TW201608662A - Atomic layer etching device and atomic layer etching method using same - Google Patents

Atomic layer etching device and atomic layer etching method using same Download PDF

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TW201608662A
TW201608662A TW104126985A TW104126985A TW201608662A TW 201608662 A TW201608662 A TW 201608662A TW 104126985 A TW104126985 A TW 104126985A TW 104126985 A TW104126985 A TW 104126985A TW 201608662 A TW201608662 A TW 201608662A
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atomic layer
chamber
layer etching
reaction
plasma
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TW104126985A
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Chinese (zh)
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TWI620260B (en
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Wei Luo
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Beijing Nmc Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof

Abstract

An atomic layer etching device and an atomic layer etching method using same. The atomic layer etching device comprises a reaction cavity, a baffle assembly, a first plasma generation device and a second plasma generation device, wherein the baffle assembly divides a reaction chamber into an upper chamber and a lower chamber, and the baffle assembly comprises a baffle capable of being grounded or connected to a direct-current bias power supply, so as to prevent charged particles in the upper chamber from entering the lower chamber and permit active neutral particles to enter the lower chamber. The first plasma generation device is used for exciting gas entering the upper chamber into plasma. The second plasma generation device is used for exciting gas entering the lower chamber into plasma. By replacing the traditional reaction gas adsorption with the chemical adsorption of active adsorption particles, the etching rate can be significantly increased, the etching cycle time can be shortened, the amount of etching reaction gas used can be reduced, and process costs can be reduced.

Description

原子層蝕刻裝置及採用其的原子層蝕刻方法Atomic layer etching device and atomic layer etching method using same

本發明涉及蝕刻領域,尤其是涉及一種原子層蝕刻裝置及採用其的原子層蝕刻方法。The present invention relates to the field of etching, and more particularly to an atomic layer etching apparatus and an atomic layer etching method using the same.

目前,原子層沉積技術(Atomic Layer Deposition, ALD)是一種主流的製備場效應電晶體高K柵介電層的製程,已經廣泛應用在半導體工業中。與之相對應的減法製程,原子層蝕刻技術(Atomic Layer Etching, ALE)也隨著應用的需求被開發出來,最早採用Cl2吸附和電子束蝕刻兩過程交替進行的方案實現GaAs原子層蝕刻。相關技術中的原子層蝕刻技術存在蝕刻週期長、蝕刻效率低、設備複雜等缺點。At present, Atomic Layer Deposition (ALD) is a mainstream process for preparing field-effect transistor high-k gate dielectric layers, and has been widely used in the semiconductor industry. The corresponding subtractive process, Atomic Layer Etching (ALE), was also developed with the application requirements. The GaAs atomic layer etching was first implemented by alternating the two processes of Cl2 adsorption and electron beam etching. The atomic layer etching technique in the related art has disadvantages such as long etching period, low etching efficiency, and complicated equipment.

本發明旨在至少在一定程度上解決相關技術中的技術問題之一。為此,本發明的一個目的在於提出一種原子層蝕刻裝置,其能顯著提高蝕刻速率,縮短蝕刻週期時間,並且該原子層蝕刻裝置結構簡單。The present invention aims to solve at least one of the technical problems in the related art to some extent. Accordingly, it is an object of the present invention to provide an atomic layer etching apparatus which can significantly increase the etching rate, shorten the etching cycle time, and which has a simple structure.

本發明的另一個目的在於提出一種採用本發明提供的原子層蝕刻裝置的原子層蝕刻方法,其同樣能顯著提高蝕刻速率,縮短蝕刻週期時間,降低所用裝置的複雜度。Another object of the present invention is to provide an atomic layer etching method using the atomic layer etching apparatus provided by the present invention, which can also significantly increase the etching rate, shorten the etching cycle time, and reduce the complexity of the apparatus used.

根據本發明實施例的原子層蝕刻裝置,其包括:反應腔體,該反應腔體內具有反應腔室;隔板元件,該隔板元件設在該反應腔室內且將該反應腔室分隔成上腔室和下腔室,該隔板元件包括至少一個隔板,該隔板上設有沿其厚度方向貫穿該隔板的通孔,該隔板接地或與直流偏壓電源連接,以阻止該上腔室內的帶電粒子進入該下腔室和允許活性中性粒子進入該下腔室;該上腔室具有用於向該反應腔室內供給氣體的進氣口;該下腔室具有用於放置載片的支撐裝置,和用於從該反應腔室內排氣的排氣口;第一電漿產生裝置,用於將進入到該上腔室內的氣體激發為電漿;第二電漿產生裝置,用於將進入到該下腔室內的氣體激發為電漿。An atomic layer etching apparatus according to an embodiment of the present invention, comprising: a reaction chamber having a reaction chamber therein; a separator member, the separator member being disposed in the reaction chamber and partitioning the reaction chamber into a chamber and a lower chamber, the spacer element comprising at least one spacer having a through hole extending through the spacer in a thickness direction thereof, the spacer being grounded or connected to a DC bias power source to block the Charged particles in the upper chamber enter the lower chamber and allow active neutral particles to enter the lower chamber; the upper chamber has an inlet for supplying gas to the reaction chamber; the lower chamber has a space for placement a support device for the slide, and an exhaust port for exhausting from the reaction chamber; a first plasma generating device for exciting a gas entering the upper chamber into a plasma; and a second plasma generating device And for exciting the gas entering the lower chamber into a plasma.

其中,該隔板為多個,且該多個隔板在上下方向上彼此間隔一定距離而設置,並且位於在最上方的隔板接地。Wherein, the plurality of partition plates are disposed, and the plurality of partition plates are disposed at a distance from each other in the up and down direction, and the partition plate located at the uppermost portion is grounded.

其中,最下方的隔板與該支撐裝置之間的距離為5cm~50cm。The distance between the lowermost partition and the supporting device is 5 cm to 50 cm.

其中,相鄰隔板之間的間距為0.1mm~10mm。Wherein, the spacing between adjacent partitions is 0.1 mm to 10 mm.

其中,該隔板的厚度為0.5mm~20mm。Wherein, the separator has a thickness of 0.5 mm to 20 mm.

其中,該通孔的徑向尺寸為10um~10mm。Wherein, the through hole has a radial dimension of 10 um to 10 mm.

其中,該隔板為金屬件、石墨件或帶有塗層的金屬件。Wherein, the partition is a metal piece, a graphite piece or a coated metal piece.

其中,該第一電漿產生裝置包括線圈和第一射頻電源,該線圈設在位於該反應腔室頂部的介質窗上;該第二電漿產生裝置包括第二射頻電源,該第二射頻電源與該支撐裝置相連。Wherein the first plasma generating device comprises a coil and a first RF power source, the coil is disposed on a dielectric window located at a top of the reaction chamber; the second plasma generating device comprises a second RF power source, the second RF power source Connected to the support device.

其中,該上腔室頂部設有第一進氣口,用於向該反應腔室內通入反應氣體;該上腔室側部設有第二進氣口,用於向該反應腔室內通入吹掃氣體。Wherein, the top of the upper chamber is provided with a first air inlet for introducing a reaction gas into the reaction chamber; the side of the upper chamber is provided with a second air inlet for accessing the reaction chamber Purge the gas.

本發明提供的原子層蝕刻裝置,通過在反應腔室內設置隔板元件並使其接地或者接直流偏壓電源,可以實現電漿中的活性中性粒子與帶電粒子進行分離,使活性中性粒子穿過隔板元件並吸附在位於下腔室內的載片的表面,從而實現了採用活性粒子化學吸附替代傳統反應氣體吸附。由於本發明中的吸附粒子為活性粒子,因而不僅可以顯著提高蝕刻速率,縮短蝕刻週期時間;而且因活性粒子吸附能力強而可以在該化學吸附階段大幅度節約蝕刻反應氣體的使用量,降低製程成本。另外,由於本發明中採用吹掃氣體電漿離子解吸附,因而相對於採用離子束/中性粒子束解吸附的裝置而言,可以降低裝置的複雜性,獲得結構簡單可靠的原子層蝕刻裝置,從而利於大規模生產應用。According to the atomic layer etching apparatus provided by the present invention, by disposing a spacer element in a reaction chamber and grounding or connecting a DC bias power source, separation of active neutral particles from charged particles in the plasma can be achieved, and active neutral particles can be obtained. It passes through the separator element and is adsorbed on the surface of the slide located in the lower chamber, thereby realizing the adsorption of active reactants instead of the conventional reaction gas. Since the adsorbed particles in the present invention are active particles, not only the etching rate can be remarkably increased, but also the etching cycle time can be shortened; and the active particle adsorbing ability can greatly reduce the amount of etching reaction gas used in the chemisorption stage, and the process is lowered. cost. In addition, since the plasma ion desorption of the purge gas is used in the present invention, the complexity of the device can be reduced relative to the device using the ion beam/neutrophil beam desorption, and the atomic layer etching device with simple and reliable structure can be obtained. , which is conducive to large-scale production applications.

作為另一個方面,本發明還提供一種利用了本發明提供的原子層蝕刻裝置進行原子層蝕刻的方法,其包括如下步驟:S1:將待反應的載片放置於支撐裝置上;S2:將反應氣體通入到反應腔室內,啟動第一電漿產生裝置將進入到上腔室內的反應氣體激發為電漿,其中電漿中的活性中性粒子通過隔板元件從該上腔室進入到下腔室內且吸附在載片的表面上,電漿中的帶電粒子由隔板元件阻止從該上腔室進入該下腔室;S3:停止通入反應氣體,並關閉第一電漿產生裝置;S4:將吹掃氣體通入到反應腔室內,並使反應殘留物經排氣口而排出反應腔室;S5:停止通入吹掃氣體;S6:將反應氣體通入到反應腔室內,啟動第二電漿產生裝置將進入到該下腔室內的反應氣體激發為電漿,以對吸附有活性中性粒子的載片表面進行輻照;S7:停止通入反應氣體,並關閉第二電漿產生裝置;S8:將吹掃氣體通入到反應腔室內,並使反應殘留物經排氣口而排出反應腔室;S9:停止通入吹掃氣體;重複上述步驟S2~S8,直至蝕刻深度達到預設值。In another aspect, the present invention also provides a method for performing atomic layer etching using the atomic layer etching apparatus provided by the present invention, comprising the steps of: S1: placing a slide to be reacted on a supporting device; S2: reacting The gas is introduced into the reaction chamber, and the first plasma generating device is activated to excite the reaction gas entering the upper chamber into a plasma, wherein the active neutral particles in the plasma pass through the separator member from the upper chamber to the lower portion. Inside the chamber and adsorbed on the surface of the slide, the charged particles in the plasma are prevented from entering the lower chamber from the upper chamber by the separator element; S3: stopping the introduction of the reaction gas, and closing the first plasma generating device; S4: the purge gas is introduced into the reaction chamber, and the reaction residue is discharged out of the reaction chamber through the exhaust port; S5: the purge gas is stopped; S6: the reaction gas is introduced into the reaction chamber, and the reaction is started. The second plasma generating device excites the reaction gas entering the lower chamber into a plasma to irradiate the surface of the carrier to which the active neutral particles are adsorbed; S7: stopping the introduction of the reaction gas, and turning off the second electricity a generating device; S8: introducing a purge gas into the reaction chamber, and discharging the reaction residue through the exhaust port; S9: stopping the flow of the purge gas; repeating the above steps S2 to S8 until the etching depth The preset value is reached.

其中,該第一電漿產生裝置包括線圈和第一射頻電源,該線圈設在位於該反應腔室頂部的介質窗上,該線圈與該第一射頻電源相連,該步驟S2中啟動第一電漿產生裝置為將該第一射頻電源的輸出功率設置為100W~1000W,該步驟S3關閉第一電漿產生裝置為將該第一射頻電源的輸出功率設置為0。The first plasma generating device includes a coil and a first RF power source, the coil is disposed on a dielectric window located at a top of the reaction chamber, the coil is connected to the first RF power source, and the first power is activated in the step S2. The slurry generating device sets the output power of the first RF power source to 100 W to 1000 W. The step S3 turns off the first plasma generating device to set the output power of the first RF power source to 0.

其中,該第二電漿產生裝置包括第二射頻電源,該第二射頻電源與該支撐裝置相連,該步驟S5啟動第二電漿產生裝置為將該第二射頻電源的輸出功率設置為30W~100W,該步驟S7關閉第二電漿產生裝置為將該第二射頻電源的輸出功率設置為0。The second plasma generating device includes a second RF power source, and the second RF power source is connected to the supporting device. The step S5 starts the second plasma generating device to set the output power of the second RF power source to 30 W. 100W, the step S7 turns off the second plasma generating device to set the output power of the second RF power source to zero.

其中,該步驟S2的反應氣體為CF4 ,CHF3 ,CH2 F2 ,CH3 F,Cl2 , HF,HCl,HBr,SF6 ,NF3 ,Br2 ,BCl3 ,SiCl4 ,O2 、SiO2 中的至少一種。Wherein, the reaction gases in the step S2 are CF 4 , CHF 3 , CH 2 F 2 , CH 3 F, Cl 2 , HF, HCl, HBr, SF 6 , NF 3 , Br 2 , BCl 3 , SiCl 4 , O 2 At least one of SiO 2 .

其中,該步驟S2的反應氣體為Cl2 ,且流量為5~200sccm。The reaction gas in the step S2 is Cl 2 and the flow rate is 5 to 200 sccm.

其中,該步驟S6的反應氣體為惰性氣體。The reaction gas in the step S6 is an inert gas.

其中,該步驟S6的惰性氣體為He,Ni,Ar,Kr,Xe中的至少一種。The inert gas in the step S6 is at least one of He, Ni, Ar, Kr, and Xe.

其中,該步驟S6的反應氣體為He,且流量為10~200sccm。The reaction gas in the step S6 is He, and the flow rate is 10 to 200 sccm.

其中,該上腔室頂部設有第一進氣口,該反應氣體經由其進入到該反應腔室內;該上腔室側部設有第二進氣口,該吹掃氣體經由其進入到該反應腔室內。Wherein the top of the upper chamber is provided with a first air inlet through which the reaction gas enters the reaction chamber; the side of the upper chamber is provided with a second air inlet through which the purge gas enters Inside the reaction chamber.

其中,該隔板組件包括三個隔板,且該三個隔板在上下方向上彼此間隔一定距離設置,並且設置在最上方和最下方的隔板接地,中間的隔板與直流偏壓電源連接。Wherein, the baffle assembly comprises three baffles, and the three baffles are disposed at a distance from each other in the up and down direction, and the partitions disposed at the uppermost and lowermost portions are grounded, and the intermediate partition and the DC bias power supply connection.

其中,該直流偏壓電源的輸出電壓為5~100V。較佳地,該直流偏壓電源的輸出電壓為10~50V。The output voltage of the DC bias power supply is 5~100V. Preferably, the output voltage of the DC bias power supply is 10 to 50V.

本發明提供的原子層蝕刻方法,由於能夠實現電漿中的活性中性粒子與帶電粒子進行分離,使活性中性粒子能夠吸附到載片的表面,從而實現了採用活性粒子化學吸附替代傳統反應氣體吸附。由於本發明中的吸附粒子為活性粒子,因而不僅可以顯著提高蝕刻速率,縮短蝕刻週期時間;而且因活性粒子吸附能力強而可以在該化學吸附階段大幅度節約蝕刻反應氣體的使用量,降低製程成本。另外,由於本發明中採用吹掃氣體電漿離子解吸附,因而相對於採用離子束/中性粒子束解吸附的方式而言,不僅可以降低所用原子層蝕刻裝置的複雜性,而且利於大規模生產。The atomic layer etching method provided by the invention can realize the separation of the active neutral particles and the charged particles in the plasma, so that the active neutral particles can be adsorbed onto the surface of the slide, thereby realizing the replacement of the traditional reaction by the active particle chemical adsorption. Gas adsorption. Since the adsorbed particles in the present invention are active particles, not only the etching rate can be remarkably increased, but also the etching cycle time can be shortened; and the active particle adsorbing ability can greatly reduce the amount of etching reaction gas used in the chemisorption stage, and the process is lowered. cost. In addition, since the plasma gas ion desorption of the purge gas is used in the present invention, the complexity of the atomic layer etching apparatus used can be reduced, and the scale is facilitated, relative to the method of desorbing the ion beam/neutral particle beam. produce.

為下面詳細描述本發明的實施例,該實施例的示例在附圖中示出,其中自始至終相同或類似的標號表示相同或類似的元件或具有相同或類似功能的元件。下面通過參考附圖描述的實施例是示例性的,旨在用於解釋本發明,而不能理解為對本發明的限制。The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative of the invention and are not to be construed as limiting.

在本發明的描述中,需要理解的是,術語“厚度”、“上”、“下”、“頂”、“底” 、“內”、“外”、“徑向”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。In the description of the present invention, it is to be understood that the terms "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "radial", etc. indicate the orientation or The positional relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the present invention and the simplified description, and is not intended to indicate or imply that the device or component referred to has a specific orientation, and is constructed and operated in a specific orientation. Therefore, it should not be construed as limiting the invention.

此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中,“多個”的含義是兩個或兩個以上,除非另有明確具體的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is two or more unless specifically and specifically defined otherwise.

本發明的實質是提供一種原子層蝕刻裝置及應用該原子層蝕刻裝置進行蝕刻的方法。在原子層蝕刻裝置的反應腔室內設置有能將該反應腔室分隔成上腔室和下腔室的隔板元件,該隔板元件包括至少一個隔板,每一隔板上設有沿其厚度方向貫穿該隔板的通孔,每一隔板電性接地(以下簡稱“接地”)或與直流偏壓電源連接,能夠阻止上腔室內的帶電粒子進入下腔室並允許活性中性粒子進入下腔室;並且該原子層蝕刻裝置還具有用於將進入到上腔室內的氣體激發為電漿的第一電漿產生裝置,以及將進入到下腔室內的氣體激發為電漿的第二電漿產生裝置。基於該原子層蝕刻裝置及原子層蝕刻方法,實現了採用活性粒子化學吸附替代傳統反應氣體吸附。並且,本發明中的吸附粒子為活性粒子,這不僅可以顯著提高蝕刻速率,縮短蝕刻週期時間;而且可以在該化學吸附階段大幅度節約蝕刻反應氣體的使用量,降低製程成本。另外,本發明中採用吹掃氣體電漿離子解吸附,這相對於採用離子束/中性粒子束解吸附的方式而言,不僅可以降低所用原子層蝕刻裝置的複雜性,而且利於大規模生產。An essence of the present invention is to provide an atomic layer etching apparatus and a method of etching using the atomic layer etching apparatus. Provided in the reaction chamber of the atomic layer etching apparatus is a partition member capable of dividing the reaction chamber into an upper chamber and a lower chamber, the separator member including at least one partition, each of which is provided along the partition The thickness direction penetrates through the through hole of the separator, and each of the separators is electrically grounded (hereinafter referred to as "grounding") or connected to a DC bias power source, which can prevent charged particles in the upper chamber from entering the lower chamber and allowing active neutral particles. Entering the lower chamber; and the atomic layer etching apparatus further has a first plasma generating device for exciting a gas entering the upper chamber into a plasma, and exciting the gas entering the lower chamber into a plasma Two plasma generating devices. Based on the atomic layer etching apparatus and the atomic layer etching method, the adsorption of active particles is used instead of the conventional reaction gas. Further, the adsorbed particles in the present invention are active particles, which not only can significantly increase the etching rate and shorten the etching cycle time, but also can greatly reduce the amount of etching reaction gas used in the chemisorption stage and reduce the process cost. In addition, in the present invention, the plasma gas ion desorption is used, which can not only reduce the complexity of the atomic layer etching apparatus used but also facilitate mass production, compared with the method of desorbing the ion beam/neutrophil beam. .

下面參考第1圖和第2圖詳細描述根據本發明具體實施例的原子層蝕刻裝置100的結構。其中,本實施例提供的原子層蝕刻裝置100用於對載片201進行蝕刻,該載片201可以是Si、Ge、C等單元素載片材料件,也可以是GaAs,GaN等化合物載片材料件。The structure of the atomic layer etching apparatus 100 according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 and 2. The atomic layer etching apparatus 100 provided in this embodiment is used for etching the carrier 201. The carrier 201 may be a single element carrier material such as Si, Ge or C, or may be a compound slide of GaAs or GaN. Material parts.

本實施例提供的原子層蝕刻裝置100包括:反應腔體1、隔板元件203、第一電漿產生裝置、吹掃元件207、抽取裝置212、支撐裝置202和第二電漿產生裝置。The atomic layer etching apparatus 100 provided in this embodiment includes a reaction chamber 1, a separator element 203, a first plasma generating device, a purging member 207, an extracting device 212, a supporting device 202, and a second plasma generating device.

其中,反應腔體1限定形成反應腔室10,隔板組件203設在反應腔室10內以將反應腔室10分隔成上腔室213和下腔室214。在下腔室214的底壁上設有排氣口217,抽取裝置212與該排氣口217直接相連,該抽取裝置212可以為真空泵組。在上腔室213的頂部(即,上腔室213的頂壁)設有第一進氣口216,其內設有進氣噴嘴204,用於向反應腔室10內通入反應氣體;在上腔室213的側部(即,上腔室213的側壁)設有與吹掃組件207相連的、用於向反應腔室10內供給吹掃氣體的第二進氣口215。可以理解的是,在實際應用中,第二進氣口215還可設置在下腔室214的側壁上。通過使第一進氣口216和第二進氣口215分開,可以提高對反應腔室10內的每個拐角處所殘留的反應氣體的排空效果,避免對下一個週期的解吸附過程造成不良影響。Wherein the reaction chamber 1 defines a reaction chamber 10, and a separator assembly 203 is disposed in the reaction chamber 10 to partition the reaction chamber 10 into an upper chamber 213 and a lower chamber 214. An exhaust port 217 is provided on the bottom wall of the lower chamber 214, and the extracting device 212 is directly connected to the exhaust port 217, and the extracting device 212 may be a vacuum pump set. At the top of the upper chamber 213 (ie, the top wall of the upper chamber 213) is provided with a first air inlet 216 having an inlet nozzle 204 for introducing a reaction gas into the reaction chamber 10; The side of the upper chamber 213 (i.e., the side wall of the upper chamber 213) is provided with a second air inlet 215 connected to the purge assembly 207 for supplying a purge gas into the reaction chamber 10. It can be understood that in practical applications, the second air inlet 215 can also be disposed on the side wall of the lower chamber 214. By separating the first intake port 216 and the second intake port 215, the evacuation effect of the reaction gas remaining at each corner in the reaction chamber 10 can be improved, thereby avoiding a defect in the desorption process in the next cycle. influences.

隔板元件203包括在上下方向上彼此間隔一定距離而設置的三個隔板303,即,第一隔板303a、第二隔板303b和第三隔板303c。相鄰隔板303之間的間距為0.1mm~10mm,並且在三個隔板303中,與上腔室213內的電漿402直接接觸的隔板303(即,第2圖中位於最上方的第一隔板303a)接地,位於中間的第二隔板303b與直流偏壓電源連接,位於最下方的第三隔板303c接地。每個隔板303厚度為0.5mm~20mm,且其上設有沿該隔板303的厚度方向貫通該隔板303的通孔302。每個隔板303上的通孔302均勻分佈且尺寸相同,通孔302的形狀可以呈圓形、長方體形或其他形狀,每個通孔302的徑向尺寸為10um~10mm。每個隔板303為金屬件(如鋁、不銹鋼等)、石墨件或帶有塗層的金屬件,例如隔板303可為陽極氧化鋁、包含Y2 O3 ,TIN,Si塗層的鋁件等。較佳地,隔板303的材料採用石墨。The spacer member 203 includes three spacers 303 which are disposed at a distance from each other in the up and down direction, that is, the first spacer 303a, the second spacer 303b, and the third spacer 303c. The spacing between adjacent partitions 303 is 0.1 mm to 10 mm, and among the three partitions 303, the partition 303 is in direct contact with the plasma 402 in the upper chamber 213 (ie, at the top in FIG. 2) The first partition 303a) is grounded, the second partition 303b in the middle is connected to the DC bias power source, and the third partition 303c located at the bottom is grounded. Each of the partition plates 303 has a thickness of 0.5 mm to 20 mm, and is provided with a through hole 302 penetrating the partition plate 303 in the thickness direction of the partition plate 303. The through holes 302 of each of the partitions 303 are evenly distributed and the same size. The shape of the through holes 302 may be circular, rectangular or other shapes, and each of the through holes 302 has a radial dimension of 10 um to 10 mm. Each partition 303 is a metal piece (such as aluminum, stainless steel, etc.), a graphite piece or a coated metal part, for example, the partition 303 may be anodized aluminum, aluminum containing Y 2 O 3 , TIN, Si coating. Pieces and so on. Preferably, the material of the separator 303 is graphite.

本發明中,隔板組件203的作用主要是排斥以及捕獲帶電粒子,以阻止上腔室213內的帶電粒子進入下腔室214,並允許活性中性粒子403穿過通孔302達到位於下腔室214內的載片201的表面。簡言之,隔板組件203被構造成阻止上腔室213內的帶電粒子進入下腔室214但允許活性中性粒子進入下腔室214。可以理解,在實際應用中,隔板303的數量不限於本實施例中的三個,而是也可以為一個、兩個或三個以上。無論隔板303的數量為多少個,每一個隔板303均可以被設置為接地或與直流偏壓電源連接,接地是為了捕獲帶電粒子,接直流偏壓電源是為了排斥帶電粒子。並且,當隔板組件203中的隔板303的數量為多個時,多個隔板303在上下方向上彼此間隔一定距離設置,且最下方的隔板303與支撐裝置202之間的距離較佳為5cm~50 cm。此外,在實際應用中,隔板303的數量和隔板303的形狀可不做具體限定,只要保證隔板元件203可以起到阻止帶電粒子通過但允許活性中性粒子通過的作用即可。In the present invention, the separator assembly 203 functions primarily to repel and trap charged particles to prevent charged particles in the upper chamber 213 from entering the lower chamber 214 and to allow the active neutral particles 403 to pass through the through holes 302 to reach the lower chamber. The surface of the slide 201 in the chamber 214. Briefly, the baffle assembly 203 is configured to prevent charged particles within the upper chamber 213 from entering the lower chamber 214 but allowing active neutral particles to enter the lower chamber 214. It can be understood that, in practical applications, the number of the partitions 303 is not limited to three in the embodiment, but may be one, two or more. Regardless of the number of spacers 303, each of the spacers 303 can be placed grounded or connected to a DC bias power source for grounding to capture charged particles, and the DC bias power source is for repelling charged particles. Moreover, when the number of the partition plates 303 in the partition plate assembly 203 is plural, the plurality of partition plates 303 are disposed at a distance from each other in the up and down direction, and the distance between the lowermost partition plate 303 and the supporting device 202 is higher. Good for 5cm~50cm. Further, in practical applications, the number of the separators 303 and the shape of the separator 303 may not be specifically limited as long as the separator member 203 can function to prevent passage of charged particles but allow passage of active neutral particles.

本實施例中,第一電漿產生裝置包括線圈205、第一匹配器208和第一射頻電源209,用於將進入到上腔室213內的反應氣體激發為電漿402,該電漿402為高密度電漿,因此上腔室213也可稱為高密度電漿產生腔室。具體地,線圈205設置在位於反應腔室10的頂部的介質窗206之上,且經由第一匹配器208而與第一射頻電源209相連。其中,該介質窗206起到能量耦合的作用,其材料可以為陶瓷、石英等介質。當線圈205為電感線圈時,第一射頻電源209向線圈205提供射頻功率,借助線圈205和介質窗206的配合而以感性耦合的方式將線圈205上的射頻能量耦合載入到反應腔室10內的反應氣體上,使之產生包括帶電粒子和活性中性粒子403的電漿402;也就是說,當線圈205為電感線圈時,反應腔室10內產生的電漿為感性耦合電漿。可以理解的是,第一電漿產生裝置的結構不限於此,只要保證在第一電漿產生裝置的作用下,使進入到上腔室213內的反應氣體可被激發為電漿402即可;並且,第一電漿產生裝置所產生的電漿也不必侷限於感性耦合電漿,而是也可以為其他類型的電漿,例如容性耦合電漿、微波電漿、連續電漿、脈衝電漿等。In this embodiment, the first plasma generating device includes a coil 205, a first matching unit 208, and a first RF power source 209 for exciting the reaction gas entering the upper chamber 213 into a plasma 402. The plasma 402 It is a high density plasma, so the upper chamber 213 can also be referred to as a high density plasma generating chamber. Specifically, coil 205 is disposed over dielectric window 206 at the top of reaction chamber 10 and is coupled to first RF power source 209 via first matcher 208. The dielectric window 206 functions as an energy coupling, and the material thereof may be a medium such as ceramic or quartz. When the coil 205 is an inductive coil, the first RF power source 209 supplies RF power to the coil 205, and the RF energy coupling on the coil 205 is coupled to the reaction chamber 10 in an inductively coupled manner by the cooperation of the coil 205 and the dielectric window 206. The internal reaction gas is caused to generate a plasma 402 comprising charged particles and active neutral particles 403; that is, when the coil 205 is an inductive coil, the plasma generated in the reaction chamber 10 is an inductively coupled plasma. It can be understood that the structure of the first plasma generating device is not limited thereto, as long as the reaction gas entering the upper chamber 213 can be excited into the plasma 402 under the action of the first plasma generating device. Moreover, the plasma generated by the first plasma generating device is not necessarily limited to inductively coupled plasma, but may be other types of plasma, such as capacitively coupled plasma, microwave plasma, continuous plasma, pulse. Plasma and so on.

本實施例中,第二電漿產生裝置包括第二射頻電源211、第二匹配器210和支撐裝置202,用於將進入到下腔室214內的反應氣體激發為電漿。具體地,第二射頻電源211經由第二匹配器210而與支撐裝置202相連以向支撐裝置202提供射頻功率,借助該第二匹配器210而保證第二射頻電源211提供的射頻功率可以滿足不同的使用需求。其中可以通過控制第二電漿產生裝置,保證將電漿中的離子405的能量控制在只與吸附有活性中性粒子403的表面原子發生反應,即,該能量只能是打斷載片201的表面原子成鍵,但並不足以與表面原子層之下的原子發生顯著的物理濺射。也就是說,下腔室214中的反應氣體被激發而成的電漿為低能電漿。類似於第一電漿產生裝置,第二電漿產生裝置也可以為任意結構。In this embodiment, the second plasma generating device includes a second RF power source 211, a second matching unit 210, and a supporting device 202 for exciting the reaction gas entering the lower chamber 214 into a plasma. Specifically, the second RF power source 211 is connected to the supporting device 202 via the second matching device 210 to provide the RF power to the supporting device 202. The second matching device 210 ensures that the RF power provided by the second RF power source 211 can meet different requirements. Demand for use. The second plasma generating device can be controlled to ensure that the energy of the ions 405 in the plasma is controlled to react only with the surface atoms to which the active neutral particles 403 are adsorbed, that is, the energy can only be interrupted by the carrier 201. The surface atoms are bonded, but not enough to cause significant physical sputtering with atoms below the surface atomic layer. That is to say, the plasma in which the reaction gas in the lower chamber 214 is excited is a low-energy plasma. Similar to the first plasma generating device, the second plasma generating device may also be of any configuration.

下面結合第3圖詳細說明採用第1圖和第2圖所示原子層蝕刻裝置100對載片201進行蝕刻的過程,具體包括下述步驟:The process of etching the carrier 201 by using the atomic layer etching apparatus 100 shown in FIGS. 1 and 2 will be described in detail below with reference to FIG. 3, and specifically includes the following steps:

步驟S11,將表面潔淨的待反應的載片201放置在支撐裝置202上。In step S11, the surface-removed slide 201 to be reacted is placed on the support device 202.

步驟S12,化學吸附階段:使反應氣體通過進氣噴嘴204通入反應腔室10內,本實施例中選用的蝕刻反應氣體為Cl2 ,流量為5sccm~200sccm,反應腔室10內的氣壓控制在0.5mT~100mT。因為第一射頻電源功率為100~1000W,支撐裝置202上載入的第二射頻電源功率為0W,所以反應氣體可以在上腔室(即,高密度電漿產生腔室)213內產生高密度電漿402,即,Cl2 在射頻能量的激發下會發生電離和分解,其中產生的粒子主要有Cl離子、Cl原子、Cl2 分子以及電子等,這時將第一隔板303a和第三隔板303c接地,以捕獲大部分帶電粒子,將第二隔板303b與直流偏壓電源連接且其電壓設置在5~100V(較佳為10~50V),以對能量較高的Cl離子等帶電粒子產生排斥作用,從而將其限制在上腔室213中,使得產生的低能活性中性粒子403(激發態Cl2 分子、 激發態Cl原子)在氣流的帶動下通過隔板元件203進入到下腔室214內並快速吸附在載片201的表面,因其為活性粒子,所以其吸附速率遠大於傳統蝕刻製程中的反應氣體的吸附速率。Step S12, the chemical adsorption phase: the reaction gas is introduced into the reaction chamber 10 through the inlet nozzle 204. The etching reaction gas selected in the embodiment is Cl 2 , the flow rate is 5 sccm to 200 sccm, and the gas pressure in the reaction chamber 10 is controlled. At 0.5mT~100mT. Since the first RF power source is 100~1000W, and the second RF power source loaded on the support device 202 is 0W, the reaction gas can generate high density in the upper chamber (ie, the high density plasma generation chamber) 213. The plasma 402, that is, Cl 2 is ionized and decomposed under the excitation of radio frequency energy, wherein the generated particles mainly include Cl ions, Cl atoms, Cl 2 molecules, electrons, etc., at which time the first separator 303a and the third partition are separated. The board 303c is grounded to capture most of the charged particles, and the second partition 303b is connected to the DC bias power source and the voltage is set at 5 to 100 V (preferably 10 to 50 V) to charge the Cl ions having higher energy. The particles are repulsive so as to be confined in the upper chamber 213 such that the resulting low-energy active neutral particles 403 (excited Cl 2 molecules, excited Cl atoms) are passed through the separator element 203 under the action of the gas stream. The chamber 214 is quickly adsorbed on the surface of the slide 201. Since it is an active particle, its adsorption rate is much larger than that of the reaction gas in the conventional etching process.

步驟S13,吹掃殘留反應氣體階段:停止通入反應氣體,並關閉第一電漿產生裝置;使吹掃氣體經由吹掃組件207而進入到反應腔室10內,以對反應腔室10內殘留的反應氣體進行吹掃;並最終借助抽取裝置212而將反應腔室10內的殘留的反應氣體和吹掃氣體經由排氣口217而排出。其中,吹掃氣體可以是惰性氣體。Step S13, purging the residual reaction gas phase: stopping the introduction of the reaction gas, and closing the first plasma generating device; allowing the purge gas to enter the reaction chamber 10 via the purge assembly 207 to be in the reaction chamber 10 The residual reaction gas is purged; and finally, the residual reaction gas and the purge gas in the reaction chamber 10 are discharged through the exhaust port 217 by means of the extraction device 212. Among them, the purge gas may be an inert gas.

步驟S14,解吸附蝕刻階段:使反應氣體經由進氣噴嘴204而通入到反應腔室10內,啟動第二電漿產生裝置,將進入到下腔室214內的反應氣體激發為電漿,以對吸附有活性中性粒子的載片201的表面進行輻照。具體地,本實施例中選用的反應氣體為惰性氣體He,流量為10~200sccm,反應腔室10的氣壓控制在200mT~4Torr。因為第一射頻電源功率為0W,支撐裝置202上載入的第二射頻電源功率為30W~100W,所以反應氣體可以在下腔室(即,低能電漿產生腔室)214內產生低能(<100eV)電漿404,以對載片201的表面進行輻照。通過控制第二射頻電源功率,可以將電漿404中的離子405的能量控制在只與吸附有活性中性粒子的表面原子發生反應、打斷載片201的表面的原子成鍵,但並不足以與表面原子層之下的原子發生顯著的物理濺射。Step S14, desorbing the etching phase: the reaction gas is introduced into the reaction chamber 10 via the inlet nozzle 204, and the second plasma generating device is activated to excite the reaction gas entering the lower chamber 214 into a plasma. The surface of the slide 201 to which the active neutral particles are adsorbed is irradiated. Specifically, the reaction gas selected in the present embodiment is an inert gas He, the flow rate is 10 to 200 sccm, and the gas pressure of the reaction chamber 10 is controlled at 200 mT to 4 Torr. Since the first RF power is 0 W and the second RF power loaded on the support device 202 is 30 W to 100 W, the reactive gas can generate low energy (<100 eV) in the lower chamber (ie, the low energy plasma generating chamber) 214. The plasma 404 is irradiated to the surface of the slide 201. By controlling the power of the second RF power source, the energy of the ions 405 in the plasma 404 can be controlled to react only with the surface atoms adsorbing the active neutral particles, and the atoms of the surface of the carrier 201 are broken, but insufficient. Significant physical sputtering occurs with atoms below the surface atomic layer.

步驟S15:使吹掃氣體經由吹掃元件207進入反應腔室10,並最終通過抽取裝置212使反應腔室10內的殘留的反應氣體和吹掃氣體經由排氣口217而排出,以排空反應腔室10內的蝕刻副產物406。Step S15: the purge gas is introduced into the reaction chamber 10 via the purge element 207, and finally the residual reaction gas and the purge gas in the reaction chamber 10 are discharged through the exhaust port 217 through the extraction device 212 to evacuate Etching byproduct 406 in reaction chamber 10.

經過步驟S11~步驟S15,載片201被蝕刻一層表面原子層。為了實現不同深度的蝕刻,重複步驟S12~S15,以實現載片201的表面被一層原子、一層原子地蝕刻,直至蝕刻深度達到預設值。也就是說,本發明實施例提供的蝕刻方法可達到原子層級的蝕刻精度,所謂原子層級指的是在對載片201的表面進行蝕刻時,可以一層原子、一層原子地逐層蝕刻。After step S11 to step S15, the carrier 201 is etched with a layer of surface atoms. In order to achieve different depths of etching, steps S12 to S15 are repeated to realize that the surface of the carrier 201 is etched by one layer of atoms and one layer of atoms until the etching depth reaches a preset value. That is to say, the etching method provided by the embodiment of the present invention can achieve an atomic level etching precision. The so-called atomic level means that when the surface of the carrier 201 is etched, it can be layer by layer and atomic layer by layer.

根據本發明實施例的原子層蝕刻裝置100,通過設置隔板元件203並使其接地或者接直流偏壓電源,可以實現電漿中的活性中性粒子與帶電粒子進行分離,使活性中性粒子穿過隔板元件203並吸附在位於下腔室214內的載片201的表面,從而實現了採用活性粒子化學吸附替代傳統反應氣體吸附。由於本發明實施例中的吸附粒子為活性粒子,因而不僅可以顯著提高蝕刻速率,縮短蝕刻週期時間;而且因活性粒子吸附能力強而可以在該化學吸附階段大幅度節約蝕刻反應氣體的使用量,降低製程成本。另外,由於本發明實施例中採用吹掃氣體電漿離子解吸附,因而相對於採用離子束/中性粒子束解吸附的裝置而言,可以降低裝置的複雜性,獲得結構簡單可靠的原子層蝕刻裝置100,從而利於大規模生產應用。According to the atomic layer etching apparatus 100 of the embodiment of the present invention, by disposing the spacer element 203 and grounding it or connecting a DC bias power source, the active neutral particles in the plasma can be separated from the charged particles to make the active neutral particles. The separator element 203 is passed through and adsorbed on the surface of the slide 201 located in the lower chamber 214, thereby realizing the use of active particle chemisorption instead of the conventional reaction gas adsorption. Since the adsorbed particles in the embodiment of the present invention are active particles, not only the etching rate can be significantly increased, but also the etching cycle time can be shortened; and the use amount of the etching reaction gas can be greatly saved in the chemisorption stage due to the strong adsorption capacity of the active particles. Reduce process costs. In addition, since the plasma gas ion desorption is used in the embodiment of the present invention, the complexity of the device can be reduced compared to the device using the ion beam/neutrophil beam desorption, and the atomic layer having a simple and reliable structure can be obtained. The device 100 is etched to facilitate large scale production applications.

作為另一個技術方案,本發明還提供了一種原子層蝕刻方法。下面參考第4圖詳細說明本發明一個具體實施例提供的原子層蝕刻方法,該方法借助於本發明前述實施例提供的原子層蝕刻裝置而實施,具體包括如下步驟:As another technical solution, the present invention also provides an atomic layer etching method. The atomic layer etching method provided by a specific embodiment of the present invention is described in detail below with reference to FIG. 4, which is implemented by the atomic layer etching apparatus provided by the foregoing embodiments of the present invention, and specifically includes the following steps:

S1:將待反應的載片放置於反應腔室內的支撐裝置上。S1: The slide to be reacted is placed on a support device in the reaction chamber.

S2:向反應腔室內通入反應氣體,將第一射頻電源的輸出功率設置為100W~1000W,即啟動第一電漿產生裝置,以將進入到上腔室內的反應氣體激發為高密度電漿,並使電漿中的活性中性粒子通過隔板元件從上腔室進入到下腔室內且吸附在載片的表面上,電漿中的帶電粒子被隔板元件阻擋而被阻止由上腔室進入到下腔室。也就是說,本實施例中的反應腔室由隔板組件分隔成上腔室和下腔室,隔板元件具有阻止上腔室內的帶電粒子進入到下腔室、但允許上腔室內的活性中性粒子進入下腔室的作用。S2: introducing a reaction gas into the reaction chamber, setting the output power of the first RF power source to 100W~1000W, that is, starting the first plasma generating device to excite the reaction gas entering the upper chamber into high-density plasma And causing the active neutral particles in the plasma to pass from the upper chamber into the lower chamber through the separator element and adsorbed on the surface of the slide, the charged particles in the plasma are blocked by the separator element and blocked by the upper chamber The chamber enters the lower chamber. That is, the reaction chamber in this embodiment is partitioned into an upper chamber and a lower chamber by a separator assembly having a function of preventing charged particles in the upper chamber from entering the lower chamber but allowing the upper chamber to be activated. The role of neutral particles entering the lower chamber.

在本發明的具體示例中,隔板元件可以包括三個隔板,且三個隔板在上下方向上彼此間隔設置,設置在最上方和最下方的隔板接地,中間的隔板與直流偏壓電源連接。其中,直流偏壓電源的輸出電壓為5~100V,較佳為10~50V。In a specific example of the present invention, the spacer member may include three spacers, and the three spacers are spaced apart from each other in the up and down direction, and the spacers disposed at the uppermost and lowermost portions are grounded, and the intermediate spacers and the DC bias are Press the power supply connection. The output voltage of the DC bias power supply is 5~100V, preferably 10~50V.

在本步驟S2中,反應氣體經過設置於上腔室頂部的第一進氣口內的進氣噴嘴而進入到上腔室內,並且反應氣體可以為CF4 ,CHF3 ,CH2 F2 ,CH3 F,Cl2 , HF,HCl,HBr,SF6 ,NF3 ,Br2 ,BCl3 ,SiCl4 ,O2 、SiO2 中的至少一種。較佳地,本步驟S2的反應氣體為Cl2 ,且流量為5~200sccm。In this step S2, the reaction gas enters the upper chamber through an intake nozzle disposed in the first intake port at the top of the upper chamber, and the reaction gas may be CF 4 , CHF 3 , CH 2 F 2 , CH. At least one of 3 F, Cl 2 , HF, HCl, HBr, SF 6 , NF 3 , Br 2 , BCl 3 , SiCl 4 , O 2 , SiO 2 . Preferably, the reaction gas in the step S2 is Cl 2 and the flow rate is 5 to 200 sccm.

S3:停止通入反應氣體,並關閉第一電漿產生裝置,即將第一射頻電源的輸出功率設置為0。S3: Stop the introduction of the reaction gas, and turn off the first plasma generating device, that is, set the output power of the first RF power source to zero.

S4:將吹掃氣體通入到反應腔室內,使殘留在反應腔室內的反應氣體經由排氣口而排出。具體地,可以通過吹掃元件將吹掃氣體通入到反應腔室內,例如使反應氣體經過設置於上腔室的側部的第二進氣口通入到反應腔室內,並最終利用抽取裝置抽出反應殘留物。S4: The purge gas is introduced into the reaction chamber, and the reaction gas remaining in the reaction chamber is discharged through the exhaust port. Specifically, the purge gas may be introduced into the reaction chamber through the purging member, for example, the reaction gas is introduced into the reaction chamber through the second air inlet disposed at the side of the upper chamber, and finally the extraction device is utilized. The reaction residue was withdrawn.

S5:停止通入吹掃氣體。S5: Stop the purge gas.

S6:將反應氣體通入到反應腔室內,將第二射頻電源的輸出功率設置為30W~100W,即啟動第二電漿產生裝置,將進入到下腔室內的反應氣體激發為低能電漿,以對吸附有活性中性粒子的載片表面進行輻照。S6: the reaction gas is introduced into the reaction chamber, and the output power of the second RF power source is set to 30W~100W, that is, the second plasma generating device is activated, and the reaction gas entering the lower chamber is excited into low-energy plasma. The surface of the slide to which the active neutral particles are adsorbed is irradiated.

本步驟S6中的反應氣體為惰性氣體,例如可以為He,Ni,Ar,Kr,Xe中的至少一種。較佳地,該反應氣體可以為He,其流量為10~200sccm。The reaction gas in this step S6 is an inert gas, and may be, for example, at least one of He, Ni, Ar, Kr, and Xe. Preferably, the reaction gas may be He and the flow rate is 10 to 200 sccm.

S7:停止通入反應氣體,並關閉第二電漿產生裝置,即將第二射頻電源的輸出功率設置為0。S7: Stop the introduction of the reaction gas, and turn off the second plasma generating device, that is, set the output power of the second RF power source to zero.

S8:將吹掃氣體通入到反應腔室內,使殘留在反應腔室內的反應氣體經由排氣口而排出。S8: The purge gas is introduced into the reaction chamber, and the reaction gas remaining in the reaction chamber is discharged through the exhaust port.

S9:停止通入吹掃氣體。S9: Stop the purge gas.

重複上述步驟S2~S9,直至蝕刻深度達到預設值。The above steps S2 to S9 are repeated until the etching depth reaches a preset value.

本發明實施例提供的原子層蝕刻方法,由於能夠實現電漿中的活性中性粒子與帶電粒子進行分離,使活性中性粒子能夠吸附到載片的表面,從而實現了採用活性粒子化學吸附替代傳統反應氣體吸附。由於本發明實施例中的吸附粒子為活性粒子,因而不僅可以顯著提高蝕刻速率,縮短蝕刻週期時間;而且因活性粒子吸附能力強而可以在該化學吸附階段大幅度節約蝕刻反應氣體的使用量,降低製程成本。另外,由於本發明實施例中採用吹掃氣體電漿離子解吸附,因而相對於採用離子束/中性粒子束解吸附的方式而言,不僅可以降低所用原子層蝕刻裝置的複雜性,而且利於大規模生產。The atomic layer etching method provided by the embodiment of the present invention can realize the separation of the active neutral particles in the plasma and the charged particles, so that the active neutral particles can be adsorbed to the surface of the slide, thereby realizing the replacement by the active particle chemical adsorption. Conventional reaction gas adsorption. Since the adsorbed particles in the embodiment of the present invention are active particles, not only the etching rate can be significantly increased, but also the etching cycle time can be shortened; and the use amount of the etching reaction gas can be greatly saved in the chemisorption stage due to the strong adsorption capacity of the active particles. Reduce process costs. In addition, since the plasma gas ion desorption is used in the embodiment of the present invention, the complexity of the atomic layer etching apparatus used can be reduced, and the utility of the ion beam/neutral particle beam desorption is reduced. Mass production.

在本說明書的描述中,參考術語“一個實施例”、“一些實施例”、 “示例”、“具體示例”、或“一些示例”等的描述意指結合該實施例或示例描述的具體特徵、結構、材料或者特點包含於本發明的至少一個實施例或示例中。在本說明書中,對上述術語的示意性表述不必須針對的是相同的實施例或示例。而且,描述的具體特徵、結構、材料或者特點可以在任一個或多個實施例或示例中以合適的方式結合。此外,在不相互矛盾的情況下,本領域的技術人員可以將本說明書中描述的不同實施例或示例以及不同實施例或示例的特徵進行結合和組合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" and the like means a specific feature described in connection with the embodiment or example. A structure, material or feature is included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification, as well as features of various embodiments or examples, may be combined and combined.

儘管上面已經示出和描述了本發明的實施例,可以理解的是,上述實施例是示例性的,不能理解為對本發明的限制,本領域的普通技術人員在本發明的範圍內可以對上述實施例進行變化、修改、替換和變型。Although the embodiments of the present invention have been shown and described, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the invention. The embodiments are subject to variations, modifications, substitutions and variations.

1‧‧‧反應腔體
10‧‧‧反應腔室
100‧‧‧原子層蝕刻裝置
201‧‧‧載片
202‧‧‧支撐裝置
203‧‧‧隔板元件、隔板組件
204‧‧‧進氣噴嘴
205‧‧‧線圈
206‧‧‧介質窗
207‧‧‧吹掃元件
208、210‧‧‧匹配器
209、211‧‧‧射頻電源
212‧‧‧抽取裝置
213‧‧‧上腔室
214‧‧‧下腔室
215、216‧‧‧進氣口
217‧‧‧排氣口
302‧‧‧通孔
303a、303b、303c‧‧‧隔板
402‧‧‧電漿
403‧‧‧活性中性粒子
1‧‧‧Reaction chamber
10‧‧‧Reaction chamber
100‧‧‧Atomic layer etching device
201‧‧‧ slides
202‧‧‧Support device
203‧‧‧Baffle element, separator assembly
204‧‧‧Inlet nozzle
205‧‧‧ coil
206‧‧‧Media window
207‧‧‧purging components
208, 210‧‧‧matcher
209, 211‧‧‧ RF power supply
212‧‧‧ extraction device
213‧‧‧Upper chamber
214‧‧‧ lower chamber
215, 216‧‧ ‧ air inlet
217‧‧‧Exhaust port
302‧‧‧through hole
303a, 303b, 303c‧‧ ‧ partition
402‧‧‧ Plasma
403‧‧‧Active Neutral Particles

第1 圖為根據本發明實施例的原子層蝕刻裝置的示意圖; 第2 圖為根據本發明實施例的隔板元件的示意圖; 第3 圖為利用本發明實施例提供的原子層蝕刻裝置進行蝕刻的過程示意 圖; 第4 圖為根據本發明實施例的蝕刻方法的流程圖。1 is a schematic view of an atomic layer etching apparatus according to an embodiment of the present invention; FIG. 2 is a schematic view of a spacer element according to an embodiment of the present invention; and FIG. 3 is an etching using an atomic layer etching apparatus provided by an embodiment of the present invention; A schematic diagram of a process; FIG. 4 is a flow chart of an etching method in accordance with an embodiment of the present invention.

1‧‧‧反應腔體 1‧‧‧Reaction chamber

10‧‧‧反應腔室 10‧‧‧Reaction chamber

100‧‧‧原子層蝕刻裝置 100‧‧‧Atomic layer etching device

201‧‧‧載片 201‧‧‧ slides

202‧‧‧支撐裝置 202‧‧‧Support device

203‧‧‧隔板元件、隔板組件 203‧‧‧Baffle element, separator assembly

204‧‧‧進氣噴嘴 204‧‧‧Inlet nozzle

205‧‧‧線圈 205‧‧‧ coil

206‧‧‧介質窗 206‧‧‧Media window

207‧‧‧吹掃元件 207‧‧‧purging components

208、210‧‧‧匹配器 208, 210‧‧‧matcher

209、211‧‧‧射頻電源 209, 211‧‧‧ RF power supply

212‧‧‧抽取裝置 212‧‧‧ extraction device

213‧‧‧上腔室 213‧‧‧Upper chamber

214‧‧‧下腔室 214‧‧‧ lower chamber

215、216‧‧‧進氣口 215, 216‧‧ ‧ air inlet

217‧‧‧排氣口 217‧‧‧Exhaust port

Claims (21)

一種原子層蝕刻裝置,其特徵在於,包括: 反應腔體,該反應腔體內具有反應腔室; 隔板元件,該隔板元件設在該反應腔室內且將該反應腔室分隔成上腔室和下腔室,該隔板元件包括至少一個隔板,該隔板上設有沿其厚度方向貫穿該隔板的通孔,該隔板接地或與直流偏壓電源連接,以阻止該上腔室內的帶電粒子進入該下腔室和允許活性中性粒子進入該下腔室; 該上腔室具有用於向該反應腔室內供給氣體的進氣口; 該下腔室具有用於放置載片的支撐裝置,和用於從該反應腔室內排氣的排氣口; 第一電漿產生裝置,用於將進入到該上腔室內的氣體激發為電漿; 第二電漿產生裝置,用於將進入到該下腔室內的氣體激發為電漿。An atomic layer etching apparatus, comprising: a reaction chamber having a reaction chamber; a separator element, the separator element being disposed in the reaction chamber and dividing the reaction chamber into an upper chamber And a lower chamber, the spacer element comprising at least one spacer having a through hole extending through the spacer in a thickness direction thereof, the spacer being grounded or connected to a DC bias power source to block the upper cavity The charged particles in the chamber enter the lower chamber and allow active neutral particles to enter the lower chamber; the upper chamber has an air inlet for supplying gas into the reaction chamber; the lower chamber has a slide for placing the slide a supporting device, and an exhaust port for exhausting from the reaction chamber; a first plasma generating device for exciting a gas entering the upper chamber into a plasma; and a second plasma generating device for The gas entering the lower chamber is excited into a plasma. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該隔板為多個,且該多個隔板在上下方向上彼此間隔一定距離而設置,並且位於在最上方的隔板接地。The atomic layer etching apparatus according to claim 1, wherein the plurality of spacers are disposed at a distance from each other in the up and down direction, and are located at an uppermost interval. The board is grounded. 如申請專利範圍第2項所述的原子層蝕刻裝置,其特徵在於,最下方的隔板與該支撐裝置之間的距離為5cm~50 cmThe atomic layer etching apparatus according to claim 2, characterized in that the distance between the lowermost partition and the supporting device is 5 cm to 50 cm. 如申請專利範圍第2項所述的原子層蝕刻裝置,其特徵在於,相鄰隔板之間的間距為0.1mm~10mm。The atomic layer etching apparatus according to claim 2, wherein a pitch between adjacent separators is 0.1 mm to 10 mm. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該隔板的厚度為0.5mm~20mm。The atomic layer etching apparatus according to claim 1, wherein the separator has a thickness of 0.5 mm to 20 mm. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該通孔的徑向尺寸為10um~10mm。The atomic layer etching apparatus according to claim 1, wherein the through hole has a radial dimension of 10 um to 10 mm. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該隔板為金屬件、石墨件或帶有塗層的金屬件。The atomic layer etching apparatus according to claim 1, wherein the separator is a metal member, a graphite member or a coated metal member. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該第一電漿產生裝置包括線圈和第一射頻電源,該線圈設在位於該反應腔室頂部的介質窗上;該第二電漿產生裝置包括第二射頻電源,該第二射頻電源與該支撐裝置相連。The atomic layer etching apparatus of claim 1, wherein the first plasma generating device comprises a coil and a first RF power source, the coil being disposed on a dielectric window at a top of the reaction chamber; The second plasma generating device includes a second RF power source coupled to the support device. 如申請專利範圍第1項所述的原子層蝕刻裝置,其特徵在於,該上腔室頂部設有第一進氣口,用於向該反應腔室內通入反應氣體;該上腔室側部設有第二進氣口,用於向該反應腔室內通入吹掃氣體。The atomic layer etching apparatus according to claim 1, wherein a top of the upper chamber is provided with a first air inlet for introducing a reaction gas into the reaction chamber; and a side portion of the upper chamber A second air inlet is provided for introducing a purge gas into the reaction chamber. 一種採用如申請專利範圍第1項所述的原子層蝕刻裝置的原子層蝕刻方法,其特徵在於,包括如下步驟: S1:將待反應的載片放置於支撐裝置上; S2:將反應氣體通入到反應腔室內,啟動第一電漿產生裝置將進入到上腔室內的反應氣體激發為電漿,其中電漿中的活性中性粒子通過隔板元件從該上腔室進入到下腔室內且吸附在載片的表面上,電漿中的帶電粒子由隔板元件阻止從該上腔室進入該下腔室; S3:停止通入反應氣體,並關閉第一電漿產生裝置; S4:將吹掃氣體通入到反應腔室內,並使反應殘留物經排氣口而排出反應腔室; S5:停止通入吹掃氣體; S6:將反應氣體通入到反應腔室內,啟動第二電漿產生裝置將進入到該下腔室內的反應氣體激發為電漿,以對吸附有活性中性粒子的載片表面進行輻照; S7:停止通入反應氣體,並關閉第二電漿產生裝置; S8:將吹掃氣體通入到反應腔室內,並使反應殘留物經排氣口而排出反應腔室; S9:停止通入吹掃氣體; 重複上述步驟S2~S8,直至蝕刻深度達到預設值。An atomic layer etching method using the atomic layer etching apparatus according to claim 1, characterized in that it comprises the following steps: S1: placing the slide to be reacted on the supporting device; S2: passing the reaction gas Into the reaction chamber, the first plasma generating device is activated to excite the reaction gas entering the upper chamber into a plasma, wherein the active neutral particles in the plasma enter the lower chamber from the upper chamber through the separator element And adsorbing on the surface of the slide, the charged particles in the plasma are prevented from entering the lower chamber from the upper chamber by the separator element; S3: stopping the introduction of the reaction gas, and closing the first plasma generating device; S4: The purge gas is introduced into the reaction chamber, and the reaction residue is discharged out of the reaction chamber through the exhaust port; S5: the purge gas is stopped; S6: the reaction gas is introduced into the reaction chamber to start the second The plasma generating device excites the reaction gas entering the lower chamber into a plasma to irradiate the surface of the slide on which the active neutral particles are adsorbed; S7: stopping the introduction of the reaction gas and closing the second plasma Loading S8: the purge gas is introduced into the reaction chamber, and the reaction residue is discharged out of the reaction chamber through the exhaust port; S9: the purge gas is stopped; the above steps S2 to S8 are repeated until the etching depth is reached default value. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該第一電漿產生裝置包括線圈和第一射頻電源,該線圈設在位於該反應腔室頂部的介質窗上,該線圈與該第一射頻電源相連,該步驟S2中啟動第一電漿產生裝置為將該第一射頻電源的輸出功率設置為100W~1000W,該步驟S3關閉第一電漿產生裝置為將該第一射頻電源的輸出功率設置為0。The atomic layer etching method of claim 10, wherein the first plasma generating device comprises a coil and a first RF power source, the coil being disposed on a dielectric window at a top of the reaction chamber, The coil is connected to the first RF power source. In the step S2, the first plasma generating device is activated to set the output power of the first RF power source to 100W~1000W, and the step S3 is to close the first plasma generating device. The output power of an RF power supply is set to zero. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該第二電漿產生裝置包括第二射頻電源,該第二射頻電源與該支撐裝置相連,該步驟S5啟動第二電漿產生裝置為將該第二射頻電源的輸出功率設置為30W~100W,該步驟S7關閉第二電漿產生裝置為將該第二射頻電源的輸出功率設置為0。The atomic layer etching method of claim 10, wherein the second plasma generating device comprises a second RF power source, the second RF power source is connected to the supporting device, and the step S5 starts the second battery. The slurry generating device sets the output power of the second RF power source to 30 W to 100 W. The step S7 turns off the second plasma generating device to set the output power of the second RF power source to 0. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該步驟S2的反應氣體為CF4 ,CHF3 ,CH2 F2 ,CH3 F,Cl2 , HF,HCl,HBr,SF6 ,NF3 ,Br2 ,BCl3 ,SiCl4 ,O2 、SiO2 中的至少一種。The atomic layer etching method according to claim 10, wherein the reaction gas of the step S2 is CF 4 , CHF 3 , CH 2 F 2 , CH 3 F, Cl 2 , HF, HCl, HBr, At least one of SF 6 , NF 3 , Br 2 , BCl 3 , SiCl 4 , O 2 , and SiO 2 . 如申請專利範圍第13項所述的原子層蝕刻方法,其特徵在於,該步驟S2的反應氣體為Cl2 ,且流量為5~200sccm。The atomic layer etching method according to claim 13, wherein the reaction gas in the step S2 is Cl 2 and the flow rate is 5 to 200 sccm. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該步驟S6的反應氣體為惰性氣體。The atomic layer etching method according to claim 10, wherein the reaction gas in the step S6 is an inert gas. 如申請專利範圍第15項所述的原子層蝕刻方法,其特徵在於,該步驟S6的惰性氣體為He,Ni,Ar,Kr,Xe中的至少一種。The atomic layer etching method according to claim 15, wherein the inert gas in the step S6 is at least one of He, Ni, Ar, Kr, and Xe. 如申請專利範圍第16項所述的原子層蝕刻方法,其特徵在於,該步驟S6的反應氣體為He,且流量為10~200sccm。The atomic layer etching method according to claim 16, wherein the reaction gas in the step S6 is He, and the flow rate is 10 to 200 sccm. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該上腔室頂部設有第一進氣口,該反應氣體經由其進入到該反應腔室內;該上腔室側部設有第二進氣口,該吹掃氣體經由其進入到該反應腔室內。The atomic layer etching method according to claim 10, wherein the top of the upper chamber is provided with a first air inlet through which the reaction gas enters the reaction chamber; the side of the upper chamber A second air inlet is provided through which the purge gas enters the reaction chamber. 如申請專利範圍第10項所述的原子層蝕刻方法,其特徵在於,該隔板元件包括三個隔板,且該三個隔板在上下方向上彼此間隔一定距離設置,並且設置在最上方和最下方的隔板接地,中間的隔板與直流偏壓電源連接。The atomic layer etching method according to claim 10, wherein the spacer member comprises three spacers, and the three spacers are disposed at a distance from each other in the up and down direction, and are disposed at the uppermost portion. The bottommost partition is grounded, and the middle partition is connected to a DC bias power supply. 如申請專利範圍第10項至第19項中任意一項所述的原子層蝕刻方法,其特徵在於,該直流偏壓電源的輸出電壓為5~100V。The atomic layer etching method according to any one of claims 10 to 19, wherein the output voltage of the DC bias power source is 5 to 100V. 如申請專利範圍第20項所述的原子層蝕刻方法,其特徵在於,該直流偏壓電源的輸出電壓為10~50V。The atomic layer etching method according to claim 20, wherein the output voltage of the DC bias power source is 10 to 50V.
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