TW201623413A - Resin composition, resin film, resin cured product, electronic component, and method for manufacturing electronic component - Google Patents

Resin composition, resin film, resin cured product, electronic component, and method for manufacturing electronic component Download PDF

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TW201623413A
TW201623413A TW104136710A TW104136710A TW201623413A TW 201623413 A TW201623413 A TW 201623413A TW 104136710 A TW104136710 A TW 104136710A TW 104136710 A TW104136710 A TW 104136710A TW 201623413 A TW201623413 A TW 201623413A
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resin composition
component
meth
resin
group
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TW104136710A
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Chinese (zh)
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Yuuhei Okada
Tsutomu Kitakatsu
Shuichi Mori
Mika Kimura
Shinjiro Fujii
Aya Ikeda
Mao Narita
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Hitachi Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/08Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from polysiloxanes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
  • Polymerisation Methods In General (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Led Device Packages (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

A resin composition containing a (meth)acrylic polymer as a component (A), a polymerizable compound as a component (B), and a polymerization initiator as a component (C), the component (B) including a (meth)acrylic-modified siloxane oligomer.

Description

樹脂組成物、樹脂薄膜、樹脂硬化物、電子零件及電子零 件的製造方法 Resin composition, resin film, resin cured product, electronic parts and electronic zero Manufacturing method

本發明是有關一種樹脂組成物、樹脂薄膜、樹脂硬化物、電子零件及電子零件的製造方法。 The present invention relates to a resin composition, a resin film, a cured resin, an electronic component, and a method of producing an electronic component.

以往,光學器件用材料、光學零件用材料或密封材料(特別是發光二極體(LED)元件用密封材料),一般而言是使用環氧樹脂。 Conventionally, an optical device material, a material for an optical component, or a sealing material (particularly, a sealing material for a light-emitting diode (LED) device) is generally an epoxy resin.

近年來,正當白色LED受到矚目時,環氧樹脂系密封材料已產生下述問題且當務之急是對此等問題進行應對:因紫外線等而黃變、隨著由小型化所造成的發熱量增加而發生龜裂等,該等問題至今未被視為問題。此等問題的應對方式,正在嘗試使用矽氧樹脂來作為LED元件的模製材料(參照專利文獻1、專利文獻2)或濾色片材料(參照專利文獻3),但實際上的使用例很少。此外,正在研究使用一種矽氧樹脂的硬化物,該矽氧樹脂的分子中具有大量苯基(參照專利文獻4)。 In recent years, when white LEDs are attracting attention, epoxy resin sealing materials have caused the following problems and it is urgent to cope with such problems: yellowing due to ultraviolet rays, etc., and an increase in heat generation due to miniaturization Cracking, etc., have not been considered a problem so far. In response to such a problem, attempts have been made to use a silicone resin as a molding material for an LED element (see Patent Document 1, Patent Document 2) or a color filter material (see Patent Document 3), but the actual use example is very less. Further, research has been conducted on a cured product of a silicone resin having a large amount of a phenyl group in its molecule (see Patent Document 4).

[先前技術文獻] [Previous Technical Literature] (專利文獻) (Patent Literature)

專利文獻1:日本特開平10-228249號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 10-228249

專利文獻2:日本特開平10-242513號公報 Patent Document 2: Japanese Patent Laid-Open No. Hei 10-242513

專利文獻3:日本特開2000-123981號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2000-123981

專利文獻4:日本特開2010-180323號公報 Patent Document 4: Japanese Laid-Open Patent Publication No. 2010-180323

對於密封材料尋求下述優點:無論硬化的態樣為何(熱硬化、光硬化等),均即使在短時間內硬化亦不容易發生龜裂。然而,習知的矽氧樹脂,會因在高溫急速硬化而發生龜裂及薄膜耗損。於是,尋求一種密封材料,其即使在短時間內硬化亦不容易發生龜裂。此外,對於密封材料尋求下述優點:即使電子零件(LED等)成為高溫仍能夠確保透明性。 The following advantages are sought for the sealing material: no matter what the hardened state (thermal hardening, photohardening, etc.), cracking is unlikely to occur even if it hardens in a short time. However, the conventional silicone resin causes cracking and film loss due to rapid hardening at high temperatures. Thus, a sealing material which is less prone to cracking even if it hardens in a short time is sought. Further, for the sealing material, there is sought an advantage that transparency can be ensured even if an electronic component (LED or the like) becomes high temperature.

本發明是鑒於上述習知技術所具有的問題而研創,其目的在於提供一種樹脂組成物,其即使在短時間內硬化亦不容易發生龜裂,並且即使暴露在高溫中透明性仍優異。此外,本發明之目的在於提供一種樹脂薄膜、樹脂硬化物、電子零件及電子零件的製造方法,該等是使用前述樹脂組成物。 The present invention has been made in view of the problems of the above-described conventional techniques, and an object thereof is to provide a resin composition which is less likely to be cracked even if it is hardened in a short period of time, and which is excellent in transparency even when exposed to high temperatures. Moreover, an object of the present invention is to provide a resin film, a cured resin, an electronic component, and a method of producing an electronic component, which use the resin composition described above.

本發明之一態樣是有關一種樹脂組成物,其含有:(A)成分:(甲基)丙烯酸系聚合物;(B)成分:聚 合性化合物;及,(C)成分:聚合起始劑;並且,前述(B)成分包含(甲基)丙烯酸系改質矽氧烷寡聚物。 One aspect of the present invention relates to a resin composition comprising: (A) component: (meth)acrylic polymer; (B) component: poly And a component (C): a polymerization initiator; and the component (B) contains a (meth)acrylic modified alkoxysilane oligomer.

本發明之前述一態樣之樹脂組成物,即使在短時間內硬化亦不容易發生龜裂,並且即使暴露在高溫中透明性仍優異。這樣的樹脂組成物,能夠在短時間內硬化,而透明性優異。此外,這樣的樹脂組成物,能夠作為透明密封材料(例如LED用透明密封材料)使用。 The resin composition according to the above aspect of the present invention is less likely to be cracked even if it is hardened in a short period of time, and is excellent in transparency even when exposed to high temperatures. Such a resin composition can be cured in a short time and is excellent in transparency. Further, such a resin composition can be used as a transparent sealing material (for example, a transparent sealing material for LEDs).

前述(A)成分的重量平均分子量可為100,000~800,000。藉此,能夠容易藉由塗佈等來將上述樹脂組成物成形為薄膜形狀,而能夠容易處理。 The weight average molecular weight of the aforementioned component (A) may be from 100,000 to 800,000. Thereby, the resin composition can be easily formed into a film shape by coating or the like, and can be easily handled.

前述(甲基)丙烯酸系改質矽氧烷寡聚物,其對水之接觸角可為60°~100°。 The (meth)acrylic modified alkoxysilane oligomer may have a contact angle with water of from 60 to 100.

前述(甲基)丙烯酸系改質矽氧烷寡聚物,可具有(甲基)丙烯醯基和烷氧基。 The (meth)acryl-based modified methoxy olefin oligomer may have a (meth) acrylonitrile group and an alkoxy group.

本發明之前述一態樣之樹脂組成物,可進一步含有螢光體。 The resin composition according to the above aspect of the invention may further contain a phosphor.

本發明之另一態樣是有關一種樹脂薄膜,其具備支撐體與樹脂組成物層,該樹脂組成物層是配置於該支撐體上,並且,前述樹脂組成物層包含上述樹脂組成物。 Another aspect of the invention relates to a resin film comprising a support and a resin composition layer, wherein the resin composition layer is disposed on the support, and the resin composition layer contains the resin composition.

本發明之另一態樣是有關一種樹脂硬化物,其包含上述樹脂組成物的硬化物、或上述樹脂薄膜的前述樹脂組成物的硬化物。 Another aspect of the invention relates to a cured resin comprising a cured product of the above resin composition or a cured product of the resin composition of the resin film.

本發明之另一態樣是有關一種電子零件,其具備光元件與密封構件,該光元件為發光元件和受光元件中的其中一種,該密封構件用以將該光元件密封,並且,前述密封構件包含:上述樹脂組成物、上述樹脂薄膜的前述樹脂組成物、或上述樹脂硬化物。 Another aspect of the present invention relates to an electronic component including an optical component and a sealing member, the optical component being one of a light emitting component and a light receiving component, the sealing component for sealing the optical component, and the sealing The member includes the resin composition, the resin composition of the resin film, or the cured resin.

本發明之另一態樣是有關一種電子零件的製造方法,其具備下述步驟:使用上述樹脂組成物、或上述樹脂薄膜的前述樹脂組成物,來將發光元件或受光元件密封之步驟;及,使前述樹脂組成物硬化之步驟。 According to another aspect of the invention, there is provided a method of producing an electronic component, comprising the steps of: sealing a light-emitting element or a light-receiving element by using the resin composition or the resin composition of the resin film; and a step of hardening the aforementioned resin composition.

本發明之另一態樣是有關一種電子零件,其具有:藉由上述電子零件的製造方法所得之結構。 Another aspect of the present invention relates to an electronic component comprising: the structure obtained by the method of manufacturing the electronic component.

根據本發明,能夠提供一種樹脂組成物,其即使在短時間(例如較佳為2小時左右以內、更佳為30分鐘左右以內)內硬化亦不容易發生龜裂,並且即使暴露在高溫中透明性仍優異。此外,本發明之目的是提供一種樹脂薄膜、樹脂硬化物、電子零件及電子零件的製造方法,該等是使用前述樹脂組成物。並且,根據本發明,能夠製造一種電子零件,其生產性及耐熱性優異。 According to the present invention, it is possible to provide a resin composition which is less likely to be cracked even in a short period of time (for example, preferably within about 2 hours, more preferably within about 30 minutes), and is transparent even when exposed to high temperatures. Sexuality is still excellent. Further, an object of the present invention is to provide a resin film, a cured resin, an electronic component, and a method of producing an electronic component, which use the above resin composition. Moreover, according to the present invention, it is possible to manufacture an electronic component which is excellent in productivity and heat resistance.

根據本發明,能夠提供一種樹脂組成物或樹脂薄膜之用途,其是將樹脂組成物或樹脂薄膜應用於製造電子零件。根據本發明,能夠提供一種樹脂組成物、樹脂薄膜或樹脂硬化物之用途,其是將樹脂組成物、樹脂薄膜或樹脂硬化物應用於將發光元件或受光元件密 封。根據本發明,能夠提供一種樹脂硬化物之用途,其是將樹脂硬化物應用於電子零件。 According to the invention, it is possible to provide a resin composition or a resin film which is applied to the production of electronic parts by using a resin composition or a resin film. According to the present invention, it is possible to provide a resin composition, a resin film or a cured resin which is applied to a light-emitting element or a light-receiving element by using a resin composition, a resin film or a resin cured product. seal. According to the present invention, it is possible to provide a use of a cured resin which is applied to an electronic component.

2‧‧‧支撐體 2‧‧‧Support

4‧‧‧樹脂組成物層(薄膜狀硬化性樹脂組成物) 4‧‧‧Resin composition layer (film-like curable resin composition)

4a‧‧‧樹脂組成物層的外緣 4a‧‧‧The outer edge of the resin composition layer

4b‧‧‧樹脂組成物層中之與基板相對向之主面 4b‧‧‧The main surface of the resin composition layer opposite to the substrate

4c‧‧‧樹脂組成物的壁面 4c‧‧‧ wall of resin composition

4d‧‧‧密封構件 4d‧‧‧ Sealing member

6‧‧‧積層薄膜 6‧‧‧Laminated film

8‧‧‧螢光體 8‧‧‧Fertior

10‧‧‧基板 10‧‧‧Substrate

12‧‧‧黏著劑 12‧‧‧Adhesive

14‧‧‧光元件 14‧‧‧Light components

16‧‧‧金線 16‧‧‧ Gold wire

18‧‧‧元件構件 18‧‧‧Component components

18a‧‧‧元件構件的光元件側的面 18a‧‧‧ Surface of the light element side of the component member

20‧‧‧電子零件 20‧‧‧Electronic parts

30‧‧‧LED封裝件 30‧‧‧LED package

31‧‧‧導線架 31‧‧‧ lead frame

32‧‧‧鍍銀反射材料 32‧‧‧Silver-plated reflective material

33‧‧‧黏晶材料 33‧‧‧Core material

34‧‧‧LED元件 34‧‧‧LED components

35‧‧‧金線 35‧‧‧ Gold wire

36‧‧‧反射器 36‧‧‧ reflector

第1圖是表示使用樹脂薄膜之LED封裝件的製造方法的一實施形態之步驟圖。 Fig. 1 is a flow chart showing an embodiment of a method of manufacturing an LED package using a resin film.

第2圖是表示實施例及比較例中所使用之LED封裝件的結構之剖面圖。 Fig. 2 is a cross-sectional view showing the structure of an LED package used in the examples and the comparative examples.

[實施發明的較佳形態] [Preferred form of implementing the invention]

以下,詳細說明本發明之實施形態。在不脫離本發明之範圍及要旨之情形下,能夠研究並製作其它實施形態。因此,下述「實施方式」,不應該理解為意思是用來限定。 Hereinafter, embodiments of the present invention will be described in detail. Other embodiments can be studied and produced without departing from the scope and spirit of the invention. Therefore, the following "embodiment" should not be construed as meaning limiting.

本說明書中,所謂「(甲基)丙烯酸系」,是意指「丙烯酸系」或與其對應之「甲基丙烯酸系」。(甲基)丙烯醯基等其它類似表現亦相同。此外,亦有時將「(甲基)丙烯酸...」記載為「(甲基)丙烯酸...酯」。 In the present specification, the term "(meth)acrylic" means "acrylic" or "methacrylic" corresponding thereto. Other similar performances such as (meth)acrylonitrile are also the same. Further, "(meth)acrylic acid..." is sometimes referred to as "(meth)acrylic acid ester].

本說明書中,「取代基」可進一步包含例如:氟原子、氯原子等鹵素原子;烷基、烯丙基、醚基、酯基、羧基、氰基等。 In the present specification, the "substituent" may further include, for example, a halogen atom such as a fluorine atom or a chlorine atom; an alkyl group, an allyl group, an ether group, an ester group, a carboxyl group, a cyano group or the like.

本說明書中,所謂「透明性」,是意指可見光的穿透性。此外,所謂「耐熱性」,是意指在200℃加熱72小時後之樹脂組成物的硬化物之可見光的穿透性。 In the present specification, the term "transparency" means the penetration of visible light. In addition, the term "heat resistance" means the visible light transmittance of the cured product of the resin composition after heating at 200 ° C for 72 hours.

本說明書中,「層」之用語,除了俯視時形成於整面之形狀的結構以外,亦包含形成於一部份之形狀的結構。 In the present specification, the term "layer" includes a structure formed in a part of a shape other than the structure formed on the entire surface in a plan view.

本說明書中,「步驟」之用語,除了獨立的步驟以外,即使無法與其它步驟明確區分,只要能夠達成該步驟預期之目的,則亦包含在本用語中。 In this specification, the term "step" is used in this term as long as it can not be clearly distinguished from other steps, as long as it can achieve the intended purpose of the step.

本說明書中,使用「~」來表示之數值範圍,是表示包含「~」的前後所記載之數值來分別作為最小值及最大值之範圍。在本說明書中分階段記載之數值範圍中,某階段之數值範圍之上限值或下限值,亦可置換為其它階段之數值範圍之上限值或下限值。在本說明書中所記載之數值範圍中,該數值範圍之上限值或下限值,可置換為實施例中所揭示之值。所謂「A或B」,只要包含A及B中之任一者即可,亦可包含A及B兩者。本說明書中,組成物中之各成分之含量,當組成物中存在複數種相當於各成分之物質時,只要未特別說明,即是意指組成物中存在之該複數種物質的合計量。本說明書中所謂「室溫」,是指25℃。 In the present specification, the numerical range expressed by "~" is a range indicating the values indicated before and after the "~" as the minimum value and the maximum value, respectively. In the numerical range described in stages in this specification, the upper or lower limit of the numerical range of a certain stage may be replaced with the upper or lower limit of the numerical range of the other stage. In the numerical ranges described in the specification, the upper limit or the lower limit of the numerical range may be replaced with the values disclosed in the examples. The "A or B" may include either A or B, and may include both A and B. In the present specification, the content of each component in the composition, when a plurality of substances corresponding to the respective components are present in the composition, unless otherwise specified, means the total amount of the plurality of substances present in the composition. In the present specification, "room temperature" means 25 °C.

<樹脂組成物及樹脂硬化物> <Resin composition and cured resin>

本實施形態之樹脂組成物,含有:(A)成分:(甲基)丙烯酸系聚合物;(B)成分:聚合性化合物;及,(C)成分:聚合起始劑;並且,前述(B)成分包含(甲基)丙烯酸系改質矽氧烷寡聚物。再者,本說明書中,此等成分有時僅稱為「(A)成分」、「(B)成分」、「(C)成分」等。 The resin composition of the present embodiment contains: (A) component: (meth)acrylic polymer; (B) component: a polymerizable compound; and (C) component: a polymerization initiator; and (B) The component contains a (meth)acrylic modified siloxane oligomer. In the present specification, these components may be simply referred to as "(A) component", "(B) component", "(C) component", and the like.

使用含有前述(A)成分~(C)成分之樹脂組成物,即能夠形成一種透明密封材料,其即使在短時間內硬化亦不容易發生龜裂,並且即使暴露在高溫中仍具有高透明性。 By using the resin composition containing the component (A) to the component (C), it is possible to form a transparent sealing material which is less likely to crack even if it is hardened in a short time, and has high transparency even when exposed to high temperatures. .

此處,關於能夠獲得上述優異功效之理由,本發明人認為如下。一般,(甲基)丙烯酸系聚合物具有高透明性,但有時耐熱性不良。 Here, the inventors believe that the reason why the above-described excellent effects can be obtained is as follows. In general, a (meth)acrylic polymer has high transparency, but may have poor heat resistance.

於是,本發明人等致力進行研究後,結果發現下述事實:使用(甲基)丙烯酸系聚合物、聚合性化合物、以及聚合起始劑,並且該聚合性化合物包含(甲基)丙烯酸系改質矽氧烷寡聚物,藉此不僅初期透明性(暴露在高溫中之前之透明性)優異,即使暴露在高溫中透明性(亦即耐熱性)仍優異。我方認為:(甲基)丙烯酸系改質矽氧烷寡聚物中之矽氧烷鍵的網絡會保護樹脂組成物,而使耐熱性優異。此外,我方認為:前述矽氧烷鍵之網絡會保護樹脂組成物,而即使在短時間內硬化仍能夠抑制龜裂。再者,我方認為:當使用自由基聚合起始劑來產生自由基聚合反應時,容易在短時間內硬化。 Then, the inventors of the present invention have made efforts to carry out research, and have found out the fact that a (meth)acrylic polymer, a polymerizable compound, and a polymerization initiator are used, and the polymerizable compound contains (meth)acrylic acid. The fluorene oxide oligomer is excellent in initial transparency (transparency before exposure to high temperature), and is excellent in transparency (that is, heat resistance) even when exposed to high temperatures. In our opinion, the network of the decane bond in the (meth)acrylic modified oxene oxide oligomer protects the resin composition and is excellent in heat resistance. In addition, we believe that the aforementioned network of siloxane chains protects the resin composition and inhibits cracking even in a short period of time. Furthermore, we believe that when a radical polymerization initiator is used to generate a radical polymerization reaction, it is easy to harden in a short time.

本實施形態之樹脂組成物,一面能夠在短時間內硬化且透明性優異,一面暴露在高溫中時透明性(耐熱性)亦優異。換言之,本實施形態之樹脂組成物及其硬化物,由於不容易白濁(在暴露在高溫中的前後透明性變化小),故能夠適合用於LED元件用密封材料、光學透鏡用材料、光學構件(導光板等)等。換言之,本實施形態之樹脂組成物及其硬化物,能夠作為光學用(特別是光學構件密封用),並且能夠用於形成光學構件。 The resin composition of the present embodiment can be cured in a short period of time and has excellent transparency, and is excellent in transparency (heat resistance) when exposed to a high temperature. In other words, the resin composition and the cured product of the present embodiment are not easily turbid (the change in transparency before and after exposure to high temperatures is small), and therefore can be suitably used for a sealing material for an LED element, a material for an optical lens, and an optical member. (light guide plate, etc.), etc. In other words, the resin composition and the cured product of the present embodiment can be used for optical (especially for optical member sealing) and can be used to form an optical member.

此外,本實施形態之樹脂組成物,能夠因應需要來含有其它成分。 Further, the resin composition of the present embodiment can contain other components as needed.

以下說明本實施形態之樹脂組成物中所含之各成分。 Each component contained in the resin composition of the present embodiment will be described below.

((A)成分:(甲基)丙烯酸系聚合物) ((A) component: (meth)acrylic polymer)

所謂「(甲基)丙烯酸系聚合物」,是指例如下述聚合物:具有使1種(甲基)丙烯酸系單體進行聚合而得的結構之聚合物(均聚物),該(甲基)丙烯酸系單體的分子內具有1個(甲基)丙烯醯基;具有將2種以上的前述(甲基)丙烯酸系單體組合來使其進行共聚而得的結構之聚合物(共聚物);或具有使前述(甲基)丙烯酸系單體與其它單體進行共聚而得的結構之聚合物(共聚物)。能夠與前述(甲基)丙烯酸系單體進行共聚的單體,可舉例如:分子內具有2個以上的(甲基)丙烯醯基之化合物;分子內具有1個聚合性不飽和鍵且不具有(甲基)丙烯醯基之聚合性化合物(例如(甲基)丙烯腈、苯乙烯、乙酸乙 烯酯及烯類(乙烯、丙烯等));分子內具有2個以上的聚合性不飽和鍵且不具有(甲基)丙烯醯基之聚合性化合物(二乙烯基苯等)等。 The "(meth)acrylic polymer" is, for example, a polymer (homopolymer) having a structure obtained by polymerizing one type of (meth)acrylic monomer, a polymer having a structure in which one or more (meth)acrylic monomers are combined and copolymerized by copolymerization of two or more kinds of the (meth)acrylic monomers (copolymerization) Or a polymer (copolymer) having a structure obtained by copolymerizing the above (meth)acrylic monomer with another monomer. The monomer copolymerizable with the (meth)acrylic monomer may, for example, be a compound having two or more (meth)acrylonium groups in the molecule; one polymerizable unsaturated bond in the molecule and not a polymerizable compound having a (meth) acrylonitrile group (for example, (meth)acrylonitrile, styrene, and ethyl acetate An ester and an olefin (such as ethylene or propylene); a polymerizable compound (divinylbenzene or the like) having two or more polymerizable unsaturated bonds in the molecule and having no (meth) acrylonitrile group.

以(A)成分的總量為基準時,從彈性低而優異之觀點來看,(A)成分以含有1~100質量%的源自(甲基)丙烯酸系單體的結構單元為佳,該(甲基)丙烯酸系單體的分子內具有1個(甲基)丙烯醯基。以(A)成分的總量為基準時,從相溶性優異之觀點來看,(A)成分以含有50~100質量%的源自(甲基)丙烯酸系單體的結構單元較佳,從相溶性及保存安定性更優異之觀點來看,(A)成分以含有70~100質量%的源自(甲基)丙烯酸系單體的結構單元更佳,該(甲基)丙烯酸系單體的分子內具有1個(甲基)丙烯醯基。 When it is based on the total amount of the component (A), the component (A) preferably contains from 1 to 100% by mass of a structural unit derived from a (meth)acrylic monomer, from the viewpoint of low elasticity and excellentness. The (meth)acrylic monomer has one (meth)acryl fluorenyl group in the molecule. When it is based on the total amount of the component (A), the component (A) preferably contains 50 to 100% by mass of a structural unit derived from a (meth)acrylic monomer, from the viewpoint of excellent compatibility. The (A) component is more preferably a structural unit derived from a (meth)acrylic monomer, and the (meth)acrylic monomer is contained in an amount of 70 to 100% by mass in terms of compatibility and storage stability. There is one (meth) acrylonitrile group in the molecule.

從更加提高透明性之觀點來看,(A)成分以具有下述通式(I)、(II)或(III)所示的結構單元為佳。式(II)所示的結構單元,是將式(I)所示的結構單元排除。式(III)所示的結構單元,是將式(I)或(II)所示的結構單元排除。 From the viewpoint of further improving the transparency, the component (A) is preferably a structural unit represented by the following formula (I), (II) or (III). The structural unit represented by the formula (II) excludes the structural unit represented by the formula (I). The structural unit represented by the formula (III) is excluded from the structural unit represented by the formula (I) or (II).

通式(1)中,X表示包含碳數5~22的脂環式烴基之取代基;R1表示氫原子或甲基。 In the formula (1), X represents a substituent containing an alicyclic hydrocarbon group having 5 to 22 carbon atoms; and R 1 represents a hydrogen atom or a methyl group.

通式(II)中,Y表示包含碳數1~10的烴基之取代基,但相當於式(I)的X之取代基除外;R2表示氫原子或甲基。 In the formula (II), Y represents a substituent containing a hydrocarbon group having 1 to 10 carbon atoms, and is not limited to a substituent of X of the formula (I); and R 2 represents a hydrogen atom or a methyl group.

通式(III)中,Z表示包含從由羧基、羥基、酸酐基、胺基、醯胺基、環氧基及腈基所組成之群組中選出之至少一種官能基之基,但相當於式(1)的X或式(II)的Y之取代基除外;R3表示氫原子或甲基。 In the formula (III), Z represents a group containing at least one functional group selected from the group consisting of a carboxyl group, a hydroxyl group, an acid anhydride group, an amine group, a decylamino group, an epoxy group, and a nitrile group, but is equivalent to X of the formula (1) or a substituent of Y of the formula (II); R 3 represents a hydrogen atom or a methyl group.

從更加提高耐熱性之觀點來看,(A)成分以具有通式(I)所示的結構單元為佳。從為了減輕隨著硬化而產生之應力而更加降低硬化物的彈性模數之觀點來看,(A)成分以具有通式(II)所示的結構單元為佳。從更加提高硬化物對被黏著物之阻氣性之觀點來看,以具有通式(III)所示的結構單元為佳。 From the viewpoint of further improving heat resistance, the component (A) is preferably a structural unit represented by the formula (I). From the viewpoint of further reducing the elastic modulus of the cured product in order to reduce the stress generated by the hardening, the component (A) is preferably a structural unit represented by the formula (II). From the viewpoint of further improving the gas barrier properties of the cured product to the adherend, it is preferred to have a structural unit represented by the formula (III).

通式(I)所示的結構單元,亦可稱為源自脂環式單體(能夠獲得式(I)所示的結構單元之單體,以下皆同)之結構單元(源自在與酯基鍵結之部分具有包含碳數 5~22的脂環式烴基之取代基之(甲基)丙烯酸酯之結構單元)。通式(II)所示的結構單元,亦可稱為源自在與酯基鍵結之部分具有包含碳數1~10的烴基之取代基之(甲基)丙烯酸酯之結構單元。通式(III)所示的結構單元,亦可稱為源自含官能基單體(能夠獲得式(III)所示的結構單元之單體,以下皆同)之結構單元(源自在與酯基鍵結之部分具有式(III)的Z所表示的官能基之(甲基)丙烯酸酯的結構單元)。所謂「與酯基鍵結之部分」,是意指包含酯鍵之[Ra-C(=O)-O-Rb]中之Rb之部分,且只要對象的基直接或間接與酯基的氧原子鍵結即可。 The structural unit represented by the formula (I) may also be referred to as a structural unit derived from an alicyclic monomer (a monomer capable of obtaining a structural unit represented by the formula (I), hereinafter the same) (derived from The ester-bonded moiety has a structural unit of a (meth) acrylate containing a substituent of an alicyclic hydrocarbon group having 5 to 22 carbon atoms. The structural unit represented by the formula (II) may also be referred to as a structural unit derived from a (meth) acrylate having a substituent having a hydrocarbon group having 1 to 10 carbon atoms bonded to the ester group. The structural unit represented by the formula (III) may also be referred to as a structural unit derived from a functional group-containing monomer (a monomer capable of obtaining a structural unit represented by the formula (III), the same applies hereinafter). The ester-bonded moiety has a structural unit of a (meth) acrylate of a functional group represented by Z of the formula (III). The "parts bonded to an ester group" means a portion of R b in [R a -C(=O)-OR b ] containing an ester bond, and as long as the group of the object is directly or indirectly bonded to the ester group The oxygen atom can be bonded.

通式(I)中,從耐熱性更優異之觀點來看,碳數5~22的脂環式烴基,以從由環己基、聯環戊基、異冰片基、降冰片基、三環癸基及金剛烷基所組成之群組中選出之至少一種為佳,以三環癸基較佳。 In the general formula (I), from the viewpoint of further excellent heat resistance, an alicyclic hydrocarbon group having 5 to 22 carbon atoms is derived from a cyclohexyl group, a cyclopentyl group, an isobornyl group, a norbornyl group, and a tricyclic ring. At least one selected from the group consisting of a group and an adamantyl group is preferred, and a tricyclic fluorenyl group is preferred.

從彈性低而更優異之觀點來看,通式(II)所示的結構單元,以在與酯基直接鍵結之部分具有碳數1~10的烴基為佳,以在與酯基直接鍵結之部分具有碳數1~10的直鏈狀烴基或分枝狀烴基較佳。其中,從更加降低彈性模數之觀點來看,通式(II)所示的結構單元,以在與酯基直接鍵結之部分具有碳數1~10的分枝狀烴基為佳。從同樣的觀點來看,前述分枝狀烴基,以例如下述通式(IV)所示的結構單元較佳。從更加提高透明性 之觀點來看,R5及R6的烷基之碳數,以1~5為佳,以2~4較佳。 From the viewpoint of low elasticity and more excellent, the structural unit represented by the formula (II) preferably has a hydrocarbon group having 1 to 10 carbon atoms in a portion directly bonded to the ester group, and is directly bonded to the ester group. It is preferred that the knot portion has a linear hydrocarbon group or a branched hydrocarbon group having 1 to 10 carbon atoms. Among them, from the viewpoint of further lowering the modulus of elasticity, the structural unit represented by the formula (II) preferably has a branched hydrocarbon group having 1 to 10 carbon atoms in a portion directly bonded to the ester group. From the same viewpoint, the branched hydrocarbon group is preferably a structural unit represented by the following formula (IV). From the viewpoint of further improving the transparency, the carbon number of the alkyl group of R 5 and R 6 is preferably from 1 to 5, more preferably from 2 to 4.

通式(IV)中,R4表示氫原子或甲基;R5及R6分別獨立地表示直鏈烷基。 In the formula (IV), R 4 represents a hydrogen atom or a methyl group; and R 5 and R 6 each independently represent a linear alkyl group.

通式(III)中,從硬化物之耐熱性更優異之觀點、及更加減少臭氣之觀點來看,(A)成分以具有環氧基為佳。藉此,隨著環氧化物進行開環聚合,阻氣性會更優異。 In the general formula (III), the component (A) preferably has an epoxy group from the viewpoint of further excellent heat resistance of the cured product and further reduction of odor. Thereby, as the epoxide is subjected to ring-opening polymerization, gas barrier properties are more excellent.

前述脂環式單體可舉例如:(甲基)丙烯酸三環[5.2.1.02,6]癸-8-酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸降冰片基甲酯、(甲基)丙烯酸金剛烷酯等。在與酯基鍵結之部分具有包含碳數1~10的烴基之取代基之(甲基)丙烯酸酯,可舉例如:(甲基)丙烯酸烷酯((甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯等)等。前述含官能基單體,可舉例如:(甲基)丙烯酸縮水甘油酯、含羥基(甲基)丙烯酸((甲基)丙烯酸2-羥基甲酯等)、含胺基(甲基)丙烯酸((甲基)丙烯酸二乙胺基乙酯等)等。 The alicyclic monomer may, for example, be a tricyclo[5.sup.1] ( 2,6 ] y-8-ester, a cyclohexyl (meth) acrylate or a norbornyl (meth) acrylate. And adamantyl (meth)acrylate. The (meth) acrylate having a substituent having a hydrocarbon group having 1 to 10 carbon atoms bonded to the ester group may, for example, be an alkyl (meth)acrylate (butyl (meth)acrylate, (A) Base) 2-ethylhexyl acrylate, etc.). Examples of the functional group-containing monomer include glycidyl (meth)acrylate, hydroxyl group-containing (meth)acrylic acid (2-hydroxymethyl (meth)acrylate), and amino group-containing (meth)acrylic acid ( (ethylaminoethyl (meth) acrylate), etc.).

丙烯腈、甲基丙烯腈等氰乙烯化合物(腈系單體),由於有時會與空氣中的水分結合而著色,故以在(A)成分中不使用為佳。換言之,(A)成分,具有含氮 原子基之結構單元之含量,可為(A)成分整體的5質量%以下,亦可為(A)成分整體的3質量%以下,亦可為(A)成分整體的1質量%以下。(A)成分可不含具有含氮原子基之結構單元。 A cyanoethylene compound (nitrile monomer) such as acrylonitrile or methacrylonitrile is colored in combination with moisture in the air, and therefore it is preferably not used in the component (A). In other words, component (A) has nitrogen The content of the structural unit of the atomic group may be 5% by mass or less of the entire component (A), may be 3% by mass or less of the entire component (A), or may be 1% by mass or less of the entire component (A). The component (A) may not contain a structural unit having a nitrogen atom-containing group.

(A)成分,能夠單獨使用1種或組合使用2種以上。(A)成分能夠使用例如藉由下述方法所合成者,但並不限定於此。 The component (A) can be used alone or in combination of two or more. The component (A) can be synthesized, for example, by the following method, but is not limited thereto.

將丙烯酸三環[5.2.1.02,6]癸-8-酯(「FA-513A(日立化成股份有限公司)」)300g、丙烯酸丁酯(BA)350g、甲基丙烯酸丁酯(BMA)300g、甲基丙烯酸縮水甘油酯(GMA)50g、甲基丙烯酸2-乙基己酯(2EHMA)50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)0.45g溶於所得之單體混合物中,而獲得混合液。 300 g of tricyclo [5.2.1.0 2,6 ]癸-8-ester ("FA-513A (Hitachi Kasei Co., Ltd.)"), 350 g of butyl acrylate (BA), and 300 g of butyl methacrylate (BMA) 50 g of glycidyl methacrylate (GMA) and 50 g of 2-ethylhexyl methacrylate (2EHMA) were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 0.45 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid.

在具備攪拌機及冷卻器之5L高壓釜中,加入作為懸浮劑之聚乙烯醇0.04g、離子交換水2000g並攪拌。然後,一面攪拌一面加入上述混合液,並以攪拌轉速250min-1來在氮氣環境中在60℃使其進行聚合5小時、然後在90℃使其進行聚合2小時,而獲得樹脂粒子。將此樹脂粒子水洗、脫水及乾燥,藉此即能夠獲得(A)成分。 Into a 5 L autoclave equipped with a stirrer and a cooler, 0.04 g of polyvinyl alcohol as a suspending agent and 2000 g of ion-exchanged water were added and stirred. Then, the mixed liquid was added while stirring, and polymerization was carried out at 60 ° C for 5 hours in a nitrogen atmosphere at a stirring speed of 250 min -1 , and then polymerization was carried out at 90 ° C for 2 hours to obtain resin particles. The resin particles are washed with water, dehydrated, and dried, whereby the component (A) can be obtained.

(A)成分中,各單體(能夠獲得(A)成分的結構單元之單體)之混合比例較佳為下述比例:以使能夠獲得(A)成分的結構單元之單體的總質量份成為100質量 份之方式將脂環式單體5~94.5質量份、在與酯基鍵結之部分具有包含碳數1~10的烴基之取代基之(甲基)丙烯酸酯5~70質量份、含官能基單體0.5~30質量份、以及能夠與此等進行共聚的單體0~90質量份混合。 In the component (A), the mixing ratio of each monomer (the monomer capable of obtaining the structural unit of the component (A)) is preferably a ratio such that the total mass of the monomer of the structural unit capable of obtaining the component (A) is obtained. Become 100 quality In the manner of 5 to 94.5 parts by mass of the alicyclic monomer, 5 to 70 parts by mass of the (meth) acrylate having a substituent of a hydrocarbon group having 1 to 10 carbon atoms bonded to the ester group, and a functional group The base monomer is mixed in an amount of 0.5 to 30 parts by mass and 0 to 90 parts by mass of the monomer copolymerizable therewith.

(A)成分中,相對於能夠獲得(A)成分的結構單元之單體100質量份,脂環式單體(能夠獲得式(I)所示的結構單元之單體)之含量,以5~94.5質量份為佳,從更加提高吸濕性及機械強度之觀點來看,以10~80質量份較佳。若脂環式單體之含量為5質量份以上,則能夠更加提高吸濕性。若前述含量為94.5質量份以下,則能夠更加提高機械強度。 In the component (A), the content of the alicyclic monomer (the monomer capable of obtaining the structural unit represented by the formula (I)) is 5 parts by mass based on 100 parts by mass of the monomer capable of obtaining the structural unit of the component (A). It is preferably 9 to 9 parts by mass, and more preferably 10 to 80 parts by mass from the viewpoint of further improving moisture absorption and mechanical strength. When the content of the alicyclic monomer is 5 parts by mass or more, the hygroscopicity can be further improved. When the content is 94.5 parts by mass or less, the mechanical strength can be further improved.

(A)成分中,相對於能夠獲得(A)成分的結構單元之單體100質量份,在與酯基鍵結之部分具有包含碳數1~10的烴基之取代基之(甲基)丙烯酸酯(能夠獲得式(II)所示的結構單元之單體)之含量,以5~70質量份為佳,從更加提高耐電蝕性之觀點及更加降低彈性模數之觀點來看,以15~65質量份較佳。若在與酯基鍵結之部分具有包含碳數1~10的烴基之取代基之(甲基)丙烯酸酯之含量為5質量份以上,則能夠更加提高耐電蝕性。若前述含量為70質量份以下,則能夠充分提高玻璃轉移溫度。 In the component (A), (meth)acrylic acid having a substituent having a hydrocarbon group having 1 to 10 carbon atoms in a portion bonded to the ester group with respect to 100 parts by mass of the monomer capable of obtaining the structural unit of the component (A) The content of the ester (the monomer capable of obtaining the structural unit represented by the formula (II)) is preferably from 5 to 70 parts by mass, and from the viewpoint of further improving the electric corrosion resistance and further reducing the elastic modulus, ~65 parts by mass is preferred. When the content of the (meth) acrylate having a substituent having a hydrocarbon group having 1 to 10 carbon atoms in the portion bonded to the ester group is 5 parts by mass or more, the electrolytic corrosion resistance can be further improved. When the content is 70 parts by mass or less, the glass transition temperature can be sufficiently increased.

(A)成分中,相對於能夠獲得(A)成分的結構單元之單體100質量份,含官能基單體(能夠獲得式 (III)所示之結構單元之單體)之含量,以0.5~30質量份為佳,以1~20質量份較佳。若含官能基單體之含量為0.5質量份以上,則能夠更加提高黏著性及強度。若前述含量為30質量份以下,則在進行共聚時不容易產生交聯反應,並且能夠提高保存安定性。 In the component (A), the functional group-containing monomer is contained in an amount of 100 parts by mass based on the monomer capable of obtaining the structural unit of the component (A). The content of the monomer of the structural unit shown in (III) is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass. When the content of the functional group-containing monomer is 0.5 parts by mass or more, the adhesion and strength can be further improved. When the content is 30 parts by mass or less, the crosslinking reaction is less likely to occur at the time of copolymerization, and the storage stability can be improved.

從更加提高透明性之觀點來看,(A)成分的重量平均分子量(Mw),以100,000~1,000,000為佳,以100,000~800,000較佳。重量平均分子量在此範圍內,即能夠容易將樹脂組成物成形為薄膜形狀,並且容易將發光元件或受光元件(例如基板上所設置之發光元件或受光元件的上部)密封。其中,從更加提高薄膜的處理性之觀點來看,(A)成分的重量平均分子量,以150,000~750,000較佳。特別是,在提高發送元件或受光元件的填埋性的觀點上,(A)成分的重量平均分子量的上限值,可為600,000、500,000或400,000。 From the viewpoint of further improving the transparency, the weight average molecular weight (Mw) of the component (A) is preferably from 100,000 to 1,000,000, more preferably from 100,000 to 800,000. The weight average molecular weight is within this range, that is, the resin composition can be easily formed into a film shape, and the light-emitting element or the light-receiving element (for example, the light-emitting element or the upper portion of the light-receiving element provided on the substrate) can be easily sealed. Among them, from the viewpoint of further improving the handleability of the film, the weight average molecular weight of the component (A) is preferably from 150,000 to 750,000. In particular, the upper limit of the weight average molecular weight of the component (A) may be 600,000, 500,000 or 400,000 from the viewpoint of improving the filling property of the transmitting element or the light receiving element.

上述重量平均分子量(Mw)是以下述方式測定。上述重量平均分子量是以下述方式求出:使用四氫呋喃(THF)來作為溶析液,藉由凝膠滲透層析(GPC)法來進行測定,並以標準聚苯乙烯來換算。上述GPC法的詳細內容是如下所述。 The above weight average molecular weight (Mw) was measured in the following manner. The weight average molecular weight was determined by using a tetrahydrofuran (THF) as a solution and measuring by a gel permeation chromatography (GPC) method, and converting it into standard polystyrene. The details of the above GPC method are as follows.

‧裝置名:HLC-8220GPC(製品名,TOSOH股份有限公司製) ‧Device name: HLC-8220GPC (product name, manufactured by TOSOH Co., Ltd.)

‧管柱:Gelpack R-420、R-430、R-440(製品名,日立化成股份有限公司製) ‧Tube: Gelpack R-420, R-430, R-440 (product name, manufactured by Hitachi Chemical Co., Ltd.)

‧偵測器:折射率(RI)偵測器 ‧Detector: Refractive Index (RI) Detector

‧管柱溫度:40℃ ‧column temperature: 40 ° C

‧溶析液:四氫呋喃(THF) ‧Solution: tetrahydrofuran (THF)

‧流速:1mL/分鐘 ‧ Flow rate: 1mL / minute

‧標準物質:聚苯乙烯 ‧Standard material: polystyrene

(A)成分的市售物可舉例如:HTR-860P-3(Mw=700,000~900,000,Nagase ChemteX股份有限公司製)。 The commercially available product of the component (A) is, for example, HTR-860P-3 (Mw = 700,000 to 900,000, manufactured by Nagase ChemteX Co., Ltd.).

((B)成分:聚合性化合物) ((B) component: polymerizable compound)

所謂「聚合性化合物」,只要為能夠進行聚合的化合物,則無特別限制,可舉例如:光聚合性化合物、熱聚合性化合物等。光聚合性化合物可舉例如:具有至少一個不飽和鍵之化合物等。 The "polymerizable compound" is not particularly limited as long as it is a compound capable of being polymerized, and examples thereof include a photopolymerizable compound and a thermally polymerizable compound. The photopolymerizable compound may, for example, be a compound having at least one unsaturated bond or the like.

本實施形態之樹脂組成物,含有(甲基)丙烯酸系改質矽氧烷化合物來作為聚合性化合物。(甲基)丙烯酸系改質矽氧烷化合物,能夠使用(甲基)丙烯酸系改質矽氧烷寡聚物。(甲基)丙烯酸系改質矽氧烷寡聚物,亦能夠稱為具有(甲基)丙烯醯基之矽氧烷寡聚物。藉由使用(甲基)丙烯酸系改質矽氧烷寡聚物,即能夠提高與(A)成分間之相溶性並提高透明性及耐熱性。前述矽氧烷寡聚物,亦可為倍半矽氧烷。前述(甲基)丙烯酸系改 質矽氧烷寡聚物,能夠單獨使用1種或組合使用2種以上。 The resin composition of the present embodiment contains a (meth)acrylic modified naphthenic compound as a polymerizable compound. As the (meth)acrylic modified siloxane derivative, a (meth)acrylic modified methoxy olefin oligomer can be used. The (meth)acrylic modified methoxy olefin oligomer can also be referred to as a methoxy olefin oligomer having a (meth) acrylonitrile group. By using a (meth)acrylic modified siloxane oligomer, the compatibility with the component (A) can be improved, and transparency and heat resistance can be improved. The aforementioned alkoxysilane oligomer may also be a sesquioxane. The aforementioned (meth)acrylic acid reform The oxime oxime oligomer can be used alone or in combination of two or more.

本說明書中,「寡聚物」應理解為是為了使分子量容易與「聚合物」區分而使用。所謂「寡聚物」,是意指重量平均分子量(Mw)為1,000以上且10,000以下的化合物。所謂「聚合物」,是意指Mw為超過10,000的高分子量的化合物。 In the present specification, "oligomer" is understood to mean that the molecular weight is easily distinguished from the "polymer". The "oligomer" means a compound having a weight average molecular weight (Mw) of 1,000 or more and 10,000 or less. The term "polymer" means a high molecular weight compound having a Mw of more than 10,000.

前述(甲基)丙烯酸系改質矽氧烷寡聚物的重量平均分子量之上限值,以未達10,000為佳,以9,000以下較佳,以8,000以下更佳。前述重量平均分子量之下限值,以1,000以上為佳,以2,000以上較佳,以3,000以上更佳。重量平均分子量在此等範圍內,即能夠提高與(A)成分間之相溶性,而透明性更優異。 The upper limit of the weight average molecular weight of the (meth)acrylic modified alkoxysilane oligomer is preferably less than 10,000, more preferably 9,000 or less, still more preferably 8,000 or less. The lower limit of the weight average molecular weight is preferably 1,000 or more, more preferably 2,000 or more, and still more preferably 3,000 or more. When the weight average molecular weight is within these ranges, the compatibility with the component (A) can be improved, and the transparency is further improved.

從更加提高硬化物之硬度之觀點來看,前述(甲基)丙烯酸系改質矽氧烷寡聚物,以具有下述通式(1)所示之結構為佳。前述(甲基)丙烯酸系改質矽氧烷寡聚物可具有羥基,該羥基是氫原子與式(1)中的氧原子鍵結而形成。前述(甲基)丙烯酸系改質矽氧烷寡聚物亦可具有烷氧基,該烷氧基是烷基(例如碳數1~4的烷基)與式(1)中的氧原子鍵結而形成。 From the viewpoint of further increasing the hardness of the cured product, the (meth)acrylic modified alkoxysilane oligomer preferably has a structure represented by the following formula (1). The (meth)acryl-based modified methoxy olefin oligomer may have a hydroxyl group which is formed by bonding a hydrogen atom to an oxygen atom in the formula (1). The (meth)acrylic modified siloxane oxide oligomer may have an alkoxy group which is an alkyl group (for example, an alkyl group having 1 to 4 carbon atoms) and an oxygen atom bond in the formula (1). Formed by the knot.

式(1)中,R表示烷基、下述通式(1a)所示之基(具有(甲基)丙烯醯基之基)、或下述通式(1b)所示之基(具有氧雜環丁烷基之基);烷基可舉例如碳數1~6的烷基。 In the formula (1), R represents an alkyl group, a group represented by the following formula (1a) (a group having a (meth)acrylinyl group), or a group represented by the following formula (1b) (having oxygen) The alkyl group of the heterocyclobutane group; the alkyl group may, for example, be an alkyl group having 1 to 6 carbon atoms.

式(1a)中,R1a表示氫原子或甲基;m1表示0~20。 In the formula (1a), R 1a represents a hydrogen atom or a methyl group; and m1 represents 0 to 20.

式(1b)中,m2表示0~20。 In the formula (1b), m2 represents 0 to 20.

m1及m2表示結構單元之結構單元數。因此,m1及m2,在單一個基中是表示整數值,在複數種基的集合體中是表示平均值之有理數。從即使硬化時間短仍能夠更加提高硬度之觀點來看,式(1a)及式(1b)中,m1及m2可分別獨立地為15以下或10以下。從 長期保存安定性優異之觀點來看,m1及m2可分別獨立地為1以上或2以上。 M1 and m2 represent the number of structural units of the structural unit. Therefore, m1 and m2 represent integer values in a single base, and are rational numbers representing average values in a plurality of sets of bases. In the formula (1a) and the formula (1b), m1 and m2 may be independently 15 or less or 10 or less, from the viewpoint of further improving the hardness even if the curing time is short. From From the viewpoint of excellent long-term storage stability, m1 and m2 may be independently 1 or more or 2 or more.

從更加提高硬化物之色相及透明性之觀點來看,式(1)中,R可為式(1a)所示之基。從更加提高硬度之觀點來看,式(1)中,R可為式(1b)所示之基。 From the viewpoint of further improving the hue and transparency of the cured product, in the formula (1), R may be a group represented by the formula (1a). From the viewpoint of further increasing the hardness, in the formula (1), R may be a group represented by the formula (1b).

從更加提高交聯密度而更加提高硬化物之硬度之觀點來看,前述(甲基)丙烯酸系改質矽氧烷寡聚物中,(甲基)丙烯醯基的數目,可為3以上或10以上。前述(甲基)丙烯醯基的數目,可為5000以下或3000以下。 From the viewpoint of further increasing the crosslinking density and further increasing the hardness of the cured product, the number of (meth)acrylonitrile groups in the (meth)acrylic modified alkoxysilane oligomer may be 3 or more. 10 or more. The number of the aforementioned (meth) acrylonitrile groups may be 5,000 or less or 3,000 or less.

從長期保存安定性優異之觀點來看,前述(甲基)丙烯酸系改質矽氧烷寡聚物中,與矽原子鍵結之烷氧基及羥基的合計數目,以每1個矽原子的平均個數計,可為2個以下、1.5個以下、1個以下或0.5個以下。 From the viewpoint of excellent long-term storage stability, the total number of alkoxy groups and hydroxyl groups bonded to a ruthenium atom in the (meth)acrylic modified siloxane oxide oligomer is one atom per atom. The average number may be two or less, 1.5 or less, one or less, or 0.5 or less.

前述(甲基)丙烯酸系改質矽氧烷寡聚物,其對水之接觸角,可為60°~100°,亦可為55°~95°,亦可為60°~90°。(B)成分包含接觸角在此等範圍內之(甲基)丙烯酸系改質矽氧烷化合物,即能夠更加提高與(A)成分間之相溶性,而透明性及耐熱性更優異。特別是,當(A)成分的重量平均分子量為100,000~800,000時,(甲基)丙烯酸系改質矽氧烷寡聚物對水之接觸角在上述範圍內,即能夠更加提高透明性及耐熱性。 The (meth)acrylic modified alkoxysilane oligomer may have a contact angle with respect to water of 60° to 100°, may be 55° to 95°, or may be 60° to 90°. The component (B) contains a (meth)acrylic modified siloxane compound having a contact angle within such a range, that is, the compatibility with the component (A) can be further improved, and the transparency and heat resistance are further improved. In particular, when the weight average molecular weight of the component (A) is from 100,000 to 800,000, the contact angle of the (meth)acrylic modified alkoxysilane oligomer to water is within the above range, that is, the transparency and heat resistance can be further improved. Sex.

(甲基)丙烯酸系改質矽氧烷寡聚物對水之接觸角,是意指使用接觸角測定裝置(例如「DropMaster500(協和界面科學股份有限公司)」)來進行測定而得之值。更具體而言,接觸角能夠以下述方式獲得:將(甲基)丙烯酸系改質矽氧烷寡聚物與聚合起始劑(LUCIRIN TPO)(相對於(甲基)丙烯酸系改質矽氧烷寡聚物為1質量%)混合,並以曝光量4000mJ/cm2來照光,而獲得硬化物。對於所得的硬化物,將純水的液量設為1μL,從滴入經過500msec後之水滴形狀來測定接觸角。此外,將滴入經過500msec後之值測定5次,將5次測定結果中之除了最大值及最小值以外之3個值平均。 The contact angle of the (meth)acrylic modified siloxane oligomer to water is a value obtained by measuring using a contact angle measuring device (for example, "DropMaster 500"). More specifically, the contact angle can be obtained by: (meth)acrylic modified methoxy olefin oligomer and polymerization initiator (LUCIRIN TPO) (relative to (meth)acrylic modified oxime The alkane oligomer was mixed at 1% by mass and irradiated with an exposure amount of 4000 mJ/cm 2 to obtain a cured product. With respect to the obtained cured product, the liquid amount of pure water was set to 1 μL, and the contact angle was measured from the shape of water droplets after dropping for 500 msec. Further, the value after the dropping of 500 msec was measured five times, and three values other than the maximum value and the minimum value among the five measurement results were averaged.

前述(甲基)丙烯酸系改質矽氧烷寡聚物,可具有(甲基)丙烯醯基和烷氧基。藉此,能夠更加提高與(A)成分間之相溶性,而透明性更優異。 The (meth)acryl-based modified methoxy olefin oligomer may have a (meth) acrylonitrile group and an alkoxy group. Thereby, the compatibility with the component (A) can be further improved, and the transparency is further improved.

相對於(B)成分100質量份,前述(甲基)丙烯酸系改質矽氧烷寡聚物之含量,以1~99質量份為佳,以5~95質量份較佳。含量在此等範圍內,即能夠更加提高與(A)成分間之相溶性,而透明性更優異。 The content of the (meth)acrylic modified alkoxysilane oligomer is preferably from 1 to 99 parts by mass, and preferably from 5 to 95 parts by mass, per 100 parts by mass of the component (B). When the content is within these ranges, the compatibility with the component (A) can be further improved, and the transparency is further improved.

相對於(A)成分100質量份,前述(甲基)丙烯酸系改質矽氧烷寡聚物之含量,可為3~45質量份、5~42質量份、或10~40質量份。前述含量為3質量份以上,有能夠更加提高透明性之傾向。前述含量為45質量份以下,即能夠更加抑制發生初期龜裂之情形。 The content of the (meth)acrylic modified alkoxysilane oligomer may be 3 to 45 parts by mass, 5 to 42 parts by mass, or 10 to 40 parts by mass based on 100 parts by mass of the component (A). When the content is 3 parts by mass or more, the transparency tends to be further improved. When the content is 45 parts by mass or less, it is possible to further suppress the occurrence of initial cracking.

(B)成分,能夠包含前述(甲基)丙烯酸系改質矽氧烷寡聚物以外之聚合性化合物。這樣的聚合性化合物可舉例如:矽烷化合物、(甲基)丙烯酸系化合物(相當於矽烷化合物之化合物除外)等。其中,從與(A)成分間之相溶性更優異之觀點來看,以矽烷化合物為佳。 The component (B) can contain a polymerizable compound other than the above (meth)acrylic modified siloxane oligomer. Examples of such a polymerizable compound include a decane compound and a (meth)acrylic compound (excluding a compound corresponding to a decane compound). Among them, a decane compound is preferred from the viewpoint of being more excellent in compatibility with the component (A).

前述(甲基)丙烯酸系改質矽氧烷寡聚物以外之聚合性化合物,能夠使用矽烷化合物。樹脂組成物含有矽烷化合物,即能夠更加提高使樹脂組成物硬化而得的硬化物與被黏著面間之黏著性。 A decane compound can be used as the polymerizable compound other than the (meth)acrylic modified alkoxysilane oligomer. The resin composition contains a decane compound, that is, it is possible to further improve the adhesion between the cured product obtained by curing the resin composition and the surface to be adhered.

矽烷化合物可舉例如:具有環氧基之化合物、咪唑矽烷化合物、具有(甲基)丙烯醯基之矽烷化合物、具有脲基之矽烷化合物、具有乙烯基之矽烷化合物、尿素丙基三乙氧基矽烷、矽烷二醇化合物、矽烷醇化合物、矽烷三醇化合物、1,4-雙(三羥基矽烷基)苯、1,4-雙(烷基二羥基矽烷基)苯、1,4-雙(二烷基羥基矽烷基)苯等。具有環氧基之矽烷化合物,能夠使用例如下述通式(3)所示之化合物。 The decane compound may, for example, be a compound having an epoxy group, an imidazolium compound, a decane compound having a (meth) acrylonitrile group, a decane compound having a ureido group, a decane compound having a vinyl group, or a urea propyl triethoxy group. Decane, decanediol compound, stanol compound, decane triol compound, 1,4-bis(trihydroxydecyl)benzene, 1,4-bis(alkyldihydroxydecyl)benzene, 1,4-double ( Dialkyl hydroxy fluorenyl) benzene and the like. As the decane compound having an epoxy group, for example, a compound represented by the following formula (3) can be used.

通式(3)中,R7表示2價基,R8表示1價基;同一分子中之複數個R8彼此可相同或不同。 In the formula (3), R 7 represents a divalent group, and R 8 represents a monovalent group; and a plurality of R 8 in the same molecule may be the same or different from each other.

通式(3)中,從更加提高與基板間之黏著性之觀點來看,R7以-(CH2)n-(n=1~10的整數)所 示之直鏈伸烷基為佳。從更加提高感度及解析度之觀點來看,R8以烷氧基或烷氧基烷基為佳。其中,特別是從價格便宜而容易取得且能夠更加提高對基板的密合性之觀點來看,R8以烷氧基特佳。烷氧基可舉例如:甲氧基、乙氧基等。具有烷氧基之矽烷化合物可舉例如:縮水甘油氧基丙基三烷氧基矽烷(3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷等)。 In the general formula (3), R 7 is preferably a linear alkyl group represented by -(CH 2 ) n - (n = 1 to 10) from the viewpoint of further improving the adhesion to the substrate. . From the viewpoint of further improving sensitivity and resolution, R 8 is preferably an alkoxy group or an alkoxyalkyl group. Among them, R 8 is particularly preferable as an alkoxy group from the viewpoint of being inexpensive and easily available, and further improving the adhesion to the substrate. The alkoxy group may, for example, be a methoxy group or an ethoxy group. Examples of the decane compound having an alkoxy group include glycidoxypropyl trialkoxy decane (3-glycidoxypropyltrimethoxydecane, 3-glycidoxypropyltriethoxydecane, etc.). ).

具有(甲基)丙烯醯基之矽烷化合物可舉例如:(甲基)丙烯醯氧基三烷氧基矽烷(3-(甲基)丙烯醯氧基三甲氧基矽烷等)。 The decane compound having a (meth) acrylonitrile group may, for example, be (meth) propylene decyloxytrialkoxy decane (3-(methyl) propylene decyloxytrimethoxy decane).

前述矽烷化合物,能夠單獨使用1種或組合使用2種以上。 The decane compound may be used alone or in combination of two or more.

相對於(A)成分100質量份,前述矽烷化合物之含量以未達40質量份為佳。前述含量未達40質量份,即能夠更加抑制發生初期龜裂之情形。其中,以0.1~35質量份為佳,以0.3~30質量份較佳,以0.5~25質量份更佳。該含量在上述範圍內,即能夠一面抑制白濁,一面更加提高對基材之密合性及硬化物之硬度。 The content of the aforementioned decane compound is preferably less than 40 parts by mass based on 100 parts by mass of the component (A). When the content is less than 40 parts by mass, it is possible to further suppress the occurrence of initial cracking. Among them, 0.1 to 35 parts by mass, preferably 0.3 to 30 parts by mass, more preferably 0.5 to 25 parts by mass. When the content is within the above range, the adhesion to the substrate and the hardness of the cured product can be further improved while suppressing white turbidity.

前述(甲基)丙烯酸系改質矽氧烷化合物及前述矽烷化合物以外之聚合性化合物,能夠使用(甲基)丙烯酸系化合物。前述(甲基)丙烯酸系化合物,能夠單獨使用1種或組合使用2種以上。 A (meth)acrylic compound can be used as the polymerizable compound other than the (meth)acrylic modified hafnoxy compound and the above decane compound. The above-mentioned (meth)acrylic compound can be used alone or in combination of two or more.

(甲基)丙烯酸系化合物,以多官能(甲基)丙烯酸系化合物。樹脂組成物含有前述多官能(甲基)丙烯酸系化合物,即能夠更加提高硬化物之硬度。所謂「多官能(甲基)丙烯酸系化合物」,只要具有2個以上的(甲基)丙烯醯基,則無特別限制。可舉例如:具有脂環式骨架之(甲基)丙烯酸系化合物、具有脂肪族骨架之(甲基)丙烯酸系化合物、具有官能基之(甲基)丙烯酸系化合物等。具有官能基之(甲基)丙烯酸系化合物中,「官能基」可舉例如:羥基、羧基、胺基等。 A (meth)acrylic compound is a polyfunctional (meth)acrylic compound. The resin composition contains the above-mentioned polyfunctional (meth)acrylic compound, that is, the hardness of the cured product can be further enhanced. The "polyfunctional (meth)acrylic compound" is not particularly limited as long as it has two or more (meth)acrylonitrile groups. For example, a (meth)acrylic compound having an alicyclic skeleton, a (meth)acrylic compound having an aliphatic skeleton, a (meth)acrylic compound having a functional group, and the like can be given. In the (meth)acrylic compound having a functional group, the "functional group" may, for example, be a hydroxyl group, a carboxyl group or an amine group.

具有脂環式骨架之(甲基)丙烯酸系化合物可舉例如:環己烷-1,4-二甲醇二(甲基)丙烯酸酯、環己烷-1,3-二甲醇二(甲基)丙烯酸酯、二(甲基)丙烯酸三環癸烷二羥甲酯(例如「KAYARAD R-684(日本化藥股份有限公司)」)、三環癸烷二甲醇二(甲基)丙烯酸酯(例如「A-DCP(新中村化學工業股份有限公司)」)、新戊二醇二(甲基)丙烯酸酯、(聚)環氧乙烷改質新戊二醇二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯等。 The (meth)acrylic compound having an alicyclic skeleton may, for example, be cyclohexane-1,4-dimethanol di(meth)acrylate or cyclohexane-1,3-dimethanol di(methyl). Acrylate, tricyclodecane dihydroxymethyl (meth)acrylate (for example, "KAYARAD R-684 (Japan Chemical Co., Ltd.)"), tricyclodecane dimethanol di(meth)acrylate (for example) "A-DCP (Xinzhongcun Chemical Industry Co., Ltd.)"), neopentyl glycol di(meth)acrylate, (poly)ethylene oxide modified neopentyl glycol di(meth)acrylate, hydroxyl Trimethylacetic acid neopentyl glycol di(meth)acrylate and the like.

從更加提高硬化物之穿透率之觀點來看,具有脂環式骨架之(甲基)丙烯酸系化合物之中,以從由二噁烷二醇二(甲基)丙烯酸酯及三環癸烷二甲醇二(甲基)丙烯酸酯所組成之群組中選出之至少一種為佳,以從由二噁烷二醇二丙烯酸酯或三環癸烷二甲醇二丙烯酸酯較佳。 From the viewpoint of further increasing the transmittance of the cured product, among the (meth)acrylic compounds having an alicyclic skeleton, the di(meth)acrylate and tricyclodecane are derived from dioxanediol. Preferably, at least one selected from the group consisting of dimethanol di(meth)acrylate is preferred from dioxanediol diacrylate or tricyclodecane dimethanol diacrylate.

具有脂肪族骨架之(甲基)丙烯酸系化合物可舉例如:(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸硬脂酯、1,6-己二醇(甲基)丙烯酸酯、壬二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等。其中,從更加提高硬化物之穿透率之觀點來看,以從由(甲基)丙烯酸異硬脂酯及(甲基)丙烯酸月桂酯所組成之群組中選出之至少一種為佳。此外,從更加提高硬化物之硬度之觀點來看,以從由壬二醇二(甲基)丙烯酸酯及二季戊四醇六(甲基)丙烯酸酯所組成之群組中選出之至少一種為佳,以從由壬二醇二丙烯酸酯及二季戊四醇六丙烯酸酯所組成之群組中選出之至少一種較佳,以二季戊四醇六丙烯酸酯更佳。 Examples of the (meth)acrylic compound having an aliphatic skeleton include isostearyl (meth)acrylate, lauryl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and (methyl). Isodecyl acrylate, stearyl (meth) acrylate, 1,6-hexanediol (meth) acrylate, decanediol di(meth) acrylate, dipentaerythritol hexa (meth) acrylate, and the like. Among them, at least one selected from the group consisting of isostearyl (meth)acrylate and lauryl (meth)acrylate is preferred from the viewpoint of further increasing the transmittance of the cured product. Further, from the viewpoint of further increasing the hardness of the cured product, it is preferred to select at least one selected from the group consisting of decanediol di(meth)acrylate and dipentaerythritol hexa(meth)acrylate. It is preferable to use at least one selected from the group consisting of decanediol diacrylate and dipentaerythritol hexaacrylate, and dipentaerythritol hexaacrylate is more preferable.

具有官能基之(甲基)丙烯酸系化合物可舉例如:二(甲基)丙烯酸2-羥基乙酯、二(甲基)丙烯酸2-羥基丙酯、二(甲基)丙烯酸2-羥基丁酯、二(甲基)丙烯酸2-羥基-3-苯氧基丙酯、二(甲基)丙烯酸二乙胺基乙酯、二(甲基)丙烯酸二甲胺基甲酯等。 The (meth)acrylic compound having a functional group may, for example, be 2-hydroxyethyl bis(meth)acrylate, 2-hydroxypropyl bis(meth)acrylate, or 2-hydroxybutyl bis(meth)acrylate. And 2-hydroxy-3-phenoxypropyl bis(meth)acrylate, diethylaminoethyl bis(meth)acrylate, dimethylaminomethyl bis(meth)acrylate, and the like.

相對於(A)成分100質量份,多官能(甲基)丙烯酸系化合物之含量,以未達10質量份為佳。其中,以1~9質量份較佳,以2~8質量份更佳,以3~7質量份特佳。該含量在上述範圍內,即能夠容易抑制耐熱性降低,並且提高硬化物之硬度,而能夠更加抑制起泡。 The content of the polyfunctional (meth)acrylic compound is preferably less than 10 parts by mass based on 100 parts by mass of the component (A). Among them, it is preferably 1 to 9 parts by mass, more preferably 2 to 8 parts by mass, and particularly preferably 3 to 7 parts by mass. When the content is within the above range, the heat resistance can be easily suppressed from being lowered, and the hardness of the cured product can be increased, and foaming can be further suppressed.

相對於(A)成分100質量份,(B)成分之含量,以1~49質量份為佳。含量在此範圍內,即能夠更加提高透明性,且能夠提高硬化後之硬度。其中,以5~45質量份較佳,以10~40質量份更佳。該含量在上述範圍內,即能夠使製作成薄膜時處理性更良好,未硬化之樹脂組成物之流動性優異,而能夠容易將發光元件或受光元件(例如基板上所設置之發光元件或受光元件之上部)密封。此外,能夠容易防止硬化物起泡、變混濁、著色及龜裂。 The content of the component (B) is preferably from 1 to 49 parts by mass based on 100 parts by mass of the component (A). When the content is within this range, the transparency can be further improved, and the hardness after hardening can be improved. Among them, it is preferably 5 to 45 parts by mass, more preferably 10 to 40 parts by mass. When the content is in the above range, the handleability can be further improved when the film is formed, and the fluidity of the uncured resin composition is excellent, and the light-emitting element or the light-receiving element (for example, the light-emitting element or the light-receiving element provided on the substrate can be easily formed). The upper part of the component is sealed. Further, it is possible to easily prevent foaming, turbidity, coloring, and cracking of the cured product.

((C)成分:聚合起始劑) ((C) component: polymerization initiator)

聚合起始劑可調配:(C1)光聚合起始劑(以下視情況來稱為「(C1)成分」)及/或(C2)熱聚合起始劑(以下視情況來稱為「(C2)成分」)。所謂「調配」,亦能夠稱為在樹脂組成物中「含有」。藉此,不僅能夠設計為熱硬化系,亦能夠設計為光硬化系,例如採用曝光步驟,習知矽氧材料的一次硬化需要30分鐘左右、二次硬化需要4小時,相對於像這樣硬化時間較長的習知矽氧材料,本實施形態之樹脂組成物,能夠謀求硬化時間縮短。惟,當期望在短時間內硬化時,以僅使用(C1)成分為佳。 The polymerization initiator can be formulated with: (C1) photopolymerization initiator (hereinafter referred to as "(C1) component") and/or (C2) thermal polymerization initiator (hereinafter referred to as "(C2) )ingredient"). The term "mixing" can also be referred to as "containing" in the resin composition. Therefore, it can be designed not only as a thermosetting system but also as a photocuring system. For example, an exposure step is used. It is known that the primary hardening of the oxygen-containing material takes about 30 minutes, and the secondary hardening takes 4 hours. The long-known conventional oxygen-absorbing material and the resin composition of this embodiment can shorten the hardening time. However, when it is desired to harden in a short time, it is preferable to use only the (C1) component.

(C)成分可為自由基聚合起始劑。例如:(C1)成分可為光自由基聚合起始劑。光自由基聚合起始劑,只要會因照光而產生游離自由基,則無特別限制。 (C2)成分可為熱自由基聚合起始劑。熱自由基聚合起始劑,只要會因加熱而產生游離自由基,則無特別限制。 The component (C) may be a radical polymerization initiator. For example, the (C1) component may be a photoradical polymerization initiator. The photoradical polymerization initiator is not particularly limited as long as free radicals are generated by irradiation. The (C2) component may be a thermal radical polymerization initiator. The thermal radical polymerization initiator is not particularly limited as long as it generates free radicals by heating.

(C1)成分可舉例如:醯基氧化膦、肟(oxime)酯類、芳香族酮類、醌類、安息香醚化合物、苯偶醯衍生物、2,4,5-三芳基咪唑二聚物、吖啶衍生物、香豆素系衍生物、N-苯基甘胺酸、N-苯基甘胺酸衍生物等。(C1)成分可藉由慣用方法來合成,亦可取得市售物。 The (C1) component may, for example, be a fluorenylphosphine oxide, an oxime ester, an aromatic ketone, an anthracene, a benzoin ether compound, a benzoin derivative, or a 2,4,5-triarylimidazole dimer. , acridine derivatives, coumarin derivatives, N-phenylglycine, N-phenylglycine derivatives, and the like. The component (C1) can be synthesized by a conventional method, and a commercially available product can also be obtained.

此等中,從提高光硬化性之觀點、高感度化之觀點、及硬化物(硬化膜等)之透明性更優異之觀點來看,(C1)成分以從由醯基氧化膦及肟酯類所組成之群組中選出之至少一種為佳。從提高保存安定性之觀點來看,(C1)成分以從由醯基氧化膦及芳香族酮所組成之群組中選出之至少一種為佳。(C1)成分能夠單獨使用1種或組合使用2種以上。 Among these, from the viewpoint of improving photocurability, high sensitivity, and transparency of a cured product (cured film or the like), the (C1) component is derived from fluorenylphosphine oxide and oxime ester. At least one selected from the group consisting of classes is preferred. From the viewpoint of improving storage stability, the component (C1) is preferably at least one selected from the group consisting of fluorenylphosphine oxide and aromatic ketone. The component (C1) can be used alone or in combination of two or more.

[醯基氧化膦] [醯-based phosphine oxide]

醯基氧化膦可舉例如:雙(2,4,6-三甲基苯甲醯基)苯基氧化膦(例如「IRGACURE-819(BASF公司製)」)、2,4,6-三甲基苯甲醯基二苯基氧化膦(例如「LUCIRIN TPO(BASF公司製)」)等。 The fluorenylphosphine oxide may, for example, be bis(2,4,6-trimethylbenzylidene)phenylphosphine oxide (for example, "IRGACURE-819 (manufactured by BASF)"), 2,4,6-trimethyl Benzobenzyldiphenylphosphine oxide (for example, "LUCIRIN TPO (manufactured by BASF Corporation)").

[肟酯類] [肟 esters]

肟酯類可舉例如:1,2-辛二酮-1-[4-(苯硫基)苯基-2-(O-苯甲醯肟)](例如「IRGACURE-OXE01(BASF公司)」)、1-[9-乙基-6-(2-甲基苯甲 醯基)-9H-咔唑-3-基]乙酮-1-(O-乙醯肟)(例如「IRGACURE-OXE02(BASF公司)」)、1-苯基-1,2-丙二酮-2-[O-(乙氧羰基)肟](例如「Quantacure-PDO」)(日本化藥股份有限公司)等。 Examples of the oxime esters include 1,2-octanedione-1-[4-(phenylthio)phenyl-2-(O-benzamide)] (for example, "IRGACURE-OXE01 (BASF)" ), 1-[9-ethyl-6-(2-methylbenzamide) Mercapto)-9H-carbazol-3-yl]ethanone-1-(O-acetamidine) (eg "IRGACURE-OXE02 (BASF)"), 1-phenyl-1,2-propanedione -2-[O-(ethoxycarbonyl) oxime] (for example, "Quantacure-PDO") (Nippon Chemical Co., Ltd.).

[芳香族酮] [aromatic ketone]

芳香族酮可舉例如:二苯甲酮、N,N,N’,N’-四甲基-4,4’-二胺基二苯甲酮(米氏酮(Michler's ketone))、N,N,N’,N’-四乙基-4,4’-二胺基二苯甲酮、4-(二甲胺基)-4’-甲氧基二苯甲酮、2,2-二甲氧基-1,2-二苯基乙-1-酮(例如「IRGACURE-651(BASF公司)」)、2-苯甲基-2-二甲胺基-1-(4-(N-嗎啉基)苯基)丁-1-酮(例如「IRGACURE-369(BASF公司)」)、2-甲基-1-[4-(甲硫基)苯基]-2-(N-嗎啉基)丙-1-酮(例如「IRGACURE-907(BASF公司)」)、2-羥基-1-{4-[4-(2-羥基-2-甲基丙醯基)苯甲基]苯基}-2-甲基丙-1-酮(例如「IRGACURE-127(BASF公司)」)等。 The aromatic ketone may, for example, be benzophenone, N, N, N', N'-tetramethyl-4,4'-diaminobenzophenone (Michler's ketone), N, N,N',N'-tetraethyl-4,4'-diaminobenzophenone, 4-(dimethylamino)-4'-methoxybenzophenone, 2,2-di Methoxy-1,2-diphenylethan-1-one (eg "IRGACURE-651 (BASF)"), 2-benzyl-2-yldimethylamino-1-(4-(N- Morpholinyl)phenyl)butan-1-one (eg "IRGACURE-369 (BASF)"), 2-methyl-1-[4-(methylthio)phenyl]-2-(N-? Polinyl)propan-1-one (for example, "IRGACURE-907 (BASF)"), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methylpropenyl)benzyl] Phenyl}-2-methylpropan-1-one (for example, "IRGACURE-127 (BASF)").

相對於(A)成分100質量份,(C1)成分之含量,以0.1~30質量份為佳,以0.1~20質量份較佳,以0.2~20質量份更佳,以0.3~10質量份特佳,以0.5~5質量份極佳。該含量在上述範圍內,即能夠容易防止硬化物之起泡、變混濁、著色及龜裂。 The content of the (C1) component is preferably 0.1 to 30 parts by mass, more preferably 0.1 to 20 parts by mass, more preferably 0.2 to 20 parts by mass, and more preferably 0.3 to 10 parts by mass per 100 parts by mass of the component (A). Very good, with 0.5 to 5 parts by mass. When the content is within the above range, foaming, turbidity, coloration, and cracking of the cured product can be easily prevented.

(C2)成分可舉例如:二月桂醯基過氧化物(例如「PEROYL L(日油股份有限公司)」)、過氧2- 乙基己酸1,1,3,3-三甲基丁酯(例如「PEROCTA O(日油股份有限公司)」)、苯甲醯基過氧化物(例如「NYPER BW(日油股份有限公司)」)、1,1-二(三級己基過氧)環己烷(例如「PERHEXA HC(日油股份有限公司)」)、三級丁基枯基過氧化物(t-butyl cumyl peroxide)(例如「PERBUTYL C(日油股份有限公司)」)、4,4-二(三級丁基過氧)戊酸正丁酯(例如「PERHEXA V(日油股份有限公司)」)、二枯基過氧化物(例如「PERCUMYL D(日油股份有限公司)」)等過氧化物等。其中,從能夠更加提高透明性之觀點來看,樹脂組成物可含有二枯基過氧化物。(C2)成分能夠單獨使用1種或組合使用2種以上。 The component (C2) may, for example, be a dilauroyl peroxide (for example, "PEROYL L (Nippon Oil Co., Ltd.)"), peroxy-2- 1,1,3,3-trimethylbutyl ethylhexanoate (for example, "PEROCTA O (Nippon Oil Co., Ltd.)"), benzamidine peroxide (for example, "NYPER BW (Nippon Oil Co., Ltd.) ))), 1,1-di(tri-hexylperoxy)cyclohexane (eg "PERHEXA HC"), t-butyl cumyl peroxide (eg "PERBUTYL C"), 4,4-di(tertiary butylperoxy)-n-butyl valerate (eg "PERHEXA V (Nippon Oil Co., Ltd.)"), Peroxides (such as "PERCUMYL D (Nippon Oil Co., Ltd.)") and other peroxides. Among them, the resin composition may contain dicumyl peroxide from the viewpoint of further improving transparency. The component (C2) can be used alone or in combination of two or more.

相對於(A)成分100質量份,(C2)成分之含量,以0.1~30質量份為佳,以0.1~20質量份較佳,以0.2~20質量份更佳,以0.3~10質量份特佳,以0.5~5質量份極佳。該含量在上述範圍內,即能夠容易防止硬化物之起泡、變混濁、著色及龜裂。 The content of the (C2) component is preferably 0.1 to 30 parts by mass, more preferably 0.1 to 20 parts by mass, more preferably 0.2 to 20 parts by mass, and more preferably 0.3 to 10 parts by mass per 100 parts by mass of the component (A). Very good, with 0.5 to 5 parts by mass. When the content is within the above range, foaming, turbidity, coloration, and cracking of the cured product can be easily prevented.

((D)成分:螢光體) ((D) component: phosphor)

本實施形態之樹脂組成物,可進一步含有螢光體。(D)成分無特別限制,可舉例如黃色螢光體、綠色螢光體、紅色螢光體等。商業上能夠取得之黃色螢光體可舉例如:QMK58/F-U1(PhosphorTech公司)等。(D)成分能夠單獨使用1種或組合使用2種以上。 The resin composition of the present embodiment may further contain a phosphor. The component (D) is not particularly limited, and examples thereof include a yellow phosphor, a green phosphor, and a red phosphor. Commercially available yellow phosphors include, for example, QMK58/F-U1 (PhosphorTech). The component (D) can be used alone or in combination of two or more.

螢光體能夠使用一種化合物,其能夠將藍色光轉換成白色光。螢光體能夠將紅色螢光體與綠色螢光體併用、或使用黃色螢光體。藉此,即能夠將藍色光轉換成白色光。此外,能夠更加提高硬化物之硬度。 The phosphor can use a compound that converts blue light into white light. The phosphor can use a red phosphor in combination with a green phosphor or a yellow phosphor. Thereby, blue light can be converted into white light. In addition, the hardness of the cured product can be further increased.

從螢光體不容易沉積之觀點來看,相對於(A)成分100質量份,(D)成分之含量,以未達70質量份為佳。此外,以1~65質量份為佳,以5~60質量份較佳,以10~55質量份更佳,藉此分散性會更優異。 From the viewpoint that the phosphor is not easily deposited, the content of the component (D) is preferably less than 70 parts by mass based on 100 parts by mass of the component (A). Further, it is preferably 1 to 65 parts by mass, more preferably 5 to 60 parts by mass, even more preferably 10 to 55 parts by mass, whereby the dispersibility is more excellent.

((E)成分:抗氧化劑) ((E) component: antioxidant)

本實施形態之樹脂組成物,可進一步含有抗氧化劑。藉此,能夠防止硬化反應後殘留在硬化物內之(A)成分、(B)成分及(C)成分氧化。結果,容易防止硬化物著色,而能夠獲得更優異的可見光穿透率。 The resin composition of the present embodiment may further contain an antioxidant. Thereby, it is possible to prevent oxidation of the component (A), the component (B), and the component (C) remaining in the cured product after the curing reaction. As a result, it is easy to prevent the hardened material from being colored, and it is possible to obtain more excellent visible light transmittance.

(E)成分無特別限制,可舉例如:酚系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、硫醚系抗氧化劑、硫醇系抗氧化劑、維生素系抗氧化劑、內酯系抗氧化劑、胺系抗氧化劑等。其中,樹脂組成物含有從由酚系抗氧化劑、硫醚系抗氧化劑及硫醇系抗氧化劑之中選出之至少一種,即能夠更加提高耐熱性。其中,從抑制銀硫化之觀點來看,以酚系抗氧化劑為佳。 The component (E) is not particularly limited, and examples thereof include a phenol-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, a thioether-based antioxidant, a thiol-based antioxidant, a vitamin-based antioxidant, and a lactone-based antioxidant. An amine antioxidant or the like. In particular, the resin composition contains at least one selected from the group consisting of a phenolic antioxidant, a thioether antioxidant, and a thiol antioxidant, that is, heat resistance can be further improved. Among them, from the viewpoint of suppressing silver vulcanization, a phenolic antioxidant is preferred.

酚系抗氧化劑可舉例如下述市售物:Irganox 1010、Irganox 1076、Irganox 1330、Irganox 3114、Irganox 3125(以上為BASF公司 的商標(意指註冊商標,以下皆同));ADK STAB AO-20、ADK STAB AO-50、ADK STAB AO-60、ADK STAB AO-80、ADK STAB AO-30、ADK STAB AO-40(以上為ADEKA股份有限公司的商標);BHT(武田藥品工業股份有限公司的商標);Cyanox 1790(Cyanamid公司的商標);Sumilizer GP、Sumilizer GM、Sumilizer GS、Sumilizer GA-80(以上為住友化學股份有限公司的商標)等。其中,從能夠更加提高耐熱性之觀點來看,樹脂組成物可含有AO-80。 Examples of the phenolic antioxidant include the following commercially available products: Irganox 1010, Irganox 1076, Irganox 1330, Irganox 3114, Irganox 3125 (above, BASF Corporation) Trademark (meaning registered trademark, the same below); ADK STAB AO-20, ADK STAB AO-50, ADK STAB AO-60, ADK STAB AO-80, ADK STAB AO-30, ADK STAB AO-40 ( The above are trademarks of ADEKA Co., Ltd.); BHT (trademark of Takeda Pharmaceutical Co., Ltd.); Cyanox 1790 (trademark of Cyanamid); Sumilizer GP, Sumilizer GM, Sumilizer GS, Sumilizer GA-80 (above Sumitomo Chemical Co., Ltd.) Ltd. trademark) and so on. Among them, the resin composition may contain AO-80 from the viewpoint of further improving heat resistance.

硫醚系抗氧化劑可舉例如下述市售物:ADK STAB AO-412S、ADK STAB AO-503(以上為ADEKA股份有限公司的商標)等。 Examples of the thioether-based antioxidant include the following commercially available products: ADK STAB AO-412S, ADK STAB AO-503 (the above is a trademark of ADEKA Co., Ltd.), and the like.

硫醇系抗氧化劑可舉例如下述市售物:Karenz MT NR-1、Karenz MT PE-1(以上為昭和電工股份有限公司的商標)等;ADK STAB PE-1(ADEKA股份有限公司的商標)等。 Examples of the thiol-based antioxidant include the following commercially available products: Karenz MT NR-1, Karenz MT PE-1 (the above is a trademark of Showa Denko Co., Ltd.), and the like; ADK STAB PE-1 (trademark of ADEKA Co., Ltd.) Wait.

(E)成分能夠單獨使用1種或組合使用2種以上。 The component (E) can be used alone or in combination of two or more.

相對於(A)成分100質量份,(E)成分之含量,以0.1~20質量份為佳,以0.3~15質量份較佳,以0.5~10質量份更佳。該含量在上述範圍內,能夠容易抑制樹脂在高溫著色。 The content of the component (E) is preferably 0.1 to 20 parts by mass, more preferably 0.3 to 15 parts by mass, even more preferably 0.5 to 10 parts by mass, per 100 parts by mass of the component (A). When the content is within the above range, coloring of the resin at a high temperature can be easily suppressed.

((F)成分:光安定劑或紫外線吸收劑) ((F) component: light stabilizer or UV absorber)

本實施形態之樹脂組成物,可進一步含有:(F1)成分:光安定劑;或(F2)成分:紫外線吸收劑。藉此,能夠防止硬化反應後殘留在硬化物內之(A)成分、(B)成分、(C)成分及(E)成分((當使用(E)成分時))發生光劣化。結果,容易防止硬化物著色,而能夠獲得更優異的可見光穿透率。從容易抑制耐熱性惡化之觀點來看,(F1)成分及(F2)成分中,樹脂組成物以含有(F1)成分為佳。 The resin composition of the present embodiment may further contain: (F1) component: light stabilizer; or (F2) component: ultraviolet absorber. Thereby, it is possible to prevent photodegradation of the component (A), the component (B), the component (C), and the component (E) (when the component (E) is used) remaining in the cured product after the curing reaction. As a result, it is easy to prevent the hardened material from being colored, and it is possible to obtain more excellent visible light transmittance. From the viewpoint of easily suppressing deterioration of heat resistance, among the (F1) component and the (F2) component, the resin composition preferably contains the component (F1).

(F1)成分無特別限制,能夠較佳使用受阻胺系光安定劑。受阻胺系光安定劑之具體例可舉例如:ADK STAB LA-77、ADK STAB LA-57、ADK STAB LA-52、ADK STAB LA-62、ADK STAB LA-67、ADK STAB LA-68、ADK STAB LA-63、ADK STAB LA-94、ADK STAB LA-94、ADK STAB LA-81、ADK STAB LA-82及ADK STAB LA-87(以上為ADEKA股份有限公司);Tinuvin 123、Tinuvin 144、Tinuvin 440及Tinuvin 662、Chimassorb 2020、Chimassorb 119、Chimassorb 944(以上為BASF公司);Hostavin N30(Hoechst公司);Cyasorb UV-3346、Cyasorb UV-3526(以上為Cytec公司);Uval 299(GLC公司);及Sanducor Pr-31(Clariant公司)等。(F1)成分能夠單獨使用1種或組合使用2種以上。 The component (F1) is not particularly limited, and a hindered amine light stabilizer can be preferably used. Specific examples of the hindered amine-based light stabilizers include, for example, ADK STAB LA-77, ADK STAB LA-57, ADK STAB LA-52, ADK STAB LA-62, ADK STAB LA-67, ADK STAB LA-68, ADK STAB LA-63, ADK STAB LA-94, ADK STAB LA-94, ADK STAB LA-81, ADK STAB LA-82 and ADK STAB LA-87 (above ADEKA Co., Ltd.); Tinuvin 123, Tinuvin 144, Tinuvin 440 and Tinuvin 662, Chimassorb 2020, Chimassorb 119, Chimassorb 944 (above BASF); Hostavin N30 (Hoechst); Cyasorb UV-3346, Cyasorb UV-3526 (above Cytec); Uval 299 (GLC); And Sanducor Pr-31 (Clariant) and the like. The (F1) component can be used alone or in combination of two or more.

(F2)成分無特別限制,能夠使用從由苯并三唑系紫外線吸收劑及羥基苯基三嗪(hydrophenyltriazine)系紫外線吸收劑所組成之群組中選出之至少一種。(F2)成分能夠單獨使用1種或組合使用2種以上。 The component (F2) is not particularly limited, and at least one selected from the group consisting of a benzotriazole-based ultraviolet absorber and a hydroxyphenyltriazine-based ultraviolet absorber can be used. The (F2) component can be used alone or in combination of two or more.

相對於(A)成分100質量份,(F1)成分及(F2)成分各自的含量,以0.1~20質量份為佳,以0.3~15質量份較佳,以0.5~10質量份更佳。該含量在上述範圍內,即能夠容易抑制樹脂在高溫著色。 The content of each of the (F1) component and the (F2) component is preferably 0.1 to 20 parts by mass, more preferably 0.3 to 15 parts by mass, even more preferably 0.5 to 10 parts by mass, per 100 parts by mass of the component (A). When the content is within the above range, it is possible to easily suppress coloring of the resin at a high temperature.

(其它成分) (other ingredients)

從更加提高塗佈於基板、支撐體等時之操作性之觀點來看,可在樹脂組成物中加入溶劑,而調製樹脂組成物之溶液或分散液來作為塗佈液。使用之溶劑無特別限制,可為從由極性溶劑(N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、丙二醇單甲基醚乙酸酯等)、二丙二醇單甲基醚及γ-丁內酯所組成之群組中選出之至少一種。以塗佈液之總質量為基準時,樹脂組成物之溶液(塗佈液)中,樹脂組成物之含量,以20~85質量%為佳,以30~80質量%較佳。此外,以塗佈液之總質量為基準時,塗佈液中,溶劑之含量,以15~80質量%為佳,以20~70質量%較佳。 From the viewpoint of further improving the workability when applied to a substrate, a support, or the like, a solvent or a solvent may be added to the resin composition to prepare a solution or a dispersion of the resin composition as a coating liquid. The solvent to be used is not particularly limited and may be derived from a polar solvent (N-methyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, propylene glycol monomethyl At least one selected from the group consisting of ether ether acetate, etc., dipropylene glycol monomethyl ether, and γ-butyrolactone. In the solution (coating liquid) of the resin composition, the content of the resin composition is preferably from 20 to 85% by mass, and preferably from 30 to 80% by mass, based on the total mass of the coating liquid. Further, in the coating liquid, the content of the solvent is preferably 15 to 80% by mass, and preferably 20 to 70% by mass based on the total mass of the coating liquid.

<樹脂薄膜> <Resin film>

本實施形態之樹脂組成物,以成形為薄膜形狀而成之樹脂薄膜為佳。藉此,由於在未硬化狀態下,在室溫 為可塑性的固體狀或半固體狀,故容易處理,在製作LED模組時不需要用以阻擋樹脂之堰堤零件,而能夠簡化步驟數。此外,能夠進行大面積的總括密封,來一次將複數個發光元件和受光元件密封。 The resin composition of the present embodiment is preferably a resin film formed into a film shape. Thereby, due to the unhardened state at room temperature It is a plastic solid or semi-solid, so it is easy to handle. When manufacturing an LED module, it is not necessary to block the resin of the bank parts, and the number of steps can be simplified. Further, it is possible to perform a large-area collective seal to seal a plurality of light-emitting elements and light-receiving elements at a time.

本實施形態之樹脂薄膜,具備支撐體與樹脂組成物層,該樹脂組成物層是配置於該支撐體上,並且,前述樹脂組成物層包含本實施形態之樹脂組成物。換言之,本實施形態之樹脂薄膜,具備支撐體與樹脂組成物層,該樹脂組成物層使用上述樹脂組成物來形成於該支撐體上。本實施形態之樹脂薄膜,可在樹脂組成物層的與支撐體相反側的面進一步具備保護層。 The resin film of the present embodiment includes a support and a resin composition layer, and the resin composition layer is disposed on the support, and the resin composition layer contains the resin composition of the embodiment. In other words, the resin film of the present embodiment includes a support and a resin composition layer, and the resin composition layer is formed on the support using the resin composition. In the resin film of the present embodiment, a protective layer may be further provided on the surface of the resin composition layer opposite to the support.

支撐體能夠使用例如:聚對苯二甲酸乙二酯薄膜等有機薄膜(聚合物薄膜)。保護層能夠使用例如:聚對苯二甲酸乙二酯薄膜、聚乙烯薄膜、聚丙烯薄膜等有機薄膜。只要樹脂組成物層具有自身支撐性,亦能夠將支撐體從樹脂組成物層剝下,來單獨使用樹脂組成物層。 As the support, for example, an organic film (polymer film) such as a polyethylene terephthalate film can be used. As the protective layer, for example, an organic film such as a polyethylene terephthalate film, a polyethylene film, or a polypropylene film can be used. The resin composition layer can be used alone by peeling off the support from the resin composition layer as long as the resin composition layer has self-supporting properties.

樹脂薄膜能夠藉由下述方式來形成,例如:將樹脂組成物塗佈於支撐體。此外,可因應需要來以下述方式形成:使樹脂組成物溶解或分散在溶劑中而調製塗佈液,並將塗佈液塗佈於支撐體來形成塗膜後,將溶劑從塗膜去除。使用塗佈液之方法可舉例如下述方法:藉由將包含樹脂組成物及溶劑之塗佈液塗佈於支撐體來形成塗膜後,使用加熱板或烘箱等來在例如60~150℃ 加熱1分鐘~1小時而將塗膜乾燥,而於支撐體上形成樹脂組成物層。 The resin film can be formed by, for example, applying a resin composition to a support. Further, it may be formed by dissolving or dispersing a resin composition in a solvent to prepare a coating liquid, and applying a coating liquid to a support to form a coating film, and then removing the solvent from the coating film. The method of using a coating liquid is a method of forming a coating film by applying a coating liquid containing a resin composition and a solvent to a support, and then using a hot plate, an oven, etc., for example, 60-150 degreeC. The coating film was dried by heating for 1 minute to 1 hour, and a resin composition layer was formed on the support.

樹脂薄膜,以藉由會使樹脂組成物層的厚度成為均勻之方法來形成為佳。樹脂組成物層、支撐體及保護層的厚度,能夠依用途來適當設定較佳厚度。例如:樹脂組成物層的厚度,以1~500μm為佳。支撐體的厚度,以10~3000μm為佳。保護層的厚度,以10~200μm為佳。 The resin film is preferably formed by a method in which the thickness of the resin composition layer is made uniform. The thickness of the resin composition layer, the support, and the protective layer can be appropriately set to a desired thickness depending on the application. For example, the thickness of the resin composition layer is preferably from 1 to 500 μm. The thickness of the support is preferably from 10 to 3000 μm. The thickness of the protective layer is preferably 10 to 200 μm.

當將樹脂薄膜用於將具有凹凸之光元件(受光元件或發光元件(LED元件等))密封之用途時,從能夠達成較佳的凹凸填埋性及形成平坦面之觀點來看,樹脂組成物層的厚度,以10~500μm為佳,以20~450μm較佳,以30~400μm更佳。 When a resin film is used for sealing a light-emitting element (light-receiving element or light-emitting element (LED element, etc.)) having irregularities, the resin composition is obtained from the viewpoint of achieving a favorable unevenness and a flat surface. The thickness of the layer is preferably from 10 to 500 μm, more preferably from 20 to 450 μm, even more preferably from 30 to 400 μm.

樹脂薄膜中,樹脂組成物(樹脂組成物層)的硬化物的透光率,以厚度400μm的樹脂組成物層之波長450nm的光的穿透率為80%以上為佳,以85%以上較佳,以90%以上更佳,以95%以上特佳。 In the resin film, the light transmittance of the cured product of the resin composition (resin composition layer) is preferably 80% or more with a wavelength of 450 nm of the resin composition layer having a thickness of 400 μm, and is preferably 85% or more. Good, more than 90% better, more than 95%.

本實施形態之樹脂組成物,薄膜較厚時仍具有優異的可見光穿透率,且在高溫且長時間的熱歷程後樹脂著色仍較少而具有優異的耐熱性。因此,本實施形態之樹脂組成物或樹脂薄膜,適合作為發光元件(LED元件等)之密封構件使用,該發光元件是尋求小型化及高密度構裝且會在高溫環境中長時間使用。換言之,使用此等本實施形態之樹脂組成物或樹脂薄膜來密封而成之 電子零件,能夠作為下述裝置之零件使用:行動電話等中所使用之相機用之照明;LED顯示器等。 The resin composition of the present embodiment has excellent visible light transmittance when the film is thick, and has little heat resistance after high-temperature and long-term heat history, and has excellent heat resistance. Therefore, the resin composition or the resin film of the present embodiment is suitably used as a sealing member for a light-emitting element (such as an LED element) which is intended to be used in a high-temperature environment for a long time in a high-temperature environment. In other words, it is sealed by using the resin composition or the resin film of the present embodiment. The electronic component can be used as a component of the following devices: illumination for a camera used in a mobile phone or the like; an LED display or the like.

本實施形態之樹脂硬化物,包含:本實施形態之樹脂組成物的硬化物、或本實施形態之樹脂薄膜的前述樹脂組成物(前述樹脂組成物層)的硬化物。本實施形態之樹脂硬化物,是使本實施形態之樹脂組成物、或本實施形態之樹脂薄膜的前述樹脂組成物層硬化而成。本實施形態之樹脂硬化物,能夠較佳用於電子零件。 The cured resin of the present embodiment includes a cured product of the resin composition of the present embodiment or a cured product of the resin composition (the resin composition layer) of the resin film of the present embodiment. The resin cured product of the present embodiment is obtained by curing the resin composition of the present embodiment or the resin composition layer of the resin film of the present embodiment. The cured resin of the present embodiment can be preferably used for electronic parts.

<電子零件及其製造方法> <Electronic parts and manufacturing method>

本實施形態之電子零件,具備光元件(例如光半導體元件)及密封構件,該光元件為發光元件和受光元件中的其中一種(例如光半導體元件為半導體發光元件和半導體受光元件中的其中一種),該密封構件用以將該光元件密封,並且,前述密封構件包含:本實施形態之樹脂組成物、本實施形態之樹脂薄膜的前述樹脂組成物、或本實施形態之樹脂硬化物。本實施形態之電子零件,是藉由本實施形態之電子零件的製造方法來獲得,且具有:藉由本實施形態之電子零件的製造方法所得之結構。本實施形態之電子零件,可為一種電子零件,其是使用本實施形態之樹脂組成物或樹脂薄膜來將發光元件或受光元件的上部密封而成。藉此,能夠有用於作為下述者:相較於至今所開發之丙烯酸系樹脂系密封材料(不含(甲基)丙烯酸系改質矽氧烷寡聚物之密封材料),透明性及耐熱 性更優異且阻氣性亦更優異者。發光元件和受光元件,可設置於基板上。 The electronic component according to the embodiment includes an optical element (for example, an optical semiconductor element) and a sealing member, and the optical element is one of a light-emitting element and a light-receiving element (for example, the optical semiconductor element is one of a semiconductor light-emitting element and a semiconductor light-receiving element) The sealing member is for sealing the optical element, and the sealing member includes the resin composition of the embodiment, the resin composition of the resin film of the embodiment, or the cured resin of the embodiment. The electronic component of the present embodiment is obtained by the method of manufacturing an electronic component of the present embodiment, and has a structure obtained by the method of manufacturing an electronic component of the embodiment. The electronic component of the present embodiment may be an electronic component obtained by sealing the upper portion of the light-emitting element or the light-receiving element using the resin composition or the resin film of the present embodiment. Therefore, it can be used as the following: an acrylic resin-based sealing material (a sealing material containing no (meth)acrylic modified alkoxysilane oligomer) which has been developed so far, and transparency and heat resistance. It is more excellent and has better gas barrier properties. The light emitting element and the light receiving element may be disposed on the substrate.

說明本實施形態之電子零件的製造方法。本實施形態之電子零件的製造方法,具備下述步驟:使用本實施形態之樹脂組成物、或本實施形態之樹脂薄膜的前述樹脂組成物,來將發光元件或受光元件密封之步驟;及使前述樹脂組成物硬化之步驟。在密封步驟中,例如將發光元件或受光元件的上部密封。發光元件和受光元件,可設置於基板上。 A method of manufacturing the electronic component of the embodiment will be described. The method for producing an electronic component according to the present embodiment includes the steps of sealing the light-emitting element or the light-receiving element by using the resin composition of the embodiment or the resin composition of the resin film of the embodiment; The step of hardening the aforementioned resin composition. In the sealing step, for example, the upper portion of the light-emitting element or the light-receiving element is sealed. The light emitting element and the light receiving element may be disposed on the substrate.

第1圖是表示使用本實施形態之樹脂薄膜之LED封裝件的製造步驟之一實施形態之步驟圖。第1圖所示之方法,主要是由一種方法所構成,該方法是對經過黏著劑塗佈、黏晶及線接合來製得之元件構件18實施下述步驟:(a)黏貼樹脂薄膜之步驟;(b)使樹脂組成物硬化之步驟;及,(c)將支撐體剝下之步驟。作為另一方法,LED封裝件的製造步驟,亦可由下述步驟所構成:使用液狀的樹脂組成物來於元件構件18上形成樹脂組成物層之步驟;及使樹脂組成物層硬化之步驟。 Fig. 1 is a flow chart showing an embodiment of a manufacturing process of an LED package using the resin film of the embodiment. The method shown in Fig. 1 is mainly composed of a method in which the element member 18 obtained by applying an adhesive, a die bond and a wire bond is subjected to the following steps: (a) sticking a resin film a step of (b) a step of hardening the resin composition; and (c) a step of peeling off the support. As another method, the manufacturing step of the LED package may be constituted by the steps of forming a resin composition layer on the element member 18 using a liquid resin composition; and the step of hardening the resin composition layer .

像第1圖(a)所示這樣,首先,準備積層薄膜(樹脂薄膜)6,該積層薄膜6具有:支撐體2及樹脂組成物層(薄膜狀硬化性樹脂組成物)4,該樹脂組成物層4是形成於支撐體2上。樹脂組成物層4中分散有螢光體8。積層薄膜6可進一步具有保護薄膜,該保護薄 膜是藉由將樹脂組成物層4的與支撐體2相反側的面覆蓋來保護樹脂組成物層4的表面。 First, as shown in Fig. 1 (a), first, a build-up film (resin film) 6 having a support 2 and a resin composition layer (film-like curable resin composition) 4, which is composed of a resin, is prepared. The object layer 4 is formed on the support body 2. The phosphor 8 is dispersed in the resin composition layer 4. The laminated film 6 may further have a protective film, which is thin The film protects the surface of the resin composition layer 4 by covering the surface of the resin composition layer 4 opposite to the support 2 .

首先,像第1圖(a)所示這樣,對元件構件18的光元件14側的面18a,以使光元件14位於樹脂組成物層4的外緣4a的內側之方式黏貼樹脂組成物層4,該元件構件18具有:基板10;黏著劑12,其是塗佈於基板10上;光元件(光半導體元件等)14,其是經由黏著劑12來設置於基板10上;及,金線16,其是將基板10與光元件14連接。樹脂組成物層4,不一定需要以與元件構件18的面18a(包含光元件14的表面及基板10的表面)整面密合之方式黏貼,但亦可以填埋光元件14之方式黏貼樹脂組成物層4。 First, as shown in Fig. 1(a), the surface of the optical element 14 side of the element member 18 is adhered to the resin composition layer so that the optical element 14 is positioned inside the outer edge 4a of the resin composition layer 4. 4, the element member 18 has: a substrate 10; an adhesive 12 applied to the substrate 10; an optical element (optical semiconductor element or the like) 14 disposed on the substrate 10 via an adhesive 12; Line 16 connects the substrate 10 to the optical element 14. The resin composition layer 4 does not necessarily need to be adhered to the entire surface of the surface 18a of the element member 18 (including the surface of the optical element 14 and the surface of the substrate 10), but the resin may be adhered in such a manner as to fill the optical element 14. Composition layer 4.

在黏貼樹脂組成物層4之步驟中,具體而言是因應欲被覆之範圍(例如光元件14的表面或元件構件18的整面等的大小)來在形成為小片之狀態下使用樹脂組成物層4。例如:當積層薄膜6具有保護層時,切割成每個保護層期望的大小來將積層薄膜6形成為小片。將形成為小片之積層薄膜6之保護層剝下後,以接觸之方式配置於欲被覆之表面並使其密合,並因應需要來對積層薄膜6進行壓合、加熱成形等,來將樹脂組成物層黏貼在欲被覆之表面。 In the step of pasting the resin composition layer 4, specifically, the resin composition is used in a state of being formed into a small piece in accordance with the range to be coated (for example, the surface of the optical element 14 or the entire surface of the element member 18). Layer 4. For example, when the laminated film 6 has a protective layer, it is cut into a desired size of each protective layer to form the laminated film 6 into small pieces. After the protective layer of the laminated film 6 formed into a small piece is peeled off, it is placed in contact with the surface to be coated and brought into close contact with each other, and if necessary, the laminated film 6 is pressed, heated, or the like to form a resin. The composition layer is adhered to the surface to be covered.

將積層薄膜6壓合在元件構件18之方法、或一面壓合一面加熱之方法,是使用薄膜黏合器等裝置,通常在室溫~300℃、10MPa以下(通常為0.01 ~10MPa)進行加壓來進行。壓合以藉由較佳為5MPa以下(例如0.1~5MPa)、更佳為0.5~5MPa的加壓來進行為佳。較佳的壓合溫度為60~150℃。 The method of pressing the laminated film 6 on the element member 18 or heating it while pressing it is a device such as a film adhesive, usually at room temperature to 300 ° C and 10 MPa or less (usually 0.01). ~10 MPa) is carried out by pressurization. The press-bonding is preferably carried out by pressurization of preferably 5 MPa or less (e.g., 0.1 to 5 MPa), more preferably 0.5 to 5 MPa. The preferred pressing temperature is 60 to 150 °C.

然後,像第1圖(b)所示這樣,從支撐體2側來對黏貼在元件構件18之樹脂組成物層4照光(活性光線),使樹脂組成物層4硬化,而形成密封構件4d,該密封構件4d包含樹脂組成物層4的硬化物且是將光元件14密封。藉由此照光來降低樹脂組成物層4的表面的黏力並提高硬度,即能夠保護光元件14免於受到熱、光、灰塵、水分等外部因素所影響,並且交聯密度提高,藉此能夠提高對空氣中之水分、含硫氣體等之阻氣性。 Then, as shown in Fig. 1(b), the resin composition layer 4 adhered to the element member 18 is irradiated (active light) from the side of the support 2, and the resin composition layer 4 is cured to form a sealing member 4d. The sealing member 4d contains a cured product of the resin composition layer 4 and seals the optical element 14. By reducing the adhesion of the surface of the resin composition layer 4 and improving the hardness by the illumination, the optical element 14 can be protected from external factors such as heat, light, dust, moisture, etc., and the crosslinking density is increased. It can improve the gas barrier properties against moisture in the air, sulfur-containing gases, and the like.

所照射之光的種類無特別限制。照光能夠使用例如該領域中一般使用之光源來進行。活性光線為例如從由紫外線、可見光、電子束及X射線所組成之群組中選出之至少一種。此等中,特別是以紫外線或可見光為佳。曝光量為例如1~10,000mJ/cm2,以1,000~8,000mJ/cm2為佳,以1,000~4,000mJ/cm2較佳。曝光量能夠考慮薄膜狀硬化性樹脂組成物的表面的黏力、硬度及阻氣性的較佳平衡等來適當調整。 The type of light to be irradiated is not particularly limited. Illumination can be performed using, for example, a light source generally used in the art. The active light is, for example, at least one selected from the group consisting of ultraviolet light, visible light, electron beam, and X-ray. Among these, ultraviolet light or visible light is particularly preferred. Exposure, for example, 1 ~ 10,000mJ / cm 2, to 1,000 ~ 8,000mJ / cm 2 preferably, to 1,000 ~ 4,000mJ / cm 2 is preferred. The amount of exposure can be appropriately adjusted in consideration of a preferable balance of the surface of the film-like curable resin composition, such as the viscosity, hardness, and gas barrier properties.

樹脂組成物層4之硬化,除了藉由上述光硬化來進行以外,亦可藉由熱硬化來進行,亦可將光硬化與熱硬化組合來進行。 The curing of the resin composition layer 4 may be carried out by thermal curing, or by photohardening and thermal hardening.

使樹脂組成物層4硬化來將光元件14密封後,像第1圖(c)所示這樣,將支撐體2從密封構件4d剝離。支撐體2之剝離,亦可在使樹脂組成物層4硬化前進行。因樹脂組成物層4包含(甲基)丙烯酸系改質矽氧烷化合物,因此為了防止聚合受到氧氣阻礙,而以在使樹脂組成物層4硬化後將支撐體2剝離為佳。 After the resin composition layer 4 is cured to seal the optical element 14, the support 2 is peeled off from the sealing member 4d as shown in Fig. 1(c). The peeling of the support 2 can also be performed before the resin composition layer 4 is cured. Since the resin composition layer 4 contains a (meth)acrylic modified siloxane compound, it is preferable to peel the support 2 after curing the resin composition layer 4 in order to prevent the polymerization from being inhibited by oxygen.

像第1圖(c)所示這樣,本實施形態之電子零件20具備元件構件18及密封構件4d,該元件構件18具有:基板10;黏著劑12,其是塗佈於基板10上;及,光元件14,其是經由黏著劑12來設置於基板10上,該密封構件4d是與該元件構件18的光元件14側的面18a接觸並且將光元件14密封。密封構件4d,在元件構件18的光元件14側具有:主面4b,其是在較該光元件14更遠離基板10之位置與基板10相對向;及壁面4c,其是形成於該主面4b與基板10的光元件14側的面之間且露出在外部。密封構件4d包含樹脂組成物的硬化物,該樹脂組成物含有:(A)成分:(甲基)丙烯酸系聚合物;(B)成分:聚合性化合物;及,(C)成分:聚合起始劑。 As shown in FIG. 1(c), the electronic component 20 of the present embodiment includes an element member 18 having a substrate 10 and an adhesive 12 applied to the substrate 10, and a sealing member 4d. The optical element 14 is disposed on the substrate 10 via an adhesive 12 which is in contact with the surface 18a of the element member 18 on the optical element 14 side and seals the optical element 14. The sealing member 4d has, on the side of the optical element 14 of the element member 18, a main surface 4b which is opposed to the substrate 10 at a position farther from the substrate 10 than the optical element 14, and a wall surface 4c formed on the main surface 4b is exposed between the surface of the substrate 10 on the side of the optical element 14 and exposed to the outside. The sealing member 4d contains a cured product of a resin composition containing: (A) component: (meth)acrylic polymer; (B) component: polymerizable compound; and, (C) component: polymerization initiation Agent.

將支撐體剝離後,為了提高與被黏著面間之黏著性,可藉由熱來進行加熱。加熱裝置無特別限制,能夠使用加熱板、烘箱等。加熱溫度,考慮到其它構件的影響,以100~180℃為佳,以120~150℃較佳。加熱時間以10~60分鐘為佳。此處,被黏著面的材質 可舉例如:聚鄰苯二甲醯胺(PPA)、不飽和聚酯樹脂、環氧樹脂等絕緣樹脂;銀、銅、金等金屬等。 After the support is peeled off, heat can be heated by heat in order to improve the adhesion to the surface to be adhered. The heating device is not particularly limited, and a heating plate, an oven, or the like can be used. The heating temperature is preferably 100 to 180 ° C and preferably 120 to 150 ° C in consideration of the influence of other members. The heating time is preferably 10 to 60 minutes. Here, the material to be adhered For example, an insulating resin such as polyphthalamide (PPA), an unsaturated polyester resin, or an epoxy resin; a metal such as silver, copper, or gold;

[實施例] [Examples]

以下依據實施例及比較例來更具體說明本發明,但本發明並不受下述實施例所限定。 The present invention will be more specifically described below based on examples and comparative examples, but the present invention is not limited by the following examples.

{實施例1~36及比較例1~7} {Examples 1 to 36 and Comparative Examples 1 to 7}

將表1~5所示之含量(單位:質量份)的(A)成分、(B)成分、(C)成分及其它成分、與作為溶劑之N,N-二甲基乙醯胺100質量份混合,而獲得各實施例及比較例之樹脂組成物之溶液。表中之數字,是表示各成分之固形份的質量份。表中之各成分的詳細內容是如下所示。 (A) component, (B) component, (C) component and other components of the content (unit: parts by mass) shown in Tables 1 to 5, and N,N-dimethylacetamide 100 mass as a solvent The mixture was mixed to obtain a solution of the resin compositions of the respective examples and comparative examples. The numbers in the table are the parts by mass indicating the solid content of each component. The details of each component in the table are as follows.

<(A)成分> <(A) component>

(A)成分是使用藉由下述方法所合成者。 The component (A) is synthesized by the following method.

(A1) (A1)

將丙烯酸三環[5.2.1.02,6]癸-8-酯(「FA-513A(日立化成股份有限公司)」)300g、丙烯酸丁酯(BA)350g、甲基丙烯酸丁酯(BMA)300g、甲基丙烯酸縮水甘油酯(GMA)50g、甲基丙烯酸2-乙基己酯(2EHMA)50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)1g溶於所得之單體混合物中,而獲得混合液(a1)。 300 g of tricyclo [5.2.1.0 2,6 ]癸-8-ester ("FA-513A (Hitachi Kasei Co., Ltd.)"), 350 g of butyl acrylate (BA), and 300 g of butyl methacrylate (BMA) 50 g of glycidyl methacrylate (GMA) and 50 g of 2-ethylhexyl methacrylate (2EHMA) were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 1 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a1).

在具備攪拌機及冷卻器之5L高壓釜中,加入作為懸浮劑之聚乙烯醇0.04g、離子交換水2000g 並攪拌。然後,一面攪拌一面加入上述混合液(a1),並以攪拌轉速250min-1在氮氣環境中在60℃使其進行聚合5小時、然後在90℃使其進行聚合2小時,而獲得樹脂粒子(聚合率是以質量法計為99%)。將此樹脂粒子水洗、脫水及乾燥,藉此獲得(A1)。所得之(A1)的重量平均分子量為250,000。 Into a 5 L autoclave equipped with a stirrer and a cooler, 0.04 g of polyvinyl alcohol as a suspending agent and 2000 g of ion-exchanged water were added and stirred. Then, the mixed liquid (a1) was added while stirring, and polymerization was carried out at 60 ° C for 5 hours in a nitrogen atmosphere at a stirring speed of 250 min -1 , and then polymerization was carried out at 90 ° C for 2 hours to obtain resin particles ( The polymerization rate was 99% by mass method. The resin particles are washed with water, dehydrated, and dried to obtain (A1). The obtained (A1) had a weight average molecular weight of 250,000.

(A2) (A2)

將FA-513A 300g、BA 350g、BMA 300g、GMA 50g、2EHMA 50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)0.45g溶於所得之單體混合物中,而獲得混合液(a2)。 FA-513A 300g, BA 350g, BMA 300g, GMA 50g, 2EHMA 50g were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 0.45 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a2).

除了使用混合液(a2)來取代混合液(a1)以外,其餘在與(A1)的合成相同條件下獲得(A2)。所得之(A2)的重量平均分子量為500,000。 (A2) was obtained under the same conditions as in the synthesis of (A1) except that the mixed liquid (a2) was used instead of the mixed liquid (a1). The obtained (A2) had a weight average molecular weight of 500,000.

(A3) (A3)

將FA-513A 250g、BA 300g、BMA 250g、GMA 200g、2EHMA 50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)0.45g溶於所得之單體混合物中,而獲得混合液(a3)。 FA-513A 250g, BA 300g, BMA 250g, GMA 200g, 2EHMA 50g were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 0.45 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a3).

除了使用混合液(a3)來取代混合液(a1)以外,其餘在與(A1)的合成相同條件下獲得(A3)。所得之(A3)的重量平均分子量為511,000。 (A3) was obtained under the same conditions as the synthesis of (A1) except that the mixed liquid (a3) was used instead of the mixed liquid (a1). The obtained (A3) had a weight average molecular weight of 511,000.

(A4) (A4)

將甲基丙烯酸三環[5.2.1.02,6]癸-8-酯(「FA-513M(日立化成股份有限公司)」)300g、BMA 650g、GMA 50g、2EHMA 50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)1g溶於所得之單體混合物中,而獲得混合液(a4)。 300 g of tricyclo [5.2.1.0 2,6 ] 癸-8-ester ("FA-513M (Hitachi Chemical Co., Ltd.))), BMA 650 g, GMA 50 g, and 2EHMA 50 g were mixed to obtain a monomer mixture. . Further, 5 g of lauryl peroxide and 1 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a4).

除了使用混合液(a4)來取代混合液(a1)以外,其餘在與(A1)的合成相同條件下獲得(A4)。所得之(A4)的重量平均分子量為208,000。 (A4) was obtained under the same conditions as the synthesis of (A1) except that the mixed liquid (a4) was used instead of the mixed liquid (a1). The obtained (A4) had a weight average molecular weight of 208,000.

(A5) (A5)

將FA-513M 300g、BMA 650g、GMA 50g、2EHMA 50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)0.45g溶於所得之單體混合物中,而獲得混合液(a5)。 FA-513M 300g, BMA 650g, GMA 50g, 2EHMA 50g were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 0.45 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a5).

除了使用混合液(a5)來取代混合液(a1)以外,其餘在與(A1)的合成相同條件下獲得(A5)。所得之(A5)的重量平均分子量為462,000。 (A5) was obtained under the same conditions as the synthesis of (A1) except that the mixed liquid (a5) was used instead of the mixed liquid (a1). The obtained (A5) had a weight average molecular weight of 462,000.

(A6) (A6)

將FA-513M 250g、BMA 550g、GMA 200g、2EHMA 50g混合,而獲得單體混合物。進一步使月桂醯基過氧化物5g及正辛基硫醇(鏈轉移劑)0.45g溶於所得之單體混合物中,而獲得混合液(a6)。 FA-513M 250 g, BMA 550 g, GMA 200 g, 2EHMA 50 g were mixed to obtain a monomer mixture. Further, 5 g of lauryl peroxide and 0.45 g of n-octyl mercaptan (chain transfer agent) were dissolved in the obtained monomer mixture to obtain a mixed liquid (a6).

除了使用混合液(a6)來取代混合液(a1)以外,其餘在與(A1)的合成相同條件下獲得(A6)。所得之(A6)的重量平均分子量為443,000。 (A6) was obtained under the same conditions as the synthesis of (A1) except that the mixed liquid (a6) was used instead of the mixed liquid (a1). The obtained (A6) had a weight average molecular weight of 443,000.

在(A2)~(A6)的合成中,樹脂粒子之聚合率均是以質量法計為99%。 In the synthesis of (A2) to (A6), the polymerization ratio of the resin particles was 99% by mass method.

重量平均分子量是使用四氫呋喃來作為溶析液,藉由GPC法來求出。GPC法的詳細內容是如下所述。 The weight average molecular weight was determined by a GPC method using tetrahydrofuran as a solution. The details of the GPC method are as follows.

‧裝置名:HLC-8220GPC(製品名,TOSOH股份有限公司) ‧Device name: HLC-8220GPC (product name, TOSOH Co., Ltd.)

‧管柱:Gelpack R-420、R-430、R-440(製品名,日立化成股份有限公司) ‧Tube: Gelpack R-420, R-430, R-440 (product name, Hitachi Chemical Co., Ltd.)

‧偵測器:RI偵測器 ‧Detector: RI detector

‧管柱溫度:40℃ ‧column temperature: 40 ° C

‧溶析液:四氫呋喃 ‧Solution: tetrahydrofuran

‧流速:1mL/分鐘 ‧ Flow rate: 1mL / minute

‧標準物質:聚苯乙烯 ‧Standard material: polystyrene

<(B)成分> <(B) component>

((甲基)丙烯酸系改質矽氧烷化合物) ((Meth)acrylic modified metaxane compound)

B1:甲基丙烯酸系改質矽氧烷寡聚物(「MAC-SQ HTK-01(東亞合成股份有限公司)」,對水之接觸角: 80°) B1: Methacrylic acid modified methoxy olefin oligomer ("MAC-SQ HTK-01 (East Asia Synthetic Co., Ltd.)", contact angle with water: 80°)

B2:甲基丙烯酸系改質矽氧烷寡聚物(「MAC-SQ HTK-S07(東亞合成股份有限公司)」,對水之接觸角:81°) B2: Methacrylic acid modified methoxy olefin oligomer ("MAC-SQ HTK-S07 (East Asia Synthetic Co., Ltd.)", contact angle with water: 81 °)

B3:甲基丙烯酸系改質矽氧烷寡聚物(「MAC-SQ HTK-07(東亞合成股份有限公司)」,對水之接觸角:90°) B3: Methacrylic acid modified methoxy olefin oligomer ("MAC-SQ HTK-07 (East Asia Synthetic Co., Ltd.)", contact angle with water: 90°)

B4:甲基丙烯酸系改質矽氧烷寡聚物(「MAC-SQ HTK-10(東亞合成股份有限公司)」,對水之接觸角:77°) B4: Methacrylic acid modified methoxy olefin oligomer ("MAC-SQ HTK-10 (East Asia Synthetic Co., Ltd.)", contact angle with water: 77°)

B5:甲基丙烯酸系改質矽氧烷寡聚物(「MAC-SQ HTK-08(東亞合成股份有限公司)」,對水之接觸角:86°) B5: Methacrylic acid modified methoxy olefin oligomer ("MAC-SQ HTK-08 (East Asia Synthetic Co., Ltd.)", contact angle with water: 86°)

B6:丙烯酸系改質矽氧烷寡聚物(「AC-SQ HTK-01(東亞合成股份有限公司)」,對水之接觸角:80°) B6: Acrylic modified methoxy olefin oligomer ("AC-SQ HTK-01 (East Asia Synthetic Co., Ltd.)", contact angle with water: 80 °)

B1~B6的重量平均分子量為3,000~6,000。B1~B6之(甲基)丙烯醯基的數目為10~3,000。B1~B5具有上述式(1)所示之結構(R:式(1a)所示之基;具有甲基丙烯醯基之基)。B6具有上述式(1)所示之結構(R:式(1a)所示之基;具有丙烯醯基之基)。B1~B6具有與式(1)中的氧原子鍵結之氫原子及/或烷基。B1~B6中,(甲基)丙烯酸系改質矽氧烷寡聚物中,與矽原子鍵結之烷氧基及經基的合計數目,以每1個矽原子的平均個數計,為2個以下。 The weight average molecular weight of B1 to B6 is 3,000 to 6,000. The number of (meth)acrylonitrile groups of B1 to B6 is 10 to 3,000. B1 to B5 have a structure represented by the above formula (1) (R: a group represented by the formula (1a); a group having a methacryl group). B6 has a structure represented by the above formula (1) (R: a group represented by the formula (1a); a group having an acrylonitrile group). B1 to B6 have a hydrogen atom and/or an alkyl group bonded to an oxygen atom in the formula (1). In B1 to B6, the total number of alkoxy groups and merid groups bonded to a ruthenium atom in the (meth)acrylic modified siloxane oxide oligomer is, in terms of the average number of ruthenium atoms per one, 2 or less.

為了測定(甲基)丙烯酸系改質矽氧烷寡聚物對水之接觸角,而獲得硬化物。更具體而言,接觸角能夠以下述方式獲得:將(甲基)丙烯酸系改質矽氧烷寡聚物與聚合起始劑(LUCIRIN TPO)(相對於(甲基)丙烯酸系改質矽氧烷寡聚物為1質量%)混合,並以曝光量4000mJ/cm2來照光,而獲得硬化物。對於所得的硬化物,將純水的液量設為1μL,從滴入經過500msec後之水滴形狀來測定接觸角。此外,將滴入經過500msec後之值測定5次,將5次測定結果中之除了最大值及最小值以外之3個值平均。接觸角是使用接觸角測定裝置(例如「DropMaster500(協和界面科學股份有限公司)」)來進行測定。 In order to determine the contact angle of the (meth)acrylic modified siloxane oligomer to water, a cured product was obtained. More specifically, the contact angle can be obtained by: (meth)acrylic modified methoxy olefin oligomer and polymerization initiator (LUCIRIN TPO) (relative to (meth)acrylic modified oxime The alkane oligomer was mixed at 1% by mass and irradiated with an exposure amount of 4000 mJ/cm 2 to obtain a cured product. With respect to the obtained cured product, the liquid amount of pure water was set to 1 μL, and the contact angle was measured from the shape of water droplets after dropping for 500 msec. Further, the value after the dropping of 500 msec was measured five times, and three values other than the maximum value and the minimum value among the five measurement results were averaged. The contact angle is measured using a contact angle measuring device (for example, "DropMaster 500 (Concord Interface Scientific Co., Ltd.)").

((甲基)丙烯酸系改質矽氧烷寡聚物以外之(B)成分) ((M) component other than (meth)acrylic modified alkoxysilane oligomer)

B7:3-縮水甘油氧基丙基三甲氧基矽烷(「KBM-403(信越化學工業股份有限公司)」) B7: 3-glycidoxypropyltrimethoxydecane ("KBM-403 (Shin-Etsu Chemical Co., Ltd.)")

B8:3-甲基丙烯醯氧基丙基三甲氧基矽烷(「KBM-503(信越化學工業股份有限公司)」) B8: 3-methacryloxypropyltrimethoxydecane ("KBM-503 (Shin-Etsu Chemical Co., Ltd.)")

B9:壬二醇二丙烯酸酯(「FA-129AS(日立化成股份有限公司)」) B9: decanediol diacrylate ("FA-129AS (Hitachi Chemical Co., Ltd.)")

B10:三環癸烷二甲醇二丙烯酸酯(「A-DCP(新中村化學工業股份有限公司)」) B10: Tricyclodecane dimethanol diacrylate ("A-DCP (Xin Nakamura Chemical Industry Co., Ltd.)")

B11:二季戊四醇六丙烯酸酯(「DPHA(SARTOMER股份有限公司)」) B11: Dipentaerythritol hexaacrylate ("DPHA (SARTOMER Co., Ltd.)")

B12:甲基丙烯酸異硬脂酯(「S-1800A(新中村化學工業股份有限公司)」) B12: Isostearyl methacrylate ("S-1800A (Xin Nakamura Chemical Industry Co., Ltd.)")

B13:甲基丙烯酸系改質矽氧寡聚物(「X-22-164A(信越化學股份有限公司)」,官能基當量:860g/mol) B13: Methacrylic acid modified oxirane oligomer ("X-22-164A (Shin-Etsu Chemical Co., Ltd.)", functional group equivalent: 860 g/mol)

B14:甲基丙烯酸系改質矽氧寡聚物(「X-22-164B(信越化學股份有限公司)」,官能基當量:1630g/mol) B14: Methacrylic acid modified oxirane oligomer ("X-22-164B (Shin-Etsu Chemical Co., Ltd.)", functional group equivalent: 1630 g/mol)

B15:甲基丙烯酸系改質矽氧寡聚物(「X-22-164C(信越化學股份有限公司)」,官能基當量:2370g/mol) B15: Methacrylic acid modified oxirane oligomer ("X-22-164C (Shin-Etsu Chemical Co., Ltd.)", functional group equivalent: 2370g/mol)

B16:甲基丙烯酸系改質矽氧寡聚物(「X-22-164E(信越化學股份有限公司)」,官能基當量:3900g/mol) B16: methacrylic modified oxygen oligomer ("X-22-164E (Shin-Etsu Chemical Co., Ltd.)", functional group equivalent: 3900g/mol)

<(C1)成分:光自由基聚合起始劑> <(C1) component: photoradical polymerization initiator>

C1A:2,4,6-三甲基苯甲醯基二苯基氧化膦(「LUCIRIN TPO(BASF公司)」) C1A: 2,4,6-trimethylbenzimidyldiphenylphosphine oxide ("LUCIRIN TPO (BASF)")

C1B:2-甲基-1-[4-(甲硫基)苯基]-2-(N-嗎啉基)丙-1-酮(「IRGACURE-907(BASF公司)」) C1B: 2-methyl-1-[4-(methylthio)phenyl]-2-(N-morpholinyl)propan-1-one ("IRGACURE-907 (BASF)")

C1C:2,2-二甲氧基-1,2-二苯基乙-1-酮(「-IRGACURE-651(BASF公司)」) C1C: 2,2-dimethoxy-1,2-diphenylethan-1-one ("-IRGACURE-651 (BASF)")

<(C2)成分:熱自由基聚合起始劑> <(C2) component: thermal radical polymerization initiator>

C2A:二枯基過氧化物(例如「PERCUMYL D(日油股份有限公司)」) C2A: dicumyl peroxide (for example, "PERCUMYL D (Japan Oil Co., Ltd.)")

<(E)成分> <(E) component>

E1:ADK STAB AO-80(ADEKA股份有限公司的商標) E1: ADK STAB AO-80 (trademark of ADEKA Co., Ltd.)

E2:ADK STAB AO-412S(ADEKA股份有限公司的商標) E2: ADK STAB AO-412S (trademark of ADEKA Co., Ltd.)

E3:ADK STAB PE-1(ADEKA股份有限公司的商標) E3: ADK STAB PE-1 (trademark of ADEKA Co., Ltd.)

<(F1)成分> <(F1) component>

F1A:碳酸雙(1-十一烷氧基-2,2,6,6-四甲基哌啶-4-基)酯(「LA-81(ADEKA股份有限公司)」) F1A: bis(1-undecyloxy-2,2,6,6-tetramethylpiperidin-4-yl) carbonate ("LA-81 (ADEKA Co., Ltd.)")

<樹脂薄膜之製作> <Production of Resin Film>

使用撒佈器(applicator),以使厚度成為均勻之方式將實施例及比較例之樹脂組成物之溶液塗佈於聚對苯二甲酸乙二酯(支撐體,厚度50μm)上。藉由使用120℃的乾燥機來將所塗佈之溶液加熱10分鐘,而獲得一種樹脂薄膜,其具備支撐體與樹脂組成物層,該樹脂組成物層形成於支撐體上。所得之樹脂薄膜的樹脂組成物層的厚度為200μm。藉由使用積層機來進一步將樹脂薄膜積層,而將樹脂組成物層的厚度設為既定厚度(400μm)。然後,對樹脂薄膜黏貼保護層。 A solution of the resin compositions of the examples and the comparative examples was applied onto polyethylene terephthalate (support, thickness: 50 μm) by using an applicator so that the thickness became uniform. The coated solution was heated by using a dryer at 120 ° C for 10 minutes to obtain a resin film having a support and a resin composition layer formed on the support. The thickness of the resin composition layer of the obtained resin film was 200 μm. The resin film layer was further laminated by using a laminator, and the thickness of the resin composition layer was set to a predetermined thickness (400 μm). Then, a protective layer is adhered to the resin film.

<初期穿透率之測定> <Measurement of initial penetration rate>

將樹脂組成物層的厚度為400μm的樹脂薄膜之保護層剝下後,以支撐體位於玻璃基板的相反側之方向來將樹脂薄膜積層於玻璃基板上。積層是使用積層機。當 使用含有光聚合起始劑之樹脂薄膜時,使用高精度平行曝光機(MIKASA股份有限公司製),以曝光量4000mJ/cm2來對積層於玻璃基板上之樹脂薄膜照光(20秒以內),而獲得附有樹脂硬化物之測試基板。當使用含有熱聚合起始劑之樹脂薄膜時,在氮氣環境中以5℃/分鐘來從室溫升溫至150℃後,在150℃加熱1小時,而獲得附有樹脂硬化物之測試基板。當使用含有光聚合起始劑及熱聚合起始劑雙方之樹脂薄膜時,使用上述曝光機,以曝光量4000mJ/cm2來照光,然後在氮氣環境中在150℃加熱15分鐘,而獲得附有樹脂硬化物之測試基板。然後,測試基板之穿透率,是使用紫外線可見光分光光度計「U-3310 Spectrophotometer(日立High-Technologies股份有限公司)」來測定波長450nm的光的穿透率。使用玻璃單體之穿透率來作為對照組。以下述基準來評估測定結果。結果是如表1~表5所示。 After the protective layer of the resin film having a thickness of 400 μm of the resin composition layer was peeled off, the resin film was laminated on the glass substrate in a direction in which the support was located on the opposite side of the glass substrate. The laminate is a laminate machine. When a resin film containing a photopolymerization initiator is used, a resin film laminated on a glass substrate is irradiated with an exposure amount of 4000 mJ/cm 2 using a high-precision parallel exposure machine (manufactured by MIKASA Co., Ltd.) (within 20 seconds) And a test substrate with a cured resin was obtained. When a resin film containing a thermal polymerization initiator was used, the temperature was raised from room temperature to 150 ° C at 5 ° C / min in a nitrogen atmosphere, and then heated at 150 ° C for 1 hour to obtain a test substrate with a cured resin. When a resin film containing both a photopolymerization initiator and a thermal polymerization initiator is used, the above exposure machine is used to illuminate at an exposure amount of 4000 mJ/cm 2 , and then heated at 150 ° C for 15 minutes in a nitrogen atmosphere to obtain an attached film. A test substrate having a cured resin. Then, the transmittance of the test substrate was measured by using an ultraviolet visible light spectrophotometer "U-3310 Spectrophotometer (Hitachi High-Technologies Co., Ltd.)" to measure the transmittance of light having a wavelength of 450 nm. The transmittance of the glass monomer was used as a control group. The measurement results were evaluated on the basis of the following criteria. The results are shown in Tables 1 to 5.

AAA:450nm的光的初期穿透率為99.5%以上 AAA: The initial transmittance of light at 450 nm is 99.5% or more.

AA:450nm的光的初期穿透率為99%以上且未達99.5% AA: The initial transmittance of light at 450 nm is 99% or more and less than 99.5%.

A:450nm的光的初期穿透率為98%以上且未達99% A: The initial transmittance of light at 450 nm is 98% or more and less than 99%.

B:450nm的光的初期穿透率為97%以上且未達98% B: The initial transmittance of light at 450 nm is 97% or more and less than 98%.

C:450nm的光的初期穿透率未達97% C: The initial transmittance of light at 450 nm is less than 97%.

<初期龜裂之測定> <Measurement of initial cracks>

以肉眼來確認在初期穿透率之測定中所製作之附有樹脂硬化物之測試基板之樹脂硬化物中有無龜裂。以下述基準來評估測定結果。結果是如表1~表5所示。 It was confirmed with the naked eye whether or not cracks were present in the resin cured product of the test substrate with the cured resin produced in the measurement of the initial penetration rate. The measurement results were evaluated on the basis of the following criteria. The results are shown in Tables 1 to 5.

A:無法確認龜裂 A: Unable to confirm crack

B:能夠確認龜裂 B: Can confirm the crack

<耐熱性之測定> <Measurement of heat resistance>

在200℃的烘箱中,將在初期穿透率之測定中所製作之附有樹脂硬化物之測試基板靜置72小時。放置冷卻至室溫後,使用紫外線可見光分光光度計「U-3310 Spectrophotometer(日立High-Technologies股份有限公司)」來測定波長450nm的光的穿透率。使用玻璃單體之穿透率來作為對照組。以下述基準來評估測定結果。結果是如表1~表5所示。 The test substrate with the cured resin produced in the measurement of the initial transmittance was allowed to stand in an oven at 200 ° C for 72 hours. After standing to cool to room temperature, the transmittance of light having a wavelength of 450 nm was measured using an ultraviolet visible light spectrophotometer "U-3310 Spectrophotometer (Hitachi High-Technologies Co., Ltd.)". The transmittance of the glass monomer was used as a control group. The measurement results were evaluated on the basis of the following criteria. The results are shown in Tables 1 to 5.

AAA:450nm的光的穿透率為95%以上 AAA: The transmittance of light at 450 nm is 95% or more

AA:450nm的光的初期穿透率為90%以上且未達95% AA: The initial transmittance of light at 450 nm is 90% or more and less than 95%.

A:450nm的光的初期穿透率為80%以上且未達90% A: The initial transmittance of light at 450 nm is 80% or more and less than 90%.

B:450nm的光的初期穿透率為70%以上且未達80% B: The initial transmittance of light of 450 nm is 70% or more and less than 80%.

C:450nm的光的初期穿透率未達70% C: The initial transmittance of light at 450 nm is less than 70%.

{實施例37及比較例8} {Example 37 and Comparative Example 8}

<初期龜裂之測定> <Measurement of initial cracks>

藉由與上述方法相同的方法,使用表6所示之含量(單位:質量份)的各成分來製作樹脂薄膜。(D)成分之D1,是使用QMK58/F-U1(PhosphorTech公司)。 藉由與上述方法相同的方法來測定初期龜裂。結果是如表6所示。 A resin film was produced by using the respective components (content: parts by mass) shown in Table 6 by the same method as the above method. D1 of component (D) is QMK58/F-U1 (PhosphorTech). The initial crack was measured by the same method as the above method. The results are shown in Table 6.

<藉由測定亮度變化來評估耐熱性> <Evaluation of heat resistance by measuring change in brightness>

使用前述樹脂薄膜來將後述之LED封裝件密封。然後,將LED封裝件焊接在基板(SHIIMA電子股份有限公司),而獲得亮度變化測定用基板。將所得之亮度變化測定用基板與定電流電源裝置(「PMC70-1A(菊水電子工業股份有限公司)」)連接,然後靜置於設定在溫度85℃及相對濕度85%之恆溫恆濕槽(「ESPEC HUMIDITY CABINET LHT-112(ESPEC股份有限公司)」)內。使用定電流電源裝置來使125mA的電流流入LED封裝件中,並連續將燈點亮1000小時。燈連續點亮1000小時前後之亮度,是使用瞬間多重測光系統(「MCPD-3000(大塚電子股份有限公司)」)來進行測定。測定放置後之發光亮度,來作為將燈點亮前之發光亮度設為100(基準)時之相對亮度後,確認亮度變化。以下述基準來評估測定結果。結果是如表6所示。 The LED package described later is sealed using the aforementioned resin film. Then, the LED package was soldered to a substrate (SHIIMA Electronics Co., Ltd.) to obtain a substrate for measuring luminance change. The obtained substrate for measuring the brightness change is connected to a constant current power supply device ("PMC70-1A (Kusui Electronics Co., Ltd.)"), and then placed in a constant temperature and humidity chamber set at a temperature of 85 ° C and a relative humidity of 85% ( "ESPEC HUMIDITY CABINET LHT-112 (ESPEC Co., Ltd.)"). A constant current power supply unit was used to cause a current of 125 mA to flow into the LED package, and the lamp was continuously lit for 1000 hours. The brightness of the lamp was continuously lit for about 1000 hours, and it was measured using an instantaneous multi-photometry system ("MCPD-3000 (Otsuka Electronics Co., Ltd.)"). The luminance of the light emitted after the measurement was measured as the relative luminance when the luminance of the light before the lamp was turned on was set to 100 (reference), and the change in luminance was confirmed. The measurement results were evaluated on the basis of the following criteria. The results are shown in Table 6.

A:放置1000小時後之亮度為80%以上 A: The brightness after 1000 hours is more than 80%

C:放置1000小時後之亮度未達80% C: The brightness after 1000 hours is less than 80%

LED封裝件之結構是如第2圖所示。像第2圖所示這樣,上述LED封裝件(亦稱為「高亮度藍色LED封裝件」)30中,使用導線架(「TOP LED OP-4(ENOMOTO股份有限公司)」)31、鍍銀反射材料32、黏晶材料(「CT-220HS(KYOCERA Chemical 股份有限公司)」)33、LED元件(C470MB290)(CREE公司))34、金線(「SR-25(田中貴金屬工業股份有限公司)」)35、及反射器(聚鄰苯二甲醯胺)36,該等為一般能夠取得的構件。再者,黏晶材料之硬化條件,是設為在150℃ 90分鐘,線接合是以半自動來進行。此外,LED封裝件是使燈點亮並且使用實體顯微鏡來放大至20倍,來檢查金線之狀態,藉此確認無問題。 The structure of the LED package is as shown in Fig. 2. As shown in Fig. 2, in the above-mentioned LED package (also referred to as "high-brightness blue LED package") 30, a lead frame ("TOP LED OP-4 (ENOMOTO)") 31 is used, and plating is performed. Silver reflective material 32, bonded crystal material ("CT-220HS (KYOCERA Chemical) Co., Ltd.)") 33, LED component (C470MB290) (CREE company)) 34, gold wire ("SR-25 (Tanzhonggui Metal Industry Co., Ltd.)") 35, and reflector (polyphthalamide) 36) These are generally available components. Further, the hardening conditions of the die-bonding material were set at 150 ° C for 90 minutes, and the wire bonding was performed semi-automatically. In addition, the LED package was used to illuminate the lamp and use a solid microscope to amplify up to 20 times to check the state of the gold wire, thereby confirming that there is no problem.

實施例之樹脂組成物含有:(甲基)丙烯酸系聚合物;包含(甲基)丙烯酸系改質矽氧烷寡聚物之聚合性化合物;及,聚合起始劑。與習知矽氧樹脂相比,這樣的實施例之樹脂組成物能夠在更短時間內硬化。換言之,習知矽氧樹脂的一次硬化需要30分鐘左右、二次硬化需要4小時,相對於像這樣硬化時間較長的習知矽氧樹脂,實施例之樹脂組成物由於能夠在30分鐘左右以內進行光硬化,故可知能夠縮短硬化時間。由於藉由 使用自由基聚合起始劑來以自由基聚合來進行硬化反應,故推測容易達成在短時間內硬化。此外,根據使用(C2)成分之實施例,即使樹脂組成物含有熱聚合起始劑,硬化時間仍為2小時左右,而可知能夠縮短硬化時間。 The resin composition of the examples contains a (meth)acrylic polymer; a polymerizable compound containing a (meth)acrylic modified alkoxysilane oligomer; and a polymerization initiator. The resin composition of such an embodiment can be hardened in a shorter time than the conventional epoxy resin. In other words, it takes about 30 minutes for the primary curing of the conventional epoxy resin and 4 hours for the secondary hardening, and the resin composition of the embodiment can be within about 30 minutes with respect to the conventional silicone resin having a long curing time like this. Since light hardening is performed, it can be seen that the hardening time can be shortened. Due to Since the radical polymerization reaction is carried out by radical polymerization using a radical polymerization initiator, it is presumed that the curing is easy in a short time. Further, according to the embodiment using the component (C2), even if the resin composition contains a thermal polymerization initiator, the curing time is about 2 hours, and it is understood that the curing time can be shortened.

並且,實施例中,能夠使樹脂組成物在短時間內硬化,而樹脂組成物的硬化物不會變混濁。因此,實施例之樹脂組成物之初期穿透率高,而可知顯示優異的透明性。此外,實施例中,即使在200℃ 72小時後,仍能夠抑制著色,而可知實施例之樹脂組成物具有優異的耐熱性。 Further, in the examples, the resin composition can be cured in a short time, and the cured product of the resin composition does not become cloudy. Therefore, the initial composition of the resin composition of the examples was high, and it was found that excellent transparency was exhibited. Further, in the examples, the coloring was suppressed even after 72 hours at 200 ° C, and it was found that the resin composition of the examples had excellent heat resistance.

[產業上之可利用性] [Industrial availability]

本發明之樹脂組成物,即使在短時間內硬化亦不容易發生龜裂,並且即使暴露在高溫中透明性仍優異。因此,本發明之樹脂組成物,適合作為發光元件(LED元件等)等之密封構件使用,該發光元件是尋求小型化及高密度構裝且會在高溫環境中長時間使用。 The resin composition of the present invention is less prone to cracking even if it is hardened in a short period of time, and is excellent in transparency even when exposed to high temperatures. Therefore, the resin composition of the present invention is suitably used as a sealing member such as a light-emitting element (such as an LED element) which is intended to be small-sized and high-density and to be used for a long period of time in a high-temperature environment.

Claims (10)

一種樹脂組成物,其含有:(A)成分:(甲基)丙烯酸系聚合物;(B)成分:聚合性化合物;及,(C)成分:聚合起始劑;並且,前述(B)成分包含(甲基)丙烯酸系改質矽氧烷寡聚物。 A resin composition comprising: (A) component: (meth)acrylic polymer; (B) component: a polymerizable compound; and (C) component: a polymerization initiator; and the component (B) A (meth)acrylic modified methoxy olefin oligomer is included. 如請求項1所述之樹脂組成物,其中,前述(A)成分的重量平均分子量為100,000~800,000。 The resin composition according to claim 1, wherein the component (A) has a weight average molecular weight of from 100,000 to 800,000. 如請求項1或2所述之樹脂組成物,其中,前述(甲基)丙烯酸系改質矽氧烷寡聚物,其對水之接觸角為60°~100°。 The resin composition according to claim 1 or 2, wherein the (meth)acrylic modified alkoxysilane oligomer has a contact angle with respect to water of from 60 to 100. 如請求項1至3中任一項所述之樹脂組成物,其中,前述(甲基)丙烯酸系改質矽氧烷寡聚物,具有(甲基)丙烯醯基和烷氧基。 The resin composition according to any one of claims 1 to 3, wherein the (meth)acrylic modified alkoxysilane oligomer has a (meth)acrylonyl group and an alkoxy group. 如請求項1至4中任一項所述之樹脂組成物,其中,進一步含有螢光體。 The resin composition according to any one of claims 1 to 4, further comprising a phosphor. 一種樹脂薄膜,其具備支撐體與樹脂組成物層,該樹脂組成物層配置於該支撐體上;並且,前述樹脂組成物層包含如請求項1至5中任一項所述之樹脂組成物。 A resin film comprising a support and a resin composition layer, the resin composition layer being disposed on the support; and the resin composition layer comprising the resin composition according to any one of claims 1 to 5 . 一種樹脂硬化物,其包含如請求項1至5中 任一項所述之樹脂組成物的硬化物、或如請求項6所述之樹脂薄膜的前述樹脂組成物的硬化物。 A cured resin comprising the contents of claims 1 to 5 A cured product of the resin composition according to any one of the above, or a cured product of the resin composition of the resin film according to claim 6. 一種電子零件,其具備光元件與密封構件,該光元件為發光元件和受光元件中的其中一種,該密封構件用以將該光元件密封;並且,前述密封構件包含:如請求項1至5中任一項所述之樹脂組成物、如請求項6所述之樹脂薄膜的前述樹脂組成物、或如請求項7所述之樹脂硬化物。 An electronic component comprising: a light element and a sealing member, wherein the light element is one of a light emitting element and a light receiving element, the sealing member is for sealing the light element; and the sealing member comprises: claim 1 to 5 The resin composition according to any one of the preceding claims, wherein the resin composition according to claim 6 or the resin cured product according to claim 7. 一種電子零件的製造方法,其具備下述步驟:使用如請求項1至5中任一項所述之樹脂組成物、或如請求項6所述之樹脂薄膜的前述樹脂組成物,來將發光元件或受光元件密封之步驟;及,使前述樹脂組成物硬化之步驟。 A method of producing an electronic component, comprising the steps of: using the resin composition according to any one of claims 1 to 5, or the resin composition of the resin film according to claim 6, to emit light a step of sealing the element or the light-receiving element; and a step of hardening the resin composition. 一種電子零件,其具有:藉由如請求項9所述之電子零件的製造方法所得之結構。 An electronic component having the structure obtained by the method of manufacturing an electronic component according to claim 9.
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