 2,2'-azobis(2-methylpropionate), 2,2'-azobis(N-cyclohexyl) -2-methylpropionamide (2,2'-azobis(N-cyclohexyl-2-methylpropionamide), 2,2-azobis(2,4-dimethylvaleronitrile) (2,2- Azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutyronitrile), 2,2'-azobis[N -(2-propenyl)-2-methylpropionamide] (2,2'-azobis[N-(2-propenyl)-2-methylpropionamide]), 2,2'-azobis(N-butyl (2,2'-azobis(N-butyl-2-methylpropionamide), 1,1'-azobis(cyclohexane-1-carbonitrile) (1,1' -azobis(cyclohexane-1-carbonitrile) and 1-[(cyano-1-methylethyl)azo]amide, but not only Limited to this.

以固體含量計,在接著膜中可包含0.5重量%至10重量%、例如1重量%至8重量%的自由基反應起始劑。在此範圍內,可發生充足的固化且可預期接著膜具有足夠的分子量以在接合之後在接著強度及可靠性方面表現出優異的物理性質。The radical reaction initiator may be contained in the adhesive film in an amount of from 0.5% by weight to 10% by weight, for example from 1% by weight to 8% by weight, based on the solid content. Within this range, sufficient curing can occur and it is expected that the film will have a sufficient molecular weight to exhibit excellent physical properties in terms of adhesion strength and reliability after bonding.

在另一實施例中,所述接著膜可包含具有由式1或式2表示的單元的聚合物樹脂、陽離子可聚合材料、導電顆粒及陽離子聚合起始劑。In another embodiment, the adhesive film may include a polymer resin having a unit represented by Formula 1 or Formula 2, a cationic polymerizable material, conductive particles, and a cationic polymerization initiator.

陽離子可聚合材料的實例可包括環氧樹脂、具體而言熱固性環氧樹脂。舉例而言,可使用具有約90克/當量(g/eq)至約5,000克/當量的環氧當量並包含至少兩個環氧基的環氧樹脂。更具體而言,陽離子可聚合材料可包括選自由以下組成的群組的至少一種環氧樹脂:氫化環氧樹脂、雙酚型環氧樹脂、酚醛清漆型(novolac-type)環氧樹脂、縮水甘油型(glycidyl-type)環氧樹脂、脂肪族環氧樹脂及脂環族環氧樹脂。以固體含量計,在接著膜中可包含10重量%至50重量%、具體而言15重量%至45重量%、更具體而言15重量%至35重量%的陽離子可聚合材料。Examples of the cationically polymerizable material may include an epoxy resin, specifically a thermosetting epoxy resin. For example, an epoxy resin having an epoxy equivalent weight of from about 90 grams per equivalent (g/eq) to about 5,000 grams per equivalent and comprising at least two epoxy groups can be used. More specifically, the cationically polymerizable material may include at least one epoxy resin selected from the group consisting of hydrogenated epoxy resins, bisphenol type epoxy resins, novolac-type epoxy resins, shrinkage Glycidyl-type epoxy resin, aliphatic epoxy resin and cycloaliphatic epoxy resin. The cationically polymerizable material may be contained in the adhesive film in an amount of 10% by weight to 50% by weight, specifically 15% by weight to 45% by weight, more specifically 15% by weight to 35% by weight, based on the solid content.

更具體而言,可使用氫化環氧樹脂或氧化丙烯系環氧樹脂。氫化環氧樹脂或氧化丙烯系環氧樹脂可容許在低溫下快速固化,同時確保令人滿意的穩定性。More specifically, a hydrogenated epoxy resin or an oxypropylene-based epoxy resin can be used. Hydrogenated epoxy resins or propylene oxide based epoxy resins allow for rapid curing at low temperatures while ensuring satisfactory stability.

具體而言,氫化環氧樹脂包含氫化雙酚A環氧樹脂或脂環族氫化環氧樹脂,例如環脂族環氧樹脂。環脂族環氧樹脂可包括具有脂環族二環氧縮醛(alicyclic diepoxy acetal)、脂環族二環氧己二酸酯(alicyclic diepoxy adipate)、脂環族二環氧羧酸酯(alicyclic diepoxy carboxylate)、乙烯基環己烯二氧化物(vinylcyclohexene dioxide)等結構的樹脂。一般而言,氫化雙酚A環氧樹脂可使用氫化雙酚A衍生物及表氯醇(epichlorohydrin)而獲得並具有其中雙酚A的分子結構中的雙鍵經氫分子取代的結構。Specifically, the hydrogenated epoxy resin comprises a hydrogenated bisphenol A epoxy resin or an alicyclic hydrogenated epoxy resin such as a cycloaliphatic epoxy resin. The cycloaliphatic epoxy resin may include an alicyclic diepoxy acetal, an alicyclic diepoxy adipate, an alicyclic diepoxycarboxylate (alicyclic). Diepoxy carboxylate), a resin such as vinylcyclohexene dioxide. In general, a hydrogenated bisphenol A epoxy resin can be obtained using a hydrogenated bisphenol A derivative and epichlorohydrin and has a structure in which a double bond in a molecular structure of bisphenol A is substituted with a hydrogen molecule.

氫化雙酚A環氧樹脂的實例可包括由如下式3表示的氫化雙酚A環氧單體或由如下式4表示的氫化雙酚A環氧寡聚物。 [式3][式4]在式4中,n為0.1至13。Examples of the hydrogenated bisphenol A epoxy resin may include a hydrogenated bisphenol A epoxy monomer represented by the following formula 3 or a hydrogenated bisphenol A epoxy oligomer represented by the following formula 4. [Formula 3] [Formula 4] In Formula 4, n is from 0.1 to 13.

具體而言,可使用具有150克/當量至1,200克/當量的環氧當量及900厘泊/25°C至12,000厘泊/25°C的黏度的氫化環氧樹脂。Specifically, a hydrogenated epoxy resin having an epoxy equivalent weight of from 150 g/eq to 1,200 g/eq and a viscosity of from 900 cps/25 ° C to 12,000 cps/25 ° C can be used.

可使用任何陽離子聚合起始劑作為所述陽離子聚合起始劑,只要所述陽離子聚合起始劑能夠加速環氧樹脂的固化即可,例如可使用可單獨使用或作為其混合物形式使用的鋶、咪唑、異氰酸酯、胺、醯胺、苯酚或酸酐固化劑。Any cationic polymerization initiator may be used as the cationic polymerization initiator as long as the cationic polymerization initiator can accelerate the curing of the epoxy resin, for example, ruthenium which can be used singly or as a mixture thereof can be used. Imidazole, isocyanate, amine, guanamine, phenol or anhydride curing agent.

導電顆粒可包括:金屬顆粒,包括Au、Ag、Ni、Cu及Pb;碳顆粒;藉由以金屬塗佈聚合物樹脂而獲得的顆粒;對藉由以金屬塗佈聚合物樹脂而獲得的顆粒的表面進行絕緣處理而獲得的顆粒等。聚合物樹脂可包括聚乙烯、聚丙烯、聚酯、聚苯乙烯、及聚乙烯醇,但並非僅限於此。用於塗佈聚合物樹脂的金屬可包括Au、Ag、Ni、Cu、及Pb,但並非僅限於此。具體而言,在外引線接合(Outer Lead Bonding,OLB)中,由於接著體為氧化銦錫(indium tin oxide,ITO)玻璃表面,因此可使用具有塑膠核心部的導電顆粒以避免因在各向異性導電膜的連接過程中施加的壓力而損壞ITO。為了連接印刷電路板(printed circuit board,PCB),可使用金屬顆粒,例如Ni顆粒。對於電漿顯示面板(plasma display panel,PDP),由於對電路施加極高的電壓,因此可使用藉由以金(Au)鍍覆金屬顆粒(例如,Ni顆粒)而獲得的導電顆粒。對於具有狹窄間距的玻璃覆晶(Chip On Glass,COG)或薄膜覆晶(Chip On Film,COF),可使用藉由以熱塑性樹脂塗佈導電顆粒的表面而獲得的絕緣導電顆粒。在接著膜中可包含10重量%至40重量%、15重量%至35重量%、例如15重量%至25重量%的導電顆粒。The conductive particles may include: metal particles including Au, Ag, Ni, Cu, and Pb; carbon particles; particles obtained by coating a polymer resin with a metal; particles obtained by coating a polymer resin with a metal The surface is subjected to insulation treatment to obtain particles and the like. The polymer resin may include polyethylene, polypropylene, polyester, polystyrene, and polyvinyl alcohol, but is not limited thereto. The metal used for coating the polymer resin may include, but is not limited to, Au, Ag, Ni, Cu, and Pb. Specifically, in Outer Lead Bonding (OLB), since the bonding body is an indium tin oxide (ITO) glass surface, conductive particles having a plastic core portion can be used to avoid anisotropy. The pressure applied during the joining of the conductive film damages the ITO. In order to connect a printed circuit board (PCB), metal particles such as Ni particles may be used. For a plasma display panel (PDP), since extremely high voltage is applied to the circuit, conductive particles obtained by plating metal particles (for example, Ni particles) with gold (Au) can be used. For chip on glass (COG) or chip on film (COF) having a narrow pitch, insulating conductive particles obtained by coating the surface of the conductive particles with a thermoplastic resin can be used. Conductive particles may be included in the adhesive film in an amount of 10% by weight to 40% by weight, 15% by weight to 35% by weight, for example, 15% by weight to 25% by weight.

在又一實施例中,除具有由式1或式2表示的單元的聚合物樹脂以外,所述接著膜可更包含黏合劑樹脂。所述黏合劑樹脂的實例可包括選自由以下組成的群組中的至少一者:丙烯腈樹脂、苯氧基樹脂、丁二烯樹脂、丙烯酸酯樹脂、胺基甲酸酯樹脂、聚醯胺樹脂、矽酮樹脂、及腈基丁二烯橡膠(nitrile butadiene rubber,NBR)樹脂,但並非僅限於此。作為另一選擇,所述黏合劑樹脂可包括以下中的至少一者:烯烴(olefin)樹脂、丙烯腈丁二烯(acrylonitrile butadiene)共聚物、羧基封端的丙烯腈丁二烯共聚物、聚醯亞胺樹脂、聚酯樹脂、聚乙烯醇縮丁醛樹脂、乙烯-醋酸乙烯酯共聚物、苯乙烯-丁二烯-苯乙烯(styrene-butadiene-styrene,SBS)樹脂、苯乙烯-乙烯/丁烯-苯乙烯(styrene-ethylene/butylene-styrene,SEBS)樹脂、環氧樹脂、及苯氧基樹脂。In still another embodiment, in addition to the polymer resin having the unit represented by Formula 1 or Formula 2, the adhesive film may further contain a binder resin. Examples of the binder resin may include at least one selected from the group consisting of acrylonitrile resin, phenoxy resin, butadiene resin, acrylate resin, urethane resin, polyamine Resins, anthrone resins, and nitrile butadiene rubber (NBR) resins, but are not limited thereto. Alternatively, the binder resin may include at least one of an olefin resin, an acrylonitrile butadiene copolymer, a carboxyl terminated acrylonitrile butadiene copolymer, and a polyfluorene. Imine resin, polyester resin, polyvinyl butyral resin, ethylene-vinyl acetate copolymer, styrene-butadiene-styrene (SBS) resin, styrene-ethylene/butyl Styrene-ethylene/butylene-styrene (SEBS) resin, epoxy resin, and phenoxy resin.

在一些實施例中,接著膜可為各向異性導電接著膜。所述各向異性導電接著膜可具有單層結構或包括至少兩個層的結構,所述單層結構包含導電顆粒、由式1或式2表示的聚合物樹脂以及固化系統,而所述至少兩個層的結構包括含有導電顆粒的導電層及不含有導電顆粒的絕緣樹脂層。除是否存在導電顆粒以外,所述導電層與所述絕緣樹脂層可具有相同的組成。因此,在所述包括至少兩個層的結構中,所述導電層與所述絕緣樹脂層可獨立包括由式1或式2表示的聚合物樹脂。舉例而言,各向異性導電膜可具有其中堆疊有導電層及絕緣樹脂層的雙層結構、其中第一絕緣樹脂層及第二絕緣樹脂層堆疊於導電層的相對表面上的三層結構、或其中第一絕緣樹脂層及第二絕緣樹脂層堆疊於導電層的相對表面上且第三絕緣樹脂層堆疊於所述第一及第二絕緣樹脂層中的任一者上的四層結構。In some embodiments, the adhesive film can be an anisotropic conductive adhesive film. The anisotropic conductive adhesive film may have a single layer structure or a structure including at least two layers including conductive particles, a polymer resin represented by Formula 1 or Formula 2, and a curing system, and the at least The structure of the two layers includes a conductive layer containing conductive particles and an insulating resin layer containing no conductive particles. The conductive layer and the insulating resin layer may have the same composition except for the presence or absence of conductive particles. Therefore, in the structure including at least two layers, the conductive layer and the insulating resin layer may independently include the polymer resin represented by Formula 1 or Formula 2. For example, the anisotropic conductive film may have a two-layer structure in which a conductive layer and an insulating resin layer are stacked, a three-layer structure in which a first insulating resin layer and a second insulating resin layer are stacked on opposite surfaces of the conductive layer, Or a four-layer structure in which the first insulating resin layer and the second insulating resin layer are stacked on the opposite surfaces of the conductive layer and the third insulating resin layer is stacked on any of the first and second insulating resin layers.

在所述雙層結構中,絕緣樹脂層的厚度可大於導電層的厚度。具體而言,絕緣樹脂層的厚度可為導電層的厚度的一倍至四倍。在此範圍內,絕緣樹脂充分填充相鄰電路之間的間隙,且因此接著膜可表現出令人滿意的絕緣性質及接著性質。In the two-layer structure, the thickness of the insulating resin layer may be greater than the thickness of the conductive layer. Specifically, the thickness of the insulating resin layer may be one to four times the thickness of the conductive layer. Within this range, the insulating resin sufficiently fills the gap between adjacent circuits, and thus the film can exhibit satisfactory insulating properties and bonding properties.

在所述三層結構中,第一絕緣層可具有2微米或小於2微米的厚度,第二絕緣層可具有7微米至18微米的厚度,且導電層的厚度可為導電顆粒的直徑的0.5倍至2倍。更具體而言,第一絕緣層可具有1微米或小於1微米的厚度,且第二絕緣層可具有7微米至15微米的厚度。In the three-layer structure, the first insulating layer may have a thickness of 2 micrometers or less, the second insulating layer may have a thickness of 7 micrometers to 18 micrometers, and the thickness of the conductive layer may be 0.5 of the diameter of the conductive particles. Doubled to 2 times. More specifically, the first insulating layer may have a thickness of 1 micrometer or less, and the second insulating layer may have a thickness of 7 micrometers to 15 micrometers.

根據上述實施例的包含由式1或式2表示的聚合物樹脂的接著膜在100°C或小於100°C的溫度下具有1,000厘泊至40,000厘泊的最小熔體黏度。因此,一個實施例提供一種在100°C或小於100°C的溫度下具有1,000厘泊至40,000厘泊的最小熔體黏度的接著膜。在此範圍內的最小熔體黏度可有利於初步壓縮性質及壓痕均勻性。具體而言,所述最小熔體黏度可為1,000厘泊至20,000厘泊、例如1,000厘泊至10,000厘泊。藉由以下方法量測最小熔體黏度。The adhesive film comprising the polymer resin represented by Formula 1 or Formula 2 according to the above embodiment has a minimum melt viscosity of 1,000 to 40,000 centipoise at a temperature of 100 ° C or less. Accordingly, one embodiment provides an adhesive film having a minimum melt viscosity of from 1,000 centipoise to 40,000 centipoise at a temperature of 100 ° C or less. The minimum melt viscosity within this range can facilitate initial compression properties and indentation uniformity. In particular, the minimum melt viscosity may range from 1,000 centipoise to 20,000 centipoise, for example from 1,000 centipoise to 10,000 centipoise. The minimum melt viscosity was measured by the following method.

利用ARES G2(TA儀器公司)以10°C/分鐘的加熱速率、5%的應變、以及1弧度/秒的頻率在30°C至180°C的溫度範圍中量測接著膜在100°C或小於100°C的溫度下是否存在最小熔體黏度以及所述最小熔體黏度的值。此處,使用平行板以及具有8毫米的直徑的一次性鋁板。The film was measured at a temperature of 30 ° C to 180 ° C using ARES G2 (TA Instruments) at a heating rate of 10 ° C / min, a strain of 5%, and a frequency of 1 rad / sec at 100 ° C. Whether there is a minimum melt viscosity and a value of the minimum melt viscosity at a temperature of less than 100 °C. Here, parallel plates and disposable aluminum plates having a diameter of 8 mm were used.

如藉由示差掃描熱量法(differential scanning calorimetry,DSC)所量測及根據方程式1所計算,接著膜可具有30%或小於30%的熱量變化比率: 熱量變化比率(%)= [(T0 - T1 )/T0 ]×100   ---(1) 其中T0 是在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由DSC所量測的所述接著膜的初始熱量,且T1 是在被置於25°C下70小時之後,在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由DSC所量測的所述接著膜的熱量。具體而言,所述熱量變化比率可為20%或小於20%。As measured by differential scanning calorimetry (DSC) and calculated according to Equation 1, the film may have a heat change ratio of 30% or less: heat change ratio (%) = [(T 0 - T 1 ) / T 0 ] × 100 --- (1) wherein T 0 is measured by DSC at a heating rate of 10 ° C / min in a temperature range from -50 ° C to 250 ° C The initial heat of the film, and T 1 is taken at a heating rate of 10 ° C / min in a temperature range from -50 ° C to 250 ° C after being placed at 25 ° C for 70 hours. The heat of the film that is measured by the DSC. Specifically, the heat change ratio may be 20% or less.

可以此項技術中使用的任何通常方法來量測熱量變化比率。可藉由以下示例性方法來量測熱量變化比率。在此方法中,在將根據一個實施例的1毫克各向異性導電膜等分為樣本之後,在25°C下使用示差掃描熱量計(例如,型號Q20(TA儀器公司))在10°C/分鐘的加熱速率下在自-50°C至250°C的溫度範圍中量測所述樣本的初始熱量(T0 )。接下來,將所述樣本置於25°C下70小時,然後以同樣的方法量測所述樣本的熱量(T1 )。根據方程式1計算熱量的變化比率。當熱量變化比率處於以上範圍內時,接著膜具有令人滿意的儲存穩定性,此可防止接著強度的降低或連接電阻的增加。The rate of heat change can be measured by any of the usual methods used in the art. The heat change ratio can be measured by the following exemplary method. In this method, after dividing an anisotropic conductive film according to one embodiment into a sample, a differential scanning calorimeter (for example, model Q20 (TA Instruments)) is used at 25 ° C at 10 ° C. The initial heat (T 0 ) of the sample was measured at a heating rate of /min at a temperature ranging from -50 ° C to 250 ° C. Next, the sample was placed at 25 ° C for 70 hours, and then the heat (T 1 ) of the sample was measured in the same manner. The rate of change in heat is calculated according to Equation 1. When the heat change ratio is in the above range, the film is then provided with satisfactory storage stability, which prevents a decrease in the strength of the subsequent or an increase in the connection resistance.

本發明的又一實施例提供一種在可靠性測試之後具有5歐姆(Ω)或小於5歐姆的連接電阻的接著膜。具體而言,所述接著膜在可靠性測試之後可具有3歐姆或小於3歐姆的連接電阻。在此範圍內,所述接著膜可在低溫下被固化同時保持低連接電阻,藉此提高連接可靠性並保持儲存穩定性以供長期使用。Yet another embodiment of the present invention provides an adhesive film having a connection resistance of 5 ohms (Ω) or less than 5 ohms after the reliability test. Specifically, the adhesive film may have a connection resistance of 3 ohms or less after the reliability test. Within this range, the adhesive film can be cured at a low temperature while maintaining a low connection resistance, thereby improving connection reliability and maintaining storage stability for long-term use.

可藉由以下方法量測在可靠性測試之後的連接電阻,但並非僅限於所述方法。The connection resistance after the reliability test can be measured by the following method, but is not limited to the method.

藉由以下方式製備各接著膜的五個樣本:在60°C、1.0百萬帕斯卡(MPa)及1秒的初步壓縮條件下、及在130°C、60百萬帕斯卡及5秒的主要壓縮條件下進行連接,然後在高溫度高濕度腔室中在85°C及85%的相對濕度下放置500小時來進行可靠性測試,繼而使用四點探針法量測電阻。電阻計施加1毫安的電流,並量測所述電流下的電壓,藉此計算電阻。Five samples of each adhesive film were prepared by the following methods: primary compression at 60 ° C, 1.0 million Pascals (MPa) and 1 second, and primary compression at 130 ° C, 60 MPa and 5 seconds. The connection was carried out under conditions, and then subjected to a reliability test by placing in a high temperature and high humidity chamber at 85 ° C and 85% relative humidity for 500 hours, and then measuring the resistance using a four-point probe method. The resistance meter applies a current of 1 mA and measures the voltage at the current, thereby calculating the resistance.

根據本發明實施例的接著膜在55°C至70°C及1百萬帕斯卡至3百萬帕斯卡的條件下初步壓縮1秒至3秒之後在壓縮部分中可具有5%或小於5%的氣泡面積,並在120°C至140°C及50百萬帕斯卡至80百萬帕斯卡的條件下主要壓縮1秒至5秒之後表現出均勻的壓痕。The adhesive film according to an embodiment of the present invention may have 5% or less in the compressed portion after preliminary compression for 1 second to 3 seconds at 55 ° C to 70 ° C and 1 million Pascals to 3 MPa Pascals. The area of the bubble, and exhibits a uniform indentation after a primary compression of 1 to 5 seconds at 120 ° C to 140 ° C and 50 MPa to 80 MPa.

圖1是根據本發明一個實施例的顯示裝置30的剖視圖。顯示裝置30包括:包括第一電極70的第一連接構件50;包括第二電極80的第二連接構件60;以及根據本發明的接著膜10,所述接著膜10配置於所述第一連接構件50與所述第二連接60構件之間並經由導電顆粒3而連接所述第一電極70與所述第二電極80。1 is a cross-sectional view of a display device 30 in accordance with one embodiment of the present invention. The display device 30 includes: a first connection member 50 including a first electrode 70; a second connection member 60 including a second electrode 80; and an adhesive film 10 according to the present invention, the adhesive film 10 being disposed on the first connection The first electrode 70 and the second electrode 80 are connected between the member 50 and the second connection 60 member via the conductive particles 3.

在一些實施例中,第一連接構件與第二連接構件在材料、厚度、尺寸及物理互連性方面可為在結構上相似的。第一連接構件及第二連接構件具有約20微米至約100微米的厚度。在其他實施例中,第一連接構件與第二連接構件在材料、厚度、尺寸、及物理互連性方面可為在結構上及功能上不同的。第一連接構件或第二連接構件的實例可包括玻璃、印刷電路板、可撓性印刷電路板(flexible printed circuit board,FPCB)、薄膜覆晶、帶載封裝(tape carrier package,TCP)及氧化銦錫玻璃,但並非僅限於此。第一電極或第二電極可為突出電極或平面電極。當第一電極或第二電極為突出電極時,電極具有高度(H)及寬度(W)並在所述電極與另一電極之間具有間隙(G),其中電極的高度(H)為約2.50微米至約10微米,電極的寬度(W)為約10微米至約90微米,且電極之間的間隙(G)為約10微米至約110微米。較佳地,所述電極的高度(H)為約2.50微米至約9微米,所述電極的寬度(W)為約5微米至約80微米,且電極之間的間隙(G)為約5微米至約80微米。In some embodiments, the first connecting member and the second connecting member may be structurally similar in terms of material, thickness, size, and physical interconnectivity. The first connecting member and the second connecting member have a thickness of from about 20 microns to about 100 microns. In other embodiments, the first connecting member and the second connecting member may be structurally and functionally different in terms of material, thickness, size, and physical interconnectivity. Examples of the first connecting member or the second connecting member may include glass, a printed circuit board, a flexible printed circuit board (FPCB), a film flip chip, a tape carrier package (TCP), and oxidation. Indium tin glass, but not limited to this. The first electrode or the second electrode may be a protruding electrode or a planar electrode. When the first electrode or the second electrode is a protruding electrode, the electrode has a height (H) and a width (W) and has a gap (G) between the electrode and the other electrode, wherein the height (H) of the electrode is about 2.50 microns to about 10 microns, the width (W) of the electrodes is from about 10 microns to about 90 microns, and the gap (G) between the electrodes is from about 10 microns to about 110 microns. Preferably, the height (H) of the electrode is from about 2.50 microns to about 9 microns, the width (W) of the electrode is from about 5 microns to about 80 microns, and the gap (G) between the electrodes is about 5 Micron to about 80 microns.

當第一電極或第二電極為平面電極時,所述電極可具有500埃至1,200埃的厚度。When the first electrode or the second electrode is a planar electrode, the electrode may have a thickness of 500 angstroms to 1,200 angstroms.

第一電極或第二電極可為氧化銦錫、銅、矽酮及氧化銦鋅(indium zinc oxide,IZO),但並非僅限於此。The first electrode or the second electrode may be indium tin oxide, copper, anthrone or indium zinc oxide (IZO), but is not limited thereto.

較佳地,平面電極具有800埃至1,200埃的厚度,且突出電極具有6微米至10微米的高度。此處,當絕緣層具有4微米至20微米的厚度時,接著膜可表現出充足的接著強度。更佳地,平面電極具有1,000埃的厚度,且突出電極具有8微米至10微米的高度,在此種情形中絕緣層具有6微米至12微米的厚度。Preferably, the planar electrode has a thickness of 800 angstroms to 1,200 angstroms and the protruding electrode has a height of 6 micrometers to 10 micrometers. Here, when the insulating layer has a thickness of 4 μm to 20 μm, the film may exhibit sufficient bonding strength. More preferably, the planar electrode has a thickness of 1,000 angstroms and the protruding electrode has a height of 8 micrometers to 10 micrometers, in which case the insulating layer has a thickness of 6 micrometers to 12 micrometers.

接下來,將參照製備實例、實例、比較實例、及實驗實例來更詳細地闡述本發明。然而,應理解,提供該些實例僅用於說明而不應以任何方式將所述實例解釋為限制本發明。實例 製備實例 [聚合物樹脂的製備實例1]Next, the present invention will be explained in more detail with reference to Preparation Examples, Examples, Comparative Examples, and Experimental Examples. However, it is to be understood that the examples are provided for illustration only and are not intended to limit the invention in any way. Example Preparation Example [Preparation Example 1 of Polymer Resin]

在具有攪拌器的500毫升的圓底可分離燒瓶中,將64.5克4,4'-雙酚(4,4'-biphenol)及35克9,9'-雙(4-羥苯基)茀(9,9’-bis(4-hydroxyphenyl)fluorene)溶解於120毫升的環己酮中,然後添加186.5克YD-128作為環氧樹脂及0.18克2E4MZ作為咪唑觸媒,並在氮氣環境中保持145°C的同時反應5小時,藉此獲得聚合物樹脂1(重量平均分子量為48,400,玻璃轉化溫度為103°C)。 [聚合物樹脂的製備實例2]In a 500 ml round bottom separable flask with a stirrer, 64.5 g of 4,4'-bisphenol (4,4'-biphenol) and 35 g of 9,9'-bis(4-hydroxyphenyl)indole (9,9'-bis(4-hydroxyphenyl)fluorene) was dissolved in 120 ml of cyclohexanone, then 186.5 g of YD-128 was added as epoxy resin and 0.18 g of 2E4MZ was used as the imidazole catalyst and kept in a nitrogen atmosphere. The reaction was carried out at 145 ° C for 5 hours, whereby a polymer resin 1 (weight average molecular weight of 48,400 and glass transition temperature of 103 ° C) was obtained. [Preparation Example 2 of Polymer Resin]

除使用55.9克4,4'-雙酚及70克9,9'-雙(4-羥苯基)茀代替64.5克4,4'-雙酚及35克9,9'-雙(4-羥苯基)茀以外,以與製備實例1相同的方式對聚合物樹脂2(重量平均分子量為47,600,玻璃轉化溫度為125°C)進行聚合。 [聚合物樹脂的製備實例3]In addition to using 55.9 g of 4,4'-bisphenol and 70 g of 9,9'-bis(4-hydroxyphenyl)fluorene instead of 64.5 g of 4,4'-bisphenol and 35 g of 9,9'-bis (4- Polymer resin 2 (weight average molecular weight: 47,600, glass transition temperature: 125 ° C) was polymerized in the same manner as in Preparation Example 1, except for hydroxyphenyl) hydrazine. [Preparation Example 3 of Polymer Resin]

除使用32.7克4,4'-雙酚及105.1克9,9'-雙(4-羥苯基)茀代替64.5克4,4'-雙酚及35克9,9'-雙(4-羥苯基)茀以外,以與製備實例1相同的方式對聚合物樹脂3(重量平均分子量為47,000,玻璃轉化溫度為130°C)進行聚合。 [聚合物樹脂的製備實例4]In addition to using 32.7 grams of 4,4'-bisphenol and 105.1 grams of 9,9'-bis(4-hydroxyphenyl)anthracene instead of 64.5 grams of 4,4'-bisphenol and 35 grams of 9,9'-bis (4- Polymer resin 3 (weight average molecular weight: 47,000, glass transition temperature: 130 ° C) was polymerized in the same manner as in Production Example 1, except for hydroxyphenyl)fluorene. [Preparation Example 4 of Polymer Resin]

除使用18.6克4,4'-雙酚及140.2克9,9'-雙(4-羥苯基)茀代替64.5克4,4'-雙酚及35克9,9'-雙(4-羥苯基)茀以外,以與製備實例1相同的方式對聚合物樹脂4(重量平均分子量為42,600,玻璃轉化溫度為140°C)進行聚合。 [聚合物樹脂的製備實例5]In addition to using 18.6 g of 4,4'-bisphenol and 140.2 g of 9,9'-bis(4-hydroxyphenyl)fluorene instead of 64.5 g of 4,4'-bisphenol and 35 g of 9,9'-bis (4- Polymer resin 4 (weight average molecular weight: 42,600, glass transition temperature: 140 ° C) was polymerized in the same manner as in Preparation Example 1, except for hydroxyphenyl)fluorene. [Preparation Example 5 of Polymer Resin]

除使用65克2,3-二羥基萘代替64.5克4,4'-雙酚以外,以與製備實例1相同的方式對聚合物樹脂5(重量平均分子量為48,600,玻璃轉化溫度為113°C)進行聚合。 [聚合物樹脂的製備實例6]Polymer resin 5 (weight average molecular weight: 48,600, glass transition temperature: 113 ° C) in the same manner as in Preparation Example 1, except that 65 g of 2,3-dihydroxynaphthalene was used instead of 64.5 g of 4,4'-bisphenol. ) Perform polymerization. [Preparation Example 6 of Polymer Resin]

除使用64.5克4,4'-雙酚及45.1克9,9'-雙(6-羥基-2-萘基)茀代替64.5克4,4'-雙酚及35克9,9'-雙(4-羥苯基)茀以外,以與製備實例1相同的方式對聚合物樹脂6(重量平均分子量為29,200,玻璃轉化溫度為95°C)進行聚合。 [聚合物樹脂的製備實例7]In addition to using 64.5 g of 4,4'-bisphenol and 45.1 g of 9,9'-bis(6-hydroxy-2-naphthyl) anthracene instead of 64.5 g of 4,4'-bisphenol and 35 g of 9,9'-double Polymer resin 6 (weight average molecular weight: 29,200, glass transition temperature: 95 ° C) was polymerized in the same manner as in Preparation Example 1, except for (4-hydroxyphenyl)fluorene. [Preparation Example 7 of Polymer Resin]

除使用93.2克4,4'-雙酚代替64.5克4,4'-雙酚及35克9,9'-雙(4-羥苯基)茀以外,以與製備實例1相同的方式對聚合物樹脂7(重量平均分子量為50,200,玻璃轉化溫度為93°C)進行聚合。Polymerization was carried out in the same manner as in Preparation Example 1, except that 93.2 g of 4,4'-bisphenol was used instead of 64.5 g of 4,4'-bisphenol and 35 g of 9,9'-bis(4-hydroxyphenyl)fluorene. Polymer 7 (having a weight average molecular weight of 50,200 and a glass transition temperature of 93 ° C) was polymerized.

在製備實例1至7中製備的聚合物樹脂的聚合當量比示出於表1中。 1 各向異性導電接著膜的製造 [導電層的製備實例1]The polymerization equivalent ratios of the polymer resins prepared in Preparation Examples 1 to 7 are shown in Table 1. Table 1 Fabrication of an anisotropic conductive adhesive film [Preparation Example 1 of Conductive Layer]

以固體膜的總重量計,將作為充當成膜基質的黏合劑樹脂系統的、在製備實例1中獲得的20重量%的聚合物樹脂1溶解於等量的作為溶劑的丙二醇單甲醚醋酸酯(propylene glycol monomethyl ether acetate,PGMEA)中,然後與作為固化系統的30重量%的氫化環氧樹脂(YX8000,環氧當量為205、黏度為1800毫泊(mPs))、作為陽離子聚合觸媒的5重量%的苄基(4-羥苯基)甲基鋶六氟磷酸酯、作為奈米二氧化矽的4重量%的R972、作為矽烷偶合劑的1重量%的KBM403、以及作為用於賦予各向異性導電接著膜導電性的填料的40重量%的絕緣導電顆粒(購自日本積水(Sekisu)公司的AUL-704,其平均顆粒直徑為4微米)混合,藉此製備導電層組成物。20% by weight of the polymer resin 1 obtained in Preparation Example 1 as a binder resin system serving as a film-forming substrate was dissolved in an equivalent amount of propylene glycol monomethyl ether acetate as a solvent, based on the total weight of the solid film. (propylene glycol monomethyl ether acetate, PGMEA), and then as a curing system, 30% by weight of hydrogenated epoxy resin (YX8000, epoxy equivalent of 205, viscosity of 1800 millipoise (mPs)), as a cationic polymerization catalyst 5% by weight of benzyl (4-hydroxyphenyl)methylphosphonium hexafluorophosphate, 4% by weight of R972 as nano cerium oxide, 1% by weight of KBM403 as a decane coupling agent, and as 40% by weight of insulating conductive particles (AUL-704 available from Sekisu Co., Ltd., Japan, having an average particle diameter of 4 μm) of an anisotropic conductive film-conductive filler were mixed, thereby preparing a conductive layer composition.

將所述導電層組成物施加至白色離型膜,然後在乾燥器中在60°C下使所述溶劑揮發5分鐘,藉此獲得6微米厚的乾燥的導電層。 [絕緣樹脂層的製備實例1]The conductive layer composition was applied to a white release film, and then the solvent was volatilized in a drier at 60 ° C for 5 minutes, thereby obtaining a dried conductive layer of 6 μm thick. [Preparation Example 1 of Insulating Resin Layer]

除不使用導電顆粒以外,以與導電層的製備例1相同的方式製造不含有導電顆粒的12微米厚的絕緣樹脂層。 [實例1]A 12 μm thick insulating resin layer containing no conductive particles was produced in the same manner as in Production Example 1 of the conductive layer except that the conductive particles were not used. [Example 1]

藉由將在導電層的製備實例1中獲得的導電層以及在絕緣樹脂層的製備實例1中獲得的絕緣樹脂層進行堆疊及層壓而製造具有雙層結構的各向異性導電接著膜。 [實例2]An anisotropic conductive adhesive film having a two-layer structure was fabricated by stacking and laminating the conductive layer obtained in Preparation Example 1 of the conductive layer and the insulating resin layer obtained in Preparation Example 1 of the insulating resin layer. [Example 2]

除使用在製備實例2中製備的聚合物樹脂2代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [實例3]An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 2 prepared in Preparation Example 2 was used instead of the polymer resin 1 prepared in Preparation Example 1. [Example 3]

除使用在製備實例3中製備的聚合物樹脂3代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [實例4]An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 3 prepared in Preparation Example 3 was used instead of the polymer resin 1 prepared in Preparation Example 1. [Example 4]

除使用在製備實例4中製備的聚合物樹脂4代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [實例5]An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 4 prepared in Preparation Example 4 was used instead of the polymer resin 1 prepared in Preparation Example 1. [Example 5]

除使用在製備實例5中製備的聚合物樹脂5代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [實例6]An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 5 prepared in Preparation Example 5 was used instead of the polymer resin 1 prepared in Preparation Example 1. [Example 6]

除使用在製備實例6中製備的聚合物樹脂6代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [比較實例1]An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 6 prepared in Preparation Example 6 was used instead of the polymer resin 1 prepared in Preparation Example 1. [Comparative Example 1]

除使用作為苯氧基樹脂的PKHH(由國際化工(InChem)製造)代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [比較實例2]Anisotropic conductivity having a two-layer structure was produced in the same manner as in Example 1 except that PKHH (manufactured by International Chemicals (InChem)) as a phenoxy resin was used instead of the polymer resin 1 prepared in Preparation Example 1. membrane. [Comparative Example 2]

除使用作為茀樹脂的FX-293(由日本鋼鐵化學股份有限公司製造)代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。 [比較實例3]Anisotropic conductivity having a two-layer structure was produced in the same manner as in Example 1 except that FX-293 (manufactured by Nippon Steel Chemical Co., Ltd.) as an anthracene resin was used instead of the polymer resin 1 prepared in Preparation Example 1. Then the film. [Comparative Example 3]

除使用在製備實例7中製備的聚合物樹脂7代替在製備實例1中製備的聚合物樹脂1以外,以與實例1相同的方式製造具有雙層結構的各向異性導電接著膜。實驗實例 An anisotropic conductive adhesive film having a two-layer structure was produced in the same manner as in Example 1 except that the polymer resin 7 prepared in Preparation Example 7 was used instead of the polymer resin 1 prepared in Preparation Example 1. Experimental example

藉由以下方法評估在實例1至實例6及比較實例1至比較實例3中製造的各向異性導電接著膜的初步壓縮性質、接合之後的壓痕均勻性、初始連接電阻、在可靠性測試之後的連接電阻、熱量變化比率、接著強度、及最小熔體黏度。評估結果示出於表2中。 [初步壓縮性質]The preliminary compression properties of the anisotropic conductive adhesive film manufactured in Examples 1 to 6 and Comparative Example 1 to Comparative Example 3, the indentation uniformity after bonding, the initial connection resistance, after the reliability test were evaluated by the following methods Connection resistance, heat change ratio, adhesion strength, and minimum melt viscosity. The evaluation results are shown in Table 2. [Preliminary compression properties]

為評估各向異性導電接著膜的初步壓縮性質,使用具有1,430微米的凸塊區域的積體電路(IC)晶片(由三星大規模積體電路公司(Samsung LSI)製造)以及包括具有5,000埃厚度的ITO電路的玻璃基板(由碩望科隆公司(NeoView Kolon)製造)作為接著體材料。將所製備的各向異性導電接著膜中的每一者置於玻璃基板上並在60°C、1百萬帕斯卡的條件下初步壓縮1秒。在初步壓縮之後,移除離型膜,然後以顯微鏡(由奧林巴斯公司(Olympus Corporation)製造)進行觀察以檢查終端之間是否存在氣泡。就在三個所觀察位置中氣泡區域對壓縮部分的比率而言,0%至小於5%代表極佳影像(O)、6%至小於10%代表良好影像(∆),而10%或大於10%代表不良影像(X)。 [接合之後的壓痕均勻性]In order to evaluate the preliminary compression properties of the anisotropic conductive adhesive film, an integrated circuit (IC) wafer having a bump region of 1,430 μm (manufactured by Samsung LSI) and including a thickness of 5,000 angstroms were used. A glass substrate of an ITO circuit (manufactured by NeoView Kolon) was used as a binder material. Each of the prepared anisotropic conductive adhesive films was placed on a glass substrate and initially compressed at 60 ° C under a condition of 1 megaPascal for 1 second. After the preliminary compression, the release film was removed, and then observed with a microscope (manufactured by Olympus Corporation) to check whether or not bubbles were present between the terminals. In terms of the ratio of the bubble region to the compressed portion in the three observed positions, 0% to less than 5% represents an excellent image (O), 6% to less than 10% represents a good image (∆), and 10% or more. % represents a bad image (X). [Indentation uniformity after bonding]

藉由在初步壓縮之後在130°C、60 MPa的條件下進行主要壓縮5秒而製造各樣本,並以肉眼觀察所述各樣本以確定壓痕均勻性。具體而言,當驅動器積體電路的相對側上的壓痕與中心部分處的壓痕同樣清晰時,確定此結果為均勻壓痕並將此結果評定為良好(O)。當驅動器積體電路的相對側上的壓痕相較於中心部分處的壓痕不清晰或模糊時,將此結果評定為不均勻(X)。 [熱量變化比率]Each sample was fabricated by performing main compression for 5 seconds at 130 ° C, 60 MPa after preliminary compression, and the samples were visually observed to determine indentation uniformity. Specifically, when the indentation on the opposite side of the driver integrated circuit is as clear as the indentation at the center portion, the result is determined to be a uniform indentation and the result is rated as good (O). This result was evaluated as uneven (X) when the indentation on the opposite side of the driver integrated circuit was not clear or blurred compared to the indentation at the central portion. [heat change ratio]

在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由示差掃描熱量法(DSC)量測每一接著膜的初始熱量(T0 ),並在被置於25°C下70小時之後,在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由DSC量測所述接著膜的熱量(T1 )。20%或小於20%的熱量變化比率被評定為極佳(O)、30%或小於30%的熱量變化比率被評定為良好(∆)、而大於30%的熱量變化比率被評定為不良(X)。 [接著強度]The initial heat (T 0 ) of each of the adhesive films was measured by differential scanning calorimetry (DSC) at a heating rate of 10 ° C / min from a temperature range of -50 ° C to 250 ° C, and was After being placed at 25 ° C for 70 hours, the heat (T 1 ) of the adhesive film was measured by DSC at a heating rate of 10 ° C / minute in a temperature range from -50 ° C to 250 ° C. The ratio of heat change of 20% or less is rated as excellent (O), 30% or less, and the ratio of heat change is rated as good (∆), and the ratio of heat change of more than 30% is rated as bad ( X). [Continue strength]

使用接合測試儀(達歌(Dage)系列-4000),以200千克力的最大負載及100微米/秒的測試速度對藉由在60°C、1百萬帕斯卡的條件下初步壓縮1秒並在130°C、60百萬帕斯卡的條件下主要壓縮5秒而獲得的各樣本進行至少三次量測。將10百萬帕斯卡或大於10百萬帕斯卡的接著強度評定為◎,將5百萬帕斯卡至10百萬帕斯卡的接著強度評定為O,將1百萬帕斯卡至5百萬帕斯卡的接著強度評定為∆,而將未能量測接著強度的情況評定為X。 [初始連接電阻]Using a joint tester (Dage Series - 4000), with a maximum load of 200 kg force and a test speed of 100 μm/sec, the initial compression was performed for 1 second at 60 ° C, 1 MPa Pascal and Each sample obtained by mainly compressing for 5 seconds at 130 ° C and 60 MPa Pascal was subjected to at least three measurements. The adhesion strength of 10 megapascals or more than 10 megapascals is rated as ◎, the adhesion strength of 5 megapascals to 10 megapascals is evaluated as O, and the adhesion strength of 1 megapascals to 5 megapascals is evaluated as ∆, and the case where the energy is not measured and the strength is evaluated as X. [Initial connection resistance]

將各接著膜在60°C、1百萬帕斯卡的條件下初步壓縮1秒並在130°C、60百萬帕斯卡的條件下主要壓縮5秒,並評估各接著膜的初始電阻。將0.1歐姆或小於0.1歐姆的初始電阻評定為良好(O),將0.1歐姆至0.2歐姆的初始電阻評定為∆,而將大於0.2歐姆的初始電阻評定為X。 [可靠性測試之後的連接電阻]Each of the adhesive films was initially compressed at 60 ° C, 1 MPa Pascal for 1 second and mainly compressed at 130 ° C, 60 MPa Pascal for 5 seconds, and the initial resistance of each of the adhesive films was evaluated. The initial resistance of 0.1 ohm or less was rated as good (O), the initial resistance of 0.1 ohm to 0.2 ohm was evaluated as ∆, and the initial resistance greater than 0.2 ohm was rated as X. [Connection resistance after reliability test]

將各樣本的五個電路連接產品在高溫度高濕度腔室中在85°C及85%的相對濕度下放置500小時來進行可靠性測試,然後量測連接電阻,該連接電阻被定義為可靠性測試之後的連接電阻。將5歐姆或小於5歐姆的連接電阻評定為良好(O),並將大於5歐姆的連接電阻評定為不良(X)。使用四點探針法量測初始連接電阻及可靠性測試之後的連接電阻,其中可使用電阻計利用連接至所述電阻計的四個探針來量測四個點之間的電阻。電阻計施加1毫安的電流,並量測所述電流下的電壓,藉此計算電阻。 [最小熔體黏度]The reliability of the five circuit-connected products of each sample was placed in a high-temperature and high-humidity chamber at 85 ° C and 85% relative humidity for 500 hours, and then the connection resistance was measured. The connection resistance was defined as reliable. Connection resistance after sex test. The connection resistance of 5 ohms or less was rated as good (O), and the connection resistance of more than 5 ohms was rated as bad (X). The initial connection resistance and the connection resistance after the reliability test were measured using a four-point probe method in which the resistance between the four points was measured using a four-probe connected to the resistance meter using a resistance meter. The resistance meter applies a current of 1 mA and measures the voltage at the current, thereby calculating the resistance. [minimum melt viscosity]

以如下方式量測最小熔體黏度。The minimum melt viscosity was measured in the following manner.

利用ARES G2(TA儀器公司)以10°C/分鐘的加熱速率、5%的應變、以及1弧度/秒的頻率在30°C至180°C的溫度範圍中量測各接著膜在100°C或小於100°C的溫度下是否存在最小熔體黏度以及所述最小熔體黏度的值。此處,使用平行板以及具有8毫米的直徑的一次性鋁板。Each of the adhesive films was measured at 100 ° C to 180 ° C in a temperature range of 30 ° C to 180 ° C using ARES G2 (TA Instruments) at a heating rate of 10 ° C / min, a strain of 5%, and a frequency of 1 rad / sec. Whether there is a minimum melt viscosity and a value of the minimum melt viscosity at a temperature of C or less than 100 °C. Here, parallel plates and disposable aluminum plates having a diameter of 8 mm were used.

將所量測的1,000厘泊至3,000厘泊的最小熔體黏度評定為◎,將所量測的大於3,000厘泊至10,000厘泊的最小熔體黏度評定為O,將所量測的大於10,000厘泊的最小熔體黏度評定為∆,而將在高於100°C下出現的最小熔體黏度評定為X。 2 The measured minimum melt viscosity of 1,000 centipoise to 3,000 centipoise is rated as ◎, and the measured minimum melt viscosity of greater than 3,000 centipoise to 10,000 centipoise is evaluated as O, and the measured is greater than 10,000 The minimum melt viscosity of centipoise is rated as ∆, while the minimum melt viscosity occurring above 100 °C is rated as X. Table 2

儘管以上闡述了本發明的某些實施例及特徵,但應理解,給出該些實施例及特徵僅用於說明,而不應以任何方式將該些實施例及特徵解釋為限制本發明。因此,本發明的範圍及精神應僅由隨附申請專利範圍及其等效形式界定。While the invention has been described with respect to the embodiments of the present invention, it is understood that these embodiments and features are not intended to limit the invention. Therefore, the scope and spirit of the invention should be limited only by the scope of the appended claims and their equivalents.

3‧‧‧導電顆粒
10‧‧‧接著膜
30‧‧‧顯示裝置
50‧‧‧第一連接構件
60‧‧‧第二連接構件
70‧‧‧第一電極
80‧‧‧第二電極
3‧‧‧Electrical particles
10‧‧‧Next film
30‧‧‧Display device
50‧‧‧First connecting member
60‧‧‧Second connection member
70‧‧‧First electrode
80‧‧‧second electrode

圖1是根據本發明一個實施例的顯示裝置30的剖視圖,所述顯示裝置30包括具有第一電極70的第一連接構件50、具有第二電極80的第二連接構件60、以及配置於所述第一連接構件與所述第二連接構件之間以連接所述第一電極及所述第二電極的接著膜。1 is a cross-sectional view of a display device 30 including a first connection member 50 having a first electrode 70, a second connection member 60 having a second electrode 80, and a configuration in accordance with an embodiment of the present invention. An adhesive film connecting the first connecting member and the second connecting member to connect the first electrode and the second electrode.

3‧‧‧導電顆粒 3‧‧‧Electrical particles

10‧‧‧接著膜 10‧‧‧Next film

30‧‧‧顯示裝置 30‧‧‧Display device

50‧‧‧第一連接構件 50‧‧‧First connecting member

60‧‧‧第二連接構件 60‧‧‧Second connection member

70‧‧‧第一電極 70‧‧‧First electrode

80‧‧‧第二電極 80‧‧‧second electrode

Claims (18)

一種聚合物樹脂,具有由式1或式2表示的單元: [式1];   [式2],   其中X1 及X2 各自為雙官能環氧化合物衍生單元或液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基; Y1 及Y2 各自為雙官能環氧化合物衍生單元,且Z1 及Z2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,或 Y1 及Y2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,且Z1 及Z2 各自為雙官能環氧化合物衍生單元;以及 n1 、n2 、m1 及m2 各自獨立表示自1至10的整數。A polymer resin having a unit represented by Formula 1 or Formula 2: [Formula 1] ; [Formula 2] Wherein X 1 and X 2 are each a difunctional epoxy compound-derived unit or a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group; Y 1 and Y 2 is each a difunctional epoxy compound-derived unit, and each of Z 1 and Z 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, Or each of Y 1 and Y 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, and each of Z 1 and Z 2 is a difunctional epoxy The compound-derived unit; and n 1 , n 2 , m 1 and m 2 each independently represent an integer from 1 to 10. 如申請專利範圍第1項所述的聚合物樹脂,其中所述雙官能環氧化合物衍生單元是自雙官能雙酚A環氧化合物、雙酚F環氧化合物、雙酚AD環氧化合物或雙酚S環氧化合物衍生出的單元。The polymer resin according to claim 1, wherein the difunctional epoxy compound-derived unit is a self-bifunctional bisphenol A epoxy compound, a bisphenol F epoxy compound, a bisphenol AD epoxy compound or a double A unit derived from a phenol S epoxy compound. 如申請專利範圍第1項所述的聚合物樹脂,其中所述液晶原化合物衍生單元包括選自式A1至式A7中的至少一者: [式A1]、   [式A2]、   [式A3]、   [式A4]、   [式A5]、   [式A6]、以及   [式A7], 其中R1 至R24 各自獨立為氫、氟、烷基、硫醇基、甲硫基、硝基或含有0至20個烷基或氫的醇、胺或羧酸,且在相對末端的連接基團包括醚鍵聯或酯鍵聯。The polymer resin according to claim 1, wherein the liquid crystal raw compound-derived unit comprises at least one selected from the group consisting of Formula A1 to Formula A7: [Formula A1] , [Formula A2] , [Formula A3] , [Formula A4] , [Formula A5] , [Formula A6] And [Formula A7] Wherein R 1 to R 24 are each independently hydrogen, fluoro, alkyl, thiol, methylthio, nitro or an alcohol, amine or carboxylic acid having from 0 to 20 alkyl or hydrogen, and at opposite ends Linking groups include ether linkages or ester linkages. 如申請專利範圍第1項至第3項中任一項所述的聚合物樹脂,其中所述聚合物樹脂具有1,000至500,000的重量平均分子量。The polymer resin according to any one of claims 1 to 3, wherein the polymer resin has a weight average molecular weight of 1,000 to 500,000. 如申請專利範圍第1項至第3項中任一項所述的聚合物樹脂,其中所述聚合物樹脂具有95°C至180°C的玻璃轉化溫度。The polymer resin according to any one of claims 1 to 3, wherein the polymer resin has a glass transition temperature of from 95 ° C to 180 ° C. 如申請專利範圍第1項至第3項中任一項所述的聚合物樹脂,其中所述聚合物樹脂是藉由雙官能環氧化合物、具有交聯官能基的苯基茀化合物或萘基茀化合物以及含有芳香族或脂環族化合物並具有交聯官能基的液晶原化合物的縮合反應來製備。The polymer resin according to any one of claims 1 to 3, wherein the polymer resin is a bifunctional epoxy compound, a phenyl fluorene compound having a crosslinking functional group or a naphthyl group. It is prepared by a condensation reaction of a ruthenium compound and a liquid crystal original compound containing an aromatic or alicyclic compound and having a crosslinking functional group. 如申請專利範圍第6項所述的聚合物樹脂,其中具有所述交聯官能基的所述苯基茀化合物或所述萘基茀化合物對具有所述交聯官能基的所述液晶原化合物的聚合當量比為1:5至5:1。The polymer resin according to claim 6, wherein the phenyl fluorene compound having the crosslinking functional group or the naphthyl fluorene compound is the liquid crystal original compound having the crosslinking functional group. The polymerization equivalent ratio is from 1:5 to 5:1. 如申請專利範圍第6項所述的聚合物樹脂,其中具有所述交聯官能基的所述苯基茀化合物或所述萘基茀化合物對所述雙官能環氧化合物的聚合當量比為1:5至5:1。The polymer resin according to claim 6, wherein the phenyl fluorene compound having the crosslinking functional group or the naphthyl fluorene compound has a polymerization equivalent ratio to the difunctional epoxy compound of 1 : 5 to 5:1. 一種接著膜,包含如申請專利範圍第1項至第3項中任一項所述的聚合物樹脂。An adhesive film comprising the polymer resin according to any one of claims 1 to 3. 如申請專利範圍第9項所述的接著膜,其中所述接著膜在100°C或小於100°C的溫度下具有1,000厘泊至40,000厘泊的最小熔體黏度。The adhesive film according to claim 9, wherein the adhesive film has a minimum melt viscosity of 1,000 to 40,000 centipoise at a temperature of 100 ° C or less. 一種接著膜,包含具有由式1或式2表示的單元的聚合物樹脂、自由基反應材料、自由基反應起始劑及導電顆粒,或包含具有由式1或式2表示的所述單元的所述聚合物樹脂、陽離子可聚合材料、陽離子聚合起始劑及導電顆粒: [式1];   [式2],   其中X1 及X2 各自為雙官能環氧化合物衍生單元或液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基; Y1 及Y2 各自為雙官能環氧化合物衍生單元,且Z1 及Z2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,或 Y1 及Y2 各自為液晶原化合物衍生單元,其中所述液晶原化合物含有至少兩個芳香族或脂環族化合物並具有交聯官能基,且Z1 及Z2 各自為雙官能環氧化合物衍生單元;以及 n1 、n2 、m1 及m2 各自獨立表示自1至10的整數。An adhesive film comprising a polymer resin having a unit represented by Formula 1 or Formula 2, a radical reaction material, a radical reaction initiator, and conductive particles, or comprising the unit having Formula 1 or Formula 2 The polymer resin, cationic polymerizable material, cationic polymerization initiator, and conductive particles: [Formula 1] ; [Formula 2] Wherein X 1 and X 2 are each a difunctional epoxy compound-derived unit or a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group; Y 1 and Y 2 is each a difunctional epoxy compound-derived unit, and each of Z 1 and Z 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, Or each of Y 1 and Y 2 is a liquid crystal original compound-derived unit, wherein the liquid crystal raw compound contains at least two aromatic or alicyclic compounds and has a crosslinking functional group, and each of Z 1 and Z 2 is a difunctional epoxy The compound-derived unit; and n 1 , n 2 , m 1 and m 2 each independently represent an integer from 1 to 10. 如申請專利範圍第11項所述的接著膜,其中所述接著膜包含10重量%至50重量%的具有由式1或式2表示的所述單元的所述聚合物樹脂、10重量%至50重量%的所述自由基反應材料、0.5重量%至1重量%的所述自由基反應起始劑及10重量%至40重量%的所述導電顆粒。The adhesive film according to claim 11, wherein the adhesive film comprises 10% by weight to 50% by weight of the polymer resin having the unit represented by Formula 1 or Formula 2, 10% by weight to 50% by weight of the radical reactive material, 0.5% by weight to 1% by weight of the radical reaction initiator, and 10% by weight to 40% by weight of the conductive particles. 如申請專利範圍第11項所述的接著膜,其中所述接著膜包含10重量%至50重量%的具有由式1或式2表示的所述單元的所述聚合物樹脂、10重量%至50重量%的所述陽離子可聚合材料、0.5重量%至10重量%的所述陽離子聚合起始劑及10重量%至40重量%的所述導電顆粒。The adhesive film according to claim 11, wherein the adhesive film comprises 10% by weight to 50% by weight of the polymer resin having the unit represented by Formula 1 or Formula 2, 10% by weight to 50% by weight of the cationically polymerizable material, 0.5% by weight to 10% by weight of the cationic polymerization initiator, and 10% by weight to 40% by weight of the conductive particles. 如申請專利範圍第11項至第13項中任一項所述的接著膜,其中所述接著膜具有至少兩個層的結構,所述至少兩個層的結構包括含有導電顆粒的導電層及不含有導電顆粒的絕緣樹脂層。The adhesive film according to any one of claims 11 to 13, wherein the adhesive film has a structure of at least two layers, and the structure of the at least two layers includes a conductive layer containing conductive particles and An insulating resin layer containing no conductive particles. 如申請專利範圍第11項所述的接著膜,其中所述接著膜在100°C或小於100°C的溫度下具有1,000厘泊至40,000厘泊的最小熔體黏度。The adhesive film of claim 11, wherein the adhesive film has a minimum melt viscosity of from 1,000 centipoise to 40,000 centipoise at a temperature of 100 ° C or less. 如申請專利範圍第11項至第13項中任一項所述的接著膜,其中藉由示差掃描熱量法(DSC)所量測及根據方程式1所計算,所述接著膜具有30%或小於30%的熱量變化比率: [方程式1] 熱量變化比率(%)= [(T0 - T1 )/T0 ]×100, 其中T0 是在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由示差掃描熱量法所量測的所述接著膜的初始熱量,且T1 是在被置於25°C下70小時之後,在自-50°C至250°C的溫度範圍中在10°C/分鐘的加熱速率下藉由示差掃描熱量法所量測的所述接著膜的熱量。The adhesive film according to any one of claims 11 to 13, wherein the film is 30% or less as measured by differential scanning calorimetry (DSC) and calculated according to Equation 1. 30% heat change ratio: [Equation 1] Heat change ratio (%) = [(T 0 - T 1 ) / T 0 ] × 100, where T 0 is in the temperature range from -50 ° C to 250 ° C The initial heat of the adhesive film measured by differential scanning calorimetry at a heating rate of 10 ° C/min, and T 1 is 70 ° after being placed at 25 ° C, at -50 ° The heat of the adhesive film measured by the differential scanning calorimetry at a heating rate of 10 ° C / min in a temperature range of C to 250 ° C. 如申請專利範圍第9項及第11項至第13項中任一項所述的接著膜,其中所述接著膜是各向異性導電接著膜。The adhesive film according to any one of claims 9 to 11, wherein the adhesive film is an anisotropic conductive adhesive film. 一種顯示裝置,包括: 包括第一電極的第一連接構件; 包括第二電極的第二連接構件;以及 如申請專利範圍第9項及第11項至第13項中任一項所述的接著膜,所述接著膜配置於所述第一連接構件與所述第二連接構件之間並連接所述第一電極與所述第二電極。A display device comprising: a first connecting member including a first electrode; a second connecting member including a second electrode; and the following according to any one of claims 9 and 11 to 13 a film disposed between the first connecting member and the second connecting member and connecting the first electrode and the second electrode.
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