TWI683000B - Method for dephosphorizing molten iron - Google Patents

Method for dephosphorizing molten iron Download PDF

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TWI683000B
TWI683000B TW108107080A TW108107080A TWI683000B TW I683000 B TWI683000 B TW I683000B TW 108107080 A TW108107080 A TW 108107080A TW 108107080 A TW108107080 A TW 108107080A TW I683000 B TWI683000 B TW I683000B
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dephosphorization
milling
melt
agent
slag
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TW108107080A
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TW201938799A (en
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木下聰
田邊健太郎
柿本昌平
北野遼
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日商日本製鐵股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/02Dephosphorising or desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • C21C7/0645Agents used for dephosphorising or desulfurising
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/18Charging particulate material using a fluid carrier
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Abstract

A method for dephosphorizing molten iron according to one embodiment of the present invention comprises: measuring an amount of Si in an initial composition of the molten iron; adding a first dephosphorizing agent into the molten iron; and dephosphorization blowing the molten iron, in which powdery second dephosphorizing agent is added into the molten iron during the dephosphorization blowing, and adding the second dephosphorizing agent starts after a point of time at which the amount of Si in the molten iron is decreased to be 0.10 mass% or less by the dephosphorization blowing and before a point of time at which an amount of oxygen blown into the molten iron becomes 3.0 Nm 3/ t.

Description

熔銑的脫磷方法Dephosphorization method of melting milling

本發明係關於熔銑的脫磷方法。 本案係依據已於2018年3月7日於日本提申之日本特願2018-040784號主張優先權,並於此援引其內容。 The invention relates to a dephosphorization method for melt milling. This case claims priority based on Japan’s Japanese Patent Application No. 2018-040784, which was filed in Japan on March 7, 2018, and the contents are cited here.

發明背景 由於熔銑含有之P(磷)對強度、韌性及延伸性等鋼的各個特性有不好的影響,故必須在鋼之精煉階段將其盡可能地去除。 Background of the invention Because the P (phosphorus) contained in the milling mill has a bad influence on the various characteristics of the steel such as strength, toughness and elongation, it must be removed as much as possible during the steel refining stage.

將P從熔銑中去除之步驟稱為脫磷精煉,該脫磷精煉係使用以CaO(或CaCO 3)為主成分的化合物之脫磷劑。脫磷劑係於脫磷精煉中藉由生成具有脫磷能力之爐渣,而有助於脫磷。脫磷劑的使用量越多,爐渣的鹼度會越上升,越能提升爐渣之脫磷能力。然而,脫磷劑的使用量多則爐渣量也會增加。爐渣對環境負荷大,且其處理會增加精煉成本。因此,期望透過使脫磷步驟效率化,來減少脫磷劑的使用量。 The step of removing P from melt milling is called dephosphorization refining. This dephosphorization refining uses a dephosphorization agent of a compound containing CaO (or CaCO 3 ) as a main component. The dephosphorization agent is used in dephosphorization refining to help dephosphorization by generating slag with dephosphorization ability. The more the dephosphorization agent is used, the more the slag basicity will increase, and the more the slag dephosphorization ability can be improved. However, the greater the amount of dephosphorization agent used, the greater the amount of slag. Slag has a heavy environmental load, and its treatment will increase refining costs. Therefore, it is desirable to reduce the amount of dephosphorization agent used by optimizing the dephosphorization step.

在專利文獻1中,揭示了一種可減少噴渣量且可使熔銑中之[P]濃度為0.020%以下之熔銑的脫磷方法。該脫磷方法中,係將從轉爐爐上投入了第一脫磷劑即CaO含有物的熔銑進行氣體攪拌,並頂吹含氧氣體,生成表層爐渣(cover slag)而進行了熔銑之預脫磷後,再以含氧氣體作為載體氣體,將第二脫磷劑即含CaO脫磷劑噴吹於熔銑。然而專利文獻1中,並未將減少爐渣量設為課題,也無揭示其方法。Patent Document 1 discloses a dephosphorization method that can reduce the amount of slag blasting and can make the [P] concentration in melt milling to be 0.020% or less. In this dephosphorization method, gas milling is carried out from the melting mill where the first dephosphorizing agent, which is CaO, is added from the converter furnace, and the oxygen-containing gas is blown on top to produce a cover slag (cover slag). After the pre-dephosphorization, the oxygen-containing gas is used as the carrier gas, and the second dephosphorization agent, that is, the CaO-containing dephosphorization agent, is sprayed to the melt milling. However, in Patent Document 1, the reduction of the amount of slag is not a problem, nor is the method disclosed.

在專利文獻2中,揭示了一種轉爐精煉方法,係可享有於同一轉爐進行脫磷精煉與脫碳精煉之優點,並可穩定熔製P規格特別嚴格之極低磷鋼。該轉爐精煉方法中,係在進行最初的脫磷精煉與其後的爐渣去除後,於進行脫碳精煉前,追加助熔劑進行第2脫磷精煉,之後去除爐渣,於其後再進行脫碳精煉,藉此可將結束脫碳精煉後之熔鋼中P濃度充分減低至極低P鋼等級。然而專利文獻2中,並未針對於各脫磷精煉中提升脫磷效率之事進行研討,也無揭示其方法。 在專利文獻3中揭示了一種方法,係在作為熔銑預處理而進行之脫磷處理中,使用不含CaF 2等F源之助熔劑,以進行有效率的熔銑預脫磷。該方法係低磷熔銑之製造方法,其特徵在於:在作為熔銑預處理而進行之脫磷處理中,在熔銑中添加CaO源之助熔劑前供給氧源,藉此預先提高爐渣中之氧化鐵濃度,並於其後添加CaO源之助熔劑。然而,專利文獻3的技術必須使助熔劑成為塊狀,並分次將其少量添加。亦即,由於專利文獻之技術係間歇性地添加助熔劑,故無法使爐渣的鹼度穩定化。此外,專利文獻3的技術中,在開始脫磷處理前必須使熔銑之Si濃度為0.10wt%以下,故脫磷處理前需有熔銑之脫矽處理,而使製造效率差。 Patent Document 2 discloses a converter refining method, which can enjoy the advantages of dephosphorization refining and decarburization refining in the same converter, and can stably melt extremely low phosphorus steel with particularly strict P specifications. In this converter refining method, after the first dephosphorization refining and subsequent slag removal, before the decarburization refining, a flux is added to perform the second dephosphorization refining, after which the slag is removed, and then the decarburization refining is performed In this way, the P concentration in the molten steel after decarburization refining can be sufficiently reduced to a very low P steel grade. However, Patent Document 2 does not discuss the improvement of dephosphorization efficiency in each dephosphorization refining, nor does it disclose the method. Patent Document 3 discloses a method of using fluxes that do not contain F sources such as CaF 2 in the dephosphorization treatment performed as a pretreatment for melt milling to perform efficient dephosphorization of melt milling. This method is a manufacturing method of low-phosphorus smelting milling, which is characterized in that, in the dephosphorization treatment performed as a smelting milling pretreatment, an oxygen source is supplied before adding a flux of CaO source to the smelting milling, thereby increasing the oxidation in the slag in advance Iron concentration, and then add the flux of CaO source. However, the technique of Patent Document 3 must make the flux into a bulk and add it in small amounts at a time. That is, since the technology of the patent document intermittently adds flux, it is impossible to stabilize the basicity of the slag. In addition, in the technique of Patent Document 3, the Si concentration of the melt milling must be 0.10 wt% or less before starting the dephosphorization process, so the desiliconization process of the melt milling is required before the dephosphorization process, which results in poor manufacturing efficiency.

先前技術文獻 專利文獻 專利文獻1:日本特開2001-64713號公報 專利文獻2:日本特開2011-144415號公報 專利文獻3:日本特開2002-309310號公報 Prior technical literature Patent Literature Patent Document 1: Japanese Patent Laid-Open No. 2001-64713 Patent Document 2: Japanese Patent Laid-Open No. 2011-144415 Patent Document 3: Japanese Patent Application Publication No. 2002-309310

發明概要 發明欲解決之課題 本發明為了在不增加脫磷劑使用量及爐渣發生量的前提下充分將熔銑脫磷,係以提供一種脫磷劑之渣化率高且熔銑之脫磷效率優異之熔銑的脫磷方法為課題。 Summary of the invention Problems to be solved by invention In order to fully dephosphorize melt milling without increasing the amount of dephosphorizing agent used and the amount of slag generation, the invention provides a demilling agent with high slagging rate and excellent dephosphorization efficiency of melt milling Phosphorus method is the subject.

用以解決課題之手段 本發明主旨如下。 (1)本發明一態樣之熔銑的脫磷方法,具備以下步驟:測定前述熔銑之初始成分中的Si含量之步驟、於前述熔銑中投入第一脫磷劑之步驟、及藉由將氧吹入前述熔銑中,以將前述熔銑進行脫磷吹煉之步驟;前述進行脫磷吹煉之步驟中,係進一步將粉狀之第二脫磷劑投入前述熔銑中,並且設定在以下期間開始投入前述第二脫磷劑:藉由前述脫磷吹煉使前述熔銑之前述Si含量成為0.10質量%以下之時間點之後,且在使對前述時間點後之前述熔銑吹入前述氧的量成為3.0Nm 3/t之前。 (2)如上述(1)之熔銑的脫磷方法中,前述第一脫磷劑之CaO當量與前述熔銑之前述初始成分中前述Si含量的SiO 2當量之比亦可設為0.60~2.00。 (3)如上述(1)或(2)之熔銑的脫磷方法中,亦可將前述第二脫磷劑之投入量控制成使前述熔銑進行前述脫磷精煉之步驟結束時爐渣的裝入鹼度成為1.3~4.0。 (4)如上述(1)~(3)中任一項之熔銑的脫磷方法中,亦可令前述第一脫磷劑及前述第二脫磷劑中之一者或兩者為以下之物:包含選自於生石灰、石灰石、鈣鐵氧體(Calcium ferrite)、白雲石系石灰、以及為轉爐爐渣或二次精煉爐渣且含CaO者中之一種以上,且CaO、CaCO 3及CaF 2之以CaO當量計之合計含量為30~100質量%。 (5)如上述(1)~(4)中任一項之熔銑的脫磷方法中,亦可令前述第一脫磷劑為塊狀脫磷劑。 (6)如上述(1)~(5)中任一項之熔銑的脫磷方法中,亦可使用載體氣體將前述第二脫磷劑吹入前述熔銑中,該載體氣體係選自於由Ar、N 2、CO 2及O 2所構成群組中之一種以上氣體。 (7)如上述(1)~(6)中任一項之熔銑的脫磷方法中,前述熔銑之前述初始成分中的Si含量亦可為0.25質量%以上。 Means for Solving the Problems The gist of the invention is as follows. (1) The dephosphorization method of melt-milling according to an aspect of the present invention includes the steps of: measuring the Si content in the initial component of the melt-milling; step of putting the first dephosphorization agent in the melt-milling; and By blowing oxygen into the melting mill to dephosphorize and blow the molten mill; in the dephosphorizing and blowing step, a powdered second dephosphorizing agent is further put into the molten mill, In addition, it is set to start the introduction of the second dephosphorization agent in the following period: after the time point at which the Si content of the melt milling becomes 0.10 mass% or less by the dephosphorization blowing, and after the Before the amount of oxygen blown into the mill becomes 3.0 Nm 3 /t. (2) In the dephosphorization method of melt milling as described in (1) above, the ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the melt milling can also be set to 0.60~ 2.00. (3) In the dephosphorization method of melt milling as described in (1) or (2) above, the input amount of the second dephosphorization agent may also be controlled so that the slag at the end of the dephosphorization refining step of the melt milling The loading alkalinity becomes 1.3 to 4.0. (4) In the dephosphorization method of melting milling according to any one of (1) to (3) above, one or both of the first dephosphorization agent and the second dephosphorization agent may be the following It contains at least one selected from the group consisting of quicklime, limestone, calcium ferrite, dolomite lime, and converter slag or secondary refining slag containing CaO, and CaO, CaCO 3 and CaF 2 The total content in terms of CaO equivalent is 30 to 100% by mass. (5) In the method of dephosphorization by melting milling according to any one of (1) to (4) above, the first dephosphorization agent may be a bulk dephosphorization agent. (6) In the dephosphorization method of melt milling according to any one of (1) to (5) above, a carrier gas may also be used to blow the second dephosphorization agent into the melt mill, and the carrier gas system is selected from More than one gas in the group consisting of Ar, N 2 , CO 2 and O 2 . (7) In the dephosphorization method of melt-milling according to any one of (1) to (6) above, the Si content in the initial component of the melt-milling may be 0.25% by mass or more.

發明效果 根據本發明,能夠提供一種由於脫磷劑之渣化率高且熔銑之脫磷效率優異, 故可在不使爐渣量增加的前提下將熔銑充分脫磷之熔銑的脫磷方法。 Invention effect According to the present invention, it is possible to provide a dephosphorization method for smelting and milling that can sufficiently dephosphorize molten milling without increasing the amount of slag because the slagging rate of the dephosphorizing agent is high and the dephosphorization efficiency of the molten milling is excellent.

用以實施發明之形態 本發明人等針對在不使爐渣量增加的前提下提升脫磷精煉之脫磷能力(亦即,提高脫磷精煉之脫磷效率)反覆進行了研討。具體而言,本發明人等探究了可提升脫磷精煉中投入熔銑中之脫磷劑之渣化率的手段。此外,本實施形態中,脫磷劑之渣化係指脫磷劑的CaO及/或CaCO 3熔融成爐渣。本實施形態中,渣化率係定義為以下之值:將脫磷後鹼度(測定脫磷吹煉結束後所採取之爐渣的鹼度而得之值)除以裝入鹼度(假定熔銑及添加物之Si皆成為SiO 2,且投入之脫磷劑的CaO(或CaCO 3)皆成為熔融CaO時之爐渣的鹼度)而得之值。另一方面,「實際裝入鹼度」係指測定爐渣成分所得之值,亦即實績值。渣化率係顯示脫磷劑中之CaO及/或CaCO 3熔融程度的指標。爐渣的鹼度係爐渣中之熔融CaO量與熔融SiO 2量之比,且係利用下述式A計算。 爐渣的鹼度=爐渣中之熔融CaO量/爐渣中之熔融SiO 2量:式A Forms for Carrying Out the Invention The present inventors have repeatedly studied the improvement of the dephosphorization capability of dephosphorization refining (that is, the improvement of the dephosphorization efficiency of dephosphorization refining) without increasing the amount of slag. Specifically, the present inventors explored a method that can increase the slagging rate of the dephosphorizing agent put into melting milling during dephosphorization refining. In addition, in this embodiment, slagging of the dephosphorizing agent means that CaO and/or CaCO 3 of the dephosphorizing agent is melted into slag. In this embodiment, the slagization rate is defined as the following value: the alkalinity after dephosphorization (the value obtained by measuring the alkalinity of the slag taken after dephosphorization blowing) is divided by the loading alkalinity (assumed melting The Si of the milling and the additives all become SiO 2 , and the CaO (or CaCO 3 ) of the dephosphorization agent input becomes the value obtained by melting the slag alkalinity of CaO). On the other hand, "actually loaded alkalinity" refers to the value obtained by measuring the slag composition, that is, the actual performance value. The slagging rate is an index showing the degree of melting of CaO and/or CaCO 3 in the dephosphorization agent. The basicity of the slag is the ratio of the amount of molten CaO in the slag to the amount of molten SiO 2 and is calculated by the following formula A. Slag basicity = amount of molten CaO in slag/ amount of molten SiO 2 in slag: formula A

脫磷劑係指以CaO(或CaCO 3等)為主成分之化合物。脫磷劑中含有之CaCO 3會因熔銑之熱能而在短時間之內分解成CaO及CO 2。脫磷劑之一例有:生石灰、石灰石及白雲石系石灰等副材、轉爐爐渣及二次精煉爐渣等且含CaO等之物,以及其等之混合物等。因脫磷劑所含CaO(包含來自CaCO 3等之CaO,以下相同),脫磷吹煉(為了脫磷而將氧吹入熔銑中)中會發生以下化學反應。 2[P]+5(FeO)→(P 2O 5)+5[Fe]:式B (P 2O 5)+3(CaO)→(3CaO・P 2O 5):式C 記載於式B及式C之以中括號包圍的化學式為熔銑中之成分的化學式,以小括號包圍的化學式則為爐渣中之成分的化學式。脫磷吹煉中,首先如式B所示,[P]亦即熔銑中的P會因(FeO)亦即爐渣中的FeO而氧化成為P 2O 5。接著如式C所示,該P 2O 5會被(CaO)亦即爐渣中的熔融CaO固定,而生成已穩定化之化合物(3CaO・P 2O 5)。如式B及式C所示,(CaO)在用以脫磷之方面非常重要。 The dephosphorizing agent refers to a compound mainly composed of CaO (or CaCO 3 etc.). CaCO 3 contained in the dephosphorization agent will be decomposed into CaO and CO 2 within a short time due to the heat energy of melting milling. Examples of dephosphorization agents include: quicklime, limestone and dolomite lime and other auxiliary materials, converter slag and secondary refining slag, etc., containing CaO, etc., and mixtures thereof. Due to the CaO contained in the dephosphorization agent (including CaO from CaCO 3 etc., the same applies hereinafter), the following chemical reactions occur in the dephosphorization blowing (blowing oxygen into the milling mill for dephosphorization). 2[P]+5(FeO)→(P 2 O 5 )+5[Fe]: Formula B (P 2 O 5 )+3(CaO)→(3CaO·P 2 O 5 ): Formula C is described in Formula The chemical formulas enclosed in square brackets in B and Formula C are the chemical formulas of the components in melt milling, and the chemical formulas enclosed in parentheses are the chemical formulas of the components in slag. In the dephosphorization blowing, first of all, as shown in formula B, [P], that is, P in melt milling, is oxidized to P 2 O 5 by (FeO), that is, FeO in the slag. Then, as shown in formula C, the P 2 O 5 is fixed by (CaO), which is molten CaO in the slag, and a stabilized compound (3CaO·P 2 O 5 ) is generated. As shown in Formula B and Formula C, (CaO) is very important for dephosphorization.

作為用以增加爐渣中之熔融CaO量的手段,可考慮增加對熔銑之脫磷劑的投入量。然而,增加脫磷劑的投入量會招致爐渣量的增加,而增加脫磷精煉的環境負荷。為了抑制脫磷劑的投入量,並且增加爐渣中之熔融CaO量,必須盡可能提高投入之脫磷劑的渣化率。渣化率越高,爐渣中熔融CaO量相對於脫磷劑之投入量之比率會越高,可高效率地實施脫磷。As a means to increase the amount of molten CaO in the slag, it may be considered to increase the input amount of dephosphorization agent for melt milling. However, increasing the amount of dephosphorization agent will increase the amount of slag and increase the environmental load of dephosphorization refining. In order to suppress the amount of dephosphorization agent input and increase the amount of molten CaO in the slag, it is necessary to increase the slag rate of the dephosphorization agent input as much as possible. The higher the slagization rate, the higher the ratio of the amount of molten CaO in the slag to the input amount of the dephosphorization agent, and the dephosphorization can be performed efficiently.

本發明人等反覆進行了研討,結果發現了在脫磷吹煉開始前將第一脫磷劑投入熔銑中,並於脫磷吹煉開始後間隔一定期間之後再將第二脫磷劑投入熔銑中的情況下,脫磷劑之渣化率便會顯著提升。吾等推測該現象係由以下機制而產生。The inventors conducted repeated investigations and found that the first dephosphorization agent was put into melting milling before the start of dephosphorization blowing, and the second dephosphorization agent was put in after a certain period of time after the start of dephosphorization blowing In the case of melt milling, the slagging rate of the dephosphorization agent will be significantly improved. We speculate that this phenomenon is caused by the following mechanism.

圖1是CaO-SiO 2-Fe tO三元系狀態圖。脫磷劑之CaO最初係位於圖1之三元系狀態圖的左下部之CaO。該CaO因熔點較高,故在爐渣中以未熔融狀態存在。然而,若在脫磷精煉中進行脫磷吹煉,熔銑中之Si會氧化,爐渣中的SiO 2濃度便會上升。隨SiO 2濃度上升,脫磷劑之CaO會變成CaO-SiO 2-Fe tO之三元系化合物。亦即,脫磷劑之CaO會沿箭頭從圖1之左下部往中央部移動。位於圖1中央部的化合物的熔點較CaO的熔點更低。因此,隨著SiO 2濃度上升,脫磷劑之CaO會變得易熔融。 Fig. 1 is a state diagram of the CaO-SiO 2 -Fe t O ternary system. The CaO of the dephosphorization agent is initially located at the lower left of the ternary state diagram of FIG. 1. Since this CaO has a high melting point, it exists in an unmelted state in the slag. However, if dephosphorization blowing is performed during dephosphorization refining, Si in the milling process will be oxidized, and the SiO 2 concentration in the slag will increase. As the concentration of SiO 2 increases, CaO of the dephosphorization agent will become a ternary compound of CaO-SiO 2 -Fe t O. That is, CaO of the dephosphorizing agent will move from the lower left to the central part of FIG. 1 along the arrow. The melting point of the compound located in the center of FIG. 1 is lower than that of CaO. Therefore, as the concentration of SiO 2 rises, CaO of the dephosphorization agent becomes easily melted.

在脫磷吹煉開始之時間點,SiO 2幾乎不存在於爐渣中。因此,在脫磷吹煉開始之時間點,第一脫磷劑幾乎不會熔融,若於該階段添加第二脫磷劑,則可推測第一脫磷劑不會充分熔融。之後,即使隨著脫磷吹煉進展,爐渣中的SiO 2量增加,第一脫磷劑之未熔融物仍會殘存於爐渣中,而降低渣化率。另一方面,待充分生成SiO 2為止先不投入第二脫磷劑時,由於是在第一脫磷劑之渣化已進行的狀態下投入第二脫磷劑,故第一及第二脫磷劑兩者均可充分渣化。 At the time point when dephosphorization blowing starts, SiO 2 is hardly present in the slag. Therefore, at the time when the dephosphorization blowing starts, the first dephosphorization agent hardly melts, and if the second dephosphorization agent is added at this stage, it is presumed that the first dephosphorization agent will not be sufficiently melted. After that, even as the dephosphorization blowing progresses and the amount of SiO 2 in the slag increases, the unmelted material of the first dephosphorization agent will remain in the slag, thereby reducing the slagging rate. On the other hand, when the second dephosphorization agent is not added until SiO 2 is sufficiently produced, the second and second dephosphorization agents are added in a state where the slagging of the first dephosphorization agent has proceeded. Both phosphorus agents can be fully slagged.

基於以上所述技術思想之本實施形態之熔銑的脫磷方法,具備以下步驟:測定熔銑的Si含量之步驟、於熔銑中投入第一脫磷劑之步驟、及將熔銑進行脫磷吹煉之步驟,於脫磷吹煉之步驟中,係進一步將第二脫磷劑投入熔銑中,而第二脫磷劑之投入開始時期係設為以下期間:從熔銑之Si含量因脫磷吹煉而成為0.10質量%以下起至對熔銑吹入氧的量成為3.0Nm 3/t為止。以下,詳細敘述本實施形態之熔銑的脫磷方法。 The dephosphorization method of melt milling according to the present embodiment based on the technical ideas described above includes the following steps: a step of measuring the Si content of the melt mill, a step of putting the first dephosphorization agent in the melt mill, and a demilling of the melt mill In the step of phosphorus blowing, in the step of dephosphorization blowing, the second dephosphorizing agent is further put into melting milling, and the start time of the second dephosphorizing agent is set to the following period: Si content from melting milling From dephosphorization blowing, it becomes 0.10 mass% or less until the amount of oxygen blown into the milling mill becomes 3.0 Nm 3 /t. Hereinafter, the dephosphorization method of melt milling in this embodiment will be described in detail.

本實施形態之熔銑的脫磷方法,首先係測定熔銑之初始成分的Si含量。熔銑之初始成分的Si含量之測定值係用以決定第二脫磷劑之投入時間點所必需的。又,熔銑之初始成分的Si含量之測定值亦可用於決定第一脫磷劑之投入量。為了推定後述之脫磷吹煉結束時之爐渣的鹼度,亦可測定熔銑之Si以外的元素含量。此外,熔銑之初始成分係指脫磷吹煉前之熔銑成分。熔銑之Si含量等的測定可在將熔銑裝入爐後實施,亦可在裝入爐前實施。又,熔銑呈凝固狀態時(亦即為銑鐵之形態時)當然亦不會妨礙實施上述測定。 熔銑之初始成分中的Si含量並無特別限定,而以設為0.25質量%以上為宜。如上述,於脫磷吹煉中隨SiO 2濃度上升,脫磷劑之CaO會變得易熔融。亦即,本實施形態之熔銑的脫磷方法中,從更進一步促進渣化的觀點來看,宜使爐渣中的SiO 2濃度上升。因此,脫磷吹煉開始前之熔銑之初始成分中宜含有某程度的量的Si。故,吹入氧前之熔銑的Si含量宜為0.25質量%以上。亦可設熔銑之初始成分中的Si含量為0.27質量%以上、0.30質量%以上或0.32質量%以上。 The dephosphorization method of melt milling in this embodiment first measures the Si content of the initial component of melt milling. The measured value of the Si content of the initial component of smelting milling is necessary to determine the input time point of the second dephosphorization agent. In addition, the measured value of the Si content of the initial component of the milling mill can also be used to determine the input amount of the first dephosphorization agent. In order to estimate the alkalinity of the slag at the end of the dephosphorization blowing described later, the content of elements other than Si in melt milling can also be measured. In addition, the initial composition of melting milling refers to the melting milling composition before dephosphorization and blowing. The measurement of the Si content of melt milling can be carried out after the melt milling is installed in the furnace, or it can be carried out before the furnace is installed. In addition, when melt-milling is in a solidified state (that is, in the form of milling iron), of course, it does not prevent the implementation of the above measurement. The Si content in the initial component of melt milling is not particularly limited, but it is preferably set to 0.25% by mass or more. As described above, as the concentration of SiO 2 rises during dephosphorization blowing, CaO of the dephosphorization agent becomes easily melted. That is, in the dephosphorization method of melting milling of the present embodiment, from the viewpoint of further promoting slag formation, it is desirable to increase the SiO 2 concentration in the slag. Therefore, the initial component of melting milling before the start of dephosphorization and blowing preferably contains a certain amount of Si. Therefore, the Si content of the melt-milling before blowing oxygen is preferably at least 0.25% by mass. The Si content in the initial component of melt milling may also be set to 0.27 mass% or more, 0.30 mass% or more, or 0.32 mass% or more.

接著,於熔銑中投入第一脫磷劑。第一脫磷劑之形態及投入量並無特別限定,可因應熔銑成分及鋼成分的目標值等作適當設定。而從防止投入損失的觀點來看,第一脫磷劑的形態宜為塊狀。Next, the first dephosphorization agent is added during melt milling. The form and input amount of the first dephosphorization agent are not particularly limited, and can be appropriately set according to the target values of the melt milling component and the steel component. From the standpoint of preventing input loss, the form of the first dephosphorization agent is preferably massive.

又,宜控制第一脫磷劑之投入量,使第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的Si當量之比(亦即,第一脫磷劑之CaO當量/熔銑之初始成分的Si含量的SiO 2當量)為0.60~2.00。脫磷劑之CaO當量,係假定脫磷劑中之Ca皆形成為CaO時之脫磷劑之CaO含量。熔銑之初始成分中的Si含量的SiO 2當量,則係假定熔銑之Si皆成為SiO 2時之SiO 2量。當滿足上述條件並投入了第一脫磷劑時,在因脫磷吹煉進行而使熔銑中之Si實質上皆已成為SiO 2之時間點,爐渣的鹼度大約為0.60~2.00。 Also, it is desirable to control the input amount of the first dephosphorization agent so that the ratio of the CaO equivalent of the first dephosphorization agent to the Si equivalent of the Si content in the initial component of the milling mill (that is, the CaO equivalent of the first dephosphorization agent/ The SiO 2 equivalent of the Si content of the initial component of melt milling is 0.60 to 2.00. The CaO equivalent of the dephosphorizing agent assumes the CaO content of the dephosphorizing agent when all the Ca in the dephosphorizing agent is formed into CaO. Si content of the initial ingredients melt milled in SiO 2 equivalent, based milling of the Si melt are assumed to be the amount of SiO 2 SiO 2 of Time. When the above conditions are satisfied and the first dephosphorization agent is added, the slag basicity is about 0.60 to 2.00 at the time when the dephosphorization blowing progresses and the Si in melt milling has substantially become SiO 2 .

藉由使第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的SiO 2當量之比在0.60以上,便能以高水準實施脫磷。這係由於充分供給熔融CaO至爐渣中,而提升了爐渣的脫磷能力。另一方面,藉由使第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的SiO 2當量之比在2.00以下,可保持高CaO渣化率,而可保持更高的脫磷效率。第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的SiO 2當量之比更宜為0.80以上、0.85以上或0.90以上。並且,第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的SiO 2當量之比更宜為1.50以下、1.20以下、1.15以下或1.10以下。 By setting the ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the milling mill to 0.60 or more, dephosphorization can be performed at a high level. This is because sufficient supply of molten CaO into the slag improves the dephosphorization ability of the slag. On the other hand, by making the ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the milling mill below 2.00, a high CaO slagging rate can be maintained, and a higher dephosphorization can be maintained Phosphorus efficiency. The ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the milling mill is more preferably 0.80 or more, 0.85 or more, or 0.90 or more. Furthermore, the ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the milling mill is more preferably 1.50 or less, 1.20 or less, 1.15 or less, or 1.10 or less.

另,在脫磷吹煉開始前另外添加Si於熔銑中時、或第一脫磷劑含有Si時等,爐渣之SiO 2源不限於熔銑之情況下,在決定第一脫磷劑的投入量時也應考慮到來自熔銑以外的Si。例如,為了削減脫磷劑使用量,而將因脫磷精煉所產生之爐渣回收使用於其他脫磷精煉時,就會產生來自熔銑以外之SiO 2源。此時,只要將來自熔銑以外之Si也包含在「熔銑之初始成分中的Si含量的SiO 2當量」中即可。亦即,只要控制第一脫磷劑及其他添加物之裝入量,使脫磷吹煉中之Si氧化反應結束時,爐渣之根據裝入量之鹼度推定值會成為0.60~2.00即可。 In addition, when additional Si is added to the melting mill before the start of dephosphorization blowing, or when the first dephosphorization agent contains Si, etc., the SiO 2 source of the slag is not limited to the case of melting milling. The amount of Si should also be taken into consideration when investing the amount. For example, in order to reduce the amount of dephosphorization agent used, when slag generated by dephosphorization refining is used in other dephosphorization refining, sources of SiO 2 from melting milling will be generated. At this time, it is sufficient to include Si from other than milling in "SiO 2 equivalent of Si content in the initial component of milling". That is, as long as the loading amount of the first dephosphorization agent and other additives is controlled so that the Si oxidation reaction in the dephosphorization blowing is completed, the estimated value of the alkalinity of the slag according to the loading amount will be 0.60 to 2.00 .

接著,將熔銑進行脫磷吹煉。脫磷吹煉係藉由對熔銑吹入氧來實施。該脫磷吹煉中,會將第二脫磷劑投入熔銑中。並且,該脫磷吹煉中,係以如以下說明之方式來控制開始投入第二脫磷劑的時間點。Next, melt-milling is carried out for dephosphorization and blowing. The dephosphorization blowing is carried out by blowing oxygen into the milling. In this dephosphorization blowing, the second dephosphorization agent is put into melt milling. In addition, in this dephosphorization blowing, the time point at which the second dephosphorization agent is started to be controlled is controlled as described below.

設定為在以下期間開始對熔銑投入第二脫磷劑:在藉由脫磷吹煉使熔銑之Si含量成為0.10質量%以下之時間點之後,且至對該時間點後之熔銑吹入氧的量成為3.0Nm 3/t為止。 此處,「Nm 3/t」係每1噸熔銑之吹入氧量(Nm 3)。於圖2顯示開始對熔銑投入第二脫磷劑之時期。圖2係示意顯示隨著脫磷吹煉中逐漸吹入氧而熔銑之Si含量降低之情形的圖表,圖表縱軸表示熔銑之Si含量(質量%),橫軸表示對熔銑吹入氧的量(Nm 3/t)。圖2之影線區域即為本實施形態之熔銑的脫磷方法中開始對熔銑投入第二脫磷劑之時期。 It is set to start to input the second dephosphorization agent to the melt milling during the following period: after the time point at which the Si content of the melt milling becomes 0.10 mass% or less by dephosphorization blowing, and to the melt milling blow after this time point The amount of oxygen input was 3.0 Nm 3 /t. Here, "Nm 3 /t" is the amount of oxygen injected (Nm 3 ) per ton of milling. Fig. 2 shows the period when the second dephosphorization agent is put into the melting mill. Fig. 2 is a graph schematically showing the situation in which the Si content of molten milling decreases as oxygen is gradually blown in during dephosphorization blowing. The vertical axis of the graph represents the Si content (mass %) of molten milling, and the horizontal axis represents the blowing of molten milling The amount of oxygen (Nm 3 /t). The hatched area in FIG. 2 is the time when the second dephosphorization agent is put into the melt milling in the dephosphorization method of the melt milling in this embodiment.

開始對熔銑投入第二脫磷劑之時期,必須設在熔銑之Si含量因脫磷吹煉而充分降低之時間點後,亦即在熔銑之Si含量降低至0.10質量%以下之時間點後。在熔銑之Si含量充分降低前就開始投入第二脫磷劑時,爐渣中之SiO 2不足,而變成係在第一脫磷劑充分熔融前就投入第二脫磷劑,故會妨礙脫磷劑之熔融而使渣化率降低,損及脫磷效率。亦可將開始對熔銑投入第二脫磷劑之時期設在熔銑之Si含量降低至0.05質量%以下或0.01質量%以下的時間點之後。 The time when the second dephosphorization agent is put into the melt milling must be set at the time when the Si content of the melt milling is sufficiently reduced by dephosphorization blowing, that is, the time when the Si content of the melt milling is reduced to less than 0.10% by mass After the point. When the second dephosphorization agent is started before the Si content of the milling mill is sufficiently reduced, the SiO 2 in the slag is insufficient, and the second dephosphorization agent is added before the first dephosphorization agent is fully melted, which will hinder the dephosphorization The melting of the phosphorous agent reduces the slagging rate and damages the dephosphorization efficiency. The time when the second dephosphorization agent is put into melting milling may also be set after the time point when the Si content of melting milling is reduced to 0.05% by mass or less or 0.01% by mass or less.

另一方面,必須在以下期間內開始對熔銑投入第二脫磷劑:在上述熔銑之Si含量降低至0.10質量%以下的時間點之後繼續吹入氧,在該吹入量成為3.0Nm 3/t為止之期間。對熔銑之第二脫磷劑的投入若有延遲,便會損及脫磷效率。其可推定係因在爐渣中的熔融CaO不足之狀態下進行脫磷吹煉所致,該爐渣中的熔融CaO具有可使不穩定之P 2O 5穩定化之作用。宜在以下期間開始對熔銑投入第二脫磷劑:從熔銑之Si含量降低至0.10質量%以下的時間點起至吹入2.5Nm 3/t、2.0Nm 3/t或1.5Nm 3/t的氧為止。另,熔銑之Si含量降低至0.10質量%以下的時間點,可依一般方法根據熔銑之初始成分、第一脫磷劑等添加物的成分及投入量、及對熔銑吹入氧的量等來推定。又,雖一般而言較困難,但若能即時測定脫磷吹煉中熔銑之Si含量變化,便可省略熔銑之初始成分之Si含量的測定。 On the other hand, it is necessary to start to add the second dephosphorizing agent to the melt milling within the following period: after the Si content of the above melt milling is reduced to 0.10% by mass or less, oxygen blowing is continued, and the blowing amount becomes 3.0 Nm 3 /t period. If the input of the second dephosphorization agent for melting and milling is delayed, the dephosphorization efficiency will be impaired. It can be presumed that the dephosphorization blowing is performed in a state where molten CaO in the slag is insufficient, and the molten CaO in the slag has the effect of stabilizing unstable P 2 O 5 . We should begin to melt into the second milling during dephosphorization agent in the following: decrease the Si content of the melt milled to 0.10 mass% or less of the blowing time until 2.5Nm 3 /t,2.0Nm 3 / t or 1.5Nm 3 / t oxygen. In addition, when the Si content of melt milling is reduced to less than 0.10% by mass, according to the general method, the initial composition of melt milling, the composition and input amount of additives such as the first dephosphorization agent, and the blowing of oxygen into the melt milling To estimate. In addition, although it is generally difficult, if the change in Si content of melt milling during dephosphorization blowing can be measured immediately, the measurement of the Si content of the initial component of melt milling can be omitted.

第二脫磷劑之投入量並無特別限定,可因應熔銑成分及鋼成分的目標值等作適當設定。第二脫磷劑之形態係設為粉狀。藉由使第二脫磷劑為粉狀,便能透過可從噴槍噴吹之載體氣體,連續將第二脫磷劑投入熔銑中。藉由連續投入第二脫磷劑,可抑制爐渣鹼度的急遽變化。而藉由使爐渣鹼度穩定化,可防止發生急遽的爐渣起泡現象,使操作穩定化。此外,藉由使第二脫磷劑為粉狀,可提升第二脫磷劑的渣化率,也易於控制爐渣之組成。此時,粉狀之第二脫磷劑宜使用載體氣體來噴吹於熔銑。The input amount of the second dephosphorization agent is not particularly limited, and can be appropriately set according to the target values of the melt milling component and the steel component. The form of the second dephosphorization agent is powder. By making the second dephosphorization agent powdery, the carrier gas that can be blown from the spray gun can be passed through, and the second dephosphorization agent can be continuously put into the melting mill. By continuously feeding the second dephosphorization agent, the rapid change of the slag basicity can be suppressed. By stabilizing the basicity of the slag, the rapid slag blistering phenomenon can be prevented and the operation can be stabilized. In addition, by making the second dephosphorization agent powdery, the slagging rate of the second dephosphorization agent can be improved, and the composition of the slag can be easily controlled. At this time, the powdery second dephosphorization agent is preferably sprayed on the milling mill using a carrier gas.

第二脫磷劑之投入量宜控制成使熔銑進行脫磷精煉之步驟結束時爐渣之裝入鹼度成為1.3~4.0。第二脫磷劑之投入量更宜控制成使熔銑進行脫磷精煉之步驟結束時爐渣之裝入鹼度成為1.3~3.0。 第二脫磷劑投入後之爐渣之裝入鹼度、與脫磷後爐渣鹼度及脫磷率之間可觀察到線性關係。該裝入鹼度越大,脫磷後爐渣鹼度及脫磷率有越提升之傾向。當控制第二脫磷劑之投入量,使進行脫磷精煉之步驟結束時爐渣之裝入鹼度為1.3以上時,可進一步提升爐渣之脫磷能力,而能以高水準實施熔銑之脫磷。亦可控制第二脫磷劑之投入量,使進行脫磷精煉之步驟結束時爐渣之裝入鹼度為1.5以上、2.0以上或2.5以上。另一方面,當控制第二脫磷劑之投入量,使進行脫磷精煉之步驟結束時爐渣之裝入鹼度為4.0以下時,可抑制爐渣量之增加,保持更高的脫磷效率,而可更加減低脫磷步驟的環境負荷。亦可控制第二脫磷劑之投入量,使進行脫磷精煉之步驟結束時爐渣之裝入鹼度為3.5以下、3.0以下、2.8以下或2.3以下。另,會使將熔銑進行脫磷精煉之步驟結束時爐渣之裝入鹼度為1.3~4.0的第二脫磷劑之投入量,可依一般方法根據熔銑之初始成分、第二脫磷劑之成分、第一脫磷劑等添加物的成分及投入量、及對熔銑吹入氧的量等來推定。第二脫磷劑之最佳投入量雖會受上述種種條件影響,但在一般條件下多為1.0~5.0t。 The input amount of the second dephosphorization agent should be controlled so that the alkalinity of the slag charged at the end of the step of dephosphorization and refining by melting milling becomes 1.3 to 4.0. The input amount of the second dephosphorization agent is more preferably controlled so that the alkalinity of the slag charged at the end of the dephosphorization and refining step of melting milling becomes 1.3 to 3.0. A linear relationship can be observed between the loading alkalinity of the slag after the second dephosphorization agent is input, and the alkalinity and dephosphorization rate of the slag after dephosphorization. The greater the loading alkalinity, the more the slag basicity and dephosphorization rate tend to increase after dephosphorization. When the input amount of the second dephosphorization agent is controlled so that the basicity of the slag charged at the end of the dephosphorization refining step is 1.3 or more, the dephosphorization ability of the slag can be further improved and the demilling of the slag can be carried out at a high level phosphorus. The input amount of the second dephosphorization agent can also be controlled so that the alkalinity of the slag charged at the end of the dephosphorization refining step is 1.5 or more, 2.0 or more or 2.5 or more. On the other hand, when the input amount of the second dephosphorization agent is controlled so that the basicity of the slag charged at the end of the dephosphorization refining step is 4.0 or less, the increase in the amount of slag can be suppressed, and a higher dephosphorization efficiency can be maintained. It can further reduce the environmental load of the dephosphorization step. The input amount of the second dephosphorization agent can also be controlled so that the alkalinity of the slag charged at the end of the dephosphorization refining step is 3.5 or less, 3.0 or less, 2.8 or 2.3 or less. In addition, the input amount of the second dephosphorization agent with a basicity of 1.3~4.0 at the end of the step of dephosphorization and refining of melting milling may be based on the initial composition and second dephosphorization of melting milling according to the general method. The components of the agent, the components of the additives such as the first dephosphorization agent and the input amount, and the amount of oxygen blown into the melt mill are estimated. Although the optimal input amount of the second dephosphorization agent will be affected by the above-mentioned conditions, it is usually 1.0~5.0t under general conditions.

第一脫磷劑及第二脫磷劑之種類,只要能將爐渣之鹼度控制成如上述則無特別限定。作為第一脫磷劑及第二脫磷劑中之一者或兩者,可使用例如以下之物:包含選自於生石灰、石灰石、鈣鐵氧體、白雲石系石灰、以及為轉爐爐渣或二次精煉爐渣且含CaO者中之一種以上,且CaO、CaCO 3及CaF 2之以CaO當量計之合計含量為30~100質量%。 The types of the first dephosphorization agent and the second dephosphorization agent are not particularly limited as long as the alkalinity of the slag can be controlled as described above. As one or both of the first dephosphorization agent and the second dephosphorization agent, for example, one selected from the group consisting of quicklime, limestone, calcium ferrite, dolomite lime, and converter slag or One or more of the secondary refining slag containing CaO, and the total content of CaO, CaCO 3 and CaF 2 in terms of CaO equivalent is 30 to 100% by mass.

只要滿足上述要件,本實施形態之熔銑的脫磷方法亦可具備追加步驟。例如,亦可將脫磷後之熔銑進一步供於脫碳精煉,該脫碳精煉可於實施脫磷精煉後之爐中連續實施,亦可於與實施脫磷精煉後之爐不同之爐中實施。As long as the above-mentioned requirements are satisfied, the dephosphorization method of melting milling of this embodiment may include additional steps. For example, smelting and milling after dephosphorization may be further provided for decarburization refining. The decarburization refining may be carried out continuously in the furnace after dephosphorization refining or in a furnace different from the furnace after dephosphorization refining Implementation.

又,用以實施本實施形態之熔銑的脫磷方法之裝置亦無特別限定。就本發明人等所知,例如圖3所例示之頂底吹轉爐1宜用來實施本實施形態之熔銑的脫磷方法,該頂底吹轉爐1具有用以使用載體氣體將粉狀之第二脫磷劑5吹入之噴槍。使用頂底吹轉爐1進行熔銑之脫磷精煉時,第二脫磷劑5宜投入到用以將頂吹氧6吹入熔銑中之噴槍4的正下方及其附近。噴槍4的正下方及其附近係因熔銑中之Si及C等的氧化熱而變得非常高溫的區域,亦即燃燒點7。藉由於該區域投入第二脫磷劑5,可使第二脫磷劑5更有效率地熔融。另,雖圖3中圖示了使用可吹入頂吹氧6的噴槍4來吹入第二脫磷劑5之實施形態,但亦可於頂底吹轉爐1設置其他用以吹入第二脫磷劑5之噴槍。又,藉由使用頂底吹轉爐,且於同一轉爐進行脫磷精煉、爐渣去除及脫碳精煉之轉爐精煉,可縮短整體精煉時間,進一步減少脫磷劑使用量,並且可減少精煉時的熱損失。In addition, the apparatus for implementing the dephosphorization method of melt milling of this embodiment is not particularly limited. As far as the present inventors know, for example, the top-bottom converter 1 illustrated in FIG. 3 is preferably used to carry out the dephosphorization method of the smelting-milling of this embodiment. The top-bottom converter 1 has Spray gun into which the second dephosphorizing agent 5 is blown. When the top and bottom blowing converter 1 is used for dephosphorization refining of melting and milling, the second dephosphorizing agent 5 should be put directly under and near the spray gun 4 for blowing the top blowing oxygen 6 into the melting and milling. The area immediately below and near the spray gun 4 becomes a very high temperature area due to the heat of oxidation such as Si and C during melting and milling, that is, the combustion point 7. By putting the second dephosphorization agent 5 in this area, the second dephosphorization agent 5 can be melted more efficiently. In addition, although FIG. 3 illustrates an embodiment in which the second dephosphorizing agent 5 is blown using the spray gun 4 that can blow the top blowing oxygen 6, the top and bottom blowing converter 1 may also be provided to blow the second Spray gun for dephosphorization agent 5. In addition, by using a top-bottom blowing converter and dephosphorization refining, slag removal and decarburization refining in the same converter, the overall refining time can be shortened, the amount of dephosphorization agent used can be further reduced, and the heat during refining can be reduced loss.

將粉狀之第二脫磷劑吹入熔銑中時使用的載體氣體種類亦無特別限定,可使用例如選自於由Ar、N 2、CO 2及O 2所構成群組中之一種以上氣體,來作為載體氣體。若考慮到費用及設備穩定性等,則以使用N 2氣體吹入第二脫磷劑為宜。脫磷吹煉階段之熔銑中,由於熔銑之具有妨礙N組入的作用之C含量高,故即便使用N 2對熔銑進行了第二脫磷劑之吹入,被組入熔銑中的N量也小至可忽略之程度。 實施例 The type of carrier gas used when blowing the powdery second dephosphorization agent into the milling mill is also not particularly limited, and for example, one or more kinds selected from the group consisting of Ar, N 2 , CO 2 and O 2 can be used Gas, as a carrier gas. In consideration of cost and equipment stability, the second dephosphorizing agent is preferably blown in using N 2 gas. In melt milling in the dephosphorization and blowing stage, since the melt milling has a high content of C that prevents N from being incorporated, even if N 2 is used to blow the second dephosphorization agent into the melt mill, it is incorporated into the melt mill The amount of N in is also negligible. Examples

脫磷步驟中,係於以下任一階段實施粉狀之第二脫磷劑的吹入。以下,將熔銑之Si含量因脫磷精煉而變成0.10質量%以下的時間點稱為「完成脫Si時」。 第1階段(比較例):從完成脫Si起算40秒之前 第2階段(比較例):從完成脫Si起算20秒之前 第3階段(發明例):剛完成脫Si後 第4階段(發明例):從完成脫Si起算20秒後 另,上述第4階段,係使在完成脫Si時之後對熔銑吹入氧的量成為3.0Nm 3/t之前。 In the dephosphorization step, the powdery second dephosphorization agent is blown in at any of the following stages. Hereinafter, the time when the Si content of melt milling becomes 0.10% by mass or less due to dephosphorization refining is referred to as "when de-Si is completed." Stage 1 (Comparative Example): 40 seconds from the completion of the removal of Si Stage 2 (Comparative Example): Stage 20 (before the completion of the removal of Si) Stage 3 (invention example): Stage 4 (invention) immediately after the completion of the removal of Si Example): After 20 seconds from the completion of the removal of Si, in the fourth stage above, the amount of oxygen blown into the mill after the completion of the removal of Si was 3.0 Nm 3 /t.

另,吹入第二脫磷劑之時間點以外的操作條件如下。 ・第一脫磷劑之形態:塊狀之生石灰、石灰石及轉爐爐渣之混合物(CaO當量為25質量%以上) ・第二脫磷劑之形態:粉狀生石灰 ・第一脫磷劑之CaO當量與熔銑之初始成分中的Si含量的SiO 2當量之比:0.60~2.00的範圍內 ・載體氣體種類:N 2 In addition, the operating conditions other than the time point at which the second dephosphorizing agent is blown are as follows. • The form of the first dephosphorization agent: a mixture of massive quick lime, limestone and converter slag (CaO equivalent of 25% by mass or more) • The form of the second dephosphorization agent: powdered quicklime • The CaO equivalent of the first dephosphorization agent The ratio of SiO 2 equivalent to the Si content in the initial composition of the milling milling: in the range of 0.60 to 2.00 ・Carrier gas type: N 2

[表1]

Figure 02_image001
[Table 1]
Figure 02_image001

[表2]

Figure 02_image003
[Table 2]
Figure 02_image003

[表3]

Figure 02_image005
[table 3]
Figure 02_image005

[表4]

Figure 02_image007
[Table 4]
Figure 02_image007

將實驗結果示於表1~表4及圖4~圖6。表1~表4所示數值係第1階段~第4階段各自的實驗結果。「塊CaO」列及「粉CaO」列顯示第一脫磷劑及第二脫磷劑各別之投入量。「初始成分Si含量」係熔銑之初始成分(脫磷吹煉開始前之成分)中之Si含量。圖4~圖6則係將表1~表4所示數據予以圖表化而成者。The experimental results are shown in Tables 1 to 4 and Figures 4 to 6. The numerical values shown in Table 1 to Table 4 are the experimental results of the first stage to the fourth stage. The "Block CaO" column and the "Powder CaO" column show the respective input amounts of the first dephosphorization agent and the second dephosphorization agent. "Initial component Si content" is the Si content in the initial component of melting milling (the component before dephosphorization and blowing begins). Figures 4 to 6 are graphs of the data shown in Tables 1 to 4.

圖4所示圖表之橫軸為裝入鹼度(假定熔銑及添加物之Si皆成為SiO 2,且投入之第一脫磷劑及第二脫磷劑之Ca皆成為熔融CaO時之爐渣的鹼度),縱軸為脫磷率。脫磷率,係將脫磷吹煉所致之P含量減少量(從脫磷吹煉前之熔銑的P含量測定值減去脫磷吹煉後之熔銑的P含量測定値而得之值)除以脫磷吹煉前之熔銑的P含量測定值而得之值,亦即以下式算出之值。 脫磷率=([P]i-[P]f)/[P]i 上述式中,[P]i係脫磷吹煉前之熔銑的P含量測定值,[P]f係脫磷吹煉後之熔銑的P含量測定値。 The horizontal axis of the graph shown in FIG. 4 is the basicity of the loading alkali (assuming that both the Si of the milling mill and the additive become SiO 2 , and the Ca of the first dephosphorization agent and the second dephosphorization agent are both molten slag. Of alkalinity), the vertical axis is the dephosphorization rate. The dephosphorization rate is obtained by reducing the P content caused by dephosphorization blowing (from the measured value of P content of melt milling before dephosphorization blowing minus the measured value of P content of melt milling after dephosphorization blowing Value) divided by the measured value of the P content of melt milling before dephosphorization and blowing, that is, the value calculated by the following formula. Dephosphorization rate = ([P]i-[P]f)/[P]i In the above formula, [P]i is the measured value of the P content of the milling before dephosphorization blowing, [P]f is the dephosphorization Determination of the P content of melt milling after blowing.

圖5所示圖表之橫軸為裝入鹼度,縱軸為脫磷後爐渣鹼度(測定於脫磷吹煉結束後採取之爐渣的鹼度而得之值)。圖6係顯示第1階段~第4階段中平均渣化率之圖表。如上述,將脫磷後爐渣鹼度除以裝入鹼度而得之值為渣化率,並以第1階段~第4階段各別的渣化率之平均值作為第1階段~第4階段各別的平均渣化率。The horizontal axis of the graph shown in FIG. 5 is the loading alkalinity, and the vertical axis is the alkalinity of the slag after dephosphorization (a value obtained by measuring the alkalinity of the slag taken after the dephosphorization blowing is completed). Fig. 6 is a graph showing the average slagging rate in the first to fourth stages. As mentioned above, the value of the slag basicity after dephosphorization divided by the basicity of the load is the slagging rate, and the average value of the slagging rates of the first stage to the fourth stage is taken as the first stage to the fourth The average slagging rate of each stage.

如圖4所示,相較於利用以往之脫磷方法的比較例,發明例之脫磷率有顯著改善。並且,如圖5及圖6所示,相較於利用以往之脫磷方法的比較例,發明例之渣化率有顯著改善。As shown in FIG. 4, the dephosphorization rate of the invention example is significantly improved compared to the comparative example using the conventional dephosphorization method. In addition, as shown in FIGS. 5 and 6, the slagging rate of the invention example is significantly improved compared to the comparative example using the conventional dephosphorization method.

產業上之可利用性 本發明之熔銑的脫磷方法中,脫磷劑之渣化率高且熔銑之脫磷效率優異。因此,本發明之熔銑的脫磷方法可在不增加爐渣量的前提下充分將熔銑脫磷,故可以低環境負荷之方式來製造P量低之高品級的鋼。根據以上所述理由,本發明具有極高之產業上可利用性。 Industrial availability In the dephosphorization method of melt milling of the present invention, the dephosphorization agent has a high slagging rate and excellent dephosphorization efficiency of melt milling. Therefore, the dephosphorization method of smelting and milling of the present invention can fully dephosphorize smelting and milling without increasing the amount of slag, so that high-grade steel with a low P content can be manufactured in a low environmental load. For the reasons described above, the present invention has extremely high industrial applicability.

1...轉爐 2...熔銑 3...爐渣 4...噴槍 5...第二脫磷劑 6...頂吹氧 7...燃燒點 1... Converter 2...melt milling 3...Slag 4...Spray gun 5...Second dephosphorization agent 6...top blowing oxygen 7...Burning point

圖1係CaO-SiO 2-Fe tO三元系狀態圖。 圖2係顯示脫磷精煉中,熔銑的Si含量變化及第二脫磷劑投入時期的概略圖。 圖3係顯示第二脫磷劑之投入處之一例的圖。 圖4係顯示第二脫磷劑之投入時間點與脫磷率之關係的圖表。 圖5係顯示第二脫磷劑之投入時間點與渣化率之關係的圖表。 圖6係顯示第二脫磷劑之投入時間點與渣化率之關係的圖表。 Fig. 1 is the state diagram of CaO-SiO 2 -Fe t O ternary system. FIG. 2 is a schematic diagram showing the change in Si content in smelting and milling in the dephosphorization refining and the input period of the second dephosphorization agent. FIG. 3 is a diagram showing an example of the input place of the second dephosphorization agent. FIG. 4 is a graph showing the relationship between the input time point of the second dephosphorization agent and the dephosphorization rate. FIG. 5 is a graph showing the relationship between the input time point of the second dephosphorization agent and the slagging rate. 6 is a graph showing the relationship between the input time point of the second dephosphorization agent and the slagging rate.

Claims (7)

一種熔銑的脫磷方法,係用以將熔銑脫磷;該方法之特徵在於:具備以下步驟:測定前述熔銑之初始成分中的Si含量之步驟、於前述熔銑中投入第一脫磷劑之步驟、及藉由將氧吹入前述熔銑中,以將前述熔銑進行脫磷吹煉之步驟;前述進行脫磷吹煉之步驟中,更將粉狀之第二脫磷劑投入前述熔銑中,並且設定在以下期間開始投入前述第二脫磷劑:藉由前述脫磷吹煉使前述熔銑之前述Si含量成為0.10質量%以下之時間點之後,且在使對前述時間點後之前述熔銑吹入前述氧的量成為3.0Nm3/t之前。 A method of dephosphorization of melt milling is used to dephosphorize melt milling; the method is characterized by the following steps: a step of determining the Si content in the initial composition of the aforementioned melt milling, and putting the first dephosphorization into the aforementioned melt milling The step of phosphorous agent, and the step of dephosphorizing and blowing the molten mill by blowing oxygen into the melting mill; the second dephosphorizing agent in powder form in the step of dephosphorizing blowing Put into the melt milling, and set to start to put the second dephosphorization agent in the following period: after the dephosphorization blowing, the Si content of the melt milling becomes 0.10 mass% or less, and after the Before the time point, the amount of oxygen blown into the milling mill before 3.0 Nm 3 /t. 如請求項1之熔銑的脫磷方法,其將前述第一脫磷劑之CaO當量與前述熔銑之前述初始成分中前述Si含量的SiO2當量之比設為0.60~2.00。 According to the dephosphorization method of melt-milling of claim 1, the ratio of the CaO equivalent of the first dephosphorization agent to the SiO 2 equivalent of the Si content in the initial component of the melt-milling is set to 0.60 to 2.00. 如請求項1或2之熔銑的脫磷方法,其將前述第二脫磷劑之投入量控制成使前述熔銑進行前述脫磷精煉之步驟結束時爐渣的裝入鹼度成為1.3~4.0。 The dephosphorization method of melt milling according to claim 1 or 2, which controls the input amount of the second dephosphorization agent so that the alkalinity of the slag charged at the end of the dephosphorization refining step of the melt milling becomes 1.3 to 4.0 . 如請求項1或2之熔銑的脫磷方法,其中令前述第一脫磷劑及前述第二脫磷劑中之一者或兩者為以下之物:包含選自於生石灰、石灰石、鈣鐵氧體、白雲石系石灰、以及為轉爐爐渣或二次精煉爐渣且含CaO者中之一 種以上,且CaO、CaCO3及CaF2之以CaO當量計之合計含量為30~100質量%。 The dephosphorization method of smelting and milling according to claim 1 or 2, wherein one or both of the first dephosphorization agent and the second dephosphorization agent are the following substances: selected from the group consisting of quicklime, limestone and calcium Ferrite, dolomite lime, and one or more of converter slag or secondary refining slag containing CaO, and the total content of CaO, CaCO 3, and CaF 2 in terms of CaO equivalent is 30 to 100% by mass. 如請求項1或2之熔銑的脫磷方法,其令前述第一脫磷劑為塊狀脫磷劑。 According to the dephosphorization method of smelting and milling according to claim 1 or 2, the first dephosphorization agent is a bulk dephosphorization agent. 如請求項1或2之熔銑的脫磷方法,其使用載體氣體將前述第二脫磷劑吹入前述熔銑中,該載體氣體係選自於由Ar、N2、CO2及O2所構成群組中之一種以上氣體。 The dephosphorization method of melt milling according to claim 1 or 2, which uses a carrier gas to blow the aforementioned second dephosphorization agent into the aforementioned melt milling, and the carrier gas system is selected from the group consisting of Ar, N 2 , CO 2 and O 2 More than one gas in the group. 如請求項1或2之熔銑的脫磷方法,其中前述熔銑之前述初始成分中的Si含量為0.25質量%以上。The dephosphorization method of melt-milling according to claim 1 or 2, wherein the Si content in the initial component of the melt-milling is 0.25% by mass or more.
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