TW201632630A - Desulfurizing method of molten iron and desulfurizing device of molten iron - Google Patents

Desulfurizing method of molten iron and desulfurizing device of molten iron Download PDF

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TW201632630A
TW201632630A TW104107998A TW104107998A TW201632630A TW 201632630 A TW201632630 A TW 201632630A TW 104107998 A TW104107998 A TW 104107998A TW 104107998 A TW104107998 A TW 104107998A TW 201632630 A TW201632630 A TW 201632630A
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molten iron
impeller
reaction vessel
desulfurization treatment
desulfurizing
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TW104107998A
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Chinese (zh)
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佐藤新吾
中井由枝
菊池直樹
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杰富意鋼鐵股份有限公司
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Abstract

The invention provides a desulfurizing method of molten iron for stably improving the reaction efficiency of a desulfurizing agent and the molten iron. The desulfurizing method includes the following. An impeller 3 is immersed in the molten iron 5 housed in a reaction container 2, and the desulfurizing agent is added while the impeller rotates. The molten iron and the desulfurizing agent are stirred to desulfurize the molten iron. The desulfurization is carried out using a reaction container having an elliptical cross-section in a state where an angle between an axial centerline CL of the reaction container and an axis 3A of the impeller is 1.0 to 15.0 degrees.

Description

熔鐵的脫硫處理方法及熔鐵的脫硫處理裝置 Fused iron desulfurization treatment method and molten iron desulfurization treatment device

本發明是有關於一種熔鐵的脫硫處理方法及熔鐵的脫硫處理裝置。 The present invention relates to a method for desulfurizing molten iron and a device for desulfurizing a molten iron.

近年,就伴隨鋼的高附加價值化或鋼鐵材料的使用用途擴大等的材料特性提高的觀點而言,對極低磷及/或極低硫的鋼材種類的要求提高。為了應對此種情況,於精煉熔鐵的製鋼步驟中,需於不導致製造成本或熔渣產生量增大的情況下熔製極低磷及/或極低硫的鋼材種類,不可欠缺的是提高脫磷劑或脫硫劑等精煉劑與熔鐵的反應效率。除此以外,為了應對近年的鋼鐵需求的增長,需謀求生產性的提高,提高反應速度亦重要。 In recent years, there has been an increasing demand for steel grades of extremely low phosphorus and/or extremely low sulfur from the viewpoint of improving the material properties such as the high added value of steel or the expansion of the use of steel materials. In order to cope with this situation, in the steelmaking step of refining molten iron, it is necessary to melt the type of steel having extremely low phosphorus and/or extremely low sulfur without causing an increase in manufacturing cost or an increase in the amount of slag generated. Improve the reaction efficiency of the refining agent such as dephosphorization agent or desulfurizer and molten iron. In addition, in order to cope with the increase in demand for steel in recent years, it is also important to improve productivity and increase the speed of response.

作為應對該些要求的技術,自先前起,使用機械攪拌式脫硫處理裝置的熔鐵的脫硫處理方法得以廣泛實用化。藉由該技術,使動葉輪(亦稱為「旋轉翼」、「攪拌翼」)浸漬於熔鐵中並使之旋轉,對熔鐵與脫硫劑進行強攪拌,藉此,即便使用以廉價的CaO(石灰)為主成分的脫硫劑(以下記作「CaO系脫硫劑」),亦可於短時間內對熔鐵進行脫硫處理直至硫濃度為0.002質量%~ 0.004質量%的低硫濃度範圍。 As a technique for coping with these requirements, the desulfurization treatment method of the molten iron using the mechanically agitated desulfurization treatment apparatus has been widely used since the beginning. According to this technique, the impeller (also referred to as "rotating wing" or "stirring wing") is immersed in the molten iron and rotated, and the molten iron and the desulfurizing agent are strongly stirred, thereby being inexpensive even if used. The CaO (lime)-based desulfurizing agent (hereinafter referred to as "CaO-based desulfurizing agent") can also desulfurize the molten iron in a short time until the sulfur concentration is 0.002% by mass. 0.004% by mass of the low sulfur concentration range.

此外,使用CaO系脫硫劑的機械攪拌式脫硫處理裝置中的熔鐵的脫硫處理是使添加於熔鐵浴面中的粉狀或粒狀的CaO系脫硫劑沒入藉由動葉輪旋轉所形成的熔鐵漩渦中,使CaO系脫硫劑與熔鐵的接觸界面面積增大,而提高CaO系脫硫劑的反應效率。此時,藉由動葉輪的旋轉攪拌熔鐵,將熔鐵中的硫依序供給至反應界面(脫硫劑表面),藉此進行脫硫反應。通常,收容熔鐵的反應容器是橫截面為圓形的鍋型,動葉輪是自該容器上方插入至反應容器的大致中心處。 Further, the desulfurization treatment of the molten iron in the mechanically agitated desulfurization treatment apparatus using the CaO-based desulfurizing agent is such that the powdery or granular CaO-based desulfurizing agent added to the surface of the molten iron is immersed In the molten iron vortex formed by the rotation of the impeller, the contact interface area between the CaO-based desulfurizing agent and the molten iron is increased, and the reaction efficiency of the CaO-based desulfurizing agent is improved. At this time, the molten iron is stirred by the rotation of the impeller, and the sulfur in the molten iron is sequentially supplied to the reaction interface (the surface of the desulfurizing agent), thereby performing the desulfurization reaction. Generally, the reaction vessel containing the molten iron is a pan type having a circular cross section, and the movable impeller is inserted from the upper side of the vessel to a substantially center of the reaction vessel.

然而,針對近年對極低硫鋼的要求的提高,僅藉由所述現有技術逐漸變得難以應對。因此,於機械攪拌式脫硫處理裝置中的熔鐵的脫硫處理方法中,作為進一步提高CaO系脫硫劑的反應效率,且進一步縮短處理時間的技術,提出有動葉輪的螺旋化或動葉輪的偏心插入、於反應容器中設置擋板等技術。 However, the increase in the demand for extremely low sulfur steel in recent years has gradually become difficult to cope with only by the prior art. Therefore, in the desulfurization treatment method of the molten iron in the mechanically agitated desulfurization treatment apparatus, as a technique for further improving the reaction efficiency of the CaO-based desulfurizing agent and further shortening the treatment time, it is proposed to spiral or move the movable impeller. Techniques such as eccentric insertion of the impeller and baffle placement in the reaction vessel.

例如,專利文獻1提出有如下技術:以使收容熔鐵的反應容器底部的內面形狀相對於反應容器的中心軸而並非軸對稱的方式,使對反應容器底部所施工的耐火物的厚度具有變化,藉此,使藉由動葉輪旋轉而形成的漩渦偏心,促進CaO系脫硫劑捲入熔鐵中。又,專利文獻2提出有如下技術:藉由使動葉輪的插入位置偏離反應容器的中心,使藉由動葉輪的旋轉而形成的漩渦偏心,進而將搬送用氣體與粉狀CaO系脫硫劑由專用噴槍向所形成的漩渦吹送而進行脫硫處理,藉此,實現CaO系脫硫劑的高反應 效率。 For example, Patent Document 1 proposes a technique in which the thickness of the refractory to be applied to the bottom of the reaction vessel is such that the shape of the inner surface of the bottom of the reaction vessel containing the molten iron is not axisymmetric with respect to the central axis of the reaction vessel. By this, the eccentricity of the vortex formed by the rotation of the impeller is promoted to promote the entrapment of the CaO-based desulfurizing agent into the molten iron. Further, Patent Document 2 proposes a technique in which the insertion position of the impeller is deviated from the center of the reaction vessel, the vortex formed by the rotation of the impeller is eccentric, and the conveying gas and the powdery CaO-based desulfurizing agent are further Desulfurization treatment is carried out by blowing a formed vortex into a vortex formed, thereby achieving high reaction of the CaO-based desulfurizing agent effectiveness.

[現有技術文獻] [Prior Art Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2011-26696號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2011-26696

[專利文獻2]日本專利特開2011-42815號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2011-42815

然而,所述現有技術於以下方面尚有改善的餘地。 However, the prior art has room for improvement in the following aspects.

即,於專利文獻1所提出的方法中,根據耐火物的高低差所設置的反應容器底部的高低差因耐火物的損耗而變小,無法長期維持其效果。尤其是於在反應容器中預裝入冷鐵源的情形時,由預裝入的冷鐵源引起的底部耐火物的損耗強烈,該傾向大。又,若為了長期維持反應容器底部的高低差而加厚對底部施工的耐火物,則反應容器的熔鐵收容能力降低。 In other words, in the method proposed in Patent Document 1, the height difference of the bottom of the reaction vessel provided by the height difference of the refractory material is reduced by the loss of the refractory material, and the effect cannot be maintained for a long period of time. In particular, when the cold iron source is preliminarily charged in the reaction vessel, the loss of the bottom refractory due to the pre-charged cold iron source is strong, and the tendency is large. Further, if the refractory for the bottom construction is thickened in order to maintain the height difference at the bottom of the reaction vessel for a long period of time, the molten iron accommodation capacity of the reaction container is lowered.

於專利文獻2所提出的方法中,由於動葉輪相對於反應容器中心的偏心容許範圍狹窄,難以調整反應容器與動葉輪的位置關係,而無法獲得穩定的效果。進而,於動葉輪的插入位置偏離目標的情形時,亦存在需要再次進行脫硫處理的情況,有導致熔鐵溫度降低或生產性降低之虞。 In the method proposed in Patent Document 2, since the eccentricity tolerance range of the movable impeller with respect to the center of the reaction vessel is narrow, it is difficult to adjust the positional relationship between the reaction vessel and the impeller, and a stable effect cannot be obtained. Further, when the insertion position of the impeller is deviated from the target, there is a case where the desulfurization treatment needs to be performed again, and the molten iron temperature is lowered or the productivity is lowered.

即,就穩定享有CaO系脫硫劑的反應效率的提高的觀點而言,所述現有技術尚有改善的餘地。 That is, from the viewpoint of stably improving the reaction efficiency of the CaO-based desulfurizing agent, there is still room for improvement in the prior art.

鑒於所述課題,本發明的目的在於提供一種可穩定提高 脫硫劑與熔鐵的反應效率的熔鐵的脫硫處理方法及熔鐵的脫硫處理裝置。 In view of the above problems, an object of the present invention is to provide a stable improvement A method for desulfurization of molten iron having a reaction efficiency between a desulfurizing agent and molten iron, and a desulfurization treatment device for molten iron.

用以解決所述課題的本發明的主旨如以下所述。 The gist of the present invention for solving the above problems is as follows.

[1]一種熔鐵的脫硫處理方法,其是將動葉輪浸漬於反應容器所收容的熔鐵中,一面旋轉該動葉輪一面添加脫硫劑,而對所述熔鐵與所述脫硫劑進行攪拌,從而對所述熔鐵進行脫硫處理者,其特徵在於:作為所述反應容器,使用橫截面為橢圓形狀的反應容器,於將所述反應容器的軸方向中心線與所述動葉輪的軸所成的角θ設為1.0度~15.0度的狀態下進行所述脫硫處理。 [1] A method for desulfurizing molten iron, which comprises immersing an impeller in a molten iron accommodated in a reaction vessel, and adding a desulfurizing agent while rotating the impeller, and the molten iron and the desulfurization The agent is subjected to a desulphurization treatment to desulfurize the molten iron, wherein a reaction vessel having an elliptical cross section is used as the reaction vessel, and the axial center line of the reaction vessel is The desulfurization treatment is performed in a state where the angle θ formed by the shaft of the impeller is set to 1.0 to 15.0 degrees.

[2]如所述[1]所述的熔鐵的脫硫處理方法,其是將所述動葉輪的軸設為豎直方向而將所述動葉輪浸漬於所述熔鐵中, 於所述反應容器的軸心方向中心線相對於豎直方向的傾斜角度α成為1.0度~15.0度的範圍內將所述反應容器傾斜而進行所述脫硫處理。 [2] The method for desulfurizing molten iron according to [1], wherein the moving impeller is immersed in the molten iron by setting a shaft of the impeller to a vertical direction. The desulfurization treatment is performed by inclining the reaction vessel in a range in which the inclination angle α of the center line of the reaction vessel in the axial direction with respect to the vertical direction is 1.0 to 15.0 degrees.

[3]如所述[1]所述的熔鐵的脫硫處理方法,其是將所述反應容器的軸心方向中心線固定於豎直方向,於所述動葉輪的軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍內將所述動葉輪傾斜而進行所述脫硫處理。 [3] The method for desulfurizing molten iron according to [1], wherein the center line of the axial direction of the reaction vessel is fixed in a vertical direction, and the axis of the moving impeller is opposite to the vertical The desulfurization treatment is performed by inclining the moving impeller in a range in which the inclination angle β of the direction is 1.0 to 15.0 degrees.

[4]如所述[1]至[3]中任一項所述的熔鐵的脫硫處理方法,其中所述反應容器的橫截面是短軸與長軸的比(短軸/長軸) 為0.70~0.95的橢圓形狀。 [4] The method for desulfurizing molten iron according to any one of [1] to [3] wherein the cross section of the reaction vessel is a ratio of a short axis to a long axis (short axis/long axis) ) It is an elliptical shape of 0.70~0.95.

[5]一種熔鐵的脫硫處理裝置,其特徵在於:其具有收容熔鐵並添加脫硫劑的橫截面為橢圓形狀的反應容器,及攪拌所述熔鐵、使其旋轉而攪拌所述熔鐵與所述脫硫劑的動葉輪,且以所述反應容器的軸方向中心線與所述動葉輪的軸所成的角θ成為1.0度~15.0度的方式設置所述反應容器及所述動葉輪。 [5] A molten iron desulfurization treatment apparatus comprising: a reaction vessel having an elliptical cross section in which a molten iron is accommodated and a desulfurizing agent is added, and the molten iron is stirred, rotated, and stirred The molten iron and the moving impeller of the desulfurizing agent are disposed such that the angle θ formed by the axial center line of the reaction vessel and the axis of the moving impeller becomes 1.0 to 15.0 degrees. The impeller is described.

[6]如所述[5]所述的熔鐵的脫硫處理裝置,其中所述動葉輪是以其軸成為豎直方向的方式而設置,所述反應容器是於其軸心方向中心線相對於豎直方向的傾斜角度α成為1.0度~15.0度的範圍中傾斜而設置。 [6] The molten iron desulfurization treatment apparatus according to [5], wherein the moving impeller is provided in such a manner that its axis is in a vertical direction, and the reaction vessel is in a center line of its axial direction. The inclination angle α with respect to the vertical direction is set to be inclined in a range of 1.0 to 15.0 degrees.

[7]如所述[5]所述的熔鐵的脫硫處理裝置,其中所述反應容器是其軸心方向中心線被固定於豎直方向而設置,所述動葉輪是於其軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍中傾斜而設置。 [7] The molten iron desulfurization treatment apparatus according to [5], wherein the reaction vessel is disposed such that a center line of the axial direction thereof is fixed in a vertical direction, and the movable impeller is opposed to the shaft thereof The inclination angle β in the vertical direction is set to be inclined in a range of 1.0 to 15.0 degrees.

[8]如所述[5]至[7]中任一項所述的熔鐵的脫硫處理裝置,其中所述反應容器的橫截面是短軸與長軸的比(短軸/長軸)為0.70~0.95的橢圓形狀。 [8] The molten iron desulfurization treatment apparatus according to any one of [5] to [7] wherein the cross section of the reaction vessel is a ratio of a short axis to a long axis (short axis/long axis) ) is an elliptical shape of 0.70 to 0.95.

根據本發明的熔鐵的脫硫處理方法及熔鐵的脫硫處理裝置,可穩定地提高脫硫劑與熔鐵的反應效率。 According to the method for desulfurizing molten iron of the present invention and the apparatus for desulfurizing the molten iron, the reaction efficiency of the desulfurizing agent and the molten iron can be stably improved.

1‧‧‧輸送滑車 1‧‧‧Transportation tackle

1A‧‧‧熔鐵鍋承座 1A‧‧‧Fused iron pot holder

2‧‧‧熔鐵鍋 2‧‧‧fused iron pot

3‧‧‧動葉輪 3‧‧‧moving impeller

3A‧‧‧動葉輪軸 3A‧‧‧Moving wheel shaft

4‧‧‧集塵罩 4‧‧‧ dust cover

5‧‧‧熔鐵 5‧‧‧ molten iron

5A‧‧‧靜止時的熔鐵浴面 5A‧‧‧ molten iron bath surface at rest

5B‧‧‧攪拌時的熔鐵浴面 5B‧‧‧ molten iron bath surface when mixing

6‧‧‧耳軸安裝座 6‧‧‧Tear shaft mount

7‧‧‧耳軸 7‧‧‧Tear

8‧‧‧耐火物層 8‧‧‧ refractory layer

10‧‧‧脫硫處理裝置 10‧‧‧Desulfurization treatment unit

CL‧‧‧熔鐵鍋的軸心方向中心線 C L ‧‧‧ axial direction centerline melting iron

DL‧‧‧長軸方向的內徑 D L ‧‧‧Inside diameter in the long axis direction

DS‧‧‧短軸方向的內徑 D S ‧‧‧Inner diameter in the short axis direction

α‧‧‧傾斜角度 ‧‧‧‧ tilt angle

圖1(A)是本發明的一實施方式的機械攪拌式脫硫處理裝置10的概略圖,圖1(B)是表示使用該脫硫處理裝置10實施本發明的一實施方式的熔鐵的脫硫處理方法的情況的概略圖。 1(A) is a schematic view of a mechanically agitated desulfurization treatment apparatus 10 according to an embodiment of the present invention, and FIG. 1(B) is a view showing a molten iron according to an embodiment of the present invention using the desulfurization treatment apparatus 10. A schematic view of the case of the desulfurization treatment method.

圖2是圖1(A)~圖1(B)所示的熔鐵鍋2的橫截面形狀的概略圖。 Fig. 2 is a schematic view showing a cross-sectional shape of the molten iron pan 2 shown in Figs. 1(A) to 1(B).

圖3是表示熔鐵鍋的軸心方向中心線相對於豎直方向的傾斜角度α與脫硫率的關係的圖表。 3 is a graph showing the relationship between the inclination angle α of the center line direction of the axial direction of the molten iron pan with respect to the vertical direction and the desulfurization rate.

發明者等人於機械攪拌式脫硫處理裝置中的熔鐵的脫硫處理方法方面,對提高熔鐵與脫硫劑的反應效率的方法進行反覆研究。其結果發現,藉由使用橫截面為橢圓形狀的反應容器,且於使反應容器的軸方向中心線相對於動葉輪的軸傾斜的狀態下進行脫硫處理,由動葉輪形成的漩渦會偏離反應容器的中心,藉此促進脫硫劑捲入熔鐵中,而提高脫硫劑的反應效率。 The inventors have repeatedly studied the method of improving the reaction efficiency of the molten iron and the desulfurizing agent in the method of desulfurizing the molten iron in the mechanically agitated desulfurization treatment apparatus. As a result, it has been found that by using a reaction vessel having an elliptical cross section and performing desulfurization treatment in a state in which the axial center line of the reaction vessel is inclined with respect to the axis of the impeller, the vortex formed by the impeller may deviate from the reaction. The center of the container, thereby promoting the entrainment of the desulfurizing agent into the molten iron, thereby increasing the reaction efficiency of the desulfurizing agent.

本發明是基於所述研究結果而完成者。以下,參照隨附圖式,對本發明的實施方式進行具體說明。 The present invention has been completed based on the results of the research. Hereinafter, embodiments of the present invention will be specifically described with reference to the accompanying drawings.

圖1(A)~圖1(B)表示使用本發明的一實施方式的機械攪拌式脫硫處理裝置10而實施本發明的一實施方式的熔鐵的脫硫處理方法的情況。圖1(A)表示自收容熔鐵、搭載於輸送滑車(transport carriage)1上的作為反應容器的熔鐵鍋2的上方,將動葉輪3沿豎直方向插入其中的狀態。圖1(B)是表示熔鐵鍋 2的軸心方向中心線CL相對於豎直方向的傾斜角度α的圖。 1(A) to 1(B) show a case where the molten iron desulfurization treatment method according to an embodiment of the present invention is carried out by using the mechanically agitated desulfurization treatment apparatus 10 according to the embodiment of the present invention. Fig. 1(A) shows a state in which the movable impeller 3 is inserted in the vertical direction from the upper portion of the molten iron pan 2 as a reaction container which is housed in the transport car 1. Fig. 1(B) is a view showing an inclination angle ? of the axial center line line C L of the molten iron pan 2 with respect to the vertical direction.

熔鐵鍋2具備耳軸7、及安裝耳軸的耳軸安裝座6。於本實施方式中,使輸送滑車1的熔鐵鍋承座(keeper)1A的上端面相對於水平線而傾斜,於該傾斜的上端面承載熔鐵鍋2的耳軸安裝座6。耳軸安裝座6的下端面是以於使熔鐵鍋2直立的情形時平行於水平線的方式而形成。藉此,熔鐵鍋2相對於豎直方向以特定的傾斜角度α傾斜而搭載於輸送滑車1上。 The molten iron pan 2 is provided with a trunnion 7 and a trunnion mount 6 on which the trunnion is attached. In the present embodiment, the upper end surface of the hood 1A of the transport trolley 1 is inclined with respect to the horizontal line, and the trunnion mount 6 of the lava pot 2 is carried on the inclined upper end surface. The lower end surface of the trunnion mount 6 is formed in such a manner that the molten iron pan 2 is erected parallel to the horizontal line. Thereby, the molten iron pan 2 is mounted on the transport pulley 1 at a predetermined inclination angle α with respect to the vertical direction.

熔鐵5是收容於熔鐵鍋2中。動葉輪3由電動機(未圖示)驅動,以動葉輪軸3a作為旋轉軸進行旋轉。於本實施方式中,將動葉輪軸3A設為豎直方向而將動葉輪3浸漬於熔鐵5中,一面使動葉輪3旋轉一面添加脫硫劑,於圖1(B)的狀態下進行脫硫處理。藉此,由動葉輪3所形成的漩渦偏離熔鐵鍋2的中心,其結果為促進脫硫劑捲入熔鐵5中,而提高脫硫劑的反應效率。再者,圖1(B)中,符號5A的線表示靜止時的熔鐵浴面,符號5B的線表示攪拌時的熔鐵浴面。脫硫處理中,熔鐵鍋2由集塵罩4保護。 The molten iron 5 is housed in the molten iron pot 2. The moving impeller 3 is driven by a motor (not shown), and rotates with the moving impeller shaft 3a as a rotating shaft. In the present embodiment, the movable impeller shaft 3A is placed in the vertical direction, and the impeller 3 is immersed in the molten iron 5, and the desulfurizing agent is added while rotating the impeller 3, and the state is performed in the state of FIG. 1(B). Desulfurization treatment. Thereby, the vortex formed by the movable impeller 3 is deviated from the center of the molten iron pot 2, and as a result, the desulfurizing agent is accelerated to be entangled in the molten iron 5, and the reaction efficiency of the desulfurizing agent is improved. Further, in Fig. 1(B), the line of the symbol 5A indicates the molten iron bath surface at rest, and the line of the symbol 5B indicates the molten iron bath surface at the time of stirring. In the desulfurization treatment, the molten iron pan 2 is protected by the dust collecting hood 4.

於圖1(B)中表示動葉輪3位於熔鐵鍋2的軸心方向中心線CL上的狀態,若距中心線的無因次距離(r/r0)為0至0.25的範圍內,則由動葉輪3所形成的漩渦偏離熔鐵鍋2的中心,因此其結果為促進脫硫劑捲入熔鐵5中,而提高脫硫劑的反應效率。此處,r表示動葉輪3的中心與熔鐵鍋2的軸心方向中心線CL的最短距離(m),r0表示熔鐵鍋的半徑(m)。即表明,藉由本發明, 即便於動葉輪的插入位置偏離目標的情形時,亦無需再次進行脫硫處理。 In FIG. 1 (B) said movable wheel 3 is positioned on the molten iron status 2 axial direction center line C L, within the range of 0 to 0.25 when the dimensionless distance (r / r 0) from the center line of Then, the vortex formed by the movable impeller 3 is deviated from the center of the molten iron pot 2, and as a result, the desulfurizing agent is promoted to be entangled in the molten iron 5, and the reaction efficiency of the desulfurizing agent is improved. Here, r represents the shortest distance L of the movable iron melt with the center of the impeller 3 in the axial direction of the center line 2 C (m), r 0 represents the radius of the molten iron (m). That is, it is shown that, by the present invention, in the case where the insertion position of the impeller is deviated from the target, it is not necessary to perform the desulfurization treatment again.

再者,圖1(A)~圖1(B)表示使橫截面為橢圓形狀的熔鐵鍋2以橢圓的短軸為旋轉中心而向長軸側傾斜的狀態。然而,於本發明中,亦可以橢圓的長軸為旋轉中心而向短軸側傾斜。 In addition, FIG. 1(A) to FIG. 1(B) show a state in which the molten iron pan 2 having an elliptical cross section is inclined toward the long axis side with the short axis of the ellipse as the center of rotation. However, in the present invention, the major axis of the ellipse may be the center of rotation and may be inclined toward the short axis side.

圖2表示圖1(A)~圖1(B)所示的熔鐵鍋2的橫截面形狀的概略圖。圖2所示的符號8為熔鐵鍋側壁的耐火物層,DL為橫截面為橢圓形的側壁耐火物層的長軸方向的內徑,DS為橫截面為橢圓形的側壁耐火物層的短軸方向的內徑。再者,熔鐵鍋本身的結構並無特別限定,較理想為如圖1(B)所示,熔鐵鍋的底面為大致平面且以大致垂直於底面的方式安裝有壁面的結構。 Fig. 2 is a schematic view showing a cross-sectional shape of the molten iron pan 2 shown in Figs. 1(A) to 1(B). The symbol 8 shown in Fig. 2 is a refractory layer on the side wall of the molten iron pan, D L is an inner diameter in the long axis direction of the side wall refractory layer having an elliptical cross section, and D S is a side wall refractory having an elliptical cross section. The inner diameter of the layer in the short axis direction. Further, the structure of the molten iron itself is not particularly limited, and it is preferable that the bottom surface of the molten iron pan has a substantially flat surface and a wall surface is attached to the bottom surface so as to be substantially perpendicular to the bottom surface, as shown in Fig. 1(B).

表1表示如圖1(A)~圖1(B)所示的機械攪拌式脫硫處理裝置的規格及使用該機械攪拌式脫硫處理裝置時的脫硫處理條件的例。 Table 1 shows an example of the specifications of the mechanically agitated desulfurization treatment apparatus shown in Figs. 1(A) to 1(B) and the conditions of the desulfurization treatment when the mechanically agitated desulfurization treatment apparatus is used.

於表1所示的脫硫處理裝置規格及脫硫處理條件下,將熔鐵鍋2的傾斜方向設為橢圓形狀的長軸側或短軸側,且將熔鐵鍋2的傾斜角度α於0度~20.0度的範圍內進行各種變更,使用脫硫劑對熔鐵5進行脫硫處理試驗,測定此時的脫硫率。動葉輪3是沿豎直方向插入。作為脫硫劑,使用調配有10質量%的螢石(CaF2)的CaO-CaF2系脫硫劑,脫硫劑的使用量於整個試驗中恆定為6.0kg/熔鐵-噸。 Under the specifications of the desulfurization treatment apparatus and the desulfurization treatment conditions shown in Table 1, the inclination direction of the molten iron pan 2 is set to the long axis side or the short axis side of the elliptical shape, and the inclination angle α of the molten iron pan 2 is Various changes were made in the range of 0 to 20.0 degrees, and the molten iron 5 was subjected to a desulfurization treatment test using a desulfurizing agent, and the desulfurization rate at this time was measured. The movable impeller 3 is inserted in the vertical direction. As the desulfurizing agent, a CaO-CaF 2 -based desulfurizing agent formulated with 10% by mass of fluorite (CaF 2 ) was used, and the amount of the desulfurizing agent used was constant at 6.0 kg / molten iron - ton throughout the test.

此處,脫硫率是由下述的(1)式所定義。 Here, the desulfurization rate is defined by the following formula (1).

脫硫率(%)={(處理前熔鐵中硫濃度(質量%))-(處理後熔鐵中硫濃度(質量%))}×100/(處理前熔鐵中硫濃度(質量%))...(1) Desulfurization rate (%) = {(sulfur concentration (% by mass) in molten iron before treatment) - (sulfur concentration (% by mass) in molten iron after treatment)} × 100 / (concentration of sulfur in molten iron before treatment (% by mass) ))...(1)

於所使用的脫硫劑的單位消耗量相同的情形時,即,於每噸熔鐵的脫硫劑的使用量相同的條件下,脫硫率越高,表示脫硫劑與熔鐵的反應效率越高。 When the unit consumption of the desulfurizing agent used is the same, that is, under the condition that the amount of the desulfurizing agent per ton of molten iron is the same, the higher the desulfurization rate, indicating the reaction of the desulfurizing agent with the molten iron. The higher the efficiency.

圖3是將使熔鐵鍋向橢圓形狀的長軸側傾斜的情形與向短軸側傾斜的情形進行比較,表示熔鐵鍋的傾斜角度α與脫硫率的關係。 3 is a view showing a relationship between a case where the molten iron pan is inclined toward the long axis side of the elliptical shape and a case where it is inclined toward the short axis side, and shows a relationship between the inclination angle α of the molten iron pan and the desulfurization rate.

如圖3所示可知,不論傾斜方向是橢圓形狀的長軸側抑或短軸側,若傾斜角度α為大致10.0度為止的範圍,則隨著傾斜 角度α增加,脫硫率提高,傾斜角度α為3.0度以上時,脫硫率為90%以上,傾斜角度α為6.0度以上時,脫硫率為95%以上。又,於傾斜方向為橢圓形狀的長軸側的情形與為短軸側的情形時,脫硫率並無差別,可確認傾斜方向對脫硫率並無影響。再者,根據目視觀察脫硫處理中所形成的熔鐵浴面5B的漩渦,亦可確認,若傾斜角度α變大,則動葉輪周圍所形成的漩渦偏離熔鐵鍋的中心,而促進所添加的脫硫劑捲入熔鐵中。 As shown in FIG. 3, it is understood that the inclination direction is the long axis side or the short axis side of the elliptical shape, and if the inclination angle α is approximately 10.0 degrees, the inclination is as follows. When the angle α is increased and the desulfurization rate is increased, when the inclination angle α is 3.0 degrees or more, the desulfurization rate is 90% or more, and when the inclination angle α is 6.0 degrees or more, the desulfurization rate is 95% or more. Further, in the case where the oblique direction is the elliptical shape on the long axis side and the case of the short axis side, there is no difference in the desulfurization rate, and it is confirmed that the oblique direction has no influence on the desulfurization rate. Further, by visually observing the vortex of the molten iron bath surface 5B formed in the desulfurization treatment, it was confirmed that when the inclination angle α is increased, the vortex formed around the impeller is deviated from the center of the molten iron pan, and the promotion is performed. The added desulfurizing agent is entrained in the molten iron.

另一方面,可知若傾斜角度α超過大致10.0度,則脫硫率開始降低,若傾斜角度α超過15.0度,則脫硫率與使熔鐵鍋直立的情形時(α=0度)相等或為其以下。其原因在於熔鐵的旋轉流受到熔鐵鍋的側壁面抑制。 On the other hand, it is understood that when the inclination angle α exceeds approximately 10.0 degrees, the desulfurization rate starts to decrease, and when the inclination angle α exceeds 15.0 degrees, the desulfurization rate is equal to the case where the molten iron pan is erected (α=0 degrees) or It is below. The reason for this is that the swirling flow of the molten iron is suppressed by the side wall surface of the molten iron pan.

即,於本發明的一實施方式中,基於圖3所示的結果,使用橫截面為橢圓形狀的反應容器作為反應容器,於收容有熔鐵的反應容器的軸心方向中心線CL相對於豎直方向的傾斜角度α為1.0度~15.0度的範圍、較佳為2.5度~15.0度的範圍內使反應容器傾斜,將動葉輪自豎直方向浸漬於熔鐵中,並於該狀態下使動葉輪旋轉而對熔鐵實施脫硫處理。 That is, in one embodiment of the present invention, based on the results shown in Figure 3, with a cross-sectional elliptical shape of reaction vessel as the reaction vessel, is accommodated in the axial direction of the molten iron reaction vessel with respect to the center line C L The inclination angle α in the vertical direction is in the range of 1.0 to 15.0 degrees, preferably in the range of 2.5 to 15.0 degrees, the reaction vessel is inclined, and the impeller is immersed in the molten iron from the vertical direction, and in this state, The impeller is rotated to perform desulfurization treatment on the molten iron.

此時,反應容器的傾斜方向可為橢圓形狀的長軸側或短軸側中的任一側。又,如圖3所示,就獲得95%以上的高脫硫率的方面而言,傾斜角度α尤佳為設為6.0度~13.0度的範圍。 At this time, the inclination direction of the reaction container may be either one of the major axis side or the minor axis side of the elliptical shape. Moreover, as shown in FIG. 3, in terms of obtaining a high desulfurization rate of 95% or more, the inclination angle α is particularly preferably in the range of 6.0 to 13.0 degrees.

只要側壁的耐火物層8的橫截面為橢圓形狀,則反應容器可為任意形狀,較佳為橢圓的短軸與長軸的比(短軸/長軸)DS/DL 為0.70~0.95的橢圓形狀。若比(短軸/長軸)小於0.70,則為了確保反應容器的熔鐵收容量,需增大長軸,而變得難以於已設設備的範圍內進行。另一方面,若比(短軸/長軸)超過0.95,則熔鐵的攪拌形態成為類似於圓形反應容器的情形的形態,而變得難以將脫硫劑與熔鐵的反應效率提高至目標值。 The reaction vessel may have any shape as long as the cross section of the refractory layer 8 of the side wall is elliptical, and preferably the ratio of the short axis to the major axis of the ellipse (short axis/long axis) D S /D L is 0.70 to 0.95. Elliptical shape. If the ratio (short axis/long axis) is less than 0.70, in order to secure the molten iron capacity of the reaction container, it is necessary to increase the long axis and it is difficult to perform in the range of the installed equipment. On the other hand, when the ratio (short axis/long axis) exceeds 0.95, the agitation form of the molten iron becomes a form similar to that of a circular reaction container, and it becomes difficult to increase the reaction efficiency of the desulfurizing agent and the molten iron to Target value.

本發明必須使用橫截面為橢圓形狀的反應容器作為反應容器。其原因在於:於橫截面為橢圓形狀的反應容器中,由於形成於動葉輪的周圍的浴內流動的對稱性被破壞,因此與橫截面為圓形的反應容器相比,熔鐵的攪拌得到促進。 The present invention necessitates the use of a reaction vessel having an elliptical cross section as a reaction vessel. The reason for this is that in the reaction vessel having an elliptical cross section, since the symmetry of the flow in the bath formed around the impeller is broken, the stirring of the molten iron is obtained as compared with the reaction vessel having a circular cross section. promote.

又,作為所使用的脫硫劑,較佳為CaO的含量超過50質量%的CaO系脫硫劑。然而,亦可單獨使用生石灰(CaO)、消石灰(Ca(OH)2)、石灰石(CaCO3)、煅燒白雲石(MgO.CaO)等,又,亦可為於該些中混合氧化鋁(Al2O3)或螢石(CaF2)而成者。 Further, as the desulfurizing agent to be used, a CaO-based desulfurizing agent having a CaO content of more than 50% by mass is preferable. However, quicklime (CaO), hydrated lime (Ca(OH) 2 ), limestone (CaCO 3 ), calcined dolomite (MgO.CaO), etc. may be used alone, or aluminum oxide (Al may be mixed therein). 2 O 3 ) or fluorite (CaF 2 ).

使反應容器傾斜而搭載於輸送滑車的手段不限於圖1(A)~圖1(B),可藉由任意手段使其傾斜。 The means for tilting the reaction container and mounting it on the transport carriage is not limited to FIG. 1(A) to FIG. 1(B), and can be tilted by any means.

作為本發明的脫硫處理裝置的其他實施方式,亦可將反應容器的軸心方向中心線固定於豎直方向而對其進行設置,且於動葉輪的軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍內將其傾斜而設置。亦可使用該脫硫處理裝置,將反應容器的軸心方向中心線固定於豎直方向,於動葉輪的軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍內使動葉輪傾斜而進行脫硫處理。於該情形時,由動葉輪所形成的漩渦亦會偏離反應容器 的中心,其結果為促進脫硫劑捲入熔鐵中,而提高脫硫劑的反應效率。即,於本發明中,重要的是於使反應容器的軸方向中心線與動葉輪的軸所成的角θ成為1.0度~15.0度的狀態下進行脫硫處理。 As another embodiment of the desulfurization treatment apparatus of the present invention, the center line of the axial direction of the reaction vessel may be fixed in the vertical direction and disposed, and the inclination angle of the shaft of the impeller with respect to the vertical direction β may be It is set to be tilted within a range of 1.0 to 15.0 degrees. The desulfurization treatment device can also be used to fix the center line of the axial direction of the reaction vessel in the vertical direction, and the inclination angle β of the axis of the movable impeller with respect to the vertical direction becomes 1.0 to 15.0 degrees. Desulfurization treatment is carried out by tilting. In this case, the vortex formed by the impeller will also deviate from the reaction vessel. At the center, the result is that the desulfurizing agent is entrained in the molten iron, and the reaction efficiency of the desulfurizing agent is improved. In other words, in the present invention, it is important to carry out the desulfurization treatment in a state where the angle θ between the axial center line of the reaction container and the axis of the moving impeller is 1.0 to 15.0 degrees.

實施例 Example

於圖1(A)~圖1(B)及表1所示的機械攪拌式脫硫處理裝置規格及脫硫處理條件下,於如下所述的合計9個水準下,各水準均進行數十爐料(charge)的熔鐵的脫硫處理試驗,調查脫硫處理前後的熔鐵的硫濃度:不傾斜熔鐵鍋的現有條件(現有例);使傾斜角度α相對於橢圓形狀的長軸方向.短軸方向分別變化為1.0度、7.0度、15.0度的3個水準的條件(本發明例);及將傾斜角度α相對於橢圓形狀的長軸方向.短軸方向分別設為17.0度的條件(比較例)。進而針對一部分條件,以所述的無因次距離(r/r0)成為0、0.25、0.3的3個水準的方式改變動葉輪的設置位置,進行數十爐料的熔鐵的脫硫處理試驗,調查脫硫處理前後的熔鐵的硫濃度。於試驗中,動葉輪是沿豎直方向插入。又,作為CaO系脫硫劑,使用調配有10質量%的螢石的CaO-CaF2系脫硫劑。將試驗條件及調查結果示於表2。再者,表2中,所謂「熔鐵中硫濃度的平均值」是指各例中的全部爐料的平均值,所謂「熔鐵中硫濃度的最大值」是指各例中的全部爐料中表現出最大硫濃度的爐料的硫濃度,所謂「處理後的熔鐵中的硫濃度超過0.010質量%的爐料的比率」是指於各例中,全部爐料中處理後的熔鐵中的硫濃 度超過0.010質量%的爐料的比率。 Under the specifications of the mechanically agitated desulfurization treatment apparatus and the desulfurization treatment conditions shown in Fig. 1(A) to Fig. 1(B) and Table 1, the standards are each counted at the following nine levels. Desulfurization treatment test of molten iron in charge, investigation of sulfur concentration of molten iron before and after desulfurization treatment: existing conditions without tilting the molten iron pan (conventional example); making the inclination angle α relative to the long axis direction of the elliptical shape . The short-axis direction is changed to three levels of conditions of 1.0 degrees, 7.0 degrees, and 15.0 degrees (invention example); and the inclination angle α is relative to the long-axis direction of the elliptical shape. The short axis direction was set to a condition of 17.0 degrees (Comparative Example). Further, for a part of the conditions, the installation position of the impeller is changed in such a manner that the dimensionless distance (r/r 0 ) becomes three levels of 0 , 0.25, and 0.3 , and the desulfurization treatment test of the molten iron of several ten charges is performed. , investigate the sulfur concentration of molten iron before and after desulfurization treatment. In the test, the moving impeller was inserted in the vertical direction. Further, as the CaO-based desulfurizing agent, a CaO-CaF 2 -based desulfurizing agent prepared by disposing 10% by mass of fluorite was used. The test conditions and survey results are shown in Table 2. In addition, in Table 2, the "average value of the sulfur concentration in the molten iron" means the average value of all the charges in each example, and the "maximum value of the sulfur concentration in the molten iron" means that all the charges in each example are in the charge. The sulfur concentration of the charge which exhibits the maximum sulfur concentration, and the ratio of the "sulphur concentration in the molten iron after the treatment exceeds 0.010% by mass" means the sulfur concentration in the molten iron after treatment in all the charges in each of the examples. The ratio of the charge exceeding 0.010% by mass.

如表2所示,可確認於本發明例中,可使脫硫處理後的熔鐵中硫濃度的平均值穩定且減少為小於0.010質量%。即可確認,藉由應用本發明,可穩定提高脫硫劑的反應效率。 As shown in Table 2, in the example of the present invention, it was confirmed that the average value of the sulfur concentration in the molten iron after the desulfurization treatment was stabilized and reduced to less than 0.010% by mass. It can be confirmed that by applying the present invention, the reaction efficiency of the desulfurizing agent can be stably improved.

[產業上之可利用性] [Industrial availability]

藉由本發明的熔鐵的脫硫處理方法及熔鐵的脫硫處理裝置,可穩定提高脫硫劑與熔鐵的反應效率。 According to the method for desulfurizing the molten iron of the present invention and the apparatus for desulfurizing the molten iron, the reaction efficiency of the desulfurizing agent and the molten iron can be stably improved.

1‧‧‧輸送滑車 1‧‧‧Transportation tackle

1A‧‧‧熔鐵鍋承座 1A‧‧‧Fused iron pot holder

2‧‧‧熔鐵鍋 2‧‧‧fused iron pot

3‧‧‧動葉輪 3‧‧‧moving impeller

3A‧‧‧動葉輪軸 3A‧‧‧Moving wheel shaft

4‧‧‧集塵罩 4‧‧‧ dust cover

5‧‧‧熔鐵 5‧‧‧ molten iron

5A‧‧‧靜止時的熔鐵浴面 5A‧‧‧ molten iron bath surface at rest

5B‧‧‧攪拌時的熔鐵浴面 5B‧‧‧ molten iron bath surface when mixing

6‧‧‧耳軸安裝座 6‧‧‧Tear shaft mount

7‧‧‧耳軸 7‧‧‧Tear

10‧‧‧脫硫處理裝置 10‧‧‧Desulfurization treatment unit

CL‧‧‧熔鐵鍋的軸心方向中心線 C L ‧‧‧ axial direction centerline melting iron

α‧‧‧傾斜角度 ‧‧‧‧ tilt angle

Claims (8)

一種熔鐵的脫硫處理方法,其是將動葉輪浸漬於反應容器所收容的熔鐵中,一面旋轉所述動葉輪一面添加脫硫劑,而對所述熔鐵與所述脫硫劑進行攪拌,從而對所述熔鐵進行脫硫處理者,所述熔鐵的脫硫處理方法的特徵在於:作為所述反應容器,使用橫截面為橢圓形狀的反應容器,於將所述反應容器的軸方向中心線與所述動葉輪的軸所成的角θ設為1.0度~15.0度的狀態下進行所述脫硫處理。 A method for desulfurizing molten iron by immersing an impeller in a molten iron accommodated in a reaction vessel, and adding a desulfurizing agent while rotating the impeller, and performing the molten iron and the desulfurizing agent a method of desulfurizing the molten iron by stirring, wherein the molten iron desulfurization treatment method is characterized in that, as the reaction vessel, a reaction vessel having an elliptical cross section is used, and the reaction vessel is The desulfurization treatment is performed in a state where the angle θ between the axial center line and the shaft of the moving impeller is 1.0 to 15.0 degrees. 如申請專利範圍第1項所述的熔鐵的脫硫處理方法,其是將所述動葉輪的軸設為豎直方向而將所述動葉輪浸漬於所述熔鐵中,於所述反應容器的軸心方向中心線相對於豎直方向的傾斜角度α成為1.0度~15.0度的範圍內將所述反應容器傾斜而進行所述脫硫處理。 The method for desulfurizing molten iron according to claim 1, wherein the moving impeller is immersed in the molten iron in a vertical direction of the moving impeller, and the reaction is performed in the molten iron. The desulfurization treatment is performed by inclining the reaction vessel in a range in which the inclination angle α of the center line of the container in the axial direction with respect to the vertical direction is 1.0 to 15.0 degrees. 如申請專利範圍第1項所述的熔鐵的脫硫處理方法,其是將所述反應容器的軸心方向中心線固定於豎直方向,於所述動葉輪的軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍內將所述動葉輪傾斜而進行所述脫硫處理。 The method for desulfurizing molten iron according to claim 1, wherein the center line of the axial direction of the reaction vessel is fixed in a vertical direction, and the axis of the moving impeller is opposite to a vertical direction. The desulfurization treatment is performed by inclining the movable impeller in a range in which the inclination angle β is 1.0 to 15.0 degrees. 如申請專利範圍第1項至第3項中任一項所述的熔鐵的脫硫處理方法,其中所述反應容器的橫截面是短軸與長軸的比(短軸/長軸)為0.70~0.95的橢圓形狀。 The method for desulfurizing molten iron according to any one of claims 1 to 3, wherein the cross section of the reaction vessel is a ratio of a short axis to a long axis (short axis/long axis) An elliptical shape of 0.70 to 0.95. 一種熔鐵的脫硫處理裝置,其特徵在於:其具有收容熔鐵 並添加脫硫劑的橫截面為橢圓形狀的反應容器;及浸漬於所述熔鐵中、使其旋轉而攪拌所述熔鐵與所述脫硫劑的動葉輪,且以所述反應容器的軸方向中心線與所述動葉輪的軸所成的角θ成為1.0度~15.0度的方式設置所述反應容器及所述動葉輪。 A desulfurization treatment device for molten iron, characterized in that it has a molten iron And adding a reaction vessel having an elliptical cross section in a desulfurizing agent; and a moving impeller immersed in the molten iron to rotate to stir the molten iron and the desulfurizing agent, and in the reaction vessel The reaction vessel and the impeller are provided such that the angle θ between the center line in the axial direction and the shaft of the impeller becomes 1.0 to 15.0 degrees. 如申請專利範圍第5項所述的熔鐵的脫硫處理裝置,其中所述動葉輪是以其軸成為豎直方向的方式而設置,所述反應容器是於其軸心方向中心線相對於豎直方向的傾斜角度α成為1.0度~15.0度的範圍中傾斜而設置。 The molten iron desulfurization treatment apparatus according to claim 5, wherein the movable impeller is disposed in such a manner that its axis is in a vertical direction, and the reaction vessel is opposite to a center line of the axial direction thereof. The inclination angle α in the vertical direction is set to be inclined in a range of 1.0 to 15.0 degrees. 如申請專利範圍第5項所述的脫硫處理裝置,其中所述反應容器是其軸心方向中心線被固定於豎直方向而設置,所述動葉輪是於其軸相對於豎直方向的傾斜角度β成為1.0度~15.0度的範圍中傾斜而設置。 The desulfurization treatment apparatus according to claim 5, wherein the reaction vessel is disposed such that a center line of the axial direction thereof is fixed in a vertical direction, and the movable impeller is axially opposite to the vertical direction thereof. The inclination angle β is set to be inclined in a range of 1.0 to 15.0 degrees. 如申請專利範圍第5項至第7項中任一項所述的熔鐵的脫硫處理裝置,其中所述反應容器的橫截面是短軸與長軸的比(短軸/長軸)為0.70~0.95的橢圓形狀。 The molten iron desulfurization treatment apparatus according to any one of claims 5 to 7, wherein the cross section of the reaction vessel is a ratio of a short axis to a long axis (short axis/long axis) An elliptical shape of 0.70 to 0.95.
TW104107998A 2015-03-13 2015-03-13 Desulfurizing method of molten iron and desulfurizing device of molten iron TW201632630A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI683000B (en) * 2018-03-07 2020-01-21 日商日本製鐵股份有限公司 Method for dephosphorizing molten iron

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI683000B (en) * 2018-03-07 2020-01-21 日商日本製鐵股份有限公司 Method for dephosphorizing molten iron

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