TW201630720A - Layered-body film, electrode substrate film, and method for manufacturing said films - Google Patents

Layered-body film, electrode substrate film, and method for manufacturing said films Download PDF

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TW201630720A
TW201630720A TW104137654A TW104137654A TW201630720A TW 201630720 A TW201630720 A TW 201630720A TW 104137654 A TW104137654 A TW 104137654A TW 104137654 A TW104137654 A TW 104137654A TW 201630720 A TW201630720 A TW 201630720A
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film
metal
layer
transparent substrate
reactive gas
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TW104137654A
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TWI671185B (en
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Hiroto Watanabe
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Sumitomo Metal Mining Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/09Use of materials for the conductive, e.g. metallic pattern

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Physical Vapour Deposition (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Structure Of Printed Boards (AREA)
  • Manufacturing Of Electric Cables (AREA)

Abstract

To provide: a layered-body film and an electrode substrate film having exceptional etchability, in which an etched circuit pattern is difficult to see under high-intensity lighting; and a method for manufacturing these films. Provided is a layered-body film configured of a transparent substrate 60 comprising a plastic film, and a layered film provided on at least one surface of the transparent substrate, wherein the layered-body film is characterized in that: the layered film has metal absorption layers 61, 63 of a first layer of metal layers (62, 65), (64, 66) of a second layer, as counted from the transparent substrate side; and the metal absorption layers are formed by a reactive sputtering method involving the use of an oxygen-containing reactive gas and a metal target comprising elemental Ni or an alloy including two or more elements selected from Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, Cu, the reactive gas containing water.

Description

積層體薄膜與電極基板薄膜及彼等之製造方法 Laminate film and electrode substrate film and manufacturing method thereof

本發明係關於具有包含樹脂薄膜的透明基板和積層膜的積層體薄膜、與將該積層體薄膜的積層膜進行蝕刻處理而製造且使用於觸控面板等的電極基板薄膜,尤其係關於蝕刻性優異且進行蝕刻處理而形成的電路圖案即便在高輝度照明下亦難以辨識之積層體薄膜與電極基板薄膜及彼等的製造方法。 The present invention relates to a laminate film having a transparent substrate including a resin film and a laminate film, and an electrode substrate film which is produced by etching a laminate film of the laminate film and used for a touch panel or the like, and particularly relates to etching properties. A multilayer thin film and an electrode substrate thin film which are excellent in the etching process and are formed in a high-intensity illumination, and a method of manufacturing the same.

近年來,設置於行動電話、行動式電子文書機器、自動販賣機、汽車導航等的平面顯示器(FPD)表面之「觸控面板」正開始普及中。 In recent years, "touch panels" installed on the surface of flat panel displays (FPDs) such as mobile phones, mobile electronic document devices, vending machines, and car navigation are beginning to spread.

上述的「觸控面板」大致區分有電阻式和靜電容量式。「電阻式觸控面板」的主要部分是由以下構成:包含樹脂薄膜的透明基板;設置於該基板上的X座標(或Y座標)檢測電極片以及Y座標(或X座標)檢測電極片;和設置於此等片之間的絕緣體間隔物。又,其係構成如下:上述X座標檢測電極片和Y座標檢測電極片係隔著空間,惟以筆等按壓時,兩座標檢測電極片會電性接觸而得知筆所觸碰的位置(X座標、Y座標),只要使筆移動,每次都可辨識座標,乃至於可進行文字的輸入。另一 方面,「靜電容量式觸控面板」係具有隔著絕緣片而積層有X座標(或Y座標)檢測電極片和Y座標(或X座標)檢測電極片,且在該等電極片上配置有玻璃等絕緣體之構造。又,其係構成為如下:當使手指接近玻璃等的上述絕緣體時,由於其附近的X座標檢測電極、Y座標檢測電極的電容會改變,所以可進行位置檢測。 The above-mentioned "touch panel" is roughly classified into a resistive type and an electrostatic capacity type. The main part of the "resistive touch panel" is composed of a transparent substrate including a resin film, an X coordinate (or Y coordinate) detection electrode sheet and a Y coordinate (or X coordinate) detection electrode sheet provided on the substrate; And an insulator spacer disposed between the sheets. Further, the X coordinate detecting electrode piece and the Y coordinate detecting electrode piece are separated by a space, and when pressed by a pen or the like, the two coordinate detecting electrode pieces are electrically contacted to each other to know the position touched by the pen ( The X coordinate and the Y coordinate), as long as the pen is moved, the coordinates can be recognized each time, and the text can be input. another In the "static capacitance type touch panel", an X-coordinate (or Y-coordinate) detection electrode sheet and a Y-coordinate (or X-coordinate) detection electrode sheet are laminated via an insulating sheet, and glass is disposed on the electrode sheets. The construction of the insulator. Further, when the finger is brought close to the insulator such as glass, the capacitance of the X coordinate detecting electrode and the Y coordinate detecting electrode in the vicinity thereof is changed, so that position detection can be performed.

另外,作為構成電極等電路圖案的導電性材料,以往,係廣泛使用ITO(氧化銦-氧化錫)等的透明導電膜(參照專利文獻1)。又,伴隨著觸控面板的大型化,也開始使用揭示於專利文獻2、專利文獻3等的網孔構造之金屬製細線(金屬膜)。 In addition, as a conductive material constituting a circuit pattern such as an electrode, a transparent conductive film such as ITO (indium oxide-tin oxide) has been widely used (see Patent Document 1). In addition, with the increase in size of the touch panel, metal thin wires (metal films) disclosed in the mesh structures of Patent Document 2 and Patent Document 3 have been used.

比較上述透明導電膜與金屬製細線(金屬膜)時,透明導電膜雖然因為在可見波長區域的透過性優異而具有電極等的電路圖案幾乎無法被辨識之優點,但由於其電阻值比金屬製細線(金屬膜)高,所以具有不適合於觸控面板的大型化或響應速率的高速化之缺點。另一方面,金屬製細線(金屬膜)由於電阻值低,故適合於觸控面板的大型化或響應速率的高速化,惟因可見波長區域的反射率高,所以具有例如即便加工成微細的網孔構造,在高輝度照明下也會看到電路圖案,而使製品價值降低之缺點。 When the transparent conductive film and the metal thin wire (metal film) are compared, the transparent conductive film has an advantage that the circuit pattern such as an electrode is hardly recognized because of excellent permeability in a visible wavelength region, but the resistance value is higher than that of metal. Since the thin wire (metal film) is high, it has a disadvantage that it is not suitable for an increase in the size of the touch panel or an increase in the response rate. On the other hand, since the metal thin wire (metal film) has a low resistance value, it is suitable for increasing the size of the touch panel or increasing the response rate. However, since the reflectance in the visible wavelength region is high, for example, even if it is processed into fine particles, The mesh structure also sees the circuit pattern under high-intensity illumination, which reduces the value of the product.

於是,為了使電阻值低之上述金屬製細線(金屬膜)的特性發揮,有提議使包含金屬氧化物的金屬吸收層(稱為黑化膜)存在於包含樹脂薄膜的透明基板與金屬製細線(金屬膜)之間(參照專利文獻4、專利文獻5),以 使由透明基板側所觀察到的金屬製細線(金屬膜)的反射降低之方法。 Therefore, in order to exhibit the characteristics of the metal thin wire (metal film) having a low electric resistance value, it is proposed to present a metal absorbing layer (referred to as a blackened film) containing a metal oxide in a transparent substrate including a resin film and a metal thin wire. Between (metal film) (refer to Patent Document 4 and Patent Document 5), A method of reducing reflection of a metal thin wire (metal film) observed on the transparent substrate side.

另外,從謀求金屬氧化物的成膜效率的觀點來看,包含金屬氧化物的上述金屬吸收層,通常是藉由使用金屬靶材(金屬材)和反應性氣體的反應性濺鍍等而連續成膜於長形樹脂薄膜面,且藉由使用銅等的金屬靶材(金屬材)的濺鍍等而使金屬層連續成膜於所成膜的金屬吸收層上,來製造使用於電極基板薄膜的製作之積層體薄膜。 Further, from the viewpoint of the film forming efficiency of the metal oxide, the metal absorbing layer containing the metal oxide is usually continuously formed by reactive sputtering using a metal target (metal material) and a reactive gas. The film is formed on the surface of the elongated resin film, and the metal layer is continuously formed on the metal absorption layer of the film formed by sputtering or the like using a metal target (metal material) such as copper. A laminate film for the production of a film.

又,使用於觸控面板等的上述電極基板薄膜,係將具有包含樹脂薄膜的透明基板和包含設置於該基板的金屬吸收層及金屬層的積層膜之積層體薄膜的上述積層膜,藉由氯化銅水溶液或氯化鐵水溶液等的蝕刻液進行蝕刻處理,而將積層體薄膜的上述積層膜(金屬吸收層和金屬層)加工成電極等的電路圖案來加以製造。 Further, the electrode substrate film used in a touch panel or the like is a laminated film including a transparent substrate including a resin film and a laminated film including a metal absorbing layer and a metal layer provided on the substrate. An etching solution such as a copper chloride aqueous solution or an aqueous ferric chloride solution is subjected to an etching treatment, and the laminated film (metal absorbing layer and metal layer) of the laminated thin film is processed into a circuit pattern such as an electrode.

因此,使用於電極基板薄膜的製作之積層體薄膜,係需要有積層膜(金屬吸收層和金屬層)容易被氯化銅水溶液或氯化鐵水溶液等蝕刻液蝕刻之特性、和經蝕刻加工的電極等電路圖案在高輝度照明下難以被辨識之特性。 Therefore, the laminated thin film used for the production of the electrode substrate film is required to have a property that the buildup film (the metal absorption layer and the metal layer) is easily etched by an etching solution such as a copper chloride aqueous solution or a ferric chloride aqueous solution, and an etched process. A circuit pattern such as an electrode is difficult to be recognized under high-intensity illumination.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2003-151358號公報(參照請求項2) [Patent Document 1] Japanese Laid-Open Patent Publication No. 2003-151358 (refer to claim 2)

[專利文獻2]日本特開2011-018194號公報(參照請求項1) [Patent Document 2] Japanese Laid-Open Patent Publication No. 2011-018194 (refer to claim 1)

[專利文獻3]日本特開2013-069261號公報(參照段落0004) [Patent Document 3] Japanese Laid-Open Patent Publication No. 2013-069261 (refer to paragraph 0004)

[專利文獻4]日本特開2014-142462號公報(參照請求項5、段落0038) [Patent Document 4] Japanese Laid-Open Patent Publication No. 2014-142462 (refer to claim 5, paragraph 0038)

[專利文獻5]日本特開2013-225276號公報(參照請求項1、落0041照) [Patent Document 5] Japanese Laid-Open Patent Publication No. 2013-225276 (refer to claim 1 and fall 0041)

[非專利文獻] [Non-patent literature]

[非專利文獻1]J. Vac. Soc. Jpn. Vol.53, No.9, (2010), p515-520 [Non-Patent Document 1] J. Vac. Soc. Jpn. Vol. 53, No. 9, (2010), p515-520

然而,在採用藉由使用Ni系合金等的金屬靶材(金屬材)和含氧的反應性氣體之反應性濺鍍等而在長形樹脂薄膜面連續成膜包含金屬氧化物的金屬吸收層,且藉由使用銅等的金屬靶材(金屬材)的濺鍍等而在此金屬吸收層上連續成膜金屬層所製得之積層體薄膜,來製造電極基板薄膜時,會產生以下之問題。 However, a metal absorbing layer containing a metal oxide is continuously formed on the surface of the elongated resin film by using a metal target (metal material) such as a Ni-based alloy or a reactive sputtering of an oxygen-containing reactive gas. When a laminate film obtained by continuously forming a metal layer on the metal absorption layer by sputtering or the like using a metal target (metal material) such as copper is used to produce an electrode substrate film, the following results are produced. problem.

亦即,在對上述積層體薄膜的積層膜(金屬吸收層和金屬層)進行蝕刻處理來製作電極基板薄膜的情況下,相較於在成膜初期形成有金屬吸收層的成膜開始端側積層體薄膜(長形積層體薄膜的成膜開始端側區域),當應用在成膜終期形成有金屬吸收層之成膜結束端側積層體薄膜(長形積層體薄膜的成膜結束端側區域)時, 會有其蝕刻性變差之問題,因而存在起因於此所造成之電極基板薄膜中之電路圖案的加工精度不穩定之問題。 In other words, when the laminated film (metal absorbing layer and metal layer) of the laminated thin film is etched to form an electrode substrate film, the film forming start end side of the metal absorbing layer is formed at the initial stage of film formation. The laminated film (the film forming start end side region of the long laminated film) is applied to the end of the film forming end of the metal absorbing layer at the end of film formation (the end of the film forming end of the elongated laminated film) Area) There is a problem that the etching property is deteriorated, and there is a problem that the processing precision of the circuit pattern in the electrode substrate film due to this is unstable.

本發明係著眼於此種問題而完成者,其課題係在於提供一種蝕刻性優異,且經蝕刻加工的電極等電路圖案即便在高輝度照明下也難以被辨識出之積層體薄膜與電極基板薄膜,同時提供積層體薄膜與電極基板薄膜各自的製造方法。 The present invention has been made in view of such a problem, and an object of the present invention is to provide a laminate film and an electrode substrate film which are excellent in etchability and which are difficult to be recognized even under high-luminance illumination. At the same time, a method of manufacturing each of the laminate film and the electrode substrate film is provided.

於是,本案發明人係針對成膜結束端側積層體薄膜的蝕刻性不如成膜開始端側積層體薄膜的蝕刻性的原因進行調查,並檢討其改善對策。 Then, the inventors of the present invention investigated the etchability of the laminate film on the end of the film formation end as compared with the etchability of the laminate film on the film formation start end side, and reviewed the improvement measures.

首先,針對構成積層體薄膜的積層膜之金屬吸收層和金屬層的蝕刻性進行調查時,可確認到:藉由使用Ni系合金等的金屬靶材(金屬材)和含氧的反應性氣體的反應性濺鍍等所形成之金屬吸收層,比起藉由使用銅等的金屬靶材(金屬材)的濺鍍等所形成之金屬層,難以被氯化銅水溶液、氯化鐵水溶液等蝕刻液所蝕刻。由此可預測:在構成積層體薄膜的積層膜之金屬吸收層和金屬層內,包含金屬氧化物的金屬吸收層係與上述成膜結束端側積層體薄膜之蝕刻性的好壞有關。依此,經針對藉由使用Ni系合金等金屬靶材(金屬材)的反應性濺鍍等所成膜之金屬氧化物(金屬吸收層)的化學組成進行文獻調查,非專利文獻1記載有:就使用Ni系金屬靶材(金屬材)的反應性濺鍍而言,若在真空腔室內導入氧作為反應性氣體,則金屬氧化物會成為NiO膜,若導入水分作為 反應性氣體,則金屬氧化物會成為NiOOH膜。 When the etchability of the metal absorbing layer and the metal layer of the laminated film constituting the laminated film is examined, it is confirmed that a metal target (metal material) such as a Ni-based alloy and an oxygen-containing reactive gas are used. The metal absorbing layer formed by reactive sputtering or the like is less likely to be a copper chloride aqueous solution, a ferric chloride aqueous solution or the like than a metal layer formed by sputtering using a metal target (metal material) such as copper. The etching solution is etched. From this, it is predicted that the metal absorbing layer containing the metal oxide in the metal absorbing layer and the metal layer of the laminated film constituting the laminated film is related to the etching property of the film at the end of the film forming end. In view of this, the chemical composition of a metal oxide (metal absorbing layer) formed by reactive sputtering such as a metal target (metal material) such as a Ni-based alloy is used for literature investigation, and Non-Patent Document 1 discloses that In the case of reactive sputtering using a Ni-based metal target (metal material), when oxygen is introduced into the vacuum chamber as a reactive gas, the metal oxide becomes a NiO film, and when water is introduced, In the case of a reactive gas, the metal oxide becomes a NiOOH film.

因此,當依據非專利文獻1的記載,藉由使用Ni系金屬靶材(金屬材)的濺鍍來成膜Ni膜,再者,藉由使用Ni系金屬靶材(金屬材)的反應性濺鍍來成膜NiOOH膜和NiO膜,而分別調查藉由氯化銅水溶液、氯化鐵水溶液等的蝕刻液之蝕刻性時,可確認到:蝕刻進行速度快的膜,依序為Ni膜、NiOOH膜、NiO膜。由此可知,在成膜開始端側積層體薄膜中被成膜的金屬氧化物的一部分成為容易蝕刻的NiOOH膜(蝕刻性比該NiOOH膜良好的Ni膜不是金屬氧化物,並不相當於金屬吸收層),相對地,在成膜結束端側積層體薄膜中被成膜的金屬氧化物的大部分成為NiO膜(比NiOOH膜難以被蝕刻),可預測其原因在於,藉由上述反應性濺鍍等而形成金屬氧化物(金屬吸收層)時之成膜環境的隨時間之變化(真空腔室內之殘留水分的隨時間之變化)。 Therefore, according to the description of Non-Patent Document 1, the Ni film is formed by sputtering using a Ni-based metal target (metal material), and further, the reactivity of the Ni-based metal target (metal material) is used. When the etching effect of the etching liquid such as the aqueous solution of copper chloride or the aqueous solution of ferric chloride was investigated by sputtering, the film was observed, and it was confirmed that the film having a high etching rate was sequentially Ni film. , NiOOH film, NiO film. From this, it is understood that a part of the metal oxide formed in the laminate film at the film formation start end side is a NiOOH film which is easily etched (the Ni film having an etching property superior to the NiOOH film is not a metal oxide, and does not correspond to a metal. In the absorption layer, the majority of the metal oxide formed in the laminate film at the end of the film formation is a NiO film (it is difficult to be etched than the NiOOH film), and it is predicted that the above-mentioned reactivity is caused by the above-mentioned reactivity. A change with time in the film formation environment when a metal oxide (metal absorbing layer) is formed by sputtering or the like (change in residual moisture in the vacuum chamber with time).

在此種技術考察下,當使用四極質譜儀測定真空腔室內之水分量的隨時間之變化時,如圖7所示,可確認到:與金屬氧化物(金屬吸收層)的成膜初期相比較,在成膜後期,真空腔室內的水分量明顯地減少。 Under the investigation of this technique, when the change of the moisture content in the vacuum chamber was measured with time using a quadrupole mass spectrometer, as shown in Fig. 7, it was confirmed that the initial phase of film formation with the metal oxide (metal absorbing layer) was observed. In comparison, at the end of the film formation, the amount of water in the vacuum chamber is significantly reduced.

再者,亦可確認到:即便是在取代上述之Ni系合金等的Ni系靶材,而應用包含由Ti、Cu、Al、V、W、Ta等選出之2種以上的元素之其他合金靶材的情況,比起成膜開始端側積層體薄膜,成膜結束端側積層體薄膜的蝕刻性會隨著真空腔室內之水分量的減少而變差。 In addition, it has been confirmed that other alloys containing two or more elements selected from Ti, Cu, Al, V, W, Ta, etc., are used instead of the Ni-based target such as the Ni-based alloy described above. In the case of the target material, the etching property of the laminated body film at the end of the film formation is deteriorated as the moisture content in the vacuum chamber is reduced, compared to the laminated film on the film formation start end side.

本發明係經由此種調查和技術分析而完成者 ,其係在利用使用Ni系合金等的金屬靶材(金屬材)和含氧的反應性氣體之反應性濺鍍等而形成金屬氧化物(金屬吸收層)時,使上述反應性氣體包含水,並且將已設置於成膜室內的四極質譜儀所測定之氫分子的含量、和屬於濺鍍氣體之氬原子的含量分別以氫離子電流值和氬離子電流值的形式檢測出,且以離子電流值的形式分別被檢測之氫分子的含量和氬原子的含量之比(H2/Ar)成為一定的方式,設定包含於反應性氣體之水的含量,一邊補充成膜室內之殘留水分量的減少量,一邊成膜金屬氧化物(金屬吸收層),藉此改善了積層體薄膜中之積層膜的蝕刻性。 The present invention has been completed by such investigation and technical analysis, and a metal oxide is formed by reactive sputtering using a metal target (metal material) such as a Ni-based alloy and an oxygen-containing reactive gas. In the case of the metal absorbing layer, the reactive gas is made to contain water, and the content of the hydrogen molecules measured by the quadrupole mass spectrometer already installed in the film forming chamber and the content of the argon atoms belonging to the sputtering gas are respectively the hydrogen ion current values. And the argon ion current value is detected, and the ratio (H 2 /Ar) of the content of the hydrogen molecule and the content of the argon atom detected in the form of the ion current value is constant, and is set to be included in the reactive gas. The content of water is increased by the amount of the residual moisture in the film forming chamber, and the metal oxide (metal absorbing layer) is formed, thereby improving the etching property of the laminated film in the laminated film.

亦即,本發明的第1發明係一種積層體薄膜,其係由包含樹脂薄膜的透明基板、和設置於該透明基板的至少一面的積層膜所構成之積層體薄膜,其特徵為: In the first aspect of the invention, the laminate film is a laminate film comprising a transparent substrate comprising a resin film and a laminate film provided on at least one surface of the transparent substrate, and is characterized in that:

上述積層膜具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 The laminated film has a metal absorbing layer which is the first layer from the transparent substrate side and a metal layer of the second layer, and the metal absorbing layer is formed by a reaction film forming method using a metal material and an oxygen-containing reactive gas. The metal material is composed of an alloy containing a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu, and the above reactive gas Contains water.

第2發明係如第1發明的積層體薄膜,其中上述金屬層的膜厚為50nm以上5000nm以下。 The laminated film according to the first aspect of the invention, wherein the metal layer has a film thickness of 50 nm or more and 5000 nm or less.

第3發明係如第1發明的積層體薄膜,其中上述積層膜具有從透明基板側起算為第3層的第2金屬吸收層,並且該第2金屬吸收層係藉由使用金屬材和含氧的反應性 氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 According to a third aspect of the invention, the laminated film of the first aspect of the invention, wherein the laminated film has a second metal absorbing layer which is a third layer from a transparent substrate side, and the second metal absorbing layer is formed by using a metal material and oxygen Reactivity The gas is formed by a reaction film formation method, and the metal material is composed of a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy is composed of the above-mentioned reactive gas containing water.

又,第4發明係如第1發明或第3發明之積層體薄膜,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 According to a fourth aspect of the invention, the laminated body film according to the first aspect or the third aspect of the invention, wherein the alloy is one selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu The above elements are composed of a Ni-based alloy.

接著,第5發明係一種電極基板薄膜,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜,其特徵為: 上述金屬製積層細線為線寬20μm以下,具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 According to a fifth aspect of the invention, there is provided an electrode substrate film comprising: a transparent substrate including a resin film; and an electrode substrate film including a circuit pattern of a mesh structure provided on at least one surface of the transparent substrate; for: The metal laminated thin wire has a line width of 20 μm or less, has a metal absorbing layer of the first layer from the transparent substrate side, and a metal layer of the second layer, and the metal absorbing layer is made of a metal material and oxygen-containing reactivity. The gas is formed by a reaction film formation method, and the metal material is composed of a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy is composed of the above-mentioned reactive gas containing water.

第6發明係如第5發明之電極基板薄膜,其中上述金屬層的膜厚為50nm以上5000nm以下。 The electrode substrate film according to the fifth aspect of the invention, wherein the metal layer has a film thickness of 50 nm or more and 5000 nm or less.

第7發明係如第5發明之電極基板薄膜,其中上述金屬製積層細線具有從透明基板側起算為第3層的第2金屬吸收層,並且該第2金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag 、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 The electrode substrate film according to the fifth aspect of the invention, wherein the metal laminated thin wire has a second metal absorbing layer which is a third layer from a transparent substrate side, and the second metal absorbing layer is formed by using a metal material and The oxygen-containing reactive gas is formed by a reaction film forming method, and the metal material is composed of a Ni-containing monomer or selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag. An alloy of two or more elements of Mo and Cu, and the reactive gas contains water.

第8發明係如第5發明或第7發明之電極基板薄膜,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 The electrode substrate film according to the fifth aspect of the invention, wherein the alloy is one or more selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The element is made of a Ni-based alloy.

接著,本發明之第9發明係一種積層體薄膜的製造方法,其係由包含樹脂薄膜的透明基板和設置於該透明基板的至少一面之積層膜所構成之積層體薄膜的製造方法,其特徵為: 具備: 第1步驟,係藉由使用金屬材和含氧的反應性氣體之反應成膜法,形成由上述積層膜的透明基板側起算為第1層的金屬吸收層,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成;及 第2步驟,係藉由使用金屬材的成膜法,形成由上述積層膜的透明基板側起算為第2層的金屬層; 且上述第1步驟中的反應性氣體含有水。 According to a ninth aspect of the invention, there is provided a method for producing a laminate film comprising a transparent substrate comprising a resin film and a laminate film provided on at least one surface of the transparent substrate, wherein the method comprises the steps of: for: have: In the first step, a metal absorption layer which is the first layer from the transparent substrate side of the laminate film is formed by a reaction film formation method using a metal material and an oxygen-containing reactive gas, and the metal material is composed of a Ni-containing single layer. An alloy or an alloy of two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu; In the second step, a metal layer which is calculated as a second layer from the transparent substrate side of the laminated film is formed by a film forming method using a metal material; Further, the reactive gas in the first step described above contains water.

第10發明係如第9發明之積層體薄膜的製造方法,其中具備第3步驟,其係藉由使用金屬材和含氧的反應性氣體之反應成膜法,形成由上述積層膜的透明基板側起算為第3層的第2金屬吸收層,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述第3步驟中的反應性氣體含有水。 According to a ninth aspect of the invention, there is provided a method for producing a laminate film according to the ninth aspect of the invention, comprising the third step of forming a transparent substrate comprising the laminate film by a reaction film formation method using a metal material and an oxygen-containing reactive gas; The side is counted as the second metal absorbing layer of the third layer, and the metal material is composed of a Ni-containing monomer or two selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy of the above elements is composed, and the reactive gas in the third step contains water.

第11發明係如第9發明或第10發明之積層體薄膜的製造方法,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 The method of producing a laminate film according to the ninth aspect or the tenth aspect of the invention, wherein the alloy is added with one selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu A Ni-based alloy of the above elements is composed of a plurality of elements.

第12發明係如第9發明或第10發明之積層體薄膜的製造方法,其中包含於上述反應性氣體之水的含量,係設定為補充第1步驟及第3步驟之成膜室內的殘留水分量的減少量之量。 The method of producing a laminated film according to the ninth aspect or the tenth aspect of the present invention, wherein the content of water contained in the reactive gas is set to supplement residual moisture in the film forming chambers of the first step and the third step The amount of reduction in amount.

第13發明係如第12發明之積層體薄膜的製造方法,其中以藉由設置於成膜室內的氣體成分檢測手段所測定之氫分子的含量和屬於濺鍍氣體之氬原子的含量的比(H2/Ar)成為一定之方式,設定包含於反應性氣體之水的含量,以補充上述第1步驟及第3步驟的成膜室內的殘留水分量的減少量。 According to a thirteenth aspect of the invention, in the method for producing a laminate film according to the twelfth aspect of the invention, the ratio of the content of the hydrogen molecules measured by the gas component detecting means provided in the film forming chamber to the content of the argon atoms belonging to the sputtering gas ( H 2 /Ar) is a constant method of setting the content of water contained in the reactive gas to supplement the amount of reduction in residual moisture in the film forming chambers in the first step and the third step.

第14發明係如第13發明之積層體薄膜的製造方法,其中以四極質譜儀構成上述氣體成分檢測手段,將由四極質譜儀所測定之氫分子的含量以氫離子電流值的形式檢測出,將由四極質譜儀所測定之氬原子的含量以氬離子電流值的形式檢測出。 According to a thirteenth aspect of the invention, in the method for producing a laminate film according to the thirteenth aspect of the invention, the gas component detecting means is configured by a quadrupole mass spectrometer, and the content of the hydrogen molecule measured by the quadrupole mass spectrometer is detected as a hydrogen ion current value, and The content of argon atoms measured by the quadrupole mass spectrometer was detected as an argon ion current value.

接著,本發明的第15發明係一種電極基板薄膜的製造方法,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜的製造方法,其特徵為: 將如第1發明至第3發明中任一發明之積層體薄膜的積層膜進行化學蝕刻處理,將線寬為20μm以下的上述金 屬製積層細線進行配線加工。 According to a fifteenth aspect of the invention, there is provided a method of producing an electrode substrate film comprising: a transparent substrate including a resin film; and a circuit pattern including a mesh structure of a metal laminated thin wire provided on at least one surface of the transparent substrate A method for producing an electrode substrate film, characterized in that: The laminated film of the laminated thin film according to any one of the first invention to the third invention is subjected to a chemical etching treatment to form the gold having a line width of 20 μm or less. The laminated thin wires are processed for wiring.

第16發明係一種電極基板薄膜的製造方法,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜的製造方法,其特徵為: 將如第4發明之積層體薄膜的積層膜進行化學蝕刻處理,將線寬為20μm以下的上述金屬製積層細線進行配線加工。 According to a sixteenth aspect of the invention, there is provided a method for producing an electrode substrate film, comprising: a transparent substrate including a resin film; and an electrode substrate film including a circuit pattern of a mesh structure provided on at least one surface of the transparent substrate; Method, characterized by: The laminated film of the laminated thin film of the fourth invention is subjected to a chemical etching treatment, and the metal laminated thin wires having a line width of 20 μm or less are subjected to wiring processing.

由包含樹脂薄膜的透明基板、和設置於該透明基板的至少一面的積層膜所構成之本發明的積層體薄膜,其特徵為:上述積層膜具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 A laminated film of the present invention comprising a transparent substrate comprising a resin film and a laminated film provided on at least one surface of the transparent substrate, wherein the laminated film has a metal absorption as a first layer from a transparent substrate side. a layer and a metal layer of the second layer, and the metal absorbing layer is formed by a reaction film forming method using a metal material and an oxygen-containing reactive gas, the metal material being composed of a Ni monomer or selected from Ni, Ti An alloy of two or more elements of Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu, and the reactive gas contains water.

依此,就本發明的積層體薄膜而言,由於係一邊使水包含於反應性氣體以補充真空腔室內之水分量的減少量,一邊進行積層膜的金屬氧化物(金屬吸收層)的成膜,所以可避免成膜結束端側積層體薄膜的蝕刻性不如成膜開始端側積層體薄膜的蝕刻性之問題。 In the laminate film of the present invention, the metal oxide (metal absorbing layer) of the laminated film is formed while the water is contained in the reactive gas to replenish the amount of water in the vacuum chamber. Since the film is formed, it is possible to avoid the problem that the etching property of the laminate film on the end of the film formation is not as good as the etching property of the laminate film on the film formation start end side.

因此,具有可提供蝕刻性優異且蝕刻處理而形成的電路圖案在高輝度照明下也難以辨識之積層體薄 膜和電極基板薄膜之效果。 Therefore, it is possible to provide a thin layer of a circuit pattern which is excellent in etching property and which is formed by etching treatment and which is difficult to recognize under high-intensity illumination. The effect of the film and electrode substrate film.

10‧‧‧真空腔室 10‧‧‧vacuum chamber

11‧‧‧捲出輥 11‧‧‧Rolling roll

12‧‧‧長形樹脂薄膜 12‧‧‧Long resin film

13‧‧‧自由輥 13‧‧‧Free roll

14‧‧‧張力感測輥 14‧‧‧Tensance roller

15‧‧‧前進料輥 15‧‧‧Advance roll

16‧‧‧罐狀輥 16‧‧‧canned rolls

17‧‧‧磁控濺鍍陰極 17‧‧‧Magnetron Sputtered Cathode

18‧‧‧磁控濺鍍陰極 18‧‧‧Magnetron Sputtered Cathode

19‧‧‧磁控濺鍍陰極 19‧‧‧Magnetron Sputtered Cathode

20‧‧‧磁控濺鍍陰極 20‧‧‧Magnetron Sputtered Cathode

21‧‧‧後進料輥 21‧‧‧Back feed roller

22‧‧‧張力感測輥 22‧‧‧Tensance roller

23‧‧‧自由輥 23‧‧‧Free roll

24‧‧‧捲取輥 24‧‧‧Winding roller

25‧‧‧氣體放出管 25‧‧‧ gas discharge pipe

26‧‧‧氣體放出管 26‧‧‧ gas discharge pipe

27‧‧‧氣體放出管 27‧‧‧ gas discharge pipe

28‧‧‧氣體放出管 28‧‧‧ gas discharge pipe

29‧‧‧氣體放出管 29‧‧‧ gas discharge pipe

30‧‧‧氣體放出管 30‧‧‧ gas discharge pipe

31‧‧‧氣體放出管 31‧‧‧ gas discharge pipe

32‧‧‧氣體放出管 32‧‧‧ gas discharge pipe

40‧‧‧樹脂薄膜(透明基板) 40‧‧‧Resin film (transparent substrate)

41‧‧‧金屬吸收層 41‧‧‧Metal absorption layer

42‧‧‧金屬層(銅層) 42‧‧‧metal layer (copper layer)

43‧‧‧金屬吸收層 43‧‧‧Metal absorption layer

44‧‧‧金屬層(銅層) 44‧‧‧metal layer (copper layer)

50‧‧‧樹脂薄膜(透明基板) 50‧‧‧Resin film (transparent substrate)

51‧‧‧金屬吸收層 51‧‧‧Metal absorption layer

52‧‧‧以乾式成膜法形成的金屬層(銅層) 52‧‧‧Metal layer (copper layer) formed by dry film formation

53‧‧‧金屬吸收層 53‧‧‧Metal absorption layer

54‧‧‧以乾式成膜法形成的金屬層(銅層) 54‧‧‧Metal layer (copper layer) formed by dry film formation

55‧‧‧以溼式成膜法形成的金屬層(銅層) 55‧‧‧Metal layer (copper layer) formed by wet film formation

56‧‧‧以溼式成膜法形成的金屬層(銅層) 56‧‧‧Metal layer (copper layer) formed by wet film formation

60‧‧‧樹脂薄膜(透明基板) 60‧‧‧Resin film (transparent substrate)

61‧‧‧金屬吸收層 61‧‧‧Metal absorption layer

62‧‧‧以乾式成膜法形成的金屬層(銅層) 62‧‧‧Metal layer (copper layer) formed by dry film formation

63‧‧‧金屬吸收層 63‧‧‧Metal absorption layer

64‧‧‧以乾式成膜法形成的金屬層(銅層) 64‧‧‧Metal layer (copper layer) formed by dry film formation

65‧‧‧以溼式成膜法形成的金屬層(銅層) 65‧‧‧Metal layer (copper layer) formed by wet film formation

66‧‧‧以溼式成膜法形成的金屬層(銅層) 66‧‧‧Metal layer (copper layer) formed by wet film formation

67‧‧‧第2金屬吸收層 67‧‧‧2nd metal absorbing layer

68‧‧‧第2金屬吸收層 68‧‧‧2nd metal absorbing layer

70‧‧‧樹脂薄膜(透明基板) 70‧‧‧Resin film (transparent substrate)

71‧‧‧金屬吸收層 71‧‧‧Metal absorption layer

72‧‧‧以乾式成膜法形成的金屬層(銅層) 72‧‧‧Metal layer (copper layer) formed by dry film formation

73‧‧‧金屬吸收層 73‧‧‧Metal absorption layer

74‧‧‧以乾式成膜法形成的金屬層(銅層) 74‧‧‧Metal layer (copper layer) formed by dry film formation

75‧‧‧以溼式成膜法形成的金屬層(銅層) 75‧‧‧Metal layer (copper layer) formed by wet film formation

76‧‧‧以溼式成膜法形成的金屬層(銅層) 76‧‧‧Metal layer (copper layer) formed by wet film formation

77‧‧‧第2金屬吸收層 77‧‧‧2nd metal absorbing layer

78‧‧‧第2金屬吸收層 78‧‧‧2nd metal absorbing layer

116‧‧‧罐狀輥 116‧‧‧canned roller

117‧‧‧磁控濺鍍第1陰極 117‧‧‧Magnetron sputtering first cathode

118‧‧‧磁控濺鍍第2陰極 118‧‧‧Magnetron sputtering second cathode

125‧‧‧氣體放出管 125‧‧‧ gas discharge pipe

126‧‧‧氣體放出管 126‧‧‧ gas discharge pipe

127‧‧‧氣體放出管 127‧‧‧ gas discharge pipe

128‧‧‧氣體放出管 128‧‧‧ gas discharge pipe

161‧‧‧氣體環境 161‧‧‧ gas environment

162‧‧‧氣體環境 162‧‧‧ gas environment

163‧‧‧氣體環境 163‧‧‧ gas environment

164‧‧‧氣體環境 164‧‧‧ gas environment

圖1為在包含樹脂薄膜的透明基板的兩面具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層之本發明的積層體薄膜的概略剖面說明圖。 1 is a schematic cross-sectional explanatory view of a laminate film of the present invention having a metal absorbing layer of a first layer and a metal layer of a second layer from both sides of a transparent substrate including a resin film.

圖2為在包含樹脂薄膜的透明基板的兩面具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,且金屬層是以乾式成膜法和溼式成膜法所形成之本發明的積層體薄膜的概略剖面說明圖。 2 is a metal layer having a metal absorbing layer and a second layer which are the first layer from the transparent substrate side on both surfaces of the transparent substrate including the resin film, and the metal layer is a dry film forming method and a wet film forming method. A schematic cross-sectional view of the laminated film of the present invention formed.

圖3為在包含樹脂薄膜的透明基板的兩面具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層和第3層的第2金屬吸收層,且金屬層是藉由乾式成膜法和溼式成膜法所形成之本發明的積層體薄膜的概略剖面說明圖。 3 is a view showing a metal absorbing layer which is a first layer from a transparent substrate side, a metal layer of a second layer, and a second metal absorbing layer of a third layer on both surfaces of a transparent substrate including a resin film, and the metal layer is formed by A schematic cross-sectional view of a laminate film of the present invention formed by a dry film formation method and a wet film formation method.

圖4為在包含樹脂薄膜的透明基板的兩面分別形成有金屬製積層細線之本發明之電極基板薄膜的概略剖面說明圖。 4 is a schematic cross-sectional explanatory view of an electrode substrate film of the present invention in which metal laminated wires are formed on both surfaces of a transparent substrate including a resin film.

圖5為在包含樹脂薄膜的透明基板上實施形成金屬吸收層和金屬層的真空成膜法之成膜裝置(濺鍍腹板塗布機)的說明圖。 Fig. 5 is an explanatory view of a film forming apparatus (sputter web coater) which performs a vacuum film forming method for forming a metal absorbing layer and a metal layer on a transparent substrate including a resin film.

圖6為圖5所示成膜裝置(濺鍍腹板塗布機)的部分放大圖。 Fig. 6 is a partial enlarged view of the film forming apparatus (sputter web coater) shown in Fig. 5.

圖7為表示真空腔室內之水分量和氫量的隨時間之變化之曲線圖。 Fig. 7 is a graph showing changes in the amount of water and the amount of hydrogen in the vacuum chamber as a function of time.

[實施發明之形態] [Formation of the Invention]

以下,使用圖面詳細說明本發明的實施形態。 Hereinafter, embodiments of the present invention will be described in detail using the drawings.

(1)積層體薄膜 (1) laminated film

本發明的第一積層體薄膜,其係由包含樹脂薄膜的透明基板、和設置於該透明基板的至少一面的積層膜所構成,其特徵為:上述積層膜具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水,又,本發明的第二積層體薄膜,其特徵為:以上述第一積層體薄膜為前提,上述積層膜具有從透明基板側起算為第3層的第2金屬吸收層,並且該第2金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 The first laminate film of the present invention comprises a transparent substrate including a resin film and a laminated film provided on at least one surface of the transparent substrate, wherein the laminated film has a first thickness from the transparent substrate side. a metal absorbing layer of the layer and a metal layer of the second layer, and the metal absorbing layer is formed by a reaction film forming method using a metal material and an oxygen-containing reactive gas, the metal material being composed of a Ni monomer, or An alloy composed of two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu, and the reactive gas contains water, and the second laminate of the present invention The bulk film is characterized in that the laminated film has a second metal absorbing layer which is a third layer from the transparent substrate side, and the second metal absorbing layer is made of a metal material. Formed by a reaction film formation method with an oxygen-containing reactive gas, the metal material is composed of a Ni-containing monomer or selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. An alloy composed of two or more elements, and the above reactive gas contains Water.

(1-1)第一積層體薄膜 (1-1) First laminate film

第一積層體薄膜係如圖1所示,由包含樹脂薄膜的透明基板40、和藉由乾式成膜法(乾式鍍敷法)形成於該透明基板40的兩面之金屬吸收層41、43及金屬層42 、44所構成。 As shown in FIG. 1, the first laminate film is made of a transparent substrate 40 including a resin film, and metal absorbing layers 41 and 43 formed on both surfaces of the transparent substrate 40 by a dry film formation method (dry plating method). Metal layer 42 44.

此外,關於上述金屬層,亦可組合乾式成膜法(乾式鍍敷法)和溼式成膜法(溼式鍍敷法)來形成。 Further, the metal layer may be formed by a combination of a dry film formation method (dry plating method) and a wet film formation method (wet plating method).

亦即,亦可如圖2所示,由:包含樹脂薄膜的透明基板50;藉由乾式成膜法(乾式鍍敷法)形成於該透明基板50的兩面之膜厚15nm~30nm的金屬吸收層51、53;藉由乾式成膜法(乾式鍍敷法)形成於該金屬吸收層51、53上之金屬層52、54;和藉由溼式成膜法(溼式鍍敷法)形成於該金屬層52、54上之金屬層55、56所構成。 That is, as shown in FIG. 2, a transparent substrate 50 including a resin film; a metal absorption of 15 nm to 30 nm formed on both surfaces of the transparent substrate 50 by a dry film formation method (dry plating method) Layers 51, 53; metal layers 52, 54 formed on the metal absorbing layers 51, 53 by a dry film forming method (dry plating method); and formed by a wet film forming method (wet plating method) The metal layers 55, 56 on the metal layers 52, 54 are formed.

(1-2)第二積層體薄膜 (1-2) Second laminate film

接著,第二積層體薄膜係以圖2所示之第一積層體薄膜為前提,在該積層體薄膜的金屬層上形成第2金屬吸收層而成。 Next, the second laminate film is formed on the metal layer of the laminate film on the premise that the first laminate film shown in FIG. 2 is formed.

亦即,如圖3所示,由:包含樹脂薄膜的透明基板60;藉由乾式成膜法(乾式鍍敷法)形成於該透明基板60兩面之膜厚15nm~30nm的金屬吸收層61、63;藉由乾式成膜法(乾式鍍敷法)形成於該金屬吸收層61、63上之金屬層62、64;藉由溼式成膜法(溼式鍍敷法)形成於該金屬層62、64上之金屬層65、66;和藉由乾式成膜法(乾式鍍敷法)形成於該金屬層65、66上之膜厚15nm~30nm的第2金屬吸收層67、68所構成。 That is, as shown in FIG. 3, the transparent substrate 60 including the resin film; the metal absorbing layer 61 having a thickness of 15 nm to 30 nm formed on both surfaces of the transparent substrate 60 by a dry film formation method (dry plating method), 63; metal layers 62, 64 formed on the metal absorbing layers 61, 63 by a dry film forming method (dry plating method); formed on the metal layer by a wet film forming method (wet plating method) The metal layers 65 and 66 on 62 and 64; and the second metal absorption layers 67 and 68 having a thickness of 15 nm to 30 nm formed on the metal layers 65 and 66 by a dry film formation method (dry plating method). .

此處,在圖3所示第二積層體薄膜中,於元件符號62、65所示之金屬層的兩面上形成有金屬吸收層61和第2金屬吸收層67,且於元件符號64、66所示之金屬層的兩面上形成有金屬吸收層63和第2金屬吸收層68,此是 為了在將使用該積層體薄膜所製得的電極基板薄膜組入觸控面板時,要使包含金屬製積層細線的網孔(mesh)構造的電路圖案反射而看不到的緣故。 Here, in the second laminated film shown in FIG. 3, the metal absorbing layer 61 and the second metal absorbing layer 67 are formed on both surfaces of the metal layers indicated by the element numerals 62 and 65, and the element symbols 64 and 66 are formed. A metal absorbing layer 63 and a second metal absorbing layer 68 are formed on both sides of the metal layer shown, which is In order to incorporate the electrode substrate film obtained by using the laminated thin film into the touch panel, the circuit pattern including the mesh structure of the metal laminated thin wires is reflected and cannot be seen.

此外,即使是使用在包含樹脂薄膜之透明基板的單面上形成金屬吸收層且在該金屬吸收層上形成有金屬層的第一積層體薄膜來製作電極基板薄膜的情況,也可防止從該透明基板辨識上述電路圖案。 Further, even when a first laminate film having a metal layer formed on one surface of a transparent substrate including a resin film and a metal layer is formed on the metal absorption layer to form an electrode substrate film, it is possible to prevent the film from being formed. The transparent substrate recognizes the above circuit pattern.

(1-3)金屬吸收層的構成材料(金屬材) (1-3) Materials constituting the metal absorbing layer (metal material)

金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成。又,作為上述合金,係可廣泛地利用添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金,作為上述Ni系合金,較佳為Ni-Cu合金。又,當構成金屬吸收層之金屬氧化物的氧化過度進行時,金屬吸收層會變透明,所以必須設定為成為黑化膜之程度的氧化等級(oxidation level)。上述反應成膜法有磁控濺鍍、離子束濺鍍、真空蒸鍍、離子鍍(ion plating)、CVD等。又,金屬吸收層之各波長的光學常數(折射率、消光係數)係大幅受到反應的程度,即氧化程度的影響,而不是僅以包含Ni系合金的金屬材來決定。 The metal absorbing layer is formed by a reaction film forming method using a metal material and an oxygen-containing reactive gas, and the metal material is composed of a Ni-containing monomer or selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si. An alloy of two or more elements of Cr, Ag, Mo, and Cu. In addition, as the alloy, a Ni-based alloy to which one or more elements selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu are added can be widely used as the Ni-based alloy. Preferably, it is a Ni-Cu alloy. Further, when the oxidation of the metal oxide constituting the metal absorbing layer is excessively performed, the metal absorbing layer becomes transparent, and therefore it is necessary to set the oxidation level to the extent that the blackening film is formed. The above reaction film formation methods include magnetron sputtering, ion beam sputtering, vacuum evaporation, ion plating, CVD, and the like. Further, the optical constants (refractive index, extinction coefficient) of the respective wavelengths of the metal absorbing layer are largely affected by the degree of reaction, that is, the degree of oxidation, and are not determined only by the metal material containing the Ni-based alloy.

(1-4)金屬層的構成材料(金屬材) (1-4) The constituent material of the metal layer (metal material)

作為上述金屬層的構成材料(金屬材),只要是電阻值低的金屬即可,並無特別限定,可列舉例如: Cu單體、或添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag之1種以上的元素之Cu系合金;或者是,Ag單體、或添加有選自Ti、Al、V、W、Ta、Si、Cr、Cu之1種以上的元素之Ag系合金,由電路圖案的加工性或電阻值的觀點來看,Cu單體是特別理想的。 The constituent material (metal material) of the metal layer is not particularly limited as long as it has a low electrical resistance value, and examples thereof include: a Cu-based alloy or a Cu-based alloy to which one or more elements selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, and Ag are added; or an Ag monomer or an additive selected from the group consisting of Ti and Al An Ag-based alloy of one or more elements of V, W, Ta, Si, Cr, and Cu is particularly preferable from the viewpoint of workability of a circuit pattern or a resistance value.

又,金屬層的膜厚係依存於電氣特性,而非由光學要素決定,而通常設定為無法測定透過光之程度的膜厚。 Further, the film thickness of the metal layer depends on the electrical characteristics and is not determined by the optical elements, but is usually set to a thickness at which the transmitted light cannot be measured.

另外,金屬層之理想膜厚,從電阻的觀點來看,較佳為50nm以上,更佳為60nm以上。另一方面,從將金屬層加工成配線圖案的加工性之觀點來看,較佳為5μm(5000nm)以下,更佳為3μm(3000nm)以下。 Further, the desired film thickness of the metal layer is preferably 50 nm or more, and more preferably 60 nm or more from the viewpoint of electric resistance. On the other hand, from the viewpoint of the workability of processing the metal layer into the wiring pattern, it is preferably 5 μm (5000 nm) or less, more preferably 3 μm (3000 nm) or less.

(1-5)構成透明基板的樹脂薄膜 (1-5) Resin film constituting a transparent substrate

作為適用於上述積層體薄膜之樹脂薄膜的材質,並無特別限定,作為其具體例,可列舉:選擇自聚對酞酸乙二酯(PET)、聚醚碸(PES)、聚芳香酯(PAR)、聚碳酸酯(PC)、聚烯烴(PO)、三乙酸纖維素(triacetyl cellulose)(TAC)及降莰烯的樹脂材料之樹脂薄膜的單體,或者是選擇自上述樹脂材料的樹脂薄膜單體與覆蓋該單體的單面或兩面之丙烯酸系有機膜的複合體。尤其是關於降莰烯樹脂材料,可列舉日本ZEON公司的ZEONOR(商品名)、JSR公司的ARTON(商品名)等作為代表。 The material of the resin film to be applied to the above laminated film is not particularly limited, and specific examples thereof include self-polymerization of ethylene terephthalate (PET), polyether oxime (PES), and polyarylate ( a monomer of a resin film of a resin material of PAR), polycarbonate (PC), polyolefin (PO), triacetyl cellulose (TAC), and norbornene, or a resin selected from the above resin materials A composite of a film monomer and an acrylic organic film covering one or both sides of the monomer. In particular, the norbornene resin material is exemplified by ZEONOR (trade name) of Japan ZEON Co., Ltd., ARTON (trade name) of JSR Corporation, and the like.

此外,由於使用本發明的積層體薄膜所製作的電極基板薄膜係使用於「觸控面板」等,所以期望是在上述樹脂薄膜中於可見波長區域的透明性也優異的構 成。 In addition, since the electrode substrate film produced by using the laminate film of the present invention is used for a "touch panel" or the like, it is desirable that the resin film has excellent transparency in the visible wavelength region. to make.

(2)實施反應成膜法之成膜裝置 (2) A film forming apparatus that performs a reaction film forming method

(2-1)濺鍍腹板塗布機 (2-1) Sputtering web coating machine

列舉濺鍍法來作為成膜法的一例,就該成膜裝置進行說明。 The film forming apparatus will be described by taking a sputtering method as an example of a film forming method.

此外,此成膜裝置被稱為濺鍍腹板塗布機,被使用於針對以輥對輥(roll-to-roll)方式所搬送的長形樹脂薄膜表面可連續且效率佳地實施成膜處理之情況。。 Further, this film forming apparatus is called a sputter web coater and is used for continuous and efficient film forming treatment on the surface of an elongated resin film conveyed by a roll-to-roll method. The situation. .

具體來說,以輥對輥方式所搬送的長形樹脂薄膜的成膜裝置(濺鍍腹板塗布機)係如圖5所示,設置於真空腔室10內,對從捲出輥11所捲出的長形樹脂薄膜12進行既定的成膜處理後,以捲取輥24捲取。在由此等捲出輥12至捲取輥24之搬送路徑的途中,配置有藉馬達而旋轉驅動的罐狀輥(can roll)16。於真空腔室10的外部經溫度調整後的冷媒係循環於此罐狀輥16內部。 Specifically, a film forming apparatus (sputter web coater) of an elongated resin film conveyed by a roll-to-roll method is provided in the vacuum chamber 10 as shown in FIG. 5, and is attached to the take-up roll 11 The rolled elongated resin film 12 is wound up by a take-up roll 24 after performing a predetermined film forming process. In the middle of the conveyance path of the take-up roll 12 to the take-up roll 24, a can roll 16 that is rotationally driven by a motor is disposed. The temperature-adjusted refrigerant outside the vacuum chamber 10 is circulated inside the can roller 16.

在真空腔室10內,為了進行濺鍍成膜,而進行至到達壓力10-4Pa左右為止的減壓、和其後之濺鍍氣體的導入所形成之0.1~10Pa左右的壓力調整。濺鍍氣體係使用氬等週知氣體,可依據目的,進一步添加氧等的氣體。真空腔室10的形狀、材質,只要可耐此種減壓狀態的構成即可,並無特別限定,可使用各種構成。又,為了將真空腔室10內減壓並維持該狀態,而在真空腔室10安裝有乾式泵(dry pump)、渦輪分子泵、低溫盤管(cryocoil)等各種裝置(未圖示)。 In the vacuum chamber 10, in order to perform sputtering deposition, pressure reduction up to a pressure of about 10 -4 Pa and pressure adjustment of about 0.1 to 10 Pa formed by introduction of a subsequent sputtering gas are performed. A well-known gas such as argon is used in the sputtering gas system, and a gas such as oxygen may be further added depending on the purpose. The shape and material of the vacuum chamber 10 are not particularly limited as long as they can withstand such a reduced pressure state, and various configurations can be used. Further, in order to reduce the pressure in the vacuum chamber 10 and maintain this state, various devices (not shown) such as a dry pump, a turbo molecular pump, and a cryocoil are attached to the vacuum chamber 10.

在捲出輥11至罐狀輥16的搬送路徑,依序配 置有引導長形樹脂薄膜12的自由輥13、和進行長形樹脂薄膜12的張力測定之張力感測輥14。又,從張力感測輥14被送出而朝向罐狀輥16的長形樹脂薄膜12,係藉由設置於罐狀輥16附近之馬達驅動的前進料輥15對罐狀輥16的圓周速度進行調整,藉此,可使長形樹脂薄膜12密接於罐狀輥16的外圓周面。 The conveying path of the take-up roll 11 to the can-shaped roll 16 is sequentially arranged The free roller 13 for guiding the elongated resin film 12 and the tension sensing roller 14 for measuring the tension of the elongated resin film 12 are placed. Further, the elongated resin film 12 which is fed from the tension sensing roller 14 toward the can roller 16 is subjected to the peripheral speed of the can roller 16 by the motor-driven forward roller 15 provided in the vicinity of the can roller 16. By this adjustment, the elongated resin film 12 can be adhered to the outer circumferential surface of the can roller 16.

在罐狀輥16至捲取輥24的搬送路徑亦與上述同樣,依序配置有對罐狀輥16的圓周速度進行調整之馬達驅動的後進料輥21、進行長形樹脂薄膜12的張力測定之張力感測輥22及引導長形樹脂薄膜12的自由輥23。 In the same manner as described above, the transport path of the can roller 16 to the take-up roller 24 is sequentially arranged, and the motor-driven rear feed roller 21 for adjusting the peripheral speed of the can roller 16 is arranged in order to measure the tension of the elongated resin film 12. The tension sensing roller 22 and the free roller 23 that guides the elongated resin film 12.

在上述捲出輥11及捲取輥24中,藉由粉粒離合器(powder clutch)等所進行的扭矩控制,來保持長形樹脂薄膜12的張力平衡。又,藉由罐狀輥16的旋轉和與其連動而旋轉之馬達驅動的前進料輥15、後進料輥21,將長形樹脂薄膜12從捲出輥11捲出並捲取到捲取輥24。 In the winding roller 11 and the winding roller 24, the tension balance of the elongated resin film 12 is maintained by torque control by a powder clutch or the like. Further, the elongated resin film 12 is taken up from the take-up roll 11 and taken up to the take-up roll 24 by the rotation of the can roller 16 and the motor-driven feed roller 15 and the rear feed roller 21 which are rotated in conjunction therewith. .

在罐狀輥16的附近,在與被劃定於罐狀輥16的外圓周面上之搬送路徑(亦即,捲繞罐狀輥16外圓周面內之長形樹脂薄膜12的區域)相對向的位置,設置有作為成膜手段的磁控濺鍍陰極17、18、19及20,並於此附近設置有用以放出反應性氣體的氣體放出管25、26、27、28、29、30、31、32。 In the vicinity of the can roller 16, the conveyance path (i.e., the region of the elongated resin film 12 wound in the outer circumferential surface of the can roller 16) is opposed to the conveyance path defined on the outer circumferential surface of the can roller 16. The magnetron sputtering cathodes 17, 18, 19, and 20 as film forming means are disposed at positions, and gas discharge pipes 25, 26, 27, 28, 29, 30 for emitting a reactive gas are disposed in the vicinity thereof. 31, 32.

此外,在實施上述金屬吸收層與金屬層的濺鍍成膜之際,如圖5所示,可使用板狀靶材,但使用板狀靶材時,有時會在靶材上產生突出物(nodule)(異物的成長)。當這會成為問題時,較佳為使用不會產生突出物且 靶材的使用效率高的圓筒形旋轉靶材。 Further, when the metal absorbing layer and the metal layer are sputter-deposited, as shown in FIG. 5, a plate-shaped target can be used. However, when a plate-shaped target is used, a protrusion may be generated on the target. (nodule) (the growth of foreign bodies). When this becomes a problem, it is preferred that the use does not produce protrusions and A cylindrical rotating target with high efficiency of use of the target.

(2-2)反應性濺鍍 (2-2) Reactive sputtering

在為了成膜包含金屬氧化物的金屬吸收層而應用氧化物靶材的情況,成膜速度慢,不適合量產。因此,採用了使用可高速成膜的Ni系合金等金屬靶材(金屬材),且將含氧的反應性氣體一邊控制一邊導入之反應性濺鍍等的反應成膜法。 In the case where an oxide target is applied in order to form a metal absorption layer containing a metal oxide, the film formation rate is slow and it is not suitable for mass production. For this reason, a reaction film formation method using a metal target (metal material) such as a Ni-based alloy which can form a film at a high speed, and a reactive sputtering which is introduced while controlling the oxygen-containing reactive gas is used.

另外,控制反應性氣體的方法,已知有以下四個方法。 Further, the following four methods are known for the method of controlling the reactive gas.

(2-2-1)放出一定流量的反應性氣體之方法。 (2-2-1) A method of releasing a reactive gas at a constant flow rate.

(2-2-2)以保持一定壓力的方式放出反應性氣體之方法。 (2-2-2) A method of releasing a reactive gas in such a manner as to maintain a constant pressure.

(2-2-3)以濺鍍陰極的阻抗成為一定的方式,放出反應性氣體(阻抗控制)之方法。 (2-2-3) A method of releasing a reactive gas (impedance control) so that the impedance of the sputtering cathode is constant.

(2-2-4)以濺鍍的電漿強度成為一定的方式,放出反應性氣體之(電漿發射控制)方法。 (2-2-4) A method of releasing a reactive gas (plasma emission control) in such a manner that the intensity of the plasma of the sputtering is constant.

(3)金屬吸收層的成膜 (3) Film formation of the metal absorption layer

使用於電極基板薄膜的製作之積層體薄膜係需要有:積層膜(金屬吸收層和金屬層)容易被氯化銅水溶液或氯化鐵水溶液等蝕刻液蝕刻之特性、和經蝕刻加工的電極等的電路圖案在高輝度照明下難以被辨識之特性。 The laminated film used for the production of the electrode substrate film is required to be characterized in that the buildup film (metal absorbing layer and metal layer) is easily etched by an etching solution such as a copper chloride aqueous solution or a ferric chloride aqueous solution, and an electrode which is etched. The circuit pattern is difficult to identify under high-intensity illumination.

將上述金屬吸收層藉由例如使用Ni系合金等的金屬靶材(金屬材)的反應性濺鍍成膜時,係於濺鍍氣體的氬添加氧作為反應性氣體而獲得作為黑色膜的金屬 吸收層。 When the metal absorbing layer is formed by reactive sputtering using a metal target (metal material) such as a Ni-based alloy, the argon-added oxygen of the sputtering gas is used as a reactive gas to obtain a metal as a black film. Absorbing layer.

然後,調查積層體薄膜中之積層膜(金屬吸收層和金屬層)的蝕刻性時,如上所述,銅等金屬層的蝕刻容易,但金屬吸收層難以被蝕刻。因此,欲改善積層體薄膜的蝕刻性時,必須改善金屬吸收層的蝕刻性。 Then, when the etching property of the laminated film (metal absorbing layer and metal layer) in the laminated film is investigated, as described above, etching of a metal layer such as copper is easy, but the metal absorbing layer is difficult to be etched. Therefore, in order to improve the etching property of the laminated film, it is necessary to improve the etching property of the metal absorbing layer.

此外,使用圖5的成膜裝置而在長形樹脂薄膜上進行連續濺鍍成膜而獲得的積層體薄膜,係可確認到其在長形樹脂薄膜的長邊方向上藉由蝕刻液進行的蝕刻速度不同,成膜開始端側積層體薄膜(長形積層體薄膜的成膜開始端側區域)的蝕刻速度比成膜結束端側積層體薄膜(長形積層體薄膜的成膜結束端側區域)快,此現象係如上所述可推斷是因為金屬吸收層的蝕刻速度不同的緣故。 In addition, the laminate film obtained by continuous sputtering film formation on the elongated resin film using the film forming apparatus of FIG. 5 was confirmed to be carried out by the etching liquid in the longitudinal direction of the elongated resin film. The etching rate is different from the etching rate at the film forming start end side laminated body film (the film forming start end side region of the long laminated film), and the film forming end film side film forming film (the film forming end end side of the elongated laminated film) The region is fast, and this phenomenon can be inferred as described above because the etching rate of the metal absorbing layer is different.

另一方面,利用四極質譜儀等可確認到在長形樹脂薄膜連續地進行濺鍍成膜的真空成膜裝置中,包含於真空腔室內的水分量隨時間而減少(參照圖7的曲線圖)。 On the other hand, in a vacuum film forming apparatus in which a long resin film is continuously sputter-deposited by a quadrupole mass spectrometer or the like, the amount of water contained in the vacuum chamber is reduced with time (refer to the graph of FIG. 7). ).

此外,圖7的曲線圖也一併記載了氫量的隨時間之變化,當真空腔室內存在水分時,則水會在濺鍍中分解,其一部分以氧及OH的形式被抓進膜(金屬吸收層),所以剩下的H彼此結合而以氫分子(H2)的形式被檢測出。如此般,腔室內之水分的一部分係藉由濺鍍而使用於成膜反應,所以藉由四極質譜儀測到的水分量係使用於成膜反應的殘存量。另一方面,以氫量而言,由於其係與使用於成膜反應的水分量成比例而變化,所以容易掌 握水的反應量。 In addition, the graph of Fig. 7 also describes the change of the amount of hydrogen with time. When there is moisture in the vacuum chamber, the water will be decomposed in the sputtering, and a part thereof is captured into the film in the form of oxygen and OH ( The metal absorbing layer), so the remaining H is combined with each other and detected as hydrogen molecules (H 2 ). In this manner, a part of the moisture in the chamber is used for the film formation reaction by sputtering, so the amount of water measured by the quadrupole mass spectrometer is used for the residual amount of the film formation reaction. On the other hand, since the amount of hydrogen changes in proportion to the amount of water used in the film formation reaction, it is easy to grasp the amount of reaction of water.

惟,上述四極質譜儀,係將氣體分子於離子化部離子化,且將該離子於一定方向以電位加速(將此加速電位的方向設為Z),配置成與Z方向平行,藉由施加於四根電極之直流電壓和高頻交流電壓及高頻交流的頻率,僅將特定質量的離子分離,藉此可檢測出真空腔室內的氣體成分。此外,由於四極質譜儀係針對特定質量的離子以其離子電流值的形式檢測出,所以可將氫量(真空腔室內之氫分子的含量)以氫離子電流值的形式檢測出,將氬量(真空腔室內的濺鍍氣體之氬原子的含量)以氬離子電流值的形式檢測出。 However, in the above-described quadrupole mass spectrometer, gas molecules are ionized in the ionization portion, and the ions are accelerated at a potential in a certain direction (the direction of the acceleration potential is Z), and are arranged in parallel with the Z direction by application. The DC voltage of the four electrodes and the high-frequency AC voltage and the frequency of the high-frequency alternating current separate only ions of a specific mass, thereby detecting the gas component in the vacuum chamber. In addition, since the quadrupole mass spectrometer is detected in the form of its ion current value for a specific mass of ions, the amount of hydrogen (the content of hydrogen molecules in the vacuum chamber) can be detected as a hydrogen ion current value, and the amount of argon is measured. (The content of argon atoms of the sputtering gas in the vacuum chamber) is detected as an argon ion current value.

又,根據非專利文獻1,其係記載:藉由使用Ni系的金屬靶材(金屬材)的反應性濺鍍所成膜之金屬氧化物(金屬吸收層)的化學組成(Ni的化學狀態)係如上所述,當導入氧作為反應性氣體時會變成NiO膜,而當導入水分時則會成為NiOOH膜。此外,在本案發明人反覆進行積層體薄膜的試作試驗的過程中,可推斷出上述金屬氧化物(金屬吸收層)的結晶粒是細的,氫氧化物之上述NiOOH的存在會對蝕刻性造成影響。再者,即便是在取代上述Ni系金屬靶材,而改應用包含由Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu選出之2種以上的元素的合金靶材而形成的金屬氧化物(金屬吸收層)的情況,氫氧化物的存在也會對蝕刻性造成影響。 Further, according to Non-Patent Document 1, the chemical composition of the metal oxide (metal absorbing layer) formed by reactive sputtering using a Ni-based metal target (metal material) (chemical state of Ni) As described above, when oxygen is introduced as a reactive gas, it becomes a NiO film, and when water is introduced, it becomes a NiOOH film. Further, in the process in which the inventors of the present invention repeatedly conducted a trial test of the laminated film, it was concluded that the crystal grains of the metal oxide (metal absorbing layer) were fine, and the presence of the above-mentioned NiOOH of the hydroxide caused etchability. influences. In addition, even if the Ni-based metal target is replaced, an alloy target including two or more elements selected from Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu is used. In the case of the formed metal oxide (metal absorbing layer), the presence of hydroxide also affects the etchability.

於是,本案發明人為了補充在成膜中減少的真空腔室內的水分量,係藉由使水包含於反應性氣體, 而解決了蝕刻速度因長形樹脂薄膜的長邊方向而異的現象。亦即,原因在於:在真空腔室內,包含於反應性氣體的水分子係藉由濺鍍的電漿而被分解成氫與氧,所得到的氫的一部分以OH的形式被抓進金屬吸收層。 Therefore, the inventor of the present invention supplements the moisture content in the vacuum chamber in the film formation by including water in the reactive gas. The phenomenon that the etching rate differs depending on the longitudinal direction of the elongated resin film is solved. That is, the reason is that in the vacuum chamber, the water molecules contained in the reactive gas are decomposed into hydrogen and oxygen by the sputtered plasma, and a part of the obtained hydrogen is absorbed into the metal in the form of OH. Floor.

此外,將水導入真空腔室內的方法,有使載體氣體通過水中之起泡法(bubbling method)、將水加熱並使其氣化的直接氣化法等。 Further, a method of introducing water into the vacuum chamber may be a bubbling method in which a carrier gas is passed through water, a direct gasification method in which water is heated and vaporized, and the like.

水的添加量只要如上所述般地設定為以補充包含於真空腔室內之水分量的隨時間減少量的方式即可,較佳是以藉由水的分解反應生成且以OH形式被抓進膜(金屬吸收層)的真空腔室內的氫量會成為一定值之方式進行控制。此外,包含於真空腔室內的水分量及氫量,係依真空腔室內之四極質譜儀的配置位置或真空腔室的形狀等而變動。因此,水的添加量只要按各成膜裝置適當地設定即可。 The amount of water to be added may be set as described above so as to supplement the amount of moisture contained in the vacuum chamber over time, preferably by decomposition reaction of water and being captured in the form of OH. The amount of hydrogen in the vacuum chamber of the membrane (metal absorbing layer) is controlled to be a constant value. In addition, the amount of water and the amount of hydrogen contained in the vacuum chamber It varies depending on the arrangement position of the quadrupole mass spectrometer in the vacuum chamber, the shape of the vacuum chamber, and the like. Therefore, the amount of water to be added may be appropriately set for each film forming apparatus.

另外,在沒有添加水分的真空腔室內,藉由四極質譜儀等觀測的水分,是因為從真空成膜裝置取出成膜後的積層體薄膜時的大氣開放,而被吸附於真空腔室內之大氣中的水分。 In addition, in the vacuum chamber in which no moisture is added, the moisture observed by the quadrupole mass spectrometer or the like is caused by the atmosphere in the vacuum film forming apparatus being taken out from the vacuum film forming apparatus when the film is formed, and is adsorbed to the atmosphere in the vacuum chamber. Moisture in the water.

(4)成膜裝置中之反應性氣體的導入 (4) Introduction of reactive gas in the film forming apparatus

藉由例如使用Ni系合金等的金屬靶材(金屬材)之反應性濺鍍等而成膜金屬吸收層時,成為濺鍍環境的反應性氣體係在氬等添加氧而構成。藉由添加氧,利用例如使用Ni系的金屬靶材(金屬材)的反應性濺鍍等,可作為NiO膜(未完全氧化)等。反應性氣體的氧含量,只 要依存於成膜裝置或金屬靶材(金屬材)的種類,並考量金屬吸收層的反射率等的光學特性或利用蝕刻液的蝕刻性而適當地設定即可,較理想為15體積%以下。 When a metal absorption layer is formed by reactive sputtering such as a metal target (metal material) such as a Ni-based alloy, a reactive gas system which is a sputtering environment is formed by adding oxygen to argon or the like. By adding oxygen, for example, reactive sputtering using a Ni-based metal target (metal material) can be used as a NiO film (not completely oxidized) or the like. The oxygen content of the reactive gas, only Depending on the type of the film forming apparatus or the metal target (metal material), the optical characteristics such as the reflectance of the metal absorbing layer or the etching property of the etching liquid may be appropriately set, and preferably 15% by volume or less. .

另外,圖7顯示在沒有將水分供給到真空腔室內的情況下,開始濺鍍後之真空腔室內的殘留水分量的變化。可確認到隨著濺鍍成膜時間經過,殘留水分逐漸降低。濺鍍一開始後,水分降低很快,這被認為是因為濺鍍時產生的電漿及熱會造成吸附於真空腔室內部的水分子容易脫離且已脫離的水分子會被分解的緣故。 In addition, FIG. 7 shows a change in the residual moisture content in the vacuum chamber after the sputtering is started without supplying moisture into the vacuum chamber. It was confirmed that the residual moisture gradually decreased as the sputtering film formation time elapsed. At the beginning of the sputtering, the moisture is rapidly lowered. This is considered to be because the plasma and heat generated during the sputtering cause the water molecules adsorbed inside the vacuum chamber to be easily separated and the separated water molecules to be decomposed.

接著,將圖5的成膜裝置之濺鍍陰極17、18的周邊顯示於圖6的放大圖。 Next, the periphery of the sputtering cathodes 17, 18 of the film forming apparatus of Fig. 5 is shown in an enlarged view of Fig. 6.

在從透明基板側起算為第1層的金屬吸收層的成膜是使用兩根濺鍍陰極的情況,可將反應性氣體導入用以在濺鍍陰極的附近放出反應性氣體的4根氣體放出管125、126、127、128。 In the case where the metal absorbing layer which is the first layer from the transparent substrate side is formed by using two sputtering cathodes, the reactive gas can be introduced into the four gases for releasing the reactive gas in the vicinity of the sputtering cathode. Tubes 125, 126, 127, 128.

使用例如Ni系金屬靶材(金屬材)的情況,也是依存於蝕刻液,蝕刻的進行速度快者係如上所述,依序為Ni膜、NiOOH膜、NiO膜。又,若是重視蝕刻性,則將金屬吸收層之厚度方向的樹脂薄膜側作成NiOOH膜(並非完全氧化)是較理想的,反之,若是重視來自樹脂薄膜的水分不會使積層膜氧化之阻障性的話,則將金屬吸收層之厚度方向的樹脂薄膜側作成NiO膜(並不是完全氧化)是較理想的。 When a Ni-based metal target (metal material) is used, it is also dependent on the etching liquid, and the etching progress rate is as described above, and is, in order, a Ni film, a NiOOH film, or a NiO film. Further, when the etching property is emphasized, it is preferable to form the resin film side in the thickness direction of the metal absorbing layer as a NiOOH film (not completely oxidized), and conversely, if the moisture from the resin film is emphasized, the barrier film is not oxidized. In the case of the nature, it is preferable to form the side of the resin film in the thickness direction of the metal absorbing layer as a NiO film (not completely oxidized).

另外,欲使金屬吸收層的厚度方向具有構成成分的分布時,只要選擇從4根氣體放出管125、126、127 、128導入的反應性氣體,獲得各氣體放出管附近的氣體環境161、162、163、164即可。例如,若從氣體放出管125導入水分,則容易在金屬吸收層之厚度方向的樹脂薄膜側形成NiOOH膜,若從氣體放出管128導入水分,則容易在金屬吸收層之厚度方向的樹脂薄膜側形成NiO膜。此外,作為濺鍍氣體的氬和作為反應性氣體之氧及水會被供給至真空腔室內,並從其中排出。 Further, in order to have a distribution of constituent components in the thickness direction of the metal absorbing layer, it is only necessary to select four gas discharge pipes 125, 126, and 127. The reactive gas introduced at 128 may be obtained by the gas environments 161, 162, 163, and 164 in the vicinity of each gas discharge pipe. For example, when water is introduced from the gas discharge pipe 125, it is easy to form a NiOOH film on the resin film side in the thickness direction of the metal absorbing layer, and when water is introduced from the gas discharge pipe 128, it is easy to be on the resin film side in the thickness direction of the metal absorbing layer. A NiO film is formed. Further, argon as a sputtering gas and oxygen and water as a reactive gas are supplied into and discharged from the vacuum chamber.

(5)電極基板薄膜 (5) Electrode substrate film

(5-1)藉由將本發明之積層體薄膜的積層膜進行蝕刻處理,且配線加工成線寬為20μm以下的金屬製積層細線,可獲得本發明之電極基板薄膜。具體而言,將圖3所示之積層體薄膜的積層膜進行蝕刻處理,可獲得圖4所示之電極基板薄膜。 (5-1) The electrode substrate film of the present invention can be obtained by subjecting the laminated film of the laminated thin film of the present invention to etching treatment and wiring the metal laminated wires having a line width of 20 μm or less. Specifically, the electrode substrate film shown in FIG. 4 can be obtained by etching the laminated film of the laminated thin film shown in FIG. 3 .

亦即,圖4所示的電極基板薄膜的構成包括:包含樹脂薄膜的透明基板70;從透明基板70側起算為第1層的金屬吸收層71、73,係具有包含設置於該透明基板70兩面之金屬製積層細線之網孔構造的電路圖案,上述金屬製積層細線為線寬20μm以下;第2層的金屬層72、75、74、76;和第3層的第2金屬吸收層77、78。 That is, the electrode substrate film shown in FIG. 4 includes a transparent substrate 70 including a resin film, and the metal absorbing layers 71 and 73 which are the first layer from the transparent substrate 70 side, and are provided on the transparent substrate 70. The circuit pattern of the mesh structure of the metal-made laminated thin wires on both sides, wherein the metal laminated thin wires have a line width of 20 μm or less; the second layer of metal layers 72, 75, 74, and 76; and the third layer of the second metal absorbing layer 77 78.

藉由將電極基板薄膜的電極(配線)圖案作成觸控面板用條紋狀或格子狀,可將本發明的電極基板薄膜使用於觸控面板。又,由於配線加工成電極(配線)圖案的金屬製積層細線係維持著積層體薄膜的積層構造,所以可提供來作為設置於透明基板之電極等的電路圖案即便在高輝度照明下也極難以被辨識之電極基板薄膜。 The electrode substrate film of the present invention can be used for a touch panel by forming an electrode (wiring) pattern of the electrode substrate film into a stripe shape or a lattice shape of the touch panel. In addition, since the metal laminated thin wires which are formed into the electrode (wiring) pattern by wiring are maintained in the laminated structure of the laminated thin film, it is extremely difficult to provide a circuit pattern such as an electrode provided on the transparent substrate even under high-intensity illumination. The identified electrode substrate film.

(5-2)又,欲從本發明的積層體薄膜配線加工成電極基板薄膜,可藉由週知的減去法(subtractive process)進行加工。 (5-2) Further, the electrode substrate film to be processed from the laminate film of the present invention can be processed by a known subtractive process.

減去法,係在積層體薄膜的積層膜表面形成光阻劑膜,針對欲形成配線圖案的部位,以殘留光阻劑膜的方式進行曝光、顯影,且在上述積層膜表面將不存在光阻劑膜的部位的積層膜藉由化學蝕刻予以去除而形成配線圖案之方法。 In the subtractive method, a photoresist film is formed on the surface of the laminated film of the laminated film, and the portion where the wiring pattern is to be formed is exposed and developed so as to leave the photoresist film, and no light is present on the surface of the laminated film. A method of forming a wiring pattern by removing a laminated film of a portion of the resist film by chemical etching.

可使用氯化鐵水溶液、氯化銅水溶液,作為上述化學蝕刻的蝕刻液。 An aqueous solution of ferric chloride or an aqueous solution of copper chloride can be used as the etching solution for chemical etching described above.

[實施例] [Examples]

以下,雖列舉比較例具體說明本發明的實施例,但本發明並不受以下的實施例所限定。 Hereinafter, the examples of the present invention will be specifically described by way of comparative examples, but the present invention is not limited by the following examples.

[實施例1~6] [Examples 1 to 6]

使用圖5所示的成膜裝置(濺鍍腹板塗布機),反應性氣體係使用氧氣,並且罐狀輥16係為直徑600mm、寬度750mm的不銹鋼製,在輥本體表面實施鍍硬鉻。前進料輥15與後進料輥21為直徑150mm、寬度750mm的不銹鋼製,在輥本體表面實施鍍硬鉻。又,在各磁控濺鍍陰極17、18、19、20的上游側和下游側,設置氣體放出管25、26、27、28、29、30、31、32,且在磁控濺鍍陰極17、18安裝有金屬吸收層用Ni-Cu靶材,在磁控濺鍍陰極19和20安裝有金屬層用Cu靶材。 The film forming apparatus (sputter web coater) shown in Fig. 5 was used, and oxygen was used as the reactive gas system, and the can roller 16 was made of stainless steel having a diameter of 600 mm and a width of 750 mm, and hard chromium plating was applied to the surface of the roll body. The feed roller 15 and the rear feed roller 21 are made of stainless steel having a diameter of 150 mm and a width of 750 mm, and hard chromium plating is applied to the surface of the roller body. Further, on the upstream side and the downstream side of each of the magnetron sputtering cathodes 17, 18, 19, 20, gas discharge pipes 25, 26, 27, 28, 29, 30, 31, 32 are provided, and the magnetron sputtering cathode is provided. 17, 18 are mounted with a Ni-Cu target for the metal absorbing layer, and a Cu target for the metal layer is mounted on the magnetron sputtering cathodes 19 and 20.

此外,圖5的磁控濺鍍陰極17、18,係與圖6中的磁控濺鍍陰極117、118對應,又,圖5的氣體放出管 25、26、27、28係與圖6中的氣體放出管125、126、127、128對應。 In addition, the magnetron sputtering cathodes 17, 18 of FIG. 5 correspond to the magnetron sputtering cathodes 117, 118 of FIG. 6, and further, the gas discharge tube of FIG. The 25, 26, 27, and 28 series correspond to the gas discharge pipes 125, 126, 127, and 128 in Fig. 6.

又,構成透明基板的樹脂薄膜係使用寬度600mm且長度1200m的PET薄膜,罐狀輥16係冷卻控制為0℃。又,將真空腔室10藉由複數台乾式泵(dry pump)排氣至5Pa為止後,進一步使用複數台渦輪分子泵和低溫盤管排氣至1×10-4Pa為止。 Further, the resin film constituting the transparent substrate was a PET film having a width of 600 mm and a length of 1200 m, and the can roller 16 was cooled to 0 °C. Further, the vacuum chamber 10 was evacuated to 5 Pa by a plurality of dry pumps, and further evacuated to a range of 1 × 10 -4 Pa using a plurality of turbomolecular pumps and a low temperature coil.

導入真空腔室10內的氬氣,只要沒有特別規定,則為沒有通過水中之乾的氬氣,而非已通過水中的起泡氬氣。將樹脂薄膜的搬送速度設為2m/分後,從上述氣體放出管29、30、31、32導入300sccm的氬氣,陰極19和20係以可得到Cu膜厚80nm的電力控制,進行成膜。另一方面,從圖5所示的氣體放出管25、26、27、28(圖6中為氣體放出管125、126、127、128),將已通過水中的起泡氬氣和氬氣合計混合有280sccm及15sccm的氧氣而成的混合氣體導入真空腔室10內,關於圖5所示的陰極17和18(圖6中為磁控濺鍍陰極117、118),係以可得到Ni-Cu氧化膜厚30nm的電力控制進行成膜,且以起泡氬氣和氬氣的混合比例控制水分壓力。此外,以藉由設置於真空腔室10內的四極質譜儀所測定的(H2/Ar)比成為一定的方式調整上述水分壓力。 The argon gas introduced into the vacuum chamber 10 is argon gas which has not passed through the water as it is not specified, and is not argon gas which has passed through the water. After the transfer rate of the resin film was 2 m/min, 300 sccm of argon gas was introduced from the gas discharge pipes 29, 30, 31, and 32, and the cathodes 19 and 20 were controlled by electric power to obtain a Cu film thickness of 80 nm to form a film. . On the other hand, from the gas discharge pipes 25, 26, 27, 28 (gas discharge pipes 125, 126, 127, 128 in Fig. 6) shown in Fig. 5, the argon gas and the argon gas which have passed through the water are combined. A mixed gas obtained by mixing 280 sccm and 15 sccm of oxygen is introduced into the vacuum chamber 10. With respect to the cathodes 17 and 18 (the magnetron sputtering cathodes 117, 118 in Fig. 6) shown in Fig. 5, Ni- is obtained. The electric power of the Cu oxide film having a thickness of 30 nm was controlled to form a film, and the water pressure was controlled by the mixing ratio of the bubble argon gas and the argon gas. Further, the above-described water pressure is adjusted so that the (H 2 /Ar) ratio measured by the quadrupole mass spectrometer provided in the vacuum chamber 10 is constant.

此外,較理想為各載體氣體,是使用屬於濺鍍氣體的上述氬氣。包含於反應性氣體之水的含量,亦可考量所成膜之金屬吸收層的反射率和蝕刻性,來設定一定量的偏移量。 Further, it is preferable to use the above argon gas which is a sputtering gas for each carrier gas. The content of the water contained in the reactive gas may be set to a certain amount of offset in consideration of the reflectance and etching property of the metal absorbing layer formed.

另外,將包含於實施例1~6之反應性氣體的水及氫的分壓與氧流量顯示於以下的表1~表2。此外,由於藉由來自氣體放出管之水及氧的導入量,可預測金屬吸收層之成膜速度的降低,所以為了得到目標之金屬吸收層的膜厚,必須進行濺鍍電力的調整。此外,在實施例等所應用之成膜裝置的磁控濺鍍第1陰極117與磁控濺鍍第2陰極118沒有進行差動排氣,圖6所示的氣體環境161、162、163、164並非獨立的。 Further, the partial pressures of water and hydrogen contained in the reactive gases of Examples 1 to 6 and the oxygen flow rate are shown in Tables 1 to 2 below. Further, since the deposition rate of the metal absorbing layer can be predicted by the amount of water and oxygen introduced from the gas discharge pipe, it is necessary to adjust the sputtering power in order to obtain the film thickness of the target metal absorbing layer. Further, in the film forming apparatus to which the embodiment is applied, the magnetron sputtering first cathode 117 and the magnetron sputtering second cathode 118 are not subjected to differential exhaust, and the gas environments 161, 162, and 163 shown in FIG. 164 is not independent.

依此,製得由透明基板和積層膜所構成之實施例1~6的積層體薄膜,該透明基板包含長形PET薄膜,該積層膜包含設置於該透明基板之屬於Ni-Cu氧化膜的金屬吸收層和屬於Cu膜的金屬層。 Thus, a laminate film of Examples 1 to 6 comprising a transparent substrate and a laminate film comprising an elongated PET film comprising a Ni-Cu oxide film provided on the transparent substrate is obtained. A metal absorbing layer and a metal layer belonging to the Cu film.

[比較例1] [Comparative Example 1]

除了反應性氣體未含有水這部分之外,其餘係以與實施例1大致相同方式進行。 The same procedure as in Example 1 was carried out except that the reactive gas did not contain water.

亦即,除了沒有從磁控濺鍍第1陰極117的各氣體放出管125、126及磁控濺鍍第2陰極118的各氣體放出管127、128導入水這部分之外,其餘係以與實施例1大致相同的方式進行,製得由透明基板和積層膜所構成之比較例1的積層體薄膜,該透明基板包含長形PET薄膜,該積層膜包含設置於該透明基板之屬於Ni-Cu氧化膜的金屬吸收層和屬於Cu膜的金屬層。 In other words, except that the gas discharge tubes 125 and 126 of the first cathode 117 of the magnetron sputtering and the gas discharge tubes 127 and 128 of the second cathode 118 of the magnetron sputtering are not introduced into the water portion, In the same manner as in the first embodiment, a laminate film of Comparative Example 1 comprising a transparent substrate and a laminate film comprising an elongated PET film comprising Ni-based on the transparent substrate was produced. A metal absorbing layer of the Cu oxide film and a metal layer belonging to the Cu film.

[評價試驗] [evaluation test]

(1)針對實施例1~6和比較例1的各積層體薄膜(具備包含從透明基板側起算為第1層的金屬吸收層和第2層的 銅層之積層膜之積層體薄膜),開始成膜後,在100m和500m的位置分別取樣,進行各積層體薄膜的分光反射特性和蝕刻性的評價。 (1) Each of the laminate thin films of Examples 1 to 6 and Comparative Example 1 (having a metal absorbing layer and a second layer including the first layer from the transparent substrate side) After the film formation of the laminated film of the copper layer was started, samples were taken at positions of 100 m and 500 m, and the spectral reflectance characteristics and etching properties of the respective laminated thin films were evaluated.

(2)關於積層體薄膜的分光反射特性,係隔著透明基板使用自記分光光度計來進行第1層的金屬吸收層的分光反射特性的評價。 (2) Regarding the spectral reflection characteristics of the laminate film, the spectral reflection characteristics of the metal absorption layer of the first layer were evaluated by using a self-recording spectrophotometer through a transparent substrate.

(3)關於積層體薄膜的蝕刻性,使用氯化鐵水溶液作為蝕刻液,將上述積層膜(金屬吸收層和銅層)進行化學蝕刻。 (3) Regarding the etching property of the laminated film, the laminated film (metal absorbing layer and copper layer) is chemically etched using an aqueous solution of ferric chloride as an etching liquid.

關於上述蝕刻性的評價,係依據以下的基準,標註優劣標記(○,×)來進行。 The evaluation of the etching property described above was carried out by marking the merits and demerits (○, ×) in accordance with the following criteria.

「○」:以目視觀察無法確認蝕刻殘留,但可實用。 "○": It is impossible to confirm the etching residue by visual observation, but it is practical.

「×」:以目視觀察,涵蓋廣範圍可確認蝕刻殘留。 "X": Visually observed, covering a wide range to confirm the etching residue.

(4)將評價結果顯示於以下的表1。 (4) The evaluation results are shown in Table 1 below.

[確認] [confirm]

(1)在一邊使水包含於反應性氣體以補充真空腔室內之水分量的減少量,一邊進行金屬吸收層的成膜之實施例1~6的積層體薄膜中,由表1-表2中的「蝕刻性」欄的優劣標記可確認到,成膜結束端側積層體薄膜的蝕刻性比成膜開始端側積層體薄膜的蝕刻性差之習知問題得以解決,相對地,在水未包含於反應性氣體而進行金屬吸收層的成膜之比較例1的積層體薄膜中,上述習知的問題未被解決。 (1) In the laminated film of Examples 1 to 6 in which the metal absorbing layer is formed while the water is contained in the reactive gas to replenish the amount of the water in the vacuum chamber, Table 1 - Table 2 In the case of the "etching property" column, it is confirmed that the etching property of the laminated film at the end of the film formation is less than the etching property of the laminated film at the film forming start end side, and the water is not In the laminated thin film of Comparative Example 1 which is formed by forming a metal absorbing layer by a reactive gas, the above-mentioned conventional problems are not solved.

(2)又,在氧流量為15sccm的實施例1(氫分壓:0.022Pa)、實施例3(氫分壓:0.066Pa)及實施例5(氫分壓:0.004Pa)中,蝕刻性的優劣未被確認,然而可確認到氫分壓較高者,反射率顯示出較低的值(氫分壓0.066Pa的實施例3中,反射率為21%,氫分壓0.022Pa的實施例1中,反射率為23%,及氫分壓0.004Pa的實施例5中,反射率為24%)。 (2) Further, in Example 1 (hydrogen partial pressure: 0.022 Pa) having an oxygen flow rate of 15 sccm, Example 3 (hydrogen partial pressure: 0.066 Pa), and Example 5 (hydrogen partial pressure: 0.004 Pa), etching property The merits and demerits were not confirmed. However, it was confirmed that the higher the partial pressure of hydrogen, the reflectance showed a lower value (in the third embodiment, the partial pressure of hydrogen was 0.066 Pa, the reflectance was 21%, and the partial pressure of hydrogen was 0.022 Pa). In Example 1, the reflectance was 23%, and in Example 5 in which the hydrogen partial pressure was 0.004 Pa, the reflectance was 24%).

(3)又,氫分壓為0.004Pa的實施例2(氧流量:13sccm)、實施例4(氧流量:16sccm)及實施例5(氧流量: 15sccm)中,蝕刻性的優劣未被確認,然而可確認到氧流量高者,反射率顯示出較低的值(氧流量16sccm的實施例4中,反射率為22%,氧流量15sccm的實施例5中,反射率為24%,及氧流量13sccm的實施例2中,反射率為28%)。 (3) Further, Example 2 (oxygen flow rate: 13 sccm) having a hydrogen partial pressure of 0.004 Pa, Example 4 (oxygen flow rate: 16 sccm), and Example 5 (oxygen flow rate: In the case of 15 sccm), the etchability was not confirmed. However, it was confirmed that the oxygen flow rate was high, and the reflectance showed a low value (in the fourth embodiment, the oxygen flow rate was 16 sccm, the reflectance was 22%, and the oxygen flow rate was 15 sccm. In Example 5, in Example 2 in which the reflectance was 24% and the oxygen flow rate was 13 sccm, the reflectance was 28%).

(4)製造將從透明基板側起算為第3層的第2金屬吸收層成膜於上述銅層上所形成的積層體薄膜,且進行該第2金屬吸收層的蝕刻性評價時,可確認到是比較良好的。這被認為是從透明基板側起算有第2層的銅層之緣故。 (4) A multilayer thin film formed by forming a second metal absorbing layer which is a third layer from the transparent substrate side on the copper layer is produced, and when the etching property of the second metal absorbing layer is evaluated, it is confirmed It is quite good. This is considered to be because the copper layer of the second layer is counted from the side of the transparent substrate.

[產業上之可利用性] [Industrial availability]

本發明之積層體薄膜的蝕刻性優異,且使用上述積層體薄膜而製作之本發明的電極基板薄膜的電極等即便在高輝度照明下也難以被辨識,所以具有可利用於設置在FPD(平面顯示器)表面的「觸控面板」之產業上的可能性。 The laminate film of the present invention is excellent in etchability, and the electrode or the like of the electrode substrate film of the present invention produced by using the laminate film is difficult to be recognized even under high-intensity illumination, and therefore can be used for FPD (planar). The industrial possibilities of the "touch panel" on the surface of the display.

60‧‧‧樹脂薄膜(透明基板) 60‧‧‧Resin film (transparent substrate)

61‧‧‧金屬吸收層 61‧‧‧Metal absorption layer

62‧‧‧以乾式成膜法形成的金屬層(銅層) 62‧‧‧Metal layer (copper layer) formed by dry film formation

63‧‧‧金屬吸收層 63‧‧‧Metal absorption layer

64‧‧‧以乾式成膜法形成的金屬層(銅層) 64‧‧‧Metal layer (copper layer) formed by dry film formation

65‧‧‧以溼式成膜法形成的金屬層(銅層) 65‧‧‧Metal layer (copper layer) formed by wet film formation

66‧‧‧以溼式成膜法形成的金屬層(銅層) 66‧‧‧Metal layer (copper layer) formed by wet film formation

67‧‧‧第2金屬吸收層 67‧‧‧2nd metal absorbing layer

68‧‧‧第2金屬吸收層 68‧‧‧2nd metal absorbing layer

Claims (16)

一種積層體薄膜,其係由包含樹脂薄膜的透明基板、和設置於該透明基板的至少一面的積層膜所構成之積層體薄膜,其特徵為:上述積層膜具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 A laminated body film comprising a transparent substrate including a resin film and a laminated film provided on at least one surface of the transparent substrate, wherein the laminated film has a first thickness from the transparent substrate side. a metal absorbing layer of the layer and a metal layer of the second layer, and the metal absorbing layer is formed by a reaction film forming method using a metal material and an oxygen-containing reactive gas, wherein the metal material is made of a Ni-containing monomer or It is composed of an alloy of two or more elements of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu, and the reactive gas contains water. 如請求項1之積層體薄膜,其中上述金屬層的膜厚為50nm以上5000nm以下。 The laminate film according to claim 1, wherein the metal layer has a film thickness of 50 nm or more and 5000 nm or less. 如請求項1之積層體薄膜,其中上述積層膜具有從透明基板側起算為第3層的第2金屬吸收層,並且該第2金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 The laminate film according to claim 1, wherein the laminate film has a second metal absorption layer which is calculated as a third layer from the transparent substrate side, and the second metal absorption layer is formed by using a metal material and an oxygen-containing reactive gas. The reaction is carried out by a film formation method, and the metal material is an alloy containing two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The above reactive gas contains water. 如請求項1或3之積層體薄膜,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 The laminate film according to claim 1 or 3, wherein the alloy is made of a Ni-based alloy to which one or more elements selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu are added. Composition. 一種電極基板薄膜,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜,其特徵為: 上述金屬製積層細線為線寬20μm以下,具有從透明基板側起算為第1層的金屬吸收層和第2層的金屬層,並且上述金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 An electrode substrate film comprising: a transparent substrate including a resin film; and an electrode substrate film including a circuit pattern of a mesh structure provided on at least one surface of the transparent substrate; The metal laminated thin wire has a line width of 20 μm or less, has a metal absorbing layer of the first layer from the transparent substrate side, and a metal layer of the second layer, and the metal absorbing layer is made of a metal material and oxygen-containing reactivity. The gas is formed by a reaction film formation method, and the metal material is composed of a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy is composed of the above-mentioned reactive gas containing water. 如請求項5之電極基板薄膜,其中上述金屬層的膜厚為50nm以上5000nm以下。 The electrode substrate film according to claim 5, wherein the metal layer has a film thickness of 50 nm or more and 5000 nm or less. 如請求項5之電極基板薄膜,其中上述金屬製積層細線具有從透明基板側起算為第3層的第2金屬吸收層,並且該第2金屬吸收層係藉由使用金屬材和含氧的反應性氣體之反應成膜法而形成,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述反應性氣體含有水。 The electrode substrate film according to claim 5, wherein the metal laminated thin wire has a second metal absorbing layer which is calculated as a third layer from the transparent substrate side, and the second metal absorbing layer is reacted by using a metal material and oxygen. The gas is formed by a reaction film formation method, and the metal material is composed of a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy is composed of the above-mentioned reactive gas containing water. 如請求項5或7之電極基板薄膜,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 The electrode substrate film according to claim 5 or 7, wherein the alloy is made of a Ni-based alloy to which one or more elements selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu are added. Composition. 一種積層體薄膜的製造方法,其係由包含樹脂薄膜的透明基板和設置於該透明基板的至少一面之積層膜所構成之積層體薄膜的製造方法,其特徵為:具備:第1步驟,係藉由使用金屬材和含氧的反應性氣體之反應成膜法,形成由上述積層膜的透明基板側起算 為第1層的金屬吸收層,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成;及第2步驟,係藉由使用金屬材的成膜法,形成由上述積層膜的透明基板側起算為第2層的金屬層;且上述第1步驟中的反應性氣體含有水。 A method for producing a laminate film comprising a transparent substrate comprising a resin film and a laminate film provided on at least one surface of the transparent substrate, characterized in that: the first step is By using a reaction film formation method using a metal material and an oxygen-containing reactive gas, formation is performed from the transparent substrate side of the above laminated film. In the metal absorbing layer of the first layer, the metal material is composed of a Ni-containing monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. In the second step, a metal layer formed as a second layer from the transparent substrate side of the laminated film is formed by a film forming method using a metal material; and the reactive gas in the first step contains water. . 如請求項9之積層體薄膜的製造方法,其中具備第3步驟,其係藉由使用金屬材和含氧的反應性氣體之反應成膜法,形成由上述積層膜的透明基板側起算為第3層的第2金屬吸收層,上述金屬材係由包含Ni單體、或選自Ni、Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之2種以上的元素之合金所構成,且上述第3步驟中的反應性氣體含有水。 The method for producing a laminate film according to claim 9, further comprising a third step of forming a film formation method using a metal material and an oxygen-containing reactive gas, and forming the film from the transparent substrate side of the laminate film a second metal absorbing layer of three layers, wherein the metal material is composed of a Ni monomer or two or more elements selected from the group consisting of Ni, Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. The alloy is composed of the alloy, and the reactive gas in the third step contains water. 如請求項9或10之積層體薄膜的製造方法,其中上述合金係由添加有選自Ti、Al、V、W、Ta、Si、Cr、Ag、Mo、Cu之1種以上的元素之Ni系合金所構成。 The method for producing a laminate film according to claim 9 or 10, wherein the alloy is made of Ni added with one or more elements selected from the group consisting of Ti, Al, V, W, Ta, Si, Cr, Ag, Mo, and Cu. It is composed of an alloy. 如請求項9或10之積層體薄膜的製造方法,其中包含於上述反應性氣體之水的含量,係設定為補充第1步驟及第3步驟之成膜室內的殘留水分量的減少量之量。 The method for producing a laminate film according to claim 9 or 10, wherein the content of the water contained in the reactive gas is set to be a quantity of the amount of reduction of the residual moisture in the film forming chamber in the first step and the third step. . 如請求項12之積層體薄膜的製造方法,其中以藉由設置於成膜室內的氣體成分檢測手段所測定之氫分子的含量和屬於濺鍍氣體之氬原子的含量的比(H2/Ar)成為一定之方式,設定包含於反應性氣體之水的含量,以補充上述第1步驟及第3步驟的成膜室內的殘留水分量的減少量。 The method for producing a laminate film according to claim 12, wherein a ratio of a content of hydrogen molecules measured by a gas component detecting means provided in the film forming chamber to a content of an argon atom belonging to a sputtering gas (H 2 /Ar) In a certain manner, the content of water contained in the reactive gas is set to supplement the amount of reduction in residual moisture in the film forming chambers in the first step and the third step. 如請求項13之積層體薄膜的製造方法,其中以四極質譜儀構成上述氣體成分檢測手段,將由四極質譜儀所測定之氫分子的含量以氫離子電流值的形式檢測出,將由四極質譜儀所測定之氬原子的含量以氬離子電流值的形式檢測出。 The method for producing a laminate film according to claim 13, wherein the gas component detecting means is configured by a quadrupole mass spectrometer, and the content of the hydrogen molecule measured by the quadrupole mass spectrometer is detected as a hydrogen ion current value, and the quadrupole mass spectrometer is used. The content of the measured argon atoms was detected as the argon ion current value. 一種電極基板薄膜的製造方法,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜的製造方法,其特徵為:將如請求項1至3中任一項之積層體薄膜的積層膜進行化學蝕刻處理,將線寬為20μm以下的上述金屬製積層細線進行配線加工。 A method for producing an electrode substrate film, comprising: a transparent substrate including a resin film; and a method for producing an electrode substrate film including a circuit pattern of a mesh structure provided on at least one surface of the transparent substrate; The laminated film of the laminated thin film according to any one of claims 1 to 3 is subjected to a chemical etching treatment, and the metal laminated thin wires having a line width of 20 μm or less are subjected to wiring processing. 一種電極基板薄膜的製造方法,其係具有包含樹脂薄膜的透明基板、和包含設置於該透明基板的至少一面之金屬製積層細線的網孔構造的電路圖案之電極基板薄膜的製造方法,其特徵為:將如請求項4之積層體薄膜的積層膜進行化學蝕刻處理,將線寬為20μm以下的上述金屬製積層細線進行配線加工。 A method for producing an electrode substrate film, comprising: a transparent substrate including a resin film; and a method for producing an electrode substrate film including a circuit pattern of a mesh structure provided on at least one surface of the transparent substrate; The laminated film of the laminated thin film of the claim 4 is subjected to a chemical etching treatment, and the metal laminated thin wires having a line width of 20 μm or less are subjected to wiring processing.
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