TW201639608A - Quick valve - Google Patents

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Publication number
TW201639608A
TW201639608A TW105113956A TW105113956A TW201639608A TW 201639608 A TW201639608 A TW 201639608A TW 105113956 A TW105113956 A TW 105113956A TW 105113956 A TW105113956 A TW 105113956A TW 201639608 A TW201639608 A TW 201639608A
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TW
Taiwan
Prior art keywords
valve
shutter valve
door panel
shutter
shaft
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TW105113956A
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Chinese (zh)
Inventor
Shu-Ping Wang
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Shu-Ping Wang
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Publication of TW201639608A publication Critical patent/TW201639608A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/16Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
    • F16K1/18Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
    • F16K1/20Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation arranged externally of valve member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Public Health (AREA)
  • Pulmonology (AREA)
  • Anesthesiology (AREA)
  • Veterinary Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Hematology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Lift Valve (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Sliding Valves (AREA)

Abstract

A quick valve comprises a swing member and an angle adjusting member. The swing member can be rotatingly fixed on a valve body, the valve body has a valve port, the swing member can rotate along the direction that clings to or far away from the valve port. The angle adjusting member can cover the valve port, the angle adjusting member is combined with the swing member, and the angle adjusting member can adjust an angle between itself and the valve port. The quick valve is simple in structure, easy to process, high in sealing reliability, quick in switch and with no abrasion during rotation and no pressure loss.

Description

快門閥Shutter valve

本發明涉及一種閥門,更具體地涉及一種能夠快速開關的低壓力損失閥門。The present invention relates to a valve, and more particularly to a low pressure loss valve that can be quickly switched.

現在醫療器械中,例如全自動咳痰機,需要能夠快速開啟和關閉的、壓力損失小、且密封性好的閥門。In medical devices, such as fully automatic coughing machines, there is a need for valves that can be quickly opened and closed with low pressure loss and good sealing.

專利WO2012042255A1描述了一個可以快速換向的閥門,包括一個扇形的轉子和一個與其同心的作為閥體的定子。轉子上有一個中心進氣孔,轉子的中心孔與病人的呼吸管路相通。同時,轉子沿徑向開有一個孔,與中心進氣孔相通。定子的內圓柱面沿圓周方向分佈有兩個成一定夾角的孔,定子上的這兩個孔分別和風機的進氣口和出氣口相通。轉子的徑向上的孔可以與定子上的兩個孔中的一個對齊,通過一個旋轉電磁鐵對轉子施加順時針或逆時針扭矩,讓轉子旋轉一個固定角度,轉子的徑向上的孔可以與定子的兩個孔中的其中一個對齊。通過轉子分別擺動旋轉到兩個不同的位置,風機的正壓口和負壓口可以分別與病人的呼吸管路相通,從而實現給病人正壓通氣和咳痰負壓通氣之間的切換。Patent WO2012042255A1 describes a valve that can be quickly reversing, comprising a sector-shaped rotor and a stator that is concentric with it as a valve body. The rotor has a central air inlet that communicates with the patient's breathing circuit. At the same time, the rotor has a hole in the radial direction to communicate with the central intake hole. The inner cylindrical surface of the stator is distributed with two holes at a certain angle in the circumferential direction, and the two holes on the stator are respectively communicated with the air inlet and the air outlet of the fan. The radial bore of the rotor can be aligned with one of the two holes in the stator, applying a clockwise or counterclockwise torque to the rotor via a rotating electromagnet, rotating the rotor at a fixed angle, and the radial bore of the rotor can be coupled to the stator One of the two holes is aligned. By swinging the rotor to two different positions, the positive pressure port and the negative pressure port of the fan can respectively communicate with the patient's breathing tube, thereby achieving switching between positive pressure ventilation and cough negative pressure ventilation.

專利WO2012042255A1閥門的缺點是非常明顯的:1、轉子與定子的接觸面是圓柱面,密封性差,如果要求不洩露,對轉子外圓柱面和定子內圓柱面的加工精度要求極高,加工難度很大。2、徑向方向無法施加預緊力,密封可靠性難以保證。3、要保證可靠的密封,轉子外圓柱面和定子內圓柱面必須間隙很小,這將導致轉子和定子相互旋轉時摩擦力很大,一方面旋轉阻力會很大,需要更大的扭矩,影響了切換速度。同時,相互之間磨損劇烈,隨著使用時間的加長,間隙會越來越大,從而直接影響到密封。4、為了實現轉子的中心孔與定子的中心孔之間無洩漏,轉子的端面也必須與定子的端面之間進行平面密封,緊密貼合,並且能相互滑動,這進一步增大了驅動轉子的扭矩,同時,導致更大的磨損。5、閥門切換速度不高,閥口位置從部分對齊到全部對齊,需要時間長,氣流的突然性不夠,同時增大了壓力損失。The disadvantage of the patent WO2012042255A1 valve is very obvious: 1. The contact surface between the rotor and the stator is a cylindrical surface, and the sealing performance is poor. If the leakage is required, the machining accuracy of the outer cylindrical surface of the rotor and the cylindrical surface of the stator is extremely high, and the processing difficulty is very high. Big. 2. The preload force cannot be applied in the radial direction, and the sealing reliability is difficult to guarantee. 3, to ensure a reliable seal, the outer cylindrical surface of the rotor and the inner cylindrical surface of the stator must have a small gap, which will cause the friction between the rotor and the stator to rotate with each other. On the one hand, the rotational resistance will be large and require more torque. Affects the switching speed. At the same time, the wear and tear between each other is severe, and as the use time is lengthened, the gap will become larger and larger, which directly affects the seal. 4. In order to achieve no leakage between the center hole of the rotor and the center hole of the stator, the end face of the rotor must also be planarly sealed with the end face of the stator, closely fit, and can slide with each other, which further increases the driving of the rotor. Torque, at the same time, leads to greater wear. 5, the valve switching speed is not high, the valve position from partial alignment to full alignment, it takes a long time, the suddenness of the airflow is not enough, and the pressure loss is increased.

專利US2012/0285460A1同樣描述了與專利WO2012042255A1相似的結構,但是該專利採用了兩個閥門,第一個閥門實現方向切換,第二個閥門實現氣流擾動功能。第一個閥門和專利WO2012042255A1基本相同,也是一個圓柱形的轉子和一個圓柱形的定子配合。轉子的外圓柱面和定子的內圓柱面相互配合,旋轉,實現氣流切換。第二個閥門包括一個類似蝶閥的閥板,通過閥板的旋轉實現氣流的擾動。The patent US 2012/0285460 A1 likewise describes a structure similar to the patent WO 2012042255 A1, but the patent uses two valves, the first valve for direction switching and the second valve for air flow disturbance. The first valve is substantially identical to the patent WO2012042255A1 and is also a cylindrical rotor and a cylindrical stator. The outer cylindrical surface of the rotor and the inner cylindrical surface of the stator cooperate with each other to rotate, thereby realizing airflow switching. The second valve includes a valve plate similar to a butterfly valve that turbulates airflow through the rotation of the valve plate.

專利US2012/0285460A1由兩個閥門組成,其中第一個閥門和專利WO2012042255A1的閥門有相同的缺點。第二個閥門由於閥板和閥體之間有間隙,容易洩露,所以擾動的深度有限,如果減小閥板和閥體之間的間隙,由於閥體和閥板是圓柱面,加工難度大,同時,擾動時摩擦阻力大。另外,專利US2012/0285460A1採用兩個旋轉驅動部件增加了設備的複雜性和成本。The patent US 2012/0285460 A1 consists of two valves, the first of which has the same disadvantages as the valve of the patent WO 2012042255 A1. The second valve is easy to leak due to the gap between the valve plate and the valve body, so the depth of the disturbance is limited. If the gap between the valve plate and the valve body is reduced, the valve body and the valve plate are cylindrical surfaces, which is difficult to process. At the same time, the frictional resistance is large when disturbed. In addition, the patent US 2012/0285460 A1 uses two rotary drive components to increase the complexity and cost of the device.

本發明的目的是提供一種開啟迅速、壓力損失小、閥門內部管路無彎曲、洩露量小的閥門。其可應用於全自動咳痰機,滿足全自動咳痰機咳痰過程中對咳痰氣流進行控制和增加氣流突然性。其中,全自動咳痰機是一種可以對機械通氣病人實施有效咳痰的醫療設備。SUMMARY OF THE INVENTION It is an object of the present invention to provide a valve which is quick to open, has a small pressure loss, has no bending inside the valve, and has a small leakage. It can be applied to a fully automatic coughing machine to control the coughing airflow during the coughing process of the automatic coughing machine and increase the suddenness of the airflow. Among them, the automatic cough machine is a medical device that can effectively cough patients with mechanical ventilation.

本發明創新性地設計了閥門平面密封自調節結構,不僅能夠保證閥門開啟的高頻率,管道無彎曲、節流及壓力損失,同時,對接觸平面施加重力、彈簧力、流體壓力三重預緊力,使密封效果更好。The invention innovatively designs the valve plane sealing self-adjusting structure, which not only can ensure the high frequency of the valve opening, the pipeline has no bending, throttling and pressure loss, and at the same time, the gravity, the spring force and the fluid pressure are applied to the contact plane. To make the sealing effect better.

具體而言,本發明的快門閥包括:擺動構件,擺動構件可旋轉地固定在閥體上,閥體具有閥口,擺動構件能夠 朝著或遠離閥口的方向旋轉;以及角度調節構件,角度調節構件能夠覆蓋閥口,角度調節構件結合到擺動構件上,角度調節構件能夠調節擺動構件相對於閥口的夾角。Specifically, the shutter valve of the present invention includes: a swinging member rotatably fixed to the valve body, the valve body having a valve port, the swinging member being rotatable toward or away from the valve port; and an angle adjusting member, an angle The adjustment member is capable of covering the valve port, and the angle adjustment member is coupled to the swing member, and the angle adjustment member is capable of adjusting an angle of the swing member with respect to the valve port.

簡要而言,該快門閥包括可以繞一個固定的旋轉中心旋轉的門板元件;與門板元件可以相互貼合,並與水平面成一定角度的閥口;門板元件可以通過其角度調節部件自動調節與閥口貼合精度,提高密封性。對門板元件施加外部旋轉扭矩,可以使門板元件繞固定旋轉中心擺動一定角度,完成與閥口貼合或者脫開,從而實現快門閥的快速啟閉及氣流擾動。Briefly, the shutter valve includes a door panel member that is rotatable about a fixed center of rotation; a valve port that can be attached to the door panel member at an angle to the horizontal plane; the door panel member can be automatically adjusted and valved by its angle adjustment member The mouth fits the precision and improves the sealing. Applying external rotation torque to the door panel component allows the door panel component to swing a certain angle around the fixed center of rotation to complete or disengage the valve port, thereby achieving rapid opening and closing of the shutter valve and airflow disturbance.

本發明的快門閥的優點有:結構簡單、加工容易,密封可靠性高、切換迅速、運轉無磨損,零壓力損失。The shutter valve of the invention has the advantages of simple structure, easy processing, high sealing reliability, rapid switching, no wear during operation, and zero pressure loss.

下面參照附圖描述本發明,其中相同的零部件用相同的附圖標記表示。The invention is described below with reference to the accompanying drawings in which like parts are designated by the same reference numerals.

本發明的創新動機來源於全自動同步咳痰機的需要。全自動同步咳痰機用在ICU病房或呼吸科,與呼吸機聯合使用,通過模擬人的咳嗽,對機械通氣的病人呼吸道痰液進行自動即時清除的設備。所謂模擬病人咳嗽,就是當呼吸機給病人一個潮氣量足夠大的正壓通氣後,咳痰機給病人一個快速、突然的反向呼氣氣流。下面結合圖1簡要介紹本發明的創新動機。The innovative motivation of the present invention stems from the need for a fully automatic synchronized coughing machine. A fully automatic synchronized coughing machine is used in the ICU ward or respiratory department, in conjunction with a ventilator, to automatically remove the respiratory tract sputum from a mechanically ventilated patient by simulating a person's cough. The so-called simulated patient cough is that when the ventilator gives the patient a positive pressure ventilation with sufficient tidal volume, the coughing machine gives the patient a rapid, sudden reverse expiratory flow. The innovative motivation of the present invention will be briefly described below with reference to FIG.

咳痰機1、呼吸機5和病人6通過球囊閥4以及相關管路進行通氣連接。具體地,咳痰機1通過咳痰機管路、病人通過病人管路分別與球囊閥4連接。咳痰機與病人分別通過各自的管路互通。呼吸機5通過呼吸機呼氣管路和吸氣管路與球囊閥4連接。未咳痰時,快門閥3是關閉的,球囊閥4是開啟的,呼吸機將按照醫生設定的模式給病人實施機械通氣。呼吸機產生的正壓氣體通過吸氣回路、球囊閥4、病人管路進入病人6體內,使病人完成一個吸氣。吸氣完成後,呼吸機5將進入呼氣狀態,此時,病人6肺內的氣體將經過病人管路、球囊閥4、呼氣回路,經呼吸機排到大氣中。完成整個呼吸迴圈。The coughing machine 1, the ventilator 5, and the patient 6 are vented through the balloon valve 4 and associated tubing. Specifically, the coughing machine 1 is connected to the balloon valve 4 through the coughing machine line and the patient through the patient line. The coughing machine and the patient communicate with each other through their respective lines. The ventilator 5 is connected to the balloon valve 4 through a ventilator exhalation line and an inspiratory line. When not coughing, the shutter valve 3 is closed, the balloon valve 4 is open, and the ventilator will mechanically ventilate the patient in a mode set by the physician. The positive pressure gas generated by the ventilator enters the patient 6 through the inspiratory circuit, the balloon valve 4, and the patient line, so that the patient completes an inhalation. After the inhalation is completed, the ventilator 5 will enter an exhalation state. At this time, the gas in the lungs of the patient 6 will pass through the patient line, the balloon valve 4, and the expiratory circuit, and is discharged to the atmosphere through the ventilator. Complete the entire breathing loop.

咳痰機1工作時,在呼氣相,咳痰機1關閉球囊閥4,快門閥3,咳痰機內的風機2通過咳痰機管路與病人管路聯通,氣體在病人肺內正壓和咳痰機內風機負壓累加作用下,急瀉而出,從而形成一個快速突然的氣流,相關研究證明,當呼氣氣流峰值流量大於170L/min時,將能對病人實施有效咳痰。When the coughing machine 1 is working, in the expiratory phase, the coughing machine 1 closes the balloon valve 4, the shutter valve 3, and the fan 2 in the coughing machine communicates with the patient line through the coughing machine tube, and the gas is in the patient's lung Positive pressure and coughing machine under the negative pressure of the fan, rushing out, resulting in a rapid and sudden airflow, related research proves that when the peak flow of the expiratory flow is greater than 170L / min, it will be able to effectively cough the patient sputum.

咳痰效果的好壞與呼氣氣流的快速、突然性密切相關,同時,在咳痰過程中,為了增加咳痰效果,要求快門閥3在咳痰時高頻率開啟和關閉,以形成擾動氣流,啟閉的頻率通常在3Hz以上。還有,快門閥3直接和呼吸機管道連通,如果快門閥3稍有洩露,將造成呼吸機5和咳痰機1誤報警,或者呼吸機5和咳痰機1不能正常運行。咳痰機的這些使用要求和特點,對快門閥3提出了很高要求:The effect of coughing is closely related to the rapid and suddenness of the expiratory flow. At the same time, in order to increase the coughing effect during the coughing process, the shutter valve 3 is required to open and close at a high frequency during coughing to form a disturbing airflow. The frequency of opening and closing is usually above 3 Hz. Also, the shutter valve 3 is directly connected to the ventilator duct. If the shutter valve 3 is slightly leaked, the ventilator 5 and the coughing machine 1 may be falsely alarmed, or the ventilator 5 and the coughing machine 1 may not operate normally. These requirements and characteristics of the coughing machine place high demands on the shutter valve 3:

1、開啟迅速 :要求完全開啟和完全關閉的速度在150毫秒以內,而且是越快越好,以滿足氣流的突然性和咳痰氣流擾動的需求。1. Open quickly: The speed of full opening and complete closing is required to be within 150 milliseconds, and the faster the better, to meet the suddenness of airflow and the need for coughing airflow disturbance.

2、壓力損失小:峰值流量越大咳痰效果越好,但是峰值流量越大,對於常規閥門,壓力損失越大,因此,如何保證在高峰值流量下,壓力損失做到最小是一個挑戰。2. The pressure loss is small: the higher the peak flow rate, the better the cough effect, but the larger the peak flow rate, the greater the pressure loss for the conventional valve. Therefore, how to ensure that the pressure loss is minimized at a high peak flow rate is a challenge.

3、閥門內部管路無彎曲:常規的閥門設計為了保證控制可靠性、結構緊湊等需要,通常閥門內部的流體管道是異型和曲折的,同時管道流通口徑變化劇烈,實際上對氣流造成了緩衝,減小了氣流的突然性,增大了壓力損失。3. There is no bending in the internal pipeline of the valve: in order to ensure the control reliability and compact structure, the fluid pipeline inside the valve is usually shaped and tortuous, and the circulation diameter of the pipeline changes drastically, which actually buffers the airflow. , reducing the suddenness of the airflow and increasing the pressure loss.

4、洩露量小:普通大口徑閥門通常都是有輕微洩露的,這種輕微洩露對於常規的使用,並無實質性影響。但是對於在呼吸機和咳痰機聯合使用的管路中,輕微的洩露造成的後果可能很嚴重,例如,呼吸曲線淩亂,不能實施咳痰,或者造成呼吸機、咳痰機誤報警,病人吸入氣體和呼出氣體潮氣量不一致等等。根據實際使用情況,此閥門的洩漏量應控制在0.2L/min以下。4, the amount of leakage is small: ordinary large-diameter valves are usually slightly leaked, this slight leakage has no substantial impact on the regular use. However, in the pipeline used in combination with the ventilator and cough machine, the consequences of slight leakage may be serious. For example, the breathing curve is messy, coughing cannot be performed, or the ventilator, coughing machine may give a false alarm, and the patient inhales. Gas and exhaled gas tidal volume is inconsistent and so on. According to the actual use, the leakage of this valve should be controlled below 0.2L/min.

常規的膜片閥、活塞閥從結構上來看,開啟後氣流的流通路徑都是具有曲折和閥門內部管道突然變細的缺點,這直接導致閥門開啟後,氣流的突然性不夠,壓力損失很大,同時,橡膠膜片經過長期高頻次啟閉,很容易損壞。而採用常規電動、磁動或氣動蝶閥雖然可以明顯改善氣流的快速、突然性,但是蝶閥和側壁是採用橡膠彈性變形密封或通過提高加工精度實現金屬密封,這種方式在加工、裝配上始終是個難題,在使用過程中容易發生洩漏,同時由於閥門切換頻率要求很快,橡膠和金屬、金屬和金屬之間的頻繁接觸、擠壓,很快發生磨損,從而使洩露更嚴重。Conventional diaphragm valves and piston valves are structurally short, and the flow path of the airflow after opening is a disadvantage of the tortuousness and the sudden thinning of the internal pipe of the valve, which directly causes the suddenness of the airflow to be insufficient after the valve is opened, and the pressure loss is large. At the same time, the rubber diaphragm is easily opened and closed after long-term high frequency, and is easily damaged. The use of conventional electric, magnetic or pneumatic butterfly valves can significantly improve the rapid and sudden airflow, but the butterfly valve and the side wall are rubber elastic deformation seals or metal seals by improving the machining accuracy. This method is always used in processing and assembly. The problem is that leakage is easy to occur during use. At the same time, due to the fast switching frequency of the valve, the frequent contact and extrusion between the rubber and the metal, the metal and the metal quickly wear out, which makes the leakage more serious.

圖2顯示了本發明的快門閥的機械結構簡化示意圖。Fig. 2 is a simplified schematic view showing the mechanical structure of the shutter valve of the present invention.

本發明的快門閥3包括擺動構件8,擺動構件8可旋轉地固定在閥體7上,閥體7具有閥口10。擺動構件8能夠沿著貼近或遠離閥口10的方向旋轉。具體地,如圖2所示,擺動構件8繞閥體7旋轉,並與旋轉中心構成一個圓柱旋轉埠A。The shutter valve 3 of the present invention includes a swinging member 8 that is rotatably fixed to the valve body 7, and the valve body 7 has a valve port 10. The swinging member 8 is rotatable in a direction approaching or away from the valve port 10. Specifically, as shown in FIG. 2, the swinging member 8 rotates around the valve body 7 and constitutes a cylindrical rotation 埠A with the center of rotation.

快門閥3還包括角度調節構件9;角度調節構件9,能夠覆蓋閥口10;角度調節構件9結合到擺動構件8上,角度調節構件9可以通過自身的擺動調節相對於閥口10的夾角。如圖2所示,角度調節構件9與擺動構件8之間通過旋轉埠B實現連接,例如可以通過類似一個萬向節的球面旋轉埠B實現連接。通過擺動構件8的旋轉,角度調節構件9的平面與閥口10所在的平面可以相互貼合,也可以分離。角度調節構件9的平面與閥口10的平面構成平面滑動埠C。The shutter valve 3 further includes an angle adjusting member 9; an angle adjusting member 9 capable of covering the valve port 10; the angle adjusting member 9 is coupled to the swinging member 8, and the angle adjusting member 9 can adjust the angle with respect to the valve port 10 by its own swing. As shown in Fig. 2, the angle adjustment member 9 and the swing member 8 are connected by a rotation 埠B, for example, by a spherical rotation 埠B like a universal joint. By the rotation of the swinging member 8, the plane of the angle adjusting member 9 and the plane in which the valve port 10 is located may be attached to each other or may be separated. The plane of the angle adjusting member 9 and the plane of the valve port 10 constitute a plane sliding 埠C.

如圖2所示,當沿圓柱旋轉埠A在逆時針方向對對擺動構件8施加一個逆時針方向的扭矩M1時,擺動構件8將帶動角度調節構件9與閥口10平面貼合,實現閥口10左右兩側通道的隔斷。當沿圓柱旋轉埠A在順時針方向對擺動構件8施加一個順時針方向的扭矩M2,擺動構件8將帶動角度調節構件9與閥口10脫離,從而閥口10左右兩側的通道打開。As shown in FIG. 2, when a counterclockwise direction torque M1 is applied to the swinging member 8 in the counterclockwise direction along the cylindrical rotation 埠A, the swinging member 8 brings the angle adjusting member 9 into the plane of the valve port 10 to realize the valve. The partition of the channel on the left and right sides of the mouth 10. When a clockwise torque M2 is applied to the swinging member 8 in the clockwise direction along the cylindrical rotation 埠A, the swinging member 8 disengages the angle adjusting member 9 from the valve port 10, so that the passages on the left and right sides of the valve port 10 are opened.

再進一步,為了增加貼合效果,角度調節構件9可以通過旋轉埠B旋轉調節其與擺動構件8之間的夾角,實現對閥口10的緊密貼合。Still further, in order to increase the fitting effect, the angle adjusting member 9 can adjust the angle between the angle adjusting member 9 and the swinging member 8 by rotating the 埠B to achieve a close fit to the valve port 10.

本發明的快門閥3具有兩個構件:擺動構件8與角度調節構件9。一共有三個低埠,沒有高埠:擺動構件8與閥體7形成的圓柱旋轉埠A、擺動構件8與角度調節構件9形成的球面旋轉埠B、角度調節機構9與閥口10(或閥體7)形成的平面滑動埠C。每個構件有3個自由度,每個低埠限制兩個自由度。因此,當閥門實現隔斷功能時(即關閉),整個快門閥的自由度為:2×3-3×2=0。系統自由度為零,說明不會因為某一個構件的安裝或加工誤差而影響系統可靠性,可以完成對空間有效的隔斷。The shutter valve 3 of the present invention has two members: a swinging member 8 and an angle adjusting member 9. There are a total of three low cymbals, no sorghum: a cylindrical rotation 埠A formed by the oscillating member 8 and the valve body 7, a spherical rotation 埠B formed by the oscillating member 8 and the angle adjustment member 9, an angle adjustment mechanism 9 and a valve port 10 (or The plane formed by the valve body 7) slides 埠C. Each member has 3 degrees of freedom, each low limit two degrees of freedom. Therefore, when the valve realizes the blocking function (ie, it is closed), the degree of freedom of the entire shutter valve is: 2 × 3 - 3 × 2 = 0. The degree of freedom of the system is zero, which means that the reliability of the system will not be affected by the installation or machining error of a certain component, and the space can be effectively cut off.

優選地,閥口10可以是圓形(如應用於咳痰機管路)且與水平面成的夾角α在0-90°之間,最理想的是在40-80°之間,目的是利用擺動構件8和角度調節構件9的自重,對角度調節構件9與閥口10貼合平面之間施加一預緊力,進一步保證更好的貼合。對閥口10貼合平面施加的分力大小計算可參考圖2中的受力分析圖,可以根據公式(1)計算閥口10的受力N1:Preferably, the valve port 10 may be circular (as applied to a coughing machine line) and at an angle a between 0 and 90 degrees from the horizontal, most preferably between 40 and 80 degrees, for the purpose of utilizing The self-weight of the swinging member 8 and the angle adjusting member 9 exerts a pre-tightening force between the angle adjusting member 9 and the valve opening 10, thereby further ensuring a better fit. For the calculation of the component force applied to the fitting surface of the valve port 10, refer to the force analysis diagram in FIG. 2, and the force N1 of the valve port 10 can be calculated according to the formula (1):

N1 = G × cosα              (1)N1 = G × cosα (1)

施加預緊力也可以不利用重力或不唯一利用重力,如對擺動機構8施加以一固定的逆時針方向的扭矩M1(例如增加扭轉彈簧或者旋轉驅動部件可以直接輸出一逆時針扭矩,此時其他角度0-40°,80-90°同樣有好的效果)。此時由公式(2)可以計算閥口10接觸面所受的壓力N2,該壓力是壓力合成後作用於門板中心的壓力,下述公式(2)中L表示門板軸到門板中心的距離:The preloading force can also be applied without gravity or by gravity, such as applying a fixed counterclockwise torque M1 to the swinging mechanism 8 (for example, increasing the torsion spring or rotating the driving member can directly output a counterclockwise torque, at this time other Angle 0-40 °, 80-90 ° also has a good effect). At this time, the pressure N2 received by the contact surface of the valve port 10 can be calculated by the formula (2), which is the pressure acting on the center of the door panel after the pressure is synthesized. In the following formula (2), L represents the distance from the door shaft to the center of the door panel:

N2 = M1/L                     (2)N2 = M1/L (2)

需要指出的是,在角度調節構件9與閥口10貼合的狀態下,如果閥口10右側的管道內的壓力小於擺動構件8左側的空間的壓力,由於左右兩側的壓力差,在角度調節構件9與閥口10的貼合會更緊密,使用效果更好。從而滿足與呼吸機配合的全自動咳痰機洩漏量低的需求。It should be noted that, in a state in which the angle adjusting member 9 is in contact with the valve port 10, if the pressure in the pipe on the right side of the valve port 10 is smaller than the pressure in the space on the left side of the swinging member 8, due to the pressure difference between the left and right sides, at the angle The adjustment member 9 and the valve port 10 are more closely attached, and the use effect is better. Thus, the need for a fully automatic coughing machine with a low ventilator is required.

圖3顯示了擺動構件8與角度調節構件9組成的門板元件11的一個優選實施方式的爆炸視圖。Figure 3 shows an exploded view of a preferred embodiment of the door panel element 11 of the oscillating member 8 and the angle adjustment member 9.

擺動構件8包括門板12和門板軸20,門板軸20能夠被施加外部旋轉扭矩以帶動門板12一起旋轉。門板軸20設在門板12頂部,門板軸20為筒狀,供旋轉驅動構件24(參見圖5,在下面詳述)的連軸杆25插入。門板軸20上具有螺釘安裝孔21,供連軸杆25緊固在門板軸20上。The swinging member 8 includes a door panel 12 and a door panel shaft 20 that can be applied with an external rotational torque to drive the door panel 12 to rotate together. The door panel shaft 20 is provided at the top of the door panel 12, and the door panel shaft 20 is cylindrical, and the coupling rod 25 for the rotation driving member 24 (see Fig. 5, which will be described later in detail) is inserted. The door panel shaft 20 has a screw mounting hole 21 for fastening the shaft rod 25 to the door panel shaft 20.

角度調節構件9包括關節軸承13和調節板14。關節軸承13的材質可以是碳鋼、不銹鋼、有色金屬、塑膠或其他耐腐蝕材料。關節軸承13的外圓周面通過膠黏、螺釘、過盈配合等方式緊固在門板12中。例如,門板12可以具有環狀孔,關節軸承13的外圓柱面貼合到所述環狀孔的內面,以此方式嵌入到所述門板12中。可選地,為了簡化結構,不用膠黏劑,關節軸承13的外圓柱面也能夠與門板12的內圓柱面製造成一體件,即最終的結構是一個球面部件在門板12內部轉動。但這種改進並不會超出本發明描述範疇。The angle adjustment member 9 includes a joint bearing 13 and an adjustment plate 14. The joint bearing 13 may be made of carbon steel, stainless steel, non-ferrous metal, plastic or other corrosion-resistant material. The outer circumferential surface of the joint bearing 13 is fastened in the door panel 12 by means of glue, screws, interference fit or the like. For example, the door panel 12 may have an annular hole into which the outer cylindrical surface of the joint bearing 13 is fitted, in such a manner as to be embedded in the door panel 12. Alternatively, in order to simplify the structure, without the adhesive, the outer cylindrical surface of the joint bearing 13 can also be made in one piece with the inner cylindrical surface of the door panel 12, i.e., the final structure is a spherical member that rotates inside the door panel 12. However, such improvements do not go beyond the scope of the present invention.

調節板14具有過渡板15和設置在過渡板15上的外掛程式17,外掛程式17可以插入關節軸承13中,並通過沉頭螺釘18將調節板14和關節軸承13緊固。優選地,過渡板15為圓盤狀,外掛程式17為圓柱形,且位於過渡板15中間。The adjustment plate 14 has a transition plate 15 and a plug-in program 17 provided on the transition plate 15, and the plug-in program 17 can be inserted into the joint bearing 13 and the adjustment plate 14 and the joint bearing 13 can be fastened by the countersunk screws 18. Preferably, the transition plate 15 is in the shape of a disk, and the plug-in program 17 is cylindrical and located in the middle of the transition plate 15.

圖4進一步顯示了調節板14的立體圖。過渡板15的另一側(與外掛程式17相對的另一側)設有凸緣23,凸緣23具有凹槽22,凹槽22用於放置密封墊16。通過凹槽22以及過渡板15的限位,密封墊16可以固定在調節板14上。密封墊16的厚度為,其卡入凹槽52後,密封墊16的表面與凸緣23的表面平齊。密封墊16的材質可以是軟硬合適的橡膠或矽橡膠或其他高分子彈性體,以期能實現對閥口10更好的密封。Figure 4 further shows a perspective view of the adjustment plate 14. The other side of the transition plate 15 (the other side opposite the plug-in program 17) is provided with a flange 23 having a recess 22 for the placement of the gasket 16. The gasket 16 can be fixed to the adjustment plate 14 by the recess 22 and the limit of the transition plate 15. The thickness of the gasket 16 is such that after it is caught in the recess 52, the surface of the gasket 16 is flush with the surface of the flange 23. The material of the gasket 16 may be soft or hard rubber or silicone rubber or other polymeric elastomer in order to achieve a better sealing of the valve port 10.

門板12的內圓柱表面與關節軸承13外圓柱面,關節軸承13的內圓柱表面與外掛程式17的外圓柱表面均為軸孔配合,兩種公差配合均可以選擇間隙配合、過渡配合、過盈配合的一種。為了防止鬆動,可以在配合面之間塗厭氧類型軸承固持膠或密封膠,如樂泰648、680,也可以用機械的方式防止鬆動,例如緊定螺釘、鎖緊螺母或軸孔用彈性擋圈等。例如本例中為了防止外掛程式17從關節軸承13的內表面脫出,沉頭螺釘18穿過擋圈19,與外掛程式17上的螺紋孔連接,對關節軸承13的進行緊固。The inner cylindrical surface of the door panel 12 and the outer cylindrical surface of the joint bearing 13, the inner cylindrical surface of the joint bearing 13 and the outer cylindrical surface of the plug-in program 17 are both shaft holes, and the two tolerances can be selected as clearance fit, transition fit, and interference. A kind of cooperation. In order to prevent loosening, anaerobic type bearing retaining glue or sealant can be applied between the mating surfaces, such as Loctite 648, 680, or mechanically to prevent loosening, such as tightening screws, lock nuts or shaft holes for elasticity. Retaining ring, etc. For example, in this example, in order to prevent the plug-in program 17 from coming out of the inner surface of the joint bearing 13, the countersunk screw 18 passes through the retaining ring 19 and is connected to the threaded hole in the plug-in program 17, and the joint bearing 13 is fastened.

在工作時,關節軸承13進行微量角度調節,保證密封墊16與閥口10能緊密貼合,提高密封效果。在本實施例中,採用關節軸承13調節角度,當然,亦不限於關節軸承,如採用內外圈有微小旋轉角度的調心球軸承、圓柱或圓錐滾子軸承。本發明的核心在於,擺動構件8與角度調節構件9之間為可旋轉的。During operation, the joint bearing 13 performs a slight angle adjustment to ensure that the gasket 16 and the valve port 10 can be closely fitted to improve the sealing effect. In the present embodiment, the joint bearing 13 is used to adjust the angle. Of course, it is not limited to the joint bearing, such as a self-aligning ball bearing having a slight rotation angle of the inner and outer rings, a cylindrical or tapered roller bearing. The core of the invention is that the pivoting member 8 and the angle adjusting member 9 are rotatable.

本發明的快門閥需要驅動部件進行旋轉。本發明的快門閥3還包括旋轉驅動構件24。圖5顯示了旋轉驅動構件24的一個實施方式的立體圖。The shutter valve of the present invention requires a drive member to rotate. The shutter valve 3 of the present invention further includes a rotary drive member 24. FIG. 5 shows a perspective view of one embodiment of a rotary drive member 24.

旋轉驅動構件24包括用於產生旋轉力的動力件28和輸出軸26,旋轉力通過輸出軸26輸出,輸出軸26末端具有凹槽27。動力件28可以是單、雙向旋轉電磁鐵,旋轉氣缸、電機等能夠輸出旋轉運動的元件。在本實施例中,是一雙向電磁鐵。The rotary drive member 24 includes a power member 28 for generating a rotational force and an output shaft 26, the rotational force being output through the output shaft 26 having a recess 27 at the end. The power member 28 may be a single or bidirectional rotating electromagnet, a rotating cylinder, a motor, or the like capable of outputting a rotational motion. In this embodiment, it is a two-way electromagnet.

旋轉驅動構件24還包括連軸杆25,連軸杆25一端具有扁平狀凸起30,凸起30與輸出軸26的凹槽27配合,以傳遞扭矩。連軸杆25與輸出軸26傳遞扭矩的結構不限於上述連接方式,例如輸出軸26一端為扁狀突起,連軸杆25一端為凹槽,再比如兩者用螺釘緊固連接、花鍵套連接、或使用成品聯軸器,或者為了簡化結構,連軸杆25與動力元件輸出軸26加工成一體件。The rotary drive member 24 further includes a coupling shaft 25 having a flat projection 30 at one end that cooperates with the recess 27 of the output shaft 26 to transmit torque. The structure for transmitting the torque between the coupling shaft 25 and the output shaft 26 is not limited to the above-mentioned connection manner. For example, the output shaft 26 has a flat protrusion at one end, and the end of the shaft rod 25 is a groove, and the two are screw-fastened and splined. The coupling, or the use of a finished coupling, or to simplify the structure, the shaft 25 and the power element output shaft 26 are machined in one piece.

連軸杆25插入到擺動構件8的門板軸20(見圖3)中,並通過螺釘安裝孔21經由螺釘緊固。具體的安裝方式下面參照圖6來描述。The coupling rod 25 is inserted into the door panel shaft 20 (see Fig. 3) of the swinging member 8, and is fastened by screws through the screw mounting holes 21. The specific mounting method will be described below with reference to FIG. 6.

圖6顯示了本發明的快門閥的一個優選實施方式的爆炸圖。圖7顯示了圖6中的外殼元件的立體圖。圖8顯示了圖6所示的快門閥裝配完畢後,沿進、出氣口中心線的垂直剖面圖。圖9是本發明所述快門閥實施例沿連軸杆中心線的垂直剖面圖,這兩幅圖用二維形式描述了該快門閥的內部結構,對於讀者理解前面三維爆炸圖結合語言描述各部件之間的裝配關係很重要。下面結合圖6至圖9進一步闡述本發明所述的快門閥的設計原理、結構特點、工作過程。Figure 6 shows an exploded view of a preferred embodiment of the shutter valve of the present invention. Figure 7 shows a perspective view of the housing element of Figure 6. Figure 8 is a vertical sectional view of the center line of the inlet and outlet ports after the shutter valve shown in Figure 6 is assembled. Figure 9 is a vertical sectional view of the shutter valve embodiment of the present invention along the center line of the coupling shaft, the two figures depict the internal structure of the shutter valve in two dimensions, for the reader to understand the front three-dimensional explosion map combined with the language description The assembly relationship between the components is important. The design principle, structural features and working process of the shutter valve according to the present invention are further explained below with reference to FIGS. 6 to 9.

在該實施方式中,所述閥體7包括外殼元件35和出口端蓋32,兩者結合可形成一封閉空腔44(見圖9),門板組件11安裝在該封閉空腔44內。具體結合方式可以為:出口端蓋32上具有三組緊固件,即三組螺釘42和墊圈,外殼元件35上具有三個螺紋孔39,螺釘42旋入螺紋孔39中進行緊固。In this embodiment, the valve body 7 includes a housing member 35 and an outlet end cap 32 that combine to form a closed cavity 44 (see FIG. 9) in which the door panel assembly 11 is mounted. The specific combination may be as follows: the outlet end cap 32 has three sets of fasteners, namely three sets of screws 42 and washers, and the outer casing element 35 has three threaded holes 39, and the screws 42 are screwed into the threaded holes 39 for fastening.

外殼元件35內側具有凹槽41,凹槽41內有O型圈33。當外殼元件35與出口端蓋32壓緊密封時,O型圈33可以防止封閉空腔44與外部環境之間相互洩露。The inside of the outer casing member 35 has a recess 41 in which an O-ring 33 is formed. When the outer casing member 35 is pressed tightly with the outlet end cap 32, the O-ring 33 prevents leakage between the closed cavity 44 and the external environment.

外殼元件35還包括第一滑動軸承37和第二滑動軸承38,連軸杆25依次插入第一滑動軸承37、擺動構件8的門板軸20、第二滑動軸承38。門板元件元件11的螺釘安裝孔21和連軸杆25的螺孔31對齊,用沉頭螺釘40穿過這兩個螺孔緊固。實施中不限於螺釘,還可以是銷軸、鍵、卡箍、聯軸器等其他傳遞扭矩的零件。第一和第二滑動軸承37、38的內圓柱面與連軸杆25的外圓柱面為間隙配合,以保證連軸杆25可以沿第一和第二37、38內圓柱面轉動。第一和第二滑動軸承37、38可以由有自潤滑作用的材料加工而成,例如青銅、石墨、聚四氟乙烯塑膠或其他工程塑料,也可以採用成品,例如選用德國IGUS公司的產品。更優選地,The outer casing member 35 further includes a first sliding bearing 37 and a second sliding bearing 38, and the coupling rod 25 is sequentially inserted into the first sliding bearing 37, the door shaft 20 of the swinging member 8, and the second sliding bearing 38. The screw mounting hole 21 of the door member member 11 is aligned with the screw hole 31 of the coupling rod 25, and is fastened by the countersunk screw 40 through the two screw holes. The implementation is not limited to screws, but may be other components that transmit torque such as pins, keys, clamps, couplings, and the like. The inner cylindrical faces of the first and second sliding bearings 37, 38 are in clearance fit with the outer cylindrical faces of the coupling rods 25 to ensure that the coupling rods 25 are rotatable along the cylindrical surfaces of the first and second portions 37, 38. The first and second plain bearings 37, 38 may be machined from a self-lubricating material such as bronze, graphite, Teflon plastic or other engineering plastics, or may be finished, such as the product of the German company IGUS. More preferably,

外殼元件35還包括唇形密封圈36,唇形密封圈36的作用是防止封閉空腔44沿著連軸杆25、滑動軸套37、輸出軸26、動力件28所形成的縫隙空間洩露。實施中不限於唇形密封圈,還可以是機械密封、填料密封、磁流體密封等其他形式的旋轉動密封。The outer casing member 35 further includes a lip seal 36 that prevents the closed cavity 44 from leaking along the gap formed by the coupling shaft 25, the sliding sleeve 37, the output shaft 26, and the power member 28. The implementation is not limited to a lip seal, but may also be a mechanical seal, a packing seal, a magnetic fluid seal, or the like.

外殼元件35還包括緩衝塊45,緩衝塊45設置在出口端蓋32上,在封閉空腔44內,緩衝塊45的作用是減緩門板12開啟時對閥體7的衝擊,降低雜訊。通常用采具有吸能作用的橡膠、矽橡膠、高分子彈性體、具有緩衝作用的金屬彈簧、或者彈簧與高分子彈性體聯合使用。The outer casing member 35 further includes a cushioning block 45 disposed on the outlet end cap 32. In the closed cavity 44, the buffering block 45 functions to slow the impact on the valve body 7 when the door panel 12 is opened, and to reduce noise. It is usually used in combination with a rubber having an energy absorbing effect, a ruthenium rubber, a polymeric elastomer, a buffered metal spring, or a spring in combination with a polymeric elastomer.

外殼元件35還包括兩組螺釘墊圈34,它們與旋轉驅動部件24上的螺紋孔29(見圖5)連接,使旋轉驅動部件24固定在外殼元件35上。當然不限於該連接方式,尤其是旋轉部件的不同,可能導致連接方式的不同。The outer casing member 35 also includes two sets of screw washers 34 that are coupled to threaded holes 29 (see Fig. 5) on the rotary drive member 24 to secure the rotary drive member 24 to the outer casing member 35. Of course, it is not limited to this connection method, especially the difference in rotating parts, which may result in different connection methods.

如圖9所示,外殼元件35上的閥口10優選地採用與水平面成夾角α的設計,0<α<90°,以便於門板12、沉頭螺釘40、連軸杆25、關節軸承13、調節板14、密封墊16、沉頭螺釘18、擋圈19的聯合重力能夠施加到密封墊16與閥口10的接觸面上,以增強貼合或密封效果。最理想的角度範圍在40<α<80°,就本實施例而言,閥口10與水平面的夾角α設計成74°。As shown in Fig. 9, the valve port 10 on the outer casing member 35 is preferably of an angle α with the horizontal plane, 0 < α < 90°, to facilitate the door panel 12, the countersunk head screw 40, the coupling rod 25, and the joint bearing 13 The combined gravity of the adjustment plate 14, the gasket 16, the countersunk screw 18, and the retaining ring 19 can be applied to the contact surface of the gasket 16 and the valve port 10 to enhance the fit or seal effect. The most desirable angle range is 40 < α < 80°. For the present embodiment, the angle α between the valve port 10 and the horizontal plane is designed to be 74°.

參見圖9,本發明快門閥實施例的工作過程如下:當快門閥3關閉時,負壓風機2(見圖1)未啟動時,密封墊16被施加了兩重預緊力:Referring to Figure 9, the shutter valve embodiment of the present invention operates as follows: When the shutter valve 3 is closed and the negative pressure fan 2 (see Figure 1) is not activated, the gasket 16 is subjected to two pre-tensioning forces:

1、前述的門板12、沉頭螺釘40、連軸杆25、關節軸承13、調節板14、密封墊16、沉頭螺釘18、擋圈19的聯合重力G在傾斜的閥口10的接觸面上的分壓力N1,其值根據公式(1)為:N1=G×cosα =G×cos74°=0.276G,其中G為上述部件的總重。1. The joint surface of the aforementioned door panel 12, countersunk head screw 40, coupling shaft 25, joint bearing 13, adjustment plate 14, gasket 16, countersunk head screw 18, and retaining ring 19 at the contact surface of the inclined valve port 10. The upper partial pressure N1 has a value according to the formula (1): N1 = G × cos α = G × cos 74 ° = 0.276 G, where G is the total weight of the above components.

2、旋轉驅動部件24施加逆時針方向扭矩M1於閥口10的接觸面上,閥口10接觸面受壓力N2亦可以根據公式(2)計算出:N2=M1/L。同前所述,逆時針方向扭力在實施中未必一定來源於旋轉驅動部件,如增加扭轉彈簧的設計等。2. The rotary driving member 24 applies the counterclockwise torque M1 to the contact surface of the valve port 10, and the contact surface of the valve port 10 is subjected to the pressure N2, which can also be calculated according to the formula (2): N2 = M1/L. As mentioned above, the counterclockwise torque does not necessarily originate from the rotary drive components in the implementation, such as the design of the torsion spring.

當快門閥3仍然關閉,負壓風機2啟動後,密封墊16將被施加三重外力,除了前述兩種外力外,由於快門閥3左側空間是呼吸管路正壓力P1,而快門閥3右側是風機2抽吸產生的負壓力P2,設定閥口10的等效直徑為D,則因為壓力差而對密封墊16施加的正壓力N3可由如下公式(3)計算:When the shutter valve 3 is still closed, after the negative pressure fan 2 is started, the gasket 16 will be subjected to triple external force, except for the above two external forces, since the left space of the shutter valve 3 is the breathing pipe positive pressure P1, and the right side of the shutter valve 3 is The negative pressure P2 generated by the suction of the fan 2 is set to the equivalent diameter D of the valve port 10, and the positive pressure N3 applied to the gasket 16 due to the pressure difference can be calculated by the following formula (3):

N3 = π (D/sinα)2(P1+P2)/4           (3)N3 = π (D/sinα)2(P1+P2)/4 (3)

通過採用上面描述的設計,快門閥3在關閉狀態下,通過三重外力的聯合預緊,可以確保快門閥3的可靠密封。By adopting the design described above, the shutter valve 3 can ensure a reliable sealing of the shutter valve 3 by the combined preloading of the triple external force in the closed state.

參見圖10,當需要快門閥3打開時,旋轉驅動部件24將會給連軸杆25施加一個與扭矩M1相反方向的順時針扭矩M2,M2扭矩值至少應該大於快門閥各部件重力、管路壓力P1和P2的壓力差形成的反向扭矩和為保證密封外部施加的扭矩M1三者之和,快門閥3才能打開。為了增加快門閥3的開啟速度及可靠性,通常旋轉驅動構件24給連軸杆25施加的扭矩M2要遠遠大於這個數值。在旋轉驅動構件24輸出的扭矩M2作用下,連軸杆25將扭矩通過兩個螺釘40傳給門板元件11,門板元件11包含門板12、關節軸承13、調節板14、密封墊16、螺釘18、擋圈19。門板12繞著滑動軸承37、38的內孔,沿順時針方向旋轉,當旋轉到β夾角時,門板組件11旋轉到位,閥門完全開啟。全自動咳痰機的快門閥的開啟速度要求不大於150ms,此時需適度增大扭矩M2以滿足使用要求。Referring to Figure 10, when the shutter valve 3 is required to be opened, the rotary drive member 24 will apply a clockwise torque M2 to the coupling rod 25 in the opposite direction of the torque M1. The M2 torque value should be at least greater than the gravity of the shutter valve components, piping The shutter valve 3 can be opened by the combination of the reverse torque formed by the pressure difference of the pressures P1 and P2 and the torque M1 applied to ensure the seal externally. In order to increase the opening speed and reliability of the shutter valve 3, the torque M2 applied to the coupling rod 25 by the rotary drive member 24 is generally much larger than this value. Under the action of the torque M2 outputted by the rotary drive member 24, the coupling rod 25 transmits the torque to the door panel member 11 through the two screws 40, and the door panel member 11 includes the door panel 12, the joint bearing 13, the adjustment plate 14, the gasket 16, and the screw 18. , retaining ring 19. The door panel 12 is rotated in the clockwise direction around the inner bore of the sliding bearings 37, 38. When rotated to the angle β, the door panel assembly 11 is rotated into position and the valve is fully opened. The opening speed of the shutter valve of the automatic coughing machine is required to be no more than 150ms. At this time, the torque M2 should be moderately increased to meet the requirements of use.

β夾角通常由旋轉驅動構件24決定。如可以選用旋轉45°-70°的單向電磁鐵,旋轉90-180°的雙向電磁鐵、可以通過脈衝數調節步進角度的電機或者類似的旋轉氣缸等,這樣的通用產品通常可以在市場上購得。The angle β is usually determined by the rotational drive member 24. For example, a unidirectional electromagnet that rotates 45°-70°, a two-way electromagnet that rotates 90-180°, a motor that can adjust the step angle by the number of pulses, or a similar rotary cylinder can be used in the market. Purchased on.

當需要快門閥3關閉時,參見圖11,旋轉驅動構件24將會給連軸杆25施加一個與M2相反的逆時針扭矩M3,此時連軸杆25將受到四重力的聯合作用:扭矩M1、扭矩M3、門板12兩側的壓力差、門板各組件的重力G,因此,門板順時針旋轉的速度通常將大於門板逆時針旋轉的速度,密封墊16將迅速與閥口密封面10貼合,完成快門閥的關閉。When the shutter valve 3 is required to be closed, referring to Fig. 11, the rotary drive member 24 will apply a counterclockwise torque M3 opposite the M2 to the coupling rod 25, at which time the coupling rod 25 will be subjected to a combination of four gravity: torque M1 The torque M3, the pressure difference between the two sides of the door panel 12, and the gravity G of each component of the door panel, therefore, the speed of the clockwise rotation of the door panel will generally be greater than the speed of the door panel rotating counterclockwise, and the gasket 16 will quickly fit the valve port sealing surface 10. , complete the shutter valve closed.

以上所述的實施例,只是本發明較優選的具體實施方式,本領域的技術人員在本發明技術方案範圍內進行的通常變化和替換都應包含在本發明的保護範圍內。The embodiments described above are only preferred embodiments of the present invention, and the usual changes and substitutions made by those skilled in the art within the scope of the present invention are included in the scope of the present invention.

1‧‧‧咳痰機
2‧‧‧風機
3‧‧‧快門閥
4‧‧‧球囊閥
5‧‧‧呼吸機
6‧‧‧病人
7‧‧‧閥體
8‧‧‧擺動構件
9‧‧‧角度調節構件
10‧‧‧閥口
11‧‧‧門板元件
12‧‧‧門板
13‧‧‧關節軸承
14‧‧‧調節板
15‧‧‧過渡板
16‧‧‧密封墊
17‧‧‧外掛程式
18‧‧‧沉頭螺釘
19‧‧‧擋圈
20‧‧‧門板軸
21‧‧‧螺釘安裝孔
22‧‧‧凹槽
23‧‧‧凸緣
24‧‧‧旋轉驅動構件
25‧‧‧連軸杆
26‧‧‧輸出軸
27‧‧‧凹槽
28‧‧‧動力件
29‧‧‧螺紋孔
30‧‧‧凸起
31‧‧‧螺孔
32‧‧‧出口端蓋
33‧‧‧O型圈
34‧‧‧螺釘墊圈
35‧‧‧外殼元件
36‧‧‧密封圈
37‧‧‧第一滑動軸承
38‧‧‧第二滑動軸承
39‧‧‧螺紋孔
40‧‧‧沉頭螺釘
41‧‧‧凹槽
42‧‧‧螺釘
44‧‧‧封閉空腔
45‧‧‧緩衝塊
A‧‧‧圓柱旋轉埠
B‧‧‧旋轉埠
C‧‧‧平面滑動埠
G‧‧‧重力
L‧‧‧距離
M1‧‧‧扭矩
M2‧‧‧扭矩
M3‧‧‧扭矩
N‧‧‧受力
P1‧‧‧正壓力
P2‧‧‧負壓力
α‧‧‧夾角
β‧‧‧夾角
1‧‧‧Cough machine
2‧‧‧Fan
3‧‧‧Shutter valve
4‧‧‧Ball valve
5‧‧‧Ventilator
6‧‧‧ patients
7‧‧‧ valve body
8‧‧‧Wobble member
9‧‧‧Angle adjustment member
10‧‧‧ valve port
11‧‧‧ Door panel components
12‧‧‧ Door panel
13‧‧‧ Joint bearing
14‧‧‧Adjustment board
15‧‧‧Transition board
16‧‧‧ Seal
17‧‧‧Plug
18‧‧‧ countersunk head screws
19‧‧ ‧ retaining ring
20‧‧‧door axis
21‧‧‧ Screw mounting holes
22‧‧‧ Groove
23‧‧‧Flange
24‧‧‧Rotary drive components
25‧‧‧With shaft
26‧‧‧ Output shaft
27‧‧‧ Groove
28‧‧‧Power parts
29‧‧‧Threaded holes
30‧‧‧ bumps
31‧‧‧ screw holes
32‧‧‧Export end caps
33‧‧‧O-ring
34‧‧‧ Screw washers
35‧‧‧Shell components
36‧‧‧ sealing ring
37‧‧‧First sliding bearing
38‧‧‧Second plain bearing
39‧‧‧Threaded holes
40‧‧‧ countersunk head screws
41‧‧‧ Groove
42‧‧‧ screws
44‧‧‧Closed cavity
45‧‧‧buffer block
A‧‧‧Cylindrical rotation
B‧‧‧Rotary
C‧‧‧Flat slide
G‧‧‧Gravity
L‧‧‧ distance
M1‧‧‧ Torque
M2‧‧‧ Torque
M3‧‧‧ Torque
N‧‧‧ force
P1‧‧‧ positive pressure
P2‧‧‧ negative pressure α‧‧‧ angle β‧‧‧ angle

圖1為本發明的快門閥的應用示意圖。 圖2為本發明的快門閥的機械結構簡化示意圖。 圖3為本發明的快門閥核心部件門板元件11的一個優選實施方式的爆炸視圖。 圖4為本發明的快門閥的調節板的立體圖。 圖5為本發明的快門閥的旋轉驅動部件的立體圖。 圖6為本發明的快門閥的一個優選實施方式的立體圖。 圖7顯示了圖6中的外殼元件的立體圖。 圖8顯示了裝配完畢的快門閥的沿連軸杆中線的截面圖。 圖9顯示了裝配完畢的快門閥的沿管路中心線的截面圖。 圖10顯示了裝配完畢的快門閥開啟狀態的沿管路中心線的截面圖。 圖11顯示了裝配完畢的快門閥關閉過程中沿管路中心線的截面圖。Figure 1 is a schematic view of the application of the shutter valve of the present invention. 2 is a simplified schematic view of the mechanical structure of the shutter valve of the present invention. 3 is an exploded view of a preferred embodiment of the shutter valve core component door panel member 11 of the present invention. 4 is a perspective view of an adjustment plate of a shutter valve of the present invention. Fig. 5 is a perspective view of a rotary drive member of the shutter valve of the present invention. Figure 6 is a perspective view of a preferred embodiment of the shutter valve of the present invention. Figure 7 shows a perspective view of the housing element of Figure 6. Figure 8 shows a cross-sectional view of the assembled shutter valve along the centerline of the shaft. Figure 9 shows a cross-sectional view of the assembled shutter valve along the centerline of the pipe. Figure 10 shows a cross-sectional view of the assembled shutter valve in the open state along the centerline of the pipe. Figure 11 shows a cross-sectional view along the centerline of the pipeline during the closing of the assembled shutter valve.

7‧‧‧閥體 7‧‧‧ valve body

8‧‧‧擺動構件 8‧‧‧Wobble member

9‧‧‧角度調節構件 9‧‧‧Angle adjustment member

10‧‧‧閥口 10‧‧‧ valve port

A‧‧‧圓柱旋轉埠 A‧‧‧Cylindrical rotation

B‧‧‧旋轉埠 B‧‧‧Rotary

C‧‧‧平面滑動埠 C‧‧‧Flat slide

G‧‧‧重力 G‧‧‧Gravity

L‧‧‧距離 L‧‧‧ distance

M1‧‧‧扭矩 M1‧‧‧ Torque

M2‧‧‧扭矩 M2‧‧‧ Torque

N‧‧‧受力 N‧‧‧ force

α‧‧‧夾角 ‧‧‧‧ angle

β‧‧‧夾角 ‧‧‧‧角角

Claims (21)

一種快門閥,包括: 一擺動構件,該擺動構件可旋轉地固定在一閥體上,該閥體具有一閥口,該擺動構件能夠沿著貼近或遠離該閥口的方向旋轉; 一角度調節構件,該角度調節構件能夠覆蓋該閥口,該角度調節構件結合到該擺動構件上,該角度調節構件能夠調節自身相對於該閥口的夾角。A shutter valve comprising: a swinging member rotatably fixed to a valve body, the valve body having a valve port, the swinging member being rotatable in a direction close to or away from the valve port; an angle adjustment A member, the angle adjusting member capable of covering the valve port, the angle adjusting member being coupled to the swing member, the angle adjusting member being capable of adjusting an angle thereof with respect to the valve port. 如申請專利範圍第1項所述的快門閥,其中,快門閥包括:所述角度調節構件和該擺動構件形成球面旋轉埠。The shutter valve of claim 1, wherein the shutter valve comprises: the angle adjusting member and the swinging member forming a spherical rotation 埠. 如申請專利範圍第2項所述的快門閥,其中,所述擺動構件與該閥體形成圓柱旋轉埠,所述角度調節構件和該閥口形成平面滑動埠。The shutter valve of claim 2, wherein the swinging member and the valve body form a cylindrical rotating jaw, and the angle adjusting member and the valve port form a planar sliding jaw. 如申請專利範圍第1項所述的快門閥,其中,所述擺動構件與該閥體形成圓柱旋轉埠,所述角度調節構件和該閥口形成平面滑動埠。The shutter valve of claim 1, wherein the swinging member and the valve body form a cylindrical rotating jaw, and the angle adjusting member and the valve port form a planar sliding jaw. 如申請專利範圍第1項所述的快門閥,其中,所述擺動構件包括:一門板和一門板軸,該門板軸能夠被施加外部旋轉扭矩以帶動該門板一起旋轉;所述角度調節構件包括:一關節軸承和一調節板,該關節軸承的外圓周面嵌入到該門板中,該調節板具有一過渡板和設置在該過渡板的一外掛程式,該外掛程式能夠插入該關節軸承中,將該調節板和該關節軸承緊固在一起。The shutter valve of claim 1, wherein the swinging member comprises: a door panel and a door panel shaft, the door panel shaft being capable of being applied with an external rotational torque to drive the door panel to rotate together; the angle adjusting member comprising a joint bearing and an adjusting plate, the outer circumferential surface of the joint bearing is embedded in the door panel, the adjusting plate has a transition plate and an external program disposed on the transition plate, and the plugging program can be inserted into the joint bearing, The adjustment plate and the joint bearing are fastened together. 如申請專利範圍第5項所述的快門閥,其中,該門板與該關節軸承一體成形。The shutter valve of claim 5, wherein the door panel is integrally formed with the joint bearing. 如申請專利範圍第5項所述的快門閥,其中,該門板為圓形,具有環狀孔,該關節軸承通過外圓柱面貼合到所述環狀孔的內面的方式嵌入到所述門板中。The shutter valve according to claim 5, wherein the door panel has a circular shape and has an annular hole, and the joint bearing is embedded in the inner cylindrical surface by fitting the outer cylindrical surface to the inner surface of the annular hole. In the door panel. 如申請專利範圍第5項所述的快門閥,其中,所述角度調節構件還包括一擋圈,一沉頭螺釘穿過該擋圈與該外掛程式上的螺紋孔連接以防止該外掛程式從該關節軸承脫出。The shutter valve of claim 5, wherein the angle adjusting member further comprises a retaining ring, and a countersunk screw is connected to the threaded hole of the plugging program through the retaining ring to prevent the plugging program from The joint bearing is pulled out. 如申請專利範圍第8項所述的快門閥,其中,所述角度調節構件還包括一密封墊,所述調節板還具一凸緣,該凸緣與該外掛程式設在該過渡板的兩側,該凸緣具有一凹槽,通過該凹槽以及該過渡板的限位,該密封墊能夠固定在該調節板上。The shutter valve of claim 8, wherein the angle adjusting member further comprises a gasket, the adjusting plate further has a flange, and the flange and the plugging program are disposed on the transition plate On the side, the flange has a recess through which the gasket can be fixed to the adjustment plate. 如申請專利範圍第5項所述的快門閥,其中,所述快門閥還包括一旋轉驅動構件,該旋轉驅動構件包括用於產生旋轉力的一動力元件和一輸出軸,該輸出軸插入該門板軸並緊固其上以驅動該門板軸旋轉。The shutter valve of claim 5, wherein the shutter valve further comprises a rotary drive member, the rotary drive member comprising a power element for generating a rotational force and an output shaft, the output shaft being inserted The door shaft is fastened thereto to drive the door shaft to rotate. 如申請專利範圍第5項所述的快門閥,其中,所述快門閥還包括一旋轉驅動構件,該旋轉驅動構件包括用於產生旋轉力的一動力元件、一輸出軸和一連軸杆,該連軸杆與該輸出軸相結合以傳遞扭矩,該連軸杆插入該門板軸並緊固其上以驅動該門板軸旋轉。The shutter valve of claim 5, wherein the shutter valve further includes a rotation driving member including a power component for generating a rotational force, an output shaft, and a coupling shaft, A coupling shaft is coupled to the output shaft to transmit torque, and the coupling rod is inserted into the door shaft and fastened thereto to drive the door shaft to rotate. 如申請專利範圍第11項所述的快門閥,其中,該連軸杆與該輸出軸的結合方式包括:凸起和凹槽相配合連接,螺釘緊固連接,花鍵套連接,使用聯軸器連接,或者一體連接。The shutter valve of claim 11, wherein the coupling of the coupling rod and the output shaft comprises: a joint of a protrusion and a groove, a screw fastening connection, a spline sleeve connection, and a coupling Connected, or connected in one. 如申請專利範圍第11項所述的快門閥,其中,所述閥體還包括一外殼元件和一出口端蓋,兩者結合形成一封閉空腔,一門板組件安裝在該封閉空腔內。The shutter valve of claim 11, wherein the valve body further comprises a housing member and an outlet end cover, the two are combined to form a closed cavity, and a door panel assembly is mounted in the closed cavity. 如申請專利範圍第13項所述的快門閥,其中,該外殼元件內側具有一凹槽,該凹槽內設有一O型圈,以在該外殼元件與該出口端蓋壓緊密封時,防止該封閉空腔與外部環境之間相互洩露。The shutter valve of claim 13, wherein the outer side of the outer casing member has a groove, and the groove is provided with an O-ring for preventing the outer casing member from being tightly sealed with the outlet end cover. The closed cavity and the external environment leak from each other. 如申請專利範圍第13項所述的快門閥,其中,該外殼元件還包括一第一滑動軸承和一第二滑動軸承,該連軸杆依次插入該第一滑動軸承、該門板軸和該第二滑動軸承。The shutter valve of claim 13, wherein the outer casing member further comprises a first sliding bearing and a second sliding bearing, the coupling rod sequentially inserting the first sliding bearing, the door panel shaft and the first Two sliding bearings. 如申請專利範圍第15項所述的快門閥,其中,該外殼元件還包括一密封圈,該密封圈套在該連軸杆或該輸出軸上以防止該封閉空腔沿著該連軸杆、該第一滑動軸套、該輸出軸和該動力元件之間所形成的縫隙與外部環境之間相互洩露。The shutter valve of claim 15, wherein the outer casing member further comprises a sealing ring sleeved on the coupling rod or the output shaft to prevent the closed cavity from being along the connecting rod, A gap is formed between the first sliding bushing, the gap formed between the output shaft and the power element, and the external environment. 如申請專利範圍第15項所述的快門閥,其中,該連軸杆、該第一滑動軸套、該輸出軸和該動力元件之間所形成的縫隙採用機械密封、填料密封、磁流體密封的旋轉動密封,以防止該封閉空腔與外部環境之間相互洩露。The shutter valve of claim 15, wherein the coupling formed between the coupling rod, the first sliding sleeve, the output shaft and the power component is mechanically sealed, filled with packing, and magnetically sealed. Rotating the dynamic seal to prevent leakage between the closed cavity and the external environment. 如申請專利範圍第16項所述的快門閥,其中,該外殼元件還包括用於減緩該門板開啟時對該閥體的衝擊的一緩衝塊,該緩衝塊設置在該封閉空腔內。The shutter valve of claim 16, wherein the outer casing member further comprises a buffer block for mitigating an impact on the valve body when the door panel is opened, the buffer block being disposed in the closed cavity. 如申請專利範圍第1項所述的快門閥,其中,該閥口所在平面與水平面成的夾角在0-90°之間。The shutter valve of claim 1, wherein the plane of the valve port is at an angle of between 0 and 90 degrees from the horizontal plane. 如申請專利範圍第1項所述的快門閥,其中,該閥口所在平面與水平面成的夾角在40-80°之間。The shutter valve of claim 1, wherein the plane of the valve port is at an angle of between 40 and 80 degrees from the horizontal. 如申請專利範圍第11項所述的快門閥,該連軸杆與該門板軸的緊固連接採用螺釘、銷軸、鍵、卡箍、聯軸器連接。The shutter valve according to claim 11, wherein the fastening connection between the coupling rod and the door shaft is connected by a screw, a pin, a key, a clamp, and a coupling.
TW105113956A 2015-05-08 2016-05-05 Quick valve TW201639608A (en)

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