TW201622775A - Elastomer containing high FIR and fabrication method therefor - Google Patents
Elastomer containing high FIR and fabrication method therefor Download PDFInfo
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本發明係有關一種高含量遠紅外線彈性體及其製造方法,尤指一種可以提升遠紅外線輻照度強度的遠紅外線技術。 The invention relates to a high content far-infrared elastomer and a manufacturing method thereof, in particular to a far-infrared technology capable of improving the intensity of far-infrared irradiance.
按,遠紅外線材料一般是由數十種金屬氧化物(如氧化矽、氧化鋁、氧化鈣等)混合加工而成,或是由開採之礦石所研磨成粉狀所取得。若是將遠紅外線粉體材料作成可供人體使用的保健產品,則必須透過載體來載附遠紅外線粉體。一般而言,市面上常見的載體大多為陶瓷、塑膠、橡膠、纖維或是膠水等材料所製成。載體與遠紅外線粉體材料混合所製備的遠紅外線產品,其所發射之遠紅外線放射效果取決於遠紅外線粉體的含量比例為何?換言之,遠紅外線就像是一種不可見光,一樣是以光的形態出現,就如同是電燈泡一樣,5W與100W的電燈泡所發出光源亮度就是不同,相同的是,遠紅外線的放射作用也是如此。於載體中高含量遠紅外線粉體才能提升輻照度,而發揮遠紅外線功效。目前坊間產品都只強調遠紅外線的高放射率,但含量都過低,以致遠紅外線輻照度不足,完全無法發揮遠紅外線功效。 According to the far-infrared material, it is generally obtained by mixing dozens of metal oxides (such as cerium oxide, aluminum oxide, calcium oxide, etc.) or by grinding the ore into a powder. If the far-infrared powder material is made into a health care product for human use, the far-infrared powder must be carried through the carrier. In general, most of the carriers commonly found on the market are made of ceramics, plastics, rubber, fibers or glue. The far-infrared radiation product prepared by mixing the carrier with the far-infrared powder material depends on the proportion of the far-infrared powder. In other words, far infrared ray is like an invisible light, and it appears in the form of light. Just like a light bulb, the brightness of a light source emitted by a 5W and 100W light bulb is different. The same is true for the radiation of far infrared rays. The high content of far-infrared powder in the carrier can enhance the irradiance and exert the far-infrared effect. At present, the products in the market only emphasize the high emissivity of far-infrared rays, but the content is too low, so that the far-infrared irradiance is insufficient, and the far-infrared effect cannot be fully utilized.
根據研究發現,現今任何載體為兼顧成型與物性之要求,添加遠紅外線粉體的含量比例都會受到某種程度的限制。舉例來說,陶瓷載 體之遠紅外線粉材的含量比例約35%;橡膠類載體之遠紅外線粉材的含量比例約30%;纖維類載體之遠紅外線粉材的含量比例約5%;膠水類載體之遠紅外線粉材的含量比例約50%。除此之外,陶瓷類載體必須考量成型、硬度以及燒解溫度等之受限因素;橡膠類載體則必須考量加硫成型以及交聯密度等之受限因素;而塑膠類載體必須考量融合度以及脆度等之受限因素;膠水類載體必須考量黏度以及成型等之受限因素。雖然現有之習知技術已經利用高填充方式將矽膠與遠紅外線粉體之含量比例提升至50%以上,然而,由於遠紅外線高填充會造成其酸鹼值過高,所以會影響加硫成型之效能,因而無法使橡膠載體製成彈性體,因而造成產製上的不便與困擾。 According to the research, any carrier can meet the requirements of molding and physical properties, and the proportion of far-infrared powder added will be limited to some extent. For example, ceramic loading The proportion of the far-infrared powder of the body is about 35%; the content of the far-infrared powder of the rubber carrier is about 30%; the content of the far-infrared powder of the fiber carrier is about 5%; the far-infrared powder of the glue carrier The content of the material is about 50%. In addition, ceramic carriers must consider the constraints of molding, hardness and firing temperature; rubber carriers must consider the limiting factors such as sulfur molding and crosslink density; plastic carriers must consider the degree of fusion. And the limiting factors such as brittleness; the glue carrier must consider the viscosity and the limiting factors such as molding. Although the prior art has used a high filling method to increase the ratio of the content of the silicone to the far-infrared powder to more than 50%, however, since the high-infrared filling will cause the pH value to be too high, it will affect the vulcanization molding. The efficiency, and thus the rubber carrier, cannot be made into an elastomer, which causes inconvenience and trouble in production.
再者,遠紅外線發現至今已超過50年以上的歷史。由已知的臨床實驗中得知,遠紅外線產品用途非常廣泛。在人體臨床上,遠紅外線可以滲透人體內部,並從人體內部發熱,不僅可以促進人體微血管的擴張,使人體血液循環更為順暢而達到促進新陳代謝的保健功效,並可增加人體的免疫能力及治療率;然而,遠紅外線產業發展至今,相關業者似乎一直在聚焦在熱效應的探討,以致在觀念上誤解了遠紅外線的作用屬性,從而誤認遠紅外線產品必須使用加熱器來作為加熱的動作,於是,造成遠紅外線產品之研發與應用性皆受到觀念誤解所致的框架限制,以致相關業者在開發產品時大多忽略了遠紅外線的非熱效應效果。事實上,遠紅外線在常溫狀態亦有著非常顯著的能量放射效果。目前相關業者所開發出之遠紅外線產品,為什麼沒有顯著的能量放射效果?而且無法廣為受到消費者 的青睞呢?此問題已然成為相關技術領域業者所急欲解決與克服的技術課題。 Furthermore, far infrared rays have been found to be more than 50 years old. It is known from known clinical experiments that far infrared ray products are very versatile. In the human body, far-infrared rays can penetrate into the human body and heat from the inside of the human body, which not only can promote the expansion of the human micro-vessels, make the blood circulation of the human body smoother, and achieve the health-care effect of promoting metabolism, and can increase the immunity and treatment of the human body. Rate; However, since the development of the far-infrared industry, relevant companies seem to have been focusing on the discussion of thermal effects, so that the role of far-infrared rays is misunderstood in concept, and it is misunderstood that far-infrared products must use heaters as heating actions. The research and development and application of far-infrared products are subject to the framework limitation caused by misunderstanding of concepts, so that the relevant manufacturers mostly ignore the non-thermal effect of far-infrared rays when developing products. In fact, far infrared rays also have a very significant energy radiation effect at normal temperature. Why are there far-reaching energy radiation effects of far-infrared products developed by relevant companies? And can’t be widely accepted by consumers The favor? This problem has become a technical problem that the technical field of the related art is eager to solve and overcome.
依據所知,另有一部分業者已經採用矽膠作為遠紅外線粉體的載體,並試著運用高填充來增加遠紅外線粉體的含量比例,以期使遠紅外線粉體達到最高的覆蓋率,甚至超出一般載體的覆蓋率,從而追求較佳的遠紅外線放射效果。依據本創作人多年研究遠紅外線產品的經驗得知,習知矽膠載體之遠紅外線產品的配方是,膠體約為100重量份(phr),架橋劑約為0.5重量份(phr),當遠紅外線粉體為50重量份(phr)時,勉強還可進行加硫處理;當遠紅外線粉體為100重量份(phr)時,進行加硫處理則會產生加硫不完全的現象,以致無法充分與載體達到交聯熟成之目的,因而無法作為常用的遠紅外線彈性體(如彈性貼片)。 According to the knowledge, some other manufacturers have used silicone rubber as the carrier of far-infrared powder, and tried to use high filling to increase the proportion of far-infrared powder, in order to achieve the highest coverage of far-infrared powder, even beyond the general The coverage of the carrier is such that a better far-infrared radiation effect is pursued. According to the experience of the creator for researching far-infrared products for many years, it is known that the far-infrared product of the conventional silicone carrier has a colloid of about 100 parts by weight (phr) and a bridging agent of about 0.5 part by weight (phr). When the powder is 50 parts by weight (phr), it can be forcibly treated with sulfur; when the far-infrared powder is 100 parts by weight (phr), the sulfurization treatment may result in incomplete vulcanization, so that it is insufficient. It has the purpose of cross-linking with the carrier, and thus cannot be used as a commonly used far-infrared elastomer (such as a flexible patch).
再者,眾多相關業者普遍認為,僅需添加5~10重量份(phr)遠紅外線粉體在載體上,即可測得良好的遠紅外線放射率,甚至可以達到與純粹之遠紅外線粉體一樣的放射率,一部分之相關業者已然被上述觀念所誤導;另有許多相關業者則是基於成本的考量,將遠紅外線粉體之含量比例降低,致使遠紅外線產品的能量放射效果不佳。事實上,遠紅外線之功效強弱取決於輻照度(W/m2.um),而非為被誤解的放射率,故遠紅外線粉體的含量比例愈高,輻照度(即放射功率)強度則愈強;亦即,遠紅外線能量放射的效果就愈佳。 Furthermore, many related companies generally believe that it is only necessary to add 5-10 parts by weight (phr) of far-infrared powder on the carrier to measure good far-infrared emissivity, even to the pure far-infrared powder. The emissivity of some of the relevant industry has been misled by the above concept; and many related industry players are based on cost considerations, reducing the proportion of far-infrared powder content, resulting in poor energy emission of far-infrared products. In fact, the intensity of far-infrared rays depends on the irradiance (W/m 2 .um), not the misunderstood emissivity. Therefore, the higher the proportion of far-infrared powder, the higher the irradiance (ie, the radiated power). The stronger; that is, the effect of far infrared energy radiation is better.
為改善上述缺失,相關技術領域業者已然開發出一種如發明公告第362981『能量矽膠貼片、墊片及其製法』所示之專利,其係以增加滲入比率之遠紅外線礦石、陶石粉與矽膠經高壓研磨相混而成,再以特定 比例依序經高壓研磨機械強制研磨混合,由少量混合,經多次重覆添加硬化黏液及加硫劑,持續高壓研磨使均勻混合直至二者平均結合,再經壓軋後,利用壓鑄加熱,直到硬化成型為彈性能量矽膠片。該專利可以提升遠紅外線粉體含量比例達到50~65%百分比,而提升輻照度至某種程度的強度;惟,該專利遠紅外線粉體含量比例仍然未達到最大化的覆蓋率,由於架橋劑與硬化黏液之添加比例是影響成型為彈性片體效果優劣的因素之一,以致該專利所製備之遠紅外線產品仍未達到較佳的能量放射效果;此外,該專利於混合時,遠紅外線粉體必須以少量多次重覆添加方式進行混合,因而造成製造工序與工時成本的增加,因此,該專利確實未臻完善仍有再改善的必要性。 In order to improve the above-mentioned deficiency, the related art has developed a patent as shown in the invention announcement No. 362981, "Energy Silicone Patch, Gasket and Method of Making the Same", which is used to increase the penetration ratio of far-infrared ore, ceramic powder and silicone rubber. Mixed by high pressure grinding, and then specific The proportion is sequentially forced and mixed by a high-pressure grinding machine, and a small amount of mixing is repeated, and the hardening mucus and the sulfurizing agent are repeatedly added repeatedly, and the high-pressure grinding is continued to uniformly mix until the two are combined in an average manner, and then, after the rolling, the die-casting heating is performed. Until hardened into elastic energy 矽 film. The patent can increase the proportion of far-infrared powder content by 50-65%, and increase the irradiance to a certain degree of intensity; however, the patent far-infrared powder content ratio still does not reach the maximum coverage, due to the bridging agent The addition ratio with the hardened mucilage is one of the factors affecting the effect of forming the elastic sheet, so that the far-infrared product prepared by the patent still does not achieve the better energy radiation effect; in addition, the patent is used when mixing, far infrared powder The body must be mixed in a small number of repeated additions, resulting in an increase in manufacturing processes and labor costs. Therefore, the patent does not require improvement.
緣是,本發明創作人認為上述習用結構及前述專利確實未臻完善,仍有再改善的必要性,於是,本發明創作人乃經多年不斷的努力研發之下得知,遠紅外線粉體之酸鹼值會影響加硫的處理效果,故必須將架橋劑增加到一定比例,而且還必須添加矽烷偶合劑,於此方能使載體成型為具體高含量比例的遠紅外線彈性體。 The reason is that the creator of the present invention believes that the above-mentioned conventional structure and the aforementioned patents are indeed not perfect, and there is still a need for further improvement. Therefore, the creator of the present invention has learned from years of continuous efforts and research that the far-infrared powder is The pH value affects the treatment effect of the vulcanization, so the bridging agent must be increased to a certain ratio, and a decane coupling agent must be added, so that the carrier can be formed into a specific high proportion of far-infrared elastomer.
本發明主要目的,在於提供一種高含量遠紅外線彈性體,主要是藉由創新的製法,使遠紅外線粉體於載體之含量比例達到較大化的覆蓋率,以提升遠紅外線之輻照度的強度,進而增進遠紅外線能量的放射效果,無論是在加熱狀態或是常溫狀態下皆能產生顯著的能量放射效果,因而得以提升人體保健的效果。達成本發明主要目的所採用之技術手段,係由一材料配方所混製而成,該材料配方包括彈性材料及遠紅外線材料,該 彈性材料所佔重量百分比為10~34.9%,該遠紅外線材料佔65.1~90%重量百分比。 The main object of the present invention is to provide a high-content far-infrared elastomer, which is mainly used to increase the coverage ratio of the far-infrared powder to the carrier by an innovative method to increase the intensity of the far-infrared irradiance. In addition, the radiation effect of the far-infrared energy is enhanced, and a significant energy radiation effect can be produced in both the heated state and the normal temperature state, thereby improving the effect of human health care. The technical means for achieving the main object of the present invention is a mixture of a material formulation comprising an elastic material and a far-infrared material. The elastic material accounts for 10 to 34.9% by weight, and the far-infrared material accounts for 65.1 to 90% by weight.
10‧‧‧遠紅外線彈性體 10‧‧‧ far infrared elastomer
10a‧‧‧液態混合材料 10a‧‧‧ liquid mixed materials
20‧‧‧浸染筒 20‧‧‧Dyeing tube
30‧‧‧補強基材 30‧‧‧Reinforcing substrate
30a、40a‧‧‧補強布 30a, 40a‧‧‧ reinforcing cloth
40‧‧‧布層 40‧‧‧cloth
圖1係本發明第一實施例所製備產品的外觀示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic view showing the appearance of a product prepared in a first embodiment of the present invention.
圖2係本發明第二實施例所製備產品的外觀示意圖。 Fig. 2 is a schematic view showing the appearance of a product prepared in a second embodiment of the present invention.
圖3係本發明第二實施例所製備產品的剖視示意圖。 Figure 3 is a schematic cross-sectional view showing a product prepared in a second embodiment of the present invention.
圖4係本發明第一實施例的製造實施示意圖。 Figure 4 is a schematic view showing the manufacturing embodiment of the first embodiment of the present invention.
圖5係本發明第二實施例的製造實施意圖。 Fig. 5 is a view showing the manufacturing implementation of the second embodiment of the present invention.
圖6係本發明第一實施例的製造流程示意圖。 Fig. 6 is a schematic view showing the manufacturing process of the first embodiment of the present invention.
圖7係本發明第二實施例的製造流程示意圖。 Figure 7 is a schematic view showing the manufacturing process of the second embodiment of the present invention.
請配合參看圖1~3所示,為達成本發明主要目的之實施例。本發明所製備的遠紅外線彈性體片材10係由一材料配方所混製而成,該材料配方包括彈性材料及遠紅外線材料。該彈性材料所佔重量百分比為10~34.9%,彈性材料可為矽膠或橡膠等彈性體。該遠紅外線材料佔65.1~90%重量百分比,遠紅外線材料可接收外在熱輻射而產生遠紅外線,成分可為氧化鋁Al2O3、氧化鎂MgO、二氧化鈦TiO2、二氧化矽SiO2、碳化矽SiC、氮化矽Si3N4、氮化鈦TiN、火山岩、麥飯石、高溫竹炭、備長炭、桂陽石等或其混合。再者,於一種較為具體的實施例中,上述遠紅外線彈性體製成片材的厚度介於0.2~3mm之間,比重則為1.5~4.0,硬度則介於40~90度之間。 Please refer to FIGS. 1 to 3 for an embodiment to achieve the main object of the present invention. The far-infrared elastomer sheet 10 prepared by the present invention is prepared by mixing a material formulation including an elastic material and a far-infrared material. The elastic material accounts for 10 to 34.9% by weight, and the elastic material can be an elastomer such as silicone rubber or rubber. The far-infrared material accounts for 65.1 to 90% by weight, and the far-infrared material can receive external heat radiation to generate far-infrared rays, and the composition can be alumina Al 2 O 3 , magnesium oxide MgO, titanium dioxide TiO 2 , cerium oxide SiO 2 , Tantalum carbide SiC, tantalum nitride Si 3 N 4 , titanium nitride TiN, volcanic rock, medical stone, high temperature bamboo charcoal, prepared charcoal, Guiyang stone, or the like or a mixture thereof. Furthermore, in a more specific embodiment, the thickness of the sheet made of the far-infrared elastomer is between 0.2 and 3 mm, the specific gravity is 1.5 to 4.0, and the hardness is between 40 and 90 degrees.
本創作人憑藉多年的研發經驗得知,遠紅外線粉體之酸鹼值會影響加硫的處理效果,故本發明之彈性材料係包括90~110重量份的膠體(如矽膠或是橡膠;以100重量份為最佳)、3~8重量份的矽烷偶合劑(以5重量份為最佳)以及1.5~3.5重量份的低溫架橋劑(以2.5重量份為最佳),於此,方能使載體成型為具體高含量比例的遠紅外線彈性體10,而遠紅外線彈性體10可以是一種可供貼覆在人體上的彈性貼片之結構形式。 The creator has learned from many years of research and development experience that the pH value of far-infrared powder affects the treatment effect of vulcanization, so the elastic material of the present invention comprises 90-110 parts by weight of colloid (such as silicone or rubber; 100 parts by weight is optimal), 3 to 8 parts by weight of a decane coupling agent (optimally 5 parts by weight), and 1.5 to 3.5 parts by weight of a low temperature bridging agent (optimally 2.5 parts by weight), The carrier can be formed into a specific high proportion of the far-infrared elastomer 10, and the far-infrared elastomer 10 can be in the form of a flexible patch that can be applied to the human body.
請配合參看圖1、4及圖6所示為本發明製備遠紅外線彈性體10的第一實施例,其包括下列步驟:(a)材料配方準備步驟,係準備佔重量百分比10~34.9%之固態彈性材料及佔65.1~90%重量百分比之粉狀的遠紅外線材料,其中,彈性材料係包括90~110重量份的膠體(如矽膠或是橡膠;以100重量份為最佳)、3~8重量份的矽烷偶合劑(以5重量份為最佳);以及1.5~3.5重量份的低溫架橋劑(如硫;以2.5重量份為最佳);(b)進料混煉步驟,將上述固態膠體及矽烷偶合劑等彈性材料與遠紅外線材料分別置入於一密閉式混煉機,經密閉式混煉機對混合之彈性材料與遠紅外線材料加熱混煉為一混合材料,再將混合材料熟成23~25小時,使混合材料產生交聯作用;(c)輥壓步驟,以一輥壓機構(如開放式混煉滾輪)將上述混合材料做初步的加熱輥壓處理,此步驟的加熱溫度控制在攝氏90~120度之間;接著,再以出一片機之滾輪組做進一步的加熱壓延輥壓,此步驟的加熱溫度控制約在攝氏90~120度之間,於此,即可使混合材料壓出成為厚度均勻的預成型片狀體;於此步驟中,若片狀體的厚度小於1mm時,可於片狀體一面覆設 一層補強布30a,或是再於片狀體另一面覆設另一層補強布40a,具體製備及構造如圖1、4所示;(d)加硫步驟,以一加硫機具將上述片狀體施以加溫之硫化處理,使片狀體成型為遠紅外線彈性體(可壓延成為片材,或模壓成型為所需形狀之塊狀體),具體來說,上述加硫機具包括有蒸汽罐式、滾輪式以及模壓式等加硫機具;(e)去毛邊步驟,以一去毛邊機具或其他加工方式將遠紅外線彈性體施以去毛邊之處理而遠紅外線彈性體成品;(f)裁切成型步驟,若上述之遠紅外線彈性體為片材狀,則以一裁切機將上述片狀的遠紅外線彈性體片材裁切為預定形狀的成品;及(g)包裝步驟,以一包裝機將上述遠紅外線彈性體成品施以包裝處理。 Please refer to FIG. 1, FIG. 4 and FIG. 6 for the first embodiment of the present invention for preparing the far-infrared elastomer 10, which comprises the following steps: (a) a material formula preparation step, which is prepared to account for 10 to 34.9% by weight. Solid elastic material and powdery far-infrared material accounting for 65.1~90% by weight, wherein the elastic material comprises 90-110 parts by weight of colloid (such as silicone or rubber; 100 parts by weight is the best), 3~ 8 parts by weight of a decane coupling agent (optimally 5 parts by weight); and 1.5 to 3.5 parts by weight of a low temperature bridging agent (such as sulfur; preferably 2.5 parts by weight); (b) a feed mixing step, The elastic material such as the solid colloid and the decane coupling agent and the far-infrared material are respectively placed in a closed type kneader, and the mixed elastic material and the far-infrared material are heated and kneaded into a mixed material by a closed type kneader, and then The mixed material is matured for 23 to 25 hours to cause cross-linking of the mixed material; (c) the rolling step, the above mixed material is subjected to preliminary heating and rolling treatment by a rolling mechanism (such as an open mixing roller). The heating temperature is controlled between 90 and 120 degrees Celsius; Then, the roller set of one machine is used for further heating calendering roll pressure. The heating temperature of this step is controlled to be between 90 and 120 degrees Celsius. Here, the mixed material can be extruded into a pre-formed piece of uniform thickness. In this step, if the thickness of the sheet is less than 1 mm, it can be covered on one side of the sheet a layer of reinforcing cloth 30a, or another layer of reinforcing cloth 40a on the other side of the sheet body, the specific preparation and structure are shown in Figures 1 and 4; (d) a sulfurizing step, the sheet is formed by a vulcanizing machine The body is subjected to a vulcanization treatment by heating, and the sheet body is molded into a far-infrared elastomer (which can be calendered into a sheet or molded into a block of a desired shape). Specifically, the vulcanizer includes steam. (a) deburring step, applying a deburring machine or other processing method to the far-infrared elastomer to remove the burr and the far-infrared elastomer; (f) a cutting forming step, if the far-infrared elastomer is in the form of a sheet, the sheet-shaped far-infrared elastomer sheet is cut into a predetermined shape by a cutter; and (g) a packaging step, The above-mentioned far-infrared elastomer finished product is subjected to packaging treatment by a packaging machine.
再請配合參看圖2、3及圖5、7所示,為本發明製備遠紅外線彈性體片材10的第二實施例,係包括下列步驟:(a)材料配方準備步驟,係準備佔重量百分比10~34.9%之液態彈性材料及佔65.1~90%重量百分比之粉狀遠紅外線材料,其中,彈性材料係包括90~110重量份的膠體(如矽膠或是橡膠;以100重量份為最佳)、3~8重量份的矽烷偶合劑(以5重量份為最佳)以及1.5~3.5重量份的低溫架橋劑(如硫;以2.5重量份為最佳);(b)攪拌混合步驟,將上述液態膠體及矽烷偶合劑等彈性材料與遠紅外線材料分別置入一浸染筒20內,並施以均勻攪拌23~25小時,使彈性材料與遠紅外線材料均勻混合為液態混合材料10a,如圖3所示;(c)將捆捲之補強基材30(如補強布材)置入浸染筒20內做浸染處理,使 補強基材30之一表面附著有上述液態混合材料10a,如圖3所示;(d)乾燥步驟,將液態混合材料10a連同補強基材30施以乾燥處理,使液態混合材料10a固化成型於補強基材30之表面而成為一預成型片狀體;(e)套布步驟,以滾筒捲捆方式將捆捲之布層40貼合於補強基材30表面的混合材料10a之預成型片狀體上,如圖3所示;(f)加硫步驟,以加硫機具將補強基材30連同固化混合材料10a施以加溫硫化處理,使補強基材30上之混合材料10a成型為遠紅外線彈性體10;具體來說,上述加硫機具包括有蒸汽罐式、滾輪式以及模壓式等加硫機具;遠紅外線彈性體10可被製成片材狀,亦可模壓製成所需之塊體形狀;(g)裁切成型步驟,若前述之遠紅外線彈性體10為片材狀,則以裁切機將上述遠紅外線彈性體10片材裁切為預定形狀的遠紅外線彈性體10成品;及(h)包裝步驟,最後以包裝機將上述成品施以包裝處理,如圖2所示之成品。 Referring to FIG. 2, FIG. 3 and FIG. 5 and FIG. 7 together, the second embodiment of the preparation of the far-infrared elastomer sheet 10 of the present invention comprises the following steps: (a) preparing a material formula, preparing the weight A liquid elastic material having a percentage of 10 to 34.9% and a powdery far-infrared material accounting for 65.1 to 90% by weight, wherein the elastic material comprises 90 to 110 parts by weight of a colloid (such as silicone or rubber; 100 parts by weight is the most Good), 3 to 8 parts by weight of a decane coupling agent (optimally 5 parts by weight) and 1.5 to 3.5 parts by weight of a low temperature bridging agent (such as sulfur; preferably 2.5 parts by weight); (b) stirring and mixing step The elastic material such as the liquid colloid and the decane coupling agent and the far-infrared material are respectively placed in a dip-dye cylinder 20, and uniformly stirred for 23 to 25 hours, so that the elastic material and the far-infrared material are uniformly mixed into the liquid mixed material 10a. As shown in FIG. 3; (c) placing the reinforced substrate 30 (such as reinforcing cloth) into the dip tube 20 for dip dyeing treatment, so that The liquid mixed material 10a is adhered to the surface of one of the reinforcing substrates 30, as shown in FIG. 3; (d) the drying step, the liquid mixed material 10a is dried together with the reinforcing substrate 30, and the liquid mixed material 10a is cured and formed. Reinforcing the surface of the substrate 30 to form a pre-formed sheet-like body; (e) a step of laminating the pre-formed sheet of the mixed material 10a to which the wrapped fabric layer 40 is attached to the surface of the reinforcing substrate 30 by roller winding On the shape, as shown in FIG. 3; (f) a vulcanization step, applying a vulcanization treatment to the reinforcing substrate 30 together with the solidified mixed material 10a by a vulcanizing machine to form the mixed material 10a on the reinforcing substrate 30 into The far-infrared elastomer 10; specifically, the vulcanizing machine includes a steaming can, a roller type, and a molding type vulcanizing machine; the far-infrared elastic body 10 can be formed into a sheet shape, or can be molded into a desired (g) a cutting forming step, if the far-infrared elastic body 10 is in the form of a sheet, the sheet of the far-infrared elastomer 10 is cut into a predetermined shape of far-infrared elasticity by a cutter. Body 10 finished product; and (h) packaging step, and finally the packaging machine will Subjected to said finished packaging process, the finished product shown in FIG 2.
除此之外,本發明所製備的遠紅外線彈性體10經韓國當局的測試,測試結果為輻照度(即放射功率;Emision Power)高達3.55×102,放射率(Emissivity)為0.921,由此可見,本發明所製備之遠紅外線彈性體片材10的輻照度已經超過現有市售的遠紅外線產品。此外,為證明本發明製備之產品確實可以實現本發明目的所述的功效,故以遠紅外線粉體進行以下之人體保健的實驗例: In addition, the far-infrared elastomer 10 prepared by the present invention has been tested by the Korean authorities, and the test result is that the irradiance (ie, the emission power; Emision Power) is as high as 3.55×10 2 and the emissivity is 0.921. It can be seen that the irradiance of the far-infrared elastomer sheet 10 prepared by the present invention has exceeded that of the currently available far-infrared products. Further, in order to prove that the product prepared by the present invention can achieve the effects described in the object of the present invention, the following examples of human health care are carried out using far-infrared powder:
(1)將重量約為125公克的遠紅外線粉體置於長、寬、高分別為23×23×23公分的盒子內,受測者將手指末端放置在盒子上約1小時,以溫度計測得 手指末端的溫度明顯上升了7度左右。 (1) The far-infrared powder with a weight of about 125 g was placed in a box with a length, a width and a height of 23 × 23 × 23 cm, respectively, and the subject placed the end of the finger on the box for about 1 hour, measured by a thermometer. Got The temperature at the end of the finger increased significantly by about 7 degrees.
(2)將重量約為125公克的遠紅外線粉體滲入長、寬分別為45×51公分厚度為0.3公分的橡膠板上,受測者將手指末端放置在盒子上約1小時,以溫度計測得手指末端的溫度,發現溫度未上升。 (2) The far-infrared powder with a weight of about 125 g was infiltrated into a rubber plate having a length and a width of 45 × 51 cm and a thickness of 0.3 cm, respectively, and the subject placed the end of the finger on the box for about 1 hour, and measured by a thermometer. The temperature at the end of the finger was found and the temperature was not raised.
(3)重量約為125公克的紅外線粉體以上述製法滲入長、寬分別為45×51公分厚度為0.3公分之橡膠板堆疊10片,受測者將手指末端放置在盒子上約1小時,以溫度計測得手指末端的溫度明顯上升了6度左右。 (3) The infrared powder having a weight of about 125 g was infiltrated into 10 sheets of rubber sheets having a length and a width of 45 × 51 cm and a thickness of 0.3 cm, respectively, by the above-mentioned method, and the subject placed the end of the finger on the box for about 1 hour. The temperature at the end of the finger was measured by a thermometer and increased by about 6 degrees.
經上述實驗例中得知,遠紅外線粉體密度愈高,則對人體血液循環與新陳代謝的保健效果愈好,每提高一度溫度則代表人體新陳代謝率可以提升12%,因此,藉由上述具體實施例說明,本發明確實可藉由創新的製法,使遠紅外線粉體於載體之含量比例達到較大化的覆蓋率,以提升遠紅外線之輻照度的強度,進而增進遠紅外線能量的放射效果,無論是在加熱狀態或是常溫狀態下皆能產生顯著的能量放射效果,因而得以提升人體保健的效果。 According to the above experimental examples, the higher the density of far-infrared powder, the better the health effect on blood circulation and metabolism of the human body. Each increase in temperature means that the metabolic rate of the human body can be increased by 12%. Therefore, by the above specific implementation For example, the present invention can achieve a larger coverage ratio of the far-infrared powder to the carrier by an innovative method, thereby increasing the intensity of the far-infrared irradiance and further improving the radiation effect of the far-infrared energy. Both the heating state and the normal temperature state can produce significant energy radiation effects, thereby improving the effect of human health.
以上所述,僅為本發明之可行實施例,並非用以限定本發明之專利範圍,凡舉依據下列請求項所述之內容、特徵以及其精神而為之其他變化的等效實施,皆應包含於本發明之專利範圍內。本發明所具體界定於請求項之結構特徵,未見於同類物品,且具實用性與進步性,已符合發明專利要件,爰依法具文提出申請,謹請 鈞局依法核予專利,以維護本申請人合法之權益。 The above is only a possible embodiment of the present invention, and is not intended to limit the scope of the patents of the present invention, and the equivalent implementations of other changes according to the contents, features and spirits of the following claims should be It is included in the patent of the present invention. The invention is specifically defined in the structural features of the request item, is not found in the same kind of articles, and has practicality and progress, has met the requirements of the invention patent, and has filed an application according to law, and invites the bureau to approve the patent according to law to maintain the present invention. The legal rights of the applicant.
10‧‧‧遠紅外線彈性體片材 10‧‧‧Far Infrared Elastomer Sheet
30a、40a‧‧‧補強布 30a, 40a‧‧‧ reinforcing cloth
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