TW201603892A - Dispensing device and dispensing method - Google Patents
Dispensing device and dispensing method Download PDFInfo
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本發明涉及一種點膠裝置,尤其涉及一種能夠校正點膠針頭之點膠裝置及點膠方法。The invention relates to a dispensing device, in particular to a dispensing device capable of correcting a dispensing needle and a dispensing method.
於工件加工生產過程中,通常需要對工件上之某特定位置進行點膠,以便進行後續作業。然,更換點膠針頭進行點膠時,更換後之點膠針頭之位置相對於之前使用之點膠針頭之位置會存在偏差,導致對工件點膠之位置存在偏差,因此,更換點膠針頭進行點膠前需要先將更換後之點膠針頭校正至之前對工件進行點膠之點膠針頭所在位置,然後再使用校正位置後之點膠針頭對工件進行點膠作業。目前,一般採用將點膠針頭對準套筒從而對點膠針頭進行校正。然,上述點膠裝置對更換後之點膠針頭進行校正時只能對更換後之點膠針頭於水準方向上之偏差進行校正,而無法對更換後之點膠針頭於豎直方向上進行校正。又,利用套筒對準點膠針頭容易對針頭造成損壞。In the process of workpiece machining, it is usually necessary to dispense a specific location on the workpiece for subsequent operations. However, when the dispensing needle is replaced for dispensing, the position of the dispensing needle after the replacement may be different from the position of the previously used dispensing needle, resulting in a deviation of the position of the dispensing of the workpiece. Therefore, the dispensing needle is replaced. Before dispensing, you need to correct the replacement dispensing needle to the position of the dispensing needle that previously dispensed the workpiece, and then use the dispensing needle to correct the position. At present, it is generally preferred to align the dispensing needle with the dispensing needle to align the dispensing needle. However, when the above dispensing device corrects the replaced dispensing needle, only the deviation of the dispensing needle in the horizontal direction can be corrected, and the replacement dispensing needle can not be corrected in the vertical direction. . Also, it is easy to damage the needle by aligning the dispensing needle with the sleeve.
鑒於上述狀況,有必要提供一種水準方向與豎直方向均能進行自動校正且不易對點膠針頭造成損壞之點膠裝置及點膠方法。In view of the above situation, it is necessary to provide a dispensing device and a dispensing method that can automatically correct both the horizontal direction and the vertical direction and are less likely to cause damage to the dispensing needle.
一種點膠裝置,其包括驅動組件及點膠組件,該點膠組件包括可擇一裝設於該驅動組件上之第一點膠針頭和第二點膠針頭,該點膠裝置還包括校正組件及控制器,該控制器與該驅動組件電性連接,用以控制該驅動組件帶動該第二點膠針頭運動,該校正組件包括固定架,及固定於該固定架上之發光體、反光鏡及攝像機,該反光鏡包括反光面,該第一點膠針頭或該第二點膠針頭鄰近該反光面設置,且平行於該反光面,該發光體與該攝像機位於該反光面所在平面之同一側,該攝像機先後拍攝該第一點膠針頭及該第二點膠針頭之實像及經由反光面反射所成之虛像並將拍攝得到之像之位置信息進行存儲,該攝像機根據拍攝得到之該第一點膠針頭及該第二點膠針頭之實像及虛像之像之位置信息計算出該第二點膠針頭偏離該第一點膠針頭之位置偏差值,並將該位置偏差值傳送至該控制器,該控制器根據該偏差值控制該驅動組件帶動該第二點膠針頭對偏差值進行補償,以使該第二點膠針頭移動至該第一點膠針頭所在之位置。A dispensing device includes a driving assembly and a dispensing assembly, the dispensing assembly including a first dispensing needle and a second dispensing needle that are selectively mounted on the driving assembly, the dispensing device further including a correction assembly And a controller electrically connected to the driving component for controlling the driving component to drive the second dispensing needle movement, the calibration component comprising a fixing frame, and an illuminant and a mirror fixed on the fixing frame And a camera, the mirror includes a reflective surface, the first dispensing needle or the second dispensing needle is disposed adjacent to the reflective surface, and parallel to the reflective surface, the illuminator and the camera are located on a plane of the reflective surface On the side, the camera sequentially captures the real image of the first dispensing needle and the second dispensing needle and the virtual image reflected by the reflective surface, and stores the position information of the captured image, and the camera obtains the image according to the shooting. Calculating the position deviation value of the second dispensing needle from the first dispensing needle by the position information of the real needle image of the one-point plastic needle and the second dispensing needle and the image of the virtual image, and the position is The deviation value is transmitted to the controller, and the controller controls the driving component to drive the second dispensing needle to compensate the deviation value according to the deviation value, so that the second dispensing needle moves to the first dispensing needle head position.
一種點膠方法,其包括以下步驟:A dispensing method comprising the following steps:
將發光體、反光鏡及攝像機固定於固定架上,且使該發光體及該攝像機位於該反光鏡之反光面所在平面之同一側;Fixing the illuminant, the mirror and the camera on the fixing frame, and the illuminant and the camera are located on the same side of the plane of the reflecting surface of the mirror;
將第一點膠針頭裝設於驅動組件上,且使該第一點膠針頭鄰近該反光面,且平行於該反光面;The first dispensing needle is mounted on the driving component, and the first dispensing needle is adjacent to the reflective surface and parallel to the reflective surface;
該攝像機拍攝該第一點膠針頭之實像及虛像並將拍攝得到之像之位置信息存儲於該攝像機中以作為基準;The camera captures the real image and the virtual image of the first dispensing needle and stores the position information of the captured image in the camera as a reference;
該第一點膠針頭進行點膠;Disposing the first dispensing needle;
更換該第一點膠針頭為第二點膠針頭;Replacing the first dispensing needle as a second dispensing needle;
該攝像機拍攝該第二點膠針頭之實像及虛像並將拍攝得到之像之位置信息存儲於該攝像機中;The camera captures the real image and the virtual image of the second dispensing needle and stores the position information of the captured image in the camera;
該攝像機計算得出該第二點膠針頭偏離作為基準之該第一點膠針頭之位置偏差值並傳送至該控制器;The camera calculates that the second dispensing needle deviates from the position deviation value of the first dispensing needle as a reference and transmits the position deviation value to the controller;
該控制器根據該位置偏差值控制該驅動組件帶動該第二點膠針頭運動以將該第二點膠針頭移動至該第一點膠針頭之位置處;The controller controls the driving component to drive the second dispensing needle to move the second dispensing needle to the position of the first dispensing needle according to the position deviation value;
該第二點膠針頭進行點膠。The second dispensing needle is dispensed.
本發明之點膠裝置利用發光體發出之光照射至第一點膠針頭或第二點膠針頭上進行反射後,光射入攝像機使得攝像機能夠拍攝第一點膠針頭或第二點膠針頭之實像,同時,反光鏡之反光面能夠將照射至點膠針頭後繼續傳播至反光面上之光進行反射,該部分光反射後射入攝像機使得攝像機能夠拍攝第一點膠針頭或第二點膠針頭之虛像。攝像機能夠將先後拍攝第一點膠針頭及第二點膠針頭之實像及虛像得到之像之位置信息存儲於攝像機中。攝像機根據拍攝得到之二組像之位置信息計算得到第二點膠針頭於水準方向和豎直方向偏離基準點之第一點膠針頭之位置偏差值,並將上述位置偏差值傳送至控制器。控制器根據第二點膠針頭於水準方向和豎直方向偏離基準點之位置偏差值來控制驅動組件帶動第二點膠針頭運動以使第二點膠針頭運動至基準點,實現對第二點膠針頭於水準方向和豎直方向均能進行校正。The dispensing device of the present invention uses the light emitted by the illuminator to illuminate the first dispensing needle or the second dispensing needle for reflection, and the light is incident on the camera so that the camera can take the first dispensing needle or the second dispensing needle. Real image, at the same time, the reflective surface of the mirror can reflect the light that is irradiated to the dispensing needle and then propagate to the reflective surface, and the part of the light is reflected and then injected into the camera so that the camera can take the first dispensing needle or the second dispensing The virtual image of the needle. The camera can store the position information of the real image of the first dispensing needle and the second dispensing needle and the image obtained by the virtual image in the camera. The camera calculates the position deviation value of the first dispensing needle head of the second dispensing needle from the reference point in the horizontal direction and the vertical direction according to the position information of the two sets of images obtained by the shooting, and transmits the position deviation value to the controller. The controller controls the driving component to drive the second dispensing needle to move the second dispensing needle to the reference point according to the position deviation value of the second dispensing needle from the reference point in the horizontal direction and the vertical direction to realize the second point The glue needle can be calibrated in both the horizontal and vertical directions.
圖1為本實施方式之點膠裝置之整體組裝示意圖。FIG. 1 is a schematic view showing the overall assembly of the dispensing device of the present embodiment.
圖2為圖1所示點膠裝置之第一點膠針頭成像時之光路示意圖。2 is a schematic view of the optical path of the first dispensing needle of the dispensing device of FIG.
圖3為圖1所示點膠裝置之第一點膠針頭所成之實像及虛像之示意圖。3 is a schematic view showing a real image and a virtual image formed by the first dispensing needle of the dispensing device shown in FIG. 1.
圖4為圖1所示點膠裝置之第一點膠針頭與第二點膠針頭成像時之光路對比示意圖。4 is a schematic view showing the comparison of the optical paths of the first dispensing needle and the second dispensing needle of the dispensing device of FIG.
圖5為圖1所示點膠裝置之第一點膠針頭與第二點膠針頭所成之實像及虛像之對比示意圖。FIG. 5 is a schematic view showing the comparison between the real image and the virtual image formed by the first dispensing needle head and the second dispensing needle head of the dispensing device shown in FIG. 1. FIG.
請參閱圖1,點膠裝置100包括驅動組件10、點膠組件20、校正組件30及控制器50。點膠組件20裝設於驅動組件10上,驅動組件10能夠驅動點膠組件20運動。校正組件30安置於工作臺上並鄰近點膠組件20設置,用以獲取點膠組件20偏離基準點之偏差值。控制器50與校正組件30及驅動組件10電性連接。控制器50根據校正組件30回饋之偏差值控制驅動組件10帶動點膠組件20運動至基準點,實現點膠組件20之校正。Referring to FIG. 1 , the dispensing device 100 includes a drive assembly 10 , a dispensing assembly 20 , a calibration assembly 30 , and a controller 50 . The dispensing assembly 20 is mounted on a drive assembly 10 that is capable of driving the dispensing assembly 20 to move. The calibration assembly 30 is disposed on the table and disposed adjacent to the dispensing assembly 20 for obtaining a deviation value of the dispensing assembly 20 from the reference point. The controller 50 is electrically connected to the calibration component 30 and the drive component 10. The controller 50 controls the driving assembly 10 to move the dispensing assembly 20 to the reference point according to the deviation value of the correction component 30 feedback, thereby realizing the correction of the dispensing assembly 20.
驅動組件10包括第一驅動件11、第二驅動件13及第三驅動件15。第一驅動件11沿第一方向設置。第二驅動件13可相對第一驅動件11滑動地裝設於第一驅動件11上,且第二驅動件13沿垂直於第一方向之第二方向設置。第三驅動件15可相對第二驅動件13滑動地裝設於第二驅動件13上。第三驅動件15沿第三方向設置,且第三方向垂直於第一方向及第二方向。本實施方式中,第一驅動件11、第二驅動件13及第三驅動件15均為伺服電機驅動之絲桿結構,第一驅動件11、第二驅動件13及第三驅動件15任意二者均相互垂直。第二方向、第一方向及第三方向分別為三維坐標系中之X軸、Y軸及Z軸。第一驅動件11能夠驅動第二驅動件13及第三驅動件15沿Y軸方向上運動。第二驅動件13能夠驅動第三驅動件15沿X軸方向上運動。The drive assembly 10 includes a first drive member 11, a second drive member 13, and a third drive member 15. The first driving member 11 is disposed in the first direction. The second driving member 13 is slidably mounted on the first driving member 11 with respect to the first driving member 11, and the second driving member 13 is disposed in a second direction perpendicular to the first direction. The third driving member 15 is slidably mounted on the second driving member 13 with respect to the second driving member 13. The third driving member 15 is disposed in the third direction, and the third direction is perpendicular to the first direction and the second direction. In the embodiment, the first driving member 11, the second driving member 13, and the third driving member 15 are all driven by a servo motor, and the first driving member 11, the second driving member 13, and the third driving member 15 are arbitrary. Both are perpendicular to each other. The second direction, the first direction, and the third direction are respectively an X axis, a Y axis, and a Z axis in a three-dimensional coordinate system. The first driving member 11 is capable of driving the second driving member 13 and the third driving member 15 to move in the Y-axis direction. The second driving member 13 is capable of driving the third driving member 15 to move in the X-axis direction.
點膠組件20包括安裝件21、第一點膠針頭23及第二點膠針頭25(請參閱圖4)。安裝件21固定於第三驅動件15之驅動端上,第一點膠針頭23和第二點膠針頭25能夠分別可拆卸地固定於安裝件21上,以使得第一點膠針頭23完成多次點膠之後,第二點膠針頭25能夠替換第一點膠針頭23繼續進行點膠作業。第一點膠針頭23或第二點膠針頭25安裝於安裝件21後分別平行於Z軸。第三驅動件15能夠驅動安裝件21沿Z軸方向上運動,以帶動第一點膠針頭23或第二點膠針頭25沿Z軸方向上運動。可理解,點膠針頭之數量不限於本實施方式中之二,數量還可以為三或三以上。The dispensing assembly 20 includes a mounting member 21, a first dispensing tip 23, and a second dispensing tip 25 (see Figure 4). The mounting member 21 is fixed to the driving end of the third driving member 15, and the first dispensing needle 23 and the second dispensing needle 25 are respectively detachably fixed to the mounting member 21, so that the first dispensing needle 23 is completed. After the secondary dispensing, the second dispensing tip 25 can replace the first dispensing tip 23 to continue the dispensing operation. The first plastic needle head 23 or the second dispensing needle head 25 is mounted to the mounting member 21 and is parallel to the Z axis, respectively. The third driving member 15 is capable of driving the mounting member 21 to move in the Z-axis direction to drive the first dispensing needle head 23 or the second dispensing needle head 25 to move in the Z-axis direction. It can be understood that the number of dispensing needles is not limited to two in the embodiment, and the number may be three or more.
校正組件30鄰近第一點膠針頭23或第二點膠針頭25設置。校正組件30包括固定架31、發光體33、反光鏡34及攝像機35。本實施方式中,攝像機35為裝有CCD圖像感測器之攝像機。固定架31包括第一固定件311、第二固定件313及第三固定件315。第一固定件311大致呈L型,其一端用以安置發光體33。第二固定件313包括固定部3131及支撐部3132。固定部3131呈長方形板狀,支撐部3132呈凸臺狀。支撐部3132固定於固定部3131之一端上,用以支撐攝像機35。第一固定件311遠離發光體33之一端垂直固定於固定部3131遠離支撐部3132之一端上。第三固定件315呈L型。第三固定件315之一端固定於固定部3131遠離支撐部3132之一端上,且第三固定件315之另一端與固定部3131平行,用以安置反光鏡34。發光體33固定於第一固定件311靠近固定部3131之一側上。反光鏡34固定於第三固定件315上,且與固定部3131垂直。本實施方式中,反光鏡34呈橫截面為等腰直角三角形之直三棱柱狀。反光鏡34包括一反光面341及一端面343。反光面341朝向發光體33設置,且反光面341與Z軸平行。發光體33發出之光照射至反光鏡34之反光面341之入射角為45度。端面343為等腰直角三角形,且與反光面341垂直。端面343包括二相互垂直之側邊3431,3433及一底邊3435。側邊3431之延長線與Y軸平行,側邊3433之延長線與X軸平行。底邊3435為端面343與反光面341之相交線,且其與X軸及Y軸均呈45度夾角。攝像機35固定於支撐部3132上,用以拍攝第一點膠針頭23或第二點膠針頭25之實像以及經由反光面341反射所成之虛像。本實施方式中,第一點膠針頭23或第二點膠針頭25之虛像與相應之實物本身之實像關於反光面341對稱。攝像機35與發光體33位於反光面341所在平面之同一側。攝像機35之軸線與Y軸平行。攝像機35能夠將光學信號轉換為數位信號以使攝像機35拍攝得到像,且攝像機35能夠將像之位置信息進行存儲,且攝像機35能夠先後拍攝二組不同之像,並對二組不同之像之位置信息進行比對分析以得到二組不同之像之位置之間之偏差,並將該位置之偏差值傳送至控制器50。側邊3431之延長線與攝像機35之軸線相互平行,側邊3433則與攝像機35之軸線相互垂直。本實施方式中,發光體33發出之光為平行光。The correction assembly 30 is disposed adjacent to the first dispensing tip 23 or the second dispensing tip 25. The correction assembly 30 includes a holder 31, an illuminator 33, a mirror 34, and a camera 35. In the present embodiment, the camera 35 is a camera equipped with a CCD image sensor. The fixing frame 31 includes a first fixing member 311, a second fixing member 313, and a third fixing member 315. The first fixing member 311 is substantially L-shaped, and one end thereof is used for arranging the illuminant 33. The second fixing member 313 includes a fixing portion 3131 and a supporting portion 3132. The fixing portion 3131 has a rectangular plate shape, and the support portion 3132 has a boss shape. The support portion 3132 is fixed to one end of the fixing portion 3131 for supporting the camera 35. One end of the first fixing member 311 away from the illuminator 33 is vertically fixed to one end of the fixing portion 3131 away from the supporting portion 3132. The third fixing member 315 has an L shape. One end of the third fixing member 315 is fixed to one end of the fixing portion 3131 away from the supporting portion 3132, and the other end of the third fixing member 315 is parallel with the fixing portion 3131 for arranging the mirror 34. The illuminator 33 is fixed to one side of the first fixing member 311 near the fixing portion 3131. The mirror 34 is fixed to the third fixing member 315 and perpendicular to the fixing portion 3131. In the present embodiment, the mirror 34 has a straight triangular prism shape with a cross section of an isosceles right triangle. The mirror 34 includes a reflective surface 341 and an end surface 343. The reflective surface 341 is disposed toward the illuminator 33, and the reflective surface 341 is parallel to the Z-axis. The incident angle of the light emitted from the illuminator 33 to the reflecting surface 341 of the mirror 34 is 45 degrees. The end face 343 is an isosceles right triangle and is perpendicular to the reflective surface 341. The end surface 343 includes two mutually perpendicular sides 3431, 3433 and a bottom edge 3435. The extension line of the side edge 3431 is parallel to the Y axis, and the extension line of the side edge 3433 is parallel to the X axis. The bottom edge 3435 is the intersection of the end surface 343 and the reflective surface 341, and is at an angle of 45 degrees with respect to the X-axis and the Y-axis. The camera 35 is fixed to the support portion 3132 for taking a real image of the first dispensing needle 23 or the second dispensing needle 25 and reflecting the virtual image formed by the reflective surface 341. In this embodiment, the virtual image of the first dispensing needle 23 or the second dispensing needle 25 is symmetric with respect to the reflective surface 341 of the corresponding real object itself. The camera 35 and the illuminator 33 are located on the same side of the plane on which the reflecting surface 341 is located. The axis of the camera 35 is parallel to the Y axis. The camera 35 is capable of converting an optical signal into a digital signal to cause the camera 35 to capture an image, and the camera 35 is capable of storing the position information of the image, and the camera 35 is capable of sequentially capturing two different images and two different images. The position information is compared to obtain a deviation between the positions of the two different images, and the deviation value of the position is transmitted to the controller 50. The extension of the side 3431 is parallel to the axis of the camera 35, and the side 3433 is perpendicular to the axis of the camera 35. In the present embodiment, the light emitted from the illuminator 33 is parallel light.
控制器50與攝像機35、第一驅動件11、第二驅動件13及第三驅動件15電性連接。控制器50能夠獲取攝像機35傳送之信號,並根據該信號控制第一驅動件11、第二驅動件13及第三驅動件15工作。控制器50能夠控制第一驅動件11驅動第二驅動件13及第三驅動件15沿Y軸方向上運動。控制器50也能夠控制第二驅動件13驅動第三驅動件15沿X軸方向上運動。控制器50還能夠控制第三驅動件15驅動第一點膠針頭23或第二點膠針頭25沿Z軸方向上運動。The controller 50 is electrically connected to the camera 35, the first driving member 11, the second driving member 13, and the third driving member 15. The controller 50 is capable of acquiring a signal transmitted from the camera 35 and controlling the operation of the first driving member 11, the second driving member 13, and the third driving member 15 based on the signal. The controller 50 can control the first driving member 11 to drive the second driving member 13 and the third driving member 15 to move in the Y-axis direction. The controller 50 is also capable of controlling the second driving member 13 to drive the third driving member 15 to move in the X-axis direction. The controller 50 is also capable of controlling the third driving member 15 to drive the first dispensing needle 23 or the second dispensing needle 25 to move in the Z-axis direction.
組裝時,首先第一固定件311、第二固定件313及第三固定件315依次固定,且使第一固定件311垂直於第二固定件313之固定部3131遠離支撐部3132之一端;然後將發光體33、反光鏡34及攝像機35分別固定於第一固定件311、第三固定件315及第二固定件313上,使反光鏡34之反光面341朝向發光體33及攝像機35設置,且使發光體33發出之光照射至反光面341之入射角為45度,反光鏡34之端面343之一側邊3431之延長線與攝像機35之軸線相互平行,另一側邊3433與攝像機35之軸線相互垂直;最後將點膠組件20固定於第三驅動件15之驅動端上,使第一點膠針頭23或第二點膠針頭25鄰近反光面341設置,且第一點膠針頭23或第二點膠針頭25之軸線平行於反光面341。When assembling, the first fixing member 311, the second fixing member 313 and the third fixing member 315 are sequentially fixed, and the first fixing member 311 is perpendicular to the fixing portion 3131 of the second fixing member 313 away from one end of the supporting portion 3132; The illuminator 33, the mirror 34 and the camera 35 are respectively fixed to the first fixing member 311, the third fixing member 315 and the second fixing member 313, so that the reflecting surface 341 of the mirror 34 is disposed toward the illuminator 33 and the camera 35. The incident angle of the light emitted from the illuminator 33 to the reflecting surface 341 is 45 degrees, and the extension of one side 3431 of the end surface 343 of the mirror 34 is parallel to the axis of the camera 35, and the other side 3433 and the camera 35 are The axis is perpendicular to each other; finally, the dispensing assembly 20 is fixed on the driving end of the third driving member 15, so that the first dispensing needle 23 or the second dispensing needle 25 is disposed adjacent to the reflective surface 341, and the first dispensing needle 23 Or the axis of the second dispensing tip 25 is parallel to the reflective surface 341.
請一併參閱圖2至圖5,使用時,將上述點膠裝置100安置於工作臺(圖未示)上。將第一點膠針頭23可拆卸地固定於安裝件21上,發光體33發出之光照射到第一點膠針頭23上,第一點膠針頭23將光進行反射使光射向攝像機35(光路示意圖請參見圖2),同時,發光體33發出之光照至第一點膠針頭23後繼續傳播至反光鏡34之反光面341,反光面341對該部分之光進行反射後射向攝像機35。攝像機35將射入之光之光學信號後轉換為數位信號以使攝像機35拍攝得到第一點膠針頭23之實像之像(請參閱圖3中位於左側之像)及第一點膠針頭23虛像之像(請參閱圖3中位於右側之像)。將上述之第一點膠針頭23之實像及虛像之像於X軸、Z軸上之位置信息存儲於攝像機35中以作為基準值。此時,第一點膠針頭23所在之位置為基準點。Please refer to FIG. 2 to FIG. 5 together. In use, the above dispensing device 100 is placed on a workbench (not shown). The first dispensing needle 23 is detachably fixed to the mounting member 21, and the light emitted from the illuminating body 33 is irradiated onto the first dispensing needle 23, and the first dispensing needle 23 reflects the light to direct the light toward the camera 35 ( The light path diagram is shown in FIG. 2). At the same time, the light emitted by the illuminator 33 is transmitted to the first dispensing needle head 23 and then propagates to the reflecting surface 341 of the mirror 34. The reflecting surface 341 reflects the part of the light and then faces the camera 35. . The camera 35 converts the optical signal of the incident light into a digital signal to cause the camera 35 to capture the image of the real image of the first dispensing needle 23 (see the image on the left side in FIG. 3) and the virtual image of the first dispensing needle 23 The image (see the image on the right in Figure 3). The positional information of the real image and the virtual image of the first dispensing needle 23 on the X-axis and the Z-axis is stored in the camera 35 as a reference value. At this time, the position of the first dispensing needle 23 is the reference point.
使用第一點膠針頭23進行點膠。Dispensing is performed using the first dispensing tip 23.
當需要更換第二點膠針頭25時,將被更換之第一點膠針頭23取下,將需要更換之第二點膠針頭25可拆卸地固定於安裝件21上。發光體33發出之光照射到第二點膠針頭25上,第二點膠針頭25將光進行反射使光射向攝像機35,同時,發光體33發出之光照至第二點膠針頭25後繼續傳播至反光鏡34之反光面341,反光面341對該部分之光進行反射後射向攝像機35。攝像機35將射入之光之光學信號轉換為數位信號以使攝像機35拍攝得到第二點膠針頭25之實像之像(請參閱圖5中位於左側之實線代表之像)及第二點膠針頭25之虛像之像(請參閱圖5中位於右側之實線代表之像)。將上述之第二點膠針頭25之實像及虛像之像於X軸、Z軸上之位置信息存儲於攝像機35中。When the second dispensing needle 25 needs to be replaced, the replaced first dispensing needle 23 is removed, and the second dispensing needle 25 to be replaced is detachably fixed to the mounting member 21. The light emitted by the illuminator 33 is irradiated onto the second dispensing needle 25, and the second dispensing needle 25 reflects the light to direct the light toward the camera 35. At the same time, the illuminating body 33 emits the light to the second dispensing needle 25 to continue. The light is transmitted to the reflecting surface 341 of the mirror 34, and the reflecting surface 341 reflects the light of the portion and is incident on the camera 35. The camera 35 converts the optical signal of the incident light into a digital signal to cause the camera 35 to capture the image of the second dispensing needle 25 (see the image of the solid line on the left side in FIG. 5) and the second dispensing. The image of the virtual image of the needle 25 (see the image of the solid line on the right side in Figure 5). The positional information of the real image and the virtual image of the second dispensing needle 25 on the X-axis and the Z-axis is stored in the camera 35.
攝像機35根據存儲於攝像機35內之第二點膠針頭25之實像及虛像之像於X軸及Z軸上之位置信息與基準點處之第一點膠針頭23之實像及虛像之像於X軸及Z軸上之位置信息進行分析計算後得到第二點膠針頭25於X軸、Y軸、Z軸方向上偏離基準點之偏差值△X、△Y及△Z。攝像機35將偏差值△X、△Y及△Z傳送至控制器50。The camera 35 is based on the position information of the real image and the virtual image of the second dispensing needle 25 stored in the camera 35 on the X-axis and the Z-axis, and the image of the real image and the virtual image of the first dispensing needle 23 at the reference point. The positional information on the axis and the Z-axis is analyzed and calculated to obtain deviation values ΔX, ΔY, and ΔZ of the second dispensing needle 25 from the reference point in the X-axis, Y-axis, and Z-axis directions. The camera 35 transmits the deviation values ΔX, ΔY, and ΔZ to the controller 50.
控制器50根據第二點膠針頭25於X軸、Y軸、Z軸方向上偏離基準點之偏差值△X、△Y及△Z控制驅動組件10中之第一驅動件11驅動第二驅動件13沿Y軸方向運動,控制第二驅動件13驅動第三驅動件15沿X軸方向上運動,同時控制第三驅動件15驅動第二點膠針頭25沿Z軸方向上運動,實現第二點膠針頭25於X軸、Y軸、Z軸上之偏差值△X、△Y及△Z之補償,使得第二點膠針頭25運動至基準點,實現對第二點膠針頭25之自動校正。The controller 50 controls the first driving member 11 in the driving assembly 10 to drive the second driving according to the deviation values ΔX, ΔY and ΔZ of the second dispensing needle head 25 from the reference point in the X-axis, Y-axis, and Z-axis directions. The member 13 moves in the Y-axis direction, and controls the second driving member 13 to drive the third driving member 15 to move in the X-axis direction, and controls the third driving member 15 to drive the second dispensing needle 25 to move in the Z-axis direction. The compensation of the deviation values ΔX, ΔY and ΔZ of the two-point glue needle 25 on the X-axis, the Y-axis and the Z-axis causes the second dispensing needle 25 to move to the reference point to realize the second dispensing needle head 25 Automatic correction.
使用第二點膠針頭25進行點膠。Dispensing is performed using the second dispensing tip 25.
本實施方式中,由於反光鏡34之反光面341與X軸、Y軸方向之夾角均為45度,且發光體33發出之光照射至反光面341之入射角為45度,因此,第二點膠針頭25於X軸方向上偏離基準點之偏差值△X之數值等於攝像機35拍攝基準點處之第一點膠針頭23之實像得到之像與攝像機35拍攝第二點膠針頭25之實像得到之像於X軸上之偏差值;第二點膠針頭25於Y軸方向上偏離基準點之偏差值△Y之數值等於攝像機35拍攝基準點處之第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像得到之像於X軸上之偏差值;第二點膠針頭25於Z軸方向上偏離基準點之偏差值△Z之數值等於攝像機35拍攝基準點處之第一點膠針頭23之實像得到之像與攝像機35拍攝第二點膠針頭25之實像得到之像於Z軸上之偏差值或等於攝像機35拍攝基準點處之第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像得到之像於Z軸上之偏差值。In the present embodiment, since the angle 341 between the reflecting surface 341 of the mirror 34 and the X-axis and the Y-axis direction is 45 degrees, and the incident angle of the light emitted from the illuminating body 33 to the reflecting surface 341 is 45 degrees, the second The deviation value ΔX of the dispensing needle 25 from the reference point in the X-axis direction is equal to the image obtained by the real image of the first dispensing needle 23 at the reference point of the camera 35 and the real image of the second dispensing needle 25 taken by the camera 35. Obtaining the deviation value on the X-axis; the value of the deviation value ΔY of the second dispensing needle head 25 from the reference point in the Y-axis direction is equal to the virtual image of the first dispensing needle head 23 at the photographing reference point of the camera 35. The image obtained by the virtual image of the second dispensing needle 25 with the camera 35 is offset on the X-axis; the deviation of the second dispensing needle 25 from the reference point in the Z-axis direction is equal to the value of the camera 35. The image obtained by the real image of the first dispensing needle 23 at the point and the real image of the second dispensing needle 25 of the camera 35 are obtained by the deviation of the image on the Z axis or the first dispensing needle at the reference point of the camera 35. 23 virtual image to get the image and camera 35 shooting The virtual image of the two-point glue needle 25 is obtained as a deviation value on the Z-axis.
本發明之點膠裝置100利用發光體33發出之光照射至第一點膠針頭23或第二點膠針頭25上進行反射後,光射入攝像機35使得攝像機35拍攝第一點膠針頭23或第二點膠針頭25之實像,反光鏡34之反光面341能夠將照射至點膠針頭後繼續傳播至反光面341上之光進行反射,該部分光反射後射入攝像機35使得攝像機35拍攝第一點膠針頭23或第二點膠針頭25之虛像。攝像機能夠將先後拍攝第一點膠針頭23及第二點膠針頭25之實像及虛像得到之像之位置信息存儲於攝像機35中。攝像機35根據拍攝得到之二組像之位置信息計算得到第二點膠針頭25於X軸、Y軸及Z軸偏離基準點之第一點膠針頭23之位置偏差值,並將上述位置偏差值傳送至控制器50。控制器50根據第二點膠針頭25於X軸、Y軸及Z軸偏離基準點之位置偏差值來控制驅動組件10帶動第二點膠針頭25運動以使第二點膠針頭25運動至基準點,實現對第二點膠針頭25於X軸、Y軸及Z軸均能進行校正。After the dispensing device 100 of the present invention is irradiated onto the first dispensing needle head 23 or the second dispensing needle head 25 by the light emitted from the illuminating body 33, the light is incident on the camera 35, so that the camera 35 takes the first dispensing needle head 23 or The real image of the second dispensing needle 25, the reflecting surface 341 of the mirror 34 can reflect the light that is transmitted to the reflecting surface 341 after being irradiated to the dispensing needle, and the portion of the light is reflected and then incident on the camera 35 to cause the camera 35 to shoot. A virtual image of the glue needle 23 or the second dispensing needle 25. The camera can store position information of the image obtained by the real image and the virtual image of the first dispensing needle 23 and the second dispensing needle 25 in the camera 35 in sequence. The camera 35 calculates a position deviation value of the first dispensing needle head 25 of the second dispensing needle head 25 from the reference point of the X-axis, the Y-axis and the Z-axis according to the position information of the two sets of images obtained by the shooting, and the position deviation value is obtained. Transfer to controller 50. The controller 50 controls the driving assembly 10 to move the second dispensing needle 25 to move the second dispensing needle 25 to the reference according to the position deviation value of the second dispensing needle 25 from the reference point of the X-axis, the Y-axis and the Z-axis. The point can be corrected for the second dispensing needle 25 on the X-axis, the Y-axis, and the Z-axis.
可理解,本實施方式中之端面343並不局限於本實施方式中之等腰直角三角形,端面343可以為任意直角三角形,此時,將側邊3431與底邊3435之夾角存儲於攝像機35中,第二點膠針頭25於Y軸方向上偏離基準點之偏差值等於攝像機35拍攝基準點處之第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像得到之像於X軸上之偏差值乘以側邊3431與底邊3435之夾角之餘切值。It can be understood that the end surface 343 in the embodiment is not limited to the isosceles right triangle in the embodiment, and the end surface 343 can be any right triangle. In this case, the angle between the side 3431 and the bottom edge 3435 is stored in the camera 35. The deviation of the second dispensing needle 25 from the reference point in the Y-axis direction is equal to the image obtained by the virtual image of the first dispensing needle 23 at the camera reference point of the camera 35 and the virtual image of the second dispensing needle 25 by the camera 35. The deviation value on the X-axis is multiplied by the cotangent of the angle between the side edge 3431 and the bottom edge 3435.
可理解,本實施方式中之端面343可為任意形狀,此時需將反光面341與Y軸方向上之夾角存儲於攝像機35中,第二點膠針頭25於Y軸方向上偏離基準點之偏差值等於攝像機35拍攝基準點處之第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像之像於X軸上之偏差值乘以反光面341與Y軸之夾角之餘切值。It can be understood that the end surface 343 in the embodiment can be any shape. In this case, the angle between the reflective surface 341 and the Y-axis direction is stored in the camera 35, and the second dispensing needle 25 is offset from the reference point in the Y-axis direction. The deviation value is equal to the deviation of the image obtained by the virtual image of the first dispensing needle 23 at the reference point of the camera 35 and the image of the virtual image of the second dispensing needle 25 of the camera 35 multiplied by the reflective surface 341 and the Y axis. The remaining value of the angle.
可理解,本實施方式中之發光體33發出之光並不局限於本實施方式中之平行光,發光體33發出之光也可不為平行光,只要發光體33發出之光能夠照射至第一點膠針頭23或第二點膠針頭25,且能將照射至第一點膠針頭23或第二點膠針頭25後繼續傳播至反光面341之光之入射角為45度即可。It can be understood that the light emitted by the illuminator 33 in the present embodiment is not limited to the parallel light in the embodiment, and the light emitted by the illuminant 33 may not be parallel light, as long as the light emitted by the illuminator 33 can be irradiated to the first light. The dispensing needle 23 or the second dispensing needle 25 can be used to irradiate the first dispensing needle 23 or the second dispensing needle 25 to continue to propagate the light to the reflecting surface 341 at an incident angle of 45 degrees.
可理解,本實施方式中之反光鏡34並不局限於本實施方式中形狀,反光鏡34也可為其他任何形狀,只要反光鏡34之反光面341為平面,且將反光面341與Y軸之夾角存儲於攝像機35中即可,此時,第二點膠針頭25於Y軸方向上偏離基準點之偏差值等於攝像機35拍攝基準點處之第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像得到之像於X軸上之偏差值乘以反光面341與Y軸之夾角之餘切值。It can be understood that the mirror 34 in the embodiment is not limited to the shape in the embodiment, and the mirror 34 can be any other shape as long as the reflecting surface 341 of the mirror 34 is flat, and the reflecting surface 341 and the Y axis are The angle is stored in the camera 35. At this time, the deviation value of the second dispensing needle 25 from the reference point in the Y-axis direction is equal to the image obtained by the virtual image of the first dispensing needle 23 at the reference point of the camera 35. The camera 35 captures the virtual image of the second dispensing needle 25 to obtain a deviation of the image on the X-axis multiplied by the angle between the reflective surface 341 and the Y-axis.
可理解,本實施方式中之發光體33發出之光射入反光面341之入射角並不局限於本實施方式中之45度,可以為其他值,只要發光體33與攝像機35位於反光面341之同一側即可,此時,第二點膠針頭25於Y軸方向上偏離基準點之偏差值與攝像機35拍攝第一點膠針頭23之虛像得到之像與攝像機35拍攝第二點膠針頭25之虛像得到之像於X軸上之偏差值、反光面341與Y軸之夾角及發光體33發出之光之入射角度有關,因此,應先將反光面341與Y軸之夾角及發光體33發出之光之入射角度存儲於攝像機35中。It can be understood that the incident angle of the light emitted from the illuminant 33 in the present embodiment into the reflective surface 341 is not limited to 45 degrees in the embodiment, and may be other values as long as the illuminant 33 and the camera 35 are located on the reflective surface 341. The same side can be used. At this time, the deviation value of the second dispensing needle 25 from the reference point in the Y-axis direction and the image obtained by the camera 35 capturing the virtual image of the first dispensing needle 23 and the camera 35 taking the second dispensing needle The virtual image of 25 is obtained by the deviation value on the X-axis, the angle between the reflective surface 341 and the Y-axis, and the incident angle of the light emitted by the illuminator 33. Therefore, the angle between the reflective surface 341 and the Y-axis and the illuminant should be first The incident angle of the light emitted by 33 is stored in the camera 35.
可理解,本實施方式中之攝像機35之軸線並不局限於本實施方式中之與第一驅動件11平行,也可與第一驅動件11之間有一定之角度,控制器50根據第二點膠針頭25偏離第一點膠針頭23之偏差值△X、△Y及△Z,並結合驅動組件10中之第一驅動件11、第二驅動件13及第三驅動件15與X軸、Y軸及Z軸之間之位置關係控制第一驅動件11、第二驅動件13及第三驅動件15帶動第二點膠針頭25運動,實現對第二點膠針頭25之自動校正。It can be understood that the axis of the camera 35 in this embodiment is not limited to being parallel to the first driving member 11 in the embodiment, and may also be at a certain angle with the first driving member 11, and the controller 50 is according to the second. The dispensing needle 25 is offset from the deviation values ΔX, ΔY and ΔZ of the first dispensing needle 23, and is combined with the first driving member 11, the second driving member 13, and the third driving member 15 and the X-axis in the driving assembly 10. The positional relationship between the Y-axis and the Z-axis controls the first driving member 11, the second driving member 13, and the third driving member 15 to move the second dispensing needle 25 to realize automatic correction of the second dispensing needle 25.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之如申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.
100‧‧‧點膠裝置100‧‧‧ Dispensing device
10‧‧‧驅動組件10‧‧‧Drive components
11‧‧‧第一驅動件11‧‧‧First drive
13‧‧‧第二驅動件13‧‧‧second drive
15‧‧‧第三驅動件15‧‧‧ Third drive
20‧‧‧點膠組件20‧‧‧ Dispensing components
21‧‧‧安裝件21‧‧‧Installation
23‧‧‧第一點膠針頭23‧‧‧First dispensing needle
25‧‧‧第二點膠針頭25‧‧‧Second dispensing needle
30‧‧‧校正組件30‧‧‧Correction components
31‧‧‧固定架31‧‧‧ Fixing frame
311‧‧‧第一固定件311‧‧‧First fixture
313‧‧‧第二固定件313‧‧‧Second fixture
3131‧‧‧固定部3131‧‧‧Fixed Department
3132‧‧‧支撐部3132‧‧‧Support
315‧‧‧第三固定件315‧‧‧ third fixture
33‧‧‧發光體33‧‧‧Lights
34‧‧‧反光鏡34‧‧‧Mirror
341‧‧‧反光面341‧‧‧ Reflective surface
343‧‧‧端面343‧‧‧ end face
3431,3433‧‧‧側邊3431, 3343‧‧‧ side
3435‧‧‧底邊3435‧‧‧Bottom
35‧‧‧攝像機35‧‧‧Camera
50‧‧‧控制器50‧‧‧ Controller
無no
100‧‧‧點膠裝置 100‧‧‧ Dispensing device
10‧‧‧驅動組件 10‧‧‧Drive components
11‧‧‧第一驅動件 11‧‧‧First drive
13‧‧‧第二驅動件 13‧‧‧second drive
15‧‧‧第三驅動件 15‧‧‧ Third drive
20‧‧‧點膠組件 20‧‧‧ Dispensing components
21‧‧‧安裝件 21‧‧‧Installation
23‧‧‧第一點膠針頭 23‧‧‧First dispensing needle
30‧‧‧校正組件 30‧‧‧Correction components
31‧‧‧固定架 31‧‧‧ Fixing frame
311‧‧‧第一固定件 311‧‧‧First fixture
313‧‧‧第二固定件 313‧‧‧Second fixture
3131‧‧‧固定部 3131‧‧‧Fixed Department
3132‧‧‧支撐部 3132‧‧‧Support
315‧‧‧第三固定件 315‧‧‧ third fixture
33‧‧‧發光體 33‧‧‧Lights
34‧‧‧反光鏡 34‧‧‧Mirror
341‧‧‧反光面 341‧‧‧ Reflective surface
343‧‧‧端面 343‧‧‧ end face
3431,3433‧‧‧側邊 3431, 3343‧‧‧ side
3435‧‧‧底邊 3435‧‧‧Bottom
35‧‧‧攝像機 35‧‧‧Camera
50‧‧‧控制器 50‧‧‧ Controller
Claims (10)
將發光體、反光鏡及攝像機固定於固定架上,且使該發光體及該攝像機位於該反光鏡之反光面所在平面之同一側;
將第一點膠針頭裝設於驅動組件上,且使該第一點膠針頭鄰近該反光面,且平行於該反光面;
該攝像機拍攝該第一點膠針頭之實像及虛像並將拍攝得到之像之位置信息存儲於該攝像機中以作為基準;
該第一點膠針頭進行點膠;
更換該第一點膠針頭為第二點膠針頭;
該攝像機拍攝該第二點膠針頭之實像及虛像並將拍攝得到之像之位置信息存儲於該攝像機中;
該攝像機計算得出該第二點膠針頭偏離作為基準之該第一點膠針頭之位置偏差值並傳送至控制器;
該控制器根據該位置偏差值控制該驅動組件帶動該第二點膠針頭運動以將該第二點膠針頭移動至該第一點膠針頭之位置處;
該第二點膠針頭進行點膠。A dispensing method comprising the following steps:
Fixing the illuminant, the mirror and the camera on the fixing frame, and the illuminant and the camera are located on the same side of the plane of the reflecting surface of the mirror;
The first dispensing needle is mounted on the driving component, and the first dispensing needle is adjacent to the reflective surface and parallel to the reflective surface;
The camera captures the real image and the virtual image of the first dispensing needle and stores the position information of the captured image in the camera as a reference;
Disposing the first dispensing needle;
Replacing the first dispensing needle as a second dispensing needle;
The camera captures the real image and the virtual image of the second dispensing needle and stores the position information of the captured image in the camera;
The camera calculates that the second dispensing needle deviates from the position deviation value of the first dispensing needle as a reference and transmits the position deviation value to the controller;
The controller controls the driving component to drive the second dispensing needle to move the second dispensing needle to the position of the first dispensing needle according to the position deviation value;
The second dispensing needle is dispensed.
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TW103115465A TW201603892A (en) | 2014-04-30 | 2014-04-30 | Dispensing device and dispensing method |
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TW103115465A TW201603892A (en) | 2014-04-30 | 2014-04-30 | Dispensing device and dispensing method |
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Cited By (1)
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CN111331578A (en) * | 2018-12-18 | 2020-06-26 | 发那科株式会社 | Robot system and adjusting method thereof |
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2014
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111331578A (en) * | 2018-12-18 | 2020-06-26 | 发那科株式会社 | Robot system and adjusting method thereof |
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