TW201607370A - Substrate edge masking system and apparatus having the same and method for masking edges of a substrate - Google Patents
Substrate edge masking system and apparatus having the same and method for masking edges of a substrate Download PDFInfo
- Publication number
- TW201607370A TW201607370A TW104115329A TW104115329A TW201607370A TW 201607370 A TW201607370 A TW 201607370A TW 104115329 A TW104115329 A TW 104115329A TW 104115329 A TW104115329 A TW 104115329A TW 201607370 A TW201607370 A TW 201607370A
- Authority
- TW
- Taiwan
- Prior art keywords
- substrate
- edge
- masking
- mask
- carrier
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/04—Coating on selected surface areas, e.g. using masks
- C23C16/042—Coating on selected surface areas, e.g. using masks using masks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/04—Coating on selected surface areas, e.g. using masks
- C23C14/042—Coating on selected surface areas, e.g. using masks using masks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4585—Devices at or outside the perimeter of the substrate support, e.g. clamping rings, shrouds
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physical Vapour Deposition (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
Description
本揭露的實施例係有關於例如用於沈積層的基板邊緣遮罩系統。本揭露的實施例係特別有關於在基板製程機械中的基板邊緣遮罩系統。Embodiments of the present disclosure are directed to, for example, a substrate edge masking system for depositing layers. Embodiments of the present disclosure are particularly directed to substrate edge mask systems in substrate processing machines.
已知一些方法用以在基板上沈積材料。舉例而言,基板可藉由物理氣相沈積(physical vapor deposition; PVD)製程、化學氣相沈積(chemical vapor deposition; CVD)製程、電漿輔助化學氣相沈積(plasma enhanced chemical vapor deposition; PECVD)製程等被塗佈(coated)。一般而言,製程係在將要被塗佈之基板放置其中的製程設備或製程腔室中進行。沈積材料係提供在設備中。複數個材料,以及前述材料的氧化物、氮化物或碳化物,可用以在基板上的沈積。再者,其它製程技術如蝕刻、成型、退火、或類似的步驟可在製程腔室中實施。Some methods are known for depositing materials on a substrate. For example, the substrate can be subjected to a physical vapor deposition (PVD) process, a chemical vapor deposition (CVD) process, or a plasma enhanced chemical vapor deposition (PECVD) process. The process or the like is coated. In general, the process is carried out in a process equipment or process chamber in which the substrate to be coated is placed. The deposition material is provided in the device. A plurality of materials, as well as oxides, nitrides or carbides of the foregoing materials, can be used for deposition on a substrate. Furthermore, other process techniques such as etching, forming, annealing, or the like can be performed in the process chamber.
塗佈的材料可使用在多種應用中與多種技術領域中。舉例而言,應用在微電子的領域中,例如產生半導體裝置。此外,用於顯示器的基板係常藉由PVD製程塗佈。其他的應用包括絕緣面板(panels)、有機發光二極體(organic light emitting diode; OLED)面板、具有薄膜電晶體(TFT)、彩色濾光片或類似物的基板。The coated materials can be used in a variety of applications and in a variety of technical fields. For example, applications in the field of microelectronics, such as the production of semiconductor devices. In addition, substrates for displays are often coated by a PVD process. Other applications include insulating panels, organic light emitting diode (OLED) panels, substrates with thin film transistors (TFTs), color filters or the like.
特別在例如顯示器產品、薄膜太陽能電池的製造與類似的應用之領域,係使用大面積的玻璃基板來處理。在過去,仍持續一直不斷增加基板的尺寸,現在仍繼續增加。在不因玻璃破損犧牲生產量的情況下,玻璃基板的尺寸增加使玻璃基板的搬運、支撐以及處理受到更多的挑戰。Particularly in the field of, for example, display products, fabrication of thin film solar cells, and similar applications, large area glass substrates are used for processing. In the past, the size of the substrate has continued to increase and continues to increase. The increase in the size of the glass substrate does not cause the handling, support, and handling of the glass substrate to be more challenging without sacrificing throughput due to glass breakage.
一般而言,在玻璃基板的製程過程中,玻璃基板可被支撐在載體(carrier)上。載體驅動玻璃或基板通過製程機器。載體一般而言形成一載體框架或一載體板,其沿著基板的周圍支撐著基板的表面,或者,在後述的情形下,同樣支撐著表面。特別地,框架形的載體也可用以遮罩玻璃基板,其中在載體中的開孔(載體係被載體框架圍繞)提供用以塗佈將要被沈積的材料在被露出的基板部分上的開口,或用以作用在基板部分上的其它製程技術的開孔,基板部分係被開孔露出。In general, the glass substrate can be supported on a carrier during the process of the glass substrate. The carrier drives the glass or substrate through the processing machine. The carrier generally forms a carrier frame or a carrier plate that supports the surface of the substrate along the periphery of the substrate or, in the case described below, also supports the surface. In particular, a frame-shaped carrier can also be used to cover the glass substrate, wherein an opening in the carrier (the carrier is surrounded by the carrier frame) provides an opening for coating the material to be deposited on the exposed substrate portion, Or an opening for other process techniques applied to the substrate portion, the substrate portion being exposed by the opening.
可更提供遮罩元件用以遮蓋載體的一些部分,特別用以避免這些部分被處理。遮罩元件通常提供遮罩開孔(aperture)。當遮罩元件係與載體一起使用時,遮罩元件與載體一般係相對彼此對準,特別係遮罩開孔與載體中的開孔係相對彼此對準。然而,載體與遮罩元件的對準失配(mismatch)可能發生而導致基板的不均勻(non uniform)處理。因此,有目標係要減少載體與遮罩元件之間的對準失配,及提升塗佈的材料層的品質。A masking element may be further provided to cover portions of the carrier, particularly to avoid handling of these portions. The mask element typically provides a mask aperture. When the masking element is used with the carrier, the masking element and the carrier are generally aligned relative to each other, particularly the masking apertures are aligned with the apertures in the carrier. However, mismatching of the carrier with the masking element may occur resulting in non-uniform processing of the substrate. Therefore, there is a goal to reduce alignment mismatch between the carrier and the masking element and to improve the quality of the coated material layer.
鑑於以上,本揭露主要提供基板邊緣遮罩系統,特別係具有基板接觸元件的基板邊緣遮罩系統,其克服至少技術上的一些問題。In view of the above, the present disclosure primarily provides substrate edge masking systems, particularly substrate edge masking systems having substrate contact elements that overcome at least some of the technical problems.
根據以上,係提供如申請專利範圍獨立項第1項的基板邊緣遮罩系統。本揭露之更進一步的方面、優點、及特徵係顯見在申請專利範圍附屬項、說明書、與伴隨的圖示。According to the above, a substrate edge mask system as set forth in the first item of the patent application scope is provided. Further aspects, advantages, and features of the present disclosure are apparent from the appended claims, the description, and accompanying drawings.
根據一實施例,係提供基板邊緣遮罩系統。基板邊緣遮罩系統可包括基板固定元件、遮罩元件、與基板接觸元件。基板固定元件用以夾持基板。遮罩元件遮蓋至少基板之邊緣的一部分。基板接觸元件連接至遮罩元件且用以接觸基板。According to an embodiment, a substrate edge mask system is provided. The substrate edge mask system can include a substrate securing element, a masking element, and a substrate contact element. The substrate fixing member is for holding the substrate. The mask element covers at least a portion of the edge of the substrate. A substrate contact element is coupled to the mask element and is adapted to contact the substrate.
根據另一實施例,係提供基板邊緣遮罩系統。基板邊緣遮罩系統可包括載體、遮罩元件與基板接觸元件。載體具有載體框架及用以夾持基板的基板固定元件。遮罩元件用以遮罩至少基板的邊緣並至少部分地避免載體被塗佈。基板接觸元件連接至遮罩元件並面對基板。基板接觸元件在基板的處理過程中係放置在基板上。According to another embodiment, a substrate edge mask system is provided. The substrate edge mask system can include a carrier, a masking element, and a substrate contact element. The carrier has a carrier frame and a substrate fixing member for holding the substrate. The masking element is used to mask at least the edge of the substrate and at least partially prevent the carrier from being coated. The substrate contact element is coupled to the mask element and faces the substrate. The substrate contact elements are placed on the substrate during processing of the substrate.
根據另一方面,係提供用以在基板上沈積層的設備,其包括腔室、基板邊緣遮罩系統與沈積源。腔室用於在腔室沈積層。基板邊緣遮罩系統在腔室中。沈積源用以沈積形成層的材料。基板邊緣遮罩系統可包括具有載體框架與用以夾持基板之基板固定元件的載體、用以遮罩至少基板的邊緣並至少部分地避免載體被塗佈的遮罩元件、及連接至遮罩元件並面對基板的基板接觸元件,在基板的處理過程中基板接觸元件係放置在基板上。According to another aspect, an apparatus for depositing a layer on a substrate is provided that includes a chamber, a substrate edge mask system, and a deposition source. A chamber is used to deposit a layer in the chamber. The substrate edge mask system is in the chamber. A deposition source is used to deposit the material forming the layer. The substrate edge masking system can include a carrier having a carrier frame and a substrate securing element for holding the substrate, a masking element for masking at least the edge of the substrate and at least partially preventing the carrier from being coated, and connecting to the mask The component faces the substrate contact element of the substrate, and the substrate contact component is placed on the substrate during processing of the substrate.
根據另一方面,係提供用以遮罩基板的邊緣的方法。方法可包括提供形成開口的基板固定元件、定位基板在開口中、提供具有基板接觸元件的遮罩元件、及放置基板接觸元件在基板上。According to another aspect, a method for masking an edge of a substrate is provided. The method can include providing a substrate securing element that forms an opening, positioning the substrate in the opening, providing a masking element having the substrate contact element, and placing the substrate contact element on the substrate.
現將詳細描述本揭露的各種實施例,其一個或多個範例係繪示於圖式中。在以下對於圖式的敘述中,相同的元件符號意指相同的元件。一般而言,僅針對個別的實施例的不同處作描述。各個範例的提供係作為解釋本揭露的一種手段,並不代表作為本揭露的限制。此外,所描繪或敘述為一個實施例之一部分的特徵,可使用在其它實施例、或與其它實施例一同使用,以產生又一個實施例。本說明書中意欲包括此類的修飾與變形。Various embodiments of the present disclosure will now be described in detail, one or more examples of which are illustrated in the drawings. In the following description of the drawings, the same element symbols mean the same elements. In general, only the differences of the individual embodiments are described. The various examples are provided as a means of explaining the disclosure and are not intended to be limiting. Furthermore, features illustrated or described as part of one embodiment can be used in other embodiments or in conjunction with other embodiments to yield a further embodiment. Modifications and variations of the invention are intended to be included in the description.
根據所述實施例,所述係提供具有基板接觸元件的基板邊緣遮罩系統。可配置基板接觸元件以提高均勻性,基板可伴隨著基板接觸元件被處理。基板接觸元件能幫助提升遮罩元件與基板的對準。具體而言,基板接觸元件能使遮罩元件與基板之間的縫隙更小,提供在處理基板過程中對應的遮蔽效應(shadowing effect)的減少。亦即,可增長遮罩元件及/或支撐基板並被遮罩元件遮蓋的載體及/或利用基板邊緣遮罩系統進行處理的裝置的使用壽命。In accordance with the described embodiments, the system provides a substrate edge mask system having substrate contact elements. The substrate contact elements can be configured to improve uniformity, and the substrate can be processed with the substrate contact elements. The substrate contact elements can help improve the alignment of the mask elements with the substrate. In particular, the substrate contact elements can provide a smaller gap between the masking element and the substrate, providing a reduction in the corresponding shadowing effect during processing of the substrate. That is, the useful life of the device that can grow the masking element and/or the support substrate and be covered by the masking element and/or the device that is processed using the substrate edge masking system.
根據所述實施例,基板邊緣遮罩系統可包括一或更多的基板接觸元件。它們可散佈在對應至基板之周緣(perimeter)或周圍(periphery)的區域中以有效地支撐遮罩元件至基板。每個基板接觸元件可包括配置用以接觸基板並定義接觸位置的基板接觸表面,接觸位置係有利地不被處理,例如被塗佈(coated)。In accordance with the described embodiments, the substrate edge mask system can include one or more substrate contact elements. They may be interspersed in regions corresponding to the perimeter or perimeter of the substrate to effectively support the mask elements to the substrate. Each of the substrate contact elements can include a substrate contact surface configured to contact the substrate and define a contact location that is advantageously untreated, such as coated.
根據可與所述其它實施例結合的典型實施例,基板厚度可為從0.1至1.8 mm,且基板邊緣遮罩系統,特別是基板固定元件120與基板接觸元件300,可適用於此基板厚度。然而,特別有益的基板厚度係約0.3至0.7 mm,例如0.6 mm或0.4 mm,且基板邊緣遮罩系統,特別是基板固定元件120與基板接觸元件300,係適用於此基板厚度。根據可與所述其它實施例結合的典型實施例,基板可為玻璃基板。根據此實施例,用於薄裝置的基板可被處理。再者,用於光裝置的基板可被處理。According to an exemplary embodiment that can be combined with the other embodiments, the substrate thickness can be from 0.1 to 1.8 mm, and the substrate edge masking system, particularly the substrate fixing component 120 and the substrate contact component 300, can be adapted to the substrate thickness. However, a particularly advantageous substrate thickness is about 0.3 to 0.7 mm, such as 0.6 mm or 0.4 mm, and the substrate edge masking system, particularly the substrate holding component 120 and the substrate contact component 300, is suitable for this substrate thickness. According to an exemplary embodiment that can be combined with the other embodiments, the substrate can be a glass substrate. According to this embodiment, the substrate for the thin device can be processed. Furthermore, the substrate for the optical device can be processed.
在此使用的詞語“基板邊緣(substrate edge)”或“數個基板邊緣(substrate edges)”指基板的側表面(lateral surface),亦即,沿著基板厚度方向的表面。舉例而言,邊緣可為基板連接基板前側與基板背側的表面。除了側表面,基板具有兩個延伸表面(extended surfaces)。基板之延伸表面的其中之一可為將要被處理的表面,例如將要被塗佈的表面,且可被稱為基板的前側。相對於將要被處理的延伸表面的另一延伸表面可被稱為基板的背側。然而,根據一些實施例,也可以兩個延伸表面被處理。據此,可以理解的是,基板具有四個側表面。The phrase "substrate edge" or "subsequent substrate edges" as used herein refers to a lateral surface of a substrate, that is, a surface along the thickness direction of the substrate. For example, the edge may be a surface on which the substrate is connected to the front side of the substrate and the back side of the substrate. In addition to the side surfaces, the substrate has two extended surfaces. One of the extended surfaces of the substrate may be a surface to be treated, such as a surface to be coated, and may be referred to as the front side of the substrate. Another extended surface relative to the extended surface to be treated may be referred to as the back side of the substrate. However, according to some embodiments, it is also possible to have two extended surfaces processed. Accordingly, it can be understood that the substrate has four side surfaces.
詞語“基板邊緣遮罩系統”可指可對基板邊緣提供遮罩作用,亦即保護基板的邊緣不被處理的系統。再者,詞語“基板邊緣遮罩系統”可指可對載體提供遮罩作用,亦即保護載體或載體的元件不被處理的系統。再者,詞語“基板邊緣遮罩系統”可指可對基板提供遮罩作用,亦即提供用以處理基板的遮罩的系統,遮罩圖案分散在基板上方。又再者,詞語“基板邊緣遮罩系統”可指可對載體及/或基板及/或基板邊緣提供遮罩作用的系統。The phrase "substrate edge mask system" may refer to a system that provides a masking effect on the edge of the substrate, ie, protecting the edges of the substrate from being processed. Furthermore, the term "substrate edge masking system" may refer to a system that provides a masking effect to the carrier, that is, a device that protects the carrier or carrier from being processed. Furthermore, the term "substrate edge mask system" may refer to a system that provides a masking effect on a substrate, that is, a mask for processing a substrate, the mask pattern being dispersed over the substrate. Still further, the phrase "substrate edge masking system" may refer to a system that provides a masking effect on the carrier and/or substrate and/or substrate edge.
第1A圖顯示載體102。載體102係配置用以支撐基板101。如第1A圖所示,特別當在製程腔室中進行處理時,基板101係提供在載體102中的一位置。載體102包括定義窗口(window)或開孔(aperture)的載體框架160。根據典型實施例,載體框架提供基板容納表面(substrate receiving surface)。典型地,係配置基板容納表面以在操作過程中,亦即當基板係被載入時,與基板的邊緣部分接觸。Figure 1A shows the carrier 102. The carrier 102 is configured to support the substrate 101. As shown in FIG. 1A, the substrate 101 is provided in a position in the carrier 102, particularly when processed in a process chamber. Carrier 102 includes a carrier frame 160 that defines a window or aperture. According to an exemplary embodiment, the carrier frame provides a substrate receiving surface. Typically, the substrate receiving surface is configured to contact the edge portion of the substrate during operation, that is, when the substrate is loaded.
典型地,基板101可由適用於材料沈積的任何材料製成。舉例而言,基板可由擇自玻璃(例如鈉鈣玻璃(soda-lime glass)、硼矽玻璃(borosilicate glass)等)、金屬、聚合物、陶瓷、複合材料或任何其它材料或可藉由沈積製程被塗佈之材料之組合構成之群組的材料製成。Typically, substrate 101 can be made of any material suitable for deposition of materials. For example, the substrate may be selected from glass (eg, soda-lime glass, borosilicate glass, etc.), metal, polymer, ceramic, composite or any other material or may be deposited by a deposition process The material of the group of coated materials is made up of a group of materials.
根據一些實施例,載體框架160可由鋁、鋁合金、鈦、前述元素的合金、不銹鋼或類似物製成。對於例如第5代(GEN 5)或以下之相對較小的基板,載體框架160可從單片(single piece)製得,亦即載體框架係一體成形(integrally formed)。根據此實施例,載體可以低成本及高可靠度製造。然而,根據可與所述其它實施例結合的一些實施例,載體框架160可包括兩個或更多個元件,例如頂部棒、側部棒及底部棒。再者,特別對於非常大面積的基板,載體可製造成具有數個部分。載體的這些部分係組裝以提供用以支撐基板101的載體框架160。根據此實施例,大的基板可以相對較小的載體進行處理,節省成本。載體框架160係特別配置以容納基板101在基板區域中。According to some embodiments, the carrier frame 160 may be made of aluminum, an aluminum alloy, titanium, an alloy of the foregoing elements, stainless steel, or the like. For relatively small substrates such as the 5th generation (GEN 5) or below, the carrier frame 160 can be made from a single piece, that is, the carrier frame is integrally formed. According to this embodiment, the carrier can be manufactured at low cost and with high reliability. However, according to some embodiments that may be combined with the other embodiments, the carrier frame 160 may include two or more components, such as a top bar, a side bar, and a bottom bar. Furthermore, especially for very large area substrates, the carrier can be manufactured with several parts. These portions of the carrier are assembled to provide a carrier frame 160 for supporting the substrate 101. According to this embodiment, a large substrate can be processed with a relatively small carrier, saving cost. The carrier frame 160 is specifically configured to accommodate the substrate 101 in the substrate region.
第1A圖中所顯示的載體102更包括固定組件。固定組件可包括基板固定元件120。在第1A圖顯示的例子中,係在載體框架160的左下邊緣部分中提供兩個基板固定元件120。根據一些實施例,在載體框架160的左下邊緣部分的所述兩個基板固定元件120係固定在位置上,且不可移動的(not movealbe)。The carrier 102 shown in Figure 1A further includes a securing assembly. The stationary component can include a substrate securing element 120. In the example shown in FIG. 1A, two substrate fixing members 120 are provided in the lower left edge portion of the carrier frame 160. According to some embodiments, the two substrate securing elements 120 at the lower left edge portion of the carrier frame 160 are fixed in position and are not moveable.
雖然第1A圖顯示兩個基板固定元件120在載體框架160的左下邊緣部分中,但本揭露並不限於此。兩個以上的基板固定元件120可提供在載體框架160的左下邊緣部分中。舉例而言,一個以上的基板固定元件120可提供在基板101的每一側上。Although FIG. 1A shows two substrate fixing members 120 in the lower left edge portion of the carrier frame 160, the present disclosure is not limited thereto. Two or more substrate fixing members 120 may be provided in the lower left edge portion of the carrier frame 160. For example, more than one substrate securing element 120 can be provided on each side of the substrate 101.
根據可與所述其它實施例結合的一些實施例,兩個基板固定元件120係提供在載體框架160的右上邊緣部分中。根據一些實施例,在載體框架160的右上邊緣部分中的兩個基板固定元件120係可實質上平行於基板區域移動,亦即可如箭頭所示實質上平行於基板的表面,且垂直於基板101的邊緣移動。根據此實施例,載體可適用於不同的基板尺寸。再者,固定元件可藉由移動來替換。According to some embodiments, which may be combined with the other embodiments, two substrate fixing elements 120 are provided in the upper right edge portion of the carrier frame 160. According to some embodiments, the two substrate securing elements 120 in the upper right edge portion of the carrier frame 160 can be moved substantially parallel to the substrate region, or substantially parallel to the surface of the substrate as indicated by the arrows, and perpendicular to the substrate. The edge of 101 moves. According to this embodiment, the carrier can be adapted to different substrate sizes. Furthermore, the fixed element can be replaced by moving.
雖然第1A圖中顯示兩個基板固定元件120在載體框架160的右上邊緣部分中,本揭露並不限於此。兩個以上的基板固定元件120可提供在載體框架160的右上邊緣部分中。舉例而言,一個以上的固定單元120可提供在基板101的每一側上。Although the two substrate fixing members 120 are shown in the upper right edge portion of the carrier frame 160 in FIG. 1A, the present disclosure is not limited thereto. Two or more substrate fixing members 120 may be provided in the upper right edge portion of the carrier frame 160. For example, more than one fixed unit 120 may be provided on each side of the substrate 101.
藉由在基板101之左(或右)下邊緣部分中提供不可移動的基板固定元件120,並藉由在基板101的右(或左)上邊緣部分中提供可移動的基板固定元件120,可精確調整基板101在由載體框架160定義出的基板區域中的位置。By providing the immovable substrate fixing member 120 in the left (or right) lower edge portion of the substrate 101, and by providing the movable substrate fixing member 120 in the right (or left) upper edge portion of the substrate 101, The position of the substrate 101 in the area of the substrate defined by the carrier frame 160 is precisely adjusted.
基板固定元件可提供夾持(holding)或支撐(supporting)力量以穩定地支撐基板在載體中。固定單元的力矩可藉由配置以提供在基板之相對側上的至少兩個表面來提供,其中所述至少兩個表面提供桿臂並一起被壓以穩定地夾持基板。The substrate fixing member can provide a holding or supporting force to stably support the substrate in the carrier. The moment of the stationary unit can be provided by at least two surfaces configured to provide on opposite sides of the substrate, wherein the at least two surfaces provide the lever arms and are pressed together to stably clamp the substrate.
第1B圖顯示根據一些實施例之載體102的其它例子。第1B圖中顯示的實施例係相似於第1A圖中所示的實施例。第1B圖的載體102包括位於基板101兩個以上的邊緣部分,較佳地位於所有的邊緣部分上的基板固定元件120。根據一些實施例,基板固定元件120中的一或更多個係可移動的。再者,所有的基板固定元件120可被提供為可移動的。FIG. 1B shows other examples of carrier 102 in accordance with some embodiments. The embodiment shown in Figure 1B is similar to the embodiment shown in Figure 1A. The carrier 102 of Figure 1B includes substrate securing elements 120 located on more than two edge portions of the substrate 101, preferably on all of the edge portions. According to some embodiments, one or more of the substrate securing elements 120 are moveable. Furthermore, all of the substrate fixing members 120 can be provided to be movable.
第2圖顯示具有提供在載體102上之遮罩元件200的載體102的立體圖。遮罩元件200可成形為具有二或更多個遮罩框架元件220、222之框架的形狀,遮罩框架元件220、222形成遮罩開口(masking aperture opening)。遮罩開口可具有與載體框架160所定義之開孔相同的尺寸。然而,遮罩開口可大於載體框架160所定義的開孔。再者,遮罩開口可小於載體框架160所定義的開孔,其將特別參照第4至5圖指出。FIG. 2 shows a perspective view of a carrier 102 having a masking element 200 provided on a carrier 102. The masking element 200 can be shaped to have the shape of a frame of two or more masking frame elements 220, 222 that form a masking aperture opening. The mask opening can have the same dimensions as the opening defined by the carrier frame 160. However, the mask opening may be larger than the opening defined by the carrier frame 160. Again, the mask opening can be smaller than the opening defined by the carrier frame 160, as will be particularly pointed out with reference to Figures 4 through 5.
根據可與所述其它實施例結合的一些實施例,係配置遮罩開口以容納或圍繞基板101。根據一些實施例,二或更多個遮罩框架元件220、222係可相對於彼此移動且係配置以改變遮罩開口的尺寸。此特別有利於遮罩元件200能適用於不同尺寸的基板101。再者,能補償遮罩元件200的熱伸長(thermal elongation)。According to some embodiments, which may be combined with the other embodiments, a mask opening is configured to receive or surround the substrate 101. According to some embodiments, the two or more mask frame elements 220, 222 are moveable relative to each other and configured to change the size of the mask opening. This is particularly advantageous for the masking element 200 to be adaptable to substrates 101 of different sizes. Furthermore, the thermal elongation of the mask element 200 can be compensated for.
第3圖顯示載體102與遮罩元件200沿著第2圖中虛線的剖面圖。如第3圖中所示,載體102可包括載體框架160與基板固定元件120。基板固定元件120可連接至載體框架160以夾持基板。可提供具有框架的遮罩元件200,框架例如冷卻框架230用以在基板101的處理過程中冷卻遮罩元件200。具體而言,遮罩元件200可藉由遮罩夾元件(mask clamping element)(未顯示)夾至冷卻框架230。Figure 3 shows a cross-sectional view of the carrier 102 and the mask element 200 along the dashed line in Figure 2 . As shown in FIG. 3, the carrier 102 can include a carrier frame 160 and a substrate securing element 120. The substrate fixing member 120 may be coupled to the carrier frame 160 to sandwich the substrate. A masking element 200 having a frame, such as a cooling frame 230, for cooling the masking element 200 during processing of the substrate 101 can be provided. In particular, the mask element 200 can be clipped to the cooling frame 230 by a mask clamping element (not shown).
第3圖更顯示可與冷卻框架230提供的載體接觸元件240。載體接觸元件240可在遮罩元件200與載體102之間提供機械連接(mechanical connection)。特別地,在基板101的處理過程中可藉由載體接觸元件240將遮罩元件200支撐至載體102。具體而言,在基板101的處理過程中,載體接觸元件240可放置在載體框架160上。FIG. 3 further shows carrier contact element 240 that may be provided with cooling frame 230. The carrier contact element 240 can provide a mechanical connection between the mask element 200 and the carrier 102. In particular, the mask element 200 can be supported to the carrier 102 by the carrier contact element 240 during processing of the substrate 101. In particular, the carrier contact element 240 can be placed on the carrier frame 160 during processing of the substrate 101.
一般而言,遮罩元件200係沿著垂直於基板101的前側的方向以一特定縫隙d配置至基板101的前側,基板101的前側亦即基板101面對遮罩元件200的表面。如第3圖中所示,縫隙d可藉由載體接觸元件240維持。In general, the mask member 200 is disposed to the front side of the substrate 101 with a specific slit d in a direction perpendicular to the front side of the substrate 101, and the front side of the substrate 101, that is, the substrate 101 faces the surface of the mask member 200. As shown in FIG. 3, the slit d can be maintained by the carrier contact member 240.
遮罩元件200與基板101之間的縫隙d的供應可能在基板101的處理過程中造成遮蔽效應並可能導致基板101的不均勻處理(uneven process)。有鑑於此,會特別有興趣形成盡可能小的縫隙d。然而,在第3圖所示的實施例中,遮罩元件200係夾至冷卻框架230,冷卻框架230係藉由載體接觸元件240放置在載體框架160上,且載體框架160係連接至基板固定元件120而夾住基板101。此導致互連元件的長公差鏈(long tolerance chain),其中每個元件與互連會提供遮罩元件200與基板101之間的目標縫隙(aimed gap)及遮罩元件200與基板101之間的實際縫隙d之間的誤差可能來源。藉由這些誤差,遮罩元件200與基板101之間的實際縫隙d會在遮罩元件200及/或基板101上改變。具體而言,縫隙d從遮罩元件200及/或基板101的一部分至另一部分會具有不同的尺寸。The supply of the gap d between the mask member 200 and the substrate 101 may cause a shadowing effect during the processing of the substrate 101 and may cause an uneven process of the substrate 101. In view of this, it is particularly interesting to form a gap d as small as possible. However, in the embodiment illustrated in FIG. 3, the mask member 200 is clipped to the cooling frame 230, and the cooling frame 230 is placed on the carrier frame 160 by the carrier contact member 240, and the carrier frame 160 is attached to the substrate. The substrate 120 sandwiches the substrate 101. This results in a long tolerance chain of interconnect elements, where each element and interconnect provides an aiming gap between the mask element 200 and the substrate 101 and between the mask element 200 and the substrate 101. The error between the actual gap d may be the source. With these errors, the actual gap d between the masking element 200 and the substrate 101 can change over the masking element 200 and/or the substrate 101. In particular, the slit d may have different dimensions from the mask element 200 and/or a portion of the substrate 101 to another portion.
在第3圖所示的實施例中,縫隙d可在2至3 mm的範圍內。具體而言,縫隙可設定為足夠高以補償沿著公差鏈的誤差,公差鏈:遮罩元件–遮罩夾元件–冷卻框架–載體接觸元件–載體框架–基板固定元件120–基板。In the embodiment shown in Fig. 3, the slit d may be in the range of 2 to 3 mm. In particular, the gap can be set high enough to compensate for errors along the tolerance chain, the tolerance chain: mask element - mask clip element - cooling frame - carrier contact element - carrier frame - substrate fixing element 120 - substrate.
為了減小遮罩元件200與基板之間的縫隙d,在配置系統時必須考量減少誤差可為有益的。為了減少誤差,可減少公差鏈中的元件數量。In order to reduce the gap d between the masking element 200 and the substrate, it may be beneficial to consider the reduction in error when configuring the system. To reduce errors, the number of components in the tolerance chain can be reduced.
第4圖顯示根據實施例之具有縮減的公差鏈的基板邊緣遮罩系統。根據可與所述其它實施例結合的實施例,基板邊緣遮罩系統100可包括用以夾持基板101的基板固定元件120,用以遮蓋至少基板101之邊緣的一部分的遮罩元件200,與連接至遮罩元件200並用以接觸基板101的基板接觸元件300。亦即,遮罩元件200可進一步地與基板接觸元件300一起提供,具體而言,基板接觸元件300係位於遮罩元件200面對基板101的那一側,並在遮罩元件與基板101重疊的區域中。遮罩元件200可放置在基板101上並具有基板接觸元件300介於兩者之間。亦即,基板接觸元件300可支持或支撐遮罩元件200至基板101。再者,連接至遮罩元件200的元件,比方說,例如,冷卻框架230,可藉由基板接觸元件支撐至基板101。亦即,藉由基板接觸元件300將遮罩元件200支撐至基板101可有效益地縮減公差鏈。再者,對於補償能有效益的誤差量可減小。又再者,基板101與遮罩元件200之間的縫隙d可減小,降低遮蔽效應並提供基板101的均勻製程。根據可與所述其它實施例結合的實施例,基板101與遮罩元件200之間的縫隙d係1.5 mm或更小。Figure 4 shows a substrate edge mask system with a reduced tolerance chain in accordance with an embodiment. According to an embodiment that can be combined with the other embodiments, the substrate edge mask system 100 can include a substrate securing element 120 for holding the substrate 101 to cover at least a portion of the masking element 200 of the edge of the substrate 101, with The substrate contact element 300 is connected to the mask element 200 and is used to contact the substrate 101. That is, the mask member 200 may be further provided together with the substrate contact member 300. Specifically, the substrate contact member 300 is located on the side of the mask member 200 facing the substrate 101, and overlaps the mask member with the substrate 101. In the area. The masking element 200 can be placed on the substrate 101 with the substrate contact element 300 interposed therebetween. That is, the substrate contact member 300 can support or support the mask member 200 to the substrate 101. Further, an element connected to the mask member 200, for example, the cooling frame 230, can be supported to the substrate 101 by the substrate contact member. That is, supporting the mask element 200 to the substrate 101 by the substrate contact element 300 can beneficially reduce the tolerance chain. Furthermore, the amount of error that can be beneficial for compensation can be reduced. Still further, the gap d between the substrate 101 and the mask member 200 can be reduced, the shadowing effect is reduced, and a uniform process of the substrate 101 is provided. According to an embodiment which can be combined with the other embodiments, the gap d between the substrate 101 and the mask member 200 is 1.5 mm or less.
根據可與所述其它實施例結合的實施例,基板邊緣遮罩系統100可更包括連接至基板固定元件120的載體框架160。根據可與所述其它實施例結合的實施例,基板邊緣遮罩系統100可更包括連接至遮罩元件200的冷卻框架230。According to embodiments that may be combined with the other embodiments, the substrate edge mask system 100 may further include a carrier frame 160 that is coupled to the substrate securing element 120. According to embodiments that may be combined with the other embodiments, the substrate edge mask system 100 may further include a cooling frame 230 coupled to the mask element 200.
根據可與所述其它實施例結合的實施例,基板固定元件120係藉由彈性支撐件(elastic support)140連接至載體框架160。亦即,基板固定元件120與載體框架160之間的連接可為彈性的以調整或補償遮罩元件200至基板101的接觸。具體而言,彈性支撐件140可提供垂直於基板之前側的彈性以補償放置基板接觸元件300至基板101所造成的移動。再者,可避免基板101由於遮罩元件200的接觸所造成的損壞,例如放置遮罩元件200(特別是放置基板接觸元件300)至基板101上所引起的機械撞擊可被阻尼(damping)。或者,基板固定元件120可更包括提供彈性支撐件140的彈性元件(未顯示)。According to an embodiment that can be combined with the other embodiments, the substrate fixing member 120 is coupled to the carrier frame 160 by an elastic support 140. That is, the connection between the substrate holding member 120 and the carrier frame 160 may be elastic to adjust or compensate for the contact of the mask member 200 to the substrate 101. In particular, the resilient support 140 can provide elasticity perpendicular to the front side of the substrate to compensate for movement caused by placement of the substrate contact element 300 to the substrate 101. Moreover, damage to the substrate 101 due to contact of the mask member 200 can be avoided, for example, mechanical shock caused by placing the mask member 200 (particularly placing the substrate contact member 300) onto the substrate 101 can be damped. Alternatively, the substrate fixing member 120 may further include a resilient member (not shown) that provides the elastic support member 140.
根據可與所述其它實施例結合的實施例,基板接觸元件300可由塑膠製成。具體而言,基板接觸元件300可由聚醚醚酮(Polyether ether ketone; PEEK)或耐久高性能的聚亞醯胺基塑膠(high-performance polyimide-based plastics),例如由杜邦(DuPont)製造之商標Vespel的塑膠或與這些材料類似/相當的材料製造。亦即,接觸基板101的基板接觸元件300係由塑膠材料製成,具體而言係由除了金屬以外的材料製成。再者,能避免由於基板接觸元件300與基板101接觸而在基板101之表面上造成的擦傷。又再者,基板接觸元件300可以低成本且高可靠度製造。According to an embodiment that can be combined with the other embodiments, the substrate contact element 300 can be made of plastic. Specifically, the substrate contact member 300 may be a polyether ether ketone (PEEK) or a high-performance polyimide-based plastics such as a trademark manufactured by DuPont. Vespel's plastics are made of materials similar to / equivalent to these materials. That is, the substrate contact member 300 contacting the substrate 101 is made of a plastic material, specifically, a material other than metal. Furthermore, scratches on the surface of the substrate 101 due to the contact of the substrate contact member 300 with the substrate 101 can be avoided. Still further, the substrate contact member 300 can be manufactured at low cost and with high reliability.
根據可與所述其它實施例結合的實施例,基板厚度可為從0.1至1.8 mm,且基板邊緣遮罩系統100,且特別係基板固定元件120與基板接觸元件300可適用於此些基板厚度。然而,特別有利的基板厚度係約0.3至0.7 mm,例如0.6 mm或0.4 mm,且基板邊緣遮罩系統100,與特別係基板固定元件120與基板接觸元件300係適用於此些基板厚度。According to an embodiment that can be combined with the other embodiments, the substrate thickness can be from 0.1 to 1.8 mm, and the substrate edge mask system 100, and in particular the substrate fixing component 120 and the substrate contact component 300 can be applied to the substrate thicknesses. . However, a particularly advantageous substrate thickness is about 0.3 to 0.7 mm, such as 0.6 mm or 0.4 mm, and the substrate edge masking system 100, and the special substrate fixing component 120 and the substrate contact component 300 are suitable for such substrate thicknesses.
根據可與所述其它實施例結合的實施例,基板接觸元件300可實質上沿著基板101的整個邊緣形成。亦即,遮罩元件200可與基板接觸元件300一同提供,基板接觸元件300在遮罩元件200實質上對應至遮罩元件200與基板101的重疊區域的一部分中,具體而言在遮罩元件200實質上對應至遮罩元件200與基板101之周圍部分的重疊區域的一部分中。有鑑於此,可增加或最大化用以支撐遮罩元件200的接觸區域以減少壓力,壓力亦即遮罩元件200(與偶接至遮罩元件200的元件)作用在基板上的重量除以由遮罩元件200造成之基板接觸元件300與基板101的接觸面積。The substrate contact element 300 can be formed substantially along the entire edge of the substrate 101, according to embodiments that can be combined with the other embodiments. That is, the masking element 200 can be provided with the substrate contact element 300, which in the masking element 200 substantially corresponds to a portion of the overlapping area of the masking element 200 and the substrate 101, in particular in the masking element 200 substantially corresponds to a portion of the overlapping area of the mask element 200 and the surrounding portion of the substrate 101. In view of this, the contact area for supporting the mask element 200 can be increased or maximized to reduce the pressure, that is, the weight of the mask element 200 (and the element coupled to the mask element 200) acting on the substrate divided by The contact area of the substrate contact member 300 with the substrate 101 caused by the mask member 200.
根據可與所述其它實施例結合的實施例,可提供複數個基板接觸元件300形成在基板101與遮罩元件200的重疊區域中。特別地,基板接觸元件300的至少一子集(subset)可對應或鄰近基板固定元件120形成,以保護基板固定元件120不被處理,例如提供基板固定元件120的塗佈保護。According to embodiments that may be combined with the other embodiments, a plurality of substrate contact elements 300 may be provided in an overlapping region of the substrate 101 and the mask element 200. In particular, at least a subset of substrate contact elements 300 may be formed corresponding to or adjacent to substrate fixation elements 120 to protect substrate fixation elements 120 from being processed, such as to provide coating protection for substrate fixation elements 120.
如第5圖中所示,根據可與所述其它實施例結合的實施例,基板邊緣遮罩系統100可更包括一或更多個基板背側支撐元件320,配置在基板101對應至基板接觸元件300與基板101之接觸區域的一部分中。基板背側支撐元件320可吸收遮罩元件200與偶接至遮罩元件200之元件的至少部分重量,如此遮罩元件200與偶接至遮罩元件200之元件的重量不會完全作用在基板101上,以避免由於遮罩元件200與偶接至遮罩元件200之元件之機械撞擊造成基板101的損壞,例如基板101的破損。此係特別有利於薄的基板101,例如具有0.5 mm或更小之基板厚度的基板101。As shown in FIG. 5, according to an embodiment that can be combined with the other embodiments, the substrate edge mask system 100 can further include one or more substrate backside support members 320 disposed in the substrate 101 corresponding to the substrate contacts. A portion of the contact area between the element 300 and the substrate 101. The substrate backside support member 320 can absorb at least a portion of the weight of the mask member 200 and the components that are coupled to the mask member 200 such that the weight of the mask member 200 and the component that is coupled to the mask member 200 does not fully act on the substrate. 101, to avoid damage to the substrate 101 due to mechanical impact of the mask member 200 and the components that are coupled to the mask member 200, such as breakage of the substrate 101. This is particularly advantageous for a thin substrate 101, such as a substrate 101 having a substrate thickness of 0.5 mm or less.
根據可與所述其它實施例結合的實施例,背側支撐元件320可提供具有相同於與載體框架160相關之基板固定元件120的彈性以有助於上述的阻尼作用。According to an embodiment that can be combined with the other embodiments, the backside support member 320 can provide the same elasticity as the substrate securing member 120 associated with the carrier frame 160 to facilitate the damping described above.
根據可與所述其它實施例結合的實施例,可提供具有標記340的遮罩元件200,標記340的位置在對應在基板接觸元件300所被提供的位置或區域。亦即,遮罩元件200係伴隨著在遮罩元件200相對於基板101的那一側上之可看見的記號被提供,以定義基板接觸元件300所被形成的位置或區域。標記340可特別用以對準遮罩元件200至基板101。Depending on the embodiment that may be combined with the other embodiments, a masking element 200 having indicia 340 may be provided, the position of the indicia 340 being corresponding to the location or region in which the substrate contacting element 300 is provided. That is, the masking element 200 is provided with visible indicia on the side of the masking element 200 relative to the substrate 101 to define the location or area in which the substrate contact element 300 is formed. The indicia 340 can be used in particular to align the masking element 200 to the substrate 101.
根據不同的實施例,基板邊緣遮罩系統可用於PVD沈積製程、CVD沈積製程、基板成型磨邊、加熱(例如退火)或任何種類的基板製程。所述基板邊緣遮罩系統的實施例與用以使用此基板邊緣遮罩系統的方法係針對非靜止(non-stationary),亦即連續的(continuous)基板製程特別有用。According to various embodiments, the substrate edge masking system can be used in PVD deposition processes, CVD deposition processes, substrate forming edging, heating (eg, annealing), or any kind of substrate processing. Embodiments of the substrate edge mask system and methods for using the substrate edge mask system are particularly useful for non-stationary, ie, continuous, substrate processes.
第6圖顯示用以在基板101上沈積層的設備的示意圖。如第6圖中所示,根據實施例用以在基板101上沈積層的設備包括沈積腔室612。沈積腔室612可用於沈積製程,例如PVD或CVD製程。顯示的基板101係位在基板傳送裝置620上的載體之中或之處。沈積源630係提供在腔室612中面對將要被塗佈之基板之側。沈積源630提供將要被沈積在基板上的沈積材料635。再者,可以上述的方法提供基板邊緣遮罩系統100以遮罩基板的邊緣。FIG. 6 shows a schematic diagram of an apparatus for depositing a layer on a substrate 101. As shown in FIG. 6, an apparatus for depositing a layer on a substrate 101 in accordance with an embodiment includes a deposition chamber 612. The deposition chamber 612 can be used in a deposition process, such as a PVD or CVD process. The substrate 101 is shown to be in or at a carrier on the substrate transfer device 620. A deposition source 630 is provided to face the side of the substrate 612 that faces the substrate to be coated. A deposition source 630 provides a deposition material 635 to be deposited on the substrate. Furthermore, the substrate edge mask system 100 can be provided in the manner described above to mask the edges of the substrate.
第6圖中,沈積源630可為具有沈積材料於其上的靶材或允許材料被釋放以沈積在基板101上的其它任何配置。典型地,沈積源630可為可旋轉靶。根據一些實施例,沈積源630可為可移動的以放置源(source)在適當位置及/或替換源。根據其它實施例,材料源可為平面的靶材。In FIG. 6, deposition source 630 can be any target having a target on which the deposited material is or allowing material to be released for deposition on substrate 101. Typically, deposition source 630 can be a rotatable target. According to some embodiments, the deposition source 630 can be movable to place the source in place and/or to replace the source. According to other embodiments, the source of material may be a planar target.
根據一些實施例,可根據沈積製程及已塗佈之基板之後的應用選擇沈積材料635。舉例而言,源的沈積材料可為擇自由金屬(例如鋁、鉬、鈦、銅、或類似的金屬)、矽、氧化銦錫、及其它透明的導電氧化物所構成之群組的材料。典型地,可包括此材料的氧化物層、氮化物層或碳化物層,可藉由從源提供材料沈積,或藉由反應性沈積法沈積,反應性沈積法亦即來自源的材料與來自處理氣體的元素(例如氧、氮、或碳)反應。根據一些實施例,薄膜電晶體材料如氧化矽(siliconoxides)、氮氧化矽(siliconoxynitrides)、氮化矽(siliconnitrides)、氧化鋁(aluminumoxide)、氮氧化鋁(aluminumoxynitrides)可用作沈積材料。According to some embodiments, the deposition material 635 can be selected according to the deposition process and the application after the coated substrate. For example, the source of deposited material can be a group of materials selected from the group consisting of free metals such as aluminum, molybdenum, titanium, copper, or the like, tantalum, indium tin oxide, and other transparent conductive oxides. Typically, an oxide, nitride or carbide layer of this material may be included, either by providing material deposition from the source, or by reactive deposition, reactive deposition, ie, material from the source and from The reaction gas element (such as oxygen, nitrogen, or carbon) reacts. According to some embodiments, thin film transistor materials such as silicon oxides, silicon oxynitrides, silicon nitrides, aluminum oxide, aluminum oxide nitrides may be used as the deposition material.
典型地,特別對於非靜止的沈積製程,係在載體102之中或之處提供基板101,藉由使用基板接觸元件300而具有遮罩元件200放置在基板101上。虛線665示範性顯示在腔室600的操作過程中沈積材料635的路徑。根據可與所述其它實施例結合的其它實施例,塗佈的部分可留在腔室612中。根據所述實施例的基板邊緣遮罩系統100可有利於靜止的製程(stationary Process)且有利於非靜止的製程。Typically, particularly for non-stationary deposition processes, a substrate 101 is provided in or at the carrier 102 with a masking element 200 placed on the substrate 101 by use of the substrate contact elements 300. Dashed line 665 exemplarily shows the path of deposited material 635 during operation of chamber 600. The coated portion may remain in the chamber 612 according to other embodiments that may be combined with the other embodiments described. The substrate edge mask system 100 in accordance with the described embodiments can facilitate a stationary process and facilitate a non-stationary process.
根據可與所述其它實施例結合的實施例,特別在沈積製程的過程中固定組件穩固地夾持基板的邊緣。特別係根據基板與遮罩元件之間的縫隙能被縮減的事實,實施例可提供製程均勻性的提升。According to an embodiment which can be combined with the other embodiments, the fixing assembly firmly holds the edge of the substrate, particularly during the deposition process. In particular, depending on the fact that the gap between the substrate and the mask element can be reduced, embodiments can provide an increase in process uniformity.
第7圖顯示用以遮罩基板之邊緣的方法的流程圖。Figure 7 shows a flow chart of a method for masking the edges of a substrate.
根據可與所述其它實施例結合的實施例,用以遮罩基板之邊緣的方法可包括步驟510:提供形成開口的基板固定元件120,步驟520:定位基板101在開口中,步驟530:提供具有基板接觸元件300的遮罩元件200;以及步驟540:放置基板接觸元件300在基板101上。According to an embodiment that can be combined with the other embodiments, the method for masking the edge of the substrate can include the step 510 of providing the substrate fixing component 120 forming the opening, step 520: positioning the substrate 101 in the opening, step 530: providing a masking element 200 having a substrate contact element 300; and step 540: placing the substrate contact element 300 on the substrate 101.
根據可與所述其它實施例結合的實施例,步驟540:放置基板接觸元件300在基板101上可包括步驟:藉由提供在遮罩元件200上的標記340來對準遮罩元件200至基板101。According to an embodiment that can be combined with the other embodiments, step 540: placing the substrate contact element 300 on the substrate 101 can include the step of aligning the mask element 200 to the substrate by providing the indicia 340 on the mask element 200. 101.
雖然已說明與基板邊緣遮罩系統相關的實施例,要了解應用至具有遮罩元件之系統的相同概念並不限於用以遮蓋基板邊緣,具體而言相同的概念可應用於具有用以在基板上形成圖案的遮罩元件的系統,與具有基板接觸元件配置在遮罩元件對應至基板之邊緣或周圍的區域中。While embodiments relating to substrate edge mask systems have been described, it is to be understood that the same concepts applied to systems having mask elements are not limited to covering substrate edges, and in particular the same concepts can be applied to have substrates The system of patterned mask elements is disposed with a substrate contact element disposed in a region of the mask element that corresponds to the periphery or periphery of the substrate.
雖然前述內容係針對本揭露之實施例,本揭露的其他和更進一步之實施例可以被設計而不脫離本揭露的基本範圍,本揭露的範圍將由隨後附之申請專利範圍決定。While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the present disclosure can be devised without departing from the scope of the disclosure. The scope of the disclosure is determined by the scope of the appended claims.
100‧‧‧基板邊緣遮罩系統
101‧‧‧基板
102‧‧‧載體
120‧‧‧基板固定元件
140‧‧‧彈性支撐件
160‧‧‧載體框架
200‧‧‧遮罩元件
220、222‧‧‧遮罩框架元件
230‧‧‧冷卻框架
240‧‧‧載體接觸元件
300‧‧‧基板接觸元件
320‧‧‧基板背側支撐元件
340‧‧‧標記
510、520、530、540‧‧‧步驟
612‧‧‧腔室
620‧‧‧基板傳送裝置
630‧‧‧沈積源
635‧‧‧沈積材料
665‧‧‧虛線
d‧‧‧縫隙100‧‧‧Substrate edge mask system
101‧‧‧Substrate
102‧‧‧ Carrier
120‧‧‧Substrate fixing components
140‧‧‧elastic support
160‧‧‧ Carrier Framework
200‧‧‧mask components
220, 222‧‧‧ mask frame components
230‧‧‧Cooling frame
240‧‧‧ Carrier contact elements
300‧‧‧Substrate contact elements
320‧‧‧ Back side support elements
340‧‧‧ mark
510, 520, 530, 540‧ ‧ steps
612‧‧‧ chamber
620‧‧‧Substrate transfer device
630‧‧‧Sedimentary source
635‧‧‧deposited materials
665‧‧‧dotted line
D‧‧‧ gap
為了可了解本揭露上述之特點的細節,簡要摘錄於上之本揭露更詳細的說明會配合實施例提供。所附圖式係有關於本揭露的實施例且係說明如下: 第1A及1B圖繪示各具有固定組件的載體,及提供在載體之基板區域中的基板; 第2圖顯示具有遮罩系統之載體的立體圖; 第3圖顯示基板邊緣遮罩系統; 第4圖顯示其它的基板邊緣遮罩系統; 第5圖顯示其它的基板邊緣遮罩系統; 第6圖顯示用以在基板上沈積層的設備的示意圖;及 第7圖顯示用以遮罩基板之邊緣的方法的流程圖。In order to understand the details of the above-mentioned features, a brief description of the present disclosure will be provided in conjunction with the embodiments. The drawings are related to the embodiments of the present disclosure and are described as follows: FIGS. 1A and 1B illustrate carriers each having a fixed component, and a substrate provided in a substrate region of the carrier; FIG. 2 shows a mask system 3D view of the carrier; Figure 3 shows the substrate edge mask system; Figure 4 shows the other substrate edge mask system; Figure 5 shows the other substrate edge mask system; Figure 6 shows the deposition layer on the substrate A schematic of the device; and Figure 7 shows a flow chart of a method for masking the edges of the substrate.
100‧‧‧基板邊緣遮罩系統 100‧‧‧Substrate edge mask system
101‧‧‧基板 101‧‧‧Substrate
120‧‧‧基板固定元件 120‧‧‧Substrate fixing components
140‧‧‧彈性支撐件 140‧‧‧elastic support
160‧‧‧載體框架 160‧‧‧ Carrier Framework
200‧‧‧遮罩元件 200‧‧‧mask components
230‧‧‧冷卻框架 230‧‧‧Cooling frame
300‧‧‧基板接觸元件 300‧‧‧Substrate contact elements
340‧‧‧標記 340‧‧‧ mark
d‧‧‧縫隙 D‧‧‧ gap
Claims (20)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP2014/059972 WO2015172834A1 (en) | 2014-05-15 | 2014-05-15 | Substrate edge masking system |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201607370A true TW201607370A (en) | 2016-02-16 |
Family
ID=50780469
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW104115329A TW201607370A (en) | 2014-05-15 | 2015-05-14 | Substrate edge masking system and apparatus having the same and method for masking edges of a substrate |
Country Status (4)
Country | Link |
---|---|
KR (1) | KR200489874Y1 (en) |
CN (1) | CN206872945U (en) |
TW (1) | TW201607370A (en) |
WO (1) | WO2015172834A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113097046A (en) * | 2017-03-31 | 2021-07-09 | 芝浦机械电子株式会社 | External mask, plasma processing apparatus, and method of manufacturing photomask |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2018133952A1 (en) * | 2017-01-23 | 2018-07-26 | Applied Materials, Inc. | Holder for substrates |
KR102339795B1 (en) * | 2017-06-26 | 2021-12-15 | 어플라이드 머티어리얼스, 인코포레이티드 | Movable Masking Element |
CN108728814B (en) * | 2018-06-04 | 2020-06-30 | 深圳市华星光电半导体显示技术有限公司 | Shadow frame |
KR20230016733A (en) * | 2021-07-26 | 2023-02-03 | 삼성디스플레이 주식회사 | Mask and deposition apparatus including the same |
WO2023041185A1 (en) * | 2021-09-20 | 2023-03-23 | Applied Materials, Inc. | Mask frame support element, edge exclusion mask, mask frame element, substrate support, substrate processing apparatus, and method of manufacturing one or more devices on a substrate |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5534072A (en) * | 1992-06-24 | 1996-07-09 | Anelva Corporation | Integrated module multi-chamber CVD processing system and its method for processing subtrates |
TW558914B (en) * | 2001-08-24 | 2003-10-21 | Dainippon Printing Co Ltd | Multi-face forming mask device for vacuum deposition |
US8304014B2 (en) * | 2006-02-09 | 2012-11-06 | Global Oled Technology Llc | Aligning OLED substrates to a shadow mask |
KR101049804B1 (en) * | 2009-02-19 | 2011-07-15 | 삼성모바일디스플레이주식회사 | Mask adhesion means for deposition apparatus and deposition apparatus using the same |
CN103748255B (en) * | 2011-08-25 | 2016-05-04 | 应用材料公司 | Cover configuration, use and cover the apparatus and method that configure sedimentary deposit body |
-
2014
- 2014-05-15 CN CN201490001432.8U patent/CN206872945U/en not_active Expired - Lifetime
- 2014-05-15 WO PCT/EP2014/059972 patent/WO2015172834A1/en active Application Filing
- 2014-05-15 KR KR2020167000056U patent/KR200489874Y1/en active IP Right Grant
-
2015
- 2015-05-14 TW TW104115329A patent/TW201607370A/en unknown
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113097046A (en) * | 2017-03-31 | 2021-07-09 | 芝浦机械电子株式会社 | External mask, plasma processing apparatus, and method of manufacturing photomask |
Also Published As
Publication number | Publication date |
---|---|
KR200489874Y1 (en) | 2019-08-22 |
WO2015172834A1 (en) | 2015-11-19 |
KR20170000266U (en) | 2017-01-18 |
CN206872945U (en) | 2018-01-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP2761051B1 (en) | Carrier for thin glass substrates and use thereof | |
TW201607370A (en) | Substrate edge masking system and apparatus having the same and method for masking edges of a substrate | |
KR102245762B1 (en) | Holder, carrier having the same, and method for fixing a substrate | |
KR102219198B1 (en) | Holding arrangement for substrates and apparatus and method using the same | |
JP2016514369A (en) | Substrate carrier and substrate transfer method | |
TWI631650B (en) | Carrier for substrates and apparatus therefor | |
US10807207B2 (en) | Methods and supports for holding substrates | |
KR200493207Y1 (en) | Carrier for supporting a substrate and apparatus therefor | |
KR102190806B1 (en) | Holding arrangement for substrates, and apparatus and method for using the same | |
KR102595812B1 (en) | Holder, carrier comprising at least two holders, devices and methods | |
JP2018085523A (en) | Carrier for substrates | |
KR20170137160A (en) | A carrier system for substrates to be processed | |
WO2016015745A1 (en) | Apparatus and method for holding a substrate during layer deposition in a vacuum chamber |